FUNCTIONAL

Design Division
Engineering Services SPECIFICATION FOR
ISO 9001:2000

FILTER REGULATOR

SPEC. No.

3606

Rev. No.

Discipline:

INSTT

Page 1 of 4

FUNCTIONAL SPECIFICATION
FOR
FILTER REGULATOR

PREPARED /
REVISED BY

REVIEWED
BY

APPROVED
BY

TOTAL No.
OF PAGES

DATE

REV. No.

AK

BK

GRP

31.09.2006

ET

MC

RK

23.06.2005

ET

MC

AC

28.08.2003

FORMAT No.
ODS/SOF/004A

Ref. PROCEDURE No.

ODS/SOP/008 TO 015

ISSUE No.
02

REV. No.
01

REV. DATE:
01/08/2006

FUNCTIONAL
Design Division
Engineering Services SPECIFICATION FOR
ISO 9001:2000

FILTER REGULATOR

SPEC. No.

3606

Rev. No.

Discipline:

INSTT

Page 2 of 4

CONTENTS
Clause No.

ITEM

Page No.

1.0

Scope Of This Document

2.0

Standards And Specifications

2.1

Reference Specifications

2.2

Other Specifications to be followed

3.0

Scope of Supply

4.0

Filter Regulator

4.1

Application

4.2

General

4.3

Material

4.4

Accuracy

4.5

Transmitter

5.0

Equipment Protection

6.0

Installation Requirement

7.0

Calibration, Inspection And Testing

8.0

Documentation

9.0

Tagging & Nameplates

10.0

Review And Approval

11.0

Vendor Pre-Qualification Requirements

12.0

Preparation For Shipment

13.0

Receipt And Storage

Typical Data Sheet Filter Regulator

Annexure I

FORMAT No.
ODS/SOF/004A

Ref. PROCEDURE No.

ODS/SOP/008 TO 015

ISSUE No.
02

REV. No.
01

REV. DATE:
01/08/2006

FUNCTIONAL
Design Division
Engineering Services SPECIFICATION FOR
ISO 9001:2000

FILTER REGULATOR

SPEC. No.

3606

Rev. No.

Discipline:

INSTT

Page 3 of 4
1.0

SCOPE OF THIS DOCUMENT:

1.1

This specification describes the essential considerations in the selection,

installation, calibration, testing and commissioning of Filter Regulator.

1.2

The Contractor shall be responsible for the procurement, packing, calibration,

testing at yard and offshore, shipment to yard and offshore site, installation and
commissioning at site of the Filter Regulator.

2.0

STANDARDS & SPECIFICATIONS:

2.1

Reference Specifications:
a)
Specification No. 3.6: Instrumentation Design Criteria
b)
Basic Bid Work

2.2

Other Specifications To Be Followed:

NIL

3.0

SCOPE OF SUPPLY:

3.1

The Filter Regulator shall be provided for all instruments requiring regulated gas or
air supply.

3.2

The Filter Regulator shall include integral relief valve and output gauge and all
other accessories necessary to make the system complete.

3.3

The scope of supply shall also include commissioning spares and two years spares
as required by clause 3.6.4.8 of Instrumentation Design Criteria, and as suggested
by the Manufacturer.

4.0

FILTER REGULATOR:

4.1

The Filter Regulator shall be provided with Gauge, Spring & Diaphragm, Drain
Cock and Intermittent Bleed.

4.2

The inlet pressure to the filter regulator shall be as follows:

Maximum: 10.6 Kg/cm2g
Minimum: 5.0 Kg/cm2g

4.3

The Filter Regulator shall have an adjustable range of 1 to 7 Kg/cm2g. Range

adjustment shall be possible with a hand wheel with lock nut.

FORMAT No.
ODS/SOF/004A

Ref. PROCEDURE No.

ODS/SOP/008 TO 015

ISSUE No.
02

REV. No.
01

REV. DATE:
01/08/2006

FUNCTIONAL
Design Division
Engineering Services SPECIFICATION FOR
ISO 9001:2000

FILTER REGULATOR

SPEC. No.

3606

Rev. No.

Discipline:

INSTT

Page 4 of 4

4.4

The output gauge dial size shall be minimum 40mm.

