Astell MXN475 AMA 260 Swiftlock 80-300 Manuallitre

SWIFTLOCK
AUTOCLAVE
80-300Litre
INSTALLATION
INSTRUCTIONS
OPERATING
INSTRUCTIONS
MAINTENANCE
INSTRUCTIONS
SERVICE MANUAL
Powerscroft Rd
Sidcup
Kent
DA14 5DT
United Kingdom
Tel +44(0)208 300 4311
Fax +44(0)0208 300 2247
Complete
Program
Entry
and
Operating instructions for the
Programmable Control System of
this STERILIZER detailing Frontpanel operation , Display and
Keyboard are provided in a separate
Astell Manual ;-Part No. MXN476
Part No MXN475 iss02 ed a
PDF created with FinePrint pdfFactory Pro trial version http://www.fineprint.com
MXN475-2.doc iss01 ed B
Page 1
CONTENTS
2
3
4
7
10
11
12
13
14
15
16
17
18
19
20
22
Log Book ,Machine Specification

Document Issues
Climatic Conditions
Water/Steam/Drainage Condensate
bottle; Exhaust; Safety valve, Filter inlet
Drain Valve ; Driptray Drain ; Water
Supply & Overflow ( optional Autofill)
Electrical installation , Power Supply ;
Recorder Power; Rating Plate
Power Supply details
OPERATING INSTRUCTIONS Introduction

SETTING PARAMETERS - SingleProgram models- QUICK-ENTRY
8-PROGRAM OPERATIONSUMMARY Manual Water Fill Models
(With Load Sensing Timing Probes)
8-PROGRAM OPERATIONSUMMARY Automatic Water Fill
Models
Models
Models
Models
OPERATION - DETAILED REVIEW.
Lid/Door Interlocks, Heating ,
Freesteaming &Timing , Sterilize &
Timing
Load Sensed Timing (Option)
Profiled Overshoot
Load Simulators/Cooling locks
Cooling ( Water / Fast) ; Cooling Locks
Programmable Cooling Lock
Selection of Cooling Lock ;

Thermal Lag & the dummy load
Cooling Locks and Operator Safety
23
24
25
Media Holdwarm ; Delayed Start ;

Normal and Profiled Overshoot Boost
Automatic Water Fill Option
Filling with Water

- Models with Automatic Water Fill
Option
Chamber Cleaning
- Models with Automatic Water Fill
Option
Filling with Water
- Models with Manual water Fill
Chamber Cleaning
- Models with Manual water Fill
Water Quality
26
28
29
30
31
32
36
37
38
39
40
Commissioning and Program Setting

Use of a Recorder or Datalogger for
commissioning cycles
Setting Parameters for Standard
Cycles (Without Load-Sensed-Timing
option. )
Cooling Locks settings & Safety
(With Load-Sensed-Timing Option )
Load Sensed Timing & Profiled
Overshoot
Cooling Locks settings & Safety With
Load Sensed Timing Option
PAT
PULSAR
,pulsed freesteaming
Load Containers and Loading
Cooling System
Safety for Door Interlocks
[UK HSE. Guidance Note PM73]
Periodic Maintenance
Safety Valve Testing
Thermocouple Access Port and Load
sensing Probes
Recorders & Load-sensed Timing
options
Microbiological Air Filter
41
42
43
44
45
Fuses, Overtemp Cut-out & Technical

notes
Overtemp & Overpressure cutout
options
Certificate Of Examination - Details.
Power connection diagram
FSTERILIZERS ARE HAZARDOUS IF MISUSED

Do not operate this machine if unsure of operating procedures .
Page 1
Page 2
INTRODUCTION
The SWIFTLOCK range are modern, functional general - purpose laboratory
AUTOCLAVE/STERILIZERS designed with ease of use in mind . They feature the
proven SWIFTLOCK CLOSURE PAT system to give easy and rapid opening of the
chamber, together with an easy-to use Single- or Multi-program control system, to
facilitate a variety of uses.
GENERAL OPERATION AND LOG-BOOK

Although the historical safety record of laboratory STERILIZERS is good, remember
at all times that they store considerable potential energy, and should be treated with
respect and care. If correctly used and cared for, your ASTELL STERILIZER will
provide long, reliable & safe service.
Pay proper attention to regular maintenance. Never force the locking mechanism, or
operate the machine with any leaks, or incorrectly operating parts.
Report any defects to your Engineering/Supervisor. If deterioration or defects are
noticed, record them in a log book and contact our Service Department .
Record also the results of annual and periodic inspections. Every 4 to 6 weeks is
recommended for periodic checks. Check the logbook before you start using the
machine, as someone else may have recorded a fault of which you are not aware.
MACHINE SPECIFICATION AND CONTROL OPTIONS

The Control System Display will show various items of information when the Mains
Power is turned on , for example...
"SWIFTCLAVE STERILIZER" denotes STERILIZER Type
"ELECTRICAL HEATING" or "STEAM HEATING" "SOFTWARE ISSUE No. xyz"
"PRINTER SELECTED"
"PROGRAM SELECTION BY SUPERVISOR ONLY"....etc.
Please keep a note of these displays ; You may be asked to quote these to assist the
Astell service dept. if requesting service dept. attention .
DOCUMENT ISSUES AND DETAILS

Date
& MR no
200201
mr3279
Issue
0I
Ed.
A
B
A
FILENAME
Details of changes and revisions

inc. software issues and associated manuals
MXN475-1.doc Der from mxn455 ,488 etc for new membrane & 408
on see also mxn476
MXN475-1.doc Text corrections
MXN475-2.doc Text corrections
Page 2
Page 3
CLIMATIC CONDITIONS AND SPECIFICATIONS

Storage of this product in cold or damp conditions may lead to a Hazard or operating
faults if the equipment is put into service before it has dried out and achieved
equilibrium with the surroundings of the operating site.
Place in the area where it is intended to use the equipment.
Do not connect to a power supply.
Allow 48 Hrs to reach Humidity Equilibrium.
CLIMATIC CONDITIONS
OPERATING
Permitted Humidity not exceeding 75% mean non-condensing.
Permitted Temperature range 0-40 C
Do not site the equipment in an area where there are significant quantities
of dust. this will gather on the electronics and cause malfunction.
Do not site the equipment in an area where Spray or fumes from other
equipment may touch the cabinet or cooling vents.
Do not hose down or wash the equipment. The electronics system is not
protected against jets of water.
STORAGE
Permitted Temperature range -10 / +70 C
Humidity not specified but an equalising time is required- see above.
BATTERY BACKUP
Data retention - Main system
EEprom . No Battery Required
Real-time Clock ( in Printer Option )
Nicad Rechargeable battery Soldered In.
(Maintains date/time operation when turned off. Not used to store data.)
Page 3
Page 4
WATER & STEAM SERVICES &

DRAINAGE PIPEWORK CONNECTIONS.
1]
The Swiftlock Autoclave Chamber Exhaust must be connected to a suitable Building Drain to
carry away condensate.
2]
A Steam Vent is required to exhaust the steam produced during the Heatup and
Freesteaming parts of the cycle.
3]
The Safety Valve exhausts into the room.
4]
Electrically Heated models require a supply of cold Mains water. and provision for the Autofill
tank Overflow / Warning Pipe.
5]
Electrically heated models are provided with a Chamber Cleaning Drain which may be
connected to the Building Drain .
6]
Steam heated models require a supply of steam .The Condensate Drain should be
connected to the building drain .]
PIPEWORK CONNECTIONS. and installation details

A] EXHAUST
The exhaust outlet will produce steam and condensate. Connect the outlet pipe to a suitable drain
using the largest pipe bore available, provided with a suitable air vent to the outside above the level of
the machine to vent the exhaust steam, and to avoid air locks which may result in contaminated
effluent being drawn back during cooling. The Drain pipework must be capable of carrying condensate
at temperatures up to about 80C, and the Exhaust Vent pipework must be able to withstand 135C. If
pipework will not withstand the temperatures involved the manufacturer cannot accept responsibility
for any damage that may be caused by hot exhaust gases or condensate. (See Below. )
Installation to Plastic Drainage Systems;

A range of Steam Quench and Cooling boxes is available Factory-fitted to the rear of the machine,
which automatically cools the hot exhaust to below 45 C using Cold Mains water . If one of these has
been supplied please install according to the separate instructions supplied.
PULSE FREESTEAMING OPTION !!! WARNING !!!

If this option is fitted or configured Installation to Plastic Drainage systems, or the
Astell range of Quench /Cooling boxes is not possible without danger to premises or
personnel. Operation in such an installation constitutes misuse and the
manufacturers accept no liability for the effects of such action, and reserve the right
to withhold warranty provisions for parts concerned with the Chamber or steam
system .
B] EXHAUST VENT
Separate Vent is strongly advised , but where no separate vent-pipe can be provided, the connection
to the drain must include an air-break to avoid back-suction.
C] SAFETY VALVE
The Safety-Valve exhausts vertically downwards at the rear of the machine close to the floor. When it
operates a large volume of low-velocity steam will be produced .
The Safety-Valve must not be connected to any other pipework or altered .
Please see other references in this manual to SAFETY-VALVE TESTING.
D] AIR INLET / FILTER one of two types are supplied;The filter allows clean filtered air into the chamber as it cools. Please See page 47
Type 1 ; This uses a Silicone rubber tube with plastic push-on fitting provided to fit the ASTELL.
Disposable bacteriological Air-filter . The filter is held in the spring clip fixed to the Access Cover
Plate.
Page 4
Page 5
Type 2 This is a 1/8 BSP screwed inlet socket sited behind the Cover Plate on the right-hand Side .
A screw-fit Disposable bacteriological Air-filter is available which may be screwed into the socket,
E] DRAIN VALVE - Electric Heated Models ONLY

The Drain valve permits the Chamber to be drained for cleaning purposes. This is at the rear of the
autoclave fitted with a lever action hand-valve. The valve is shut when the handle is at RIGHTANGLES to the pipe. This should be arranged to allow the chamber to be drained regularly. It may be
plumbed into a drain or tundish.
KEEP CLOSED DURING USE & DO NOT OPEN WHEN HOT OR PRESSURIZED.
F] STEAM INLET.. Steam Heated Models Only
This is a 3/8" BSP Screwed Gun-Metal Union. The steam supply should be connected to the gunmetal
union. The autoclave is NOT fitted internally with a pressure reducing valve, and steam supply
pressure must be reduced to 3.04 Bar maximum.[ 44 P.S.I.G /304 kPa) with a suitable Pressure
Reducing Valve before reaching the autoclave. It is important to fit a pressure gauge into this supply
line, after the pressure reduction valve, which will indicate actual steam pressure available to the
machine . A condensate draining steam trap must be fitted immediately upstream of the autoclave,
to remove all condensate as Free Water will stop Sterilizing action.
Steam Supply Problems;A common fault with installations is that long pipe runs, poor layout or poor steam quality fill the
autoclave Chamber up with water. This will be avoided if attention is paid to Condensate separation.
Ensure that the steam supply flow is adequate to feed the machine when operating - The steam
pressure in the line will fall when the machine is HEATING UP or FREESTEAMING.
SUPPLY CONDENSATE RETURN SYSTEM

