Service Manual Viewsonic PJD5111

Service Manual
ViewSonic PJD5111
Model No. VS12440
DLP Projector
(PJD5111_SM Rev. 1c Jun. 2010)
ViewSonic 381 Brea Canyon Road, Walnut, California 91789 USA - (800) 888-8583
Copyright
Copyright 2009 by ViewSonic Corporation. All rights reserved. No part of this publication may be
reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or
computer language, in any form or by any means, electronic, mechanical, magnetic, optical, chemical,
manual or otherwise, without the prior written permission of ViewSonic Corporation.
Disclaimer
ViewSonic makes no representations or warranties, either expressed or implied, with respect to the contents
hereof and specifically disclaims any warranty of merchantability or fitness for any particular purpose. Further,
ViewSonic reserves the right to revise this publication and to make changes from time to time in the contents
hereof without obligation of ViewSonic to notify any person of such revision or changes.
Trademarks
Optiquest is a registered trademark of ViewSonic Corporation.
ViewSonic is a registered trademark of ViewSonic Corporation.
All other trademarks used within this document are the property of their respective owners.
Revision History
Revision SM Editing Date
ECR Number
Description of Changes
Editor
1a
02/09/09
Initial Release (NO BOM by PE approval)
Sophia Kao
1b
05/12/09
Update RS232 PIN definition, IR code
Sophia Kao
1c
06/01/10
Update M/B circuit diagrams
Sophia Kao
ViewSonic Corporation
Confidential - Do Not Copy
PJD5111
TABLE OF CONTENTS
1. Introduction.............................................................................................................. 3
Important Service Information................................................................................... 3
Safety Notice ............................................................................................................. 3
General Descriptions ................................................................................................. 3
2. Product Overview..................................................................................................... 4
Specifications............................................................................................................. 4
Packing....................................................................................................................... 9
3. Level 1 Cosmetic / Appearance / Alignment Service............................................ 12
Visual Inspection & Cleaning.................................................................................... 12
Software/Firmware Upgrade Process........................................................................ 17
Adjustment / Alignment Procedure........................................................................... 19
4. Disassembly/Assembly............................................................................................ 45
Exploded View.......................................................................................................... 45
Module 1 Total Exploded View.............................................................................. 45
Module 2 ASSY UPPER CASE............................................................................. 47
Module 3 ASSY FRONT CASE............................................................................. 47
Module 4 ASSY LOWER CASE............................................................................ 48
Disassembly SOP...................................................................................................... 49
5. Level 2 Circuit Board and Standard Parts Replacement.................................... 54
Block Diagram.......................................................................................................... 54
Troubleshooting........................................................................................................ 55
6. Level 3 Component Repair to Circuit Boards...................................................... 64
7. Screw List /Torque ................................................................................................. 84
8. Recommend Spare Parts List................................................................................ 86
9. Timing, Characteristics of inputs/outputs, Interface
Character, PowerSupply Specification................................................................ 87
10. Keyboard and Remote Control keys.................................................................. 94
11. IR Code, RS232 Command, and factory menu.................................................. 96
12. DDC Table............................................................................................................. 101
PJD5111
1. Introduction
This section contains general service information, please read through carefully. It should be
stored for easy access place.
Important Service Information

Safety Notice
1
2
3
4
5
6
7
8
9
Make sure your working environment is dry and clean, and meets all government safety
requirements.
Ensure that other persons are safe while you are servicing the product.
DO NOT perform any action that may cause a hazard to the customer or make the
product unsafe.
Use proper safety devices to ensure your personal safety.
Always use approved tools and test equipment for servicing.
Never assume the products power is disconnected from the mains power supply. Check
that it is disconnected before opening the products cabinet.
Modules containing electrical components are sensitive to electrostatic discharge (ESD).
Follow ESD safety procedures while handling these parts.
Some products contain more than one battery. Do not disassemble any battery, or expose
it to high temperatures such as throwing into fire, or it may explode.
Refer to government requirements for battery recycling or disposal.
General Descriptions
This Service Manual contains general information. There are 3 levels of service:
Level 1: Cosmetic / Appearance / Alignment Service
Level 2: Circuit Board or Standard Parts Replacement
Level 3: Component Repair to Circuit Boards
PJD5111
2. Product Overview
The Projector consists of the DLP projector controller, Lamp controller, Power supply system,
and the system cooling controller. The DLP controller captures the digital PC data and video
data and converts them into the DMD display device. The lamp controller controls the lamps
power and synchronizes its frequency with color display sequence. Power supply unit controls
the AC line power factor and converts primary voltage to secondary low voltage for digital
board. The system cooling controller drives the airflow to cool the lamps heat and electrical
components heat.
Specifications
1.0 Optical Performance

1.1 ANSI Brightness
1.2 Brightness Uniformity
1.2.1 ANSI Uniformity
1.2.2 JBMA Uniformity
1.2.3 Upper-Down
unbalance
1.2.4 Left-Right
unbalance
1.3 Contrast Ratio
1.3.1 ANSI Contrast
1.3.2 FOFO Contrast
1.3.3 Dynamic C/R
1.4 Light Leakage
1.4.1 Light Leakage in
Active Area
1.4.2 Light Leakage out of
Active Area
(Except DMD Defect)
1.5 Color
1.5.1 White
1.5.2 Red
1.5.3 Green
1.5.4 Blue
1.6 Color Uniformity
1.6.1 White
1.6.2 Red
1.6.3 Green
1.6.4 Blue
1.7 Color Gamut
Tested under 60 (diagonal) image size with Wide

projection lens position unless other specified.
Minimum 1840 Lumens
Minimum 55%
Minimum 70%
0.5~2
0.6~1.67
Minimum 150:1
Minimum 1450:1
Minimum 1600:1
<0.5 lux compared to center point within 60 (Diagonal at
2.3m) image size. Note: This light leakage in Active area is
only described as the spot light with obvious shape. It is not
included the uniformity difference of the projector for black
pattern.
<0.65 lux with 53~80(Diagonal at 2m) image size
X
0.3130.04
0.6400.04
0.3450.04
0.1440.04
X
0.040
0.040
0.040
0.040
typical 55% compare NTSC
4
Y
0.3500.04
0.3450.04
0.5330.04
0.0750.04
Y
0.040
0.040
0.040
0.040
PJD5111
2.0 Image Quality

2.1 Throw Ratio
2.2 Zoom Ratio (tolerance
applied)
2.3 Distortion
2.3.1 Keystone Distortion
2.3.2 Vertical TV
Distortion
2.4 Projection Offset
2.5 Focus Range
2.5.1 Visible Range
2.5.2 Clearly Focus
Range
2.6 Focus
2.6.1 Pattern
2.6.2 Defocus and Flare
2.6.3 Focus unbalance
2.7 Lateral Color
533% Diagonal at 2m,

1.102%:1
<1.0%
<1.0%
120% 5%
1~8 m
1.5~6 m
(1)If pattern can be uniformly focused, pass!
(2)If not, check 2.6.2
Defocus: R<=3.0; G<=3.0; B<=3.0 pixel
Flare: R<=4.0; G<=4.0; B<=4.0 pixel
Slight flare is not counted as flare.
Adjust focus from near to far until one corner clear,
difference less than 50 cm
Center of
All other area
60diagonal area
R-G
<2/3
<1
G-B
<2/3
<1
R-B
<1
<1
2.8 Image Quality

2.8.1 DMD Image Quality
2.8.2 Image Imperfection
2.8.3 Image Shadow or

Blur
2.9 Dynamic Contrast Ratio

(DCR)
3.0 Mechanical Specification

3.1 Dimensions
3.2 Weight
3.3 Security Slot
3.5 Lens Cover
setups
1. 53 (Diagonal at 2m) image size.
2. Default preset mode Dynamic
3. Full white pattern to check the image.
Let the projector on the desk (dont move it up/down or left/
right) and just inspect the pattern.
4. If blur or shadow worse than Vendor OOB, than NG
1. When RGB value of content input is smaller
than 20%, system will automatically switch to Eco mode, if
RGB value is greater than 60%, the projector will back to
Normal mode.
2. When DCR function turns on, lamp mode function is
grayed out to disable; when DCR function turns off, lamp
mode would return to setting value.
(Viewsonic agreed to take reliability and noise impact
caused by DCR function, but detailed specification of DCR
above would be finalized to suitable for reducing reliability
and noise impact by vendor after PPR sample)
264 x 225 x 96.4 mm (L x W x H)
<2300g
Kensington compatible slot 150N break away force
Lens Cover
5
PJD5111
3.6 Feet
4.0 Packaging
4.1 Carton
4.2 Gross weight
4.3 Transportation
5.0 Thermal Specification
5.1 Surface held or
touched for short periods
5.2 Surface which may be
touched
5.3 Exhaust Air
6.0 Environmental
6.1 Temperature
6.2 Humidity
6.3 Audible Noise Level
6.4 Altitude
7.0 Regulatory
Fast adjustable foot in front, Adjustable foot and Fixed foot

in rear. foot Tilt:0-6,right/left: +2.2/-0.5
Detail refer following Packing section
340 mm (W) x 273 mm (D) x 190 mm (H) / 13.39 (W) x 10.75 (D) x 7.48 (H)
8.16 lbs (3.70 kgs)

40 feet container 2380 sets, 20 feet container 1120 sets
By air(A pallet ) 36 sets (B pallet ) 48 sets
Mechanical component temperature at ambience 0~40
Normal surface: @ 25 C
Metal < 60C; Plastic<65C
Bottom surface: @ 25 C
Metal < 55C; Plastic<65C
Metal
Plastic
<65C , except around
<70C
ventilation*
<95C around ventilation holes
Operating
Storage
Operating
Storage
0~40C, without condensation

-20~60C, without condensation
10~90%RH, without condensation
10~90%RH, without condensation
Normal mode: 32dBA @ 25C
Typical
Eco mode: 27dBA @ 25C
Normal mode: 34dBA @ 25C
Maximum
Eco mode: 29dBA @ 25C
Operating Altitude :
0~6000ft, 25C~5C
6000ft~10000ft, 25C~5C must be operational and
reliability decrease is acceptable*
* Note: not guarantee Power , Ballast, DMD and Lamp life.
Storage:
0~40000ft sea level (-20C to 30C)
Max altitude in 60C : 0~6500ft
Max temperature in 10000ft : 53C
CB, GS, UL, Argentina TUV, GOST-R, Hygenic,
Safety
Ukraine, PSB, SASO, eK, NOM, CCC, CCC label
EMC
FCC, C-Tick, CE
ESD
Qisda ESD Specification
8.0 Reliability
Demonstrated
8.1 MTBF
40000 hours except DMD chip, Color

wheel, Lamp and Ballast
60000 hours except DMD chip, Color

wheel, Lamp and Ballast
Normal : 3000 hours (50% brightness maintenance)
Eco: 4000 hours
Adhere to Appendix 3
VAC 100 240 (50/60Hz),
Typical
280W Max.
10W Max. (with loop through)
Standby
5W Max. (loop through is disabled.)
Calculated
8.2 Lamp Lifetime

