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VLT HVAC Drive Operating Instructions

Contents

Contents
1 Introduction

1.1.1 Copyright, Limitation of Liability and Revision Rights

2 Safety

4
9

2.1.2 High Voltage Warning

2.1.4 Before Commencing Repair Work

10

2.1.5 Special Conditions

10

2.1.7 Avoid Unintended Start

11

2.1.8 Safe Stop of the Frequency Converter

11

2.1.9 IT Mains

13

3 Mechanical Installation

14

3.1 Before Starting

14

3.2.2 Mechanical Dimensions

16

4 Electrical Installation

20

4.1 How to Connect

20

4.1.2 Electrical Installation and Control Cables

21

4.1.5 Mains Wiring Overview

26

4.1.12 Motor Wiring Overview

32

4.1.20 DC Bus Connection

36

4.1.21 Brake Connection Option

37

4.1.22 Relay Connection

38

4.1.26 How to Test Motor and Direction of Rotation

41

5 Commissioning and Application Examples

47

5.1 Commissioning

47

5.1.1 Quick Menu Mode

47

5.1.5 Tips and Tricks

50

5.2 Application Examples

52

5.2.1 Start/Stop

52

5.2.2 Pulse Start/Stop

52

5.2.3 Automatic Motor Adaptation (AMA)

53

6 How to Operate the Frequency Converter

54

6.1.2 How to Operate Graphical LCP (GLCP)

54

6.1.3 How to Operate Numeric LCP (NLCP)

58

7 How to Programme the Frequency Converter

60

7.1 How to Programme

60

7.1.1 Function Set-ups

60

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VLT HVAC Drive Operating Instructions

Contents

7.2 Commonly Used Parameters - Explanations

65

7.3.2 0-** Operation and Display

97

7.3.3 1-** Load / Motor

99

7.3.4 2-** Brakes

100

7.3.5 3-** Reference / Ramps

100

7.3.6 4-** Limits / Warnings

101

7.3.7 5-** Digital In / Out

102

7.3.8 6-** Analog In / Out

103

7.3.9 8-** Communication and Options

104

7.3.10 9-** Profibus

105

7.3.11 10-** CAN Fieldbus

106

7.3.12 11-** LonWorks

106

7.3.13 13-** Smart Logic Controller

107

7.3.14 14-** Special Functions

108

7.3.15 15-** Drive Information

109

7.3.16 16-** Data Readouts

111

7.3.17 18-** Info & Readouts

113

7.3.18 20-** FC Closed Loop

114

7.3.19 21-** Ext. Closed Loop

115

7.3.20 22-** Application Functions

117

7.3.21 23-** Time Based Funtions

119

7.3.22 24-** Application Functions 2

120

7.3.23 25-** Cascade Pack Controller

121

7.3.24 26-** Analog I / O Option MCB 109

122

8 Troubleshooting

123

8.1 Alarms and Warnings

123

8.1.1 Fault Messages

127

8.2 Acoustic Noise or Vibration

133

9 Specifications

134

9.1 General Specifications

134

9.2 Special Conditions

145

Index

147

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Introduction

VLT HVAC Drive Operating Instructions

1 1

1 Introduction
VLT HVAC Drive
FC 100 Series
Software version: 3.4.x

This guide can be used with all VLT


HVAC Drive frequency converters
with software version 3.4.x.
The actual software version number
can be read from
par. 15-43 Software Version.

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1 1

Introduction

VLT HVAC Drive Operating Instructions

1.1.1 Copyright, Limitation of Liability and


Revision Rights

1.1.2 Available Literature for VLT HVAC Drive

This publication contains information proprietary to Danfoss.


By accepting and using this manual the user agrees that the
information contained herein will be used solely for operating
equipment from Danfoss or equipment from other vendors
provided that such equipment is intended for communication
with Danfoss equipment over a serial communication link. This
publication is protected under the Copyright laws of Denmark
and most other countries.

Operating Instructions MG.11.Ax.yy provide the


necessary information for getting the frequency
converter up and running.

Operating Instructions VLT HVAC Drive High Power,


MG.11.Fx.yy

Design Guide MG.11.Bx.yy entails all technical


information about the frequency converter and
customer design and applications.

Danfoss does not warrant that a software program produced


according to the guidelines provided in this manual will
function properly in every physical, hardware or software
environment.

Programming Guide MG.11.Cx.yy provides information on how to programme and includes complete
parameter descriptions.

Mounting Instruction, Analog I/O Option MCB109,


MI.38.Bx.yy

Application Note, Temperature Derating Guide,


MN.11.Ax.yy

PC-based Configuration Tool MCT 10, MG.10.Ax.yy


enables the user to configure the frequency converter from a Windows based PC environment.

Danfoss VLT Energy Box software at


www.danfoss.com/BusinessAreas/DrivesSolutions then
choose PC Software Download

VLT HVAC Drive Drive Applications, MG.11.Tx.yy

Operating Instructions VLT HVAC Drive Profibus,


MG.33.Cx.yy

Operating Instructions VLT HVAC Drive Device Net,


MG.33.Dx.yy

Operating Instructions VLT HVAC Drive BACnet,


MG.11.Dx.yy

Operating Instructions VLT HVAC Drive LonWorks,


MG.11.Ex.yy

Operating Instructions VLT HVAC Drive Metasys,


MG.11.Gx.yy

Operating Instructions VLT HVAC Drive FLN,


MG.11.Zx.yy

Output Filter Design Guide, MG.90.Nx.yy

Brake Resistor Design Guide, MG.90.Ox.yy

Although Danfoss has tested and reviewed the documentation within this manual, Danfoss makes no warranty or
representation, neither expressed nor implied, with respect to
this documentation, including its quality, performance, or
fitness for a particular purpose.
In no event shall Danfoss be liable for direct, indirect, special,
incidental, or consequential damages arising out of the use, or
the inability to use information contained in this manual, even
if advised of the possibility of such damages. In particular,
Danfoss is not responsible for any costs, including but not
limited to those incurred as a result of lost profits or revenue,
loss or damage of equipment, loss of computer programs, loss
of data, the costs to substitute these, or any claims by third
parties.
Danfoss reserves the right to revise this publication at any
time and to make changes to its contents without prior notice
or any obligation to notify former or present users of such
revisions or changes.

x = Revision number
yy = Language code
Danfoss technical literature is available in print from your local
Danfoss Sales Office or online at:
www.danfoss.com/BusinessAreas/DrivesSolutions/Documentations/Technical+Documentation.htm

MG.11.AD.02 - VLT is a registered Danfoss trademark

VLT HVAC Drive Operating Instructions

Introduction

1 1

1.1.3 Abbreviations and Standards


Abbreviations:
a
AWG
Auto Tune
C
I
ILIM
IT mains
Joule

Terms:
Acceleration

I-P units:

m/s2

ft/s2

Amp

J = Nm

ft-lb, Btu

American wire gauge


Automatic Motor Tuning
Celsius
Current
Current limit
Mains supply with star point in transformer floating to
ground.
Energy

Fahrenheit

FC

Frequency Converter

SI-units:

Frequency

Hz

Hz

kHz

Kilohertz

kHz

kHz

LCP

Local Control Panel

mA

Milliampere

ms

Millisecond

min

Minute

MCT
M-TYPE

Motion Control Tool


Motor Type Dependent

Nm

Newton Metres

IM,N

Nominal motor current

fM,N

Nominal motor frequency

PM,N

Nominal motor power

UM,N

Nominal motor voltage

par.

Parameter

PELV

Protective Extra Low Voltage

Watt

Power

Pascal

Pressure

IINV
RPM

in-lbs

Btu/hr, hp

Pa = N/m2

psi, psf, ft of water

Rated Inverter Output Current


Revolutions Per Minute

SR

Size Related

Temperature

Time

s,hr

TLIM
U

Torque limit
Voltage

Table 1.1: Abbreviation and standards table

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1 1

Introduction

VLT HVAC Drive Operating Instructions

1.1.4 Frequency Converter Identification


Below is an example of an identification label. This label is
situated on the frequency converter and shows the type and
options fitted to the unit. See below for details of how to read
the Type code string (T/C).

Illustration 1.1: This example shows an identification label.

NOTE
Please have T/C (type code) number and serial number
ready before contacting Danfoss.

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Introduction

VLT HVAC Drive Operating Instructions

1 1

1.1.5 Type Code String low and medium


power

Description

Pos

Possible choice

Product group & FC Series

1-6

FC 102

Power rating

8-10

1.1- 90 kW (P1K1 - P90K)

Number of phases

11

Three phases (T)

Mains voltage

11-12

T 2: 200-240 VAC
T 4: 380-480 VAC
T 6: 525-600 VAC
E20: IP20
E21: IP 21/NEMA Type 1
Enclosure

13-15

E55: IP 55/NEMA Type 12


E66: IP66
P21: IP21/NEMA Type 1 w/backplate
P55: IP55/NEMA Type 12 w/backplate
H1: RFI filter class A1/B

RFI filter

16-17

H2: RFI filter class A2


H3: RFI filter class A1/B (reduced cable length)
Hx: No RFI filter

Brake

18

X: No brake chopper included


B: Brake chopper included
T: Safe Stop
U: Safe + brake
G: Graphical Local Control Panel (GLCP)

Display

19

Coating PCB

20

N: Numeric Local Control Panel (NLCP)


X: No Local Control Panel
X. No coated PCB
C: Coated PCB
X: No Mains disconnect switch and Load Sharing
1: With Mains disconnect switch (IP55 only)

Mains option

21

8: Mains disconnect and Load Sharing


D: Load Sharing
See Chapter 8 for max. cable sizes.
X: Standard

Adaptation

22

Adaptation

23

Reserved

Software release

24-27

Actual software

Software language

28

0: European metric thread in cable entries.

AX: No options
A0: MCA 101 Profibus DP V1
A options

29-30

A4: MCA 104 DeviceNet


AG: MCA 108 Lonworks
AJ: MCA 109 BACnet gateway
BX: No option

B options

31-32

C0 options MCO

33-34

BK: MCB 101 General purpose I/O option


BP: MCB 105 Relay option
BO: MCB 109 Analog I/O option
CX: No options

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1 1

Introduction

VLT HVAC Drive Operating Instructions

Description

Pos

Possible choice

C1 options

35

X: No options

C option software

36-37

XX: Standard software

D options

38-39

DX: No option
D0: DC back-up

Table 1.2: Type code description.

The various Options and Accessories are described further in the VLT HVAC Drive Design Guide, MG.11.BX.YY.

MG.11.AD.02 - VLT is a registered Danfoss trademark

VLT HVAC Drive Operating Instructions

Safety

Safety Regulations
1.
The frequency converter must be disconnected from
mains if repair work is to be carried out. Check that
the mains supply has been disconnected and that
the necessary time has passed before removing
motor and mains plugs.

2 Safety
2.1.1 Symbols
Symbols used in this manual:

2.

The [STOP/RESET] key on the LCP of the frequency


converter does not disconnect the equipment from
mains and is thus not to be used as a safety switch.

3.

Correct protective earthing of the equipment must


be established, the user must be protected against
supply voltage, and the motor must be protected
against overload in accordance with applicable
national and local regulations.

4.

The earth leakage currents are higher than 3.5 mA.

5.

Protection against motor overload is set by


par. 1-90 Motor Thermal Protection. If this function is
desired, set par. 1-90 Motor Thermal Protection to
data value [ETR trip] (default value) or data value
[ETR warning]. Note: The function is initialized at 1.16
x rated motor current and rated motor frequency.
For the North American market: The ETR functions
provide class 20 motor overload protection in
accordance with NEC.

6.

Do not remove the plugs for the motor and mains


supply while the frequency converter is connected
to mains. Check that the mains supply has been
disconnected and that the necessary time has
passed before removing motor and mains plugs.

7.

Please note that the frequency converter has more


voltage inputs than L1, L2 and L3, when load sharing
(linking of DC intermediate circuit) and external 24 V
DC have been installed. Check that all voltage inputs
have been disconnected and that the necessary time
has passed before commencing repair work.

NOTE
Indicates something to be noted by the reader.

Indicates a general warning.

Indicates a high-voltage warning.

Indicates default setting

2.1.2 High Voltage Warning

The voltage of the frequency converter and the MCO


101 option card is dangerous whenever it is connected
to mains. Incorrect installation of the motor or frequency converter may causedeath, serious injury or damage
to the equipment. Consequently, it is essential to
comply with the instructions in this manual as well as
local and national rules and safety regulations.

2.1.3 Safety Note

The voltage of the frequency converter is dangerous


whenever connected to mains. Incorrect installation of
the motor, frequency converter or fieldbus may cause
death, serious personal injury or damage to the
equipment. Consequently, the instructions in this
manual, as well as national and local rules and safety
regulations, must be complied with.

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2 2

2 2

VLT HVAC Drive Operating Instructions

Safety

Installation at high altitudes

Voltage
(V)
200 -

380 - 500 V, enclosure A, B and C: At altitudes above 2


km, please contact Danfoss regarding PELV.
380 - 500 V, enclosure D, E and F: At altitudes above 3
km, please contact Danfoss regarding PELV.
525 - 690 V: At altitudes above 2 km, please contact
Danfoss regarding PELV.

240
380 480
525 600
525 -

Min. Waiting Time (Minutes)


4

15

1.1 - 3.7

5.5 - 45

kW
1.1 - 7.5

20

40

kW
11 - 90 kW 110 - 250

kW
1.1 - 7.5

30

315 - 1000

kW

kW

11 - 90 kW

kW
11 - 90 kW

45 - 400

450 - 1400

kW

kW

690

Be aware that there may be high voltage on the DC link even when
the LEDs are turned off.

Warning against Unintended Start


1.

2.

3.

The motor can be brought to a stop by means


of digital commands, bus commands, references or a local stop, while the frequency
converter is connected to mains. If personal
safety considerations make it necessary to
ensure that no unintended start occurs, these
stop functions are not sufficient.
While parameters are being changed, the
motor may start. Consequently, the stop key
[STOP/RESET] must always be activated;
following which data can be modified.
A motor that has been stopped may start if
faults occur in the electronics of the frequency
converter, or if a temporary overload or a fault
in the supply mains or the motor connection
ceases.

2.1.4 Before Commencing Repair Work


1.

Disconnect the frequency converter from mains

2.

Disconnect DC bus terminals 88 and 89

3.

Wait at least the time mentioned in section General


Warning above

4.

Remove motor cable

2.1.5 Special Conditions


Electrical ratings:
The rating indicated on the nameplate of the frequency
converter is based on a typical 3-phase mains power supply,
within the specified voltage, current and temperature range,
which is expected to be used in most applications.
The frequency converters also support other special applications, which affect the electrical ratings of the frequency
converter.
Special conditions which affect the electrical ratings might be:

Touching the electrical parts may be fatal - even after


the equipment has been disconnected from mains.
Also make sure that other voltage inputs have been disconnected, such as external 24 V DC, load sharing (linkage of DC
intermediate circuit), as well as the motor connection for
kinetic back up. Refer to the Operating Instructions for further
safety guidelines.

The frequency converter DC link capacitors remain


charged after power has been disconnected. To avoid
an electrical shock hazard, disconnect the frequency
converter from the mains before carrying out maintenance. Wait at least as follows before doing service on
the frequency converter:

10

Single phase applications

Marine applications with more severe environmental


conditions.

High temperature applications which require derating of the electrical ratings

Other applications might also affect the electrical ratings.


Consult the relevant sections in this manual and in the VLT
HVAC Drive Design Guide, MG.11.BX.YY for information about
the electrical ratings.

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Safety

VLT HVAC Drive Operating Instructions

Installation requirements:
The overall electrical safety of the frequency converter
requires special installation considerations regarding:

Fuses and circuit breakers for over-current and shortcircuit protection

Selection of power cables (mains, motor, brake,


loadsharing and relay)

Grid configuration (grounded delta transformer leg,


IT,TN, etc.)

Safety of low-voltage ports (PELV conditions).

Consult the relevant clauses in these instructions and in the


VLT HVAC Drive Design Guide for information about the installation requirements.

2.1.6 Installation at High Altitudes (PELV)

Hazardous Voltage!
By altitudes above 2 km, please contact Danfoss regarding PELV.
Avoid un-intended start
While the frequency converter is connected to mains,
the motor can be started/stopped using digital
commands, bus commands, references or via the LCP.

Disconnect the frequency converter from


mains whenever personal safety considerations make it necessary to avoid unintended
start.

To avoid unintended start, always activate the


[OFF] key before changing parameters.

Unless terminal 37 is turned off, an electronic


fault, temporary overload, a fault in the mains
supply, or lost motor connection may cause a
stopped motor to start.

Failure to follow recommendations could result in death


or serious injury.

2.1.7 Avoid Unintended Start

2 2
While the frequency converter is connected to mains,
the motor can be started/stopped using digital
commands, bus commands, references or via the Local
Control Panel.

Disconnect the frequency converter from


mains whenever personal safety considerations make it necessary to avoid unintended
start.

To avoid unintended start, always activate the


[OFF] key before changing parameters.

Unless terminal 37 is turned off, an electronic


fault, temporary overload, a fault in the mains
supply, or lost motor connection may cause a
stopped motor to start.

2.1.8 Safe Stop of the Frequency Converter


For versions fitted with a Safe Stop terminal 37 input, the
frequency converter can perform the safety function Safe
Torque Off (As defined by draft CD IEC 61800-5-2) or Stop
Category 0 (as defined in EN 60204-1).
It is designed and approved suitable for the requirements of
Safety Category 3 in EN 954-1. This functionality is called Safe
Stop. Prior to integration and use of Safe Stop in an installation, a thorough risk analysis on the installation must be
carried out in order to determine whether the Safe Stop
functionality and safety category are appropriate and
sufficient. In order to install and use the Safe Stop function in
accordance with the requirements of Safety Category 3 in EN
954-1, the related information and instructions of the VLT
HVAC Drive Design Guide must be followed! The information
and instructions of the Operating Instructions are not
sufficient for a correct and safe use of the Safe Stop functionality!

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11

Safety

VLT HVAC Drive Operating Instructions

2 2

130BA491
Illustration 2.1: This certificate also covers FC 102 and FC 202.

12

MG.11.AD.02 - VLT is a registered Danfoss trademark

VLT HVAC Drive Operating Instructions

Safety

2.1.9 IT Mains

2 2
IT mains
Do not connect frequency converters with RFI-filters to
mains supplies with a voltage between phase and earth
of more than 440 V for 400 V converters and 760 V for
690 V converters.
For 400 V IT mains and delta earth (grounded leg), mains
voltage may exceed 440 V between phase and earth.
For 690 V IT mains and delta earth (grounded leg), mains
voltage may exceed 760 V between phase and earth.
Failure to follow recommendations could result in death
or serious injury.
Par. 14-50 RFI Filter can be used to disconnect the internal RFI
capacitors from the RFI filter to ground.

2.1.10 Disposal Instruction


Equipment containing electrical components must
not be disposed of together with domestic waste.
It must be separately collected with electrical and
electronic waste according to local and currently
valid legislation.

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13

3 3

VLT HVAC Drive Operating Instructions

Mechanical Installation

3 Mechanical Installation
3.1 Before Starting
3.1.1 Checklist
When unpacking the frequency converter, ensure that the unit is undamaged and complete. Use the following table to identify
the packaging:

Enclosure
type:

A2

A3

A4

A5

(IP 20-21)

(IP 20-21)

(IP 55-66)

(IP 55-66)

1.1-2.2

3.0-3.7

1.1-2.2

1.1-3.7

B1/B3

B2/B4

C1/C3

(IP

(IP

(IP

C2*/C4
(IP

20-21-55-66)

20-21-55-66)

20-21-55-66)

20-21-55-66)

5.5-11/

15/

18.5-30/

37-45/

5.5-11

15-18.5

22-30

37-45

11-18.5/

22-30/

37-55/

75-90/

11-18.5

22-37

45-55

75-90

11-18.5/

22-30/

37-55/

75-90/

11-18.5

22-37

45-55

75-90

Unit size (kW):


200-240 V
380-480 V

1.1-4.0

525-600 V

5.5-7.5
1.1-7.5

1.1-4.0

1.1-7.5
1.1-7.5

Table 3.1: Unpacking table

Please note that a selection of screwdrivers (phillips or cross-thread screwdriver and torx), a side-cutter, drill and knife is also
recommended to have handy for unpacking and mounting the frequency converter. The packaging for these enclosures
contains, as shown: Accessories bag(s), documentation and the unit. Depending on options fitted there may be one or two bags
and one or more booklets.

14

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VLT HVAC Drive Operating Instructions

Mechanical Installation

3.2.1 Mechanical Front Views


A2

A3

A4

A5

B1

B2

3 3

IP20/21*

IP20/21*

IP55/66

IP55/66

IP21/55/66

IP21/55/66

Top and bottom mounting holes.


B3

B4

C1

C2

C3

C4

IP20/21*

IP20/21*

IP21/55/66

IP21/55/66

IP20/21*

IP20/21*

Top and bottom mounting holes. (B4+C3+C4 only)


Accessory bags containing necessary brackets, screws and connectors are included with the drives upon delivery.

* IP21 can be established with a kit as described in the section: IP 21/ IP 4X/ TYPE 1 Enclosure Kit in the Design Guide.

MG.11.AD.02 - VLT is a registered Danfoss trademark

15

16

Back plate

Distance between mount. holes

With one C option

Back plate

Distance between mount. holes

MG.11.AD.02 - VLT is a registered Danfoss trademark

5.3

5.5

11

8.0

220

205

70

90

130

90

350

375

372

6.6

5.5

11

8.0

220

205

110

130

170

130

257

268

374

246

7.0

5.5

11

8.0

220

205

110

130

170

130

350

375

372

Type 1

21

9.7

6.5

12

8.2

175

175

171

200

200

401

390

390

55/66

14

6.5

12

8.2

200

200

215

242

242

242

402

420

420

Type 12

55/66

1.1-7.5

1.1-4.0 1.1-7.5

1.1-2.2 1.1-3.7

A5

23

19

12

260

260

210

242

242

242

454

480

480

Type 1/12

21/ 55/66

11-18.5

11-18.5

5.5-11

B1

Mechanical Dimensions
A4

B2

27

19

12

260

260

210

242

242

242

624

650

650

Type 1/12

21/ 55/66

22-30

22-30

15

B3

12

7.9

6.8

12

262

248

140

165

205

165

380

399

419

350

Chassis

20

11-18.5

11-18.5

5.5-11

B4

23.5

15

8.5

242

242

200

231

231

231

495

520

595

460

Chassis

20

22-37

22-37

15-18.5

C1

45

9.8

9.0

19

12

310

310

272

308

308

308

648

680

680

Type 1/12

21/ 55/66

37-55

37-55

18.5-30

** The free space requirements are above and below the bare enclosure height measurement A. See section Mechanical Mounting for further information.

* Depth of enclosure will vary with different options installed.

(kg)

4.9

Max weight

5.5

Diameter

11

8.0

220

205

70

90

130

90

257

268

374

246

Diameter

Screw holes (mm)

C*

Without option A/B

With option A/B

Depth (mm)

Enclosure

Width (mm)

A2

A1

..with de-coupling plate

A**

Enclosure

Height (mm)

Chassis

Chassis

NEMA

Type 1

20

21

20

5.5-7.5

IP

1.1-4.0

380-480 V

3.0-3.7
1.1-7.5

1.1-2.2

200-240 V

A3

C2

65

9.8

9.0

19

12

335

335

334

370

370

370

739

770

770

Type 1/12

21/ 55/66

75-90

75-90

37-45

C3

35

17

8.5

333

333

270

308

308

308

521

550

630

490

Chassis

20

45-55

45-55

22-30

3 3

525-600 V

A2

Frame size (kW):

C4

50

17

8.5

333

333

330

370

370

370

631

660

800

600

Chassis

20

75-90

75-90

37-45

Mechanical Installation
VLT HVAC Drive Operating Instructions

3.2.2 Mechanical Dimensions

Frame size B4

Frame size B3

Frame size C3

Frame sizes B1 and B2

An eight pole connector is included in accessory bag for FC 102 without Safe Stop.

1 + 2 only available in units with brake chopper. For DC link connection (Load sharing) the connector 1 can be ordered separately (Code no. 130B1064)

Frame size A5

Frame sizes A1, A2 and A3

Accessory Bags: Find the following parts included in the frequency converter accessory bags

Frame size C4

Frame sizes C1 and C2

Mechanical Installation
VLT HVAC Drive Operating Instructions

3.2.3 Accessory Bags

3 3

MG.11.AD.02 - VLT is a registered Danfoss trademark

17

3 3

VLT HVAC Drive Operating Instructions

Mechanical Installation

3.2.4 Mechanical Mounting


All IP20 enclosure sizes as well as IP21/ IP55 enclosure sizes
except A2 and A3 allow side-by-side installation.
If the IP 21 Enclosure kit (130B1122 or 130B1123) is used on
enclosure A2 or A3, there must be a clearance between the
drives of min. 50 mm.
For optimal cooling conditions allow a free air passage above
and below the frequency converter. See table below.

Air passage for different enclosures


Enclo
A2
sure:

A3

A4

A5

B1

B2

B3

B4

C1

C2

C3

C4

100 100 100 100 200 200 200 200 200 225 200 225

Mounting frame sizes A4, A5, B1, B2, B3, B4, C1, C2, C3 and C4
on a non-solid back wall, the frequency converter must be
provided with a
backplate A due to insufficient cooling air over the heat sink.

1.

Drill holes in accordance with the measurements


given.

With heavier drives (B4, C3, C4) use a lift. First wall-mount the
2 lower bolts - then lift the drive onto the lower bolts - finally
fasten the drive against the wall with the 2 top bolts.

2.

You must provide screws suitable for the surface on


which you want to mount the frequency converter.
Re-tighten all four screws.

a
100 100 100 100 200 200 200 200 200 225 200 225
(mm):
b
(mm):

18

MG.11.AD.02 - VLT is a registered Danfoss trademark

VLT HVAC Drive Operating Instructions

Mechanical Installation

3.2.5 Safety Requirements of Mechanical


Installation

3 3

Pay attention to the requirements that apply to integration and field mounting kit. Observe the information in
the list to avoid serious injury or equipment damage,
especially when installing large units.

CAUTION!
The frequency converter is cooled by means of air
circulation.
To protect the unit from overheating, it must be ensured
that the ambient temperature does not exceed the
maximum temperature stated for the frequency converter
and that the 24-hour average temperature is not
exceeded. Locate the maximum temperature and 24hour average in the paragraph Derating for Ambient
Temperature.
If the ambient temperature is in the range of 45 C - 55
C, derating of the frequency converter will become
relevant, see Derating for Ambient Temperature.
The service life of the frequency converter is reduced if
derating for ambient temperature is not taken into
account.

3.2.6 Field Mounting


For field mounting the IP 21/IP 4X top/TYPE 1 kits or IP 54/55
units are recommended.

3.2.7 Panel Through Mounting


A Panel Through Mount Kit is available for frequency converter series VLT HVAC Drive, VLT Aqua Drive and VLT
AutomationDrive.
In order to increase heatsink cooling and reduce panel depth,
the frequency converter may be mounted in a through panel.
Furthermore the in-built fan can then be removed.
The kit is available for enclosures A5 through C2.

NOTE
This kit cannot be used with cast front covers. IP21
plastic cover must be used instead.
Information on ordering numbers is found in the Design Guide,
section Ordering Numbers.
More detailed information is available in the Panel Through
Mount Kit instruction, MI.33.HX.YY, where yy=language code.

MG.11.AD.02 - VLT is a registered Danfoss trademark

19

4 4

VLT HVAC Drive Operating Instructions

Electrical Installation

NOTE

4 Electrical Installation

Cables General
All cabling must comply with national and local regulations on cable cross-sections and ambient temperature.
Copper (60/75 C) conductors are recommended.

4.1 How to Connect


4.1.1 Cables General
NOTE
For the VLT HVAC Drive High Power series mains and
motor connections, please see VLT HVAC Drive High
Power Operating Instructions MG.11.FX.YY.
Details of terminal tightening torques.
Power (kW)
Enclosure

200-240V

380-480V

Torque (Nm)
525-600
V

Mains

Motor

DC
connection

Brake

Earth

Relay
0.6

A2

1.1 - 3.0

1.1 - 4.0

1.1 - 4.0

1.8

1.8

1.8

1.8

A3

3.7

5.5 - 7.5

5.5 - 7.5

1.8

1.8

1.8

1.8

0.6

A4

1.1-2.2

1.1-4

1.8

1.8

1.8

1.8

0.6

A5

1.1 - 3.7

1.1 - 7.5

1.1 - 7.5

1.8

1.8

1.8

1.8

0.6

B1

5.5 - 11

11 - 18.5

11 - 18.5

1.8

1.8

1.5

1.5

0.6

B2

15

22
30

22
30

4.5

4.5

4.52)

4.52)

3.7
3.7

3.7
3.7

3
3

0.6
0.6
0.6

B3

5.5 - 11

11 - 18.5

11 - 18.5

1.8

1.8

1.8

1.8

B4

15 - 18.5

22 - 37

22 - 37

4.5

4.5

4.5

4.5

0.6

C1

18.5 - 30

37 - 55

37 - 55

10

10

10

10

0.6

C2

37 - 45

75 - 90

75 - 90

14/241)

14/241)

14

14

0.6

C3

22 - 30

45 - 55

45 - 55

10

10

10

10

0.6

C4

37 - 45

75 - 90

75 - 90

14/24

14

14

0.6

1)

14/24

1)

High Power
Enclo-

380-480 V

Mains

Motor

DC connection

Brake

Earth

Relay

D1/D3

110-132

19

19

9.6

9.6

19

0.6

D2/D4

160-250

19

19

9.6

9.6

19

0.6

E1/E2

315-450

19

19

19

9.6

19

0.6

F1-F33)

500-710

710-900

19

19

19

9.6

19

0.6

F2-F43)

800-1000

1000-1400

19

19

19

9.6

19

0.6

sure

Table 4.1: Tightening of terminals

1) For different cable dimensions x/y, where x 95 mm2 and y


95 mm2.
2) Cable dimensions above 18.5 kW 35 mm2 and below 22
kW 10 mm2.

20

3) For data on the F frame sizes consult FC 100 High Power


Operating Instructions.

MG.11.AD.02 - VLT is a registered Danfoss trademark

Electrical Installation

VLT HVAC Drive Operating Instructions

4.1.2 Electrical Installation and Control Cables

4 4

Illustration 4.1: Diagram showing all electrical terminals. (Terminal 37 present for units with Safe Stop Function only.)

MG.11.AD.02 - VLT is a registered Danfoss trademark

21

4 4

VLT HVAC Drive Operating Instructions

Electrical Installation

Terminal description

Parameter number

Factory default

1+2+3

Terminal number

Terminal 1+2+3-Relay1

5-40

No operation

4+5+6

Terminal 4+5+6-Relay2

5-40

No operation

12

Terminal 12 Supply

+24 V DC

13

Terminal 13 Supply

+24 V DC

18

Terminal 18 Digital Input

5-10

Start

19

Terminal 19 Digital Input

5-11

No operation

20

Terminal 20

Common

27

Terminal 27 Digital Input/Output

5-12/5-30

Coast inverse

29

Terminal 29 Digital Input/Output

5-13/5-31

Jog

32

Terminal 32 Digital Input

5-14

No operation

33

Terminal 33 Digital Input

5-15

No operation

37

Terminal 37 Digital Input

Safe Stop

42

Terminal 42 Analog Output

6-50

Speed 0-HighLim

53

Terminal 53 Analog Input

3-15/6-1*/20-0*

Reference

54

Terminal 54 Analog Input

3-15/6-2*/20-0*

Feedback

Table 4.2: Terminal connections

Very long control cables and analog signals may, in rare cases
and depending on installation, result in 50/60 Hz earth loops
due to noise from mains supply cables.
If this occurs, break the screen or insert a 100 nF capacitor
between screen and chassis.

NOTE
The common of digital / analog inputs and outputs
should be connected to separate common terminals 20,
39, and 55. This will avoid ground current interference
among groups. For example, it avoids switching on
digital inputs disturbing analog inputs.

NOTE
Control cables must be screened/armoured.

4.1.3 Fuses
Branch Circuit Protection
In order to protect the installation against electrical and fire
hazard, all branch circuits in an installation, switch gear,
machines etc., must be short-circuit and over-current protected according to the national/international regulations.

Short-circuit protection:
The frequency converter must be protected against
short-circuit to avoid electrical or fire hazard. Danfoss
recommends using the fuses mentioned below to
protect service personnel and equipment in case of an
internal failure in the drive. The frequency converter
provides full short-circuit protection in case of a shortcircuit on the motor output.

Over-current protection
Provide overload protection to avoid fire hazard due to
overheating of the cables in the installation. Over
current protection must always be carried out according
to national regulations. The frequency converter is
equipped with an internal over current protection that
can be used for upstream overload protection (ULapplications excluded). See par. 4-18 Current Limit in the
VLT HVAC Drive Programming Guide . Fuses must be
designed for protection in a circuit capable of supplying
a maximum of 100,000 Arms (symmetrical), 500 V/600 V
maximum.
Over-current protection
If UL/cUL is not to be complied with, Danfoss recommends
using the fuses mentioned in the table below, which will
ensure compliance with EN50178.
In case of malfunction, not following the recommendation
may result in unnecessary damage to the frequency converter.

22

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Electrical Installation

VLT HVAC Drive Operating Instructions

Non-UL compliance fuses


Frequency

Max. fuse size

Voltage

Type

1K1-1K5

16A1

200-240 V

type gG

2K2

25A1

200-240 V

type gG

3K0

25A1

200-240 V

type gG

3K7

35A1

200-240 V

type gG

5K5

50A1

200-240 V

type gG

7K5

63A1

200-240 V

type gG

11K

63A1

200-240 V

type gG

15K

80A1

200-240 V

type gG

18K5

125A1

200-240 V

type gG

22K

125A1

200-240 V

type gG

30K

160A1

200-240 V

type gG

37K

200A1

200-240 V

type aR

45K

250A1

200-240 V

type aR

1K1-1K5

10A1

380-500 V

type gG

2K2-3K0

16A1

380-500 V

type gG

4K0-5K5

25A1

380-500 V

type gG

7K5

35A1

380-500 V

type gG

11K-15K

63A1

380-500 V

type gG

18K

63A1

380-500 V

type gG

22K

63A1

380-500 V

type gG

30K

80A1

380-500 V

type gG

37K

100A1

380-500 V

type gG

45K

125A1

380-500 V

type gG

55K

160A1

380-500 V

type gG

75K

250A1

380-500 V

type aR

90K

250A1

380-500 V

type aR

converter
200-240 V - T2

4 4

380-480 V - T4

1) Max. fuses - see national/international regulations for selecting an applicable fuse size.
Table 4.3: Non-UL fuses 200 V to 480 V

If UL/cUL is not to be complied with, we recommend using the


following fuses, which will ensure compliance with EN50178:
Frequency Converter

Voltage

Type

P110 - P250

380 - 480 V

type gG

P315 - P450

380 - 480 V

type gR

Table 4.4: Compliance with EN50178

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23

VLT HVAC Drive Operating Instructions

Electrical Installation

UL compliance fuses
Frequency
converter

Bussmann

Bussmann

Bussmann

SIBA

Littel fuse

Type RK1

Type J

Type T

Type RK1

Type RK1

Ferraz-

Ferraz-

Shawmut

Shawmut

Type CC

Type RK1

200-240 V
kW

4 4

K25-K37

KTN-R05

JKS-05

JJN-05

5017906-005

KLN-R005

ATM-R05

A2K-05R

K55-1K1

KTN-R10

JKS-10

JJN-10

5017906-010

KLN-R10

ATM-R10

A2K-10R

1K5

KTN-R15

JKS-15

JJN-15

5017906-015

KLN-R15

ATM-R15

A2K-15R

2K2

KTN-R20

JKS-20

JJN-20

5012406-020

KLN-R20

ATM-R20

A2K-20R

3K0

KTN-R25

JKS-25

JJN-25

5012406-025

KLN-R25

ATM-R25

A2K-25R

3K7

KTN-R30

JKS-30

JJN-30

5012406-030

KLN-R30

ATM-R30

A2K-30R

5K5

KTN-R50

JKS-50

JJN-50

5012406-050

KLN-R50

A2K-50R

7K5

KTN-R50

JKS-60

JJN-60

5012406-050

KLN-R60

A2K-50R

11K

KTN-R60

JKS-60

JJN-60

5014006-063

KLN-R60

A2K-60R

A2K-60R

15K

KTN-R80

JKS-80

JJN-80

5014006-080

KLN-R80

A2K-80R

A2K-80R

18K5

KTN-R125

JKS-150

JJN-125

2028220-125

KLN-R125

A2K-125R

A2K-125R

22K

KTN-R125

JKS-150

JJN-125

2028220-125

KLN-R125

A2K-125R

A2K-125R

30K

FWX-150

2028220-150

L25S-150

A25X-150

A25X-150

37K

FWX-200

2028220-200

L25S-200

A25X-200

A25X-200

45K

FWX-250

2028220-250

L25S-250

A25X-250

A25X-250

Bussmann

Bussmann

SIBA

Littel fuse

Table 4.5: UL fuses, 200 - 240 V


Frequency
converter

Bussmann

Ferraz-

Ferraz-

Shawmut

Shawmut
Type RK1

380-480 V, 525-600 V
kW

Type RK1

Type J

Type T

Type RK1

Type RK1

Type CC

K37-1K1

KTS-R6

JKS-6

JJS-6

5017906-006

KLS-R6

ATM-R6

A6K-6R

1K5-2K2

KTS-R10

JKS-10

JJS-10

5017906-010

KLS-R10

ATM-R10

A6K-10R

3K0

KTS-R15

JKS-15

JJS-15

5017906-016

KLS-R16

ATM-R16

A6K-16R

4K0

KTS-R20

JKS-20

JJS-20

5017906-020

KLS-R20

ATM-R20

A6K-20R

5K5

KTS-R25

JKS-25

JJS-25

5017906-025

KLS-R25

ATM-R25

A6K-25R

7K5

KTS-R30

JKS-30

JJS-30

5012406-032

KLS-R30

ATM-R30

A6K-30R

11K

KTS-R40

JKS-40

JJS-40

5014006-040

KLS-R40

A6K-40R

15K

KTS-R40

JKS-40

JJS-40

5014006-040

KLS-R40

A6K-40R

18K

KTS-R50

JKS-50

JJS-50

5014006-050

KLS-R50

A6K-50R

22K

KTS-R60

JKS-60

JJS-60

5014006-063

KLS-R60

A6K-60R

30K

KTS-R80

JKS-80

JJS-80

2028220-100

KLS-R80

37K

KTS-R100

JKS-100

JJS-100

2028220-125

KLS-R100

A6K-100R

A6K-80R

45K

KTS-R125

JKS-150

JJS-150

2028220-125

KLS-R125

A6K-125R

55K

KTS-R150

JKS-150

JJS-150

2028220-160

KLS-R150

A6K-150R

75K

FWH-220

2028220-200

L50S-225

A50-P225

90K

FWH-250

2028220-250

L50S-250

A50-P250

Table 4.6: UL fuses, 380 - 600 V

KTS-fuses from Bussmann may substitute KTN for


240 V frequency converters.

A6KR fuses from FERRAZ SHAWMUT may substitute


A2KR for 240 V frequency converters.

FWH-fuses from Bussmann may substitute FWX for


240 V frequency converters.

A50X fuses from FERRAZ SHAWMUT may substitute


A25X for 240 V frequency converters.

KLSR fuses from LITTEL FUSE may substitute KLNR


fuses for 240 V frequency converters.
L50S fuses from LITTEL FUSE may substitute L50S
fuses for 240 V frequency converters.

24

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Electrical Installation

VLT HVAC Drive Operating Instructions

4.1.4 Earthing and IT Mains

The earth connection cable cross section must be at


least 10 mm2 or 2 rated mains wires terminated
separately according to EN 50178 or IEC 61800-5-1 unless
national regulations specify differently. Always comply
with national and local regulations. on cable crosssections.

4 4

The mains is connected to the main disconnect switch if this is


included.

Check that mains voltage corresponds to the mains


voltage of the frequency converter name plate.

Illustration 4.2: Terminals for mains and earthing.

IT Mains
Do not connect 400 V frequency converters with RFIfilters to mains supplies with a voltage between phase
and earth of more than 440 V.
For IT mains and delta earth (grounded leg), mains
voltage may exceed 440 V between phase and earth.

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25

VLT HVAC Drive Operating Instructions

Electrical Installation

4.1.5 Mains Wiring Overview


Enclosure:

A2

A3

A4

A5

B1

B2

(IP 20/IP 21)

(IP 20/IP 21)

(IP 55/IP 66)

(IP 55/IP 66)

(IP 21/IP 55/IP 66)

(IP 21/IP 55/IP 66)

200-240 V

1.1-3.0
kW

3.7
kW

1.1-2.2 kW

1.1-3.7
kW

5.5-11
kW

15
kW

380-480 V

1.1-4.0
kW

5.5-7.5
kW

1.1-.4 kW

1.1-7.5
kW

11-18.5
kW

22-30
kW

1.1-7.5

1.1-7.5

11-18.5

22-30

kW

kW

kW

kW

4 4
Motor size:

525-600 V
Enclosure:

B3

B4

C1

C2

C3

C4

(IP 20)

(IP 20)

(IP 21/IP 55/66)

(IP 21/IP 55/66)

(IP 20)

(IP20)

4.1.6

4.1.6

Goto:

4.1.5

4.1.7

Motor size:
200-240 V
380-480 V
525-600 V

5.5-11

15-18.5

18.5-30

37-45

22-30

kW

kW

kW

kW

kW

kW

11-18.5

22-37

37-55

75-90

45-55

75-90

kW

kW

kW

kW

kW

kW

11-18.5

22-37

37-55

75-90

45-55

75-90

kW

kW

kW

kW

kW

kW

Goto:

4.1.8

Table 4.7: Mains wiring table.

26

37-45

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4.1.9

VLT HVAC Drive Operating Instructions

Electrical Installation

4.1.6 Mains Connection for A2 and A3


The earth connection cable cross section must be at
least 10 mm2 or 2 rated mains wires terminated
separately according to EN 50178/IEC 61800-5-1.

4 4

Illustration 4.3: First mount the two screws on the

Illustration 4.5: Then mount mains plug and tighten wires.

mounting plate, slide it into place and tighten fully.

Illustration 4.6: Finally tighten support bracket on mains


wires.

Illustration 4.4: When mounting cables, first mount and


tighten earth cable.

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27

VLT HVAC Drive Operating Instructions

Electrical Installation

NOTE

4.1.8 Mains Connection for B1, B2 and B3

With single phase A3 use L1 and L2 terminals.

4.1.7 Mains Connection for A4/A5

4 4

Illustration 4.7: How to connect to mains and earthing


without mains disconnect switch. Note that a cable clamp
is used.

Illustration 4.9: How to connect to mains and earthing for


B1 and B2

Illustration 4.8: How to connect to mains and earthing


with mains disconnect switch.

NOTE
With single phase A5 use L1 and L2 terminals.

Illustration 4.10: How to connect to mains and earthing


for B3 without RFI.

28

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VLT HVAC Drive Operating Instructions

Electrical Installation

4.1.9 Mains Connection for B4, C1 and C2

4 4

Illustration 4.11: How to connect to mains and earthing


for B3 with RFI.

NOTE
With single phase B1 use L1 and L2 terminals.

Illustration 4.12: How to connect to mains and earthing


for B4.

NOTE
For correct cable dimensions please see the section
General Specifications at the back of this manual.

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29

VLT HVAC Drive Operating Instructions

Electrical Installation

4.1.10 Mains Connection for C3 and C4

4 4

Illustration 4.13: How to connect to mains and earthing


for C1 and C2.
Illustration 4.14: How to connect C3 to mains and
earthing.

Illustration 4.15: How to connect C4 to mains and


earthing.

30

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Electrical Installation

VLT HVAC Drive Operating Instructions

4.1.11 How to Connect Motor - Introduction


See section General Specifications for correct dimensioning of
motor cable cross-section and length.

Use a screened/armoured motor cable to comply


with EMC emission specifications (or install the cable
in metal conduit).

Keep the motor cable as short as possible to reduce


the noise level and leakage currents.

Connect the motor cable screen/armour to both the


decoupling plate of the frequency converter and to
the metal of the motor. (Same applies to both ends
of metal conduit if used instead of screen.)

Make the screen connections with the largest


possible surface area (cable clamp or by using an
EMC cable gland). This is done by using the supplied
installation devices in the frequency converter.

Avoid terminating the screen by twisting the ends


(pigtails), as this will spoil high frequency screening
effects.

If it is necessary to break the continuity of the screen


to install a motor isolator or motor relay, the continuity must be maintained with the lowest possible HF
impedance.

Cable length and cross-section


The frequency converter has been tested with a given length
of cable and a given cross-section of that cable. If the crosssection is increased, the cable capacitance - and thus the
leakage current - may increase, and the cable length must be
reduced correspondingly.

Furthermore, the terminal screw must be retightened after


two days due to the softness of the aluminium. It is crucial to
ensure the connection makes a gas tight joint, otherwise the
aluminium surface will oxidize again.
All types of three-phase asynchronous standard motors can be
connected to the frequency converter. Normally, small motors
are star-connected (230/400 V, D/Y). Large motors are deltaconnected (400/690 V, D/Y). Refer to the motor name plate for
correct connection mode and voltage.

Illustration 4.16: Terminals for motor connection

CAUTION!
In motors without phase insulation paper or other
insulation reinforcement suitable for operation with
voltage supply (such as a frequency converter), fit a sinewave filter on the output of the frequency converter.
(Motors that comply with IEC 60034-17 do not require a
Sine-wave filter).
No.

