Aea Reg 2013019 Submittals Rev3

AEA REG 2013019
Engine-Generator Sets (18 Gensets)
January 10, 2013
ALASKA ENERGY AUTHORITY

PROJECT #REG-12-053
813 West Northern Lights
Anchorage, AK 99503
Index
Tab 1 - Engine & Generators
John Deere Engines
Scania Engine
Newage Generators
Caterpillar CDVR
Tab 2 Engine-Mounted Accessories
Aeroquip FC-300 Hose
Cooper DC Circuit Breaker, #187-030-F-00
Crydom Starter Relay, 100A # D06D-100L w/Diode
Donaldson Air Cleaners
Donaldson Restriction Gauge #X002251
Eustis Exhaust Gas Temperature Sensor #RGA7B203B02WT
Flexfab Glycol Hose 5526-038
Noshok Sensors
Wix 24019 Coolant filter w/24069 Element
Tab 3 Controls and Instrumentation
Murphy Powerview PV-101A
Hoffman Enclosure, A16H12ALP, & Accessories
Tab 4 Ship-Loose Accessories
Silencers
Caldyne RJC Spring Isolators
Battery Charger, SENS
Tab 5 Drawings
M1.1
M1.2
M2.1
M2.2
M2.3
E1.1
E1.2
E1.3
E1.4
Tab 1
Engine & Generators
PowerTech PlusTM 4.5L Engine

Model: 4045HF485
ENGINE PERFORMANCE CURVE

Rating:
Gross Power
Application: Generator (60 Hz)
Target:
125 kWe Standby Market
179 hp (134 kW) Prime

197 hp (147 kW) Standby
[See Option Code Tables]
STANDARD CONDITIONS
Nominal Engine Power @ 1800 RPM

Prime
Generator
Efficiency
%
88-92
HP
kW
HP
kW
179
134
197
147
Fan Power
(6% of Standby)
hp
kW
8.7
6.5
Air Intake Restriction ...................12 in.H2O (3 kPa)

Exhaust Back Pressure ........... 30 in.H2O (7.5 kPa)
Standby
Prime Rating 2
Power
Factor
0.8
Standby Rating
1,2
kWe
kVA
kWe
kVA
112-117
140-146
124-129
155-161
ISO 8528 G2
Block Load
Capability
NA
Note 1: Based on nominal engine power. Derate - - -% for 100% block load capability.
Note 2: kWe / kVA rating assumes 90% efficiency. Generator Efficiency % will vary.
Gross power guaranteed within + or - 5% at SAE J1995

and ISO 3046 conditions:
77 F (25 C) air inlet temperature
29.31 in.Hg (99 kPa) barometer
104 F (40 C) fuel inlet temperature
0.853 fuel specific gravity @ 60 F (15.5 C)
Conversion factors:
Power: kW = hp x 0.746
Fuel: 1 gal = 7.1 lb, 1 L = 0.85 kg
Torque: Nm = lb-ft x 1.356
All values are from currently available data and are subject
to change without notice.
- PRIME
- STANDBY
Fuel -- lb/hr (kg/hr)
Notes:
All OEM Gen Set Engine Applications must be prescreened for torsional vibration compatibility with the
respective alternator end hardware.
70
(32)
OEM Engine Application Engineering will perform this

computer-based analysis work upon request.
50
(23)
30
(14)
Tier-3 Emission Certifications:
Certified by:
CARB; EPA
40
(30)
Engine Performance Curves
60
(45)
80
(60)
120
100
140
(90) (104)
(75)
Brake Power -- hp (kW)
160
(119)
180
(134)
4045 - Generator
Ref: Engine Emission Label

* Revised Data
Curve 4045HF4851800197 ............................. Sheet 1 of 2
October 2006
April 2008
Engine Installation Criteria

General Data
Model ............................................................... 4045HF485
Number of Cylinders ......................................................... 4
Bore and Stroke--in. (mm).............. 4.19 x 5.00 (106 x 127)
Displacement--in.3 (L) ...........................................275 (4.5)
Compression Ratio ................................................... 17.0:1
Valves per Cylinder--Intake/Exhaust ............................ 2 / 2
Firing Order............................................................. 1-3-4-2
Combustion System ....................................... Unit Injection
Engine Type ................................................ In-line, 4-Cycle
Aspiration ......................................................Turbocharged
Charge Air Cooling System................................... Air-to-Air
Engine Crankcase Vent System ................................ Open
Physical Data
Length--in. (mm) .................................................33.9 (860)
Width--in. (mm) ...................................................24.1 (612)
Height--in. (mm) ................................................40.9 (1039)
Weight, with oil--lb (kg).......................................1083 (491)
(Includes flywheel hsg., flywheel & electrics)
Center of Gravity Location (Estimated based on Tier 2)
From Rear Face of Block (X-axis)--in. (mm) ...9.8 (249)
Right of Crankshaft (Y-axis)--in. (mm) ..............2.2 (55)
Above Crankshaft (Z-axis)--in. (mm) ..............5.7 (145)
Max. Allow. Static Bending Moment at Rear
Face of Flywhl Hsg w/ 5-G Load--lb-ft (Nm) ..600 (814)
Rearward
Thrust Bearing Load Limit --lb (N) Forward
Intermittent............................899 (4000) .....450 (2000)
Continuous ...........................495 (2200) .....225 (1000)
Max. Front of Crank. Torsional Vibration--DDA............ 0.25
Max. Continuous Damper Temp--F (C) ...............180 (82)
12 Volt
24 Volt
Electrical System
Min. Battery Capacity (CCA)--amp............ 800 ............ 570
Max. Allow. Start. Circt Resist.--Ohm .. 0.0012 ......... 0.002
Starter Rolling Current:
At 32 F ( 0 C)--amp ............................ 920 ............ 600
At -22 F (-30 C)--amp....................... 1300 ............ 700
Min. Volts at ECU while Cranking--volts.........6 .............. 10
Max. ECU Temperature--F (C) ..................221 (105)
Max. Harness Temperature--F (C) ............248 (120)
Maximum Voltage From Engine Crankshaft/
Generator Shaft to Ground--VAC*......... 0.15*.........0.15*
Prime
Standby
Air System
Max. Allowable Temp Rise--Ambient Air to
Engine Inlet--F (C).....................................15 (8)
Maximum Air Intake Restriction
Dirty Air Cleaner--in.H2O (kPa)...............25 (6.25)
Clean Air Cleaner--in.H2O (kPa).............15 (3.75)
Engine Air Flow--ft3/min (m3/min) ......322 (9.1) ..374 (10.6)
Air Cleaner Efficiency--% .................................99.9
Charge Air Cooling System

Prime
Standby
Air/Air Exchanger Heat Rejection-BTU/min (kW) .................................1537 (27.0)* .. 1708 (30.0)
Compress. Dischrg. Temp.(Rated)
@ 77 F (25C) Amb. Air--F (C) 336 (169) ..... 394 (201)
Compress. Dischrg. Temp.(Max.)
@ 47C amb. and
80 kPa bar.--F (C) .....................455(235) .... 500(260)
Press. Drop, thru CAC--in.H2O (kPa)
Max. ........................................................52 (13)
Min. ......................................................... 20 (5)*
Intake Manifold Pressure--psi (kPa) .23(160.2) ... 30(206.3)
CAC Out Temp @ 77F (25C) Amb.--F (C)
Max. ...................................................... 126 (52)*
Min. ......................................................... 118 (48)
CAC Out Temp @ any Ambient--F (C)
Max. .........................................................190 (88)
Prime
Standby
Cooling System
Engine Heat Reject.--BTU/min (kW). 4041(71.0) .. 4480 (78.7)
Coolant Flow--gal/min (L/min)..............63(240) ...... 63(240)
Thermostat Start to Open--F (C) ...............180 (82)
Thermostat Fully Open--F (C)...................203 (95)
Engine Coolant Capacity--qt (L) ................ 9.5 (9.0)*
Min. Pressure Cap--psi (kPa) ...................14.5 (100)
Max. Top Tank Temp--F (C) .................... 230 (110)
Min. Coolant Fill Rate--gal/min (L/min) ............ 3 (11)
Min. Air-to-Boil Temperature--F (C) .......... 117 (47)
Min. Pump Inlet Pressure--psi (kPa).............4.4 (30)
Lubrication System
Prime
Standby
Oil Press. at Rated Speed--psi (kPa)............. 46 (320)
Min. Oil Pressure--psi (kPa)........................... 15 (105)
Max. Oil Carryover in Blow-by--lb/hr (g/hr) 0.002 (1.0)
Max. Airflow in Blow-by--gal/min (l/min)......... 26 (100)
Max. Crankcase Pressure--in. H2O (kPa).........2 (0.5)
Prime
Standby
Performance Data
Rated Power--hp (kW) ................... 179 (134)...... 197 (147)
Rated Speed--rpm ................................ 1800............. 1800
Low Idle Speed--rpm .............................1150..............1150
Rated Torque--lb-ft (Nm)............... 961 (709).... 1057 (780)
BMEP--psi (kPa) .......................... 287 (1980).... 316 (2178)
Friction Power
@ Rated Speed--hp (kW) .............. 17 (13).......... 17 (13)
Altitude Capability--ft (m) ............... 7500 (2286) .....5500 (1676)
Ratio--Air : Fuel................................. 22.1 : 1......... 22.6 : 1
Smoke @ Rated Speed--Bosch No. ...... 0.31.............. 0.31
Noise--dB(A) @ 1 m ............................. 89.7*............. 90.0*
Fuel Consumption -- lb/hr (kg/h)
Prime
Standby
25 % Power .................................19.6 (8.9) ........ 19.4 (8.8)

50 % Power ...............................32.0 (14.5) ...... 35.1 (15.9)
75 % Power ...............................48.7 (22.1) ...... 52.0 (23.6)
100 % Power .............................61.5 (27.9) ...... 69.4 (31.5)
Prime
Standby
Exhaust System
Exhaust Flow--ft3/min (m3/min)........833 (23.6) .. 938 (26.6)
Exhaust Temperature--F (C) ...........950(510) ..941 (505*)
Max. Exhaust Restriction----in. H2O (kPa)......30 (7.5)
Min. Exhaust Restriction----in. H2O (kPa)..... 12 (3.0)*
Max. Bend. Moment, Turbo Out.--lb-ft (Nm) .5.2 (7.0)
Max. Shear on Turbo Outlet--lb (kg) ................24 (11)
Prime
Standby
Fuel System
ECU Description ................................. L14 Controller*
Fuel Injection Pump .................................Denso HP3
Governor Type ............................................ Electronic
Total Fuel Flow--lb/hr (kg/hr)...........147(66.7) .... 167 (75.8)
Fuel Consumption--lb/hr (kg/hr)...........61(28) ...... 70 (31.6)
Max. Fuel Inlet Temp.--F (C) .......................176 (80)
Fuel Temp. Rise, Inlt to Retrn--F (C)84.2(47) ..... 94.1(52)
Max. Fuel Inlet Restriction--in. H2O (kPa) .......80 (20)
Max. Fuel Inlet Pressure--in. H2O (kPa) ........NA (NA)
Max. Fuel Return Pressure--in. H2O (kPa) ......80 (20)
4045 - Generator
All values at rated speed and power with standard options unless otherwise noted.
* Revised Data
Curve 4045HF4851800197................................ Sheet 2 of 2
October 2006
April 2009
POWERTECH 4.5 L Engine

Model: 4045TFM75

Rating:
Marine
98 hp (73 kW) @ 1800 rpm
74 hp (55 kW) @ 1500 rpm
Application: Generator
Prime Power
Keel Cooled
Generator
Efficiency %
1500 (50)
88-92
--
--
1800 (60)
88-92
--
--
Speed
rpm (Hz)
(no fan)
Power
Factor
Calculated Gen-Set Rating

kW
kVA
0.8
48-51
60-64
0.8
64-67
80-84
120
(89)
10% Overload Power
100
(70)
Air Intake Restriction ...................12 in.H2O (3 kPa)

Exhaust Back Pressure ........... 30 in.H2O (7.5 kPa)
Gross power guaranteed within + or - 5% at SAE J1995
and ISO 8665 conditions:
Conversion factors:
Fuel: 1 gal = 7.1 lb, 1 L = 0.85 kg
Prime Power
All values are from currently available data and are subject
to change without notice.
10% Overload Power
80
(60)
Prime Power
Notes:
1500 rpm
1800 rpm
Engine Speed -- rpm
- 1500 rpm
- 1800 rpm
Fuel -- gal/hr (L/hr)
1800 RPM
Emission Certifications:
6
(22.7)
10% Overload Power
EPA Commercial Marine
1500 RPM
Emission Certifications:
IMO Exempt*
(40 CFR Part 94)
IMO Exempt*
4
(15.1)
10% Overload Power
Certified by:
2
(7.6)
0
(0)
20
(15)
40
(30)
60
(45)
80
100
(60)
(75)
120
(89)
140
(104)
Marine - Generator
* Revised Data
Curve 4045TFM7598MG ................................. Sheet 1 of 2
April 2004
November 2005
Engine Specification Data

General Data
Lubrication System
Model ...............................................................4045TFM75
Number of Cylinders ......................................................... 4
Bore and Stroke--in. (mm)............... 4.2 x 5.0 (106.5 x 127)
Displacement--in.3 (L) ...........................................275 (4.5)
Compression Ratio ................................................. 17.6 : 1
Valves per Cylinder--Intake/Exhaust ............................ 1 / 1
Firing Order............................................................. 1-3-4-2
Combustion System .................................... Direct Injection
Engine Type ................................................ In-line, 4-Cycle
Aspiration ......................................................Turbocharged
Engine Crankcase Vent System ................................ Open
Max. Crankcase Pressure--in. H2O (kPa) .................2 (0.5)
Physical Data
Length--in. (mm) .................................................34.8 (885)
Width--in. (mm) ...................................................28.0 (712)
Height, Crank Center to Top--in. (mm) ................24.4 (620)
Height, Crank Center to Bottom--in. (mm) .......... 11.5 (292)
Weight, dry--lb (kg).............................................1019 (462)
(Includes flywheel housing, flywheel & electrics)
Center of Gravity Location From
Rear Face of Block (X-axis)--in. (mm) ..........10.6 (270)
Right of Crankshaft (Y-axis)--in. (mm) ............ -1.0 (-25)
Above Crankshaft (Z-axis)--in. (mm) ...............7.9 (200)
Max. Allow. Static Bending Moment at Rear Face
of Flywhl Hsg w/ 5-G Load--lb-ft (Nm) ..........600 (814)
Thrust Brng. Load Limit (Forward)--lb (N)....900 (4003)
Maximum Installation Angle
Front up--degrees ....................................................12*
Front down--degrees................................................... 0
Air System
1800 rpm 1500 rpm
Min. Ventilation Area--in.2 (m2) .....49.6(0.032) .34.1(0.022)

Maximum Allowable Air Temperature Rise,
Ambient to Engine Inlet--F (C) ......30 (17) ........30 (17)
Engine Air Flow--ft3/min (m3/min) .....184 (5.2) .....124 (3.5)
Maximum Air Intake Restriction
Dirty Air Cleaner--in. H2O (kPa) ....25 (6.25) .....25 (6.25)
Clean Air Cleaner--in. H2O (kPa)....12 (3.0) .......12 (3.0)
Intake Manifold Pressure--psi (kPa)* 9.7 (67)* ..... 4.6 (32)*
Cooling System
1800 rpm 1500 rpm
Eng. Heat Reject.--BTU/min (kW).....3523 (62) ... 2681 (47)

Eng. Radiated Heat--BTU/min (kW) ..564 (9.9) .... 404 (7.1)
Coolant Flow--gal/min (L/min).......... 32* (125*) .. 30* (116*)
Min. Coolant Fill Rate--gal/min (L/min) .........3.2 (12)
Thermostat Start to Open--F (C) ...............180 (82)
Thermostat Fully Open--F (C)...................203 (95)
Maximum Top Tank Temp--F (C) ............212 (100)
Minimum Sea Water-to-Boil--F (C) .............90 (32)
Min. Water Pump In. Press.--in. H2O (kPa) ...00 (00)
Recd. Pressure Cap--psi (kPa) .....................10 (70)
Max. Pressure Drop
Across Keel Cooler--psi (kPa)...........4 (30) ......... 3 (20)
Engine Coolant Capacity--qt (L) ...........15 (14) ....... 15 (14)
Electrical System
12 Volts
24 Volts
Recommended Battery Capacity

CCA @ 32 F (0 C)--amp .................... 640 ............. 570
Max. Starting Circuit Resist.--Ohm ...... 0.0012 .......... 0.002
Starter Rolling Current
@ 32 F ( 0 C)--amp ........................... 780 ............. 600
Sea Water System
Performance Data
1800 rpm 1500 rpm
Rated Prime Power--hp (kW) .............98 (73) ........ 74 (55)

10% Overload Engine Power--hp (kW)107 (80) ...... 82 (61)
Low Idle Speed--rpm .............................. 1150 ............1150
Rated Torque--ft-lb (Nm).................285 (386) .... 260 (353)
BMEP--psi (kPa) ............................155 (1071) .... 142 (980)
Friction Power @ Rated Speed--hp (kW)17 (13)..... 13 (10)
Smoke @ Rated Speed--Bosch No. .......... NA.............. NA
1800 rpm 1500 rpm
1800 rpm 1500 rpm
Exhaust Gas Flow--ft3/min (m3/min) 463 (13.1) .... 300 (9.0)

Exhaust Temperature--F (C) ..........889 (476) ... 851 (455)
Min. Exhaust Pipe Dia. Dry--in. (mm) ..2.5 (65) ...... 2.0 (50)
Min. Exhaust Pipe Dia. Wet--in. (mm) .3.0 (75) ...... 2.5 (65)
Max. Allow. Back Press.--in. H2O (kPa)........30 (7.5)
Max. Weight on Turbo--lb (kg) .................26.5 (12.0)
Fuel System
1800 rpm 1500 rpm
Sea Water Pump Flow--gal/min (L/min) 22 (84) ....... 18 (70)

Max. Inlet Restriction--in. H2O (kPa) ..120 (30) ..... 100 (25)
Max. Outlet Press--psi (kPa)...............20 (135) ..... 20 (135)
Max. Suction Lift--ft (m) .......................10 (3.0) ...... 10 (3.0)
Fuel Consumption
Exhaust System
1800 rpm 1500 rpm
Oil Press. at Rated Speed--psi (kPa)..50 (345) ..... 45 (311)

Oil Pressure at Low Idle--psi (kPa) .....15 (105) ..... 15 (105)
1800 rpm
10% Overload Power-- gal/hr (L/hr).5.6 (21.1) .... 4.1 (15.7)
1500 rpm
Fuel Injection Pump--Stanadyne.................... DE-10

Governor Type .......................................... Electronic
Governor Regulation--percent ............... 0 to 5 .......... 0 to 6
Total Fuel Flow--lb/hr (kg/hr)..............212 (96) ...... 205 (93)
Total Fuel Flow--gal/hr (L/hr)..............30 (113) ...... 29 (109)
Min. Recd. Fuel Line ID--in. (mm)................0.25 (6)
Min. Recd. Fuel Line Size ..................................... -5
Fuel Cons. Prime --lb/hr (kg/hr)....36.8 (16.7) .. 26.5 (12.0)
Fuel Cons. Prime --gal/hr (L/hr) .....5.2 (19.7) .... 3.7 (14.1)
Max Leak-off Line Press.--psi (kPa) ................3 (20)
Max Leak-off Return Height--ft (m) .................8 (2.5)
Max. Fuel Trans. Pump Suction--ft (m).........10 (3.0)
Max. Fuel Ht. Above Inj.Pump--ft (m) ...........10 (3.0)
Max. Fuel Inlet Temp. w/o derate--F (C) .212 (100)
Fuel Filter @ 98% Efficiency--Microns.................... 2
Marine - Generator
Prime:
25 % Power-- gal/hr (L/hr) .......1.5 (5.8) ...... 1.2 (4.6)
50 % Power-- gal/hr (L/hr) .....2.8 (10.7) ...... 2.0 (7.6)
75 % Power-- gal/hr (L/hr) .....4.0 (15.3) .... 2.9 (10.8)
100 % Power-- gal/hr (L/hr) .....5.2 (19.7) .... 3.7 (14.1)
Data based on keel-cooled engine.
All values at rated speed and power with standard options unless otherwise noted.
* Revised Data
Curve 4045TFM7598MG ................................... Sheet 2 of 2
April 2004
July 2007
Generator
Marine
Application:
Generator (60 Hz)

Prime Power
Power Calculated Gen-Set Rating Prime Power 10% Overload Power
Efficiency (%) Factor
88-92
Rating:
0.8
kW
kVA
hp (kW)
hp (kW)
195-204
244-255
297 (222)
327 (244)
297 hp @ 1800 RPM

222 kW @ 1800 RPM
285 hp @ 2100 RPM
See Option Code Table
213 kW @ 2100 RPM
See Option Code Table
(Propeller Power is approximately 97% of Crankshaft Power)
REFERENCE
CONDITIONS
REFERENCE
CONDITIONS
Air Intake Restriction......................................................................12 in.H 2O (3 kPa)

Exhaust Back Pressure................................................................ 30 in.H2O (7.5 kPa)
Air Intake Restriction.

