Superior design,

Superior durability,
TM
with Palmair Louvres.

Table of Contents
For the most current information please go to www.breezway.com

31 . 07. 2006

Introduction

31/07/06

Pages 1-2

PalmairTM Product Performance Warranty

31/07/06

Pages 3-4

Louvre Care and Maintenance

31/07/06

Page 5

PalmairTM Window System

31/07/06

Page 7

Louvre Window Specification

31/07/06

Page 8

Louvre Window Sizes

31/07/06

Pages 9-13

Window System Assembly Installation

Instructions

31/07/06

Pages 15-18

PalmairTM Component System

31/07/06

Page 19

Component System Specification

31/07/06

Page 20

Component System Sizes

31/07/06

Pages 21-30

Louvre Blades

31/07/06

Pages 31-34

Weatherstrip

31/07/06

Page 35

Mullions

31/07/06

Page 36

Component System Installation

Instructions

31/07/06

Page 37

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PALMAIR
I NTRODUCTION

PALMAIRTM LOUVRES

Clips are manufactured from UV stabilised polypropylene. The clip colour is

solid throughout. A patented weather fin provides additional performance.
For long and maintenance-free use the operating & over-centre locking
mechanisms are manufactured from non-corrosive material, including all rivets
and fasteners.
The handle is made entirely from a UV stabilised acetal. This makes it not only
non corrosive, but ideal for commercial areas, as it will spring back to position,
even when bent severely.
The Palmair Louvre channel is made from 6063-T5 extruded aluminium.

PALMAIRTM LOUVRE SYSTEMS

Palmair Louvres are available in either the fully integrated Louvre Window System
or a Louvre Component System approach.

Louvre Window System

(recommended)

31 . 07 . 2006

Louvre Component System

www.breezway.com

PALMAIR
I NTRODUCTION

STANDARD COLOUR FINISHES

Finish

RAL
Code

Handle & Clips

at
Standard Price

Natural Anodised

Black

White Powder Coat

9016

White

White Coat
Black Powder

9005

Black

US Almond

Black

Special Finishes
In addition to the above finishes Breezway will also manufacture louvre products to other
anodised and powdercoat finishes. These colours are classified as unique. Unique finishes are
not kept in stock and will attract an additional lead time. Unique finishes are supplied with
black handles and clips as standard. Refer to Breezway for availability and leadtime.

31 . 07 . 2006

www.breezway.com

PALMAIR
I NTRODUCTION

WIND AND WATER PERFORMANCE WARRANTY

Breezway Louvre windows products are designed to achieve the requirements of AS2047-1999
"Windows in Buildings".
The following table outlines the maximum variations that Breezway will warranty per Rating Category.
Exceeding these constraints will void this Warranty. The limitations have been generated through NATA
test results and Breezways Product Performance Warranty, based on over 50 years of field experience.
The design constraints below apply to the Palmair Louvre Window System, or the Palmair Louvre
Component System.
The Warranty is based on the use of 5mm glass minimum to maximum of 6.38mm. For the other glass
thickness refer to Breezway.

TM

PALMAIR

Performance Warranty Constraints

1000Pa Wind

1500Pa Wind

2200Pa Wind

3000Pa Wind

Max
span
(mm)

150Pa
water
pass

Max
span
(mm)

200Pa
water
pass

Max
span
(mm)

200Pa
water
pass

152 x 6mm float

glass blade

865

707

Max 12
blade
Max 15
blade

500

865

Max 15
blade
Max 15
blade

580

152 x 6mm mitred edge

glass blade

Max 15
blade
Max 15
blade

152 x 6mm toughened

glass blade

900

900

Max 12
blade
No

780

900

Max 15
blade
No

860

152 x 14.5mm
timber blade
152 x 6mm
aluminium blade

900

Max 15
blade
Max 15
blade
Max 15
blade
Max 15
blade

Max 15
blade
Max 15
blade

860

Max 12
blade
Max 12
blade

780

Max 12
blade
Max 12
blade
No

415

No

650

No

650

No

Max 12
blade
No

650

No

650

No

152 x 6mm aluminium

blade with torsion bar

1230

102 x 6mm float

glass blade

720

102 x 6mm toughened

glass blade

750

102 x 14.5mm
timber blade

750

102 x 6mm
aluminium blade

750

102 x 19mm
timber blade

750

31 . 07 . 2006

Max 22
blade
Max 22
blade
Max 22
blade
Max 22
blade
Max 22
blade

707

900
900
1150
589
750
750
750
750

580

860

1010

Max 22
blade
Max 22
blade
No

486

Max 22
blade
No

722

722
722

722

Max
span
(mm)

500

780

895

200Pa
water
pass
Max 8
blade
Max 15
blade
Max 8
blade
No
Max 8
blade
Max 8
blade

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PALMAIR
I NTRODUCTION

SELECTING THE RIGHT ALUMINIUM FINISH

Surface finishes are either Polyester powder coated (50m min thickness) to standard colour
charts or anodised (minimum 15m).
Unless otherwise specified all Breezway products are finished with standard powder coat
formulations from leading powder suppliers. However, over time there will be weathering of
this finish, resulting in a gradual change in appearance. This will be evident in loss of gloss,
chalking, colour change and erosion of powder coatings. Selecting the right powder for the
atmospheric conditions of the site together with correct maintenance will be critical to the
ongoing appearance of the finish.
The application of high durability powder will reduce this deterioration and is essential for
severe industrial, coastal or tropical environments. Please contact Breezway for more
information, prior to ordering louvres.
Note that industry accepted colour variation can occur during the aluminium anodising
process.

