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Table of Contents

No. Description
1

Page

Survey Control, Set-out and Checking


1.0 Purpose / Scope
2.0 References
3.0 Definition and Abbreviation
4.0 Work Inspection
5.0 Survey Set-out
6.0 Survey Checking
7.0 Quality Assurance
Excavation and Backfilling
1.0 Purpose / Scope
2.0 References
3.0 Material Detail
4.0 Excavation
5.0 Backfilling
6.0 Erosion and Sedimentation Control
7.0 Inspection
Excavation and Blinding
1.0 Purpose / Scope
2.0 References
3.0 Definition and Abbreviation
4.0 Work Method Statement
5.0 Quality Control
6.0 Safety
Reinforcement Steel Cutting, Bending and Fixing
1.0 Purpose / Scope
2.0 References
3.0 General
4.0 Construction Method
5.0 Quality Control / Assurance
6.0 Safety
7.0 Attachments
Concrete Placing
1.0 Purpose / Scope
2.0 References
3.0 General
4.0 Construction Method
4.1 Prior to placement of concrete
4.2 Concrete Supply at point of disgorge
4.3 Concrete placement
4.4 Finishing and Curing
4.5 Quality Assurance and Quality Control

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4.6 Safety
Settlement Monitoring System
1.0 Purpose / Scope
2.0 References
3.0 Definition and Abbreviation
4.0 Work Method Statement
5.0 Resource Requirements
6.0 Quality Control
Procedure for Placement and Curing of Concrete
Estimation for Civil Works Paper
Request for Inspection
Simple Cycle Power Plant Paper
Daily Report Paper
Concrete Supply Ticket Paper
Civil works-Quality Plan
Backfill to structures
Drainage System
Earth Works
Excavation and Blinding
Setting out, movement/ settlement control
Reinforced Concrete Works
Road Construction / Kerbing and Wearing Course
Road Construction to top of base course
Water main/ Buried Pressure Pipes

II

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58

CONSTRUCTION WORK METHOD


AL MERJAL GENERAL CONTRACTING Co.LTD

MERGCC

MERGCC WM 001
Rev. 00

CONSTRUCTION PROCEDURE

Survey Control, Set Out and Checking

Rev

Date

No. of sheet
By

Reason For Revision

CHKD

1.0

PURPOSE / SCOPE
This procedure applies to the following:
1.1 The establishment, adjustment and monitoring of the survey control points.
1.2 The setting out of survey points for the control of construction works within this
contract.
1.3 The checking and marking out of excavation edges, formwork surfaces or other
items as requested by the Site Manager, Project Civil Engineer or Senior
Surveyor.
.

2.0

REFERENCES
Applicable specifications for Setting out and Monitoring .

3.0

DEFINITIONS AND ABBREVIATIONS


3.1 MERGCC Al Merjal General contracting co. Ltd.
3.2 Sub-Contractors Parties Contracted by MERGCC to undertake work on Site

4.0

WORK INSTRUCTION - Establishment of Survey Control Points


4.1 The Area Surveyor or his designate shall establish and maintain MERGCC
control points from the appropriate client control points.
4.2 The effects of ground movement or settlement must be taken into account in
determining the values to be assigned to MERGCC control points.
4.3 The Area Surveyor or his designate shall provide written information to the
Project Engineer on the position and level of MERGCC control points which
have been established.
4.4 The Area Surveyor will ensure that the adequate physical protection is provided
and maintained in order to minimize the likelihood of damage or displacement of
the control points.
4.5 A Survey Control Points Register shall be prepared by the Area Surveyor after all
points have been agreed between MERGCC and the Client. This register shall
be authorized by MERGCC Project Engineer and the Clients representative and
will be considered as controlled document. Authorized revisions shall be made
in case any control point is replaced.
4.6 Damaged or displaced MERGCC control points must be made inaccessible until
they have been repaired or replaced and new values assigned.
4.7 The Site Surveyor shall immediately inform verbally and in writing the Project
Engineer and other parties using MERGCC control points of the changed level
and position values of the repaired or replaced control points.
4.8 The Site Surveyor shall lease with the Site Manager to establish sight lines which
take into consideration works to be undertaken to ensure that survey work is not
impeded.

5.0

Survey Set Out


5.1 Setting out of the works or other related surveys will be coordinated with the Site
Manager.
5.2 The Site Surveyor shall establish survey points at the location of all in-ground
structures to be constructed under the contract by MERGCC personnel and all
sub-contractors as directed by the Site Manager.
5.3 Where required survey points shall be marked to identify the structure or service
for which they are intended to be used.

6.0

Survey Checking

The Site Surveyor will arrange for the respective Surveyors to verify the correctness of
important work points identified by the Project Engineer or Site Manager, including
the following:
Outlines of major excavations
Formwork faces/levels for major foundations or structures
Key structural items
Alignment and levels of piping
Holding down bolts and other Cast-in Items

7.0

Quality Assurance
7.1 Prior to start of activities the Site Manager and Project Engineer shall ensure all
relevant staff are briefed on the requirements of this Work Instruction and its
attachments.
7.2 The Site Surveyor shall ensure that all survey equipment being used on the
Project, (including any sub-contractor equipment). The Site Surveyor shall also
ensure calibrations are carried out in accordance with the assigned calibration
frequencies.

CONSTRUCTION WORK METHOD


AL MERJAL GENERAL CONTRACTING Co.LTD

MERGCC

MERGCC WM 002
Rev. 00

CONSTRUCTION PROCEDURE

EXCAVATION & BACKFILLING

Rev

Date

No. of sheet
By

Reason For Revision

CHKD

1-0

PURPOSE / SCOPE
This Work Method covers the excavation, filling and backfilling work.

2-0

REFERENCES
2.1 Specification \ standards
2.1.1 Design requirement
2.1.2 Customers Specification for Excavation, Filling and Backfilling Work
2.1.3 Applicable drawings
2.1.4 ASTM for material grade as specified
2.2 Construction Work Method
2.2.1 MERGCC Project Quality plan
2.2.2 MERGCC Safety Plan

3-0

MATERIAL DETAIL
3.1 Granular and Backfill for structures: Granular and backfill for structures shall be free
draining, well graded, granular material free of soil, clay other unsuitable material.
3.2 Concrete Backfill: Concrete backfill or lean concrete fill will be class C (2000psi lean
concrete).
3.3 Excavated Material for fill and backfill: Excavated material for fill & backfill will:
Be granular, free from roots or other organic materials, trash, frozen material.
Contain more than 50% by weight of material which will be retained on a No.
200seive.
Have enough moisture to attain compaction requirements.
Be free of stones, having a dimension greater then ~100mm.

4-0

EXCAVATION
4,1 GENERAL
4.1.1 This Procedure applies to Excavation work of all types and description.
4.1.2 Work to be proceeding to the limit lines & grades shown on the drawing
and a sufficient of services, and inspections.
4.1.3 Excavations for new foundations will be properly leveled off and footing
placed on undisturbed soil as shown on the drawings.
4.1.4 If the foundation slab cannot be placed immediately, excavation will be
held~200mm above nominal grade. Subsequently, the excavation will be brought
to the required grade, loose material removed, and foundation slab will be
placed on the same day.
4.1.5 In extreme cold/ frosty weather, if concrete cannot placed on the same day,
~ 600mm of earth will be lift above excavation bottom to protect the
required level of the underlying earth against the danger of penetration of
frost. If the final depth has been reached in the aforesaid weather and
concrete cannot placed on the same day, bottom of excavation will be
covered with light, bulky material suitable for this purpose accepted to the
customer. If seal slab is not placed during the excavation, an additional ~

100mm of excavation will be required and seal slab placed to the required
elevation.
4.1.6 Excavation made too wide or carried below the depths indicated or
specified will be refilled with compacted select fill, except that refill shall
be lean concrete in excavations beneath all concrete footings and
foundations.
4.1.7 Temporary side slopes on excavated areas will be one (1) to one (1) unless
otherwise specified by the customer.
4.1.8 If suitable bearing is not encountered at the depths indicated, the customer
will be notified and work will not be preceded until further instruction
received.
4.1.9 Disposal of spoil will be made in a manner which will avoid insofar as
possible, rehandling or other interference with progress in general. Spoil
earth which is unsuitable for backfill or for compacted fill will be disposed
on-site spoil area at locations accepted by the customer and the local
concerned authorities.
5-0

BACKFIILING
5.1 GENERAL
5.1.1 Backfilling will be proceeded only when construction below finish grade
has been accepted by the customer, forms removed, and excavation
cleaned of all trash & debris.
5.1.2 Except as specified otherwise, backfill will be placed in loose layer not
more than ~ 300mm thick. Each layer will be thorough and evenly.
Moisture content of fill material will be such that proper compaction will
be obtained. Granular backfill and fill will be compacted in accordance to
the requirements of customers specification and application code.
5.2 STRUCTURES
5.2.1 Granular backfill will be placed in a minimum compacted thickness of
~150mm beneath slabs and adjacent to walls indicated.
5.2.2 If the sub grade has to be raised to meet the founding elevation of
concrete elevation of concrete slabs, granular backfill will be placed
loose layers not exceeding~ 300mm in thickness and will be machine
compacted as specified. If hand compacted, loose lift height will not
exceed ~ 150mm.
5.2.3 Structural foundations and footings will bear in undisturbed soil. If
excavation is carried below depths indicated on drawings, concrete fill
may be placed.
5.3 FINISH EXCAVATION BACKFILL AND FILLS
All areas so indicated on the drawings, as well as excavated, filled and
transition sections will be uniformly and smoothly graded. Finished surface
will be reasonably smooth, compacted and free from substantial
irregularities. Finished surface will not be more than 50mm above or below
the establish rough grade elevations.
6

5.4 COMPACTION
5.4.1 Field compaction of granular backfill for foundation and under slabs
will be made to least 95% of maximum density as determined by the
standard Test Methods of ASTM D 1557.
5.4.2 Sufficient equipment, of suitable types to speared, level, and
compacted fills promptly upon delivery of material, will be provided. Any
compaction equipment or device which is found to be convenient or
economical will be used, with exception of equipment which is of
inadequate capacity or unsuited to character of material being
compacted.
5.5 FIELD TESTING
Tests will be made in accordance to the documents & specification of the
Customer. Proctor curves for comparison will be developed for each soil
type according to ASTM D 1557. All results will be submitted to the
customer.
6-0

EROSION AND SEDIMENT ATION CONTROL


All existing erosion and sedimentation control system will be maintained
and every reasonable care will be exercised to prevent soil erosion and
ensure drainage by use of silt basins, berms and silt screens to control
erosion and spread of material from worksite.

7-0

INSPECTION
1.1 Acceptance of the customer will be obtained for the following prior
proceeding with the next activities:
a. The vertical extend of excavation required.
b. The excavated surface free of all roots, brush, sod, or otherwise
objectionable materials.
c. The removal of stone sizes greater than 150mm and replacement with fill
materials.
d. The removal of any unsuitable soil and replacement with structural fill
material.
Excavated materials on-site will be the primary source of structural fill
materials. Borrow material will be selected to meet customers
specification. Test reports will be submitted to the customer showing
gradation of material at the proposed source. The material shall be
consisted of clean sand or sand and gravel, free of organic matter or
other deleterious materials conformring the specified gradation.
Excavated surface will be compacted by at least 4 passes of heavy
vibratory compaction equipment such as smooth steel drum type
equipped with vibration. Each pass consist of one passage of the drum
over the entire subgrade. A minimum overlap of ~ 100mm will be
7

1.2

maintained for adjacent coverage's of the roller as well as between


adjacent drums in a tandem or triplex arrangement.
In confined areas or where equipment clearances do not permit the use
of heavy vibratory compactors, excavated surfaces will be compacted by
hand-operated vibratory plate compactors subject to the acceptance of
customer.
Proof Roller Subgrade: The proof rolled subgrade is to be
checked to determine the following:
a. The proof rolled subgrade free of any soft. Yielding zones.
b. The subgrade free debris, organic matter or other unsuitable material.
c. The subgrade free of surface irregularities.
d. The subgrade free of water accumulation.
Prior to placement of fill, any soft yielding zones detected by the proof
rolling replaced with structural fill material and re-compacted. Prepared
surfaced will be subject to customers acceptance.

