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Introduction
CUMMINS POWER GENERATION UNIT AT KASARAMBOLI, PIRANGUT
INDUSTRY PROFILE
Basic Information
Business
Supplier
Manufacturer
Type
2005
Sole Proprietorship (Individual)
Indian Subcontinent
Annual
Turnover
Total
Number of
Employees
Cummins in India
Cummins in India, a power leader, is a group of complementary business units that design,
manufacture, distribute and service engines and related technologies, including fuel systems,
air handling, filtration, emission solutions and electrical power generation systems. Its
technology and pioneering initiatives are bringing innovative solutions and dependable
services at the best possible value to users across the country. Its high performance outlook is
based on customer focus, integrity and capability of its people. Part of the US $17.3 billion
Cummins Inc., Cummins in India is a Group of eight legal entities across 200 locations in the
country with a combined turnover of Rs. 9,834 crores in 2013 and employing more than
9,000individuals.
Website: www.cumminsindia.com
Location
Contact Information
Registered Office:
Cummins India Limited,
Kothrud, Pune 411038
Maharashtra (INDIA).
Phones: 91-20-25385435 / 25380240
Corporate Office:
Cummins India Limited
Cummins India Office Campus, Tower A, 5th Floor
Survey No. 21, Balewadi,
Pune 411045,Maharashtra (INDIA).
Growth of Cummins
Cummins Headquarters, located in Columbus, Indiana
Today, Cummins is a multinational Fortune 500 company that operates and
serves customers around the globe. At the same time, Cummins retains strong
ties to its Indiana home, where the Company's headquarters remain. Publicity
alone could not carry the Company; Cummins needed reliable products and a
sound business organization. In 1933, the company released the Model H, a
powerful engine for transportation that launched the company's most successful
engine By the 1950s, America had embarked on a massive interstate highway
construction program, with Cummins engines powering much of the equipment
that built the roads and thousands of the trucks that began to roll down them.
Truckers demanded economy, power, reliability, and durability, and Cummins
responded. By combining lab-based research and fieldbased trials, including
dramatic performances at the Indy 500 races, As Cummins continued to grow its
business in the United States; the Company also began looking beyond its
traditional borders. Cummins opened its first foreign manufacturing facility in
Shots, Scotland, in 1956 and by the end of the 1960s, Cummins had expanded
its sales and service network to 2,500 dealers in 98 countries. Today, Cummins
has more than 5,000 facilities in 197 countries and territories. Cummins is no
longer just an engine business, but a global power leader with more than $14
billion in sales in 2008. We are a family of inter-related, yet diversified
businesses that create or 6 enhance value as a result of doing business with each
other or having those relationships.
Cummins in India
1962
The Company was incorporated on 17th February, at Pune. The Company
manufacture internal combustion engines in particular diesel engines of all sizes
and capacities, reciprocating piston engines, gas turbine engines, gasoline
engines, etc. The promoters of the Company were Kirloskar Oil Engines Ltd.
38,250 shares allotted to Kirloskar Oil Engines, 75,000 shares to Cummins
Engine Co. Inc.,
USA and 36,750 shares to the public during May 1962.
1966
Cummins Diesel Sales and Services (India) Ltd., became a wholly Owned
subsidiary of the Company.
1988
During the period, manufacturing facilities for luxury and airbus were
established.
Also,
production
of
hi-tech
import
substitution
components/assemblies commenced.
1998
Effective September 10, the name of the Company was changed from Kirloskar
Cummins Ltd. to `Cummins India Ltd.'
The Cummins Engine Company Inc, USA, is the world's largest independent
manufacturer of diesel engines above 200 HP and is recognized for its expertise
in emissions, fuel efficiency and electronics.
Cummins India Ltd., a joint venture since 1962, is the only company in the
country to offer a range of engines in diesel, gas and dual fuel models, it has
produced more than 140,000 engines so far. Cummins India Ltd., a 51 per cent
Uttar Pradesh and Union Territory of Delhi for selling Cummins engines, parts and
accessories, and providing service support to the engines.
Production Process
Powering the world, meeting customer needs, building relationships this is Cummins
Power Generation.