Switching frequency
When frequency converters are used together with sine wave
filters to reduce the acoustic noise from a motor, the switching
frequency must be set according to the sine wave filter
instruction in par. 14-01 Switching Frequency.
Precautions while using Aluminium conductors
Aluminium conductors are not recommended for cable cross
sections below 35 mm2. Terminals can accept aluminium
conductors but the conductor surface has to be clean and the
oxidation must be removed and sealed by neutral acid free
Vaseline grease before the conductor is connected.

96

97

98

Motor voltage 0-100% of mains voltage.

3 cables out of motor

U1

V1

W1

W2

U2

V2

U1

V1

W1 6 cables out of motor, Star-connected

6 cables out of motor, Delta-connected

U2, V2, W2 to be interconnected separately


(optional terminal block)
No.

99

Earth connection

PE
Table 4.8: 3 and 6 cable motor connection.

MG.11.AD.02 - VLT is a registered Danfoss trademark

31

4 4

VLT HVAC Drive Operating Instructions

Electrical Installation

4.1.12 Motor Wiring Overview


Enclosure:

A2

A3

A4

A5

(IP 20/IP 21)

(IP 20/IP 21)

(IP 55/IP 66)

(IP 55/IP 66)

B1

B2

(IP 21/IP 55/

(IP 21/IP 55/

IP 66)

IP 66)

4 4
Motor size:
200-240 V
380-480 V

1.1-3.0

3.7

kW

kW

1.1-4.0

5.5-7.5

kW

kW

1.1-4 kW

1.1-7.5

525-600 V

kW

Goto:
Enclosure:

1.1-2.2 kW

4.1.12

1.1-3.7

5.5-11

15

kW

kW

kW

1.1-7.5

11-18.5

22-30

kW

kW

kW

1.1-7.5

11-18.5

22-30

kW

kW

4.1.13

4.1.13

kW
4.1.14

B3
(IP 20)

B4
(IP 20)

C1
(IP 21/IP 55/66)

C2
(IP 21/IP 55/66)

C3
(IP 20)

C4
(IP20)

5.5-11

15-18.5

18.5-30

37-45

22-30

37-45

kW

kW

kW

kW

kW

kW

11-18.5

22-37

37-55

75-90

45-55

75-90

Motor size:
200-240 V
380-480 V
525-600 V

kW

kW

kW

kW

kW

kW

11-18.5
kW

22-37
kW

37-55
kW

75-90
kW

45-55
kW

75-90
kW

Goto:

4.1.15

4.1.16

Table 4.9: Motor wiring table.

32

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4.1.17

Electrical Installation

VLT HVAC Drive Operating Instructions

4.1.13 Motor Connection for A2 and A3


Follow these drawings step by step for connecting the motor
to the frequency converter.

4 4

Illustration 4.18: Mount cable clamp to ensure 360 degree


connection between chassis and screen, note the outer
insulation of the motor cable is removed under the clamp.

4.1.14 Motor Connection for A4/A5

Illustration 4.17: First terminate the motor earth, then


place motor U, V and W wires in plug and tighten.

Illustration 4.19: First terminate the motor earth, then


place motor U, V and W wires in terminal and tighten.
Please ensure that the outer insulation of the motor cable
is removed under the EMC clamp.

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33

Electrical Installation

VLT HVAC Drive Operating Instructions

4.1.15 Motor Connection for B1 and B2

First terminate the motor earth, then Place motor U, V and W


wires in terminal and tighten. Please ensure that the outer
insulation of the motor cable is removed under the EMC
clamp.

4 4

First terminate the motor earth, then Place motor U, V and W


wires in terminal and tighten. Please ensure that the outer
insulation of the motor cable is removed under the EMC
clamp.

4.1.16 Motor Connection for B3 and B4


First terminate the motor earth, then Place motor U, V and W
wires in terminal and tighten. Please ensure that the outer
insulation of the motor cable is removed under the EMC
clamp.

34

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Electrical Installation

VLT HVAC Drive Operating Instructions

4.1.17 Motor Connection for C1 and C2

4 4

First terminate the motor earth, then Place motor U, V and W


wires in terminal and tighten. Please ensure that the outer
insulation of the motor cable is removed under the EMC
clamp.

4.1.18 Motor Connection for C3 and C4

First terminate the motor earth, then place motor U, V and W


wires into the appropriate terminals and tighten. Please
ensure that the outer insulation of the motor cable is removed
under the EMC clamp.

4.1.19 Wiring Example and Testing


The following section describes how to terminate control
wires and how to access them. For an explanation of the
function, programming and wiring of the control terminals,
please see chapter, How to programme the frequency converter.

First terminate the motor earth, then place motor U, V and W


wires into the appropriate terminals and tighten. Please
ensure that the outer insulation of the motor cable is removed
under the EMC clamp.

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35

Electrical Installation

VLT HVAC Drive Operating Instructions

4.1.20 DC Bus Connection


The DC bus terminal is used for DC back-up, with the
intermediate circuit being supplied from an external source.
Terminal number 88 and 89 are used.

4 4

Illustration 4.21: DC bus connections for enclosure B4.

Illustration 4.20: DC bus connections for enclosure B3.

Illustration 4.22: DC bus connections for enclosure C3.

36

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VLT HVAC Drive Operating Instructions

Electrical Installation

4 4

Illustration 4.24: Brake connection terminal for B3.

Illustration 4.23: DC bus connections for enclosure C4.

Please contact Danfoss if you require further information.

4.1.21 Brake Connection Option


The connection cable to the brake resistor must be screened/
armoured.
Brake resistor
Terminal number

81

82

Terminals

R-

R+

Dynamic brake calls for extra equipment and safety


considerations. For further information, please contact
Danfoss.
1.

Use cable clamps to connect the screen to the metal


cabinet of the frequency converter and to the
decoupling plate of the brake resistor.

2.

Dimension the cross-section of the brake cable to


match the brake current.

Illustration 4.25: Brake connection terminal for B4.

Voltages up to 975 V DC (@ 600 V AC) may occur


between the terminals.

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37

Electrical Installation

VLT HVAC Drive Operating Instructions

If a short circuit in the brake IGBT occurs, prevent power


dissipation in the brake resistor by using a mains switch
or contactor to disconnect the mains for the frequency
converter. Only the frequency converter shall control
the contactor.

4 4
Place the brake resistor in an environment free of fire
risk and ensure that no external objects can fall into the
brake resistor through ventilation slots.
Do not cover ventilation slots and grids.

4.1.22 Relay Connection


To set relay output, see par. group 5-4* Relays.
Illustration 4.26: Brake connection terminal for C3.

No.

01 - 02

make (normally open)

01 - 03

break (normally closed)

04 - 05

make (normally open)

04 - 06

break (normally closed)

Illustration 4.27: Brake connection terminal for C4.

38

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VLT HVAC Drive Operating Instructions

Electrical Installation

4 4

Terminals for relay connection

Terminals for relay connection

(A2 and A3 enclosures).

(A4, A5, B1 and B2 enclosures).

Illustration 4.29: Terminals for relay connections for B3.


Only one relay input is fitted from the factory. When the
second relay is needed remove knock-out.

Illustration 4.28: Terminals for relay connection (C1 and C2


enclosures).
The relay connections are shown in the cut-out with relay
plugs (from the Accessory Bag) fitted.

MG.11.AD.02 - VLT is a registered Danfoss trademark

39

VLT HVAC Drive Operating Instructions

Electrical Installation

Relay 1 and relay 2 are programmed in par. 5-40 Function


Relay, par. 5-41 On Delay, Relay, and par. 5-42 Off Delay,
Relay.
Additional relay outputs by using option module MCB 105.

4 4

Illustration 4.30: Terminals for relay connections for B4.

Illustration 4.31: Terminals for relay connections for C3


and C4. Located in the upper right corner of the frequency converter.

4.1.23 Relay Output


Relay 1

Terminal 01: common


Terminal 02: normal open 240 V AC
Terminal 03: normal closed 240 V AC

Relay 2

40

Terminal 04: common


Terminal 05: normal open 400 V AC
Terminal 06: normal closed 240 V AC

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VLT HVAC Drive Operating Instructions

Electrical Installation

4.1.24 Access to Control Terminals


All terminals to the control cables are located underneath the
terminal cover on the front of the frequency converter.
Remove the terminal cover with a screwdriver.

4.1.25 Control Terminals


Drawing reference numbers:
1.
10-pole plug digital I/O.
2.

3-pole plug RS-485 Bus.

3.

6-pole analog I/O.

4.

USB connection.

4 4

Illustration 4.32: Access to control terminals for A2, A3, B3,


B4, C3 and C4 enclosures

Remove front-cover to access control terminals. When replacing the front-cover, please ensure proper fastening by
applying a torque of 2 Nm.

Illustration 4.34: Control terminals (all enclosures)

4.1.26 How to Test Motor and Direction of


Rotation

Note that unintended motor start can occur, ensure no


personnel or equipment is in danger!
Illustration 4.33: Access to control terminals for A4, A5, B1,
B2, C1 and C2 enclosures

Please follow these steps to test the motor connection and


direction of rotation. Start with no power to the unit.

MG.11.AD.02 - VLT is a registered Danfoss trademark

41

VLT HVAC Drive Operating Instructions

Electrical Installation

4 4

Illustration 4.35:
Step 1: First remove the insulation on both ends of a 50 to
70 mm piece of wire.

Illustration 4.38:
Step 4: Power-up the unit and press the [Off] button. In
this state the motor should not rotate. Press [Off] to stop
the motor at any time. Note the LED at the [OFF] button
should be lit. If alarms or warnings are flashing, please see
Illustration 4.36:
Step 2: Insert one end in terminal 27 using a suitable

chapter 7 regarding these.

terminal screwdriver. (Note: For units with Safe Stop


function, the existing jumper between terminal 12 and 37
should not be removed for the unit to be able to run!)

Illustration 4.37:
Step 3: Insert the other end in terminal 12 or 13. (Note: For
units with Safe Stop function, the existing jumper
between terminal 12 and 37 should not be removed for
the unit to be able to run!)
Illustration 4.39:
Step 5: By pressing the [Hand on] button, the LED above
the button should be lit and the motor may rotate.

42

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VLT HVAC Drive Operating Instructions

Electrical Installation

4 4

Illustration 4.40:
Step 6: The speed of the motor can be seen in the LCP. It
can be adjusted by pushing the up and down

arrow

buttons.

Illustration 4.42:
Step 8: Press the [Off] button to stop the motor again.

Illustration 4.43:
Illustration 4.41:

Step 9: Change two motor wires if the desired rotation of

Step 7: To move the cursor, use the left and right

direction is not achieved.

arrow buttons. This enables changing the speed in larger


increments.

Remove mains power from the frequency converter


before changing motor wires.

MG.11.AD.02 - VLT is a registered Danfoss trademark

43

4 4

VLT HVAC Drive Operating Instructions

Electrical Installation

4.1.27 Switches S201, S202, and S801


Switches S201 (Al 53) and S202 (Al 54) are used to select a
current (0-20 mA) or a voltage (0 to 10 V) configuration of the
analog input terminals 53 and 54 respectively.
Switch S801 (BUS TER.) can be used to enable termination on
the RS-485 port (terminals 68 and 69).
Please note that the switches may be covered by an option, if
fitted.
Default setting:
S201 (AI 53) = OFF (voltage input)
S202 (AI 54) = OFF (voltage input)
S801 (Bus termination) = OFF

Illustration 4.44: Switches location.

44

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Electrical Installation

VLT HVAC Drive Operating Instructions

4.2 Final Optimisation and Test


To optimise motor shaft performance and optimise the
frequency converter for the connected motor and installation,
please follow these steps. Ensure that frequency converter
and motor are connected and that power is applied to
frequency converter.

Before power up ensure that connected equipment is


ready for use.
Step 1: Locate motor name plate

NOTE
The motor is either star- (Y) or delta- connected (). This
information is located on the motor name plate data.

Step 2: Enter motor name plate data in following parameter


list
To access list first press [QUICK MENU] key then select Q2
Quick Setup.
1.

Par. 1-20 Motor Power [kW]


Par. 1-21 Motor Power [HP]

2.

Par. 1-22 Motor Voltage

3.

Par. 1-23 Motor Frequency

4.

Par. 1-24 Motor Current

5.

Par. 1-25 Motor Nominal Speed

4 4

Table 4.10: Motor related parameters

Step 3: Activate Automatic Motor Adaptation (AMA)Activate


Auto Tune
Performing AMA ensures best possible performance. AMA
automatically takes measurements from the specific motor
connected and compensates for installation variances.
1.

Connect terminal 27 to terminal 12 or use [QUICK


MENU] and "Q2 Quick Setup" and set Terminal 27
par. 5-12 Terminal 27 Digital Input to No function [0]

2.

Press [QUICK MENU], select "Q3 Function Setups",


select "Q3-1 General Settings", select "Q3-10 Adv.
Motor Settings" and scroll down to
par. 1-29 Automatic Motor Adaptation (AMA)
Automatic Motor Adaption.

3.

Press [OK] to activate the AMA par. 1-29 Automatic


Motor Adaptation (AMA).

4.

Choose between complete or reduced AMA. If sine


wave filter is mounted, run only reduced AMA, or
remove sine wave filter during AMA procedure.

5.

Press [OK] key. Display should show Press [Hand on]


to start.

6.

Press [Hand on] key. A progress bar indicates if AMA


is in progress.

Stop the AMA during operation


1.

Press the [OFF] key - the frequency converter enters


into alarm mode and the display shows that the
AMA was terminated by the user.

Successful AMA
1.

The display shows Press [OK] to finish AMA.

2.

Press the [OK] key to exit the AMA state.

Illustration 4.45: Motor name plate example

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45

Electrical Installation

VLT HVAC Drive Operating Instructions

NOTE

Unsuccessful AMA

4 4

1.

The frequency converter enters into alarm mode. A


description of the alarm can be found in the Troubleshooting section.

2.

"Report Value in the [Alarm Log] shows the last


measuring sequence carried out by the AMA, before
the frequency converter entered alarm mode. This
number along with the description of the alarm will
assist troubleshooting. If contacting Danfoss Service,
make sure to mention number and alarm description.

Unsuccessful AMA is often caused by incorrectly entered


motor name plate data or too big difference between
the motor power size and the frequency converter
power size.
Step 4: Set speed limit and ramp time
Set up the desired limits for speed and ramp time.

Par. 3-02 Minimum Reference


Par. 3-03 Maximum Reference
Par. 4-11 Motor Speed Low Limit [RPM] or par. 4-12 Motor Speed Low Limit [Hz]
Par. 4-13 Motor Speed High Limit [RPM] or par. 4-14 Motor Speed High Limit [Hz]
Par. 3-41 Ramp 1 Ramp Up Time Ramp-up Time 1 [s]
Par. 3-42 Ramp 1 Ramp Down Time Ramp-down Time 1 [s]

See the section How to programme the frequency converter,


Quick Menu Mode for an easy set-up of these parameters.

46

MG.11.AD.02 - VLT is a registered Danfoss trademark

VLT HVAC Drive Operating Instructions

Commissioning and Applicati...

5 Commissioning and Application


Examples
5.1 Commissioning
5.1.1 Quick Menu Mode
Parameter Data
The graphical display (GLCP) provides access to all parameters
listed under the Quick Menus. The numeric display (NLCP) only
provides access to the Quick Setup parameters. To set parameters using the [Quick Menu] button - enter or change parameter data or settings in accordance with the following
procedure:

Select [My Personal Menu] to display personal parameters:


For example, an AHU or pump OEM may have pre-programmed personal parameters to be in My Personal Menu during
factory commissioning to make on-site commissioning/fine
tuning simpler. These parameters are selected in par. 0-25 My
Personal Menu. Up to 20 different parameters can be programmed in this menu.
Select [Changes Made] to get information about:
The last 10 changes. Use the up/down navigation
keys to scroll between the last 10 changed parameters.

The changes made since default setting.

Select [Loggings]:
to get information about the display line read-outs. The
information is shown as graphs.
Only display parameters selected in par. 0-20 Display Line 1.1
Small and par. 0-24 Display Line 3 Large can be viewed. It is
possible to store up to 120 samples in the memory for later
reference.

1.

Press Quick Menu button

2.

Use the [] and [] buttons to find the parameter


you want to change

3.

Press [OK]

4.

Use [] and [] buttons to select the correct parameter setting

5.

Press [OK]

6.

To move to a different digit within a parameter


setting, use the [] and [] buttons

7.

Highlighted area indicates digit selected for change

Efficient Parameter Set-up for VLT HVAC Drive Applications:


The parameters can easily be set up for the vast majority of
the VLT HVAC Drive applications only by using the [Quick
Setup] option.
After pressing [Quick Menu], the different choices in the Quick
Menu are listed. See also illustration 6.1 below and tables Q3-1
to Q3-4 in the followingFunction Setups section.

8.

Press [Cancel] button to disregard change, or press


[OK] to accept change and enter the new setting

Example of using the Quick Setup option:


Assume you want to set the Ramp Down Time to 100 seconds:

Example of changing parameter data


Assume parameter 22-60 is set to [Off]. However, you want to
monitor the fan-belt condition - non- broken or broken according to the following procedure:
1.

Press Quick Menu key

2.

Choose Function Setups with the [] button

3.

Press [OK]

4.

Choose Application Settings with the [] button

5.

Press [OK]

6.

Press [OK] again for Fan Functions

7.

Choose Broken Belt Function by pressing [OK]

8.

With [] button, choose [2] Trip

The frequency converter will now trip if a broken fan-belt is


detected.

Quick Setup

1.

Select [Quick Setup]. The first par. 0-01 Language in


Quick Setup appears

2.

Press [] repeatedly until par. 3-42 Ramp 1 Ramp


Down Time appears with the default setting of 20
seconds

3.

Press [OK]

4.

Use the [] button to highlight the 3rd digit before


the comma

5.

Change '0' to '1' by using the [] button

6.

Use the [] button to highlight the digit '2'

7.

Change '2' to '0' with the [] button

8.

Press [OK]

The new ramp-down time is now set to 100 seconds.


It is recommended to do the set-up in the order listed.

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47

5 5

Commissioning and Applicati...

VLT HVAC Drive Operating Instructions

NOTE
A complete description of the function is found in the
parameter sections of this manual.

** Par. 5-40 Function Relay, is an array, where one may choose


between Relay1 [0] or Relay2 [1]. Standard setting is Relay1 [0]
with the default choice Alarm [9].
See the parameter description in the section Commonly Used
Parameters.
For a detailed information about settings and programming,
please see the VLT HVAC Drive Programming Guide, MG.
11.CX.YY
x=version number
y=language

Illustration 5.1: Quick Menu view.

5 5

NOTE
The Quick Setup menu gives access to the 18 most important
setup parameters of the frequency converter. After programming the frequency converter will, in most cases, be ready for
operation. The 18 Quick Setup parameters are shown in the
table below. A complete description of the function is given in
the parameter description sections of this manual.
Parameter

[Units]
[kW]

Par. 1-21 Motor Power [HP]

[HP]

Par. 1-22 Motor Voltage*

[V]

Par. 1-23 Motor Frequency

[Hz]

Par. 1-24 Motor Current

[A]

5.1.2 RS-485 Bus Connection


One or more frequency converters can be connected to a
controller (or master) using the RS-485 standard interface.
Terminal 68 is connected to the P signal (TX+, RX+), while
terminal 69 is connected to the N signal (TX-,RX-).

Par. 0-01 Language


Par. 1-20 Motor Power [kW]

If [No Operation] is selected in par. 5-12 Terminal 27


Digital Input, no connection to +24 V on terminal 27 is
necessary to enable start.
If [Coast Inverse] (factory default value) is selected in
par. 5-12 Terminal 27 Digital Input, a connection to +24V
is necessary to enable start.

If more than one frequency converter is connected to a


master, use parallel connections.

Par. 1-25 Motor Nominal Speed [RPM]


Par. 1-28 Motor Rotation Check [Hz]
Par. 3-41 Ramp 1 Ramp Up Time [s]
Par. 3-42 Ramp 1 Ramp Down

[s]

Time
Par. 4-11 Motor Speed Low Limit [RPM]
[RPM]
Par. 4-12 Motor Speed Low Limit [Hz]
[Hz]*
Par. 4-13 Motor Speed High Limit [RPM]
[RPM]
Illustration 5.2: Connection example.

Par. 4-14 Motor Speed High Limit [Hz]


[Hz]*
Par. 3-19 Jog Speed [RPM]

[RPM]

Par. 3-11 Jog Speed [Hz]*

[Hz]

In order to avoid potential equalizing currents in the screen,


earth the cable screen via terminal 61, which is connected to
the frame via an RC-link.

Par. 5-12 Terminal 27 Digital


Input
Par. 5-40 Function Relay**
Table 5.1: Quick Setup parameters

*The display showing depends on choices made in


par. 0-02 Motor Speed Unit and par. 0-03 Regional Settings. The
default settings of par. 0-02 Motor Speed Unit and
par. 0-03 Regional Settings depend on which region of the
world the frequency converter is supplied to but can be reprogrammed as required.

48

Bus termination
The RS-485 bus must be terminated by a resistor network at
both ends. If the drive is the first or the last device in the
RS-485 loop, set the switch S801 on the control card for ON.
For more information, see the paragraph Switches S201, S202,
and S801.

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VLT HVAC Drive Operating Instructions

Commissioning and Applicati...

5.1.3 How to Connect a PC to the Frequency


Converter
To control or program the frequency converter from a PC,
install the PC-based Configuration Tool MCT 10.
The PC is connected via a standard (host/device) USB cable, or
via the RS-485 interface as shown in the VLT HVAC Drive
Design Guide, chapter How to Install > Installation of misc.
connections.

NOTE
The USB connection is galvanically isolated from the
supply voltage (PELV) and other high-voltage terminals.
The USB connection is connected to protection earth on
the frequency converter. Use only an isolated laptop as
PC connection to the USB connector on the frequency
converter.

Planning a communication network off-line. MCT 10


contains a complete frequency converter database

Commissioning frequency converters on line

Expanding an existing network

Saving settings for all frequency converters


Replacing a frequency converter in a network
Simple and accurate documentation of frequency
converter settings after commissioning.

Future developed frequency converters will be


supported

5 5

MCT 10 set-up software supports Profibus DP-V1 via a Master


class 2 connection. It makes it possible to on line read/write
parameters in a frequency converter via the Profibus network.
This will eliminate the need for an extra communication
network.

Illustration 5.3: For control cable connections, see section


on Control Terminals.

5.1.4 PC Software Tools


PC-based Configuration Tool MCT 10
All Frequency converters are equipped with a serial communication port. Danfoss provides a PC tool for communication
between PC and frequency converter, PC-based Configuration
Tool MCT 10. Please check the section on Available Literature
for detailed information on this tool.
MCT 10 set-up software
MCT 10 has been designed as an easy to use interactive tool
for setting parameters in our frequency converters. The
software can be downloaded from the Danfoss internet site
http://www.Danfoss.com/BusinessAreas/DrivesSolutions/
Softwaredownload/DDPC+Software+Program.htm.
The MCT 10 set-up software will be useful for:

MG.11.AD.02 - VLT is a registered Danfoss trademark

49

5 5

VLT HVAC Drive Operating Instructions

Commissioning and Applicati...

Save frequency converter settings:


1.

Connect a PC to the unit via USB com port. (NOTE:


Use a PC, which is isolated from the mains, in
conjunction with the USB port. Failure to do so may
damage equipment.)

2.

Open MCT 10 Set-up Software

3.

Choose Read from drive

4.

Choose Save as

1.

Connect a PC to the frequency converter via USB


com port

2.

Open MCT 10 Set-up software

3.

Choose Open stored files will be shown

4.

Open the appropriate file

5.

Choose Write to drive

All parameter settings are now transferred to the frequency


converter.

All parameters are now stored in the PC.


A separate manual for MCT 10 Set-up Software is available:
MG.10.Rx.yy.

Load frequency converter settings:


The MCT 10 Set-up software modules
The following modules are included in the software package:
MCT Set-up 10 Software
Setting parameters

Copy to and from frequency converters


Documentation and print out of parameter settings incl. diagrams
Ext. user interface
Preventive Maintenance Schedule
Clock settings
Timed Action Programming
Smart Logic Controller Set-up

Ordering number:
Please order the CD containing MCT 10 Set-up Software using
code number 130B1000.
MCT 10 can also be downloaded from the Danfoss Internet:
WWW.DANFOSS.COM, Business Area: Motion Controls.

5.1.6 Quick Transfer of Parameter Settings


when Using GLCP
Once the set-up of a frequency converter is complete, it is
recommended to store (backup) the parameter settings in the
GLCP or on a PC via MCT 10 Set-up Software Tool.

5.1.5 Tips and Tricks

50

For the majority of HVAC applications the Quick


Menu, Quick Set-up and Function Set-up provides
the simplest and quickest access to all the typical
parameters required

Whenever possible, performing an AMA, will ensure


best shaft performance

Contrast of the display can be adjusted by pressing


[Status] and [] for darker display or by pressing
[Status] and [] for brighter display

Under [Quick Menu] and [Changes Made] all parameters that have been changed from factory settings
are displayed

Press and hold [Main Menu] key for 3 seconds for


access to any parameter

For service purposes it is recommended to copy all


parameters to the LCP, see par. 0-50 LCP Copy for
further information

Stop the motor before performing any of these


operations.
Data storage in LCP:
1.
Go to par. 0-50 LCP Copy
2.

Press the [OK] key

3.

Select All to LCP

4.

Press the [OK] key

All parameter settings are now stored in the GLCP indicated


by the progress bar. When 100% is reached, press [OK].
The GLCP can now be connected to another frequency
converter and the parameter settings copied to this frequency
converter.

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VLT HVAC Drive Operating Instructions

Commissioning and Applicati...

Data transfer from LCP to Frequency converter:


1.
Go to par. 0-50 LCP Copy
2.

Press the [OK] key

3.

Select All from LCP

4.

Press the [OK] key

1. Disconnect from mains and wait until the display


turns off.
2a. Press [Status] - [Main Menu] - [OK] at the same
time while power up for Graphical LCP (GLCP)
2b. Press [Menu] while power up for LCP 101,
Numerical Display

The parameter settings stored in the GLCP are now transferred


to the frequency converter indicated by the progress bar.
When 100% is reached, press [OK].

5.1.7 Initialisation to Default Settings


There are two ways to initialise the frequency converter to
default: Recommended initialisation and manual initialisation.
Please be aware that they have different impact according to
the below description.

3. Release the keys after 5 s


4. The frequency converter is now programmed
according to default settings
This parameter initialises all except:

5 5

Par. 15-00 Operating Hours


Par. 15-03 Power Up's
Par. 15-04 Over Temp's
Par. 15-05 Over Volt's

Recommended initialisation (via par. 14-22 Operation Mode)


1.
Select par. 14-22 Operation Mode
2.

Press [OK]

3.

Select Initialisation (for NLCP select 2)

4.

Press [OK]

5.

Remove power to unit and wait for display to turn


off.

6.

Reconnect power and the frequency converter is


reset. Note that first start-up takes a few more
seconds

7.

Press [Reset]

Par. 14-22 Operation Mode initialises all except:


Par. 14-50 RFI Filter
Par. 8-30 Protocol
Par. 8-31 Address
Par. 8-32 Baud Rate
Par. 8-35 Minimum Response Delay
Par. 8-36 Max Response Delay
Par. 8-37 Maximum Inter-Char Delay
Par. 15-00 Operating Hours to par. 15-05 Over Volt's
Par. 15-20 Historic Log: Event to par. 15-22 Historic Log: Time
Par. 15-30 Alarm Log: Error Code to par. 15-32 Alarm Log: Time

NOTE
Parameters selected in par. 0-25 My Personal Menu, will
stay present, with default factory setting.
Manual initialisation

NOTE
When carrying out manual initialisation, serial communication, RFI filter settings and fault log settings are reset.
Removes parameters selected in par. 0-25 My Personal
Menu.

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51

Commissioning and Applicati...

VLT HVAC Drive Operating Instructions

5.2.2 Pulse Start/Stop

5.2 Application Examples


5.2.1 Start/Stop
Terminal 18 = start/stop par. 5-10 Terminal 18 Digital Input [8]
Start
Terminal 27 = No operation par. 5-12 Terminal 27 Digital Input
[0] No operation (Default coast inverse

Terminal 18 = start/stop par. 5-10 Terminal 18 Digital Input [9]


Latched start
Terminal 27= Stop par. 5-12 Terminal 27 Digital Input [6] Stop
inverse
Par. 5-10 Terminal 18 Digital Input = Latched start
Par. 5-12 Terminal 27 Digital Input = Stop inverse

Par. 5-10 Terminal 18 Digital Input = Start (default)

5 5

Par. 5-12 Terminal 27 Digital Input = coast inverse


(default)

Illustration 5.4: Terminal 37: Available only with Safe Stop


Function!

Illustration 5.5: Terminal 37: Available only with Safe Stop


Function!

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Commissioning and Applicati...

VLT HVAC Drive Operating Instructions

5.2.3 Automatic Motor Adaptation (AMA)


AMA is an algorithm to measure the electrical motor parameters on a motor at standstill. This means that AMA itself does
not supply any torque.
AMA is useful when commissioning systems and optimising
the adjustment of the frequency converter to the applied
motor. This feature is particularly used where the default
setting does not apply to the connected motor.
Par. 1-29 Automatic Motor Adaptation (AMA) allows a choice of
complete AMA with determination of all electrical motor
parameters or reduced AMA with determination of the stator
resistance Rs only.
The duration of a total AMA varies from a few minutes on
small motors to more than 15 minutes on large motors.

5 5

Limitations and preconditions:


For the AMA to determine the motor parameters
optimally, enter the correct motor nameplate data in
par. 1-20 Motor Power [kW] to par. 1-28 Motor
Rotation Check.

For the best adjustment of the frequency converter,


carry out AMA on a cold motor. Repeated AMA runs
may lead to a heating of the motor, which results in
an increase of the stator resistance, Rs. Normally, this
is not critical.

AMA can only be carried out if the rated motor


current is minimum 35% of the rated output current
of the frequency converter. AMA can be carried out
on up to one oversize motor.

It is possible to carry out a reduced AMA test with a


Sine-wave filter installed. Avoid carrying out a
complete AMA with a Sine-wave filter. If an overall
setting is required, remove the Sine-wave filter while
running a total AMA. After completion of the AMA,
reinsert the Sine-wave filter.

If motors are coupled in parallel, use only reduced


AMA if any.

Avoid running a complete AMA when using synchronous motors. If synchronous motors are applied, run
a reduced AMA and manually set the extended
motor data. The AMA function does not apply to
permanent magnet motors.

The frequency converter does not produce motor


torque during an AMA. During an AMA, it is imperative that the application does not force the motor
shaft to run, which is known to happen with e.g.
wind milling in ventilation systems. This disturbs the
AMA function.

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VLT HVAC Drive Operating Instructions

How to Operate the Frequenc...

6 How to Operate the Frequency


Converter
6.1.1 Three Ways of Operating
The frequency converter can be operated in three ways:
1.
Graphical Local Control Panel (GLCP), see 5.1.2
2.

Numeric Local Control Panel (NLCP), see 5.1.3

3.

RS-485 serial communication or USB, both for PC


connection, see 5.1.4

If the frequency converter is fitted with fieldbus option, please


refer to relevant documentation.

6.1.2 How to Operate Graphical LCP (GLCP)


The following instructions are valid for the GLCP (LCP 102).
The GLCP is divided into four functional groups:
1.

Graphical display with Status lines.

2.

Menu keys and indicator lights (LED's) - selecting


mode, changing parameters and switching between
display functions.

3.

Navigation keys and indicator lights (LEDs).

4.

Operation keys and indicator lights (LEDs).

Graphical display:
The LCD-display is back-lit with a total of 6 alpha-numeric
lines. All data is displayed on the LCP which can show up to
five operating variables while in [Status] mode.
Display lines:
a.

Status line: Status messages displaying icons and


graphics.

b.

Line 1-2: Operator data lines displaying data and


variables defined or chosen by the user. By pressing
the [Status] key, up to one extra line can be added.

c.

Status line: Status messages displaying text.

The display is divided into 3 sections:


Top section (a) shows the status when in status mode or up to
2 variables when not in status mode and in the case of Alarm/
Warning.
The number of the Active Set-up (selected as the Active Set-up
in par. 0-10 Active Set-up) is shown. When programming in
another Set-up than the Active Set-up, the number of the Setup being programmed appears to the right in brackets.
The Middle section (b) shows up to 5 variables with related
unit, regardless of status. In case of alarm/warning, the
warning is shown instead of the variables.
The Bottom section (c) always shows the state of the frequency converter in Status mode.
It is possible to toggle between three status read-out displays
by pressing the [Status] key.
Operating variables with different formatting are shown in
each status screen - see below.

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How to Operate the Frequenc...

VLT HVAC Drive Operating Instructions

Several values or measurements can be linked to each of the


displayed operating variables. The values / measurements to
be displayed can be defined via par. 0-20 Display Line 1.1 Small,
par. 0-21 Display Line 1.2 Small, par. 0-22 Display Line 1.3 Small,
par. 0-23 Display Line 2 Large and par. 0-24 Display Line 3 Large,
which can be accessed via [QUICK MENU], "Q3 Function
Setups", "Q3-1 General Settings", "Q3-13 Display Settings".
Each value / measurement readout parameter selected in
par. 0-20 Display Line 1.1 Small to par. 0-24 Display Line 3 Large
has its own scale and number of digits after a possible decimal
point. Larger numeric values are displayed with few digits
after the decimal point.
Ex.: Current readout
5.25 A; 15.2 A 105 A.
Status display I:
This read-out state is standard after start-up or initialisation.
Use [INFO] to obtain information about the value/measurement linked to the displayed operating variables (1.1, 1.2, 1.3,
2, and 3).
See the operating variables shown in the display in this
illustration. 1.1, 1.2 and 1.3 are shown in small size. 2 and 3 are
shown in medium size.

Status display III:


This state displays the event and action of the Smart Logic
Control. For further information, see section Smart Logic
Control.

6 6

Display Contrast Adjustment


Press [status] and [] for darker display
Press [status] and [] for brighter display

Indicator lights (LEDs):

Green LED/On: Control section is working.


Yellow LED/Warn.: Indicates a warning.
Flashing Red LED/Alarm: Indicates an alarm.

On
Warn.
Alarm

MG.11.AD.02 - VLT is a registered Danfoss trademark

130BP044.10

Status display II:


See the operating variables (1.1, 1.2, 1.3, and 2) shown in the
display in this illustration.
In the example, Speed, Motor current, Motor power and
Frequency are selected as variables in the first and second
lines.
1.1, 1.2 and 1.3 are shown in small size. 2 is shown in large
size.

If certain threshold values are exceeded, the alarm and/or


warning LED lights up. A status and alarm text appear on the
control panel.
The On LED is activated when the frequency converter
receives power from mains voltage, a DC bus terminal, or an
external 24 V supply. At the same time, the back light is on.

55

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How to Operate the Frequenc...

VLT HVAC Drive Operating Instructions

GLCP keys
Menu keys
The menu keys are divided into functions. The keys below the
display and indicator lamps are used for parameter set-up,
including choice of display indication during normal
operation.

[Status]
indicates the status of the frequency converter and/or the
motor. 3 different readouts can be chosen by pressing the
[Status] key:
5 line readouts, 4 line readouts or Smart Logic Control.
Use [Status] for selecting the mode of display or for changing
back to Display mode from either the Quick Menu mode, the
Main Menu mode or Alarm mode. Also use the [Status] key to
toggle single or double read-out mode.
[Quick Menu]
allows quick set-up of the frequency converter. The most
common VLT HVAC Drive functions can be programmed here.

Quick Set-up

Function Set-up

Changes Made

Loggings

[Alarm Log]
displays an Alarm list of the five latest alarms (numbered A1A5). To obtain additional details about an alarm, use the arrow
keys to manoeuvre to the alarm number and press [OK].
Information is displayed about the condition of the frequency
converter before it enters the alarm mode.
The Alarm log button on the LCP allows access to both Alarm
log and Maintenance log.
[Back]
reverts to the previous step or layer in the navigation
structure.

The [Quick Menu] consists of:


My Personal Menu
-

[Main Menu]
is used for programming all parameters.The Main Menu
parameters can be accessed immediately unless a password
has been created via par. 0-60 Main Menu Password,
par. 0-61 Access to Main Menu w/o Password, par. 0-65 Personal
Menu Password or par. 0-66 Access to Personal Menu w/o
Password. For the majority of VLT HVAC Drive applications it is
not necessary to access the Main Menu parameters but
instead the Quick Menu, Quick Set-up and Function Set-up
provides the simplest and quickest access to the typical
required parameters.
It is possible to switch directly between Main Menu mode and
Quick Menu mode.
Parameter shortcut can be carried out by pressing down the
[Main Menu] key for 3 seconds. The parameter shortcut allows
direct access to any parameter.

[Cancel]
last change or command will be cancelled as long as the
display has not been changed.

The Function set-up provides quick and easy access to all


parameters required for the majority of VLT HVAC Drive
applications including most VAV and CAV supply and return
fans, cooling tower fans, Primary, Secondary and Condenser
Water Pumps and other pump, fan and compressor applications. Amongst other features it also includes parameters for
selecting which variables to display on the LCP, digital preset
speeds, scaling of analog references, closed loop single zone
and multi-zone applications and specific functions related to
Fans, Pumps and Compressors.

[Info]
displays information about a command, parameter, or
function in any display window. [Info] provides detailed
information when needed.
Exit Info mode by pressing either [Info], [Back], or [Cancel].

The Quick Menu parameters can be accessed immediately


unless a password has been created via par. 0-60 Main Menu
Password, par. 0-61 Access to Main Menu w/o Password,
par. 0-65 Personal Menu Password or par. 0-66 Access to Personal Menu w/o Password.
It is possible to switch directly between Quick Menu mode and
Main Menu mode.

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Info

How to Operate the Frequenc...

VLT HVAC Drive Operating Instructions

Navigation Keys
The four navigation arrows are used to navigate between the
different choices available in [Quick Menu], [Main Menu] and
[Alarm Log]. Use the keys to move the cursor.

NOTE

[OK] is used for choosing a parameter marked by the cursor


and for enabling the change of a parameter.

[Off]
stops the connected motor. The key can be selected as Enable
[1] or Disable [0] via par. 0-41 [Off] Key on LCP. If no external
stop function is selected and the [Off] key is inactive the motor
can only be stopped by disconnecting the mains supply.

External stop signals activated by means of control


signals or a serial bus will override a start command via
the LCP.

[Auto on]
enables the frequency converter to be controlled via the
control terminals and/or serial communication. When a start
signal is applied on the control terminals and/or the bus, the
frequency converter will start. The key can be selected as
Enable [1] or Disable [0] via par. 0-42 [Auto on] Key on LCP.

NOTE
An active HAND-OFF-AUTO signal via the digital inputs
has higher priority than the control keys [Hand on]
[Auto on].

Operation Keys for local control are found at the bottom of the
control panel.

[Reset]
is used for resetting the frequency converter after an alarm
(trip). It can be selected as Enable [1] or Disable [0] via
par. 0-43 [Reset] Key on LCP.
The parameter shortcut can be carried out by holding down
the [Main Menu] key for 3 seconds. The parameter shortcut
allows direct access to any parameter.

[Hand On]
enables control of the frequency converter via the GLCP.
[Hand On] also starts the motor, and it is now possible to enter
the motor speed data by means of the arrow keys. The key can
be selected as Enable [1] or Disable [0] via par. 0-40 [Hand on]
Key on LCP.
The following control signals will still be active when [Hand
On] is activated:

[Hand On] - [Off] - [Auto on]


Reset
Coasting stop inverse
Reversing
Set-up select lsb - Set-up select msb
Stop command from serial communication
Quick stop
DC brake

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6 6

6 6

How to Operate the Frequenc...

VLT HVAC Drive Operating Instructions

6.1.3 How to Operate Numeric LCP (NLCP)


The following instructions are valid for the NLCP (LCP 101).
The control panel is divided into four functional groups:
1.
Numeric display.
2.

Menu key and indicator lights (LEDs) - changing


parameters and switching between display
functions.

3.

Navigation keys and indicator lights (LEDs).

4.

Operation keys and indicator lights (LEDs).

NOTE
Parameter copy is not possible with Numeric Local
Control Panel (LCP101).
Select one of the following modes:
Status Mode: Displays the status of the frequency converter or
the motor.
If an alarm occurs, the NLCP automatically switches to status
mode.
A number of alarms can be displayed.
Quick Setup or Main Menu Mode: Display parameters and
parameter settings.

Illustration 6.1: Numerical LCP (NLCP)

Illustration 6.2: Status display example

Illustration 6.3: Alarm display example

Indicator lights (LEDs):


Green LED/On: Indicates if control section is on.

58

Yellow LED/Wrn.: Indicates a warning.


Flashing red LED/Alarm: Indicates an alarm.

MG.11.AD.02 - VLT is a registered Danfoss trademark

VLT HVAC Drive Operating Instructions

How to Operate the Frequenc...

Menu key
Select one of the following modes:
Status

Operation keys
Keys for local control are found at the bottom of the control
panel.

Quick Setup
Main Menu

Main Menu
is used for programming all parameters.
The parameters can be accessed immediately unless a
password has been created via par. 0-60 Main Menu Password,
par. 0-61 Access to Main Menu w/o Password, par. 0-65 Personal
Menu Password or par. 0-66 Access to Personal Menu w/o
Password.
Quick Setup is used to set up the frequency converter using
only the most essential parameters.
The parameter values can be changed using the up/down
arrows when the value is flashing.
Select Main Menu by pressing the [Menu] key a number of
times until the Main Menu LED is lit.
Select the parameter group [xx-__] and press [OK]
Select the parameter [__-xx] and press [OK]
If the parameter is an array parameter select the array number
and press [OK]
Select the wanted data value and press [OK]
Navigation keys
[Back]
for stepping backwards
Arrow [] []
keys are used for manoeuvring between parameter groups,
parameters and within parameters

130BP079.10

[OK]
is used for choosing a parameter marked by the cursor and for
enabling the change of a parameter.

P 2-03
Status
Menu

Quick
Setup

Setup 1

Main
Menu

Illustration 6.4: Display example

Illustration 6.5: Operation keys of the numerical LCP


(NLCP)

[Hand on]
enables control of the frequency converter via the LCP. [Hand
on] also starts the motor and it is now possible to enter the
motor speed data by means of the arrow keys. The key can be
Enabled [1] or Disabled [0] via par. 0-40 [Hand on] Key on LCP.
External stop signals activated by means of control signals or a
serial bus will override a 'start' command via the LCP.
The following control signals will still be active when [Hand
on] is activated:
[Hand on] - [Off] - [Auto on]

Reset
Coasting stop inverse
Reversing
Set-up select lsb - Set-up select msb
Stop command from serial communication
Quick stop
DC brake

[Off]
stops the connected motor. The key can be Enabled [1] or
Disabled [0] via par. 0-41 [Off] Key on LCP.
If no external stop function is selected and the [Off] key is
inactive the motor can be stopped by disconnecting the mains
supply.
[Auto on]
enables the frequency converter to be controlled via the
control terminals and/or serial communication. When a start
signal is applied on the control terminals and/or the bus, the
frequency converter will start. The key can be Enabled [1] or
Disabled [0] via par. 0-42 [Auto on] Key on LCP.

NOTE
An active HAND-OFF-AUTO signal via the digital inputs
has higher priority than the control keys [Hand on] [Auto
on].
[Reset]
is used for resetting the frequency converter after an alarm
(trip). The key can be Enabled [1] or Disabled [0] via
par. 0-43 [Reset] Key on LCP.

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6 6

VLT HVAC Drive Operating Instructions

How to Programme the Frequ...

7 How to Programme the Frequency Converter


7.1 How to Programme
7.1.1 Function Set-ups

Illustration 7.4: Step 4: Function set-ups choices appear.

The Function set-up provides quick and easy access to all


parameters required for the majority of VLT HVAC Drive
applications including most VAV and CAV supply and return
fans, cooling tower fans, Primary, Secondary and Condenser
Water Pumps and other pump, fan and compressor applications.

Choose Q3-1 General Settings. Press [OK].

How to access Function set-up - example

7 7
Illustration 7.5: Step 5: Use the up/down navigation keys
to scroll down to i.e. Q3-11 Analog Outputs. Press [OK].

Illustration 7.1: Step 1: Turn on the frequency converter


(yellow LED lights)
Illustration 7.6: Step 6: Choose par. 6-50. Press [OK].

Illustration 7.2: Step 2: Press the [Quick Menus] button

Illustration 7.7: Step 7: Use the up/down navigation keys

(Quick Menus choices appear).

to select between the different choices. Press [OK].

Illustration 7.3: Step 3: Use the up/down navigation keys


to scroll down to Function set-ups. Press [OK].

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VLT HVAC Drive Operating Instructions

How to Programme the Frequ...

