e 5 SINOLWON IFAC Cle al he Co Vicky HV Series Operation Manual DongGuan Sinowon Precision Instrument Co.,Ltd. www.sinowon.com.cnital Vickers Hardness Tester Operation Manual Precautions Carefully read the Operation Manual before you use the hardness tester and get to know thoroughly the operation procedure and the usage precautions to avoid the damages to the hardness tester and the safety accidents caused by the improper operation. All the bands and the anti-shock tapes should be carefully removed before the hardness tester is installed and calibrated The single-phase 3-pin socket should be used for the power source of the hardness tester and the ground connecting cable should meet the safety requirements. It is strictly prohibited to tamper with the installed position of all the electric component parts, switches, and sockets of the hardness tester without permission, otherwise it will cause accident. It should not to turn the force knob or the Rotating Wheel during the loading and unloading operations and the dwell time of the test force. ‘Our company tries to improve the quality of the hardness testers and renew their structure. In case the contents in the Operation MANUAL are a bit different with the actual structure of the instrument, itis hoped and apologized for the fact that the further notice will not be given,tal Vickers Hardness Tester Operation Manual Contents 1, Brief Introduction 1 2, Technical Data... sos soseesesennene sos sssessssscesssnseens 2 3, Installation .. 3.1 Working Conditions ..... 3.2 Unpacking and Installtion Steps 3 4, Attention 4 5, Function Introduce 5 5.1 Power On 5 5.2 Control Panel 6 5.3 Touch Panel . 6, System Settings .... 7, Correct Operation 3 7.1 Preparation 7.1.1 Specimen Preparation wa 7.1.2 Specimen Preparation 14 7.1.3 Loading Force 14 7.2 SOperation 14 8, Operation Notice .. sa 18 8.1 Diamond Indenter .. 1B 8.2 Digital Eyepiece 19 8.3 Lightness Adjust 19 8.4 Replece Bulb 19 9, Error and Repeatability 20 10, Standard Delivery 11, Trouble Shooting ...... 12, After Sales Service 24 13, Shipping Notice 24tal Vickers Hardness Tester Operation Manual 1, Brief Introduction 1, Brief Introductio: © Vickers Hardness Tester is a new and high-tech product combining the optical, mechanical and electronic techniques, with a good aesthetic aspect, operational functions and reliability, and hence itis an ideal instrument for the testing of Vickers hardness. © Due to adopt the closed-circuits in loading control system, it makes the accuracy of test force higher, the operation combines touch screen and control panel, it can preset dwell time, Knoop and Vickers test methods, adjust lightness, also can be displayed testing status, indentation length, hardness results, ete. © Itcomes with blue tooth, which can connect with optional printer, also available with computer to transier test data. © According to the particular requirements of the client, the instrument can be equipped with CCD device to enable the video measuring and auto image measuring. The instrument is suitable for testing the micro and thin pieces, the parts with the permeated and coated surface, itis also fit for testing Vickers hardness value for the crisp materials such as the agate, glass and itis, therefore, an ideal hardness measuring instrument for the scientific research institutes, the universities, the industrial production units and the metrological institutes using with for studying and measuring. 1s 1 ft— 18 17 none od 1" : wo ‘wo 1“ 5 op * 6 , Sok i NIL se Fig. 1.Up Cover 2. Digital Eyepiece 3. Turret. 