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Section 6:
6.1
6 -1
Introduction
In the design of many sewage treatment plants, the hydraulics have frequently
been given scant regard. This often leads to severe operational difficulties such
as component units overflowing under peak conditions and component units
not coping if some are out of service for maintenance purposes.
The efficient operation of sewage treatment plants requires an understanding
of the hydraulic aspects of the various flow processes occurring.
Treatment plants utilise unit operations and unit processes to achieve the
desired degree of purification. In unit operations, the treatment or removal of
contaminants is brought about by physical forces. On the other hand, in unit
processes, the treatment occurs through chemical and biological reactions.
This chapter does not provide full details on the design and operation of a
sewage treatment plant. Such details may be found in other texts.
This chapter is concerned with the hydraulic design of sewage treatment
plants. Although this is often seen as a challenging exercise, the hydraulic
principles involved in individual units are normally reasonably basic. The
challenge lies in understanding how individual units interact hydraulically
with each other.
Broadly, the aims of this chapter are two-fold:
1) To identify the hydraulic principles associated with various unit operations
and processes.
2) To understand how knowledge of the hydraulics leads to improved system
design.
The following section presents a discussion of the hydraulic aspects in broad
outline. In later sections, the hydraulics of individual unit operations and
processes are studied and the interaction among the various units is studied.
Finally, the concept of the complete hydraulic profile is considered in some
detail.
6.2
Broad Concepts
For each unit process and unit operation, the hydraulic calculations will
require the application of one or more of the fundamental concepts, developed
in Chapter 1 of this Manual. A typical example is shown in Figure 6.1 which
shows the unit process hydraulics for a clarifier.
Calculation of the water surface elevation difference between the effluent
manhole and the clarifier would require the use of the following principles:
Pressure flow equation and pipe fitting equation for determining the head
loss in the pipe between the manhole and the clarifier.
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
6 -2
Side overflow weir equation for calculating the highest water surface
elevation in the effluent launder of the clarifier.
V-notch weir equation for calculating the head on the weir crest.
Moving further upstream from the clarifier, the engineer may need to consider
the head loss across the influent ports into the clarifier, and the head loss in the
influent pipe.
Figure 6.1:
For each unit process, the designer must understand how the sewage flows
through and what water depths are required for the process. Within each
process, various means are used to distribute flow, maintain a certain water
depth, and control the flow. Such means include weir gates, valves, weirs,
baffles, orifices, launders and under-drains. Each of these imposes a head loss
on the system and must be considered in the hydraulic calculations.
Each unit process, its respective flow devices, and interconnecting piping must
be carefully analysed. As a consequence, the water surface elevations can be
calculated and the structure elevations and pumping needs can be established.
This information can be summarised and presented in the form of the
hydraulic profile through the entire sewage treatment plant.
In carrying out the unit process hydraulic calculations, the designer should
consider the need to control and equally distribute the flow into multiple tanks
or within a single tank. Wherever possible, static devices - such as distribution
boxes, channels, weirs, and header pipes - are better suited than dynamic
devices. The latter include modulating ports, gates, and valves. Each requires a
control system which has inherent disadvantages of potential failure and high
maintenance.
Each unit process has particular hydraulic characteristics that should be
addressed. In the following sections, some of the major issues for
2000 Assoc.Prof R.J.Keller
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
6 -3
Principles of Sedimentation
6.3.1
Preliminary
Classes of Sedimentation
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
6 -4
Sedimentation Class
Description
Class 1
Sedimentation of
particles in suspension of
low solids concentration.
Particles settle
individually without
interaction with
neighboring particles.
Dilute suspension of
particles which flocculate
during the sedimentation
operation. Flocculation
causes the particles to
increase in mass and
settle at a faster rate.
Removes some
suspended solids in
primary settling units
and in upper parts of
secondary units.
Removes chemical
flocculent in settling
tanks.
In suspensions of
intermediate
concentration, interparticle forces hinder the
settling of neighboring
particles. The mass of
particles tends to settle as
a unit with individual
particles remaining in
fixed positions with
respect to each other. A
solids-liquid interface
develops at the top of the
settling mass.
The concentration of
particles is so high that a
structure is formed.
Further sedimentation can
only occur through
compaction of the
structure. Compaction
takes place through the
weight of the particles
which is continuously
increased by
sedimentation from the
over-lying liquid.
(Discrete particle
settling)
Class 2
(Flocculent settling)
Class 3
(Hindered settling and
zone settling)
Class 4
(Compression
Settling)
Table 6.1:
Application
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
6.3.3
6 -5
Class 1 Sedimentation
W = f g
d 3
6
(6.1)
d 2 1 2
v p
4 2
(6.2)
d 3
d 2 1 2
( f ) g 6 = CD 4 2 vp
(6.3)
4 gd f
3 CD
(6.4)
The drag coefficient, CD, is not constant but varies with Reynolds Number and
particle shape. Furthermore, the particle diameter and density are usually not
known and the particles are irregular in shape. This means that Equation (6.4)
cannot normally be used in practice.
Despite this, Equation (6.4) does show that the terminal velocity, vp, is
dependent on particle and fluid properties and this is of value in understanding
sedimentation behaviour. Furthermore, it is known that the terminal velocity in
practice is reached very quickly. Consequently, for non-flocculent particles
and uniform fluid flow, the settling velocity is effectively constant throughout
the settling time.