Rated speed
power
Exhaust
Backand
Pressure
Gross power guaranteed within 5% at SAE J1995 and ISO 3046

J1995 and ISO 3046 conditions:
29.31 in.Hg (99 kPa) barometric pressure
Rated speed and power
12 in.H2O (3 kPa)
30 in.H2O (7.5 kPa)
J1995 and ISO 3046 conditions:
Fuel Consumption
Ambient air temperature is defined to be the temperature of ambient air close to

F is
(25not
C) influenced
air inlet temperature
operating vessel77
that
in any manner by operating characteristics of the
vessel (free field temp).
20
(76)
20.0
Conversion factors:
0.853 Fuel:
fuel specific
600.85
F (15.5
C)
1 gal = gravity
7.1 lb, 1@
L=
kg
10% Overload Power

16
(61)
16.0
Fuel - gal/hr (L/hr)
PowerTechTM 9.0L Engine

Model: 6090AFM75
Model:
6090AFM75
JD Electronic
Control
All values from currently available data. Subject to manufacturing and measurement
variations and to change without notice.
Actual performance is subject to application and operation conditions outside of John
Deere control.
Conversion factors:
12
(45)
12.0
Prime Power
Notes:
Fuel: 1 gal = 7.1 lb, 1 L = 0.85 kg
Torque:
Nm
= lb-ft
x 1.356
Marine Generator
: The
Marine
generator
engine rating is the power available under
88.0
(30)
normal varying electrical load factors for an unlimited number of hours per year in
commercial applications.
This rating incorporates a 10% overload capability, and conforms to ISO 8528 prime power.
Average load over a 24-hour period shall not exceed 67% of the prime rating, of which no
more than 2 hours are between 100% and 110% of the prime rating.
44.0
(15)
The marine generator rating is restricted to generator applications only. The criteria used to
establish marine generator application ratings are the same used to establish industrial
prime power generator application ratings
0 (0)
0.0
50
50
(37)
100
100
(75)
150
150
(112)
200
200
(149)
250
250
(186)
300
300
(224)
350
350
(261)
Designed/Calibrated to meet:
Certified by:
EPA Commercial Marine Tier 2

IMO MARPOL Annex VI Compliant
Brake Power - hp (kW)
Performance Curve: 6090AFM75_E

All values at rated speed, power, and standard conditions, per SAE J1995 unless otherwise noted.
6090 - Marine Generator
July 2011

General Data
Physical Data
M75
ntrol
Model
ower)
Number of Cylinders
RPM
RPM
able
Bore
118 mm
Stroke
127 mm
Displacement
6090AFM75
Length
66.2 in
938 mm
36.9 in
4.6 in
Height, centerline to top
665 mm
26.2 in
5.0 in
Height, centerline to bottom
319 mm
12.6 in
1011 kg
2229 lb
434 mm
17.8 in
9.0 L
549 in
16.0:1
Compression Ratio
Weight, with oil, no coolant (includes engine,

flywheel housing, flywheel, and electronics)
2/2
Valves per Cylinder, Intake/Exhaust

Combustion System
1682 mm
Width
Center of Gravity Location, X-axis From Rear
Direct injection
Face of Block
Firing Order
1-5-3-6-2-4
Center of Gravity Location, Y-axis Right of Crankshaft
4.5 mm
0.18 in
Engine Type
In line, 4 Cycle
Center of Gravity Location, Z-axis Above Crankshaft
106 mm
4.2 in
Turbocharged and Aftercooled
Max. Allowable Static Bending Moment At Rear Face
814 Nm
600 lb-ft
Thrust Bearing Load Limit, Forward Continuous
8.6 kN
1933 lbf
Thrust Bearing Load Limit, Forward Intermittent
13 kN
2923 lbf
Thrust Bearing Load Limit, Rearward Continuous
4 kN
900 lbf
Thrust Bearing Load Limit, Rearward Intermittent
6 kN
1349 lbf
Aspiration
Aftercooling System
Engine coolant
Closed
Engine Crankcase Vent System
Cooling System*
Engine Coolant Heat Rejection**
202 kW
11498 BTU/min
Max. Pressure Drop Across Keel Cooler
40 kPa
5.8 psi
Coolant Flow
of Flywheel Housing with 5-G Load
Electrical System
282 L/min
74.6 gal/min
Thermostat Start to Open
82 C
180 F
Min. Recommended Battery Capacity, 12V @32 F (0 C)
1100 amps
Thermostat Fully Open
94 C
202 F
Min. Recommended Battery Capacity, 24V @32 F (0 C)
750 amps
Engine Coolant Capacity, HE
47.5 L
12.5 gal
Starter Rolling Current, 12V @32 F (0 C)
920 amps
Engine Coolant Capacity, KC
43.5 L
11.5 gal
Starter Rolling Current, 24V @32 F (0 C)
600 amps
Min. Coolant Fill Rate
12 L/min
3 gal/min
Min. Voltage at ECU during Cranking, 12V
6 volts
Min. Pressure Cap
110 kPa
16 psi
Min. Voltage at ECU during Cranking, 24V
10 volts
30 kPa
4.4 psi
Max. Allowable Start Circuit Resistance, 12V
0.0012 ohms
0.002 ohms
Min. Pump Inlet Pressure

Max. External Coolant Restriction
40 kPa
5.8 psi
Max. Allowable Start Circuit Resistance, 24V
Normal Operation Max Top Tank Temperature
100 C
212 F
Recommended Starter Cable, 12V 100"
5% of Total Operating Time Top

Tank Temperature
100-110 C
212-230 F
Absolute Max Top Tank Temperature
110 C
230 F
Recommended Fuel Cooler
TBD kW
TBD BTU/min
#00
#2
#0000 or 2 #00
#0

Electrical Component Maximum Temperature Limit
125 C
257 F
* The cooling system should be capable of typical at ambient up to the maximum

conditions in which the vessel will operate.
Typical operation is defined as the average load sustainable in the vessel over 10 min.
** Reference 32 C Sea Water Temperature
All values at rated speed and power at standard conditions per SAE J1995 unless otherwise noted.
Sheet 2 - July 2011

Fuel System
Air Intake System

L14
ECU Description
Fuel Injection Pump
Governor Type
Volumetric Fuel Consumption
Mass Fuel Consumption
Total Fuel Volumetric Flow
15.1 m3/min 533.3 ft3/min
Engine Air Flow
Denso HP4
Intake Manifold Pressure
153.2 kPa
22.2 psi
Electronic
Manifold Air Temperature
92 C
198 F
130 C
266 F
17 C
30 F
55.5 L/hr
14.6 gal/hr
47.2 kg/hr
104 lb/hr
240 L/hr
63.4 gal/hr
Maximum Manifold Air Temperature

Max. Allowable Temperature Rise, Ambient
Air to Engine Inlet
204 kg/hr
450 lb/hr
Max. Air Intake Restriction, Clean Air Cleaner
3 kPa
12 in.H2O
Max. Fuel Inlet Restriction*
30 kPa
120 in.H2O
Max. Air Intake Restriction, Dirty Air Cleaner
6.25 kPa
25 in.H2O
Max. Fuel Inlet Pressure
20 kPa
80 in.H2O
Min. Ventilation Area
0.093 m2
144 in2
Max. Fuel Height Above Transfer Pump
2.41 m
7.9 ft
Max Fuel Return Pressure
20 kPa
80 in.H2O
Max. Leak-off Return Height
2.41 m
7.9 ft
Prime Power
222 kW
297 hp
40 C
104 F
10% Overload Power
244 kW
327 hp
Max. Fuel Inlet Temperature
100 C
212 F
Rated Speed
Min. Recommended Fuel Line Inside Diameter
8.3 mm
0.33 in
Low Idle Speed
Total Fuel Mass Flow
Normal Operation Fuel Temperature
1177 Nm
868 lb-ft
10 mic
BMEP, Prime
1643 kPa
238 psi
Rated Pferdestrke, Prime
Lubrication System
Oil Pressure at 1800 RPM
265 kPa
38.4 psi
Max. Crankcase Pressure
2 kPa
8 in.H2O
Maximum Installed Angle, Front Down
1000 RPM
Prime Torque
2 mic
Secondary Fuel Filter
1800 RPM
-6
Min. Recommended Fuel Line Size

Primary Fuel Filter
Performance Data
0 deg
298.6 ps
Front Drive Capacity, Intermittent
550 Nm
Front Drive Capacity, Continuous
468 Nm
Software and Label Convertible to 50 Hz?
406 lb-ft
348 lb-ft
NO
Exhaust System
39.7 m3/min
1402 ft3/min
Maximum Installed Angle, Front Up
12 deg
Engine Angularity Limits Any Direction, Continuous
20 deg
Exhaust Flow @ gas STP
Engine Angularity Limits Any Direction, Intermittent
30 deg
Exhaust Temperature
506 C
943 F
Max. Allowable Exhaust Restriction
7.5 kPa
30 in.H2O
11 kg
24 lb
7 Nm
5.2 lb-ft
Min. Exhaust Pipe Diameter, Dry
101.6 mm
4.0 in
Min. Exhaust Pipe Diameter, Wet
114.3 mm
4.5 in
* With clean filters
Exhaust Flow
Max. Shear on Turbocharger Exhaust Outlet

Max. Bending Moment on Turbocharger Exhaust
Outlet
16.4 m /min 579.2 ft3/min

2011
Sheet 3 - July 2011

Engine Performance Data Table
Engine Power
25%
50%
75%
100%
110%
Crank Power
Crank Torque
Fuel Consumption
BSFC
kW
hp
Nm
lb-ft
L/hr
gal/hr
g/kW-hr
55.5
110.9
166.4
221.8
244
74.4
148.7
223.1
297.4
327
294
588
883
1177
1295
217
434
651
868
955
16.5
29.4
42.7
55.5
61.2
4.3
7.8
11.3
14.7
16.2
252.2
225.2
218.2
212.7
213.3

2011
Sheet 4 - July 2011
Connection to engine control unit

General
A number of different connector sets are
delivered with the engine depending on
customer-selected functionality and
parameters. The following section describes
the different connectors.
If the customer did not order Scanias Plug and
Play system, the customer must connect his
system to connectors B1 and B7 on EMS.
Connector B1
A description of the pins on connector B1 is
provided below.
Connector Pin
B1
1
2
3
4
5
6
7
8
9
10
Function
Supply voltage U30
GND (ground) U31
Ignition U15
Not connected
Not connected
Supply voltage U30
GND (ground) U31
Not connected
CAN high (gold plated)
CAN low (gold plated)
Connector B1
Note: There must be two connections for GND

(U31) and two for voltage (U30). GND (U31)
must be the same for all control units.
Scania CV AB 2008, Sweden
11
Connector B7
A description of the pins on connector B7 is
provided below.
Connector Pin
B7
1
2
Function
Engine Running Status
signal*)
Not connected
*) +24 V at engine speeds higher than idling

Connector kit 1 757 384 for EMS contains the
following parts:
Quantity
1
4
3
2
2
Part no.
1 426 460
1 380 386
1 380 388
1 427 320
1 126 474
Designation
Contact housing
Cable connector
Seal
Sealing plug
Secondary lock
Connector B7.
Tools for connector kit 1 757 384:

Crimping tool
Removal tool
588 204
99 592
13
Limp-home throttle
connection
A reserve accelerator pedal can be used if the
regular accelerator pedal malfunctions.
D9 A
D12 A
D16 A
D12 M
D16 M
1 520 205
1 456 342
Another alternative is to accelerate directly via

an input on engine control unit S6.
Different connector kits are used depending on
engine type. Refer to the table.
Connector kit 1 520 205

The connector must be connected as follows:
Note: If there is an existing connector, its
connections must be in the same position
Pin
5
7
8
Function
Earth connection to potentiometer
5 V supply to potentiometer
Signal from potentiometer to
the control unit
0 - 100% throttle =
0.485 V - 2.693 V*
* A fault code is set if the value from the
potentiometer is < 0.1 V or > 4.9 V
Connector kit 1 520 205 for connecting reserve

throttle/throttle directly to the engine control
unit contains the following parts:
Quantity
1
6
6
7
2
Part no.
1 426 473
1 380 386
1 380 388
1 427 320
1 426 475
Designation
Contact housing
Cable connector
Seal
Sealing plug
Lock
Tools for connector kit 1 520 205:

Crimping tool
Removal tool
16
588 204
99 592
1 716 164
13 litre engines with PDE
S6
Engine Management System
EMS
Sheet 3
Issue 1 en-GB
16:90-12
1 717 205
Applies to engines manufactured from July 2011
9 and 13 litre engines with PDE
S6
Engine Management System
EMS
Sheet 1
Issue 1 en-GB
16:90-29
HCI 434D/444D - Winding 311
APPROVED DOCUMENT
Technical Data Sheet
HCI434D/444D
SPECIFICATIONS & OPTIONS
STANDARDS
TERMINALS & TERMINAL BOX
Stamford industrial generators meet the requirements of BS EN

60034 and the relevant section of other international standards
such as BS5000, VDE 0530, NEMA MG1-32, IEC34, CSA C22.2
100, AS1359.
Other standards and certifications can be considered on request.
Standard generators are 3-phase reconnectable with 12 ends

brought out to the terminals, which are mounted on a cover at
the non-drive end of the generator. A sheet steel terminal box
contains the AVR and provides ample space for the
customers' wiring and gland arrangements. It has removable
panels for easy access.
VOLTAGE REGULATORS
SHAFT & KEYS
AS440 AVR - STANDARD
With this self-excited system the main stator provides power via
the Automatic Voltage Regulator (AVR) to the exciter stator.
The high efficiency semi-conductors of the AVR ensure positive
build-up from initial low levels of residual voltage.
The exciter rotor output is fed to the main rotor through a threephase full-wave bridge rectifier. The rectifier is protected by a
surge suppressor against surges caused, for example, by short
circuit or out-of-phase paralleling.
The AS440 will support a range of electronic accessories,
including a 'droop' Current Transformer (CT) to permit parallel
operation with other ac generators.
All generator rotors are dynamically balanced to better than

BS6861:Part 1 Grade 2.5 for minimum vibration in operation.
Two bearing generators are balanced with a half key.
INSULATION/IMPREGNATION
APPROVED DOCUMENT
The insulation system is class 'H'.

All wound components are impregnated with materials and
processes designed specifically to provide the high build
required for static windings and the high mechanical strength
required for rotating components.
QUALITY ASSURANCE
MX341 AVR
This sophisticated AVR is incorporated into the Stamford
Permanent Magnet Generator (PMG) control system.
The PMG provides power via the AVR to the main exciter, giving
a source of constant excitation power independent of generator
output. The main exciter output is then fed to the main rotor,
through a full wave bridge, protected by a surge suppressor.
The AVR has in-built protection against sustained overexcitation, caused by internal or external faults. This de-excites
the machine after a minimum of 5 seconds.
An engine relief load acceptance feature can enable full load to
be applied to the generator in a single step.
If three-phase sensing is required with the PMG system the
MX321 AVR must be used.
We recommend three-phase sensing for applications with
greatly unbalanced or highly non-linear loads.
Generators are manufactured using production procedures

having a quality assurance level to BS EN ISO 9001.
The stated voltage regulation may not be maintained in the
presence of certain radio transmitted signals. Any change in
performance will fall within the limits of Criteria 'B' of EN
61000-6-2:2001. At no time will the steady-state voltage
regulation exceed 2%.
DE RATES
All values tabulated on page 8 are subject to the following
reductions
5% when air inlet filters are fitted.
3% for every 500 metres by which the operating altitude
exceeds 1000 metres above mean sea level.
3% for every 5C by which the operational ambient
temperature exceeds 40C.
Note: Requirement for operating in an ambient exceeding
60C must be referred to the factory.
MX321 AVR
The most sophisticated of all our AVRs combines all the features
of the MX341 with, additionally, three-phase rms sensing, for
improved regulation and performance.
Over voltage protection is built-in and short circuit current level
adjustments is an optional facility.
WINDINGS & ELECTRICAL PERFORMANCE

NB Continuous development of our products entitles us to
change specification details without notice, therefore they
must not be regarded as binding.
All generator stators are wound to 2/3 pitch. This eliminates

triplen (3rd, 9th, 15th ) harmonics on the voltage waveform
and is found to be the optimum design for trouble-free supply of
non-linear loads. The 2/3 pitch design avoids excessive neutral
currents sometimes seen with higher winding pitches, when in
parallel with the mains. A fully connected damper winding
reduces oscillations during paralleling. This winding, with the 2/3
pitch and carefully selected pole and tooth designs, ensures very
low waveform distortion.
Front cover drawing typical of product range.
HCI434D/444D
WINDING 311
CONTROL SYSTEM
A.V.R.
VOLTAGE REGULATION
SEPARATELY EXCITED BY P.M.G.