WARRANTY
Your Palmair Louvre windows by Breezway are warranted against defects arising from faulty
workmanship or materials for seven years from the date of receipt of goods, provided the
following conditions are met.

31 . 07 . 2006

a)

The product is installed in accordance with the manufacturers product performance

warranty, written installation specification and with all relevant Local Standards.

b)

The product has been maintained according to industry recommendations.

c)

The product has not been subject to misuse, physical abuse or neglect.

d)

Manufacturing standards and tolerances are not deemed defects, nor are industry
variations in colour of aluminium, plastic and timber componentry.

e)

Breezway accepts no responsibility for glass breakage (except for faulty

workmanship or materials). Toughened and float glass is guaranteed against defects
and degradation for three (3) years (only when Breezway supplies glass).

f)

Moving parts, which wear out as part of normal use, are guaranteed for three (3)
years.

g)

This Guarantee is limited to the repair or replacement of the faulty product at the
company's discretion, but does not extend to the installation or refinishing of a
replacement product.

h)

Only repairs carried out by Breezway personnel or authorised agents are

covered by this Guarantee.

i)

Claims under this Guarantee should be made within one month of the defect arising
in the product. Copies of documentation showing the purchase date of the product
should be included with your written claim and forwarded to the nearest Breezway
office.

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PALMAIR
I NTRODUCTION

LOUVRE CARE AND MAINTENANCE

Maintaining aluminium finishes
Regular maintenance of the surface finish will be necessary to reduce the rate of weathering. The
frequency of cleaning will depend on the environmental conditions, but as a guide should be done at 6
monthly intervals, or more frequently in aggressive coastal or industrial environments.
1) Use clean soapy water and chamois to clean louvre frames and blades. Avoid excessive amounts of
water gaining entry into internal mechanisms through the handle notching. Rinse with clean water.
2) Do not use any cleaning agents that contain a caustic base, abrasive materials or chemicals that can
affect the surface finishes.
3) To help maintain the lustre of the finish apply and wipe over with "non-abrasive car polish".

Timber Louvre Blade Finishes

Western Red Cedar blades and Kwila blades are a natural material and as such will be susceptible to
colour variations and natural movement. Prior to installation or exposure to weather, all timber blade
surfaces must be finished with a suitable exterior grade sealant. Oiled finishes are recommended, as
painted or lacquer finishes can be damaged during installation into louvre clips. Dark colours can cause
timber movement and blades can also stick together when closed. The surface sealant should be reapplied according to the sealant manufacturers instructions to avoid weathering of the timber and to
minimise timber movement. The product warranty will become void if these actions are not adhered to.

Louvre maintenance
It is recommended that inspection be carried out at the time of installation and then at yearly intervals.
This may be required more frequently depending upon the variation of location, and environmental
conditions.
Inspection
1) Inspect all screw fixings for firmness.
2) Ensure all louvre blades operate freely.
3) Ensure that seals are in place and clean.
Lubrication
All internal louvre operating mechanisms are pre-lubricated prior to assembly, with a clear lubricant.
Under normal conditions this will be satisfactory for the life of the window.

31 . 07 . 2006

www.breezway.com

PALMAIR
W INDOW S YSTEM

PALMAIRTM WINDOW SYSTEM

37mm Surround Frame

Surround Frame
Palmair Louvre Surround Frames are 37mm wide
and are made from 6063-T5 extruded aluminium
and fit straight into standard size window
openings. A wide range of colours and sizes are
available.

Integrated System
Palmair Louvres clip neatly and flush against the
frame with no visible screws, giving it a smooth, neat
appearance.

High Performance
The Palmair surround frame is a are a purpose
designed Louvre Window System. All frames are
produced to AS2047-1999. See our Product
Performance Warranty for ratings information.

Weather Sealing System

A patented sealing system at the head and sill
ensures effective sealing for maximum

31 . 07 . 2006

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14/06/05

PALMAIR
W INDOW S YSTEM

PALMAIRTM WINDOW SYSTEM

SELECTION GUIDE
The Palmair Louvre product is available as a full Louvre Window System or alternatively as a Louvre
Component system.
The more simple approach is the full Louvre Window System. This incorporates all the features of the
Component System, but has the added feature of a purpose designed surround frame in standard sizes.
As a guide to the selection process, consider the following:
1. Select the Wind Loading and Water Rating applicable to the project. The ratings will affect the size
and bay configuration.
2. Choose the Louvre Gallery/clip size. Clips are to suit either 102mm or 152mm wide blades.
3. Choose the blade material based on your degree of requirement for privacy and shading.
- Materials are timber, glass or aluminium.
- Glass blades must be between 5 and 6.38mm thick in either annealed or toughened. For a better
finish consider a smooth-polished edge finish.
4. Find the size of frame that you require. Standard sizes and finish will save money and improve lead
times.
5. For handy reference, frames are considered to be viewed from inside.