In the following, this concept is applied to settling in an ideal sedimentation
tank. It is shown that this leads to identification of an important design
parameter, the surface loading rate.
Three common types of sedimentation tank are shown schematically in Figure
6.2. These are classified as (a) Rectangular Horizontal Flow Tanks, (b)
2000 Assoc.Prof R.J.Keller
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
6 -6
Circular Radial Flow Tanks, and (c) Upflow Tanks. In each, four zones may
be identified as follows:
Inlet Zone:
Settling Zone: In which quiescent settling occurs as the water flows towards
the outlet.
Outlet Zone: In which the flow converges upwards to the decanting weirs or
launders.
Sludge Zone: In which settled material collects and is removed by sludge
hoppers.
Figure 6.2:
t=
H
L
=
Vp Vh
(6.5)
Q
, where B is the width of the tank. Substitution into Equation
BH
(6.5) yields:
Now, Vh =
Vp =
Q
BL
Manual of Practice
Hydraulics of Sewerage Systems
(6.6)
Section 6
Vp =
Q
A
6 -7
(6.7)
Equation (6.7) states that the slowest moving particles which could be
expected to be completely removed in an ideal sedimentation tank would have
a settling velocity of Q/A. This parameter is called the surface loading rate or
overflow rate and is a fundamental parameter governing sedimentation tank
performance.
A similar analysis may be developed for the circular radial flow tank as
follows:
With reference to Figure 6.2, the detention time is given by:
t=
Now, Vr =
H
=
Vp
R2
R1
dr
Vr
(6.8)
Q
and substitution into Equation (6.8) yields:
2rH
t=
2H
Q
R2
rdr
(6.9)
( R22 R12 )H
(6.10)
R1
t=
H
from Equation (6.8):
Vp
Vp =
Q
A
(6.11)
Q
A
(6.12)
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
6 -8
for tanks type (a) and (b), particles with lower settling velocities of vp/n will be
removed in the proportion 1/n. It should be noted, however, that in an upflow
tank of type (c), no particles with settling velocities less than Q/A can be
removed.
6.3.4
Class 2 Sedimentation
Figure 6.3:
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
6 -9
Thus, it can be seen that the critical Class 1 sediment will stil just reach the
bottom of the settling zone. The Class 2 sediment, however, will not have
reached the tank floor and will be drawn off in the tank effluent.
It is evident that the minimum average settling velocity for particles to be
removed is the surface loading rate. However, by comparison with Class 1
sedimentation, removal of Class 2 sediments depends on the depth or
detention time provided, in addition to the surface loading rate.
Now, the detention time, t, is given by:
t=
Tank volume
Q
(6.13)
BLH
H
=
Q
Q
A
(6.14)
Equation (6.14) demonstrates that if any two of the three parameters detention
time, depth, and surface loading rate are given, the third is fixed.
Ideally, the effects of depth and detention time on solids concentration is
obtained by examining representative samples obtained at various depths.
These are not usually available, especially for new schemes, and use is made
of standard values.
Class 2 sedimentation removes a portion of the suspended solids in untreated
sewage in primary clarifiers, suspended solids in the upper portions of
secondary clarifiers, and the chemical floc in settling tanks.
6.3.5
Class 3 Sedimentation
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
6 -10
Figure 6.4:
6.3.6
Class 4 Sedimentation
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
6.4
6 -11
Hydraulics of Screens
6.4.1
Preliminary
Primary Screens
Primary screens are typically located at the inlet to sewage treatment plants
and also at the inlet to pumping stations. They are designed to remove coarse
debris such as rags, solids, and sticks which could cause damage by fouling
pump impellers or interfering with downstream performance in sewage
treatment plants.
Primary screens are normally classified as coarse with openings of 50-150 mm
or medium with openings 20-50 mm. Fine screens are typically secondary
screens and are considered later.
There are several factors that need to be taken into account in screen design.
These include the strength of the screen material and its resistance to
corrosion, the clear screen area, the maximum flow velocity through the screen
to prevent dislodging of screenings, the minimum velocity in the approach
channel to prevent sedimentation of suspended matter, and the head loss
through the screen.
The analysis of a primary screen involves the determination of the head loss
across it. The head loss is primarily a function of the flow velocity and the
screen openings, but may also be dependent on bar size, bar spacing, and the
angle of the screen from the vertical. Several equations have been developed,
but only those most widely used are considered herein.
Figure 6.5:
2000 Assoc.Prof R.J.Keller
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
6 -12
v12
vsc2
h1 +
= h2 +
+ losses
2g
2g
where h1
(6.15)
h2
v1
vsc
For a clean or partially blocked screen, the losses are usually incorporated into
a coefficient and Equation (6.15) is expressed as:
losses = h = h1 h2 =
where Cd
1
vsc2 v12
2
2 gCd
(6.16)
2 gCd
2 g Cd A
where Q
(6.17)
h =
where
1.33
hv sin
Manual of Practice
Hydraulics of Sewerage Systems
(6.18)
Section 6
hv
6 -13
v12
2g
Bar Type
Sharp-edged rectangular
2.42
1.83
Circular
1.79
Rectangular with
downstream face
semicircular
upstream
Tear shape
and
1.67
0.76
Table 6.2:
where v
K
v2
2g
(6.19)
is identified as v1
W
is given by K =
b
1.33
sin
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
6 -14
Example 6.1
1
vsc2 v12
2 gCd2
50 + 6.5
50
= 1.13
vsc = 1.13v1
h =
1
2x9.81x( 0.84)
x 113
. 2 v12 v12
= 0.02v12
v1 = 0.4 m/sec
h = 3.2 mm
v1 = 0.9 m/sec
h = 16.2 mm
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
6 -15
permits spacings up to 50 mm. To facilitate cleaning, the bars are normally set
at 30 450 from the vertical.