The steam Supply line must be properly installed. If provision is not made to automatically drain off the
condensate that forms in the supply line the autoclave will draw in large quantities of water. this will
stop the Sterilising action, and may cause damage.
Warning ; On new steam systems or those that have cooled beware condensate build-up in lines
which may cause water hammer & damage valves and instruments. Correct installation and Steam
Trap arrangements will avoid this.
G] STEAM DRAIN OUTLET ( Chamber Condensate )

On Steam Heated Models the Chamber is fitted with an Automatic Chamber Drain. The outlet from
this is the small diameter COPPER pipe at the bottom rear of the machine. It should be connected to a
suitable building drain capable of carrying steam condensate ( at up to 134C ) Connection into the
boiler-house condensate return is not advisable due to the possible bacteriological contamination of
returned condensate if any of the load contaminates the inside of the machine.
This outlet should be connected via an air-break to prevent back-suction.
H] DRIP-TRAY DRAIN
(, Not present on Vertical models. Fitted only to Front-Load models and Non-Standard Electrically
Heated Front-Load Models)
This is a separate plastic pipe emerging from the rear of the machine, which carries away water that
trickles into the driptray beneath the door. It should be led to a suitable drain (Below the level of the
Driptray.) Do not connect to the Autoclave drain, without a suitable U-Bend or similar, as this may
cause blow-backs if pressure develops in the drain . As this water is generally clean, a simple loose
connection to a separate drain will suffice or a bucket or container may be sufficient.
J] AUTOFILL & WATER-COOLING MAINS WATER INLET

This is a Plastic Coloured Hose with a 3/4 BSP Female Threaded tap connector similar to a Washing
Machine Inlet Hose. This should be connected to a Cold Water Mains Supply ,
Minimum 0.3 Bar , Maximum 6 Bar pressure. Max Flow rate required 20 litres/minute.
This supply Must be provided with a Shutoff Valve ( a Washing-Machine-Isolator Valve is suitable ).
Page 5
Page 6
K] AUTOFILL TANK OVERFLOW / WARNING PIPE

This is a White Polypropylene 20mm pipe which projects from the rear of the machine and will carry
overflow water if the Level in the Autofill tank is too high. It should be fed to an open Tundish or drain.;U.K. Water Research Council and the U.K. water byelaws require Warning pipe outlets to be visible to
the operator.
Page 6
Page 7
POWER SUPPLY INLET CABLE

SWIFTCLAVE STERILIZERS are supplied optionally with a fitted Power Supply Cable. Steam heated
Machines have a CEE22 type Power Inlet cable and plug. Electrically heated machines are supplied
with a 5-core or 3-core ready-fitted mains supply cable provided with a standard -type Industrial HighCurrent plug. The Cable is of the heavy-duty SY type, Double-Vinyl covered and protected by a woven
metal braid. (Models for 220V 3-phase supplies may have alternative arrangements.)
The STERILIZER has been tested in the configuration in which it is delivered from the factory. Details of
the Supply Voltage and the Current rating, etc are given on the Serial-Number / Rating Plate attached to
the machine.
Cable Alteration
Should it be necessary to Fit or alter the supply cable to suit local regulations or arrangements , the new
power supply cable should be arranged in flexible conduit or use similar suitably protected power cable
rated to carry the Maximum Current per Phase for 3-phase machines, and 5 Amps {Single Phase} for
Steam Heated machines. The connections are made to Terminals in the Power Input Box. The Cable
should pass under the lower edge of the rear panel, or through the cutout provided below the Power
Input Box, allowing the panel to be removed for access.
This machine must be wired with a protective earth.

RECORDER POWER FEED
The recorder options include an automatically controlled 240 Volts 1 Amp power outlet via a CEE22
Outlet connector. This is intended to power ONLY an Astell approved Recorder System. Instructions for
use are provided with the Recorder option. Some versions may use a different connector and the output
may also include remote control low-voltage signals.
Do Not Connect Any Other Equipment To This Outlet .
VOLTAGE RATING PLATE

Before attempting an installation, consult the SERIAL NUMBER / RATING PLATE fitted to the machine
which gives supply type and voltage requirements
ELECTRICALLY HEATED MODELS

Consult the SERIAL-No./ VOLTAGE RATING PLATE Sited at the rear of the machine, or on some
models , near the front to one side. The STERILIZER is normally delivered with the supply
arrangement to suit the voltage and supply specified at the time of ordering. Should the Power Lead
need to be altered, Appendix 1, figures show how the 1 or 3-phase supply is connected to the terminals
in the power input box. Several models are available, With different Heaters and Supply wiring. Check
the Power Rating on the Rating Plate and refer to the details below:
[ PLEASE NOTE .. Voltages given are measured phase-to-phase. ]
SWITCHED FUSED SUPPLY ISOLATOR

The Power must be fed from an EXTERNAL SWITCHED FUSED ISOLATOR .This must be sited within
1 M of the machine. Astell STERILIZERs for 380-440 V 3-phase supplies may be supplied with a fitted
power lead nominally 2.5 M long ready-wired to a High-Current IEC power plug. The Site should be
provided with a Power Outlet socket to match the power connector. The following connector types are
fitted Where a mains cable is not supplied fitted please see the drawings at the rear of this manual.
Page 7
Page 8
Fitted Mains Lead Wire Colours

3-Phase STERILIZERs
Earth
Green/Yellow
Phase1
Brown
Phase2
Black
Phase3
Black
Neutral
Blue
Single-Phase STERILIZERs
Earth
Green/Yellow
Line/Live
Brown
Neutral
Blue
The Screening/Braid of the Armoured cable is earthed at the STERILIZER end. If the cable is
shortened, Cut the Plug end . Leave the STERILIZER end untouched or restore earthed Braid
connection.
Fuse or Contact-Breaker Trip Current RatingsThe Supply ratings of the Electrically Heated models are given on the RATING PLATE at the rear of
the sterilizer. . If You are unsure please contact ASTELL or the supplying agent.
200-220V 3-Phase supplies ( with option AAN110 or AAN111)
Please note that the supply ratings for these models are approximately double the current ratings of
the 380/415 volt versions, typically 60A/Phase
Power Supply Connections/ Supply requirements

Consult the SERIAL-No./VOLTAGE RATING PLATE Sited at the rear of the machine, or on some
models , near the front to one side. The STERILIZER is normally delivered with the supply
arrangement to suit the voltage and supply specified at the time of ordering.
The Power Lead is not part of the machine as certificated for compliance with the EMC directive. Inside
the Power Input Box are Suppressors and capacitors essential to the EMC performance of the control
system electronics which must not be modified or removed.
Should the Power Lead need to be altered any changes must be carried out as detailed below and no
modifications or substitutions of parts made inside the STERILIZER Power Input Box.
The Power must be fed from an EXTERNAL SWITCHED FUSED ISOLATOR .
This must be sited within 1 M of the machine.
Page 8
Page 9
380/440 VOLT 3-PHASE SUPPLY
These use 220/230v heaters connected in STAR formation between the 3 Phases and Neutral. The
three pairs of Heater wires are brought to the terminal block in the POWER INPUT BOX , labelled as
follows:
Wires No 04, 05, 06 or red, yellow, blue group [0] =Heater (NEUTRAL)#1,2,3
Wires No 01,02,03or red,yellow, blue group [3] = Heater (FEED)#1,2,3
POWER SUPPLY CONNECTIONS 380-440 Volt 3-Phase:
16Kw & 12 Kw models with Red-Yellow-Blue power wiring
Power Supply is connected as shown in Appendix 1, Fig.6.
NOTE..THE NEUTRAL LINE MUST NOT BE FUSED.
MODELS FOR 200/240 VOLT 3-PHASE SUPPLY
Export Models For Countries Where Domestic Supply Is 110v Line - Neutral
This Voltage Operation is denoted by Order Code AAN110 or AAN111. These models are not
normally supplied with a fitted power supply cable.
Connect the Power Supply as shown in Appendix 1, Fig.6.
In these models the heaters are the standard (240 volt), 3.3, 4 or 5.2 KW types, wired to operate in 3phase DELTA formation. The heater wires are brought to the Contactor in the Power Input Box and
are labelled:Wire No. 04, 05, 06 or Red,Yellow,Blue Group [3]= LINE B for Heater #1,2,3
Wire No.01,02,03 or Red,Yellow,Blue Group [0] = LINE A for Heater #1,2,3
The Heaters are wired in the factory Phase-To-Phase as in Appendix 1, Fig. 2
A BALANCED NEUTRAL SUPPLY MUST BE PROVIDED
The internal electronics and control actuators operate from 240 volts supplied by a step-up internal
transformer between Phase 1 and Neutral. 3-Phase Motors are normally dual voltage, wired in delta
formation for 200-220v. Single-phase motors are normally 230V motors wired between two phases.
These have fuses in each supply line.
200-220v 3-PHASE SUPPLIES WITHOUT NEUTRAL

This is option AAN111 . It is electrically as option AAN110 , but requires no Neutral supply.
Connect as described above but omit the Neutral connection.
The internal electronics uses a 220V supply derived from two Phases @ 200-220v via an internal
Isolating Transformer.
CONVERSION
It is possible to convert from 380-440 v to 200-220 v supplies or in reverse. This requires the fitting of
a special transformer unit and detailed wiring changes, and requires the services of a factory-trained
qualified engineer.
POWER SUPPLY CONNECTIONS SINGLE PHASE SUPPLY

7 KW SINGLE-PHASE USE
Certain of the The 380/440 volt 3-phase 10kW models may be arranged to operate at reduced power
{7Kw} from a 220/240 volt 30/32 amp single-phase supply .
If requested at the time of order the power supply will be connected for single-phase 230 Volt
operation.
The earth, live and neutral feeds should be capable of carrying 32 amps, and be fed from an
EXTERNAL SWITCHED, FUSED ISOLATOR, with fuses rated at 30 or 32 AMPS.
This equipment must be earthed...
The neutral line should not be fused unless local electrical standards specify this.
To use a (10Kw) "3.3Kwx3" 380/440V 3 phase. autoclave from a Single-Phase supply only two of the
heaters are used to give the 7Kw, the third (H3) remaining inoperative.
NOTE
This does not apply to any models for .200/240 volt 3 Phase and 380-440 v ,
12KW or 16 Kw models . These are suitable for 3-phase supplies only.
Connect as the drawing Appendix 1 fig 1 at the rear of this manual
Page 9
Page 10
OPERATING INSTRUCTIONS
The following pages set out the Operating instructions in both "Short-form notes form" which
can be copied and affixed to the wall near to the autoclave , and in a fully detailed version.
Because of the different versions of the Swiftlock which operate in a similar but slightly
different manner, the Short-form notes are provided for models with different combinations of
features.
Single-Program and 8-Program Autoclaves have identical operating procedures, but on the
Single-Program models, the program parameters are set as required for each different
operation of the autoclave, whereas on 8-program models, the 8 Programs will have been
Preset by the Supervisor or engineer, and the user only needs to select the correct program
by pressing buttons [1] to [8].
Full details of the Program Entry Procedure are provided in the Astell Manual for the
Swiftlock Programmable Controller Part no MXN476
Parameter Setting for the single-Program models is carried out Either:a)
by the same method as for 8-Program models, using the Key and entering the
values in "Supervisor Mode" .
{This method is useful where the user is not permitted to change the settings.}
, or ;b) Quick-Entry mode , where the Program Settings are entered without the need of
the supervisor Key.
The Supervisor may select which mode is to be used - for details please see the "Swiftlock
Programmable Controller" manual.
The Quick-Entry mode is given on the next page. This may be copied and fixed next to the
operating notes.
This Autoclave Is designed and intended for a very wide range of loads and process cycles.
It is not possible in this manual to encompass every possible cycle or load requirement that
may be encountered.
General principles are provided , with a selection of examples and explanations. It is to be
expected that a certain amount of experimentation may be required before the most suitable
process cycle or method of loading can be arrived at.
Astell Scientific and approved agents are able to offer advice and assistance in setting up
and commissioning this Autoclave. Please consult Astell Scientific or your supplier if
necessary
Page 10
Page 11
Astell Swiftlock 80-300Litre models