Cummins Power Generation India is the leading manufacturer and market leader of diesel
fuel power systems. It is a single window provider of complete power solutions offering topof-the-line products (diesel and gas) and services. Cummins Power Generation India
provides total power solutions, right from design to execution and operations to service
support.
Cummins Power Generation has the expertise to successfully meet the power requirements
of a wide range of individual and institutional customers. Important sectors for power
generation solutions are Telecom, Construction, IT/ITES, Realty, Hospitality, Textiles, Auto
& Auto Ancillaries, Food Processing, Data Center, Infrastructure, Pharma and Manufacturing
sector.
Fully integrated- reliable- efficient
Cummins Power Generation specializes in the design and manufacture of pre-integrated
generator sets, transfer switches, paralleling equipment and controls for use in standby, prime
and continuous rated systems. All major components - the engine, alternator and control
systems - are manufactured by Cummins entities. This integral approach means each element
of the generator set is designed to work in harmony right from the start.
The Power of One
Cummins Power Generation brings you the Power of One, which guarantees simple
installation and minimal problems during commissioning and maintenance. This means
pre-integrated design rather than having the engine, alternator, controls and transfer switches,
all from different manufacturers. The Power of One ensures that you get the added benefit
of components created to work together- designed, built, pre- integrated and serviced by
Cummins Power Generation for Reliability, Optimum system performance and Minimum
system cost.
Pre-integrated design offers advantages for Consulting specifying engineers, Building
owners, Facility managers, Electrical contractors and Electrical consultants.
Integrated products and services
Producer Gas, Bio Gas and Coal Bed Methane Generator from 25kW to 2000 kWe
and monitoring
Power Factor Correction (RTPFC) products from 125 kVAR to 2250 kVAR
O&M Contracts
Cummins powered diesel generator sets are available in sizes ranging from 7.5 to 3000 kVA.
Whether your application is for prime or continuous power, or if reliable standby power is
critical to your business, we provide standard features. Heavy- duty Cummins engines are
known for fuel efficiency, responsive transient performance and rugged reliability. Each
generator set includes a cooling system that is designed to provide guaranteed performance
in high ambient temperatures, so you get all the power you pay for. High performance
Cummins manufactured alternators offer optimum performance in demanding applications,
such as data centers and industrial plants.
User-friendly operation and maintenance features include:
applications
Complete set of accessory devices designed for use with the generator set to simplify
The 'K 19' series, 6 cylinder, inline engine design features have made Cummins diesel the
standard for comparison of operating economy, reliability and long life. When all cost
factors like initial capital investment, fuel, maintenance and overhaul are considered, the
bottom line shows that this compact Cummins engine delivers the lowest life cycle cost.
V 28' series (600 and 625 kVA)
The 'V 28' series 12 cylinder engines are proven for their reliability and durability.
Upgraded with new technologies for greater performance and economy, these are exported
to various Cummins entities across the world.
'K 38' series (750 to 1010 kVA) and 'K 50' series (1250 and 1500 kVA)
12 and 16 cylinder 'K' series 'V' configuration engines perform with maximum durability and
economy. Individual cylinder head, gear driven water pump, self tensioning fan drive and
easy serviceability are some of the features. To help you increase your profits is higher fuel
efficiency and superior performance over a wide range of operating loads.
'QSK 23' series (750 kVA)
The 'QSK 23 series direct injection, water cooled, 6 cylinder, 4 stroke diesel engine has
state-of-the-art, full authority electronics, HPI-PT fuel system, purpose designed power
cylinder components and a host of safety and protection features that make it the most
versatile engine in its class. They are the most compact in-line engines with unmatched
power to weight ratio, electronics and are ready for next level emission norms. They boast
optimised charge air cooling, heavy duty camshafts and optimised turbo charging with
exceptional fuel efficiency across the operating range.
'QST 30', 'QSK 60' & 'QSK 78' series (1000 to 3000 kVA)
The QST 30, QSK 60 and QSK 78 models with higher capacities come armed with electronic
controls and PC based service tool software for better genes protection, prognosis and
diagnosis that translates into lower downtime and higher productive
To leverage the enormous potential of natural gas, producer gas. bio gas & coal bed methane,
Cummins has been developing gas engine technology for longer than four decades. The
Company has more than 10000 of its gas engine generator sets operating all over the world and
over 1500 in India alone.