MX321
MX341
0.5 %
1.0 %
With 4% ENGINE GOVERNING
SUSTAINED SHORT CIRCUIT
REFER TO SHORT CIRCUIT DECREMENT CURVES (page 7)
CONTROL SYSTEM
SELF EXCITED
A.V.R.
VOLTAGE REGULATION
AS440
1.0 %
WILL NOT SUSTAIN A SHORT CIRCUIT
INSULATION SYSTEM
CLASS H
IP23
PROTECTION
0.8
RATED POWER FACTOR
DOUBLE LAYER LAP
STATOR WINDING
WINDING PITCH
TWO THIRDS
WINDING LEADS
12
APPROVED DOCUMENT
STATOR WDG. RESISTANCE
0.0124 Ohms PER PHASE AT 22C SERIES STAR CONNECTED
ROTOR WDG. RESISTANCE
1.05 Ohms at 22C
EXCITER STATOR RESISTANCE
0.068 Ohms PER PHASE AT 22C
EXCITER ROTOR RESISTANCE

R.F.I. SUPPRESSION
18 Ohms at 22C
BS EN 61000-6-2 & BS EN 61000-6-4,VDE 0875G, VDE 0875N. refer to factory for others
WAVEFORM DISTORTION
NO LOAD < 1.5% NON-DISTORTING BALANCED LINEAR LOAD < 5.0%
MAXIMUM OVERSPEED
BEARING DRIVE END
BEARING NON-DRIVE END
2250 Rev/Min
BALL. 6317 (ISO)
BALL. 6314 (ISO)
1 BEARING
2 BEARING
WEIGHT COMP. GENERATOR
940 kg
950 kg
WEIGHT WOUND STATOR
415 kg
415 kg
WEIGHT WOUND ROTOR
361 kg
338 kg
4.0771 kgm2
1010 kg
3.8783 kgm2
1010 kg
155 x 87 x 107(cm)
155 x 87 x 107(cm)
WR INERTIA
SHIPPING WEIGHTS in a crate
PACKING CRATE SIZE
TELEPHONE INTERFERENCE
50 Hz
60 Hz
THF<2%
TIF<50
0.8 m/sec 1700 cfm
COOLING AIR
VOLTAGE SERIES STAR
380/220
400/231
VOLTAGE PARALLEL STAR
190/110
200/115
VOLTAGE SERIES DELTA

kVA BASE RATING FOR
REACTANCE VALUES
Xd DIR. AXIS SYNCHRONOUS
220/110
0.99 m/sec 2100 cfm
415/240
440/254
416/240
440/254
460/266
480/277
208/120
220/127
208/120
220/127
230/133
240/138
230/115
240/120
254/127
240/120
254/127
266/133
277/138
300
300
300
290
344
360
375
375
3.16
2.85
2.65
2.28
3.60
3.37
3.21
2.95
X'd DIR. AXIS TRANSIENT
0.20
0.18
0.17
0.15
0.22
0.21
0.20
0.18
X''d DIR. AXIS SUBTRANSIENT
0.14
0.13
0.12
0.10
0.15
0.14
0.14
0.12
Xq QUAD. AXIS REACTANCE
2.66
2.40
2.23
1.92
3.09
2.89
2.75
2.53
X''q QUAD. AXIS SUBTRANSIENT
0.39
0.36
0.33
0.28
0.40
0.38
0.36
0.33
XL LEAKAGE REACTANCE
0.07
0.06
0.06
0.05
0.09
0.09
0.08
0.07
X2 NEGATIVE SEQUENCE
0.26
0.24
0.22
0.19
0.28
0.27
0.25
0.23
0.10
X0 ZERO SEQUENCE
REACTANCES ARE SATURATED
T'd TRANSIENT TIME CONST.
T''d SUB-TRANSTIME CONST.
T'do O.C. FIELD TIME CONST.
Ta ARMATURE TIME CONST.
SHORT CIRCUIT RATIO
0.09
0.08
0.07
0.10
0.09
0.09
0.08
VALUES ARE PER UNIT AT RATING AND VOLTAGE INDICATED
0.08s
0.019s
1.7s
0.018s
1/Xd
50
Hz
HCI434D/444D
Winding 311
THREE PHASE EFFICIENCY CURVES
APPROVED DOCUMENT
4
60
Hz
HCI434D/444D
Winding 311
APPROVED DOCUMENT
5
HCI434D/444D
Winding 311
Locked Rotor Motor Starting Curve
50
Hz
MX
346V
380V
400V 415V
440V
25
20
20
P E R C E N T T R A N S IE N T V O L T A G E D IP .
25
15
10
0
0
100
200
300
400
500
600
700
800
900
LOCKED ROTOR kVA
346V
30
APPROVED DOCUMENT
30
SX
380V 400V
415V
440V
15
10
0
0
1000
100
200
300
400
500
600
700
800
LOCKED ROTOR kVA
60
Hz
MX
380V
30
416V
440V
460V 480V
20
25
15
10
SX
380V
30
416V
440V
460V
480V
25
20
15
10
0
0
100
200
300
400
500
600
700
800
900
1000
100
200
300
400
500
LOCKED ROTOR kVA
LOCKED ROTOR kVA
600
700
800
900
HCI434D
Three-phase Short Circuit Decrement Curve. No-load Excitation at Rated Speed
Based on star (wye) connection.
50
Hz
10000
SYMMETRICAL
CURRE NT (Am ps)
ASYMMETRICAL
1000
0.01
0.1
TIME (secs)
Sustained Short Circuit = 1,200 Amps
60
Hz
CURRE NT (Am ps)
10000
1000
100
0.001
APPROVED DOCUMENT
100
0.001
0.01
0.1
TIME (secs)
10
SYMMETRICAL
ASYMMETRICAL
10

Note 1
The following multiplication factors should be
used to adjust the values from curve between
time 0.001 seconds and the minimum current
point in respect of nominal operating voltage :
50Hz
Voltage
380v
400v
415v
440v
3-phase
60Hz
Factor
X 1.00
X 1.05
X 1.09
X 1.16
Voltage
416v
440v
460v
480v
Note 2
The following multiplication factor should be used to convert the
values calculated in accordance with NOTE 1 to those applicable
to the various types of short circuit :
Factor
X 1.00
X 1.06
X 1.10
X 1.15
The sustained current value is constant irrespective

of voltage level
2-phase L-L 1-phase L-N

x 1.30
x 3.20
x 2.50
2 sec.
Instantaneous
x 1.00
x 0.87
Minimum
x 1.00
x 1.80
Sustained
x 1.00
x 1.50
Max. sustained duration
10 sec.
5 sec.
All other times are unchanged
Note 3
Curves are drawn for Star (Wye) connected machines. For other
connection the following multipliers should be applied to current
values as shown :
HCI434D/444D
Winding 311 / 0.8 Power Factor
RATINGS
Class - Temp Rise
50
Hz
Hz
Cont. H - 125/40C
Standby - 150/40C
Standby - 163/27C
Series Star (V)
380
400
415
440
380
400
415
440
380
400
415
440
380
400
415
440
Parallel Star (V)
190
200
208
220
190
200
208
220
190
200
208
220
190
200
208
220
Series Delta (V)
220
230
240
254
220
230
240
254
220
230
240
254
220
230
240
254
kVA
280
280
280
270
300
300
300
290
320
320
320
310
330
330
330
320
kW
224
224
224
216
240
240
240
232
256
256
256
248
264
264
264
256
Efficiency (%) 93.1
93.4
93.5
93.8
92.7
93.0
93.2
93.6
92.3
92.7
92.9
93.3
92.1
92.5
92.7
93.2
258
248
277
276
276
266
287
285
285
275
kW Input
241
240
240
230
259
258
Series Star (V)
416
440
460
480
416
440
460
480
416
440
460
480
416
440
460
480
Parallel Star (V)
208
220
230
240
208
220
230
240
208
220
230
240
208
220
230
240
Series Delta (V)
240
254
266
277
240
254
266
277
240
254
266
277
240
254
266
277
kVA
315
335
345
345
344
360
375
375
365
385
400
400
375
395
415
415
kW
252
268
276
276
275
288
300
300
292
308
320
320
300
316
332
332
Efficiency (%) 93.3
93.3
93.4
93.6
92.9
93.0
93.1
93.3
92.5
92.6
92.7
93.0
92.4
92.5
92.5
92.8
287
296
295
296
310
322
322
316
333
345
344
325
342
359
358
kW Input
270
APPROVED DOCUMENT
60
Cont. F - 105/40C
DIMENSIONS
APPROVED DOCUMENT
Head Office Address:
Barnack Road, Stamford

Lincolnshire, PE9 2NB
United Kingdom
Tel: +44 (0) 1780 484000
Fax: +44 (0) 1780 484100
www.cumminsgeneratortechnologies.com
Copyright 2010, Cummins Generator Technologies Ltd, All Rights Reserved

Stamford and AvK are registered trade marks of Cummins Generator Technologies Ltd
Cummins and the Cummins logo are registered trade marks of Cummins Inc.
HC4D-311-TD-EN-SG-A
HCI 534D/544D - Winding 311
APPROVED DOCUMENT
HCI534D/544D
STANDARDS
Stamford industrial generators meet the requirements of BS EN

60034 and the relevant section of other international standards
such as BS5000, VDE 0530, NEMA MG1-32, IEC34, CSA C22.2
100, AS1359.
Other standards and certifications can be considered on request.

VOLTAGE REGULATORS
SHAFT & KEYS
AS440 AVR - STANDARD
the Automatic Voltage Regulator (AVR) to the exciter stator.
The high efficiency semi-conductors of the AVR ensure positive
build-up from initial low levels of residual voltage.

APPROVED DOCUMENT

QUALITY ASSURANCE
MX341 AVR
The PMG provides power via the AVR to the main exciter, giving
a source of constant excitation power independent of generator
output. The main exciter output is then fed to the main rotor,
through a full wave bridge, protected by a surge suppressor.
The AVR has in-built protection against sustained overexcitation, caused by internal or external faults. This de-excites
the machine after a minimum of 5 seconds.

DE RATES
reductions
MX321 AVR
The most sophisticated of all our AVRs combines all the features
of the MX341 with, additionally, three-phase rms sensing, for
improved regulation and performance.


and is found to be the optimum design for trouble-free supply of
non-linear loads. The 2/3 pitch design avoids excessive neutral
currents sometimes seen with higher winding pitches, when in
parallel with the mains. A fully connected damper winding
reduces oscillations during paralleling. This winding, with the 2/3
pitch and carefully selected pole and tooth designs, ensures very
low waveform distortion.
HCI534D/544D
WINDING 311
CONTROL SYSTEM
A.V.R.
VOLTAGE REGULATION

MX321
MX341
0.5 %
1.0 %
CONTROL SYSTEM
SELF EXCITED
A.V.R.
VOLTAGE REGULATION
AS440
1.0 %
SERIES 4 CONTROL DOES NOT SUSTAIN A SHORT CIRCUIT CURRENT
INSULATION SYSTEM
CLASS H
IP23
PROTECTION
0.8
RATED POWER FACTOR
DOUBLE LAYER LAP
STATOR WINDING
WINDING PITCH
TWO THIRDS
WINDING LEADS
12
APPROVED DOCUMENT
1.77 Ohms at 22C

R.F.I. SUPPRESSION
17 Ohms at 22C
WAVEFORM DISTORTION
MAXIMUM OVERSPEED
BEARING DRIVE END
2250 Rev/Min
BALL. 6220 (ISO)
BALL. 6314 (ISO)
1 BEARING
2 BEARING
1393 kg
1395 kg

WEIGHT WOUND STATOR
657 kg
657 kg
WEIGHT WOUND ROTOR
563 kg
535 kg
8.0068 kgm2
1485 kg
7.7289 kgm2
1485 kg
166 x 87 x 124(cm)
166 x 87 x 124(cm)
WR INERTIA
PACKING CRATE SIZE
50 Hz
60 Hz
THF<2%
TIF<50
1.035 m/sec 2202 cfm
COOLING AIR
VOLTAGE SERIES STAR
380/220
400/231
190/110
200/115

kVA BASE RATING FOR REACTANCE
VALUES
220/110
1.312 m/sec 2780 cfm
415/240
440/254
416/240
440/254
460/266
480/277
208/120
220/127
208/120
220/127
230/133
240/138
230/115
240/120
254/127
240/120
254/127
266/133
277/138
500
550
500
500
575
594
625
644
2.96
3.02
2.99
2.53
2.25
3.52
3.25
3.13
0.16
0.15
0.13
0.12
0.17
0.16
0.15
0.14
0.11
0.11
0.09
0.08
0.12
0.11
0.11
0.10
2.48
2.46
2.08
1.85
2.87
2.65
2.55
2.41
0.27
0.28
0.23
0.20
0.31
0.29
0.28
0.26
0.05
0.04
0.04
0.04
0.06
0.06
0.05
0.05
0.19
0.19
0.16
0.14
0.22
0.20
0.20
0.10
X0 ZERO SEQUENCE
SHORT CIRCUIT RATIO
0.10
0.08
0.07
0.10
0.09
0.09
0.08s
0.012s
2.2s
0.018s
1/Xd
0.19
0.08
50
Hz
HCI534D/544D
Winding 311
APPROVED DOCUMENT
4
60
Hz
HCI534D/544D
Winding 311
APPROVED DOCUMENT
5
HCI534D/544D
Winding 311
50
Hz
MX
346V
380V 400V
415V
440V
25
20
20
25
15
10
0
0
200
400
600
800
1000
1200
1400
1600
LOCKED ROTOR kVA
346V
30
APPROVED DOCUMENT
30
SX
380V
400V
415V
440V
15
10
1800
200
400
600
800
1000
1200
1400
LOCKED ROTOR kVA
60
Hz
MX
380V
30
416V
440V 460V 480V
20
25
15
10
SX
380V
30
416V
440V
460V
480V
25
20
15
10
0
0
200
400
600
800
1000
1200
1400
1600
1800
2000
LOCKED ROTOR kVA
200
400
600
800
LOCKED ROTOR kVA
1000
1200
1400
1600
HCI534D/544D
50
Hz
100000
SYMMETRICAL
CURRENT (Amps)
ASYMMETRICAL
10000
1000
APPROVED DOCUMENT
100
0.001
0.01
0.1
TIME (secs)
60
Hz
100000
CURRENT (Amps)
10000
1000
100
0.001
0.01
0.1
TIME (secs)
10
SYMMETRICAL
ASYMMETRICAL
10

Note 1
50Hz
Voltage
380v
400v
415v
440v
Factor
X 1.00
X 1.06
X 1.09
X 1.12
60Hz
Voltage
416v
440v
460v
480v
Note 2
3-phase
Factor
X 1.00
X 1.06
X 1.12
X 1.20

of voltage level
Instantaneous
x 1.00
x 0.87
x 1.30
Minimum
x 1.00
x 1.80
x 3.20
Sustained
x 1.00
x 1.50
x 2.50
10 sec.
5 sec.
2 sec.
Note 3
connections the following multipliers should be applied to current
values as shown :
Parallel Star = Curve current value X 2
Series Delta = Curve current value X 1.732
HCI534D/544D
Winding 311
0.8 Power Factor
RATINGS
Class - Temp Rise
50
Hz
Hz
Cont. H - 125/40C
Standby - 150/40C
Standby - 163/27C
Series Star (V)
380
400
415
440
380
400
415
440
380
400
415
440
380
400
415
440
Parallel Star (V)
190
200
208
220
190
200
208
220
190
200
208
220
190
200
208
220
Series Delta (V)
220
230
240
254
220
230
240
254
220
230
240
254
220
230
240
254
kVA
450
495
450
450
500
550
500
500
515
575
515
515
550
590
550
530
kW
360
396
360
360
400
440
400
400
412
460
412
412
440
472
440
424
Efficiency (%) 94.8
94.7
95.0
95.1
94.5
94.3
94.8
94.9
94.4
94.1
94.7
94.9
94.1
94.0
94.5
94.8
422
421
436
489
435
434
468
502
466
447
kW Input
380
418
379
379
423
467
Series Star (V)
416
440
460
480
416
440
460
480
416
440
460
480
416
440
460
480
Parallel Star (V)
208
220
230
240
208
220
230
240
208
220
230
240
208
220
230
240
Delta (V)
240
254
266
277
240
254
266
277
240
254
266
277
240
254
266
277
kVA
519
538
563
588
575
594
625
644
588
625
655
675
606
644
673
694
kW
415
430
450
470
460
475
500
515
470
500
524
540
485
515
538
555
Efficiency (%) 94.7
94.8
94.9
94.9
94.5
94.6
94.6
94.7
94.4
94.4
94.5
94.5
94.3
94.3
94.4
94.4
454
475
496
487
502
529
544
498
530
554
571
514
546
570
588
kW Input
438
APPROVED DOCUMENT
60
Cont. F - 105/40C
DIMENSIONS
APPROVED DOCUMENT

United Kingdom
Tel: +44 (0) 1780 484000
Fax: +44 (0) 1780 484100

HC5D-311-TD-EN-SG-A
UCI274C - Winding 311
APPROVED DOCUMENT
UCI274C
STANDARDS
Stamford industrial generators meet the requirements of

BS EN 60034 and the relevant section of other international
standards such as BS5000, VDE 0530, NEMA MG1-32, IEC34,
CSA C22.2-100, AS1359.
Other standards and certifications can be considered on
request.

and is found to be the optimum design for trouble-free supply
of non-linear loads. The 2/3 pitch design avoids excessive
neutral currents sometimes seen with higher winding pitches,
when in parallel with the mains. A fully connected damper
winding reduces oscillations during paralleling. This winding,
with the 2/3 pitch and carefully selected pole and tooth
designs, ensures very low waveform distortion.
VOLTAGE REGULATORS
SX460 AVR - STANDARD

With this self excited control system the main stator supplies
power via the Automatic Voltage Regulator (AVR) to the exciter
stator. The high efficiency semiconductors of the AVR ensure
positive build-up from initial low levels of residual voltage.
The exciter rotor output is fed to the main rotor through a three
phase full wave bridge rectifier. This rectifier is protected by a
circuit.
APPROVED DOCUMENT

SHAFT & KEYS
AS440 AVR

the AVR to the exciter stator. The high efficiency semiconductors of the AVR ensure positive build-up from initial low
levels of residual voltage.
MX341 AVR
QUALITY ASSURANCE

The PMG provides power via the AVR to the main exciter,
giving a source of constant excitation power independent of
generator output. The main exciter output is then fed to the
main rotor, through a full wave bridge, protected by a surge
suppressor. The AVR has in-built protection against sustained
over-excitation, caused by internal or external faults. This deexcites the machine after a minimum of 5 seconds.

DE RATES
reductions
MX321 AVR
The most sophisticated of all our AVRs combines all the
features of the MX341 with, additionally, three-phase rms
sensing, for improved regulation and performance.

