4.4K views

Uploaded by Deeraj Varma

Design of 9 speed gear box . Easy way

Design of 9 speed gear box . Easy way

© All Rights Reserved

- Gear design
- Speed Reduction Gear Box Design PDF
- Gearbox Design by Chitale
- Machine Tool Gearbox Design.
- Gear Box Design Report
- Design of Gearbox
- Ray Diagram Kinematic Layout
- PSG Design Data Book - ME6503 Design of Machine Elements.pdf
- machine design by v b Bhandari
- Manufacturing Technology-2 (p.n Rao)
- N K MEHTA 3rd Edition
- Design Procedure of Gear Box for Automobile and Machine Tools
- Machine Design - Design of Clutches
- 15 BAJA Suspension
- Example of Gearbox Calculation
- Gear Design
- Gear Hand Book
- Baja Saeindia 2018 Rulebook
- Wind Turbine Gearbox Design Project.pdf
- Design of a Multispeed Multistage Gearbox

You are on page 1of 23

Sample Problem

Design a gearbox to give 9 speed output from a

single input speed. The required speed range is

180 rpm to 1800 rpm.

Given:

n

=9

Nmin = 180 rpm

Nmax = 1800 rpm

Nmax

Nmin

n-1

1800

9-1

=

180

= 1.333

whether, the calculated step ratio is a std. value

of std. value come close to calculated step ratio

1.6

1.25

1.12

1.06

Cannot be used

Cannot be used

1.12 x 1.12 = 1.254

1.06 x 1.06 x 1.06 x 1.06 x 1.06 = 1.338

As 1.06 is multiplied 4 times we skip 4 speed

Hence std. = 1.06 & R 40 series is selected

100

106

112

118

125

132

140

236

250

265

280

300

315

335

560

600

630

670

710

750

800

1338

1418

1503

1593

1689

1790

1898

150

355

850

160

170

180

190

200

212

224

375

400

425

450

475

500

530

900

950

1000

1060

1123

1191

1262

180,236,315,425,560,750,1000,1320,1790

Check for deviation

deviation for the given range of speed.

Allowable deviation = 10 ( - 1) %

= 10 (1.333 - 1) %

= 3.33 %

Actual deviation

Nmin

Nmax

1800

= - 1.0 %

range we can design for standard speeds.

180,236,315,425,560,750,1000,1320,1790

Diagram

The structural formula for 9 speed gear box is

3 (1) 3 (3)

Stage 1 - Single input is splitted into 3 speeds

Stage 2 - 3 input is splitted into 9 speeds

ie., each input is splitted into 3 speed

1790

1338

180,236,315,425,560,

750,1000,1320,1790

1000

750

560

425

315

236

180

Stage 1

Stage 2

output speeds into 3,

since the structural

formula is

3 (1) 3 (3)

input speed should satisfy two following conditions.

At Least one output speed should be greater than

input speed. (1 for 3 o/p and 2 for 4 o/p)

The input and output must satisfy the following

ratios

Nmin

Ni/p

0.25

Nmax

Ni/p

1790

1338

1000

750

Stage 2

lowest output speed set.

For the

first condition,

possible input speeds are 750

& 560.

For the second condition,

560

Nmin

425

Ni/p

315

Nmax

236

Ni/p

180

Stage 1

Stage - 2

180

= 0.32

0.25

= 1.78

660

= 1000

560

1790

1338

1000

750

Stage 2

lowest output speed set.

For the

first condition,

possible input speeds are

1338 & 1790

For the second condition,

560

Nmin

425

Ni/p

315

Nmax

236

Ni/p

180

Stage 1

Stage - 1

560

= 0.41

0.25

= 0.74

1338

= 1000

1338

1

5

Shaft - 1 / Input

7

9

11

Shaft - 2 / Intermediate

4

6

Shaft - 3 / Output

10

12

number of teeth in gears

Start from the final stage

First find the number of teeth for maximum

speed reduction pair.

Assume the number of teeth in the driver

gear (It should be above 17)

The sum of number of teeth in meshing

gears in a stage is always equal.

