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Rev

Bas

ic

H y d ra

ir io n

tin c ip le s

Flowserve Educational Services

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Ft(}lrlf5E

ln te ra r tio

\-1

2006, Flor/r/senie lnc.

lFIor rorrs I drcrlior

NI

Ssrrice3

Pressure can be converted


to head using the following
Equation:

Head is commonly used to


represent the vertical height in
feet of static column of liquid

3llor sElre

O 2006, Flowserve lnc.

du

crlioi al terYices

ffixerGtse
Determining Pressure
Head

@2006, Flowserve lnc.

lFlor servs I dr cNiioi al $rrYicer

lnlenrtion

^\
FrowsE

\'r'

il re s $ il re fr a n v e r$ io n

to

!{ e a d

\Eram

tls

1;

Liquid - Water

s.G. - 1.0
Pressure Gauge reading: 40 psig
(or 2.76 barg)
S h at is th e ll ead in feet
metres)

for

1,

@2006, Floilsen e lnc

5f

ln te ra c tis

^.
FrowsE
P

llr rrrre ! i! ittirlrl Strri.t:

re s $ fi rfi

f o n v a rs io n i*

Hea

Eram rle 1l
Liquid - Gasoline

s.G.

0.75

Pressure Gauge reading: 80 psig


(ar 5.52 barg)

t{ hat is the ll ead in leel (or


metreq ?
@2om, Hc^,t6erve Inc.

lIl!r rsrrs I dr!rlirr.el l!rrirrs

ln te ra c tio

FLOWSE

-.

\.-"/t"

Velocity Head

lf lor rNrrr E drcNtiorrl

2006. Flcn /serve lnc

ln te ra c tio

eillco3

f*..1'

t l i+ i: i!1 il *ri]
Ve

lo c ity h e a d

is lh e e n e rg y o f a liq u id

arssullofilsmotionat

sotn e velocity

Velocity head is determ ined as follows:

hv
w h e re

h,

V2

)o

-6
:

= velocity head,ft or m
= g ravitatio n a l co n s la rl t,ioL,2 f tls2 o r $,8,l

g
[ : liquid velocity,ftls ot m /s

Isr

To determ ine total head being produced by a pu0 p, velocity head


m ust be calculated and added to lhe pressure and elevation heads

@2006. Flo/sene lnc.

NFlor

!eile I ducllior rl s.rricrs

ft

FLOWSnRV

\_.,

De

te rm in in

g V e lo e ity

Hea

h,

\:,

2g

w h e re:

h,'

velocity head, ll ot
g = graYitation al constant, 3l,l Itlsror 9.81 n lsr
V' liquid relority,ltls or m ll

rn

$ef per .*c+nd

Tr_
1'-

Epnrx [.4fl8
{prpe lDin rn*ftes}z

gFlor rorre ! dncalioIal Serriclr

@2006. Flowserve lnc.

\#'

DetermininE Velocity
Head
a
@

2006. Flowserve lnc.

I0thr

cNilN I ducNliollal SrrvicNs

''ffi%.

ptuffiwsffi

ln te ta

tio

\**oo#

I t e rc is e 0 fi e t0 rrn in in g V e is c ity li e a

Exercise 1A

A 1.0-inch nominal diameter schedule 40 pipe (1.049" l.D) has 60 gpm


flowing through it. What is the velocity head?

Exercise- 1B
A 2-inch nominal diameter schedule 40 pipe (2.A67" l.D) has 400 gpm
flowing through it. What is the velocity head?

gtmx0-408

in feet per second

'=Toi*76;;E

in meters per second

mt I hx3.54
/ = -'------'------ol

O2006, Flowserve lnc.

(pipe ID incm)'

&

Iiters

{pip

I sxl2.7

sryr I

d!rriiorrl $rrricet

ID incm)2

{ la n lr.t.on I

FtOltrSERVE

lillr

ll r lr"ir r rlir, l)at ir

\.r^.*

Friction sf Water New $teel Pipe fContinued)


{Based
Slandard wt $teel '-sch 40
1.049" inside dra

."

?it#f

Forrnula}

Extra strong stesl*sch

SchedLlie 160 $teel

E0

Sl S" inside dia

.957" rnside dia

Flow

US

Head

gal
per
rnin

100 ft

lsss
tt per

J
4
4

CI?3

1.?6

.053

3,S0

s94
r47

4.40
s"63

15.2

u. l3
1.Jd

zCI.4

861

10.s

14

't6

26"3

"ts

32.g
40.3
48.4

20
22

s7"2
6S.8

d.9

?6

l.t

?s

10"39

30

1t I

?8

3.0

3.S

41

4.92

7.11

s
10

77.1

e8.2
119

Cameron
Hydraulic
Data Book
Page 3-14
I

ln te ra c tio

Pump Head Vs
Specifi c Gravity

2006, Flo\,t/serve lnc.

I 3F

lor ssrve I dl]catio0 rl Scrrices

ln te ra c tio

Which One is Correct?


