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VFD principles
A VFD is a type of motor controller that
drives a.c. electric motors by varying
the frequency and voltage supplied to
the electric motor. Electrical frequency
(Hertz) is directly related to the motors
speed (revolutions per minute; rpm),
so higher frequencies translate into
higher motor rpm. VFDs convert an
incoming electrical supply with fixed
frequency and voltage into a variable
frequency and variable voltage output for the electric motor (Figure 1).
This allows motor speed to be varied
from 0 rpm to typically 100120% of
its full rated speed, while up to 150%
of rated torque can be achieved at reduced speed.
VFDs exhibit high versatility and are
available in a range of capacity sizes,
from 0.2 kW to several megawatts.
They are usually available as standalone devices and are connected to
the motors electrical supply. However, some smaller motor designs may
have VFDs available as an integrated
motor-drive product.
VFD components
Major components of a VFD include
the following:
Rectifier. This converts incoming a.c.
supply to direct current (d.c.).
Intermediate circuit. The rectified
d.c supply is then conditioned in the
intermediate circuit, most commonly
42
Voltage
Variable
Inverter
Rectifier
Time
t Tension control
t Torque control
t Monitoring quality
t Acceleration/deceleration control
In addition to energy savings, many
a.c.-motor applications can benefit
from the use of VFDs because they
can also reduce operating costs by
increasing system reliability and lowering maintenance requirements by
reducing overall wear and tear
Evaluating VFD usefulness
The following actions can help determine whether installing a VFD makes
sense for a particular application:
t Understand how the motor system meets the requirements of the
process. Determine whether the
demand is variable and to what
extent it can be varied or reduced.
Monitor the load profile to help establish when motor speed can be
reduced and by how much
t Determine the load type, including
whether its torque requirements
vary and to what extent. Establish
whether VFD control can be implemented on the system or if an alternative solution would be more
appropriate or cost-effective
t Explore opportunities to maximize the existing system efficiency
through low-cost measures, because there is little benefit in fitting
a VFD to a system that already suffers from poor efficiency. Improve
efficiency by other low-cost means
along with the VFD
t Monitor the systems current energy consumption to estimate the
energy-saving potential
Q
Further reading
1. Prachyl, Stephen, Understanding Variable Frequency
Drives, Plant Engineering, April 2011.
2. Shukla, D.K. and Chaware, D., Variable frequency drives:
An Algorithm for Selecting VFDs for Centrifugal Pumps.
Chem. Eng., February 2010, pp. 3843.
3. Ramey, Joseph, Variable Frequency Drives for Centrifugal Pumps, Chem. Eng., November 2012, pp. 3142.
4. GoHz.com, Variable Frequency Drive, www.variablefrequencydrive.org, accessed July 2015.
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SEPTEMBER 2015