6.

DRAWINGS & SPECIFICATION

Flow Sensors & Drain Valve
 OptiMarin AS

Flow Sensor Fitting

Installation Guide.

for

+GF+ Signet

Weld-on Fittings

Erik Lyng Page 1 22.11.01

 1. Location of Fitting.

Due to the turbulence created by different fittings incorporated in normal piping

systems, the flow sensor fitting must be located at a specified distance away from this
according to the fitting type (see below).

As can be seen the internal diameter plays an important part in the location. If this is
not known, the external diameter can also be applied using the same formulas.

Erik Lyng Page 2 22.11.01

 2. Sensor Mounting Position.

The mounting position of the sensor is also important as this affects the accuracy of
the measurement.

2.1. Horizontal Pipe Runs.

45º 45º

For horizontal pipes, where there tends to be some dirt and air bubbles, the sensor
must be positioned at a maximum of 45º from the vertical (see above). Do NOT
mount in the vertical position.

2.2. Vertical Pipe Runs.

For vertical pipes, the sensor must ONLY be installed in pipes with UPWARD flows
as otherwise gravity affects the readings.

Erik Lyng Page 3 22.11.01

 3. Fitting Positioning and Welding.

3.1. Fitting Positioning Outside Pipe.

It is important that the fitting it positioned it the correct direction on the outer wall of
the pipe. The groves provided on the fitting are important for it’s operation and
should always be inline with the length of the pipe i.e. so that if a rod is placed in the
grove, it is exactly inline with the pipe (see below).

The weld fitting must also be inserted such that the bottom edge is at least at the same
depth as the inner wall of the pipe, however not to such an extent as to disrupt the
flow, i.e. not more than 10% of the pipe diameter.

3.2 Welding.

The sensor must be removed from the fitting before welding as the heat would
damage it otherwise.

Erik Lyng Page 4 22.11.01

+GF+SIGNET 2536 and +GF+SIGNET 3-8512 ENGLISH

Rotor-X Low Flow Sensor

SAFETY INSTRUCTIONS
3-2536.090-1 1. Do not remove from pressurized lines.
2. Do not exceed maximum temperature/pressure specifications.
3. Do not install/service without following installation instructions (see sensor manual).
4. Wear safety goggles and faceshield during installation/service.
5. Do not alter product construction.
(B-4/98) English 6. Failure to follow safety instructions could result in severe personal injury!

Inlet Outlet
Flange Reducer 90° Elbow

10x I.D. 5x I.D. 15x I.D. 5x I.D. 20x I.D. 5x I.D.

1. Location of Fitting
2 x 90° Elbow
Recommended sensor upstream/ 3 dimensions
Valve/Gate 2 x 90° Elbow
downstream mounting requirements.
50x I.D. 5x I.D. 40x I.D. 5x I.D. 25x I.D. 5x I.D.

0°

-45° +45°

2. Sensor Mounting Position

• Horizontal pipe runs: Mount sensor in the upright (0°) position for best overall performance. Mount at a Process
Pipe
maximum of 45° when air bubbles are present. Do not mount on the bottom of the pipe when sediments
are present.

• Vertical pipe runs: Sensor must be mounted in lines with UPWARD flow only.

3. Sensor Wiring
+GF+ SIGNET instrument 2536 Sensor Other Brands
2536/3-8512-XX black
Sensors
Blk, Sensor
Power
+ 3.3 to 24
Red,
Freq. input silver
10 kΩ - VDC
Gnd. Other
black (3.3 to 24 VDC) Shld red
Gnd Input instrument
red (signal out)
silver (DC return)
• Use 2-conductor shielded cable for cable extensions up to • Pull-up resistor required (10 kΩ recommended).
300 m (1000 ft). • Use 2-conductor shielded cable for cable extensions up to
• Cable shield must be maintained through cable splice. 300 m (1000 ft).
• +GF+ SIGNET Intelek-Pro, use 2536 input card setting • Cable shield must be maintained through cable splice.
• Refer to your instrument manual for specific wiring details.

4. +GF+ SIGNET Fittings

Type Description Type Description
Plastic tees • 0.5 to 4 in. versions Metric plastic saddle
• PVC or CPVC • For pipes DN 65 to 200 mm
• Mounts via glue-on fittings • Requires a 30 mm diam. hole in the pipe
• Wedge and saddle arrows must match
• 2 to 4 in., cut 1-7/16 in. hole in pipe
• 6 to 8 in., cut 2-1/4 in. hole in pipe Metric wafer fitting
PVC saddles • Align wedge arrows with saddle arrows during assembly. • For pipes DN 65 to 200 mm
• Pipes over 8 in., use iron saddle • Follow the recommended installation guidelines
Iron • 2 to 4 in., cut 1-7/16 in. hole in pipe
strap-on • Over 4 in., cut 2-1/4 in. hole in pipe Metric union fitting
saddles • Special order over 12 in. • For pipes from DN 15 to 50 mm
• PP or PVDF
• Follow the recommended installation guidelines
Carbon steel • 2 to 4 in., cut 1-7/16 in. hole in pipe
weld-on • Over 4 in., cut 2-1/4 in. hole in pipe
weldolets • Remove insert before welding
• Installed by certified welder only
• Special order over 12 in.

Carbon steel • 0.5 to 2 in. versions

threaded tees • Mounts on threaded pipe ends
5. H-Dimensions +GF+ SIGNET
Weldolet "H" dimension Weldolet "H" dimension
part number inches mm part number inches mm
Weldolet Fitting "H" CS4W020 2.38 60.45 CS4W240 4.16 105.66
The plastic sensor insert in the Weldolet fitting CS4W025 2.33 59.18 CS4W360 4.10 104.14
MUST be removed during the welding process. CS4W030 2.32 58.92
When reinstalled, it is important that the insert be CS4W040 2.30 58.42
CS4W050 3.09 78.48 CR4W020 2.38 60.45
threaded to the proper height (“H” dimension). CS4W060 2.96 75.18 CR4W025 2.33 59.18
CS4W080 2.73 69.34 CR4W030 2.32 58.92
CS4W100 5.48 139.19 CR4W040 2.30 58.42
CS4W120 5.25 133.35 CR4W050 3.09 78.48
CS4W140 5.10 129.54 CR4W060 2.96 75.18
CS4W160 4.85 123.19 CS4W080 2.73 69.34
CS4W180 4.60 116.84 CR4W100 5.48 139.19
CS4W200 4.38 111.25 CR4W120 5.25 133.35

Figure A
6. Standard Sensor Installation
1. Lubricate the sensor O-rings with a silicone lubricant (e.g. GE silicone compound #G632 or sensor cap sensor bale
equivalent). Do not use any petroleum based lubricant that will attack the O-rings.
process pipe
2. Using an alternating/twisting motion, lower the sensor into the fitting, making sure the (top view) direction of flow
installation arrows on the black cap are pointing in the direction of flow, see Figure A.