UCI274C
WINDING 311
CONTROL SYSTEM
A.V.R.
VOLTAGE REGULATION

MX321
MX341
0.5 %
1.0 %
CONTROL SYSTEM
SELF EXCITED
A.V.R.
VOLTAGE REGULATION
SX460
AS440
1.0 %
1.0 %
INSULATION SYSTEM
CLASS H
IP23
PROTECTION
0.8
RATED POWER FACTOR
DOUBLE LAYER CONCENTRIC
STATOR WINDING
WINDING PITCH
TWO THIRDS
WINDING LEADS
12
APPROVED DOCUMENT
1.12 Ohms at 22C

R.F.I. SUPPRESSION
20 Ohms at 22C
WAVEFORM DISTORTION
MAXIMUM OVERSPEED
BEARING DRIVE END
2250 Rev/Min
BALL. 6315-2RS (ISO)
1 BEARING
2 BEARING
406 kg
420 kg

WEIGHT WOUND STATOR
131 kg
131 kg
WEIGHT WOUND ROTOR
133.78 kg
122.82 kg
1.0288 kgm2
439 kg
0.9781 kgm2
452 kg
105 x 67 x 103(cm)
105 x 67 x 103(cm)
WR INERTIA
PACKING CRATE SIZE
50 Hz
60 Hz
THF<2%
TIF<50
0.514 m/sec 1090 cfm
COOLING AIR
VOLTAGE SERIES STAR
380/220
400/231
190/110
200/115

VALUES
220/110
0.617 m/sec 1308 cfm
415/240
440/254
416/240
440/254
460/266
480/277
208/120
220/127
208/120
220/127
230/133
240/138
230/115
240/120
254/127
240/120
254/127
266/133
277/138
100
100
100
N/A
112.5
117.5
117.5
125
2.45
2.21
2.05
2.76
2.58
2.36
2.30
0.20
0.18
0.17
0.24
0.22
0.21
0.20
0.14
0.13
0.12
0.16
0.15
0.14
0.13
1.59
1.43
1.33
1.58
1.48
1.35
1.32
0.18
0.16
0.15
0.23
0.21
0.20
0.19
XL LEAKAGE
REACTANCE
0.07
0.06
0.06
0.08
0.07
0.07
0.07
0.16
0.14
0.13
0.19
0.18
0.16
0.10
X0 ZERO SEQUENCE
SHORT CIRCUIT RATIO
0.09
0.08
0.12
0.11
0.10
0.028 s
0.001 s
0.8 s
0.007 s
1/Xd
0.16
0.10
50
Hz
UCI274C
Winding 311
APPROVED DOCUMENT
4
60
Hz
UCI274C
Winding 311
APPROVED DOCUMENT
5
UCI274C
Winding 311
50
Hz
MX
346V
30
380V
400V
415V
346V
30
380V
400V
415V
25
25
20
15
10
0
0
50
100
150
200
250
APPROVED DOCUMENT
P E R C E N T T R A N S IE N T V O L T A G E D IP
20
SX
15
10
300
LOCKED ROTOR kVA
50
100
150
200
250
300
LOCKED ROTOR kVA
60
Hz
MX
380V
30
416V 440V 460V 480V
416V
440V
460V
480V
25
20
20
380V
30
25
SX
15
10
15
10
0
0
50
100
150
200
250
300
350
400
450
LOCKED ROTOR kVA
50
100
150
200
LOCKED ROTOR kVA
250
300
350
UCI274C
50
Hz
10000
SYMMETRICAL
CURRENT (Amps)
ASYMMETRICAL
1000
100
0.01
Sustained Short Circuit = 430 Amps
60
Hz
CURRENT (Amps)
10000
1000
100
10
0.001
0.01
APPROVED DOCUMENT
10
0.001
0.1
TIME (secs)
0.1
TIME (secs)
10
SYMMETRICAL
ASYMMETRICAL
10

Note 1
50Hz
Voltage
380v
400v
415v
Factor
X 1.00
X 1.07
X 1.12
60Hz
Voltage
416v
440v
460v
480v
Note 2
3-phase
Factor
X 1.00
X 1.06
X 1.12
X 1.17

of voltage level

x 1.30
x 3.20
x 2.50
2 sec.
Instantaneous
x 1.00
x 0.87
Minimum
x 1.00
x 1.80
Sustained
x 1.00
x 1.50
10 sec.
5 sec.
Note 3
values as shown :
UCI274C
RATINGS
Class - Temp Rise
50
Hz
Hz
Cont. H - 125/40C
Standby - 150/40C
Standby - 163/27C
Series Star (V)
380
400
415
440
380
400
415
440
380
400
415
440
380
400
415
440
Parallel Star (V)
190
200
208
220
190
200
208
220
190
200
208
220
190
200
208
220
Series Delta (V)
220
230
240
254
220
230
240
254
220
230
240
254
220
230
240
254
kVA 84.0
84.0
84.0
N/A
100.0 100.0 100.0
N/A
106.0 106.0 106.0
N/A
110.0 110.0 110.0
N/A
kW 67.2
67.2
67.2
N/A
80.0
80.0
80.0
N/A
84.8
84.8
84.8
N/A
88.0
88.0
88.0
N/A
Efficiency (%) 90.7
91.1
91.3
N/A
89.8
90.3
90.6
N/A
89.5
90.0
90.4
N/A
89.2
89.8
90.2
N/A
kW Input 74.1
73.8
73.6
N/A
89.1
88.6
88.3
N/A
94.7
94.2
93.8
N/A
98.7
98.0
97.6
N/A
APPROVED DOCUMENT
60
Cont. F - 105/40C
Series Star (V)
416
440
460
480
416
440
460
480
416
440
460
480
416
440
460
480
Parallel Star (V)
208
220
230
240
208
220
230
240
208
220
230
240
208
220
230
240
Series Delta (V)
240
254
266
277
240
254
266
277
240
254
266
277
240
254
266
277
kVA 97.5
106.3 106.3 112.5 112.5 117.5 117.5 125.0 116.3 125.0 125.0 132.5 120.0 127.5 127.5 137.5
kW 78.0
85.0
85.0
90.0
90.0
94.0
94.0
100.0
93.0
100.0 100.0 106.0
96.0
102.0 102.0 110.0
Efficiency (%) 90.9
91.0
91.4
91.5
90.2
90.6
91.0
91.1
90.0
90.2
89.8
90.1
kW Input 85.8
93.5
93.0
98.4
99.8
103.8 103.3 109.8 103.4 110.9 110.3 116.7 106.9 113.2 112.6 121.4
DIMENSIONS
90.7
90.8
90.6
90.6
APPROVED DOCUMENT

United Kingdom
Tel: +44 (0) 1780 484000
Fax: +44 (0) 1780 484100

UC274C-311-TD-EN-SG-A
UCI274F - Winding 311
APPROVED DOCUMENT
UCI274F
STANDARDS
Stamford industrial generators meet the requirements of

BS EN 60034 and the relevant section of other international
standards such as BS5000, VDE 0530, NEMA MG1-32, IEC34,
CSA C22.2-100, AS1359.
Other standards and certifications can be considered on
request.

and is found to be the optimum design for trouble-free supply
of non-linear loads. The 2/3 pitch design avoids excessive
neutral currents sometimes seen with higher winding pitches,
when in parallel with the mains. A fully connected damper
winding reduces oscillations during paralleling. This winding,
with the 2/3 pitch and carefully selected pole and tooth
designs, ensures very low waveform distortion.
VOLTAGE REGULATORS
SX460 AVR - STANDARD

With this self excited control system the main stator supplies
power via the Automatic Voltage Regulator (AVR) to the exciter
stator. The high efficiency semiconductors of the AVR ensure
positive build-up from initial low levels of residual voltage.
The exciter rotor output is fed to the main rotor through a three
phase full wave bridge rectifier. This rectifier is protected by a
circuit.
APPROVED DOCUMENT

SHAFT & KEYS
AS440 AVR

the AVR to the exciter stator. The high efficiency semiconductors of the AVR ensure positive build-up from initial low
levels of residual voltage.
MX341 AVR
QUALITY ASSURANCE

The PMG provides power via the AVR to the main exciter,
giving a source of constant excitation power independent of
generator output. The main exciter output is then fed to the
main rotor, through a full wave bridge, protected by a surge
suppressor. The AVR has in-built protection against sustained
over-excitation, caused by internal or external faults. This deexcites the machine after a minimum of 5 seconds.

DE RATES
reductions
MX321 AVR
The most sophisticated of all our AVRs combines all the
features of the MX341 with, additionally, three-phase rms
sensing, for improved regulation and performance.

UCI274F
WINDING 311
CONTROL SYSTEM
A.V.R.
VOLTAGE REGULATION

MX321
MX341
0.5 %
1.0 %
CONTROL SYSTEM
SELF EXCITED
A.V.R.
VOLTAGE REGULATION
SX460
AS440
1.0 %
1.0 %
INSULATION SYSTEM
CLASS H
IP23
PROTECTION
0.8
RATED POWER FACTOR
DOUBLE LAYER CONCENTRIC
STATOR WINDING
WINDING PITCH
TWO THIRDS
WINDING LEADS
12
APPROVED DOCUMENT
1.52 Ohms at 22C

R.F.I. SUPPRESSION
20 Ohms at 22C
WAVEFORM DISTORTION
MAXIMUM OVERSPEED
BEARING DRIVE END
2250 Rev/Min
1 BEARING
2 BEARING
530 kg
545 kg

WEIGHT WOUND STATOR
200 kg
200 kg
WEIGHT WOUND ROTOR
188.67 kg
177.71 kg
1.555 kgm2
563 kg
1.5044 kgm2
577 kg
123 x 67 x 103(cm)
123 x 67 x 103(cm)
WR INERTIA
PACKING CRATE SIZE
50 Hz
60 Hz
THF<2%
TIF<50
0.514 m/sec 1090 cfm
COOLING AIR
VOLTAGE SERIES STAR
380/220
400/231
190/110
200/115

VALUES
220/110
0.617 m/sec 1308 cfm
415/240
440/254
416/240
440/254
460/266
480/277
208/120
220/127
208/120
220/127
230/133
240/138
230/115
240/120
254/127
240/120
254/127
266/133
277/138
160
160
160
N/A
181.3
190
190
206.3
2.16
2.24
2.02
1.88
2.53
2.37
2.17
0.19
0.17
0.16
0.21
0.20
0.18
0.18
0.13
0.12
0.11
0.14
0.13
0.12
0.12
1.38
1.25
1.16
1.53
1.43
1.31
1.31
0.17
0.15
0.14
0.20
0.19
0.17
0.17
0.07
0.06
0.06
0.09
0.08
0.08
0.08
0.14
0.13
0.12
0.16
0.15
0.14
0.08
X0 ZERO SEQUENCE
SHORT CIRCUIT RATIO
0.08
0.07
0.10
0.09
0.09
0.035 s
0.011 s
0.9 s
0.009 s
1/Xd
0.14
0.09
50
Hz
UCI274F
Winding 311
APPROVED DOCUMENT
4
60
Hz
UCI274F
Winding 311
APPROVED DOCUMENT
5
UCI274F
Winding 311
50
Hz
MX
346V
30
380V
400V
415V
SX
346V
30
380V
400V
415V
25
25
20
15
10
0
0
100
200
300
400
APPROVED DOCUMENT
20
15
10
0
0
500
LOCKED ROTOR kVA
50
100
150
200
250
300
350
400
450
LOCKED ROTOR kVA
60
Hz
MX
380V
30
416V
440V 460V
416V
440V
400
450
460V 480V
25
20
20
380V
30
25
480V
SX
15
10
15
10
0
0
100
200
300
400
500
600
700
LOCKED ROTOR kVA
50
100
150
200
250
300
LOCKED ROTOR kVA
350
500
550
UCI274F
50
Hz
10000
SYMMETRICAL
CURRENT (Amps)
ASYMMETRICAL
1000
100
0.01
60
Hz
CURRENT (Amps)
10000
1000
100
10
0.001
0.01
APPROVED DOCUMENT
10
0.001
0.1
TIME (secs)
0.1
TIME (secs)
10
SYMMETRICAL
ASYMMETRICAL
10

Note 1
50Hz
Voltage
380v
400v
415v
Factor
X 1.00
X 1.07
X 1.12
60Hz
Voltage
416v
440v
460v
480v
Note 2
3-phase
Factor
X 1.00
X 1.06
X 1.12
X 1.17

of voltage level

x 1.30
x 3.20
x 2.50
2 sec.
Instantaneous
x 1.00
x 0.87
Minimum
x 1.00
x 1.80
Sustained
x 1.00
x 1.50
10 sec.
5 sec.
Note 3
values as shown :
UCI274F
RATINGS
Class - Temp Rise
50
Hz
Cont. F - 105/40C
Standby - 163/27C
380
400
415
440
380
400
415
440
380
400
415
440
380
400
415
440
Parallel Star (V)
190
200
208
220
190
200
208
220
190
200
208
220
190
200
208
220
Series Delta (V)
220
230
240
254
220
230
240
254
220
230
240
254
220
230
240
254
kVA 145.0 145.0 145.0
N/A
160.0 160.0 160.0
N/A
170.0 170.0 170.0
N/A
175.0 175.0 175.0
N/A
kW 116.0 116.0 116.0
N/A
128.0 128.0 128.0
N/A
136.0 136.0 136.0
N/A
140.0 140.0 140.0
N/A
92.8
N/A
92.0
92.5
N/A
91.7
92.3
N/A
91.6
92.2
N/A
kW Input 125.7 125.3 125.0
N/A
139.1 138.7 138.4
N/A
148.3 147.7 147.3
N/A
152.8 152.2 151.8
N/A
92.6
92.3
APPROVED DOCUMENT
Hz
Standby - 150/40C
Series Star (V)
Efficiency (%) 92.3
60
Cont. H - 125/40C
92.1
92.0
Series Star (V)
416
440
460
480
416
440
460
480
416
440
460
480
416
440
460
480
Parallel Star (V)
208
220
230
240
208
220
230
240
208
220
230
240
208
220
230
240
Series Delta (V)
240
254
266
277
240
254
266
277
240
254
266
277
240
254
266
277
kVA 162.5 172.5 172.5 187.5 181.3 190.0 190.0 206.3 187.5 200.0 200.0 212.5 192.5 206.3 206.3 218.8
kW 130.0 138.0 138.0 150.0 145.0 152.0 152.0 165.0 150.0 160.0 160.0 170.0 154.0 165.0 165.0 175.0
Efficiency (%) 92.5
92.7
92.9
92.9
92.1
92.4
92.7
92.7
92.0
92.2
92.5
92.6
91.9
92.1
92.4
92.5
kW Input 140.5 148.9 148.5 161.5 157.5 164.5 164.0 178.0 163.0 173.5 173.0 183.6 167.6 179.2 178.6 189.2
DIMENSIONS
APPROVED DOCUMENT

United Kingdom
Tel: +44 (0) 1780 484000
Fax: +44 (0) 1780 484100

UC274F-311-TD-EN-SG-A
D I G I T A L
V O L T A G E
R E G U L A T O R
The Cat Digital Voltage Regulator is a

microprocessor based control designed
to provide precise voltage control, robust
transient response, and generator protection
with industry leading features and versatility.
Caterpillar is leading the power generation

marketplace with Power Solutions engineered
to deliver unmatched flexibility, expandability,
reliability, and cost-effectiveness.
FEATURES
Microprocessor based control featuring choice

of three control modes standard:
Automatic Voltage Regulation (AVR)
Power Factor Regulation (PF)
Reactive Power Regulation (Var)
Programmable stability settings
Soft start control with an adjustable time
setting in AVR control mode
Dual Slope Underfrequency (volts/hertz)
regulation
Three-phase or single-phase generator voltage
(RMS) sensing/regulation in AVR mode
Single-phase generator current sensing for
regulation purposes
Field current and field voltage sensing
Five contact sensing inputs for system interface
One common LED for visual indication of
Alarm and Shutdown fault conditions
Fault Shutdown Driver and Alarm Output
Driver for indication of Alarm and Shutdown
fault conditions
Generator paralleling with reactive droop
compensation and reactive differential
compensation
Line drop compensation
Remote communication interface via CAN 2.0B
Ten generator protective functions
UL 508A Recognized and CE certified
WORLDWIDE PRODUCT SUPPORT

Worldwide parts availability through the
Caterpillar dealer network
Over 1,800 dealer branch stores operating
in 166 countries.
99.7% of parts orders filled within 24 hours.
The best product support record in the industry.
Caterpillar dealer service technicians are
trained to service every aspect of your electric
power generation system.
COMPLETE SYSTEM INTEGRATION
Fully designed and factory tested to work
seamlessly with Cat Generator using Shunt,
PMG, or AREP excitation systems and
EMCP controls.
LEHE3225
W H E R E
T H E
W O R L D
T U R N S
F O R
P O W E R
D I G I T A L
V O L T A G E
R E G U L A T O R
SPECIFICATIONS
General Specifications
Voltage Regulation
Temperature Drift
Response Time
Variable Sensing Range
Control Power
Regulator Filtering
Harmonic Tolerance
Weight
Environmental
Operating Temperature
Storage Temperature
Relative Humidity
Salt Spray
Vibration
Shock
Certifications
CE Approved
UL Recognized
CSA Listed
0.25% no load to full load

1.0% for a 40 C change
Maximum of 10 milliseconds
90 to 600 Volts
24 Vdc Supply (18 to 30 Vdc, 5VA)
THF 3% per IEC34-1
TIF of 50 NEMA MG1-22.43
0.5% Voltage regulation with 40% THD
1.47 kg (3.25 lb)
40 C to 70 C (40 F to 158 F)
40 C to 85 C (40 F to 185 F)
95% non-condensing 30 C to 60 C
5% for 48 hrs at 38 C at 115% nominal operating voltage
4.5G (peak) 18-2000 Hz in 3 perpendicular planes
20G
PROTECTIVE FUNCTIONS
Generator Overvoltage
Generator Undervoltage
Loss of Excitation
Instantaneous Field Overcurrent
Over Excitation
Loss of Sensing
Diode Fault Monitor
Internal Watchdog Failure
Internal Memory Failure
Fault Reset Closed Too Long
LEHE3225
D I G I T A L
V O L T A G E
R E G U L A T O R
Programmable Variables
Voltage vs Frequency Characteristic
Fine Voltage Level
Droop Adjustment
Overvoltage Setpoint
Overvoltage Time Delay
Undervoltage Setpoint
Undervoltage Time Delay
Gain
Single Phase or Three Phase Sensing
Under Frequency Point
Knee Frequency
Minimum Voltage Setpoint
Var Operating Mode
PF Operating Mode
Line Drop (IR) Compensation
Loss of Excitation
Loss of Excitation Time Delay
Over Excitation
Time Delay Fixed Time Option
Loss of Sensing Time Delay
Diode Fault Monitor
Soft Start Function
Range of Adjustment
Two slope ranges adjustable from 1 to 10 PU in 0.1 increments
10% to +10% in 0.1% increment
0 to 10% in 0.1% increment
105 to 135% of rated voltage in 1.0% increment
2 to 30 seconds in 1 second increments
60 to 95% of rated voltage in 1.0% increment
10 to 120 seconds in 1 second increments
1 to 20% in 0.1% increments
20 to 40 Hz
45 to 65 Hz in 0.1 Hz increments
50 to 100% of rated voltage
100% to 100% in 0.001 increments
0.6 lead to 0.6 lag in 0.01 increments
0 to 10% in 0.1% increment
0.1 to 1.0 PU leading vars
0.1 to 9.9 seconds in 0.1 second increments
0 to 12 Adc in 0.1 Adc increments
0 to 10 sec in 0.1 sec increments
0 to 25 sec in 1 sec increments
1 to 10A rms field ripple current
1 to 120 sec
LEHE3225
D I G I T A L
V O L T A G E
R E G U L A T O R
REGULATION CHARACTERISTIC FIGURE 1

