TR01-M0-000-I8-M-QC-0010-000

Rev: C04, Date: 13.03.2014

Page 2 of 14

REVISION DESCRIPTION SHEET

Rev.

Para.

Revision Description

P01

Issued for Review

C01

Approved for Construction

C02

Approved for Construction

-

C03

Approved for Construction

-

Minor comments incorporated

Approved for Construction

C04

Hold No.

Minor comments incorporated

Para.

Comments incorporated

Description of Hold

TR01-M0-000-I8-M-QC-0010-000
Rev: C04, Date: 13.03.2014
Page 3 of 14

LIST OF CONTENTS

1. SCOPE AND FIELD OF APPLICATION .................................................................... 4

2. REFERENCES ........................................................................................................... 4
3. ABBREVIATIONS AND DEFINITIONS ...................................................................... 4
4. INSPECTION PLAN ................................................................................................... 5
5. ATTACHMENTS....................................................................................................... 11

TR01-M0-000-I8-M-QC-0010-000
Rev: C04, Date: 13.03.2014
Page 4 of 14

1. SCOPE AND FIELD OF APPLICATION

This Inspection and Test Plan (I&TP) shall be used for the fireproofing activities in ESKENE WEST RAIL
PROJECT (EWRP)
The ITP shall be submitted to the COMPANY for approval, and prior to start of work inspection points
shall be identified.

2. REFERENCES
KE01-A0-000-KD-C-SP-0005-000

Specification for Fireproofing Materials & Workmanship

KE01-A0-000-AK-H-YP-0007-000

Specification for Fire Protection Philosophy

KE01-00-000-KD-V-SS-0001-000

Specification for Surface Preparation and External Coating

TR01-M0-000-I8-M-TT-0002-000

Method Statement for fireproofing

TR01-M0-000-I8-M-PR-0009-000

PFP Application Procedure for Interchar 212

TR01-M0-000-I8-M-PR-0002-000

Procedure for Surface Preparation and External Coating

TR01-M0-000-I8-M-PR-0021-000

PFP Application Procedure for Chartek 1709

TR01-M0-000-I8-A-PR-0002-000

PROCEDURE FOR REQUEST FOR INSPECTION (RFI) PROCESSING

3. ABBREVIATIONS AND DEFINITIONS

AGIP KCO

: AGIP NORTH CASPIAN OPERATING (COMPANY)

ISKER - KSS

: ISKER KSS (CONTRACTOR)

Where:
Hold Point

Inspection Point

A stage at which the inspection, examination or testing of the work

is mandatory and subsequent activities must not proceed without
the approval of the ISKER - KSS Quality Control Inspector. The
submission of a Request for Inspection (RFI) is mandatory for
AKCO hold points.
A stage at which the work shall be inspected, examined or tested
ISKER - KSS Quality Control Inspector, as required in this I&TP

evidence of the inspection is required.

Witness

A stage at which the work is to be witnessed by the designated

Quality Control Inspector. The submission of a Request for
Inspection (RFI) is mandatory for AKCO witness points but it is not
required to delay subsequent activities if the AKCO Inspector
does not attend

Review

A stage at which the documentation associated with work is to be

reviewed by the designated Quality Control Inspector

Surveillance

A stage at which the work is to be monitored on a random basis

by the designated Quality Control Inspector.

TR01-M0-000-I8-M-QC-0010-000
Rev: C04, Date: 13.03.2014
Page 5 of 14

4. INSPECTION PLAN
INSPECTION AND TEST PLAN FOR
PASSIVE FIREPROOFING PROTECTION
Activity

Activity
No.

1.0

Prequalification Test
Ensure that prequalifying test
have been carried out to the
satisfaction of the company and
manufacturers representative,
including all inspection and
testing in accordance with this
document. Ensure that company
and operator prequalification test
and approvals are in place for the
specified PFP materials.

2.0

Area Release
Receive area release
authorisation in way of surface
preparation and priming. Review
the Project specific PFP drawings
and mark up drawings.

