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AERIAL LIFT OPERATOR SAFETY TRAINING

INTRODUCTION

ANATOMY

STABILITY

SAFE OPERATIONS

HAZARDS

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Please show respect and obey the law.

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INTRODUCTION

ANATOMY

STABILITY

SAFE OPERATIONS

HAZARDS

Accountability
The material presented within this course is for
educational and training purposes only. All parties
involved in the development, distribution and
maintenance of this course shall be held harmless from
any incident resulting from misuse of the content
beyond the guidelines and purposes herein stated.
Before you begin you should understand that it is your
responsibility to adhere to the laws and regulations
presented within the following course and its
corresponding materials. Likewise, it is your further
responsibility to strictly follow any additional guidelines
specific to your own workplace. Good Luck & Stay
Safe!

Note to Instructors: the first few slides in this presentation can be drawn upon as desired
and used to initiate dialog as to the importance of safety training and operator responsibility.
If you choose to skip these slides, the official presentation begins on slide 12.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

STABILITY

SAFE OPERATIONS

Its required everywhere you go.

Why Safety Training?

HAZARDS

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

STABILITY

SAFE OPERATIONS

HAZARDS

Why Safety Training?


Its as easy as 1, 2, 3!

1. Training reduces the risk of accidents and


injuries to you and those you work with

2. Training reduces operating costs (How?)


3. OSHA requires it no matter who you are or
how long youve been operating.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

STABILITY

SAFE OPERATIONS

HAZARDS

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you with your decision. If further information is needed, contact us directly.
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Hard Hat Training . The content included herein is for review only. If you have purchased
these samples or downloaded them for any purpose other than to review the product as
presented by the creator and its authorized distributors, you are in violation of copyright laws.
Please show respect and obey the law.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

STABILITY

SAFE OPERATIONS

HAZARDS

Welcome to the Hard Hat Training Series!

Intro_ 1_a: Welcome


Welcome to the Hard Hat Training series. Today you will learn about the set-up
and safe operation of aerial lifts. We will strive to provide information that will
increase your knowledge and help to make you a better operator.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

INTRODUCTION

STABILITY

SAFE OPERATIONS

HAZARDS

Aerial lifts are a common sight

Intro_1_b: Aerial lifts are a common sight


Aerial lift platforms are great tools to conduct work at heights and increase
production efficiency. These machines lift personnel, along with tools and materials,
from 10-12 feet in the air to as high as 100 feet.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

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STABILITY

SAFE OPERATIONS

HAZARDS

Equipment anatomy & inspections

Intro_1_c: Equipment anatomy & inspections


During this training well take a look at the different types of lifts and their anatomy.
Well also show you why its important to conduct a thorough pre-shift inspection
each day before putting a lift into service.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

INTRODUCTION

STABILITY

SAFE OPERATIONS

HAZARDS

Stability of aerial lifts

Intro_1_d: Stability of aerial lifts


We will look at aerial lift stability and the importance of knowing the machines
capacity.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

INTRODUCTION

STABILITY

SAFE OPERATIONS

HAZARDS

Safe operations

Intro_1_e: Safe operations


We will emphasize the importance of planning each lift and setting up the machine
properly so as to avoid hazards and obstacles around the worksite.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

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STABILITY

SAFE OPERATIONS

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6 most common hazards

Intro_1_f: 6 most common hazards


We will introduce the six most common hazards associated with aerial lift operation
and show you how to recognize, avoid or minimize them.

AERIAL LIFT OPERATOR SAFETY TRAINING


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Completion of course

Intro_1_g: Completion of course


When you complete this training you should be familiar with the types of aerial
lifts used by your company, have an increased knowledge of how to set up and
safely operate them and be able to recognize and avoid the most common hazards
associated with their use.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

INTRODUCTION

STABILITY

SAFE OPERATIONS

HAZARDS

Types of lifts

Intro_2_a: Types of lifts


Aerial lifts have made it safer and easier to lift personnel and their tools to great
heights. If used correctly, this equipment provides quick and safe access to work
areas that at one time could only be reached from scaffolding or a cranes man
basket. Collectively, theyre called Aerial Work Platforms, but individually they
have many different names. To avoid confusion well define the four main types
of lifts.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