Function Set-ups parameters


The Function Set-ups parameters are grouped in the following
way:
Q3-1 General Settings
Q3-10 Adv. Motor Settings

Q3-11 Analog Output

Q3-12 Clock Settings

Q3-13 Display Settings

Par. 1-90 Motor Thermal Protec-

Par. 6-50 Terminal 42 Output

Par. 0-70 Date and Time

Par. 0-20 Display Line 1.1 Small

tion
Par. 1-93 Thermistor Source

Par. 6-51 Terminal 42 Output Min Par. 0-71 Date Format

Par. 0-21 Display Line 1.2 Small

Scale
Par. 1-29 Automatic Motor
Adaptation (AMA)

Par. 6-52 Terminal 42 Output Max Par. 0-72 Time Format


Scale

Par. 0-22 Display Line 1.3 Small

Par. 14-01 Switching Frequency

Par. 0-74 DST/Summertime

Par. 0-23 Display Line 2 Large

Par. 4-53 Warning Speed High

Par. 0-76 DST/Summertime Start


Par. 0-77 DST/Summertime End

Par. 0-24 Display Line 3 Large


Par. 0-37 Display Text 1
Par. 0-38 Display Text 2
Par. 0-39 Display Text 3

7 7

Q3-2 Open Loop Settings


Q3-20 Digital Reference

Q3-21 Analog Reference

Par. 3-02 Minimum Reference

Par. 3-02 Minimum Reference

Par. 3-03 Maximum Reference

Par. 3-03 Maximum Reference

Par. 3-10 Preset Reference

Par. 6-10 Terminal 53 Low Voltage

Par. 5-13 Terminal 29 Digital Input

Par. 6-11 Terminal 53 High Voltage

Par. 5-14 Terminal 32 Digital Input

Par. 6-12 Terminal 53 Low Current

Par. 5-15 Terminal 33 Digital Input

Par. 6-13 Terminal 53 High Current


Par. 6-14 Terminal 53 Low Ref./Feedb. Value
Par. 6-15 Terminal 53 High Ref./Feedb. Value

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7 7

How to Programme the Frequ...

VLT HVAC Drive Operating Instructions

Q3-3 Closed Loop Settings


Q3-30 Single Zone Int. Set Point

Q3-31 Single Zone Ext. Set Point

Q3-32 Multi Zone / Adv

Par. 1-00 Configuration Mode

Par. 1-00 Configuration Mode

Par. 1-00 Configuration Mode

Par. 20-12 Reference/Feedback Unit

Par. 20-12 Reference/Feedback Unit

Par. 3-15 Reference 1 Source

Par. 20-13 Minimum Reference/Feedb.

Par. 20-13 Minimum Reference/Feedb.

Par. 3-16 Reference 2 Source

Par. 20-14 Maximum Reference/Feedb.

Par. 20-14 Maximum Reference/Feedb.

Par. 20-00 Feedback 1 Source

Par. 6-22 Terminal 54 Low Current

Par. 6-10 Terminal 53 Low Voltage

Par. 20-01 Feedback 1 Conversion

Par. 6-24 Terminal 54 Low Ref./Feedb. Value

Par. 6-11 Terminal 53 High Voltage

Par. 20-02 Feedback 1 Source Unit

Par. 6-25 Terminal 54 High Ref./Feedb. Value


Par. 6-26 Terminal 54 Filter Time Constant

Par. 6-12 Terminal 53 Low Current


Par. 6-13 Terminal 53 High Current

Par. 20-03 Feedback 2 Source


Par. 20-04 Feedback 2 Conversion

Par. 6-27 Terminal 54 Live Zero

Par. 6-14 Terminal 53 Low Ref./Feedb. Value

Par. 20-05 Feedback 2 Source Unit

Par. 6-00 Live Zero Timeout Time

Par. 6-15 Terminal 53 High Ref./Feedb. Value

Par. 20-06 Feedback 3 Source

Par. 6-01 Live Zero Timeout Function

Par. 6-22 Terminal 54 Low Current

Par. 20-07 Feedback 3 Conversion

Par. 20-21 Setpoint 1

Par. 6-24 Terminal 54 Low Ref./Feedb. Value

Par. 20-08 Feedback 3 Source Unit

Par. 20-81 PID Normal/ Inverse Control

Par. 6-25 Terminal 54 High Ref./Feedb. Value

Par. 20-12 Reference/Feedback Unit

Par. 20-82 PID Start Speed [RPM]

Par. 6-26 Terminal 54 Filter Time Constant

Par. 20-13 Minimum Reference/Feedb.

Par. 20-83 PID Start Speed [Hz]

Par. 6-27 Terminal 54 Live Zero

Par. 20-14 Maximum Reference/Feedb.

Par. 20-93 PID Proportional Gain

Par. 6-00 Live Zero Timeout Time

Par. 6-10 Terminal 53 Low Voltage

Par. 20-94 PID Integral Time

Par. 6-01 Live Zero Timeout Function

Par. 6-11 Terminal 53 High Voltage

Par. 20-70 Closed Loop Type

Par. 20-81 PID Normal/ Inverse Control

Par. 6-12 Terminal 53 Low Current

Par. 20-71 PID Performance

Par. 20-82 PID Start Speed [RPM]

Par. 6-13 Terminal 53 High Current

Par. 20-72 PID Output Change

Par. 20-83 PID Start Speed [Hz]

Par. 6-14 Terminal 53 Low Ref./Feedb. Value

Par. 20-73 Minimum Feedback Level

Par. 20-93 PID Proportional Gain

Par. 6-15 Terminal 53 High Ref./Feedb. Value

Par. 20-74 Maximum Feedback Level

Par. 20-94 PID Integral Time

Par. 6-16 Terminal 53 Filter Time Constant

Par. 20-79 PID Autotuning

Par. 20-70 Closed Loop Type

Par. 6-17 Terminal 53 Live Zero

Par. 20-71 PID Performance


Par. 20-72 PID Output Change

Par. 6-20 Terminal 54 Low Voltage


Par. 6-21 Terminal 54 High Voltage

Par. 20-73 Minimum Feedback Level

Par. 6-22 Terminal 54 Low Current

Par. 20-74 Maximum Feedback Level

Par. 6-23 Terminal 54 High Current

Par. 20-79 PID Autotuning

Par. 6-24 Terminal 54 Low Ref./Feedb. Value


Par. 6-25 Terminal 54 High Ref./Feedb. Value
Par. 6-26 Terminal 54 Filter Time Constant
Par. 6-27 Terminal 54 Live Zero
Par. 6-00 Live Zero Timeout Time
Par. 6-01 Live Zero Timeout Function
Par. 4-56 Warning Feedback Low
Par. 4-57 Warning Feedback High
Par. 20-20 Feedback Function
Par. 20-21 Setpoint 1
Par. 20-22 Setpoint 2
Par. 20-81 PID Normal/ Inverse Control
Par. 20-82 PID Start Speed [RPM]
Par. 20-83 PID Start Speed [Hz]
Par. 20-93 PID Proportional Gain
Par. 20-94 PID Integral Time
Par. 20-70 Closed Loop Type
Par. 20-71 PID Performance
Par. 20-72 PID Output Change
Par. 20-73 Minimum Feedback Level
Par. 20-74 Maximum Feedback Level
Par. 20-79 PID Autotuning

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How to Programme the Frequ...

VLT HVAC Drive Operating Instructions

Q3-4 Application Settings


Q3-40 Fan Functions

Q3-41 Pump Functions

Q3-42 Compressor Functions

Par. 22-60 Broken Belt Function

Par. 22-20 Low Power Auto Set-up

Par. 1-03 Torque Characteristics

Par. 22-61 Broken Belt Torque

Par. 22-21 Low Power Detection

Par. 1-71 Start Delay

Par. 22-62 Broken Belt Delay

Par. 22-22 Low Speed Detection

Par. 22-75 Short Cycle Protection

Par. 4-64 Semi-Auto Bypass Set-up

Par. 22-23 No-Flow Function

Par. 22-76 Interval between Starts

Par. 1-03 Torque Characteristics

Par. 22-24 No-Flow Delay

Par. 22-77 Minimum Run Time

Par. 22-22 Low Speed Detection

Par. 22-40 Minimum Run Time

Par. 5-01 Terminal 27 Mode

Par. 22-23 No-Flow Function


Par. 22-24 No-Flow Delay

Par. 22-41 Minimum Sleep Time


Par. 22-42 Wake-up Speed [RPM]

Par. 5-02 Terminal 29 Mode


Par. 5-12 Terminal 27 Digital Input

Par. 22-40 Minimum Run Time

Par. 22-43 Wake-up Speed [Hz]

Par. 5-13 Terminal 29 Digital Input

Par. 22-41 Minimum Sleep Time

Par. 22-44 Wake-up Ref./FB Difference

Par. 5-40 Function Relay

Par. 22-42 Wake-up Speed [RPM]

Par. 22-45 Setpoint Boost

Par. 1-73 Flying Start

Par. 22-43 Wake-up Speed [Hz]

Par. 22-46 Maximum Boost Time

Par. 1-86 Trip Speed Low [RPM]

Par. 22-44 Wake-up Ref./FB Difference

Par. 22-26 Dry Pump Function

Par. 1-87 Trip Speed Low [Hz]

Par. 22-45 Setpoint Boost

Par. 22-27 Dry Pump Delay

Par. 22-46 Maximum Boost Time

Par. 22-80 Flow Compensation

Par. 2-10 Brake Function

Par. 22-81 Square-linear Curve Approximation

Par. 2-16 AC brake Max. Current

Par. 22-82 Work Point Calculation

Par. 2-17 Over-voltage Control

Par. 22-83 Speed at No-Flow [RPM]

Par. 1-73 Flying Start

Par. 22-84 Speed at No-Flow [Hz]

Par. 1-71 Start Delay

Par. 22-85 Speed at Design Point [RPM]

Par. 1-80 Function at Stop

Par. 22-86 Speed at Design Point [Hz]

Par. 2-00 DC Hold/Preheat Current

Par. 22-87 Pressure at No-Flow Speed

Par. 4-10 Motor Speed Direction

Par. 22-88 Pressure at Rated Speed

7 7

Par. 22-89 Flow at Design Point


Par. 22-90 Flow at Rated Speed
Par. 1-03 Torque Characteristics
Par. 1-73 Flying Start

See also VLT HVAC Drive Programming Guide for a detailed


description of the Function Setups parameter groups.

7.1.2 Main Menu Mode


Both the GLCP and NLCP provide access to the main menu
mode. Select the Main Menu mode by pressing the [Main
Menu] key. Illustration 6.2 shows the resulting read-out, which
appears on the display of the GLCP.
Lines 2 through 5 on the display show a list of parameter
groups which can be chosen by toggling the up and down
buttons.

Each parameter has a name and number which remain the


same regardless of the programming mode. In the Main Menu
mode, the parameters are divided into groups. The first digit
of the parameter number (from the left) indicates the parameter group number.
All parameters can be changed in the Main Menu. The configuration of the unit (par. 1-00 Configuration Mode) will
determine other parameters available for programming. For
example, selecting Closed Loop enables additional parameters
related to closed loop operation. Option cards added to the
unit enable additional parameters associated with the option
device.

Illustration 7.8: Display example.

MG.11.AD.02 - VLT is a registered Danfoss trademark

63

7 7

How to Programme the Frequ...

VLT HVAC Drive Operating Instructions

7.1.3 Changing Data


1.

Press [Quick Menu] or [Main Menu] key.

2.

Use [] and [] keys keys to find parameter group to


edit.

3.

Press [OK] key.

4.

Use [] and [] keys to find parameter to edit.

5.

Press [OK] key.

6.

Use [] and [] keys to select correct parameter


setting. Or, to move to digits within a number, use
keys. Cursor indicates digit selected to change. []
key increases the value, [] key decreases the value.

7.

Press [Cancel] key to disregard change, or press [OK]


key to accept change and enter new setting.

Illustration 7.10: Display example.

Use the up/down navigation keys to change the data value.


The up key enlarges the data value, and the down key reduces
the data value. Place the cursor on the value to be saved and
press [OK].

7.1.4 Changing a Text Value


If the selected parameter is a text value, change the text value
by means of the up/down navigation keys.
The up key increases the value, and the down key decreases
the value. Place the cursor on the value to be saved and press
[OK].

Illustration 7.11: Display example.

7.1.6 Changing of Data Value, Step-by-Step

Illustration 7.9: Display example.

7.1.5 Changing a Group of Numeric Data


Values
If the chosen parameter represents a numeric data value,
change the chosen data value by means of the [] and []
navigation keys as well as the up/down [] [] navigation
keys. Use the ] and [] navigation keys to move the cursor
horizontally.

Certain parameters can be changed step by step or infinitely


variably. This applies to par. 1-20 Motor Power [kW],
par. 1-22 Motor Voltage and par. 1-23 Motor Frequency.
The parameters are changed both as a group of numeric data
values and as numeric data values infinitely variably.

7.1.7 Read-out and Programming of Indexed


Parameters
Parameters are indexed when placed in a rolling stack.
Par. 15-30 Alarm Log: Error Code to par. 15-32 Alarm Log: Time
contain a fault log which can be read out. Choose a parameter,
press [OK], and use the up/down navigation keys to scroll
through the value log.
Use par. 3-10 Preset Reference as another example:
Choose the parameter, press [OK], and use the up/down
navigation keys keys to scroll through the indexed values. To
change the parameter value, select the indexed value and
press [OK]. Change the value by using the up/down keys. Press
[OK] to accept the new setting. Press [Cancel] to abort. Press
[Back] to leave the parameter.

64

MG.11.AD.02 - VLT is a registered Danfoss trademark

VLT HVAC Drive Operating Instructions

How to Programme the Frequ...

0-20 Display Line 1.1 Small

7.2 Commonly Used Parameters Explanations

Function:
Select a variable for display in line 1, left
position.

[0] *

None

No display value selected

[37]

Display Text 1

Defines the language to be used in the

Enables an individual text string to be


written, for display in the LCP or to be

display.

read via serial communication.

0-01 Language
Option:

Option:

Function:

The frequency converter can be delivered

[38]

Display Text 2

Enables an individual text string to be

with 2 different language packages.

written, for display in the LCP or to be

English and German are included in both

read via serial communication.

packages. English cannot be erased or


manipulated.

Enables an individual text string to be


written, for display in the LCP or to be

[0] * English

Part of Language packages 1 - 2

read via serial communication.

[1]

Deutsch

Part of Language packages 1 - 2

[2]

Francais

Part of Language package 1

[3]

Dansk

Part of Language package 1

[4]

Spanish

Part of Language package 1

[5]

Italiano

[39]

[89]

Date and Time Displays the current date and time.

[953]

Profibus

Displays Profibus communication

Warning Word

warnings.

Readout

View the number of CAN control

Transmit Error

transmission errors since the last power-

Counter

up.

Readout

View the number of CAN control receipt

Receive Error

errors since the last power-up.

Readout

[1005]

Part of Language package 1

[6]

Svenska

Part of Language package 1

[7]

Nederlands

Part of Language package 1

[10] Chinese

Language package 2

[20] Suomi

Part of Language package 1

[22] English US

Part of Language package 1

[27] Greek

Part of Language package 1

[28] Bras.port

Part of Language package 1

[36] Slovenian

Part of Language package 1

Display Text 3

[1006]

7 7

Counter
[1007]

[1013]

Readout Bus

View the number of Bus Off events since

Off Counter

the last power-up.

Warning

View a DeviceNet-specific warning word.

Parameter

One separate bit is assigned to every


warning.

[1115]

LON Warning

Shows the LON-specific warnings.

Word

[39] Korean

Part of Language package 2

[40] Japanese

Part of Language package 2

interface file of the Neuron C chip on the

[41] Turkish

Part of Language package 1

LON option.

[42] Trad.Chinese

Part of Language package 2

[43] Bulgarian

Part of Language package 1

[44] Srpski

Part of Language package 1

[45] Romanian

Part of Language package 1

[46] Magyar

Part of Language package 1

[47] Czech

Part of Language package 1

[48] Polski

Part of Language package 1

[49] Russian

Part of Language package 1

[50] Thai

Part of Language package 2

[51] Bahasa Indonesia Part of Language package 2

[1117]

[1118]

[1501]

XIF Revision

Shows the version of the external

LonWorks

Shows the software version of the

Revision

application program of the Neuron C


chip on the LON option.

Running Hours View the number of running hours of the


motor.

[1502]

kWh Counter

View the mains power consumption in


kWh.

[1600]

Control Word

View the Control Word sent from the


frequency converter via the serial
communication port in hex code.

[1601]

Reference

Total reference (sum of digital/analog/

[Unit]

preset/bus/freeze ref./catch up and


slow-down) in selected unit.

[52] Hrvatski
[1602] * Reference [%]

Total reference (sum of digital/analog/


preset/bus/freeze ref./catch up and
slow-down) in percent.

MG.11.AD.02 - VLT is a registered Danfoss trademark

65

7 7

VLT HVAC Drive Operating Instructions

How to Programme the Frequ...

0-20 Display Line 1.1 Small

0-20 Display Line 1.1 Small

Option:

Option:

[1603]
[1605]

Function:
Status Word

95 5 C; cutting back in occurs at 70

Present status word

Main Actual

View the two-byte word sent with the

Value [%]

Status word to the bus Master reporting

5 C.
[1635]

the Main Actual Value.


[1609]

Custom
Readout

[1610]

Power [kW]

View the user-defined readouts as

Power [hp]

[1636]

defined in par. 0-30 Custom Readout Unit,


par. 0-31 Custom Readout Min Value and
par. 0-32 Custom Readout Max Value.

[1637]

Actual power consumed by the motor in

[1638]

Actual power consumed by the motor in

[1639]

HP.
[1612]

Motor Voltage

Inverter

Percentage load of the inverters

Thermal

kW.
[1611]

Function:

Inv. Nom.

Nominal current of the frequency

Current

converter

Inv. Max.

Maximum current of the frequency

Current

converter

SL Controller
State

State of the event executed by the


control

Control Card

Temperature of the control card.

Temp.

Voltage supplied to the motor.

[1643]

Timed Actions
Status

[1613]

[1614]

Frequency

Motor Current

Motor frequency, i.e. the output frequency from the frequency converter in Hz.

Frequency [%]

[1652]

Motor frequency, i.e. the output frequency from the frequency converter in
percent.

[1616]

Torque [Nm]

Speed [RPM]

[1653]

[1654]

Motor speed reference. Actual speed will


depend on slip compensation being
used (compensation set in par. 1-62 Slip
Compensation). If not used, actual speed
will be the value read in the display

[1655]

[1656]

minus motor slip.


[1618]

Sum of the external reference as a

Reference

percentage, i.e. the sum of analog/pulse/


bus.

Feedback

Reference value from programmed

[Unit]

digital input(s).

Digi Pot

View the contribution of the digital

Reference

potentiometer to the actual reference


Feedback.

Feedback 1

View the value of Feedback 1. See also

[Unit]

par. 20-0*.

Feedback 2

View the value of Feedback 2. See also

[Unit]

par. 20-0*.

Feedback 3

View the value of Feedback 3. See also

[Unit]

par. 20-0*.

Present motor load as a percentage of


the rated motor torque.

[1617]

External

Phase current of the motor measured as


effective value.

[1615]

[1650]

Motor Thermal Thermal load on the motor, calculated

[1658]

PID Output [%] Returns the Drive Closed Loop PID


controller output value in percent.

by the ETR function. See also parameter


group 1-9* Motor Temperature.
[1622]

[1626]

Torque [%]

percentage.

Regarding order, see par. 16-60 Digital


Input. Bit 0 is at the extreme right.

Power Filtered
[1661]

Power Filtered

[1630]

DC Link

Intermediate circuit voltage in the

Voltage

frequency converter.

[hp]

[1662]

[1663]

Brake Energy /s Present brake power transferred to an


external brake resistor.
Stated as an instantaneous value.
Brake Energy /

Brake power transferred to an external

2 min

brake resistor. The mean power is


calculated continuously for the most

[1664]

[1665]

Terminal 53

Setting of input terminal 53. Current = 0;

Switch Setting

Voltage = 1.

Analog Input

Actual value at input 53 either as a

53

reference or protection value.

Terminal 54

Setting of input terminal 54. Current = 0;

Switch Setting

Voltage = 1.

Analog Input

Actual value at input 54 either as

54

reference or protection value.

Analog Output Actual value at output 42 in mA. Use


42 [mA]
par. 6-50 Terminal 42 Output to select the
variable to be represented by output 42.

recent 120 seconds.


[1634]

Heatsink Temp. Present heat sink temperature of the


frequency converter. The cut-out limit is

66

Displays the status of the digital inputs.


Signal low = 0; Signal high = 1.

[1627]

[1633]

Digital Input

Shows the actual torque produced, in

[kW]

[1632]

[1660]

[1666]

Digital Output
[bin]

MG.11.AD.02 - VLT is a registered Danfoss trademark

Binary value of all digital outputs.

VLT HVAC Drive Operating Instructions

How to Programme the Frequ...

0-20 Display Line 1.1 Small

0-20 Display Line 1.1 Small

Option:

Option:

[1667]

Function:
Pulse Input #29 Actual value of the frequency applied at
[Hz]

[1668]

[1670]

[1671]

terminal 33 as a pulse input.

Pulse Output

Actual value of pulses applied to

#27 [Hz]

terminal 27 in digital output mode.

Pulse Output

Actual value of pulses applied to

#29 [Hz]

terminal 29 in digital output mode.

Relay Output
[bin]

View the setting of all relays.

[1672]

Counter A

View the present value of Counter A.

[1673]

Counter B

View the present value of Counter B.

[1675]

[1677]

The bits reflect the status for the

Word

programmed Preventive Maintenance


Events in parameter group 23-1*

Analog In

Actual value of the signal on input

X30/11

X30/11 (General Purpose I/O Card.

[1830]

Analog Input

Shows the value of the signal applied to

X42/1

terminal X42/1 on the Analog I/O card.

Analog Input

Shows the value of the signal applied to

X42/3

terminal X42/3 on the Analog I/O card.

Analog Input

Shows the value of the signal applied to

X42/5

terminal X42/5 on the Analog I/O card.

[1833]

Analog Out
X42/7 [V]

Shows the value of the signal applied to


terminal X42/7 on the Analog I/O card.

[1834]

Analog Out

Shows the value of the signal applied to

X42/9 [V]

terminal X42/9 on the Analog I/O card.

Analog Out

Shows the value of the signal applied to

X42/11 [V]

terminal X42/11 on the Analog I/O card.

[1831]

[1832]

[1835]

Option)
[1676]

Maintenance

Pulse Input #33 Actual value of the frequency applied at


[Hz]

[1669]

[1696]

terminal 29 as a pulse input.

Function:

Analog In
X30/12

Analog Out
X30/8 [mA]

Actual value of the signal on input


X30/12 (General Purpose I/O Card.

[1836]

Analog Input

Optional)

[1837]

Temp. Input

[1838]

Temp. Input

[1839]

Temp. Input

X48/2 [mA]
X48/4

Actual value at output X30/8 (General


Purpose I/O Card. Optional) Use

X48/7

par. 6-60 Terminal X30/8 Output to select


the variable to be shown.

X48/10
[1680]

Fieldbus CTW 1 Control word (CTW) received from the

[1850]

Sensorless

[2117]

Ext. 1

The value of the reference for extended

word via the serial communications

Reference

Closed Loop Controller 1

network e.g. from the BMS, PLC or other

[Unit]

Bus Master.
[1682]

Fieldbus REF 1

Readout [unit]

Main reference value sent with control

master controller.
[1684]

[1685]

Comm. Option
STW

Extended fieldbus communication


option status word.

FC Port CTW 1

Control word (CTW) received from the

[2118]

FC Port REF 1

Status word (STW) sent to the Bus

[2119]

[2137]

Master.
[1690]

Alarm Word

[1692]

Alarm Word 2

Warning Word

extended Closed Loop Controller 1

Ext. 1 Output

The value of the output from extended

[%]

Closed Loop Controller 1

Ext. 2

The value of the reference for extended

Reference

Closed Loop Controller 2

[Unit]

One or more alarms in a Hex code (used

[2138]

Ext. 2

The value of the feedback signal for

Feedback
[Unit]

extended Closed Loop Controller 2

[2139]

Ext. 2 Output
[%]

The value of the output from extended


Closed Loop Controller 2

[2157]

Ext. 3

The value of the reference for extended

Reference

Closed Loop Controller 3

for serial communications)


[1691]

The value of the feedback signal for

Feedback
[Unit]

Bus Master.
[1686]

Ext. 1

One or more alarms in a Hex code (used


for serial communications)
One or more warnings in a Hex code
(used for serial communications)

[1693]

Warning Word
2

One or more warnings in a Hex code


(used for serial communications)

Ext. 3

The value of the feedback signal for

[1694]

Ext. Status

One or more status conditions in a Hex

Feedback

extended Closed Loop Controller 3

Word

code (used for serial communications)

[Unit]

Ext. Status

One or more status conditions in a Hex

[1695]

Word 2

code (used for serial communications)

[Unit]
[2158]

[2159]

Ext. 3 Output

The value of the output from extended

[%]

Closed Loop Controller 3

MG.11.AD.02 - VLT is a registered Danfoss trademark

67

7 7

7 7

How to Programme the Frequ...

VLT HVAC Drive Operating Instructions

0-20 Display Line 1.1 Small

0-24 Display Line 3 Large

Option:

Select a variable for display in line 3.

[2230]

Function:
No-Flow Power The calculated No Flow Power for the
actual operating speed

[2316]

par. 0-20 Display Line 1.1 Small.

Cascade Status Status for the operation of the Cascade


Controller

[2581]

Pump Status

Status for the operation of each individ-

0-37 Display Text 1


Range:
0*

Function:

[0 - In this parameter it is possible to write an individual text


0]

ual pump controlled by the Cascade

string for display in the LCP or to be read via serial


communication. If to be displayed permanently select

Controller
[3110]

Function:

Maintenance
Text

[2580]

Option:

[1502] * kWh Counter The options are the same as those listed in

Display Text 1 in par. 0-20 Display Line 1.1 Small,

Bypass Status

par. 0-21 Display Line 1.2 Small, par. 0-22 Display Line 1.3

Word

Small, par. 0-23 Display Line 2 Large or par. 0-24 Display

Bypass

Line 3 Large. Use the [] or [] buttons on the LCP to

Running Hours

change a character. Use the [] and [] buttons to

[9913]

Idle time

move the cursor. When a character is highlighted by the

[9914]

Paramdb

cursor, it can be changed. Use the [] or [] buttons on

[3111]

requests in

the LCP to change a character. A character can be

queue

inserted by placing the cursor between two characters

[9920]

HS Temp. (PC1)

[9921]

HS Temp. (PC2)

[9922]

HS Temp. (PC3)

[9923]

HS Temp. (PC4)

[9924]

HS Temp. (PC5)

[9925]

HS Temp. (PC6)

[9926]

HS Temp. (PC7)

[9927]

HS Temp. (PC8)

and pressing [] or [].

0-38 Display Text 2


Range:
0*

[0 0]

Function:
In this parameter it is possible to write an individual text
string for display in the LCP or to be read via serial
communication. If to be displayed permanently select
Display Text 2 in par. 0-20 Display Line 1.1 Small,

NOTE

par. 0-21 Display Line 1.2 Small, par. 0-22 Display Line 1.3

Please consult the VLT HVAC Drive Programming Guide,


MG.11.CX.YY for detailed information.

Line 3 Large. Use the [] or [] buttons on the LCP to

Small, par. 0-23 Display Line 2 Large or par. 0-24 Display


change a character. Use the [] and [] buttons to
move the cursor. When a character is highlighted by the
cursor, this character can be changed. A character can

0-21 Display Line 1.2 Small


Select a variable for display in line 1, middle position.

Option:

be inserted by placing the cursor between two charac-

Function:

[1614] * Motor Current The options are the same as those listed
in par. 0-20 Display Line 1.1 Small.

0-22 Display Line 1.3 Small

0-39 Display Text 3


Range:

Select a variable for display in line 1, right position.

Option:

ters and pressing [] or [].

0*

0]

Function:

[1610] * Power [kW] The options are the same as those listed in
par. 0-20 Display Line 1.1 Small.

Function:

[0 - In this parameter it is possible to write an individual text


string for display in the LCP or to be read via serial
communication. If to be displayed permanently select
Display Text 3 in par. 0-20 Display Line 1.1
Small,par. 0-21 Display Line 1.2 Small, par. 0-22 Display
Line 1.3 Small, par. 0-23 Display Line 2 Large or

0-23 Display Line 2 Large


Select a variable for display in line 2.

par. 0-24 Display Line 3 Large. Use the [] or [] buttons

Option:

on the LCP to change a character. Use the [] and []

Function:

[1613] * Frequency The options are the same as those listed in


par. 0-20 Display Line 1.1 Small.

buttons to move the cursor. When a character is


highlighted by the cursor, this character can be
changed. A character can be inserted by placing the
cursor between two characters and pressing [] or [].

68

MG.11.AD.02 - VLT is a registered Danfoss trademark

VLT HVAC Drive Operating Instructions

How to Programme the Frequ...

0-70 Date and Time


Range:
Application
dependent*

1-00 Configuration Mode


Function:

[Application
dependant]

Option:

Sets the date and time of the

external PID controller providing a speed

internal clock. The format to be

reference signal as output.

used is set in par. 0-71 Date

[3]

Format and par. 0-72 Time

Closed

Motor Speed will be determined by a reference

Loop

from the built-in PID controller varying the motor

Format.

speed as part of a closed loop control process (e.g.


constant pressure or flow). The PID controller must

0-71 Date Format


Option:

be configured in par. 20-** or via the Function

Function:

Setups accessed by pressing the [Quick Menus]


button.

Sets the date format to be used in the LCP.


[0] * YYYY-MM-DD

NOTE

[1] * DD-MM-YYYY
[2]

Function:

This parameter cannot be changed when motor is


running.

MM/DD/YYYY

0-72 Time Format


Option:

NOTE

Function:
Sets the time format to be used in the LCP.

[0] *

24 h

[1]

12 h

1-03 Torque Characteristics

0-74 DST/Summertime
Option:

When set for Closed Loop, the commands Reversing and


Start Reversing will not reverse the direction of the
motor.

Option:

Function:
Choose how Daylight Saving Time/Summertime
should be handled. For manual DST/Summertime

Compres-

Compressor [0]: For speed control of screw and

sor torque

scroll compressors. Provides a voltage which is

Summertime Start and par. 0-77 DST/Summertime

optimized for a constant torque load characteristic of the motor in the entire range down to 10

End.

Hz.

enter the start date and end date in par. 0-76 DST/

[1]

[0] * Off
[2]

Manual

Variable

Variable Torque [1]: For speed control of centrifu-

torque

gal pumps and fans. Also to be used when


controlling more than one motor from the same

0-76 DST/Summertime Start


Range:
Application
dependent*

Function:

[0]

frequency converter (e.g. multiple condenser fans


or cooling tower fans). Provides a voltage which

Function:
[Application
dependant]

is optimized for a squared torque load character-

Sets the date and time when


summertime/DST starts. The date
is programmed in the format
selected in par. 0-71 Date
Format.

istic of the motor.


[2]

Auto

Auto Energy Optimization Compressor [2]: For

Energy
Optim. CT

optimum energy efficient speed control of screw


and scroll compressors. Provides a voltage which
is optimized for a constant torque load character-

0-77 DST/Summertime End


Range:
Application
dependent*

istic of the motor in the entire range down to

Function:
[Application
dependant]

Sets the date and time when


summertime/DST ends. The date
is programmed in the format
selected in par. 0-71 Date
Format.

[0] * Open
Loop

the voltage exactly to the current load situation,


thereby reducing energy consumption and
audible noise from the motor. To obtain optimal
performance, the motor power factor cos phi
must be set correctly. This value is set in
par. 14-43 Motor Cosphi. The parameter has a
default value which is automatically adjusted

1-00 Configuration Mode


Option:

15Hz but in addition the AEO feature will adapt

when the motor data is programmed. These

Function:

settings will typically ensure optimum motor

Motor speed is determined by applying a speed


reference or by setting desired speed when in

voltage but if the motor power factor cos phi

Hand Mode.

out using par. 1-29 Automatic Motor Adaptation

Open Loop is also used if the frequency converter


is part of a closed loop control system based on an

(AMA). It is very rarely necessary to adjust the

requires tuning, an AMA function can be carried

motor power factor parameter manually.

MG.11.AD.02 - VLT is a registered Danfoss trademark

69

7 7

VLT HVAC Drive Operating Instructions

How to Programme the Frequ...

1-03 Torque Characteristics

1-22 Motor Voltage

Option:

Range:

Function:

Function:

[3]

Auto

Auto Energy Optimization VT [3]: For optimum

This parameter cannot be adjusted

Energy

energy efficient speed control of centrifugal

while the motor is running.

Optim. VT

pumps and fans. Provides a voltage which is


optimized for a squared torque load characteristic

1-23 Motor Frequency

of the motor but in addition the AEO feature will

Range:

adapt the voltage exactly to the current load


situation, thereby reducing energy consumption

Application

Function:
[20 -

and audible noise from the motor. To obtain

with 230/400 V motors, set the nameplate

optimal performance, the motor power factor cos


phi must be set correctly. This value is set in

data for 230 V/50 Hz. Adapt


par. 4-13 Motor Speed High Limit [RPM] and

par. 14-43 Motor Cosphi. The parameter has a

par. 3-03 Maximum Reference to the 87 Hz


application.

default value and is automatically adjusted when


the motor data is programmed. These settings

7 7

Select the motor frequency value from the

dependent* 1000 Hz] motor nameplate data.For 87 Hz operation

will typically ensure optimum motor voltage but

NOTE

if the motor power factor cos phi requires tuning,


an AMA function can be carried out using

This parameter cannot be adjusted while the motor is


running.

par. 1-29 Automatic Motor Adaptation (AMA). It is


very rarely necessary to adjust the motor power
factor parameter manually.

1-24 Motor Current


Range:
Application
dependent*

1-20 Motor Power [kW]


Range:
Application

Function:
[Applica-

Function:
[Application
dependant]

data. This data is used for calculat-

Enter the nominal motor power in kW

depend-

tion

ent*

dependant] The default value corresponds to the

ing motor torque, motor thermal


protection etc.

according to the motor nameplate data.


nominal rated output of the unit.
This parameter cannot be adjusted while
the motor is running. Depending on the
choices made in par. 0-03 Regional

Enter the nominal motor current


value from the motor nameplate

NOTE
This parameter cannot be adjusted while the motor is
running.

Settings, either par. 1-20 Motor Power


[kW] or par. 1-21 Motor Power [HP] is

Range:

made invisible.

Application
dependent*

1-21 Motor Power [HP]


Range:

Function:
[100 - 60000 Enter the nominal motor speed
RPM]
value from the motor nameplate
data. This data is used for calculat-

Function:

Application [Applicadependtion
ent*

1-25 Motor Nominal Speed

ing automatic motor compensations.

Enter the nominal motor power in HP


according to the motor nameplate data.

dependant] The default value corresponds to the


nominal rated output of the unit.
This parameter cannot be adjusted while
the motor is running.

NOTE
This parameter cannot be adjusted while the motor is
running.

Depending on the choices made in


par. 0-03 Regional Settings, either

1-28 Motor Rotation Check

par. 1-20 Motor Power [kW] or

Option:

par. 1-21 Motor Power [HP] is made invisi-

Function:
Following installation and connection of the motor,
this function allows the correct motor rotation

ble.

direction to be verified. Enabling this function

1-22 Motor Voltage


Range:
Application
dependent*

overrides any bus commands or digital inputs,


except External Interlock and Safe Stop (if included).

Function:
[Application Enter the nominal motor voltage
dependant]

data. The default value corresponds

70

[0] * Off

Motor Rotation Check is not active.

according to the motor nameplate


[1]

Enabled Motor Rotation Check is enabled. Once enabled,

to the nominal rated output of the

Display shows:

unit.

Note! Motor may run in wrong direction.

MG.11.AD.02 - VLT is a registered Danfoss trademark

VLT HVAC Drive Operating Instructions

How to Programme the Frequ...

Pressing [OK], [Back] or [Cancel] will dismiss the message and


display a new message: Press [Hand on] to start the motor.
Press [Cancel] to abort. Pressing [Hand on] starts the motor at
5 Hz in forward direction and the display shows: Motor is
running. Check if motor rotation direction is correct. Press [Off]
to stop the motor. Pressing [Off] stops the motor and resets
par. 1-28 Motor Rotation Check. If motor rotation direction is
incorrect, two motor phase cables should be interchanged.
IMPORTANT:

NOTE
If one of the settings in par. 1-2* Motor Data is changed,
par. 1-30 Stator Resistance (Rs) to par. 1-39 Motor Poles,
the advanced motor parameters, will return to default
setting.
This parameter cannot be adjusted while the motor is
running.

NOTE
Full AMA should be run without filter only while
reduced AMA should be run with filter.

Mains power must be removed before disconnecting


motor phase cables.

See section: Application Examples > Automatic Motor Adaptation in the Design Guide.
1-71 Start Delay

1-29 Automatic Motor Adaptation (AMA)


Option:

Function:

Range:
0.0 s*

Function:
[0.0 - 120.0

The function selected in par. 1-80 Function at

s]

The AMA function optimizes dynamic motor

Stop is active in the delay period.

performance by automatically optimizing the

Enter the time delay required before

advanced motor parameters par. 1-30 Stator

commencing acceleration.

Resistance (Rs) to par. 1-35 Main Reactance

[0] * Off
[1]

(Xh)) while the motor is stationary.

1-73 Flying Start

No function

Option:

Enable

performs AMA of the stator resistance RS, the

complete

rotor resistance Rr, the stator leakage

AMA

reactance X1, the rotor leakage reactance X2

which is spinning freely due to a mains drop-out.


When par. 1-73 Flying Start is enabled,
par. 1-71 Start Delay has no function.

and the main reactance Xh.


[2]

Enable

Search direction for flying start is linked to the

Performs a reduced AMA of the stator resist-

setting in par. 4-10 Motor Speed Direction.


Clockwise [0]: Flying start search in clockwise

reduced AMA ance Rs in the system only. Select this option if


an LC filter is used between the frequency

direction. If not successful, a DC brake is carried

converter and the motor.

out.
Both Directions [2]: The flying start will first make a

Activate the AMA function by pressing [Hand on] after selecting [1] or [2]. See also the item Automatic Motor Adaptation in
the Design Guide. After a normal sequence, the display will
read: Press [OK] to finish AMA. After pressing the [OK] key
the frequency converter is ready for operation.

search in the direction determined by the last


reference (direction). If not finding the speed it will
make a search in the other direction. If not successful, a DC brake will be activated in the time set in
par. 2-02 DC Braking Time. Start will then take place
from 0 Hz.

NOTE

Function:
This function makes it possible to catch a motor

For the best adaptation of the frequency


converter, run AMA on a cold motor
AMA cannot be performed while the motor is
running

[0] * Disabled Select Disable [0] if this function is not required


[1]

Enabled

Select Enable [1] to enable the frequency converter


to catch and control a spinning motor.

1-80 Function at Stop


Option:

Function:

NOTE

Select the frequency converter function after a

Avoid generating external torque during AMA.

stop command or after the speed is ramped


down to the settings in par. 1-81 Min Speed for
Function at Stop [RPM].
[0] * Coast

Leaves motor in free mode.

[1]

Energizes motor with a DC holding current


(see par. 2-00 DC Hold/Preheat Current).

DC Hold/
Motor
Preheat

MG.11.AD.02 - VLT is a registered Danfoss trademark

71

7 7

7 7

How to Programme the Frequ...

VLT HVAC Drive Operating Instructions

1-86 Trip Speed Low [RPM]

1-90 Motor Thermal Protection

Range:

Option:

Application
dependent*

Function:
[Application

Set the desired motor speed for trip

dependant]

[1]

limit. If the Trip Speed is set to 0, the

Thermistor

Activates a warning when the connected

warning

thermistor in the motor reacts in the event of

function is not active. If the speed at


any time after the start (or during a
stop) falls below the value in the

motor over-temperature.
[2]

parameter, the drive will trip with an

Thermistor

Stops (trips) the frequency converter when the

trip

connected thermistor in the motor reacts in


the event of motor over-temperature.

alarm [A49] Speed Limit. Function at


[3]

stop.
0 RPM*

[Application

Function:

ETR warning
1

[4] * ETR trip 1

dependant]

[5]

NOTE

ETR warning
2

This parameter is only available if par. 0-02 Motor Speed


Unit is set to [RPM].

[6]

ETR trip 2

[7]

ETR warning
3

1-87 Trip Speed Low [Hz]

[8]

ETR trip 3

Range:

[9]

ETR warning
4

Function:

Application
dependent*

[Application

If the Trip Speed is set to 0, the

dependant]

function is not active.


If the speed at any time after the
start (or during a stop) falls below
the value in the parameter, the
drive will trip with an alarm [A49]
Speed Limit. Function at stop.

0.0 Hz*

[10] ETR trip 4

ETR (Electronic Thermal Relay) functions 1-4 will calculate the


load when set-up where they were selected is active. For
example ETR-3 starts calculating when set-up 3 is selected. For
the North American market: The ETR functions provide class
20 motor overload protection in accordance with NEC.

[Application
dependant]

NOTE
This parameter is only available if par. 0-02 Motor Speed
Unit is set to [Hz].
1-90 Motor Thermal Protection
Option:

Function:
The frequency converter determines the motor
temperature for motor protection in two different ways:

Via a thermistor sensor connected to


one of the analog or digital inputs
(par. 1-93 Thermistor Source).

Via calculation (ETR = Electronic


Thermal Relay) of the thermal load,
based on the actual load and time.
The calculated thermal load is
compared with the rated motor
current IM,N and the rated motor
frequency fM,N. The calculations
estimate the need for a lower load at
lower speed due to less cooling from
the fan incorporated in the motor.

[0] * No protection

If the motor is continuously overloaded and no


warning or trip of frequency converter is
wanted.

72

MG.11.AD.02 - VLT is a registered Danfoss trademark

VLT HVAC Drive Operating Instructions

How to Programme the Frequ...

2-10 Brake Function


Option:

In order to maintain PELV, all connections made to the


control terminals must be PELV, e.g. thermistor must be
reinforced/ double insulated

Function:

[0] * Off

No brake resistor installed.

[1]

Resistor

Brake resistor incorporated in the system, for

brake

dissipation of surplus brake energy as heat.


Connecting a brake resistor allows a higher DC

NOTE

link voltage during braking (generating

Danfoss recommends using 24 VDC as thermistor supply


voltage.

operation). The Resistor brake function is only


active in frequency converters with an integral
dynamic brake.

1-93 Thermistor Source


Option:

[2]

AC brake

AC Brake will only work in Compressor Torque

Function:

mode in par. 1-03 Torque Characteristics.

Select the input to which the thermistor


(PTC sensor) should be connected. An
analog input option [1] or [2] cannot be
selected if the analog input is already in use
as a reference source (selected in

2-16 AC brake Max. Current


Range:
100.0 %*

Function:
[Application

Enter the maximum permissible

dependant]

par. 3-15 Reference 1 Source,

current when using AC brake to avoid


overheating of motor windings. The AC

par. 3-16 Reference 2 Source or

brake function is available in Flux

par. 3-17 Reference 3 Source).

mode only (FC 302 only).

When using MCB 112, choice [0] None must


always be selected.
[0] * None
[1]

2-17 Over-voltage Control


Option:

Function:

Analog input 53

Over-voltage control (OVC) reduces the risk of the

[2]

Analog input 54

frequency converter tripping due to an over

[3]

Digital input 18

voltage on the DC link caused by generative power

[4]

Digital input 19

from the load.

[5]

Digital input 32

[6]

Digital input 33

[0]

Disabled No OVC required.

[2] * Enabled

NOTE
This parameter cannot be adjusted while the motor is
running.

Activates OVC.

NOTE
The ramp time is automatically adjusted to avoid
tripping of the frequency converter.

NOTE
Digital input should be set to [0] PNP - Active at 24V in
par. 5-00.

50 %*

Function:
[Applica-

Range:
Applica-

2-00 DC Hold/Preheat Current


Range:

3-02 Minimum Reference

Enter a value for holding current as a

Function:
[Applica-

Enter the Minimum Reference. The

tion

tion

depend-

dependant] obtainable by summing all references.

ent*

Minimum Reference is the lowest value


The Minimum Reference value and unit

tion

percentage of the rated motor current IM,N

matches the configuration choice made

dependant]

set in par. 1-24 Motor Current. 100% DC

in par. 1-00 Configuration Mode and

holding current corresponds to IM,N.

par. 20-12 Reference/Feedback Unit,

This parameter holds the motor (holding

respectively.

torque) or pre-heats the motor.

NOTE

This parameter is active if [1] DC hold/


Preheat is selected in par. 1-80 Function at

This parameter is used in open


loop only.

Stop.

NOTE
The maximum value depends on the rated motor
current.
Avoid 100 % current for too long. It may damage the
motor.

MG.11.AD.02 - VLT is a registered Danfoss trademark

73

7 7

7 7

VLT HVAC Drive Operating Instructions

How to Programme the Frequ...

3-03 Maximum Reference


Range:

Function:

Applica-

[Applica-

Enter the maximum acceptable value for

tion

tion

the remote reference. The Maximum

depend-

depend-

Reference value and unit matches the

ent*

ant]

configuration choice made in


par. 1-00 Configuration Mode and
par. 20-12 Reference/Feedback Unit,
respectively.

NOTE
If operating with par. 1-00 Configuration Mode set for Closed Loop
[3], par. 20-14 Maximum
Reference/Feedb. must be used.

3-11 Jog Speed [Hz]


Range:

Function:

Application
dependent*

[Application
dependant]

The jog speed is a fixed output


speed at which the frequency

3-10 Preset Reference

converter is running when the

Array [8]

jog function is activated.

Range:
0.00
%*

See also par. 3-80 Jog Ramp

Function:
[-100.00 - Enter up to eight different preset references
100.00 %] (0-7) in this parameter, using array programming. The preset reference is stated as a

Time.
Application
dependent*

[Application
dependant]

percentage of the value RefMAX


(par. 3-03 Maximum Reference, for closed loop

3-15 Reference 1 Source

see par. 20-14 Maximum Reference/Feedb.).

