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Table of Contents
1
Inserting the batteries and charging your veo for the first time ........................................................................6
Navigating .........................................................................................................................................................16
www.sonatest.com
Make sure you have the appropriate probes, wedges and encoder for the type of inspection you intend to
perform. You may also use the veo Demo kit, which includes all required accessories to achieve each
scenario described in this document.
Inserting the batteries and charging your veo for the first time
Connect the
AC adaptor
Unscrew both battery doors, and insert the 2 batteries. Pull out the AC rubber cap and connect the AC
adaptor. The first charge must last at least 6 hours. The unit can be used while charging. To avoid any
down time when you perform an inspection, we can provide you with an external battery charger, or
additional battery packs.
The veo can operate on a single battery. Also, batteries can be replaced during operation (hot
swappable).
) key for 4 seconds until you see a flashing indicator (this delay ensures that the
unit does not starts accidentally during shipping and handling).
2. VEO will then barely require 40 seconds for a full cold-boot process.
3. At the end of the boot process, the Graphical-User Interface (GUI) appears, displaying the following
screen:
To connect phased array probe(s), unscrew the protective cap and place it on the back of the unit (over the
CE marking). If you own probes with a different type of connector, Sonatest can provide you with adaptors.
With the appropriate splitter, 2 phased array probes can be connected to the veo.
Adaptors for conventional UT probes (mono-element) are also available from your Sonatest provider (veo
is offered with BNC or Lemo connectors, depending on users preference).
The TX/RX connector must be used for pulse-echo (PE ) type scans. For Pitch and Catch (PC) setups, use the
TX/RX connector as the pulsing (pitch) probe and the RX connector as the receiving (catch) probe.
8
Three USB connectors are available to connect: USB drive, USB Keyboard or USB mouse. The retractable
USB port is useful for USB key when the PC Connectors door is closed. The VGA port is used to display a
screen copy of the VEO on another screen or projector. Then the Ethernet port is used for remote support
session.
Menu
File List
2. Press the
key to select the left-side menu, then use the click wheel (
select menu items.
3. Press the
key to select the file list, then use the click wheel (
appropriate file.
File Extension
.utcfg
.utdata
.pdf
.png
) to navigate and
Description
Contains the entire configuration for an inspection (the probe, the wedge, the
type of scan, the position of each cursor, the layout, the color palette to use).
Contains everything a .utcfg file contains, plus all the recorded data.
Reports created by veo use the PDF file format. Any other PDF file can also be
displayed by the veo.
Screen captures created by veo use the PNG image standard.
(PNG: portable network graphics)
key to swap media. Files can be loaded from or saved to the internal solid
state drive (
), or an external USB drive (
). The veo comes with an extensive list
of sample configurations stored on the internal solid state drive. These files start with "Example_....".
They are read only files. Once a file is selected, the "configuration summary" is displayed in the right-side
window.
5. Press
Configuration
Acquisition / Recording
Analysis
These states are controlled like a common DVD recorder, by using stop (
), play (
) and rec (
). The current operation mode is always displayed in the top-right corner of the screen.
1. After opening a file, the veo always starts in "configuration mode", also called stop (
) mode. Before
starting the data acquisition, it is a good practice to review your setup. At any time, you can press the
stop (
2. In "configuration mode" (stop mode), the veo displays the following screen:
3. Press the
key to select the left-side menu, then use the click wheel (
) to navigate. Press
to edit a parameter.
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or
5. Press the
key to toggle between the different views, then use the click wheel (
within views (scroll up and down, rotate and zoom the 3D view).
6. Pour gel couplant on the weld sample.
7. Position your probe so that the flat front-face of the probe touches the weld crown.
) to move
8. Press PLAY (
) to change to acquisition mode.
9. You're ready to start your first phased array inspection with this instrument!
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13
1. The way the screen area is divided is called a layout. Multiple screen layouts are available, as you will
see. Press LAYOUT (
use the click wheel (
2. In the image above, the pie-shaped image is called the Sectorial Scan (S-scan). It is an image created from
the samples of 81 beams from -20 to 20 degrees, with a 0.5 degree step, ((20-(-20))x0.5)+1 = 81). The
colored spots you see represent the amplitude of the underlying A-scan sample.
