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1989 Volkswagen Golf
For Volkswagen Technical Site
Copyright 1998 Mitchell Repair Information Company, LLC
Monday, August 23, 1999 11:20PM
ARTICLE BEGINNING
GENERAL INFORMATION
A/C-Heater System Motorist Assurance Program
Standards For Automotive Repair
All Makes and Models
*
*
*
*
Condition
Procedure
Note
Seized
Requires replacement
Inoperative
Further inspection
Check/service state of
required.
charge following the
manufacturer's recommended
compressor is still
inoperative, require
repair or replacement.
Noisy
Further inspection
Check/service oil level and
required.
state of charge following
manufacturer's recommended
suggest repair or
useful life.
Damaged housing
Suggest repair or
If damage affects proper
replacement.
operation of system require
replacement.
Leaks
Require repair or
replacement.
Missing or
Require repair or
brackets/hardware
CLUTCH ASSEMBLY
Condition
Procedure
Note
repair or replacement
according to manufacturer's
specifications.
Noisy
Suggest repair or
replacement.
Seized bearing
Require replacement
of bearing.
Burnt coil
Require replacement
of coil.
replacement.
Damaged hub
Require repair or
replacement of hub.
replacement.
EVAPORATOR
EVAPORATOR
Condition
Procedure
Note
Leaking
Require repair or
replacement.
Internal
Require replacement.
restriction
Air flow
Further inspection
If fins cannot be cleaned
obstruction
required.
or straightened, require
replacement.
Damaged
Require replacement.
connections or
fittings
ACCUMULATOR/DRIER
ACCUMULATOR/DRIER
Condition
Procedure
Note
Leaking
Require replacement.
Restricted
Require replacement.
Desiccant bag
Require replacement.
deterioration
or brackets
hardware or brackets
HOSES/LINES/FITTINGS
HOSES/LINES/FITTINGS
Condition
Procedure
Blistered hose
Suggest repair or replacement.
Damaged
Require repair or replacement.
Routed incorrectly
Suggest re-routing.
Leaking
Require repair or replacement.
Restricted
Require repair or replacement.
visible
Crimped
Require repair or replacement.
Condition
Procedure
Note
Air flow
Further inspection
If filter cannot be cleaned,
obstruction
required.
require replacement.
Missing
Require replacement.
Condition
Procedure
Note
Leaking
Require replacement.
Restricted
Require repair or
replacement.
Inoperative
Further inspection
Inspect capillary tube and
expansion valve
required.
ensure proper positioning.
Re-check system
performance. If still
inoperative require
replacement of expansion
valve.
Condition
Procedure
Leaking
Require repair or replacement.
Restriction
Require repair or replacement.
SERVICE PORTS
SERVICE PORTS
Condition
Procedure
Leaking
Require repair or replacement.
Damaged threads
Require repair or replacement.
DRIVE BELTS
DRIVE BELTS
Condition
Procedure
Note
Missing
Require replacement.
Improper tension
Require adjustment.
installation. Suggest
repair or replacement.
Damaged
Require replacement. Damaged conditions may
chunking or excessive
separation.
Noisy
Suggest replacement.
Worn
Suggest replacement. Worn conditions may
edge cords.
DRIVE PULLEYS
DRIVE PULLEYS
Condition
Procedure
Damaged
Require replacement.
Improper alignment
Require repair.
TENSIONERS
TENSIONERS
Condition
Procedure
Missing
Require replacement.
Noisy
Suggest replacement.
Damaged
Suggest replacement.
Improper adjustment
Require adjustment or repair.
CONDENSER
CONDENSER
Condition
Procedure
Note
Leaking
Require repair or
replacement.
replacement.
Missing/damaged
Require repair or
mounting hardware/
replacement of
brackets
hardware or
brackets.
Condition
Procedure
Leaking
Require repair or replacement.
IN-LINE FILTER
IN-LINE FILTER
Condition
Procedure
Leaking
Require repair or replacement.
Restricted
Require replacement.
REFRIGERANT OIL
REFRIGERANT OIL
Condition
Procedure
Note
specifications.
components as necessary.
problem.
REFRIGERANT
REFRIGERANT
Condition
Procedure
Overcharge/undercharge
Require service to manufacturer's
specifications.
Cross-contamination
together
AIR DISTRIBUTION
PLENUM/EVAPORATOR CASE/HEATER CASE
Condition
Procedure
Note
Cracked
Suggest repair or
replacement.
Air leaks
Require repair or
replacement
Restricted
Suggest cleaning,
repair or replacement.
Odor
Further inspection
Identify source. Suggest
required.
cleaning or repair.
Noisy
Further inspection
Identify source. Suggest
required.
cleaning or repair.
Cold water
Further inspection
Determine source of leak. Leak
leak in
required.
may be caused due to restricted
passenger
Condition
Procedure
Leaking vacuum
Require replacement.