3. Engage one thread of the sensor cap then turn the sensor until the alignment tab is seated in
the fitting notch. Hand tighten the sensor cap. DO NOT use any tools on the sensor cap or the
cap threads and/or fitting flange threads will be damaged, see Figure B.
Figure B

7. K-Factors
The K-Factor is the number of pulses the sensor will generate for each engineering unit of fluid which passes. They are listed in U.S. gallons and
in liters. For example, in a 1 inch PVC pipe, the paddlewheel generates 352.435 pulses per gallon of fluid passing the rotor. K-Factors are
listed for pipes up to 12 inch. For pipes over 12 inch, consult your +GF+ SIGNET distributor.

PIPE +GF+ SIGNET ---K-FACTOR--- PIPE +GF+ SIGNET ---K-FACTOR--- PIPE +GF+ SIGNET ---K-FACTOR---
SIZE FITTING TYPE U.S. GAL LITERS SIZE FITTING TYPE U.S. GAL LITERS SIZE FITTING TYPE U.S. GAL LITERS

SCH 80 PVC TEES FOR SCH 80 PVC PIPE GALVANIZED IRON TEES ON SCH 40 PIPE COPPER/BRONZE BRAZOLETS ON SCH 40 PIPE
1/2 IN. PV8T005 991.706 262.010 1 IN. IR4T010 213.009 56.277 2 1/2 IN. BR4B025 37.600 9.934
3/4 IN. PV8T007 545.142 144.027 1 1/4 IN. IR4T012 127.746 33.751 3 IN. BR4B030 24.340 6.431
1 IN. PV8T010 352.435 93.114 1 1/2 IN. IR4T015 94.401 24.941 4 IN. BR4B040 13.920 3.678
1 1/4 IN. PV8T012 177.184 46.812 2 IN. IR4T020 59.420 15.699 5 IN. BR4B050 10.860 2.869
1 1/2 IN. PV8T015 117.852 31.137 6 IN. BR4B060 7.520 1.987
2 IN. PV8T020 66.739 17.633 CARBON STEEL WELDOLETS ON SCH 40 PIPE 8 IN. BR4B080 4.340 1.147
2 1/2 IN. PV8T025 42.994 11.359 2 1/2 IN. CS4W025 37.600 9.934 10 IN. BR4B100 2.760 0.729
3 IN. PV8T030 26.652 7.041 3 IN. CS4W030 24.340 6.431 12 IN. BR4B120 1.940 0.513
4 IN. PV8T040 15.006 3.964 4 IN. CS4W040 13.920 3.678
5 IN. CS4W050 10.860 2.869 BRONZE TEES ON SCH 40 PIPE
SCH 80 CPVC TEES FOR SCH 80 CPVC PIPE 6 IN. CS4W060 7.520 1.987 1 IN. BR4T010 213.009 56.277
1/2 IN. CPV8T005 991.706 262.010 8 IN. CS4W080 4.340 1.147 1 1/4 IN. BR4T012 127.746 33.751
3/4 IN. CPV8T007 545.142 144.027 10 IN. CS4W100 2.760 0.729 1 1/2 IN. BR4T015 94.401 24.941
1 IN. CPV8T010 352.435 93.114 12 IN. CS4W120 1.940 0.513 2 IN. BR4T020 59.420 15.699
1 1/4 IN. CPV8T012 177.184 46.812
1 1/2 IN. CPV8T015 117.852 31.137 STAINLESS STEEL WELDOLETS ON SCH 40 PIPE COPPER PIPE W/COPPER INSTALLATION FITTINGS
2 1/2 IN. CR4W025 37.600 9.934 1/2 IN.SK K CUKT005 917.844 242.495
SCH 80 PVC SADDLES ON SCH 80 PVC PIPE 3 IN. CR4W030 24.340 6.431 1/2 IN. SK L 858.217 226.742
2 IN. PV8S020 66.739 17.633 4 IN. CR4W040 13.920 3.678 3/4 IN.SK K CUKT007 428.270 113.149
2 1/2 IN. PV8S025 42.994 11.359 5 IN. CR4W050 10.860 2.869 3/4 IN. SK L 385.737 101.912
3 IN. PV8S030 26.652 7.041 6 IN. CR4W060 7.520 1.987 1 IN.SK K CUKT010 256.430 67.749
4 IN. PV8S040 15.006 3.964 8 IN. CR4W080 4.340 1.147 1 IN. SK L 241.639 63.841
6 IN. PV8S060 8.325 2.199 10 IN. CR4W100 2.760 0.729 1 1/4 IN.SK K CUKT012 176.437 46.615
8 IN. PV8S080 5.016 1.325 12 IN. CR4W120 1.940 0.513 1 1/4 IN. SK L 170.902 45.152
1 1/2 IN.SK K CUKT015 115.690 30.565
SCH 80 PVC SADDLE ON SCH 40 PVC PIPE SCH 80 IRON SADDLES ON SCH 80 PIPE 1 1/2 IN. SK L 112.030 29.598
2 IN. PV8S020 54.700 14.452 2 IN. IR8S020 64.720 17.099 2 IN.SK K CUKT020 63.385 16.746
2 1/2 IN. PV8S025 37.159 9.817 2 1/2 IN. IR8S025 42.480 11.223 2 IN. SK L 61.735 16.310
3 IN. PV8S030 23.697 6.261 3 IN. IR8S030 26.420 6.980
4 IN. PV8S040 13.456 3.555 4 IN. IR8S040 14.700 3.884
6 IN. PV8S060 7.459 1.971 5 IN. IR8S050 12.180 3.218
8 IN. PV8S080 4.529 1.197 6 IN. IR8S060 8.440 2.230
8 IN. IR8S080 4.900 1.295 Conversion Formulas:
CARBON STEEL TEES ON SCH 40 PIPE 10 IN. IR8S100 3.060 0.808 1 U.S. gallon = 0.003785 cubic meters
1/2 IN. CS4T005 756.000 199.736 12 IN. IR8S120 2.160 0.571 0.000003069 Acre feet
3/4 IN. CS4T007 438.690 115.902
1 IN. CS4T010 286.784 75.768 SCH 80 IRON SADDLE ON SCH 40 PIPE
8.3454 pounds of water
1 1/4 IN. CS4T012 121.218 32.026 2 IN. IR8S020 53.640 14.172
1 1/2 IN. CS4T015 91.139 24.079 2 1/2 IN. IR8S025 37.600 9.934
2 IN. CS4T020 54.468 14.391 3 IN. IR8S030 23.220 6.135
4 IN. IR8S040 13.260 3.503
STAINLESS STEEL TEES ON SCH 40 PIPE 5 IN. IR8S050 11.040 2.917
1/2 IN. CR4T005 734.200 193.976 6 IN. IR8S060 7.240 1.913
3/4 IN. CR4T007 412.100 108.877 8 IN. IR8S080 4.400 1.162
1 IN. CR4T010 252.700 66.764 10 IN. IR8S100 2.800 0.740
1 1/4 IN. CR4T012 128.120 33.849 12 IN. IR8S120 1.980 0.523
1 1/2 IN. CR4T015 77.320 20.428
2 IN. CR4T020 45.780 12.095
K-Factors DIN Pipes
PIPE +GF+ SIGNET ---K-FACTOR--- PIPE +GF+ SIGNET ---K-FACTOR---
SIZE FITTING TYPE U.S. GAL LITER CODE SIZE FITTING TYPE U.S. GAL LITER CODE