4.Indenter 5. X-Y Anvil 6. Screw 7.Upper and Down Lead Screw 8. Power Switch 9. Fuse and Power cable 10.Regulating Screws 11. Touch Screen 12.HandWheel 13.Objective 14. Objective 15.Left Drum Wheel 16. Right Drum Wheel 17.Input Button 18. Lightness 19. Socket 20. Control panel — 1 —ital Vickers Hardness Tester Operation Manual 2, Technical Data Technical Data: Turret; Auto Turret Loading Force, see below table Table fener 1_| Vicky Hv10 V0.3. HV0.5. HV1, HV2. HV2.5. HV3. HVS, HV10 2_| VickyHv30 | Hos. HVI. HV2. HV2.5. HV3. HVS. HV10, HV20, HV30 Vicky Hv50_|_HVI. HV2. HV2.5. HV3. HV5. HV10. HV20. HV30. HVS0 Repeatability (Table 9-2 ) ; Permitted Error ( Table 9-1 } Testing Range: 8HV~2967HV Hardness Resolution: THV Loading Control: Auto Loading, Dwell, Unloading Dwell Time: 01~60s Adjustable Data Transfer: Wireless Blue Tooth, also available for RS232 Optical System, see below table Table 2-2 0.254m/0.062541 1 | Vicky HvI0 10° 10°40" 100/400x 2_ | Vieky Hv30 10° 10°/20" 100/200x _| 0.25um/0.125m 3 | Vicky Hvs0 10" 10720" o0/200x | 0.25um/0.125m Max Height of Specimen: 170 mm Instrument Throat: 130 mm Net Weight: 55kg. Power Supply: AC110V/60Hz;AC220V/50Hz, Dimension: 533x225 x 580mmital Vickers Hardness Tester Operation Manual 3, Installation 3.1 Working Conditions: Room Temperature (235) C; Installed in a horizontal position on a solid basement, Relative room humidity less than 65%; without any shock or vibration; No magnetic interference; eoceeee without any corroding agent. 3.2 Unpacking and Installation Steps 3.2.1Cut the packing belt on the packing box; take out the anti-shock cushion of the instrument and take out the instrument and the accessories kit from packing box as well 3.2.2Place the instrument on the prepared solid working table (Fig. 2) « ss0mm with absorbent cotton dipped with alcohol or industrial ether, especially the tip of the Indenter. Fig8 8.1.3he round column of the Indenter is marked with a red dot. If the Indenter is once unloaded, take care to make the red dot face the frontal direction when it is reloaded, and the focus of the diagonal lines of the indentation should be aligned with the red dot. Itis possible to make the alignment of the cross-shaped line in the eyepiece with the diagonal line of the indentation. If the indentation observed is not aligned with the cross-shaped line, please unscrew the screw on the indenter, turn the indenter a bit and the fasten the screw, and then make the alignment again through tests until the alignment is all right to your satisfaction. 8.1 Alt must take very care to regulate the position of indenter or exchange the indenter. Because the indenter is equipped on the pressure sensor, it will damage the pressure sensor easy by improper operation of unloading or reloading the indenter. The precision of the sensor will not be repaired The method of unloading and reloading indenter is as follows. A) Hold the part of sensor which equips the indenter with your hand. Loose the screw, unload or rotate the indenter. B) After fixed the indenter, it must hold the sensor with hand; then tighten the screw. Force Sensor screw — —| —p indenter ~ Fig9 —+1 8ital Vickers Hardness Tester Operation Manual 8.2 Digital Eyepiece 8.2.1 Owing to the difference of the personal visions, the graduated lines observed in the vision field of the eyepiece may seem vague. And accordingly, the observer should turn slightly the eye guard in front of the Eyepiece according to his personal visional line so as to make the graduated line observed in the vision field clear. 8.2.2 Insert the Micro Eyepiece into eyepiece tube. When measure two diagonal lines’ length, it needs to turn the Micro Eyepiece clockwise 900. During the turning operation, the Micro Eyepiece should move tightly along the inner side of the eyepiece tube without any space between them; otherwise it would affect the correctness of the measurement, 8.3 Lightness Adjust oo Q 22 2 ed 2 Fig 10 21. Screw1 22. Screw2 23.halogen lamp 24. Back Cover 25. Screw3 8.3.1 Power on hardness tester, and observe lightness from eyepiece. 8.3.2Close wise tighten screw2, make lightness even distributed 8.3.3Loosen and move screw1 8.4Replace Bulb 8.4.1 Prepare following items before replace bulb ‘ANew Bulb (halogen bulb, 12V. 15~20W) B dry soft cloth ANote: 1.Power off hardness tester firstly. 2. Ensure same model of bulbs, not compatible bulb will damage circuit 8.4.2Anti clock wise rotate screw 2, left push back cover then take off it 8.4.3Pull out broken bulb, then insert new one and wipe dust on bulb. 8.4.4Finally install back cover. ——+19-—igital Vickers Hardness Tester Operation Manual 9, Permitted Error and Repeatability Table 9-2 Peet cee Po Eee ae Hvoo1 Hvoo1s | 10 voor | wvoos | -s | 10 woos | 6 | ¢ | o | 10 wor [s|el7[e]e|olw|w|u Hvo2 4 6 8 9 wolululele Hvoa 4 5 6 z a [sof wlu | a Hvos. 3 5 5 6 slolrv[elels [a Hwa 3 4 4 4 si|s|slelo]eoJe v2 a a 3 4 atalalats| sfc Hv3 3 a 3 a astalalale]« Ts Hs a a 3 3 atal;l[s[s 4 v.10 a 3 3 3 stal[3[a]s]3 [35 hv 20 a a 3 a sitaia{s{s/; [35 Hv30 a a 2 2 2t2[z2[o[e[2 [2 Hv 50) 3 3 2 2 z2t2[efoatet2 [2 Hv 100 a 2 2 2te[etetet2 [2 1. When diagonal line length is short than 0.020mm, the max tolerance value is not given in this table. 