Underfrequency Point (20-40 Hz)
100
Generator Output Voltage

Decreasing Slope 1 (1 10 V/HZ)
75
Decreasing Slope 2 (1 10 V/HZ)
50
5 Hz (Fixed)
25
Minimum Voltage Setpoint (50-100%)

Knee Frequency
20
40
60
80
100
% of Nominal Frequency
LEHE3225
D I G I T A L
V O L T A G E
R E G U L A T O R
OUTLINE DRAWING FIGURE 2

10.88 (276.4)
P6
7.50 typ.
(190.5)
P12
P9
J4
6.38 (162.1)
5.50 typ.
(139.7)
2.87 (72.9)
2.81 (71.4)
0.59 (15.0)
0
0.16 (4.06)
LEHE3225
D I G I T A L
V O L T A G E
R E G U L A T O R
EXAMPLE CONNECTION DIAGRAM FIGURE 3

A
11
GEN
CTB
10
52
PMG
10
8
9
10
10
P6-4 (F2,-)
P6-5 (F1,+)
P6-1
FIELD OUTPUT
P6-2
P6-3
POWER INPUT
VAR/PF
CONTROL
EXCITATION
DISABLE
FAULT
RESET
P9-9
P9-7
P9-8
P12-1
P12-2
P12-10
CURRENT
SENSING
RAISE/LOWER
INPUTS
P9-6
P12-11
P12-12
VOLTAGE
SENSING
P9-4
P9-5
4
P12-8 (+)
P12-7 (-)
24 Vdc CONTROL
POWER
ALARM
DRIVER
P12-4 (-)
24 Vdc _
SHUTDOWN
FAULT DRIVER
P12-9 (+)
P12-5 (-)
52a
P12-6 (+)
S1
2
Required only for Var/PF control. Var/PF is active with 52a closed, inactive with 52a open.
Excitation is disabled when closed, enabled when open.
Momentary closure resets any shutdown fault.
S1 (SPDT, spring -return to center-off position) adjusts regulator setpoint.
Normally-off, turns on for user alarm or trip.
Analog input voltage between -10 and +10 Vdc provides adjustment of operating setpoint.
External fuses should be sized to match the PMG and protect the field. Maximum fuse size
should be limited to Bussmann type KTK-12 or equivalent.
Three-phase PMG is shown. For single-phase PMG, omit P6-3 connection.
Sensing potential transformer is required if line voltage exceeds 660 Vac.
10
Item not supplied by Caterpillar.
11
When generator rotation is ACB, the connections shown for CTB should be reversed.
LEHE3225
GROUND
+/-10 VDC
CONTROL INPUT
10
1
P6-6
P12-3 (-)
D I G I T A L
V O L T A G E
R E G U L A T O R
LEHE3225
D I G I T A L
V O L T A G E
R E G U L A T O R
www.CAT-ElectricPower.com
U.S. and European sourced

LEHE3225 (8-03)
2003 Caterpillar
All rights reserved.
Printed in U.S.A.
Materials and specifications are subject to change without notice.
The International System of Units (SI) is used in this publication.
Tab 2
Engine Mounted Accessories
MANUAL RESET CIRCUIT BREAKERS WITH SWITCH FUNCTION

SPECIFICATIONS
Single Pole Thermal Type Breakers
Applications: Typically used in DC power systems in marine applications
(as a main or branch circuit breaker), truck and bus systems, RV systems,
add-on protection for accessories, lift gates, etc. This unit is external ignition protected and weatherproof.
Rating: 25-150A, 48VDC.
Interrupt Rating: Main Breaker Protection Interrupt Rating (5kA @
12VDC). (Consult factory for higher voltage interrupt ratings.)
Operating Temperature Rating: 40F (40C) to 185F (85C).
Storage Temperature Rating: 40F (40C) to 260F (125C).
Materials: Black UL-Rated 94V-0 thermoset plastic body. Cover and lever
are UL-Rated 94V-0 thermoplastic.
Marking: Standard marking includes amp/volt ratings. Custom markings
also available.
Termination: 5/16-18 threaded studs.
Torque Rating: 75in-lbs (8.5Nm) max.
Mounting Torque Rating: Panel or surface-mount options; 50in-lb (5.6
Nm) max.
Ingress Protection Rating: IP66.
Features / Options: A manual reset circuit breaker with On-Off switch
capability.
Compliances: ABYC E-11; CE; SAE J1171 (Ignition Protected).
Bussmann
SERIES 187 MARINE RATED CIRCUIT BREAKER (MRCB)
Consult factory for time characteristic curves.
DIMENSIONS (Dims. are shown for reference only. Consult factory for latest prints)
Base Mount
Panel Mount
57.68
[2.271]
BUSS
MRCB
BUSS R
MRCB
58.15
[2.289]
OFF
TRIP
60.34
[2.375]
25A
48V DC MAX
2.72
[69.0]
OFF
3.44
[87.3]
26.81
[1.056]
25A
48V DC MAX
RE
SE
RE
SE
1.64
[41.6]
1.72
1.06
[43.8]
[27.1]
ON
WEATHERPROOF
IGNITION PROTECTED
16.76
[.660]
ON
WEATHERPROOF
IGNITION PROTECTED
28.84
[1.135]
2.32
[59.0]
53.47
[2.105]
.73
[18.6]
1.46
[37.1]
.16
[3.9]
PART NUMBERING SYSTEM

Series
Rating
Mounting
Hardware
025 25 amps
030 30 amps
035 35 amps
040 40 amps
050 50 amps
060 60 amps
070 70 amps
080 80 amps
100 100 amps
110 110 amps
120 120 amps
135 135 amps
150 150 amps
F Surface mount
P Panel mount
00 No hardware
1 Standard marking; Part Number,
03 Stainless nuts &
Amp Rating
lockwashers - installed
(Consult
factory for special marking options.)
on studs
04 Stainless nuts &
lockwashers - supplied
bulk packed
1 8 7
187 Manual Reset - Switching

Style Circuit Breaker
Marking
Cooper Bussmann Transportation Products Phone: 1-888-867-8194 Website: http://www.coopertp.com
MARINE-RATED CIRCUIT PROTECTION
69.85
[2.750]
2.24
[56.8]
33
MEDIUM DUST AIR CLEANERS
FRG Air Cleaners

Durable, Vibration Resistant
Variety of Sizes in Two Separate Housing Styles
Applications
t)PSJ[POUBMJOTUBMMBUJPO
t .FEJVNBOEIFBWZEVTU
environments
t Style A - From 82 to 795 cfm airow
throughput per air cleaner in body
diameters ranging from 5" to 16"
(127-406mm)
t Style B - From 270 to 1390 cfm
airow throughput per air cleaner in
body diameters ranging from 10" to
18" (254-457mm)
FRG Style A
FRG Style B
The FRG Style A series replaces Donaldsons

obsolete FHG series in size and airow capacity.
The FRG Style B series replaces Donaldsons

obsolete FTG series in size and airow capacity.
Ideal for
t$POTUSVDUJPOFRVJQNFOU
t"HSJDVMUVSBMNBDIJOFSZ
t .JOJOHFRVJQNFOU
t0GGIJHIXBZWFIJDMFT
Air Cleaner Features

t5XPTUBHFmMUFSTZTUFNUIFmSTU
stage removes up to 85% of
incoming dust
- The rst stage in the Style A uses
the angled vanes on the primary
lter
-The rst stage in the Style B has a
tangential air inlet
t *OMFUPOTJEF PVUMFUPOFOE (nPX
t "MSFBEZUBQQFEUPBDDFQUmMUFS
service indicator
t7BDVBUPS7BMWFBVUPNBUJDBMMZ
releases the pre-cleaned dust
t %VSBCMF MPOHMBTUJOHmOJTI
- Style A housing is metal and coated
with a black, corrosion- and chemicalresistant polymer paint (service
cover is accessed with clamp and
bolt)
- Style B is comprised of two
NBUFSJBMTJOKFDUJPONPMEFE IJHI
strength polymer service cover and
a metal body (the service cover is
accessed by latches)
t .PVOUJOHUIFVOJUEJSFDUMZUPUIF
engine is not recommended;
excessive engine vibration can
cause premature air cleaner
structural failure
106sEngine Air Filtration
While it looks like an

axial seal air cleaner on
the outside, this new style
housing is equipped with a RadialSeal
style primary lter and an optional safety
lter. Easy to service, one wing-bolt clamp
to undo to access lter(s).
Filter Features
The RadialSeal lter inside
the air cleaner is also
RVJUFEJGGFSFOUGSPNUIF
conventional lters. Its one piece,
molded urethane endcaps encase
the lter media and liners reducing
components, increasing sealing
reliability
The glued-on gasket found on the metal
end cap of conventional lters is gone
the inside surface of the lters open
end is actually the sealing surface. For
added engine protection during lter
service, consider a model with a safety
lter.
Injection-molded endcap, made of

specially-engineered resins for high
strength and durability, serves as
the service cover. Filter change out
is easier than ever just unsnap
the latches to access the lter!
Accessories
Donaldson intake accessories for your
FRG Air Cleaner can help overcome or
QSFWFOUWBSJPVTQSPCMFNT'PSJOTUBODF
t Mounting bands for FRGs must be
ordered separately
t*GUIFJOTUBMMFEBJSDMFBOFSXJMMCF
exposed to rain, snow or debris,
an inlet cap can prevent moisture
ingestion.
t"lter service indicator measures the
airow restriction across the lter
and indicates when to replace the
lter (see Accessories section of this
catalog)
FRG Mounting Bands

t5XPNPVOUJOHCBOETBSFSFRVJSFEGPSQSPQFS'3(
installation (see service parts listing in this section).
t %VSBCMF DPSSPTJPOSFTJTUBOU HBMWBOJ[FETUFFMDPOTUSVDUJPO
t &OHJOFFSFEBOEUFTUFEUPSFTJTUUIFBEWFSTFFGGFDUTPG
vibration.
t.PVOUJOHCBOEGFFUBSFEFTJHOFEUPDPOUJOVPVTMZFOTVSF
NBYJNVNUPSRVFQSFTTVSF
t%JNFOTJPOBMJOGPSNBUJPOGPSNPVOUJOHCBOETDBOCFGPVOE
in the accessories section.
www.buydonaldson.com
Air in the Side, Out the End (standard ow lters)

Initial Airow Restriction
INLE T
FLO W
FRG Air Cleaners
Airow CFM @
6"H20 8"H20 10"H20
Air Cleaner
Model
Weight
lbs
kg
STYLE A - BOLT/CLAMP SERVICE COVER
82
93
132
152
198
224
268
295
283
328
315
408
486
560
590
OUTLE T
For the 4045

engines
When Selecting an Air Cleaner . . .
95
107
155
195
228
258
315
344
332
388
350
458
570
657
700
107
120
173
232
255
287
357
385
375
435
418
528
644
742
795
G052685
G052686
G065541
G065551
G080582
G080585
G090245
G090250
G100395
G100398
G120415
G120417
G140523
G140526
G160679
5.5
5.2
7.6
7.1
11.0
10.5
13.1
12.1
30.1
28.6
26.5
28.1
34.9
33.3
41.7
2.5
2.4
3.4
3.2
5.0
4.8
5.9
5.5
13.7
13.0
12.0
12.7
15.8
15.1
18.9
12.0
13.1
17.5
20.6
25.0
30.0
44.0
5.4
5.9
8.0
9.3
11.4
13.6
20.0
STYLE B - LATCH SERVICE COVER
270
300
370
440
520
715
1040
%FUFSNJOFUIFBJSnPXSFRVJSFNFOUTPGZPVSFOHJOF UIFO
nd the corresponding cfm airow in the table at right. The
restriction numbers (shown in inches of water) indicate the
approximate initial restriction of each model air cleaner at
that cfm. If there are two air cleaner models that t your
parameters, choosing the one with the lowest restriction will
provide longest lter service life. When calculating total initial
restriction of the entire air intake system, include the restriction
caused by ducting, elbows, and pre-cleaners.
305
360
430
510
590
805
1230
340
400
490
570
655
945
1390
G100297
G110214
G110206
G130107
G130097
G150092
G180031
FRG Air Cleaner Performance Curves (Restriction & Dust Capacity)

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G052686 - Style A

+

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G052685 - Style A

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Engine Air Filtrations107
continued - FRG Air Cleaner Performance Curves (Restriction & Dust Capacity)

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G080582 - Style A

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G090245 - Style A

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108sEngine Air Filtration

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+

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*5$062)&2$56('867

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*5$062)&2$56('867

G065551 - Style A
$LUIORZPPLQ

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*5$062)&2$56('867
5(675,&7,21,1&+(62)+2$7

76(59,&(,1',&$7253257
G065541 - Style A
5(675,&7,21,1&+(62)+2$76

6(59,&(,1',&$7253257
FRG Air Cleaners

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ECG Konepac Air Cleaner
LIGHT DUST
When specing an
Air Cleaner . . .
Initial Airflow Restriction
Service parts for this axial style air cleaner

may not be available due to newer filtration
technology and housing designs. Donaldson
now recommends one of two other families
- the EPG or PSD.
CFM @ "H20
6"
8"
10"
Air Cleaner
Model
Airflow Pattern G
Air in the side, out the end
Models with bolted service access
775
1100
1200
880
1300
1400
1000
1425
1550
G092001
G112001
G132000
Models with latched service access
800
1200
1200
1200
1200
Deere 6090
Scania 13L
925
1400
1400
1400
1400
1040
1600
1600
1600
1600
G092401
G112404
G1124171
G112501
G112504
1 - No inlet tube, perforated inlet holes on side
ECG Konepac Specification Illustrations

Bolted Service Access
Latched Service Access
ECG Konepac Specifications

Air
Cleaner
Models
Body
Diameter
(A)
in
mm
Inlet
Diameter
(B)
in
mm
Outlet
Diameter
(C)
in
mm
Overall

Length
(D)
(E)
in
mm in
mm
Inlet
Service
Service
Length
Clearance Indicator
(F)
(G)
Tap
in
mm in
mm in
mm
Weight
lbs kg
6.00 152
7.00 178
7.00 178
6.00 152
7.00 178
7.00 178
28.63 727
28.62 727
24.59 625
7.85 199
8.95 227
9.54 242
1.18 30
1.58 40
2.38 60
18.63 473
20.62 524
18.25 464
27.62 702
27.00 686
27.62 702
No
No
No
30
38
36
14
17
16
6.00
7.00
7.00
7.00
7.00
28.70
22.70
28.70
28.30
22.30
7.86
8.97
--
8.97
8.97
1.18
2.00
2.00
2.00
2.00
21.75
12.32
15.11
21.22
12.32
27.62
22.00
28.00
28.00
22.00
No
Yes
Yes
Yes
Yes
30
33
30
23
20
14
15
14
10
9
Bolted Service Access
G092001
G112001
G132000
9.00 229
11.00 279
13.00 330
Latched Service Access
G092401
G112404
G1124171
G112501
G112504
9.00
11.00
11.00
11.00
11.00
229
279
279
279
279
6.00
7.00
--
7.00
7.00
152
178
--
178
178
152
178
178
178
178
729
577
729
719
566
200
228
--
228
228
30
51
51
51
51
553
313
384
539
313
702
559
711
711
559
1 - This model has no inlet tube; inlet consists of

rectangular perforated holes on side of housing.
Side view of G112417
44
Engine Air Cleaners, Accessories & Service Parts
www.donaldson.com/aircleaners
ECG Konepac Air Cleaner

Plastic Nut
Retaining Ring
Cover Gasket
Filter with no Cover
ss
Bolt Service Acce
LIGHT DUST
Housing Body
ss
Latch Service Acce
Filter with no Cove
Access
Covers
Mounting Band
2 required for proper

installation
Spring Latch
Access
Covers
d Cover
Filter with Attache
ECG Konepac Service Parts

G092001
Bolted Cover
filter, primary, no cover, treated..... P148044......1,3

mounting band.................................. P004073......2
nuts, plastic....................................... P119325
retaining ring.................................... P129469
G092401
Latched Cover
filter, primary, no cover................... P150692......3

filter, primary, no cover, treated..... P148044 .....1
filter, primary, attached cover........ P150693 .....6
latch replacement kit...................... X009291
G112001
Bolted Cover
filter, primary, no cover, treated..... P148043 .....1,3

gasket, cover.................................... P155211
mounting band.................................. P004079......2
nuts, plastic....................................... P119325
retaining ring.................................... P129469
G112404
Latched Cover
cover.................................................. P150862
filter, primary, attached cover
- ES & HE..................................... EAF5053
filter, primary, attached cover........ P153551
filter, primary, no cover, treated..... P154575 ...1,3,5
gasket, cover.................................... P536493
latch replacement kit ..................... X009291
G112417
Latched Cover
cover.................................................. P150862
filter, primary, no cover................... P150694......3,5
filter, primary, no cover-ES & HE... EAF5029......5
filter, primary, attached cover........ P150695
- ES & HE..................................... EAF5047
gasket, cover.................................... P536493
www.donaldson.com/aircleaners
G112501
Latched Cover
filter, primary..................................... P150694......5

filter, primary, no cover-ES & HE... EAF5029......5
filter, primary..................................... P150695......3,6
- ES & HE..................................... EAF5047
filter, primary, treated...................... P148043......1
gasket, cover.................................... P536493
G112504
Latched Cover
cover.................................................. P150862
- ES & HE...................................... EAF5053
filter, primary, attached cover........ P153551......6
filter, primary, attached black
cover............................................. P537791......3,6
filter, primary, no cover, treated..... P154575......1,5
gasket, cover.................................... P536493
G132000
Bolted Cover
filter, primary, no cover................... P142100......3

filter, primary, no cover-ES & HE... EAF5027
gasket, cover.................................... P120604
mounting band.................................. P013722......2
nuts, plastic....................................... P119325
retaining ring.................................... P129469
Latch
Replacement Kit
X009291
ECG style air

cleaners have
three cover latches
that need to
perform correctly
to ensure the
filter gasket is
sealing properly.
These latches
should be checked
for tightness and wear. To check for
tightness, close all three latches, then
open and close them one at a time.There
should be good tension and should snap
tightly when closed. If any latches seem
loose or rattle, they should be replaced.
NOTES:
1 = Filter is treated with chemical for carbon

resistance and is not cleanable
2 = Two required for proper installation
3 = Shipped with air cleaner initially
5 = Also requires access cover P150862
6 = Access cover is attached to filter
E S = Extended Service
HE = High Efficiency
Engine Air Cleaners, Accessories & Service Parts
45
Filter Indicators & Gauges

Hand tighten lter service indicators (30-40 lbs./inch maximum).
The lnformer for Graduated, The Mini-lnformer

Continuous Readings
for Light & Medium Trucks
The lnformer
Restriction
Limit
Gauge
Only
Kit
(2/K0A
(2/K0A
(2/K0A
8 8
8 8
8 8
4HE-INI )NFORMER
RESTRICTIONGAUGE
is designed to
MOUNTINTHEPLASTIC
AIRCLEANERSOF
PASSENGERCARSLIGHT
TRUCKSANDSPORT
UTILITYVEHICLES
)TSANACCURATE
DURABLEEASY TO READhGONOGOv
STYLEINDICATORSMALLERTHANTHE
ORIGINAL)NFORMER
3MALLENOUGHTOlTJUSTABOUT
ANYWHEREONLYHIGH THE
$ONALDSON3ERVI3IGNALSHOWSA
HIGHLYVISIBLE
BRIGHTREDmAG
INTHEFULL VIEW
WINDOWWHEN
restriction limit
ISREACHED
2ESETSMANUALLY
VIATOPBUTTON
AFTERAIRCLEANER
service.
4HROUGHTHECLEARWINDOWAGREEN
mAGSHOWSWHENAIRlLTERRESTRICTION
ISBELOWTHESERVICEPOINT7HEN
THERESTRICTIONREACHESITSLIMITSAN
ORANGEmAGIMPRINTEDWITHhCHANGE
lLTERvPOPSUP
+ITINCLUDES
.04THREADEDBRASSlTTINGFOR
MOUNTINGONTHEAIRCLEANER&OR
REMOTEMOUNTALSOORDER0
mANGE(OSESNOTINCLUDED
4HE-INI )NFORMERMOUNTSINTHE
AIRCLEANERDUCTINGINARUBBER
grommet.
The ServiSignal Mini Indicator
(gauge & tting)
The Mini-lnformer
Restriction
Limit
Gauge &
Grommet
Gauge
Only
(2/K0A
8
8
Restriction
Limit
Gauge
Only
Kit
(2/K0A
(2/K0A
(2/K0A
(2/K0A
8
8
8
8
8
8
8
8
(gauge & tting)
Grommet
WWWDONALDSON lLTERSCOM
Engine Air Cleaners, Accessories & Service Partss105
INTAKE ACCESSORIES
4HE)NFORMERWHEN
MOUNTEDONTHE
AIRCLEANERORTHE
DASHBOARDPROVIDES
ACONTINUOUS
READINGWHETHERTHE
ENGINEISRUNNING
ORISSHUTDOWN
2ESETBUTTONISON
TOP+ITINCLUDES
FULLINSTALLATION
INSTRUCTIONSAND
A0SAFETYlLTERlTTING&OR
REMOTEMOUNTINGORDERA0
mANGEANDA0ELBOW
ServiSignal Mini Indicator
RTDs 3
RG Style
High Temperature
Features
General Specifications
High vibration, high temperature (650 C).