The screenings are manually raked on to a perforated plate where they drain,
prior to removal. Cleaning must be frequent to avoid clogging. Infrequent
cleaning may result in significant upstream backwater caused by he buildup of
solids. When cleaning is carried out, the sudden release of the ponded water
leads to flow surges.
Figure 6.6:
Figure 6.7:
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
6 -16
Mechanically raked screens are normally set at between 0 and 450 from the
vertical. The use of such screens leads to reduced labour costs, improved flow
conditions, and improved capture of screenings. A large number of proprietary
screens with mechanical rakes are available. Manufacturers will normally
provide design charts to facilitate selection of the correct screen size for a
particular service.
Figure 6.8 shows a schematic of another type of screen a drum screen.
Screenings naturally fall from the screen as it rotates above the hopper. A
water spray assists in removing screenings.
Figure 6.8:
The velocity in the approach channel is normally kept between about 0.3
m/sec and 1 m/sec. The lower limit is designed to prevent the settling of coarse
matter while the upper limit is designed to prevent the screens being carried
away by the flow.
An example illustrating the design technique for a screen and screen chamber
is presented in Example 6.2.
Example 6.2
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
6 -17
Note: At the peak design flow, the velocity through the screen should be 0.9
m/sec
The water level downstream of the screen is controlled by a
downstream long-throated flume which gives a depth of 400 mm at the peak
design flow and 175 mm at ADWF.
In particular, a.)
b.)
c.)
Check velocities
d.)
Solution:
Estimate loads
ADWF = 225l/day/PE
Peak flow factor = 4.7 (PE)-0.11
(PE in thousands)
Load = 10,000 PE
SDWF
= 2.25Ml/day
= 26l/sec
= 4.7 10-0.11
= 3.65
Peak flow
= 3.65 26
= 95l/sec
Bar spacing
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
bar spacing
bar spacing bar width
12
17
= 0.64m/sec
a.)
h2 =
1
2
2
2 ( v sc v1 )
2 gCd
1
( 0.9 2 0.64 2 )
2 9.81 0.84 2
= 0.029m
Depth upstream of screen
= 400(mm) + 0.029(m)
= 429mm
b.)
0.095
0.429 0.9
= 0.246m
Required screen chamber width
= 0.246
17
12
= 0.349m or 350mm
Manual of Practice
Hydraulics of Sewerage Systems
6 -18
Section 6
v1 =
6 -19
Q
0.095
=
W h1 0.349 0.429
=0.64m/sec
c.)
Check velocities
ADWF = 0.026m3/sec
Associated h2=175mm
v2 =
0.026
0175
. 0.349
= 0.426m / sec
Now, because the flow is lower, we would expect a reduced head loss as well.
The upstream depth will be less than 0.175 + 0.029 < 0.204m
v1 >
0.026
= 0.365m / sec
0.204 0.349
>0.3m/sec
O.K.
Note: We could calculate v1 exactly, but the above argument removes the
need to do so.
d.)
Energy equation:
h1 +
v2
v12
= h2 + 2 + hL
2g
2g
1
2
2 9.81 ( 0.84)
(v
2
sc
v12 )
Q
0.095
0.766
=
=
h1 0.35 h1 0124
h1
.
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
6 -20
( 0.271) 2
19.6h12
h1 +
= 0.4 +
( 0.679) 2
19.6
1
0.766 2 0.2712
19.6 0.84 2
h12
h12
0.00375
0.4235 = 0
h12
Solve by trial
h1 = 0.539 m
Head loss
= 539 400
= 139mm
v sc =
Q
0.095
=
0124
. h1 0124
.
0.539
=1.42m/sec
v1 =
6.4.3
0.271 0.271
=
= 0.503m / sec
0.539
h1
Secondary Screens
Secondary screens have smaller openings than primary screens and are
installed following pumping and ahead of the grit chamber. Their purpose is to
remove material such as paper, plastic, cloth, and other particles which may
affect the treatment process downstream; and to minimise blockages in sludge
handling and treatment facilities.
Secondary screens are analysed in the same way as primary screens. The only
difference is in the maximum clear spacing of bars. This is typically around 12
mm, although openings as small as 6 mm have been used in practice.
6.4.4
Microstrainers
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
6 -21
The main hydraulic aspect is the determination of the head loss, which is
analysed semi-empirically. It is observed that the head loss is directly
proportional to flow rate, degree of clogging, and time; and inversely
proportional to the surface area of the strainer. These observations lead to:
dh
Q
=k h
dt
A
where k
(6.20)
Q
t
A
(6.21)
where h0
Typical Value
Screen Mesh
20 25 m
Submergence
75 % of height
Hydraulic Loading
12 24 m3/m2/h
Head Loss
7.5 15 cm
30 45 cm
Table 6.3:
6.5
3m
Preliminary
Within sewage treatment plants, grit - comprising sand, egg shells, coffee
grounds and other non-putrescible material may cause severe problems in
2000 Assoc.Prof R.J.Keller
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
6 -22
The choice of grit removal process depends largely on the size of the sewage
treatment plant. For a PE less than 5,000, a horizontal flow (constant velocity)
settling chamber is commonly used.
