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Top Drives
5/2014

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BAUER Deep Drilling provides

reliable and customized top drive
solutions for the oil, gas and
energy industry to improve
productivity and enhance operator
safety combined with highest
service and maintenance comfort.
Adaptable to most mast designs,
Bauer top drives are available as
a basic power swivel or a complete
top drive system with a variety of
options.

TDK 80-500 E
Performance Curve
Torque [kNm]

Benefits
Highest safety level
High performance
due to increased
torque
Robust design
High maintenance
comfort
Extended service
intervals
Components with
long life time
Low maintenance
costs
High reliability
Compact design
Very flexible in its
applicability

140
120
100
80
60
40
20
0
0

20

40

60

80

100 120 140 160 180 200 220 240

RPM [1/min]

Type
Hoisting capacity
Horse power rating
Speed range
Make-up / breakout torque
Max. continuous torque @ 100 rpm
Max. speed torque @ 228 rpm
Max. braking torque
Washpipe ID full passage
Pressure stage
IBOP pressure stage
Weight (approx.)

TDK 80-500 E
500 tn / 1,000,000 lbs
850 kW / 1,140 HP
0 228 rpm
120,000 Nm / 88,507 ft-lbs
80,000 Nm / 59,004 ft-lbs
29,000 Nm / 21,389 ft-lbs
96,000 Nm / 70,805 ft-lbs
76 mm / 3
517 bar / 7,500 psi
1,034 bar / 15,000 psi
18,000 kg / 39,700 lbs

BAUER Deep Drilling GmbH, 5/2014

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Electric Top Drive TDK 80-500 E

Main motor
AC motor, VFD controlled
Independent motor cooling system
Motor shaft is separated from gearbox
Less maintenance with easy exchangeable encoder

6,397 mm / 252 in

Gearbox
2-stage gear
Low noise gearbox design helical gearing
Optimized lubrication system spray valves
Independent oil cooling system
Optional immersion heater (for cold working areas)
Mud line system
Ability to plug mud line on both sides of top drive
IBOP
Opens and closes the valves while rotating
No load on valve mechanism
Hydraulic system
On board HPU with high reaction speed
Permanent pressure supply increases efficiency and
safety level
Pipehandling
Powerful link tilt system bidirectional
Front:
3.5 t @ 1.4 m 7,716 lbs @ 4.6 ft
Back:
1.0 t @ 2.6 m 2,205 lbs @ 8.5 ft
Radio measurement system of tilting links
Full 360 rotation exact positioning by 0.1 steps
Prevention of racking board damages by integrated
mechanical stop
Equipped with link tilt sensors
Continuous angle adjustment of rotating link adapter
Backup wrench
Simple height adjustment
Easy maintenance of dies / inserts
Can be tilted for maintenance and easy use of iron
roughneck or manual tongs

1,834 mm / 72 in

Housing
Noise-reduction design
Equipped with service platforms

2,128 mm / 84 in

BAUER Deep Drilling GmbH, 5/2014

Guide rail system

3 different types of integrated guide systems
Telescopic mast
Mast with rear flange torque track
Mast with rear mid torque track
Customized guide system on request
Temperature range
From - 40 C up to + 55 C

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Hydraulic Top Drives

Type
Hoisting capacity
Horse power rating
Speed range
Make-up / breakout torque
Max. continuous torque

Max. speed torque

Max. braking torque

Washpipe ID full passage
Pressure stage
IBOP pressure stage
Weight (approx.)

General

TDK 32-150 H TDK 32-150 HT TDK 65-500 H

150 tn
150 tn
500 tn
300,000 lbs
300,000 lbs
1,000,000 lbs
280 kW
338 kW
530 kW
375 HP
453 HP
711 HP
0 177 rpm
0 173 rpm
0 180 rpm
70,000 Nm
51,629 ft-lbs
@ 83 rpm
32,000 Nm
23,602 ft-lbs
@177 rpm
15,000 Nm
11,063 ft-lbs
70,000 Nm
51,629 ft-lbs
76 mm
3
345 bar
5,000 psi
1,034 bar
15,000 psi
7,000 kg
15,400 lbs

70,000 Nm
51,629 ft-lbs
@ 86 rpm
38,000 Nm
28,027 ft-lbs
@173 rpm
19,000 Nm
14,013 ft-lbs
70,000 Nm
51,629 ft-lbs
76 mm
3
345 bar
5,000 psi
1,034 bar
15,000 psi
7,000 kg
15,400 lbs

Top drive options

Customized guide rail
system
Customized transport
solutions
Service loops
VFD units
BAUER soft torque system

120,000 Nm
88,507 ft-lbs
@90 rpm
65,000 Nm
47,942 ft-lbs
@180 rpm
28,000 Nm
20,652 ft-lbs
120,000 Nm
88,507 ft-lbs
82,5 mm
3 1/ 4
345 bar
5,000 psi
1,034 bar
15,000 psi
20,000 kg
44,100 lbs

Services
Integration
services/support
Maintenance services
Worldwide spare and
wear parts availability
Technical assistance 24/7
Remote fault diagnosis
system
Training courses

TDK 32-150 H during assembly

TDK 65-500 H

bauerdeepdrilling.com

BAUER Deep Drilling GmbH

BAUER-Strasse 1
86529 Schrobenhausen
Germany
Tel. + 49 82 52 97-0
info@bauerdeepdrilling.com
www.bauerdeepdrilling.com
Design developments and process improvements may require the
specification and materials to be updated and changed without
prior notice or liability. Illustrations may include optional equipment
and not show all possible configurations. These and the technical
data are provided as indicative information only, with any errors and
misprints reserved.

BAUER Deep Drilling GmbH

905.719.2

5/2014