Element encased with high density Magnesium
Available in .125 to .250 O.D.

FEP or Fiberglass leadwire insulation available.
Oxide (MgO).
R
Element DIN
Wire
CLASS A
CLASS B
Special requirments
If none, enter 0
if required consult factory
.00385//
//C
wound
Thin film
A
F
B
M
Sheath O.D.
5 - .125
Cold end termination

6 - .188
7 - .250
C - Three Pin Plug

E - Three Pin Jack
W - Plug and Jack
S - Standard 1 1/2 Leads
Tube & Wire M.I. Cable

Max 260 C Max 650 C
Sheath material
316 SS
B
Leadwire length E
Connection
2 Wire
3 Wire
4 Wire
2
D
3
L*
4
F *
100 Ohm Single

100 Ohm Duplex
Enter E Length in
Whole Feet 01 to 99
Leadwire construction
Standard Overbraid
Fiberglass
F
B
FEP
T
E
Sheath length L
Specify Whole Inches
Flex
1
3
*Not available in .125 sheath O.D.
B ase
price
Sheath
Element Circuit Circuit Sheath
Element
diameter
price
w ires
price diameter
Sheath
price
(per inch)
Leadw ire
construction
Leadw ire
price
(per foot)
Leadw ire
duplex
price
(per foot)
Cold end
termination
Cold end
termination
price
Cold end
termination
duplex price
$94.64
5
(650C)
$5.20
2,3
$.11
$.63
$.95
$14.56
$21.84
$89.44
6
(650C)
$2.08
$1.04
6,7
$.31
$.73
$1.10
$18.72
$28.08
$91.52
7
(650C)
$8.32
$.63
$.95
$24.96
$37.44
$8.32
$.73
$1.10
$9.36
$2.18
$3.27
$2.39
$3.58
Eustis Co.
Temperature Measurement, Heating & Control
Page - 39
PRESSURE
Current Output
Pressure Transmitters
100
SERIES
HIGH PERFORMANCE CURRENT OUTPUT PRESSURE TRANSMITTERS

NOSHOK 100 Series Current Output Pressure Transmitters are designed
to provide a previously unequalled level of performance, utilizing diffused
semiconductor and sputtered thin film strain gage technology. 100 Series
transmitters are highly repeatable, shock resistant and are extremely
stable over long periods of time. CE compliance which includes
substantial levels of RFI, EMI and ESD noise protection combined with
reverse polarity and over-voltage protection hardens the product so it
performs well in the most demanding applications.
Advanced manufacturing techniques combined with technologically
advanced standard features allow NOSHOK to offer a level of
performance previously found only on transducers costing hundreds
of dollars more. Final calibration tests performed on all NOSHOK
transmitters prior to shipment ensures 100% out of the box reliability
SPECIFICATIONS
Output signal
Pressure ranges
FEATURES
APPLICATIONS
Accuracy up to 0.25 % Full

Scale (Best Fit Straight Line)
Hydraulic and pneumatic

systems
Welded stainless steel

pressure chamber
Injection molding machines
Advanced diffused semiconductor and sputtered thin film

sensor for maximum stability
HVAC systems
Proof pressure
Compact size
High alternating load
resistance
High overpressure protection
CE compliant to suppress RFI,
EMI and ESD noise
interference
Compatible with NOSHOK
Smart System Indicators
Railroad engine controls

Stamping and forming
presses
Refrigeration controls
Industrial machinery and
machine tools
Pumps and compressors
Burst pressure
Accuracy
Repeatability
Hysteresis
Stability
Response time
Power supply
Load limitations
Wetted materials
Housing material
Adjustment
Pressure cycle limit
Durability
Temperature ranges
Environmental rating
Electromagnetic rating
Electrical protection
Shock
Vibration
Weight
4 mA to 20 mA, 2-wire
Standard gauge ranges from vacuum to 15000 psi; Standard Absolute
ranges from 15 psia to 300 psia
3 times Full Scale for ranges 0 psi to 5 psi through 0 psi to 200 psi
1.75 times Full Scale for ranges 0 psi to 300 psi through 0 psi to 10000 psi
1.5 times Full Scale for 0 to 15000 psi range
3.8 times Full Scale for ranges 0 psi to 5 psi through 0 psi to 200 psi
4 times Full Scale for ranges 0 psi to 300 psi through 0 psi to 10000 psi
3 times Full Scale for 0 to 15000 psi range
0.5 % Full Scale (Best Fit Straight Line); 0.25 % optional
(Includes the combined effects of linearity, hysteresis and repeatability)
0.05 % Full Scale
0.1 % Full Scale
0.2 % Full Scale for 1 year, non-accumulating
1 ms (between 10 % and 90 % Full Scale)
10 Vdc to 30 Vdc, unregulated
Load in resistance must be (Vpower supply 10)/.020 Amp
316 stainless steel for vacuum through 300 psi; 17-4PH
stainless steel sensing diaphragm and 316 stainless steel process
connection for higher ranges
316 stainless steel
10 % Full Scale for zero and span
150 Hz
> 100,000,000 Full Scale cycles
Compensated 32 F to 176 F (0 C to 80 C)
Effect 0.017 % Full Scale/F for zero and span
Ambient -22 F to 185 F (-30 C to 85 C)
Media -22 F to 212 F (-30 C to 100 C)
Storage -40 F to 212 F (-40 C to 100 C)
IP65, NEMA 4X according to EN 60529/IEC 529
CE compliant to EMC norm EN 61326:1997/A1:1998
RFI, EMI and ESD protection
Reverse polarity, over-voltage and short circuit protection
1000 gs per IEC 770
30 gs per IEC 770
Approximately 3.5 oz.
SERIES
100
ORDERING INFORMATION
DIMENSIONS
WIRING DIAGRAMS
ELECTRICAL CONNECTIONS
SERIES 100
PRESSURE
RANGES
-30 inHg to 0 psig

-30 inHg to 15 psig
-30 inHg to 30 psig
-30 inHg to 60 psig
-30 inHg to 100 psig
30V
30/15
30/30
30/60
30/100
30/150
30/200
30/300
0 psig to 5 psig
0 psig to 10 psig
0 psig to 15 psig
0 psig to 30 psig
0 psig to 60 psig
0 psig to 100 psig
0 psig to 150 psig
ACCURACY
1 0.5 % Full Scale (Best Fit Straight Line)
OUTPUT
1 4 mA to 20 mA
PROCESS CONNECTION
1 1/8 NPT male
psig = gauge pressure
OPTIONS
0 psig to 200 psig

0 psig to 300 psig
0 psig to 500 psig
0 psig to 600 psig
0 psig to 750 psig
0 psig to 1000 psig
0 psig to 1500 psig
200
300
500
600
750
1000
1500
psia = absolute pressure
0 psig to 2000 psig

0 psig to 3000 psig
0 psig to 5000 psig
0 psig to 6000 psig
0 psig to 7500 psig
0 psig to 10000 psig
0 psig to 15000 psig
2000
3000
5000
6000
7500
10000
15000
0 psia to 15 psia
0 psia to 30 psia
0 psia to 60 psia
0 psia to 100 psia
0 psia to 150 psia
0 psia to 200 psia
0 psia to 300 psia
15A
30A
60A
100A
150A
200A
300A
Other ranges available on special request ranges
2 0.25 % Full Scale (Best Fit Straight Line)
2 1/4 NPT male
1 36 cable (connected to option 7)

7 Mini-Hirschmann (DIN 43650C with mate)
ELECTRICAL CONNECTION
5
10
15
30
60
100
150
3 7/16 -20 UNF #4 SAE J-514 male
2 4-pin bendix
3
25
6 1/2 NPT conduit ( with 36 cable)
6-pin bendix
M12 x 1 4-pin
ORF Threaded orifice (.3mm)
Please consult your local NOSHOK Distributor or NOSHOK, Inc. for availability and delivery information.
EXAMPLE
100
Series
Pressure Range
Accuracy
Output Signal
Process Connection
Electrical Connection
Option
500
ORF
100
0 psig to 500 psig
0.50 % Full Scale
4 mA to 20 mA
1/4 NPT male
Mini-Hirschmann
Orifice
Outline Dimensions
Red
Power
Supply
1/2 NPT Conduit

with 36 jacketed
cable
4 and 6 pin Bendix

(mate supplied
separately or
customer supplied)
M12 x 1
(mate supplied
separately or
customer supplied)
4.17
(106mm)
1.06
(27mm)
3.15
(80mm)
4-pin or 6-pin
MiniHirschmann
+ Supply
pin A
+ Output
pin B
Wire
Bendix
Cable
M12 x 1
pin 1
Red
pin 1
pin 2
Black
pin 3
.69
(17mm)
.59
(15mm)
Black
Output
Te m p e r a t u r e
Platinum Resistance Temperature Transmitters
800
SERIES
HIGH PERFORMANCE PLATINUM RESISTANCE

TEMPERATURE TRANSMITTERS
The NOSHOK Series 800 temperature transmitter provides an unbeatable
level of performance at an economical price. Using the proven reliability and
stability of 100 ohm platinum resistance technology, this transmitter offers
a broad array of choices for the OEM and user alike.
A rigorous test and inspection process is performed on all NOSHOK
temperature transmitters prior to shipment to further ensure 100%
out of the box reliability.
SPECIFICATIONS
FEATURES
Proven platinum 100 ohm

sensor
Maximum reliability
Wide variety of temperature

ranges and connections
CE compliant
Quick response time
APPLICATIONS
Water systems
Storage tanks
Industrial machinery and

machine tools
HVAC systems
Output signals
4 mA to 20 mA 2-wire, 0 Vdc to 5 Vdc 3-wire

0 Vdc to 10 Vdc 3-wire, 1 Vdc to 5 Vdc 3-wire
Temperature ranges
Standard ranges from -40 F to 1000 F
Accuracy
Measuring Element
Output
Class B per EN 60751 (IEC 751)

[0.30 +0.005*ltl] C
0.5% Full Scale
Sensor protection
Burnout protected from 3.3 mA to 23 mA
Power supply
10 Vdc to 30 Vdc for 4 mA to 20 mA, 0 Vdc to 5 Vdc, unregulated,

1 Vdc to 5 Vdc 12 Vdc to 30 Vdc for 0 Vdc to 10 Vdc, unregulated
Load limitations
(VPower -10)/0.020 Amp for 4 mA to 20 mA output

5,000 for 1 Vdc to 5 Vdc output
10,000 for 0 Vdc to 10 Vdc output
4,500 for 0.5 Vdc to 4.5 Vdc output
Wetted materials
316 stainless steel
Housing material
316 stainless steel
Ambient Temperature
-40 F to 185 F (-40 C to 85 C)
Storage Temperature
-40 F to 185 F (-40 C to 85 C)
Environmental rating
IP65 according to EN 60529/IEC 529
Electromagnetic rating
CE compliant to EMC norm EN 61326:1997/A1:1998

RFI, EMI and ESD protection
Electrical protection
Reverse polarity, over-voltage and short circuit protection
Weight
Approximately 4 oz.
Refrigeration systems
Also available with our 1800 Series

Attachable Loop Indicator.
See page 42 for more information.
Optional USB programmable output
34
800
SERIES
DIMENSIONS
WIRING DIAGRAMS
SERIES 800
TEMPERATURE
RANGES
-40/120F
25/125F
0/140F
ACCURACY
-40/120
0/200F
25/125
20/240F
0/140
0/250F
Other ranges available on special request
0/200
20/240
0/250
0/300F
50/300F
50/500F
0/300
50/300
50/500
0/750F
0/1000F
0/750
0/1000
1 Class B + (0.5 % BFSL)
OUTPUT SIGNALS
1 4 mA to 20 mA, 2-wire 2 0 Vdc to 5 Vdc, 3-wire 3 1 Vdc to 5 Vdc, 3-wire 5 0 Vdc to 10 Vdc, 3-wire 34 4 mA to 20 mA, 2-wire, USB programmable
2 1/4 NPT male
8 1/2 NPT male
48 1/2 NPT male w/Adjustable Compression Fitting
PROCESS CONNECTIONS
STEM LENGTH
1 36 cable (connected to option 8)

025 2.5 inch
040 4 inch
STEM DIAMETER
8 Hirschmann (DIN EN 175301-803 Form A)

060 6 inch
090 9 inch
3 Tapered from 6mm - 3mm tip
14 Hirschmann connection w/ISO 4400 1/2 NPT conduit
120 12 inch
6 6 mm
8 8 mm
Please consult your local NOSHOK Distributor or NOSHOK, Inc. for availability and delivery information.
EXAMPLE
800 50/300 1 1 8
8 040 6
Series . . . . . . . . . . . . . . . . . . . . . . . . .800
Temperature Range . . . . .50 F to 300 F
Accuracy . . . . . . . . . . . . . . .0.25% BFSL
Output Signal . . . . . . . . . .4 mA to 20 mA
Process Connection . . . . .1/2 NPT male
Electrical Connection . . . . . . .Hirschmann
Stem length . . . . . . . . . . . . . . . . . . .4 inch
Stem diameter . . . . . . . . . . . . . . . . .6 mm
1.10
(28mm)
Outline Dimensions
1.65
(42mm)
2.05
extension
1.06 sq
(27mm)
1.85
(47mm)
1.06 sq
(27mm)
2.16
(55mm)
Stem
length
1.06 HEX
(27mm)
Adjustable
stem length
Hirschmann with
1/2 NPT female
ISO 4400 conduit
Stem
length
1/2 NPT
0.75
(19mm)
* For temperature ranges above

400F a 2.05 (50mm) extention
must be added to this dimension
Adjustable
Compression Fitting
2-WIRE WIRING
3-WIRE WIRING
Wiring
Hirschmann
Cable
Wiring
Hirschmann
Cable
+ Supply
Red
+ Supply
Red
+ Output
Black
Common
Black
+ Output
White
Stem Diameter
(6mm standard)
Hirschmann
1.06
(27mm)
Optional thermowells available in 316 SS, 304 SS and Brass.
35
NAPA AUTO PARTS
http://www.napaonline.com/Catalog/CatalogItemDetail.aspx?R=FIL401...
Fuel Filter Base
Add New Vehicle
Purchase Item
Part Number: FIL 4019
Product Line: NAPA Gold Filters
Enter zip and select a store for

pricing
Attributes:
Fits Part #(s) : 4069, 4070, 4083, 4084, 4071, 4072, 4073, 4074,
4082, 4088
Not in a rush?
BUY IT ONLINE
and ship it to me.
Contents : Base
Warranty:
NAPA Filters are Covered by a Comprehensive Limited Product
Warranty. NAPA Filters May Pay the Reasonable Cost for Parts &
Labor to Repair any System Damaged by NAPA Filters Due to a
Defect in Design or Material.
Warranty PDF
Material Safety Data Sheet:

C5-A Copper Based Anti-Seize
Have questions about this item?

Call your local NAPA AUTO PARTS Store at 800-LET-NAPA
(800-538-6272)
Buyer's Guide:
For a list of specific cars that this part is compatible with, please
visit our Buyer's Guide.
Reserve & Pick Up FAQs

What is Reserve & Pick Up?
Why Reserve Your Items Online?
How Reserve & Pick Up Works
Out-of-Stock or Unavailable Items
Buy Online FAQs

Delivery Time
Shipping and Handling Charges
Where We Ship
Tracking Your Order
Hazardous Materials
Close
1 of 1
2/16/2013 8:20 AM
NAPA AUTO PARTS
http://www.napaonline.com/Catalog/CatalogItemDetail.aspx?R=FIL406...
Cooling System Filter, Spin-on Coolant Filter
Add New Vehicle
Purchase Item
Part Number: FIL 4069
Product Line: NAPA Gold Filters
Enter zip and select a store for

pricing
Attributes:
Cooling System Filter Style : Spin-On Coolant Filter
Filter Style : Spin-on Coolant Filter
Not in a rush?
BUY IT ONLINE
and ship it to me.
Gasket I.D. (Inches) : 2.462"

Gasket O.D. (Inches) : 2.834"
Reserve & Pick Up FAQs
Gasket Thickness (Inches) : .2"

Height (Inches) : 4.317"
O.D. (Inches) : 3.694"
Thread Size (Inches) : 11/16-16
Gasket I.D. (mm) : 63 mm
Gasket O.D.(mm) : 72 mm
Gasket Thickness (mm) : 5 mm
Height (mm) : 110 mm
O.D. (mm) : 94 mm
Warranty:
NAPA Filters are Covered by a Comprehensive Limited Product
Warranty. NAPA Filters May Pay the Reasonable Cost for Parts &
Labor to Repair any System Damaged by NAPA Filters Due to a
Defect in Design or Material.
Warranty PDF
Have questions about this item?

Call your local NAPA AUTO PARTS Store at 800-LET-NAPA
(800-538-6272)
What is Reserve & Pick Up?