For medium-sized treatment plants, handling a PE of between 5,000 and
10,000, a vortex type grit chamber is commonly used. For plants handling a
PE greater than 10,000, the aerated grit chamber is often specified, although
the vortex type chamber may also be used.
Whichever type is used, it is vital that the unit must operate effectively over
the full range of expected flows.
Other non-hydraulic considerations include grit removal from the unit, which
may be manual or mechanical; handling, storage, and disposal of grit; and the
provision of standby or bypass facilities.
6.5.3
The horizontal flow grit chamber is basically an open channel with a detention
time sufficient to allow design particles to settle. Additionally, the velocity
2000 Assoc.Prof R.J.Keller
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
6 -23
must be sufficiently high that organic materials are scoured so that they pass
through the grit chamber for subsequent biological treatment.
The Camp-Shields equation is commonly used to estimate the scour velocity
required to re-suspend settled organic material. This equation is expressed as:
vs =
8kgd p
(6.22)
where vs
Typically, this equation yields a required horizontal flow velocity of 0.15 0.3
m/sec. This compares well with the Malaysian design standard of 0.2 m/sec.
The primary hydraulic design issue for the horizontal flow grit chamber is the
maintenance of the constant velocity in the channel, despite large variations in
the flow rate, based on a typical diurnal flow pattern.
The problem is illustrated in the following.
Consider a rectangular channel with the flow passing over a rectangular weir.
The discharge relationship for the weir is:
Q = Cd B 2 gH
where Cd
(6.23)
is a discharge coefficient
Substituting for H
2000 Assoc.Prof R.J.Keller
= Cd 2 g H
(6.24)
Section 6
2g
Cd 2gB
vh = Cd
vh( max )
vh( min )
Q
= max
Qmin
6 -24
(6.25)
(6.26)
Now, a typical value for the ratio of maximum to minimum flow rates is about
5. Substitution of this ratio into Equation (6.26) yields a corresponding value
1
where bc
H1
(6.27)
1
2
gbc H1 2 dH1
3
(6.28)
Now, within the channel, the horizontal velocity, vh, is given by:
vh =
Q
wH1
Manual of Practice
Hydraulics of Sewerage Systems
(6.29)
Section 6
6 -25
or:
Q = vh wH1
where w
(6.30)
(6.31)
Equating the right hand sides of Equations (6.28) and (6.31) yields:
1
2
gbc H1 2 dH1 = vh wdH1
3
(6.32)
2 bc 12
g H1
3 vh
(6.33)
w = constant x H1 2
(6.34)
Equation (6.34) describes a parabola, indicating that a parabolic shape for the
channel cross-section will ensure a constant value of vh, regardless of flow
rate.
Design Aspects:
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
6 -26
Typical Values
Comments
0.6 1.5
Dependent on channel
area and flow rate
Length (m)
3 25
Function of channel
depth and grit settling
velocity
Extra for
outlet
inlet
and 25 50 %
Based
length
on
theoretical
Function of velocity
and channel length
Horizontal
(m/sec.)
Table 6.4:
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
Figure 6.9:
Solution
= 4.7 2 0.11
= 4.35
Peak flow
= 4.35 5.2
= 23 l/sec
Manual of Practice
Hydraulics of Sewerage Systems
6 -27
Section 6
6 -28
ADWF:
Area =
0.0052
0.2
= 0.026m 2
Peak:
Area =
0.023
0.2
= 0115
. m2
Surface widths at each flow are now calculated
Refer to Equations (6.27) and (6.33).
2
Q=
3
gwt y
& w=
2 wt 12
y
g
3 vh
wt =
2
wyv h
3
Cross-sectional area
=
2
wy
3
3
2y
0.026 3
2 0.08
= 0.49 m
2000 Assoc.Prof R.J.Keller
Manual of Practice
Hydraulics of Sewerage Systems
(6.27)
(6.33)
Section 6
At Peak Flow
Surface width =
0115
.
3
2 0.205
=0.84m
Length of chamber:
> 18 max. depth
> 18 0.205
Use 3.7m
Grit quantity:
Based on average DWF
Grit quantity = 0.45 0.03
= 0.014m3/day
At twice weekly cleanout, grit accumulation
= 0.014 ~ 4
= 0.056m 3
Required cross-sectional area of grit collection channel
=
0.056
3.7
= 0.015m 2
Use grit collection channel 150mm wide 110mm deep
(gives some margin)
Allow for freeboard (say, 200mm)
Parabolic section to be approximated by trapezoid
Manual of Practice
Hydraulics of Sewerage Systems
6 -29
Section 6
6 -30
where B
y
(6.35)
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
6 -31
The adjustable rotating paddles maintain the proper circulation within the unit
for all flows. However, attention should be paid to the tendency for these
paddles to collect rags.
Vortex grit chambers are highly energy-efficient. The head loss across the unit
is minimal when operating correctly and unclogged. American practice
indicates a value of 6 mm, although an allowance of 100 mm is recommended.
2000 Assoc.Prof R.J.Keller
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
6 -32
Vortex grit chambers have the great advantage that they are very compact.
Their design is usually proprietary so that manufacturers will usually produce
a suitable unit to accommodate stated performance specifications.
Manufacturers specifications will provide information on the maximum water
depth within the chamber.