Reference Specification /
Procedure
KE01-A0-000-KD-C-SP-0005-000
Specification for Fireproofing
materials and workmanship

KE01-00-000-KD-V-SS-0001-000
Specification for Surface
Preparation and External Coating

Acceptance Criteria

Inspection and
Acceptance
ISKERKSS

AGIP
KCO

Checklist / Report

Completeness of related reports / inspections

Certificates

N /A

Review PFP drawings and confirm scope of

work

KE01-A0-000-KD-C-SP-0005-000
Specification for Fireproofing
materials and workmanship

N/A

3.0

Protection
Prior to any coating related
activities all items not for coating
shall be covered by tarpaulin or
equivalent. Work areas to be
encapsulated to maintain
acceptable application criteria.

KE01-00-000-KD-V-SS-0001-000
Specification for Surface
Preparation and External Coating

Visual Inspection

S/R

N/A

TR01-M0-000-I8-M-QC-0010-000
Rev: C04, Date: 13.03.2014
Page 6 of 14

INSPECTION AND TEST PLAN FOR

PASSIVE FIREPROOFING PROTECTION
Activity
No.

Activity

Reference Specification /
Procedure

Acceptance Criteria

Inspection and
Acceptance

ISKER-KSS

4.0

Substrate Preparation
Preparation methods and
procedures for surfaces to be
coated shall remove all foreign
matter, surface irregularities and
contaminants to bring the surface
to the specified standard of
cleanliness prior to the application
of coatings.

5.0

Daily Environmental
Conditions Check
Perform environmental conditions
check to include air temp.,
relative humidity, substrate temp
and dew point. Environmental
conditions checks shall be carried
out at least 3 times during the
shift.

6.0

Surface profile measurement

Check that the blast cleaned
surface conforms to SA 2 or
SA 3 (depending on the paint
system used)
For Galvanised surface use
sweep blast/ brush-off.
Use Testex tape to verify surface
profile and attach to the
inspection record
Verify that the blasted surface is
feathered into existing paint at
least 25 mm.
Check that the surfaces are free
from soluble salts

KE01-00-000-KD-V-SS-0001-000
Specification for Surface
Preparation and External Coating

/AGIP KCO

KE01-00-000-KD-V-SS-0001-000
(Clause 6.2)
Visual Inspection

Blasting & Paint

Inspection Report
H

Salt Test

KE01-00-000-KD-V-SS-0001-000
Specification for Surface
Preparation and External Coating

Checklist / Report

Form No:
ID X78003AR

KE01-00-000-KD-V-SS-0001-000
(Clause 6.3)

Daily
Environmental
Conditions Check

Material Datasheet
H

Form No:
IOPF0002

KE01-00-000-KD-V-SS-0001-000
Specification for Surface
Preparation and External Coating

KE01-00-000-KD-V-SS-0001-000
(Clause 6.2)
Use aluminium oxide or non-metallic abrasives
for stainless steel and other noble metallic
surfaces
Chlorine content must be below 25 ppm
Data sheet for material

Blasting & Paint

Inspection Report
H

Form No:
ID X78003AR

TR01-M0-000-I8-M-QC-0010-000
Rev: C04, Date: 13.03.2014
Page 7 of 14

INSPECTION AND TEST PLAN FOR

PASSIVE FIREPROOFING PROTECTION
Activity

Activity
No.

Reference Specification /
Procedure

Acceptance Criteria

Inspection and
Acceptance

Checklist / Report

ISKER-KSS AGIP KCO

7.0

Storage of Materials
Ensure that materials are stored
in accordance with manufacturers
temperature ranges and records
are maintained.