Option:

Function:

When using preset references, select Preset

Select the reference input to be used

ref. bit 0 / 1 / 2 [16], [17] or [18] for the

for the first reference signal.

corresponding digital inputs in parameter

Par. 3-15 Reference 1 Source,

group 5-1* Digital Inputs.

par. 3-16 Reference 2 Source and


par. 3-17 Reference 3 Source define up
to three different reference signals.
The sum of these reference signals
defines the actual reference.
This parameter cannot be adjusted
while the motor is running.
[0]

No function

[1] * Analog input 53


[2]

Analog input 54

[7]

Pulse input 29

[8]

Pulse input 33

[20] Digital pot.meter


[21] Analog input X30/11
[22] Analog input X30/12
[23] Analog Input X42/1
[24] Analog Input X42/3
[25] Analog Input X42/5
[29] Analog Input X48/2
[30] Ext. Closed Loop 1
[31] Ext. Closed Loop 2
[32] Ext. Closed Loop 3

74

MG.11.AD.02 - VLT is a registered Danfoss trademark

How to Programme the Frequ...

VLT HVAC Drive Operating Instructions

3-16 Reference 2 Source


Option:

3-42 Ramp 1 Ramp Down Time


Function:

Range:

Function:

Select the reference input to be used

Application

for the second reference signal.

depend-

tion

[Applica-

Enter the ramp-down time, i.e. the


deceleration time from par. 1-25 Motor

par. 3-15 Reference 1 Source,

ent*

dependant]

Nominal Speed to 0 RPM. Choose a

par. 3-16 Reference 2 Source and

ramp-down time such that no over-

par. 3-17 Reference 3 Source define up

voltage arises in the inverter due to

to three different reference signals.

regenerative operation of the motor,

The sum of these reference signals

and such that the generated current

defines the actual reference.

does not exceed the current limit set in

This parameter cannot be adjusted

par. 4-18 Current Limit. See ramp-up


time in par. 3-41 Ramp 1 Ramp Up

while the motor is running.

Time.
[0]

No function

[1]

Analog input 53

[2]

Analog input 54

[7]

Pulse input 29

4-10 Motor Speed Direction

[8]

Pulse input 33

Option:

par .3 42 =

tdec nnorm par .1 25


s
ref rpm
Function:

[20] * Digital pot.meter

Selects the motor speed direction required.

[21]

Analog input X30/11

Use this parameter to prevent unwanted

[22]

Analog input X30/12

reversing.

[23]

Analog Input X42/1

[24]

Analog Input X42/3

[25]

Analog Input X42/5

[29]

Analog Input X48/2

[30]

Ext. Closed Loop 1

[31]

Ext. Closed Loop 2

[32]

Ext. Closed Loop 3

[0]

Application
dependent*

Only operation in clockwise direction will be


allowed.

[2] * Both directions Operation in both clockwise and anticlockwise direction will be allowed.

NOTE
The setting in par. 4-10 Motor Speed Direction has impact
on the Flying Start in par. 1-73 Flying Start.

3-19 Jog Speed [RPM]


Range:

Clockwise

Function:
[Application Enter a value for the jog speed nJOG,
dependant]

which is a fixed output speed. The

4-11 Motor Speed Low Limit [RPM]


Range:

frequency converter runs at this

Application

speed when the jog function is activa-

dependent*

Function:
[Application Enter the minimum limit for motor
dependant]

speed. The Motor Speed Low Limit

ted. The maximum limit is defined in

can be set to correspond to the

par. .

manufacturers recommended

See also par. 3-80 Jog Ramp Time.

minimum motor speed. The Motor


Speed Low Limit must not exceed

3-41 Ramp 1 Ramp Up Time

the setting in par. 4-13 Motor Speed

Range:

High Limit [RPM].

Application
dependent*

Function:
[Applica-

Enter the ramp-up time, i.e. the

tion

acceleration time from 0 RPM to

dependant]

par. 1-25 Motor Nominal Speed. Choose

4-12 Motor Speed Low Limit [Hz]


Range:

a ramp-up time such that the output

Application

current does not exceed the current

dependent*

Function:
[Application Enter the minimum limit for motor
dependant]

speed. The Motor Speed Low Limit

limit in par. 4-18 Current Limit during

can be set to correspond to the

ramping. See ramp-down time in

minimum output frequency of the

par. 3-42 Ramp 1 Ramp Down Time.

motor shaft. The Speed Low Limit

tacc nnorm par .1 25


par .3 41 =
s
ref rpm

MG.11.AD.02 - VLT is a registered Danfoss trademark

must not exceed the setting in


par. 4-14 Motor Speed High Limit [Hz].

75

7 7

7 7

How to Programme the Frequ...

VLT HVAC Drive Operating Instructions

4-13 Motor Speed High Limit [RPM]

4-53 Warning Speed High

Range:

Range:

Application

Function:
[Applica-

Function:
the upper signal limit of the motor

Enter the maximum limit for motor

depend-

tion

speed. The Motor Speed High Limit can

speed, nHIGH, within the normal working

ent*

dependant] be set to correspond to the manufactur-

range of the frequency converter. Refer


to the drawing in this section.

ers maximum rated motor. The Motor


Speed High Limit must exceed the
setting in par. 4-11 Motor Speed Low

NOTE

Limit [RPM]. Only par. 4-11 Motor Speed

Any changes in par. 4-13 Motor Speed High Limit [RPM]


will reset the value in par. 4-53 Warning Speed High to
the same value as set in par. 4-13 Motor Speed High Limit
[RPM].
If a different value is needed in par. 4-53 Warning Speed
High, it must be set after programming of
par. 4-13 Motor Speed High Limit [RPM]

Low Limit [RPM] or par. 4-12 Motor Speed


Low Limit [Hz] will be displayed depending on other parameters in the Main
Menu and depending on default
settings dependant on global location.

NOTE
Max. output frequency cannot exceed 10% of the
inverter switching frequency (par. 14-01 Switching
Frequency).

4-56 Warning Feedback Low


Range:
-999999.999
ProcessCtrlU-

NOTE
Any changes in par. 4-13 Motor Speed High Limit [RPM]
will reset the value in par. 4-53 Warning Speed High to
the same value as set in par. 4-13 Motor Speed High Limit
[RPM].

Function:
[Application Enter the lower feedback limit.
dependant]

nit*

When the feedback falls below this


limit, the display reads Feedb Low.
The signal outputs can be
programmed to produce a status
signal on terminal 27 or 29 and on
relay output 01 or 02.

4-14 Motor Speed High Limit [Hz]

4-57 Warning Feedback High

Range:

Range:

Application

Function:
[Applica-

Enter the maximum limit for motor

999999.999

speed. The Motor Speed High Limit can

ProcessCtrlU-

depend-

tion

ent*

dependant] be set to correspond to the manufactur-

Function:
[Application Enter the upper feedback limit.
dependant]

nit*

When the feedback exceeds this


limit, the display reads Feedb High.

ers recommended maximum of the

The signal outputs can be

motor shaft. The Motor Speed High Limit

programmed to produce a status

must exceed the in par. 4-12 Motor

signal on terminal 27 or 29 and on

Speed Low Limit [Hz]. Only

relay output 01 or 02.

par. 4-11 Motor Speed Low Limit [RPM] or


par. 4-12 Motor Speed Low Limit [Hz] will
be displayed depending on other
parameters in the Main Menu and
depending on default settings dependant on global location.

4-64 Semi-Auto Bypass Set-up


Option:

Function:

[0] * Off

No function

[1]

Enabled Starts the Semi-Automatic Bypass set-up and


continue with the procedure described above.

NOTE
Max. output frequency cannot exceed 10% of the
inverter switching frequency (par. 14-01 Switching
Frequency).
4-53 Warning Speed High
Range:
Application
dependent*

Function:
[Applica-

Enter the nHIGH value. When the motor

tion
speed exceeds this limit (nHIGH), the
dependant] display reads SPEED HIGH. The signal
outputs can be programmed to produce
a status signal on terminal 27 or 29 and
on relay output 01 or 02. Programme

76

MG.11.AD.02 - VLT is a registered Danfoss trademark

How to Programme the Frequ...

VLT HVAC Drive Operating Instructions

5-01 Terminal 27 Mode

5-12 Terminal 27 Digital Input

Option:

Same options and functions as par. 5-1*, except for Pulse input.

[0] *
[1]

Function:

Input

Defines terminal 27 as a digital input.

Output

Defines terminal 27 as a digital output.

Please note that this parameter cannot be adjusted while the


motor is running.
5-02 Terminal 29 Mode
Option:

Function:

[0] *

Input

Defines terminal 29 as a digital input.

[1]

Output

Defines terminal 29 as a digital output.

Option:

Function:

[70]

Constant ON Actions

[78]

Reset Maint. Word

[120]

Lead Pump Start

[121]

Lead Pump Alternation

[130]

Pump 1 Interlock

[131]

Pump 2 Interlock

[132]

Pump 3 Interlock

5-13 Terminal 29 Digital Input


Same options and functions as par. 5-1*.

This parameter cannot be adjusted while the motor is running.

Option:

Function:

5-12 Terminal 27 Digital Input

[0]

No operation

Same options and functions as par. 5-1*, except for Pulse input.

[1]

Reset

Option:

[2]

Coast inverse

[3]

Coast and reset inv

[5]

DC-brake inverse

Function:

[0] *

No operation

[1]

Reset

[2]

Coast inverse

[3]

Coast and reset inv

[5]

DC-brake inverse

[6]

Stop inverse

[7]

External interlock

[8]

Start

[9]

Latched start

[10]

Reversing

[11]

Start reversing

[14]

Jog

[15]

Preset reference on

[16]

Preset ref bit 0

[17]

Preset ref bit 1

[18]

Preset ref bit 2

[19]

Freeze reference

[20]

Freeze output

[21]

Speed up

[22]

Speed down

[23]

Set-up select bit 0

[24]

Set-up select bit 1

[34]

Ramp bit 0

[36]

Mains failure inverse

[37]

Fire Mode

[52]

Run permissive

[53]

Hand start

[54]

Auto start

[55]

DigiPot increase

[56]

DigiPot decrease

[57]

DigiPot clear

[62]

Reset Counter A

[65]

Reset Counter B

[66]

Sleep Mode

[68]

Timed Actions Disabled

[69]

Constant OFF Actions

[6]

Stop inverse

[7]

External interlock

[8]

Start

[9]

Latched start

[10]

Reversing

[11]

Start reversing

[14] *

Jog

[15]

Preset reference on

[16]

Preset ref bit 0

[17]

Preset ref bit 1

[18]

Preset ref bit 2

[19]

Freeze reference

[20]

Freeze output

[21]

Speed up

[22]

Speed down

[23]

Set-up select bit 0

[24]

Set-up select bit 1

[30]

Counter input

[32]

Pulse input

[34]

Ramp bit 0

[36]

Mains failure inverse

[37]

Fire Mode

[52]

Run permissive

[53]

Hand start

[54]

Auto start

[55]

DigiPot increase

[56]

DigiPot decrease

[57]

DigiPot clear

[60]

Counter A (up)

[61]

Counter A (down)

[62]

Reset Counter A

[63]

Counter B (up)

[64]

Counter B (down)

[65]

Reset Counter B

[66]

Sleep Mode

MG.11.AD.02 - VLT is a registered Danfoss trademark

7 7

77

7 7

VLT HVAC Drive Operating Instructions

How to Programme the Frequ...

5-13 Terminal 29 Digital Input

5-40 Function Relay

Same options and functions as par. 5-1*.

Array [8]

Option:

Function:

[68]

Timed Actions Disabled

[69]

Constant OFF Actions

[70]

Constant ON Actions

[78]

Reset Maint. Word

[120]

Lead Pump Start

(Relay 1 [0], Relay 2 [1]


Option MCB 105: Relay 7 [6], Relay 8 [7] and Relay 9 [8]).
Select options to define the function of the relays.
The selection of each mechanical relay is realised in an array
parameter.

Option:

Function:

[121]

Lead Pump Alternation

[27]

[130]

Pump 1 Interlock

[28]

Pump 2 Interlock

[29]

Brake ready, no fault

Pump 3 Interlock

[30]

Brake fault (IGBT)

[131]
[132]

Torque limit & stop


Brake, no brake war

[35]

External Interlock

5-14 Terminal 32 Digital Input

[36]

Control word bit 11

Option:

[37]

Control word bit 12

Function:

[0] * No Operation Same options and functions as par. 5-1*


Digital Inputs, except for Pulse input.

5-15 Terminal 33 Digital Input


Option:

Function:

[0] * No Operation Same options and functions as par. 5-1*


Digital Inputs.

5-40 Function Relay


Array [8]
(Relay 1 [0], Relay 2 [1]
Option MCB 105: Relay 7 [6], Relay 8 [7] and Relay 9 [8]).
Select options to define the function of the relays.
The selection of each mechanical relay is realised in an array
parameter.

Option:

Function:

[40]

Out of ref range

[41]

Below reference, low

[42]

Above ref, high

[45]

Bus ctrl.

[46]

Bus ctrl, 1 if timeout

[47]

Bus ctrl, 0 if timeout

[60]

Comparator 0

[61]

Comparator 1

[62]

Comparator 2

[63]

Comparator 3

[64]

Comparator 4

[65]

Comparator 5

[70]

Logic rule 0

[71]

Logic rule 1

[72]

Logic rule 2

[73]

Logic rule 3

[74]

Logic rule 4

[75]

Logic rule 5

[80]

SL digital output A

[81]

SL digital output B

[82]

SL digital output C

[83]

SL digital output D

[0] *

No operation

[1]

Control ready

[2]

Drive ready

[3]

Drive rdy/rem ctrl

[4]

Standby / no warning

[5] *

Running

[6]

Running / no warning

[84]

SL digital output E

[8]

Run on ref/no warn

[85]

SL digital output F

[9] *

Alarm

Default setting for relay 2.

Default setting for relay 1.

[160]

No alarm
Running reverse

[10]

Alarm or warning

[161]

[11]

At torque limit

[165]

Local ref active

[12]

Out of current range

[166]

Remote ref active

[13]

Below current, low

[167]

Start command act.

[14]

Above current, high

[168]

Hand / Off

[15]

Out of speed range

[169]

Auto mode

[16]

Below speed, low

[180]

Clock Fault

[17]

Above speed, high

[181]

Prev. Maintenance

[18]

Out of feedb. range

[190]

No-Flow

[19]

Below feedback, low

[191]

Dry Pump

[20]

Above feedback, high

[192]

End Of Curve

[21]

Thermal warning

[193]

Sleep Mode

[25]

Reverse

[194]

Broken Belt

Bus OK

[195]

Bypass Valve Control

[26]

78

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VLT HVAC Drive Operating Instructions

How to Programme the Frequ...

5-40 Function Relay


Array [8]
(Relay 1 [0], Relay 2 [1]
Option MCB 105: Relay 7 [6], Relay 8 [7] and Relay 9 [8]).
Select options to define the function of the relays.
The selection of each mechanical relay is realised in an array
parameter.

Option:

Function:

[196]

Fire Mode

[197]

Fire Mode was Act.

[198]

Drive Bypass

[211]

Cascade Pump 1

[212]

Cascade Pump 2

[213]

Cascade Pump 3

6-01 Live Zero Timeout Function


Option:

Function:
Select the time-out function. The function set in
par. 6-01 Live Zero Timeout Function will be

6-02 Fire Mode Live Zero Timeout Function

activated if the input signal on terminal 53 or 54

Option:

Function:

is below 50% of the value in par. 6-10 Terminal 53


Low Voltage, par. 6-12 Terminal 53 Low Current,

The function set in par. 6-01 Live Zero Timeout


Function will be activated if the input signal

par. 6-20 Terminal 54 Low Voltage or

on analogue inputs is below 50% of the value

par. 6-22 Terminal 54 Low Current for a time

defined in parameter group 6-1* to 6-6*

period defined in par. 6-00 Live Zero Timeout

"Terminal xx Low Current or Terminal xx

Time. If several time-outs occur simultaneously,

Low Voltage" for a time period defined in

the frequency converter prioritises the time-out

par. 6-00 Live Zero Timeout Time.

functions as follows:
1.

Par. 6-01 Live Zero Timeout Function

2.

Par. 8-04 Control Timeout Function

[0] * Off
[1]

Freeze output

[2]

Stop

The output frequency of the frequency converter

[3]

Jogging

can be:

[4]

Max. speed

[1] frozen at the present value


[2] overruled to stop
[3] overruled to jog speed

6-10 Terminal 53 Low Voltage


Range:
0.07 V*

[4] overruled to max. speed

Function:
[Application
dependant]

Freeze
output

[2]

Stop

[3]

Jogging

[4]

Max.

input scaling value should correspond to


the low reference/feedback value set in

trip

par. 6-14 Terminal 53 Low Ref./Feedb.


Value.

6-11 Terminal 53 High Voltage


Range:
10.00 V*

Function:
[Application
dependant]

Enter the high voltage value. This


analog input scaling value should
correspond to the high reference/

speed
[5]

Enter the low voltage value. This analog

[5] overruled to stop with subsequent

[0] * Off
[1]

7 7

feedback value set in par. 6-15 Terminal

Stop and

53 High Ref./Feedb. Value.

trip

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79

7 7

VLT HVAC Drive Operating Instructions

How to Programme the Frequ...

6-12 Terminal 53 Low Current

6-20 Terminal 54 Low Voltage

Range:

Range:

Function:

4.00

[Application Enter the low current value. This reference

mA*

dependant]

Function:

0.07 V*

[Application

signal should correspond to the low

Enter the low voltage value. This analog

dependant]

input scaling value should correspond to

reference/feedback value, set in

the low reference/feedback value, set in

par. 6-14 Terminal 53 Low Ref./Feedb. Value.

par. 6-24 Terminal 54 Low Ref./Feedb.

The value must be set at >2 mA in order to

Value.

activate the Live Zero Time-out Function in


par. 6-01 Live Zero Timeout Function.

6-21 Terminal 54 High Voltage


Range:

6-13 Terminal 53 High Current


Range:

10.00 V*

Function:

20.00 mA*

[Application
dependant]

Function:
[Application
dependant]

Enter the high voltage value. This


analog input scaling value should

Enter the high current value

correspond to the high reference/

corresponding to the high reference/

feedback value set in par. 6-25 Terminal


54 High Ref./Feedb. Value.

feedback set in par. 6-15 Terminal 53


High Ref./Feedb. Value.

6-22 Terminal 54 Low Current


6-14 Terminal 53 Low Ref./Feedb. Value
Range:
0.000*

Function:
[-999999.999 -

Enter the analog input scaling value

999999.999 ]

Range:

Function:

4.00

[Application Enter the low current value. This reference

mA*

dependant]

signal should correspond to the low

that corresponds to the low voltage/

reference/feedback value, set in

low current set in par. 6-10 Terminal

par. 6-24 Terminal 54 Low Ref./Feedb. Value.

53 Low Voltage and par. 6-12 Terminal

The value must be set at >2 mA in order to

53 Low Current.

activate the Live Zero Time-out Function in


par. 6-01 Live Zero Timeout Function.

6-15 Terminal 53 High Ref./Feedb. Value


Range:

Function:

Application
dependent*

[-999999.999 999999.999 ]

6-23 Terminal 54 High Current

Enter the analog input scaling

Range:

value that corresponds to the

20.00 mA*

high voltage/high current value

Range:
10.000 s]

corresponding to the high reference/


feedback value set in

Voltage and par. 6-13 Terminal

par. 6-25 Terminal 54 High Ref./Feedb.

53 High Current.

Value.

6-24 Terminal 54 Low Ref./Feedb. Value

Function:
[0.001 -

dependant]

Enter the high current value

set in par. 6-11 Terminal 53 High

6-16 Terminal 53 Filter Time Constant


0.001 s*

Function:
[Application

Range:

Enter the time constant. This is a first-order


digital low pass filter time constant for

0.000*

Function:
[-999999.999 -

999999.999 ]

Enter the analog input scaling value


that corresponds to the low voltage/

suppressing electrical noise in terminal 53.

low current value set in

A high time constant value improves

par. 6-20 Terminal 54 Low Voltage and

dampening but also increases the time

par. 6-22 Terminal 54 Low Current.

delay through the filter.


This parameter cannot be adjusted while
the motor is running.

Range:
100.000*

6-17 Terminal 53 Live Zero


Option:

6-25 Terminal 54 High Ref./Feedb. Value


Function:
[-999999.999 999999.999 ]

Function:

voltage/high current value set in


par. 6-21 Terminal 54 High Voltage

Zero monitoring. E.g. to be used if the analog

and par. 6-23 Terminal 54 High

outputs are used as part of a de-central I/O system

Current.

related control functions, but feeding a Building


Management system with data).
Disabled

[1] * Enabled

80

that corresponds to the high

This parameter makes it possible to disable the Live

(e.g. when not as part of any frequency converter

[0]

Enter the analog input scaling value

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VLT HVAC Drive Operating Instructions

How to Programme the Frequ...

6-26 Terminal 54 Filter Time Constant

6-50 Terminal 42 Output

Range:

Option:

Function:

0.001 s*

[0.001 10.000 s]

Enter the time constant. This is a first-order

[131]

digital low pass filter time constant for


suppressing electrical noise in terminal 54.
A high time constant value improves

[132]

Function:

Reference

Minimum Reference - Maximum

4-20mA

Reference

Feedback 4-20mA -200% to +200% of


par. 20-14 Maximum Reference/Feedb.

dampening but also increases the time


delay through the filter.

[133]

This parameter cannot be adjusted while


the motor is running.

6-27 Terminal 54 Live Zero


Option:

Function:
This parameter makes it possible to disable the Live

[134]

Motor cur.

0 - Inverter Max. Current (par. 16-37 Inv.

4-20mA

Max. Current)

Torq.0-lim 4-20

0 - Torque limit (par. 4-16 Torque Limit

mA

Motor Mode)

[135]

Torq.0-nom
4-20mA

0 - Motor rated torque

[136]

Power 4-20mA

0 - Motor rated power

[137]

Speed 4-20mA

0 - Speed High Limit (4-13 and 4-14)

[139]

Bus ctrl.

0 - 100%, (0-20 mA)

[140]

Bus ctrl. 4-20 mA

0 - 100%

[141]

Bus ctrl t.o.

0 - 100%, (0-20 mA)

Bus ctrl t.o.

0 - 100%

Zero monitoring. E.g. to be used if the analog


outputs are used as part of a de-central I/O system
(e.g. when not as part of any frequency converter
related control functions, but feeding a Building
Management System with data).
[0]

Disabled

[142]

[1] * Enabled

7 7

4-20mA

6-50 Terminal 42 Output

[143]

Ext. CL 1 4-20mA

0 - 100%

Option:

[144]

Ext. CL 2 4-20mA

0 - 100%

[145]

Ext. CL 3 4-20mA

0 - 100%

Function:
Select the function of Terminal 42 as an
analog current output. A motor current
of 20 mA corresponds to Imax.

[0] *

No operation

[100]

Output freq.

0 - 100 Hz, (0-20 mA)

0-100
[101]

[102]

Reference Min-

Minimum reference - Maximum

Max

reference, (0-20 mA)

Feedback +-200% -200% to +200% of

NOTE
Values for setting the Minimum Reference is found in
open loop par. 3-02 Minimum Reference and for closed
loop par. 20-13 Minimum Reference/Feedb. - values for
maximum reference for open loop is found in
par. 3-03 Maximum Reference and for closed loop
par. 20-14 Maximum Reference/Feedb..

par. 20-14 Maximum Reference/Feedb.,

6-51 Terminal 42 Output Min Scale

(0-20 mA)
[103]

Motor cur. 0-Imax 0 - Inverter Max. Current (par. 16-37 Inv.


Max. Current), (0-20 mA)

[104]

Torque 0-Tlim

0 - Torque limit (par. 4-16 Torque Limit

Range:
0.00 %*

Function:
[0.00 200.00 %]

Motor Mode), (0-20 mA)


[105]

Torque 0-Tnom

0 - Motor rated torque, (0-20 mA)

[106]

Power 0-Pnom

0 - Motor rated power, (0-20 mA)

[107] * Speed 0-HighLim

Scale for the minimum output (0 or 4 mA)


of the analogue signal at terminal 42.
Set the value to be the percentage of the
full range of the variable selected in
par. 6-50 Terminal 42 Output.

0 - Speed High Limit (par. 4-13 Motor


Speed High Limit [RPM] and
par. 4-14 Motor Speed High Limit [Hz]),
(0-20 mA)

[113]

Ext. Closed Loop

0 - 100%, (0-20 mA)

1
[114]

Ext. Closed Loop

0 - 100%, (0-20 mA)

2
[115]

Ext. Closed Loop

0 - 100%, (0-20 mA)

3
[130]

Out frq 0-100

0 - 100 Hz

4-20mA

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81

VLT HVAC Drive Operating Instructions

How to Programme the Frequ...

6-52 Terminal 42 Output Max Scale


Range:
100.00
%*

Function:
[0.00 - Scale for the maximum output (20 mA) of the
200.00

analog signal at terminal 42.

%]

Set the value to be the percentage of the full


range of the variable selected in
par. 6-50 Terminal 42 Output.

7 7
It is possible to get a value lower than 20 mA at
full scale by programming values >100% by
using a formula as follows:

EXAMPLE 3:
Variable value= REFERENCE, range= Min ref - Max ref
Range needed for output= Min ref (0%) - Max ref (100%), 0-10
mA
Output signal 0 or 4 mA is needed at Min ref - set
par. 6-51 Terminal 42 Output Min Scale to 0%
Output signal 10 mA is needed at Max ref (100% of range) - set
par. 6-52 Terminal 42 Output Max Scale to 200%
(20 mA / 10 mA x 100%=200%).

20 mA / desired maximum current 100 %


20 mA
i .e . 10mA :
100 % = 200 %
10 mA

EXAMPLE 1:
Variable value= OUTPUT FREQUENCY, range = 0-100 Hz
Range needed for output = 0-50 Hz
Output signal 0 or 4 mA is needed at 0 Hz (0% of range) - set
par. 6-51 Terminal 42 Output Min Scale to 0%
Output signal 20 mA is needed at 50 Hz (50% of range) - set
par. 6-52 Terminal 42 Output Max Scale to 50%

14-01 Switching Frequency


Option:

Function:
Select the inverter switching frequency. Changing
the switching frequency can help to reduce
acoustic noise from the motor.

NOTE
The output frequency value of the
frequency converter must never exceed
1/10 of the switching frequency. When
the motor is running, adjust the switching frequency in par. 14-01 Switching
Frequency until the motor is as noiseless
as possible. See also par. 14-00 Switching
Pattern and the section Derating.

EXAMPLE 2:
Variable= FEEDBACK, range= -200% to +200%
Range needed for output= 0-100%
Output signal 0 or 4 mA is needed at 0% (50% of range) - set
par. 6-51 Terminal 42 Output Min Scale to 50%
Output signal 20 mA is needed at 100% (75% of range) - set
par. 6-52 Terminal 42 Output Max Scale to 75%
[0]

82

1.0 kHz

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VLT HVAC Drive Operating Instructions

How to Programme the Frequ...

14-01 Switching Frequency

20-01 Feedback 1 Conversion

Option:

Option:

Function:

Function:

[1]

1.5 kHz

This parameter allows a conversion function to be

[2]

2.0 kHz

applied to Feedback 1.

[3]

2.5 kHz

[0] Linear

[4]

3.0 kHz

[5]

3.5 kHz

[1] Square

[6]

4.0 kHz

root

6.0 kHz

[9]

7.0 kHz

[11] 10.0 kHz

temper-

a pressure sensor. The temperature of the refrigerant

ature

is calculated using the following formula:


A2
Temperature = ( (
A3,
ln Pe + 1) A1)

[12] 12.0 kHz


[13] 14.0 kHz

where A1, A2 and A3 are refrigerant-specific


constants. The refrigerant must be selected in

[14] 16.0 kHz

20-00 Feedback 1 Source

par. 20-30 Refrigerant. Par. 20-21 Setpoint 1 through

Function:
Up to three different feedback signals

par. 20-23 Setpoint 3 allow the values of A1, A2 and


A3 to be entered for a refrigerant that is not listed in

can be used to provide the feedback

par. 20-30 Refrigerant.

signal for the frequency converters


PID Controller.

[3] Pressure Pressure to flow is used in applications where the air


to flow flow in a duct is to be controlled. The feedback

This parameter defines which input

signal is represented by a dynamic pressure

will be used as the source of the first

measurement (pitot tube).

feedback signal.

Flow = Duct Area

Analog input X30/11 and Analog

[0]

No function

[1]

Analog input 53

[2] *

Analog input 54

[3]

Pulse input 29

[4]

Pulse input 33

[7]

Analog input X30/11

[8]

Analog input X30/12

[9]

Analog Input X42/1

[10]

Analog Input X42/3

[11]

Analog Input X42/5

[15]

Analog Input X48/2

Air Density Factor

optional General Purpose I/O board.

See also par. 20-34 Duct 1 Area [m2] through


par. 20-38 Air Density Factor [%] for setting of duct
area and air density.
[4] Velocity
to flow

Velocity to flow is used in applications where the air


flow in a duct is to be controlled. The feedback
signal is represented by an air velocity measurement.

Flow = Duct Area Air Velocity


See also par. 20-34 Duct 1 Area [m2] through
par. 20-37 Duct 2 Area [in2] for setting of duct area.

20-02 Feedback 1 Source Unit


Option:

Function:
This parameter determines the unit that is used for
this Feedback Source, prior to applying the

[101] Bus feedback 2


[102] Bus feedback 3

feedback conversion of par. 20-01 Feedback 1

Requires set up by MCT10 with

Conversion. This unit is not used by the PID Controller.

sensorless specific plug in.


[105] Sensorless Pressure

Dynamic Pressure

input X30/12 refer to inputs on the

[100] Bus feedback 1

[104] Sensorless Flow

sensor is used to provide flow feedback

[2] Pressure Pressure to temperature [2] is used in compressor


to
applications to provide temperature feedback using

[10] 8.0 kHz

Option:

Square root [1] is commonly used when a pressure


(( flow pressure )).

[7] * 5.0 kHz


[8]

Linear [0] has no effect on the feedback.

Requires set up by MCT10 with


sensorless specific plug in.

[0] *
[1]

NOTE

[5]

PPM

If a feedback is not used, its source must be set to No


Function [0]. Par. 20-20 Feedback Function determines
how the three possible feedbacks will be used by the
PID Controller.

[10]

1/min

[11]

RPM

[12]

Pulse/s

[20]

l/s

[21]

l/min

[22]

l/h

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83

7 7

7 7

How to Programme the Frequ...

VLT HVAC Drive Operating Instructions

20-02 Feedback 1 Source Unit

20-03 Feedback 2 Source

Option:

Option:

Function:

Function:

[23]

m3/s

See par. 20-00 Feedback 1 Source for

[24]

m3/min

details.

[25]

m3/h

[0] *

No function

[30]

kg/s

[1]

Analog input 53

[31]

kg/min

[2]

Analog input 54

[32]

kg/h

[3]

Pulse input 29

[33]

t/min

[4]

Pulse input 33

[34]

t/h

[7]

Analog input X30/11

[40]

m/s

[8]

Analog input X30/12

[41]

m/min

[9]

Analog Input X42/1

[45]

[10]

Analog Input X42/3

[60]

[11]

Analog Input X42/5

[70]

mbar

[15]

Analog Input X48/2

[71]

bar

[100] Bus feedback 1

[72]

Pa

[101] Bus feedback 2

[73]

kPa

[102] Bus feedback 3

[74]

m WG

[75]

mm Hg

20-04 Feedback 2 Conversion

[80]

kW

Option:

Function:

[120] GPM

See par. 20-01 Feedback 1 Conversion for details.

[121] gal/s
[122] gal/min

[0] * Linear

[123] gal/h
[124] CFM
[125] ft3/s
[126] ft3/min

[1]

Square root

[2]

Pressure to temperature

[3]

Pressure to flow

[4]

Velocity to flow

[127] ft3/h
[130] lb/s

20-05 Feedback 2 Source Unit

[131] lb/min

Option:

[132] lb/h

Function:
See par. 20-02 Feedback 1 Source Unit for details.

[140] ft/s
[141] ft/min

20-06 Feedback 3 Source

[145] ft

Option:

[160] F
[170] psi
[171] lb/in2

[0] *

No function

[172] in WG

[1]

Analog input 53

[173] ft WG

[2]

Analog input 54

[174] in Hg

[3]

Pulse input 29

[180] HP

[4]

Pulse input 33

NOTE

[7]

Analog input X30/11

This parameter is only available when using pressure to


temperature feedback conversion.
If the choice Linear [0] is selected in par. 20-01 Feedback
1 Conversion, then the setting of any choice in
par. 20-02 Feedback 1 Source Unit does not matter as
conversion will be one-to-one.

[8]

Analog input X30/12

[9]

Analog Input X42/1

[10]

Analog Input X42/3

[11]

Analog Input X42/5

[15]

Analog Input X48/2

[100] Bus feedback 1


[101] Bus feedback 2
[102] Bus feedback 3

84

Function:
See par. 20-00 Feedback 1 Source for
details.

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VLT HVAC Drive Operating Instructions

How to Programme the Frequ...

NOTE

20-07 Feedback 3 Conversion


Option:

Function:
See par. 20-01 Feedback 1 Conversion for details.

[0] * Linear
[1]

Square root

[2]

Pressure to temperature

[3]

Pressure to flow

[4]

Velocity to flow

20-20 Feedback Function


Option:

20-08 Feedback 3 Source Unit


Option:

The dynamics of the PID controller will depend on the


value set in this parameter. Please see also par. 20-93 PID
Proportional Gain.
Par. 20-13 and par. 20-14 also determine the feedback
range when using feedback for display readout with
par. 1-00 Configuration Mode set for Open Loop [0].
Same condition as above.

Function:

feedbacks will be used to control the output


frequency of the frequency converter.

See par. 20-02 Feedback 1 Source Unit for details.

20-12 Reference/Feedback Unit


Option:

[0]

Sum

Function:

ProcessCtrlUnit*

Any unused feedbacks must be set to No


Function in par. 20-00 Feedback 1 Source,
par. 20-03 Feedback 2 Source, or
par. 20-06 Feedback 3 Source.

Function:
[Applica-

7 7

NOTE

20-13 Minimum Reference/Feedb.


0.000

Sum [0] sets up the PID Controller to use the sum


of Feedback 1, Feedback 2 and Feedback 3 as the
feedback.

See par. 20-02 Feedback 1 Source Unit for details.

Range:

Function:
This parameter determines how the three possible

Enter the desired minimum value for

tion
depend-

the remote reference when operating

ant]

for Closed Loop [3] operation. Units are

with par. 1-00 Configuration Mode set


The sum of Setpoint 1 and any other references

set in par. 20-12 Reference/Feedback

that are enabled (see par. group 3-1*) will be used

Unit.

as the PID Controllers set-point reference.

Minimum feedback will be -200% of


either the value set in
par. 20-13 Minimum Reference/Feedb. or

[1]

Difference Difference [1] sets up the PID controller to use the


difference between Feedback 1 and Feedback 2 as
the feedback. Feedback 3 will not be used with

in par. 20-14 Maximum Reference/

this selection. Only Setpoint 1 will be used. The

Feedb., which ever numeric value is the


highest.

sum of Setpoint 1 and any other references that


are enabled (see par. group 3-1*) will be used as
the PID controllers set-point reference.

NOTE
If operating with par. 1-00 Configuration Mode set for
Open Loop [0], par. 3-02 Minimum Reference must be
used.

[2]

Average

Average [2] sets up the PID Controller to use the


average of Feedback 1, Feedback 2 and Feedback
3 as the feedback.

NOTE
20-14 Maximum Reference/Feedb.
Range:
100.000

Function:
[Applica-

Enter the maximum reference/

ProcessCtrlU-

tion

feedback for closed loop operation.

nit*

dependant]

The setting determines the highest


value obtainable by summing all
reference sources for closed loop
operation. The setting determines

Any unused feedbacks must be set to No


Function in par. 20-00 Feedback 1 Source,
par. 20-03 Feedback 2 Source, or
par. 20-06 Feedback 3 Source. The sum of
Setpoint 1 and any other references that
are enabled (see par. group 3-1*) will be
used as the PID Controllers set-point
reference.

100% feedback in open and closed


loop (total feedback range: -200% to
+200%).

NOTE
If operating with par. 1-00 Configuration Mode set for
Open Loop [0], par. 3-03 Maximum Reference must be
used.

MG.11.AD.02 - VLT is a registered Danfoss trademark

85

7 7

How to Programme the Frequ...

VLT HVAC Drive Operating Instructions

20-20 Feedback Function

20-20 Feedback Function

Option:

Option:

[3]

Minimum

Function:
Minimum [3] sets up the PID Controller to

[6]

Multi

Multi-setpoint maximum [6] sets up the PID

compare Feedback 1, Feedback 2 and Feedback 3

Setpoint

Controller to calculate the difference between

and use the lowest value as the feedback.

Max

Feedback 1 and Setpoint 1, Feedback 2 and


Setpoint 2, and Feedback 3 and Setpoint 3. It will

NOTE

use the feedback/setpoint pair in which the

Any unused feedbacks must be set to No


Function in par. 20-00 Feedback 1 Source,
par. 20-03 Feedback 2 Source, or
par. 20-06 Feedback 3 Source. Only
setpoint 1 will be used. The sum of
Setpoint 1 and any other references that
are enabled (see par. group 3-1*) will be
used as the PID Controllers setpoint
reference.
[4]

Maximum

Function:

feedback is farthest above its corresponding


setpoint reference. If all feedback signals are
below their corresponding setpoints, the PID
Controller will use the feedback/setpoint pair in
which the difference between the feedback and
the setpoint reference is the least.

NOTE
If only two feedback signals are used,
the feedback that is not to be used must
be set to No Function in
par. 20-00 Feedback 1 Source,
par. 20-03 Feedback 2 Source or
par. 20-06 Feedback 3 Source. Note that
each setpoint reference will be the sum
of its respective parameter value
(par. 20-21 Setpoint 1, par. 20-22 Setpoint
2 and par. 20-23 Setpoint 3) and any
other references that are enabled (see
parameter group 3-1*).

Maximum [4] sets up the PID Controller to


compare Feedback 1, Feedback 2 and Feedback 3
and use the highest value as the feedback.

NOTE
Any unused feedbacks must be set to No
Function in par. 20-00 Feedback 1 Source,
par. 20-03 Feedback 2 Source, or
par. 20-06 Feedback 3 Source.
Only Setpoint 1 will be used. The sum of Setpoint
1 and any other references that are enabled (see

[5]

par. group 3-1*) will be used as the PID Control-

NOTE

lers setpoint reference.

Any unused feedback must be set to No function in its


Feedback Source parameter: Par. 20-00 Feedback 1
Source, par. 20-03 Feedback 2 Source or
par. 20-06 Feedback 3 Source.

Multi
Setpoint

Multi-setpoint minimum [5] sets up the PID


Controller to calculate the difference between

Min

Feedback 1 and Setpoint 1, Feedback 2 and


Setpoint 2, and Feedback 3 and Setpoint 3. It will
use the feedback/setpoint pair in which the
feedback is the farthest below its corresponding
setpoint reference. If all feedback signals are
above their corresponding setpoints, the PID
Controller will use the feedback/setpoint pair in
which the difference between the feedback and
setpoint is the least.

NOTE
If only two feedback signals are used,
the feedback that is not to be used must
be set to No Function in
par. 20-00 Feedback 1 Source,
par. 20-03 Feedback 2 Source or
par. 20-06 Feedback 3 Source. Note that
each setpoint reference will be the sum
of its respective parameter value
(par. 20-21 Setpoint 1, par. 20-22 Setpoint
2 and par. 20-23 Setpoint 3) and any
other references that are enabled (see
par. group 3-1*).

86

The feedback resulting from the function selected in


par. 20-20 Feedback Function will be used by the PID Controller
to control the output frequency of the frequency converter.
This feedback can also be shown on the frequency converters
display, be used to control a frequency converter's analog
output, and be transmitted over various serial communication
protocols.
The frequency converter can be configured to handle multi
zone applications. Two different multi zone applications are
supported:

Multi zone, single setpoint


Multi zone, multi setpoint

The difference between the two is illustrated by the following


examples:
Example 1 Multi zone, single setpoint
In an office building, a VAV (variable air volume) VLT HVAC
Drive system must ensure a minimum pressure at selected
VAV boxes. Due to the varying pressure losses in each duct,
the pressure at each VAV box cannot be assumed to be the

MG.11.AD.02 - VLT is a registered Danfoss trademark

VLT HVAC Drive Operating Instructions

How to Programme the Frequ...

same. The minimum pressure required is the same for all VAV
boxes. This control method can be set up by setting
par. 20-20 Feedback Function to option [3], Minimum, and
entering the desired pressure in par. 20-21 Setpoint 1. The PID

Controller will increase the speed of the fan if any one


feedback is below the setpoint and decrease the speed of the
fan if all feedbacks are above the setpoint.

7 7

Example 2 Multi zone, multi setpoint


The previous example can be used to illustrate the use of multi
zone, multi setpoint control. If the zones require different
pressures for each VAV box, each setpoint may be specified in
par. 20-21 Setpoint 1, par. 20-22 Setpoint 2 and
par. 20-23 Setpoint 3. By selecting Multi setpoint minimum, [5],
in par. 20-20 Feedback Function, the PID Controller will
increase the speed of the fan if any one of the feedbacks is
below its setpoint and decrease the speed of the fan if all
feedbacks are above their individual setpoints.

20-22 Setpoint 2
Range:

Function:
frequency converters PID Controller. See the description of
Feedback Function,
par. 20-20 Feedback Function.

NOTE
The set-point reference entered here is added to any
other references that are enabled (see par. group 3-1*).

20-21 Setpoint 1
Range:
0.000

Function:
[-999999.999 - Setpoint 1 is used in Closed Loop

20-70 Closed Loop Type


Option:

Function:

ProcessCtr-

999999.999

Mode to enter a setpoint reference

This parameter defines the application

lUnit*

ProcessCtrlU-

that is used by the frequency

response. The default mode should be

nit]

converters PID Controller. See the

sufficient for most applications. If the

description of par. 20-20 Feedback

application response speed is known, it can

Function.

be selected here. This will decrease the time

NOTE

needed for carrying out PID autotuning. The

Setpoint reference entered


here is added to any other
references that are enabled
(see par. group 3-1*).

setting has no impact on the value of the

20-22 Setpoint 2
Range:
0.000

autotuning sequence.
[0] * Auto
[1]

Fast Pressure

[2]

Slow Pressure

[3]

Function:
[-999999.999 - Setpoint 2 is used in Closed Loop

ProcessCtrlU- 999999.999
nit*

tuned parameters and is used only for the

Mode to enter a setpoint

Fast Temperature

[4]

Slow Temperature

ProcessCtrlUnit] reference that may be used by the

MG.11.AD.02 - VLT is a registered Danfoss trademark

87

VLT HVAC Drive Operating Instructions

How to Programme the Frequ...

20-71 PID Performance

20-81 PID Normal/ Inverse Control

Option:

Option:

Function:

[0] * Normal Normal setting of this parameter will be suitable for

[0] * Normal Normal [0] causes the frequency converters output

pressure control in fan systems.


[1]

Fast

frequency to decrease when the feedback is greater


than the setpoint reference. This is common for

Fast setting would generally be used in pumping

pressure-controlled supply fan and pump applica-

systems, where a faster control response is desirable.

20-72 PID Output Change


Range:
0.10*

[0.01 0.50 ]

Function:

tions.
[1]

Inverse Inverse [1] causes the frequency converters output


frequency to increase when the feedback is greater

Function:

than the setpoint reference. This is common for

This parameter sets the magnitude of step change


during autotuning. The value is a percentage of

temperature-controlled cooling applications, such as


cooling towers.

full speed. I.e. if maximum output frequency


inpar. 4-13 Motor Speed High Limit [RPM]/
par. 4-14 Motor Speed High Limit [Hz] is set to 50Hz,

20-82 PID Start Speed [RPM]

0.10 is 10% of 50Hz, which is 5Hz. This parameter

Range:

should be set to a value resulting in feedback


changes of between 10% and 20% for best tuning

Application

[Application

When the frequency converter is first


started, it initially ramps up to this output

accuracy.

depend-

depend-

speed in Open Loop Mode, following the

ent*

ant]

20-73 Minimum Feedback Level

active Ramp Up Time. When the output


speed programmed here is reached, the

Range:

frequency converter will automatically

7 7
-999999.000
ProcessCtrlUnit*

Function:

Function:
[Applica-

switch to Closed Loop Mode and the PID


Controller will begin to function. This is

The minimum allowable feedback

tion
level should be entered here in User
dependant] units as defined in

useful in applications in which the driven


load must first quickly accelerate to a

par. 20-12 Reference/Feedback Unit. If

minimum speed when it is started.

the level falls below


par. 20-73 Minimum Feedback Level,

NOTE

autotuning is aborted and an error

This parameter will only be visible


if par. 0-02 Motor Speed Unit is set
to [0], RPM.

message will appear on the LCP.

20-74 Maximum Feedback Level


Range:

Function:

999999.000
ProcessCtrlU-

[Application

The maximum allowable feedback


level should be entered here in User

nit*

dependant] units as defined in

20-83 PID Start Speed [Hz]


Range:
Applica-

Function:
[Applica-

When the frequency converter is first

par. 20-12 Reference/Feedback Unit. If


the level rises above

tion

tion

started, it initially ramps up to this output

depend-

depend-

frequency in Open Loop Mode, following

par. 20-74 Maximum Feedback Level,

ent*

ant]

the active Ramp Up Time. When the


output frequency programmed here is

autotuning is aborted and an error


message will appear on the LCP.

reached, the frequency converter will


automatically switch to Closed Loop Mode
and the PID Controller will begin to

20-79 PID Autotuning


Option:

function. This is useful in applications in

Function:

which the driven load must first quickly

This parameter starts the PID autotuning sequence.

accelerate to a minimum speed when it is

Once the autotuning has successfully completed


and the settings have been accepted or rejected by

started.

the user, by pressing [OK] or [Cancel] buttons on

NOTE

the LCP at the end of tuning, this parameter is reset


to [0] Disabled.