6.5.5
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
6 -33
Design Parameter
Range of Values
Depth
25m
Length
8 20 m
Width
2.5 7 m
Width:Depth Ratio
1:1 5:1
Length:Width Ratio
3:1 5:1
Minimum Detention
Time
2 5 minutes
Air Supply
Diffuser Distance
from Bottom
0.6 1.0 m
Transverse Roll
Velocity
Table 6.5:
Comments
Varies widely
2:1 typical
3 minutes typical
0.45 m3/min/m typical
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
Solution
= 52 3.38
= 176l/sec
L
=2
W
Volume = D W L = 32
W = 2D,
L = 2W = 4D
D 2D 4D = 32
Dimensions
D = 1.6m
W = 3.2m
L = 6.4m
Aeration requirement
10l/sec/m length
= 10 6.4 = 64l/sec
Grit quantity
Manual of Practice
Hydraulics of Sewerage Systems
6 -34
Section 6
6.6
6 -35
Hydraulics of Clarifiers
6.6.1
Preliminary
Clarifiers are essentially sedimentation tanks and are used as a part of both
primary treatment and secondary treatment processes. They may be
rectangular, square, or circular in shape.
A schematic of a typical circular clarifier has been presented in Figure 6.1.
The flow enters at the centre of the tank and settlement takes place as the flow
moves outwards and rises. The effluent is collected in a channel or launder,
which then conveys the flow to an exit channel or pipe.
This section emphasises the hydraulic aspects of the design of clarifiers.
Design guidelines are first presented and the basic design procedure is
reviewed. The important procedure for the design of the launder is then
discussed. Finally, a design example is presented to aid understanding.
6.6.2
Design Guidelines
Design guidelines for primary and secondary clarifiers vary significantly from
country to country. Typical guidelines from American practice are presented
in Table 6.6.
Parameter
Value
Primary Clarifiers
32 - 49 m3/m2/day
49 - 122 m3/m2/day
Sidewater depth
2.1 5 m
16 29 m3/m2/day
41 - 65 m3/m2/day
Sidewater depth
3.0 5.5 m
Floor slope
Maximum diameter
46 m
Table 6.6:
2000 Assoc.Prof R.J.Keller
Section 6
6 -36
H
Q
A
Manual of Practice
Hydraulics of Sewerage Systems
(6.14)
Section 6
6 -37
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
6 -38
The primary design parameters are the surface loading rate and the detention
time, both of which are normally specified in local design criteria. Following
the specification of these parameters, the dimensioning of the tank then
proceeds as follows:
Tank Surface Area, A =
Q
Q
A
where =
L
4
(6.36)
(6.37)
Q
WH
(6.38)
L
t
Manual of Practice
Hydraulics of Sewerage Systems
(6.39)
Section 6
6 -39
It is evident from Equations (6.38) and (6.39) that the forward velocity
influences the choice of length to width ratio. The maximum forward velocity
to avoid the risk of scouring settled sludge is 10 to 15 mm/sec, indicating that
the ratio of length to width should preferably be about 3:1.
Values of L/W in practice range between 3 and 6. The Malaysian Draft
Guidelines specify a value of 3.
Design curves to aid in the determination of the tank geometry have been
presented by Barnes (1981) and should be consulted for further information.
Weir Loading Rate
The weir loading rate is defined as Q/Lw where Lw is the length of the outlet
weir. If this value is too high, the approach current generated by the weir will
extend upstream into the settling zone, creating a potential disruption of the
flow pattern. A weir loading rate of between 100 and 200 m3/m/day is
typically specified.
Achieving this value is a particular problem for rectangular tanks which is
usually overcome by utilising multiple suspended weir troughs.
In circular tanks, the weir loading rate associated with a perimeter weir is
normally satisfactory at high flows. At low flows, however, difficulties may
arise from a weir loading rate which is too small because the consequent very
small flow depths over the weir make the tank flow pattern very sensitive to
errors in weir levelling. This problem may be overcome by constructing the
perimeter weir as a saw-tooth weir or multiple V-notch to increase the
flow depth.
The issues of surface loading rate, detention time, and weir loading rate are
illustrated by Examples 6.5 and 6.6.
Example 6.5
Two primary clarifiers are 26 m in diameter with a 2.1 m side water depth.
Single effluent weirs are located on the peripheries of the tanks. For a
wastewater flow of 26,000 m3/day, calculate:
a.)
b.)
c.)
Solution
D 2 26 2
Surface area of each clarifier =
=
4
4
= 530m 2
2000 Assoc.Prof R.J.Keller
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
6 -40
= 1,060 2.1
= 2,230m3
a.)
Q
A
26,000
1,060
= 24.5m 3 / m 2 / day
b.)
Detention time =
=
Volume
Flow rate
2,230
24
26,000
= 2.06 hours
c.)
flow rate
weir length
26,000
2 D
26,000
2 26
= 159m 3 / m / day
Example 6.6
Determine the size of two identical circular final clarifiers for an activated
sludge system with a design flow of 20,000 m3/day, and a peak hourly flow of
32,000 m3/day.
Note: The maximum surface loading rate is 33 m3/m2/day at design flow and
66 m3/m2/day at peak flow.