9.0 Power Requirements
9.1 Power Supply (Normal)
9.2 Power consumption
PJD5111
9.3 Power Connector

10.0 Panel Specification
10.1 Type
10.2 Pixels
10.3 Color Depth
11.0 Compatibility
11.1 PC
11.2 Video
11.3 YpbPr
11.4 DDC
12.0 Image Interface
12.1 Analog RGB Input
12.2 Video Input

12.3 S-Video Input
12.4 YPbPr Input
12.5 Analog RGB Output
IEC-06
0.55 SVGA LVDS Type-X DMD
H: 800 X V: 600
24 Bits (16770000 colors)
Appendix 3
PC Compatible 640X480 1024X768, compressed
1280X1024; Composite-Sync; Sync-on-Green
NTSC/ NTSC4.43/ PAL (Including PAL-M, PAL-N)/ SECAM/
PAL60/
NTSC (480i)/ 480p/ PAL (576i)/ 576p, HDTV (720p/ 1080i)
EDID 1.3
15 pin D-Sub (Female) x 2
G(Y): Video amplitude 0.7/1.0 Vp-p : Impedance 75
RB(CbCr): Video amplitude 0.7 Vp-p : Impedance 75
HD/VD/CS: TTL Level
RCA jack (Yellow)
Video amplitude 1.0 Vp-p : Impedance 75
4 pin Mini-Din (Female)
Y: Luminance amplitude 1.0 Vp-p : Impedance 75
C: Chroma amplitude 0.286 Vp-p : Impedance 75
Y: Luminance amplitude 1.0 Vp-p: Impedance 75
PbPr/CbCr: Chroma amplitude 0.7 Vp-p : Impedance 75
G(Y): Video amplitude 0.7/1.0 Vp-p : Impedance 75
RB(CbCr): Video amplitude 0.7 Vp-p : Impedance 75
HD/VD/CS: TTL Level
Note :
1. Power on (Active VGA out is on)
Scenario 1
=>The signal being displayed from COMPUTER OUT port
depends on which signal (VGA 1 or VGA 2) is selected for
the projector.
=>Support audio for VGA out.
Scenario 2
=>When input Source is S-Video or Videoand D-sub 1 &
D-sub 2 plugged, than D-sub out is D-sub 1.
=>Support audio for VGA out. (but depends on audio
source connected)
2. Standby mode (Active VGA out is on)
=>Default is set to VGA 1 when end user plug PC input

source in VGA 1 port.
=>Support audio for VGA out.
13.0 Control Interface

13.1 IR Receiver
13.2 Serial Connector
14.0 User Interface
IR Receiver x 1 (Front)
Angle: 30 Distance 0~8m
RS232 8pin, command table adhere to Appendix 5
7
PJD5111
9 Keys:
14.1 Operator Keypad
14.2 Indicators
14.3 Electric Keystone
Left/ BLANK ; Right/PANEL KEY LOCK ; UP/ KEYSTONE + ;

Down/ KEYSTONE - ; SOURCE ; POWER ; AUTO ;
MODE/ENTER ; MENU/EXIT
3 LEDs:
Power On/Off Status; Lamp Status; Temperature Status
vertical keystone and adjustable range + 30~ - 40
PJD5111
Packing
For Worldwide:
1 Remote
2~6
QSG
10
CD
12
13
8
14
11
PJD5111
For China:
10
PJD5111
PACKING PART LIST ( PJD5111 )

ViewSonic Model Number: VS12440
Rev: 1a
Item ViewSonic P/N
1
A-00008426
2
A-00008253
3
A-00008257
4
A-00008250
5
A-00008193
6
A-00008099
7
A-00008100
8
CB-00008955
9
DC-00009405
10
DC-00009406
11
P-00009418
12
P-00009419
13
P-00009420
14
P-00009243
Ref. P/N
5F.26J1K.171
2G.00921.001
2G.03149.021
2G.01111.001
2G.04321.001
2G.01343.001
2G.04245.001
5K.08006.501
4J.0RN01.001
5B.0RN01.001
4D.0RN01.001
4G.0RN02.001
4G.0RN03.001
4B.01214.031
Description
REMOTE RC-7092A-01-0006 MERCUR
CORD H05VV-F 10A250V EUR 1.8M
CORD H05VV-F 13A 1.8M UK
CORD SVT125V WO/SH US 1.8M
CORD H05VV 250V 1.8M BLK KOR
CORD 3ASL/75DU-IN 250V1.8M AUS
CORD RVV 250V 1.8M BLK CHINA
CABLE 15/15P OD5.2 1.8M +PEBAG
GUIDE QS CS MERCURY1
CD UM 12L VS MERCURY1
CTN AB PJD6111
CUSHION_L PJD5111/VS
CUSHION_R PJD5111/VS
BAG LDPE+HDPE 415*365*0.4 VS
11
Q'ty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
PJD5111
3. Level 1 Cosmetic / Appearance / Alignment Service

Visual Inspection & Cleaning
PART I
Visual Inspection Criteria
1.0 Inspection zone definition and inspection distance

A-side:

Up case
- Up case surfaces except right / left / behind sides surface.
Front cover - Front cover surface
B-side:
Side
- right/left sides surfaces
Back cover - Back cover surfaces
C-side:
Low cause
- bottom surfaces
For spot inspection distance is 45 cm on A/B/C-side. And inspection time is 10 sec.
For scratch inspection distance is 45 cm on A/B/C-side. And inspection time is 10 sec.
1.1 Appearance Inspection Criteria

1.1.1 Environment Condition
1.1.1.1 Lighting intensity
All appearance quality shall be inspected with the lighting condition as 500~800Lux
(natural lighting or white fluorescent light).
1.1.1.2 Inspection angle and distance to object or target
All part inspection must be done under direct overhead lighting. Viewing angle and
distance are dependent on surface classification. In all cases, parts must be held in
such that the light reflection does not disturb the inspector's eye.
Figure 1
Table 1
Classification
Area A
Lighting positioning
Area B
Area C
Above of inspected part
Inspection position relative to part

Inspection distance
90
90
90
40~50 cm
40~50 cm
40~50 cm
1.1.1.3 Inspection interval (time)

Inspection interval is a function of surface area.
Time for visual inspection: 10sec.
Table 2
Parts Size
Time
A surface
10 sec
B surface
10 sec
C surface
10 sec
TABLE 3 General Product of plastic outlook of dot, blemish, and others spec inspection standard
12
PJD5111
A surface
(Number of defect)
Spec
2
( Area cm )
20*20 50*50 70*70
B surface
(Number of defect)
100*100
20*20 50*50 70*70
C surface
(Number of defect)
100*1
20*20 50*50 70*70 100*100
00
P < 0.2 mm
Ignore Ignore Ignore
Particle Distance 2cm
Blemish
0.2 P< 0.3
|
2
2
3
4
Color mm
Distance
4cm
spot
0.3 P
2
0
0
0
<0.4mm
Distance 4cm
Ignore
Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore
Particle
|
Spot
with
same
color
P<0.1 mm
Ignore Ignore Ignore
Distance 2cm
Ignore
Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore
0.1 P<0.2mm
Distance 4cm
0.2 P <
2
0.3mm
Distance 4cm
0.3 P <
2
0.5mm
Distance 5cm
Total
Note:
1. Use the 20*20 criteria to the area less than 20*20; 50*50 inspection criteria to the area
20*20 A<50*50; etc.
(Particle/Blemish/Color Spot)
1.1 Definition of surface A, B, C refer to 6.2
1.2 Blemish around the ViewSonic Bird logo, name plate and silk screen must be equal or smaller
than 0.05 mm2
1.3 Bubble on the surface is to be reject.
TABLE 2 : General Product of plastic outlook inspection standard
NO
1
4
5
6
7
Spec
A region: No Shrink. With gloves, no feeling of sink when touching the surface
B/C region: not obvious
Run, Texture, Gloss
No obvious non-uniformity
Welding Line/Knit Line When scratching on it, theres no feeling of obstruction. Also, there should not
be obvious difference in gloss nearby it.
Ejector Mark
Reject
Label/screws shortage Reject
Material shortage
Material shortage is not allowed to impact structure strength and surface
Chromatic aberration Follow engineering specification
Printing
Logo of panel sticker
2
3
Appearance
Shrinkage
Printing must not have incomplete printing, break off, overlap, uneven
thickness, excessive ink, printing misalignment (1.5mm), printing slanting &
crooked (<0.5mm)
Printing color must be comparable to color chip and sample. Follow
engineering specification
Printing must not have incomplete printing, break off, overlap, uneven
thickness, excessive ink, printing misalignment (1mm), printing slanting &
crooked (<0.5mm)
Printing color must be comparable to color chip and sample.
13
PJD5111
10
Scratch/Nicks
Side A:
(W < 0.1mm , L < 5mm): Only 2 this kind of scratch is accepted
W < 0.1mm , L < 5-10mm :Only 1 this kind of scratch is accepted
Side B:
W < 0.2mm , L < 5mm : Only less than 2 this kind of scratch is accepted
W < 0.2mm , L < 5-10mm : Only 1 this kind of scratch is accepted
Side C:
W < 0.3mm , L < 5mm : Only 3 this kind of scratch is accepted
W < 0.3mm , L < 5-10mm : Only 2 this kind of scratch is accepted
W < 0.3mm , L < 10-15mm: Only 0 this kind of scratch is accepted
Note:
1. Severe scratch which disclose the Natural
2. When light scratching on it, theres no feeling of obstruction. Also, there
should not be obvious difference in gloss nearby it.
3. Each scratch should be 5cm more far away from each other
4. Front case must be no any scratch
14
PJD5111
PART II
Operational Inspection Criteria
TEST CONDITIONS
Unless other prescription, the test conditions are as followings:
Nominal voltage: refer to operation manual
Environmental illumination:
Variable from 500 to 800 Lux (For appearance inspection)
Variable from 0 to 7 Lux (For functional inspection)
Temperature: 255
Visual inspection shall be done with the distance from eyes to the sample
45 cm.
Display mode: refer to operation manual
TEST EQUIPMENTS
Dark room
PC
Pattern Generator: Chroma 2327 or equivalent
Minolta color analyzer CL200 or equivalent device with accredited
traceability
DVD player
Power supply (100~240 VAC) with consumption meter
Measuring tape
TEST PATTERN
PATTERN
PATTERN
TEST ITEM
Acceptance Criteria
(1) ANSI Brightness: Minimum
1840Lumens
(2) Uniformity: ANSI: 55% (Minimum)
(3) Contrast Ratio : 150:1 (Minimum, by
ANSI Standard Checkerboard Method),
(4) White Point, Color :x = 0.3130.04, y
= 0.3500.04
Full white
ANSI Brightness
Bright Uniformity
FOFO Contrast
Ratio
Full Dark
FOFO Contrast
Ratio
Full Red
Impurity CIE
coordinate
0.3450.04
Full Green
Impurity CIE
coordinate
Chromaticity : Green: x =0.3450.04,

y=0.5330.04
Full Blue
Impurity CIE
coordinate
0.0750.04
15
Contrast Ratio : 1450:1(by All White, All

Black Method)
Chromaticity : Red: x =0.6400.04, y=
Chromaticity : Blue: x =0.1440.04, y=
PJD5111
Chromo
800x600
Focus Range
(1)Background lines should be

distinguishable.
(2) :Letter shape and lines should be
distinguishable.
General-1
pattern
Performance/
Timing check/
function check
(1)Phase should be stable(no flick)