POLYPROPYLENE FITTINGS (DIN/ISO AND BS AND ANSI) PVC FITTINGS (DIN/ISO) - EUROPE ONLY
DN 15 PPMT005 952.870 251.749 198.150.522 DN 15 PVMT005 972.366 256.900 198.150.480
DN 20 PPMT007 563.100 148.771 198.150.523 DN 20 PVMT007 485.691 128.320 198.150.481
DN 25 PPMT010 291.604 77.042 198.150.524 DN 25 PVMT010 297.274 78.540 198.150.482
DN 32 PPMT012 169.222 44.709 198.150.525 DN 32 PVMT012 170.249 44.980 198.150.483
DN 40 PPMT015 103.897 27.450 198.150.526 DN 40 PVMT015 103.709 27.400 198.150.484
DN 50 PPMT020 60.789 16.060 198.150.527 DN 50 PVMT020 59.500 15.720 198.150.485
DN 65 PPMT025 41.498 10.964 198.150.560 DN 65 PVMT025 34.973 9.240 198.150.538
DN 80 PPMT030 26.786 7.077 198.150.561 DN 80 PVMT030 24.981 6.600 198.150.539
DN 100 PPMT040 17.415 4.601 198.150.562 DN 100 PVMT040 16.275 4.300 198.150.540
DN 125 PPMT050 10.168 2.686 198.150.563 DN 150 PVMT060 8.176 2.160 198.150.543
DN 150 PPMT060 7.312 1.932 198.150.564 DN 200 PVMT080 4.088 1.080 198.150.545
DN 200 PPMT080 3.995 1.055 198.150.565

PVDF FITTINGS (DIN/ISO AND BS AND ANSI)

DN 15 SFMT005 827.257 218.562 198.150.529
DN 20 SFMT007 489.869 129.424 198.150.530
DN 25 SFMT010 283.554 74.915 198.150.531
DN 32 SFMT012 158.588 41.899 198.150.532
DN 40 SFMT015 86.980 22.980 198.150.533
DN 50 SFMT020 50.385 13.312 198.150.534
DN 65 SFMT025 36.133 9.546 198.150.571
DN 80 SFMT030 24.715 6.530 198.150.572
DN 100 SFMT040 16.120 4.259 198.150.573
DN 125 SFMT050 8.862 2.341 198.150.574
DN 150 SFMT060 6.454 1.705 198.150.575
DN 200 SFMT080 4.072 1.076 198.150.576

8. Order Information

Standard 2536 Low Flow Sensors +GF+ SIGNET 3-8512-XX Integral Sensor Accessories
All O-rings are Viton®
Order No. Description Code
Order No. Housing Rotor Pin Rotor Pipe Size Code 3-8011 Integral sensor mounting kit with 1/2 in. NPT ports 198 864 500
3-2536-P0 Polypro. Titanium PVDF (black) 0.5 to 4.0 in. 198 840 143 3-8011-D Integral sensor mounting kit with PG13.5/DIN ports 198 864 501
3-2536-P1 Polypro. Titanium PVDF (black) 5.0 to 8.0 in. 198 840 144
3-2536-P2 Polypro. Titanium PVDF (black) 10 to 36 in. 198 840 145 +GF+ SIGNET 3-8512-XX Integral Sensors
3-2536-V0 PVDF (natural) Hastelloy C PVDF (natural) 0.5 to 4.0 in. 198 840 146 All O-rings are Viton®
3-2536-V1 PVDF (natural) Hastelloy C PVDF (natural) 5.0 to 8.0 in. 198 840 147
3-2536-T0 PVDF (natural) PVDF (natural) PVDF (natural) 0.5 to 4.0 in. 198 840 149 Order No. Housing Rotor Pin Rotor Pipe Size Code
3-8512-P0 Polypro. Titanium PVDF (black) 0.5 to 4.0 in. 198 864 513
Accessories 3-8512-P1 Polypro. Titanium PVDF (black) 5.0 to 8.0 in. 198 864 514
3-8512-V0 PVDF (natural) Hastelloy C PVDF (natural) 0.5 to 4.0 in. 198 864 516
Order No. Order No. 3-8512-T0 PVDF (natural) PVDF (natural) PVDF (natural) 0.5 to 4.0 in. 198 864 518
Rotors Material Code Rotor Pin Material Code
3-2536.320 PVDF (black) 198 820 052 M1546-1 Titanium 198 801 182
3-2536.321 PVDF (natural) 198 820 054 M1546-2 Hastelloy C 198 801 183
+ Shaft M1546-3 Tantalum 198 820 014
M1546-4 316 SS 198 820 015
P51545 Ceramic 198 820 016
3-2536.321 PVDF (natural) 198 820 054
+ Rotor
Order No.
O-Rings Material Code Order No. Description Code
1220-0021 Viton® (std.) 198 801 186 P31542-2 Sensor cap, PP 198 840 232
1224-0021 EPR 198 820 006 P31536 Plug, PP 198 840 201
1228-0021 Kalrez 198 820 007 P31536-2 Plug, PVDF 198 840 202
with std. cap

9. Rotor Replacement Procedure

• To remove the rotor, insert a small screwdriver between the rotor and
the ear of the sensor.