* Pta*n gr.^c<rpte tl W\ucsJ, %p. * \he-'trol \cr*, r\o^o r.\e .-.oLtrc,r ,,- Wt UVrf,
w..d'. fLe 7a-*'c Pv-*? I i{r w\$ rq^ lo tLc- 94*g \"""J d"*
t-tz 9a-e

o+ t',$rt+-tr

""w

I
.,

l.

r^

f!

w*1

Y.oe

F,

VI

@2006. Flowsenie lnc

+ Pe4F P*t:
ran$'*0.*-alt^l

+'wv^"
,t

6".,",Lae

feA^,e T*l-u
tr"c b_+ *r,.*.tty d

Qeel
1lll0{

y.o&,

srrve I dll calioI

ll

f.u5g*4.

$Nilices

d%,

ln te ra s lio

FL#WSffi

ln a centrilugalpum p,the head devrloped {in feet} il dependerrton the


tlelocity ofthe liquid as il enters the im peller eys and as il leaves the
im p e lle r p e rip h e ry a n d, th erelo re, is in d ep en d en t o f th e s p ec ific g rav ity
e liq u id
The pr0sstrre head developed {in
s p e c if ic g ra v ity

of

th

ll r

5,2

60 psi

50 psi

(4.14 bar)

(3.45 bar)

0 = 1 ,l

the

115,5

{3

psior bar} is directly pr0p0rtionalto

'

35 psi
(2.a1barl

$0:

t.0

,7

l5llrr rrlvr

2006, Flo/vserve lnc.

#%,
PLffiW$K

rl Slrrlrrs

duNstior

ltt te ra c tio

tt

Tip speed is defined as the speed at which the liquid


leaves the impeller
Th* squ'r.i:r:r,

ulr: f.rr

ir"lcr,lai:r-.! T'F {F..i 'i

1r=frlxr
vlfr /s) = **RPj4xfl{i#)
?20

rherc

r' ;,lli'iy
I

'ulpe

lr

::ri.ri18i.r

RFI-4 r's.'ic lr.Tisr'.i Fer ri'i..ui.


@

2006, Flon'serve lnc.

1tll0r

sEryr I

d0

citioll

Nl $srvicNs

^.
FtowsE

ln te

rac

tio

\../"

Born in Piso, Itoly.

Fother of liod e?n Science.

\-

Best known for his scientific


discoveries such as;
fhe low of $nerfis,
his invention of the telescope,
his ostronornicol obserrrotions,

GALTLEO

GALTLEI
1564
@

- 1642 A.D.

ond his genius in proving the


Copernicon hypothesis.
llll0r srile I dIcetioral

2006, Floivsen e lnc.

'R\\

ln te ra c tio

FLOWSE
\,#

Seilices

Ihe Lavi oilncrlia


A c c e le ra

tio

du

to g ra v ity
is 9,81 rn /sl
1

kg

/rrks
cc
Galilea Galili
1564

2006, Flowserve lnc.

- 1642

Fumpr Fsrfnrmfin{s {urver


$i-ttr

tll'j

ll i, irn,.."

in fr'ct

itl

t:ii

f.it

,'l;

iil
':

i|l

ill
jll
i ll

FE
;

:? .i! \i'

1v

") il

.,,.:"tn-

:,-'-

Pumpand$ystem lnteraction

"r,' !

e-g1lCteru{

-+ E{f\c e-l-c{ ic:elt rzz.\-to a+ @-t-fe L? -

r4{:^r^D hP

Positive
Displacement
Pump Curue
-+ ?".*p\, \re*-t

@2006, Flor/serve lnc

q-t-

va+'v^-3

rat{

'ffieb.

in te ra c tio

FfuffiWSffi
Rec

ip ro

oa

iirl

Pum

F o rf s

rfi

e f; h a lt

a tt e

8e0

m
sm
50s

'Ax3HS3-x;

E x

ls

& o ms$ffi

6dtrs Ps lftrdF-Di$ffinEart
I

5 6 7 I Sr0

ls

25 S

ft

50 dl il80S1&

rg)

.00 6& 6d0mftff}r&

,S A r&

rl

rl

till56l'u

EilebPshy x 100
@2006. Flowserve lnc.

l1

-%,

ll0il serys E dIcNli0[al S errires

$tetn lnteractiott

Purt

\*"P
n

t
I
i

Downward

i
i

pressure is
"relieved"

lrr

fi

ift.

H
crr PSI)
I

l.:ii6
llai

---+.-

..'. -.. -i . I .. {J
'
,
'!
r
ii

1't

Fositiv*

i:li
.l .. . " ... " ..
t;

- Displacemflnt
i'_"-

$ lr u t.o f f
@

2006, Flolvserve lnc

0r

rero llon

CI 1em*1

...1

ln te ra e tio

F$"#WSffiffi\f
'%t&**#

Centrifugal Pump
Characteristics
Curve
- q^"-:t-X4 fr,-^f

,"-""t

P" ,*'r yv,'Ly ql*r{o ?r,^<,.tl. "( ae^onfll g',--1p ,,


{"" *^at v'e4d-'2 d- er*Lt i+'d't'v

fiYT":ffit"
ng"a.ovg t\c o',- *nr,"h
L..-^.^3 -

li*;J^rti"rffi {-

O2006, Flo!\rserve

lnc. -

.t'U11l6*,

'"-*-i''4

L.\rfl

F-^T b C.u6.llo *L"


-J*[--v
\r^."t ".
lp*.-r.
**\:1d
Fear{-oco"''LJ
.
Yv*r
- .*, k

(nntrifusnl Fump* Ferformnn{e {uryer


fi*ad " T*trr! h**d {in f**t} d*r.d"
tpcd at yr-rir;tt* fl*w rtt*r.