(2)Whole frame should appear.
16 Gray
and Color
bar
Gray and Color

bar Check
No lack or mix color
DDC check
Check the DDC

information,
Including S/N,
model,
manufacturer
name, product
code.
S/N(08-09): with numbers

Model(6C-7D) with numbers(ref Appendix
DDC table)
manufacturer name(08-09):VSC
product ID code (0A-0B): PJD5111=AC22
16
PJD5111
Software/Firmware Upgrade Process

How to Download Firmware
Hardware required
1. MINI RS232 Download cable
2. Personal computer or laptop computer
Software required
1. DLP Composer lite
2. New version FW
DLP Composer lite install procedure
Installation Location
The default installation directory is:
C:\Program Files\DLP Composer Lite 7.0
If you want to install to a different directory (perhaps alongside a prior release of DLP
Composer Lite), click the "Browse" button on the "Select Features" page..
RS232 Support - Choosing the RS232 interface
To select the RS232 communications interface, choose "Preferences" from the "Edit"
menu, click the "Communications" page and choose "Serial Po (DDP2000/DDP3020
only)".
Click Configure to set up RS232 parameter:
You can now use DLP Composer Lite to communicate with a DDP2230-based projector
via RS232 using the Flash Loader tool.
17
PJD5111
Download procedure
1. Click on Flash Loader and browse the image file (new version firmware)
2. Make sure to check Skip Boot loader area (load all but the first 32KB)
3. Plug power cord into projector
4. Plug in RS232 cable between computer and projector side
5. Press start download to begin update new firmware
6.
7.
Wait till composer lite notice upgrade completed

Download is completed. The factory settings should be restored.
18
PJD5111
Adjustment / Alignment Procedure

Content
EE Assembly and Alignment Concern
1.
Color Wheel Delay Alignment
2.
Main board check procedure
3.
PC Alignment Procedure
4.
YUV Alignment Procedure
Optical Engine Assembly and Alignment Concerns
Mechanical Assembly Concern
1. Lower case and Adjust foot
2. Lower case and fan shielding
3. Ballast wire Alignment
4. Blower wire alignment
5. Power board and Lower case
6. Lamp box assemble with Lower case rib
7. CW sensor board wire and CW FPC alignment
8. Grounding wire alignment
9. Twin Fan and Speaker wire alignment
10. Front IR wire to MB alignment
11. Ballast to lamp wire alignment
12. Engine screws assemble sequence
13. Lamp Door screw assemble sequence
14. Speaker assemble notice
15. Upper case sponge assemble notice
16. Rear Case assemble notice
17. MB audio EMI clip assemble notice
EMI Assembly Concern
19
PJD5111
EE Assembly and Alignment Concern:

1. Color Wheel Delay Alignment
Equipment:
- Battery Biased Silicon PIN Detector
- Oscilloscope
- Probe
OSD Default value:
Item
Value
Item
Value
DLP Brightness
32
CW Delay
Adjustable
DLP Contrast
32
White Peak
10
The default values let optical engine to get maximum contrast and brightness.
Procedure:
1.
2.
3.
4.
5.
6.
7.
8.
Probe impedance matches 50 ohm

Open Factory OSD, and select color wheel delay item
Leave the image pure blue (DMD blue curtain)
Put the detector on the screen that blue image was projected.
Watch the oscilloscope and notice the square waveform
Use the and key to increment or decrement the color wheel delay value
No matter the waveform is square or not, let the waveform was lagged first.(see picture 1)
Then increment or decrement the value to let the waveform just to be square.(see picture
2)
9. Change to green curtain and check waveform again. If waveform is square (see picture 3),
CW delay value is ok. If waveform is a little lag, then adjust CW value to let waveform
square.
Lag
8F
Picture 2
Picture 1
Picture 1
OK
OK
20
PJD5111
2. Main board check procedure

Equipment:
- Pattern generator
Procedure:
1. Connect power, D-sub into projector.
2. Light on projector.
3. Testing below patterns and resolution is 854*480@60Hz (480P)
(1) General-1 pattern. (Pattern 1)
(2) 32 grays pattern. (Pattern 48)
(3) White pattern. (Pattern 41)
(4) SMPTE pattern. (Pattern 5)
4. The main board would be note fail if above four image-quality is not good.
5. Test the connection between main board and IR board.
6. The main board would be note fail if there are some broken occur in wire or main board.
3. PC Alignment Procedure
Equipment:
Pattern generator (Chroma-2250)
OSD Default value:
Item
Cal R Offset
Cal G Offset
Cal B Offset
Cal R Gain
Cal G Gain
Cal B Gain
YPbPr R Offset
YPbPr B Offset
Value
127
127
127
127
127
127
127
127
Procedure:
Gray Level:
1.
2.
3.
4.
5.
6.
7.
8.
9.
Connect power, D-sub, into projector.

Change Timing and pattern of pattern generator:
Timing: 800*600@60
Pattern: As Figure1 {A near white color (240,240,240) and a near black
color(16,16,16), the area of white is 101/200, black is 99/200}
Light on projector
Set user OSD values to default.
Enter factory mode.
Set Factory values to default.
Press Calibration RGB to let the black level to just distinguish, and the light output
of white level to just max.
21
PJD5111
10. Check the 32 levels of gray. All steps must appear.
Figure1
4. YUV Alignment Procedure

Equipment:
- Pattern generator (VG-828)
OSD Default value:
Item
Value
Cal R Offset
127
Cal G Offset
127
Cal B Offset
127
Cal R Gain
127
Cal G Gain
127
Cal B Gain
127
YPbPr R Offset
127
YPbPr B Offset
127
Procedure:
1. Connect power core, YPbPr cable into projector.
2. Change timing and pattern of pattern generator:
Timing: 480i
Pattern: As Figure2
3.
4.
5.
6.
7.
Light on projector
Adjust user OSD values to default.
Enter factory mode.
Adjust Factory values to default.
Press Calibration YPbPr to calibrate the mid level offset.
22
PJD5111
Figure2
23
PJD5111
Optical Engine Assembly and Alignment Concerns

1. Light Pipe Module assembly and overfill alignment
1.1 Assembly LP Module to HSG DMD
(1) Assembly two Overfill adjustment screws to HSG DMD (Fig. 1-1).
** Adjustment criteria refer to below item
(2) Assembly Clip LP and lock with screw well (Fig. 1-2).
(3) Press CLIP of RE_BKT_LP first, and then push it into the hole (Fig. 1-3).
(4) Placed LP Module on LP datum of DMD HSG and adjustment screw well(Fig.1-4).
(5) Assembly Baffle LP first (Fig. 1-5-1) & push Baffle LP to hook DMD HSG, and then
lock with screw well (Fig. 1-5-2).
1.2 Overfill Adjustment @ LP Module
Overfill Adjustment Criteria:
(1) Pre-assembly 2 adjusting screws. Criteria shown as Fig.1-6.
(2) Alignment Sequence:
a. To adjust Horizontal Adjustment Screw firstly, and then Vertical Adjustment
Screw.
b. Refer to Fig. 1-6.
(3) For Overfill Re-adjustment:
a. Those 2 Adjustment Screws must be released closely to the Pre-assembly
positions first.
b. Follow adjustment steps shown in Item 4.6-ii.
Clip LP
Overfill Vertical
Adjustment Screw
Overfill Horizontal
Adjustment Screw
Fig. 1-1
Fig. 1-2
24
PJD5111
1. Press down
the Clip
2. Insert
the LP
Module
Fig. 1-3
LP Datum of
DMD HSG
Overfill adjustment screws
Fig. 1-4
1. Place Clips on
BKT surface
3. Lock screw
2. Push Baffle LP
to hook DMD HSG
Fig. 1-5-1
Fig. 1-5-2
25
PJD5111
Pre assemble this screw

not over the side surface.
Pre assemble this screw not

over the bottom surface.
Fig. 1-6
2. Assembly FM Module:
Place FM on HLD FM surface(Fig. 2-1) and use Clip FM to fix FM(Fig. 2-2).
Clip FM hook
the punch points
Touch the
side surface
Fig. 2-1
Fig. 2-2
3. Assembly HSG ILL Module:

3.1 CM Assembly
I.
Insert Clip CM Side first, and then place Clip Front CM to fixed-shaft of ILL SUB
before locking screw (Fig. 3-1, Fig. 3-2).
II. Assemble CM to HSG ILL and to make CM contact three datum on the HSG ILL
Well (Fig. 3-3).
III. Assemble CLIP TOP CM (with forceps) to the HSG IL (Fig. 3-4,).
26
PJD5111
IV. To check and make sure CLIP of CM hooks the HSG ILL very Well (Fig. 3-5).
V. Paste Sponge tube AL on cannelure of HSG ILL (Fig. 3-6).
3.2 FM Module Assembly
1.
FM Module must be placed to fixed shaft and on the datum surface of ILL SUB
and then lock with screw well (Fig. 3-7).
Fixed shafts of ILL SUB
Clip CM Side
Screw
8F.1A752.3R0
Fig. 3-1
Fig. 3-2
Datum3
Datum1
Datum2
Clip UP CM
Fig. 3-3
Fig. 3-4
Fig. 3-5
27
PJD5111
Sponge
screw
Fig. 3-6
Fig. 3-7
4. AL, HSG ILL and HSG DMD Assembly:

4.1 Placed AL on the HSG DMD. The raised surface of AL shall toward DMD direction
(Fig. 4-1).
4.2 To assemble HSG ILL SUB Module with HSG DMD and cover over on AL and the
then lock with screws (Fig. 4-2).
Fixed shafts& holes
AL
screw
DMD Direction
Fig. 4-1
Fig. 4-2
28
PJD5111
5. DMD and Chip B/D Module:

5.1. Judge Chip B/D and DMD alignment keying first (Fig. 5-1, 5-2).
5.2. Alight keying and Assemble DMD to Chip B/D (Fig. 5-3).
5.3. Push DMD slightly and use screwdriver rotate clockwise button to lock (close notation)
DMD on Chip B/D (Fig. 5-4).
Fig. 5-1
Alignment keying
Fig. 5-2
Open notation
Button
Close notation
Fig. 5-3
5.4 Place Damper on the surface of Chip-BD Fig. 5-5.
Fig. 5-4
Damper
.
Fig. 5-5
6. Assembly Optical Engine:
6.1 Assemble BKT Link Lamp & CW shield on DMD HSG and then lock with screws well
(Fig. 6-1).
29
PJD5111
Screw
Shield CW
BKT Link Lamp
Fig. 6-1
7. Assembly OP ENG
7.1 Assemble Baffle DMD to HSG DMD (Fig.7-1).
7.2 Assemble Chip B/D Module to HSG DMD (Fig. 7-2).
Fixed shafts of
DMD HSG
Fixed holes of
ILL SUB HSG
Fixed shafts of
DMD HSG
Fig.7-1
Fixed holes of DMD
Fig.7-2
7.3 Assemble Thermal Pad & Gasket Hest-sink then place contact DMD (Fig. 7-3).
(1) Pre-fastening Sequence: [ 1 ] - [ 2 ] - [ 3 ] - [ 4 ].
(2) Fastening Sequence: [ 4 ] - [ 3 ] - [ 2 ] - [ 1 ].
(3) Screw Torque must be confirmed to be 6 kg-cm.
30
PJD5111
Screw
2
4
Gasket
Fig. 7-3
7.4 Assemble CW Module to DMD HSG and lock with screws well (Fig.7-4).
Screw
Fixed shafts
of DMD HSG
Fig.7-4
7.5 Assemble PL Lens and lock with screws well (Fig. 7-5).
Screw
Fig. 7-5
31
PJD5111
Ring Zoom
Screw
Fig. 7-6
Ring Focus
Fig. 7-7
7.6 Assemble Lamp Module to BKT Link Lamp and then lock with screw well (Fig. 7-8, Fig.
7-9).
Screw
Fixed shafts
Fig. 7-8
32
PJD5111
Fig. 7-9
33
PJD5111
Mechanical Assembly Concern