PALMAIRTM WINDOW SYSTEM SPECIFICATION

! The aluminium louvre window shall be the Palmair Window System by Breezway.
! The surround frame shall be fitted with 102mm or 152mm Palmair galleries as required.
! The gallery shall be attached by a clip lock feature to the jamb.
! The system shall be glazed with 5mm to 6.38mm glass, Breezway's 6mm aluminium extruded
hollow blade, or Breezway 14.5mm rebated timber blade in either Western Red Cedar or Kwila or
19mm timber blade by others.
! The window system shall be manufactured to comply with the requirements of AS 2047 and AS
1288, in particular the Wind performance, Water penetration and Air infiltration performance
requirements of AS2047.
! The system shall incorporate purpose designed mullions for various wind loadings up to and including
cyclonic conditions as per Breezways specification.

31 . 07 . 2006

14/06/05

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PALMAIR
W INDOW S YSTEM

PALMAIRTM 37mm SURROUND FRAME DIMENSIONS

TM

Palmair

37mm Louvre Window System

Head

Outside

Inside

44

12

Sill
37
44

Jamb

37

31 . 07 . 2006

12

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14/06/05

10

PALMAIR
W INDOW S YSTEM

DIMENSIONS

Palmair 37mm Louvre Window Surround Frame with 2 bays

Dim. Y

Frame
Height

Dim. Z
Frame Width

Frame Width (Dim. Z)

Channel Opening (Dim. Y)

31 . 07 . 2006

14/06/05

1 bay

Dim. Z - 72mm

2 bay

Dim. Z - 122mm
2

3 bay

Dim. Z - 172mm
3

4 bay

Dim. Z - 222mm
4

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11

PALMAIR
W INDOW S YSTEM

PALMAIRTM STANDARD CATEGORY

LOUVRE WINDOW SYSTEM SIZE RANGE
37 Surround Frame with 152mm Galleries

No. of
Blades
2
3
4
5
6
7
8
9
10
11
12
13
14
15

Height
(mm)
329
469
609
749
889
1029
1169
1309
1449
1589
1729
1869
2009
2149

No. of
Bays

1 Bay

2 Bay

3 Bay

4 Bays

Width
(mm)

600

1200

1800

2400

W11602
W11603
W11604
W11605
W11606
W11607
W11608
W11609
W11610
W11611
W11612
W11613
W11614
W11615

W12602
W12603
W12604
W12605
W12606
W12607
W12608
W12609
W12610
W12611
W12612
W12613
W12614
W12615

W13602
W13603
W13604
W13605
W13606
W13607
W13608
W13609
W13610
W13611
W13612
W13613
W13614
W13615

W14602
W14603
W14604
W14605
W14606
W14607
W14608
W14609
W14610
W14611
W14612
W14613
W14614
W14615

CODE

37 Surround Frame with 102mm Galleries

No. of
Blades
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

Height
(mm)
317
406
495
584
673
762
851
940
1029
1118
1207
1296
1385
1474
1563
1653
1744
1830
1919
2008

No. of
Bays

1 Bay

2 Bay

3 Bay

4 Bays

Width
(mm)

600

1200

1800

2400

W11403
W11404
W11405
W11406
W11407
W11408
W11409
W11410
W11411
W11412
W11413
W11414
W11415
W11416
W11417
W11418
W11419
W11410
W11411
W11412

W12403
W12404
W12405
W12406
W12407
W12408
W12409
W12410
W12411
W12412
W12413
W12414
W12415
W12416
W12417
W12418
W12419
W12420
W12421
W12422

W13403
W13404
W13405
W13406
W13407
W13408
W13409
W13410
W13411
W13412
W13413
W13414
W13415
W13416
W13417
W13418
W13419
W13420
W13421
W13422

W14403
W14404
W14405
W14406
W14407
W14408
W14409
W14410
W14411
W14412
W14413
W14414
W14415
W14416
W14417
W14418
W14419
W14420
W14421
W14422

CODE

Standard Category - Standard Colour and Sizes

All bays are of equal width.

31 . 07 . 2006

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14/06/05

12

PALMAIR
W INDOW S YSTEM

PALMAIRTM UNIQUE CATEGORY

LOUVRE WINDOW SYSTEM SIZE RANGE
37 Surround Frame with 152mm Galleries
No. of
Bays

No. of
Blades
2
3
4
5
6
7
8
9
10
11
12
13
14
15

Height
(mm)
329
469
609
749
889
1029
1169
1309
1449
1589
1729
1869
2009
2149

1 Bay

2 Bay

3 Bay

4 Bays

W31602
W31603
W31604
W31605
W31606
W31607
W31608
W31609
W31610
W31611
W31612
W31613
W31614
W31615

W32602
W32603
W32604
W32605
W32606
W32607
W32608
W32609
W32610
W32611
W32612
W32613
W32614
W32615

W33602
W33603
W33604
W33605
W33606
W33607
W33608
W33609
W33610
W33611
W33612
W33613
W33614
W33615

W34602
W34603
W34604
W34605
W34606
W34607
W34608
W34609
W34610
W34611
W34612
W34613
W34614
W34615

CODE

37 Surround Frame with 102mm Galleries

No. of
Bays

No. of
Blades
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

Height
(mm)
317
406
495
584
673
762
851
940
1029
1118
1207
1296
1385
1474
1563
1653
1744
1830
1919
2008