INTRODUCTION

STABILITY

SAFE OPERATIONS

HAZARDS

Bucket trucks

Intro_2_b1: Bucket trucks


Vehicle mounted aerial lifts are mounted on trucks or vans and are often referred
to as bucket trucks, cherry pickers or boom trucks. They are most commonly used
along public roads and highways by public works and road maintenance crews or
utility companies.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

STABILITY

SAFE OPERATIONS

HAZARDS

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The number of pages displayed is limited.
Shown: 61/148 slides. These slides are being provided to prove quality and help
you with your decision. If further information is needed, contact us directly.
ALL TRAINING MATERIALS CAN BE RE-USED & CUSTOMIZED
Hard Hat Training . The content included herein is for review only. If you have purchased
these samples or downloaded them for any purpose other than to review the product as
presented by the creator and its authorized distributors, you are in violation of copyright laws.
Please show respect and obey the law.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

INTRODUCTION

STABILITY

SAFE OPERATIONS

HAZARDS

Self propelled boom lifts

Intro_2_c: Self propelled boom lifts


Self-propelled aerial lifts can be either a straight boom or an articulating boom.
Theyre commonly used on construction sites and around industrial plants for
maintenance personnel.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

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SAFE OPERATIONS

HAZARDS

Scissor lifts

Intro_2_d: Scissor lifts


Self-propelled scaffolding are commonly called scissor lifts and can be used on
smooth flat surfaces or rough terrain, depending upon the type. These are mostly
used indoors, but there are models that can be used outdoors as well.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

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STABILITY

SAFE OPERATIONS

HAZARDS

Standards

Intro_3_a1: Standards
These are the main OSHA and ANSI standards concerning aerial lifts. Many states
have additional standards as do some industries such as Maritime, Mining and
Offshore oil platforms. Its your responsibility to know all federal, state and local
rules that apply to your machine and jobsite. If you are not sure, ask your
supervisor or safety coordinator.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

STABILITY

SAFE OPERATIONS

HAZARDS

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The number of pages displayed is limited.
Shown: 61/148 slides. These slides are being provided to prove quality and help
you with your decision. If further information is needed, contact us directly.
ALL TRAINING MATERIALS CAN BE RE-USED & CUSTOMIZED
Hard Hat Training . The content included herein is for review only. If you have purchased
these samples or downloaded them for any purpose other than to review the product as
presented by the creator and its authorized distributors, you are in violation of copyright laws.
Please show respect and obey the law.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

INTRODUCTION

STABILITY

SAFE OPERATIONS

HAZARDS

Load tests

Intro_4_c: Load tests


Load tests of aerial lifts should be performed on a regular basis, especially if there
have been any structural repairs. Load tests will determine whether the lift can
handle its capacity through all of its functions. For boom-supported lifts, these will
test its stability and show the condition of the hydraulic components including the
lift cylinders and extension cylinders.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

ANATOMY

STABILITY

SAFE OPERATIONS

HAZARDS

Lift components and anatomy

Lift Components

Visual inspection
Engine, refueling & chassis
Turret section and boom
Scissor and mast sections
Lift controls and platform

Anat_1_a: Lift components and anatomy


In this section well look at components and anatomy of the self-propelled aerial
lift and give a general description of each. Well go over general things to look for
while performing a pre-shift inspection of the lift, but there are so many different
types and models that its impossible to describe them all in detail. Thats why its
important to be familiar with the operators manual for each type of machine you
operate.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

ANATOMY

STABILITY

SAFE OPERATIONS

HAZARDS

Self-propelled, boom-supported aerial lifts

Lift Components

Visual inspection
Engine, refueling & chassis
Turret section and boom
Scissor and mast sections
Lift controls and platform

Anat_1_b: Self-propelled, boom-supported aerial lifts


A typical self-propelled, boom-supported, aerial lift has either a straight or
articulating hydraulic boom that is mounted on a counter-weighted chassis.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

STABILITY

SAFE OPERATIONS

HAZARDS

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The number of pages displayed is limited.
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you with your decision. If further information is needed, contact us directly.
ALL TRAINING MATERIALS CAN BE RE-USED & CUSTOMIZED
Hard Hat Training . The content included herein is for review only. If you have purchased
these samples or downloaded them for any purpose other than to review the product as
presented by the creator and its authorized distributors, you are in violation of copyright laws.
Please show respect and obey the law.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

ANATOMY

STABILITY

SAFE OPERATIONS

HAZARDS

Visual inspection

Lift Components

Visual inspection

Engine, refueling & chassis


Turret section and boom
Scissor and mast sections
Lift controls and platform

Anat_2_a: Visual inspection


Every machine is required to have operating instructions on the machine at all
times. These can be found in the operators manual and on warning labels and
decals.