This parameter will only be visible


if par. 0-02 Motor Speed Unit is set
to [1], Hz.

[0] * Disabled
[1]

Enabled

20-93 PID Proportional Gain


Range:
0.50*

88

Function:
[0.00 - 10.00 ]

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VLT HVAC Drive Operating Instructions

How to Programme the Frequ...

If (Error x Gain) jumps with a value equal to what is set in


par. 20-14 Maximum Reference/Feedb. the PID controller will try
to change the output speed equal to what is set in
par. 4-13 Motor Speed High Limit [RPM] / par. 4-14 Motor Speed
High Limit [Hz] but in practice of course limited by this setting.
The proportional band (error causing output to change from
0-100%) can be calculated by means of the formula:

1
(Max Reference )
( Proportional
Gain )

NOTE

Always set the desired for par. 20-14 Maximum


Reference/Feedb. before setting the values for the PID
controller in parameter group 20-9*.

20.00
s*

Auto Set Up must be done when the system has


reached normal operating temperature!

NOTE
It is important that the par. 4-13 Motor Speed High Limit
[RPM] or par. 4-14 Motor Speed High Limit [Hz] is set to
the max. operational speed of the motor!
It is important to do the Auto Set-up before configuring
the integrated PI Contoller as settings will be reset when
changing from Closed to Open Loop in par. 1-00 Configuration Mode.

NOTE
Carry out the tuning with the same settings in
par. 1-03 Torque Characteristics, as for operation after the
tuning.

20-94 PID Integral Time


Range:

NOTE

Function:
[0.01 Over time, the integrator accumulates a
10000.00 s] contribution to the output from the PID
controller as long as there is a deviation
between the Reference/Setpoint and
feedback signals. The contribution is propor-

7 7

22-21 Low Power Detection


Option:

Function:

[0] * Disabled

tional to the size of the deviation. This ensures

[1]

Enabled

If selecting Enabled, the Low Power Detection


commissioning must be carried out in order to set

that the deviation (error) approaches zero.


Quick response on any deviation is obtained

the parameters in group 22-3* for proper


operation!

when the integral time is set to a low value.


Setting it too low, however, may cause the
control to become unstable.
The value set, is the time needed for the
integrator to add the same contribution as
the proportional part for a certain deviation.

22-22 Low Speed Detection


Option:

Function:

[0] * Disabled
[1]

Enabled

Select Enabled for detecting when the motor

If the value is set to 10,000, the controller will

operates with a speed as set in par. 4-11 Motor

act as a pure proportional controller with a Pband based on the value set in par. 20-93 PID

Speed Low Limit [RPM] or par. 4-12 Motor Speed Low


Limit [Hz].

Proportional Gain. When no deviation is


present, the output from the proportional
controller will be 0.

22-23 No-Flow Function


Common actions for Low Power Detection and Low Speed
Detection (Individual selections not possible).

22-20 Low Power Auto Set-up

Option:

Start of auto set-up of power data for No-Flow Power tuning.

[0] * Off

Option:

[1]

Function:

Function:

Sleep Mode The drive will enter Sleep Mode and stop when

[0] * Off

a No Flow condition is detected. See parameter

[1]

group 22-4* for programming options for Sleep

Enabled When set for Enabled, an auto set up sequence is

Mode.

activated, automatically setting speed to approx. 50


and 85% of rated motor speed (par. 4-13 Motor

[2]

Warning

The drive will continue to run, but activate a

Speed High Limit [RPM], par. 4-14 Motor Speed High

No-Flow Warning [W92]. A drive digital output

Limit [Hz]). At those two speeds, the power

or a serial communication bus can communi-

consumption is automatically measured and stored.

cate a warning to other equipment.

Before enabling Auto Set Up:


1.

2.

[3]

Alarm

The drive will stop running and activate a No-

Close valve(s) in order to create a no flow

Flow Alarm [A 92]. A drive digital output or a

condition

serial communication bus can communicate an

The frequency converter must be set for

alarm to other equipment.

Open Loop (par. 1-00 Configuration Mode).


Note that it is important also to set
par. 1-03 Torque Characteristics.

MG.11.AD.02 - VLT is a registered Danfoss trademark

89

VLT HVAC Drive Operating Instructions

How to Programme the Frequ...

NOTE

NOTE

Do not set par. 14-20 Reset Mode, to [13] Infinite auto


reset, when par. 22-23 No-Flow Functionis set to [3]
Alarm. Doing so will cause the drive to continuously
cycle between running and stopping when a No Flow
condition is detected.

If the drive is equipped with a constant speed bypass


with an automatic bypass function that starts the bypass
if the drive experiences a persistent alarm condition, be
sure to disable the bypasss automatic bypass function,
if [2] Alarm or [3] Man. Reset Alarm is selected as the Dry
Pump Function.

NOTE
If the drive is equipped with a constant speed bypass
with an automatic bypass function that starts the bypass
if the drive experiences a persistent alarm condition, be
sure to disable the bypasss automatic bypass function,
if [3] Alarm is selected as the No-Flow Function.
22-24 No-Flow Delay
Range:
10 s*

Range:
10 s*

Function:
[0 - 600 s] Defines for how long the Dry Pump condition
must be active before activating Warning or
Alarm

22-40 Minimum Run Time

Function:

Range:

[1 - 600 s] Set the time Low Power/Low Speed must stay

7 7

22-27 Dry Pump Delay

10 s*

Function:
[0 - 600 s] Set the desired minimum running time for the

detected to activate signal for actions. If


detection disappears before run out of the

motor after a start command (digital input or


Bus) before entering Sleep Mode.

timer, the timer will be reset.

22-41 Minimum Sleep Time


22-26 Dry Pump Function

Range:

Select desired action for dry pump operation.

Option:

10 s*

Function:
[0 - 600 s] Set the desired Minimum Time for staying in

Function:

Sleep Mode. This will override any wake up


conditions.

[0] * Off
[1]

[2]

[3]

Warning

Alarm

The drive will continue to run, but activate a


Dry pump warning [W93]. A drive digital

22-42 Wake-up Speed [RPM]

output or a serial communication bus can

Range:

Function:

communicate a warning to other equipment.

Application

The drive will stop running and activate a Dry


pump alarm [A93]. A drive digital output or a

dependent* tion

[Applicadependant]

has been set for RPM (parameter not


visible if Hz selected). Only to be used if

serial communication bus can communicate

par. 1-00 Configuration Mode is set for

an alarm to other equipment.

Open Loop and speed reference is

Man. Reset

The drive will stop running and activate a Dry

Alarm

pump alarm [A93]. A drive digital output or a

applied by an external controller.


Set the reference speed at which the
Sleep Mode should be cancelled.

serial communication bus can communicate


an alarm to other equipment.

22-43 Wake-up Speed [Hz]


Range:

NOTE
Low Power Detection must be Enabled (par. 22-21 Low
Power Detection) and commissioned (using either
parameter group 22-3*, No Flow Power Tuning, or
par. 22-20 Low Power Auto Set-up) in order to use Dry
Pump Detection.

Application

Function:
[Applica-

To be used if par. 0-02 Motor Speed Unit,

depend-

tion

has been set for Hz (parameter not

ent*

dependant]

visible if RPM selected). Only to be used


if par. 1-00 Configuration Mode, is set for
Open Loop and speed reference is
applied by an external controller
controlling the pressure.

NOTE
Do not set par. 14-20 Reset Mode, to [13] Infinite auto
reset, when par. 22-26 Dry Pump Function is set to [2]
Alarm. Doing so will cause the drive to continuously
cycle between running and stopping when a Dry Pump
condition is detected.

90

To be used if par. 0-02 Motor Speed Unit

MG.11.AD.02 - VLT is a registered Danfoss trademark

Set the reference speed at which the


Sleep Mode should be cancelled.

VLT HVAC Drive Operating Instructions

How to Programme the Frequ...

22-44 Wake-up Ref./FB Difference

22-60 Broken Belt Function

Range:

Selects the action to be performed if the Broken Belt condition is

10 %*

Function:
[0 - 100

%]

Only to be used if par. 1-00 Configuration Mode

detected

is set for Closed Loop and the integrated PI

Option:

Function:

controller is used for controlling the pressure.

communication bus can communicate an alarm to


other equipment.

Set the pressure drop allowed in percentage of


set point for the pressure (Pset) before cancel-

NOTE

ling the Sleep Mode.

NOTE
If used in application where the integrated PI controller
is set for inverse control (e.g. cooling tower applications)
in par. 20-71 PID Performance, the value set in
par. 22-44 Wake-up Ref./FB Difference will automatically
be added.
22-45 Setpoint Boost
Range:
0
%*

Function:

[-100 - Only to be used if par. 1-00 Configuration Mode, is


100 %] set for Closed Loop and the integrated PI controller

Do not set par. 14-20 Reset Mode, to [13] Infinite auto


reset, when par. 22-60 Broken Belt Function is set to [2]
Trip. Doing so will cause the drive to continuously cycle
between running and stopping when a broken belt
condition is detected.

NOTE
If the drive is equipped with a constant speed bypass
with an automatic bypass function that starts the bypass
if the drive experiences a persistent alarm condition, be
sure to disable the bypasss automatic bypass function,
if [2] Trip is selected as the Broken Belt Function.

is used. In systems with e.g. constant pressure


control, it is advantageous to increase the system
pressure before the motor is stopped. This will
extend the time in which the motor is stopped and
help to avoid frequent start/stop.
Set the desired over pressure/temperature in
percentage of set point for the pressure (Pset)/
temperature before entering the Sleep Mode.
If setting for 5%, the boost pressure will be
Pset*1.05. The negative values can be used for e.g.

22-61 Broken Belt Torque


Range:
10 %*

Function:
[0 - 100 %] Sets the broken belt torque as a percentage
of the rated motor torque.

22-62 Broken Belt Delay


Range:
10 s

Function:

[0 - 600 s] Sets the time for which the Broken Belt

cooling tower control where a negative change is

conditions must be active before carrying out

needed.

the action selected in par. 22-60 Broken Belt


Function.

22-46 Maximum Boost Time


Range:
60 s*

22-75 Short Cycle Protection

Function:

[0 - 600 Only to be used if par. 1-00 Configuration Mode is


s]

set for Closed Loop and the integrated PI controller is used for controlling the pressure.
Set the maximum time for which boost mode will

Option:

[0] * Disabled Timer set in par. 22-76 Interval between Starts is


disabled.
[1]

Enabled

be allowed. If the set time is exceeded, Sleep


Mode will be entered, not waiting for the set boost
pressure to be reached.

Function:

Timer set in par. 22-76 Interval between Starts is


enabled.

22-76 Interval between Starts


Range:

22-60 Broken Belt Function

Application

Selects the action to be performed if the Broken Belt condition is

dependent*

Function:
[Application
dependant]

detected

Option:

time between two starts. Any


normal start command (Start/Jog/

Function:

Freeze) will be disregarded until


the timer has expired.

[0] * Off
[1]

Sets the time desired as minimum

Warning The drive will continue to run, but activate a Broken


Belt Warning [W95]. A drive digital output or a
serial communication bus can communicate a
warning to other equipment.

[2]

Trip

The drive will stop running and activate a Broken


Belt alarm [A 95]. A drive digital output or a serial

MG.11.AD.02 - VLT is a registered Danfoss trademark

91

7 7

7 7

VLT HVAC Drive Operating Instructions

How to Programme the Frequ...

22-77 Minimum Run Time

22-82 Work Point Calculation

Range:

Option:

0 s*

Function:

Function:

[Application Sets the time desired as minimum run time


dependant]

after a normal start command (Start/Jog/


Freeze). Any normal stop command will be
disregarded until the set time has expired. The
timer will start counting following a normal
start command (Start/Jog/Freeze).
The timer will be overridden by a Coast
(Inverse) or an External Interlock command.

NOTE
Does not work in cascade mode.

From the data sheet showing characteristics for the


specific equipment at different speeds, simply

22-80 Flow Compensation


Option:

reading across from the HDESIGN point and the

Function:

QDESIGN point allows us to find point A, which is the

[0] * Disabled [0] Disabled: Set-Point compensation not active.


[1]

Enabled

System Design Working Point. The pump characteristics at this point should be identified and the

[1] Enabled:Set-Point compensation is active.

associated speed programmed. Closing the valves

Enabling this parameter allows the Flow Compen-

and adjusting the speed until HMIN has been

sated Setpoint operation.

achieved allows the speed at the no flow point to be


identified.

22-81 Square-linear Curve Approximation


Range:
100 %*

Adjustment of par. 22-81 Square-linear Curve Approx-

Function:

imation then allows the shape of the control curve

[0 - 100 %] Example 1:

to be adjusted infinitely.

Adjustment of this parameter allows the

Example 2:

shape of the control curve to be adjusted.

Speed at System Design Working Point is not

0 = Linear

known: Where the Speed at System Design Working

100% = Ideal shape (theoretical).

Point is unknown, another reference point on the


control curve needs to be determined by means of

NOTE

the data sheet. By looking at the curve for the rated

Not visible when running in cascade.

speed and plotting the design pressure (HDESIGN,


Point C) the flow at that pressure QRATED can be
determined. Similarly, by plotting the design flow
(QDESIGN, Point D). the pressure HD at that flow can be
determined. Knowing these two points on the pump
curve, along with HMIN as described above, allows
the frequency converter to calculate the reference
point B and thus to plot the control curve which will
also include the System design Working Point A.

22-82 Work Point Calculation


Option:

Function:
Example 1: Speed at System Design Working Point is
known:
[0] Disabled Disabled [0]: Work Point Calculation not active. To be
*

used if speed at design point is known (see table


above).

92

MG.11.AD.02 - VLT is a registered Danfoss trademark

VLT HVAC Drive Operating Instructions

How to Programme the Frequ...

22-82 Work Point Calculation

22-85 Speed at Design Point [RPM]

Option:

Range:

[1] Enabled

Function:

Function:

Enabled [1] : Work Point Calculation is active.

par. 0-02 Motor Speed Unit then

Enabling this parameter allows the calculation of the

par. 22-83 Speed at No-Flow [RPM]

unknown System Design Working Point at 50/60 Hz

should also be used.

speed, from the input data set in par. 22-83 Speed at


No-Flow [RPM] par. 22-84 Speed at No-Flow [Hz],

22-86 Speed at Design Point [Hz]

par. 22-87 Pressure at No-Flow Speed,

Range:

par. 22-88 Pressure at Rated Speed, par. 22-89 Flow at


Design Point and par. 22-90 Flow at Rated Speed.

22-83 Speed at No-Flow [RPM]


Range:

Function:

Application

[Applica-

depend-

tion

ent*

dependant]

Only visible when par. 22-82 Work Point


Calculation is set to Disable. The speed
of the motor at which the System

Function:

Design Working Point is achieved should

Application

[Application

depend-

dependant] zero and minimum pressure HMIN is

ent*

Resolution 0.033 Hz.

Resolution 1 RPM.
The speed of the motor at which flow Is

be entered here in Hz. Alternatively, the


speed in RPM can be entered in
par. 22-85 Speed at Design Point [RPM]. If

achieved should be entered here in RPM.

it has been decided to use Hz in

Alternatively, the speed in Hz can be


entered in par. 22-84 Speed at No-Flow

par. 0-02 Motor Speed Unit, then

[Hz]. If it has been decided to use RPM in

should also be used.

7 7

par. 22-83 Speed at No-Flow [RPM]

par. 0-02 Motor Speed Unit then


par. 22-85 Speed at Design Point [RPM]
should also be used. Closing the valves
and reducing the speed until minimum
pressure HMIN is achieved will determine

22-87 Pressure at No-Flow Speed


Range:
0.000*

Function:
[Application

dependant]

this value.

Enter the pressure HMIN corresponding to Speed at No Flow in


Reference/Feedback Units.

22-84 Speed at No-Flow [Hz]


Range:
Applica-

Please also see par. 22-82 Work Point Calculation point D.

Function:
[Applica-

tion

tion

depend-

dependant]

ent*

Resolution 0.033 Hz.


The speed of the motor at which flow
has effectively stopped and minimum
pressure HMIN is achieved should be

22-88 Pressure at Rated Speed


Range:

Function:

999999.999*

[Application
dependant]

entered here in Hz. Alternatively, the

the Pressure at Rated Speed, in


Reference/Feedback Units. This

speed in RPM can be entered in

value can be defined using the

par. 22-83 Speed at No-Flow [RPM]. If it

pump datasheet.

has been decided to use Hz in


par. 0-02 Motor Speed Unit then

Enter the value corresponding to

Please also see par. 22-82 Work Point Calculation point A.

par. 22-86 Speed at Design Point [Hz]


should also be used. Closing the valves
and reducing the speed until minimum
pressure HMIN is achieved will determine
this value.

22-89 Flow at Design Point


Range:
0.000*

Function:
[0.000 - 999999.999 ] Enter the value corresponding to
the Flow at Design Point. No units

22-85 Speed at Design Point [RPM]


Range:
Application

necessary.

Function:
[Applica-

depend-

tion

ent*

dependant]

Resolution 1 RPM.
Only visible when par. 22-82 Work Point
Calculation is set to Disable. The speed
of the motor at which the System
Design Working Point is achieved should

Please also see par. 22-82 Work Point Calculation point C.


22-90 Flow at Rated Speed
Range:
0.000*

Function:
[0.000 - 999999.999 ] Enter the value corresponding to

the speed in Hz can be entered in

Flow at Rated Speed. This value can


be defined using the pump

par. 22-86 Speed at Design Point [Hz]. If it

datasheet.

be entered here in RPM. Alternatively,

has been decided to use RPM in

MG.11.AD.02 - VLT is a registered Danfoss trademark

93

7 7

VLT HVAC Drive Operating Instructions

How to Programme the Frequ...

7.3.1 Parameter Set-Up


Group

Title

Function

0-

Operation and Display

Parameters used to program the fundamental functions of the frequency converter and the LCP
including: selection of language; selection of which variables are displayed at each position in the
display (e.g. static duct pressure or condenser water return temperature can be displayed with the
setpoint in small digits in the top row and feedback in large digits in the centre of the dispay);
enabling/disabling of the LCP keys/buttons; passwords for the LCP; upload and download of
commissioned parameters to/from the LCP and setting the built in clock.

1-

Load / Motor

Parameters used to configure the frequency converter for the specific application and motor including: open or closed loop operation; type of application such as compressor, fan or centrifual pump;
motor nameplate data; auto-tuning of the drive to the motor for optimum performance; flying start
(typically used for fan applications) and motor thermal protection.

2-

Brakes

Parameters used to configure braking functions of the frequency converter which although not
common in many HVAC applications, can be useful on special fan applications. Parameters including: DC braking; dymamic/resistor braking and over voltage control (which provides automatic
adjustment of the deceleration rate (auto-ramping) to avoid tripping when decelerating large
inertia fans)

3-

Reference / Ramps

Parameters used to program the minimum and maximum reference limits of speed (RPM/Hz) in
open loop or in actual units when operating in closed loop); digital/preset references; jog speed;
definition of the source of each reference (e.g. which analog input the reference signal is connected
to); ramp up and down times and digital potentiometer settings.

4-

Limits / Warnings

Parameters used to program limits and warnings of operation including: allowable motor direction;
minimum and maximum motor speeds (e.g. in pump applications it is typical to program a
minimum speed to approx 30-40% to ensure pump seals are adequately lubricated at all times,
avoid cavitation and ensure adequate head is produced at all times to create flow); torque and
current limits to protect the pump, fan or compressor driven by the motor; warnings for low/high
current, speed, reference, and feedback; missing motor phase protection; speed bypass frequencies
including semi-automatic setup of these frequencies (e.g. to avoid resonance conditions on cooling
tower and other fans).

5-

Digital In / Out

Parameters used to program the functions of all digital inputs, digital outputs, relay outputs, pulse
inputs and pulse outputs for terminals on the control card and all option cards.

6-

Analog In / Out

Parameters used to program the functions associated with all analog inputs and analog outputs for
the terminals on the control card and General Purpose I/O option (MCB 101) (note: NOT Analog I/O
option MCB 109, see parameter group 26-00) including: analog input live zero timeout function
(which for example can be used to command a cooling tower fan to operate at full speed if the
condenser water return sensor fails); scaling of the analog input signals (for example to match the
analog input to the mA and pressure range of a static duct pressure sensor); filter time constant to
filter out electrical noise on the analog signal which can sometimes occur when long cables are
installed; function and scaling of the analog outputs (for example to provide an analog output
representing motor current or kW to an analog input of a DDC controller) and to configure the
analog outputs to be controlled by the BMS via a high level interface (HLI) (e.g. to control a chilled
water valve) including ability to define a default value of these outputs in the event of the HLI
failing.

8-

Communication and

Parameters used for configuring and monitoring functions associated with the serial communica-

Options

tions / high level interface to the frequency converter

Profibus

Parameters only applicable when a Profibus option is installed.

10-

CAN Fieldbus

Parameters only applicable when a DeviceNet option is installed.

11-

LonWorks

Parameters only applicable when a Lonworks option is installed.

9-

94

MG.11.AD.02 - VLT is a registered Danfoss trademark

How to Programme the Frequ...

Group

Title

13-

Smart Logic Controller

VLT HVAC Drive Operating Instructions

Function
Parameters used to configure the built in Smart Logic Controller (SLC) which can be used for simple
functions such as comparators (e.g. if running above xHz, activate output relay), timers (e.g. when a
start signal is applied, first activate output relay to open supply air damper and wait x seconds
before ramping up) or a more complex sequence of user defined actions executed by the SLC when
the associated user defined event is evaluated as TRUE by the SLC. (For example, initiate an
economiser mode in a simple AHU cooling application control scheme where there is no BMS. For
such an application the SLC can monitor the outside air relative humidity and if it is below a defined
value, the supply air temperature setpoint could be automatically increased. With the frequency
converter monitoring the outside air relative humidity and supply air temperature via its analog
inputs and controlling the chilled water valve via one of the extended PI(D) loops and an analog
output, it would then modulate that valve to maintain a higher supply air temperature). The SLC
can often replace the need for other external control equipment.

14-

Special Functions

Parameters used to configure special functions of the frequency converter including: setting of the
switching frequency to reduce audible noise from the motor (sometimes required for fan applications); kinetic back-up function (especially useful for critical applications in semi-conductor installations where performance under mains dip/mains loss is important); mains imbalance protection;
automatic reset (to avoid the need for a manual reset of Alarms); energy optimisation parameters
(which typically do not need changing but enable fine tuning of this automatic function (if necessary) ensuring the frequency converter and motor combination operate at their optimum efficiency at
full and partial load conditions) and auto-derating functions (which enable the frequency converter
to continue operation at reduced performance under extreme operating conditions ensuring
maximum up time).

15-

FC Information

Parameters providing operating data and other drive information including: operating and running
hour counters; kWh counter; resetting of the running and kWh counters; alarm/fault log (where the
past 10 alarms are logged along with any associated value and time) and drive and option card
indentification parameters such as code number and software version.

16-

Data Readouts

Read only parameters which display the status/value of many operating variables which can be
displayed on the LCP or viewed in this parameter group. These parameters can be particularly

18-

Info & Readouts

Read only parameters which display the last 10 prevantative maintenance log items, actions and

useful during commissioning when interfacing with a BMS via a high level interface.
time and the value of analog inputs and outputs on the Analog I/O option card which can be particularly useful during commissioning when interfacing with a BMS via a high level interface.
20-

FC Closed Loop

Parameters used to configure the closed loop PI(D) controller which controls the speed of the
pump, fan or compressor in closed loop mode including: defining where each of the 3 possible
feedback signals come from (e.g. which analog input or the BMS HLI); conversion factor for each of
the feedback signals (e.g. where a pressure signal is used for indication of flow in an AHU or
converting from pressure to temperature in a compressor application); engineering unit for the
reference and feedback (e.g. Pa, kPa, m Wg, in Wg, bar, m3/s, m3/h, C, F etc); the function (e.g.
sum, difference, average, minimum or maximum) used to calculate the resulting feedback for single
zone applications or the control philosophy for multi-zone applications; programming of the
setpoint(s) and manual or auto-tuning of the PI(D) loop.

21-

Extended Closed Loop

Parameters used to configure the 3 extended closed loop PI(D) controllers which for example can
be used to control external actuators (e.g. chilled water valve to maintain supply air temperature in
a VAV system) including: engineering unit for the reference and feedback of each controller (e.g. C,
F etc); defining the range of the reference/setpoint for each controller; defining where each of the
references/setpoints and feedback signals come from (e.g. which analog input or the BMS HLI);
programming of the setpoint and manual or auto-tuning of the each of the PI(D) controllers.

MG.11.AD.02 - VLT is a registered Danfoss trademark

95

7 7

7 7

How to Programme the Frequ...

Group

Title

22-

Application Functions

VLT HVAC Drive Operating Instructions

Function
Parameters used to monitor, protect and control pumps, fans and compressors including: no flow
detection and protection of pumps (including auto-setup of this function); dry pump protection;
end of curve detection and protection of pumps; sleep mode (especially useful for cooling tower
and booster pump sets); broken belt detection (typically used for fan applications to detect no air
flow instead of using a p switch installed across the fan); short cycle protection of compressors and
pump flow compensation of setpoint (especially useful for secondary chilled water pump applications where the p sensor has been installed close to the pump and not acoss the furthest most
significant load(s) in the system; using this function can compensate for the sensor installation and
help to realise the maximum energy savings).

23-

Time Based Functions

Time based parameters including: those used to initiate daily or weekly actions based on the built in
real time clock (e.g. change of setpoint for night set back mode or start/stop of the pump/fan/
compressor start/stop of a external equipment); preventative maintenance functions which can be
based on running or operating hour time intervals or on specific dates and times; energy log
(especially useful in retrofit applications or where information of the actual historical load (kW) on
the pump/fan/compressor is of interest); trending (especially useful in retrofit or other applications
where there is an interest to log operating power, current, frequency or speed of the pump/fan/
compressor for analysis and a payback counter.

24-

Application Functions 2

Parameters used to set-up Fire Mode and/or to control a bypass contactor/starter if designed into

25-

Cascade Controller

Parameters used to configure and monitor the built in pump cascade controller (typically used for

26-

Analog I/O Option MCB 109 Parameters used to configure the Analog I/O option (MCB 109) including: definition of the analog

the system.
pump booster sets).
input types (e.g. voltage, Pt1000 or Ni1000) and scaling and definition of the analog output
functions and scaling.
Table 7.1: Parameter Groups

Parameter descriptions and selections are displayed on the graphic (GLCP) or numeric (NLCP) display. (See relevant section for
details.) Access the parameters by pressing the [Quick Menu] or [Main Menu] button on the control panel. The Quick Menu is
used primarily for commissioning the unit at start-up by providing the parameters necessary to start operation. The Main Menu
provides access to all parameters for detailed application programming.
All digital input/output and analog input/output terminals are multifunctional. All terminals have factory default functions
suitable for the majority of HVAC applications but if other special functions are required, they must be programmed as
explained in parameter group 5 or 6.

96

MG.11.AD.02 - VLT is a registered Danfoss trademark

VLT HVAC Drive Operating Instructions

How to Programme the Frequ...

7.3.2 0-** Operation and Display


Par. No. # Parameter description

Default value

4-set-up

Change
during
operation

Conversion index

Type

0-0* Basic Settings


0-01

Language

[0] English

1 set-up

TRUE

Uint8

0-02

Motor Speed Unit

[1] Hz

2 set-ups

FALSE

Uint8

0-03

Regional Settings

[0] International

2 set-ups

FALSE

Uint8

0-04

Operating State at Power-up

[0] Resume

All set-ups

TRUE

Uint8

0-05

Local Mode Unit

[0] As Motor Speed Unit

2 set-ups

FALSE

Uint8

0-1* Set-up Operations


0-10

Active Set-up

[1] Set-up 1

1 set-up

TRUE

Uint8

0-11

Programming Set-up

[9] Active Set-up

All set-ups

TRUE

Uint8

0-12

This Set-up Linked to

[0] Not linked

All set-ups

FALSE

Uint8

0-13

Readout: Linked Set-ups

0 N/A

All set-ups

FALSE

Uint16

0-14

Readout: Prog. Set-ups / Channel

0 N/A

All set-ups

TRUE

Int32

7 7

0-2* LCP Display


0-20

Display Line 1.1 Small

1602

All set-ups

TRUE

Uint16

0-21

Display Line 1.2 Small

1614

All set-ups

TRUE

Uint16

0-22

Display Line 1.3 Small

1610

All set-ups

TRUE

Uint16

0-23

Display Line 2 Large

1613

All set-ups

TRUE

Uint16

0-24

Display Line 3 Large

1502

All set-ups

TRUE

Uint16

0-25

My Personal Menu

SR

1 set-up

TRUE

Uint16

[1] %

All set-ups

TRUE

Uint8

SR

All set-ups

TRUE

-2

Int32

0-3* LCP Custom Readout


0-30

Custom Readout Unit

0-31

Custom Readout Min Value

100.00 CustomReadou0-32

Custom Readout Max Value

tUnit

All set-ups

TRUE

-2

Int32

0-37

Display Text 1

0 N/A

1 set-up

TRUE

VisStr[25]

0-38

Display Text 2

0 N/A

1 set-up

TRUE

VisStr[25]

0-39

Display Text 3

0 N/A

1 set-up

TRUE

VisStr[25]

0-4* LCP Keypad


0-40

[Hand on] Key on LCP

[1] Enabled

All set-ups

TRUE

Uint8

0-41

[Off] Key on LCP

[1] Enabled

All set-ups

TRUE

Uint8

0-42

[Auto on] Key on LCP

[1] Enabled

All set-ups

TRUE

Uint8

0-43

[Reset] Key on LCP

[1] Enabled

All set-ups

TRUE

Uint8

0-44

[Off/Reset] Key on LCP

[1] Enabled

All set-ups

TRUE

Uint8

0-45

[Drive Bypass] Key on LCP

[1] Enabled

All set-ups

TRUE

Uint8

0-5* Copy/Save
0-50

LCP Copy

[0] No copy

All set-ups

FALSE

Uint8

0-51

Set-up Copy

[0] No copy

All set-ups

FALSE

Uint8

100 N/A

1 set-up

TRUE

Int16

[0] Full access

1 set-up

TRUE

Uint8

200 N/A

1 set-up

TRUE

Int16

[0] Full access

1 set-up

TRUE

Uint8

0-6* Password
0-60

Main Menu Password

0-61

Access to Main Menu w/o Password

0-65

Personal Menu Password

0-66

Access to Personal Menu w/o


Password

0-7* Clock Settings


0-70

Date and Time

SR

All set-ups

TRUE

TimeOfDay

0-71

Date Format

null

1 set-up

TRUE

Uint8

0-72

Time Format

null

1 set-up

TRUE

Uint8

0-74

DST/Summertime

[0] Off

1 set-up

TRUE

Uint8

0-76

DST/Summertime Start

SR

1 set-up

TRUE

TimeOfDay

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97

How to Programme the Frequ...

Par. No. # Parameter description

VLT HVAC Drive Operating Instructions

Default value

4-set-up

Change
during
operation

Conversion index

Type

0-77

DST/Summertime End

SR

1 set-up

TRUE

TimeOfDay

0-79

Clock Fault

null

1 set-up

TRUE

Uint8

0-81

Working Days

null

1 set-up

TRUE

Uint8

0-82

Additional Working Days

SR

1 set-up

TRUE

TimeOfDay

0-83

Additional Non-Working Days

SR

1 set-up

TRUE

TimeOfDay

0-89

Date and Time Readout

0 N/A

All set-ups

TRUE

VisStr[25]

7 7

98

MG.11.AD.02 - VLT is a registered Danfoss trademark

VLT HVAC Drive Operating Instructions

How to Programme the Frequ...

7.3.3 1-** Load / Motor


Par. No. Parameter description

Default value

4-set-up

Change during

Conver-

operation

sion index

TRUE

Uint8

Type

1-0* General Settings


1-00

Configuration Mode

null

All set-ups

[3] Auto Energy Optim.


1-03

Torque Characteristics

1-06

Clockwise Direction

VT

All set-ups

TRUE

Uint8

[0] Normal

All set-ups

FALSE

Uint8

1-2* Motor Data


1-20

Motor Power [kW]

SR

All set-ups

FALSE

Uint32

1-21

Motor Power [HP]

SR

All set-ups

FALSE

-2

Uint32

1-22

Motor Voltage

SR

All set-ups

FALSE

Uint16

1-23

Motor Frequency

SR

All set-ups

FALSE

Uint16

1-24

Motor Current

SR

All set-ups

FALSE

-2

Uint32

1-25

Motor Nominal Speed

SR

All set-ups

FALSE

67

Uint16

1-28

Motor Rotation Check

[0] Off

All set-ups

FALSE

Uint8

1-29

Automatic Motor Adaptation (AMA)

[0] Off

All set-ups

FALSE

Uint8

7 7

1-3* Adv. Motor Data


1-30

Stator Resistance (Rs)

SR

All set-ups

FALSE

-4

Uint32

1-31

Rotor Resistance (Rr)

SR

All set-ups

FALSE

-4

Uint32

1-35

Main Reactance (Xh)

SR

All set-ups

FALSE

-4

Uint32

1-36

Iron Loss Resistance (Rfe)

SR

All set-ups

FALSE

-3

Uint32

1-39

Motor Poles

SR

All set-ups

FALSE

Uint8

100 %

All set-ups

TRUE

Uint16

1-5* Load Indep. Setting


1-50

Motor Magnetisation at Zero Speed

1-51

Min Speed Normal Magnetising [RPM]

SR

All set-ups

TRUE

67

Uint16

1-52

Min Speed Normal Magnetising [Hz]

SR

All set-ups

TRUE

-1

Uint16

1-58

Flystart Test Pulses Current

30 %

All set-ups

FALSE

Uint16

1-59

Flystart Test Pulses Frequency

200 %

All set-ups

FALSE

Uint16

1-6* Load Depen. Setting


1-60

Low Speed Load Compensation

100 %

All set-ups

TRUE

Int16

1-61

High Speed Load Compensation

100 %

All set-ups

TRUE

Int16

1-62

Slip Compensation

0%

All set-ups

TRUE

Int16

1-63

Slip Compensation Time Constant

SR

All set-ups

TRUE

-2

Uint16

1-64

Resonance Dampening

100 %

All set-ups

TRUE

Uint16

1-65

Resonance Dampening Time Constant

5 ms

All set-ups

TRUE

-3

Uint8
Uint16

1-7* Start Adjustments


1-71

Start Delay

0.0 s

All set-ups

TRUE

-1

1-73

Flying Start

[0] Disabled

All set-ups

TRUE

Uint8

1-77

Compressor Start Max Speed [RPM]

SR

All set-ups

TRUE

67

Uint16

1-78

Compressor Start Max Speed [Hz]

1-79

Compressor Start Max Time to Trip

SR

All set-ups

TRUE

-1

Uint16

5.0 s

All set-ups

TRUE

-1

Uint8

1-8* Stop Adjustments


1-80

Function at Stop

[0] Coast

All set-ups

TRUE

Uint8

1-81

Min Speed for Function at Stop [RPM]

SR

All set-ups

TRUE

67

Uint16

1-82

Min Speed for Function at Stop [Hz]

SR

All set-ups

TRUE

-1

Uint16

1-86

Trip Speed Low [RPM]

SR

All set-ups

TRUE

67

Uint16

1-87

Trip Speed Low [Hz]

SR

All set-ups

TRUE

-1

Uint16

1-9* Motor Temperature


1-90

Motor Thermal Protection

[4] ETR trip 1

All set-ups

TRUE

Uint8

1-91

Motor External Fan

[0] No

All set-ups

TRUE

Uint16

1-93

Thermistor Source

[0] None

All set-ups

TRUE

Uint8

MG.11.AD.02 - VLT is a registered Danfoss trademark

99

7 7

How to Programme the Frequ...

VLT HVAC Drive Operating Instructions

7.3.4 2-** Brakes


Par. No. #

Parameter description

Default value

4-set-up

Change during

Conver-

operation

sion index

Type

2-0* DC-Brake
2-00

DC Hold/Preheat Current

50 %

All set-ups

TRUE

Uint8

2-01

DC Brake Current

50 %

All set-ups

TRUE

Uint16

2-02

DC Braking Time

10.0 s

All set-ups

TRUE

-1

Uint16

2-03

DC Brake Cut In Speed [RPM]

SR

All set-ups

TRUE

67

Uint16

2-04

DC Brake Cut In Speed [Hz]

SR

All set-ups

TRUE

-1

Uint16

[0] Off

All set-ups

TRUE

Uint8

SR

All set-ups

TRUE

-2

Uint32

2-1* Brake Energy Funct.


2-10

Brake Function

2-11

Brake Resistor (ohm)

2-12

Brake Power Limit (kW)

SR

All set-ups

TRUE

Uint32

2-13

Brake Power Monitoring

[0] Off

All set-ups

TRUE

Uint8

2-15

Brake Check

[0] Off

All set-ups

TRUE

Uint8

2-16

AC brake Max. Current

100.0 %

All set-ups

TRUE

-1

Uint32

2-17

Over-voltage Control

[2] Enabled

All set-ups

TRUE

Uint8

Default value

4-set-up

Change during
operation

Conversion index

Type

Int32

7.3.5 3-** Reference / Ramps


Par. No. # Parameter description
3-0* Reference Limits
3-02

Minimum Reference

SR

All set-ups

TRUE

-3

3-03

Maximum Reference

SR

All set-ups

TRUE

-3

Int32

3-04

Reference Function

null

All set-ups

TRUE

Uint8

3-1* References
3-10

Preset Reference

0.00 %

All set-ups

TRUE

-2

Int16

3-11

Jog Speed [Hz]

SR

All set-ups

TRUE

-1

Uint16

3-13

Reference Site

[0] Linked to Hand /


Auto

All set-ups

TRUE

Uint8

3-14

Preset Relative Reference

0.00 %

All set-ups

TRUE

-2

Int32

3-15

Reference 1 Source

[1] Analog input 53

All set-ups

TRUE

Uint8

3-16

Reference 2 Source

[20] Digital pot.meter

All set-ups

TRUE

Uint8

3-17

Reference 3 Source

[0] No function

All set-ups

TRUE

Uint8

3-19

Jog Speed [RPM]

SR

All set-ups

TRUE

67

Uint16

3-4* Ramp 1
3-41

Ramp 1 Ramp Up Time

SR

All set-ups

TRUE

-2

Uint32

3-42

Ramp 1 Ramp Down Time

SR

All set-ups

TRUE

-2

Uint32

3-5* Ramp 2
3-51

Ramp 2 Ramp Up Time

SR

All set-ups

TRUE

-2

Uint32

3-52

Ramp 2 Ramp Down Time

SR

All set-ups

TRUE

-2

Uint32

3-8* Other Ramps


3-80

Jog Ramp Time

SR

All set-ups

TRUE

-2

Uint32

3-81

Quick Stop Ramp Time

SR

2 set-ups

TRUE

-2

Uint32

3-82

Starting Ramp Up Time

SR

2 set-ups

TRUE

-2

Uint32

3-9* Digital Pot.Meter


3-90

Step Size

0.10 %

All set-ups

TRUE

-2

Uint16

3-91

Ramp Time

1.00 s

All set-ups

TRUE

-2

Uint32

3-92

Power Restore

[0] Off

All set-ups

TRUE

Uint8

3-93

Maximum Limit

100 %

All set-ups

TRUE

Int16

3-94

Minimum Limit

0%

All set-ups

TRUE

Int16

3-95

Ramp Delay

SR

All set-ups

TRUE

-3

TimD

100

MG.11.AD.02 - VLT is a registered Danfoss trademark

VLT HVAC Drive Operating Instructions

How to Programme the Frequ...

7.3.6 4-** Limits / Warnings


Par. No. # Parameter description

Default value

4-set-up

Change during

Conver-

operation

sion index

Type

4-1* Motor Limits


4-10

Motor Speed Direction

[2] Both directions

All set-ups

FALSE

Uint8

4-11

Motor Speed Low Limit [RPM]

SR

All set-ups

TRUE

67

Uint16

4-12

Motor Speed Low Limit [Hz]

SR

All set-ups

TRUE

-1

Uint16

4-13

Motor Speed High Limit [RPM]

SR

All set-ups

TRUE

67

Uint16

4-14

Motor Speed High Limit [Hz]

SR

All set-ups

TRUE

-1

Uint16

4-16

Torque Limit Motor Mode

SR

All set-ups

TRUE

-1

Uint16

4-17

Torque Limit Generator Mode

100.0 %

All set-ups

TRUE

-1

Uint16

4-18

Current Limit

SR

All set-ups

TRUE

-1

Uint32

4-19

Max Output Frequency

SR

All set-ups

FALSE

-1

Uint16

4-5* Adj. Warnings


4-50

Warning Current Low

0.00 A

All set-ups

TRUE

-2

Uint32

4-51

Warning Current High

ImaxVLT (P1637)

All set-ups

TRUE

-2

Uint32

4-52

Warning Speed Low

0 RPM

All set-ups

TRUE

67

Uint16

4-53

Warning Speed High

outputSpeedHighLimit
(P413)

All set-ups

TRUE

67

Uint16

4-54

Warning Reference Low

-999999.999 N/A

All set-ups

TRUE

-3

Int32

4-55

Warning Reference High

999999.999 N/A

All set-ups

TRUE

-3

Int32

All set-ups

TRUE

-3

Int32

7 7

-999999.999 ProcessCtr4-56

Warning Feedback Low

lUnit
999999.999 ProcessCtrlU-

4-57

Warning Feedback High

4-58

Missing Motor Phase Function

nit

All set-ups

TRUE

-3

Int32

[2] Trip 1000 ms

All set-ups

TRUE

Uint8

4-6* Speed Bypass


4-60

Bypass Speed From [RPM]

SR

All set-ups

TRUE

67

Uint16

4-61

Bypass Speed From [Hz]

SR

All set-ups

TRUE

-1

Uint16

4-62

Bypass Speed To [RPM]

SR

All set-ups

TRUE

67

Uint16

4-63

Bypass Speed To [Hz]

SR

All set-ups

TRUE

-1

Uint16

4-64

Semi-Auto Bypass Set-up

[0] Off

All set-ups

FALSE

Uint8

MG.11.AD.02 - VLT is a registered Danfoss trademark

101

7 7

VLT HVAC Drive Operating Instructions

How to Programme the Frequ...

7.3.7 5-** Digital In / Out


Par. No. # Parameter description

Default value

4-set-up

Change during

Conver-

operation

sion index

Type

5-0* Digital I/O mode


5-00

Digital I/O Mode

[0] PNP - Active at 24V

All set-ups

FALSE

Uint8

5-01

Terminal 27 Mode

[0] Input

All set-ups

TRUE

Uint8

5-02

Terminal 29 Mode

[0] Input

All set-ups

TRUE

Uint8

5-1* Digital Inputs


5-10

Terminal 18 Digital Input

[8] Start

All set-ups

TRUE

Uint8

5-11

Terminal 19 Digital Input

[0] No operation

All set-ups

TRUE

Uint8

5-12

Terminal 27 Digital Input

null

All set-ups

TRUE

Uint8

5-13

Terminal 29 Digital Input

[14] Jog

All set-ups

TRUE

Uint8

5-14

Terminal 32 Digital Input

[0] No operation

All set-ups

TRUE

Uint8

5-15

Terminal 33 Digital Input

[0] No operation

All set-ups

TRUE

Uint8

5-16

Terminal X30/2 Digital Input

[0] No operation

All set-ups

TRUE

Uint8

5-17

Terminal X30/3 Digital Input

[0] No operation

All set-ups

TRUE

Uint8

5-18

Terminal X30/4 Digital Input

[0] No operation

All set-ups

TRUE

Uint8

5-3* Digital Outputs


5-30

Terminal 27 Digital Output

[0] No operation

All set-ups

TRUE

Uint8

5-31

Terminal 29 Digital Output

[0] No operation

All set-ups

TRUE

Uint8

5-32

Term X30/6 Digi Out (MCB 101)

[0] No operation

All set-ups

TRUE

Uint8

5-33

Term X30/7 Digi Out (MCB 101)

[0] No operation

All set-ups

TRUE

Uint8

5-4* Relays
5-40

Function Relay

null

All set-ups

TRUE

Uint8

5-41

On Delay, Relay

0.01 s

All set-ups

TRUE

-2

Uint16

5-42

Off Delay, Relay

0.01 s

All set-ups

TRUE

-2

Uint16

5-5* Pulse Input


5-50

Term. 29 Low Frequency

100 Hz

All set-ups

TRUE

Uint32

5-51

Term. 29 High Frequency

100 Hz

All set-ups

TRUE

Uint32

5-52

Term. 29 Low Ref./Feedb. Value

0.000 N/A

All set-ups

TRUE

-3

Int32

5-53

Term. 29 High Ref./Feedb. Value

100.000 N/A

All set-ups

TRUE

-3

Int32

5-54

Pulse Filter Time Constant #29

100 ms

All set-ups

FALSE

-3

Uint16

5-55

Term. 33 Low Frequency

100 Hz

All set-ups

TRUE

Uint32

5-56

Term. 33 High Frequency

100 Hz

All set-ups

TRUE

Uint32

5-57

Term. 33 Low Ref./Feedb. Value

0.000 N/A

All set-ups

TRUE

-3

Int32

5-58

Term. 33 High Ref./Feedb. Value

100.000 N/A

All set-ups

TRUE

-3

Int32

5-59

Pulse Filter Time Constant #33

100 ms

All set-ups

FALSE

-3

Uint16

[0] No operation

All set-ups

TRUE

Uint8

5000 Hz

All set-ups

TRUE

Uint32

[0] No operation

All set-ups

TRUE

Uint8
Uint32

5-6* Pulse Output


5-60

Terminal 27 Pulse Output Variable

5-62

Pulse Output Max Freq #27

5-63

Terminal 29 Pulse Output Variable

5-65

Pulse Output Max Freq #29

5-66

Terminal X30/6 Pulse Output Variable

5-68

Pulse Output Max Freq #X30/6

5000 Hz

All set-ups

TRUE

[0] No operation

All set-ups

TRUE

Uint8

5000 Hz

All set-ups

TRUE

Uint32
Uint32

5-9* Bus Controlled


5-90

Digital & Relay Bus Control

0 N/A

All set-ups

TRUE

5-93

Pulse Out #27 Bus Control

0.00 %

All set-ups

TRUE

-2

N2

5-94

Pulse Out #27 Timeout Preset

0.00 %

1 set-up

TRUE

-2

Uint16

5-95

Pulse Out #29 Bus Control

0.00 %

All set-ups

TRUE

-2

N2

5-96

Pulse Out #29 Timeout Preset

0.00 %

1 set-up

TRUE

-2

Uint16

5-97

Pulse Out #X30/6 Bus Control

0.00 %

All set-ups

TRUE

-2

N2

5-98

Pulse Out #X30/6 Timeout Preset

0.00 %

1 set-up

TRUE

-2

Uint16

102

MG.11.AD.02 - VLT is a registered Danfoss trademark

VLT HVAC Drive Operating Instructions

How to Programme the Frequ...