• Twist the screwdriver blade to flex the ear outward enough to remove
one end of the rotor and pin. DO NOT flex the ear any more than
necessary! If it breaks, the sensor cannot be repaired.

• Install the new rotor by inserting one ear into the hole, then flex the
opposite ear back enough to slip rotor into place.
10. Specifications

General Data Fluid Conditions

Flow rate range: 0.1 to 6 m/s (0.3 to 20 ft/s) Pressure/Temperature Ratings
Linearity: ±1% of full range
Repeatability: ±0.5% of full range Polypropylene Body:
• 12.5 bar (180 psi) max. @ 20 °C (68 °F)
Pipe size range: • 1.7 bar (25 psi) max. @ 85 °C (185 °F)
• 2536 Sensor: 15 to 900 mm (0.5 to 36 in.)
• 3-8512-XX Sensor: 15 to 200 mm (0.5 to 8 in.) PVDF Body:
Cable length (2536): 7.6 m (25 ft), can splice up to 300 m • 14 bar (200 psi) max @ 20 °C (68 °F)
(1000 ft) • 1.7 bar (25 psi) max @ 85 °C (185 °F)
Cable type: 2-conductor twisted-pair with shield
bar psi
14 200

Materials 11 160
Sensor assembly: Various thermoplastics available. Refer to
section 8 for details. 8 120

Po

PV
lyp

DF
ro
py
6 80

len
Electrical

e
Supply voltage: 3.3 to 24 VDC regulated
3 40
Supply current: <1.5 mA @ 3.3 - 6 VDC,
<20 mA @ 6 - 24 VDC
Output type: Open collector transistor, sinking °F 0 40 80 120 160 200 240
Output current: 10 mA max.
°C -18 4 27 49 71 93 115

Quality Standards
• CE 2536 Dimensions
• Manufactured under ISO 9001
Standard 7.6 m (25 ft)
cable included

1-1/4 X 11-1/2
NPSM threaded -X

26.7 mm (1.05 in.)

-X = 0 = 104 mm (4.1 in.)

-X = 1 = 137 mm (5.4 in.)
-X = 2 = 213 mm (8.4 in.)
The last digit (X) in the sensor's part number
represents the sensor's overall length

‡ SIGNET
Signet Scientific Company, 3401 Aerojet Avenue, El Monte, CA 91731-2882 U.S.A. • Tel. (626) 571-2770 • Fax (626) 573-2057
For Worldwide Sales and Service, visit our website: www.gfsignet.com • Or call (in the U.S.): (800) 854-4090

¬ ‡ Piping Systems
3-2536.090-1/(B-4/98) English © 1996 by Signet Scientific Company Printed in U.S.A.
 ENGLISH
‡ SIGNET 8550-3 Flow Transmitter

3-8550.090-3 C-3/01 English

Flow

CAUTION! Contents Flow1:

Flow2:
6.25 GPM
9.75 GPM

• Remove power to unit before wiring input and 1. Installation

output connections. 2. Specifications
• Follow instructions carefully to avoid personal injury. 3. Electrical Connections ENTER

4. Menu Functions

1. Installation
ProcessPro transmitters are available in two styles: panel mount and field mount. The panel mount is supplied with the necessary
hardware to install the transmitter. This manual includes complete panel mounting instructions.
Field mounting requires one of two separate mounting kits. The 3-8051 integral kit joins the sensor and instrument together into a
single package. The 3-8050 Universal kit enables the transmitter to be installed virtually anywhere.
Detailed instructions for integral mounting or other field installation options are included with the 3-8051 Integral kit or the 3-8050
Universal kit.

1.1 Panel Installation

1. The panel mount transmitter is designed for installation using a 1/4 DIN Punch. For manual panel cutout, an adhesive
template is provided as an installation guide. Recommended clearance on all sides between instruments is 1 inch.
2. Place gasket on instrument, and install in panel.
3. Slide mounting bracket over back of instrument until quick-clips snap into latches on side of instrument.
4. To remove, secure instrument temporarily with tape from front or grip from rear of instrument. DO NOT RELEASE.
Press quick-clips outward and remove.
panel
gasket
mounting
terminals bracket

Optional
96 mm 96 mm Rear 92 mm
(3.8 in.) (3.8 in.) Cover (3.6 in.)
latch 7
sr Gnd
SenIELD)
(SH
sr IN
SenD)
- 6 (RE
Pwr Output sr V+
System
p-
4 SenACK)
(BL
2 Loo
Pwr
5
System
p+ +
1 Loo
Output
3

96 mm 102 mm 56 mm
(3.8 in.) (4.0 in.) 41 mm (2.2 in.)
(1.6 in.)
97 mm
FRONT VIEW (3.8 in.)
SIDE VIEW SIDE VIEW
Field Mount & Panel Mount
Panel Mount Field Mount Panel Mount Installation Detail quick-clips