1 Bay

2 Bay

3 Bay

4 Bays

W32403
W32404
W32405
W32406
W32407
W32408
W32409
W32410
W32411
W32412
W32413
W32414
W32415
W32416
W32417
W32418
W32419
W32420
W32421
W32422

W33403
W33404
W33405
W33406
W33407
W33408
W33409
W33410
W33411
W33412
W33413
W33414
W33415
W33416
W33417
W33418
W33419
W33420
W33421
W33422

W34403
W34404
W34405
W34406
W34407
W34408
W34409
W34410
W34411
W34412
W34413
W34414
W34415
W34416
W34417
W34418
W34419
W34420
W34421
W34422

CODE
W31403
W31404
W31405
W31406
W31407
W31408
W31409
W31410
W31411
W31412
W31413
W31414
W31415
W31416
W31417
W31418
W31419
W31420
W31421
W31422

Unique Category - Custom Sizes and Colours

Minimum Quantities Apply
All bays are of equal width

31 . 07 . 2006

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13

PALMAIR
W INDOW S YSTEM

MAXIMUM BAY WIDTHS FOR OFF STANDARD SIZES

For 152mm Clips Only
This table indicates the maximum 37 Frame bay width that Breezway will warrant, per wind category.
Maximum window width 3600mm

Pressure
Rating

1000Pa

1500Pa

2200Pa

3000Pa

152mm Blade Type

Surround Frame Widths (mm)

1 bay

2 bay

3 bay

4 bay

6.0mm Float Glass

937

1852

2767

3600

6.0mm Toughened Glass,

Timber, Aluminium

972

1922

2872

3600

6.0mm Float Glass

780

1538

2296

3054

6.0mm Toughened Glass,

Timber, Aluminium

972

1922

2872

3600

6.0mm Float Glass

655

1288

1921

2554

6.0mm Toughened Glass,

Timber, Aluminium

939

1856

2773

3600

6.0mm Float Glass

571

1120

1669

2218

6.0mm Toughened Glass,

Timber, Aluminium

854

1686

2518

3350

Note: 5.0mm thick glass will have different width limitations

31 . 07 . 2006

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15

PALMAIR
W INDOW S YSTEM

PALMAIRTM WINDOW SYSTEM ASSEMBLY INSTRUCTIONS

YOUR KIT CONTAINS...
MAIN WINDOW COMPONENTS

SINGLE PANELS

A
B
C
D
E
F

YOU WILL NEED:

A,B,C,D,E,F

MULTIPLE PANELS

&

JAMB SECTION ......................................................... x2

HEAD/SILL SECTION .................................................. x2
LOUVRE GALLERY ..................................................... 1set
PAN HEAD SCREWS 8 GAUGE x 16mm LONG .............. x8
ADHESIVE GASKET .................................................... x4
PUSH-IN RUBBER WEATHER SEAL ............................... x2

EXTRA COMPONENTS FOR ADDITIONAL 2 OR MORE PANELS

YOU WILL NEED:

A,B,C,D,E,F
and G,H,I

G - MULLION SECTION .................................................... 1set

H - PAN HEAD SCREWS 8 GAUGE x 16mm LONG .............. x4
- LOUVRE GALLERY ..................................................... 1set

B sections are identical, select

one B section as HEAD and
the other as SILL.

&
Attach adhesive gaskets
at both ends of head and
sill sections where jambs
will join.

NOTE: Orientation of HEAD and

SILL

B
E
B

Head/Sill
Section

A X2
&

B X1

SCREW BIT

D X4

A X2

&

B
A
G

B X1

D X4

Jamb
Section

G X1

B X1

H X2

D X4

B X1

D X4

H X2

SCREW BIT

D
Mullion / Divider
Section

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16

PALMAIR
W INDOW S YSTEM

PALMAIRTM WINDOW SYSTEM ASSEMBLY INSTRUCTIONS Cont.

OPTIONAL
Mullion Section

&

snap correct
louvre galleries
into place

&

C x2
I x4

OUTSIDE

C or I
I
I
Once installed, use silicon
gun to seal bottom edge
of sill to wall

C or I

8 Gauge Fixing Screw appropriate

for wall structure (x number
of drilled holes)
REQUIRED TO BE PURCHASED
SEPARATELY

!
8

&

Handle is positioned
towards the inside
of the building

CALCULATION OF BLADE WIDTH

F
F

x - 72mm = width of
blades required

F x2
F X4

total width
(x)
F

Push-in
Weatherseal

number of dividers (y)

x - 72mm - (50mm x y)
Head/Sill
Section

50

total width
(x)

31 . 07 . 2006

14/06/05

www.breezway.com

y
= width of blades required

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17

PALMAIR
W INDOW S YSTEM

RECOMMENDED CONCRETE BLOCK WALL

BUILDING-IN DETAILS

Concrete Block Wall

Head
Render

Frame Size

Render Limit

OUTSIDE

Apply
Silicone

Render Limit

Render

Frame Size

Sill

Apply
Silicone

Spacer
Render Limit

OUTSIDE
Jamb

31 . 07 . 2006

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18

PALMAIR
W INDOW S YSTEM

RECOMMENDED CONCRETE BLOCK WALL

BUILDING-IN DETAILS
Concrete Block Wall

Head
Render

OUTSIDE

Frame Size

Aluminium Subframe
fitted by builder.