4.5
4.6

The pneumatic connection size to the filter regulator shall be NPTF.

Mounting accessories required for 2 pipe mounting of the filter regulator shall be
provided.

4.7

Material:

4.7.1 The Body of the filter regulator shall be made of SS 316 as minimum and the filter
shall be 20-40 micron sintered Bronze or better.
4.7.2 The Diaphragm shall be made of reinforced Neoprene.
4.7.3 The internals of the filter regulator shall be SS 316 as minimum.
4.7.4 Wherever sour gas is used, the material of construction for the body and the
internals shall meet the requirements of NACE MR-01-75 (Latest Edition)

5.0

EQUIPMENT PROTECTION:

5.1

The protection requirements for Filter Regulator shall in general be as per clause
no. 3.6.4.4 of Instrumentation Design Criteria.

5.2

The enclosure class for Filter Regulator shall be Weather proof to NEMA 4X / IP
55.

6.0

INSTALLATION REQUIREMENTS:

6.1

The Filter Regulator shall be installed as per clause 3.6.4.6 of Instrumentation

Design Criteria.

7.0

CALIBRATION, INSPECTION & TESTING:

7.1

Calibration, inspection and testing requirements shall in general be as per clause

3.6.4.7 of Instrumentation Design Criteria. In addition, the following shall also be
taken care of:

FORMAT No.
ODS/SOF/004A

Ref. PROCEDURE No.

ODS/SOP/008 TO 015

ISSUE No.
02

REV. No.
01

REV. DATE:
01/08/2006

FUNCTIONAL
Design Division
Engineering Services SPECIFICATION FOR
ISO 9001:2000

FILTER REGULATOR

SPEC. No.

3606

Rev. No.

Discipline:

INSTT

Page 5 of 4

8.0

DOCUMENTATION:

8.1

The documentation requirements shall in general be according to clause 3.6.6.2 of

Instrumentation Design Criteria.

8.2

Duly filled in data sheet shall be furnished along with the purchase specification. A
typical blank data sheet is provided as Annexure I of this document.

9.0

TAGGING & NAMEPLATES:

9.1

Tagging & Nameplate requirements shall in general be according to clause 3.6.6.1

of Instrumentation Design Criteria.

10.0

REVIEW & APPROVAL:

10.1

Review and approval of purchase specifications and other related documents shall
in general be according to clause 3.6.6.3 of Instrumentation Design Criteria.

11.0

VENDOR PRE-QUALIFICATION REQUIREMENTS:

11.1

The Vendor pre-qualification requirements shall in general be according to clause

3.6.6.4 of Instrumentation Design Criteria.

12.0

PREPARATION FOR SHIPMENT:

12.1

The Filter Regulator shall be prepared for shipment in accordance to clause 3.6.6.5
of Instrumentation Design Criteria.

13.0

RECEIPT & STORAGE:

13.1

Receipt and storage of the Filter Regulator shall be in accordance to clause 3.6.6.6
of Instrumentation Design Criteria.

FORMAT No.
ODS/SOF/004A

Ref. PROCEDURE No.

ODS/SOP/008 TO 015

ISSUE No.
02

REV. No.
01

REV. DATE:
01/08/2006

FUNCTIONAL
Design Division
Engineering Services SPECIFICATION FOR
ISO 9001:2000

FILTER REGULATOR

SPEC. No.

3606

Rev. No.

Discipline:

INSTT

Page 6 of 4
ANNEXURE I
Typical Data Sheet For Filter Regulator
FILTER REGULATOR
UNITS: Flow

Liquid M3/HR.

Gas NM3/HR.

Pressure Kg/cm2

1.

Regulator type

2.

Fluid

3.

Inlet pressure

4.

Outlet pressure

5.

Range

6.

Output gauge size

7.

Regulator range adjustment mechanism

8.

Drain cock

9.

Connection size

10.

Construction

Temperature oC

Level/Length - M

Body

11.

Material

Bowl
Filter
Diaphragm
Internals
Spring
12.

Mounting accessories

13.

Manufacturer

14.

Model

15.

Notes

FORMAT No.
ODS/SOF/004A

Ref. PROCEDURE No.

ODS/SOP/008 TO 015

ISSUE No.
02

REV. No.
01

REV. DATE:
01/08/2006