2. Specifications • Max loop impedance: 50 Ω max. @ 12 V

General 325 Ω max. @ 18 V
Compatibility: +GF+ SIGNET Flow Sensors (w/freq out) 600 Ω max. @ 24 V
Accuracy: ±0.5 Hz • Update rate: 100 ms
Enclosure: • Accuracy: ±0.03 mA
• Rating: NEMA 4X/IP65 front Open-collector outputs, optically isolated:
• Case: PBT • 50 mA max. sink, 30 VDC maximum pull-up voltage.
Panel case gasket: Neoprene • Programmable for:
• Window: Polyurethane coated polycarbonate • High or Low setpoint with adjustable hysteresis
• Keypad: Sealed 4-key silicone rubber • Pulse proportional to rate or volume (max 300 pulses/min).
• Weight: Approx. 325g (12 oz.)
Display: Environmental
• Alphanumeric 2 x 16 LCD • Operating temperature: -10 to 70°C (14 to 158°F)
• Update rate: 1 second • Storage temperature: -15 to 80°C (5 to 176°F)
• Contrast: User selected, 5 levels • Relative humidity: 0 to 95%, non-condensing
• Maximum altitude: 2000 m (6562 ft)
Electrical • Insulation category: II
• Power: 12 to 24 VDC ±10%, regulated, 122 mA max. • Pollution degree: 2
Sensor Inputs:
• Range: 0.5 to 1500 Hz Standards and Approvals:
• Sensor power: 2-wire: 1.5 mA @ 5 VDC ± 1% • CSA, CE, UL listed
3 or 4 wire: 20 mA @ 5 VDC ± 1% • Immunity: EN50082-2
• Optically isolated from current loop • Emissions: EN55011
• Short circuit protected • Safety: EN61010
Current output: • Manufactured under ISO 9001 and ISO 14001
• 4 to 20 mA, isolated, fully adjustable and reversible
‡ SIGNET 8550-3 Flow Transmitter page 1 of 8
3. Electrical Connections
Caution: Failure to fully open terminal jaws before removing wire may permanently damage instrument.

Wiring Procedure
2
1. Remove 0.5 - 0.625 in. (13-16 mm) of insulation from wire end.
2. Press the orange terminal lever downward with a small screwdriver to open terminal jaws. 1
3. Insert exposed (non-insulated) wire end in terminal hole until it bottoms out.
4. Release orange terminal lever to secure wire in place. Gently pull on each wire to ensure a good connection.

Wiring Removal Procedure

1. Press the orange terminal lever downward with a small screwdriver to open terminal jaws.
2. When fully open, remove wire from terminal.

Terminals 3-6: Loop Power

12-24 VDC ±10% system power and
current loop outputs.
Max. loop impedance:
50 Ω max. @ 12 V
325 Ω max. @ 18 V Terminals 11-16: Flow sensor inputs
600 Ω max. @ 24 V

Loop 2- Snsr 2 Gnd

6 10 Output 2- 16 (SHIELD)
Loop 2+ Snsr 2 IN
5 15 (RED)
System Pwr Snsr 2 V+
4 Loop - 9 Output 2+ 14 (BLACK)
System Pwr Snsr 1 Gnd
3 Loop + 8 Output 1- 13 (SHIELD)
AUX Snsr 1 IN
2 Power - 12 (RED)
AUX Snsr 1 V+
1 Power + 7 Output 1+ 11 (BLACK)

Terminals 1 and 2: AUXILIARY power Internal open-collector

Used only if the flow sensor requires more output circuit Outputs
than 1.5 mA current. For Signet sensors S 15Ω 1 2
_
this is limited to the following products:
• 2000 • 2507
• 2530 • 2535 +
D
• 2540 if mfg. prior to Jan. 1999 Isolation
• All dual sensor systems
Terminals 7-10: Open-collector Outputs
Two transistor outputs, programmable (see CALIBRATE menu) as:
• High or Low setpoint with adjustable hysteresis
• Pulse based on Volume.
• Frequency based on flow rate
• May be disabled (Off) if not used.

page 2 of 8 ‡ SIGNET 8550-3 Flow Transmitter

3.1 System Power/Loop Connections
Stand-alone application, no current loop used Connection to a PLC with built-in power supply
Transmitter Transmitter PLC
Terminals Terminals Terminals
Power Supply
Power Supply
Loop2-
6 NC DC 12 - 24 V Loop2-
6 - Ground
Loop2+ Power
5 NC Loop2+
5 + Supply
Power Channel 2
Sys. Pwr.
Loop - 4 - Supply
Sys. Pwr.
Loop - 4 - 4-20 mA in
Power Channel 2
Sys. Pwr.
Loop + 3 + Supply
Sys. Pwr.
Loop + 3 + 4-20 mA in
Channel 1
AUX
Power - 2
AUX
Power - 2 - 4-20 mA in
Channel 1
AUX
1
AUX +
Power + Power + 1 Internal PLC
4-20 mA in

Connection

Connection to a PLC/Recorder, separate supply Example: Two transmitters connected to PLC/Recorder

with separate power supply
Transmitter
Loop2-
6
DC 12 - 24 V Loop2+
5

Transmitter 2
Power
Terminals - Supply Sys. Pwr.
4
Loop -
+ Power
Sys. Pwr. DC 12 - 24 V
Loop2-
6 Supply
Loop + 3 Power
AUX - Supply
Loop2+
5 PLC or Recorder Power - 2 Power
Channel 2
AUX
1 + Supply
Sys. Pwr.
Loop - 4 - 4-20 mA in
Power +

Channel 2
Sys. Pwr.
Loop + 3 + 4-20 mA in
Loop2-
6 PLC or Recorder
Channel 1 - Channel 4
- Loop2+
5

Transmitter 1
AUX + Channel 4
Power - 2 4-20 mA in
Channel 1 Sys. Pwr. - Channel 3
AUX + Loop - 4 + Channel 3
Power + 1 4-20 mA in
Sys. Pwr. - Channel 2
Loop + 3 + Channel 2
AUX - Channel 1
Auxiliary Power Note: Power - 2 + Channel 1
AUX
Auxiliary power is used ONLY if the flow sensors require more Power + 1
than 1.5 mA of current. This is limited to the following Signet flow
sensors:
• 2000, 2507, 2530, 2535
• 2540 only if manufactured prior to Jan 1999
• All dual sensor systems

3.2 Sensor Input Connections

Wiring Tips:
• Do not route sensor cable in conduit containing AC power wiring. Electrical noise may interfere with sensor signal.
• Routing sensor cable in grounded metal conduit will help prevent electrical noise and mechanical damage.
• Seal cable entry points to prevent moisture damage.
• Only one wire should be inserted into a terminal. Splice double wires outside the terminal.
8550-3

B A
Maximum cable length is 200 ft. for 515/8510-XX, 525, 2517 and
any sinusoidal flow signal. A ≤ 200 ft. (61 m)
B ≤ 200 ft. (61 m)