Apply
Silicone

Render

Sill

Apply
Silicone

Ensure screws
do not co-incide

OUTSIDE
Jamb

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19

PALMAIR
C OMPONENT S YSTEM

PALMAIRTM COMPONENT SYSTEM

Gallery

Weatherstrip System

Available in 102mm and 152mm to suit

glass, aluminium or timber blades

Light Duty Mullion

Medium Duty Mullion

34 x 1.5mm
Louvre Gallery simply clips
to Mullion

35 x 24mm
Louvre Gallery simply clips
to Mullion

6mm Glass Blade

14.5mm Timber Blade

31 . 07 . 2006

6mm Hollow Extruded

Aluminium Blade

19mm Timber Blade

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20

PALMAIR
C OMPONENT S YSTEM

SPECIFICATION
152 & 102mm PalmairTM Gallery
! The Louvres shall be Palmair Louvres by Breezway.
! The Louvre Gallery Channel is to be manufactured from extruded aluminium alloy 6063
T5. The blade holding clips are to be UV stabilised polypropylene and activated by
extruded aluminium alloy 6063 T5 pantograph operating bars. Handles are to be
manufactured from acetal.
! The blade holding clips and the operating mechanism shall be replaceable.
! Weatherstrips complete with coextruded seal shall be fitted to manufacturers
specification with an approved sealant to head and sill of each louvre set.
! The louvre system shall comply to AS2047 (windows in buildings) tests for window
performance. Glass shall be width of 102mm or 152mm, thickness between 5mm to
6.38mm.

LOUVRE CHANNEL EXTRUSION

35mm

m
16m

Louvre Channel Extrusion

40mm

Weatherstrip System

17

Corner of Louvre Window Assembly Detail

31 . 07 . 2006

www.breezway.com

21

PALMAIR
C OMPONENT S YSTEM

LOUVRE GALLERY HEIGHTS AND HANDLE POSITIONS

PALMAIRTM 152mm STANDARD HANDLE
No. of
Blades

Height (mm)
No Wstrip

Height (mm)
With Wstrip

2
3
4
5
6
7
8
9
10
11
12
13
14
15

304
444
584
724
864
1004
1144
1284
1424
1564
1704
1844
1984
2124

309
449
589
729
869
1009
1149
1289
1429
1569
1709
1849
1989
2129

Blades Controlled in Banks

from Sill Upwards
2
3
4
5
6
7
8
4
4
4
4
6
6
8

5
6
7
8
7
8
7

Height
No Wstrip

920

1200

1480

82

50

Height
With Wstrip

360

70

70

220

70

head

sill

31 . 07 . 2006

10

11

12

13

14

15

www.breezway.com

22

PALMAIR
C OMPONENT S YSTEM

LOUVRE GALLERY HEIGHTS AND HANDLE POSITIONS

PALMAIRTM 152mm THROUGH SCREEN HANDLE
No. of
Blades

Height (mm)
No Wstrip

Height (mm)
With Wstrip

2
3
4
5
6
7
8
9
10
11
12
13
14
15

304
444
584
724
864
1004
1144
1284
1424
1564
1704
1844
1984
2124

309
449
589
729
869
1009
1149
1289
1429
1569
1709
1849
1989
2129

Blades Controlled in Banks

from Sill Upwards
2
3
4
5
6
7
8
4
4
4
4
6
6
8

5
6
7
8
7
8
7

Height
No Wstrip

865

1145

1425

82

50

Height
With Wstrip

70
305

31 . 07 . 2006

82

165
sill

70

70

head

10

11

12

13

14

15

www.breezway.com

23

PALMAIR
C OMPONENT S YSTEM

LOUVRE GALLERY HEIGHTS AND HANDLE POSITIONS

PALMAIRTM 152mm TAB HANDLE
No. of
Blades

Height (mm)
No Wstrip

Height (mm)
With Wstrip

2
3
4
5
6
7
8
9
10
11
12
13
14
15

304
444
584
724
864
1004
1144
1284
1424
1564
1704
1844
1984
2124

309
449
589
729
869
1009
1149
1289
1429
1569
1709
1849
1989
2129

Blades Controlled in Banks

from Sill Upwards
2
3
4
5
6
7
8
4
4
4
4
6
6
8

5
6
7
8
7
8
7

932

1212

1492

82

50

Height
No Wstrip

17.5

82

232

70
372

70

70

head

sill

31 . 07 . 2006

10

11

12

13

14

15

www.breezway.com

24

PALMAIR
C OMPONENT S YSTEM

LOUVRE GALLERY HEIGHTS AND HANDLE POSITIONS

PALMAIRTM 102mm STANDARD HANDLE
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

292
381
470
559
648
737
826
915
1004
1093
1182
1271
1360
1449
1538
1627
1716
1805
1894
1983

Blades Controlled in Banks

from Sill Upwards

297
386
475
564
653
742
831
920
1009
1098
1187
1276
1365
1454
1543
1632
1721
1810
1899
1988

3
4
5
6
7
8
4
4
4
4
6
8
8
8
8
8
8
8
6
6

5
6
7
8
7
6
7
8
4
4
4
4
8
8

57

Height (mm) Height (mm)