AERIAL LIFT OPERATOR SAFETY TRAINING


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Decals & warning labels

Lift Components

Visual inspection

Engine, refueling & chassis


Turret section and boom
Scissor and mast sections
Lift controls and platform

Anat_2_d1: Decals & warning labels


All nameplates and markings should be in place and in readable condition. Most
operators manuals will have a list of the decals and labels that should be on the
machine and a way of ordering replacements.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

ANATOMY

STABILITY

SAFE OPERATIONS

HAZARDS

Engine, refueling & chassis

Lift Components
Visual inspection

Engine, refueling & chassis


Turret section and boom
Scissor and mast sections
Lift controls and platform

Anat_3_a: Engine, hydraulics & chassis


In this section we will cover the inspection of the engine, hydraulics, and lift
chassis, and discuss the importance of their maintenance.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

STABILITY

SAFE OPERATIONS

HAZARDS

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Hard Hat Training . The content included herein is for review only. If you have purchased
these samples or downloaded them for any purpose other than to review the product as
presented by the creator and its authorized distributors, you are in violation of copyright laws.
Please show respect and obey the law.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

ANATOMY

STABILITY

SAFE OPERATIONS

HAZARDS

Refueling

Lift Components
Visual inspection

Engine, refueling & chassis


Turret section and boom
Scissor and mast sections
Lift controls and platform

Anat_3_b2: Refueling
Never refuel the machine with the engine running and only in an open, wellventilated area away from sparks. Never start the engine if you smell or detect
propane, gasoline, diesel or any other explosive substance. Use a soapy solution
in a spray bottle to check for propane leaks. Never use a match or a lighter.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

ANATOMY

STABILITY

SAFE OPERATIONS

HAZARDS

Battery condition

Lift Components
Visual inspection

Engine, refueling & chassis


Turret section and boom
Scissor and mast sections
Lift controls and platform

Anat_3_b4: Battery condition


Proper battery condition is essential for good engine performance and
operational safety. Always use protective clothing and eyewear when working
with batteries. Batteries contain acid, which should be neutralized with baking
soda and water in the event of a spill. Avoid contact with electrical terminals.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

ANATOMY

STABILITY

SAFE OPERATIONS

HAZARDS

Fasteners

Lift Components
Visual inspection
Engine, refueling & chassis

Turret section and boom


Scissor and mast sections
Lift controls and platform

Anat_4_b2: Fasteners
The fasteners that bolt the turret to the chassis should be checked to see if they
are loose or if theyve been stretched.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

STABILITY

SAFE OPERATIONS

HAZARDS

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The number of pages displayed is limited.
Shown: 61/148 slides. These slides are being provided to prove quality and help
you with your decision. If further information is needed, contact us directly.
ALL TRAINING MATERIALS CAN BE RE-USED & CUSTOMIZED
Hard Hat Training . The content included herein is for review only. If you have purchased
these samples or downloaded them for any purpose other than to review the product as
presented by the creator and its authorized distributors, you are in violation of copyright laws.
Please show respect and obey the law.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

ANATOMY

STABILITY

SAFE OPERATIONS

HAZARDS

Lift Controls

Lift Components
Visual inspection
Engine, refueling & chassis
Turret section and boom

Scissor and mast sections

Lift controls and platform

Anat_6_a: Lift Controls


In this section we will cover the lift controls on the ground and in the platform.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

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STABILITY

HAZARDS

SAFE OPERATIONS

Balance and leverage

500 lbs
250 lbs

250 lbs
X 20 ft

500 lbs
X 10 ft

= 5,000 ft lbs

10 ft

20 ft

= 5,000 ft lbs

Stab_1_a1: Balance and leverage


Stability of the machine is based upon the principle of balance and leverage. The
concept of the teeter-totter is a good way to explain stability. When a teetertotter is in perfect balance, the torque created by the weight times the length of
the lever arm on one side of the pivot point must equal the torque created by the
weight times the lever arm length on the other side.
(A video clip for this image is available in the Other Video Clips folder within the Poster, Other folder.)