SETTING THE PARAMETERS ON SINGLE-PROGRAM MODELS
QUICK-ENTRY MODE
It is only necessary to enter settings to be altered - the program will "remember" the values and
selections until they are changed by the operator.
Close and Lock the cover ;- this puts the Autoclave in "READY" mode
The Display shows ( for example;= )
Sterilize @ 123C; 15m
Query
--- --- --The bottom line will "scroll" through a selection of messages
Press
Sterilize
Temperature
Enter desired TEMPERATURE using up/down buttons and press [ENTER]

Press
Freesteam
Time
Enter desired FREESTEAM TIME using up/down buttons and press [ENTER]
Press
Sterilize
Time
Enter desired STERILIZE TIME using up/down buttons and press [ENTER]
Press
OPTIONS
Enter required YES/NO or settings for the following & Press [ENTER] after each
to go on to the next parameter.
Options provided may vary - Example of options are;Load Sensed Time
Media Holdwarm?
Cooling Lock -
Yes/No? ( Only if Load Sensing option fitted)

Yes/No?
Set Programmable Cooling Lock temperature, e.g. 80C
In the Operating Instructions that follow , instructions for selection or setting of Programs may , in
some places assume that the machine is a 8-Program model. If your Swiftlock is a Single-Program
model, all references such as "....select program number..." should be disregarded .
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Page 12
SWIFTLOCK 80-300Litre 8- PROGRAM AUTOCLAVE

OPERATION - SUMMARY
Manual Water Fill Models Without Load Sensing Timing Probes
1. Check that 'POWER' LED is ON
2. Display must be in [ READY ] mode if Cover is locked.
3. Select Program 1, 2, 3, 4
Press "Query" if necessary to find out program settings.
4. Press '[OPEN]' Button.
After 30 seconds the bolt will unlock .
5. Turn Handle Anticlockwise, open door through Two-Stage Gate.

6. Top-up water until display indicates [ Water Level OK ]
7. Check Gasket. .Check Water Level in Condensate BottleThis must be between Max. and MIN marks. If not empty and refill to MIN.
8. LOAD AUTOCLAVE.
9. CLOSE Cover and rotate handle CLOCKWISE to lock.
Display changes to [ READY ]
10. Press 'START' Button.
11. Program will begin. HEATING will start
12. When Display Shows [ COMPLETE ] at end of cycle, press '[OPEN]'
13. When Display shows [ UNLOCKED ] rotate Cover or handle to Open.
14. If '[OPEN]' button is pressed and Cover is not opened it will cancel after 10
seconds, and the Cover will re-lock.
15. After this , to OPEN , just press '[OPEN]' button again .
16. After unloading autoclave always leave Cover slightly open when not in use
to avoid compressing and damaging gasket.
CLEANING - WARNING;CLEAN OUT THE CHAMBER REGULARLY, AS WATER CONTAMINATED WITH
SPILT LOAD CONTENTS WILL CAUSE FAILURE AND MAY BURN OUT HEATERS
OR BLOCK DRAINS.
Page 12
Page 13
SWIFTLOCK 80-300Litre 8- PROGRAM AUTOCLAVE

OPERATION - SUMMARY
Manual Water Fill Models WITH LOAD SENSING TIMING PROBES
3. Select Program Number
[ Note whether Load
Sensed Timing is set for this Program ]
8. LOAD AUTOCLAVE.
If the Cycle requires use of the LOAD SENSING PROBE, Either;[a] Place Load Sensing Probe in position in centre of load with thickened end well
clear of load material to permit removal at end of cycle.
or
[b] check that Load Sensing Probe is positioned within Load Simulator
If it does NOT require use of the Load Sensing probe, place the probe safely to
one side of the load or on the shelf.
seconds, and the Cover will re-lock. After this , to OPEN , just press '[OPEN]'
button again .
to avoid compressing gasket and place the LOAD SENSING PROBE safely
inside to avoid damage should it be trapped in the door..
OR BLOCK DRAINS.
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Page 14
SWIFTLOCK 80-300Litre 8-PROGRAM AUTOCLAVE

OPERATION - SUMMARY
Automatic Water Fill Models Without Load Sensing Timing Probes

6. Display will show "AUTOMATIC WATER FILLING" .& during the time with door
open the AUTOMATIC FILL will fill the Chamber with water to the correct level.
8. LOAD AUTOCLAVE.
Display changes to [ READY-PROGRAM x ]
10. Wait until Display shows "WATER LEVEL OK" , then Press 'START' Button.
to avoid compressing and damaging gasket.
OR BLOCK DRAINS.
Page 14
Page 15
SWIFTLOCK 80-300Litre 8-PROGRAM AUTOCLAVE

OPERATION - SUMMARY
Automatic Water Fill Models WITH LOAD SENSING TIMING PROBES
[ Note whether Load Sensed Timing is set for this Program ]
6. Display will show "AUTOMATIC WATER FILLING" . During the time with door
open the AUTOMATIC FILLING will fill the Chamber to the correct level.
8. LOAD AUTOCLAVE.
or
If it does NOT require use of the probe, place the probe safely to one side of the
load or on the shelf.
button again .
inside to avoid damage should it be trapped in the door.
OR BLOCK DRAINS.
Page 15
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SWIFTLOCK 80-300Litre SINGLE- PROGRAM AUTOCLAVE

OPERATION - SUMMARY
Manual Water Fill Models Without Load Sensing Timing Probes
3. Adjust Temperature,Times,and Options as required

8. LOAD AUTOCLAVE.
to Avoid compressing gasket.
OR BLOCK DRAINS.
Page 16
Page 17
SWIFTLOCK 80-300Litre SINGLE- PROGRAM AUTOCLAVE

OPERATION - SUMMARY
Manual Water Fill Models WITH LOAD SENSING TIMING PROBES
[ Note whether Load Sensed Timing is SET for this Program ]
8. LOAD AUTOCLAVE.
If the Cycle requires use of the LOAD SENSING PROBE, Either ;[a] Place Load Sensing Probe in position in centre of load with thickened end well
or
If it does NOT require use of the Load Sensing probe, place the probe safely to
one side of the load or on the shelf.
14. If 'Open' button is pressed and Cover is not opened it will cancel after 10
seconds, and the Cover will re-lock. After this , to open , just press '[OPEN]'
button again .
inside to avoid damage should it be trapped in the door..
OR BLOCK DRAINS.
Page 17
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SWIFTLOCK 80-300Litre SINGLE-PROGRAM AUTOCLAVE

OPERATION - SUMMARY
Automatic Water Fill Models Without Load Sensing Timing Probes

6. Display will show "AUTOMATIC WATER FILLING" .& during the time with door
open the AUTOMATIC FILL will fill the Chamber with water to the correct level.
8. LOAD AUTOCLAVE.
Display changes to [ READY-PROGRAM x ]
to avoid compressing gasket.
OR BLOCK DRAINS.
Page 18
Page 19
SWIFTLOCK 80-300Litre SINGLE-PROGRAM AUTOCLAVE

OPERATION - SUMMARY
Automatic Water Fill Models WITH LOAD SENSING TIMING PROBES
[ Note whether Load Sensed Timing is set for this Program ]
6. Display will show "AUTOMATIC WATER FILLING" . During the time with door
open the AUTOMATIC FILLING will fill the Chamber to the correct level.
8. LOAD AUTOCLAVE.
or
If it does NOT require use of the probe, place the probe safely to one side of the
load or on the shelf.
button again .
inside to avoid damage should it be trapped in the door.
OR BLOCK DRAINS.
Page 19
Page 20
OPERATION DETAILED REVIEW

The operating system comprises the following features:1. PROGRAMMABLE PROGRAM CONTROL SYSTEM,
This provides 4 or 8 - programs of adjustable Freesteaming & Sterilize time, Sterilize Temperature,
Cooling mode and selection of Cooling locks.
2. LID CLOSURE SYSTEM WITH INTERLOCKS.
Lid can NOT be opened if:Chamber Temperature is above Programmed Cooling Lock setting, Chamber Wall temperature is
above 'Cooling Lock' setting and Pressure is above approx. 1.5 p.s.i.
The Programmable Cooling Lock is adjustable within each of the programs.
The Cover is also Locked if POWER is OFF.
There is a delay of 30 seconds after pressing the '[OPEN]' button before bolt retracts during which a
VENT VALVE is open to release any residual pressure.
The Cover can only be opened by pressing the '[OPEN]' button and waiting for the bolt to unlock.
The [OPEN] button will NOT open the Cover if inhibited by the Cooling Locks or the pressure interlock
.
The system will only operate if the Cover is fully CLOSED & LOCKED, It is not possible to Heat the
chamber with the Cover OPEN.
3. HEATING SYSTEM:
(a)Electric Heating ;- This uses 3, 4 or 5.25 Kw Nominal electrical immersion heaters in sets of 3
protected from boil-dry by water level Conductivity sensors acting at two levels, Filling and Running
. Automatic Water Filling is built-in
or
(b) Direct steam injection Heating from a Steam Supply.
4. STERILIZE TIMING SYSTEM :

a]
STANDARD TIMING SYSTEM;This operates if LOAD SENSED TIMING options not fitted, or if fitted but it is not selected for
this program. Timing starts when chamber reaches set temperature, and terminates sterilization
at end of set period. Temperature and Time are set within the program.
Heating Failure "DROPBACK :" protection resets the Sterilizing timer should a fault cause the
temperature to drop below the Sterilizing setting during the Sterilizing period. When the
temperature rises again the timing restarts. The fixed dropback level is 2 C below set
temperature,
5. b] LOAD SENSED TIMING Optional Extra