1.
Lower case and Adjust foot
Spring should be not bended

2.
Lower case and fan shielding
Tape unwoven cloth should be on bottom side
3.
Ballast wire Alignment
34
PJD5111
Ballast to PWR wire

must around this rib
Two screws
Ballast to Lamp wire should

align into this groove
Ballast to Lamp wire

also should align into
Mylar Ballast groove
35
PJD5111
First: assemble Blower

module
Second: assemble Mylar

Ballast
This cord direction should like this
4.
Blower wire alignment
36
PJD5111
This wire must follow this direction
5.
Power board and Lower case
Power board must check the height of soldering tin, and assembly well into ribs.
Confirm the height of solder isnt abnormal
6.
Assemble Lamp box into Lower case rib
37
PJD5111
7.
CW sensor board wire and CW FPC alignment
8.
Grounding wire alignment
Grounding wire should be aligned as

this;
38
PJD5111
9.
Twin Fan and Speaker wire alignment
Twin Fan and

Speaker wire align,
please refer to EMI
solution
10.
Front IR wire to MB alignment
39
PJD5111
Front IR wire should

align in to these
11.
Ballast to lamp wire alignment
40
PJD5111
Lamp connector assemble with

rib
12.
Engine screws assemble sequence
Second
First
Third
13.
Lamp Door screw assemble sequence
41
PJD5111
14.
Speaker assemble notice
Tap these two sponges align to left and top
Add 3 sponges
Align to this hook
Wire direction as this
15.
Upper case sponge assemble notice
42
1. Sponge
2. Align back and mark
line;
PJD5111
16.
Rear Case assemble notice
After assembly
PUSH
17.
MB audio EMI clip assemble notice
After assembly
43
PJD5111
EMI Assembly Concern

Solution
1.
Use gasket to connect optic engine

H-Sink and BKT down.
2.
1 Use clip to grounding lamp

blower wire
Clip
2 Clip direction is as picture
1. Speaker Wire should be under

twin fan wire.
2. Lamp fan wire should be on
the power fan wire that makes
lamp fan wire touch upper
metal.
Lamp Fan wire
3. Lamp Fan wire position is like

the Picture.
Tape
4. Use tape to lock lamp fan wire

and speaker fan wire.
Power
Fan wire
44
PJD5111
4. Disassembly/Assembly
Exploded View
Module 1 Total Exploded View
45
PJD5111
EXPLODED PARTS LIST ( PJD5111 )

Rev: 1a
Item
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
ViewSonic P/N
C-00009336
M-00008279
B-00009449
C-00009339
E-00009296
A-00008425
C-00009344
M-00008282
C-00009345
M-00008281
M-00008280
E-00009295
C-00009335
C-00009337
C-00009338
E-00009293
E-00009294
E-00008709
B-00009455
B-00009456
C-00009340
M-00008278
B-00009450
Ref. P/N
CS.5J0RN.031
2C.10144.081
5E.0RN01.001
3J.0JC06.001
2C.40GF0.031
5J.0RN01.001
CS.5J0RN.021
TY.4E220.001
CS.5J0RN.041
4B.0GF02.001
4B.0GF01.001
6E.0GF03.001
CS.5J0RQ.031
CS.5J0RN.001
3J.0JC05.001
CS.5J0RN.011
CS.5J0PN.001
7A.08060.D00
5E.0GF23.001
5D.0GF12.001
3J.0RN03.001
2C.10139.022
5E.0RR40.001
Description
PACK ASSY UPPER CASE MERCURY1
FAN*2 80*25 105MM AD0812UB/HX
PCBA MAIN BD MI MERCURY1
CASE OUTLET PC MERCURY VI
SPK 5W 8OHM 100MM W4646CPF
PACK LAMP MERCURY1
PACK ASSY LENS CAP MERCURY1
STICKER LOGO VIEWSONIC
PACK ASSY FRONT CASE MERCURY1
RING FOCUS PC MP522
RING ZOOM PC MP522
ASSY LENS ZOOM MP522 AOCI
PACK ASSY LAMP DOOR MERCURY2
PACK ASSY LOWER CASE MERCURY1
CASE INLET PC MERCURY VI
PACK LIGHT PIPE MODULE
PACK CW MODULE SAT/MERC
IC DMD 0.55 SVGA 8060-6319W
PCBA CHIP BD MI MP522
BALLAST 185W 2.5KV EUC185DV/11
CASE REAR PC MERCURY1
FAN 50*20 150MM AB5012HX MP522
PCBA POWER BD MI MERCURY3
46
Q'ty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
PJD5111
Module 2 ASSY UPPER CASE
* Module P/N refers to latest RSPL item 15
Module 3 ASSY FRONT CASE
47
PJD5111
Module 4 ASSY LOWER CASE
48
PJD5111
Disassembly SOP
Step Discription
Tool
5
1
3
screw
driver
Disassemble the screw*5
Take off the the IR sensor

wire from mainboard,
then take off upper case
module,
2
keypad Rubber
Notice : When taking off

upper case module, don't
break the IR sensor wire
by strongly drawing.
keypad bracket
Take off the case left

module and the front
case module
screw
driver
FRONT
IR BD
Three long sponge
Disassemble the screw*6,

and take off the rear
case.
49
rear case
screw
driver
PJD5111

and take off the M/B
shielding.
screw
driver
screw*5
twin
fan
(1)Take off the long wire

(one of twin fan wire),
then disassemble the twin
fan.
(2)Take off the twin fan
wire from M/B.
take off this long wire first
C/W sensor wire

C/W FPC wire
(1)Take off the C/W FPC

wire, blower fan wire,
C/W sensor wire, Ballast
5-Pin wire, speaker wire
from M/B.
(2)Take off right case
module.
blower fan wire
screw
driver
speaker wire
Ballast 5Pin wire
Take off the M/B and M/B

SPG-RCA PBR
Main BD
50
PJD5111
(1)Disassemble the
screw*2, and take off the
lamp door.
(2)Disassemble the
screw*1 and lamp wire,
and take off the lamp
module.
1
2
screw
driver
screw*1
2
1
(1)Disassemble the
screw*3.
(2)Disassemble the
10
grounding screw*1, and
take off the Power B/D
SHD.
screw
driver
grounding screw *1
blower fan's
thermal wire
screw*1
Disassemble the wire*2

and screw*1, and take off
11
the power BD and ballast
Mylar.
Ballast Mylar
screw
driver
ballast
wire
(1)Disassemble the
lamp box.
12
(2)Disassembly the
blower fan
screw*1
screw*1
screw*1

13 and take off the OPT eng
.
screw
driver
3
screw
driver
screw*1
anchor
point
51
PJD5111
3pin wire

14 the ballast BD, and
wire*3.
screw
driver
5pin wire
2pin wire
2
screw*1
(1)Take off the push

button .
15
(2)Disassemble the
screw*3 .
push button
screw
driver
screw*1
screw*1
ring
focus
(1)Take off the gasket*2.

16 (2)Disassemble the
Focus Ring.
screw
driver
gasket*2
1
ring
zoom
Take off th LENS screw*3

17 , Ring Focus screw*2,
and Ring Zoom.

and take off the HSINK
18
and DMD chip with Chip
BD.
screw
driver
2
3
screw
driver
52
PJD5111
(1)Disassemble the baffle

DMD.
19 (2)Disassemble the
screw*3 and take off the
CW module.
CW module
screw
driver
baffle DMD
Rotate to open the switch

20 on socket, and take off
the DMD chip.
(1)Disassemble ILL
module (screw*2).
(2)Take off screw*1, FM
21
holder, fold mirror, FM
clip*2, clip CM front, clip
CM side and sponge.
screw
driver
screw
driver
2
screw*1
sponge
screw*1
(1)Disassembly the
screw*2.
22
(2)Take off the LP
module and LP screw*2.
screw
driver
1
L/P
53
PJD5111
5. Level 2 Circuit Board and Standard Parts Replacement

Block Diagram
Hardware Architecture
Keypad
Circuit
Input
Source
Circuit
Thermal break
sensor Circuit
Main
Operation
Circuit
CW Index
sensor
board
Fan Driver
Circuit
Ballast
Module
Lamp
Door
switch
From AC
socket
To Lamp
PFC Circuit
EMI
Filter
Figure 1
Main Board
RS-232
XDRAM
DDP ASIC
DLP Image
Processor
Front IR
16 M Flash
Memory
2 D-Sub in
A/D converter
RGB analog signal

YPbPr
RGB888
24bits
Digital Signal
YUV422
16bits
Digital
Signal
NTSC/PAL
/SECAM
Video Decoder
D-Sub Out
RGB analog signal
DMD Power
and
Reset Driver
MBRST(1
5:0)
DMD
Color Wheel
Motor Driver
S-Video
CVBS
Figure 2
54
PJD5111
Troubleshooting
1. System Trouble Shooting Flow Chart
No
LED On?
1.
2.
3.
4.
5.
Check power cord

Check lamp door.
Check Download SW.
Check DC Voltage 1.2V 1.8V 2.5V 3.3Von Main
board
Check power board and 14-pin power connector.
1.
2.
3.
4.
5.
6.
Check Main BD to Ballast signal wire.