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

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HAZARDS

Lifts leverage
Center of
Rotation

Tipping point

Stab_1_a2: Lifts leverage


For all aerial lifts, the torque on the side of the machine must always be greater
or the lift will tip over. The lifts torque or leverage is the effective weight of the
machine times the distance from the center of rotation to the wheel or outrigger.
(A video clip for this image is available in the Other Video Clips folder within the Poster, Other folder.)

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

STABILITY

SAFE OPERATIONS

HAZARDS

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you with your decision. If further information is needed, contact us directly.
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Hard Hat Training . The content included herein is for review only. If you have purchased
these samples or downloaded them for any purpose other than to review the product as
presented by the creator and its authorized distributors, you are in violation of copyright laws.
Please show respect and obey the law.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

STABILITY

SAFE OPERATIONS

HAZARDS

Ground pressure

Stab_1_a4: Ground pressure


The pressure applied to the ground is the greatest when the boom is located
directly over the outrigger or wheel, because this one outrigger or wheel is
supporting most of the load. When working on soft soils its wise to set up on
firm ground or on pads. Otherwise, theres a chance the wheel or outrigger could
sink into the ground and tip the lift over.
(A video clip for this image is available in the Other Video Clips folder within the Poster, Other folder.)

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

SAFE OPERATIONS

STABILITY

SAFE OPERATIONS

HAZARDS

Safety meetings

Oper_1_a2: Safety meetings


Safety meetings are ideal for planning safe lifts. These meetings can be extensive
or informal gatherings to make sure everyone is on the same page and all of the
hazards have been identified. Often, the biggest hazard in aerial lift operation is
lack of planning and then trying to make-do with undersized or inadequate
equipment.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

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SAFE OPERATIONS

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SAFE OPERATIONS

HAZARDS

Demonstration of ability

Oper_1_b2: Demonstration of ability


Before anyone is allowed to operate an aerial lift on their own they should be
able to demonstrate they are familiar with all operational and safety devices on
the machine, including:

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

STABILITY

SAFE OPERATIONS

HAZARDS

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The number of pages displayed is limited.
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ALL TRAINING MATERIALS CAN BE RE-USED & CUSTOMIZED
Hard Hat Training . The content included herein is for review only. If you have purchased
these samples or downloaded them for any purpose other than to review the product as
presented by the creator and its authorized distributors, you are in violation of copyright laws.
Please show respect and obey the law.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY
ANATOMY

AERIAL LIFT HAZARDS

STABILITY
STABILITY

SAFEHAZARDS
OPERATIONS

SAFE
OPERATION
HAZARDS

Be trained
andline
authorized
Power
contact

Aerial lift hazards

Power line contact

Falls from tipover


Falls from platform
Struck or crushed by lift
Maintenance related accidents
Other hazards

Haz_2_b1: Power line contact


Power line contact is the accidental contact of any metal part of an aerial lift with
a high-voltage power line. A single contact can result in multiple deaths and
crippling injuries. Each year roughly 150 people are killed by power line contact.
About three times that number are seriously injured.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

AERIAL LIFT HAZARDS

STABILITY

SAFE OPERATIONS

HAZARDS

Accident profiles from OSHA website

Aerial lift hazards

Power line contact

Falls from tipover


Falls from platform
Struck or crushed by lift
Maintenance related accidents
Other hazards

Haz_2_c: Accident profiles from OSHA website


The following accident profiles will show just how quickly things can go wrong
when an aerial lift is used for a job or purpose it was not intended for. Add to that
a few safety procedures that were ignored and fatalities or injuries are the result.
These profiles are taken from the OSHA website. Only the names of the
companies and the manufacturer of the equipment have been withheld.

AERIAL LIFT OPERATOR SAFETY TRAINING


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SAFE OPERATIONS

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Accident profile #1

Aerial lift hazards

Power line contact

Falls from tipover


Falls from platform
Struck or crushed by lift
Maintenance related accidents
Other hazards

Haz_2_d: Accident profile #1


An employee had been assigned to paint a metal utility pole with a spray gun. He
was working from an aerial lift and had painted one side of the pole. As he was
rotating the bucket of the aerial lift so that he could paint the other side of the
pole, he leaned back in the bucket, and the back of his neck contacted a 7960volt overhead power line. The employee received an electric shock, which
knocked him out of the bucket and into the bed of the aerial lift truck. Two
coworkers broke his fall and administered cardio-pulmonary resuscitation.
Unfortunately, the injured employee had no heartbeat and was not breathing
when the emergency medical team arrived. He had been electrocuted.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