3. The dash angle line on the S-scan is called an extractor. An extractor indicates where the system is
"extracting" the A-scan in the pie. Changing the extractor angle on the S-scan will therefore change the Ascan angle you see in the right-side view. This is the key advantage of phased array: you can inspect
multiple angles in real-time.
The cross-hair cursor on the S-scan is called a cartesian cursor. The cross-hair location will report the true
depth (D) and true surface distance (SD) offset. So if you move the cartesian cursor on top of a red spot
on screen (a flaw!!!), you'll know the exact location of the flaw, no matter at which angle the peak echo
amplitude occurs. All measurements are referenced from the wedge reference point. The wedge
reference location depends on the type of wedge you are you using, if any. The wedge reference is
represented by the red dot in the 3D and scan plan view you saw in the configuration mode. For
more details see section: Defining Scan Plan Geometry (Cartesian/Axis Reference System).
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4. All views have their own rulers. Use them to quickly evaluate the position (for example, the depth) of
flaws in the part you inspect.
5. Each A-scan also features its own signal gates. The gates are positioned along the time/distance axis.
Each gate has a threshold level; whenever the signal crosses the gate, a measurement is calculated and
made visible at the side of the gate. Measurements are also presented at the top of the screen.
6. The green triangle (PLAY symbol) at the top right of the screen indicates that we're in real-time imaging
mode. Ultrasounds are generated. Eventually you can freeze the image (
time "movie" (
).
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Navigating
1. Press the
) to navigate. Press
to
2. Press the
3. Press the
key to toggle between the different cursors of the selected view, then use the click
wheel (
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Adjusting Gain
1.
Note: If you have multiple scans, you should select the appropriate scan by pressing
the dB (
before pressing
) button.
Press the
key.
2.
3.
Press the DOWN ARROW key a few times in order to reach the "Focus Dist" parameter in the sidebar.
4.
Press the
5.
6.
Press the
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11 Calibration Wizards
Once you are in "Acquisition Mode" (pressed the "PLAY" button), the "Calibration" tab displays access
buttons for each calibration wizard. The items in this menu are sorted in the order the calibrations should
be performed. If you are using a multi-scan setup, each scan must be calibrated independently.
Type
Description
Velocity
Wizard...
Wedge Delay
Wizard...
Sensitivity/ACG
Wizard...
TCG/DAC
Wizard...
Encoder
Wizard...
Element Check
Wizard...
Clear Calibrations
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key (once or multiple times) to select the appropriate cursor in the current view.
).
13 Adding Cursors
Here is the list of available cursors:
Type
Gate
Description
Drawing
The gates are used to make flank and peak measurements in a A-SCAN
views. When the gate is triggered by an echo, the peak amplitude level
is displayed, as well as its absolute position in True Depth ( ), Surface
Distance () and Sound Path (). All Sound Path measurements use
the SCAN Travel Mode, thus measurements can either represent the
Full or Half Sound Path in the part (in mm or inches), or the Full or Half
Sound Time spent in the part (in s). When the rectification is set to
None, the values range from - 100% to 100%. On the other hand, when
the rectification is set to Full, the values range from 0 to 100%.
Quick access key:
Extractor
Cartesian
Cursor
The "cartesian cursors" are used to make Surface Distance (SD) and
Depth measurements in S/L/A-Scan.
Angular
Cursor
Box
Hyperbolic
Cursor
The "hyperbolic cursors" are used to evaluate Surface Distance (SD) and
Depth measurements in a TOFD Scan (Time of Flight Diffraction). The
TOFD-View is a B-Scan type view with a pitch and catch probe
geometry. The main explanation behind the hyperbole is the nonlinearity of depth measures. TOFD-View uses a non-rectified color
palette (Black: -100%, White: +100%).
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).
to modify the "box" size, then use the click wheel to change dimensions and
again to
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The Measurements Bar is shown at the top of the screen in PLAY mode, when focus is in the views (in
PLAY mode, press the
button). They can also be shown permanently in PLAY mode by enabling
the Keep Measures preference.
To select desired measures from available cursors:
1. Press
if youre not in PLAY mode.
2. Navigate to the MEASURES menu and choose Select Measures.
to modify it.