Check thermal switch and wire
Check color wheel.
Check DC Voltage 12V on Main board
Check Ballast.
Check Power Board.
1.
2.
3.
Check Input Cable

Check OSD Source set up
Check Main board
1.
2.
3.
4.
5.
Check OSD Lamp Hours

Check Lamp Door
Check Lamp still light or not?
Check Fan still spin or not?
Check Thermal status
1.
2.
3.
4.
Check Remote module battery

Check Remote module
Check IR Receiver on Main board
Check IR Receiver on Input board
1.
2.
3.
Check DMD Chip

Check DMD Chip board
Check Main board
Yes
No
If Power On, Lamp On?
Yes
Yes
No Signal?
No
Yes
Power Auto Turn Off
No
IR Remote Control NG?
Yes
No
Pixel Fail?
Yes
55
PJD5111
A
No
Yes
1.
2.
3.
4.
Check color wheel and Sensor board

Check DMD Chip and holder
Check Main BD XDRAM
Check Main BD DDP2230
1.
2.
3.
4.
Check Main board

Check color wheel and sensor board
Check DMD Chip and socket
1.
2.
3.
Check color wheel and sensor board

Check Main board
1.
2.
Check Main board

Yes
1.
2.
3.
Check color wheel

Check sensor board color index signal
Check main board
Yes
1.
2.
3.
Check DMD Chip holder

Check Main board
1.
Check Main BD output to DMD Chip

BD Resistance soldering
Check Main BD output to DMD Chip
BD capacitor soldering
Image NG?
(Raindrops)
No
Yes
Image NG?
(Blank)
No
Yes
Image NG?
(Screen flashing)
No
Yes
Image NG?
(Screen Dim-mish)
No
Image NG?
(Freezing)
No
Image NG?
(Missing column bar)
No
Yes
Image NG?
(Screen overlap)
2.
56
PJD5111
2. Error Message
(Power/Lamp Replacement / Temp /Service warning indicator)
LED Indicator Status & Illustration
Once the power cord is connected, all the LEDs include Power, Temp and Lamp will show
orange then off simultaneously. Afterward, projector will enter stand-by mode if No any error
occurred.
Note
Power Temp Lamp Status

-
Stand-by
Powering up
Normal operation
Normal power-down cooling
First Lamp-Lit error cooling
Lamp Error Messages

-
Second Lamp-Lit error
Lamp error in Normal operation
Thermal Error Messages

-
Fan 2 error (the actual fan speed is 20% outside the desired speed.) Ballast Fan
Fan 3 error (the actual fan speed is 20% outside the desired speed.) Blower Fan
Thermal Sensor 1 open error

(the remote diode has an open-circuit condition.)
Thermal Sensor 2 open error
(the remote diode has an open-circuit condition.)
Thermal Sensor 1 short error
(the remote diode has an short-circuit condition.)
Thermal Sensor 2 short error
(the remote diode has an short-circuit condition.)
Temperature 1 error (over limited temperature)
Temperature 2 error (over limited temperature)
Fan IC #1 I2C Connection error
Fan 1 error (the actual fan speed is 20% outside the desired speed.) Lamp Fan
DMD sensor
GMT 793
Illustration
1.
2.
3.
4.
5.
6.
7.
: LED OFF
: LED Flashing
: LED ON
R : Red LED
G : Green LED
B : Blue LED
P : Purple LED
In any error status, user still can turn off the projector by pressing the Power button on the
keypad or on the remote card.
57
PJD5111
Error Count Messages Definition
Error Count
Definition
Specification
LAMP Fail error
LAMP OFF
DETECT LAMPLIT
FAN 1 Speed Error
LAMP FAN SPEED ERROR
SPEED OVER 20%

SPEED OVER 20%
FAN 3 Speed Error
BALLAST FAN SPEED

ERROR
BLOWER FAN SPEED
ERROR
Sensor 1 Open Error
Main Board SENSOR ERROR DETECT Sensor 1
Sensor 2 Open Error
Power board SENSOR

ERROR
Sensor 1 Short Error
Main Board SENSOR ERROR DETECT Sensor 1
Sensor 2 Short Error
Power board SENSOR

ERROR
DETECT Sensor 2
Temperature 1 Error
N/A
N/A
Temperature 2 Error
N/A
N/A
FAN IC I2C ERROR
N/A
N/A
FAN 2 Speed Error
58
SPEED OVER 20%
DETECT Sensor 2
PJD5111
3. Power Trouble Shooting Guide
59
PJD5111
60
PJD5111
4. Optical & Optical Engine Trouble Shooting Guide

4-1 Optical Trouble Shooting Guide
No.
1
2
Item
Brightness
Uniformity
FOFO Contrast
ANSI Contrast
Color
Color Uniformity
Blue Edge
Blue/Purple Border
Focus
10
Dust
11
Horizontal/Vertical
Strips
12
Pixel Fail
Trouble Shooting Guide

1. Change lamp
1. Change lamp
1. Check ADC calibration
2. Check users menu brightness & contrast are default
3. Clean DMD
4. Clean PL
5. Check ILL stop assy
1. Clean PL
2. Clean DMD
3. Change PL
1. Check color wheel delay
2. Check CW 50% point. Replace CW if necessary
1. Change lamp
1. Refer to Item#2-1 (attached below)
2. Change CM
3. Change SUB HSG
1. Refer to Item#2-1(attached below)
2. Change CM
3. Change SUB HSG
1. Change Projection Lens
2. Check PL datum and DMD parallel
Clean DMD
1. Check connector between chipBD and MainBD
2. Re-install DMD with chipBD
3. Check if any pin of C-Spring is missing, damaged or dirty
4. Change new ChipBD/C-Spring
5. Change new DMD
Change new DMD
61
PJD5111
4-2 Engine Assembly Trouble Shooting Guide
62
PJD5111
4-3 Blue Edge Trouble Shooting:

I. Re-adjust Overfill first.
For Overfill Re-adjustment:
i. Those 2 Adjustment Screws must be released for around 2 mm first.
ii. Alignment Sequence:
c.
To adjust Horizontal Adjustment Screw firstly, then Vertical Adjustment
Screw.
d.
Refer to Figure 1-1..
(2) Overfill Vertical
Adjustment Screw
(1) Overfill Horizontal

Adjustment Screw
Fig. 1-1
II. Re-assemble LP moduleinclude LP, LP Baffle, LP clip.
63
PJD5111
6. Level 3 Component Repair to Circuit Boards

Circuit Schematics
Main Board
64
PJD5111
65
PJD5111
66
PJD5111
67
PJD5111
68
PJD5111
69
PJD5111
70
PJD5111
71
PJD5111
72
PJD5111
73
PJD5111
74
PJD5111
75
PJD5111
76
PJD5111
77
PJD5111
78
PJD5111
79
PJD5111
80
PJD5111
81
PJD5111
PCB Artwork
Main Board(Top)
Main Board(Bottom)
82
PJD5111
Main Board(Top)
Main Board(Bottom)
83
PJD5111
7. Screw List /Torque
Model Name : PJD5111 (MD)
84
PJD5111
Model Name : PJD5111 (OM)

Description
No.
Q'ty
Where use
Type
Torque
P/N
8F.1A752.3
MACH
R0
Head
Length
Surface
(kgf-cm)
Clip LP VS. HSG DMD
Baffle LP VS. HSG DMD
CW Sensor BD VS. BKT CW
CW CVR VS. BKT CW
CW Shield VS. BKT Link Lamp
Clip Front CM VS. ILL SUB HSG
Shield Lamp VS. HLD Lamp
1.5+/-0.5
Ring Zoom VS. PL
2.0+/-0.5
LP Adjustment
2.5+/-0.5
FM Module VS. ILL SUB HSG
2.5+/-0.5
PH
3.0
Qty
Unit
B-NI
11
M2
8F.1A752.8
MACH
R0.
PH
8F.00345.5
R6.
MACH
FPH
5.6
NI
3.5+/-0.5
CW VS. BKT CW
8F.1A723.5
MACH
R0
PAN
5.0
B-NI
3.0+/-0.5
ILL SUB HSG VS. DMD HSG
8F.JA754.4
R0
FPH
4.0
B-NI
3.0+/-0.5
PL Flange VS. HSG DMD
Clip FG VS. HLD Lamp
CW Module VS. HSG DMD
Clip Lamp VS. HLD Lamp
Lamp Module VS. HSG DMD
FIN VS. HLD Lamp
BKT Link Lamp VS. HSG DMD
8.0
B-NI
M2.5
2
M3
MACH
8F.1A554.4
MACH
R0
8F.2R754.6
MACH
R0
6E.0GF01.0 ASSY
SPRING
4
01
SCREW
3
PAN
4.0
NI
4.0+/-0.5
9
HEX
6.0
B-NI
5.0+/-0.5
Clip Plate VS. HLD Lamp
PH
15.15
NI
6.0+/-0.5
H-Sink VS. DMD HSG
SUM=
35
85
PJD5111
8. Recommand Spare Parts List

RECOMMENDED SPARE PARTS LIST (PJD5111)
Serial No. Prefix: R7M
Rev: 1a
Item
Category
Part Name
Description
ECR/ECN ViewSonic P/N
Remote Controller
REMOTE RC-7092A-01-0006 MERCUR
A-00008426
5F.26J1K.171
Main source
Power Cord
CORD H05VV-F 10A250V EUR 1.8M
A-00008253
2G.00921.001
Main source
Power Cord
CORD H05VV-F 13A 1.8M UK
A-00008257
2G.03149.021
Main source
Power Cord
CORD SVT125V WO/SH US 1.8M
A-00008250
2G.01111.001
Main source
Power Cord
CORD H05VV 250V 1.8M BLK KOR
A-00008193
2G.04321.001
Main source
Power Cord
CORD 3ASL/75DU-IN 250V1.8M AUS
A-00008099
2G.01343.001
Main source
Main source
5
6
7
8
Accessories:
[Adapter, Remote
Controller, Power
Cord, External
Cables]
A-00008425
5J.0RN01.001
Ref. NO Compatibility
LAMP
PACK LAMP MERCURY1
Ref. P/N
20
Power Cord
CORD RVV 250V 1.8M BLK CHINA
A-00008100
2G.04245.001
Signal Cable (D-Sub)
CABLE 15/15P OD5.2 1.8M +PEBAG
CB-00008955
5K.08006.501
Main source
10
Main Board
PCBA MAIN BD MI MERCURY1
B-00009449
5E.0RN01.001
17
Main source
PCBA POWER BD MI MERCURY3
B-00009450
5E.0RR40.001
37
Main source
PCBA CHIP BD MI MP522
B-00009455
5E.0GF23.001
33
Main source
11
12
13
Power Board
PC Board Assembly: DMD Chip Board
[All PCBA]
Ballast
BALLAST 185W 2.5KV EUC185DV/11
B-00009456
5D.0GF12.001
35
Main source
14
Lamp Cover
PACK ASSY LAMP DOOR MERCURY2
C-00009335
CS.5J0RQ.031
27
Main source
15
Top Cover
PACK ASSY UPPER CASE MERCURY1
C-00009336
CS.5J0RN.031
15
Main source
16
Bottom Cover
PACK ASSY LOWER CASE MERCURY1
C-00009337
CS.5J0RN.001
28
Main source
Inlet Cover
CASE INLET PC MERCURY VI
C-00009338
3J.0JC05.001
29
Main source
Outlet Cover
CASE OUTLET PC MERCURY VI
C-00009339
3J.0JC06.001
18
Main source
Rear Cover
CASE REAR PC MERCURY1
C-00009340
3J.0RN03.001
34
Main source
20
Lens Cover
PACK ASSY LENS CAP MERCURY1
C-00009344
CS.5J0RN.021
21
Main source
21
Front Cover
PACK ASSY FRONT CASE MERCURY1
C-00009345
CS.5J0RN.041
23
Main source
17
18
19
22
23
24
25
26
27
28
Cabinets: [Front
Bezel, All Covers,
Base Assembly]
Quick Start Guide (QSG)