1.3

During the placement of structural fill, the following will be


witnessed:
a. Fill material condition and general gradation.
b. Backfill and compaction procedure.
c. Lift thickness.
d. Number of roller passes.
e. Roller speed and vibratory frequency.
f. Application of water to fill material.
g. Determination of in-place density and moisture content.
During the course of the work, an independent soils testing agency will be
used to perform such tests in accordance to customers requirements to
identify materials, to determine compaction characteristics, to determine
moisture content, and to determine in-place density.

CONSTRUCTION WORK METHOD


AL MERJAL GENERAL CONTRACTING Co.LTD

MERGCC

MERGCC WM 003
Rev. 00

CONSTRUCTION PROCEDURE

EXCAVATION & BLINDING

Rev

Date

No. of sheet
By

Reason For Revision

CHKD

1-0

PURPOSE / SCOPE

The purpose of this document is to define the procedure and method as well as all
parameters to perform proper way for excavation & blinding for all the power station
foundations.

2-0

REFERENCES

- All work method documents of the earth working (excavation) &blinding concrete
below the
main foundations.
- Specification for all the earth working & concrete work & the safety plans for such
works.
- Contract related document for Civil Works.

3-0

DEFINITIONS AND ABREVIATIONS


- b.l : excavation bed level.
- s.s: side slop for the excavation works.
- g.l: ground level.

4-0

WORK METHOD STATEMENT

4.1 General:
The excavation works should done under the control of the specification & according to
the drawing of the works & so for the blinding concrete .

4.2 Pre-requisites:
4.2.1 The civil work section shall maintain a set of drawings for the excavation works &
the blinding concrete(bl.c) works of the latest revision in order to avoid ambiguity.
4.2.2 The civil work section shall pre- prepare all the suitable materials , tools &
equipment for the excavations side-slopes(s.s) support if required , dewatering(d.w) , fencing, protection & safety .
4.2.3 The Survey section shall perform all the needed bench marks & illustrate all the
axis needed for location & control the excavation.
4.2.4 The civil work section shall perform all the needed tests for the blinding concrete
materials (gravel, sand, cement & water) & perform the mix-design to conform the
suitable strength .in an approved laboratory.

4.3 Procedure:
4.3.1 - The excavation work procedure shall be as follows:
1 - cleaning the site area & set 0ut all the excavation area .
2 - recording all the important ground levels(g.l) in the excavation area.
3 -. starting excavation after the approval of drawing & the order of the
CLAINT.excavation shall extend a sufficient distance from the structure
to allow for placement and removal of forms, installation of services and
inspections.
4 - Fencing the excavation area by low soil embankment to protect the
excavation from being flooded by the rainfall & by a red tape to attend
the people from being full-in.
5 if required the side slopes of the excavation should excavated in a way
conforming the soil properties ( the side slopes should inclined in an
angle to prevent the sides from failure, other wise the side slopes should
supported by many way approved by the client.)
6 the sub- contractor should excavate a small bits inside the
excavation, in one or two corners to collect the rainfall water and a
pump should be installed to delivering this water out.

10

7- in case of high water table the sub- contractor should excavate a


trench or a drain along the sides of the foundation & in a suitable
distance from the foundation to guiding the water to the bits
mentioned above to pumped out.
8 - after finishing the excavation ,an investigation request should
proposed from the contractor to the SSM & OWNER to check the
levels & the excavation works & compare with the drawing . To get the
approval.
4.3.2 the blinding concrete work procedure should be as follows.
1- prior to do any work in this item the contractor should notify the
CLAINT about the equipment will be used to produce , convey &
pouring concrete . & about the laboratory will be used to test the
materials & concrete .and gets the CLAINT approval for all this
equipment & laboratory.
2- The materials used to produce concrete should tested (gravel, sand,
cement, water, additives if needed) to see wither it is confirming the
specification or not. & all the result should approved by the SSM &
OWNER.
3- A mix design for the blinding concrete should be prepared by the
laboratory according to the contractor request to obtain the suitable
formula for the blinding concrete to correspond the specification
required by the CLAINT & the approval to this formula should done
before starting any works.
4- A form work (if needed) should installed to control the concreting &
the levels by the contractor and a pins should installed in different
places or in the corners of the form to control the blinding levels.
5- the contractor should do the concrete finishing according to
specification and to the required finish level on the drawing.
6- Concrete curing should be carried out using water or an approved
curing membrane.

5-0 - QUALITY CONTROL:


1- pre- concreting inspection and approval should done by the CLAINT for the excavation
& all the concreting plan of the contractor & the QC engineer of the contractor should
ensure that all the relevant staff is briefed on the requirements of this procedure
&all the control points noted e.g. hold points, witness ,etc.
2- the construction manager should fill-up a form ( concrete order form) and forward to the
ready mix plant.
3- during concrete placing ,samples shall be taken by the concrete laboratory technician in
accordance with sampling .molding & de-molding work instruction.
6-0 - SAFETY
The construction manager is to ensure that all the work requirements are
fulfilled .e.g. if required a job hazard analysis is conducted prior to the start of the
activities , that environmental requirements are implemented and all personnel wear
the required personal
Protective equipment involved.

11

CONSTRUCTION WORK METHOD


AL MERJAL GENERAL CONTRACTING Co.LTD

MERGCC

MERGCC WM 004
Rev. 00

CONSTRUCTION PROCEDURE

REINFORCEMENT STEEL CUTTING, BENDING


and FIXING

Rev

Date

No. of sheet
By

Reason For Revision

12

CHKD

1.0

PURPOSE / SCOPE

This Work Method covers the Cutting, Bending and Fixing of the Reinforcement Steel for
the Reinforced Concrete Structures.

2.0

REFERENCES
2.1
Specification / Standards
2.1.1 Design requirement
2.1.2 Contract Specification Reinforcement
2.1.3 ASTM for material grade as specified (Specification for Reinforcing Steel
(Deformed & Plain Billet-Steel Bars for Concrete Reinforcement).
2.2
Construction Work Method
2.2.1 MERGCC Project Quality Plan
2.2.2 MERGCC Safety Plan

2.3 Inspection & Test plan / Checklist


2.3.1 Construction Work Method MERGCC WM 002 for Cutting, Bending and
Fixing Reinforcement Steel
2.3.2 Checklist for Cutting, Bending and Fixing Reinforcement MERGCC WM
001A.
2.3.3 Checklist for Reinforcement Steel installation MERGCC WM 001B.
2.4 Drawings & Bar Bending Schedules as designed.

3.0

GENERAL
3.1
3.2
3.3
3.4

3.5

4.0

This Procedure applies to the cutting, bending and fixing of reinforcement bars.
Prior to placing, reinforcement steel shall be free of all loose rust & scale or
contamination.
Different types of reinforcement shall not be intermixed unless indicated on the
drawings.
During fixing of the reinforcement, cleanliness in the pour area is of high priority.
Typically steel fixers will be trained to remove the excess tie wire from the pour
area as fixing proceeds. General rubbish, such as reinforcing tags, tie wire wraps
& materials are not to be dropped in the pour area. The pour area shall be blown
out after each section of reinforcement is tied to reduce the clean up prior to
concrete placement.
Where necessary during fixing of the reinforcement, bars will be left loose so that
they can be spread to allow access to the inside of the rebar cage for various
works as required.

CONSTRUCTION METHOD
4.1 Delivery of the Reinforcing Steel
4.1.1 All reinforcement will be obtained from the approved suppliers or
manufacturers.
4.1.2 Reinforcement will be delivered to the Cutting and Bending Yard under the
control of the contractor.
4.1.3 The reinforcing bars will be stored clearly off the ground and protected from
mud, oil and other substances that may adversely affect its use in the works.
4.1.4 High yield Reinforcement shall be in accordance with the applicable ASTM.

13

4.1.5

Batch Certificates will be supplied with every delivery of reinforcing bars and
will be checked to ensure they comply with the specification prior to cutting and
bending. so a samples from the reinforcing steel should be tested.

4.2 Cutting

and Bending Reinforcement General Requirements

4.2.1

Reinforcing Bar is to be cut and bent in accordance with the design. Cutting of
bar will be done by shearing.
4.2.2
Reinforcement bar shall only be cut or bent as shown in the Bar Bending
Schedules Provided.
4.2.3
Reinforcing Bars shall only be bent on proprietary Bar Bending Machine and
should be to the specified dimensions and within the allowable tolerances.
4.2.4
Reinforcing bar is not to be bent or straightened in a way that will injure or
fracture the materials.
4.2.5
All bars are to be bent cold unless the construction Manager gives
instructions after obtaining Customers acceptance to bend .
4.2.6
When significant numbers of bars are to be bent alike, the first bar is to be
checked before others are bent.
4.2.7
Where it is necessary to reshape steel previously bent, construction Manager
Approval should be obtained and each bar should be inspected for defects or signs of
fractures.
4.2.8
Any reinforcement that has excessively rusted pitted or lost section shall not
be used in the works.
4.2.9
All reinforcing bar shall be tied in bundles not exceeding 2000 kgs. and each
bundle identified using clearly marked, securely fixed durable tags.
4.3 Fixing Reinforcement

4.3.1 Reinforcement will be fixed, supported and maintained in position by


the adequate use of chairs, spacers and tying wires.
4.3.2 Unless concrete covering is specified in the drawings, two types of
concrete spacers that are of the same grade or higher with the structural
concrete are to be used in various type of steel fixing.
For Foundations & Footings; 50 to 75mm x 75mm x 50mm rectangular
concrete spacer composed of sand and 3/8 inch aggregate mixed with
cement.
For Columns & Walls; 40 to 45mm diameter x 40 to 45mm thick
cylindrical concrete spacer composed of sand and cement mixture. or
as mentioned in the specification.
Thickness of concrete spacer varies according to concrete covering as
shown in the drawings.
4.3.3 The concrete spacer blocks will have two tie-wire tails for foundation
and one tie-wire tail for wall, approximately 150mm long hanging out of
the centre of the concrete spacer suitable to fix to the bar.
4.3.4 Bottom mat reinforcement will commence after sufficient concrete
spacers are laid out.
4.3.5 Locations of cast in items and box-out are to be set out prior to the fixing
of the adjacent reinforcement.
4.3.6 When sufficient bottom mat reinforcement has been placed the
installation of the top mat reinforcement will commence.
4.3.7 Steel chairs will support top mat reinforcement at suitable intervals.
14

4.3.8 The surveyors to verify the actual locations and to check whether the
desired elevation and concrete covering can be achieved.
4.3.9 Checklist is to be filled out by the surveyor, supervisor in charge and
verified by the QC Engineer. This is a Notification Point.

5.0

QUALITY ASSURANCE AND QUALITY CONTROL

Prior to the start of activities the Rebar Fixing supervisor and the Construction Manager
shall ensure all relevant staff are briefed on the requirements of this procedure and
control points noted.

6.0

SAFETY

The Safety Manager is to ensure that all safety requirements are fulfilled, e.g., that if
required a Job Hazard Analysis is conducted prior to the start of the activities, that
environmental requirements are implemented and that personal protective equipment is
worn by all personnel involved.