8550-3

B A
Maximum cable length is 1000 ft. for 2536/8512-XX, 2540, vortex,
and any square wave flow signal.
A ≤ 1000 ft. (305 m)
B ≤ 1000 ft. (305 m)
Terminals
No Aux Power Aux Power required
Snsr 2 Gnd
16 (SHIELD)
515 2000
Snsr 2 IN
15 (RED) 525 2507
14 Snsr 2 V+ 2100 2530
(BLACK)
Snsr 1 Gnd 2517 2535
13 (SHIELD)
2536 2540 (mfg prior to Jan 1999)
Snsr 1 IN
12 All dual sensor systems
(RED)
2540
Snsr 1 V+
11 (BLACK) 3-8510-XX
3-8512-XX

‡ SIGNET 8550-3 Flow Transmitter page 3 of 8

3.3 Open Collector Output
The Open collector output can be used as a switch that responds Process
when the flow rate moves above or below a setpoint, or it can be
used to generate a pulse that is relative to the flow volume or to
the flow rate. Hysteresis

• Low
Low Setpoint
Output triggers when the flow rate is less than the setpoint.
The output will relax when the flow rate moves above the setpoint
plus the hysteresis value. Time

• High
Output triggers when the flow rate is greater than the setpoint. Output active
The output will relax when the flow rate drops below the setpoint Output inactive
plus the hysteresis value.
Process
• Frequency
Output is a pulse stream that is based on the input flow sensor
signal. Set for 1 (input frequency = output frequency). Set for High Setpoint
even numbers (2, 4, 6, 8, . . . . 254 maximum) to scale output
frequency.
Hysteresis
• Pulse
Output is a pulse based on the volume of fluid that passes the Time
sensor. Set any value from 0.0001 to 99999.

The output may be disabled (Off) if not used.

VIEW menu
• During normal operation, ProcessPro displays the VIEW menu.
Flow
• When editing the CALIBRATE or OPTIONS menus, ProcessPro will return to the VIEW menu if no activity
Flow1: 6.25 GPM
occurs for 10 minutes. Flow2: 9.75 GPM

• To select a VIEW display, press the UP or DOWN arrow keys. The selections will scroll in a continuous loop.
• Changing the VIEW display does not interrupt system operations.
• No key code is necessary to change display selection. ENTER

• Output settings cannot be edited from the VIEW menu.

View Menu
Display Description

Flow1: 123.4 GPM Monitor the flow rate of Channel 1 and Channel 2 simultaneously.
Flow2: 567.8 GPM This is the permanent view display.

Delta Flow: Monitor the delta flow rate (Channel 1 rate - channel 2 rate = Delta Flow)
10.5 GPM This is a permanent display.

All of the displays below are temporary. After ten minutes the display will return to the permanent display.

Tot1: 1234567.8 Monitor channel 1 and channel 2 Resettable Totalizers. Press the RIGHT
Tot2: 123456.78> ARROW key to reset the totalizer. If Reset is locked, you must enter Key
Code. Lock or Unlock function is in OPTIONS menu.

Perm1: 1234567.8 Monitor channel 1 Permanent Totalizer value.

Gallons

Perm2: 123456.78 Monitor channel 2 Permanent Totalizer value.

Gallons

Loop 1 Output: Monitor the 4-20 mA Loop 1 output.

12.00 mA

Loop 2 Output: Monitor the 4-20 mA Loop 2 output.

12.00 mA

Last CAL: Monitor date for scheduled maintenance or date of last calibration.
06-30-01 (See description in Calibrate Menu.)

page 4 of 8 ‡ SIGNET 8550-3 Flow Transmitter

 ProcessPro Editing Procedure:
Step 1. Press and hold ENTER key:
• 2 seconds to select the CALIBRATE menu.
• 5 seconds to select the OPTIONS menu.
Step 2. The Key Code is UP-UP-UP-DOWN keys in sequence.
• After entering the Key Code, the display will show the first item in the selected menu.
Step 3. Scroll menu with UP or DOWN arrow keys.
Step 4. Press RIGHT ARROW key to select menu item to be edited.
• The first display element will begin flashing.
Step 5. Press UP or DOWN keys to edit the flashing element.
• RIGHT ARROW key advances the flashing element.
Step 6. Press ENTER key to save the new setting and return to Step 3.

Notes on Step 1: Notes on Step 2:

• The View Menu is normally displayed. If no key is pressed for 5 minutes while display is showing "Enter
• The CALIBRATE and OPTIONS menus require a KEY CODE. Key Code", the display will return to the VIEW menu.

Press & CALIBRATE: ----

hold for ENTER Enter Key Code
access:
CALIBRATE: *---
Enter Key Code
CALIBRATE: **--
VIEW
Enter Key Code
2s 5s CALIBRATE: ***-
CALIBRATE Enter Key Code

Flow1 Units: First item in

OPTIONS
GPM > CALIBRATE menu

Notes on Steps 3 and 4:

• Refer to pages 6 and 7 for complete listing of menu items and their use.
Flow1 Units:
• From the Step 3 display, pressing the UP and DOWN keys simultaneously will GPM >
return the display to the VIEW menu.
• If no key is pressed for 10 minutes, display will also return to the VIEW menu.
Step 3

Step 3: Finished Editing? Output1 Setpnt:

Press the UP and DOWN keys simultaneously after Step 4
20.0 GPM >
saving the last setting to return to normal operation.

Notes on Steps 5 and 6:

Output1 Setpnt:
• All output functions remain active during editing. 20.00 GPM
• Only the flashing element can be edited.
Output1 Setpnt:
• RIGHT ARROW key advances the flashing element in a continuous loop. 10.00 GPM Step 5
• Edited value is effective immediately after pressing ENTER key.
• If no key is pressed for 10 minutes unit will restore the last saved value and return to step 3.
• Step 6 (pressing ENTER key) always returns you to Step 3. Output1 Setpnt:
10.00 GPM
• Repeat steps 3-6 until all editing is completed.

Output1 Setpnt:
9
1 .00 GPM
Step 5: Made an Error?
ENTER

Press the UP and DOWN keys simultaneously Step 6

while any element is flashing. This will recall the Output1 Setpnt:
last saved value of the item being edited and
Saving
return you to Step 3. Output1 Setpnt:
19.00 GPM >

‡ SIGNET 8550-3 Flow Transmitter page 5 of 8

Calibrate Menu
Display
Description
(Factory settings shown)
Flow1 Units: The first three characters set the Flow Rate units of measure. They have no effect on
GPM > calculations. They may be any alpha or numeric character, upper or lower case. The last
character sets the Flow rate Timebase. Select S (seconds, M (minutes, H (hours) or D (days)

This setting tells the transmitter how to convert the input frequency from the flow sensor into a
Flow1 K-Factor: flow rate. The K-factor is unique to the sensor model and to the pipe size and schedule.
60.000 > Refer to data in the sensor manual for the correct value. Limits: 0.0001 to 99999. (The
K-factor cannot be set to 0.)