STABILITY

SAFE OPERATIONS

HAZARDS

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The number of pages displayed is limited.
Shown: 61/148 slides. These slides are being provided to prove quality and help
you with your decision. If further information is needed, contact us directly.
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Hard Hat Training . The content included herein is for review only. If you have purchased
these samples or downloaded them for any purpose other than to review the product as
presented by the creator and its authorized distributors, you are in violation of copyright laws.
Please show respect and obey the law.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

AERIAL LIFT HAZARDS

STABILITY

SAFE OPERATIONS

HAZARDS

InspectConclusion
wire rope

Aerial lift hazards

Power line contact

Falls from tipover


Falls from platform
Struck or crushed by lift
Maintenance related accidents
Other hazards

Haz_2_g1: Conclusion
In conclusion: Never attempt to rescue someone who has been shocked and is
unconscious. Wait until the lines have been de-energized. Never be fooled into
thinking the lines have been de-energized without confirmation from the electric
company. Sometimes the breaker will reset itself. Never try to use a pole or board
to knock an unconscious person away from the lift. The pole or board could
conduct the electricity also.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

STABILITY

SAFE OPERATIONS

HAZARDS

Falls from tip over

AERIAL LIFT HAZARDS


Maintenance Related

Aerial lift hazards


Power line contact

Falls from tipover

Falls from platform


Struck or crushed by lift
Maintenance related accidents
Other hazards

Haz_3_a: Falls from tip over


Falls from tip over is the next most common hazard associated with aerial lifts.
There are lots of ways this can happen its not always because of overloading.
The most common cause of tip over is working on a slope or incline. Many
machines now have tilt control sensors to prevent them from being raised into an
unstable position or bubble levels to help level the machine. Some tip overs are
the result of not using the outriggers or extendable axels that are part of the lift,
as the following accident will show:

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

STABILITY

SAFE OPERATIONS

HAZARDS

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Hard Hat Training . The content included herein is for review only. If you have purchased
these samples or downloaded them for any purpose other than to review the product as
presented by the creator and its authorized distributors, you are in violation of copyright laws.
Please show respect and obey the law.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

AERIAL LIFT HAZARDS

STABILITY

SAFE OPERATIONS

HAZARDS

Accident profile #2

Aerial lift hazards


Power line contact

Falls from tipover

Falls from platform


Struck or crushed by lift
Maintenance related accidents
Other hazards

Haz_3_b: Accident profile #2


At approximately 2:30 p.m. on May 8, 1996, Employee #1 and #2, roofers, were
using a telescopic boom lift, from a height of approximately 60 ft to place ridge
caps atop a section of roof on a breezeway connection. The vehicle toppled over
and Employees #1 and #2 fell to ground with a 30-degree slope, for a total fall of
approximately 80 ft. Employee #1 sustained a broken right wrist, fractured ribs,
and a fractured leg. Employee #2 sustained severe facial and head injuries,
internal injuries, and fractured ribs. The extendable axles were not extended
while the lift was being operated; this was in violation of the manufacturers
recommendations and cautions.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

AERIAL LIFT HAZARDS

STABILITY

SAFE OPERATIONS

HAZARDS

Working on slopes

Aerial lift hazards


Power line contact

Falls from tipover

Falls from platform


Struck or crushed by lift
Maintenance related accidents
Other hazards

Haz_3_d2: Working on slopes


Know the maximum slope and grade for which the lift is rated and never exceed
it. Some aerial lifts may be equipped with tilt sensors. These sensors as well as
other safety devices must be operational and never be altered or disabled. Never
depend upon the tilt alarm as a level indicator.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

STABILITY

SAFE OPERATIONS

HAZARDS

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Hard Hat Training . The content included herein is for review only. If you have purchased
these samples or downloaded them for any purpose other than to review the product as
presented by the creator and its authorized distributors, you are in violation of copyright laws.
Please show respect and obey the law.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

AERIAL LIFT HAZARDS

STABILITY

SAFE OPERATIONS

HAZARDS

Stability enhancing devices

Aerial lift hazards


Power line contact

Falls from tipover

Falls from platform


Struck or crushed by lift
Maintenance related accidents
Other hazards

Haz_3_d3: Stability enhancing devices


If equipped, use all stability enhancing means such as outriggers, outrigger pads,
stabilizers or extendable axles.