7.0

ATTACHMENTS
Attachment 1 Job Hazard Analysis

15

CONSTRUCTION WORK METHOD


AL MERJAL GENERAL CONTRACTING Co.LTD

MERGCC

MERGCC WM 005
Rev. 00

CONSTRUCTION PROCEDURE

CONCRETE PLACING

Rev

Date

No. of sheet
By

Reason For Revision

16

CHKD

PURPOSE / SCOPE

1-0

1.1- this work method covers the concrete placing for all structures

2-0 REFERENCES
2-1

2-1-1
2-1-2
2-1-3
2-1-4

specification standard
ACI 318 m
building code requirement for reinforced concrete
ASTM C94 standard specification for ready mixed concrete
ASTM C143 test method for slump of Portland cement concrete
ACI 304 R Quid for measuring, mixing , transporting and placing concrete

3- General
This procedure applies to all concrete placements on site . the limits of this
procedure are to cover the general works and release of the hold points prior to the
pour, ordering of concrete from the ready mix-plant and the acceptance of the concrete
at the point of dispatch and the placement of the concrete for the foundation.
4-0 CONSTRUCTION METHOD
4-1

PRIOR TO PLACEMENT

4-1-1

the construction manager will ensure a detailed plan for the pour & mix design is
prepared. the plan is to include total volume to be poured and pour rate to be
achieved , Equipment to be used & commencement time for the pour and
expected completion time of The pour. the construction manager will advise the
ready mix plant of the above details as soon as finalized.
The above mentioned plan will determine the number and position of the concrete
pumps ,truck mixers , cranes or any other equipments may used to pouring
concrete together and A suitable arrangement to confirm the safe use of these
equipments according to its Properties
Traffic management plan for the pour detailing concrete trucking movement for
the Delivery of the concrete from the ready mix plant to the site will be drawn up &
forwarded to The ready mix plant.
The construction manager will detail the start location and the direction of the
pour. Consideration will be made to the anticipated size of the face and the
duration that concrete remains live in the face from initial placement to finishing.
For large foundation and slab area, pour sequences and sizes shall take in to
account the likelihood of inclement weather. A lightweight tubular steel framework
will be fabricated and covered with sheeting to allow concrete pours to go ahead.
The construction manager and supervisor in charge of the pour are to ensure that
sufficient quantity of materials is available for the pour. The supervisor is ensuring
that the following are provided.
Vibrators Sufficient number for pour rate. Standby vibrators allowed for, power
or air requirement covered where necessary, petrol or diesel available .Vibrators
and motors all test, checked and clean prior to the pour.
Trowel ling Machines sufficient number available. Tested, checked and cleaned
prior to pour. Petrol available.
Hand tools Sufficient available for the anticipated crews. Hand tools include
screeds, shovels, trowels, brushes, etc.
Concrete Pumps the set-up locations for the concrete pumps to be cleared to
allow access for the pumps . Access to back two concrete trucks on to the pump
will be made . Where necessary small earth ramps will be built to ensure the
concrete truck can discharge into the pump .
Hessian, Tarpaulins or Plastic Available to cover and protest fresh concrete
from, rain, hot sun etc. Also available.

4-1-2

4-1-3
4-1-4

4-1-5

4-1-6

17

Retarded Compounds Ample stock available where required. Pump packs


available.
- If required surface hardener is available.
- Evaporation Retardant Ample stock available where required. Pump packs
available. PPE for handling the evaporation retardant available.
- Water Supply Available for wetting construction joints and keeping Hessian and
other material damp.
- Wet Weather Gear Sufficient wet weather gear available for crews ,in the event
of inclement weather .
- Ligthing poles Sufficient to cover the pour during night shift without causing
excessive shadows or interfering with boom pumps or cranes.
4-1- 7 The level of the concrete is critical and accurate survey control will be used to
ensure that the level of the concrete is within tolerance . The tolerance for the
surface of the pour is 5mm high & 20mm low from theoretical as per section
13.6.4 of technical specification .
4 -1 -8 Leveling of concrete will be carried out using screed rails and concrete screeds
laid out to a predetermined pattern prior to the pour commencing .
4 1 - 9 after completion of all the fixing works for the pour, the pour has to be cleaned and
lose and foreign material removed.
4 -1- 10 After the pre- concreting checklist is signed off by the Supervisor the customer will
be notified and given the opportunity to check. This is a hold Point .
4 -1 -11 The construction Manager to confirm that all CHK box and the FIXED box for
every item on THE CONCRETE POURING REQUEST(CPR) has been signed off
by the relevant personnel .
4-1-12 When the pre pour inspection has been conducted and the pour approved , the
Construction Manager will order the concrete using concrete order form.
4 -2
Concrete Supply at Point of Discharge
4 -2 -1 concrete will be supplied from the ready mix concrete plant , and delivered to the
pour location via concrete trucks in accordance with Concrete Batching , Delivery
and Receiving procedure
4 -2 -2 The concrete pump will be primed using a slurry mix prior to pumping the first load of
concrete .
4 -2 -3 the first load concrete will commence discharging in to the pump hopper . The
concrete from the pump is to be discharged to waste until a consistent mix is
produced from the end of the pump hose .
4 -2 -4 As the concrete is discharged from the truck a sample is to be taken for a concrete
slump test for a minimum of 5% of the batches produced . If the concrete is
visually acceptable , then the QC inspector will allow the concrete to continue to
be discharged as the slump is taken . If the QC engineer is in any doubt , then the
discharging of the concrete will be stopped until the slump test is complete .
4 -2 -5 The load will be accepted if the desired concrete slump at the point of discharge is
achieved within tolerance of ( +/- 30 mm ) .
4- 2- 6 if the slump test reveals a concrete load outside the acceptable criteria then the
following
procedure will be adopted at the discretion of the Civil superintended .
- if the slump reading is more than 30 mm from the required , then the drum of the
concrete truck will be rotated for a further minimum of two minutes and a second
slump test taken.
If reading is out of tolerance for a second time the concrete will be rejected.
- If the slump reading is 30 mm less than the required and provided the maximum
allowable water cement ratio is adhered to , water can be added to the concrete
mix and shall be recorded into the delivery docket . the load will be checked
visually and returned to the discharge point . a second slump test to be taken . if
the reading is out of tolerance for a second time , the concrete will be rejected.
4 -2-7 the quality control engineer is responsible for accepting / rejecting the concrete
by signing the delivery docket.

18

4-3

concrete placement

4-3-1 Using concrete pump or crane with kibble or bucket the concrete will be placed in one
continuous operation rising uniformly in the formwork . the concrete shall not be handled
in
any manner that may cause aggregation.
4-3-2 the concrete will be pour in layers depending on the thickness of the pour . the faces of
the layers of concrete are to be kept live at all times i.e in the plastic state . the area of
working faces will be such that they can be maintained even in the event of delays in
supply of concrete or inclement weather conditions .
4-3-3
the concrete will be vibrated using electric , air or mechanical vibrators .
whenever concrete is being vibrated at least one spare vibratores of each type in
use shall be available in the event of breakdown .
4-3-4 each layer of concrete is to be vibrated . the upper layers are to be vibrated a
minimum of 150 mm in to the lower layers. The compaction of the concrete will be such
as to remove the air from the concrete , but not to cause segregation in the concrete.
4-3-5
compaction shall start as soon as placing starts and shall continue during the placing
operation so that at no time shall there be a large volume of un- compacted
concrete in the form work .
4-3-6
Vibration will not be used to move concrete within the form . concrete is not to be
heaped when discharged , but placed consistently in layers of correct thickness .
4-3-7
Correct vibration technique is to be used. The operator is to stand so that he is
facing the live face f the concrete and vibrate the front of the face. The vibrator is
to be used in a near vertical position and is to be inserted and with drawn slowly.
The vibrator is not to be laid flat in the cover zone.
4-3-8
The vibrator is to be switched off when not in use and is not to be left operating
while lying unattended on formwork, reinforcing or in concrete. The vibrator head
is to be kept clean and free of mud or other deleterious matter when inserted into
the concrete.
4-3-9
The concrete shall not be placed directly against a vertical form face but shall be
caused to flow to this service during the compaction process. care shall be taken
to avoid the form face being splashed with mortar during the placing the
operation. The vibrator will not be placed between the form work and the
reinforcing cage, so that it doesnt burn the form face.
4-3-10
While working around the embedded items, care must be taken when placing
and vibrating the concrete to limit movement of the embedded items and
decrease the likelihood of damage and displacement.
4-4 Finishing and Curing
4-4-1 concrete finishing will be done according to specification and to the required finish
shown on the drawings.
4-4-2 concrete curing will creed out using Hessian and water or an approved curing
membrane.
4-5 Quality Assurance and Quality Control.
4-5-1 prior to the start of activities the concreting supervisor and the QC(quality
control) Engineer shall ensure all relevant staff is briefed on the requirements of
this procedure and control points noted on the ITP, e.g. , Hold points, witness
etc.
4-5-2 the supervisor together with the QC engineer will conduct pre-concreting
inspection and will fill up checklist ( pre-concreting inspection checklist). The
client must also be notified for the side inspection.
4-5-3 the construction manager will fill- up form (concrete order form) and forward to
the read mix plant.
4-5-4 during concrete placing samples shall be taken by the concrete laboratory
technician in accordance with sampling, molding & de-molding work instruction..

19

4-6 Safety
4-6-1 The construction manager is to ensure that all safety plan requirements are
fulfilled, e.g., that if required a job Hazard Analysis is conducted prior to the start
of the activities, that environmental requirements are implemented and all
personnel wear the required personal
Protective equipment involved.

20

CONSTRUCTION WORK METHOD


AL MERJAL GENERAL CONTRACTING Co.LTD

MERGCC

MERGCC WM 006
Rev. 00

CONSTRUCTION PROCEDURE

Settlement Monitoring System

Rev

Date

No. of sheet
By

Reason For Revision

21

CHKD

1.0

PURPOSE / SCOPE

The purpose of this document is to define the procedure and method as well as all
parameters to perform proper settlement monitoring for the Project.

2.0

REFERENCES

All work method documents of the survey department and all construction and
topographical drawings.
Contract related document for Civil Works.

3.0

DEFINITIONS AND ABREVIATIONS


Bench Mark (BM) = Concrete monument used by Surveyors for
demarcation or reference
Turning Point (TP) = An intervening point between two bench marks upon
which point foresight and backlight rod readings are taken.
Peg = Wooden or iron pointed object approx. 50 CM long used by
Surveyors to demarcate points and lines in the field.

4.0

WORK METHOD STATEMENT

4.1 General:
The Survey section shall carry out monitoring for movements of grounds or structures on
all main foundation, structures at intervals to be agreed locally on the site.

4.2 Pre-requisites:
4.2.1 The Survey section shall maintain a set of construction drawings of the latest
revision in order to avoid ambiguity.
4.2.2 The Survey section shall at all time maintain the equipment and tools available in
top condition.
4.2.3 The Survey section shall perform the calibration of the equipment to be used. Any
Surveyor performing the test shall fill in the calibration test form properly. The test
documents and records shall be kept in a folder on site and shall be available at all
times for inspection by Client.

4.3 Procedure:
The settlement monitoring procedure shall be as follows:
1. Upon completion of every foundation, the survey section in conjunction
with Client shall perform a joint survey to select a reference bench
mark and a suitable route to be taken to reach other point whose
elevation is to be established.
2. Place pointed object marker at one or more accessible points per
foundation/structure as per Client requirements. The surveyor shall
designate a sequential turning point or number.
3. Upon set-up of instrument, the surveyor shall read on the backlight
accessible bench mark.
4. The surveyor will repeat the same on the foresight on the first turning
point and to the succeeding turning points.
5. Move the instrument to a new location and repeat the above process
until a foresight is taken on the final point whose elevation is to be
determined.
6. Close out the leveling run to at least one other established and
accessible bench mark.
7. Record all the data in a Settlement Survey Record; this will be the
basis for the succeeding survey for monitoring settlement.

22

8. Succeeding surveys shall be done at the agreed intervals and the


result compared to the initial survey to determine the amount of ground
or structure settlement. Survey records shall be submitted to Client.

4.4 Method:
Differential leveling Method of survey shall be used and contractor shall submit details to
Client including the equipment used. All surveys shall be related to the Site Datum.
Survey records shall be submitted to Client.

5.0 RESOURCE REQUIREMENTS:


For equipment, level instruments
For Manpower, survey section

6.0 QUALITY CONTROL:


To ensure consistent quality performances a regular physical check of equipment
deemed necessary and including the weekly Instrument check. Control on drawing
revision. Check on all mathematical calculations and proper documentation and data
management.