Minimum detention time at design flow is 2 hours
Maximum weir loading rate at design flow is 125 m3/m/day
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
Solution
32,000
2 303
= 53m 3 / m 2 / day
< 66m 3 / m 2 / day
(OK)
Tank diameter
D 2
= 303
4
303 4
D =
= 19.6 m
Detention time =
Tank volume
Flow rate
Area Depth
> 2 hours
Flow rate
Depth >
2 10,000
303 24
> 2.75m
flow rate
weir length
Manual of Practice
Hydraulics of Sewerage Systems
6 -41
Section 6
6 -42
10,000
19.6
= 162m 3 / m / day
> 125m 3 / m / day
(No good)
10,000
2 18
= 88m 3 / m / day
< 125m 3 / m / day
(OK)
Two tanks,
Diameter
19.6m
Depth
3.5m
(20m?)
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
6 -43
Figure 6.17: Centre-feed Inlets for Circular Clarifiers: (a) Side Feed, (b)
Vertical Pipe Feed, (c) Slotted Vertical Pipe Feed
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
6 -44
The first issue is the size of V-notch weir required. The individual V-notches
are typically set out with a centre to centre spacing of between 150 and 300
mm. With the number of V-notches consequently established, the flow
through each can be determined from:
QperV notch =
where N
Q
N
(6.40)
The maximum height, H, over the weir is then determined from the standard
V-notch weir equation refer to Chapter 4.4.3, Equation (4.24):
QperV notch =
8
5
Cd 2 g tan H 2
15
2
(6.41)
The discharge coefficient, Cd, is a function of the notch angle, . For = 900,
Cd has a value of 0.58.
2000 Assoc.Prof R.J.Keller
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
6 -45
The head over the weir, calculated from Equation (6.41), should be increased
by a safety factor of 15%.
The next stage in the hydraulic design is to determine the maximum depth in
the launder. First, the critical depth at the discharge point of the launder is
calculated from:
( qL) 2
yc = 2
4b g
where q =
(6.42)
Q
and L is the length of the weir (circumference of the tank)
L
The depth at the upstream end of the launder is then calculated from:
2q 2 x 2
H = y + 2
gb yc
2
c
where x =
(6.43)
L
for a circular basin.
2
Design the overflow weirs and launders (collection channels.) for the clarifiers
of Example 6.6.
Note: The critical condition is when the peak flow occurs with one clarifier
out of service. The launder must be able to cope with the corresponding flow.
Solution
Weir design
One clarifier must handle peak flow.
2000 Assoc.Prof R.J.Keller
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
6 -46
D
0.25
Take D as 18m, even though it will be less for the inner ring and more for the
outer.
Total number of V-notches
= 2
18
0.25
= 452
Flow per notch
=
32,000
1
3,600 24 142
= 0.00082m 3 / sec
5
8
Cd 2 g tan H 2
15
2
15 0.00082
H =
8 0.58 19.6
= 0.051m
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
283
2m 3 / m / sec
3,600 24
= 0.0066m 3 / m / sec
Assume a launder width
Try 500mm
Calculate depth at launder discharge point
(qL)
yc = 2
4b g
2
( 0.0066 18) 2
4 0.52 9.81
=0.243m
Manual of Practice
Hydraulics of Sewerage Systems
6 -47
Section 6
6 -48
2q 2 x 2
H =y +
gb 2 y
0.5
(Note: x =
D
)
2
18
2 0.0066 2
2
2
H = 0.243 +
2
=0.419m
Increase this depth by 50% to allow for friction loss in the launder, freeboard,
and free-fall allowance.
Total depth to be provided in launder
= 0.419 1.5
= 0.629, say 0.65m
Launder depth below vertex of V-notch weirs
= 0.65m
Launder width = 0.50m
6.7
Sludge Hydraulics
6.7.1
Preliminary
Sludge produced in sewage treatment plants must be conveyed from one plant
point to another. The conditions of the sludge range from the consistency of
water or scum to a thick sludge. It may also be necessary to pump sludge offsite for long distances for treatment and disposal. For each type of sludge and
pumping application, a different type of pump may be needed.
The primary issues of concern are the type of pump to use, the computation of
head loss in pipes carrying sludge, and other practical hydraulic aspects. These
issues are examined in this section.
Types of pumps are briefly discussed. Simplified computations, suitable for
short lengths of pipe, are then presented. The application of rheology to head
2000 Assoc.Prof R.J.Keller
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
6 -49
Sludge Pumping
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
Principle
Kinetic
(rotodynamic)
pumps
Common Types
6 -50
Typical Applications
Positivedisplacement
pumps
Plunger pump
Progressing cavity
pump
Air-operated
diaphragm pump
Pneumatic ejector
Peristaltic pump
Dewatered cakes
Reciprocating piston
Other
Archimedes screw
pump
Table 6.7:
The intersection of the pump curves with the system curves at the desired
capacity yields the maximum and minimum speeds required for a particular
pump. The intersection of the maximum speed pump curve with the system
curve for water permits the determination of the power required. For the
determination of hours of operation, average speed, and power costs, the
intersection of the pump curve with he system curve for average conditions is
appropriate.
2000 Assoc.Prof R.J.Keller
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
6.7.3
6 -51
It is clear that the procedures in the previous section require an estimate of the
head loss in the pumping lines. The head loss depends on the rheology (flow
properties) of the sludge, the pipe diameter, and the flow velocity. It is known,
further, that head osses increase with increased solids content, increased
volatile content, and reduced temperatures. It is also known that, when the
product of the percentage of volatile matter and the percentage of solids
exceeds 600, difficulties in pumping sludge are often experienced.