(t

Et$ci*nE " Hffiri*r*rl: rati* *ioutg:ut

";
::i

Baxic

Ir*r*epr.r*'er tn irrput h*rse-

Centriftgal Pump Fer'frirmarj're Curyeri


!:

Fswrr ill lari*ug

itr*r.v

r*trx,.

S.LF. - F*st clfieirn{,v pcintl


p*int where *per*ting hcad
r*pru ity c*incirir'x rr,:ith
rn&\rmil$l *ft'ici*ncy.
S"H.A. -

ll*r*rpor**r requirrt by the

pump firr any fl*rr r*te r:f x


liqirir.t i+ith a *p*cifir gravity

*f l.f|.
HpSi{R - liet p**itiv* srrctir:n h*ad:
en$rgi. rtqnired t$ trt,rrci'lms
l'rictir:n lcs*s fr*m th* pump

sucti*n r:pening t* tho

,^r"**\

\.g
J hr--s

,.,..r,r-\..-*,

lmplirutionr sf Running

irnp*ll*r vaner.

\w.

tlff

the n"E.P.
A$ll

t g?l tunr pr f an

0i

t o n th e C u rv e 0 .
2$$ Alread 1$$)-(e-

to r

G,rk

!rr+fr:rrr'r.l

lt|ni'.il

APl6l0PttmpsCan j

{!irt'r"ttirrrr

ove on the $trrve0 ,.!


CBack 30% Ahead 20Sb;
Ofi

.r.r,,,"

liltrr'

Li

/.t+ttr'

{.

9uP

ia
:,il
i

lnrplirnli*nr of RHnning {tft ilhe S,[,P.


B*st f;fficiency Fnint {B"},.tt

. Select anel cp*rate n purnF at [t,s ll.l1,!{


'Ar,oid i4nnr"s A fx d lt ;lll tim*s,

i'r. lrrrrJ
' lfLtr li,rr

' lf nec*:*ar1,

pilmp **ill *rprr*t* in i{ane

$"

--*-*
Z.one A - Erlremely

"Lrae

k" irclrli lhe

(tnncf]

11.L:,{'"

. Furxp nuersir*.'d f*r sf$rm,

n*n* F " $ligh{l,r

raqiial lrrit,,J;,

rliaft ',lci'l*clirin,

/ ' l'i*rch"tfl dii*-hrrgr !filr't' t$ rcrluct' [krrt',


I

"[raeh" tr*rn thr: I].[.P.

t->

'Fur*p r'[ightly *lxrui{ed

"ou " i,rp I lrs iu rve.

I ltunrp unr.lerrirc<l fr.rr' lli* llslsrri.


/'{liruiti,tirt'r, high fhu. higlr }1.t" r,ilrriitiun hilllr

'\'rrr1.' in*i1-ieien : sxfra$ mcirl:rrlatir:n r:f F"r*duct fluirt,

. Hrgh lrtrail" high r*iirrl i*siri, *h*li rtr:l'ie'e{i$$l snd r,ibrali*rr"


' {1;:n* irJ* r rr rld i n g r*c r,; u * t it-'' n I i n *.r.

{--rirr rai i n-q

Lrr s,{rurn"

^*.:"
-

. Les* r-r['e ftleirnr:,'-,


. Use *mail*r,irntrrrdler"

to,^*,r

gbx+

*"ri-)

Ntll4 ,^' n

u*4.

ln ie ra c tio

ffg"{:3\s"fi"aHF.iu'

*,tr"o.*a.ool

O^*ty

.t

ee-\h{4,^X*t

p*-f

s-48{t/t Jnnren a'w1'7"


3t') f^\'{.iU.t.,rr tfrJu{r- oq \,t1,t-.1 iS ru\ vU" g-*gt.[. g--ot
tty..fo\fuq"e)
"* "1r[l*,

Vclrucr,ul

Bernouli's Laws on
Hydraulics
@2006, Flowserve lnc.

Pum p and $yslem lnteractiort

Be

rn o u lli([

Law

,r

ta'"?

'"2

'"!:* --l

i
.'.-

NETHER*ND,I

'"'
-ti.--\\

e_-/

Da n ie

I e ril o il lli

tI0$.1100
@

l9llos

2006, Floi/serve lnc.

*#!%q,

3e,YE

drcrliorrl I eilires

ln te ra c tio

FfuffiWffiffiffiW

"et''*-#

Bernoullih Law #1
,i;,'ft,-r

The first law af thermodynamics sfafe s that;

Energy cannot be created

@2006, Flourserve lnc.

3gF{0{

serr! E drsali0rNI l.ryiret

ln le ra c tio

\r*rd

Bernoulli6

Ltw

#2

A moving liquid exchanges its


kinetic (velocity) energy for
pressure

@2006. Flo\irsenre lnc

ffiq

ln te ra c tio

FLffWSffi

\"*#

Bernoulli6 Law

#3

The sum of the three types of energy at


any point in a system is the same at any
other point in the system

Energy in Point
Pressure 1
+ Elevation 1
+ Velocity 1

must be equal to
Energy in Point 2:
Pressure 2
+ Elevation 2
+ Velocity 2

DATUM LINE

2006, Floivserve lnc

tlf l0r lrnN E d!relionrl Srilicr!