Documentation:
[Quick Start Guide,
User's Guide (CD ROM)
CD Rom; Label]
Electronic
Components:
[Optical Engine,
Speaker, Color
Wheel]
29
30
31
32
33
35
37
DC-00009405
4J.0RN01.001
Main source
DC-00009406
5B.0RN01.001
10
Main source
Light Pipe
PACK LIGHT PIPE MODULE
E-00009293
CS.5J0RN.011
30
Main source
Color Wheel
PACK CW MODULE SAT/MERC
E-00009294
CS.5J0PN.001
31
Main source
DMD Chip
IC DMD 0.55 SVGA 8060-6319W
E-00008709
7A.08060.D00
32
Main source
Lens
ASSY LENS ZOOM MP522 AOCI
E-00009295
6E.0GF03.001
26
Main source
Speaker
SPK 5W 8OHM 100MM W4646CPF
E-00009296
2C.40GF0.031
19
Main source
Fan
FAN 50*20 150MM AB5012HX MP522
M-00008278
2C.10139.022
36
Main source
Fan
34
36
GUIDE QS CS MERCURY1
CD UM 12L VS MERCURY1
FAN*2 80*25 105MM AD0812UB/HX
M-00008279
2C.10144.081
16
Main source
RING ZOOM PC MP522
M-00008280
4B.0GF01.001
25
Main source
RING FOCUS PC MP522
M-00008281
4B.0GF02.001
24
Main source
STICKER LOGO VIEWSONIC
M-00008282
TY.4E220.001
22
Main source
Carton
CTN AB PJD6111
P-00009418
4D.0RN01.001
11
Main source
Foam
CUSHION_L PJD5111/VS
P-00009419
4G.0RN02.001
12
Main source
Foam
CUSHION_R PJD5111/VS
P-00009420
4G.0RN03.001
13
Main source
EPE Bag
BAG LDPE+HDPE 415*365*0.4 VS
P-00009243
4B.01214.031
14
Main source
ZOOM RING
Miscellaneous:
[Switch, Fan,
FOCUS RING
Rubber Foot, Logo]
Logo
Packing Material:
[Box, Foam, Bags]
Location
Universal number#
Main source
Remark 1: Above listed items are examples, supplier can expand the rows to add more necessary items.
Remark 2: All revised RSPLs with newly added items or any change made should be highlighted and correlated with the ECN/ECR approved by ViewSonic Corporation. This is to eliminate repeated cross checks
of each item between this version and prior versions.
86
PJD5111
9. Timing, Characteristics of inputs/outputs,

Interface Character, Power Supply Specification
1. Timing Table
The Default timing is as following:
Resolution
Mode
Refresh rate
(Hz)
720 x 400
720x400_70
VGA_60
VGA_72
VGA_75
VGA_85
VGA_50
SVGA_60
SVGA_72
SVGA_75
SVGA_85
SVGA_50
XGA_60
XGA_70
XGA_75
XGA_85
XGA_50
SXGA3_60
SXGA_60
1280 x 960_60
MAC13
MAC16
MAC19
MAC21
70.087
59.940
72.809
75.000
85.008
49.673
60.317
72.188
75.000
85.061
49.916
60.004
70.069
75.029
84.997
49.98
60.020
59.81
60.000
66.667
74.546
75.020
75.06
640 x 480
800 x 600
1024 x 768
1280 x 1024
1280 x 800
1280 x 960
640x480@67Hz
832x624@75
1024x768@75Hz
1152x870@75Hz
H-frequency
(kHz)
31.469
Clock
(MHz)
28.3221
31.469
37.861
37.500
43.269
24.688
37.879
48.077
46.875
53.674
30.998
48.363
56.476
60.023
68.667
39.634
63.981
49.702
60.000
35.000
49.722
60.241
68.68
25.175
31.500
31.500
36.000
19.75
40.000
50.000
49.500
56.250
30.75
65.000
75.000
78.750
94.500
52
108.000
83.5
108
30.240
57.280
80.000
100.00
YPbPr support timing is as following:

Signal format
480i(525i)@60Hz
480p(525p)@60Hz
576i(625i)@50Hz
576p(625p)@50Hz
720p(750p)@60Hz
720p(750p)@50Hz
1080i(1125i)@60Hz
1080i(1125i)@50Hz
fh(kHz)
15.73
31.47
15.63
31.25
45.00
37.50
33.75
28.13
fv(Hz)
59.94
59.94
50.00
50.00
60.00
50.00
60.00
50.00
87
PJD5111
Video, S-Video support timing is as following:

Video mode
NTSC
PAL
SECAM
PAL-M
PAL-N
PAL-60
NTSC4.43
fh(kHz)
15.73
15.63
15.63
15.73
15.63
15.73
15.73
fv(Hz)
60
50
50
60
50
60
60
fsc(MHz)
3.58
4.43
4.25 or 4.41
3.58
3.58
4.43
4.43
2. Characteristics of inputs/outputs
Signal
RDATA
GDATA
BDATA
Parameter
Impedance
Amplitude
Black pedestal
Pixel Clock
GDATA_SOG Impedance
Amplitude
Video amplitude
Sync amplitude
Black pedestal
Pixel Clock
HDATA
Impedance
Amplitude, low level
Amplitude, high level
Frequency
VDATA
Impedance
Frequency
SDADATA
SCLDATA
RXD
Amplitude
TXD
Amplitude
CVBS
Amplitude, total (video+
Luminance
sync)
Amplitude, video
Amplitude, sync
Impedance
CVBS
Amplitude
Chroma
Impedance
Audio
Impedance (audio in)

Amplitude (audio in)
Bandwidth
S/N Ratio
Total Harmonic Distortion
Min
Type
75
0.7
0
110
75
1
0.7
0.3
0
110
1
0
2.5
31
Max
0.8
5
82
1
0
2.5
48
0
2.5
0
2.5
-25
-13.2
0.8
5
85
0.8
5
0.8
5
25
13.2
1
0.7
0.3
75
300
75
10
0
300Hz
40
88
Ohm
Volts peak-to-peak
Volts
M Hz
Ohm
Volts peak-to-peak
Volts peak-to-peak
Volts peak-to-peak
Volts
M Hz
K ohm
volt
Volt
K Hz
K ohm
volt
Volt
Hz
volt
Volt
volt
Volt
Volt
Volt
Volts peak to peak
Volts peak to peak
Volts peak to peak
ohm
m Volts peak to peak
ohm
Kohm
0.50 Volts rms
16kHz
%
10 %
PJD5111
3. Electrical Interface Character

Interface Definition
15 pin definition of the mini D-sub male for DDC2B protocol

5
1
6
10
15
11
Pin
Definition
Pin
Definition
Pin
Definition
Pin
Definition
Red video
(Pr)
Green Video
(Y)
Red Video
Return
Blue Video
(Pb)
Green Video
Return
Monitor ID
bit 0
Data clock
(SCL)
NC
NC
Blue Video
Return
Bi-directional
data (SDA)
NC
10
Sync. Return
11
13
Horizontal
Sync
14
Vertical Sync
15
Pin
1
Composite input
Definition
Composite video
input
S-Video input
4
Pin
1
2
3
2
Description
GND
GND
Luminance
Chroma
3
4
12
Video Input
1
Control Port
8
4
2
3
1
RS232 cable :
89
PJD5111
PC side
Function
CONN1
name
3
TXD
7
RTS
4
NC
5
GND
8
CTS
1
NC
2
RXD
9
NC
6
NC
Projector side
COLOR of Wire
Black
Brown
Red
Orange
Yellow
Green
Blue
White
90
CONN2
Function name
1
2
3
4
5
6
7
8
RXD
CTS
NC
GND
RTS
NC
TXD
NC
PJD5111
4. Functionality
The Following functionality will be supported: (Detailed description refer to SW Specification)
Menu Name
Functionality
Data (Computer)
Video/S-Video
YPbPr/YCbCr
Screen Color
Yes
No
No
Aspect Ratio
Yes
Yes
Yes
Keystone
Yes
Yes
Yes
Position
Yes
No
No
Phase
Yes
No
No
H. Size
Yes
No
No
Display
Digital Zoom
Yes
Yes
Yes
Picture Mode
Yes
Yes
Yes
Reference Mode
Yes
Yes
Yes
Brightness
Yes
Yes
Yes
Contrast
Yes
Yes
Yes
Color
No
Yes
Yes
Tint
No
Yes(NTSC)
No
Sharpness
No
Yes
Yes
Brilliant Color
Yes
Yes
Yes
Color Temperature
Yes
Yes
Yes
3D Color Management
No
No
No
Picture
Save Settings
Yes
Yes
Yes
Quick Auto Search
Yes
Yes
Yes
Source
Color Space Conversion
No
No
No
Presentation Timer
No
No
No
Language
Yes
Yes
Yes
Projector Position
Yes
Yes
Yes
Auto Power Off
Yes
Yes
Yes
Blank Timer
Yes
Yes
Yes
Panel Key Lock
Yes
Yes
Yes
Timer Controller
Yes
Yes
Yes
Splash Screen
Yes
Yes
Yes
Basic
My Screen
No
No
No
Quick Cooling
Yes
Yes
Yes
High Altitude Mode
Yes
Yes
Yes
DCR
Yes
No
No
Active VGA Output
Yes
No
No
Audio Setting
Yes
Yes
Yes
Menu Setting
Yes
Yes
Yes
Closed Caption
No
Yes(NTSC)
No
Lamp Setting
Yes
Yes
Yes
Security Setting
Yes
Yes
Yes
Baud Rate
No
No
No
Advanced Reset All Settings
Yes
Yes
Yes
FAQ-Image and
Information Installation
NO
NO
NO
FAQ-Features and Service
NO
NO
NO
Current System Status
Yes
Yes
Yes
Source
Yes
Yes
Yes
Picture Mode
Yes
Yes
Yes
91
PJD5111
Menu Name
Functionality
Resolution
Color System
Equivalent Lamp Hour
Primary color
Hue
3D Color Saturation
Management Gain
Timer period
Timer display
Timer Position
Timer counting direction
Presentation Timer Counting Method
Timer
Sound Reminding
Menu display time
OSD Settings Menu position
Lamp Mode
Lamp
Reset lamp timer
Settings
Equivalent lamp hour
Change password
Change Security Settings
Security
Power on Lock
Settings
Splash Screen Lock
Data (Computer)
Yes
Yes
Yes
No
No
No
No
No
No
No
No
No
No
Yes
Yes
Yes
Yes
Yes
No
No
No
No
Video/S-Video
Yes
Yes
Yes
No
No
No
No
No
No
No
No
No
No
Yes
Yes
Yes
Yes
Yes
No
No
No
No
YPbPr/YCbCr
Yes
Yes
Yes
No
No
No
No
No
No
No
No
No
No
Yes
Yes
Yes
Yes
Yes
No
No
No
No
External Message indicator (Detailed description refer to SW Specification)

Message
Occasion
PC/Composite Video /S-Video /Analog YPbPr

Searching
Out of range
Order replacement lamp
Lamp > 3500 Hours
Replace lamp soon
Lamp > 3950 Hours
Replace lamp Now
Lamp > 4000 Hours
Lamp usage time exceeded
The signal is over the specification

Lamp Hour
Lamp Hour
3500 hours
3950 hours
Lamp Hour
4000 hours.
The warning message will be displayed
when the projector is turned on (last for 30
Seconds)
Then the projector will show left message
(last for 40 seconds)
Lamp-usage time exceeded

Replace lamp (refer to user manual)
Then reset lamp timer.
The system does not detect the signal
92
PJD5111
5 Power Supply Specification