Inoperative
Require replacement
Damaged
Suggest replacement.
Missing
Require replacement.
LINKAGE
LINKAGE
Condition
Procedure
Broken/damaged or binding
Require repair or replacement.
Missing or disconnected
Require repair or replacement.
Out of adjustment
Require adjustment.
CABLES
CABLES
Condition
Procedure
Binding
Suggest repair or replacement.
Out of adjustment
Require adjustment.
Broken or seized
Require replacement.
Disconnected
Require repair.
VACUUM HOSES/TUBES
VACUUM HOSES/TUBES
Condition
Procedure
Missing
Require replacement.
Damaged
Suggest repair or replacement.
Leaking/restricted
Require repair or replacement.
Routed incorrectly
Suggest re-routing.
Condition
Procedure
Disconnected
Require repair.
Missing
Require replacement.
Damaged/leaking
Require replacement.
Restricted
Require repair or replacement.
CONTROLS
FUNCTION SELECTORS
Condition
Procedure
Inoperative
Require repair or replacement.
Malfunctioning
Suggest repair or replacement.
Damaged
Suggest replacement.
Missing
Require replacement.
BLOWER SWITCH
Condition
Procedure
Inoperative
Require replacement.
Malfunctioning
Suggest repair or replacement.
Damaged
Suggest replacement.
Missing
Require replacement.
BLOWER MOTOR
BLOWER MOTOR
Condition
Procedure
Inoperative
Require replacement.
Noisy
Suggest replacement.
Damaged
Suggest replacement.
Missing
Require replacement.
BLOWER FAN
BLOWER FAN
Condition
Procedure
Damaged
Require replacement.
Noisy
Suggest replacement.
BLOWER RESISTOR
BLOWER RESISTOR
Condition
Procedure
Inoperative
Require replacement.
Malfunctioning
Suggest replacement.
Damaged
Suggest replacement.
Missing
Require replacement.
SWITCHES
NOTE:
SWITCHES
Condition
Procedure
Inoperative/intermittent
Require replacement.
Malfunctioning
Suggest replacement.
Leaking
Require repair or replacement.
Damaged
Suggest replacement.
Missing
Require replacement.
THERMISTOR/SENSORS
NOTE:
THERMISTOR/SENSORS
Condition
Procedure
Inoperative
Require replacement.
Malfunctioning
Suggest replacement.
Damaged
Suggest replacement.
Missing
Require replacement.
RELAYS
RELAYS
Condition
Procedure
Inoperative
Require replacement.
Malfunctioning
Suggest replacement.
Damaged
Suggest replacement.
Missing
Require replacement.
Condition
Procedure
Note
replacement.
Open
Require replacement.
Missing
Require replacement. Refer to OEM owner's
WIRING HARNESS/CONNECTORS
WIRING HARNESS/CONNECTORS
Condition
Procedure
Note
Damaged
Suggest repair or
replacement.
Routed incorrectly
Suggest rerouting of
of wiring.
Shorted/open
Require repair or
replacement.
broken, corroded or
replacement
loose
Excessive resistance
Require repair or
replacement
Poor ground
Require repair.
CONTROL MODULE
NOTE:
CONTROL MODULE
Condition
Procedure
Note
Inoperative
Require replacement.
Malfunctioning
Suggest replacement.
Code set
Further inspection
Refer to manufacturer's
required.
diagnostic trouble code
replace affected
component(s) as necessary.
Damaged/cracked
Suggest replacement. If moisture enters the
housing
expectancy or impair
function.
Damaged
Suggest replacement.
Missing
Require replacement.
Missing, damaged Require repair of
Corroded, loose
Require repair or
terminals
replacement.
CONTROLLERS
NOTE:
CONTROLLERS
Condition
Procedure
Note
Inoperative
Require replacement.
Malfunctioning
Suggest replacement.
Damaged/cracked
Suggest replacement. If moisture enters the
housing
function.
Damaged
Suggest replacement.
Missing
Require replacement.
Corroded, loose
Require repair or
terminals
replacement.
HEATER CORE
HEATER CORE
Condition
Procedure
Note
Leaking
Require repair or
replacement.
Damaged fins,
Suggest repair or
tubes, fittings
replacement.
Internal
Require repair or
restrictions
replacement
replacement
Air flow
Further inspection
If fins cannot be cleaned
obstruction
required.
or straightened, require
replacement.
Condition
Procedure
Coolant leak
Require replacement.
Vacuum leak
Require replacement.
Inoperative
Require replacement.
Malfunctioning
Suggest replacement.
Restricted
Suggest repair or replacement.
Condition
Procedure
Broken/damaged/binding
Require repair or replacement.
Disconnected
Require repair or replacement.
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END OF ARTICLE