23

ALMERJAL GENERAL CONTRACTING COMPANY


PROCEDURE FOR PLACEMENT AND CURING OF CONCRETE
Authorization for execution of concrete placement
Structure:
Element:
Pour No.
Date:
Bottom of concrete elevation:
Reference Drawings:
APPLICABLE
YES
NO

Volume (m3):
Ambient Temperature:
Top of concrete elevation:
Rev:

SURVEYING
The following was verified and checked
1. Excavation and compacted back fill location and top
elevation
2. Location of construction and contraction joints
3. Location, diameter, shape and spacing of rebar
4. Spacing between formwork and reinforement
5. Plumbing, alignment and bracing of formwork
6. Location of grounding grid, stingers, and grounding
plates
7. Location and elevation of embedments (anchor
bolts, sleeves, plates)
8. Location and elevation of embedded conduits,
embedded piping
9. Correct center lines location and/or any other
drawing reference

Verified by:

...Surveyor

..Civil Superintendant
Verified By:

APPLICABLE
YES
NO

The following was verified and checked


1. Roughening (chipping back) of surface for cold joints
2. Placement and cleanliness of rebar
3. Formwork removing substance and hermetism
4. Installation of frames, sleeve, plates etc
5. Quality and quantity of aggregates, cement and sand
6. Correct concrete mix
7. Proper functioning of dosing equipments
8. Functioning of truck mixers
9. Adequate lighting if night work
10. Adequate weather conditions to start concrete
placement (protection in case of rain/ freeze)
11. Accessories for adequate placement of concrete
12. Enough personnel and equipment to start the
concrete placement
13. Cleanliness of the element to be placed

Civil Superintendant

Electrical Superintendant

.Quality Control

Mechanical Superintendant

.. Acknowledgement:

Seen by..:

24

Quality

Found.

Total Sum.

Description

Formwork(m)

25

CIVIL WORKS

Excavation(m) Backfilling(m) Conduit(m) Reinforcement(Ton)

ALMERJAL GENERAL CONTRACTING COMPANY


Concrete
Blinding(m) stracture(m)

Bitum. Coating(m) Grouting(m) Surface Painting(m)

ALMERJAL GENERAL CONTRACTING COMPANY


REQUEST FOR INSPECTION
Date of Inspection:
Time of Inspection:

Unit No.:
System:

The Contractor requests the customer to witness the following inspection or test:

Location of Inspection:

Sketch:

MERGCC

Representative : _____________________

Print Name:

___________________________________

Date: __________________
Time:__________________

Acknowledgement
Received by Nisku: : ______________________________

Date:___________________

Comments
Acceptable
Acceptable with comments
Not Acceptable
MERGCC Sign : __________________________________ Date:___________________
Verified by

:__________________________________ Date:___________________

26

15
27

25

24

23

20

19

18

17

16

14

13

DAY

HOURES

ENG. SEGNETURE

COST

YEAR .

26

MONTH

27

MACHINE MODEL .

21

12

11

MACHINE OWNER .

28

MACHINE KIND .

29

WORKING MACHINES TABLES


MACHINE NO.

30

CONTRACTOR:

22

SIMPLE CYCLE POWER PLANT


SUB-CONTRACTOR: ALMERJAL CONSTRACTION CO.

31

10

ALMERJAL GENERAL CONTRACTING COMPANY


DAY :
DATE :

DAILY REPORT
NO.

DEPARTMENT

DESCRIPTION

UNIT

SIGN.
ENGINEER

28

QUANTITY

SIGN.
SITE MANAGER

ALMERJAL GENERAL CONTRACTING COMPANY

STAF WORKERS
VOCATION ENG. SURVEY CARPANTER BARBEDER

SKILL
UNSKILL
LAB.
WORKER WORKER WORKER

MACHINES & TOOLS


TYPE
MACHINE

SHV
EL

TRA
CK

GRE
DER

BIG
COMP.

SMALL
COMP.

VIBRETOR

EXCAVETOR

GENARETOR

NOTES
________________________________________________________
________________________________________________________
________________________________________________________
________________________________________________________
________________________________________________________
________________________________________________________
________________________________________________________
________________________________________________________
________________________________________________________
________________________________________________________
________________________________________________________
________________________________________________________
________________________________________________________
________________________________________________________
________________________________________________________
28

ALMERJAL GENERAL CONNTRACTING COMPANY


Concrete Supplying Ticket
Project Name :
Serial No.

Date

Foundation /No. Name


Truck No.
Name of Driver
Water

Cement

Fi.

Co.

(Kg)

(Kg)

Agg.(Kg)

Agg.(Kg)

A Structure Concrete 4500Psi

185

410

550

1245

B Structure Concrete 4000Psi

180

400

560

1235

C Blinding Concrete 2000Psi

160

370

570

1229

Type

Grade of Concrete

Specified Workability

Batching

plant

On site :

On site :

mm

Type of Cement
Maximum Size of Aggregate
Type of admixture
Time of Loading
Time of Delivery
Net Time
Time start casting concrete
Time finish casting concrete
m3

Quantity of Concrete
Temperature of Concrete ( at

Batching plant:

On site:
C0

time of truck load & discharge )


Ambient Temperature at Site

Batching plant:

On site:

C0

Signature
Date
Laboratory

29

Civil Engineer

ALMERJAL GENERAL CONTRACTING COMPANY


QUALITY CONTROL OF CIVIL WORKS
APPROVAL by
ISSUE: 0

CIVIL WORKS - QUALITY PLAN

Dated:

Signed:

PLAN TITLE & NUMBER

APPROVAL by

CONTRACT TITLE & NUMBER

Backfill to Structures

PAGE: 30 of 2

Dated:

Signed:
LOCATION

Item
Ref:

PREPARED
BY:

DOCUMENTED ACTIVITIES NECESSARY TO BE COMPLETED


BEFORE WORK COMMENCES

FORM.A.

CONTROL
DOCUMENT/S

RESPONSIBILITY

M/C

SM

.................

VERIFYING
DOCUMENT/S

REMARKS

A1

Approval of method statement for backfill of structures


including compaction

Specification

R/D

R/A

Approved
Method Statement

CRD/LR

A2

Approval of this Quality Plan

Project team/
SM

H/A

Approved
Q-Plan

CRD/LR

A3

Approval of backfill materials

Specification

R/D

R/A

Approved
materials

CRD/LR

A4

Submit results of M.D.D. / O.M.C. tests

Specification

T/N/D

R/A

Approved
laboratory reports

CRD/LR

Legend:

M.D.D.: Medium dry density

O.M.C.: Optimum moisture contents

ABBREVIATIONS:
A = Approval / N = Notification / H = Hold Point / R = Review
D = Document Transmit. / LR = Lifetime Record / I = Inspection
CRD = Contractor retained document / S = Surveillance / T =
Test
SM = Site Management / M/C =Main Contractor

30

ALMERJAL GENERAL CONTRACTING COMPANY


QUALITY CONTROL OF CIVIL WORKS
APPROVAL by

PLAN TITLE & NUMBER

APPROVAL by

ISSUE: 0

CIVIL WORKS - QUALITY PLAN

Dated:

Signed:

CONTRACT TITLE & NUMBER

Backfill to Structures

PAGE: 31 of 2

Dated:

Signed
LOCATION

Item
Ref:

PREPARED
BY:

DOCUMENTED ACTIVITIES NECESSARY TO BE COMPLETED


DURING WORKS

FORM.B.

CONTROL
DOCUMENT/S

RESPONSIBILITY

M/C

SM

VERIFYING
DOCUMENT/S

REMARKS

B1

Set out / survey

Each Area

Construction
drawing

S/A

Q.C. sheet

CRD

B2

Inspection of formation

Each Area

Specification

I/A

Request for
Inspection

CRD

B3

Deposit fill in layers and compact to specified


density

Each Area

Specification

I/A

Q.C. sheet

CRD/LR

B4

Routing in-site density tests (A5)

As required

Specification

T/N

I/A

Request for
Inspection

CRD

B5

Submit individual test results within 24 hours


of test

Each Area

Specification

R/D

R/A

Test Report

LR

B6

Submit summary of test results

Monthly / as
required

Specification

R/D

R/A

Test summary

LR

B7

Remove unacceptable formation (or part) off


site and make good voids as specified

As required

Specification

I/D

R/A

Record
remedial

LR

B8

Document review

Close-out
document

R/A

Q-Plan Form A

Legend:

Q.C. sheet: Quality Control sheet

ABBREVIATIONS:
A = Approval / N = Notification / H = Hold Point / R = Review
D = Document Transmit. / LR = Lifetime Record / I = Inspection
CRD = Contractor retained document / S = Surveillance / T =
Test
SM = Site Management / M/C =Main Contractor

31

LR package

ALMERJAL GENERAL CONTRACTING COMPANY


QUALITY CONTROL OF CIVIL WORKS
APPROVAL by .
Signed:

PLAN TITLE & NUMBER

APPROVAL by .

ISSUE: 0

CIVIL WORKS - QUALITY PLAN

Dated:

CONTRACT TITLE & NUMBER

Drainage Systems
Signed:

PAGE: 32 of 4

Dated:

LOCATION

PREPARED
BY:

..
Item
Ref:

DOCUMENTED ACTIVITIES NECESSARY TO BE COMPLETED


BEFORE WORK COMMENCES

FORM.A.

CONTROL
DOCUMENT/S

RESPONSIBILITY

M/C

..

.................

VERIFYING
DOCUMENT/S

REMARKS

A1

Approval of method statement for excavation, temporary supports


to sides of excavation and compaction of backfill

Specification

R/D

R/A

Approved
Method Statement

LR

A2

Approval of Method of Statements for installation of drain

Specification

R/D

R/A

Approved
MS

CRD/LR

A3

Approval of this Quality Plan

Project team/
SM

R/D

R/A

Approved
Q-Plan

LR

A4

Approval of concrete mix for bed and surrounds

Specification

R/D

R/A

A5

Approval of granular material for bed and surrounds

Specification

R/D

R/A

A6

Approval of draining materials

Specification

R/D

R/A

A7

Approval of backfill material

Specification

R/D

R/A

A8

Approval of applicable pumps

Specification

I/D

R/A

ABBREVIATIONS:
A = Approval / N = Notification / H = Hold Point / R = Review
D = Document Transmit. / LR = Lifetime Record / I = Inspection
CRD = Contractor retained document / S = Surveillance / T =
Test
SM = Site Management / M/C =Main Contractor

Quality Plan Drainage Systems

32

Approval Letter
Approval Letter
Approval Letter
Approval Letter

LR
LR
LR
LR
LR

ALMERJAL GENERAL CONTRACTING COMPANY


QUALITY CONTROL OF CIVIL WORKS
APPROVAL by BABCOCK BORSIG POWER SERVICE
ISSUE: 0

CIVIL WORKS - QUALITY PLAN

Dated:

Signed:

PLAN TITLE & NUMBER

APPROVAL by

CONTRACT TITLE & NUMBER

Drainage Systems

PAGE: 2 of 4

Dated:

Signed:
LOCATION

Item
Ref:

PREPARED
BY:

DOCUMENTED ACTIVITIES NECESSARY TO BE COMPLETED


DURING WORKS

FORM.B.

CONTROL
DOCUMENT/S

RESPONSIBILITY

M/C

SM

VERIFYING
DOCUMENT/S

REMARKS

B1

Set out / survey

Each area

Construction
drawing

I/N

I/S

CRD

B2

Request for permit-to dig

Each area

As-built /
constr. drawg.

R/D

H/A

Issue permit

CRD

B3

Excavation to trenches and chambers


(keep all excavations free of water)

Each run

Specification

I/N

S/A

I/S

CRD

B4

Lay bedding material

Each run

Specification

I/N

S/A

I/S

LR

B5

Lay pipes and joints

Each run

Specification

I/N

S/A

I/S

LR

B6

Fill-in surround material

Each run

Specification/
constr. Drawg.