See also "LOAD SENSED COOLING LOCK" on page 14/15
LOAD SENSED TIMING is selectable (on or off) within the Program.
A "threshold" is set automatically within the Program equal to the sterilizing temperature set in that
Program. This threshold is compared with the Temperature measured by the LOAD SENSING
PROBE (the flexible wandering probe placed by the user within the load or load simulator). During the
part of the cycle "HEATING-TO STERILIZE" , the load heats-up slower than the
chamber. The Chamber reaches set temperature first, and is maintained there by the controller.
During this period the Sterilizing temperature is held at 2 or 5C above the set sterilizing temperature
When the rising temperature in the load reaches the threshold ,this is sensed and the Sterilizing Timer
System starts , The Chamber Temperature falls to a new controlled level around 0.3C above
Sterilizing Temperature . Display changes to show "STERILIZING" with the normal time count display.
The LOAD SENSING PROBE detects the temperature within the LOAD ( If correctly positioned ) and
ensures that the load experiences the set conditions for the set time, without any need for
compromises or extended times to allow the load to "catch-up".
The LOAD SENSED TIMING option also automatically implements LOAD SENSED COOLING LOCK
for that program.
Page 20
Page 21
IT IS MOST IMPORTANT THAT THE LOAD SENSING PROBE IS ALWAYS

PLACED IN THE LOAD .OR STERILIZING WILL NOT TAKE PLACE!
USE OF "LOAD SIMULATORS" WITH LOAD SENSED STERILIZE TIMING
These may be used in front-loading models ; If it is possible to restrict the LOAD Sensed Timing to
one type of load, then a Simulated Load can be arranged , to mimic the behaviour of the real load, but
with the advantage that the LOAD SENSING PROBE can be left fixed in place in the simulator .
LOAD SIMULATOR SENSING IN PLACE OF "TRUE" LOAD SENSING
The basic Load Simulator comprises a short Stainless shelf or basket that fits at the rear of the
chamber on FRONT LOADING models. This supports a sample bottle or container (as used in the
load) which is filled generally with Liquid Paraffin, Glycol, Silicone oil, or any other non-volatile liquid
with a similar specific heat to the load material. The Load Sensing Probe is positioned in the container
to sense the temperature of the simulator, and give an approximation to the load temperature.
NOTE;- The LOAD SIMULATOR is an additional optional item and should not be confused with the
DUMMY LOAD which has a different function and. This is fitted as standard to ensure safest operation
of the COOLING LOCK for all likely load types and affects the Temperature Sensor that operates the
PRESET Cooling Lock.
STERILIZING TIMING "DROPBACK" WITH LOAD SENSING SELECTED
Refer to "Dropback" on page 13 The Dropback Function operates if the LOAD TEMPERATURE drops
2 C below Sterilizing Temp., once sterilizing has begun and resets the Sterilizing timer.
6. COOLING SYSTEM:
The Cooling System is supplied in two versions- Basic Cooling and Deluge Cooling.
Basic cooling uses circulated cold water in a chamber coil or jacket. Deluge Cooling circulates the
chamber water through a pump and heat-exchanger and sprays it over the load. Cooling operates
with Air Ballasting.
7. COOLING LOCKS
The Cooling Locks prevent the STERILIZER opening under unsafe conditions.
There are two cooling lock sensors.
PRESET COOLING LOCK
This is a thermostatic device with Dial & scale.
On VERTICAL models it is mounted on the side of the cabinet behind a cover panel,
On HORIZONTAL models it is at the rear behind a cover plate secured by two screws, or on some
models behind a drop-down top section of the rear panel. It is calibrated in Deg.C(+/- 5C), and
measures the temperature at the outside of the chamber wall.
The Preset cooling lock responds to the temperature of the chaamber wall which acts as a thermal
mass. & cools in a similar way to the real load . The temperature in the chamber wall and real loads
will not be the same during cooling, due to differing thermal masses and Thermal inertia.
PROGRAMMABLE COOLING LOCK.
When LOAD SENSING option is NOT selected. The Release Temperature threshold is set within the
Program and is compared with the CHAMBER TEMPERATURE SENSOR. When the CHAMBER
temperature is above this threshold the lock is active (engaged) and Completion is inhibited stopping
the door from unlocking.. As the CHAMBER sensor detects the temperature within the steam space it
will always Heat or Cool faster than the load or the "Chamber Wall.
LOAD SENSED COOLING LOCK ( LOAD SENSING OPTION fitted & selected )
In this case the Programmable Cooling Lock Temperature set for the Program is compared with the
Temperature measured by the LOAD SENSING PROBE. When the sensed Load temperature is
above this threshold the Cooling-lock is active (engaged) and Completion is inhibited , so the door
cannot be unlocked. As the LOAD SENSING PROBE detects the temperature within the LOAD itself ,
it will always represent the actual load temperature.
DOUBLE COOLING LOCKS
The PRESET cooling lock , (sensing the Chamber Wall ) is always operative , so the temperature of
both of ACTUAL LOAD and DUMMY LOAD must be below the set thresholds to allow the cycle to
complete.
SELECTION and SETTING OF A COOLING LOCK
Page 21
Page 22
Cooling Locks are designed to prevent the chamber from being opened when the load is at a
temperature that would be dangerous to handle.
It is generally accepted that FLUID LOADS should not be handled above 80C. , although in special
cases this temperature may be exceeded. Fluids in SEALED CONTAINERS present a severe
hazard, as they are explosive if the temperature of the liquid contents is much above boiling point and
at atmospheric pressure .
During cooling inside the chamber, Whether Fast Cooling is selected or not the load cools naturally to
100C, and the load tracks the chamber temperature and pressure , avoiding flash boiling.
Safety Note:- If the Cooling lock is set to allow the door to be opened at 80 C or below, operator
safety is improved. Use Insulated Liquid-Proof Gloves whenever handling HOT LOAD
CONTENTS
The Preset cooling lock is a Hydraulic Thermostat & CANNOT be turned off.
It can be set to max.of 100 Deg C if required to minimise the delay in Completion.
The Programmable Cooling lock CAN be turned OFF within the Program but should preferrably be set
to a safety " UNLOCK" temperature determined by trial-and-error or by measurement with a suitable
electronic thermometer.
If the LOAD SENSING option is fitted, and LOAD SENSING has been selected within the Program,
the LOAD SENSING COOLING LOCK will operate.
It is advisable to set the Preset Cooling lock Dial to 80-100C and set the Programmable Cooling lock
Temperatures for each FLUID load to temperatures at or lower than 80C. Fabric or Solid loads, may
be processed with the Programmable Cooling lock set to 99C within that particular program which
effectively turns it off.
Cooling lock settings must be determined & set by the user
Page 22
Page 23
MEDIA HOLDWARM
SETTING MEDIA HOLDWARM
Media Holdwarm is a function that may be selected as On or Off in the program.
(in the OPTIONS section on Single-Program models.)
It adds a stage after "COOLING " and before "COMPLETION" , which maintains the temperature of
the chamber, and hence the load, warm enough to permit Media to remain in the liquid state and
pourable.
The temperature that the Chamber maintains during Media Holdwarm is automatically 25 Deg. C
below the programmable cooling lock temperature for the program. For it to operate, the
programmable cooling lock Cooling Lock Temperature must be set appropriately. 80 Deg. C will
produce a Holdwarm temperature of approximately 55C.
EXITING from MEDIA HOLDWARM
To Exit Media Holdwarm press the [START] or [[OPEN]] button. Wait for the cycle to finish ,until the
Complete message shows and then press the [[OPEN]] button again to unlock the door.
The action of the control system during Holdwarm is such that a temperature fluctuation of about 8
Deg C will be present in the chamber, as it heats up quickly and cools slowly. This will not affect the
media load.
The Holdwarm system has been tested to operate for over 24 hours . The only limit on duration in this
mode is the water reserve, and as very little water is consumed, this will last for a long time.
All interlocks and safety provisions are maintained in this operating mode.
Page 23
Page 24
MODELS with AUTOMATIC FILLING OPTION
The Machine requires a supply of mains cold water at a pressure of 0.3 - 6 Bar.
Untreated tap water may be used in this Autoclave although in the long term the
use of treated or partially demineralised water is recommended, particularly in
extreme hard water areas. This will help reduce furring on the elements.
The machine is fitted with a Conductivity Low-Water Cut-Out, and if fully

Deminerallised or distilled water is used for filling, the "Low Water" display may
stay on and THE SYSTEM MAY OVERFILL THE Chamber WITH WATER..
The cutout senses the conductivity of the water via High and Low probes. The
LOW probe is just above the elements and protects them from boiling - dry. It is
only operative when the machine is running.
The High probe is the level to which the chamber will be filled, to ensure
sufficient water to complete a sterilize cycle , and functions whenever the
machine is NOT running, i.e. when the Door/Cover is open, before Pressing
"START". This level is sufficient to permit Freesteaming of 35 - 40 min .
This autoclave is designed to Heat fairly clean Water in the Chamber. The filling
water is not contaminated by unsterile condensate or drainage from the Chamber.
If the filling water becomes badly contaminated with AGAR, BLOOD, FAECES , or
solid rubbish it will cause problems and probable failure. See Chamber and TANK
CLEANING Instructions later in this section.
Load Containers should be chosen to minimise loss of the contents into the
autoclave, e.g.:- do not use plastic bags inside Autoclave Baskets but use a purposemade Autoclave container designed to catch leaking waste. Please ask your supplier
for details of containers for your machine.
Please note that warranty provisions exclude work required as a result of
misuse.
AUTOMATIC FILLING OPERATION
The Automatic Filling system uses a pump and internal tank, fed from a Mains water
supply. A Floatswitch and Solenoid valve act to keep the water at a suitable level.
When the door or Cover is opened the Water Level Sensor Probes detect the need
for water and start the pump. This passes water through a Valve into the Chamber
via a fitting in the Chamber wall. When the correct operating level is reached the
pump stops and the Display shows ;WATER LEVEL O.K.
PLEASE LOAD AND CLOSE
The Autoclave may then be loaded and the program selected and started
Page 24
Page 25
FILLING WITH WATER

STANDARD MODELS with AUTOMATIC FILLING OPTION
Untreated tap water may be used in this Autoclave although in the long term the use of treated or
partially demineralised water is recommended in extreme hard water areas. This will help reduce
furring on the elements.
The machine is fitted with a Conductivity Low-Water Cut-Out, and if fully Deminerallised or distilled
water is used for filling, the "Low Water" display may stay on and THE SYSTEM MAY OVERFILL
THE CHAMBER WITH WATER..
The cutout senses the conductivity of the water via High and Low probes. The LOW probe is just
above the elements and protects them from boiling - dry. It is only operative when the machine is
running.
The High probe is the level to which the chamber will be filled, to ensure sufficient water to
complete a sterilize cycle , and functions whenever the machine is NOT running, i.e. when the
Door/Lid is open, before Pressing "START". This level is sufficient to permit Freesteaming of 35 40 min .
This autoclave is designed to Heat clean Water in the Chamber. The incoming filling water is not
contaminated by unsterile condensate or drainage from the Chamber but on FRONT LOADING
Models the DOOR DRIP TRAY drains into the tank. It is advisable to prevent spillages into this
driptray and clean them out if they do occur.
If the filling water becomes badly contaminated with AGAR, BLOOD, FAECES , or solid rubbish it will
cause problems and probable failure. See CHAMBER and TANK CLEANING Instructions later in this
section. Please note that warranty provisions do not cover work required as a result of misuse. Load
Containers should be chosen to minimise loss of the contents into the autoclave, e.g.:- do not use
plastic bags inside Autoclave Baskets but use a purpose-made Autoclave container designed to catch
leaking waste. Please ask your supplier for details of containers for your machine.
AUTOMATIC FILLING OPERATION

The Automatic Filling system uses a pump and internal tank, fed from a Mains water supply. A
Floatswitch and Solenoid valve act to keep the water at a suitable level. When the door or lid is
opened the Water Level Sensor Probes detect the need for water and start the pump. This passes
water through a Valve into the Chamber via a fitting in the Chamber wall. When the correct operating
level is reached the pump stops and the Display shows ;-
WATER LEVEL O.K.