Applying Bernoulli's
3' d

Law
to Pump Perfomance
Testing
llFlor

O 2006, Flowserve lnc

serve

drcrliorNl I eilices

FfuffiWSffi

Caleulating Total Dynamic Head

Additional energy
added by pump into
the liquid
D is c h a rg

$u c tio

,''.,

n ll ead

H ead

lr

'q

ll !

4*^r\, \ne'J,
D is c h r rg e ll e l d

TD

rio*n\

.$rctior
11f lor

ll erC

terre E drrrlir!rl 3eilir.s

^.
FtolnfsE

ln te ra c tio

ln te ra c tio

\h.,

Exercise
Calculating Total

2006, Flo\ 6enie lnc.

fr

FIS\A'SH
\.rt/

C a lc u la

tin g

H-

T D ll

(hrn * h,a * Zo)

Exam p

- (hr, * h,, * z,) + hr

le:

ll

is b e in g U e v e lo p e by a punt p given
the follow ing inlorm alion and assum ptio ll$;
D e te

rm in e w h a I

TD

.prttn p capacily ol ,l00 U $ gpttt {12,? m 3lh rI


.putn p suclion pre$$ttre teading of p $ ig {0 ,3 4 5 b a rg
.putn p discharge pres$urt reading of 50 p$ig {3,45 barg}
.specific gravity of L0
r p tt m p s u c tio n d ia m e te r o f 1 .5 in c h e s {3 0 ,t m m
. p u tn p d is c h a rg e d ia m e le t o f I .0 in c h (2 5.{ m m }
.discharge presstlre gauge is localed 'l toot (0 30 m e tre I
above the suction pre$sttre grttge
5

2006, Flolrrserve lnc.

ee

Fhffiw?sffiRwffi'\"*-d

--

USpm

1.5
2

0,0m$ea
s,s0154
0,0{Frl7

0,06is

0.q814
0.0s5?

0,0rgl

USpm

0.0343

tl.BFs

0.0r1

0,00s65

5
7

0,081
0.0s9

;:i:ri fet

n n)4?

1[

fl

0.t3s6

0.1049

0,19

0,lE
10

o,zt4

l2

0.3s

l4
1E
1$

?s

11

0.0566

14

0,0isE

16

0,0988

0.l?s
D,l5+

ZD

0.4

0,ls

fl.5+

!:l* Feet

IJ,ZE

ZJt
?5

g.z&1

0,3r8
22

24
26

l0

1,036
1,23
1..t5
1,6S
1,93

2,19
34

40

42

46
qs
50

3,?8
4,15
4,51
4,92

s.3s
6,il
9,05
10,.S

0,5m

36

l8

il.5V

.10

0.618

4i

0s81

B,7g

.16

0,817

46
50

s,ssg

55

1,17

0,968

60

Ito

65

70

1,63
1.89

75

2.17

s0

12.0

90

3.11

r5

3..ls

100

15

13.7
15.5
17,3
19.3

100

e1.4

1t0

2006, Flowserve lnc.

1lq

4,67

12S

6.52
7,56
8.6e

140
150

and $y$tent lnteraction

sg-#w'sffi
rersure

3,09
3,43

60
65
70

90

0,3s
0,44

1Z

t4

2..1$

E5

80

g.l!9

30

G au

ge E levalion

!|

O 2006, Flourserve lnc

StFlor rrrYe

ducrlioi rl Servics3

ln le ra c tio

E le Y a

tio n

Hea

Suction Elevation llead lhls)

The distance from the pump


centerline to the location of the
suction gauge.

iffe

re

i] ce

e le va

tio

Discharge Eleration Head {hzd}


The distance from the pump
centerline to the location of the
discharge gauge
ldofe. often the gauge is not exactly located
on the datum centerline, if the gauge is at
the centerline then the elevation head is 0

39ll0r serte EdIcrtioIal $ervices

@2006, Flowserve lnc.

ln te ra c tio

Exa

m p le

H -(ha * h* + Z;) Itu * h* + Z,) + h,

T0ll is being
pttrn
p given the
developed by a
f o llo w in g in f o rm a tio n r n d
a $ s tt rrt p tio n s
0 e te rm in e w h a t

.pttrrr p capacity of 100 |J $ gpm


.plttl p suctiott pressttre reading
o f 5 p s ig
.putl p discharge pres$ttre
re ading of 50 psig

.specilic g ravity ol 1,0


.putlp ruction diameterof

1,5

in c h e s

.pun p dischlrge

_2.31x pressure, psi

PsG

Suction
11.55

ft

115.5

ft

3.86

ft

21.4

ft

0ft lfr

diam eter of

,0 in c h

.discharge prsrsure gauge is


loe atsd 1 footabove ths suction
p r0 s $ ll
@

re

g a tl g

2006, Flolvserve lnc,

15.4

ft

137.9

ft

ln ts ra c tio

HffiSngsr

Soo*rCdl*

Vacuwn

Typled maagament lor dewrft*rry sfflrliafen chsrgadsrire,

O 200, Flowsen/e lnc.

l1 Fl0r sBrre I drlatioral Srrrirrs

ln te ra c tio

O 2006, Flo,vserve lnc.

ll Fhr ssrve E ducatig! rl l.llicss

w*q\.

ln te ra c tio

FtuffiW$FffiffiW

'%-_*#*

:.:'.-{;4"'rn:i

:!

l:,
,;:::+i
,.