Total1 Units: This setting identifies the Totalizer units. It has no effect on any calculation. It serves as a
Gallons > label only. Each character can be any alpha or numerical selection, upper or lower case.

This setting tells the transmitter how to convert the flow sensor signal into a volumetric total.
Total1 K-Factor: It also is used as the basis for the Open Collector pulse mode.
60.00 > The setting is usually the same as the Flow K-factor, or different by x10 or x100.
Limits: 0.0001 to 99999. (The K-factor cannot be set to 0)

Loop1 Source: Select the input source to be associated with Loop output #1:
Flow1 > Flow sensor #1, Flow sensor #2, or Delta Flow.

Loop1 Range: GPM Select the minimum and maximum values for the Current loop output #1.
000.00 → 100.00 > The 8550 will allow any values from 0.0000 to 99999.

Output1 Source: Select the input source for Open Collector output #1: Flow sensor #1, Flow sensor #2, or
Flow1 > Delta Flow.

Output1 Mode: Select the mode of operation for Open Collector output #1.
Low > Options available are High, Low, Pulse (volumetric), or Frequency (based on rate).
The signal may be disabled if not in use.

Output1 Setpnt: In Low or High Mode, this Open Collector output will be activated when the Flow rate reaches
1.0 GPM > this value. Be sure to modify this setting if you change the Flow Units.

Output1 Hys: The Open Collector output will be deactivated at Setpoint ± Hysteresis, depending on High or
5.0 GPM > Low Setpoint selection. (See details on page 4.)

Output1 Volume: In Pulse mode, Open collector output #1 will generate one pulse when this volume of flow
100.00 Gallons > passes the sensor. (The measurement is based on the Total1 K-factor).
The 8550 will allow any value from 0.0001 to 99999.

Output1 PlsWdth: In Pulse mode, this setting defines the duration of Open Collector output pulse #1. The 8550
0.1 Seconds > allows any value from 0.1 seconds to 999.9 seconds.

Output1 Freq.: In Frequency mode, Open Collector output #1 will simulate the sensor frequency, divided
Divide by 1 > by this setting. Set for 1 (input frequency = output frequency). Set for even numbers
(2, 4, 6, 8 . . . 254 maximum) to scale output fequency.

Last CAL: Use this “note pad” to record important dates, such as annual recertification or scheduled
06-30-01 maintenance.

All functions labeled "1" will repeat for channel 2.

page 6 of 8 ‡ SIGNET 8550-3 Flow Transmitter

Options Menu
Display
Description
(Factory settings shown)
Contrast: Adjust the LCD contrast for best viewing. A setting of 1 is lower contrast, 5 is higher.
Select lower contrast if the display is in warmer ambient surroundings.
3 >

Flow1 Decimal Set the decimal to the best resolution for your application. The display will automatically
scale up to this restriction.
*****. > Select *****., ****.*, ***.**, **.*** or *.****

Total1 Decimal Set the totalizer decimal to the best resolution for your application.
Select ********., *******.*, or ******.**
******.** >

Averaging 1: .OFF provides the quickest output response to changes in flow.

LOW averaging = 4 seconds, HIGH averaging = 8 seconds of input signal.
Off > Longer averaging produces more stable display and output response.

Total Reset: Lock Off : No key code required to reset the resettable totalizer.
Lock On : The Key Code must be entered to reset the resettable totalizer.
Lock Off >

Loop1 Adjust: Adjust the minimum and maximum current output. The display value represents the
precise current output.
4.00 mA > Adjustment limits:
• 3.80 mA < 4.00 mA > 5.00 mA
Loop1 Adjust: • 19.00 mA < 20.00 mA > 21.00 mA
Use this setting to match the system output to any external device.
20.00 mA >

Output1 Active: Active HIGH: This setting is used to turn a device (pump, valve) ON at the setpoint.
Active LOW: This setting is used to turn a device OFF at the setpoint.
Low >

Test Loop1: Press UP or DOWN keys to manually order any output current value from 3.6 mA to
21.00 mA to test current loop output #1.
>

Test Output 1: Press UP or DOWN keys to manually toggle the state of open collector output #1.

>

All functions labeled "1" will repeat for channel 2.

‡ SIGNET 8550-3 Flow Transmitter page 7 of 8

Troubleshooting
Display Condition Suggested Solutions Suggested Solutions

“- - - - -” Flow rate exceeds display capability • Increase Flow units timebase

• Move flow decimal one place to the right

“Pulse Overrun Output1” • Open Collector pulse rate exceeds • Increase Output Volume setting
“Pulse Overrun Output2” maximum of 300 pulses per minute. • Decrease Output pulse width
• Pulse width set too wide. • Reduce system flow rate

“Value must be more than 0” K-factors cannot be set to 0. Enter K-factor between 0.0001 to 99999

Open Collector output is always • Hysteresis value too large • Change the hysteresis value
activated • Defective transmitter • Replace transmitter

‡ SIGNET
Signet Scientific Company, 3401 Aerojet Avenue, El Monte, CA 91731-2882 U.S.A. • Tel. (626) 571-2770 • Fax (626) 573-2057
For Worldwide Sales and Service, visit our website: gfsignet.com • Or call (in the U.S.): (800) 854-4090

GEORGE FISCHER ‡ Piping Systems

3-8550.090-3/(C-3/01) English © Scientific Company 1999 Printed in U.S.A. on Recycled Paper

page 8 of 8 ‡ SIGNET 8550-3 Flow Transmitter

 Northbrook, Illinois • (847) 272-8800
Melville, New York • (631) 271-6200
Santa Clara, California • (408) 985-2400
Research Triangle Park,
North Carolina • (919) 549-1400

Underwriters Laboratories Inc.® Camas, Washington • (360) 817-5500

SIGNET SCIENTIFIC CO
MR S. VAHDANI
3401 AEROJET AVE
EL MONTE CA 91734

Your most recent listing is shown below. Please review this information and report any
inaccuracies to the UL Engineering staff member who handled your project.
For information on placing an order for UL Listing Cards in a 3 x 5 inch format, please refer
to the enclosed ordering information.