Dilute sludges such as unconcentrated activated and trickling filter sludges
behave in a very similar manner to water. They are classified as Newtonian
fluids. As such, the pressure drop is proportional to the velocity and the
viscosity under laminar conditions, and to the square of the velocity under
turbulent conditions. The head loss in pumping unconcentrated sludges may be
between 10 and 25% greater than for water.
Concentrated sludges, however, are non-Newtonian fluids. The pressure drop
under laminar conditions is not proportional to the velocity and the viscosity is
not a constant. Primary, digested, and concentrated sludges at low velocity are
characterised by a plastic phenomenon whereby a definite pressure is required
to overcome resistance and start the flow. The resistance then increases
approximately with the velocity up to a velocity of about 1.1 m/sec, defining
the upper limit of the laminar flow regime. Above about 1.4 m/sec, the flow
may be considered to be turbulent.
Within the turbulent range, the head losses for well-digested sludge may be
two to three times greater than for comparable water velocities. For primary
and concentrated sludges, the losses may be substantially greater.
Two approaches for calculating head losses are considered in the following. A
simplified approach is considered first, which is particularly suitable for short
pipe lines. A more complex method is then discussed which uses the sludge
rheology and is suited to head loss calculations in long pipe lines.
Simplified Approach
The simplified approach is used to compute head losses in short pipe lines.
The accuracy is adequate, especially for solids concentrations less than 3% by
weight.
Firstly, the head loss of water at the same flow rate is determined, using any
one of the Darcy-Weisbach, Hazen-Williams, or Manning equations. This
head loss is then multiplied by a factor, k, obtained from empirical curves for a
given solids content and sludge type, or for a given velocity and solids content.
The first method is suggested when the pipe velocity is greater than 0.8 m/sec,
thixotropic behaviour is not considered, and the pipe is not obstructed by
grease or other material. Figure 6.19 presents the multiplication factor, k, as a
function of solids concentration for digested sludge and for untreated primary
and concentrated sludges respectively.
2000 Assoc.Prof R.J.Keller
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
6 -52
Figure 6.19: Head Loss Multiplication Factor for Different Sludge Type
and Concentration
The second method is less restrictive in its application and involves only the
pipe velocity and solids concentration in determining the multiplication factor.
Figure 6.20 presents the corresponding relationship for k.
Application of Rheology to Head Loss Computations
Where sludge must be pumped over long distances, the accuracy of the
estimates of head loss becomes more important because of their increased
impact on the design of pumping needs. For this reason, the head loss
computations should take account of the rheological properties of the sludge.
In the discussion following, a method is described which uses similar concepts
to the Darcy-Weisbach method, but with modifications to allow for sludge
properties.
Sludge behaves like a Bingham plastic ie it exhibits a linear relationship
between shear stress and flow only after flow begins. A Bingham plastic is
described by two constants, the yield stress, sy, and the coefficient of rigidity,
. Typical ranges of values for these two constants are presented in Figures
6.21 and 6.22 respectively. It should be noted, however, that published data
are highly variable. If considered important, pilot studies should be undertaken
to determine the rheological data for specific applications.
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
6 -53
Figure 6.20: Head Loss Multiplication Factor for Different Pipe Line
Velocities and Concentrations
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
6 -54
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
6 -55
Following the determination of the yield stress and the coefficient of rigidity,
two dimensionless numbers are used to determine the pressure drop as
follows:
Reynolds Number
Re =
where
VD
(6.44)
Hedstrom Number
He =
D 2 sy
(6.45)
The friction factor for the pipe-sludge system is then determined using the
graph in Figure 6.23.
2 fLV 2
D
(6.46)
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
6 -56
The equations and graphs presented above apply to the entire range of laminar
and turbulent flows. It should be noted, however, that Figure 6.23 does not
include any allowance for pipe roughness.
To allow for pipe roughness, it is recommended that, in addition to the above
procedure, the pressure drop should be calculated using a standard procedure
for water. If this process gives a higher pressure drop than that given by
Equation (6.46), roughness is dominant and the pressure drop given by the
water formula will provide a reasonably accurate estimate of pressure loss.
However, where use of the water formula is indicated, for worst case design
conditions, a safety factor of 1.5 is recommended.
The procedure for calculating head loss, including the sludge rheology, is
illustrated in Example 6.8.
Example 6.8
sy = 1.1 N/m2
Coefficient of rigidity:
= 0.035 kg/m/sec
Specific gravity:
S.G. = 1.01
Solution
4
=1.27m/sec
Sludge density
= 1,000 1.01
= 1,010kg/m3
Reynolds Number
VD
Re =
1,010 127
. 0.2
=
0.035
=7.33 103
2000 Assoc.Prof R.J.Keller
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
6 -57
Hedstrom Number
D2sy
He =
2
0.2 2 11
. 1,010
0.0352
. 10 4
= 363
6.7.4
p 114.03 1,000
=
9.81 1,000
= 1162
. m
Sludge Piping
In sewage treatment plants, sludge piping should normally not be less than 150
mm in diameter to prevent blockages. In exceptional circumstances, glasslined pipe of smaller diameter has been used successfully. Because of their
greater risk of blockage, gravity sludge withdrawal lines should not be less
than 200 mm in diameter. Pump connections should not be smaller than 100
mm in diameter. Instead of elbows in the line, it is good practice to install
cleanouts in the form of plugged tees or crosses so that the lines can be rodded
if necessary.
Velocities in the piping should be between 1.5 and 1.8 m/sec and, not
withstanding the minimum sizes, the pipe should be sized to maintain these
velocities.