^:.

hceird

g:i'et

FTOIAXSER\IE

:::

Pum p attd

SI$tril! lnleraction

Power Lah Experirnent


;:*r' nrr:r:

E:r

F;r-r'
E;r'. fmcr':- l.L,n'.c*r.

ll'

F: rl

F-i.'l,i:r

fl'lrc I FLE'l-i : ;.:" {:F-i::


Pclrtrrrr'.:-ni 0 i:L rr'$

F-lf,'.:

L.:l:,:;r: :llP-;

ExDeriment snd Learninq Obiee tives:


. :l ;i:h*r iti't]1i: ijtr:iftYtitl,c i-'.,i;- n:lie li,::

jl,r-i:l

n: rttlnD

tf,ti:rnri,t:g

-..r'r:i

;"f i.l,.;:e : r.?

P;.1,".r

i;n6t:tl;:

Li;
a

:rrr:iD.

Exoe rirnenl Proced ure (PovJer Labi

'. Et::i:l: Flt',:t Li-i: i:i.: ln


i. He ;;tr::h* t;lll,v,r,1i i:Lnrr n;ryri:rll?,i6 iliiflna.:
l..,lir _. -_.-.- - - __._ l,li:i*l -,_,.-,._-,, 5,:'l
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e

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: i .51*S th FUmF.
: I. fr.ed*rd Elvation of the disftnrils Fresture qnuq* abye int*rlin ai pump
shnft ln fh* spoies Fiosidsfl a$il;tiefr ilala shEet ithis m*aiu;'enerrt r'jii!
aFpl'r t* 6ll ils!r,l5j.
| :-]. Re{$ril 1'h* *l*?aticrr sf th Sudisr Fre55ure EJqe sFrsvs csnterliile of luntp
ifi the sptsnes pio!.ided on Elt3cfid dats 5hst (tt-rii riiea$uiernsnt ';rill

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ll0-1,{5i.

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the fi eld

.-

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&

Ft"*wsFRv

{5Flor ssryr I

du

cllior rl Srrylrrr

llt te ra c tio

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@2006, Flo,vsen lnc.

Itll0r iErre I drcNtioral Srilicrr

ffieh.

ptuffiw$ffi

ln te ra c tio

rt

Ultrasonic Flow il eter

The transit-time ultraEnnrc


fl n''''rmeter utiliees th e
prnpsgation time of the ultr,lssni*
signal in the fluid,
A peir c'f transducer$ fire
installed on the suter surfece of
the pipe as Ehaq^rn in the
diagram, Each transducer works
alternatively as bnth transmitter
and receiver of ultrassnin signals,

Trnnsduccr
.gtri'ot

lfl&ll Threltn+*g

tr[;*lsl

u,r.ie

Trangclure*

$/hen the ultraEnni,: signal is


transmitted taward the upstream gide against tha flo,r*, dirertian, mflre propagatir,n time is
required {T1}, Sn the nther hand, when it is transmitted tuward the dCI+unstream Eide with
the flnw directian, the propagation time is less {Tei, That is., the signal is delayed nr
spaeded up by the nrnving fluid, The difference in time betruJeen "Tl" nd "T2" is
prnprrtional to the flsw velsrity, and the flow volume can be calculated by rnultiplying it by
the srsss-sectiCInal erea, which is obtained by using ths pipe diameter and wall thickness,

1s8ffi{%

ln te ra c tio

ffituffiw$ffi
U

ltra

son

ic

lo

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rt t

te

l8Fl0r rrrys E duNationrl Seryicrs

s%.
FX"ffiWSffi

\**"*

Discussion:
So what exactly
is Pump Total
Dynamic Head ?

O 2006, Flowserve lnc.

ry

pL*wssffi
%-"d

ir Total0ynam ic Head?

W hat

t
I

S ta

tic

Suc
H

hea

tio

ead

L_
@2006, Flov'/serve lnc

tbd

qdE rR+r{.

rl

4"
Fr6\ftr$H

ln te ra c tio

ln te ra c tio

lt

$uslion Head Can he Positive orLggaljgL

uc io

L if t

H ead

2006, Flowsenr'e lnc

fr,

Frsw$F
iT h e n $ u c tio

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d is

l{ e g a tiv e E

head

t
$ ri e iir

e*

ln te ra c tio

Fg"&wsffi

?L.S psi (50ft)


1.48 bar (15.1 m)

ii
r.i

."'

r*'l
:'
r li
fi

, ,;l
' -l*"-',-l
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.ry

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rg e ll

ea

tic

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aug

eI

le v a

8ft

tt

ln ic ll

eld

: I is r h r lg r ll rld

(2.44 metre)

drcrliollal$rrviils

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I
I

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r Leve

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r rr ic

ffib.