7.3.8 6-** Analog In / Out


Par. No. # Parameter description

Default value

4-set-up

Change during

Conver-

operation

sion index

Type

6-0* Analog I/O Mode


6-00

Live Zero Timeout Time

10 s

All set-ups

TRUE

Uint8

6-01

Live Zero Timeout Function

[0] Off

All set-ups

TRUE

Uint8

6-02

Fire Mode Live Zero Timeout Function

[0] Off

All set-ups

TRUE

Uint8

6-1* Analog Input 53


6-10

Terminal 53 Low Voltage

0.07 V

All set-ups

TRUE

-2

Int16

6-11

Terminal 53 High Voltage

10.00 V

All set-ups

TRUE

-2

Int16

6-12

Terminal 53 Low Current

4.00 mA

All set-ups

TRUE

-5

Int16

6-13

Terminal 53 High Current

20.00 mA

All set-ups

TRUE

-5

Int16

6-14

Terminal 53 Low Ref./Feedb. Value

0.000 N/A

All set-ups

TRUE

-3

Int32

6-15

Terminal 53 High Ref./Feedb. Value

SR

All set-ups

TRUE

-3

Int32

6-16

Terminal 53 Filter Time Constant

0.001 s

All set-ups

TRUE

-3

Uint16

6-17

Terminal 53 Live Zero

[1] Enabled

All set-ups

TRUE

Uint8

0.07 V

All set-ups

TRUE

-2

Int16

7 7

6-2* Analog Input 54


6-20

Terminal 54 Low Voltage

6-21

Terminal 54 High Voltage

10.00 V

All set-ups

TRUE

-2

Int16

6-22

Terminal 54 Low Current

4.00 mA

All set-ups

TRUE

-5

Int16

6-23

Terminal 54 High Current

20.00 mA

All set-ups

TRUE

-5

Int16

6-24

Terminal 54 Low Ref./Feedb. Value

0.000 N/A

All set-ups

TRUE

-3

Int32

6-25

Terminal 54 High Ref./Feedb. Value

100.000 N/A

All set-ups

TRUE

-3

Int32

6-26

Terminal 54 Filter Time Constant

0.001 s

All set-ups

TRUE

-3

Uint16

6-27

Terminal 54 Live Zero

[1] Enabled

All set-ups

TRUE

Uint8

6-3* Analog Input X30/11


6-30

Terminal X30/11 Low Voltage

0.07 V

All set-ups

TRUE

-2

Int16

6-31

Terminal X30/11 High Voltage

10.00 V

All set-ups

TRUE

-2

Int16

6-34

Term. X30/11 Low Ref./Feedb. Value

0.000 N/A

All set-ups

TRUE

-3

Int32

6-35

Term. X30/11 High Ref./Feedb. Value

100.000 N/A

All set-ups

TRUE

-3

Int32

6-36

Term. X30/11 Filter Time Constant

0.001 s

All set-ups

TRUE

-3

Uint16

6-37

Term. X30/11 Live Zero

[1] Enabled

All set-ups

TRUE

Uint8

6-4* Analog Input X30/12


6-40

Terminal X30/12 Low Voltage

0.07 V

All set-ups

TRUE

-2

Int16

6-41

Terminal X30/12 High Voltage

10.00 V

All set-ups

TRUE

-2

Int16

6-44

Term. X30/12 Low Ref./Feedb. Value

0.000 N/A

All set-ups

TRUE

-3

Int32

6-45

Term. X30/12 High Ref./Feedb. Value

100.000 N/A

All set-ups

TRUE

-3

Int32

6-46

Term. X30/12 Filter Time Constant

0.001 s

All set-ups

TRUE

-3

Uint16

6-47

Term. X30/12 Live Zero

[1] Enabled

All set-ups

TRUE

Uint8

null

All set-ups

TRUE

Uint8

6-5* Analog Output 42


6-50

Terminal 42 Output

6-51

Terminal 42 Output Min Scale

0.00 %

All set-ups

TRUE

-2

Int16

6-52

Terminal 42 Output Max Scale

100.00 %

All set-ups

TRUE

-2

Int16

6-53

Terminal 42 Output Bus Control

0.00 %

All set-ups

TRUE

-2

N2

6-54

Terminal 42 Output Timeout Preset

0.00 %

1 set-up

TRUE

-2

Uint16

6-6* Analog Output X30/8


6-60

Terminal X30/8 Output

[0] No operation

All set-ups

TRUE

Uint8

6-61

Terminal X30/8 Min. Scale

0.00 %

All set-ups

TRUE

-2

Int16

6-62

Terminal X30/8 Max. Scale

100.00 %

All set-ups

TRUE

-2

Int16

6-63

Terminal X30/8 Output Bus Control

0.00 %

All set-ups

TRUE

-2

N2

0.00 %

1 set-up

TRUE

-2

Uint16

Terminal X30/8 Output Timeout


6-64

Preset

MG.11.AD.02 - VLT is a registered Danfoss trademark

103

7 7

How to Programme the Frequ...

VLT HVAC Drive Operating Instructions

7.3.9 8-** Communication and Options


Par. No. # Parameter description

Default value

4-set-up

Change during

Conver-

operation

sion index

Type

8-0* General Settings


8-01

Control Site

null

All set-ups

TRUE

8-02

Control Source

null

All set-ups

TRUE

Uint8
Uint8

8-03

Control Timeout Time

SR

1 set-up

TRUE

-1

Uint32

8-04

Control Timeout Function

[0] Off

1 set-up

TRUE

Uint8

8-05

End-of-Timeout Function

[1] Resume set-up

1 set-up

TRUE

Uint8

8-06

Reset Control Timeout

[0] Do not reset

All set-ups

TRUE

Uint8

8-07

Diagnosis Trigger

[0] Disable

2 set-ups

TRUE

Uint8

8-1* Control Settings


8-10

Control Profile

8-13

Configurable Status Word STW

[0] FC profile

All set-ups

FALSE

Uint8

[1] Profile Default

All set-ups

TRUE

Uint8

8-3* FC Port Settings


8-30

Protocol

null

1 set-up

TRUE

Uint8

8-31

Address

SR

1 set-up

TRUE

Uint8

8-32

Baud Rate

null

1 set-up

TRUE

Uint8

8-33

Parity / Stop Bits

null

1 set-up

TRUE

Uint8

8-34

Estimated cycle time

0 ms

2 set-ups

TRUE

-3

Uint32

8-35

Minimum Response Delay

SR

1 set-up

TRUE

-3

Uint16

8-36

Maximum Response Delay

SR

1 set-up

TRUE

-3

Uint16

8-37

Maximum Inter-Char Delay

SR

1 set-up

TRUE

-5

Uint16

8-4* FC MC protocol set


8-40

Telegram Selection

[1] Standard telegram 1

2 set-ups

TRUE

Uint8

8-42

PCD write configuration

SR

All set-ups

TRUE

Uint16

8-43

PCD read configuration

SR

All set-ups

TRUE

Uint16

8-5* Digital/Bus
8-50

Coasting Select

[3] Logic OR

All set-ups

TRUE

Uint8

8-52

DC Brake Select

[3] Logic OR

All set-ups

TRUE

Uint8

8-53

Start Select

[3] Logic OR

All set-ups

TRUE

Uint8

8-54

Reversing Select

null

All set-ups

TRUE

Uint8

8-55

Set-up Select

[3] Logic OR

All set-ups

TRUE

Uint8

8-56

Preset Reference Select

[3] Logic OR

All set-ups

TRUE

Uint8
Uint32

8-7* BACnet
8-70

BACnet Device Instance

8-72

MS/TP Max Masters

8-73

MS/TP Max Info Frames

8-74

"I-Am" Service

8-75

Initialisation Password

1 N/A

1 set-up

TRUE

127 N/A

1 set-up

TRUE

Uint8

1 N/A

1 set-up

TRUE

Uint16

[0] Send at power-up

1 set-up

TRUE

Uint8

SR

1 set-up

TRUE

VisStr[20]

8-8* FC Port Diagnostics


8-80

Bus Message Count

0 N/A

All set-ups

TRUE

Uint32

8-81

Bus Error Count

0 N/A

All set-ups

TRUE

Uint32

8-82

Slave Messages Rcvd

0 N/A

All set-ups

TRUE

Uint32

8-83

Slave Error Count

0 N/A

All set-ups

TRUE

Uint32

8-84

Slave Messages Sent

0 N/A

All set-ups

TRUE

Uint32

8-85

Slave Timeout Errors

0 N/A

All set-ups

TRUE

Uint32

8-89

Diagnostics Count

0 N/A

1 set-up

TRUE

Int32

8-9* Bus Jog / Feedback


8-90

Bus Jog 1 Speed

100 RPM

All set-ups

TRUE

67

Uint16

8-91

Bus Jog 2 Speed

200 RPM

All set-ups

TRUE

67

Uint16

8-94

Bus Feedback 1

0 N/A

1 set-up

TRUE

N2

8-95

Bus Feedback 2

0 N/A

1 set-up

TRUE

N2

8-96

Bus Feedback 3

0 N/A

1 set-up

TRUE

N2

104

MG.11.AD.02 - VLT is a registered Danfoss trademark

How to Programme the Frequ...

VLT HVAC Drive Operating Instructions

7.3.10 9-** Profibus


Par. No. # Parameter description

Default value

4-set-up

Change during

Conver-

operation

sion index

Type

9-00

Setpoint

0 N/A

All set-ups

TRUE

Uint16

9-07

Actual Value

0 N/A

All set-ups

FALSE

Uint16

9-15

PCD Write Configuration

SR

2 set-ups

TRUE

Uint16

9-16

PCD Read Configuration

SR

2 set-ups

TRUE

Uint16

9-18

Node Address

Uint8

9-22

Telegram Selection

9-23

Parameters for Signals

9-27
9-28
9-44
9-45

126 N/A

1 set-up

TRUE

[108] PPO 8

1 set-up

TRUE

Uint8

All set-ups

TRUE

Uint16

Parameter Edit

[1] Enabled

2 set-ups

FALSE

Uint16

Process Control

[1] Enable cyclic master

2 set-ups

FALSE

Uint8

Fault Message Counter

0 N/A

All set-ups

TRUE

Uint16

Fault Code

0 N/A

All set-ups

TRUE

Uint16

9-47

Fault Number

0 N/A

All set-ups

TRUE

Uint16

9-52

Fault Situation Counter

0 N/A

All set-ups

TRUE

Uint16

9-53

Profibus Warning Word

0 N/A

All set-ups

TRUE

V2

9-63

Actual Baud Rate

[255] No baudrate found

All set-ups

TRUE

Uint8

9-64

Device Identification

0 N/A

All set-ups

TRUE

Uint16

9-65

Profile Number

0 N/A

All set-ups

TRUE

OctStr[2]

9-67

Control Word 1

0 N/A

All set-ups

TRUE

V2

9-68

Status Word 1

0 N/A

All set-ups

TRUE

V2

9-71

Profibus Save Data Values

[0] Off

All set-ups

TRUE

Uint8

9-72

ProfibusDriveReset

[0] No action

1 set-up

FALSE

Uint8

9-80

Defined Parameters (1)

0 N/A

All set-ups

FALSE

Uint16

9-81

Defined Parameters (2)

0 N/A

All set-ups

FALSE

Uint16

9-82

Defined Parameters (3)

0 N/A

All set-ups

FALSE

Uint16

9-83

Defined Parameters (4)

0 N/A

All set-ups

FALSE

Uint16

9-84

Defined Parameters (5)

0 N/A

All set-ups

FALSE

Uint16

9-90

Changed Parameters (1)

0 N/A

All set-ups

FALSE

Uint16

9-91

Changed Parameters (2)

0 N/A

All set-ups

FALSE

Uint16

9-92

Changed Parameters (3)

0 N/A

All set-ups

FALSE

Uint16

9-93

Changed Parameters (4)

0 N/A

All set-ups

FALSE

Uint16

9-94

Changed Parameters (5)

0 N/A

All set-ups

FALSE

Uint16

MG.11.AD.02 - VLT is a registered Danfoss trademark

7 7

105

7 7

How to Programme the Frequ...

VLT HVAC Drive Operating Instructions

7.3.11 10-** CAN Fieldbus


Par. No. # Parameter description

Default value

4-set-up

Change

Conver-

during

sion index

Type

operation
10-0* Common Settings
10-00

CAN Protocol

null

2 set-ups

FALSE

Uint8

10-01

Baud Rate Select

null

2 set-ups

TRUE

Uint8

10-02

MAC ID

SR

2 set-ups

TRUE

Uint8

10-05

Readout Transmit Error Counter

0 N/A

All set-ups

TRUE

Uint8

10-06

Readout Receive Error Counter

0 N/A

All set-ups

TRUE

Uint8

10-07

Readout Bus Off Counter

0 N/A

All set-ups

TRUE

Uint8

10-1* DeviceNet
10-10

Process Data Type Selection

null

All set-ups

TRUE

Uint8

10-11

Process Data Config Write

SR

2 set-ups

TRUE

Uint16

10-12

Process Data Config Read

SR

2 set-ups

TRUE

Uint16

10-13

Warning Parameter

0 N/A

All set-ups

TRUE

Uint16

10-14

Net Reference

[0] Off

2 set-ups

TRUE

Uint8

10-15

Net Control

[0] Off

2 set-ups

TRUE

Uint8

10-2* COS Filters


10-20

COS Filter 1

0 N/A

All set-ups

FALSE

Uint16

10-21

COS Filter 2

0 N/A

All set-ups

FALSE

Uint16

10-22

COS Filter 3

0 N/A

All set-ups

FALSE

Uint16

10-23

COS Filter 4

0 N/A

All set-ups

FALSE

Uint16

Uint8

10-3* Parameter Access


10-30

Array Index

0 N/A

2 set-ups

TRUE

10-31

Store Data Values

[0] Off

All set-ups

TRUE

Uint8

10-32

Devicenet Revision

0 N/A

All set-ups

TRUE

Uint16

10-33

Store Always

[0] Off

1 set-up

TRUE

Uint8

10-34

DeviceNet Product Code

120 N/A

1 set-up

TRUE

Uint16

10-39

Devicenet F Parameters

0 N/A

All set-ups

TRUE

Uint32

Default value

4-set-up

Change

Conver-

Type

during

sion index

7.3.12 11-** LonWorks


Par. No. # Parameter description

operation
11-0* LonWorks ID
11-00

Neuron ID

0 N/A

All set-ups

TRUE

OctStr[6]

[0] VSD profile

All set-ups

TRUE

Uint8

11-1* LON Functions


11-10

Drive Profile

11-15

LON Warning Word

0 N/A

All set-ups

TRUE

Uint16

11-17

XIF Revision

0 N/A

All set-ups

TRUE

VisStr[5]

11-18

LonWorks Revision

0 N/A

All set-ups

TRUE

VisStr[5]

[0] Off

All set-ups

TRUE

Uint8

11-2* LON Param. Access


11-21

106

Store Data Values

MG.11.AD.02 - VLT is a registered Danfoss trademark

How to Programme the Frequ...

VLT HVAC Drive Operating Instructions

7.3.13 13-** Smart Logic Controller


Par. No. #

Parameter description

Default value

4-set-up

Change

Conver-

during

sion index

Type

operation
13-0* SLC Settings
13-00

SL Controller Mode

null

2 set-ups

TRUE

Uint8

13-01

Start Event

null

2 set-ups

TRUE

Uint8

13-02

Stop Event

null

2 set-ups

TRUE

Uint8

13-03

Reset SLC

[0] Do not reset SLC

All set-ups

TRUE

Uint8

13-1* Comparators
13-10

Comparator Operand

null

2 set-ups

TRUE

Uint8

13-11

Comparator Operator

null

2 set-ups

TRUE

Uint8

13-12

Comparator Value

SR

2 set-ups

TRUE

-3

Int32

SL Controller Timer

SR

1 set-up

TRUE

-3

TimD

13-2* Timers
13-20

13-4* Logic Rules


13-40

Logic Rule Boolean 1

null

2 set-ups

TRUE

Uint8

13-41

Logic Rule Operator 1

null

2 set-ups

TRUE

Uint8

13-42

Logic Rule Boolean 2

null

2 set-ups

TRUE

Uint8

13-43

Logic Rule Operator 2

null

2 set-ups

TRUE

Uint8

13-44

Logic Rule Boolean 3

null

2 set-ups

TRUE

Uint8

13-51

SL Controller Event

null

2 set-ups

TRUE

Uint8

13-52

SL Controller Action

null

2 set-ups

TRUE

Uint8

7 7

13-5* States

MG.11.AD.02 - VLT is a registered Danfoss trademark

107

7 7

VLT HVAC Drive Operating Instructions

How to Programme the Frequ...

7.3.14 14-** Special Functions


Par. No. #

Parameter description

Default value

4-set-up

Change

Conver-

during

sion index

Type

operation
14-0* Inverter Switching
14-00

Switching Pattern

null

All set-ups

TRUE

Uint8

14-01

Switching Frequency

null

All set-ups

TRUE

Uint8

14-03

Overmodulation

[1] On

All set-ups

FALSE

Uint8

14-04

PWM Random

[0] Off

All set-ups

TRUE

Uint8

14-1* Mains On/Off


14-10

Mains Failure

[0] No function

All set-ups

FALSE

Uint8

14-11

Mains Voltage at Mains Fault

SR

All set-ups

TRUE

Uint16

14-12

Function at Mains Imbalance

[0] Trip

All set-ups

TRUE

Uint8

14-2* Reset Functions


14-20

Reset Mode

null

All set-ups

TRUE

Uint8

14-21

Automatic Restart Time

10 s

All set-ups

TRUE

Uint16

14-22

Operation Mode

[0] Normal operation

All set-ups

TRUE

Uint8

14-23

Typecode Setting

null

2 set-ups

FALSE

Uint8

14-25

Trip Delay at Torque Limit

60 s

All set-ups

TRUE

Uint8

14-26

Trip Delay at Inverter Fault

14-28

Production Settings

14-29

Service Code

SR

All set-ups

TRUE

Uint8

[0] No action

All set-ups

TRUE

Uint8

0 N/A

All set-ups

TRUE

Int32

14-3* Current Limit Ctrl.


Current Lim Ctrl, Proportional
14-30

Gain

100 %

All set-ups

FALSE

Uint16

14-31

Current Lim Ctrl, Integration Time

0.020 s

All set-ups

FALSE

-3

Uint16

14-32

Current Lim Ctrl, Filter Time

26.0 ms

All set-ups

TRUE

-4

Uint16

66 %

All set-ups

FALSE

Uint8

SR

All set-ups

TRUE

Uint8

10 Hz

All set-ups

TRUE

Uint8

SR

All set-ups

TRUE

-2

Uint16

14-4* Energy Optimising


14-40

VT Level

14-41

AEO Minimum Magnetisation

14-42

Minimum AEO Frequency

14-43

Motor Cosphi

14-5* Environment
14-50

RFI Filter

[1] On

1 set-up

FALSE

Uint8

14-51

DC Link Compensation

[1] On

1 set-up

TRUE

Uint8

14-52

Fan Control

[0] Auto

All set-ups

TRUE

Uint8

14-53

Fan Monitor

[1] Warning

All set-ups

TRUE

Uint8

14-55

Output Filter

[0] No Filter

1 set-up

FALSE

Uint8

14-59

Actual Number of Inverter Units

SR

1 set-up

FALSE

Uint8
Uint8

14-6* Auto Derate


14-60

Function at Over Temperature

[0] Trip

All set-ups

TRUE

14-61

Function at Inverter Overload

[0] Trip

All set-ups

TRUE

Uint8

14-62

Inv. Overload Derate Current

95 %

All set-ups

TRUE

Uint16

108

MG.11.AD.02 - VLT is a registered Danfoss trademark

VLT HVAC Drive Operating Instructions

How to Programme the Frequ...

7.3.15 15-** Drive Information


Par. No. Parameter description
#

Default value

4-set-up

Change
during
operation

Conversion index

Type

15-0* Operating Data


15-00

Operating Hours

0h

All set-ups

FALSE

74

Uint32

15-01

Running Hours

0h

All set-ups

FALSE

74

Uint32

15-02

kWh Counter

0 kWh

All set-ups

FALSE

75

Uint32

15-03

Power Up's

0 N/A

All set-ups

FALSE

Uint32

15-04

Over Temp's

0 N/A

All set-ups

FALSE

Uint16

15-05

Over Volt's

0 N/A

All set-ups

FALSE

Uint16

15-06

Reset kWh Counter

[0] Do not reset

All set-ups

TRUE

Uint8

15-07

Reset Running Hours Counter

[0] Do not reset

All set-ups

TRUE

Uint8

15-08

Number of Starts

0 N/A

All set-ups

FALSE

Uint32
Uint16

15-1* Data Log Settings


15-10

Logging Source

2 set-ups

TRUE

15-11

Logging Interval

SR

2 set-ups

TRUE

-3

TimD

15-12

Trigger Event

[0] False

1 set-up

TRUE

Uint8

15-13

Logging Mode

[0] Log always

2 set-ups

TRUE

Uint8

15-14

Samples Before Trigger

50 N/A

2 set-ups

TRUE

Uint8

7 7

15-2* Historic Log


15-20

Historic Log: Event

0 N/A

All set-ups

FALSE

Uint8

15-21

Historic Log: Value

0 N/A

All set-ups

FALSE

Uint32

15-22

Historic Log: Time

0 ms

All set-ups

FALSE

-3

Uint32

15-23

Historic Log: Date and Time

SR

All set-ups

FALSE

TimeOfDay
Uint8

15-3* Alarm Log


15-30

Alarm Log: Error Code

0 N/A

All set-ups

FALSE

15-31

Alarm Log: Value

0 N/A

All set-ups

FALSE

Int16

15-32

Alarm Log: Time

0s

All set-ups

FALSE

Uint32

15-33

Alarm Log: Date and Time

SR

All set-ups

FALSE

TimeOfDay

15-4* Drive Identification


15-40

FC Type

0 N/A

All set-ups

FALSE

VisStr[6]

15-41

Power Section

0 N/A

All set-ups

FALSE

VisStr[20]

15-42

Voltage

0 N/A

All set-ups

FALSE

VisStr[20]

15-43

Software Version

0 N/A

All set-ups

FALSE

VisStr[5]

15-44

Ordered Typecode String

0 N/A

All set-ups

FALSE

VisStr[40]

15-45

Actual Typecode String

0 N/A

All set-ups

FALSE

VisStr[40]
VisStr[8]

Frequency Converter Ordering


15-46

No

0 N/A

All set-ups

FALSE

15-47

Power Card Ordering No

0 N/A

All set-ups

FALSE

VisStr[8]

15-48

LCP Id No

0 N/A

All set-ups

FALSE

VisStr[20]

15-49

SW ID Control Card

0 N/A

All set-ups

FALSE

VisStr[20]

15-50

SW ID Power Card

0 N/A

All set-ups

FALSE

VisStr[20]

Frequency Converter Serial


15-51

Number

0 N/A

All set-ups

FALSE

VisStr[10]

15-53

Power Card Serial Number

0 N/A

All set-ups

FALSE

VisStr[19]

15-55

Vendor URL

0 N/A

All set-ups

FALSE

VisStr[40]

15-56

Vendor Name

0 N/A

All set-ups

FALSE

VisStr[40]

15-6* Option Ident


15-60

Option Mounted

0 N/A

All set-ups

FALSE

VisStr[30]

15-61

Option SW Version

0 N/A

All set-ups

FALSE

VisStr[20]

15-62

Option Ordering No

0 N/A

All set-ups

FALSE

VisStr[8]

15-63

Option Serial No

0 N/A

All set-ups

FALSE

VisStr[18]

MG.11.AD.02 - VLT is a registered Danfoss trademark

109

How to Programme the Frequ...

VLT HVAC Drive Operating Instructions

Par. No. Parameter description


#

Default value

4-set-up

Change
during
operation

Conversion index

Type

15-70

Option in Slot A

0 N/A

All set-ups

FALSE

VisStr[30]

15-71

Slot A Option SW Version

0 N/A

All set-ups

FALSE

VisStr[20]

15-72

Option in Slot B

0 N/A

All set-ups

FALSE

VisStr[30]

15-73

Slot B Option SW Version

0 N/A

All set-ups

FALSE

VisStr[20]

15-74

Option in Slot C0

0 N/A

All set-ups

FALSE

VisStr[30]

15-75

Slot C0 Option SW Version

0 N/A

All set-ups

FALSE

VisStr[20]

15-76

Option in Slot C1

0 N/A

All set-ups

FALSE

VisStr[30]

15-77

Slot C1 Option SW Version

0 N/A

All set-ups

FALSE

VisStr[20]
Uint16

15-9* Parameter Info


15-92

Defined Parameters

0 N/A

All set-ups

FALSE

15-93

Modified Parameters

0 N/A

All set-ups

FALSE

Uint16

15-98

Drive Identification

0 N/A

All set-ups

FALSE

VisStr[40]

15-99

Parameter Metadata

0 N/A

All set-ups

FALSE

Uint16

7 7

110

MG.11.AD.02 - VLT is a registered Danfoss trademark

How to Programme the Frequ...

VLT HVAC Drive Operating Instructions

7.3.16 16-** Data Readouts


Par. No. Parameter description
#

Default value

4-set-up

Change
during
operation

Conversion index

Type

0 N/A

All set-ups

FALSE

V2

backUnit

All set-ups

FALSE

-3

Int32

0.0 %

All set-ups

FALSE

-1

Int16

16-0* General Status


16-00

Control Word

0.000 ReferenceFeed16-01

Reference [Unit]

16-02

Reference [%]

16-03

Status Word

0 N/A

All set-ups

FALSE

V2

16-05

Main Actual Value [%]

0.00 %

All set-ups

FALSE

-2

N2

16-09

Custom Readout

0.00 CustomReadoutUnit

All set-ups

FALSE

-2

Int32
Int32

16-1* Motor Status


16-10

Power [kW]

0.00 kW

All set-ups

FALSE

16-11

Power [hp]

0.00 hp

All set-ups

FALSE

-2

Int32

16-12

Motor Voltage

0.0 V

All set-ups

FALSE

-1

Uint16

16-13

Frequency

0.0 Hz

All set-ups

FALSE

-1

Uint16

16-14

Motor Current

0.00 A

All set-ups

FALSE

-2

Int32

16-15

Frequency [%]

0.00 %

All set-ups

FALSE

-2

N2

16-16

Torque [Nm]

0.0 Nm

All set-ups

FALSE

-1

Int32

16-17

Speed [RPM]

0 RPM

All set-ups

FALSE

67

Int32

16-18

Motor Thermal

0%

All set-ups

FALSE

Uint8

16-22

Torque [%]

0%

All set-ups

FALSE

Int16

16-26

Power Filtered [kW]

0.000 kW

All set-ups

FALSE

Int32

16-27

Power Filtered [hp]

0.000 hp

All set-ups

FALSE

-3

Int32

7 7

16-3* Drive Status


16-30

DC Link Voltage

0V

All set-ups

FALSE

Uint16

16-32

Brake Energy /s

0.000 kW

All set-ups

FALSE

Uint32

16-33

Brake Energy /2 min

0.000 kW

All set-ups

FALSE

Uint32

16-34

Heatsink Temp.

0 C

All set-ups

FALSE

100

Uint8

16-35

Inverter Thermal

0%

All set-ups

FALSE

Uint8

16-36

Inv. Nom. Current

SR

All set-ups

FALSE

-2

Uint32

16-37

Inv. Max. Current

SR

All set-ups

FALSE

-2

Uint32

16-38

SL Controller State

0 N/A

All set-ups

FALSE

Uint8

16-39

Control Card Temp.

0 C

All set-ups

FALSE

100

Uint8

16-40

Logging Buffer Full

[0] No

All set-ups

TRUE

Uint8

16-43

Timed Actions Status

[0] Timed Actions Auto

All set-ups

TRUE

Uint8

16-49

Current Fault Source

0 N/A

All set-ups

TRUE

Uint8

16-5* Ref. & Feedb.


16-50

External Reference

16-52

Feedback [Unit]

0.0 N/A

All set-ups

FALSE

-1

Int16

0.000 ProcessCtrlUnit

All set-ups

FALSE

-3

16-53

Int32

Digi Pot Reference

0.00 N/A

All set-ups

FALSE

-2

Int16

16-54

Feedback 1 [Unit]

0.000 ProcessCtrlUnit

All set-ups

FALSE

-3

Int32

16-55

Feedback 2 [Unit]

0.000 ProcessCtrlUnit

All set-ups

FALSE

-3

Int32

16-56

Feedback 3 [Unit]

0.000 ProcessCtrlUnit

All set-ups

FALSE

-3

Int32

16-58

PID Output [%]

0.0 %

All set-ups

TRUE

-1

Int16

0 N/A

All set-ups

FALSE

Uint16
Uint8

16-6* Inputs & Outputs


16-60

Digital Input

16-61

Terminal 53 Switch Setting

[0] Current

All set-ups

FALSE

16-62

Analog Input 53

0.000 N/A

All set-ups

FALSE

-3

Int32

16-63

Terminal 54 Switch Setting

[0] Current

All set-ups

FALSE

Uint8

16-64

Analog Input 54

0.000 N/A

All set-ups

FALSE

-3

Int32

16-65

Analog Output 42 [mA]

0.000 N/A

All set-ups

FALSE

-3

Int16

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111

7 7

How to Programme the Frequ...

Par. No. Parameter description


#

VLT HVAC Drive Operating Instructions

Default value

4-set-up

Change
during
operation

Conversion index

Type

16-66

Digital Output [bin]

0 N/A

All set-ups

FALSE

Int16

16-67

Pulse Input #29 [Hz]

0 N/A

All set-ups

FALSE

Int32

16-68

Pulse Input #33 [Hz]

0 N/A

All set-ups

FALSE

Int32

16-69

Pulse Output #27 [Hz]

0 N/A

All set-ups

FALSE

Int32

16-70

Pulse Output #29 [Hz]

0 N/A

All set-ups

FALSE

Int32

16-71

Relay Output [bin]

0 N/A

All set-ups

FALSE

Int16

16-72

Counter A

0 N/A

All set-ups

TRUE

Int32

16-73

Counter B

0 N/A

All set-ups

TRUE

Int32

16-75

Analog In X30/11

0.000 N/A

All set-ups

FALSE

-3

Int32

16-76

Analog In X30/12

0.000 N/A

All set-ups

FALSE

-3

Int32

16-77

Analog Out X30/8 [mA]

0.000 N/A

All set-ups

FALSE

-3

Int16

16-8* Fieldbus & FC Port


16-80

Fieldbus CTW 1

0 N/A

All set-ups

FALSE

V2

16-82

Fieldbus REF 1

0 N/A

All set-ups

FALSE

N2

16-84

Comm. Option STW

0 N/A

All set-ups

FALSE

V2

16-85

FC Port CTW 1

0 N/A

All set-ups

FALSE

V2

16-86

FC Port REF 1

0 N/A

All set-ups

FALSE

N2

16-9* Diagnosis Readouts


16-90

Alarm Word

0 N/A

All set-ups

FALSE

Uint32

16-91

Alarm Word 2

0 N/A

All set-ups

FALSE

Uint32

16-92

Warning Word

0 N/A

All set-ups

FALSE

Uint32

16-93

Warning Word 2

0 N/A

All set-ups

FALSE

Uint32

16-94

Ext. Status Word

0 N/A

All set-ups

FALSE

Uint32

16-95

Ext. Status Word 2

0 N/A

All set-ups

FALSE

Uint32

16-96

Maintenance Word

0 N/A

All set-ups

FALSE

Uint32

112

MG.11.AD.02 - VLT is a registered Danfoss trademark

VLT HVAC Drive Operating Instructions

How to Programme the Frequ...

7.3.17 18-** Info & Readouts


Par. No. # Parameter description

Default value

4-set-up

Change

Conver-

during

sion index

Type

operation
18-0* Maintenance Log
18-00

Maintenance Log: Item

0 N/A

All set-ups

FALSE

18-01

Maintenance Log: Action

0 N/A

All set-ups

FALSE

Uint8
Uint8

18-02

Maintenance Log: Time

0s

All set-ups

FALSE

Uint32

18-03

Maintenance Log: Date and Time

SR

All set-ups

FALSE

TimeOfDay

18-1* Fire Mode Log


18-10

Fire Mode Log: Event

0 N/A

All set-ups

FALSE

Uint8

18-11

Fire Mode Log: Time

0s

All set-ups

FALSE

Uint32

18-12

Fire Mode Log: Date and Time

SR

All set-ups

FALSE

TimeOfDay

18-3* Inputs & Outputs


18-30

Analog Input X42/1

0.000 N/A

All set-ups

FALSE

-3

Int32

18-31

Analog Input X42/3

0.000 N/A

All set-ups

FALSE

-3

Int32

18-32

Analog Input X42/5

0.000 N/A

All set-ups

FALSE

-3

Int32

18-33

Analog Out X42/7 [V]

0.000 N/A

All set-ups

FALSE

-3

Int16

18-34

Analog Out X42/9 [V]

0.000 N/A

All set-ups

FALSE

-3

Int16

18-35

Analog Out X42/11 [V]

0.000 N/A

All set-ups

FALSE

-3

Int16

0.000 SensorlessUnit

All set-ups

FALSE

-3

Int32

7 7

18-5* Ref. & Feedb.


18-50

Sensorless Readout [unit]

MG.11.AD.02 - VLT is a registered Danfoss trademark

113

7 7

How to Programme the Frequ...

VLT HVAC Drive Operating Instructions

7.3.18 20-** FC Closed Loop


Par. No. # Parameter description

Default value

4-set-up

Change during

Conver-

operation

sion index

Type

20-0* Feedback
20-00

Feedback 1 Source

[2] Analog input 54

All set-ups

TRUE

Uint8

20-01

Feedback 1 Conversion

[0] Linear

All set-ups

FALSE

Uint8

20-02

Feedback 1 Source Unit

null

All set-ups

TRUE

Uint8

20-03

Feedback 2 Source

[0] No function

All set-ups

TRUE

Uint8

20-04

Feedback 2 Conversion

[0] Linear

All set-ups

FALSE

Uint8

20-05

Feedback 2 Source Unit

null

All set-ups

TRUE

Uint8

20-06

Feedback 3 Source

[0] No function

All set-ups

TRUE

Uint8

20-07

Feedback 3 Conversion

[0] Linear

All set-ups

FALSE

Uint8

20-08

Feedback 3 Source Unit

null

All set-ups

TRUE

Uint8

20-12

Reference/Feedback Unit

null

All set-ups

TRUE

Uint8

20-13

Minimum Reference/Feedb.

0.000 ProcessCtrlUnit

All set-ups

TRUE

-3

Int32

20-14

Maximum Reference/Feedb.

100.000 ProcessCtrlUnit

All set-ups

TRUE

-3

Int32

[3] Minimum

All set-ups

TRUE

Uint8

20-2* Feedback/Setpoint
20-20

Feedback Function

20-21

Setpoint 1

0.000 ProcessCtrlUnit

All set-ups

TRUE

-3

Int32

20-22

Setpoint 2

0.000 ProcessCtrlUnit

All set-ups

TRUE

-3

Int32

20-23

Setpoint 3

0.000 ProcessCtrlUnit

All set-ups

TRUE

-3

Int32

20-3* Feedb. Adv. Conv.


20-30

Refrigerant

[0] R22

All set-ups

TRUE

Uint8

20-31

User Defined Refrigerant A1

10.0000 N/A

All set-ups

TRUE

-4

Uint32

20-32

User Defined Refrigerant A2

-2250.00 N/A

All set-ups

TRUE

-2

Int32

20-33

User Defined Refrigerant A3

250.000 N/A

All set-ups

TRUE

-3

Uint32

20-34

Duct 1 Area [m2]

0.500 m2

All set-ups

TRUE

-3

Uint32

20-35

Duct 1 Area [in2]

750 in2

All set-ups

TRUE

Uint32

20-36

Duct 2 Area [m2]

0.500 m2

All set-ups

TRUE

-3

Uint32

20-37

Duct 2 Area [in2]

750 in2

All set-ups

TRUE

Uint32

20-38

Air Density Factor [%]

100 %

All set-ups

TRUE

Uint32

20-6* Sensorless
20-60

Sensorless Unit

20-69

Sensorless Information

null

All set-ups

TRUE

Uint8

0 N/A

All set-ups

TRUE

VisStr[25]
Uint8

20-7* PID Autotuning


20-70

Closed Loop Type

[0] Auto

2 set-ups

TRUE

20-71

PID Performance

[0] Normal

2 set-ups

TRUE

Uint8

20-72

PID Output Change

0.10 N/A

2 set-ups

TRUE

-2

Uint16

20-73

Minimum Feedback Level

lUnit

2 set-ups

TRUE

-3

Int32

20-74

Maximum Feedback Level

999999.000 ProcessCtrlUnit

2 set-ups

TRUE

-3

Int32

20-79

PID Autotuning

[0] Disabled

All set-ups

TRUE

Uint8

[0] Normal

All set-ups

TRUE

Uint8

SR

All set-ups

TRUE

67

Uint16

-999999.000 ProcessCtr-

20-8* PID Basic Settings


20-81

PID Normal/ Inverse Control

20-82

PID Start Speed [RPM]

20-83

PID Start Speed [Hz]

20-84

On Reference Bandwidth

SR

All set-ups

TRUE

-1

Uint16

5%

All set-ups

TRUE

Uint8

20-9* PID Controller


20-91

PID Anti Windup

20-93

PID Proportional Gain

20-94
20-95
20-96

PID Diff. Gain Limit

114

[1] On

All set-ups

TRUE

Uint8

0.50 N/A

All set-ups

TRUE

-2

Uint16

PID Integral Time

20.00 s

All set-ups

TRUE

-2

Uint32

PID Differentiation Time

0.00 s

All set-ups

TRUE

-2

Uint16

5.0 N/A

All set-ups

TRUE

-1

Uint16

MG.11.AD.02 - VLT is a registered Danfoss trademark

VLT HVAC Drive Operating Instructions

How to Programme the Frequ...

7.3.19 21-** Ext. Closed Loop


Par. No.
#

Parameter description

Default value

4-set-up

Change
during
operation

Conversion index

Type

Uint8

21-0* Ext. CL Autotuning


21-00

Closed Loop Type

[0] Auto

2 set-ups

TRUE

21-01

PID Performance

[0] Normal

2 set-ups

TRUE

Uint8

21-02

PID Output Change

0.10 N/A

2 set-ups

TRUE

-2

Uint16

21-03

Minimum Feedback Level

-999999.000 N/A

2 set-ups

TRUE

-3

Int32

21-04

Maximum Feedback Level

999999.000 N/A

2 set-ups

TRUE

-3

Int32

21-09

PID Autotuning

[0] Disabled

All set-ups

TRUE

Uint8

[1] %

All set-ups

TRUE

Uint8
Int32

21-1* Ext. CL 1 Ref./Fb.


21-10

Ext. 1 Ref./Feedback Unit

21-11

Ext. 1 Minimum Reference

0.000 ExtPID1Unit

All set-ups

TRUE

-3

21-12

Ext. 1 Maximum Reference

100.000 ExtPID1Unit

All set-ups

TRUE

-3

Int32

21-13

Ext. 1 Reference Source

[0] No function

All set-ups

TRUE

Uint8

21-14

Ext. 1 Feedback Source

[0] No function

All set-ups

TRUE

Uint8

21-15

Ext. 1 Setpoint

0.000 ExtPID1Unit

All set-ups

TRUE

-3

Int32

21-17

Ext. 1 Reference [Unit]

0.000 ExtPID1Unit

All set-ups

TRUE

-3

Int32

21-18

Ext. 1 Feedback [Unit]

0.000 ExtPID1Unit

All set-ups

TRUE

-3

Int32

21-19

Ext. 1 Output [%]

0%

All set-ups

TRUE

Int32

[0] Normal

All set-ups

TRUE

Uint8

0.01 N/A

All set-ups

TRUE

-2

Uint16

10000.00 s

All set-ups

TRUE

-2

Uint32

7 7

21-2* Ext. CL 1 PID


21-20

Ext. 1 Normal/Inverse Control

21-21

Ext. 1 Proportional Gain

21-22

Ext. 1 Integral Time

21-23

Ext. 1 Differentation Time

21-24

Ext. 1 Dif. Gain Limit

0.00 s

All set-ups

TRUE

-2

Uint16

5.0 N/A

All set-ups

TRUE

-1

Uint16

21-3* Ext. CL 2 Ref./Fb.


21-30

Ext. 2 Ref./Feedback Unit

[1] %

All set-ups

TRUE

Uint8

21-31

Ext. 2 Minimum Reference

0.000 ExtPID2Unit

All set-ups

TRUE

-3

Int32

21-32

Ext. 2 Maximum Reference

100.000 ExtPID2Unit

All set-ups

TRUE

-3

Int32

21-33

Ext. 2 Reference Source

[0] No function

All set-ups

TRUE

Uint8

21-34

Ext. 2 Feedback Source

[0] No function

All set-ups

TRUE

Uint8

21-35

Ext. 2 Setpoint

0.000 ExtPID2Unit

All set-ups

TRUE

-3

Int32

21-37

Ext. 2 Reference [Unit]

0.000 ExtPID2Unit

All set-ups

TRUE

-3

Int32

21-38

Ext. 2 Feedback [Unit]

0.000 ExtPID2Unit

All set-ups

TRUE

-3

Int32

21-39

Ext. 2 Output [%]

0%

All set-ups

TRUE

Int32

[0] Normal

All set-ups

TRUE

Uint8

0.01 N/A

All set-ups

TRUE

-2

Uint16

10000.00 s

All set-ups

TRUE

-2

Uint32

0.00 s

All set-ups

TRUE

-2

Uint16

5.0 N/A

All set-ups

TRUE

-1

Uint16

21-4* Ext. CL 2 PID


21-40

Ext. 2 Normal/Inverse Control

21-41

Ext. 2 Proportional Gain

21-42

Ext. 2 Integral Time

21-43

Ext. 2 Differentation Time

21-44

Ext. 2 Dif. Gain Limit

21-5* Ext. CL 3 Ref./Fb.


21-50

Ext. 3 Ref./Feedback Unit

[1] %

All set-ups

TRUE

Uint8

21-51

Ext. 3 Minimum Reference

0.000 ExtPID3Unit

All set-ups

TRUE

-3

Int32

21-52

Ext. 3 Maximum Reference

100.000 ExtPID3Unit

All set-ups

TRUE

-3

Int32

21-53

Ext. 3 Reference Source

[0] No function

All set-ups

TRUE

Uint8

21-54

Ext. 3 Feedback Source

[0] No function

All set-ups

TRUE

Uint8

21-55

Ext. 3 Setpoint

0.000 ExtPID3Unit

All set-ups

TRUE

-3

Int32

21-57

Ext. 3 Reference [Unit]

0.000 ExtPID3Unit

All set-ups

TRUE

-3

Int32

21-58

Ext. 3 Feedback [Unit]

0.000 ExtPID3Unit

All set-ups

TRUE

-3

Int32

21-59

Ext. 3 Output [%]

0%

All set-ups

TRUE

Int32

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115

How to Programme the Frequ...

Par. No.
#

Parameter description

VLT HVAC Drive Operating Instructions

Default value

4-set-up

Change
during
operation

Conversion index

Type

[0] Normal

All set-ups

TRUE

Uint8

21-6* Ext. CL 3 PID


21-60

Ext. 3 Normal/Inverse Control

21-61

Ext. 3 Proportional Gain

21-62

Ext. 3 Integral Time

21-63

Ext. 3 Differentation Time

21-64

Ext. 3 Dif. Gain Limit

0.01 N/A

All set-ups

TRUE

-2

Uint16

10000.00 s

All set-ups

TRUE

-2

Uint32

0.00 s

All set-ups

TRUE

-2

Uint16

5.0 N/A

All set-ups

TRUE

-1

Uint16

7 7

116

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VLT HVAC Drive Operating Instructions

How to Programme the Frequ...

