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Preliminary Specifications
Minami
Engineering
Co.
Ltd.,
CONTENT
Outline
Special
features
System
configuration
Printing
Manipulator
Controller
Image processor
Controller
Data processor
Options
General
specifications
of accessories
(X Y ) Table
Camera unit
List
specifications
4
5
Outline
This equipment - Solder Paste Printer - can be used to perform an automatic printing
operation.
Registration of Pattern is carried out by vision compensation due to axial movement of
CCD camera & manipulator (movement of X,Y,), assuring the overall repeatability.
Special
features
All major movements are controlled by Servo motors to enable most efficient &
high precision printing.
Parameter setting & operation is possible by key board - which also enables the
smooth setting change.
Automatic variation is possible by feeding the clearance data, in case of ON, OFF
contact printing.
Dislocation of PWB at the time of printing will not occur as positioning of PWB is
done by external clamping in X & Y directions.
Stable printing is always possible due to the application of Floating type Squeegee.
High precision alignment is possible due to application of multilevel control in vision
processing.
Cleaning system is a standard accessory.
.
Numerical setting & control by data is possible in case of following items.
Squeegee movement distance (stroke) & speed
PWB separation speed & distance
PWB thickness adjustment
Clearance setting
Data for vision control
Cleaning operation interval
System
configuration
Monitor
Keyboard
Personal computer
Input/Output device
FD
I/O
HD
PWB
Pulse generating
PWB
Sensor Switch
Motor Solenoid
LED etc.
Pulse device
Servo motor
Vision PWB
Illumination 1
Camera
Illumination 2
Illumination 1
Illumination 2
Total 10 axes
System layout
Main machine
Orthogonal
coordinate
unit
Main machine
CRT
Operation panel
Controller
External units,
Signal connection unit
Power supply,
Air connection unit
X axis unit
Y axis unit
axis unit
Camera X axis unit
Camera Y axis unit
Main machine
Positioning
carrying unit
Printing unit
Table unit
Squeegee unit
Cleaning unit
Recognition camera
Illumination unit
For PWB,
Mask recognition
Various modes
Main menu
Data input
PWB data
Printing data
Vision data
Production
Manualsingle action
Manualblock action
File operation
System
Initialize
Warm-up
OS
Directory
Copy
Rename
Delete
Save
Load
Printing specification
Items
Dimensions
550650
Material
Thickness
25
Offset
Process
reference
Specifications
30
Frame origin
Centre
Reference
X:Centre
Y:Centre
275
Offset
origin
40
325
650
550
40
Frame origin
Items
Specifications
Half etching
Printing mask top
Piercing
Applicable PWB
Items
Specifications
PWB
direction
20
250
direction
20
250
0.4
2.5
Thickness
PWB material
Convexity
Concavity
MAX : 0.5mm
MAX : 0.5mm
Separation control
Items
Specifications
Input method
Control range
Control system
AC servo motor.
Z axis stroke
85 mm.
Clearance adjustment
Items
Input method
Control range
Control system
Specifications
Digital setting through keyboard.
Input possible 0.0 mm 20.0 mm
setting unit 0.05 mm/s
AC servo motor.
Items
Specifications
Adjustment system
Control range
Control system
AC servo motor.
Squeegee mechanism
Items
Squeegee pressure
Specifications
Digital input of squeegee descend driven by servo motor.
(setting unit: 0.01mm)
The printing pressure will be displayed on the digital
meter of the load sensor.
Squeegee speed
MIN
MAX
5 mm/s
100 mm/s
Squeegee printing
system
Squeegee
Type
Angle
Material
Squeegee stroke
MAX : 400 mm
Items
Numeric input automatic
setting mechanism
Specifications
Clearance adjustment
PWB separation speed & distance
Cleaning operation interval
Production quantity setting
Squeegee stroke, speed, & descension
PWB thickness adjustment
Pressure chamber setting
Cleaning mechanism
Items
Specifications
Movement mechanism
Driven by AC servomotor.