2. Regard to median value, its max allowed tolerance value can be calculated out by the interpolation method. 3. The value of micro hardiness tester in the table is the max allowed tolerance calculated out according to 0.001mm or 2% average value of diagonal line length of indentation, take the larger value as correct.Digital Vickers Hardness Tester Operation Manual 10, Standard Delivery 1 Main Unit By models 1 set 2 Diamond (Installed) L Piece 3 HV:10 10°, 40" Each 1 Piece Objectives , 4 HV:30. 10 20 Each 1 Piece (installed) 5 HV-50. 10, 20" Each 1 Piece 6 Eyepiece 10 1 Piece 7 Screw Driver straight screwdriver 1 Piece Screw Driver cross screwdriver 1 Piece 9 allen wrench M3, 1 Piece 10 allen wrench Ms 1 Piece a Level Screw 4Piece 2 Hv-10 XV Anvil Piece Diameter 60mm Test anvil, “V" 3B Hv-30 Fach piece Test Anvil test anvil Diameter 60mm Test anvil, “V” “4 HV-S0 Each 1 piece test anvil 15 Level L 1 Piece 16 Eyepiece Cover L 1 Piece 7 Halogen bulb a2v0w 1 Piece 38 Power cable 10-18 4/250V 1 Piece 19 Fuse 1A /250v 3 Piece 20 S232 Cable L 1 Piece 2 HVv-10 HV1, HVI0 Fach 1 Piece Hardness 2 HV-30 HV. HV30 Each 1 Piece Blocks 23 Hv-50 Hv. HVSO Each 1 Piece m4 Quality certificate L 1.Copy 2 Warranty card L 1. copy 26 Operation manual L 1.Copy 2 Anti dust cover L 1 Piece —21-—Digital Vickers Hardness Tester Operation Manual Optional Accessory There are some optional accessories according to customer's special request Name an Name 25mm Digital Micrometer a2i-719 USB camera USB-V1 15x Eyepiece 821-351 1 5xCCD adapter 821-361 Blue tooth printer 890-831 Vickers software 821-461 Vision measurement eyepiece anit Unequal Chmp 821-741 “v'Arwil 21-521 Filament mp a2i7n1 Blue tooth module 852-710 —22-—Digital Vickers Hardness Tester Operation Manual phenomeno Touch screentaiure 11, Trouble Shooting Still on testing eet? Unloading, then use touch screen Power on failure 1 Check power cable No Leo 2 fuse broken 2 replace fuse Hardness tester isnot Panel failure Restart then back towork working Blocked iting Dust or small lint enter rn Take off cover than clean the screws then pull it system into lifting system 1. Check power cable and bulb No lightness disconnected 2. Adjust the lightness increase to 90% 3.__Contact our service person Can not see clearly | 1. Not focus well 1. Focusing until see clearly indentation the indentation | 2. Objective dirty 2. Contact our service person 3. Eyepiece damaged m 1. Hardness scale is | 1. Use standard micrometer recheck Exceed permitted error ot correct 2, Indenter damaged 3, Hardness tester not positioned well ‘Wrong loading force 2. Use microscope observe indenter and check if any damage, otherwise, replace a new one ‘According to Part3.2.7, adjust the hardness tester See table 7-2, change correct loading forcetal Vickers Hardness Tester Operation Manual 12, After Sales Service Two years warranty for main unit only for quality problem, the others accessories are not under warranty. Refer packing list of ultrasonic hardness tester. please show invoice and warranty card in case need repair. we ask for charges for accessories not under warranty, 13, torage/Transportation Attention Storage should be far away from the vibration, corrosion, moisture, dust, also should be stored at a normal temperature and humidity. Please put in the original packing box before transportation to avoid any damage. ANote: Operation manual will be updated without further notice, latest edition will be sent to customers by email timely. ——-24-—SINOWON C € Qi?) ISO 9001:2008 Certified Company Authorized Distributors: Der UR Loken PCT ESSEC UPC CLO a #1 Gold Road, South District, DongGuan, China( 523080) SCHUM AUPE ILI CEVA SL CPL es DS Re Re ee eee Ae Ss = ree EO ume eT ced