NYOK June 21, 2000

Inspection And Measuring Electrical Equipment

SIGNET SCIENTIFIC CO
3401 AEROJET AVE, EL MONTE CA 91734 E171559
Flow monitor, Models 3-5090, 3-5100, 3-5500.
PH/ORP monitor, Model 3-5700.
Conductivity monitor, Model 3-5800.
Batch controller, Model 3-5600.
Totalizing monitor, Model 3-5075.
Salinity monitor, Model 3-5900.
Flow transmitter, Model 3-8550-XY.
Conductivity/resistivity monitors, Models 3-8750-XY, 3-8850-XX, 3-8860.
Temperature transmitter, Model 3-8350-XY.
Pressure transmitter, Model 3-8450-XY.
X - May be 1. 2 or 3.
Y - Indicates optional "P" suffix.

LOOK FOR LISTING MARK ON PRODUCT

A not-for-profit organization
795887001 Page 1 of 1 dedicated to public safety and
committed to quality service
 OptiMarin AS
Drain Valve Adjustment.

See Diagram SEP-3-V.DOC.

When first running the system, the flow rates of the drain from the MicroKill
Separator should be about 3% of the total flow at the inlet of the separator. By
adjusting the drain valve or the backpressure valve it is possible to control this. Due
to the fact that adjusting the drain valve is simpler, this is recommended.

To adjust the flow through the drain, carefully turn the three-pronged knob on the top
of the actuator cover assembly (2), clockwise until a steady reading is obtained at 3%
of the inlet flow to the MicroKill Separator. This will then allow the separator to
function efficiently, yet not decreasing the ballast system flow rate excessively.
 "BERMAD" HYDRAULIC CONTROL VALVE
300 SERIES; Size 2". ( N.O."Y" PATTERN )
ARKAL Cat. no.: 5062 0022
2.1.

2.2.

2.4.
2 2

2.5.

2.6.

2.7.
1
2.8.

2.9.

2.10.

2.11.

PARTS LIST 2.12.

SEP-3-V.DOC
7. DRAWINGS & SPECIFICATION
Backpressure & Air Valve
 OPERATING & MAINTENANCE INSTRUCTIONS

HiVent® Double Air Valve

25mm Figure 8340, 8341, 8342 & 8343

Description

The double orifice air valve combines the features of a large and small orifice air valve
within a single unit. The inlet is flanged and the outlet of the large orifice is securely
cowled. The valve operation is fully automatic.

Operation

Large Orifice Outlet – As a water system is filling the inherent aerodynamic design of the
HiVent ® large orifice outlet will allow high flow rates of air to be discharged to
atmosphere. When water enters the air valve, with the pipeline fully charged the float (5),
will lifted to the valve seat (14) sealing of the orifice and shutting of the flow.

Minimum sealing pressure is 0.3 bar or 3 metres head of water.

If sub-atmospheric pressures occur at the valve inlet, the resulting vacuum on the
underside of the float will cause the float to fall away from the seat and air will be drawn in
to the system.

Small Orifice Outlet – During normal operation of the system and while a positive pressure
is maintained at the air valve, any accumulations of air will be vented out of the small orifice
without escape of water. The large orifice float is held shut by the differential pressure.
The small orifice float (6) operates on a lever system and as the water level is driven down
by the air it drops and opens the orifice, in plug (7). Air is then bled from the valve until the
small orifice float rises and re-seals.

Page 1
Installation

The valve should be mounted truly vertical so that the direction of the outflow is vertically
upwards.

If an isolating valve is installed with the air valve, it should be left fully open.
Unless the valve is to be removed or for maintenance.

Lubrication

No Lubrication is required.

Maintenance

25mm Figure 8340, 8341, 8342 & 8343 - Drawing 179892

This type of valve requires the minimum of routine maintenance. Provided it is sized and
applied correctly.

Always ensure the valve is securely isolated and the pressure bled out of the valve before
removing any part of the valve.

In the event of the valve leaking from either seat it will be necessary to inspect relevant
float and seal.

Small orifice – the chamber will need to be removed from the valve body by releasing
chamber setscrews (12). Retain and inspect the ‘O’ ring seal. Carefully loosen and remove
the orifice nut (8) and lift out the small orifice float assembly. Comprising orifice plug (7)
and float (6) Check operation of the float and plug pivot.

Inspect the orifice in plug (7) and rubber seat in float (6) Clean as necessary.

Any damage to these components means they should be replaced.

The float (6) should not have water in it.

Page 2
Maintenance – cont..

Reassemble the small orifice chamber and float ensuring that the rubber gasket fitted to
the orifice plug is replaced. Care should be taken to ensure the float is held central in the
chamber and that the assembly is correctly positioned, with the hinge pivot at the back of
the chamber.

Before refitting the chamber to the body inspect the two connecting holes between small
and large orifice chambers in body (1). Clean if necessary.

Refit the chamber assembly, ensuring that the ‘O’ ring is correctly fitted to the spigot on
the chamber. Tighten the four chamber setscrews diagonally and evenly.

Large Orifice – Disconnect any exhaust pipework (if fitted) at the outlet.

Remove cover setscrews (9). Lift off the splash cover (3) and orifice cover (2).

Inspect the seat (14) for damage, replace if necessary.

Remove float (5) and inspect/replace as necessary. It should have a smooth, clean and even
surface.

Clean the body of any debris.

Replace the float (5) in the valve body, checking its operation, it should move freely in
between its guides.

Fit the seat (14) to cover (2) and replace on the valve body (1).

Ensure that the two parts (1) and (2) are correctly aligned/orientated.

Refit bolts and nuts (9) tighten diagonally and evenly.

Page 3
Operation and Storage Temperature of Valves

Operation of these valves is limited to 60 deg. C.

Storage temperature in hot climates is limited to 100 deg. C.

Recommended Spares

25mm Figure 8340, 8341, 8342 & 8343 Air valve Drawing 179892

Description Item Part No.

Small Orifice Float assembly 6,7 & 8 D5118-203

Gasket - Small Orifice Float assembly n/a C9313-004
Chamber ‘O’ Ring Seal n/a 25122-752
Large orifice Float 5 D5117-001
Seat - Large orifice 14 C9588-107

Page 4