7.3.20 22-** Application Functions


Par. No. Parameter description
#

Default value

4-set-up

Change during
operation

Conversion index

Type

22-0* Miscellaneous
22-00

External Interlock Delay

22-01

Power Filter Time

0s

All set-ups

TRUE

Uint16

0.50 s

2 set-ups

TRUE

-2

Uint16

22-2* No-Flow Detection


22-20

Low Power Auto Set-up

[0] Off

All set-ups

FALSE

Uint8

22-21

Low Power Detection

[0] Disabled

All set-ups

TRUE

Uint8

22-22

Low Speed Detection

[0] Disabled

All set-ups

TRUE

Uint8

22-23

No-Flow Function

[0] Off

All set-ups

TRUE

Uint8

22-24

No-Flow Delay

10 s

All set-ups

TRUE

Uint16

22-26

Dry Pump Function

[0] Off

All set-ups

TRUE

Uint8

22-27

Dry Pump Delay

10 s

All set-ups

TRUE

Uint16

0.00 kW

All set-ups

TRUE

Uint32

100 %

All set-ups

TRUE

Uint16

22-3* No-Flow Power Tuning


22-30

No-Flow Power

22-31

Power Correction Factor

22-32

Low Speed [RPM]

SR

All set-ups

TRUE

67

Uint16

22-33

Low Speed [Hz]

SR

All set-ups

TRUE

-1

Uint16

22-34

Low Speed Power [kW]

SR

All set-ups

TRUE

Uint32

22-35

Low Speed Power [HP]

SR

All set-ups

TRUE

-2

Uint32

22-36

High Speed [RPM]

SR

All set-ups

TRUE

67

Uint16

22-37

High Speed [Hz]

SR

All set-ups

TRUE

-1

Uint16

22-38

High Speed Power [kW]

SR

All set-ups

TRUE

Uint32

22-39

High Speed Power [HP]

SR

All set-ups

TRUE

-2

Uint32

22-4* Sleep Mode


22-40

Minimum Run Time

10 s

All set-ups

TRUE

Uint16

22-41

Minimum Sleep Time

10 s

All set-ups

TRUE

Uint16

22-42

Wake-up Speed [RPM]

SR

All set-ups

TRUE

67

Uint16

22-43

Wake-up Speed [Hz]

SR

All set-ups

TRUE

-1

Uint16

22-44

Wake-up Ref./FB Difference

10 %

All set-ups

TRUE

Int8

22-45

Setpoint Boost

0%

All set-ups

TRUE

Int8

22-46

Maximum Boost Time

60 s

All set-ups

TRUE

Uint16

[0] Off

All set-ups

TRUE

Uint8

10 s

All set-ups

TRUE

Uint16
Uint8

22-5* End of Curve


22-50

End of Curve Function

22-51

End of Curve Delay

22-6* Broken Belt Detection


22-60

Broken Belt Function

[0] Off

All set-ups

TRUE

22-61

Broken Belt Torque

10 %

All set-ups

TRUE

Uint8

22-62

Broken Belt Delay

10 s

All set-ups

TRUE

Uint16

[0] Disabled

All set-ups

TRUE

Uint8

ime (P2277)

All set-ups

TRUE

Uint16

0s

All set-ups

TRUE

Uint16

[0] Disabled

All set-ups

FALSE

Uint8

0.000 ProcessCtrlUnit

All set-ups

TRUE

-3

Int32

[0] Disabled

All set-ups

TRUE

Uint8

100 %

All set-ups

TRUE

Uint8

[0] Disabled

All set-ups

TRUE

Uint8

22-7* Short Cycle Protection


22-75

Short Cycle Protection

start_to_start_min_on_t
22-76

Interval between Starts

22-77

Minimum Run Time

22-78

Minimum Run Time Override

22-79

Minimum Run Time Override Value

22-8* Flow Compensation


22-80

Flow Compensation

22-81

Square-linear Curve Approximation

22-82

Work Point Calculation

22-83

Speed at No-Flow [RPM]

SR

All set-ups

TRUE

67

Uint16

22-84

Speed at No-Flow [Hz]

SR

All set-ups

TRUE

-1

Uint16

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117

7 7

How to Programme the Frequ...

Par. No. Parameter description


#

VLT HVAC Drive Operating Instructions

Default value

4-set-up

Change during
operation

Conversion index

Type

22-85

Speed at Design Point [RPM]

SR

All set-ups

TRUE

67

Uint16

22-86

Speed at Design Point [Hz]

SR

All set-ups

TRUE

-1

Uint16

22-87

Pressure at No-Flow Speed

22-88

Pressure at Rated Speed

22-89
22-90

0.000 N/A

All set-ups

TRUE

-3

Int32

999999.999 N/A

All set-ups

TRUE

-3

Int32

Flow at Design Point

0.000 N/A

All set-ups

TRUE

-3

Int32

Flow at Rated Speed

0.000 N/A

All set-ups

TRUE

-3

Int32

7 7

118

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How to Programme the Frequ...

VLT HVAC Drive Operating Instructions

7.3.21 23-** Time Based Funtions


Par. No. # Parameter description

Default value

4-set-up

Change during

Conver-

operation

sion index

Type

23-0* Timed Actions


23-00

ON Time

SR

2 set-ups

TRUE

23-01

ON Action

[0] Disabled

2 set-ups

TRUE

TimeOfDayWoDate
Uint8

23-02

OFF Time

SR

2 set-ups

TRUE

TimeOfDayWoDate

23-03

OFF Action

[1] No action

2 set-ups

TRUE

Uint8

23-04

Occurrence

[0] All days

2 set-ups

TRUE

Uint8

[0] Timed Actions Auto

2 set-ups

TRUE

Uint8

[1] Enabled

2 set-ups

TRUE

Uint8

23-0* Timed Actions Settings


23-08

Timed Actions Mode

23-09

Timed Actions Reactivation

23-1* Maintenance
23-10

Maintenance Item

[1] Motor bearings

1 set-up

TRUE

Uint8

23-11

Maintenance Action

[1] Lubricate

1 set-up

TRUE

Uint8

23-12

Maintenance Time Base

[0] Disabled

1 set-up

TRUE

Uint8

23-13

Maintenance Time Interval

1h

1 set-up

TRUE

74

Uint32

23-14

Maintenance Date and Time

SR

1 set-up

TRUE

TimeOfDay

[0] Do not reset

All set-ups

TRUE

Uint8

0 N/A

1 set-up

TRUE

VisStr[20]

[5] Last 24 Hours

2 set-ups

TRUE

Uint8

SR

2 set-ups

TRUE

TimeOfDay

0 N/A

All set-ups

TRUE

Uint32

[0] Do not reset

All set-ups

TRUE

Uint8

7 7

23-1* Maintenance Reset


23-15

Reset Maintenance Word

23-16

Maintenance Text

23-5* Energy Log


23-50

Energy Log Resolution

23-51

Period Start

23-53

Energy Log

23-54

Reset Energy Log

23-6* Trending
23-60

Trend Variable

[0] Power [kW]

2 set-ups

TRUE

Uint8

23-61

Continuous Bin Data

0 N/A

All set-ups

TRUE

Uint32

23-62

Timed Bin Data

0 N/A

All set-ups

TRUE

Uint32

23-63

Timed Period Start

SR

2 set-ups

TRUE

TimeOfDay

23-64

Timed Period Stop

SR

2 set-ups

TRUE

TimeOfDay

23-65

Minimum Bin Value

SR

2 set-ups

TRUE

Uint8

23-66

Reset Continuous Bin Data

[0] Do not reset

All set-ups

TRUE

Uint8

23-67

Reset Timed Bin Data

[0] Do not reset

All set-ups

TRUE

Uint8

100 %

2 set-ups

TRUE

Uint8

1.00 N/A

2 set-ups

TRUE

-2

Uint32

23-8* Payback Counter


23-80

Power Reference Factor

23-81

Energy Cost

23-82

Investment

0 N/A

2 set-ups

TRUE

Uint32

23-83

Energy Savings

0 kWh

All set-ups

TRUE

75

Int32

23-84

Cost Savings

0 N/A

All set-ups

TRUE

Int32

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119

7 7

How to Programme the Frequ...

VLT HVAC Drive Operating Instructions

7.3.22 24-** Application Functions 2


Par. No. # Parameter description

Default value

4-set-up

Change during

Conver-

operation

sion index

Type

24-0* Fire Mode


24-00

Fire Mode Function

24-01

Fire Mode Configuration

[0] Disabled

2 set-ups

TRUE

Uint8

[0] Open Loop

All set-ups

TRUE

24-02

Uint8

Fire Mode Unit

null

All set-ups

TRUE

Uint8

24-03

Fire Mode Min Reference

SR

All set-ups

TRUE

-3

Int32

24-04

Fire Mode Max Reference

SR

All set-ups

TRUE

-3

Int32

24-05

Fire Mode Preset Reference

0.00 %

All set-ups

TRUE

-2

Int16

24-06

Fire Mode Reference Source

[0] No function

All set-ups

TRUE

Uint8

24-07

Fire Mode Feedback Source

[0] No function

All set-ups

TRUE

Uint8

24-09

Fire Mode Alarm Handling

[1] Trip, Critical Alarms

2 set-ups

FALSE

Uint8

[0] Disabled

2 set-ups

TRUE

Uint8

0s

2 set-ups

TRUE

Uint16

[0] Off

All set-ups

TRUE

Uint8

24-1* Drive Bypass


24-10

Drive Bypass Function

24-11

Drive Bypass Delay Time

24-9* Multi-Motor Funct.


24-90

Missing Motor Function

24-91

Missing Motor Coefficient 1

0.0000 N/A

All set-ups

TRUE

-4

Int32

24-92

Missing Motor Coefficient 2

0.0000 N/A

All set-ups

TRUE

-4

Int32

24-93

Missing Motor Coefficient 3

0.0000 N/A

All set-ups

TRUE

-4

Int32

24-94

Missing Motor Coefficient 4

0.000 N/A

All set-ups

TRUE

-3

Int32

24-95

Locked Rotor Function

[0] Off

All set-ups

TRUE

Uint8

24-96

Locked Rotor Coefficient 1

0.0000 N/A

All set-ups

TRUE

-4

Int32

24-97

Locked Rotor Coefficient 2

0.0000 N/A

All set-ups

TRUE

-4

Int32

24-98

Locked Rotor Coefficient 3

0.0000 N/A

All set-ups

TRUE

-4

Int32

24-99

Locked Rotor Coefficient 4

0.000 N/A

All set-ups

TRUE

-3

Int32

120

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How to Programme the Frequ...

VLT HVAC Drive Operating Instructions

7.3.23 25-** Cascade Pack Controller


Par. No. # Parameter description

Default value

4-set-up

Change during

Conver-

operation

sion index

Type

25-0* System Settings


25-00

Cascade Controller

25-02

Motor Start

[0] Disabled

2 set-ups

FALSE

Uint8

[0] Direct on Line

2 set-ups

FALSE

25-04

Pump Cycling

Uint8

[0] Disabled

All set-ups

TRUE

Uint8

25-05
25-06

Fixed Lead Pump

[1] Yes

2 set-ups

FALSE

Uint8

Number of Pumps

2 N/A

2 set-ups

FALSE

Uint8

25-2* Bandwidth Settings


25-20

Staging Bandwidth

10 %

All set-ups

TRUE

Uint8

25-21

Override Bandwidth

100 %

All set-ups

TRUE

Uint8

25-22

Fixed Speed Bandwidth

h (P2520)

All set-ups

TRUE

Uint8

25-23

SBW Staging Delay

15 s

All set-ups

TRUE

Uint16

25-24

SBW Destaging Delay

15 s

All set-ups

TRUE

Uint16

25-25

OBW Time

10 s

All set-ups

TRUE

Uint16

25-26

Destage At No-Flow

[0] Disabled

All set-ups

TRUE

Uint8

25-27

Stage Function

[1] Enabled

All set-ups

TRUE

Uint8

25-28

Stage Function Time

Uint16

25-29

Destage Function

25-30

Destage Function Time

casco_staging_bandwidt

15 s

All set-ups

TRUE

[1] Enabled

All set-ups

TRUE

Uint8

15 s

All set-ups

TRUE

Uint16

7 7

25-4* Staging Settings


25-40

Ramp Down Delay

10.0 s

All set-ups

TRUE

-1

Uint16

25-41

Ramp Up Delay

2.0 s

All set-ups

TRUE

-1

Uint16

25-42

Staging Threshold

SR

All set-ups

TRUE

Uint8

25-43

Destaging Threshold

SR

All set-ups

TRUE

Uint8

25-44

Staging Speed [RPM]

0 RPM

All set-ups

TRUE

67

Uint16

25-45

Staging Speed [Hz]

0.0 Hz

All set-ups

TRUE

-1

Uint16

25-46

Destaging Speed [RPM]

0 RPM

All set-ups

TRUE

67

Uint16

25-47

Destaging Speed [Hz]

0.0 Hz

All set-ups

TRUE

-1

Uint16
Uint8

25-5* Alternation Settings


25-50

Lead Pump Alternation

25-51

Alternation Event

[0] Off

All set-ups

TRUE

[0] External

All set-ups

TRUE

25-52

Uint8

Alternation Time Interval

24 h

All set-ups

TRUE

74

Uint16

25-53

Alternation Timer Value

0 N/A

All set-ups

TRUE

VisStr[7]

25-54

Alternation Predefined Time

SR

All set-ups

TRUE

Date

25-55

Alternate if Load < 50%

[1] Enabled

All set-ups

TRUE

Uint8

25-56

Staging Mode at Alternation

[0] Slow

All set-ups

TRUE

Uint8

25-58

Run Next Pump Delay

0.1 s

All set-ups

TRUE

-1

Uint16

25-59

Run on Mains Delay

0.5 s

All set-ups

TRUE

-1

Uint16

TimeOfDayWo-

25-8* Status
25-80

Cascade Status

0 N/A

All set-ups

TRUE

VisStr[25]

25-81

Pump Status

0 N/A

All set-ups

TRUE

VisStr[25]

25-82

Lead Pump

0 N/A

All set-ups

TRUE

Uint8

25-83

Relay Status

0 N/A

All set-ups

TRUE

VisStr[4]

25-84

Pump ON Time

0h

All set-ups

TRUE

74

Uint32

25-85

Relay ON Time

25-86

Reset Relay Counters

0h

All set-ups

TRUE

74

Uint32

[0] Do not reset

All set-ups

TRUE

Uint8

25-9* Service
25-90

Pump Interlock

[0] Off

All set-ups

TRUE

Uint8

25-91

Manual Alternation

0 N/A

All set-ups

TRUE

Uint8

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121

7 7

How to Programme the Frequ...

VLT HVAC Drive Operating Instructions

7.3.24 26-** Analog I / O Option MCB 109


Par. No. # Parameter description

Default value

4-set-up

Change during

Conver-

operation

sion index

Type

26-0* Analog I/O Mode


26-00

Terminal X42/1 Mode

[1] Voltage

All set-ups

TRUE

Uint8

26-01

Terminal X42/3 Mode

[1] Voltage

All set-ups

TRUE

Uint8

26-02

Terminal X42/5 Mode

[1] Voltage

All set-ups

TRUE

Uint8

26-1* Analog Input X42/1


26-10

Terminal X42/1 Low Voltage

0.07 V

All set-ups

TRUE

-2

Int16

26-11

Terminal X42/1 High Voltage

10.00 V

All set-ups

TRUE

-2

Int16

26-14

Term. X42/1 Low Ref./Feedb. Value

0.000 N/A

All set-ups

TRUE

-3

Int32

100.000 N/A

All set-ups

TRUE

-3

Int32

Term. X42/1 High Ref./Feedb.


26-15

Value

26-16

Term. X42/1 Filter Time Constant

26-17

Term. X42/1 Live Zero

0.001 s

All set-ups

TRUE

-3

Uint16

[1] Enabled

All set-ups

TRUE

Uint8

26-2* Analog Input X42/3


26-20

Terminal X42/3 Low Voltage

0.07 V

All set-ups

TRUE

-2

Int16

26-21

Terminal X42/3 High Voltage

10.00 V

All set-ups

TRUE

-2

Int16

26-24

Term. X42/3 Low Ref./Feedb. Value

0.000 N/A

All set-ups

TRUE

-3

Int32

26-25

Term. X42/3 High Ref./Feedb.


Value

100.000 N/A

All set-ups

TRUE

-3

Int32

26-26

Term. X42/3 Filter Time Constant

0.001 s

All set-ups

TRUE

-3

Uint16

26-27

Term. X42/3 Live Zero

[1] Enabled

All set-ups

TRUE

Uint8

26-3* Analog Input X42/5


26-30

Terminal X42/5 Low Voltage

0.07 V

All set-ups

TRUE

-2

Int16

26-31

Terminal X42/5 High Voltage

10.00 V

All set-ups

TRUE

-2

Int16

26-34

Term. X42/5 Low Ref./Feedb. Value

0.000 N/A

All set-ups

TRUE

-3

Int32

100.000 N/A

All set-ups

TRUE

-3

Int32

0.001 s

All set-ups

TRUE

-3

Uint16

[1] Enabled

All set-ups

TRUE

Uint8

Term. X42/5 High Ref./Feedb.


26-35

Value

26-36

Term. X42/5 Filter Time Constant

26-37

Term. X42/5 Live Zero

26-4* Analog Out X42/7


26-40

Terminal X42/7 Output

[0] No operation

All set-ups

TRUE

Uint8

26-41

Terminal X42/7 Min. Scale

0.00 %

All set-ups

TRUE

-2

Int16

26-42

Terminal X42/7 Max. Scale

100.00 %

All set-ups

TRUE

-2

Int16

26-43

Terminal X42/7 Bus Control

0.00 %

All set-ups

TRUE

-2

N2

26-44

Terminal X42/7 Timeout Preset

0.00 %

1 set-up

TRUE

-2

Uint16

26-5* Analog Out X42/9


26-50

Terminal X42/9 Output

[0] No operation

All set-ups

TRUE

Uint8

26-51

Terminal X42/9 Min. Scale

0.00 %

All set-ups

TRUE

-2

Int16

26-52

Terminal X42/9 Max. Scale

100.00 %

All set-ups

TRUE

-2

Int16

26-53

Terminal X42/9 Bus Control

0.00 %

All set-ups

TRUE

-2

N2

26-54

Terminal X42/9 Timeout Preset

0.00 %

1 set-up

TRUE

-2

Uint16

26-6* Analog Out X42/11


26-60

Terminal X42/11 Output

[0] No operation

All set-ups

TRUE

Uint8

26-61

Terminal X42/11 Min. Scale

0.00 %

All set-ups

TRUE

-2

Int16

26-62

Terminal X42/11 Max. Scale

100.00 %

All set-ups

TRUE

-2

Int16

26-63

Terminal X42/11 Bus Control

0.00 %

All set-ups

TRUE

-2

N2

26-64

Terminal X42/11 Timeout Preset

0.00 %

1 set-up

TRUE

-2

Uint16

122

MG.11.AD.02 - VLT is a registered Danfoss trademark

VLT HVAC Drive Operating Instructions

Troubleshooting

8 Troubleshooting
8.1 Alarms and Warnings
A warning or an alarm is signalled by the relevant LED on the
front of the frequency converter and indicated by a code on
the display.
A warning remains active until its cause is no longer present.
Under certain circumstances operation of the motor may still
be continued. Warning messages may be critical, but are not
necessarily so.
In the event of an alarm, the frequency converter will have
tripped. Alarms must be reset to restart operation once their
cause has been rectified.
This may be done in four ways:
1.
By using the [RESET] control button on the LCP.
2.

Via a digital input with the Reset function.

3.

Via serial communication/optional fieldbus.

4.

By resetting automatically using the [Auto Reset]


function, which is a default setting for VLT HVAC
Drive Drive, see par. 14-20 Reset Mode in the FC 100
Programming Guide

Alarms that are trip-locked offer additional protection,


means that the mains supply must be switched off
before the alarm can be reset. After being switched back
on, the frequency converter is no longer blocked and
may be reset as described above once the cause has
been rectified.
Alarms that are not trip-locked can also be reset using
the automatic reset function in par. 14-20 Reset Mode
(Warning: automatic wake-up is possible!)
If a warning and alarm is marked against a code in the
table on the following page, this means that either a
warning occurs before an alarm, or it can be specified
whether it is a warning or an alarm that is to be
displayed for a given fault.
This is possible, for instance, in par. 1-90 Motor Thermal
Protection. After an alarm or trip, the motor carries on
coasting, and the alarm and warning flash on the
frequency converter. Once the problem has been
rectified, only the alarm continues flashing.

NOTE
After a manual reset using the [RESET] button on the
LCP, the [AUTO ON] or [HAND ON] button must be
pressed to restart the motor.
If an alarm cannot be reset, the reason may be that its cause
has not been rectified, or the alarm is trip-locked (see also
table on following page).

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123

8 8

8 8

VLT HVAC Drive Operating Instructions

Troubleshooting

No.

Description

Warning

10 Volts low

Live zero error

(X)

No motor

(X)

Mains phase loss

(X)

DC link voltage high

DC link voltage low

DC over voltage

DC under voltage

Inverter overloaded

10

Motor ETR over temperature

(X)

(X)

1-90

11

Motor thermistor over temperature

(X)

(X)

1-90

12

Torque limit

13

Over Current

14

Earth fault

15

Hardware mismatch

16

Short Circuit

17

Control word timeout

(X)

23

Internal Fan Fault

Alarm/
Trip

Alarm/Trip Lock

(X)

Parameter Reference

6-01
1-80

(X)

(X)

(X)

24

External Fan Fault

25

Brake resistor short-circuited

26

Brake resistor power limit

(X)

(X)

27

Brake chopper short-circuited

28

Brake check

(X)

(X)

29

Drive over temperature

14-12

8-04
14-53
2-13
2-15
X

30

Motor phase U missing

(X)

(X)

(X)

4-58

31

Motor phase V missing

(X)

(X)

(X)

4-58

(X)

(X)

(X)

4-58

32

Motor phase W missing

33

Inrush fault

34

Fieldbus communication fault

35

Out of frequency range

36

Mains failure

37

Phase Imbalance

38

Internal fault

39

Heatsink sensor

40

Overload of Digital Output Terminal 27

(X)

5-00, 5-01

41

Overload of Digital Output Terminal 29

(X)

5-00, 5-02

42

Overload of Digital Output On X30/6

(X)

5-32

42

Overload of Digital Output On X30/7

(X)

46

Pwr. card supply

47

24 V supply low

48

1.8 V supply low

X
X

5-33
X

49

Speed limit

50

AMA calibration failed

(X)
X
X

51

AMA check Unom and Inom

52

AMA low Inom

53

AMA motor too big

54

AMA motor too small

55

AMA Parameter out of range

56

AMA interrupted by user

57

AMA timeout

58

AMA internal fault

59

Current limit

124

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1-86

VLT HVAC Drive Operating Instructions

Troubleshooting

No.

Description

Warning

60

External Interlock

62

Output Frequency at Maximum Limit

X
X

64

Voltage Limit

65

Control Board Over-temperature

66

Heat sink Temperature Low

Alarm/
Trip

Alarm/Trip Lock

67

Option Configuration has Changed

69

Pwr. Card Temp

70

Illegal FC configuration

71

PTC 1 Safe Stop

72

Dangerous Failure

73

Safe Stop Auto Restart

Parameter Reference

X
X

X1)
X1)

76

Power Unit Setup

79

Illegal PS config

X
X

80

Drive Initialized to Default Value

91

Analog input 54 wrong settings

92

NoFlow

X
22-2*

93

Dry Pump

22-2*

94

End of Curve

22-5*

95

Broken Belt

22-6*

96

Start Delayed

22-7*

97

Stop Delayed

22-7*

98

Clock Fault

0-7*

201

Fire M was Active

202

Fire M Limits Exceeded

203

Missing Motor

204

Locked Rotor

243

Brake IGBT

244

Heatsink temp

245

Heatsink sensor

246

Pwr.card supply

247

Pwr.card temp

248

Illegal PS config

250

New spare parts

251

New Type Code

8 8

X
X

Table 8.1: Alarm/Warning code list

(X) Dependent on parameter


1) Can not be Auto reset via par. 14-20 Reset Mode
A trip is the action when an alarm has appeared. The trip will
coast the motor and can be reset by pressing the reset button
or make a reset by a digital input (parameter group 5-1* [1]).
The original event that caused an alarm cannot damage the
frequency converter or cause dangerous conditions. A trip
lock is an action when an alarm occurs, which may cause
damage to frequency converter or connected parts. A Trip
Lock situation can only be reset by a power cycling.

LED indication
Warning

yellow

Alarm

flashing red

Trip locked

yellow and red

Table 8.2: LED Indication

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8 8

VLT HVAC Drive Operating Instructions

Troubleshooting

Alarm Word and Extended Status Word


Bit

Hex

00000001

00000002

00000004

3
4

Dec

Alarm Word

Warning Word

Extended Status Word

Brake Check

Brake Check

Ramping

Pwr. Card Temp

Pwr. Card Temp

AMA Running

Earth Fault

Earth Fault

Start CW/CCW

00000008

Ctrl.Card Temp

Ctrl.Card Temp

Slow Down

00000010

16

Ctrl. Word TO

Ctrl. Word TO

Catch Up

00000020

32

Over Current

Over Current

Feedback High

00000040

64

Torque Limit

Torque Limit

Feedback Low

00000080

128

Motor Th Over

Motor Th Over

Output Current High

00000100

256

Motor ETR Over

Motor ETR Over

Output Current Low

00000200

512

Inverter Overld.

Inverter Overld.

Output Freq High

10

00000400

1024

DC under Volt

DC under Volt

Output Freq Low

11

00000800

2048

DC over Volt

DC over Volt

Brake Check OK

12

00001000

4096

Short Circuit

DC Voltage Low

Braking Max

13

00002000

8192

Inrush Fault

DC Voltage High

Braking

14

00004000

16384

Mains ph. Loss

Mains ph. Loss

Out of Speed Range

15

00008000

32768

AMA Not OK

No Motor

OVC Active

16

00010000

65536

Live Zero Error

Live Zero Error

17

00020000

131072

Internal Fault

10V Low

18

00040000

262144

Brake Overload

Brake Overload

19

00080000

524288

U phase Loss

Brake Resistor

20

00100000

1048576

V phase Loss

Brake IGBT

21

00200000

2097152

W phase Loss

Speed Limit

22

00400000

4194304

Fieldbus Fault

Fieldbus Fault

23

00800000

8388608

24 V Supply Low

24V Supply Low

24

01000000

16777216

Mains Failure

Mains Failure

25

02000000

33554432

1.8V Supply Low

Current Limit

26

04000000

67108864

Brake Resistor

Low Temp

27

08000000

134217728

Brake IGBT

Voltage Limit

28

10000000

268435456

Option Change

Unused

29

20000000

536870912

Drive Initialized

Unused

30

40000000

1073741824

Safe Stop

Unused

Table 8.3: Description of Alarm Word, Warning Word and Extended Status Word

The alarm words, warning words and extended status words


can be read out via serial bus or optional fieldbus for diagnosis. See also par. 16-90 Alarm Word, par. 16-92 Warning Word
and par. 16-94 Ext. Status Word.

126

MG.11.AD.02 - VLT is a registered Danfoss trademark

Troubleshooting

VLT HVAC Drive Operating Instructions

8.1.1 Fault Messages


WARNING 1, 10 volts low
The control card voltage is below 10 V from terminal 50.
Remove some of the load from terminal 50, as the 10 V supply
is overloaded. Max. 15 mA or minimum 590 .
This condition can be caused by a short in a connected
potentiometer or improper wiring of the potentiometer.

WARNING/ALARM 7, DC overvoltage
If the intermediate circuit voltage exceeds the limit, the
frequency converter trips after a time.
Troubleshooting:
Connect a brake resistor
Extend the ramp time
Change the ramp type
Activate functions in par. 2-10 Brake Function
Increase par. 14-26 Trip Delay at Inverter Fault

Troubleshooting: Remove the wiring from terminal 50. If the


warning clears, the problem is with the customer wiring. If the
warning does not clear, replace the control card.
WARNING/ALARM 2, Live zero error
This warning or alarm will only appear if programmed by the
user in par. 6-01 Live Zero Timeout Function. The signal on one
of the analog inputs is less than 50% of the minimum value
programmed for that input. This condition can be caused by
broken wiring or faulty device sending the signal.
Troubleshooting:
Check connections on all the analog input terminals.
Control card terminals 53 and 54 for signals, terminal
55 common. MCB 101 terminals 11 and 12 for
signals, terminal 10 common. MCB 109 terminals 1,
3, 5 for signals, terminals 2, 4, 6 common).
Check that the drive programming and switch
settings match the analog signal type.
Perform Input Terminal Signal Test.
WARNING/ALARM 3, No motor
No motor has been connected to the output of the frequency
converter. This warning or alarm will only appear if programmed by the user in par. 1-80 Function at Stop.

WARNING/ALARM 8, DC under voltage


If the intermediate circuit voltage (DC) drops below the under
voltage limit, the frequency converter checks if a 24 V backup
supply is connected. If no 24 V backup supply is connected,
the frequency converter trips after a fixed time delay. The time
delay varies with unit size.
Troubleshooting:
Check that the supply voltage matches the frequency converter voltage.

8 8

Perform Input voltage test


Perform soft charge and rectifier circuit test
WARNING/ALARM 9, Inverter overloaded
The frequency converter is about to cut out because of an
overload (too high current for too long). The counter for
electronic, thermal inverter protection gives a warning at 98%
and trips at 100%, while giving an alarm. The frequency
converter cannot be reset until the counter is below 90%.
The fault is that the frequency converter is overloaded by
more than 100% for too long.
Troubleshooting:
Come the output current shown on the LCP keypad
with the drive rated current.

Troubleshooting: Check the connection between the drive


and the motor.

Come the output current shown on the LCP keypad


with measured motor current.

WARNING/ALARM 4, Mains phase loss A phase is missing on


the supply side, or the mains voltage imbalance is too high.
This message also appears for a fault in the input rectifier on
the frequency converter. Options are programmed at
par. 14-12 Function at Mains Imbalance.

Display the Thermal Drive Load on the keypad and


monitor the value. When running above the drive
continuous current rating, the counter should
increase. When running below the drive continuous
current rating, the counter should decrease.

Troubleshooting: Check the supply voltage and supply


currents to the frequency converter.

NOTE: See the derating section in the Design Guide for more
details if a high switching frequency is required.

WARNING 5, DC link voltage high


The intermediate circuit voltage (DC) is higher than the high
voltage warning limit. The limit is dependent on the drive
voltage rating. The frequency converter is still active.
WARNING 6, DC link voltage low
The intermediate circuit voltage (DC) is lower than the low
voltage warning limit. The limit is dependent on the drive
voltage rating. The frequency converter is still active.

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127

8 8

Troubleshooting

VLT HVAC Drive Operating Instructions

WARNING/ALARM 10, Motor overload temperature


According to the electronic thermal protection (ETR), the
motor is too hot. Select whether the frequency converter gives
a warning or an alarm when the counter reaches 100% in
par. 1-90 Motor Thermal Protection. The fault is that the motor
is overloaded by more than 100% for too long.

Troubleshooting:
This fault may be caused by shock loading or fast
acceleration with high inertia loads.
Turn off the frequency converter. Check if the motor
shaft can be turned.
Check that the motor size matches the frequency
converter.

Troubleshooting:
Check if motor is over heating.
If the motor is mechanically overloaded
That the motor par. 1-24 Motor Current is set correctly.
Motor data in parameters 1-20 through 1-25 are set
correctly.

Incorrect motor data in parameters 1-20 through


1-25.
ALARM 14, Earth (ground) fault
There is a discharge from the output phases to earth, either in
the cable between the frequency converter and the motor or
in the motor itself.

The setting in par. 1-91 Motor External Fan.


Run AMA in par. 1-29 Automatic Motor Adaptation
(AMA).
WARNING/ALARM 11, Motor thermistor over temp
The thermistor or the thermistor connection is disconnected.
Select whether the frequency converter gives a warning or an
alarm when the counter reaches 100% in par. 1-90 Motor
Thermal Protection.

Troubleshooting:
Turn off the frequency converter and remove the
earth fault.
Measure the resistance to ground of the motor leads
and the motor with a megohmmeter to check for
earth faults in the motor.
Perform current sensor test.
ALARM 15, Hardware mismatch
A fitted option is not operational with the present control
board hardware or software.

Troubleshooting:
Check if motor is over heating.
Check if the motor is mechanically overloaded.
Check that the thermistor is connected correctly
between terminal 53 or 54 (analog voltage input)
and terminal 50 (+10 V supply), or between terminal
18 or 19 (digital input PNP only) and terminal 50.
If a KTY sensor is used, check for correct connection
between terminal 54 and 55.
If using a thermal switch or thermistor, check the
programming of par. 1-93 Thermistor Source matches
sensor wiring.
If using a KTY sensor, check the programming of
parameters 1-95, 1-96, and 1-97 match sensor wiring.

Record the value of the following parameters and contact your


Danfoss supplier:
Par. 15-40 FC Type
Par. 15-41 Power Section
Par. 15-42 Voltage
Par. 15-43 Software Version
Par. 15-45 Actual Typecode String
Par. 15-49 SW ID Control Card
Par. 15-50 SW ID Power Card
Par. 15-60 Option Mounted
Par. 15-61 Option SW Version

WARNING/ALARM 12, Torque limit


The torque is higher than the value in par. 4-16 Torque Limit
Motor Mode or the torque is higher than the value in
par. 4-17 Torque Limit Generator Mode. Par. 14-25 Trip Delay at
Torque Limit can be used to change this from a warning only
condition to a warning followed by an alarm.
WARNING/ALARM 13, Over current
The inverter peak current limit (approx. 200% of the rated
current) is exceeded. The warning lasts about 1.5 sec., then the
frequency converter trips and issues an alarm. If extended
mechanical brake control is selected, trip can be reset
externally.

128

ALARM 16, Short circuit


There is short-circuiting in the motor or on the motor
terminals.
Turn off the frequency converter and remove the short-circuit.
WARNING/ALARM 17, Control word timeout
There is no communication to the frequency converter.
The warning will only be active when par. 8-04 Control Timeout
Function is NOT set to OFF.
If par. 8-04 Control Timeout Function is set to Stop and Trip, a
warning appears and the frequency converter ramps down
until it trips, while giving an alarm.

MG.11.AD.02 - VLT is a registered Danfoss trademark

Troubleshooting

VLT HVAC Drive Operating Instructions

Troubleshooting:
Check connections on the serial communication
cable.

This alarm/ warning could also occur should the brake resistor
overheat. Terminal 104 to 106 are available as brake resistor.
Klixon inputs, see section Brake Resistor Temperature Switch.

Increase par. 8-03 Control Timeout Time

WARNING/ALARM 28, Brake check failed


Brake resistor fault: the brake resistor is not connected or not
working.
Check par. 2-15 Brake Check.

Check operation of the communication equipment.


Verify proper installation based on EMC requirements.
WARNING 23, Internal fan fault
The fan warning function is an extra protection function that
checks if the fan is running / mounted. The fan warning can be
disabled in par. 14-53 Fan Monitor ([0] Disabled).
For the D, E, and F Frame drives, the regulated voltage to the
fans is monitored.

ALARM 29, Heatsink temp


The maximum temperature of the heatsink has been
exceeded. The temperature fault will not be reset until the
temperature falls below a defined heatsink temperature. The
trip and reset point are different based on the drive power
size.
Troubleshooting:
Ambient temperature too high.
Too long motor cable.

Troubleshooting:
Check fan resistance.

Incorrect clearance above and below the drive.

Check soft charge fuses.

Dirty heatsink.

8 8

Blocked air flow around the drive.


WARNING 24, External fan fault
The fan warning function is an extra protection function that
checks if the fan is running / mounted. The fan warning can be
disabled in par. 14-53 Fan Monitor ([0] Disabled).
For the D, E, and F Frame drives, the regulated voltage to the
fans is monitored.
Troubleshooting:
Check fan resistance.

Damaged heatsink fan.


For the D, E, and F Frame Drives, this alarm is based on the
temperature measured by the heatsink sensor mounted inside
the IGBT modules. For the F Frame drives, this alarm can also
be caused by the thermal sensor in the Rectifier module.
Troubleshooting:
Check fan resistance.

Check soft charge fuses.


WARNING 25, Brake resistor short circuit
The brake resistor is monitored during operation. If it short
circuits, the brake function is disconnected and the warning
appears. The frequency converter still works, but without the
brake function. Turn off the frequency converter and replace
the brake resistor (see par. 2-15 Brake Check).
WARNING/ALARM 26, Brake resistor power limit
The power transmitted to the brake resistor is calculated: as a
percentage, as a mean value over the last 120 seconds, on the
basis of the resistance value of the brake resistor, and the
intermediate circuit voltage. The warning is active when the
dissipated braking power is higher than 90%. If Trip [2] has
been selected in par. 2-13 Brake Power Monitoring, the
frequency converter cuts out and issues this alarm, when the
dissipated braking power is higher than 100%.
WARNING/ALARM 27, Brake chopper fault
The brake transistor is monitored during operation and if it
short-circuits, the brake function disconnects and issues a
warning. The frequency converter is still able to run, but since
the brake transistor has short-circuited, substantial power is
transmitted to the brake resistor, even if it is inactive.
Turn off the frequency converter and remove the brake
resistor.

Check soft charge fuses.


IGBT thermal sensor.
ALARM 30, Motor phase U missing
Motor phase U between the frequency converter and the
motor is missing.
Turn off the frequency converter and check motor phase U.
ALARM 31, Motor phase V missing
Motor phase V between the frequency converter and the
motor is missing.
Turn off the frequency converter and check motor phase V.
ALARM 32, Motor phase W missing
Motor phase W between the frequency converter and the
motor is missing.
Turn off the frequency converter and check motor phase W.
ALARM 33, Inrush fault
Too many power-ups have occurred within a short time
period. Let unit cool to operating temperature.

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129

VLT HVAC Drive Operating Instructions

Troubleshooting

WARNING/ALARM 34, Fieldbus communication fault


The fieldbus on the communication option card is not
working.

2304

Could not read any data from power EEPROM

2305

Missing SW version from power unit

2314

Missing power unit data from power unit

WARNING/ALARM 35, Out of frequency range:


This warning is active if the output frequency has reached the
high limit (set in par. 4-53) or low limit (set in par. 4-52). In
Process Control, Closed Loop (par. 1-00) this warning is
displayed.

2315

Missing SW version from power unit

2316

Missing io_statepage from power unit

WARNING/ALARM 36, Mains failure


This warning/alarm is only active if the supply voltage to the
frequency converter is lost and par. 14-10 Mains Failure is NOT
set to OFF. Check the fuses to the frequency converter
ALARM 38, Internal fault
It may be necessary to contact your Danfoss supplier. Some
typical alarm messages:

2330

Power size information between the power cards does

2561

No communication from DSP to ATACD

2562

No communication from ATACD to DSP (state running)

not match

2816

Stack overflow Control board module

2817

Scheduler slow tasks

2818

Fast tasks

2819

Parameter thread

2820

LCP Stack overflow

2821

Serial port overflow

Power EEPROM data is defect or too old

2822

USB port overflow

512

Control board EEPROM data is defect or too old

2836

cfListMempool to small

513

Communication time out reading EEPROM data

514

Communication time out reading EEPROM data

515

Application Orientated Control cannot recognize the

256-258

3072-5122 Parameter value is outside its limits


5123

Option in slot B: Hardware incompatible with Control


board hardware

Cannot write to the EEPROM because a write command


is on progress

Option in slot A: Hardware incompatible with Control


board hardware

5124

EEPROM data
516

5125

Option in slot C0: Hardware incompatible with Control

5126

Option in slot C1: Hardware incompatible with Control

board hardware

517

Write command is under time out

518

Failure in the EEPROM

519

Missing or invalid Barcode data in EEPROM

board hardware

Parameter value outside of min/max limits

5376-6231 Out of memory

783
1024-

A can-telegram that has to be sent, couldn't be sent

1279
1281

Digital Signal Processor flash timeout

1282

Power micro software version mismatch

1283

Power EEPROM data version mismatch

1284

Cannot read Digital Signal Processor software version

1299

Option SW in slot A is too old

1300

Option SW in slot B is too old

1302

Option SW in slot C1 is too old

1315

Option SW in slot A is not supported (not allowed)

1316

Option SW in slot B is not supported (not allowed)

1318

Option SW in slot C1 is not supported (not allowed)

1379

Option A did not respond when calculating Platform


Version.

1380

Option B did not respond when calculating Platform


Version.

1536

An exception in the Application Orientated Control is


registered. Debug information written in LCP

1792

DSP watchdog is active. Debugging of power part data


Motor Orientated Control data not transferred correctly

2049

Power data restarted

2064-2072 H081x: option in slot x has restarted


2080-2088 H082x: option in slot x has issued a powerup-wait
2096-2104 H083x: option in slot x has issued a legal powerup-wait

130

Power card configuration is determined to be incorrect


at power up

Serial port cannot be initialized. Serious hardware failure

8 8

2324

ALARM 39, Heatsink sensor


No feedback from the heatsink temperature sensor.
The signal from the IGBT thermal sensor is not available on the
power card. The problem could be on the power card, on the
gate drive card, or the ribbon cable between the power card
and gate drive card.
WARNING 40, Overload of Digital Output Terminal 27
Check the load connected to terminal 27 or remove shortcircuit connection. Check par. 5-00 Digital I/O Mode and
par. 5-01 Terminal 27 Mode.
WARNING 41, Overload of Digital Output Terminal 29
Check the load connected to terminal 29 or remove shortcircuit connection. Check par. 5-00 Digital I/O Mode and
par. 5-02 Terminal 29 Mode.
WARNING 42, Overload of Digital Output on X30/6 or Overload
of Digital Output on X30/7
For X30/6, check the load connected to X30/6 or remove
short-circuit connection. Check par. 5-32 Term X30/6 Digi Out
(MCB 101).
For X30/7, check the load connected to X30/7 or remove
short-circuit connection. Check par. 5-33 Term X30/7 Digi Out
(MCB 101).

MG.11.AD.02 - VLT is a registered Danfoss trademark

VLT HVAC Drive Operating Instructions

Troubleshooting

ALARM 46, Power card supply


The supply on the power card is out of range.
There are three power supplies generated by the switch mode
power supply (SMPS) on the power card: 24 V, 5V, +/- 18V.
When powered with 24 VDC with the MCB 107 option, only
the 24 V and 5 V supplies are monitored. When powered with
three phase mains voltage, all three supplied are monitored.
WARNING 47, 24 V supply low
The 24 V DC is measured on the control card. The external V
DC backup power supply may be overloaded, otherwise
contact your Danfoss supplier.
WARNING 48, 1.8 V supply low
The 1.8 V DC supply used on the control card is outside of
allowable limits. The power supply is measured on the control
card.
WARNING 49, Speed limit
When the speed is not within the specified range in par. 4-11
and par. 4-13. the drive will show a warning. When the speed
is below the specified limit in par. 1-86 Trip Speed Low [RPM]
(except when starting or stopping) the drive will trip.
ALARM 50, AMA calibration failed
Contact your Danfoss supplier.
ALARM 51, AMA check Unom and Inom
The setting of motor voltage, motor current, and motor power
is presumably wrong. Check the settings.
ALARM 52, AMA low Inom
The motor current is too low. Check the settings.
ALARM 53, AMA motor too big
The motor is too big for the AMA to be carried out.
ALARM 54, AMA motor too small
The motor is too big for the AMA to be carried out.
ALARM 55, AMA Parameter out of range
The parameter values found from the motor are outside
acceptable range.
ALARM 56, AMA interrupted by user
The AMA has been interrupted by the user.
ALARM 57, AMA timeout
Try to start the AMA again a number of times, until the AMA is
carried out. Please note that repeated runs may heat the
motor to a level where the resistance Rs and Rr are increased.
In most cases, however, this is not critical.

WARNING 62, Output frequency at maximum limit


The output frequency is higher than the value set in
par. 4-19 Max Output Frequency
WARNING 64, Voltage limit
The load and speed combination demands a motor voltage
higher than the actual DC link voltage.
WARNING/ALARM/TRIP 65, Control card over temperature
Control card over temperature: The cutout temperature of the
control card is 80 C.
WARNING 66, Heatsink temperature low
This warning is based on the temperature sensor in the IGBT
module.
Troubleshooting:
The heatsink temperature measured as 0 C could indicate
that the temperature sensor is defective causing the fan speed
to increase to the maximum. If the sensor wire between the
IGBT and the gate drive card is disconnected, this warning
would result. Also, check the IGBT thermal sensor.
ALARM 67, Option module configuration has changed
One or more options have either been added or removed
since the last power-down.
ALARM 68, Safe stop activated
Safe stop has been activated. To resume normal operation,
apply 24 V DC to terminal 37, then send a reset signal (via Bus,
Digital I/O, or by pressing the reset key. See par. .
ALARM 69, Power card temperature
The temperature sensor on the power card is either too hot or
too cold.
Troubleshooting:
Check the operation of the door fans.
Check that the filters for the door fans are not
blocked.
Check that the gland plate is properly installed on IP
21 and IP 54 (NEMA 1 and NEMA 12) drives.
ALARM 70, Illegal FC Configuration
Actual combination of control board and power board is
illegal.
ALARM 72, Dangerous failure
Safe stop with trip lock. Unexpected signal levels on safe stop
and digital input from the MCB 112 PTC thermistor card.
WARNING 73, Safe stop auto restart
Safe stopped. Note that with automatic restart enabled, the
motor may start when the fault is cleared.

ALARM 58, AMA internal fault


Contact your Danfoss supplier.
WARNING 59, Current limit
The current is higher than the value in par. 4-18 Current
Limit.
WARNING 60, External interlock
External interlock has been activated. To resume normal
operation, apply 24 V DC to the terminal programmed for
external interlock and reset the frequency converter (via serial
communication, digital I/O, or by pressing reset button on
keypad).