I/N

S/A

I/S

CRD

B7

Construct manholes and pits

As required

Construction
Drawing

I/N

S/A

I/S

CRD

ABBREVIATIONS:
A = Approval / N = Notification / H = Hold Point / R = Review
D = Document Transmit. / LR = Lifetime Record / I = Inspection
CRD = Contractor retained document / S = Surveillance / T =
Test
SM = Site Management / M/C =Main Contractor

Quality Plan Drainage Systems

33

ALMERJAL GENERAL CONTRACTING COMPANY


QUALITY CONTROL OF CIVIL WORKS

APPROVAL by
ISSUE: 0

CIVIL WORKS - QUALITY PLAN

Dated:

Signed

PLAN TITLE & NUMBER

APPROVAL by

CONTRACT TITLE & NUMBER

Drainage Systems

PAGE: 3 of 4

Dated:

Signed
LOCATION

Item
Ref:

PREPARED
BY:

DOCUMENTED ACTIVITIES NECESSARY TO BE COMPLETED


DURING WORKS

FORM.B.

CONTROL
DOCUMENT/S
Spec./
manufactory
instruction
Specification/
constr. Drawg.

RESPONSIBILITY

M/C

SM

..

VERIFYING
DOCUMENT/S

REMARKS

I/T/N

S/A

I/S
Test record

LR

I/N

I/S

CDR

Specification/
constr. Drawg.

I/N

S/A

I/S

LR

Each manhole

Specification/
constr. Drawg.

I/N

S/A

I/S

LR

Deviation report and remedial actions


(on no-conforming products)

As required

Specification/
constr. Drawg.

I/D

H/A

Document review

QA close-out

QA-division of
M/C

B9

Tests pipes and ducts

Each run

B10

Complete backfill to pipe runs

Each run

B11

Check operation and cleanliness of system

Each run

B12

Check/test manholes

B13
B14

ABBREVIATIONS:
A = Approval / N = Notification / H = Hold Point / R = Review
D = Document Transmit. / LR = Lifetime Record / I = Inspection
CRD = Contractor retained document / S = Surveillance / T =
Test
SM = Site Management / M/C =Main Contractor

Quality Plan Drainage Systems

34

I/S
Dev. / remed.
report
Q-Plan
FORM A

LR
LR

ALMERJAL GENERAL CONTRACTING COMPANY


QUALITY CONTROL OF CIVIL WORKS
APPROVAL by

PLAN TITLE & NUMBER

APPROVAL by

ISSUE: 0

CIVIL WORKS - QUALITY PLAN

Dated:

Signed:

CONTRACT TITLE & NUMBER

Drainage Systems

PAGE: 4 of 4

Dated:

Signed:
LOCATION

Item
Ref:

C1

PREPARED
BY:
DOCUMENTED ACTIVITIES NECESSARY UPON
COMPLETION OF WORKS

FORM.C.
AS-built survey including line, level and deviations.
Record drawings based on these data by designer.

ABBREVIATIONS:
A = Approval / N = Notification / H = Hold Point / R = Review
D = Document Transmit. / LR = Lifetime Record / I = Inspection
CRD = Contractor retained document / S = Surveillance / T =
Test
SM = Site Management / M/C =Main Contractor

Quality Plan Drainage Systems

RESPONSIBILITY

CONTROL
DOCUMENT/S

M/C

SM

Specification /
Constr. drawg.

R/D

R/D

35

..

VERIFYING
DOCUMENT/S

Approved
as-built survey

REMARKS

LR

ALMERJAL GENERAL CONTRACTING COMPANY


QUALITY CONTROL OF CIVIL WORKS
APPROVAL by

PLAN TITLE & NUMBER

APPROVAL by

ISSUE: 0

CIVIL WORKS - QUALITY PLAN

Dated:

Signed:

CONTRACT TITLE & NUMBER

Earthworks

PAGE: 36

LOCATION

PREPARED
BY:
DOCUMENTED ACTIVITIES NECESSARY TO BE
COMPLETED BEFORE WORK COMMENCES

Item
Ref:

RESPONSIBILITY

FORM.A.

CONTROL
DOCUMENT/S

M/C

A1

Approval of method statement for excavation to formation

Spec.

R/D

R/A

Approved
Method Statement

LR

A2

Approval of method statement for temporary support to


sides of excavation if applicable

Spec.

R/D

R/A

Approved
Method Statement

LR

Arrangements for dealing with water and discharge

Spec.

R/D

H/A

Approved
Method Statement

LR

Approval of Mix Design for Blinding Concrete ( C15 )

Spec.

R/D

R/A

Approved
Mix Design

LR

Approval of this Quality Plan

Project team/
SM

H/A

Authentication
of this Form

LR

A3
A4

of 4

Dated:

Signed:

A5

ABBREVIATIONS:
A = Approval / N = Notification / H = Hold Point / R = Review
D = Document Transmit. / LR = Lifetime Record / I = Inspection
CRD = Contractor retained document / S = Surveillance / T = Test
SM = Site Management / M/C =Main Contracter

36

SM

........

VERIFYING
DOCUMENT/S

REMARKS

ALMERJAL GENERAL CONTRACTING COMPANY


QUALITY CONTROL OF CIVIL WORKS
APPROVAL by
ISSUE: 0

CIVIL WORKS - QUALITY PLAN

Dated:

Signed

PLAN TITLE & NUMBER

APPROVAL by

CONTRACT TITLE & NUMBER

Earthworks

PAGE: 37

LOCATION

Item
Ref:

of 4

Dated:

Signed:

PREPARED
BY:
DOCUMENTED ACTIVITIES NECESSARY
TO BE COMPLETED DURING WORKS

RESPONSIBILITY

FREQUENCY

CONTROL
DOCUMENT/S

M/C

SM

........

FORM.B.

VERIFYING
DOCUMENT/S

REMARKS

B1

Set out excavation areas

Each Area

Approved
constr drawg.

S/A

Q.C. sheet

CRD

B2

Check for existing services and underground


hazards / CAD survey

Each Area

As-built Drawg.

R/A

Issue
Permit

CRD

B3

Request for\"Permit to dig"

Each Area

As-built drawg.
Permit to dig

H/A

Release
Permit

CRD

B4

Record existing ground levels prior to


excavation

Each Area

Spec.

S/A

"As - built"
Drawing

CRD for
Measure.

B5

Excavate to/or 150mm above formation


depending on necessity

Each Area

Spec.

I/A

Q.C.sheet

CRD

B6

Notify customer prior to covering any


formation

Each Area

Spec.

H/A

Request
for Information

CRD

B7

Remove unacceptable formation (or part) off


site and make voids good as specified

Each Area

Spec.

I/A

Record Drawings

CRD

B8

Set out extent of blinding area

Each Area

Construction
Drawings

ABBREVIATIONS:
A = Approval / N = Notification / H = Hold Point / R = Review
D = Document Transmit. / LR = Lifetime Record / I = Inspection
CRD = Contractor retained document / S = Surveillance / T = Test
SM = Site Management / M/C =Main Contracter

37

ALMERJAL GENERAL CONTRACTING COMPANY


QUALITY CONTROL OF CIVIL WORKS
APPROVAL by
ISSUE: 0

CIVIL WORKS - QUALITY PLAN

Dated:

Signed:

PLAN TITLE & NUMBER

APPROVAL by

CONTRACT TITLE & NUMBER

Earthworks

PAGE: 38

LOCATION

Item
Ref:

of 4

Dated:

Signed:

PREPARED
BY:

DOCUMENTED ACTIVITIES NECESSARY TO


BE COMPLETED DURING WORKS

FREQUENCY

FORM.B.

RESPONSIBILITY

CONTROL
DOCUMENT/S

MC

SM

VERIFYING
DOCUMENT/S

REMARKS

B9

Level blinding pins or screeds to correct


levels

Each Area

Construction
Drawings

B10

Following acceptability of formation, cover


formation with blinding concrete

Each Area

Spec.

I/N

I/A

Request
for information

CRD/LR

B11

Maintain records of concrete delivery notes

Each Area

Spec.

R/D

R/D

QA-Records

CRD/LR

B12

Carry out level survey

Each Area

Spec.

I/N

I/A

"As - built"
Records

CRD/LR

ABBREVIATIONS:
A = Approval / N = Notification / H = Hold Point / R = Review
D = Document Transmit. / LR = Lifetime Record / I = Inspection
CRD = Contractor retained document / S = Surveillance / T = Test
SM = Site Management / M/C =Main Contracter

38

ALMERJAL GENERAL CONTRACTING COMPANY


QUALITY CONTROL OF CIVIL WORKS
APPROVAL by
ISSUE: 0

CIVIL WORKS - QUALITY PLAN

Dated:

Signed

PLAN TITLE & NUMBER

APPROVAL by

CONTRACT TITLE & NUMBER

Earthworks

PAGE: 4

LOCATION

Item
Ref:

C1

PREPARED
BY:
DOCUMENTED ACTIVITIES NECESSARY
UPON COMPLETETION OF WORKS

Post concrete check: Quality of finish and cure

RESPONSIBILITY

CONTROL
DOCUMENT/S

MC

SM

As required

Specification

R/D

R/D

As required

Specification

D/D

R/A

As required

Specification

R/A

FREQUENCY

FORM.C.

Deviation report and remedial action


C2

C3

of 4

Dated:

Signed:

(non conforming areas)


Post concrete and as-built survey, including
line,
Level & deviations, including embedment:
Record drawings based on these data by
designer.

ABBREVIATIONS:
A = Approval / N = Notification / H = Hold Point / R = Review
D = Document Transmit. / LR = Lifetime Record / I = Inspection
CRD = Contractor retained document / S = Surveillance / T = Test
SM = Site Management / M/C =Main Contracter

39

VERIFYING
DOCUMENT/S

Post concrete
records
Dviation
Report / concrete
action sheet
Survey records
As-built drawings

REMARKS

CRD/LR
LR

LR

ALMERJAL GENERAL CONTRACTING COMPANY


QUALITY CONTROL OF CIVIL WORKS
APPROVAL by

PLAN TITLE & NUMBER

APPROVAL by

ISSUE: 0

CIVIL WORKS - QUALITY PLAN

Dated:

Signed:

CONTRACT TITLE & NUMBER


PAGE: 40 of 3

Excavation and Blinding


Dated:

Signed:

LOCATION

APPROVAL by
Dated:

Signed:
Item
Ref:

PREPARED
BY:

DOCUMENTED ACTIVITIES NECESSARY TO BE COMPLETED


BEFORE WORK COMMENCES

FORM.A.

A1

CONTROL
DOCUMENT/S

RESPONSIBILITY

M/C

SM

.......

VERIFYING
DOCUMENT/S

REMARKS

Approval of this Quality Plan

Project team/
SM

H/A

R/A

Approved
Q-Plan

LR

A2

Approval of method statement for excavation to formation

Specification

R/D

R/A

Approved
Method Statement

LR

A3

Approval of method statement for temporary support to sides of


excavation if applicable

Specification

R/D

R/A

Approved
Method Statement

LR

Arrangements for dealing with water and discharge

Specification

R/D

H/A

Approved
Method Statement

LR

Approval of Mix Design for Blinding Concrete ( C15 )

Specification

R/D

R/A

R/A

Approved
Mix Design

LR

A4
A5

ABBREVIATIONS:
A = Approval / N = Notification / H = Hold Point / R = Review
D = Document Transmit. / LR = Lifetime Record / I = Inspection
CDR = Contractor retained document / S = Surveillance / T =
Test
SM = Site Management / M/C =Main Contractor

40

ALMERJAL GENERAL CONTRACTING COMPANY


QUALITY CONTROL OF CIVIL WORKS
APPROVAL by
ISSUE: 0

CIVIL WORKS - QUALITY PLAN

Dated:

Signed:

PLAN TITLE & NUMBER

APPROVAL by

CONTRACT TITLE & NUMBER

Excavation and Blinding


LOCATION

APPROVAL by

PREPARED
BY:

Dated:

Signed:
Item
Ref:

PAGE: 41 of 3

Dated:

Signed:

DOCUMENTED ACTIVITIES NECESSARY TO BE COMPLETED


DURING WORKS

FORM.B.