LEASE LOAD AND CLOSE
The Autoclave may then be loaded and the program selected and started
OVERFLOW WARNING PIPE.

The Tank is provided with an Overflow / Warning Pipe at the rear of the Autoclave . Water may
overflow if there is a problem with the Tank Level Control system. Please see Installation Instructions
for W.R.C. recommendations re. Warning Pipes.
Page 25
Page 26
CHAMBER CLEANING - AUTOMATIC FILLING MODELS

The Chamber should be cleaned internally sufficiently often to prevent build-up of
contaminants , and we would suggest that for a machine in daily use the Chamber
should be checked once a week and cleaned if necessary .
Open the DOOR/COVER as you would normally.
CHAMBER DRAIN :- arrange a container under it to catch the outflow.
The Display will show
Drain/Clean Chamber
PRESS_[KEY] .TO EXIT
[ON] [OFF] == [test-fill]
The door / Cover is open and the Water Pump is filling the chamber. Turning the Key will inhibit the
Autofill water flow . This allows the chamber to be cleaned out.
Drain/Clean Chamber
[ON] [OFF] == [test-fill]
Press the Function Key below [ON]

to turn on the water-supply to test it
Press the Function

Key below [OFF] to turn the pump off again.
Open The drain tap and allow the water to drain out. Clean the Chamber internally, taking care to
avoid damage to the Water Level Sensor Strips, Temperature sensors, or the Overtemperature Cutout
sensor which is clamped to the top of one heater. If necessary , add more water to wash out sediment
or rubbish.
When cleaning is complete, turn the Drain Tap to the CLOSED position (Handle at Right-Angles to the
valve body) and then operate the KEYSWITCH again. The Control system and Display will return to
Automatic Filling mode.
INTERNAL TANK WATER SUPPLY FAILURE

In the event of Water Supply failure the Level Control System senses a low Internal Water Tank level
& shuts off the Internal Pump, displaying a warning message.:-
If this shows please Check that

the Water Supply is turned on at
the supply valve.
WATER TANK LEVEL LOW

PLEASE CHECK OR FILL.
If this occurs please Check that the Water Supply is turned on at the supply valve.
Should a supply be temporarily unavailable water may be added to FRONT LOAD MODELS or TOP
LOAD MODELS by hand- follow the instructions for MANUAL FILLING on the next pages.

Tank Overflow ; The Tank is provided with an Overflow / Warning Pipe . Water may overflow if there is
a problem with the Tank Level Control system. Please see Installation Instructions for W.R.C.
recommendations re. Warning Pipes.
Page 26
Page 27
CHAMBER CLEANING
DIRECT STEAM HEATED MODELS
It is advisable to clean the inside of the Chamber when still warm to prevent build-up of contaminants.
Proceed as for Manual Fill models above, but there is no Drain Tap- instead the Condensate drain will
drain the Chamber automatically. Avoid washing lumps of solid matter, broken Glass, etc down the
Condensate drain.
Page 27
Page 28
MANUAL FILLING WITH WATER

Untreated tap water may be used in this Autoclave although in the long term the use of distilled or
demineralised water is recommended in hard water areas. This will help reduce limescale build-up
( furring ) on the heaters.
The machine is fitted with a Conductivity Sensing Low-Water Cut-Out.
If Deminerallised or distilled water is used for initial filling, the "Low Water" display may stay on
even if the water-level is adequate. Should this happen, add 0.5 - 1 litre of tap water or a little
common salt. This should provide sufficient conductivity to activate the Sensor System.
The Cutout senses the conductivity of the water via High and Low-level probes. The LOW probe is
just above the Heater elements and protects them from boiling dry. It is only functional when the
machine is running a Sterilize Cycle.
The High probe is at a Reserve level to which the chamber must be filled, to ensure sufficient
water to complete a Sterilize Cycle , and functions whenever the machine is NOT running, i.e.
when the lid is open, or before Pressing "START". This Water Reserve Level is set to permit
Freesteaming of 35-40 minutes.
The chamber should not be overfilled. (Pour in the Water fairly slowly)
Add water to the chamber until the "Low Water" Display disappears. The water-level will then reach
the High probe, sufficient for a cycle. It is not possible to start the machine in the LOW WATER
condition. Press the "OPEN" button and open the chamber, then add water as required, close and
start.
FILLING LEVEL - VISUAL CHECK

Should you wish to check the level by eye, the Level for the 35-40 min reserve is below the Load
support plate or Lower Shelf. If this is lifted , the tip of the top Low-Water Probe (like a sparking plug
with a metal strip) dips 5 mm under the surface.
NOTE:-.The Temperature Sensor is the 3mm diam Stainless Tube which projects 150 mm into
the chamber and MUST NOT BE COVERED WITH WATER.
This Autoclave and the filling water must be kept clean for correct operation .
Please observe instructions on Contamination and Cleaning.
Page 28
Page 29
CHAMBER CLEANING( if MANUALLY FILLING )

This autoclave is designed to Heat-Up clean Water in the Chamber.
If the filling water becomes badly contaminated with AGAR, BLOOD, FAECES ,etc, or solid rubbish it
will cause problems and probable failure. Please note that warranty provisions do not cover work
required as a result of miss-use.
The Chamber should be cleaned internally sufficiently often to prevent build-up of contaminants , and
we would suggest that for a machine in daily use the Chamber should be checked once a week, and
the Tank once a month and cleaned if necessary .
CHAMBER;
Take care not to damage the sensors or associated items sited in the lower part of the autoclave. If
the CHAMBER DRAIN at the rear has not been plumbed into a hopper, tundish or drain , arrange a
15 Litre container under it to catch the outflow.
Open the DOOR/LID as you would normally. Locate the Chamber Drain Tap at the rear of the
Autoclave , Open It , and allow the water to drain out. Clean the Chamber internally, taking care to
avoid the Water Level Sensor Strips , Temperature sensors or the Overtemperature Cutout sensor
which is clamped to the top of one heater. If necessary , add more water to wash out sediment or
rubbish.
When cleaning is complete, turn the Drain Tap to the CLOSED position (Handle at Right-Angles to
the valve body ) and then fill with water as for normal operation.
It may be necessary to clean the Chamber in a "Warm" condition if the contamination has "set" to a
jelly but the Control system will prevent the door to opening if the chamber is HOT. Preferably, clean
out whilst the chamber is warm after a Sterilize Cycle has been completed and the chamber has
reached a safe opening temperature..
LOAD CONTAINERS
Load Containers should be chosen to minimise loss of the contents into the autoclave water during
the Sterilizing process,
e.g.:- Avoid use of plastic bags inside Autoclave Baskets or perforated containers but use purposemade Autoclave containers designed to catch any leaking waste.
Please consult your supplier for details of suitable containers for your machine.
Page 29
Page 30
WATER QUALITY
AUTOMATIC WATER FILL
Untreated tap water may be used in this STERILIZER although in the long term
the use of treated or partially demineralised water is recommended in extreme
hard water areas. This will help reduce furring on the elements.
The machine is fitted with a Conductivity Low-Water Cut-Out, and if fully
Deminerallised or distilled water is used for filling, the "Low Water" display may
stay on and THE SYSTEM MAY OVERFILL THE CHAMBER WITH WATER..
The cutout senses the conductivity of the water via High and Low probes. The
LOW probe is just above the elements and protects them from boiling - dry. It is
only operative when the machine is running.
The High probe is the level to which the chamber will be filled, to ensure sufficient
water to complete a sterilize cycle .
This STERILIZER is designed to Heat clean Water in the Chamber. The incoming
filling water uses watre from the condensate tank. A flow is maintained through this
tank during part of the cycle to minimise the effects of contamination by unsterile
condensate or drainage from the Chamber .
The DOOR DRIP TRAY drains independently of the tank so spillages here will not
affect the tank water .
If the Tank water becomes badly contaminated with AGAR, BLOOD, FAECES , or
solid rubbish it will cause problems and probable failure. See CHAMBER and TANK
CLEANING Instructions later in this section. Please note that warranty provisions do
not cover work required as a result of misuse. Load Containers should be chosen to
minimise loss of the contents into the STERILIZER, eg.:- do not use plastic bags
inside STERILIZER Baskets but use a purpose-made STERILIZER container
designed to catch leaking waste. Please ask your supplier for details of containers for
your machine.
The Tank is provided with an Overflow / Warning Pipe at the rear of the STERILIZER
Water may overflow if there is a problem with the Tank Level Control system at the
same time as a blockage in the outlet pipe.
Page 30
Page 31
COMMISSIONING AND PROGRAM SETTING

This section describes how to derive the settings that you will need to enter for your intended
program(s) .
A "PROGRAM" consists of three process sections plus Cool Lock settings. Each of these is
independently selected and adjustable, using the front-panel controls, for the of the four programs.
(a) HEATING AND FREESTEAMING at 100C Purges the air from the chamber.
(b) HEATING AND STERILIZE at Setpoint Temperature for Selected Time
(c) COOLING LOCKS
Set Temperature.
Details of how to use the Keys and Display to enter the values and settings are given in the
PROGRAMMABLE CONTROLLER MANUAL
The Program Values can be determined by trial-and-error, but as this can be very long and involved, it
is best to use a chart recorder to investigate the Temperature - Time behaviour of the load. A number
of settings must be made;-
FREESTEAMING
This depends on the nature of the load . Items such as Bottled Fluids , Trays or Racks, Solid items,
Bowls, etc do not trap much air, and will sterilize quite satisfactorily with minimal, typ 1 -2 minutes of
FREESTEAMING TIME. However , boxes of small bottles, Phials , Petri dishes, etc trap a great deal
of air and ALWAYS need a Freesteaming time of typically 10 - 35 minutes.
b] PULSAR FREESTEAMING OPTION ( Astell Patent )

With the PULSAR PULSED FREESTEAMING OPTION it is possible to improve the air extraction
from loads which have a lot of air trapped in small interstitial spaces and held in closed-sided boxes
where steam penetration is hardest ( e.g., the Petri-Dish example given above ). These loads would
otherwise require either a long freesteaming time or might require a vacuum air extraction cycle
machine .
When supplied & Configured PULSAR Pulsed Freesteaming may be selected within each program .
Pulsed Freesteaming may be retro-fitted by an Astell engineer for a small charge if required.
A Technical Description of PULSAR FREESTEAMING will be found on Page 39
DETERMINING THE FREESTEAM and STERILIZE TIMES