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Brake

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silys I ducrti!r rl srrriNss

ln te ra c tio

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llEleelricrlPouer

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t rould he

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Iiqrit llP eould lc


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e%
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hCIrseBower

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l0

il r I

d uc

l lio n N l

S c

rt

ic

t,%h,

ln te ra c tio

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0

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tr

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ll e a d

ity

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31,500
t 7 ,1 5 m
L03

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ttt

r EfI
3lh

$0%

A Circulating lf ater
P u tn p in a P o H o r
$ ta tio

02006, Rc^rcenE lnc.

ln te ra c tio

trL#WSffi
'%e*-#

p rtt tt $ c o lt tin u o u s ly f o r
24 hours a dry,
305 days a year
f a ls u la tr th e a il n tt a t li lT ii o r li W "h r f o l

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@2006, Floilserve lnc.

cos

sae

h p lt nt

t is ll $ l0,t 0 : s r l( [d 'h r

te ih e fi il fi u , i c tl e rg y c o s t f c t

eac

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GPli x Head {ft} x S,G,


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r'-

&m$wffiHl'ffiu[uuwp

Boullosres

2006. Flowserye lnc

lnieructiott
\..-t

Affi nity Laws

2006, Flowservo lnc.

ilFl0r reru! I d !siliorrl Serriits

Es*s&\U

ln le ra c tio

F$#WSffiffiW

Aitinity Laws Fnr$p*sd f;lranges

= C a p a c ity

a p a c ity

ll ead
B

@2006, Flowserve lnc.

hp

t-[{#l'

H ead

hp

(*-t#l

(++H)'
6 .l F I 0

ssrv

E duc

ti

0 n

iI

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r^r"

le ra c tio

\r"/'

Affi nity Law Calculations

6tf l0r rrrr. I d!crli0i rl $rilirai

@2006. Flc^ilserve lnc

ln te ra c tis

^.
FrCIwsI

\.-.P'

r a m p le

Cu

0r
}lt

rte

Cond

itio

= 100 gpm
= 50 ft

ns

& f f Irl ity

I
@

ffiw

fl
a

ii4

hd

ff*u

ffi hmffi# pft

B}lPr=
ll

5 hF
= I 0 0 0 rp m

Determ ine

2006, Flowsen e lnc.

nett perfotln attce if th e p tt tn p s p e e is


d

change

Itll0r

to

3000

rpm

serrr I d{crlio!rl Srrriccs

&

Ft*vwsH
A f f in

ity

Law

For $peed

C a p a c ity

ead

2-

Bhp ,-

0r
ltn p * lle r
n ia m e te

hanges

C a p a e ity

(Fl*ir

H ea

dr

t*l#l'

Bh

pr

({i#)' ffi>iill0r

2006, Flowsen/e lnc.

Exa

m p le

,',i =ror
ll Pr = 5

llr
dr
D

ily L x*' $ - 0 iam eter

Change$

rPm

10u

eterm ine new perforrn ance

@2006, FlowseNe lnc.

srrra I drcrtioNll Serrlc.r

hP

'1800
=

#- H3-

curuentcondirions: & {fi*


Qr = {00 gpm
B

lm fl r..
*;J**
B
lnt u r/

il the

im

peller diam eter is changed to

8"

0tf l0r rerr. I drcrtiolrl SNilicrs

lnteruclion

Exam p

le:

CurrentConditiotts:
0,

.100 onm

dl

'

s r

D e te

A ""
k llilll$Us
iti

t-

Hl =50f1
B H P1
' 5 hp
ll1 ' 1800 rPm

.,',

'1"

10u

rm in e

ne

tr

p e rf o

rln

anc

**r(hJ=ro

s*(1oo

e if th e im p e lle r

d ia m e te

ft)

[*)'

change

d to I "

spm
BHP.

H,=(so

r is

-32

rt

-g

hp)

[*)'
i9ll0i

2006, Flo{rserve lnc.

s0rye !

= 2 s6 hp

ducali!rrl Srrrirs

ltl te ra c tio

i
i

fl1
$i

'fi

-I

h-F5ll ii

i-r

24
Z?

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{i{ I

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r$

1,t
,i

ll

'{t

t?
t{}

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I i'jri,l
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;rt]
rlirtr

6$il *ft1 i ll[i]


ltiil
lafi tt)tl l.;ii

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f.tfi I {]ii {it]dJ g,Fr r:


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.'1

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2006-

Florserw

lnc.

wkffiwsffi

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Laws in the Field
@

2006, Flourserve lnc

ln t'* r'r c tio

Casing Design

llf

2006, FlovvservE lnc.

fr

!ille

ircelio! rl trilicri

ln te ra c tio r

FLOI tSE
\.rr'

fi n I !n

l0r

Typ

**

in g le V o lu te

o ll aE a single cutwatet
f"r-r-ru-r "t \o d^""""^l 41o.,r,.
. Ilte increaring pre$$trre-pwLa
as lhe liquid m ove$ around li/e casing produce$ att
g ra d ia I f o rc e a t e a c h p o in t o n lh e p e rip h e ry o I th r im p e lle r d u e to
pre$sure acting on projected arsa of im peller
fl inim um radiallorce is atBestEtliciency Point{BEp}with operation to the
rig h t o r le lt o f B E P p ro d u c in g h ig h e r ra d ia I lo a d s
in c re

as

in

i:
t,

:* 'll i"";

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-r. '

iii

il
)'.l
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;

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ri

krrFallr

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i.

\r i i
iI , ii{l

J,

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)f

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orrlSrilico!