RESPONSIBILITY

CONTROL
DOCUMENT/S

M/C

SM

VERIFYING
DOCUMENT/S

REMARKS

B1

Set out excavation areas

Each Area

Approved
Constr. drawg.

S/R

Q.C. sheet

CRD

B2

Check for existing services and underground


hazards / CAD survey

Each Area

As-built Drawg.

R/A

Issue
Permit

CRD

B3

Request for "Permit to dig"

Each Area

As-built drawg.
Permit to dig

H/A

Release
Permit

CRD

B4

Record existing ground levels prior to


excavation

Each Area

Cut and Field


Drawings

S/A

"As - built"
Drawing

CRD for
Measurement

B5

Excavate to/or to 150mm above formation


depending on necessity

Each Area

Specification

I/A

Q.C.sheet

CRD

B6

Notify customer prior to covering any


formation

Each Area

Specification

H/A

H/A

Request
for Information

CRD

B7

Remove unacceptable formation (or part) off


site and make good voids as specified

Each Area

Specification

I/A

I/A

Record Drawings

CRD

B8

Set out extent of blinding area

Each Area

Construction
Drawings

Legend:

Q.C. sheet: Quality Control sheet

ABBREVIATIONS:
A = Approval / N = Notification / H = Hold Point / R = Review
D = Document Transmit. / LR = Lifetime Record / I = Inspection
CDR = Contractor retained document / S = Surveillance / T =
Test
SM = Site Management / M/C =Main Contractor

41

ALMERJAL GENERAL CONTRACTING COMPANY


QUALITY CONTROL OF CIVIL WORKS
APPROVAL by
ISSUE: 0

CIVIL WORKS - QUALITY PLAN

Dated:

Signed

PLAN TITLE & NUMBER

APPROVAL by

CONTRACT TITLE & NUMBER

Excavation and Blinding


LOCATION

APPROVAL by

PREPARED
BY:

Dated:

Signed:
Item
Ref:

PAGE: 42 of 3

Dated:

Signed:

DOCUMENTED ACTIVITIES NECESSARY TO BE COMPLETED


DURING WORKS

FORM.B.

CONTROL
DOCUMENT/S

RESPONSIBILITY

M/C

SM

..

VERIFYING
DOCUMENT/S

REMARKS

B9

Level blinding pins or screeds to correct


levels

Each Area

Construction
Drawings

B10

Following acceptability of formation, cover


formation with blinding concrete

Each Area

Spec.

I/N

I/A

I/A

Request
for information

CRD/LR

B11

Maintain records of concrete delivery notes

Each Area

Spec.

R/D

R/D

QA-Records

CRD/LR

B12

Carry out level survey

Each Area

Spec.

I/N

I/A

I/A

"As - built"
Records

CRD/LR

ABBREVIATIONS:
A = Approval / N = Notification / H = Hold Point / R = Review
D = Document Transmit. / LR = Lifetime Record / I = Inspection
CDR = Contractor retained document / S = Surveillance / T =
Test
SM = Site Management / M/C =Main Contractor

42

ALMERJAL GENERAL CONTRACTING COMPANY


QUALITY CONTROL OF CIVIL WORKS
APPROVAL by

APPROVAL by

PLAN TITLE & NUMBER

Signed:

Pre- (Setting out, movement /


settlement control)

Dated:

PAGE: 43 of 2
PREPARED
BY:

Dated:

Signed:

A1

CONTRACT TITLE & NUMBER

LOCATION

APPROVAL by

Item
Ref:

ISSUE: 0

CIVIL WORKS - QUALITY PLAN

Dated:

Signed:

DOCUMENTED ACTIVITIES NECESSARY TO BE COMPLETED


BEFORE WORK COMMENCES

RESPONSIBILITY

FORM.A.

CONTROL
DOCUMENT/S

M/C

SM

Approval of Method Statement (MS) setting-out Control formation

Specification

R/D

R/A

Approved
Method Statement

LR

Approval of this Quality Plan

Project team/
SM

R/A

R/A

Approved
QC-Plan

LR

Construction of primary / secondary control station

Associated MS
Specification

I/D

S/A

Certificate of
agreed Data

LR

Initial Survey of primary / secondary control station

Associated MS
Specification

R/D

R/A

Certificate of
agreed Data

LR

Establish site-control bench marks

Associated MS
Specification

I/N

S/A

Certificate of
agreed Data

LR

A2
A3
A4
A5

ABBREVIATIONS:
A = Approval / N = Notification / H = Hold Point / R = Review
D = Document Transmit. / LR = Lifetime Record / I = Inspection
CDR = Contractor retained document / S = Surveillance / T =
Test
SM = Site Management / M/C =Main Contractor

43

...........

VERIFYING
DOCUMENT/S

REMARKS

ALMERJAL GENERAL CONTRACTING COMPANY


QUALITY CONTROL OF CIVIL WORKS
APPROVAL by

PLAN TITLE & NUMBER

APPROVAL by

PAGE: 44 of 2

LOCATION

APPROVAL by

PREPARED
BY:

Dated:

Signed:
Item
Ref:

CONTRACT TITLE & NUMBER

Surveying
(Verifications of control station)

Dated:

Signed:

ISSUE: 0

CIVIL WORKS - QUALITY PLAN

Dated:

Signed:

DOCUMENTED ACTIVITIES NECESSARY TO BE COMPLETED


DURING WORKS

RESPONSIBILITY

CONTROL
DOCUMENT/S

M/C

As necessary

Associated MS
Specification

R/A

Updated
Certificates

LR

As necessary
or monthly

Associated MS
Specification

R/A

Updated
Certificates

LR

Verification of secondary control stations

Periodic / but
min. monthly

Associated MS
Specification

Updated
Certificates

CRD

B4

Monitoring movements

As specified

Associated MS
Specification

Certificate of
agreed Data

CRD.

B5

Calibration of automatic optical levels

Beginning
process

WP

T/D

Calibration Report

CRD

B6

Calibration of theodolites

Monthly

WP

T/D

Calibration Report

CRD

B7

Calibration of targets

2 monthly

WP

T/D

Calibration Report

CRD

B8

Calibration of E.D.M.

Monthly

WP

T/D

Calibration Report

CRD

B9

External calibration of equipment by supplier

Yearly

WP

R/D

Certificate of
Calibration

CRD

FORM.B.

B1

Verification of primary control stations

B2

Verification of site-control bench marks

B3

Legend: E.D.M.: Electronic Digital Measuring Instruments

WP: Work Procedure / Equipment Requirement

ABBREVIATIONS:
A = Approval / N = Notification / H = Hold Point / R = Review
D = Document Transmit. / LR = Lifetime Record / I = Inspection
CDR = Contractor retained document / S = Surveillance / T =
Test
SM = Site Management / M/C =Main Contractor

SM

44

..

VERIFYING
DOCUMENT/S

REMARKS

ALMERJAL GENERAL CONTRACTING COMPANY


QUALITY CONTROL OF CIVIL WORKS
APPROVAL by

PLAN TITLE & NUMBER

APPROVAL by

ISSUE: 0

CIVIL WORKS - QUALITY PLAN

Dated:

Signed

CONTRACT TITLE & NUMBER

Reinforced Concrete Works

PAGE: 45 of 5

Dated:

Signed:
LOCATION

Item
Ref:

PREPARED
BY:

DOCUMENTED ACTIVITIES NECESSARY TO BE COMPLETED


BEFORE WORK COMMENCES

FORM.A.

RESPONSIBILITY

CONTROL
DOCUMENT/S

M/C

SM

..........

VERIFYING
DOCUMENT/S

REMARKS

A1

Submit details of material suppliers and test certificates for


cement, PFA (pulverized fuel ash), aggregates and admixtures

Specification

R/D

H/A

Approved
certificates

CRD/LR

A2

Submit details of all concrete mix designs for customers approval

Specification

R/D

H/A

Approved
mix designs

CRD/LR

A3

Submit details of proposed materials and concrete testing


laboratory

Specification

R/D

R/A

CRD/LR

A4

Approval of admixture(s) usage by demonstrating their test to


specified requirements and details of manufacturer

Specification

R/D

H/A

Approval Letter
/D

CRD/LR

A5

Test results of water used in concrete

Specification

R/D

R/A

CRD/LR

A6

Ready mix concrete supplier to provide details of materials and


mixes, details of batching plant including inspection/audit
certificates from control authorities as well as properties of
concrete produced at the batching plant, e.g. standard deviations
acc. To relevant standards

Specification

R/D

R/A

Verification
according to
submitted
documents

CRD/LR

A7

Trial mix test results and their analysis

Specification

R/D

R/A

QA-records

CRD/LR

A8

Method of Statements for placing, compacting, curing, protecting


and finishing concrete, including formwork, construction joints,
embedments and sequence of pouring

Specification

R/D

H/A

Approved
MS

ABBREVIATIONS:
A = Approval / N = Notification / H = Hold Point / R = Review
D = Document Transmit. / LR = Lifetime Record / I = Inspection
CRD = Contractor retained document / S = Surveillance / T =
Test
SM = Site Management / M/C =Main Contractor

4
5

CRD/LR

ALMERJAL GENERAL CONTRACTING COMPANY


QUALITY CONTROL OF CIVIL WORKS
APPROVAL by

PLAN TITLE & NUMBER

APPROVAL by

ISSUE: 0

CIVIL WORKS - QUALITY PLAN

Dated:

Signed:

CONTRACT TITLE & NUMBER

Reinforced Concrete Works

PAGE: 2 of 5

Dated:

Signed:
LOCATION

Item
Ref:

PREPARED
BY:

DOCUMENTED ACTIVITIES NECESSARY TO BE COMPLETED


BEFORE WORK COMMENCES

FORM.A.

RESPONSIBILITY

CONTROL
DOCUMENT/S

M/C

SM

..

VERIFYING
DOCUMENT/S

REMARKS

Approval of
design

CRD/LR
CRD/LR

A9

When requested, submit formwork/sheet wall design calculation to


customer

Specification

R/D

R/A

A10

Contractor shall submit details of proposed proprietary solution


for application on concrete surface to the customer before use

Specification

R/D

H/A

Approval letter
/D

A11

Submit details of patent spacers to be used to customer for


approval

Specification

R/D

R/A

Approval
/D

A12

Submit procedures for bending reinforcement bars on site


including bars cast into existing concrete

Specification

R/D

H/A

A13

Sample Finishes

Specification

R/N

I/A

Approval of this Quality Plan

Project team/
SM

H/A

A14

ABBREVIATIONS:
A = Approval / N = Notification / H = Hold Point / R = Review
D = Document Transmit. / LR = Lifetime Record / I = Inspection
CRD = Contractor retained document / S = Surveillance / T =
Test
SM = Site Management / M/C =Main Contractor

4
6

Approved
procedure
Approval
/D
Approved
Q-Plan

CRD/LR
CRD/LR
CRD/LR
CRD/LR

ALMERJAL GENERAL CONTRACTING COMPANY


QUALITY CONTROL OF CIVIL WORKS
APPROVAL by
ISSUE: 0

CIVIL WORKS - QUALITY PLAN

Dated:

Signed:

PLAN TITLE & NUMBER

APPROVAL by

CONTRACT TITLE & NUMBER

Reinforced Concrete Works

PAGE: 3 of 5

Dated:

Signed:
LOCATION

Item
Ref:

PREPARED
BY:

DOCUMENTED ACTIVITIES NECESSARY TO BE COMPLETED


DURING WORKS

B2

B3

B4
B5

B6

M/C

SM

Each Area

Construction
drawing

I/S/N

I/A

I/S

CRD/LR

As required

Specification

R/D

R/D

QA-records

CRD/LR

As required

Specification

R/D

R/A

QA-records

CRD/LR

Delivery
tickets

Specification

R/D

R/A

QA-records

CRD/LR

Update
weekly

Specification

R/D

R/A

QA-records

CRD/LR

As required

Specification

R/D

QA-records

CRD/LR

FORM.B.