The chamber will heat-up to sterilize Temperature before the load catches - up, and this time delay
must be accounted for to ensure correct sterilization.
The LOAD SENSED TIMING OPTION ( Where it has been fitted ) compensates for the time-lag
automatically and only requires the Sterilizing Time to be entered.
If the time-lag for the load to catch up with the chamber is known, or can be adequately estimated then
this may be added to the desired Sterilizing Time and the total set as the STERILIZE TIME for the
Program.
In most cases the behaviour of a load in this arrangement is unknown, so it is necessary to use a chart
recorder or multi-thermocouple indicator to monitor the load, and find the ideal Freesteam and Sterilize
times.
USE OF A TEMPERATURE RECORDER OR DATA-LOGGER

for COMMISSIONING MEASUREMENTS
Arrange a multi-pen Thermocouple CHART RECORDER or indicator to monitor the temperature in the
load and in the chamber. ( - See "Thermocouple Access Ports" on Page 44). For a complex load, the
steam penetration is slowest into the more enclosed parts , such as the centre of stainless steel
buckets. In this case, the very centre of each container should be monitored with the sensor inside a
load item (e.g.;- a Petri dish).. Other points throughout the load may be monitored depending on how
many thermocouple sensors are available. If desired sterilizing monitor tapes or spore strips may be
distributed throughout the load.
Page 31
Page 32
LOAD SENSING OPTION
The Process to determine the Time Settings differs if LOAD SENSED TIMING Option is fitted and
selected. If it is available on your machine, you must decide whether it is necessary or desirable to use
it or to select the simpler timing system
You should choose to use this if the heatup time of the load may vary from cycle to cycle, e.g. if the
size of loads varies widely. ;
LOAD SENSED TIMING SELECTED & FITTED ; Please See Page 38

LOAD SENSED TIMING NOT FITTED ; Please follow the instructions below.
SETTING TIMES AND PARAMETERS WITHOUT LOAD SENSED TIMING

1] Select the desired PROGRAM and set values as follows:
FREESTEAM TIME
For loads which require Freesteaming 8 minutes
For loads which DO NOT need Freesteaming 1 minutes
STERILIZE TIME
STERILIZE TEMPERATURE COOLING LOCK (Programmable)
COOLING LOCK }
internal preset thermostat }
60 minutes
see below
Set Temp. to 100C
Record any setting for future
reference, then Set to MINIMUM on dial.
STERILIZE TEMPERATURES ;
For loads which are NOT Temperature Sensitive it is recommended that the temperature is set to
approx. 2 to 3 Deg C above the temperature at which sterilizing is required .This will help to speed
up the process and to ensure adequate sterilization effectiveness.
For loads which Are Temperature Sensitive e.g. MEDIA it is recommended that the temperature is set
to not more than 1 Deg C above the temperature at which sterilizing is required .
2] Start the program cycle running.
3] Chamber and load temperatures will rise towards 100C,
Note down the Freesteam Time reading on the DISPLAY at the time when the "Slowest "
Load Testing Thermocouple exceeds 95C. [ Call this time display reading T1.]
4] At this point, turn the KEYSWITCH and press "START" at the same time .
Answer "NO" to the controller question "ABORT?"
Answer Yes to the controller question "Manual Stage Change?"
5] Chamber will heat to Sterilize.
6] Sterilizing Stage will start . The Temperature will control at the set Sterilizing Temperature.
Note down the "STERILIZE TIME" on the DISPLAY at the moment when the SLOWEST test
thermocouple in the load reaches an acceptable temperature for sterilizing to occur.
[Call this time reading T2 ] Using the Timer Display as a clock wait a further measured period,
equal to the desired STERILIZE TIME (For example, this might be 15 minutes. ).
7] At the end of this time, turn and hold the KEYSWITCH and press "START"
Answer "NO" to "ABORT?"
Answer "YES" to "Manual Stage Change?"
8] 'COOLING' mode will begin, as shown on the display.
9] PROGRAMMABLE COOLING LOCK.
Set the PRESET COOL LOCK THERMOSTAT dial to Minimum .
The load will cool down slower than the Chamber Temperature Display; Monitor the load
temperatures on the Recorder/Indicator and note down the Displayed CHAMBER
TEMPERATURE at the moment when the HOTTEST part of the load has cooled to a
temperature safe to handle. Call this "PROGRAM COOL-LOCK TEMP"
10] PRESET COOL LOCK THERMOSTAT
Page 32
Page 33
It is important to Correctly Adjust the PRESET COOLING-LOCK THERMOSTAT. However, it
can only be set to One Temperature, which should be that required for the worst-case program
from a point of view of operator safety.
Monitor the load temperature as it cools and when it falls below a safe temperature to handle
(usually 80C) rotate the PRESET COOLING LOCK THERMOSTAT KNOB Clockwise very
slowly until the display changes to show 'COMPLETE'. The reaction time of the system may be
up to 10 seconds so carry out this in small steps of 2C at a time., waiting 10 seconds between
steps.
It is acceptable. to turn the knob slowly back and forth to check the setting, as the 'Complete'
state does not 'LATCH' on, and will turn on and off following the movement of the knob. Leave
the dial in the same position each time for at least 10 seconds to allow the system to react.
Leave the dial in the finished COMPLETE position.
Record the reading of the knob on the dial against the scale, for future reference purposes. This
will normally be somewhere below 80 C probably around 55C, as the chamber wall cools much
faster than the load, but slower than the chamber temperature display.
11] COMPLETION of CYCLE
Unload the Sterilizer and submit any test-strips to examination / Incubation, etc ; These should
all indicate satisfactory sterilization. If this is not the case, it is possible that steam penetration
into the load is restricted by load Packaging ( Plastic bags, boxes, or Paper Wraps are possible
culprits ) or air is remaining in the load .The loading technique may require modification;- Try a
smaller number of items per container , different containers, Wrapping or bags, and ensure that
any bags have the tops opened before autoclaving, or consult the Manufacturer for advice on
improving the steam penetration.
ENTERING THE VALUES THAT YOU HAVE DETERMINED
Use the Key-lock to Enter "Supervisor Mode" and select "Program Entry".
Enter the PROGRAM VALUES into the PROGRAM PROFILE determined as follows;STERILIZING TEMPERATURE has already been set at the start of the test and does not need to be
changed. Leave it as it is
Please note that The U.K. Medical Research Council recommended the following time/temperature
relationships for the achievement of sterilizing conditions:Minimum Sterilize
Temperature
134
126
121
115
Maximum
Sterilize Temperature
138
129
124
118
Minimum
Sterilize Hold Time
3 min
10 min
15 min
30 min
Lower temperatures or shorter times may have to be used to prevent degradation of bacterial growth
media. This may be adequate for culture purposes , but does may not constitute full sterilization.
(For further information consult a standard reference text).
To ensure that sterilizing conditions are met, the temperatures above should all be amended as
follows to allow for calibration tolerances before setting into the profile :Specified Minimum
Settings
134C -0+4 ; 3 mins
126C -0+3 ; 10 mins
121C -0+3 ; 15 mins
115C-0+3 ; 30 mins
Program Settings
Recommended
136C ; 3 mins
128C ; 10 mins
123C ; 15 mins
117C ; 30 mins
FREESTEAM TIME - Set to the time measured, from the start of Freesteam Period to all points in
the load reaching 95C. ( at this moment the display was Recorded as T1).
FREESTEAM TIME = ( (Original Freesteam Time Set) - T1 ) minutes
e.g. If T! was Display=2.00, then ;Page 33
8 min - 2 min =
Page 34
6 minutes Freesteam time to set in program profile
STERILIZE TIME - Set to the total of the time taken for the load to catch-up to sterilize temperature ,
added to the desired Sterilize Time in minutes.
The Catch-up time is the original set sterilize time , less the reading taken as "T2
STERILIZE TIME = ( set Sterilize time - T2 ) + ( Desired Sterilize Time ) minutes
e.g. If T2 was Display=51.00, then ;( 60 min - 51 min ) + 15 min =
24 minutes Sterilize time to set in program profile
COOLING LOCK SETTINGS

COOL-LOCK TEMPERATURE ;
Set this Parameter to the Temperature recorded during the test as "PROGRAM COOL LOCK TEMP"
NOTE:-If this setting has already been determined for a different Program, the Final setting
must be left at the LOWEST temperature of those determined for all programs.
SETTING PARAMETERS with LOAD SENSED TIMING OPTION FITTED

SETTING UP WITH LOADSENSE TIMING OPTION FITTED BUT PROFILED OVERSHOOT
DISABLED - (TURNED OFF) - IN CONFIGURATION.
The Load Sensed Timing system detects the Load temperature , and automatically allows for the timelag caused by the load delay in reaching sterilize temperature.
Set up the system as described above for the system Without Load Sensing, but with the following
detail changes ;a) Set STERILIZE TEMPERATURE to 2 Deg. C ABOVE the temperature at which the load is to be
Sterilized . This causes the Sterilizing Timer to start when the load is 2 Deg C. below the
Sterilizing Temperature setting., equivalent to the desired Sterilizing Temp.
b) Set the STERILIZE TIME to the Actual DESIRED STERILIZE TIME.
c) COOLING LOCK (PROGRAMMABLE) Set Temperature to 100C
d) COOLING LOCK (INTERNAL PRESET THERMOSTAT - Record any setting for future reference,
then Set to minimum on dial.
e) LOAD SENSING Set To ON in program profile
Carry out stages 1 to 5 as described above for without Load sensing
In place of stage 6, The Chamber Temperature will heat to the Set Sterilizing Temperature, and will
display a message "LOAD HEATING TO STERILIZE". The Sterilizing timer is stopped.
When the load reaches a temperature 2 Deg C BELOW the Sterilizing Temperature the Sterilizing
Timer will START , and the cycle will proceed. ( It is not necessary to note down any value or time .)
Omit Stage 7 completely ( the cycle will proceed under automatic control ).
Carry out stages 8,9,10,11 as described above.
Enter "Supervisor Mode" ,select "Program Entry " .
Enter the PROGRAM VALUES determined as follows;FREESTEAM TIME Set to the time measured, from the start of the Freesteam Period to all points in the load reaching 95C.
FREESTEAM TIME = ( ( Initial set Freesteam Time ) - T1 ) minutes
STERILIZE TIME - Leave this Set to the time entered as STERILIZING TIME during the above test .
Page 34
Page 35
However, If the results of the measurements indicate that , for one or more of the load points
measured, the time spent above the "Ideal" sterilizing Temperature would be only just sufficient for
sterilization then the Sterilizing time may be increased a little to suit .
LOADSENSED TIMING WITH PROFILED OVERSHOOT OPTION

SETTING UP WITH LOADSENSE TIMING OPTION FITTED AND PROFILED OVERSHOOT
ENABLED - (TURNED ON) - IN CONFIGURATION.
Carry out all the test routines and setting up in the previous section, SETTING TIMES &
PARAMETERS with LOAD SENSED TIMING OPTION FITTED , with the exception that the Sterilize
Temperature is set to exactly the desired Sterilize Temperature.
Do not add 2 Deg. C as this is done automatically by the Profiled Overshoot system . The final load
Temperature should be the same as the desired sterilize temperature, and the Timing will start when
the Set Sterilizing temperature is reached, instead of 2 Deg C below that point.
SETTING COOLING LOCKS with LOAD SENSED TIMING OPTION