KE01-00-000-KD-V-SS-0001-000
Specification for Surface
Preparation and External Coating

KE01-00-000-KD-V-SS-0001-000
(Clause 5.1.1)

KE01-A0-000-KD-C-SP-0005-000
Specification for Fireproofing
Materials and Workmanship

(Clause 5.1)

KE01-A0-000-KD-C-SP-0005-000

Material storage
temperature log book
H

As per Material Datasheet

Material datasheet
8.0

Primer
Make it necessary to prime the
substrate to prevent deterioration
of the blast.
To ensure optimal bonding
between the Interchar 212 and
substrate, correct primer (Interzinc
52) type and thickness are
required

9.0

Tie Coat Application (where

required)
Before application of Interchar 212
/ Chartek 1709 apply Tie coat (
Intergard 269/Intergard 251)

KE01-00-000-KD-V-SS-0001-000
Specification for Surface
Preparation and External Coating
TR01-M0-000-I8-M-PR-0002-000
Procedure for Surface Preparation
and External Coating

KE01-00-000-KD-V-SS-0001-000
(Clause 7.2)

Blasting & Paint

Inspection Report

As per Material Datasheet

Form No:

Mark up drawings.

ID X78003AR
H

KE01-00-000-KD-V-SS-0001-000
Specification for Surface
Preparation and External Coating
TR01-M0-000-I8-M-PR-0002-000
Procedure for Surface Preparation
and External Coating
TR01-M0-000-I8-M-TT-0002-000
Method Statement Passive
Fireproofing Protection

Blasting & Paint

Inspection Report

KE01-00-000-KD-V-SS-0001-000
(Clause 7.2)
As per Material Datasheet

Mark up drawings.
Reference is TQ No:
Technical Query Form KE01-TQ-A27A-C-A95A24896

Form No:
H

ID X78003AR

TR01-M0-000-I8-M-QC-0010-000
Rev: C04, Date: 13.03.2014
Page 8 of 14

INSPECTION AND TEST PLAN FOR

PASSIVE FIREPROOFING PROTECTION
Activity
No.

10.0

Activity

Coating Application
Ratio checks should be carried
out prior to application. Verify that
the shelf life of Interchar 212 /
Chartek 1709 has not exceed
manufacturers
recommendations.

10.1

10.2

11.0

Reference Specification /
Procedure
KE01-A0-000-KD-C-SP-0005-000
Specification for Fireproofing
Materials and Workmanship
TR01-M0-000-I8-M-TT-0002-000
Method Statement Passive
Fireproofing Protection

Apply coats ensuring that wet film

readings are carried out to
maintain an even, continuous film
to the appropriate system film
thickness.

KE01-A0-000-KD-C-SP-0005-000
Specification for Fireproofing
Materials and Workmanship

Insert the HK 1 mesh (where

required) at the mid film thickness
of the application process. The
mesh will be covered with a
subsequent coat of Chartek 1709
as soon as possible to prevent
contamination.

KE01-A0-000-KD-C-SP-0005-000
Specification for Fireproofing
Materials and Workmanship

Inspection of coatings

KE01-A0-000-KD-C-SP-0005-000
Specification for Fireproofing
Materials and Workmanship

After relevant system period

cured, visually inspect coating
and carry out cure and DFT
checks.

TR01-M0-000-I8-M-TT-0002-000
Method Statement Passive
Fireproofing Protection

TR01-M0-000-I8-M-TT-0002-000
Method Statement Passive
Fireproofing Protection

TR01-M0-000-I8-M-TT-0002-000
Method Statement Passive
Fireproofing Protection

Acceptance Criteria

Inspection and
Acceptance
:

Checklist / Report

ISKER-KSS AGIP KCO

Blasting & Paint

Inspection Report
Form No:
ID X78003AR

KE01-A0-000-KD-C-SP-0005-000
(Clause 8.2)
As per Material Datasheet

Mark up drawings.

Daily Report
Form No:
IOPF0001

KE01-A0-000-KD-C-SP-0005-000
(Clause 8.2)

Inspection Report

As per Material Datasheet

Form No:
ID X78003AR
H

W
F ireproofing
Daily Report
Form No:
IOPF0001
f

Mark up drawings.