No Wstrip
With Wstrip

No. of
Blades

5
6
7
8
7
8

Height
No Wstrip

57

275

44.5

633

811

89

989

1345

1523

Height
With Wstrip

31 . 07 . 2006

10

11

12

13

14

15

16

17

18

19

20

21

22

www.breezway.com

25

PALMAIR
C OMPONENT S YSTEM

LOUVRE GALLERY HEIGHTS AND HANDLE POSITIONS

PALMAIRTM 102mm THROUGH SCREEN HANDLE
Height (mm) Height (mm)
No Wstrip
With Wstrip
292
381
470
559
648
737
826
915
1004
1093
1182
1271
1360
1449
1538
1627
1716
1805
1894
1983

297
386
475
564
653
742
831
920
1009
1098
1187
1276
1365
1454
1543
1632
1721
1810
1899
1988

3
4
5
6
7
8
4
4
4
4
6
8
8
8
8
8
8
8
6
6

5
6
7
8
7
6
7
8
4
4
4
4
8
8

57

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

Blades Controlled in Banks

from Sill Upwards

27

No. of
Blades

5
6
7
8
7
8

Height
No Wstrip

57

223

44.5

579

757

89

935

1291

1469

Height
With Wstrip

31 . 07 . 2006

10

11

12

13

14

15

16

17

18

19

20

21

22

www.breezway.com

26

PALMAIR
C OMPONENT S YSTEM

PALMAIRTM LOUVRE STANDARD HANDLES

R11
0m
m
R11
0

152mm Palmair Standard Handle

with Over Centre Locking Action
Acetal Handle

mm

102mm Palmair Standard Handle

with Over Centre Locking Action
Acetal Handle

PALMAIRTM LOUVRE TAB HANDLE

R10
6m
m

152mm Palmair Tab Handle

with Over Centre Locking Action
Metal Handle with Plastic Grip.

31 . 07 . 2006

www.breezway.com

27

PALMAIR
C OMPONENT S YSTEM

PALMAIRTM LOUVRE GALLERY CODES

152mm Louvre Gallery Sets
No. of
Blades
2
3
4
5
6
7
8
9
10
11
12
13
14
15

Height
(mm)
304
444
584
724
864
1004
1144
1284
1424
1564
1704
1844
1984
2124

Standard
Codes
P2002
P2003
P2004
P2005
P2006
P2007
P2008
P2009
P2010
P2011
P2012
P2013
P2014
P2015

102mm Louvre Gallery Sets

No. of
Blades
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

Height
(mm)
292
381
470
559
684
737
826
915
1004
1093
1182
1271
1360
1449
1538
1627
1716
1805
1894
1983

Standard
Codes
P2803
P2804
P2805
P2806
P2807
P2808
P2809
P2810
P2811
P2812
P2813
P2814
P2815
P2816
P2817
P2818
P2819
P2820
P2821
P2822

Check Pricelist for the relevant suffix for required features.

31 . 07 . 2006

www.breezway.com

28

PALMAIR
C OMPONENT S YSTEM

152mm PALMAIRTM FIXED LOUVRE

Head
40mm Standard Profile
Weatherstrip

57mm

48

89mm

No. of
Blades

Height
(no Wstrip)

Height
(with Wstrip)

3
4
5
6
7
8
9
10
11
12
13

292
381
470
559
648
737
826
915
1004
1093
1182

297
386
475
564
653
742
831
920
1009
1098
1187

48mm

48mm
57mm

Sill

NOTE: Not Available in 102mm

The Palmair 152mm fixed clip louvre system provides blades fixed at angle of 48
degrees every 89mm, for permanent ventilation. The fixed louvre is used where
permanent ventilation, light, privacy or a degree of weather proofing is required.
Although the fixed clip louvre does not meet water penetration requirements, the angle
and positioning of the blade holders ensures sufficient cover from adverse weather
conditions.
The injection moulded blade holder is designed to accept 5 to 6.38mm glass, aluminium
or timber blades. The recommended maximum span of the blades is 900mm,
toughened glass is also an option for higher wind load areas.

31 . 07 . 2006

www.breezway.com

29

PALMAIR
C OMPONENT S YSTEM

152mm FIXED LOUVRE GALLERY CODES

To Suit Glass, Aluminium or Timber Blades

No. of
Blades
3
4
5
6
7
8
9
10
11
12
13

Height
(mm)
292
381
470
559
648
737
826
915
1004
1093
1182

Standard
Codes
P2303
P2304
P2305
P2306
P2307
P2308
P2309
P2310
P2311
P2312
P2313

Check the Pricelist for the relevant suffix for required features.

31 . 07 . 2006

www.breezway.com

30

PALMAIR
C OMPONENT S YSTEM

STACKING PROCESS FOR LOUVRE GALLERIES

This Process is used when Louvre Galleries are stacked on top of each other.
NOTE: IF STACKING KITS ARE
USED, NO PERFORMANCE
WARRANTY IS APPLICABLE
40

75

4
20
witness line

Adaptor
Extruded Aluminium Section

Snap the top set over the

adaptor and align using a
straight edge. Then attach

saw 24mm off

the bottom of the
top set
Top Set

Enter the adaptor into the

top of the bottom set by
20mm (up to witness line
as shown). Then fix the
adaptor with a No.6 x 12
Long stainless steel screw