Assume number of teeth in driver = 20

z11

z12

N12

N11

20

180

=

z12

560

z12 = 62.2 62

z7

z8

N8

z7

N7

z8

z7 = 0.76 z8

425

560

z9

z10

N10

z9

N9

z10

z9 = 1.78 z10

1000

560

Stage - 2

z7 + z8 = z9+ z10 = z11+ z12

z11 = 20

z7 + z8 = z9+ z10 = 20 + 62 = 82

z12 = 62

z7 + z8 = 82

z7 = 0.76 z8

0.76 z8 + z8 = 82

z9 = 1.78 z10

z8 = 46.5 46

z7 = 36

z9+ z10 = 82

1.78 z10+ z10 = 82

z10 = 29.49 30

z9 = 52

Assume number of teeth in driver = 20

z5

z6

N6

N5

20

560

=

z6

1338

z6 = 41.8 42

z1

z2

N2

z1

N1

z2

z1 = 0.56 z2

750

1338

z3

z4

N4

z3

N3

z4

z3 = 0.74 z4

1000

1338

Stage - 1

z1 + z 2 = z 3 + z 4 = z 5 + z 6

z5 = 20

z1 + z2 = z3+ z4 = 20 + 42 = 62

z6 = 42

z3 + z4 = 62

z1 = 0.56 z2

0.74 z4 + z4 = 62

z3 = 0.74 z4

z4 = 35.63 36

z3 = 26

z1 + z2 = 62

0.56 z2 + z2 = 62

z2 = 39.74 40

z1 = 22

Solution

z1 = 22

z7 = 36

z2 = 40

z8 = 46

z3 = 26

z9 = 52

z4 = 36

z10 = 30

z5 = 20

z11 = 20

z6 = 42

z12 = 62

- Gear designUploaded bySurya Prakash
- Speed Reduction Gear Box Design PDFUploaded byadeasdfs
- Gearbox Design by ChitaleUploaded byNagu Srirama
- Machine Tool Gearbox Design.Uploaded byMohamed Osama
- Gear Box Design ReportUploaded byKhalil Raza
- Design of GearboxUploaded bySurya Prakash
- Ray Diagram Kinematic LayoutUploaded byvijayakumar
- PSG Design Data Book - ME6503 Design of Machine Elements.pdfUploaded byfahamith ahamed
- machine design by v b BhandariUploaded bymechanicalboysrock
- Manufacturing Technology-2 (p.n Rao)Uploaded byAnand Dev
- N K MEHTA 3rd EditionUploaded byChandu Kolli
- Design Procedure of Gear Box for Automobile and Machine ToolsUploaded byNAGU2009
- Machine Design - Design of ClutchesUploaded bySachin Chaturvedi
- 15 BAJA SuspensionUploaded bykeval patel
- Example of Gearbox CalculationUploaded byWassihun Amdie
- Gear DesignUploaded byDragoș Gabriel Hrihor
- Gear Hand BookUploaded byOddysseus5
- Baja Saeindia 2018 RulebookUploaded bySrijan Verma
- Wind Turbine Gearbox Design Project.pdfUploaded byrisirarocks
- Design of a Multispeed Multistage GearboxUploaded byAnonymous 7VPPkWS8O
- 5's system Seminar ReportUploaded byrishirajtomar
- Regulation of Speed and Feed RatesUploaded bySudipta Paul
- Mechanical System Design by R. B. Patil (PREVIEW)Uploaded bysdafg
- Gearbox ProjectUploaded byKushan Gajjar
- Aesthetics_Ergonomics of Washing MachineUploaded byHimanshu Kumar Jain
- Machine Tool DesignUploaded byBhavesh Pipaliya
- Rr411405 Advanced Kinematics and DynamicsUploaded bySRINIVASA RAO GANTA
- ANSYS Mechanical APDL Thermal Analysis GuideUploaded byMarcelo Amaral
- Problems and Solutions in Fracture MechanicsUploaded byKumar Saheb
- 2 stage gearbox pptUploaded bySanad Shajahan

- Graph TheoryUploaded byAnirudh Gupta
- Formal Report Distillation of ALcoholic BeveragesUploaded byPatricia Moran
- 1-s2.0-S1270963897900031-mainUploaded byVigneshVickey
- Semi Automated Paddy ThresherUploaded byksati311
- Phyto-synthesis of Silver NanoparticlesUploaded bySri Pudu
- ImpulseUploaded byTirtha Sarathi Ghosh
- Sneha Project ReportUploaded byswapnil kale
- (a Treatise on Natural Philosophy 2 (Kelvin Tait 1912)Uploaded byLurzizare
- Some properties of corn grains and their flours I: Physicochemical, functional and chapati-making properties of floursUploaded byscr
- Structural+Reliability+of+Retaining+WallsUploaded byVictor Ike
- Synthesis and Pharmacological Evaluation of Novel Heterocyclic CompoundUploaded byInternational Journal for Scientific Research and Development - IJSRD
- 7H SolutionsUploaded bysrikalyani2k9
- INTRODUCTION TO SOLID STATE PHYSICS NotesUploaded bySiddharth Mohan
- Diametral Compression TestUploaded byCesar Rodolfo Angulo Delgado
- Lectut MIN 523 PDF Centrifugal Compressor ProgblemUploaded byŠtŸløžx Prıı'nc Aadi
- LaMotte 1766-KIT pH TDS Salt Temperature Tracer PockeTester InstructionsUploaded byPromagEnviro.com
- solutions1_q10_to_q14.pdfUploaded byEric Parker
- Assignment StatsUploaded byMishamkhan
- WIN2000 Air Pipe Head FlowcurvesUploaded bycat_oulala
- Agilent Bond Elut Selection GuideUploaded byThanh Thanh Hai Le
- Introduction (Research Individual)Uploaded byJelo Sahid
- Motors Slides..PDFUploaded bycloudting
- Capacitors for Hid Lamp Circuits 333175 Ffs AenUploaded byRamli Anova Jooli
- CH 7_8 Work & Kinetic Energy and Potential EnergyUploaded byMelinda
- 1 NLE 3.1Tra Vecc & Str Ten-11Jan2013Uploaded byAnkur Kurmi
- X 03.3Catalogue INGESCO Complet 2016Uploaded byNguyenDinhLy
- Legged Robot Ppt Jit 1Uploaded byHarish Gowda
- INTERNATIONAL JOURNAL OF MATHEMATICAL COMBINATORICS, vol. 1 / 2018Uploaded byAnonymous 0U9j6BLllB
- Complex AlgebraUploaded bymahek19579328
- 115Uploaded bykabuby86