KE01-A0-000-KD-C-SP-0005-000
Visual Inspection
Mark up drawings

F ireprofing
Daily Report
Form No:
IOPF0001
f

As per Material Datasheet

KE01-A0-000-KD-C-SP-0005-000
(Clause 12.0)

Blasting & Paint

Inspection Report
Form No:
ID X78003AR

As per Material Datasheet

Project Drawings

W
F ireproofing
Daily Report
Form No:
IOPF0001
f

DFT

TR01-M0-000-I8-M-QC-0010-000
Rev: C04, Date: 13.03.2014
Page 9 of 14

INSPECTION AND TEST PLAN FOR

PASSIVE FIREPROOFING PROTECTION
Activity
No.

Activity

12.0

Repair
Remove damage or delaminated
Interchar 212 / Chartek 1709 with
either hand tools or power grinder
upto well bonded areas. Observe
material data sheets precautions
and / or local safety and health
regulations
for
personnel
protective equipment during this
operation.
Blow down repair area with clean
dry air to remove any dust, etc.

13.0

Top Coat
After full inspection of Interchar
212 or Chartek 1709, apply
topcoat Interthane 990 (RAL
6024) in line with system
requirements.

Reference Specification /
Procedure
KE01-A0-000-KD-C-SP-0005-000
Specification for Fireproofing
Materials and Workmanship

Acceptance Criteria

ISKERKSS

Blasting & Paint

Inspection Report
Form No:
ID X78003AR

KE01-00-000-KD-V-SS-0001-000
(Clause 8)
As per Material Datasheet

KE01-A0-000-KD-C-SP-0005-000
Specification for Fireproofing
Materials and Workmanship

KE01-00-000-KD-V-SS-0001-000
(Clause 7.2)

F ireproofing
Daily Report
Form No:
IOPF0001
f

Project Drawings

Blasting & Paint

Inspection Report
Form No:
ID X78003AR

As per Material Datasheet

Project Drawings

TR01-M0-000-I8-M-PR-0002-000
Procedure for Surface Preparation
and External Coating
TR01-M0-000-I8-M-TT-0002-000
Method Statement Passive
Fireproofing Protection

Checklist / Report

AGIP
KCO

KE01-A0-000-KD-C-SP-0005-000

TR01-M0-000-I8-M-TT-0002-000
Method Statement Passive
Fireproofing Protection

KE01-00-000-KD-V-SS-0001-000
(Clause 7.3, painting application)

Inspection and
Acceptance

F ireproofing
Daily Report
Form No:
IOPF0001
f

TR01-M0-000-I8-M-QC-0010-000
Rev: C04, Date: 13.03.2014
Page 10 of 14

INSPECTION AND TEST PLAN FOR

PASSIVE FIREPROOFING PROTECTION
Activity
No.

14.0

Activity

Fire Proofing Activity

Completion
All relevant inspection and report
work completion

Reference Specification /
Procedure
KE01-A0-000-KD-C-SP-0005-000
Specification for Fireproofing
Materials and Workmanship
KE01-00-000-KD-V-SS-0001-000
Specification for Surface
Preparation and External Coating

Acceptance Criteria

Inspection and
Acceptance
ISKERKSS

KE01-00-000-KD-V-SS-0001-000
(Clause 9.0)
KE01-A0-000-KD-C-SP-0005-000
(Clause 12.0)

H
As per Material Datasheet

Checklist / Report

AGIP
KCO

Blasting & Paint

Inspection Report
Form No:
ID X78003AR
F ireproofing
Daily Report
Form No:
IOPF0001
f

Project Drawings

TR01-M0-000-I8-M-QC-0010-000
Rev: C04, Date: 13.03.2014
Page 11 of 14

5. ATTACHMENTS
Form No:

Form Description:

4.1

IOPF0002

Fireproofing Daily Conditions Check

4.2

ID X78003AR

Blasting & Paint Inspection Report

4.3

IOPF0001

Fireproofing Daily Report

TR01-M0-000-I8-M-QC-0010-000
Rev: C04, Date: 13.03.2014
Page 12 of 14

FORM NO : IOPF0002

FIREPROOFING
Daily Log No.
Daily Environmental Conditions Check List

Rev. No. 0
Page No. 1

TIME

DATE

AIR
TEMPERATURE

SUB CONRACTOR
NAME

SIGNATURE :
DATE

SUBSTRATE
TEMPERATURE
C

ISKER KSS QC Inspector

DEW POINT

AKCO QC Inspector

RELATIVE
HUMIDITY %

TR01-M0-000-I8-M-QC-0010-000
Rev: C04, Date: 13.03.2014
Page 13 of 14

PAINT INSPECTION REPORT

Form No: ID X78003AR

CONTRACTOR:

DATE:

Report No:

LOCATION
:
COATING ACTIVITY:
ENVIRONMENTAL CONDITIONS:

PRE-BLASTING CONDITIONS:

TIME

OIL/GREASE CONTAMINANTS

AIR TEMPERATURE, C

SOLUBLE CHLORIDE LEVEL

RELATIVE HUMIDITY, %

STEEL CONDITION

DEW POINT, C
SUBSTRATE TEMPERATURE, C
BLASTING ABRASIVES:
TYPE
SIZE
ABRASIVE RATIO
CHLORIDE CONTENT

BLASTING EQUIPMENT:
TYPE
PRE-HEATING TYPE

BLASTING INSPECTION CRITERIA:

OIL/GREASE CONTAMINANTS
SOLUBLE CHLORIDE
CONTAMINANTS
BLASTING QUALITY

OIL CONTAMINATION

CLEANLINESS (SPEC/ACTUAL)

METHOD OF COATINGAPPLICATION:

SURFACE PROFILE
(SPEC/ACTUAL)

COATING APPLICATION:
TIME START/FINISH

SYSTEM PRODUCT(S)/QUANTITIES

BATCH NO

MIXING RATIO

THINNER

WFT

POST APPLICATION INSPECTION:

VISUAL INSPECTION:

TDFT (SPEC/ACTUAL):

METHOD:

HOLIDAY TESTING:

METHOD:

ADHESION TESTING:

METHOD:

TOUCH-UP AND REPAIR:

METHOD:

OTHER TESTING:

METHOD:

REMARKS:

Sub - Contractor

ISKER KSS QC Inspector

AKCO QC Inspector

DFT

TR01-M0-000-I8-M-QC-0010-000
Rev: C04, Date: 13.03.2014
Page 14 of 14
Form no: IOPF0001

FIREPROOFING

Daily Log No.

Rev. No. 0

DAILY LOG

Page No. 1
DAILY LOG for FIREPROOFING
Location:

System No./ Sub System No. :

ISO/P&ID Drawing:

Tag No.:

Unit:

Date:

ISKERKSS

Item / Description of Check

Witness/
Initial

1.

PFP Production : Storage Temperature in accordance with

Manufacture requirements:

2.

Part A ______________0C

3.

Batch Number
Part A ________________Part B _________________
PFP Production mixed, in accordance with the project specification
and the manufactures recommendations
Ratio :
Part A___________% Part B ___________%
Thinner ____________%

4.
5.

Part B _____________0C

6.

Accept_____________ Reject____________

7.

emperature during mixing/ . _______0C

8.

Masking is Satisfactory to protect from overspray

9.

First Coat PFP Production applied in accordance with the project

specification and the manufactures recommendations

10. Actual Readings:

___________Max.

Witness/
Initial

___________Min.

11. Accept___________ Reject___________

12. Mesh installed in accordance with the project specification and the
manufactures recommendations
13. Accept___________ Reject___________
14. Second Coat PFP Production applied in accordance with the project
specification and the manufactures recommendations
15. Actual Readings
___________Max.

___________Min.

16. Accept___________ Reject___________

17. Released for top coat.
ISKER KSS QC Inspector

AKCO QC Inspector

Name:

Name:

Name:

Signature:

Signature:

Signature:

Date:

Date:

Date:

Sub - Contractor

AKCO
Witness

Review