Set out / survey

B1

Retain copy of suppliers certificates for


aggregates, coarse and fine. Check moisture
content of coarse and fine aggregates and any
organic matter
If any significant changes increases the
monthly mean alkali content of cement by
more than specified, notify customer
immediately
Retain copy of suppliers certificates for every
delivery of PFA
Contractor to maintain statistical analysis of
crushing test results (7/28 days) as well as
slump test
Record of concrete delivery tickets

ABBREVIATIONS:
A = Approval / N = Notification / H = Hold Point / R = Review
D = Document Transmit. / LR = Lifetime Record / I = Inspection
CRD = Contractor retained document / S = Surveillance / T =
Test
SM = Site Management / M/C =Main Contractor

RESPONSIBILITY

CONTROL
DOCUMENT/S

4
7

VERIFYING
DOCUMENT/S

REMARKS

ALMERJAL GENERAL CONTRACTING COMPANY


QUALITY CONTROL OF CIVIL WORKS
APPROVAL by
ISSUE: 0

CIVIL WORKS - QUALITY PLAN

Dated:

Signed:

PLAN TITLE & NUMBER

APPROVAL by

CONTRACT TITLE & NUMBER

Reinforced Concrete Works

PAGE: 4 of 5

Dated:

Signed:
LOCATION

Item
Ref:

B7

B8

B9
B10
B11
B12
B13

PREPARED
BY:

DOCUMENTED ACTIVITIES NECESSARY TO BE COMPLETED


DURING WORKS

M/C

As required

Specification

R/D

H/A

I/S/D

CRD/LR

Each
structural
element

Specification

R/N/D

H/A

Pre-concrete
Inspec. Form
(I/S)

CRD/LR

As required

Specification

R/N/D

R/A

QA-records

CRD/LR

All main pours

Specification

R/N/D

Each
structural
element

Part.
Specification

R/N/D

I/A

I/S/D

CDR

As Required

Soil Report

R/N/D

As specified
or required

Specification

R/D

R/A

LR

FORM.B.
Survey of line and levels of all embedments in
turbine foundation and other relevant
structures, as well as of anchor bolts to
structural steel, etc. predated of placing
concrete
Contractor to carry out concreting survey and
request pre-concreting inspection by customer
24 hours in advance
Record daily return of concrete quantity,
mixes, location and levels of all concrete
poured
Review of qualified operatives placing
concrete by customer
Contractor to notify customer about the
intended curing measures to fresh concrete
(Ref. A10)
Application of waterproof paint to all surfaces
in contact with soil
Contractor to carry out post-concreting survey
of concrete structures

ABBREVIATIONS:
A = Approval / N = Notification / H = Hold Point / R = Review
D = Document Transmit. / LR = Lifetime Record / I = Inspection
CRD = Contractor retained document / S = Surveillance / T =
Test
SM = Site Management / M/C =Main Contractor

RESPONSIBILITY

CONTROL
DOCUMENT/S

4
8

SM

..

VERIFYING
DOCUMENT/S

REMARKS

ALMERJAL GENERAL CONTRACTING COMPANY


QUALITY CONTROL OF CIVIL WORKS
APPROVAL by
ISSUE: 0

CIVIL WORKS - QUALITY PLAN

Dated:

Signed:

PLAN TITLE & NUMBER

APPROVAL by

CONTRACT TITLE & NUMBER

Reinforced Concrete Works

PAGE: 5 of 5

Dated:

Signed:
LOCATION

PREPARED
BY:
DOCUMENTED ACTIVITIES NECESSARY UPON
COMPLETION OF WORKS

Item
Ref:

C1

M/C

SM

As required

Specification

R/D

R/D

As required

Specification

D/D

R/A

As required

Specification

R/A

FORM.C.

Post concrete check: Quality of finish

RESPONSIBILITY

CONTROL
DOCUMENT/S

Deviation report and remedial action


C2

C3

(non conforming areas)


Post concrete and as-built survey, including
line,
Level & deviations, including embedments:
Record drawings based on these data by
designer.

ABBREVIATIONS:
A = Approval / N = Notification / H = Hold Point / R = Review
D = Document Transmit. / LR = Lifetime Record / I = Inspection
CRD = Contractor retained document / S = Surveillance / T =
Test
SM = Site Management / M/C =Main Contractor

4
9

VERIFYING
DOCUMENT/S

Post concrete
records
Deviation
Report / concrete
action sheet
Survey records
As-built drawings

REMARKS

CRD/LR
LR

LR

ALMERJAL GENERAL CONTRACTING COMPANY


QUALITY CONTROL OF CIVIL WORKS
APPROVAL by

APPROVAL by

PLAN TITLE & NUMBER

Signed:

Road construction / kerbing and


wearing course

Dated:

ISSUE: 0

CIVIL WORKS - QUALITY PLAN

Dated:

Signed:

CONTRACT TITLE & NUMBER


PAGE: 50 of 4

LOCATION

Item
Ref:

PREPARED
BY:

DOCUMENTED ACTIVITIES NECESSARY TO BE COMPLETED


BEFORE WORK COMMENCES

FORM.A.

RESPONSIBILITY

CONTROL
DOCUMENT/S

M/C

Specification/
Constr. drawg.

R/D

H/A

R/D

R/A

R/D

CRD/LR

R/D

R/A

CRD/LR

SM

...........

A1

Approval of the general Method of Statements for laying kerbs and


concrete backing, as well as laying of wearing courses

A2

Approval of material submittals for wearing course

A3

Approval of material submittals for kerbs

A4

Approval of sample area if required

Specification

I/N

I/A

A5

Approval of this Quality Plan

Project team/
SM

R/D

H/A

Specification
Subcontractors
documentation
Specification
Subcontractors
documentation

ABBREVIATIONS:
A = Approval / N = Notification / H = Hold Point / R = Review
D = Document Transmit. / LR = Lifetime Record / I = Inspection
CRD = Contractor retained document / S = Surveillance / T =
Test
SM = Site Management / M/C =Main Contractor

50

VERIFYING
DOCUMENT/S
Approval Letter

Approved
Q-Plan

REMARKS

CRD/LR

LR

ALMERJAL GENERAL CONTRACTING COMPANY


QUALITY CONTROL OF CIVIL WORKS
APPROVAL by
ISSUE: 0

CIVIL WORKS - QUALITY PLAN


Signed:
Dated:

APPROVAL by

PLAN TITLE & NUMBER

Signed:

Road construction / kerbing and


wearing course

Dated:

CONTRACT TITLE & NUMBER


PAGE: 2 of 4

LOCATION

Item
Ref:

PREPARED
BY:

DOCUMENTED ACTIVITIES NECESSARY TO BE COMPLETED


DURING WORKS

FORM.B.

RESPONSIBILITY

CONTROL
DOCUMENT/S

M/C

SM

VERIFYING
DOCUMENT/S

REMARKS

B1

Set out / survey (including levels if required)

Each area

Construction
drawing

I/N

S/A

B2

Request for permit-to dig if required

Each area

As-built /
Constr. drawg.

R/D

H/A

B3

Trim back sub-base, road-base and basecourse, lay kerbs and concrete backing

Each area

Specification/
Typical details

I/N

I/A

B4

Clean top of base-course

Each run

Specification

I/N

I/A

CDR

B5

Lay wearing course

Each run

Specification/
Constr. drawg.

I/N/D

I/A

CRD

B6

Deviation report and remedial actions


(on no-conforming products)

As required

Specification/
Constr. Drawg.

R/D

R/A

LR

B7

Document review

Close-out
document

R/A

LR

ABBREVIATIONS:
A = Approval / N = Notification / H = Hold Point / R = Review
D = Document Transmit. / LR = Lifetime Record / I = Inspection
CRD = Contractor retained document / S = Surveillance / T =
Test
SM = Site Management / M/C =Main Contractor

51

CRD/LR
Released permit

CRD/LR
CRD

ALMERJAL GENERAL CONTRACTING COMPANY


QUALITY CONTROL OF CIVIL WORKS
APPROVAL by
ISSUE: 0

CIVIL WORKS - QUALITY PLAN

Dated:

Signed

APPROVAL by

PLAN TITLE & NUMBER

Signed:

Road construction / kerbing and


wearing course

Dated:

CONTRACT TITLE & NUMBER


PAGE: 3 of 4

LOCATION

Item
Ref:

PREPARED BY:
DOCUMENTED ACTIVITIES NECESSARY
UPON
COMPLETION OF WORKS

FREQUENCY
CONTROL
DOCUMENT/S

RESPONSIBILITY

M/C

SM

VERIFYING
DOCUMENT/S

REMARKS

FORM.C.

C1

AS-built survey of finished roads,


associated service, including line, levels and
deviations. Record drawings based on these
data by designer.

Each area

Specification /
Construction
drawings

ABBREVIATIONS:
A = Approval / N = Notification / H = Hold Point / R = Review
D = Document Transmit. / LR = Lifetime Record / I = Inspection
CRD = Contractor retained document / S = Surveillance / T =
Test
SM = Site Management / M/C =Main Contractor

52

R/D

R/A

R/D

Approved
as-built
documents

LR

ALMERJAL GENERAL CONTRACTING COMPANY


QUALITY CONTROL OF CIVIL WORKS
APPROVAL by

CIVIL WORKS - QUALITY PLAN

Dated:

Signed:

APPROVAL by

PLAN TITLE & NUMBER

Signed:

Road construction / kerbing and


wearing course

Dated:

LOCATION

LIST OF ATTACHED FORMS

Form No.
ITP_CV_72

Rev.
0

Description
Road Construction Kerbing and Wearing Course

LIST OF REFERENCED FORMS


No.
1.
2.
3.
4.

CONTRACT TITLE & NUMBER


PAGE: 4 of 4
PREPARED
BY:

FORMS INDEX

No.
1.

ISSUE: 0

Form No.

Doc. Ref.

Description

ABBREVIATIONS:
A = Approval / N = Notification / H = Hold Point / R = Review
D = Document Transmit. / LR = Lifetime Record / I = Inspection
CRD = Contractor retained document / S = Surveillance / T =
Test
SM = Site Management / M/C =Main Contractor

53

ALMERJAL GENERAL CONTRACTING COMPANY


QUALITY CONTROL OF CIVIL WORKS
APPROVAL by

APPROVAL by

PLAN TITLE & NUMBER

Signed

Road construction to top of base


course

Dated:

ISSUE: 0

CIVIL WORKS - QUALITY PLAN

Dated:

Signed

CONTRACT TITLE & NUMBER


PAGE: 54 of 4

LOCATION

Item
Ref:

PREPARED
BY:

DOCUMENTED ACTIVITIES NECESSARY TO BE COMPLETED


BEFORE WORK COMMENCES

FORM.A.

RESPONSIBILITY

CONTROL
DOCUMENT/S

M/C

SM

..........

VERIFYING
DOCUMENT/S

REMARKS

A1

Approval of specialist subcontractor

Pre-qualification
document

R/D

H/A

Approval Letter /
D

CRD/LR

A2

Approval of the general Method of Statements for road


construction (including sub-grade drainage if required)

Specification/
constr. drawg.

R/D

H/A

Approval Letter /
D

CRD/LR

A3

Approval of material submittals (including drainage material


associated to road construction if required) specified or not
specified / detailed

Specification
Subcontractors
documentation

R/D

HA

A4

A level survey to be submitted for approval

Construction
drawings

R/D

R/A

A5

Details for completion and testing of drainage and buried service


prior to road-/ and pavement construction over them
(as required).

Method
Statement/
constr. drawg.