System
Speed control
Movement range
Setting
Manipulator Control
51 X-Y- Table
Items
Specifications
XY axis configuration
Drive control
AC servo motor
Positioning method :
Data feedback by Linear
scale(resolution: 0.001mm)
Control method
:
Semiclosed loop style
axis configuration
Drive control
: DD servo motor
Angle
1.5
Positioning method Pulse generator
(resolution: 0.00375sec/pulse)
Control Method
:
Semiclosed loop style
52 Camera Unit
Items
Specifications
X axis configuration
Drive control
AC servo motor
Positioning method :
Data feedback by Linear
scale(resolution: 0.001mm)
Control method
:
Closed loop style
Y axis configuration
Drive control
Positioning method
Control Method
:
AC servo motor
Data feedback by Linear
scale(resolution: 0.001mm)
:
Closed loop style
Controller
Image processor
Items
Image processing
Camera unit
Correction method
Correction direction
Fiducial mark
Specifications
Video Capture Card
Vision processing
operation
Light & Dark
Camera
Camera field
CCD cameramovableno.
PWB sideApprox.6.56
Mask sideApprox.6.56
Camera unit
X directionApprox.13m
resolution
Y directionApprox.13m
PWB mark Reference marks are provided at two
locations on PWB to correct position
deviation of entire PWB.
Mask mark Setting position of print mask is recognized
with respect to mark provided at same
position on PWB, with the help of camera
for mark recognition, and position deviation
between print mask and PWB position is
corrected at the time of production.
Mode which does not recognize mask
(Recognizes the position-as a mask
position which is set by teaching)
Mode in which mask is recognized
first according to data.
XY direction
Profile
Circular & square shapes are
recommended.
Recognizable shapes
Size
diameter or one side of 1 mm
is recommend
effective dimension 0.5 mm 2.0 mm
Setting example
Note
PWB surface treatment should be either copper foil
or uniform solder plating.
Neither insulation coating nor a pattern should be
present in the vicinity of mark.
(3 mm form outer edge of mark)
Similar mark should be absent in the same field.
Recognition
time
0.5 sec.mark
Controller
Items
CPU
Input / Output
Signal tower
Specifications
32 bit CPU
Input
MAX 64 port
Output
MAX 64 port
10 axis
Located at one point on front side
(push-lock, turn-reset type)
All
ON
Power supply is made ON (Initialization
color
is incomplete), Main menu shown on
lamps
screen
Green
ON
Production in progress
lamp
FLASH Warm-up in progress
Yellow
ON
Manual operation in progress
lamp
FLASH Initialize in progress
Red
ON
Error occurrence
lamp
Emergency stop
FLASH Other troubles
Data processor
Items
Personal computer
Content of menu
Specifications
RK-606C-JM(AD link) or equivalent
Hard disc
System program & data
FDD
For installation & back-up
Data
generation
Production
Manual
(single
0peration)
Manual
(block
operation)
File
operation
System
OptionCustomers
Items
Choice
Specifications
UPS
General specifications
Items
Printing repeated
accuracy
Machine overall
dimensions
Specifications
0.015 mm max.
0.1 mm max.
(depends on PWB size accuracy
1520 mm
930 mm
Main body paint shade Minami Engineering Co. standard shade (light beige)
Power supply
Voltage
Power
consumption
2.0 KVA
Frequency
50 Hz or 60 Hz
Air pressure
Air used
Approx.800
Ambient condition
Ambient
temperature
15 25
Ambient
humidity
Ambient
atmosphere
List of accessories
Qty.
Remarks
Main machine
MK - 838 SVM
Monitor
Personal computer
RK-606C-JM(AD-link) or equivalent
Squeegee
Paste Box
Scraper
K-plate
10
11
12
Mask Plate
set
Qty.
Remarks
Hitalex
roll
200 mm width.
Hexagonal wrench
set
set
5 mtrs.
Air hose
set
5 mtrs.
Qty.
Manufacturing inspection
report
Operation manual
Remarks
REV.
DATE
1.0
2000,02
1.2
2003,06