Grease has a tendency to coat the inside of piping used for primary sludge and
scum. Most often, this is much more of a problem in large sewage treatment
plants than in small plants. Grease accumulation results in a decreased
effective diameter and a consequent large increase in pumping head. The
buildup of head occurs more slowly in systems where more dilute sludges are
pumped. In some plants, specific provision is made for melting grease by
circulating hot water, steam, or digester supernatant through the main sludge
lines.
Friction losses are usually relatively low in sewage treatment plants because
the pipe lengths are relatively short. There is, accordingly, little difficulty in
providing an ample safety factor.
2000 Assoc.Prof R.J.Keller
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
6 -58
6.8
Preliminary
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
6.8.1
6 -59
River Outfalls
Many existing effluent discharges into rivers are very poorly designed. Often
they comprise open-ended pipes which achieve minimal initial mixing. In
shallow streams, open ended discharges on the bank may fall directly onto the
water surface, creating the potential for foaming problems.
Such problems can often be eliminated by utilising a submerged discharge
point, farther out into the stream. Where such rivers are navigable, however,
outfall design requires special attention and is likely to be closely regulated.
Rapid initial mixing of an effluent discharge into a river can be achieved with
a multi-port diffuser. Such a structure discharges the effluent through a series
of holes or ports along a pipe extending into the river. For shallow rivers, very
rapid vertical mixing is achieved over the full river depth. Turbulent
entrainment then draws river water into the effluent plume, promoting rapid
dilution.
This situation is shown schematically in Figure 6.24, which also shows a
typical elevation of a riser.
The initial dilution, S, achieved in the near field, defined as being within
approximately one diffuser length, is given by:
S=
2000 Assoc.Prof R.J.Keller
UHL
2 QDU D cos
1 + 1 +
U 2 LH
2 QD
Manual of Practice
Hydraulics of Sewerage Systems
(6.47)
Section 6
where U
6 -60
UD
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
6 -61
on the so-called manifold problem, the details of which have been discussed
by Fischer et al (1979).
The use of Equation (6.47) in practice is illustrated with Example 6.9.
Example 6.9
Determine the length and number of discharge ports for a multiport diffuser
that will provide a near-field dilution of 10 when discharging a maximum flow
of 1.5 m3/sec into a river. Under low flow conditions, the river water depth is
1.2 m and the current speed is 0.6 m/sec.
Note: For the shallow water conditions prevalent under low river flow
conditions, the maximum discharge velocity, UD, should be lower than the
value of 3 m/sec, recommended in the notes, to reduce the risk of bottom
erosion and hazards to boaters. A value of 2 m/sec is suggested. Because of
the shallow depth, the ports will discharge horizontally in the same direction
as the river flow.
Solution
S=
U 2 LH
2QD
10 =
2 15
0.6 12
. L
. 2 1
1 + 1 + 2
0.6 L 12
2 15
.
.
Solve by trial
L=18m
Determine required number of ports
Port spacing water depth
18
No. of ports =
+1
12
.
= 16
Determine port diameter
Q = (On. of ports)
4 15
.
D0 =
16 2
= 0.244m
D02
UD
4
1
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
6 -62
N=
D02
U
4
15
. 4
=
2 0.252
=15.3
Select 15 ports
Port velocity
=
D2
4
15
. 4
=
15 0.252
= 2.04m/sec
N
(OK)
Dilution rate
2 15
0.6 12
. 18
. 2.04 1
1 + 1 +
S=
2
0.6 18 12
2 15
.
.
= 10.1
(OK)
Diffuser length:
Number of ports:
Port diameter:
Port spacing:
Port velocity:
Dilution (near field):
6.8.3
18m
15
250mm
1.29m
2.04m/sec
100.1
Ocean Disposal
Oceans and large lakes are used for effluent disposal by many communities.
Provided that the outfall structure is appropriately designed, such water bodies
provide extensive assimilation capacity.
Sewage effluent is typically carried to an offshore discharge point by a pipe or
tunnel. The actual discharge may be through a single port or multi-port
diffuser.
The characteristics of the effluent plume are complicated by the density
difference that exists between the lighter effluent and the denser sea water.
The density of the effluent is dependent on its temperature and, to a lesser
extent, on the suspended solids concentration.
The configuration of a typical effluent plume in the ocean is shown in Figure
6.26.
Manual of Practice
Hydraulics of Sewerage Systems
Section 6
6 -63
In the initial mixing region, also known as the discharge near field the
effluent is strongly buoyant and rises rapidly in the water column. This plume
entrains large amounts of ambient water, thereby diluting the effluent.
Stratification of the water column means that the ambient water that is first
entrained is deep, denser water. This has the effect of reducing the plume
buoyancy as it rises into less dense ambient water. At some point during the
rise of the plume, its density may become equal to that of the ambient water
and the plume will rise no further.
The achievement of an equilibrium height of rise only occurs where the water
column is relatively strongly stratified. When the water column is not
stratified, or only weakly so, the plume rises to the water surface. Beyond the
initial mixing region is the so-called far field where the effluent travels on
ambient currents and is further diluted by turbulent diffusion.
It is clear that the dilution mechanisms acting in the near field and the far field
are very different and, for this reason, they are treated separately. The details
of the dilution mechanisms are outside the scope of this manual and, for
details of these and detailed design guidelines, reference should be made to
Roberts et al (1989).
Manual of Practice
Hydraulics of Sewerage Systems