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MECHANICAL PRESERVATION
PROCEDURE
CLASS 1
03
10 Dec 08
JI
TY
MD
As Built
02
4 Feb 08
JI
TY
MD
01
03 Jan 08
JI
TY
MD
00
27-Nov-07
JI
TY
MD
DATE
BY
CHECK
APPR
APPR
REV
DESCRIPTION
CONTRACTOR
SUBCONTRACTOR
SPEC
REPS
COMPANY
APPROVAL
STATUS CODE : A = Issued for comments B = Issued for approval C = Approved D = As Built
PT NISCONI
Rev
Status
03
ID-PK5-PF-NSB-0811020
Document Type
Discipline
PRC
PJM
This document is the property of COMPANY. It must not be stored, reproduced or disclosed to others without written authorization from the COMPANY.
PT. NISCONI
Doc. Type
PRC
Discipline
Page 2 of 9
PJM
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REVISIONS
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Doc. No : ID-PK5-PF-NSB-0811020
Rev.
: 03
Status: D
Date
: 10 Dec 08
This document is the property of COMPANY. It must not be stored, reproduced or disclosed to others without written authorization from the COMPANY.
PT. NISCONI
Doc. Type
PRC
Discipline
PJM
Page 3 of 9
1.0 PURPOSE
2.0 SCOPE
3.0 DEFINITIONS
5.0 RESPONSIBILITIES
6.0 PROCEDURE
8.0 ATTACHMENTS
Doc. No : ID-PK5-PF-NSB-0811020
Rev.
: 03
Status: D
Date
: 10 Dec 08
This document is the property of COMPANY. It must not be stored, reproduced or disclosed to others without written authorization from the COMPANY.
PT. NISCONI
Doc. Type
PRC
Discipline
PJM
Page 4 of 9
1.0 PURPOSE
This Procedure is to ensure that the project equipment are preserved and maintained its integrity in
accordance to project specifications and vendor requirement.
2.0 SCOPE
Mechanical, electrical & instrumentation are included in this scope, once received in the Yard till sail away
of the project.
3.0 DEFINITIONS
COMPANY
CONTRACTOR
AFC
NSB
PMT
OENG
Outfitting Engineering
QA / QC
DISCIPLINE
PCOM
Pre-commissioning
COM
Commissioning
SUBCONTRACTOR
SUPPLIER / VENDOR
ID-PK5-PF-NSB-0811019
ID-PK5-PF-NST-3000001
Equipment list
ID-PK5-PF-NST-3006002
ID-PK5-PF-NST-3003001
ID-PK5-PF-NST-3003002
ID-PK5-PF-NST-3003003
Doc. No : ID-PK5-PF-NSB-0811020
Rev.
: 03
Status: D
Date
: 10 Dec 08
This document is the property of COMPANY. It must not be stored, reproduced or disclosed to others without written authorization from the COMPANY.
PT. NISCONI
Doc. Type
PRC
Discipline
PJM
Page 5 of 9
ID-PK5-PF-NST-3003004
ID-PK5-PF-NST-3003005
ID-PK5-PF-NST-3003006
ID-PK5-PF-NST-3003007
ID-PK5-PF-NST-3003008
ID-PK5-PF-NST-3003009
D-PK5-PF-NST-3003015
ID-PK5-PF-NST-3003018
ID-PK5-PF-NST-3003020
ID-PK5-PF-NST-3003018
5.0 RESPONSIBILITIES
Fabrication Yard Manager
Material Manager
Store Supervisor
Mechanical Supervisor
Engineering (NISCONI)
Doc. No : ID-PK5-PF-NSB-0811020
Rev.
: 03
Status: D
Date
: 10 Dec 08
This document is the property of COMPANY. It must not be stored, reproduced or disclosed to others without written authorization from the COMPANY.