24
Straight
Edge

Adaptor
Screw
Witness Line
Bottom Set

31 . 07 . 2006

Stage 1

Stage 2

Stage 3

Fix Bottom Louvre Set to Jamb

Fix Adaptor

Fix Top Louvre Set

www.breezway.com

31

PALMAIR
C OMPONENT S YSTEM

ALLOWABLE LENGTHS FOR DIFFERENT BLADE TYPES

152

Allowable Lengths for Blades to suit 152mm Louvre Clips

Wind Pressure
(Pa)

6mm Glass Blades

Float
Toughened
(mm)
(mm)

6mm Aluminium Blade

(mm)

14.5mm Timber Blade

(mm)

code 7162 3m length

1000Pa

865

900

900

900

1500Pa

707

900

900

900

2200Pa

583

867

867

867

3000Pa

499

782

782

782

102

Allowable Lengths for Blades to suit 102mm Louvre Clips

Wind Pressure6mm Glass Blades

Float
Toughened
(Pa)
(mm)
(mm)

6mm
Aluminium Blade
(mm)
code 7141 3m length

14.5mm
Timber Blade
(mm)

19mm
Timber Blade
(mm)

1000Pa

720

750

750

750

750

1500Pa

589

750

750

750

750

2200Pa

486

722

722

722

722

3000Pa

415

652

652

652

652

Both the 102mm & 152mm blade holder accepts between 5mm (3/16) and 6.38mm (15/64) glass and aluminium.
Allowable length of blades have been calculated using AS1288 and PALMAIRS PRODUCT PERFORMANCE WARRANTY.

Glass Louvre Blade Dimensions

102 Louvre Blade

103

+0
- 1.2

152 Louvre Blade

Louvre
Blade

+0
- 1.2

+0
- 1.2

Blade Cut Length

31 . 07 . 2006

Jamb to Jamb Dimension

Blade Length
= Jamb to Jamb Dimension - 48mm

+0
- 1.2

Blade Cut Length

153

Blade Cut Length Calculator

Louvre
Clip

www.breezway.com

32

PALMAIR
C OMPONENT S YSTEM

PALMAIRTM LOUVRE BLADES

152mm and 102mm glass blades

31 . 07 . 2006

WRC or Kwila 152mm blade 14.5mm

rebated to suit
6mm clip (includes sufficient seal)

102mm Aluminium Blade

152mm Aluminium Blade

Code: 7141 per 3m length

Code: 7162 per 3m length

Kwila 102mm blade 14.5mm

rebated to suit
6mm clip (includes sufficient seal)

102mm Timber blade to suit

19mm timber clip
Supplied By Others

www.breezway.com

33

PALMAIR
C OMPONENT S YSTEM

EXTRUDED ALUMINIUM BLADES

Extruded Hollow Blades are available in Polyester powder paint finishes (minimum 50 micron
finish) to a standard colour range or Anodised (minimum 15 micron finish). Unique finishes are
available on request.
PERFORMANCE
This louvre blade with weatherseal conforms to N.A.T.A. certifications covering water
penetration to AS-2047. Refer to Palmair product performance warranty for details.

152mm Extruded Hollow Blade

Co-extruded Santoprene
Weatherseal

152 Extruded Hollow Blade

152.4 0.6

152mm Hollow Blade - Registered Design No. 123305

102mm Extruded Hollow Blade

Co-extruded Santoprene
Weatherseal

102 Extruded Hollow Blade

101.6 0.6

102mm Hollow Blade

31 . 07 . 2006

www.breezway.com

34

PALMAIR
C OMPONENT S YSTEM

INSTALLATION OF 14.5mm REBATED TIMBER BLADE

Inside

seals extends
to blade edge

Base

Western Red Cedar blades and Kwila timber blades (ex Australia) are a natural material and as such will
be susceptible to colour variations and natural movement. Prior to installation or exposure to weather, all
timber blade surfaces must be finished with a suitable exterior grade sealant. Oiled finishes are
recommended, as painted or lacquer finishes can be damaged during installation of louvre clips and
blades can also stick together when closed. Dark colours can cause timber movement. The surface
sealant should be re-applied to the sealant manufacturers instructions, to avoid weathering of the timber
and minimise timber movement. The product warranty will become void if these actions are not adhered
to.
Fit the seal by ensuring that it is in the correct orientation and is pushed firmly into the rebate as shown.
Trim the seal at the edge of the blade to ensure that the louvre assembly conforms to the specified water
rating.

When installing the timber blades into the clips,

care must be taken not to split the ends of the
timber.
Slide the blade slowly into the top of both sides
of the open clips. The top section of the clip is
flexible and may need to be bent slightly so
that the timber blade can be eased in, without
damage.
Flex one side and then the other in sequence
while easing the blade into place. When
installed correctly the clip will flex back and
firmly hold the timber blade. Ensure the seal is
sitting correctly and not twisted once installed.
Patents issued.

Maintenance: The surface finish of the timber requires re-application of oil as per the manufacturers
specifications, to prevent discolouration and damage to the blades.

31 . 07 . 2006

www.breezway.com

35

PALMAIR
C OMPONENT S YSTEM

PALMAIRTM LOUVRE WEATHERSTRIP

Head
Palmair Weatherstrip
3000mm Length
Code:
P2546(NA) for Natural Anodised Finish
P2546(WH) for White RAL 9016
P2546(SPEC) for Unique Colour

Notes: Weatherstrip for Head and Sill must be used

to gain manufacturers Performance
Warranty.
Palmair Louvre Gallery is positioned on top
of the weatherstrip, adding 5mm to the
overall internal window height.

