Академический Документы
Профессиональный Документы
Культура Документы
I. INTRODUCTION
Boiler burner management system is a complicated control
system which requires continuous monitoring and inspection
at frequent intervals. There are possibilities of errors at
measuring and various stages involved with operators. In
order to automate the operation & control of boiler burner
management system and subsiding human intervention, PLC
based control system may be a good option. The internal
storage of instruction of PLC is used for implementing
functions and thus to control various types of equipment &
process variables through digital and or analog input or
output modules [3-6].
The main control strategies in boiler burner management
system are: primary control and combustion control. In the
primary control allows fuel to flow only when all of the safe
conditions for fuel ignition are met. The combustion control
regulates furnace fuel and air ratio within limits for
continuous combustion and stable flame throughout the
demand operating limits of the boiler. The major steps in
boiler burner management system are: checking boiler self
protection for stat up, pre-purging, pilot trial and ignite, main
burner trial and ignite, maintaining air/fuel ratio according to
the load demand and post-purging after burner stop [1].
The ease of programming and simulation on the Siemens
S7-200 ensure accuracy of the system and reducing the
implementation time and cost. The conventional relay based
boiler burner management system of STG Unit-2 of Eastern
Refinery Limited; Bangladesh is taken as the reference
system model in this study. PLC based control systems are
now widely used in the industries like; power plants, oil
refineries, process plant, and chemical industries etc[4-6]. It
is anticipated that this paper will be effective & helpful to
keep pace with the growing needs for PLC based automatic
operation & control in the sector of oil & energy.
PT
Gas Range
H/S
FT
Air Range
PIC
LSS
LSS
<0.7
>1.3
HSS
HSS
FIC
O2
curve
O2 to
AFR
FIC
FCV (Gas)
MCR O2
FRA
<0.95.
FCV (Air)
<0.85.
FRT
FT- Flow Transmitter, PT- Pressure Transmitter, FIC- Flow Indication &
Controller, PIC- Pressure Indication & Controller, LSS- Low Level Set,
HSS- High Level Set, AFR- Air Fuel Ratio, FCV- Fuel Control Valve
Fig. 2 Logic schematic diagram of Air/ Fuel Ratio control of a boiler
H. Program Development
In this study PLC programme is developed in Simatic Step
7-MicroWIN V.4.0.5.08 and simulate in S7-200 PLC
simulating software. The Ladder Diagram (LD) PLC
programming language used easy to understand. LD is based
on graphical representations with contacts, coils and boxes, as
per the circuit diagrams [3].
I. Program Execution
The ladder logic program execution by Step 7 Microwin
V4.0.5.08 software requires the following steps [3]: program
development, program debugging, program transfer to
Simulator S7-200 and finally simulate the program.
Then the PLC executes the program successfully after
pressing the start switch. PLC always scan its input address
and give an output signal according the corresponding input
and instruction of the program [3-6].
[5]
[6]