5.1. Input Power Specification
Specification
Input Voltage Range
Frequency Range
Power consumption
Regulation Efficiency
Description
The unit shall meet all the operating requirements with the
range 90 ~ 264 VAC
The unit shall meet all the operating requirements with an input
frequency range 50 Hz ~ 60 Hz
Typical
280W Max.
10W Max. (with loop through)
Standby
5W Max. (loop through is disabled)
80 % (typical) measuring at 115Vac and full load
5.2. Output Power Requirement

The power supply can provide DC output as below
NO.
Voltage
Regulation
Load Current Range
+12 V
0.15 A ~ 2.5 A
10 %
1
Ripple & Noise

300 mV
5.3. Lamp Power specifications

Specification
Applicable Lamp
Starting pulse from Ignitor
Description
189W, AC operation
93
PJD5111
10. Keyboard and Remote Control keys

Local Keyboard Description (Detailed description refer to SW Specification)
3/ BLANK
4/PANEL KEY
LOCK
/ KEYSTONE +
/ KEYSTONE -
SOURCE
POWER
AUTO
MODE/ENTER
MENU/EXIT
1. When user presses the bottom once, the image would turn to blank and show
"BLANK" in the right-bottom of screen
2. When the image is blank, user press this key back to normal image
3. If there is SOD menu, user can press this key to move to the left item
1. When user press the bottom once, it will enter PANEL KEY LOCK setting;
2.When panel key is locked, user could press this key for 3 seconds to release
Panel Key Lock
3. When there is OSD menu, user can press this key to move to right item
1. When user presses this bottom once, it will increase the keystone value
2. When there is OSD menu, user can press this key to move to upper item
1. When user presses this bottom once, it will decrease the keystone value
2. When there is OSD menu, user can press this key to move to next item
1. When Quick Auto Search is "on", user press this key to call out Source OSD
and then press to select source. After pressing Enter key, system would
search all signals from selected source and then project first detected source
within 2~3 seconds.
2. When Quick Auto Search is "off", user could press this key to call out Source
OSD to select search source. After pressing "Enter" key, system would keep
searching selected source
1. User presses this key once to turn on projector
2. When projector is on, user should press this key once and show confirm
message; then user should press "Power" key again to turn off projector (LED
would be blink orange)
Auto adjusts the most suitable frequency, phase, for the input source. User
could get the optimal projection quality by pressing the button. Auto-Adjustment
function will not influence the color or brightness setting by users. Auto will not
be active under video input, including video, S-video and Y/Pb/Pr. The current
source info will be displayed at the top left of the screen for 3 seconds after
users press Auto
1. When there is no OSD menu, this bottom is Mode hot key; user would press
this bottom to choose one of preset modes
2. When there is confirm message, user could press this key to confirm
1. User could press this bottom to call out OSD
2. When it exits OSD, user could press this bottom to leave current page or
items or to close OSD.
Remote Control Keys Description (Detailed description refer to SW Specification)

IR-Key Name
Detailed Description
3
4/
/ KEYSTONE +
/ KEYSTONE Source
If there is OSD menu, user can press this key to move to the left item
1. When user press the bottom once, it will enter Panel Key Lock setting;
2. When panel key is locked, user could press this key for once to release Panel
Key Lock
3. When there is OSD menu, user can press this key to move to right item
1. When user presses this bottom once, it will increase the keystone value
2. When there is OSD menu, user can press this key to move to upper item
1. When user presses this bottom once, it will decrease the keystone value
2. When there is OSD menu, user can press this key to move to next item
1. When Quick Auto Search is "on", user press this key to call out Source OSD
and then press to select source. After pressing Enter key, system would
search all signals from selected source and then project first detected source
94
PJD5111
Power
Auto
Blank
Mode/Enter
Menu/Exit
Freeze
Digital Zoom +
Digital Zoom -
Volume +
Volume ViewMatch
within 2~3 seconds.

2. When Quick Auto Search is "off", user could press this key to call out Source
OSD to select search source. After pressing "Enter" key, system would keep
searching selected source
1. User presses this key once to turn on projector
2. When projector is on, user should press this key once and show confirm
message; then user should press "Power" key again to turn off projector (LED
would be blink orange)
Auto adjusts the most suitable frequency, phase, for the input source. User
could get the optimal projection quality by pressing the button. Auto-Adjustment
function will not influence the color or brightness setting by users. Auto will not
be active under video input, including video, S-video and Y/Pb/Pr. The current
source info will be displayed at the bottom right of the screen for 3 seconds after
users press Auto
1. When user presses the bottom once, the image would turn to blank and show
"blank" in the right-bottom of screen
2. When the image is blank, user press this key back to normal image
1. When there is no OSD menu, this bottom is Mode hot key; user would press
this bottom to choose one of preset modes
2. When there is confirm message, user could press this key to confirm
1. User could press this bottom to call out OSD
2. When it exits OSD, user could press this bottom to leave current page or
items or to close OSD.
This is for "freeze" and "unfreeze". The image will be frozen when the FREEZE
button is pressed. FREEZE is released when Source button (when the input
source is switched over during display ) , FREEZE button again is pressed (the
background sounds will be kept unless user press Mute key)
1. By pressing Zoom in button, the center of the picture can be magnified
gradually.
2. When users press this button again, more magnification will take place
gradually
3. When user already zoom in or zoom out image, use could use direction keys
to pan the picture. (Only the Digital zoom functions enables, and then pan
function workable)
1. By pressing Zoom out button, the size of the magnified image will be
reduced gradually.
2. When users press this button again, the size of the image will be reduced
accordingly (Until the image restore to the original size).
3. When user already zoom in or zoom out image, use could use direction keys
to pan the picture. (Only the Digital zoom functions enables, and then pan
function workable)
When user presses this bottom once, it will increase the Volume.
When user presses this bottom once, it will decrease the Volume.
When user presses this bottom once, it will change to ViewMatch mode.
External Status indicator

LED Name
Detailed Description
Power LED
Display the power on/off sequence status
Lamp Status LED
Display the Lamp status (Lamp fail, Lamp spoil etc.)
Temperature Status LED
Display the Thermal status (Fan Fail, Over Temperature, etc.)
95
PJD5111
11. IR Code, RS232 Command, and factory menu

IR Code, RS232 Command, and factory menu
1. IR Code
CUSTOMER CODE
83F4
83F4
83F4
83F4
DATA CODE
02FD
21de
03FC
10EF
83F4
0BF4
83F4
83F4
83F4
83F4
83F4
08F7
0DF2
0FF0
0EF1
07F8
83F4
0CF3
83F4
83F4
83F4
83F4
83F4
83F4
83F4
83F4
83F4
83F4
83F4
83F4
83F4
83F4
83F4
83F4
83F4
04FB
18E7
827d
19E6
837c
3BC4
3CC3
30CF
3F C0
15EA
857A
09F6
0AF5
41BE
45BA
52AD
14EB
FUNCTION
POWER
ViewMatch
Freeze
Mode/Enter
/ Keystone+
AUTO
Menu/Exit
Blank
/ KeystoneSource
Digital Zoom+
Volume +
Digital Zoom Volume -
Mode
Menu
Enter
Exit
Keystone+
KeystoneVGA1
VGA2
Video
Mute
2. RS-232 Command
a. RS-232 connection setting value
Baud Rate:
115200
Parity:
None
Data bits:
8
Stop bits:
1
Flow control:
None
b. RS-232 command code
96
PJD5111
function
status
Write
Power
Read
Reset
Mirror
Write
Read
Contrast
Write
Read
Brightness
Write
Read
Aspect ratio
Write
Read
Auto Adjust
Horizontal
position
Vertical position
Color
temperature
Write
Keystone-Vertical
cmd
Turn on
0x06 0x14 0x00 0x03 0x00 0x34 0x11 0x00 0x5C
Turn off
Power
status( on/off/cool
down)
Execute
0x06 0x14 0x00 0x03 0x00 0x34 0x11 0x01 0x5D
Normal
0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x00 0x00 0x5E
H Inverse
0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x00 0x01 0x5F
V Inverse
0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x00 0x03 0x61
H&V Inverse
0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x00 0x02 0x60
Mirror status
0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x00 0x5F
Contrast decrease
0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x02 0x00 0x60
Contrast increase
0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x02 0x01 0x61
Contrast ratio
0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x02 0x61
Brightness decrease
0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x03 0x00 0x61
Brightness increase
0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x03 0x01 0x62
Brightness
0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x03 0x62
Aspect ratio Auto
0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x04 0x00 0x62
Aspect ratio real
0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x04 0x01 0x63
Aspect ratio 4:3
0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x04 0x02 0x64
Aspect ratio 16:9
0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x04 0x03 0x65
Aspect ratio
0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x04 0x63
0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x11 0x00 0x5E
0x06 0x14 0x00 0x03 0x00 0x34 0x11 0x02 0x5E
Execute
0x06 0x14 0x00 0x03 0x00 0x34 0x12 0x05 0x62
Horizontal position shift
right
0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x06 0x01 0x65
Horizontal position shift
left
0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x06 0x00 0x64
Read
Horizontal position
Write
Vertical position shift up 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x07 0x00 0x65
Vertical position shift
down
0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x07 0x01 0x66
Read
read Vertical position
0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x07 0x66
color temperatureT1
0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x08 0x00 0x66
color temperatureT2
0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x08 0x01 0x67
color temperatureT3
0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x08 0x02 0x68
color temperatureT4
color temperature
status
Blank on/off
0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x08 0x03 0x69
0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x08 0x67
0x06 0x14 0x00 0x03 0x00 0x34 0x12 0x09 0x66
Blank status
0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x09 0x68
Decrease
0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x0A 0x00 0x68
Increase
0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x0A 0x01 0x69
Keystone status
0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x0A 0x69
Write
Read
Blank
action
Write
Read
Write
Read
0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x06 0x65
97
PJD5111
Preset mode
Freeze
Source input
Write
Read
Write
Read
Write
Language
0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x0B 0x01 0x6A
User 1
0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x0B 0x02 0x6B
User 2
0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x0B 0x03 0x6C
Daylight
0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x0B 0x04 0x6D
ViewMatch
Standard (only for
video)
0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x0B 0x05 0x6E
Preset mode status

Freeze on/off
0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x0B 0x6A
0x06 0x14 0x00 0x03 0x00 0x34 0x13 0x00 0x5E
Freeze status
0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x13 0x00 0x60
Input source VGA
0x06 0x14 0x00 0x04 0x00 0x34 0x13 0x01 0x00 0x60
Input source VGA2
0x06 0x14 0x00 0x04 0x00 0x34 0x13 0x01 0x08 0x68
0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x0B 0x06 0x6F
0x06 0x14 0x00 0x04 0x00 0x34 0x13 0x01 0x06 0x66
Source
0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x13 0x01 0x61
Source scan on
0x06 0x14 0x00 0x04 0x00 0x34 0x13 0x02 0x01 0x62
Source scan off
0x06 0x14 0x00 0x04 0x00 0x34 0x13 0x02 0x00 0x61
Source scan status
0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x13 0x02 0x62
Mute on
0x06 0x14 0x00 0x04 0x00 0x34 0x14 0x00 0x01 0x61
Mute off
0x06 0x14 0x00 0x04 0x00 0x34 0x14 0x00 0x00 0x60
Mute status
0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x14 0x00 0x61
Increse Volume
0x06 0x14 0x00 0x03 0x00 0x34 0x14 0x01 0x60
Decrese Volume
0x06 0x14 0x00 0x03 0x00 0x34 0x14 0x02 0x61
Read
Volume
Write
English
Franais
Deutsch
Italiano
Espaol
0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x14 0x03 0x64
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x00 0x61
Write
Write
Read
Volume
Cinema
Input source SVIDEO
Read
Mute
0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x0B 0x00 0x69
Input source Composite 0x06 0x14 0x00 0x04 0x00 0x34 0x13 0x01 0x05 0x65
Read
Source scan
Brightest
Write
Swidish
Dutch
Turkish
Czech
Portugese
Thai
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x01 0x62
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x02 0x63
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x03 0x64
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x04 0x65
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x05 0x66
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x06 0x67
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x07 0x68
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x08 0x69
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x09 0x6A
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x0a 0x6B
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x0b 0x6C
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x0c 0x6D
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x0d 0x6E
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x0e 0x6F
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x0f 0x70
98
PJD5111
Read
Lamp Time
Write
Read
error status
Polish
Finnish
Language
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x10 0x71
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x11 0x72
0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x15 0x00 0x62
Reset Lamp usage

hour
Lamp usage hour
Read
0x06 0x14 0x00 0x03 0x00 0x34 0x15 0x01 0x61

0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x15 0x01 0x63
0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x15 0x02 0x64
Error code table