.os*eur%*

ln te ra c tio

FLffiW'SffiffiW
$ h a f t 0 e f le c tio

Created by hydraulic forces acting on the impeller


Static loads
Result from a non-uniform

pressure

distribution in the casing


Casing designed to convert velocity energy tr
pressure
Designed for one flow rate
Pressure is uniform at design flow rate
Pressure gradient in casing is maximum at
shutoff

Maximum deflecti*n cf

*.**? in*h*s

specified in A$ll1[ 873 1 and ff73.?


O 2006, Flowserve lnc.

ln te ra c tio

\.r/

Caling 0esign aad lheir$ffect0n Raditl


Loads

A moving liquid exchanges


its kinetic (velocity) energy
for pressure

2006,

Flcn

rserve lnc.

F\.

ln te ra c tio

Frswsm
Bernoulli's Law in Aerodynam

2006, Flowserve lnc

iss

llFI0r sril0 [ ducllirrelServicrs

l.

in o r D o u b le Y o lu te

'nudr"*

il"

9:-r*:.

O2006, Flowserue lnc.

qr -r r n"1."["t.]

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Jr-ry

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., lot* p,vlj

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te

a rr

s te

ln te ra c tio

d il o u b le V o lu te

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le V o lu le

-V t.^ch -) tt$a vol,,*e


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t
@

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ln te ra c tio

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d

ris o n
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Lnad
{sl

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I3FIor rerre I dIcationaI

errices

%.

ln te ra c tio

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\-'

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iffu $er

l5ll0r !errr t drtrtlor rl

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r rrohe ,^ao.,e erf pe^r rut- lp'h r{"e.^ A.q-r","- a)- *

--*,

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lstn^.a-nr6{ .1t.",\ 4'f

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d"

{n \.r.pAd

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cy*
ttll0r s!rve E drcatioral Serriils

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lnteruction

p$-ffiwsffi
$fu*#

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te P a s s a g e lll a y

t! Flor serrr I drcatloiNl S.nic0c

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ln te ra c tio

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Lurr nk"!,[ te
f*^t, -tced,^r"ee
d"q\'et

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c a

s in

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u$pended

il o u n te

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2006, Flowserve lnc.

d Pu

ll 0f

d^e$^.-.-

J*$'

ln te ra c lio

'%*P

Concentric Gasing
Pump

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ln te ra c tio

SpecialLorl Flow ll igh llead


lm

pe

lle

q
,!"

1\

;r'. $
q;'

I
-"--t-,

@2006, Flo,vsene lnc.

9lf l!r sery0 I duratloIrl I Nrvi'ls

.s@%.

PLffiWSffi

LoFlorn pu

V o lu

te

C a s in

SHAFT VIBRATION

(!^

5tr
>5
e*

=
EE
XC
(5d
t:(/l
-u

d)

gk
!J

TJ

ci

0%d

tr

to-pto
srandard

ttic

r en
C a s in g
!3Il0r srrys I dIrelioIrl S rrricrs

Con
@

2006, Fldvser\re lnc.

lmpeller Design
Specific Speed
O 2006, Flowserve lnc.

9l

l0

rr 0 [

duc

l tio ll r I 5 r rv

ic

es

ln te ra c tio

l'',

ttalres af $pecilic $peed. !{r

,l.-. ,{
F A,j'
ot.=

,ig A
-'1 t
+ :7

F
'i' 4
'o

:4

:++
+

A'14

iJ
'J 3 ir8

a-i

t
Lo

s p e c if ic

p ro d u c

lo

vr

High specific speed putn


produce high 0 and low

speed puln ps

and h ig

h ll

Low $pecific $peed

is

ps
H

@2006, Florvsen/e lnc.

ltt te ra c tio

\4{eesdds

lm p e lle

D e s ig

n r s,

S p e c if

ic

Epee

ilalues nl $per:ilic $peed.

lt3}l\{

{'}'qrt;tl
@

2006, Florvserve lnc.

fuialf

Flired Flor+ Uane

Radial lJane

Hs

,,

l";ryrlritl' nt

lurtr'Uan*

11fi13

Hcild xt ltHlrlrr

ii
:lti sorrr I drcitiotrl Srrrlce:

eb.
FL#WSH

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ln te ra c tio

e q tt a

lio lt

ic

$ p e c if

spee

tl{l'}h{}

N
-\

-,

d is:
("apr.1rit1,

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irt HUI)

1{L:l-'}"

"

w h e re:

n : putn p rotationalspeed rp
Q : capacity atheslefficiency p o in t w ith m x im u
impelleringptn
fl : totalhead developed per s ta g e b y m x im u
in

ln

im

pe

lle

r at

bes

GPM
Feet
@

e f lic

1 ,1

to

in le e t

ie n c y

Fac

Metric Units
m3/hr

m
9lll0r r.il!

2006, Flo\ rsenE lnc.

U1 U^* = \,rGI

t44;5vic-

drrrtio!rl Srnic.r

u-Br'

,,%.

ln te ra c tio

FLffiWSffi

$pecific speed is a dim ensionless


n u m b e r yt h ic h is u s e d to re la te lh
h y d ta u lic p e rf o rtn a tl c e o f a p tt m
to the shape and physical
properties of ils im peller

fnd-ld

\Affiffii'iianrf,$What a
\'*'- 4 qui

l{l'l\t ) . (.apnf
{"1ctal Hciid

2005, Flowserve lnc.

\'"tt^

su{-

Va IU*S?

i11,

*t

irt

het"l'

-_-.ll

lll:l'

B[it'i!'