Why Reserve Your Items Online?
How Reserve & Pick Up Works
Out-of-Stock or Unavailable Items
Buy Online FAQs

Delivery Time
Shipping and Handling Charges
Where We Ship
Tracking Your Order
Hazardous Materials
Buyer's Guide:
For a list of specific cars that this part is compatible with, please
visit our Buyer's Guide.
Close
1 of 1
2/16/2013 8:21 AM
Tab 3
Controls and Instrumentation
Single-Door Type 4 Enclosures
Application
Finish
For use in housing electrical and electronic

controls, instruments, components, and
associated wiring, these enclosures incorporate
hinged doors that provide convenient access.
Designed for indoor or outdoor use in
protecting components from dust, dirt, oil, and
hose-directed water.
ANSI 61 gray polyester powder paint inside

and out over phosphatized surfaces. Optional
panels are white.
You can customize this product to your unique

requirements by specifying from these options:
Industry Standards
Construction
16 or 14 gauge steel (see table)
Seams continuously welded and ground
smooth, no holes or knockouts
External wall-mounting brackets
Rolled flanges exclude liquids and
contaminants
Stainless steel door clamps on three sides of
door for watertight seal
Removable heavy gauge stainless steel
continuous hinge pin
Hasp and staple provided for padlocking
Data pocket is high-impact thermoplastic
Oil-resistant door gasket attached with oil
resistant adhesive
Collar studs provided for mounting
optional panels
Bonding provision on door
4.44
Modification Services Program
UL 508A, 508, File No. E61997:Type 4,Type 12,

and Type 13
NEMA/EEMAC Type 3,Type 4,Type 12, and
Type 13
JIC standard EGP-1-1967 (14 gauge only)
CSA, File No. LR42186,Type 4 and Type 12
IEC 60529, IP66
Accessories
See Chapter 12, General Accessories.
Clamp Kit
Corrosion Inhibitors
Door Stop Kit
Drip Shield Kit
Electrical Interlocks
Enclosure Stabilizer
Fast Operating Clamp Assembly
Floor Stand Kit
Lighting Kit
Lock Kit
Panel Support Kit
Panels (see table)
Rack Mounting Angle Kit
Swing-Out Panel Kit
Terminal Block Kit Assembly
Touch-Up Paint (ATPPY61)
Window Kit
Wiring Duct
Data subject to change without notice
763 422 2211
Enclosure height, width, depth

Over 100 standard finish colors and textures
Holes and cutouts in body, doors, subpanels
Tapped holes, fasteners in enclosure or
subpanel
Mounting
Doors
Subpanels
Structural changes
Environmental control (louvers, fans, filters)
Windows
Standard accessories
For details, see Modification Services at

www.hoffmanonline.com.
To order, contact your local Hoffman
sales representative.
NOTE: For information about modifications
outside the scope of the Modification Services
program, contact your Hoffman sales
representative.
FAX 763 422 2600
2003 Hoffman Enclosures Inc.
Bulletin
A4
Enclosure
Catalog Number
Body
Gauge
Enclosure Size
AxBxC
A16H12ALP
16
16.00 x 12.00 x 6.00

(406 x 305 x 152)
A16H16ALP
16
A16H20ALP
* Panel
Catalog
Number
Number
of Clamps
Data
Pocket
A16P12
13.00 x 9.00
(330 x 229)
1.25
(32)
Small
16.00 x 16.00 x 6.00

(406 x 406 x 152)
A16P16
13.00 x 13.00
(330 x 330)
3.00
(76)
Small
16
16.00 x 20.00 x 6.00

(406 x 508 x 152)
A20P16
17.00 x 13.00
(432 x 330)
3.00
(76)
Small
A20H16ALP
16
20.00 x 16.00 x 6.00

(508 x 406 x 152)
A20P16
17.00 x 13.00
(432 x 330)
3.00
(76)
Small
A20H20ALP
16
20.00 x 20.00 x 6.00

(508 x 508 x 152)
A20P20
17.00 x 17.00
(432 x 432)
3.00
(76)
Small
A24H12ALP
16
24.00 x 12.00 x 6.00

(610 x 305 x 152)
A12P24
9.00 x 21.00
(229 x 533)
1.25
(32)
Small
A24H16ALP
16
24.00 x 16.00 x 6.00

(610 x 406 x 152)
A24P16
21.00 x 13.00
(533 x 330)
3.00
(76)
Small
A24H20ALP
16
24.00 x 20.00 x 6.00

(610 x 508 x 152)
A24P20
21.00 x 17.00
(533 x 432)
3.00
(76)
Small
A24H24ALP
16
24.00 x 24.00 x 6.00

(610 x 610 x 152)
A24P24
21.00 x 21.00
(533 x 533)
3.00
(76)
Small
A30H20ALP
14
30.00 x 20.00 x 6.00

(762 x 508 x 152)
A30P20
27.00 x 17.00
(686 x 432)
3.00
(76)
Small
A30H24ALP
14
30.00 x 24.00 x 6.00

(762 x 610 x 152)
A30P24
27.00 x 21.00
(686 x 533)
3.00
(76)
Large
A36H24ALP
14
36.00 x 24.00 x 6.00

(914 x 610 x 152)
A36P24
33.00 x 21.00
(838 x 533)
3.00
(76)
Large
A16H12BLP
16
16.00 x 12.00 x 8.00

(406 x 305 x 203)
A16P12
13.00 x 9.00
(330 x 229)
1.25
(32)
Small
A20H16BLP
16
20.00 x 16.00 x 8.00

(508 x 406 x 203)
A20P16
17.00 x 13.00
(432 x 330)
3.00
(76)
Small
A20H20BLP
16
20.00 x 20.00 x 8.00

(508 x 508 x 203)
A20P20
17.00 x 17.00
(432 x 432)
3.00
(76)
Small
A20H24BLP
16
20.00 x 24.00 x 8.00

(508 x 610 x 203)
A24P20
21.00 x 17.00
(533 x 432)
3.00
(76)
Small
A24H20BLP
16
24.00 x 20.00 x 8.00

(610 x 508 x 203)
A24P20
21.00 x 17.00
(533 x 432)
3.00
(76)
Small
A24H24BLP
16
24.00 x 24.00 x 8.00

(610 x 610 x 203)
A24P24
21.00 x 21.00
(533 x 533)
3.00
(76)
Small
A24H30BLP
14
24.00 x 30.00 x 8.00

(610 x 762 x 203)
A30P24
27.00 x 21.00
(686 x 533)
3.00
(76)
Small
A30H20BLP
14
30.00 x 20.00 x 8.00

(762 x 508 x 203)
A30P20
27.00 x 17.00
(686 x 432)
3.00
(76)
Small
A30H24BLP
14
30.00 x 24.00 x 8.00

(762 x 610 x 203)
A30P24
27.00 x 21.00
(686 x 533)
3.00
Large
4
Wall-Mount
Panel Size
DxE
Industrial Enclosures
Standard Sizes Single-Door Type 4 Enclosures
(76)
Continued on next page
763 422 2211
FAX 763 422 2600
4.45
Bulletin
A4
Rev. A October 2004
Industrial Enclosures
4
>31.00
(787)
Any
Any
>31.00
(787)
NOTE: Maximum spacing between door clamps is 15.00 in. (382mm).
763 422 2211
FAX 763 422 2600
4.47
Wall-Mount
Number of Body Studs

Enclosure Size
Qty of
A
B
Studs
Terminal Blocks
BNH/BN Terminal Blocks

BNH/BN Series
Key features of the BNH/BN series include:
Touch-down terminals with spring-loaded captive screws
available
Jumpers available up to 30A model
Fuse block with or without blown-fuse indicator in neon or
LED
Mount on 35mm standard DIN rail
File No. R9551701

J9551516 (power blocks)
R9650688 (dual-deck blocks)
CSA Certified
File No. LR64803
UL Recognized
File No. E78117
Specifications
Part Numbers
BNH10W
BNH15MW
BNH15LW
BNH30W
Appearance
Width
0.275" (7mm)
0.315" (8mm)
0.413" (10.5mm)
0.472" (12mm)
Approvals
UL, CSA, TUV
UL, CSA, TUV
UL, CSA, TUV
UL, CSA, TUV
No. of Poles
Specifications
Wire Sizes
Current
Terminals
1
2
1
2
1
2
22 to 16 AWG (2mm )
22 to 14 AWG (2mm )
22 to 14 AWG (2mm )
18 to 10 AWG (5.5mm2)
600V / 30A
600V / 10A
600V / 10A
600V / 15A
Size
M3
M3
M3.5
M4
Type
Touch-down
Touch-down
Touch-down
Touch-down
35mm DIN rail
Mounting
35mm DIN rail
35mm DIN rail
35mm DIN rail
(N-m)
0.6 - 1.0
0.6 - 1.0
1.0 - 1.3
1.4 - 2.0
(in-lbs.)
5.3 - 8.9
5.3 - 8.9
8.9 - 11.5
12.4 - 17.8
End Plate
BNE15W
BNE15W
BNE15W
BNE30W
DIN Rail Stop
BNL-5
BNL-5
BNL-5
BNL-5
Dust Cover
BNC230
BNC230
BNC230
BNC230
Terminal Torque
PVC
BNM7
BNM7
BNM7
BNM7
Fiberglass
BNM9
BNM9
BNM9
BNM9
End clip
BNM3
BNM3
BNM3
BNM3
Ring Terminal Jumpers
BNJ16
BNJ26W
BNJ46
BNJ56
Fork Terminal Jumpers
BNJ16F
BNJ26FW
BNJ46F
BNJ56F
Terminal Blocks
Marking Strip
1. BNDN1000 aluminum DIN rails are available in 1 meter lengths.

2. Marking strips are available in 1 meter lengths.
3. Jumpers are available in groups of six.
4. Remove the H in the terminal block part number for standard screw type.
www.idec.com
USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC
P-3
Terminal Blocks
BNH/BN Terminal Blocks

Specifications cont
Part Numbers
BNH50W
BN75W
BN150W
BNDH15W
Appearance
Width
0.787" (20mm)
0.787" (20mm)
1.024" (26mm)
0.315" (8mm)
Approvals
UL, CSA, TUV
UL, CSA, TUV
UL, CSA, TUV
UL, CSA, TUV
No. of Poles
Wire Sizes
Current
Specifications
1
2
1
2
2
2
16 to 6 AWG (14mm )
16 to 4 AWG (22mm )
16 to 0 AWG (38mm )
22 to 14 AWG (2mm2)
600V / 10A
600V / 50A
600V / 75A
600V / 150A
Size
M5
M6
M8
M3
Type
Touch-down
Hex bolt
Hex bolt
Touch-down
35mm DIN rail
35mm DIN rail
35mm DIN rail
35mm DIN rail, surface
(N-m)
2.6 - 3.7
3.9 - 5.4
10 - 13.5
0.6 - 1.0
(in-lbs.)
23.1 - 32.8
34.6 - 47.9
88.8 - 119.8
5.3 - 8.9
End Plate
BNE50W
BNE75W
BNE150W
BNDE15W
DIN Rail Stop
BNL-5
BNL-6
BNL-6
BNL-8
Dust Cover
BNC320
BNC420
BNC520
BNC230 (top level)

BNC240 (bottom Level)
Terminals
Mounting
Terminal Torque
Marking Strip
PVC
BNM7
BNM7
BNM7
BNM7
Fiberglass
BNM9
BNM9
BNM9
BNM9
End clip
BNM3
BNM3
BNM3
BNM3
BNR1 10.34" (265mm)

BNR2 19.69" (500mm)
Connecting Rods
Connecting Nuts
BNN1 (2 pieces)
Base Mount Brackets
BNDL2
Ring Terminal Jumpers
BNJ26
Fork Terminal Jumpers
BNJ26FW
1. BNDN1000 aluminum DIN rails are available in 1 meter lengths.

2. Marking strips are available in 1 meter lengths.
3. Jumpers are available in groups of six.
4. Remove the H in the terminal block part number for standard screw type.
Terminal Blocks
P-4
www.idec.com
USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC
Tab 4
6KLS/RRVH Accessories
CriticalDCK2
Page 1 of 2
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Disk Critical Grade - DCK2 Series

Typical Reduction 22-36 dB
Request Info
Low-profile critical grade series silencer is
Fill out form
specifically designed for use in enclosures,

trailers, marine, and other size restricted areas.
Headquarters
Provides effective noise reduction in critical
9700 West 74th Street
areas. Silencer is insulated to reduce external
Eden Prairie, MN 55344
surface temperature.
Description
Technical Specs
Accessories
http://phillipsandtemro.com//silencing-disk/criticaldck2.asp
Literature
11/29/2012
CriticalDCK2
Page 2 of 2
7 each
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Fill out form
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Copyright 2011 Phillips & Temro Industries

website designers: cazarin interactive
11/29/2012
4 each for the

4045's.
4 each for the 6090

Deere
4 each for the

Scania
NRG
Intelligent Engine Start Battery Charger
The Smart Choice for Mission-Critical Engine Starting

Fast, accurate, mission-critical charging gives best starting reliability
4-rate, temperature-compensated output offers longest battery life
Replace nearly any charger without planning ahead
Industry-first battery-fault alarm helps dispatch service early
Lasting reliability field MTBF > 1 million hours with industry-best warranty
IBC seismic certification meets latest building codes, no installation delays
Optional OSHPD pre-approval already approved for California hospital projects
SMI
2 00
0
00
EI
2
IBC
2006
t
t
t
t
t
t
t
RTIFIE
STORED ENERGY SYSTEMS
XXXTFOTVTBDPNtJOGP!TFOTVTBDPNt5PMMGSFFt
NRG Battery Charger Benefits and Features
Failure to start due to battery problems is the

leading cause of inoperable engine generator sets.
SENS NRG battery charger maximizes starting system reliability while slashing genset servicing costs:
One NRG replaces almost any charger without extra site visits. Installers can select or change at
any time 120, 208 or 240 volts AC input, 12 or 24-volt battery and output settings optimized for nearly
any lead-acid or nickel cadmium battery.
Easy to understand user interface provides state-of-the-art system status including digital
metering, NFPA 110 alarms and a battery fault alarm that can send service personnel to the site
before failure to start.
Batteries charged by NRG give higher performance and last longer. In uncontrolled environments
precision charging by SENS increases battery life and watering intervals 400% or more.
NRG meets all relevant industry standards including UL, NFPA 110 and CE. Seismic Certification
per International Building Code (IBC) 2000, 2003, 2006. All units are C-UL listed. 50/60 Hz units
add CE marking to UL agency marks.
EnerGenius reliability technology built into every charger includes:
t"MMFMFDUSPOJDPQFSBUJPOXJUIHFOFSPVTDPNQPOFOUEFSBUJOH
t%JTDPOOFDUFESFWFSTFEJODPSSFDUWPMUBHFCBUUFSZBMBSNBOEQSPUFDUJPO
t1SPUFDUJPOPGDPOOFDUFEFRVJQNFOUBHBJOTUMPBEEVNQUSBOTJFOUT
t8JEFTUUFNQFSBUVSFSBUJOH BOEPWFSUFNQFSBUVSFQSPUFDUJPO
t4VQFSJPSMJHIUOJOHBOEWPMUBHFUSBOTJFOUQSPUFDUJPO
t%FNPOTUSBUFEmFME.5#'NJMMJPOIPVST
t4UBOEBSEZFBSXBSSBOUZ ZFBSTNBHOFUJDTBOEQPXFSTFNJDPOEVDUPST

and available 10-year complete warranty with reimbursement of field service costs
Earn the best return on your charger

investment choose SENS NRG
NRG Specifications
AC Input
Voltage
Input current
Frequency
Input protection
Charger Output
Nominal voltage ratings

Optional voltage rating
Battery settings
Regulation
Current
Electronic current limit
Charge characteristic
Temperature compensation
Output protection
110-120/208-240 VAC, +10%, single phase, field selectable

10A charger: 6.6/3.3 amps maximum
20A charger: 12.6/6.3 amps maximum
60 Hz +5% standard; 50/60 Hz +5% optional
1-pole fuse, soft-start, transient suppression
12 or 24 volt nominal
12/24 volt, field selectable
Six discrete battery voltage programs
- Low or high S.G. flooded
- Low or high S.G. VRLA
- Nickel cadmium 9, 10, 18, 19 or 20 cells
+0.5% (1/2%) line and load regulation
10 or 20 amps nominal
105% rated output typical no crank disconnect required
Constant voltage, current limited, 4-rate automatic equalization
Enable or disable anytime, remote sensor optional
Current limit, 1-pole fuse, transient suppression
Standard
4-rate charging
User Interface, Indication and Alarms

Digital meter
Accuracy
Alarms
Automatic meter alternately displays output volts, amps4

+2% volts, +5% amps
LED and Form C contact(s) per table:
Front panel
status display
1. Alarms 1 available only on 10A charger
2. Form C contact provides summary alarm of these conditions. BBHH
chargers include this alarm configuration. Contacts rated 2A @ 30 VDC resistive
3. Battery fault alarm indicates these fault conditions:
- Battery disconnected - Battery polarity reversed - Mismatched charger
battery voltage - Open or high resistance charger to battery connection
- Open battery cell or excessive internal resistance
4. Three-position jumper allows user to select from three display settings:
alternating volts / amps (normal), constant volts, or constant amps
Controls
AC input voltage select

Optional 12/24-volt output select
Battery program select
Meter display select
Fast charger enable/disable
Temp compensation enable
Remote temp comp enable
Environmental
Operating temperature
Over temperature protection
Humidity
Vibration (10A unit)
Transient immunity
Seismic Certification
Agency Standards
Safety
Agency marking
EMC
NFPA standards
Optional agency compliance
Construction
Housing/configuration

Packaging
Dimensions
Printed circuit card
Cooling
Protection degree
Damage prevention
Electrical connections
Warranty
Standard warranty
Optional warranty
Optional features
Input
Remote temp comp sensor
Drip shield meets s/b (IP21)
NEMA 3R housing
UL BBHH listing
Field service warranty
Field-selectable switch
Field-selectable two-position jumper
Field-selectable six-position jumper
Field-selectable three-position jumper
Field-selectable two-position jumper
Standard. Can be disabled or re-enabled in the field
Connect optional remote sensor to temp comp port
Simple field
adjustments
-20C to +60C, meets full specification to +45C

Gradual current reduction to maintain safe power device temperature
5% to 95%, non-condensing
UL 991 Class B (2G sinusoidal)
ANSI/IEEE C62.41, Cat. B, EN50082-2 heavy industrial, EN 61000-6-2
IBC 2000, 2003, 2006, 2009 Maximum Sds of 2.28 g, Optional OSHPD pre-approval
C-UL listed to UL 1236 (required for UL 2200 gensets), UL Category BBGQ,