AERIAL LIFT OPERATOR SAFETY TRAINING


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ANATOMY

AERIAL LIFT HAZARDS

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SAFE OPERATIONS

HAZARDS

Rough terrain

Aerial lift hazards


Power line contact

Falls from tipover

Falls from platform


Struck or crushed by lift
Maintenance related accidents
Other hazards

Haz_3_d5: Rough terrain


Use extreme care when traveling over unstable or rough surfaces .

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

AERIAL LIFT HAZARDS

STABILITY

SAFE OPERATIONS

HAZARDS

Allowable side forces

Aerial lift hazards


Power line contact

Falls from tipover

Falls from platform


Struck or crushed by lift
Maintenance related accidents
Other hazards

Haz_3_d8: Allowable side forces


While elevated, do not push or pull on any object outside of the platform. Check
the operators manual for maximum allowable side forces.

AERIAL LIFT OPERATOR SAFETY TRAINING


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ANATOMY

STABILITY

SAFE OPERATIONS

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AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

AERIAL LIFT HAZARDS

STABILITY

SAFE OPERATIONS

HAZARDS

Avoid bouncing boom

Aerial lift hazards


Power line contact

Falls from tipover

Falls from platform


Struck or crushed by lift
Maintenance related accidents
Other hazards

Haz_3_d9: Avoid bouncing boom


When maneuvering the machine or platform near obstacles, use the slowest
speed to avoid bounce of the platform.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

STABILITY

SAFE OPERATIONS

Introduction

AERIAL LIFT HAZARDS

Aerial lift hazards


Power line contact
Falls from tipover

HAZARDS

Maintenance
Related

Falls from platform


Struck or crushed by lift
Maintenance related accidents
Other hazards

Haz_4_a: Introduction
One in five of the most common hazards in aerial lift operation is falls from the
platform. In the majority of these cases, there was no fall protection being used
and the operator was climbing on the rail or outside of the platform during the
lift. In a few cases, the lift was struck by another vehicle causing the boom to flex
and throwing the operator from the platform. Consider the following accident:

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

AERIAL LIFT HAZARDS

STABILITY

SAFE OPERATIONS

HAZARDS

Accident profile #3

Aerial lift hazards


Power line contact
Falls from tipover

Falls from platform


Struck or crushed by lift
Maintenance related accidents
Other hazards
Haz_4_b: Accident profile #3:
Employee #1 and a coworker were at the intersection of two streets to repair a
signal light. They could not locate the problem from the ground, so they moved
the bucket truck into the intersection for Employee #1 to work out of the
elevated basket. The bucket was being lowered and was at a height of
approximately 15 ft when a semi-truck struck it. Employee #1, who was not
wearing a safety belt, was thrown out. He was taken to Port Huron Hospital,
where he was pronounced dead. The employer was cited for violations of no
accident prevention program; providing no hard hats; not providing and
maintaining signal, signs or barricades; no traffic control devices; and, no safety
harness use in a man lift. What went wrong?

AERIAL LIFT OPERATOR SAFETY TRAINING


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ANATOMY

STABILITY

SAFE OPERATIONS

HAZARDS

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Please show respect and obey the law.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

AERIAL LIFT HAZARDS

STABILITY

SAFE OPERATIONS

HAZARDS

Dont climb down an elevated boom

Aerial lift hazards


Power line contact
Falls from tipover

Falls from platform


Struck or crushed by lift
Maintenance related accidents
Other hazards

Haz_4_d4: Dont climb down an elevated boom


Never attempt to climb down the boom from a raised platform.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

AERIAL LIFT HAZARDS

STABILITY

SAFE OPERATIONS

HAZARDS

Wear fall protection

Aerial lift hazards


Power line contact
Falls from tipover

Falls from platform


Struck or crushed by lift
Maintenance related accidents
Other hazards

Haz_4_d5: Wear fall protection


Always wear a harness with a lanyard that is connected to the designated
anchorage point. Never tie off to the railing if it is not a rated anchorage point.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

STABILITY

SAFE OPERATIONS

HAZARDS

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AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

AERIAL LIFT HAZARDS

STABILITY

SAFE OPERATIONS

HAZARDS

Keep free-fall to a minimum

Aerial lift hazards


Power line contact
Falls from tipover

Falls from platform


Struck or crushed by lift
Maintenance related accidents
Other hazards

Haz_4_d6: Keep free-fall to a minimum


The lanyard and tie-off point should be such that if you are thrown out of the
platform your free-fall will be limited to 6 feet or less. For example, if you have a
6 foot lanyard tied off to an anchorage point on the top rail and a vehicle hits the
lift causing the boom to flex, you could be tossed up six feet making your free fall
12 feet! In this case you must use a shorter lanyard or tie off lower in the
platform.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