40mm

Sill

45.8m
m
35mm

m
16m

Louvre Channel Extrusion

40mm

Weatherstrip System
Aluminium extrusion with
co-extruded insert.

17

Corner of Louvre Window Assembly Detail

31 . 07 . 2006

www.breezway.com

36

PALMAIR
C OMPONENT S YSTEM

MAXIMUM DESIGN WIND PRESSURES OF

PALMAIRTMALUMINIUM MULLION
To Suit 152 & 102mm Clip Louvre Galleries
152mm Gallery

102mm Gallery

Height (mm)

34 x 1.5mm mullion

35 x 24mm mullion

Height (mm)

34 x 1.5mm mullion

305

3000Pa

3000Pa

293

3000Pa

3000Pa

445

3000Pa

3000Pa

382

3000Pa

3000Pa

585

3000Pa

3000Pa

471

3000Pa

3000Pa

725

3000Pa

3000Pa

560

3000Pa

3000Pa

865

2200Pa

3000Pa

685

3000Pa

3000Pa

1005

1500Pa

3000Pa

738

3000Pa

3000Pa

1000Pa

3000Pa

827

3000Pa

3000Pa

700Pa

3000Pa

916

3000Pa

3000Pa

1425

2200Pa

1005

2200Pa

3000Pa

1565

1500Pa

1094

1500Pa

3000Pa

1705

1000Pa

1183

1000Pa

3000Pa

1845

700Pa

1272

700Pa

2200Pa

1985

700Pa

1361

700Pa

2200Pa

2125

700Pa

1450

700Pa

1000Pa

1145
1285

Calculations are based on maximum bay

widths for annealed glass in each rating
category. For higher ratings contact Breezway.

35 x 24mm mullion

1539

700Pa

1628

700Pa

1717

700Pa

1806

700Pa

1895
1984

FIXING BRACKETS FOR

PALMAIRTM MULLIONS
Aluminium Mullion
34 x 1.5mm
M4 Bolt

Palmair Mullion Strip

Palmair Box Mullion

Code: P2551
per 3m length

Code: P2552
per 3m length

Requires 2 pair
Fixing Brackets
Code: P2719 per pair

Requires 2 pair
Fixing Brackets
Code: P2719 per pair

6 Gauge Screw
M4 Nut
Washer

6 Gauge Screw

Weatherstrip
2 x Fixing Brackets
Bracket Details for Light Duty Mullion

31 . 07 . 2006

www.breezway.com

37

PALMAIR
C OMPONENT S YSTEM

PALMAIRTM COMPONENT SYSTEM ASSEMBLY INSTRUCTIONS

Top / Bottom
Weather Strip

Co-extruded
Weather Seal Insert

Louvre Gallery
(one side
with handle)

YOU WILL NEED:

A B C
F G H I J K

1. ensure the Frame is

true and plumb I

&

YOU WILL NEED:

A B C x 2 sets D E
G

2. cut A Weather Strips

to length of frame = f

Window
Frame

MULTIPLE PANELS
F

3. drill holes and

countersink as shown

C
Mullion Section

L Shaped Bracket,
M4 x 14 Long Nut & Bolt,
Pan Head Screw
S/S 6 Gauge x 19mm (3/4")

G
&

B
A
F

SINGLE PANELS

Flat Head Countersunk Screws

S/S 8 Gauge x 12mm (15/32")
Flat Head Countersunk Screws
S/S 8 Gauge x 30mm (1 3/16")

DE
TSI
OU L
L
WA

Electric Drill

Sealant

Spirit Level

Hacksaw

&

Weather Strip

f = width of window opening

b = 40mm (1 1/2") max
c = 200mm (8") typical
spacing between holes

SIDE
OUT
L
L
WA
F

5mm Drill Bit

Top/Bottom

&

IMPORTANT !
ensure the
Frame and Gallery C
are true and plumb

NOTE:
Do not over tighten
the screws

12mm
(15/32")

IMPORTANT !
Leave 2.5mm
(1/8") space at
top for A
Top Weather
Strip

Screw Bit
Flat Head
Bottom

&

1. ensure the Frame and

the A Top Weather Strip
are true and plumb J

NOTE:
A Bottom Weather
Strip orientation

Weather Strip
NOTE:
Apply sealant to
the whole length

Head

NOTE: Orientation of louvres

S ID E
OUT
L
WAL
MULLION ONLYI
1. ensure the Frame and
the D Mullion Section
are true and plumb J

ONLY

D
E

&

x2

x4

1.cut B Seals inserts

to length (P or Q)

2. fix the D Mullion Section

using the E Brackets

30mm (1 3/16")

OUTSIDE WALL

3. align C Galleries and

install to D Mullion

a = 1/2 width
of window

B
B
B

OUTSIDE WALL
2. fix A Top Weather Strip by
repeating steps 2 and 3

L Shape
Braket with
Fixing Bolts

E
C

8 CALCULATION OF BLADE WIDTH

IMPORTANT !
required
blade width =

31 . 07 . 2006

Y # of Mullions

Z = 50mm (2")

IMPORTANT !
required
blade width =

P = f - 35mm (1 3/8")
Q = distance between Galleries
3.Push-in B
2.Drill holes
R = 50mm (2") from all Weather Seal into:
B edges for drainage &
one in the top middle: S

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