PT. NISCONI
Doc. Type
PRC
Discipline
PJM
Page 6 of 9
6.0 PROCEDURE
1.) This procedure is the minimum requirement for equipment preservation in the Yard. Vendor
preservation requirement shall prevail once received from Engineering.
2.) Before the equipment is delivered in Yard, Engineer (NISCONI) shall advise the Yard on some precaution of storing and preserving the equipment. The same will apply if the equipment is supplied by
Client, the Yard shall be informed on the preservation requirement.
3.) Material / Equipment Receiving, Control, Handling, Preservation and Tracking shall be handled by
Warehouse Group as per Procedure ID-PK5-PF-NSB-0811048.
4.) Electrical and Instrument Panels original packing shall not be torn-out. Once torn-out these panels
shall be kept in an air-conditioned room. Vendor shall be consulted on the preservation requirement.
5.) Once equipment issued to the Yard, Mechanical / Precom Engineer and Mechanical supervisor shall
continue the preservation whether equipment is on lay-down area, installed on the deck till Precommissioning, Commissioning and until sail away.
6.) Once installed on the deck, the equipment shall be protected by plastic sheet over-layed by fire
retardant blanket or cover by plywood.
7.) Rotating equipment shall be internally protected by vendor with rust preventive oil. Periodic checking
shall be performed in the Yard once a week. Top up with the recommended preservative oil once
noticed it is in low level.
8.) As required by vendor, rotating equipment shaft shall be turned manually with minimum of two and
one-fourth revolutions in week interval. Care should be taken that the final position of the shaft after
turning is at least one quarter revolution from the point at which it was rotated. Oil levels shall be
checked at the time of rotation. A preservation log shall be kept to record those actions.
9.) Space heaters for motors or generators shall be energized upon advise by vendor, irrespective of the
location, i.e. warehouse, lay-down area or platform. These shall be energized using temporary power
supply until it is connected in MCC.
10.) All exposed machined surface shall be protected by grease or other preservative recommended by
vendor.
11.) Valve stems shall be greased to prevent from rusting.
12.) All junction box / panel cable entries that are not used (spares) shall be plugged with suitable material.
13.) Valve flanges must have a suitable cover installed on both openings to keep out foreign materials, dirt
rust etc.
14.) Glass material of instrument or equipment shall be covered with thick carton material or plywood to
avoid breakage.
Doc. No : ID-PK5-PF-NSB-0811020
Rev.
: 03
Status: D
Date
: 10 Dec 08
This document is the property of COMPANY. It must not be stored, reproduced or disclosed to others without written authorization from the COMPANY.
PT. NISCONI
Doc. Type
PRC
Discipline
PJM
Page 7 of 9
15.) Foods and drinks shall not be allowed on the platform so as not to attract rodents (i.e., mice, rats etc.)
Once these rodents are noticed in the platform, it must be terminated immediately to avoid damaging
cables inside the panels.
16.) In all the preservation activities, Mechanical Engineer shall keep record and readily available if
required by Client for verification.
8.0 Attachment
1.) Ex project preservation sample preservation record.
Doc. No : ID-PK5-PF-NSB-0811020
Rev.
: 03
Status: D
Date
: 10 Dec 08
This document is the property of COMPANY. It must not be stored, reproduced or disclosed to others without written authorization from the COMPANY.
PT. NISCONI
Doc. Type
PRC
Discipline
PJM
Page 8 of 9
Doc. No : ID-PK5-PF-NSB-0811020
Rev.
: 03
Status: D
Date
: 10 Dec 08
This document is the property of COMPANY. It must not be stored, reproduced or disclosed to others without written authorization from the COMPANY.
PT. NISCONI
Doc. Type
PRC
Discipline
PJM
Page 9 of 9
Doc. No : ID-PK5-PF-NSB-0811020
Rev.
: 03
Status: D
Date
: 10 Dec 08
This document is the property of COMPANY. It must not be stored, reproduced or disclosed to others without written authorization from the COMPANY.