'5

993 gpm
21 feet
3600 rpm

418,000 gpm
25 feet
200 rpm
!ltl0r

serys I dr crtlor

ll

rrricos

ln te ra c lio

Inigation, F lood C ontrol and D rainage

lGreatSaltLake
in s ta lla tio

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ax

ia

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+*
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nr

rn

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d e s ig

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c t*"t-t-U---'
2

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d ie s e

hp

eng

in

e d riv e s

O 2006, Flofiserve lnc.

l9 Flor serre

di.rlio!.1 Srili.ss

ln te ra c tio

G re a

$ a lt L a h e ln s la lla tio

993 gpm
21 feet
36OO rpm
@

2006, Flcn rsen/e lnc.

418,OOO gpm

25 feet
2OO rpm
{00tl0r srrys ! dlcitiofi rl Ssrrirrs

ln te ra c tio

How Does Specific


Speed Affect the
Shape of the Pump
Curve?
@

2006, Flowserve lnc

ln te ra c tio

FLffiW$ffi

Head Rise To

$hut0ff (}lRT$0)

q-J^"\

ilodelCPI
Capac
Ra

le d

Rpm

2006. Flowserve lnc.

{l 0 0 0 ll s I
I1O GPil

ity
Hea

Q\s./

-10%

HRTSo, |t++,110%

15

1900

feet

Rise to $hut.off"

affi

ln te ra c tio

Head Rise To $hut

ff

lll

RT$

tnrxd t**f

-50%

HRT$o-ffi'1ro%

Rise to $hut'off"

ily 6 0 0 P t
Raled llead S0 il

Capac

Rpm

1405i

@2006, FloYvserve lnc.

I 0I

llead Rise To $hut0lf {HRIS0l

u1

,
Capac
R a te
R pnr

r=i.=r
nwfihi

thr;l

hn4

h$itrld'uSB,b

#r.C t i4t F.r+{gf

O 2006, Flo/serve lnc.

ibrlidhdgmtrxhd

00

n {rII
U

= 100%

oio R is

ff"

5?00
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110

l{

ity
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sh tt t'o

to

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4
5
6
7

1.60

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I

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t500

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3000
4000
5700
9200

t_t

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UJ
I

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CPT

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0.25 0,50 0.?5

1.?5

l.oo

1.5CI

CAPACITY q = O/Qn

Head-capacity curves for several specific speeds.


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the lmpeller

a tt

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How Does Specific


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Shape of the Pump
Power Curue?

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3
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3000

40m

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9200

1500

2200
3000
4000
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9200

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o.60

0.?5 0.50 0.75 1,00 I.x

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CAPACITY q = Q/0n

Head\pacidy curves for

several speci$c speeds'

oL
o

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paeity curvef for several specific

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by J"\tLo-'F lftM

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lnleruction
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Summarising
Minimum Flow
i i i i ,; i t i i i i i i i ; i iti i i t J i t i ; i
,

ft.

lnleraction

Fr"$wsE

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ll inim um flor ol a centrifugrl pum p is typically govertled ly three


c

riie ria in c lu d in g

o I ib ra lio
-

ff i-i-,,
il ill illl tlilr

l,ull :;-,,.,,"
llll uutrl

Tetn perature rise of

^;^il^
lldlJri

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rrufl

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lltr, lrr,ulatlull

lhe pr0cess liquid

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ri!

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ln te ra c tio

Vibration from Radial Loads

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Q icnrl

*:H.4ft\edse!,ffiw
t*q,**-*i

ib ra lio

g o n th e ly p e o I p u m p , lh e re a re lim its
how high the vibralion should be

D e p e n d in

b,--ir

E,

--

'&

--+;i

-.,- ---.,+

ln le ra c lio

Minimum Continuous Stable Flow


(Recirculation)

Ualues al $p*cific $peed. !{s

lfui* el
Bolrlien
Badisl f rne

f runcie ltane

Err

b= tr.Fro !

0i L..l.d.

Ds4

-Sr

Br

Br

fuialflnut'ane

Mired Flnx Uanr

Fr

ln te ra c tio

trL&W$ffi
. la lk s

.
.
r
e

abou

te m p e ra lu

re ris e

The tem perettlre 0lthe pr00sss fluid can rise rNpidly ill a pull p
uhen the llou is culback,This is due lo the lactlhatpo w e r is s till
being c0nsurl ed by the punt p evett atze ro llow,
Parts 0f lhe ptrrn p cafl be 0yerheated
f he pr0cess fluid can be 0verhsrted
Ihe following lortl ttla can be used to d0tsrm ine the tem p s ra tu re
rise 0iiite pr0ce$s fiuiri ihrough ihe puttt pi
wh

f-

5.1 x

BHP

crxQ

ro:

BllP = brake horsopotter(in hp)gt


c h rr f n-ff

2Fl

ul

: ctPacily {in gpm


: specilic heatolthe
I

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:!,

:::

i!!

- _

process

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r

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adrlt$rr,flt Euell0n

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itil.Flrn d\
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Formula in
Metric Units

thri Ir

fJl,-. #T-

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/-1

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Customer to
install a
minimum flow
bypass line of 2
m3/hr

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r;rtt thr,:,uglt fire f,irrt'rl.r tir'::er:]


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