WARNING 76, Power Unit Setup


The required number of power units does not match the
detected number of active power units.
Troubleshooting:
When replacing an F-frame module, this will occur if the
power specific data in the module power card does not match
the rest of the drive. Please confirm the spare part and its
power card are the correct part number.

MG.11.AD.02 - VLT is a registered Danfoss trademark

131

8 8

8 8

Troubleshooting

VLT HVAC Drive Operating Instructions

WARNING 77, Reduced power mode:


This warning indicates that the drive is operating in reduced
power mode (i.e. less than the allowed number of inverter
sections). This warning will be generated on power cycle when
the drive is set to run with fewer inverters and will remain on.

1 = left most inverter module.

ALARM 79, Illegal power section configuration


The scaling card is the incorrect part number or not installed.
Also MK102 connector on the power card could not be installed.

5 = rectifier module.

ALARM 80, Drive initialized to default value


Parameter settings are initialized to default settings after a
manual reset.
ALARM 91, Analog input 54 wrong settings
Switch S202 has to be set in position OFF (voltage input) when
a KTY sensor is connected to analog input terminal 54.
ALARM 92, No flow
A no-load situation has been detected in the system. See
parameter group 22-2.
ALARM 93, Dry pump
A no-flow situation and high speed indicates that the pump
has run dry. See parameter group 22-2.
ALARM 94, End of curve
Feedback stays lower than the set point which may indicate
leakage in the pipe system. See parameter group 22-5.
ALARM 95, Broken belt
Torque is below the torque level set for no load, indicating a
broken belt. See parameter group 22-6.
ALARM 96, Start delayed
Motor start has been delayed due to short-cycle protection
active. See parameter group 22-7.

2 = middle inverter module in F2 or F4 drive.


2 = right inverter module in F1 or F3 drive.
3 = right inverter module in F2 or F4 drive.

ALARM 244, Heatsink temperature


This alarm is only for F Frame drives. It is equivalent to Alarm
29. The report value in the alarm log indicates which power
module generated the alarm:
1 = left most inverter module.
2 = middle inverter module in F2 or F4 drive.
2 = right inverter module in F1 or F3 drive.
3 = right inverter module in F2 or F4 drive.
5 = rectifier module.
ALARM 245, Heatsink sensor
This alarm is only for F Frame drives. It is equivalent to Alarm
39. The report value in the alarm log indicates which power
module generated the alarm:
1 = left most inverter module.
2 = middle inverter module in F2 or F4 drive.
2 = right inverter module in F1 or F3 drive.
3 = right inverter module in F2 or F4 drive.
5 = rectifier module.
ALARM 246, Power card supply
This alarm is only for F Frame drives. It is equivalent to Alarm
46. The report value in the alarm log indicates which power
module generated the alarm:

WARNING 97, Stop delayed


Stopping the motor has been delayed due to short cycle
protection is active. See parameter group 22-7.

1 = left most inverter module.

WARNING 98, Clock fault


Clock Fault. Time is not set or RTC clock (if mounted) has
failed. See parameter group 0-7.

2 = right inverter module in F1 or F3 drive.

WARNING 201, Fire Mode was Active


Fire Mode has been active.
WARNING 202, Fire Mode Limits Exceeded
Fire Mode has suppressed one or more warranty voiding
alarms.
WARNING 203, Missing Motor
A multi-motor under-load situation was detected, this could
be due to e.g. a missing motor.
WARNING 204, Locked Rotor
A multi-motor overload situation was detected, this could be
due to e.g. a locked rotor.

2 = middle inverter module in F2 or F4 drive.

3 = right inverter module in F2 or F4 drive.


5 = rectifier module.
ALARM 247, Power card temperature
This alarm is only for F Frame drives. It is equivalent to Alarm
69. The report value in the alarm log indicates which power
module generated the alarm:
1 = left most inverter module.
2 = middle inverter module in F2 or F4 drive.
2 = right inverter module in F1 or F3 drive.
3 = right inverter module in F2 or F4 drive.
5 = rectifier module.

ALARM 243, Brake IGBT


This alarm is only for F Frame drives. It is equivalent to Alarm
27. The report value in the alarm log indicates which power
module generated the alarm:

132

MG.11.AD.02 - VLT is a registered Danfoss trademark

VLT HVAC Drive Operating Instructions

Troubleshooting

ALARM 248, Illegal power section configuration


This alarm is only for F Frame drives. It is equivalent to Alarm
79. The report value in the alarm log indicates which power
module generated the alarm:
1 = left most inverter module.
2 = middle inverter module in F2 or F4 drive.
2 = right inverter module in F1 or F3 drive.
3 = right inverter module in F2 or F4 drive.
5 = rectifier module.
ALARM 250, New spare part
The power or switch mode power supply has been exchanged.
The frequency converter type code must be restored in the
EEPROM. Select the correct type code in par. 14-23 Typecode
Setting according to the label on the unit. Remember to select
Save to EEPROM to complete.
ALARM 251, New type code
The frequency converter has a new type code.

8 8

8.2 Acoustic Noise or Vibration


If the motor or the equipment driven by the motor - e.g. a fan
blade - is making noise or vibrations at certain frequencies, try
the following:

Speed Bypass, parameter group 4-6*

Switching pattern and -frequency parameter group


14-0*

Resonance Dampening, par. 1-64 Resonance


Dampening

Over-modulation, par. 14-03 Overmodulation set to


off

MG.11.AD.02 - VLT is a registered Danfoss trademark

133

VLT HVAC Drive Operating Instructions

Specifications

9 Specifications
9.1 General Specifications
Mains supply 200 - 240 VAC - Normal overload 110% for 1 minute
Frequency converter
Typical Shaft Output [kW]

P1K1

P1K5

P2K2

P3K0

P3K7

1.1

1.5

2.2

3.7

A2

A2

A2

A3

A3

A5

IP 20 / Chassis
(A2+A3 may be converted to IP21 using a conversion kit. (Please
see also items Mechanical mounting in Operating Instructions and
IP 21/Type 1 Enclosure kit in the Design Guide.))
IP 55 / NEMA 12

A4/A5

A4/A5

A4/A5

A5

IP 66 / NEMA 12

A5

A5

A5

A5

A5

Typical Shaft Output [HP] at 208 V

1.5

2.0

2.9

4.0

4.9

6.6

7.5

10.6

12.5

16.7

7.3

8.3

11.7

13.8

18.4

2.38

2.70

3.82

4.50

6.00

Output current
Continuous
(3 x 200-240 V ) [A]
Intermittent
(3 x 200-240 V ) [A]
Continuous
kVA (208 V AC) [kVA]
Max. cable size:

9 9

(mains, motor, brake)


[mm2 /AWG]

4/10

2)

Max. input current


Continuous
(3 x 200-240 V ) [A]
Intermittent
(3 x 200-240 V ) [A]
Max. pre-fuses1) [A]

5.9

6.8

9.5

11.3

15.0

6.5

7.5

10.5

12.4

16.5

20

20

20

32

32

63

82

116

155

185

Environment
Estimated power loss
at rated max. load [W]

4)

Weight enclosure IP20 [kg]

4.9

4.9

4.9

6.6

6.6

Weight enclosure IP21 [kg]

5.5

5.5

5.5

7.5

7.5

Weight enclosure IP55 [kg]

9.7/13.5

9.7/13.5

9.7/13.5

13.5

13.5

Weight enclosure IP 66 [kg]

9.7/13.5

9.7/13.5

9.7/13.5

13.5

13.5

0.96

0.96

0.96

0.96

0.96

Efficiency

3)

Table 9.1: Mains Supply 200 - 240 VAC

134

MG.11.AD.02 - VLT is a registered Danfoss trademark

MG.11.AD.02 - VLT is a registered Danfoss trademark

135

4)

[mm2 /AWG]

2)

(mains, motor, brake)

Max. cable size:

kVA (208 V AC) [kVA]

Continuous

(3 x 200-240 V ) [A]

Intermittent

8.7

26.6

0.96

23

Weight enclosure IP 66 [kg]

3)

Weight enclosure IP21 [kg]


Weight enclosure IP55 [kg]

Efficiency

12
23
23

Weight enclosure IP20 [kg]

at rated max. load [W]

Estimated power loss


269

63

Max. pre-fuses1) [A]

Environment:

24.2

22.0

16/6

24.2

Intermittent
(3 x 200-240 V ) [A]

(3 x 200-240 V ) [A]

Continuous

(3 x 200-240 V ) [A]

Continuous

Table 9.2: Mains Supply 3 x 200 - 240 VAC

Output current

7.5

5.5

Typical Shaft Output [HP] at 208 V

P5K5

B1

IP 66 / NEMA 12

Typical Shaft Output [kW]

B1

Frequency converter

B1

IP 55 / NEMA 12

B3

Guide.))
IP 21 / NEMA 1

Mechanical mounting in Operating Instructions and IP 21/Type 1 Enclosure kit in the Design

IP 20 / Chassis
(B3+4 and C3+4 may be converted to IP21 using a conversion kit. (Please see also items

Mains supply 3 x 200 - 240 VAC - Normal overload 110% for 1 minute

63

447
12
23
23

63

310
12
23
23

10/7

16.6

46.2

30.8

11.1

42.0

28.0

50.8

46.2

30.8

33.9

27

15

10

23

11

7.5

0.96

27
27

P11K

P7K5

23

23.5

B1

B1

0.96

602

B1

B1

35/2

21.4

65.3

0.96

80

59.4

54.0

35/2

59.4

20

15

P15K

B2

B2

B2

B1

B1

B4

B3

B3

26.9

82.3

0.96

45

45
45

23.5

737

125

74.8

68.0

74.8

25

18.5

P18K

C1

C1

C1

B4

(B4=35/2)

50/1/0

31.7

96.8

0.97

45

45
45

35

845

125

88.0

80.0

35/2

88.0

30

22

P22K

C1

C1

C1

C3

41.4

127

0.97

45

45
45

35

1140

160

114.0

104.0

115

40

30

P30K

C1

C1

C1

C3

95/4/0

51.5

157

0.97

65

65
65

50

1353

200

143.0

130.0

70/3/0

143

50

37

P37K

C2

C2

C2

C4

MCM

120/250

61.2

187

0.97

65

65
65

50

1636

250

169.0

154.0

kcmil350

185/

170

60

45

P45K

C2

C2

C2

C4

Specifications
VLT HVAC Drive Operating Instructions

9 9

136

2.7

Continuous kVA (460 V AC) [kVA]

2)

MG.11.AD.02 - VLT is a registered Danfoss trademark

Efficiency

3)

0.96

9.7/13.5
9.7/13.5

Weight enclosure IP 66 [kg]

4.8

58

10

3.0

2.7

Weight enclosure IP 55 [kg]

Weight enclosure IP 21 [kg]

Weight enclosure IP20 [kg]

at rated max. load [W]

Estimated power loss

Environment

Max. pre-fuses1)[A]

(3 x 441-480 V) [A]

Intermittent

(3 x 441-480 V) [A]

Continuous

(3 x 380-440 V ) [A]

Intermittent

(3 x 380-440 V ) [A]

Continuous

[[mm2/ AWG]

(mains, motor, brake)

4)

Continuous kVA (400 V AC) [kVA]

3.0

2.1
2.4

Intermittent (3 x 441-480 V) [A]

Max. cable size:

2.7
3.0

Continuous (3 x 441-480 V) [A]

3
3.3

Continuous (3 x 380-440 V) [A]

Intermittent (3 x 380-440 V) [A]

2.7

2.8

3.7

3.4

4.5

4.1

A4/A5

A4/A5

A2

2.0

P1K5
1.5

0.97

9.7/13.5

9.7/13.5

4.9

62

10

3.4

3.1

4.1

3.7

9 9

Table 9.3: Mains Supply 3 x 380 - 480 VAC

Max. input current

Output current

A4/A5
A4/A5

IP 55 / NEMA 12

IP 66 / NEMA 12

ical mounting in Operating Instructions and IP 21/Type 1 Enclosure kit in the Design Guide.))

(A2+A3 may be converted to IP21 using a conversion kit. (Please see also items MechanA2

1.5

Typical Shaft Output [HP] at 460 V

IP 20 / Chassis

P1K1
1.1

Frequency converter
Typical Shaft Output [kW]

Mains Supply 3 x 380 - 480 VAC - Normal overload 110% for 1 minute

0.97

9.7/13.5

9.7/13.5

4.9

88

20

4.7

4.3

5.5

5.0

3.8

3.9

5.3

4.8

6.2

5.6

A4/A5

A4/A5

A2

2.9

P2K2
2.2

0.97

9.7/13.5

9.7/13.5

4.9

116

20

6.3

5.7

7.2

6.5

4/10

5.0

5.0

6.9

6.3

7.9

7.2

A4/A5

A4/A5

A2

4.0

P3K0
3

0.97

9.7/13.5

9.7/13.5

4.9

124

20

8.1

7.4

9.9

9.0

6.5

6.9

9.0

8.2

11

10

A4/A5

A4/A5

A2

5.0

P4K0
4

0.97

14.2

14.2

6.6

187

32

10.9

9.9

12.9

11.7

8.8

9.0

12.1

11

14.3

13

A5

A5

A3

7.5

P5K5
5.5

0.97

14.2

14.2

6.6

255

32

14.3

13.0

15.8

14.4

11.6

11.0

15.4

14.5

17.6

16

A5

A5

A3

10

P7K5
7.5

Specifications
VLT HVAC Drive Operating Instructions

MG.11.AD.02 - VLT is a registered Danfoss trademark

2)

0.98

23

3)

Weight enclosure IP 66 [kg]

Efficiency

12
23
23

Weight enclosure IP 21 [kg]


Weight enclosure IP 55 [kg]

278

Weight enclosure IP20 [kg]

at rated max. load [W]

Estimated power loss


4)

63

Max. pre-fuses1)[A]

Environment

10/7

0.98

23

23
23

12

392

63

27.5

25

19
20.9

Continuous (3 x 440-480 V) [A]

Intermittent (3 x 440-480 V) [A]

Continuous (3 x 380-439 V ) [A]


Intermittent (3 x 380-439 V ) [A]

With mains disconnect switch included:

AWG]

(mains, motor, brake) [mm2/

22.2
21.5

29
31.9

16.6
16.7

Continuous kVA (400 V AC) [kVA]

Continuous kVA 460 V AC) [kVA]

29.7

27

35.2

32

B1

B1

B1

B3

20

P15K
15

22
24.2

23.1

Intermittent (3 x 440-480 V) [A]

Table 9.4: Mains Supply 3 x 380 - 480 VAC

Max. input current

21

Continuous (3 x 440-480 V) [A]

Max. cable size:

24
26.4

Intermittent (3 x 380-439 V) [A]

B1

IP 66 / NEMA 12

Continuous (3 x 380-439 V) [A]

B1

Output current

B1

IP 21 / NEMA 1

B3

15

P11K
11

IP 55 / NEMA 12

(Please contact Danfoss)

(B3+4 and C3+4 may be converted to IP21 using a conversion kit

IP 20 / Chassis

Typical Shaft Output [HP] at 460 V

Frequency converter
Typical Shaft Output [kW]

Mains Supply 3 x 380 - 480 VAC - Normal overload 110% for 1 minute

0.98

23

23
23

12

465

63

34.1

31

34
37.4

16/6

27.1

26

37.4

34

41.3

37.5

B1

B1

B1

B3

25

P18K
18.5

35/2

45
45
45

80

698
23.5
27
27
27
0.98

63

525
23.5
27
27
27
0.98

0.98

23.5

739

100

64.9

47
51.7

36
39.6

59

35/2

51.8

50.6

66
72.6

42.3
41.4

30.5
31.9

71.5

65

80.3

C1

C1

B4

55
60.5

61.6

44

40
44

52

40

73

61

B2

B2

67.1

B2

B2

44

B2

B2

48.4

C1

B4

B4

50

40

30

P37K
37

P30K
30

P22K
22

0.98

45

45
45

35

843

125

80.3

73

82
90.2

95

0.98

45

45
45

35

1083

160

105

0.98

65

65
65

50

1384

250

130

118

133
146

70/3/0

4/0
35/2

95/

104

102

143

130

162

147

C2

C2

C2

C4

100

P75K
75

50/1/0

96
106

83.7

73.4

116

105

117

106

C1

C1

C1

C3

75

P55K
55

(B4=35/2)

63.7

62.4

88

80

99

90

C1

C1

C1

C3

60

P45K
45

0.99

65

65
65

50

1474

250

160

145

161
177

kcmil350

185/

MCM250

120/

128

123

176

160

195

177

C2

C2

C2

C4

125

P90K
90

Specifications
VLT HVAC Drive Operating Instructions

9 9

137

138

A5

IP 66 / NEMA 12

Table 9.5:

5)

4.9

5.0

5.4

4.9

5.7

A5

A5

A2

6.1

6.1

6.7

6.1

7.0

6.4

A5

A5

A3

A3

P4K0

9.0

9.0

9.9

9.0

10.5

9.5

A5

A5

A3

A3

5.5

P5K5

11.0

11.0

12.1

11.0

12.7

11.5

A5

A5

A3

A3

7.5

P7K5

17.9

18.1

20

18

21

19

B1

B1

B1

B3

11

P11K

21.9

21.9

24

22

25

23

B1

B1

B1

B3

15

P15K

26.9

26.7

30

27

31

28

B1

B1

B1

B3

18.5

P18K

33.9

34.3

37

34

40

36

B2

B2

B2

B4

22

P22K

40.8

41

45

41

47

43

B2

B2

B2

B4

30

P30K

51.8

51.4

57

52

59

54

C1

C1

C1

B4

37

P37K

61.7

61.9

68

62

72

65

C1

C1

C1

C3

45

82.7

82.9

91

83

96

87

C1

C1

C1

C3

55

P55K

50/

P45K

99.6

100

110

100

116

105

C2

C2

C2

C4

75

P75K

130.5

130.5

144

131

151

137

C2

C2

C2

C4

90

P90K

2)

MG.11.AD.02 - VLT is a registered Danfoss trademark

2)

With brake and load sharing 95/ 4/0

switch included:

With mains disconnect

[mm2]/[AWG]

(mains, motor, brake)

Max. cable size, IP 20

[mm2]/[AWG]

10

4/10

16/

10

4/

10/

4/

16/6

35/

25/

35/2

1/0

50/

1/0

5)

185/

50

MCM2

150/

70/3/0 kcmil3
50

4/0

95/

4/0

95/

MCM2
50

3.9

3.9

4.3

3.9

4.5

5.2

A5

A5

A3

A2

3.7

P3K

120/

2.7

2.8

3.0

2.7

3.2

4.1

A5

A5

A3

A3

P3K0

IP 21/55/66
(mains, motor, brake)

2.4

2.5

2.6

2.4

2.9

2.9

A5

A5

A3

2.2

P2K2

Max. cable size,

(575 V AC) [kVA]

Continuous kVA

(525 V AC) [kVA]

Continuous kVA

(3 x 525-600 V ) [A]

Intermittent

(3 x 525-600 V ) [A]

Continuous

(3 x 525-550 V ) [A]

Intermittent

(3 x 525-550 V ) [A]

2.6

A5

Continuous

A3

A3

IP 21 / NEMA 1

IP 55 / NEMA 12

Output current

A3

A3

1.5

1.1

Typical Shaft Output [kW]

IP 20 / Chassis

P1K5

P1K1

9 9

Size:

Mains supply 3 x 525 - 600 VACNormal overload 110% for 1 minute

Specifications
VLT HVAC Drive Operating Instructions

Table 9.6:

5)

4)

4)

0.97

13.5

6.5

50

10

2.7

2.4

P1K1

With brake and load sharing 95/ 4/0

Efficiency

IP21/55 [kg]

Weight enclosure

IP20 [kg]

Weight enclosure

at rated max. load [W]

Estimated power loss

Environment:

Max. pre-fuses1) [A]

(3 x 525-600 V ) [A]

Intermittent

(3 x 525-600 V ) [A]

Continuous

Max. input current

Size:

0.97

13.5

6.5

65

10

3.0

2.7

P1K5

0.97

13.5

6.5

92

20

4.5

4.1

P2K2

0.97

13.5

6.5

122

20

5.7

5.2

P3K0

13.5

P3K

Mains supply 3 x 525 - 600 VACNormal overload 110% for 1 minute - continued

0.97

13.5

6.5

145

20

6.4

5.8

P4K0

0.97

14.2

6.6

195

32

9.5

8.6

P5K5

0.97

14.2

6.6

261

32

11.5

10.4

P7K5

P15K

20.9
23
63

400
12
23
0.98

P11K

17.2
19
63

300
12
23
0.98

0.98

23

12

475

63

28

25.4

P18K

0.98

27

23.5

525

63

36

32.7

P22K

0.98

27

23.5

700

80

43

39

P30K

0.98

27

23.5

750

100

54

49

P37K

0.98

45

35

850

125

65

59

P45K

0.98

45

35

1100

160

87

78.9

P55K

0.98

65

50

1400

250

105

95.3

P75K

0.98

65

50

1500

250

137

124.3

P90K

Specifications
VLT HVAC Drive Operating Instructions

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139

9 9

Specifications

VLT HVAC Drive Operating Instructions

Mains supply (L1, L2, L3):


Supply voltage

200-240 V 10%, 380-480 V 10%, 525-690 V 10%

Mains voltage low / mains drop-out:


During low mains voltage or a mains drop-out, the FC continues until the intermediate circuit voltage drops below the minimum stop
level, which corresponds typically to 15% below the FC's lowest rated supply voltage. Power-up and full torque cannot be expected at
mains voltage lower than 10% below the FC's lowest rated supply voltage.
Supply frequency
Max. imbalance temporary between mains phases
True Power Factor ()
Displacement Power Factor (cos) near unity
Switching on input supply L1, L2, L3 (power-ups) enclosure type A
Switching on input supply L1, L2, L3 (power-ups) enclosure type B, C
Switching on input supply L1, L2, L3 (power-ups) enclosure type D, E, F
Environment according to EN60664-1

50/60 Hz 5%
3.0 % of rated supply voltage
0.9 nominal at rated load
(> 0.98)
maximum twice/min.
maximum once/min.
maximum once/2 min.
overvoltage category III / pollution degree 2

The unit is suitable for use on a circuit capable of delivering not more than 100.000 RMS symmetrical Amperes, 480/600 V maximum.
Motor output (U, V, W):
Output voltage
Output frequency
Switching on output
Ramp times
*

0 - 100% of supply voltage


0 - 1000 Hz*
Unlimited
1 - 3600 sec.

Dependent on power size.

Torque characteristics:
Starting torque (Constant torque)
Starting torque
Overload torque (Constant torque)

maximum 110% for 1 min.*


maximum 135% up to 0.5 sec.*
maximum 110% for 1 min.*

*Percentage relates to the frequency converter's nominal torque.


Cable lengths and cross sections:
Max. motor cable length, screened/armoured
Max. motor cable length, unscreened/unarmoured
Max. cross section to motor, mains, load sharing and brake *
Maximum cross section to control terminals, rigid wire
Maximum cross section to control terminals, flexible cable
Maximum cross section to control terminals, cable with enclosed core
Minimum cross section to control terminals

VLT HVAC Drive: 150 m


VLT HVAC Drive: 300 m
1.5 mm2/16 AWG (2 x 0.75 mm2)
1 mm2/18 AWG
0.5 mm2/20 AWG
0.25 mm2

* See Mains Supply tables for more information!


Digital inputs:
Programmable digital inputs
Terminal number
Logic
Voltage level
Voltage level, logic'0' PNP
Voltage level, logic'1' PNP
Voltage level, logic '0' NPN
Voltage level, logic '1' NPN
Maximum voltage on input
Input resistance, Ri

4 (6)
18, 19, 27 29 32, 33,
PNP or NPN
0 - 24 V DC
< 5 V DC
> 10 V DC
> 19 V DC
< 14 V DC
28 V DC
approx. 4 k
1),

All digital inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
1) Terminals 27 and 29 can also be programmed as output.

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1),

VLT HVAC Drive Operating Instructions

Specifications

Analog inputs:
Number of analog inputs
Terminal number
Modes
Mode select
Voltage mode
Voltage level
Input resistance, Ri
Max. voltage
Current mode
Current level
Input resistance, Ri
Max. current
Resolution for analog inputs
Accuracy of analog inputs
Bandwidth

2
53, 54
Voltage or current
Switch S201 and switch S202
Switch S201/switch S202 = OFF (U)
: 0 to + 10 V (scaleable)
approx. 10 k
20 V
Switch S201/switch S202 = ON (I)
0/4 to 20 mA (scaleable)
approx. 200
30 mA
10 bit (+ sign)
Max. error 0.5% of full scale
: 200 Hz

The analog inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

9 9

Pulse inputs:
Programmable pulse inputs
Terminal number pulse
Max. frequency at terminal, 29, 33
Max. frequency at terminal, 29, 33
Min. frequency at terminal 29, 33
Voltage level
Maximum voltage on input
Input resistance, Ri
Pulse input accuracy (0.1 - 1 kHz)
Analog output:
Number of programmable analog outputs
Terminal number
Current range at analog output
Max. resistor load to common at analog output
Accuracy on analog output
Resolution on analog output

2
29, 33
110 kHz (Push-pull driven)
5 kHz (open collector)
4 Hz
see section on Digital input
28 V DC
approx. 4 k
Max. error: 0.1% of full scale
1
42
0/4 - 20 mA
500
Max. error: 0.8 % of full scale
8 bit

The analog output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
Control card, RS-485 serial communication:
Terminal number
Terminal number 61

68 (P,TX+, RX+), 69 (N,TX-, RX-)


Common for terminals 68 and 69

The RS-485 serial communication circuit is functionally seated from other central circuits and galvanically isolated from the supply
voltage (PELV).

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9 9

Specifications

VLT HVAC Drive Operating Instructions

Digital output:
Programmable digital/pulse outputs
Terminal number
Voltage level at digital/frequency output
Max. output current (sink or source)
Max. load at frequency output
Max. capacitive load at frequency output
Minimum output frequency at frequency output
Maximum output frequency at frequency output
Accuracy of frequency output
Resolution of frequency outputs

2
1)

27, 29
0 - 24 V
40 mA
1 k
10 nF
0 Hz
32 kHz
Max. error: 0.1 % of full scale
12 bit

1) Terminal 27 and 29 can also be programmed as input.


The digital output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
Control card, 24 V DC output:
Terminal number
Max. load

12, 13
: 200 mA

The 24 V DC supply is galvanically isolated from the supply voltage (PELV), but has the same potential as the analog and digital
inputs and outputs.
Relay outputs:
Programmable relay outputs
Relay 01 Terminal number
Max. terminal load (AC-1)1) on 1-3 (NC), 1-2 (NO) (Resistive load)
Max. terminal load (AC-15)1) (Inductive load @ cos 0.4)
Max. terminal load (DC-1)1) on 1-2 (NO), 1-3 (NC) (Resistive load)
Max. terminal load (DC-13)1) (Inductive load)
Relay 02 Terminal number
Max. terminal load (AC-1)1) on 4-5 (NO) (Resistive load)2)3)
Max. terminal load (AC-15)1) on 4-5 (NO) (Inductive load @ cos 0.4)
Max. terminal load (DC-1)1) on 4-5 (NO) (Resistive load)
Max. terminal load (DC-13)1) on 4-5 (NO) (Inductive load)
Max. terminal load (AC-1)1) on 4-6 (NC) (Resistive load)
Max. terminal load (AC-15)1) on 4-6 (NC) (Inductive load @ cos 0.4)
Max. terminal load (DC-1)1) on 4-6 (NC) (Resistive load)
Max. terminal load (DC-13)1) on 4-6 (NC) (Inductive load)
Min. terminal load on 1-3 (NC), 1-2 (NO), 4-6 (NC), 4-5 (NO)
Environment according to EN 60664-1

2
1-3 (break), 1-2 (make)
240 V AC, 2 A
240 V AC, 0.2 A
60 V DC, 1A
24 V DC, 0.1A
4-6 (break), 4-5 (make)
400 V AC, 2 A
240 V AC, 0.2 A
80 V DC, 2 A
24 V DC, 0.1A
240 V AC, 2 A
240 V AC, 0.2A
50 V DC, 2 A
24 V DC, 0.1 A
24 V DC 10 mA, 24 V AC 20 mA
overvoltage category III/pollution degree 2

1) IEC 60947 t 4 and 5


The relay contacts are galvanically isolated from the rest of the circuit by reinforced isolation (PELV).
2) Overvoltage Category II
3) UL applications 300 V AC 2A
Control card, 10 V DC output:
Terminal number
Output voltage
Max. load

50
10.5 V 0.5 V
25 mA

The 10 V DC supply is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
Control characteristics:
Resolution of output frequency at 0 - 1000 Hz
System response time (terminals 18, 19, 27, 29, 32, 33)
Speed control range (open loop)
Speed accuracy (open loop)

: +/- 0.003 Hz
: 2 ms
1:100 of synchronous speed
30 - 4000 rpm: Maximum error of 8 rpm

All control characteristics are based on a 4-pole asynchronous motor

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VLT HVAC Drive Operating Instructions

Specifications

Surroundings:
Enclosure type A
IP 20/Chassis, IP 21kit/Type 1, IP55/Type12, IP 66/Type12
Enclosure type B1/B2
IP 21/Type 1, IP55/Type12, IP 66/12
Enclosure type B3/B4
IP20/Chassis
Enclosure type C1/C2
IP 21/Type 1, IP55/Type 12, IP66/12
Enclosure type C3/C4
IP20/Chassis
Enclosure type D1/D2/E1
IP21/Type 1, IP54/Type12
Enclosure type D3/D4/E2
IP00/Chassis
Enclosure type F1/F3
IP21, 54/Type1, 12
Enclosure type F2/F4
IP21, 54/Type1, 12
IP21/NEMA 1/IP 4X on top of enclosure
Enclosure kit available enclosure type D
Vibration test enclosure A, B, C
1.0 g
Vibration test enclosure D, E, F
0.7 g
Relative humidity
5% - 95% (IEC 721-3-3; Class 3K3 (non-condensing) during operation
Aggressive environment (IEC 60068-2-43) H2S test
class Kd
Test method according to IEC 60068-2-43 H2S (10 days)
Ambient temperature (at 60 AVM switching mode)
- with derating
max. 55 C1)
- with full output power of typical EFF2 motors (up to 90% output current)
- at full continuous FC output current
1)

max. 50 C1)
max. 45 C1)

For more information on derating see the Design Guide, section on Special Conditions.

Minimum ambient temperature during full-scale operation


Minimum ambient temperature at reduced performance
Temperature during storage/transport
Maximum altitude above sea level without derating
Maximum altitude above sea level with derating

0 C
- 10 C
-25 - +65/70 C
1000 m
3000 m

Derating for high altitude, see section on special conditions


EMC standards, Emission

EN 61800-3, EN 61000-6-3/4, EN 55011, IEC 61800-3


EN 61800-3, EN 61000-6-1/2,
EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5, EN 61000-4-6

EMC standards, Immunity


See section on special conditions!
Control card performance:
Scan interval
Control card, USB serial communication:
USB standard
USB plug

: 5 ms
1.1 (Full speed)
USB type B device plug

CAUTION!
Connection to PC is carried out via a standard host/
device USB cable.
The USB connection is galvanically isolated from the
supply voltage (PELV) and other high-voltage terminals.
The USB connection is not galvanically isolated from
protection earth. Use only isolated laptop/PC as connection to the USB connector on frequency converter or an
isolated USB cable/converter.

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143

9 9

Specifications

VLT HVAC Drive Operating Instructions

Protection and Features:

Electronic thermal motor protection against overload.

The frequency converter is protected against short-circuits on motor terminals U, V, W.

The frequency converter is protected against earth faults on motor terminals U, V, W.

Temperature monitoring of the heatsink ensures that the frequency converter trips if the temperature reaches 95 C
5C. An overload temperature cannot be reset until the temperature of the heatsink is below 70 C 5C (Guideline these temperatures may vary for different power sizes, enclosures etc.). The frequency converter has an auto derating
function to avoid it's heatsink reaching 95 deg C.

If a mains phase is missing, the frequency converter trips or issues a warning (depending on the load).
Monitoring of the intermediate circuit voltage ensures that the frequency converter trips if the intermediate circuit
voltage is too low or too high.

9 9

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Specifications

VLT HVAC Drive Operating Instructions

Below 1000 m altitude no derating is necessary but above


1000 m the ambient temperature (TAMB) or max. output
current (Iout) should be derated in accordance with the shown
diagram.

9.2 Special Conditions


9.2.1 Purpose of Derating
Derating must be taken into account when using the frequency converter at low air pressure (heights), at low speeds, with
long motor cables, cables with a large cross section or at high
ambient temperature. The required action is described in this
section.

9.2.2 Derating for Ambient Temperature


90% frequency converter output current can be maintained
up to max. 50 C ambient temperature.
With a typical full load current of EFF 2 motors, full output
shaft power can be maintained up to 50 C.
For more specific data and/or derating information for other
motors or conditions, please contact Danfoss.

9.2.3 Automatic Adaptations to Ensure


Performance
The frequency converter constantly checks for critical levels of
internal temperature, load current, high voltage on the
intermediate circuit and low motor speeds. As a response to a
critical level, the frequency converter can adjust the switching
frequency and / or change the switching pattern in order to
ensure the performance of the frequency converter. The
capability to automatically reduce the output current extends
the acceptable operating conditions even further.

Illustration 9.1: Derating of output current versus altitude


at TAMB, MAX for frame sizes A, B and C. At altitudes above 2
km, please contact Danfoss regarding PELV.

An alternative is to lower the ambient temperature at high


altitudes and thereby ensure 100% output current at high
altitudes. As an example of how to read the graph, the
situation at 2 km is elaborated. At a temperature of 45 C (TAMB,
MAX - 3.3 K), 91% of the rated output current is available. At a
temperature of 41.7 C, 100% of the rated output current is
available.

9.2.4 Derating for Low Air Pressure


The cooling capability of air is decreased at lower air pressure.

Derating of output current versus altitude at TAMB, MAX for frame sizes D, E and F.

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9 9

VLT HVAC Drive Operating Instructions

Specifications

9.2.5 Derating for Running at Low Speed


When a motor is connected to a frequency converter, it is
necessary to check that the cooling of the motor is adequate.
The level of heating depends on the load on the motor, as well
as the operating speed and time.
Constant torque applications (CT mode)
A problem may occur at low RPM values in constant torque
applications. In a constant torque application s a motor may
over-heat at low speeds due to less cooling air from the motor
integral fan.
Therefore, if the motor is to be run continuously at an RPM
value lower than half of the rated value, the motor must be
supplied with additional air-cooling (or a motor designed for
this type of operation may be used).

An alternative is to reduce the load level of the motor by


choosing a larger motor. However, the design of the frequency converter puts a limit to the motor size.
Variable (Quadratic) torque applications (VT)
In VT applications such as centrifugal pumps and fans, where
the torque is proportional to the square of the speed and the
power is proportional to the cube of the speed, there is no
need for additional cooling or de-rating of the motor.
In the graphs shown below, the typical VT curve is below the
maximum torque with de-rating and maximum torque with
forced cooling at all speeds.

Maximum load for a standard motor at 40 C driven by a frequency converter type VLT FCxxx

9 9

Legend: Typical torque at VT load Max torque with forced cooling Max torque
Note 1) Over-syncronous speed operation will result in the available motor torque decreasing inversely proportional with the increase in
speed. This must be considered during the design phase to avoid over-loading of the motor.

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Index

VLT HVAC Drive Operating Instructions

Dc Bus Connection

Index

Dc Hold/preheat Current 2-00


Dc Link
Default Settings

A
Abbreviations And Standards

Ac Brake Max. Current 2-16

73

Acceleration Time

75

Access To Control Terminals

41

Accessory Bags

17

Alarm/warning Code List

125

Alarms And Warnings

123

Ama

50, 53

Analog Inputs

141

Analog Output

141

Application Examples

52

Auto Energy Optimization Compressor

69

Auto Energy Optimization Vt

70

Auto Tune

45

Automatic Adaptations To Ensure Performance


Automatic Motor Adaptation
Automatic Motor Adaptation (ama)
Awg

134

37

Brake Function 2-10

73

Branch Circuit Protection

145

Derating For Low Air Pressure

145

Derating For Running At Low Speed

146

Digital Inputs:

140

Digital Output

141

Display Line 1.1 Small 0-20

65

Display Text 1 0-37

68

Display Text 2 0-38

68

Display Text 3 0-39

68

Disposal Instruction

13

Dry Pump Delay 22-27

90

Dry Pump Function 22-26

90

Dst/summertime 0-74

69

Dst/summertime End 0-77

69

Dst/summertime Start 0-76

69

22

E
Earthing And It Mains

25

Electrical Installation

21

Electrical Ratings

10

Electronic Waste

13

Example Of Changing Parameter Data

47

Broken Belt Delay 22-62

91

Broken Belt Function 22-60

91

Fault Messages

Broken Belt Torque 22-61

91

Feedback 1 Conversion 20-01

C
140
10

Changes Made

47

Changing A Group Of Numeric Data Values

64

Changing A Text Value

64

Changing Data

64

Changing Of Data Value

64

Changing Parameter Data

47

Checklist

14

Closed Loop Type 20-70

87

Coast Inverse

48

Coasting

57

Commissioning

47

Communication Option
Configuration Mode 1-00
Constant Torque Applications (ct Mode)
Control Cables
Control Cables

51

Derating For Ambient Temperature

53
45, 71

Brake Connection Option

Caution

73
127

145

Cable Lengths And Cross Sections

36

130
69
146

127
83

Feedback 1 Source 20-00

83

Feedback 1 Source Unit 20-02

83

Feedback 2 Conversion 20-04

84

Feedback 2 Source 20-03

84

Feedback 3 Conversion 20-07

85

Feedback 3 Source 20-06

84

Feedback Function 20-20

85

Final Optimisation And Test

45

Fire Mode Live Zero Timeout Function 6-02

79

Flow At Design Point 22-89

93

Flow At Rated Speed 22-90

93

Flow Compensation 22-80

92

Flying Start 1-73

71

Frequency Converter

45

Frequency Converter Identification

Function At Stop 1-80

71

Function Relay 5-40

78

Function Set-ups

60

Fuses

22

22
21

Control Card Performance

143

Control Card, 10 V Dc Output

142

General Specifications

Control Card, 24 V Dc Output

142

General Warning.

Control Card, Rs-485 Serial Communication:

141

Glcp

50

Control Card, Usb Serial Communication:

143

Graphical Display

54

Control Characteristics

142

Control Terminals
Cooling
Cooling Conditions
Copyright, Limitation Of Liability And Revision Rights

41
72, 146
18
4

D
Date And Time 0-70

69

Date Format 0-71

69

140
9

H
High Power Series Mains And Motor Connections
High-voltage Warning

20
9

How To Connect A Pc To The Frequency Converter

49

How To Connect Motor - Introduction

31

How To Connect To Mains And Earthing For B1 And B2

28

How To Operate Graphical (glcp)

54

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147

Index

VLT HVAC Drive Operating Instructions

Motor Speed Direction 4-10

75

[Motor Speed High Limit Hz] 4-14

76

[Motor Speed High Limit Rpm] 4-13

76

Indexed Parameters

64

[Motor Speed Low Limit Hz] 4-12

75

Indicator Lights (leds)

55

[Motor Speed Low Limit Rpm] 4-11

75

Initialisation

51

Motor Thermal Protection 1-90

72

Installation At High Altitudes

10

Motor Voltage 1-22

70

Installation At High Altitudes (pelv)

11

Motor Wiring Overview

32

Interval Between Starts 22-76

91

Name Plate Data

45

[Jog Speed Hz] 3-11

74

Name Plate Data.

45

[Jog Speed Rpm] 3-19

75

Nlcp

58

No Operation

48

No-flow Delay 22-24

90

K
Kty Sensor

128

No-flow Function 22-23

89

Non-ul Fuses 200 V To 480 V

23

Language 0-01

65

Output Performance (u, V, W)

Language Package 1

65

Over-current Protection

22

Language Package 2

65

Over-voltage Control 2-17

73

Lcp 102

54

Leds

54

Literature

140

Live Zero Timeout Function 6-01

79

Panel Through Mounting

19

Loggings

47

Parameter Data

47

Low Power Auto Set-up 22-20

89

Parameter Set-up

94

Low Power Detection 22-21

89

Pc Software Tools

49

Low Speed Detection 22-22

89

Pelv

11

Pid Autotuning 20-79

88

Pid Integral Time 20-94

89

Pid Normal/ Inverse Control 20-81

88
88

Main Menu

96

Pid Output Change 20-72

Main Menu Mode

56

Pid Performance 20-71

88

Main Menu Mode

63

Pid Proportional Gain 20-93

88

Main Reactance

71

[Pid Start Speed Hz] 20-83

88

Mains Connection For A2 And A3

27

[Pid Start Speed Rpm] 20-82

88

Mains Connection For B1, B2 And B3

28

Preset Reference 3-10

74

Mains Connection For B4, C1 And C2

29

Pressure At No-flow Speed 22-87

93

Mains Connection For C3 And C4

30

Pressure At Rated Speed 22-88

93

Mains Supply
Mains Wiring Overview

134, 138

Profibus Dp-v1

49

26

Protection And Features

144

Maximum Boost Time 22-46

91

Pulse Inputs

141

Maximum Feedback Level 20-74

88

Pulse Start/stop

Maximum Reference 3-03

74

Maximum Reference/feedb. 20-14

85

Mct 10

49

Mechanical Dimensions

16

Quick Menu

Mechanical Mounting

18

Quick Menu Mode

56

Minimum Feedback Level 20-73

88

Quick Menu Mode

47

Minimum Reference 3-02

73

Quick Transfer Of Parameter Settings When Using Glcp

50

Minimum Reference/feedb. 20-13

85

Minimum Run Time 22-40

90, 92

52

56, 96

Minimum Sleep Time 22-41

90

Motor Connection For C3 And C4

35

Ramp 1 Ramp Down Time 3-42

75

Motor Current 1-24

70

Ramp 1 Ramp Up Time 3-41

75

Motor Frequency 1-23

70

Reference 1 Source 3-15

74

Motor Name Plate

45

Reference 2 Source 3-16

75

70

Relay Connection

38

Motor Nominal Speed 1-25

140

Relay Output

40

Motor Parameters

53

Relay Outputs

142

[Motor Power Hp] 1-21

70

[Motor Power Kw] 1-20

70

Motor Output

Motor Protection
Motor Rotation Check 1-28

148

Rs-485 Bus Connection

72, 144
70

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48

Index

VLT HVAC Drive Operating Instructions

S
Safe Stop Of The Frequency Converter
Safety Note
Safety Regulations
Safety Requirements Of Mechanical Installation

U
11
9

Ul Fuses, 200 - 240 V

24

Usb Connection.

41

9
19

Screened/armoured.

22

Semi-auto Bypass Set-up 4-64

76

Variable (quadratic) Torque Applications (vt)

146

Voltage Level

140

Serial Communication
Setpoint 1 20-21

143
87

Setpoint 2 20-22

87

Setpoint Boost 22-45

91

Short Cycle Protection 22-75

91

Side-by-side Installation

18

Sine-wave Filter

31

Software Version

[Speed At Design Point Hz] 22-86

93

[Speed At Design Point Rpm] 22-85

93

[Speed At No-flow Hz] 22-84

93

[Speed At No-flow Rpm] 22-83

93

Square-linear Curve Approximation 22-81

92

Start Delay 1-71

71

Start/stop

52

Stator Leakage Reactance

71

Status

56

Status Messages

54

Step-by-step

64

Surroundings:

143

Switches S201, S202, And S801

44

Switching Frequency 14-01

82

W
Wake-up Ref./fb Difference 22-44

91

[Wake-up Speed Hz] 22-43

90

[Wake-up Speed Rpm] 22-42

90

Warning Against Unintended Start

10

Warning Feedback High 4-57

76

Warning Feedback Low 4-56

76

Warning Speed High 4-53

76

Wiring Example And Testing

35

Work Point Calculation 22-82

92

T
Terminal 27 Digital Input 5-12

77

Terminal 27 Mode 5-01

77

Terminal 29 Digital Input 5-13

77

Terminal 29 Mode 5-02

77

Terminal 42 Output 6-50

81

Terminal 42 Output Max Scale 6-52

82

Terminal 42 Output Min Scale 6-51

81

Terminal 53 Filter Time Constant 6-16

80

Terminal 53 High Current 6-13

80

Terminal 53 High Ref./feedb. Value 6-15

80

Terminal 53 High Voltage 6-11

79

Terminal 53 Live Zero 6-17

80

Terminal 53 Low Current 6-12

80

Terminal 53 Low Ref./feedb. Value 6-14

80

Terminal 53 Low Voltage 6-10

79

Terminal 54 Filter Time Constant 6-26

81

Terminal 54 High Current 6-23

80

Terminal 54 High Ref./feedb. Value 6-25

80

Terminal 54 High Voltage 6-21

80

Terminal 54 Live Zero 6-27

81

Terminal 54 Low Current 6-22

80

Terminal 54 Low Ref./feedb. Value 6-24

80

Terminal 54 Low Voltage 6-20

80

Thermistor

72

Thermistor Source 1-93

73

Three Ways Of Operating

54

Tightening Of Terminals

20

Time Format 0-72


Torque Characteristics 1-03

69
69, 140

[Trip Speed Low Hz] 1-87

72

[Trip Speed Low Rpm] 1-86

72

Type Code String (t/c)

Type Code String Low And Medium Power

MG.11.AD.02 - VLT is a registered Danfoss trademark

149

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