AERIAL LIFT HAZARDS

Aerial lift hazards


Power line contact
Falls from tipover
Falls from platform

STABILITY

SAFE OPERATIONS

HAZARDS

Struck or crushed by lift

Maintenance
Related

Struck or crushed by lift


Maintenance related accidents
Other hazards

Haz_5_a: Struck or crushed by lift


Twelve percent of the accidents associated with aerial lifts are being struck or
crushed by the machine. These can be broken down into two categories; the
operator is struck or crushed or the machine strikes or crushes some other
person working near the lift. Both are a result of the operator not being aware of
his surroundings or familiar with the controls. Consider the following accident.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

AERIAL LIFT HAZARDS

STABILITY

SAFE OPERATIONS

HAZARDS

Accident profile #4

Aerial lift hazards


Power line contact
Falls from tipover
Falls from platform

Struck or crushed by lift


Maintenance related accidents
Other hazards

Haz_5_b: Accident profile #4


Employee #1 was operating an aerial lift to install insulation brackets in the
ceiling of a warehouse. He had the boom of the lift turned to the backside of the
base platform, a position in which the operating controls are reversed. Employee
#1 was elevated to the roof and was snug against a rafter. He apparently wanted
to move away from the rafter and pushed forward on the control lever to move
forward. With the controls reversed, he was actually pushing against the rafter
instead. Employee #1s body was pressed against the control lever and he
became caught between the lift basket and the rafter. He was unable to free
himself and he died of asphyxia. What went wrong?

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ANATOMY

STABILITY

SAFE OPERATIONS

HAZARDS

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AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

AERIAL LIFT HAZARDS

STABILITY

SAFE OPERATIONS

HAZARDS

Keep hands safe

Aerial lift hazards


Power line contact
Falls from tipover
Falls from platform

Struck or crushed by lift


Maintenance related accidents
Other hazards

Haz_5_d3: Keep hands safe


Keep hands inside the platform when moving the lift or swinging the platform
near obstacles. Some machines will have an inner rail to grasp onto to keep you
from pinching or crushing your hand when maneuvering in tight quarters. Use it.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

AERIAL LIFT HAZARDS

STABILITY

SAFE OPERATIONS

HAZARDS

Barricade area if needed

Aerial lift hazards


Power line contact
Falls from tipover
Falls from platform

Struck or crushed by lift


Maintenance related accidents
Other hazards

Haz_5_d4: Barricade area if needed


When setting up for a lift you may need to barricade the area around the machine
to protect pedestrians and keep vehicles away.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

STABILITY

SAFE OPERATIONS

HAZARDS

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these samples or downloaded them for any purpose other than to review the product as
presented by the creator and its authorized distributors, you are in violation of copyright laws.
Please show respect and obey the law.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

AERIAL LIFT HAZARDS

STABILITY

SAFE OPERATIONS

HAZARDS

Wear hard hats below

Aerial lift hazards


Power line contact
Falls from tipover
Falls from platform

Struck or crushed by lift


Maintenance related accidents
Other hazards

Haz_5_d7: Wear hard hats below


Workers on the ground associated with the lift operation should wear hard hats
and other suitable protection.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

STABILITY

AERIAL LIFT HAZARDS

SAFE OPERATIONS

HAZARDS

Maintenance related accidents

Maintenance
Related

Aerial lift hazards


Power line contact
Falls from tipover
Falls from platform
Struck or crushed by lift

Maintenance related accidents


Other hazards

Haz_6_a: Maintenance related accidents


Aerial lifts that arent kept in good repair account for ten percent of all aerial lift
accidents. Never operate an aerial lift that is damaged or in need of repair.
Frequent and periodic inspections can help identify problems with the machine
before a failure can occur. Consider the following accident:

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

STABILITY

AERIAL LIFT HAZARDS

SAFE OPERATIONS

HAZARDS

Accident Profile #5

Aerial lift hazards


Power line contact
Falls from tipover
Falls from platform
Struck or crushed by lift

Maintenance related accidents


Other hazards

Haz_6_b: Accident Profile #5:


Employee #1 was a foreman for a tree trimming service. He was approximately
30 ft above the ground when the aerial boom he was operating fell from the truck
on which it was mounted. He suffered head, leg, and internal injuries, and was
transported to the hospital. Subsequent investigations revealed that the bolts
that secured the base of the boom to the truck mounting had sheared off. Nine of
the bolts were rusty, indicating old breaks; 16 of the bolts showed fresh metal
without rust. From the front of the truck, the nine rusty bolts were located on the
backside of the boom drive gear. What went wrong?