CSA standard 22.2 no. 107.2-M89
CE: 50/60 Hz units DOC to EN 60335
60 Hz: C-UL-US listed
50/60 Hz: C-UL-US listed plus CE marked
Emissions: FCC Part 15, Class B; EN 50081-2
Immunity: EN 61000-6-2
NFPA 70, NFPA 110. (NFPA 110 requires Alarms C)
Units with Alarms 1 configuration available with additional compliance to
UL Categories BBHH, QWIR, and NFPA 20
OSHPD pre-approval
Material: Non-corroding aluminum. Configuration options:

t'VMMZFODMPTFE$6-MJTUFEFODMPTVSF
t0QFOGSBNF$6-SFDPHOJ[FE
Open-frame and Slimline configurations only available in bulk OEM quantities and packaging
See Drawings and Dimensions page for details
Surface mount technology, conformal coated
Natural convection
Listed housing: NEMA-1 (IP20). Optional IP21 drip shield. Optional NEMA 3R enclosure
Fully recessed display and controls
Compression terminal blocks
Three year parts and labor warranty (10 years magnetics and power semiconductors) from
date of shipment
If specified at time of order, warranty coverage can be increased to reimburse customers documented
field service costs up to the original charger price or increased to 5 or 10 years with field service cost
reimbursement. Contact the factory for full details
Input frequency, 50/60 Hz

Recommended where battery and charger are in different locations
Protects from dripping water
Enables outdoor installation (remote temp sensor recommended)
Available in 10A units with Alarms 1
Reimbursement of customer field service expenses up to charger price for 3, 5, or 10 years
Drawings and Dimensions

10A Chargers
20A Chargers
111009 G
All models offer field-selectable input 120/

208-240 volts. 60 Hz input is standard
with C-UL listing. Optional 50/60 Hz input
includes C-UL listing and adds CE mark.
Option code
E: OSHPD Pre-Approved
Model Output voltage

Output current
10: 10 amps
12: 12 volts
20: 20 amps
24: 24 volts
22: 12/24-volt
field selectable
AC input
R: 120/208-240 VAC, 60 Hz
H: 120/208-240 VAC, 50/60 Hz
UL category code
S: UL category BBGQ (standard)
P: UL categories BBHH, QWIR (Alarms 1 only)
Alarm system code

1: LED and single Form C contact
C: LEDs and Form C contacts to meet
NFPA 110
Housing/Agency
L: Enclosed: C-UL listed
5IF4NBSU$IPJDFGPS.JTTJPO$SJUJDBM&OHJOF4UBSUJOH
"EEJUJPOBM*OGPSNBUJPO
Contact SENS or your local sales representative for additional

specification, engineering and installation information. Check the
SENS web site for latest available data. Specification is subject to
change without notice.
2 00
SMI
0
00
EI
IBC
2006
RTIFIE
Contact Information
For information and service on any SENS product, please contact us at:
4BMFTtt'BY
XXXTFOTVTBDPNtJOGP!TFOTVTBDPN
*OEVTUSJBM$JSDMF -POHNPOU $064"
STORED ENERGY SYSTEMS
Tab 5
Drawings
Page 32 of 44
Page 33 of 44
Page 34 of 44
Page 35 of 44
Page 36 of 44
Page 37 of 44
Page 38 of 44
Page 39 of 44
Page 40 of 44
TVA Model Request Sheet - OEM Gen Set Engine Application
TVA Model Request Sheet Version 3.0
TVA Model Request Date

TVA Model Completion Date
5-Mar-13
15-Mar-13
Requester
Location
Office Phone #
Cell Phone #
PEC Account # to Charge (XXX)
Karl Schmid
JDPS OEM
319-292-6697
OEM Engine Customer

Location (City, State)
OEM Distributor Involved
Marsh Creek
Anchorage, AK
Caccade Engine Center
Tukwila, WA
Gen Set Make and Model

Power Rating
Electrical Frequency (Hz)
Power Unit Type
Marsh Creek
117 kWe
60 Hz
Prime
kWe or KVA
Hz
Standby, Prime, or Continuous
Alternator Make
Alternator Model
Alternator Drawing #
Is Drawing already On-file ?
Will PMG Option be Used ?
Newage
UCI-274F
DL15-12647a
Yes
Yes
I = 1.597 kg-m^2, K-flywheel to rotor = 2.24E+06 Nm/radian.

Marathon drawings must include 'Dash Number'
Yes, No
Yes, No
Engine Model
Emission Type (Tier__)
Engine Performance Curve Sheet
Standby Power Rating (kW)
Prime Power Rating (kW)
Rated Speed (RPM)
Governor Type
Speed Regulation
Droop Percentage
4045HF485
T3
4045HFG85_E
147
134
1800
Electronic
Isocchronous
0%
kW
197
kW
180
RPM
Electronic or Mechanical
Isochronous or Droop
%
Crank Pulley Option

Damper Option
Flywheel Housing Option
Flywheel Option
Add-On Crank Pulley Option
1328
Any Other Comments:
REP SN PE4045L234474
SOLICITATION 2013019
255
1403
1503
4199
REF: TVR-2013-018
STATUS: This genset application is torsionally
approved as modelled
Vishal Edake ( 15March2013)
AGIRX381XXX
Hp
Hp
Allow 20 work days for normal processing

Allow 10 work days for rapid processing
Aaron Ison
Engineering Mgr
Cascade Diesel
Tukwila, WA
tel: 253-867-2020

5-Apr-13
8-Apr-13
Requester
Location
Office Phone #
Cell Phone #
Adam Paul
JDPS Marine
319-292-8645
OEM Engine Customer

Marsh Creek
Anchorage, AK
Cascade Diesel
Tukwila, WA

Power Rating
Power Unit Type
Marsh Creek
67 kWe
60 Hz
Prime
Alternator Make
Alternator Model
Newage
UCI-274C
DL15-12644a
Yes
Yes
Engine Model
Rated Speed (RPM)
Governor Type
Speed Regulation
Droop Percentage
4045TFM75
T2 Marine
4045TFM7598MG
80
73
1800
Electronic
Isochronous
0%
Crank Pulley Option

Damper Option
Flywheel Option
1333
Any Other Comments:
REP SN PE4045T905079
350
1406
1597
4199

REF: TVR-2013-041
STATUS: This marine gen set application is
torsionally approved as modelled
Vishal Edake
8-Apr-13

Aaron Ison
Engineering Manager
Cascade Diesel
Tel: 206-914-6457
AGIRX381XXX
kWe or KVA
80 kWe standby
Hz
I = 1.071 kg-m^2, K-fywheel to rotor centerline = 2.50E_06 Nm/radian
Yes, No
Yes, No
kW
98
kW
107
RPM
%
Hp
Hp

1-Mar-13
REF: TVR-2013-034
STATUS: This genset application is torsionally
approved as modelled.
Vishal Edake ( 28 March 2013)
Requester
Location
Office Phone #
Cell Phone #
CASCADE ENGINE
TUKWILA, WA
253 867 2020
206 914 6457
OEM Engine Customer

MARSH CREEK
ANCHORAGE, AK
CASCADE ENGINE CENTER
TUKWILA, WA

Power Rating
Power Unit Type
MARSH CREEK
200 kWe
60
PRIME
Alternator Make
Alternator Model
NEWAGE-STAMFORD
HCI434D
TBD
YES

Yes, No
Yes, No
Engine Model
Rated Speed (RPM)
Governor Type
Speed Regulation
Droop Percentage
6090AFM75
T2 MARINE
6090AFM75_E
244
222
1800
ELECTRONIC
ISSOC
0
kW
327
kW
297
RPM
%
Crank Pulley Option

Damper Option
Flywheel Option
1350
6899
1435
1550
4199
Any Other Comments:
REP SN RG6090G011580

AGIRX381XXX
kWe or KVA
Hz
Hp
Hp
REQUESTED FROM NEWAGE 3/1/2013
Approved by:
KEPS, Torben Johansson

Handled by:
KEPS, Hanna, Johnny
Date:
8 April 2013
CASCADE ENGINE CENTER, LLC

18435 OLYMPIC AVE S, TUKWILA, WA, USA
aison@cascadeengine.com
COMMENTS TO THE TORSIONAL VIBRATION CALCULATION 2357 A
General data
1a. End User /Name of
Customer
1b.
Scania Order No
Yard
1c. New built No
1d. Classification
society
MARSH CREEK
TBD
STATE OF ALASKA, USA
RFI 04-13 (CASCADE RFI #)
UL
System description:
Engine No
Engine type
Output
Rated speed
Operating range (min-max)
DI13 75M GEN DRIVE, SN# TBD (ordered)

DI13 75M GEN DRIVE
426
1800
+/- 30 RPM
Summary:
The TVC was performed to evaluate the feasibility of DI13 075M with Stamford
alternator. The vibratory torque levels for the main bearings does not exceed
designed limits during normal operation and misfire. The heat dissipation for the
crankshaft damper does not exceed designed limits during normal operation and
misfire. The vibratory torque levels for the alternator should be verified by the
manufacturer.
Scania Engines approves the installation regarding torsional vibrations for
Scania components.
Scania CV AB
Scania Engines
Johnny Hanna
Page 1 of 10
TVC 2357
Approved by:

Handled by:
KEPS, Hanna, Johnny
Date:
8 April 2013
Page 2 of 10
TVC 2357
Torsional Vibration Calculation made by Scania

The Scania torsional vibration calculation (TVC) is made with the Matrix method.
The calculation is based on the technical data supplied to Scania by the customer or the
manufacturer for items involved in the secondary system that are not manufactured by Scania.
An approved calculation is valid for and constitutes a guarantee, with reference to the general
Scania guarantee conditions, for all Scania engine products in the subjected set in respect of
torsional vibration. The approval as such is thus not to be construed as a general system
guarantee in other respects.
For non-Scania products no responsibility will be taken, but a warning can be given for
components exposed for high vibratory nominal stresses. The supplier of the complete set,
diesel engine + driven equipment, ought to confirm the torsional capability of respective
components on basis of the torsional vibration calculation.
ISO 3046/V is valid, where applicable.
We can not on basis of the torsional vibration calculation give any statement nor guarantee
concerning speed-hunting.
Approved by:

Handled by:
KEPS, Hanna, Johnny
Date:
8 April 2013
Page 3 of 10
TVC 2357
Detailed System Description

Name of object
Front system
Engine data
Scania engine type:
Output power [kW]:
Rated speed [rpm]:
No of cylinders:
Firing orders:
Bore of cylinders [mm]:
Stroke [mm]:
Flywheel
Flywheel moment of inertia [kgm2]:
Crank shaft drawing no:
Viscous damper drawing no:
Normal operation
DI13 075M
426
1800
6
1-5-3-6-2-4
130
160
14
2.029
1775228
1805513
Rear system
Coupling
Alternator
Running condition
Flexplate
Stamford HC534 1D
Normal maximum power, genset load curve
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Page 4 of 10
8 April 2013
TVC 2357
Mass-Elastic Tabulation
The simplified system was used.
Element
Node
Moment of
Stiffness
inertia [kgm2] [Nm/rad]
Floating ring
0,211
See below
Damper
0,131
Driver + damper house

Main Bearing 1
5.034e6
0,096
Cylinder 1
Main Bearing 2
3.089e6
0,06
Cylinder 2
Main Bearing 3
3.089e6
0,086
Cylinder 3
Main Bearing 4
3.089e6
0,086
Cylinder 4
Main Bearing 5
3.089e6
0,06
Cylinder 5
Main Bearing 6
3.089e6
0,102
Cylinder 6
Main Bearing 7
4,94e6
2,029
Flywheel
Flex plate
Rigid
1,0995
Hub + Fan + shaft

K1 torsional stiffness
fan to main rotor
60,33e6
6,553
Main rotor
K2 torsional stiffness
main rotor to ex rotor
2.24e6
0,51
Ex rotor
Crankshaft vibration damper characteristics

Floating Ring inertia
Stiffness
Damping
0,211
13240 * f0,4831
7732,0 * f0,8384
kgm2
Nm/rad
Nms/rad
The torsional stiffness values has been calculated from the indata form, the values should
be verified by the alternator manufacturer.
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Page 5 of 10
8 April 2013
TVC 2357
Eigen frequencies for the system

The eigen frequencies below 500 Hz are shown in the table below.
116,9
216,4
341,2
0,773
0,013
Driver+damperhouse
0,335
-0,988
-0,061
Cylinder 1
0,308
-1
-0,056
Cylinder 2
0,256
-0,936
-0,037
Cylinder 3
0,199
-0,815
-0,012
Cylinder 4
0,137
-0,627
0,016
Cylinder 5
0,073
-0,393
0,041
Cylinder 6
0,007
-0,134
0,059
Flywheel
-0,034
0,035
0,062
Hub + Fan + shaft
-0,034
0,035
0,062
Main rotor
-0,037
0,045
0,046
Ex rotor
-0,042
0,078
-1
Hz
Node
Floating ring
Approved by:

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Date:
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Eigen modes for the system

The eigen modes for the system is shown below.
Page 6 of 10
TVC 2357
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Page 7 of 10
8 April 2013
TVC 2357
Results Load curve, normal operation 426kW.

The load curve is shown below.
Load curve
450
400
350
L o a d [k W ]
300
250
200
150
100
50
0
600
800
1000
1200
rpm
1400
1600
1800
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Page 8 of 10
8 April 2013
TVC 2357
Results Vibratory Torque amplitudes, normal operation 426kW.

The vibratory torque amplitude in the crankshaft as percent of permitted amplitude below.
Vibratory Torque in main bearings
100
90
MB1
MB2
80
MB3
[% o f p e rm is s ib le v ib ra to ry to rq u e ]
MB4
MB5
70
MB6
MB7
60
50
40
30
20
10
0
600
800
1000
1200
rpm
1400
1600
1800
Approved by:

Handled by:
Date:
KEPS, Hanna, Johnny
Page 9 of 10
8 April 2013
TVC 2357
Results Vibratory Torque, Secondary system, normal operation.

The vibratory torque levels for the alternator are shown below in the figure.
Vibratory Torque in Secondary system
7000
6000
Rigid Flywheel-to-Flexplate element

Main rotor
Ex rotor
V ib ra t o ry t o rq u e [ N m ]
5000
4000
3000
2000
1000
0
600
800
1000
1200
rpm
1400
1600
1800
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Page 10 of 10
8 April 2013
TVC 2357
Results Heat dissipation, crankshaft damper, normal operation.

The heat dissipation for the crankshaft damper is shown below.
Heat dissipation damper

1500
W att
1000
500
0
600
800
1000
1200
rpm
1400
1600
1800
Approved by:

Handled by:
KEPS, Hanna, Johnny
Date:
8 April 2013
Detailed System Description

Name of object
Front system
Engine data
Scania engine type:
Output power [kW]:
Rated speed [rpm]:
No of cylinders:
Firing orders:
DI13 075M
426
1800
5
1-2-4-5-3
Bore of cylinders [mm]:

Stroke [mm]:
Flywheel
Flywheel moment of inertia [kgm2]:
Crank shaft drawing no:
Viscous damper drawing no:
Misfire, pressure loss:
130
160
14
2,029
1775228
1805513
70% pressure drop
Rear system
Coupling
Alternator
Running condition
Misfire, pressure loss:
Mass-Elastic Tabulation
See TVC2357 A
Eigenfrequencies
See TVC2357 A
Eigenmodes
See TVC2357 A
Load curve
See TVC2357 A
Flexplate
Stamford HC534 1D
70% pressure drop in cyl 5
Page 1 of 4
TVC 2357
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Page 2 of 4
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TVC 2357
Results Vibratory Torque amplitudes, (B).

The torque amplitude as a percentage of permitted level for positions in the crankshaft
corresponding to each main bearing (MB) is presented below. There is no remarkable
difference in comparison to normal operation.
Vibratory Torque in main bearings

100
90
MB1
MB2
80
MB3
[ % o f p e rm is s ib le v ib ra t o ry t o rq u e ]
MB4
70
MB5
MB6
MB7
60
50
40
30
20
10
0
600
800
1000
1200
rpm
1400
1600
1800
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Date:
KEPS, Hanna, Johnny
Page 3 of 4
8 April 2013
TVC 2357
Results Heat dissipation, (B).

The power dissipation in the crankshaft damper is shown below. There is no remarkable
difference compared to normal operation.
1500
Watt
1000
500
0
600
800
1000
1200
rpm
1400
1600
1800
Approved by:

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Date:
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Page 4 of 4
8 April 2013
TVC 2357
Result secondary system (B).

The vibratory torque level for the alternator are shown below.
Vibratory Torque in Secondary system
7000
6000
5000
Rigid Flywheel-to-Flexplate element
V ib ra to ry torqu e [N m ]
Main rotor
Ex rotor
4000
3000
2000
1000
0
600
800
1000
1200
rpm
1400
1600
The vibratory torque levels must be verified by the alternator manufacturer.
1800

Aea Reg 2013019 Submittals Rev3

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AEA REG 2013019

Engine-Generator Sets (18 Gensets)

January 10, 2013

ALASKA ENERGY AUTHORITY

PowerTech PlusTM 4.5L Engine

ENGINE PERFORMANCE CURVE

179 hp (134 kW) Prime

Nominal Engine Power @ 1800 RPM

Air Intake Restriction ...................12 in.H2O (3 kPa)

Gross power guaranteed within + or - 5% at SAE J1995

Fuel -- lb/hr (kg/hr)

OEM Engine Application Engineering will perform this

Tier-3 Emission Certifications:

Engine Performance Curves

Ref: Engine Emission Label

Engine Installation Criteria

Engine Performance Curves

Charge Air Cooling System

25 % Power .................................19.6 (8.9) ........ 19.4 (8.8)

POWERTECH 4.5 L Engine

ENGINE PERFORMANCE CURVE

Brake Power -- hp (kW)

Calculated Gen-Set Rating

Air Intake Restriction ...................12 in.H2O (3 kPa)

10% Overload Power

Fuel -- gal/hr (L/hr)

10% Overload Power

EPA Commercial Marine

(40 CFR Part 94)

10% Overload Power

Ref: Engine Emission Label

Ref: Engine Emission Label

Engine Performance Curves

Engine Specification Data

1800 rpm 1500 rpm

Min. Ventilation Area--in.2 (m2) .....49.6(0.032) .34.1(0.022)

Engine Performance Curves

1800 rpm 1500 rpm

Eng. Heat Reject.--BTU/min (kW).....3523 (62) ... 2681 (47)

Recommended Battery Capacity

Sea Water System

1800 rpm 1500 rpm

Rated Prime Power--hp (kW) .............98 (73) ........ 74 (55)

1800 rpm 1500 rpm

1800 rpm 1500 rpm

Exhaust Gas Flow--ft3/min (m3/min) 463 (13.1) .... 300 (9.0)

1800 rpm 1500 rpm

Sea Water Pump Flow--gal/min (L/min) 22 (84) ....... 18 (70)

1800 rpm 1500 rpm

Oil Press. at Rated Speed--psi (kPa)..50 (345) ..... 45 (311)

10% Overload Power-- gal/hr (L/hr).5.6 (21.1) .... 4.1 (15.7)

Fuel Injection Pump--Stanadyne.................... DE-10

Data based on keel-cooled engine.

ENGINE PERFORMANCE CURVE

Generator (60 Hz)

Power Calculated Gen-Set Rating Prime Power 10% Overload Power

Efficiency (%) Factor

297 hp @ 1800 RPM

(Propeller Power is approximately 97% of Crankshaft Power)

Air Intake Restriction......................................................................12 in.H 2O (3 kPa)

Air Intake Restriction.

Gross power guaranteed within 5% at SAE J1995 and ISO 3046

30 in.H2O (7.5 kPa)