R/D

R/A

A6

Approval of demonstration trials (as required)

Specification

I/N

I/A

A7

Approval of this Quality Plan

Project team/
Bechtel/SSM

R/D

H/A

ABBREVIATIONS:
A = Approval / N = Notification / H = Hold Point / R = Review
D = Document Transmit. / LR = Lifetime Record / I = Inspection
CRD = Contractor retained document / S = Surveillance / T =
Test
SM = Site Management / M/C =Main Contractor

54

Approval Letter /
D
D
D
D
Approved
Q-Plan

CRD/LR
CRD/LR
CRD/LR
LR
LR

ALMERJAL GENERAL CONTRACTING COMPANY


QUALITY CONTROL OF CIVIL WORKS
APPROVAL by
ISSUE: 0

CIVIL WORKS - QUALITY PLAN


Signed
APPROVAL by

Dated:

Signed:
LOCATION

Dated:

Item
Ref:

CONTRACT TITLE & NUMBER

PLAN TITLE & NUMBER


Road construction to top of base
course

PAGE: 2 of 4
PREPARED
BY:

DOCUMENTED ACTIVITIES NECESSARY TO BE


COMPLETED DURING WORKS
FORM.B.

CONTROL
DOCUMENT/S

RESPONSIBILITY
M/C

SM

VERIFYING
DOCUMENT/S

REMARKS

I/S

CRD/LR

Released permit

CRD/LR

I/S

CRD/LR

B1

Set out / survey (including levels)

Each area

Construction
drawing

I/N

S/A

B2

Request for permit-to dig

Each area

As-built /
constr. drawg.

R/D

H/A

B3

Sub-grade drainage to be completed prior to


preparation of any formation (if required)

Each run

Specification/
constr. drawg.

I/N

I/A

B4

The extent and location of any trial areas are


to be agreed

Prior to start
Of road works

Specification

I/D

I/A

CDR

B5

Prepare formation prior of laying geotextile

Each area

Specification/
constr. drawg.

I/N/D

H/A

I/R

CRD/LR

B6

Lay geotextile

Each area

Specification/
constr. drawg.

I/N/D

I/A

I/S

CRD/LR

B7

Lay capping layer

Each area

Construction
Drawing

I/N/D

I/A

I/S

CRD/LR

B8

Lay sub-base

Each area

Specification/
constr. drawg.

I/N/D

I/A

I/S

CRD/LR

ABBREVIATIONS:
A = Approval / N = Notification / H = Hold Point / R = Review
D = Document Transmit. / LR = Lifetime Record / I = Inspection
CRD = Contractor retained document / S = Surveillance / T =
Test
SM = Site Management / M/C =Main Contractor

55

ALMERJAL GENERAL CONTRACTING COMPANY


QUALITY CONTROL OF CIVIL WORKS
APPROVAL by
ISSUE: 0

CIVIL WORKS - QUALITY PLAN

Dated:

Signed:

APPROVAL by

PLAN TITLE & NUMBER

Signed:

Road construction to top of base


course

Dated:

CONTRACT TITLE & NUMBER


PAGE: 3 of 4

LOCATION

Item
Ref:

PREPARED
BY:

DOCUMENTED ACTIVITIES NECESSARY TO BE COMPLETED


DURING WORKS

FORM.B.

RESPONSIBILITY

CONTROL
DOCUMENT/S

M/C

SM

VERIFYING
DOCUMENT/S

REMARKS

B9

Complete drainage / duct crossing

Each crossing

Specification/
constr. Drawg.

I/N/D

H/A

I/S

B10

Lay road-base

Each area

Specification/
constr. Drawg.

I/N/D

I/A

I/N

I/S

CRD/LR

B11

Lay base course

Each area

Specification/
constr. Drawg.

I/N/D

I/A

I/N

I/S

CRD/LR

B12

Road maintenance

All areas

Specification

B13

Field test results / survey records

Each area

Specification

R/D

R/A

LR

B14

Deviation report and remedial actions


(on no-conforming products)

As required

Specification/
constr. Drawg.

R/D

R/A

LR

B15

Document review

Close-out
document

R/A

LR

ABBREVIATIONS:
A = Approval / N = Notification / H = Hold Point / R = Review
D = Document Transmit. / LR = Lifetime Record / I = Inspection
CRD = Contractor retained document / S = Surveillance / T =
Test
SM = Site Management / M/C =Main Contractor

56

CRD/LR

ALMERJAL GENERAL CONTRACTING COMPANY


QUALITY CONTROL OF CIVIL WORKS

APPROVAL by
ISSUE: 0

CIVIL WORKS - QUALITY PLAN

Dated:

Signed:

APPROVAL by

PLAN TITLE & NUMBER

Signed

Road construction to top of base


course

Dated:

CONTRACT TITLE & NUMBER


PAGE: 4 of 4

LOCATION

Item
Ref:

PREPARED
BY:
DOCUMENTED ACTIVITIES NECESSARY
UPON
COMPLETION OF WORKS

FREQUENCY

RESPONSIBILITY

CONTROL
DOCUMENT/S

M/C

SM

Specification /
Construction
drawings

R/D

R/D

VERIFYING
DOCUMENT/S

REMARKS

FORM.C.

C1

AS-built survey of roads, pavements (if


applicable), associated service, including
line, levels and deviations. Record drawings
based on these data by designer.

Each area

ABBREVIATIONS:
A = Approval / N = Notification / H = Hold Point / R = Review
D = Document Transmit. / LR = Lifetime Record / I = Inspection
CRD = Contractor retained document / S = Surveillance / T =
Test
SM = Site Management / M/C =Main Contractor

57

Approved
as-built
documents

LR

ALMERJAL GENERAL CONTRACTING COMPANY


QUALITY CONTROL OF CIVIL WORKS
APPROVAL by

PLAN TITLE & NUMBER

APPROVAL by

ISSUE: 0

CIVIL WORKS - QUALITY PLAN

Dated:

Signed:

CONTRACT TITLE & NUMBER

Water main / Buried pressure pipes

PAGE: 58 of 4

Dated:

Signed:
LOCATION

Item
Ref:

PREPARED
BY:

DOCUMENTED ACTIVITIES NECESSARY TO BE COMPLETED


BEFORE WORK COMMENCES

FORM.A.

CONTROL
DOCUMENT/S

RESPONSIBILITY

M/C

SM

.........

VERIFYING
DOCUMENT/S

REMARKS

A1

Approval of method statement for installation, cleaning / testing


and chloration of pipe and specials, as well as the safe discharge
of chlorinated water

Specification

R/D

H/A

Approved
Method Statement

LR

A2

Approval of this Quality Plan

Project team/
SM

R/D

R/A

Approved
QC-Plan

LR

A3

Approval of HT-PE / ductile iron pipe work and / or specials

Specification

R/D

R/A

A4

Approval of jointing material

Specification

R/D

R/A

A5

Approval of C20 concrete for thrustblocks

Specification

R/D

R/A

A6

Approval of bedding and surround material

Specification

R/A

A7

Approval of backfill material

Specification

R/D

R/A

A8

Certificate of calibration for pressure test gauge

Certificate

R/D

R/A

ABBREVIATIONS:
A = Approval / N = Notification / H = Hold Point / R = Review
D = Document Transmit. / LR = Lifetime Record / I = Inspection
CRD = Contractor retained document / S = Surveillance / T =
Test
SM = Site Management / M/C =Main Contractor

58

Approval Letter
Approval Letter
Approval Letter
Approval Letter
Approval materials
D

LR
LR
LR
CDR
CDR
CRD/LR

ALMERJAL GENERAL CONTRACTING COMPANY


QUALITY CONTROL OF CIVIL WORKS
APPROVAL by
ISSUE: 0

CIVIL WORKS - QUALITY PLAN

Dated:

Signed:

PLAN TITLE & NUMBER

APPROVAL by

CONTRACT TITLE & NUMBER

Water main / Buried pressure pipes

PAGE: 2 of 4

Dated:

Signed
LOCATION

Item
Ref:

PREPARED
BY:

DOCUMENTED ACTIVITIES NECESSARY TO BE COMPLETED


DURING WORKS

FORM.B.

CONTROL
DOCUMENT/S

RESPONSIBILITY

M/C

SM

VERIFYING
DOCUMENT/S

REMARKS

B1

Set out / survey

Each run

Construction
drawing

I/N

Q.C. Sheet

CRD

B2

Request for permit-to dig

Each run

Specification

R/D

H/A

Issue permit

CRD/LR

B3

Excavation to line and level


(keep all excavations free of water)

Each run

Specification

I/N

S/A

Q.C. Sheet

CRD

B4

Lay bedding material

Each run

Specification

I/D

Q.C. Sheet

CRD

B5

Laying and jointing of pipes and specials

Each run

Specification

I/N/D

Q.C. Sheet

CRD/LR

B6

Construct thrust blocks and pipe support

As required

Specification/
constr. Drawg.

I/N/D

S/A

Q.C. Sheet

CRD

B7

Lay surround material

Each run

Specification

I/D

Q.C. Sheet

CRD

B8

Hydrostatic testing

As required

Specification

D/R/N

H/A

Test report
Q.C. Sheet

LR

ABBREVIATIONS:
A = Approval / N = Notification / H = Hold Point / R = Review
D = Document Transmit. / LR = Lifetime Record / I = Inspection
CRD = Contractor retained document / S = Surveillance / T =
Test
SM = Site Management / M/C =Main Contractor

59

ALMERJAL GENERAL CONTRACTING COMPANY


QUALITY CONTROL OF CIVIL WORKS
APPROVAL by
ISSUE: 0

CIVIL WORKS - QUALITY PLAN

Dated:

Signed

PLAN TITLE & NUMBER

APPROVAL by

CONTRACT TITLE & NUMBER

Water main / Buried pressure pipes

PAGE: 3 of 4

Dated:

Signed:
LOCATION

Item
Ref:

PREPARED
BY:

DOCUMENTED ACTIVITIES NECESSARY TO BE COMPLETED


DURING WORKS

FORM.B.

RESPONSIBILITY

CONTROL
DOCUMENT/S

M/C

SM

VERIFYING
DOCUMENT/S

REMARKS

B9

Deposit fill and compact to specified density

Each run

Specification

I/D

CDR

B10

Cleaning

As required

Specification

Q.C. Sheet

CDR

B11

Sterilisation (chlorination)

As required

Specification

R/N/D

Q.C. Sheet

CDR

B12

Disposal of chlorinated water

As required

Specification

R/N/D

R/A

Confirmation of
statutory
requirement

LR

B13

Document review

Close-out
document

R/D

LR

ABBREVIATIONS:
A = Approval / N = Notification / H = Hold Point / R = Review
D = Document Transmit. / LR = Lifetime Record / I = Inspection
CRD = Contractor retained document / S = Surveillance / T =
Test
SM = Site Management / M/C =Main Contractor

60

ALMERJAL GENERAL CONTRACTING COMPANY


QUALITY CONTROL OF CIVIL WORKS
APPROVAL by

PLAN TITLE & NUMBER

APPROVAL by

ISSUE: 0

CIVIL WORKS - QUALITY PLAN

Dated:

Signed:

CONTRACT TITLE & NUMBER

Water main / Buried pressure pipes

PAGE: 4 of 4

Dated:

Signed:
LOCATION

PREPARED
BY:
DOCUMENTED ACTIVITIES NECESSARY UPON
COMPLETION OF WORKS

Item
Ref:

C1

FORM.C.
AS-built survey including line, level, positions of valves,
T-pieces and deviations.
Record drawings based on these data by designer.

M/C

SM

Specification /
Constr. drawg.

R/D

R/D

ABBREVIATIONS:
A = Approval / N = Notification / H = Hold Point / R = Review
D = Document Transmit. / LR = Lifetime Record / I = Inspection
CRD = Contractor retained document / S = Surveillance / T =
Test
SM = Site Management / M/C =Main Contractor

RESPONSIBILITY

CONTROL
DOCUMENT/S

61

VERIFYING
DOCUMENT/S

Approved
as-built survey

REMARKS

LR

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