To send Hex code error status read 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x15
0x02 0x64. User can get 20 byte data which mapping to below error status and the number
means how many time the error appeared.
Byte
0
1
2
3
4
5
6
7
Error Name
LampFailCount
Fan1ErrorCount
Fan2ErrorCount
Fan3ErrorCount
Fan4ErrorCount
Diode1OpenErrorCount
8
9
10
Diode1ShortErrorCount
11
Temperature1ErrorCount
12
13
14
15
16
17
18
19
FanIC1ErrorCount
FanIC2ErrorCount
WatchdogCount
AbnormalPowerdown
CWErrorCount,
FirstBurnInErrorMinutes
Description
Lamp turn on fail
Fan1 fail (lamp fan)
Fan2 fail (power fan)
Fan3 fail (blower fan)
Fan4 fail (The model without 4 fans without this error count)
Thermal sensor 1 lose connection
Thermal sensor 2 lose connection
Thermal sensor 3 lose connection (The model without thermal sensor 3
is no function for this address)
Thermal sensor 1 short (inlet sensor which located at main board)
Thermal sensor 2 short (power board temperature sensor)
Thermal sensor 3 short (The model without thermal sensor 3 is no
function for this address)
Thermal sensor 1 detect temperature over system limitation (inlet
sensor which located at main board)
Thermal sensor 2 detect temperature over system limitation (power
board temperature sensor)
Thermal sensor 3 detect temperature over system limitation (No used)
Fan IC 1 fain (G743 or G794)
No used
The DDP2230 internal F/W watchdog function executed
The user turn off unit without finish cooling process
Color wheel do not spin
st
The timeframe from burn-in to 1 time shutdown in minute.
99
PJD5111
4. Method to enter factory menu:

a) Press Menu on keypad than the main menu popup
b) When showing main menu, press Source + Mode at the same time
c) Factory menu popup at the top-left of display
100
PJD5111
12. DDC Table (EDID FILE)

EDID Block 0, Bytes 0-127 [00H-7FH]
Block Type: EDID 1.3
0
1
2 3
4
5
6 7 8
9
A
B
C D E
F
________________________________________________________________
0 | 00 FF FF FF FF FF FF 00 5A 63 22 AC 01 01 01 01
10 | 2C 12 01 03 0E 00 00 78 0A D6 D6 A3 58 58 88 24
20 | 13 50 59 BD EE 80 45 59 81 80 81 40 61 59 31 59
30 | 01 01 01 01 01 01 A0 0F 20 00 31 58 1C 20 28 80
40 | 14 00 00 00 00 00 00 1E 00 00 00 FF 00 52 37 4D
50 | 30 38 30 31 30 30 30 30 31 0A 00 00 00 FD 00 32
60 | 57 1E 46 0E 00 0A 20 20 20 20 20 20 00 00 00 FC
70 | 00 50 4A 44 35 31 31 31 0A 20 20 20 20 20 00 54
______________________________________________________________________
(08H-09H) ID Manufacturer Name _________________________
= VSC
(0AH-0BH) Product ID Code ______________________________
= AC22
(0CH-0FH) Last 5 Digits of Serial Number _______________
= UNUSE
(10H)
Week of Manufacture __________________________
= 44
(11H)
Year of Manufacture __________________________
= 2008
(12H)
EDID Version Number __________________________
=1
(13H)
EDID Revision Number _________________________
=3
(14H)
VIDEO INPUT DEFINITION:
Analog Signal
0.700, 0.300 (1.000 Vp-p)
Sync on Green, Composite Sync, Separate Syncs
(15H)
Maximum Horizontal Image Size ________________
= mm
(16H)
Maximum Vertical Image Size __________________
= mm
(17H)
Display Gamma ________________________________
= 2.20
(18H)
DPMS and Supported Feature(s):
Preferred Timing Mode
Display Type = R/G/B Color
(19H-22H) CHROMA INFO:
Red x - 0.640 Green x - 0.345 Blue x - 0.144 White x - 0.313
Red y - 0.345 Green y - 0.533 Blue y - 0.075 White y - 0.350
(23H)
ESTABLISHED TIMING I:
720 x 400 @ 70Hz (IBM,VGA)
640 x 480 @ 60Hz (IBM,VGA)
640 x 480 @ 67Hz (Apple,Mac II)
640 x 480 @ 72Hz (VESA)
640 x 480 @ 75Hz (VESA)
800 x 600 @ 60Hz (VESA)
(24H)
ESTABLISHED TIMING II:
800 x 600 @ 72Hz (VESA)
800 x 600 @ 75Hz (VESA)
1024 x 768 @ 60Hz (VESA)
1024 x 768 @ 70Hz (VESA)
1024 x 768 @ 75Hz (VESA)
101
PJD5111
(25H)
Manufacturer's Reserved Timing:

(38-53) Standard Timing Identification:
Standard Timing ID 1: 800 x 600 @85Hz
Standard Timing ID 6 - Not Used
______________________________________________________________________
(36H-47H) Detailed Timing / Descriptor Block 1:
800x600 Pixel Clock: 40.00 MHz
______________________________________________________________________
Horizontal Image Size: 0 mm
Vertical Image Size: 0 mm
Refreshed Mode: Non-Interlaced
Normal Display - No Stereo
Horizontal:
Active Count: 800 pixels
Blanking Count: 256 pixels
Sync Offset: 40 pixels
Sync Pulse Width: 128 pixels
Border: 0 pixels
Frequency: 37.88 kHz
Vertical:
Active Count: 600 lines
Blanking Count: 28 lines
Sync Offset: 1 lines
Sync Pulse Width: 4 lines
Border: 0 lines
Frequency: 60.32 Hz
Digital Separate, Horizontal Polarity (+) Vertical Polarity (+)
______________________________________________________________________
(48H-59H) Detailed Timing / Descriptor Block 2:
Monitor Serial Number:
R7M080100001
______________________________________________________________________
(5AH-6BH) Detailed Timing / Descriptor Block 3:
Monitor Range Limits:
Min Vertical Freq - 50 Hz
Max Vertical Freq - 87 Hz
Min Horiz. Freq - 30 kHz
Max Horiz. Freq - 70 kHz
Pixel Clock - 140 MHz
GTF - Not Used
______________________________________________________________________
(6CH-7DH) Detailed Timing / Descriptor Block 4:
Monitor Name:
PJD5111
(7EH) Block No: No Extension EDID Block(s)
(7FH)
CheckSum OK
102
PJD5111
* Readers Response*
Dear Readers:
Thank you in advance for your feedback on our Service Manual, which allows continuous improvement
of our products. We would appreciate your completion of the Assessment Matrix below, for return to
ViewSonic Corporation.
Assessment
A. What do you think about the content of this Service Manual?
Unit
Excellent
Good
Fair
Bad
1. Introduction
2. Product Overview
3. Level 1 Cosmetic / Appearance / Alignment Service
4. Disassembly/Assembly
5. Level 2 Circuit Board and Standard Parts Replacement
6. Level 3 Component Repair to Circuit Boards
7. Screw List /Torque
8. Recommend Spare parts List
9. Timing, Characteristics of inputs/outputs,
Interface Character, Power Supply Specification
10. Keyboard and Remote Control keys
11. IR Code, RS232 Command, and factory menu
12. DDC Table
B.
Are you satisfied with this Service Manual?

Item
Excellent
Good
Fair
Bad
1. Service Manual Content
2. Service Manual Layout
3. The form and listing
C. Do you have any other opinions or suggestions regarding this service manual?
Readers basic dada:
Name:
Title:
Company:
Add:
Tel:
Fax:
E- mail:
After completing this form, please return it to ViewSonic Quality Assurance in the USA at facsimile
1-909-839-7943.
103
PJD5111

Service Manual Viewsonic PJD5111

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Service Manual

(PJD5111_SM Rev. 1c Jun. 2010)

Initial Release (NO BOM by PE approval)

Update RS232 PIN definition, IR code

Update M/B circuit diagrams

Confidential - Do Not Copy

Confidential - Do Not Copy

Important Service Information

Confidential - Do Not Copy

1.0 Optical Performance

Tested under 60 (diagonal) image size with Wide

Confidential - Do Not Copy

2.0 Image Quality

2.7 Lateral Color

533% Diagonal at 2m,

2.8 Image Quality

2.8.3 Image Shadow or

2.9 Dynamic Contrast Ratio

3.0 Mechanical Specification

Confidential - Do Not Copy

6.3 Audible Noise Level

Fast adjustable foot in front, Adjustable foot and Fixed foot

8.16 lbs (3.70 kgs)

0~40C, without condensation

Qisda ESD Specification

40000 hours except DMD chip, Color

60000 hours except DMD chip, Color

8.2 Lamp Lifetime

Confidential - Do Not Copy

9.3 Power Connector

12.2 Video Input

12.5 Analog RGB Output

=>Default is set to VGA 1 when end user plug PC input

13.0 Control Interface

Confidential - Do Not Copy

Left/ BLANK ; Right/PANEL KEY LOCK ; UP/ KEYSTONE + ;

Confidential - Do Not Copy

Confidential - Do Not Copy

Confidential - Do Not Copy

PACKING PART LIST ( PJD5111 )

Confidential - Do Not Copy

3. Level 1 Cosmetic / Appearance / Alignment Service

Visual Inspection Criteria

1.0 Inspection zone definition and inspection distance

1.1 Appearance Inspection Criteria

Above of inspected part

Inspection position relative to part

1.1.1.3 Inspection interval (time)

Confidential - Do Not Copy

20*20 50*50 70*70

20*20 50*50 70*70

Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore

Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore

Logo of panel sticker

Confidential - Do Not Copy

Confidential - Do Not Copy

Operational Inspection Criteria

Chromaticity : Green: x =0.3450.04,

Contrast Ratio : 1450:1(by All White, All

Chromaticity : Red: x =0.6400.04, y=

Chromaticity : Blue: x =0.1440.04, y=

Confidential - Do Not Copy

(1)Background lines should be

2020 5050 70*70

2020 5050 70*70