When Load Sense Timing is selected .
- whether using Profiled Overshoot Boost or not.
COOLING LOCK TEMPERATURE
The LOAD SENSING option automatically changes the PROGRAMMABLE COOLING LOCK to a
mode which detects the Temperature of the Load itself via the LOAD SENSING PROBE , instead of
sensing the temperature in the Dummy Load..
Set the Cooling Lock Temperature to the actual Temperature of the LOAD at which the Cooling Lock
is to RELEASE and allow the door to be opened. It is advisable to err on the Cooler side , for safety.
Because the lock senses the actual load temperature there is no compromise ,
estimation or guesswork required over the release temperature
MEDIA HOLDWARM
If Media Holdwarm is required at the end of the cycle, then MEDIA HOLDWARM should be set to ON
in the program..
PULSAR PULSED FREESTEAMING Technical Description

Astell Scientific Patent #2199496
PULSAR Pulsed Freesteaming is a development of Timed Freesteaming, and is intended to assist
the steam penetration of the interstices of the load when this load comprises a large number of small
items, which tend to trap air. Efficient Sterilizing requires that Steam is brought into contact with the
load surfaces and the steam is the medium which carries the heat to these surfaces. It follows that if
air is trapped in the load it will tend to insulate the load from the hot steam and prevent sterilizing
conditions from being attained.
Let's take the example of a stainless steel bucket filled with Petri dishes.;As the steam pressure builds up, a steam-air boundary layer forms, and slowly diffuses downwards
into the load. A period of NORMAL FREESTEAMING acts to carry off air molecules, increasing the
rate of diffusion.
PULSAR FREESTEAMING turns the VENT VALVE on and off in a programmed manner, to
permit steam to escape in bursts, building up pressure slowly during the "closed" period and releasing
this to atmosphere during the "open" period. This causes the Boundary layer to move up and down
within the container, and the pressure reduction during the "open" period is fast enough to cause great
turbulence within the chamber, breaking up the boundary layer, and drastically increasing the rate of
diffusion of steam into the container and load.
The Open-Closed Cycle is factory-set to Typically 1 min open, 1 min closed .
PULSED FREESTEAMING IS SELECTED BY USE OF THE "CONFIGURATION" LEVEL OF THE
MICROPROCESSOR CONTROLLER.
Page 35
Page 36
IF ENABLED IN THE CONFIGURATION LEVEL it will operate when set to ON in the program.
( A warning message informs the operator if it is set )
!!! WARNING !!!

1]
PULSAR FREESTEAMING produces fairly loud releases of steam , and
this may alarm unsuspecting passers-by. Treat this equipment as if it is
mechanical machinery, and ensure that all personnel are aware of the
operating effects.
2]
Installation to Plastic Drainage Pipes, or the Astell range of Quench
/Cooling boxes is not possible without danger to premises or personnel.
Operation in such conditions constitutes misuse and the manufacturers accept
no liability for the effects of such misuse, and reserve the right to withhold
warranty provisions for parts concerned with the Chamber or steam system .
( SEE INSTALLATION INSTRUCTIONS )
Page 36
Page 37
LOAD CONTAINERS AND LOADING

Poor loading technique frequently results in failure to sterilize the complete load because any air
entrapped will afford protection to the micro-organisms.
It should be remembered that adequate space should be left between the articles being sterilized to
allow all air to be flushed out by the steam. Empty vessels, narrow necked flasks and bottles should
be placed upside down to prevent condensate collecting, and to allow air to drain from them.
Perforated metal or Plastic Autoclavable containers or baskets are suitable, and any supports or
dividers used must be perforated. Unless containers designed to Hold spilt load material are used, the
chamber will require very frequent cleaning to avoid contamination of the Drain or Reservoir water by
the leaking load liquids.
See sections on Chamber Cleaning , Pages 32 & 34

LOAD CONTAINERS
Special Astell Patented "MORRISON" containers with perforations above the base and a false bottom
are available for Top-Loading Machines. These allow air to be freely flushed from the load via the side
vents while any liquid spillage is contained within the lower section of the container.
A wide range of other Load containers are available from Astell Scientific to suit most requirements
and operating procedures, and Special types may be provided where circumstances require.
COOLING SYSTEM
The Cooling System Start Temperature is adjustable by an engineer in the Controller Calibrate
Settings. It is not user-adjustable and must be set suitably for all loads to be sterilized in the autoclave.
At this temperature the Fast/Assisted Cooling System starts. The chamber cools down naturally to this
temperature, then the Cooling is activated. [Min= 90C, Max= 135C].
It is typically Factory-Set to 100C .
The type of load may permit this temperature to be changed from the factory setting of 100C typical.
Please see the CALIBRATION section in the Astell Controller Programming Manual.
NOTE- There will always be a small amount of fluid lost from unsealed containers.
Unsealed Bottled Fluid Loads :If the Cool Start temperature is increased above 100C the losses due to boiling-over of the load fluid
will be increased , but the cooling time will be reduced. If the temperature is reduced the boiling will be
reduced but the cooling time extended.
Non- fluid loads :If the autoclave is never used for Fluid Loads then the Cool Start temperature may be changed to
above 100C.
Note Make-safe / Discard loads that produce a quantity of melted media should be regarded as
Fluid Loads because the melted media mixture may boil and possibly cause foaming. This will
contaminate the water in the chamber.
Page 37
Page 38
SAFETY DOOR INTERLOCKS

This AUTOCLAVE/ STERILIZER is fitted with safety interlocks to prevent the opening of the lid or door when the
chamber is pressurised, and to prevent pressurization if the door/lid is not fully closed.
The UK Health and Safety regulations stipulate that the closure system and interlocks shall be inspected at
regular intervals by a competent person , and that all operators shall be trained in the use of the controls,
operating procedures, and the function of safety devices.
DOOR INTERLOCKS
The door is held closed by a Three-position electrically retracting Bolt. The bolt is fitted with a sensor microswitch
which is arranged to enable the heating and control system when the door is CLOSED AND ROTATED INTO
THE LOCKED POSITION .With the door open or not fully locked heating is disabled.
VISUAL INSPECTION OF DOOR INTERLOCKS FRONT-LOADING MODELS ONLY

1
Unlock and open the door. - Check for smooth Swinging and/or Lifting action without grating
or crunching noises, or looseness.
2
Locate the Locking Pin ( Round-ended Pin projecting out from the top or front panel not far
from the hinge. ) should slide freely against spring pressure & return when pressed with a finger.
3
Observe the Locking Block;( the block on the side of the closure ring with which the
Bolt
engages}. This must be securely held by the securing bolts.
4
Operate the door handle . Observe the angular rotation of the Outer Locking
Ring
The
rotation should be firmly limited by the End Stops, and the amount of
rotation must be no more
than the approx. distance between one closure "DOG" and the next
On 455mm diam chambers this will be approx 18 Degrees .
On 602 mm diameter chambers this will be approx 21 Degrees .
5
Observe the "Joggle Block", at the lower front of the door opposite the hinge. (about
5cmx5cmx2cm ,bolted to the front-plate with a zigzag slot on the inner face .)
This must be present and securely held in position.
6
Locate the "Joggle Pin" fitted to the edge of the Closure Ring to engage with the slot in the
"Joggle Block"
- This must be present and securely fitted.
TOP-LOADING MODELS ONLY

1 & 2 check as above, then;7
Operate the Moulded Yellow door handle . The handle movement should be firm and the
locking pin should engage with the recess in the underside of the handle.
8
Check that with the bolt in the locked position, the handle cannot be moved to unlock the
door.
IF THE MACHINE FAILS TO COMPLY WITH ANY OF THESE REQUIREMENTS, DO NOT
OPERATE AND CONSULT A QUALIFIED ENGINEER IMMEDIATELY.
TESTING DOOR INTERLOCKS

For Electrically heated machines, top-up water as in normal use.
Open Door Display should show LOAD & CLOSE
Close Door or lid, but DO NOT ROTATE handle into "locked" position.
The "Unlocked" display should show.
Rotate the door / handle to complete locking sequence.
The normal Program Selected ( ready ) display should show
If the displays show out of sequence ,erratically, or fail to show do not operate and consult a qualified
engineer immediately.
the PED & U.K. HSE Guidance Note PM73 requires that such checks are carried out regularly. To
Comply With HSE requirements, instructions regarding testing of these interlocks must be
permanently displayed close to the STERILIZER Operator Position
Page 38
Page 39
PERIODIC MAINTENANCE
Keep the surface of the Chamber flange clean. This bears on the gasket to seal the Chamber. If
necessary apply a little Silicone Grease..
Regularly empty water from electrically heated models, and clean out. See notes on Water
Contamination in "FILLING WITH WATER" section.
Periodically;Carry out the Door Interlock test described on previous pages.
Check that the safety valve is O.K. by lifting the handle which projects downwards from the top
of the Safety Valve.
NOTE;- THIS SHOULD BE DONE BY A COMPETENT ENGINEER WHEN
THERE IS PRESSURE IN THE CHAMBER.
The Safety Valve is to be found inside the case close to the label denoting "SAFETY VALVE ,at the
side on the same side as the hinge, accessed through a covered cutout .
SAFETY VALVE OPERATION TESTING

The safety valve must be checked as follows:Use the Key button to go to Supervisor Functions and step through , then answer YES to SafetyValveTest?
Then step through until the control returns to the normal display. A warning will appear about the
Safety Valve Test.
This forces the next program run to be a special safety-valve test Program, with 142 C Sterilizing
Temperature, sufficient to operate the Safety Valve.
Start the Program. The Vacuum pump will start and a minimal cycle will operate . Eventually the
temperature will rise towards 139 C and pressure to approx. 2.5 bar.
When pressure reaches 2.4 to 2.68 Bar the safety-valve should Blow (This discharges out onto the
floor , so keep away from the rear of the machine and warn other people of the resulting noise. )
IF THE SAFETY VALVE DOES NOT BLOW DOWN AT THE STATED PRESSURE
IT MUST BE CHECKED AND ADJUSTED BY A QUALIFIED ENGINEER.
Once the valve has operated correctly this Safety Valve Test is complete , .Press the [START] key and
PressKEY button at the same time. Answer yes to Manual Stage Advance? And No to Abort?
This will allow you to stop the Sterilize part of the program. Allow the chamber to complete the cycle
and open as normal.
Page 39
Page 40
THERMOCOUPLE ACCESS PORTS

Two Thermocouple ports are provided.
a] HTM10 -STYLE 1/2inch RP.FEMALE
Threaded Male Capped fitting- nominal 1/2 BSP. Adaptors are available from ASTELL to allow
fitting of Test Assemblies.
b] ASTELL ENTRY FITTING.