Gas power solutions from Cummins can be used for co-generation, continuous power supply,
grid parallel and island mode operation. Usage of gaseous fuels like natural gas, producer gas,
bio gas, coal bed methane etc., offer visible advantages like:
Cleaner Emissions
Reliability
Economy
Compactness
The spark ignition engines from Cummins offer better fuel economy, cleaner emissions,
higher durability and extended oil filter change period.
Cummins' gas-powered generators are powered by proven four-stroke, high speed, spark
ignited engines designed for increased performance and reduced emissions. Using a lean
mixture of air and fuel reduces the combustion temperatures significantly, resulting in high
power output with maximum thermal efficiency and minimum emissions. There are already
over 3100 MW of installed generator set operating around the world in tropical as well as cold
climatic conditions varying from 50 deg C to -40 deg C ambient temperature..
The overall efficiency of the gas engine based power plant along with CHP can be raised to
over 85 %. It can significantly reduce your energy consumption and costs, increase power
reliability, and minimize your greenhouse gas footprint.
Hot Water
Steam
Thermic Fluid
Chilling
Natural Gas Generating sets can be used along with waste-heat recovery in the following
industries:
Automotive
Textile
Manufacturing Facilities
Commercial Facilities
Hotels
Landfill sites
biodegradable materials such as dead plant and animal material, animal dung, kitchen waste,
manure, sewage, municipal waste and green waste. Biogas comprises primarily of methane
(CH4) and carbon dioxide (CO2) and may have some amounts of hydrogen sulphide
(H2S), moisture and siloxanes.
Compact design
5. Long
8. Recessed,
9. Cable
Current
1. Pune, February 2, 2015: Cummins India Limited Results for Q3 2014-15
2. Mumbai, November 6, 2014: Cummins India Limited Results for Q2 2014-15
3. Pune, August 1, 2014: Cummins India Limited Results for First Quarter 2014-15
4. Mumbai, May 22, 2014: Cummins India Limited Results for Q4 2013-14
5. Phaltan, February 25, 2014 : Tata Cummins Limited opens its third manufacturing
facility in Phaltan
6. Pune, February 4, 2014: Cummins India Limited Results for the Third Quarter 201314
7. Phaltan, March 26, 2013 :Cummins opens Phaltan Midrange Upfit Center
8. Mumbai, January 31, 2013 :Cummins India Limited Results for Q3 2012-13
9. Jamshedpur, December 20,2012 :Tata Cummins Limited Wins Greentech
Environment Award 2012
10. Pune, December 3, 2012 :Commemorating fifty years in India, Cummins initiates a
nation-wide educational campaign
11. Pune, November 29, 2012 :Cummins India Limited announces price increase on
generator set engines
12. Pune, November 28, 2012 :Valvoline Lube Station Opens at Cummins Tech Center in
India
13. Mumbai, November 8, 2012 :Cummins India Limited Results for Q2 2012-13
Pune, October 18,2012 :Cummins Group in India recognized as the Best Employer for
Women by the WILL Forum India
SWOT ANALYSIS
STRENGTH:
(1) Efficiency in manufacturing process was observed.
(2) Proper plant layout was supporting each and every process.
(3) Skilled workforce was present to handle respective jobs.
(4) They have a good location.
(5) Have plants at five different places
WEAKNESS:
Does not have very superior image or reputation.
Excellent R & D facilities.
Weaker distribution network.
OPPORTUNITIES:
(1)New technology can be imported to increase the production capacity
(2)Diversification.
THREATS:
Many new companies are coming in packaging industry.
Behemoth competitors.
OBSERVATION
RECOMMANDATION
New technology must be imported to boost production.
Must provide different offers to customers in order to tackle behemoth competition.
CONCLUSION:
The visit to Cummins India Pvt Ltd was a nice experience. The guidance given by the
prominent authorities was really helpful .The company is not like a babe in the woods. It is
having diversified production. They have skilled work force, and highly equipment
manufacturing process of great Gen sets. It does not need any requirement in the business for
boosting production it is well settled.