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ANATOMY

STABILITY

SAFE OPERATIONS

HAZARDS

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AERIAL LIFT OPERATOR SAFETY TRAINING


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ANATOMY

AERIAL LIFT HAZARDS

STABILITY

SAFE OPERATIONS

HAZARDS

Never use lift as a ground for welding

Aerial lift hazards


Power line contact
Falls from tipover
Falls from platform
Struck or crushed by lift

Maintenance related accidents


Other hazards

Haz_6_d5: Never use lift as a ground for welding


Never use the lift as a ground for welding. This could send an electrical current
through the machine that could damage some components.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

STABILITY

SAFE OPERATIONS

Other hazards

AERIAL LIFT HAZARDS

Aerial lift hazards


Power line contact
Falls from tipover
Falls from platform
Struck or crushed by lift
Maintenance related accidents

HAZARDS

Maintenance
Related

Other hazards

Haz_7_a: Other hazards


Of the five accidents in the other category three of them were related to loading or
unloading the lift. Consider the following:

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

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AERIAL LIFT HAZARDS

STABILITY

SAFE OPERATIONS

HAZARDS

Accident Profile #6

Aerial lift hazards


Power line contact
Falls from tipover
Falls from platform
Struck or crushed by lift
Maintenance related accidents

Other hazards

Haz_7_b: Accident Profile #6:


Employee #1, a truck driver, was delivering two scissor lifts to a construction
site. He was backing the second lift from a Lowboy transporter when he ran off
the ramp and the lift fell, landing on its side. Employee #1 was thrown to the
ground, fracturing his upper left arm and several ribs. The scissor lift could have
been driven off the ramp remotely, using a cable-connected controller. Other
drivers had used these controllers routinely, and the employer has directed all
drivers to use the remote system in the future, and not to ride the units. What
went wrong?

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ANATOMY

STABILITY

SAFE OPERATIONS

HAZARDS

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AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

AERIAL LIFT HAZARDS

STABILITY

SAFE OPERATIONS

HAZARDS

Never push or pull another object

Aerial lift hazards


Power line contact
Falls from tipover
Falls from platform
Struck or crushed by lift
Maintenance related accidents

Other hazards

Haz_7_d5: Never push or pull another object


Never use the lift to push or pull another object. Never use the boom to try to free
another machine by lifting.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

AERIAL LIFT HAZARDS

STABILITY

SAFE OPERATIONS

HAZARDS

Do not operate in bad weather

Aerial lift hazards


Power line contact
Falls from tipover
Falls from platform
Struck or crushed by lift
Maintenance related accidents

Other hazards

Haz_7_d8: Do not operate in bad weather


Never operate a lift during inclement weather, unless approved by the manufacturer
for this purpose.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

AERIAL LIFT HAZARDS

STABILITY

SAFE OPERATIONS

HAZARDS

Medications

Aerial lift hazards


Power line contact
Falls from tipover
Falls from platform
Struck or crushed by lift
Maintenance related accidents

Other hazards

Haz_7_d9: Medications
If you are taking prescription or over-the-counter drugs you should obtain medical
advice on whether it is ok to use an aerial platform.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

STABILITY

SAFE OPERATIONS

HAZARDS

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AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

SAFE OPERATION

STABILITY

SAFE OPERATIONS

HAZARDS

Conclusion

Conc_1_a1:
Aerial lifts, like all equipment, can inflict serious injury or death when misused or
abused. Improper training, poor operation, failure to perform preventive
maintenance, and failure to inspect can have serious consequences.

AERIAL LIFT OPERATOR SAFETY TRAINING


INTRODUCTION

ANATOMY

SAFE OPERATION

STABILITY

SAFE OPERATIONS

HAZARDS

Conclusion

Conc_1_a2:
Safety is the responsibility of everyone involved in aerial lift operations, from
operators to maintenance personnel. You can help ensure safe operation by
knowing and following all safe work practices and safety regulations that are
applicable to your workplace.

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