This is a proprietary connector with Knurled Hand-grip or Hexagon cover designed to clamp a silicone
rubber split tapered bung. This is used for testing using a Thermocouple Recorder or thermometer.
The RP port is sited on the chamber rear wall. Access is via the
Flap-Down Rear Upper Cover or through an access hole at the rear.
The ASTELL ENTRY port is on the Side towards the Front on the opposite side of the machine to
the Safety Valve, behind a removable Cover Plate.
FITTING THIN-WIRE THERMOCOUPLES

To insert thermocouples in the ASTELL fitting release the large Nut and remove the washer and
Silicone rubber bung. Cut the bung almost in half across the diameter. Pass the thermocouples
through the washer , seal and nut, Re-assemble the gland and tighten the nut.
LOAD SENSING THERMOCOUPLES
Astell-Designed Load Sensing Thermocouples are supplied for use with these machines . These are
Armoured ( 8 mm armoured flexible lead with rigid 200 x5 mm probe )
The LOAD SENSED TIMING option uses Type "K" Thermocouple Probes .part No 361040
Astell-supplied Chart Recorders use Type T Thermocouple Probes part no 361042
Consult your Astell service dept,. for alternative probe types and Part Numbers .
INSTALLING / CHANGING LOAD SENSING PROBES

The Armoured Flexible Probe has a short rigid tube at the Chamber Wall end. This tube is fitted
through a modified version of the Silicone Rubber Bung, a 8mm 5/16in threaded Compression fitting in
the Chamber wall . Thermocouple Connector used is the standard miniature flat-pin type, but please
note that it may be necessary to remove the Plug from the end of the supplied Probe lead to allow it to
be fitted through the port, and reconnected afterwards. When disconnecting make a note of the plug
connections and wire colours and when reconnecting ensure that the plug pins are connected to the
correct polarity wires.
Note;- When changing a sensor fitted in this way it is important to change the Compression
joint Olive at the same time.
RECORDER SYSTEMS COMBINED WITH LOAD SENSED TIMING OPTION
This combination uses special Twin Armoured.Thermocouple Probes, with two independent sensors in
one casing, electrically isolated.
One sensor is connected to the
Recorder,
and the other to the Load Sensed Timing system.
Page 40
Page 41
MICROBIOLOGICAL AIR FILTER

This autoclave is fitted with provision for an air filter on the air inlet. This filters the air when the
chamber is cooling down and drawing air into the chamber to replace condensed steam.
The filter should be changed regularly- life of each filter depends upon the type of use and operating
conditions. It is the responsibility of the user to determine that the filter is effective and performing
correctly. A good starting point would be to replace at 3-monthly intervals.
INLET FITTING
This is a 1/8 BSP screwed inlet socket sited behind the Cover Plate on the right-hand Side .
or at the rear of the case. A screw-fit Disposable bacteriological Air-filter is available which may be
screwed into the socket,
REPLACEMENT SCREW-FIT FILTER ; Astell part number ZXA410
Page 41
Page 42
INTERNAL FUSES & TECHNICAL NOTES.

All fuses are 20mm Quick-Blow type.
Fuses F7/F8 is/are only fitted on models for 200-220V 3-Phase (eg Option AAN110 or AAN0111)
are located in the Power Input Box on the end of the Terminal Rail close to the Power Input
Connector. The Power Input Box is the Internal Box visible through the cutout in the rear panel in
which the mains Power Cable terminates.
Models for use on 200-220v 3-phase supplies ;- These use an internal transformer to step up the
voltage to 240V for actuators, etc. and the F7/F8 fuses protect the transformer.
Fuses F2, F3, F4, F5, F6 are PCB fuses sited in the PSUI/O box.
(The PSUI/O box is the other aluminium case at the rear behind the rear panel with the 12V
transformer and Relay Drive PCB ).
Fuse
F7/F8
Rating
5Amp
Type
Q/B
Protected Circuits
Power Input to Transformer
( some models only )
F2
3.15 Amp
Q/B
F3
1 Amp
or 3.15 Amp
1 Amp or 2Amp
1 Amp or 2Amp
2 Amp
Q/B
Power 240V to o/p circuits , bolt,

valves,fan,recorder,auxiliaries,etc
3.15 A for later type Bolt Solenoid
Aux Output ( Recorder Power, etc)
F4
F5
F6
Q/B
Q/B
Q/B
240v feed to 12v PSU Transformer

12v dc to Printer Board
12v dc to Micro Board and feed to
fuse F5
ELECTRICALLY - HEATED models do NOT as standard have fuses for heaters. Fuses or MCB
cutouts must be provided in the Installation Switched Fused Isolator to protect the Highcurrent supplies to the Heaters. SEE " INSTALLATION ".
THERE ARE NO USER-SERVICEABLE PARTS INSIDE . FUSE FAILURE INDICATES A
TECHNICAL PROBLEM WHICH SHOULD BE SOLVED BEFORE THE FUSE IS REPLACED.
Page 42
Page 43
OVERTEMPERATURE CUTOUT
This is incorporated as standard in Electrically heated SWIFTCLAVE STERILIZERS
to prevent damage caused in the unlikely event of boiling dry .This will only occur if
there is a failure of the Low Water Cutout system, usually due to neglect of water
cleanliness. This system is intended to protect the Chamber, Controls, and the load
from Fire or Thermal Damage but MAY NOT prevent the Water Heaters from
damage due to overheating.
The system uses a HYDRAULIC THERMOSTAT set to about 150-200C ( typ 160 C )
with the Adjustment Knob sited inside the cabinet on the side of the POWER INPUT
BOX . The thermostat has a sensor bulb mounted in a clip clamped above one of the
Heater Elements. In the event of the water level falling low enough to expose the
immersion heater elements, the temperature of the heater will rise and the thermostat
bulb will operate the Thermostat contacts. This turns off power to the complete
control system. Please note that No Warning Lamp is provided.
When the Overtemperature Cutout operates the display will go off and the FrontPanel Power LED will be off.
When the temperature drops, power is automatically restored and the control system
will go through the "Power Failure" procedure as if the power had just been turned
on.
If this happens, allow to cool untouched , then restore power , open and unload.
Contact the manufacturer before trying to operate the machine in any way.
OVERPRESSURE CUTOUT- MANUAL RESET ( OPTION)
The system uses a Pressure Switch set to just below the safety valve setting .This
senses the chamber pressure .. In the event of an overpressure condition the
Pressure switch will operate and contacts will turn off the heater/steam supply.. A
Warning Lamp and audible alarm buzzer will sound.
When the temperature drops, power is NOT automatically restored . The Manual
Reset control at the rear of the machine on the pressure switch must be operated
Please see label at rear of the machine for details..
If this happens there may be a hazard.- contact the manufacturer or your service
agent before continuing to operate the machine in any way.
Page 43
Page 44
CERTIFICATE OF EXAMINATION.
A Certificate of Examination is supplied with every STERILIZER. This gives details of
Chamber thickness etc. relating to the pressure vessel, specifies the design
pressure, the test pressure to which the Chamber was subjected during manufacture,
and the date of the Pressure Vessel testing , which will be required by an insurance
company..
It is a statutory requirement of the U.K. Health & Safety at Work Act that
STERILIZERS be thoroughly inspected by a competent person prior to use ( usually
an Engineering Surveyor from an Insurance Company ) , and at least every 14
months thereafter. (Section 35(5) of the Factories Act 1961.)
The information on the Test Certificate will be required by the Inspector, and you are
advised to take good care of your Certificate.
For Technical Advice , Service and repairs, Spare parts or Sales contact ;
ASTELL
POWERSCROFT RD
SIDCUP
KENT DA14 5DT
ENGLAND
(
2
Tel +44 (0) 208 300 4311

Fax +44 (0) 208 300 2247
SERVICE@ASTELL.COM
Page 44
Page 45
POWER INPUT WIRING CONNECTIONS

APPENDIX 1
CONNECTIONS
FIG 6
STANDARD 3-PHASE
380-440V
3-PHASE WIRING TO POWER
INPUT TERMINAL BLOCK
Wire sizes see below
CONNECTIONS
Fig 1
STANDARD 1-PHASE 230V+/- 10%
SINGLE PHASE WIRING TO
POWER INPUT TERMINAL BLOCK
CABLE SIZE
minimum
1mmsq
18 awg
1.5 mmsq
16 awg
2.5 mm sq
14 awg
4 mm sq
12 awg
2.5 mmsq
14 awg
4 mm sq
12 awg
6 mm sq
10 awg
TOTAL POWER kW
/ VOLTAGE
Direct Steam Heated
110V or 240V 1 PHASE
7/10 kW 240V 1 PHASE
380-440V 3 PHASE
12 KW
380-440V 3 PHASE
16 kW
380-440V 3 PHASE
7/10 kW 110V 1 PHASE
200-220V 3 PHASE
12 KW
200-220V 3 PHASE
16 kW
200-220V 3 PHASE
Note- wire link required from terminal L1 to L2
Page 45

Astell MXN475 AMA 260 Swiftlock 80-300 Manuallitre

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Astell MXN475 AMA 260 Swiftlock 80-300 Manuallitre

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SWIFTLOCK

Part No MXN475 iss02 ed a

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Log Book ,Machine Specification

OPERATING INSTRUCTIONS Introduction

Selection of Cooling Lock ;

Media Holdwarm ; Delayed Start ;

Filling with Water

Commissioning and Program Setting

Fuses, Overtemp Cut-out & Technical

Power connection diagram

FSTERILIZERS ARE HAZARDOUS IF MISUSED

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GENERAL OPERATION AND LOG-BOOK

MACHINE SPECIFICATION AND CONTROL OPTIONS

DOCUMENT ISSUES AND DETAILS

Details of changes and revisions

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CLIMATIC CONDITIONS AND SPECIFICATIONS

EEprom . No Battery Required

Real-time Clock ( in Printer Option )

Nicad Rechargeable battery Soldered In.

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WATER & STEAM SERVICES &

The Safety Valve exhausts into the room.

PIPEWORK CONNECTIONS. and installation details

Installation to Plastic Drainage Systems;

PULSE FREESTEAMING OPTION !!! WARNING !!!

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E] DRAIN VALVE - Electric Heated Models ONLY

SUPPLY CONDENSATE RETURN SYSTEM

G] STEAM DRAIN OUTLET ( Chamber Condensate )

J] AUTOFILL & WATER-COOLING MAINS WATER INLET

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K] AUTOFILL TANK OVERFLOW / WARNING PIPE

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POWER SUPPLY INLET CABLE

This machine must be wired with a protective earth.

VOLTAGE RATING PLATE

ELECTRICALLY HEATED MODELS

SWITCHED FUSED SUPPLY ISOLATOR

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Fitted Mains Lead Wire Colours

Power Supply Connections/ Supply requirements

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200-220v 3-PHASE SUPPLIES WITHOUT NEUTRAL

POWER SUPPLY CONNECTIONS SINGLE PHASE SUPPLY

Connect as the drawing Appendix 1 fig 1 at the rear of this manual

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Astell Swiftlock 80-300Litre models

Enter desired TEMPERATURE using up/down buttons and press [ENTER]

Yes/No? ( Only if Load Sensing option fitted)

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SWIFTLOCK 80-300Litre 8- PROGRAM AUTOCLAVE

After 30 seconds the bolt will unlock .

5. Turn Handle Anticlockwise, open door through Two-Stage Gate.

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SWIFTLOCK 80-300Litre 8- PROGRAM AUTOCLAVE

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SWIFTLOCK 80-300Litre 8-PROGRAM AUTOCLAVE

After 30 seconds the bolt will unlock .

5. Turn Handle Anticlockwise, open door through Two-Stage Gate.

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