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TEST REPORT

Test report for asynchronous machines

Customer
Project
Order ref.

ABB AUTOMATION PRODUCTS GMBH


Komatsu Mining Repeat
812/3800278942/APR/VLM 242004

Machine
Work nr
Serial nr

AMA 500L4A BAXYH


3689HE200
4578450

Date

19.10.2004

Approved on the behalf of manufacturer


Tero Kantell

ABB Oy, Electrical Machines


Visiting Address
Strmbergintie 1
HELSINKI

Postal Address
P.O.Box 186
FIN-00381 HELSINKI
Finland

Telefax(Group)
+358 10 22 22330
Telefax(Test Floor)
+358 10 22 23692

TEST REPORT
Customer

Machine

Page

ABB AUTOMATION PRODUCTS GMBH

AMA 500L4A BAXYH

Order ref.

Work nr

Serial nr

Revision

812/3800278942/APR/VLM 242004

3689HE200

4578450

Project

Approved

Komatsu Mining Repeat

Tero Kantell

Ratings
Machine
Standards
Specification
Insulation class
Temperature class
Ambient temp. max
f [Hz]
60.0

IEC
TL92701040a
Mounting
Protection class

F
B
55.0 C

Connection P [kW] / [hp]


Y
1450 / 1943

U [V] I [A]
7200 140

Table of contents / Test program


1)
2)
3)
4)
5)
6)
7)
8)
9)

IM 1001
IP 55

p.f. Direction n [rpm] Duty


0.88
<==
1767 S1

Amb. -30 ... +55 C

Visual inspection
Insulation resistances before tests
Resistance measurement of windings and elements
Direction of rotation, checking of phase sequence
Short-circuit point
No-load point
Vibration measurement
High voltage test
Insulation resistances after tests

A
Report rev

TEST REPORT
Customer

Machine

Page

ABB AUTOMATION PRODUCTS GMBH

AMA 500L4A BAXYH

Order ref.

Work nr

Serial nr

Revision

812/3800278942/APR/VLM 242004

3689HE200

4578450

Project

Approved

Komatsu Mining Repeat

1)

2)

Notes
OK

Insulation resistances before tests


= 20.6 C
Winding
Stator
Auxiliaries
Space heater

3)

Tero Kantell

Visual inspection
Version

R [Mohm]
29800
R [Mohm]
191000

U [V]
1000
U [V]
500

Temperature detectors
Stator
Bearing

R [Mohm]
324000
510000

U [V]
500
500

Resistance measurement of windings and elements


Other
= 20 C
Winding
Stator

Ruv [ohm]
0.34720

Ruw [ohm]

Rvw [ohm]

0.34722

0.34711

= 20.6 C
Terminals
1-2
3 - 4,5
6 - 7,8
9 - 10,11
12 - 13,14
15 - 16,17
18 - 19,20
21 - 22,23
24 - 25,26

4)

Detector
RER-Z 21
PYR PT100LG4/4EX
PYR PT100LG4/4EX
PYR PT100LG4/4EX
PYR PT100LG4/4EX
PYR PT100LG4/4EX
PYR PT100LG4/4EX
PYR PT100BB4/4Z
PYR PT100BB4/4Z

U-V-W | L3-L2-L1 | <<< (CCW)

Short-circuit point
Connection
Y

6)

Position
Space heater
Stator, U-phase
Stator, V-phase
Stator, W-phase
Stator, U-phase
Stator, V-phase
Stator, W-phase
D.E - bearing
N.D.E - bearing

Direction of rotation, checking of phase sequence


Result

5)

R [ohm]
149.2
108.1
108.1
108.0
107.9
108.0
108.1
108.1
108.1

f [Hz]
60.0

U1 [V]
2099.5

I1 [A]
140.7

P1 [kW]
62.10

p.f.
[C]
0.121 21.2

Ik [A]
482.5

U1 [V]
7202.5

I1 [A]
32.31

P1 [kW]
30.70

p.f.
[C]
0.076 30.4

Direction
CCW

No-load point
Connection
Y

f [Hz]
60.0

A
Report rev

Un [V]
7200

TEST REPORT
Customer

Machine

Page

ABB AUTOMATION PRODUCTS GMBH

AMA 500L4A BAXYH

Order ref.

Work nr

Serial nr

Revision

812/3800278942/APR/VLM 242004

3689HE200

4578450

Project

Approved

Komatsu Mining Repeat

7)

A
Report rev

Tero Kantell

Vibration measurement
Bearing position

U [V]

I [A]

D-END
ND-END
Measuring equipment
Id
Type

7203
7203

32
32

715761

Vibration analyzer

Mounting Rigid
f[Hz] Horizontal Vertical
Axial Unit
60.0
60.0

0.23
0.31

0.33
0.19

0.56 mm/s
0.53 mm/s

Name

Cal Date

Next Cal Due

CSI 1910, vibration analyzer (1)

8.6.2004

8.12.2004

8) High voltage test


Winding
Stator
Auxiliaries
Space heater
Temperature detectors
Stator
Bearing

9)

U [V]
17400

t [s]
60

f [Hz]
50

1500

60

50

1500
500

60
60

50
50

Insulation resistances after tests


= 30.1C
Winding
Stator
Auxiliaries
Space heater

R [Mohm]
15400
R [Mohm]
141000

t [s]
60
U [V]
500

U [V]
1000
Temperature detectors
Stator
Bearing

R [Mohm]
306000
474000

U [V]
500
500

End of report
Test bay SY4 (Synchronous, test bench no. 4)
Author
Nuuttila, Ollanketo
Number of pages

Printed: 21.10.2004
Tero Kantell
2.1/7