4. Each measure ID is composed of 3 parts; the cursor identifier, the reference point and the type of
measurement. As per example, G1 ^
2 means the true depth in the second half skip of the peak
detected in the gate number 1. The description of each type of measure follows:
Identifier
A
C
G
H
SQ
AB
DAC
Cursor Type
Angular/Extractor
Cartesian
Gate
Hyperbolic (TOFD)
Square Box
Angular Box
Distance Amplitude
Curve
Ref
^
/
Start
Stop
Reference
Point
Peak (or point)
Flank
First point of a
gate
End point of a
gate
True depth
(considering
half-skips)
Meas
%
Measurement Type
Amplitude in Percent
Depth
Sound Path (from exit
point)
Surface Distance (from
wedge reference)
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Conventional UT
Phased Array
Probe Type
probe without wedge
Drawing
22
23
1. Press stop (
7. Press play (
), select appropriate layout (see next section). If you selected "Scan Axis Only", try
moving your encoder/scanner.
8. Use the Encoder Wizard to easily configure your encoder step and granularity.
21 Setting up an Encoder
1. Press the stop (
) to return to configuration mode (since it is easier to review "Geometry"
parameters in configuration mode).
2. Review the parameters in "Geometry" if you intend on using an encoder. To navigate in the various
menus, press the
and
or
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Press LAYOUT (
2.
Press
Description
A-Scan view
B-Scan view
C-Scan view
D-Scan view
S-Scan view
Top view
End View
TOFD View
Merged Top view
Merged C-Scan
) to change the view organization.
to see the available choices, then use the click wheel to select the appropriate layout.
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23 Managing files
To manage files (copy, move, ) between veos "internal solid state drive" and an external "USB key", use
the "Media Browser" button in the "Prefs" Menu.
24 Keypad Reference
27
Button Name
USB Keyboard
CANCEL
Escape
Click Wheel
---
Rotate your finger clockwise and counter clockwise to scroll up and down through a menu, to
increase/decrease a parameter value, to move cursor or zoom in/out in 3D view. Also acts as
LEFT/RIGHT key to move during text entry.
UP / DOWN
ARROWS
Arrows
Moves from one menu item to another. Changes a parameter value. Moves up and down the
selected cursor or gate.
LEFT / RIGHT
ARROWS
Arrows
Moves from one menu tab to another. Moves to left and right the selected cursor or gate.
Enter into a folder and back out in the parent folder.
OK
Enter
MENU
VIEW
CURSOR
Toggles between the various cursors of the currently selected view. Also acts as
BACKSPACE during text entry.
dB
CAL
F4
WELD
LAYOUT
ZOOM IN/OUT
MAX / MIN
Toggling to maximize or minimize the selected view. It can be used for all views.
EXTRACTOR
GATE
RANGE
F1 / HELP
F1
F2 / INFO
F2
F3 / SET REF
F3
PLAY/PAUSE
STOP
Stops the live acquisition and goes back in configuration mode, or stops the recording.
RECORD
SAVE
Saves a file. Will display a pop-up to confirm the type of file to save (Setup, Report,
Screenshot).
LOAD
LED
ALARM
---
LED
BAT1 / BAT2
---
ON/OFF
---
Powers the instrument on (Hold down) or shuts it down. Lights up in green when the device is
ON.
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25 Menu Tree (Note: Menu content varies depending on the type of probe/wedge/weld/scan/view/cursor)
Inspection
Hardware Settings
Report Settings
Job/Customer
Site
Operator
Qualification
Procedure Ref
Couplant
Procedure Report
Report Type
Cursors Info
Inspection Info
Probe Info
Wedge Info
Scan Info
Encoder Info
DAC Info
DGS Info
3D Views Info
Warnings Info
Logo
Change Logo File
Clear Logo File
Add
Delete
Load
Probe Type
Identifiers
Manufacturer
Model
Serial
Advanced Settings
Encoding
Settings
Contact Surface
Cut Angle
Wedge Velocity LW
Part
Material
Component
Serial
Location Ref
Properties
Thickness
Velocity LW
Velocity SW
Weld Geometry
Measures
Select Measures
Encoded Axis Reference
Identifiers
Statistics
- Measurement 1 to 6
Advanced Settings
Diameter
Back Height
Front Height
Width
Length
Roof Angle
Probe Back Dist
Probe Side Dist
Probe Inset
Save
Scan Axis
Calibrate
Identifiers
Manufacturer
Model
Serial
Encoding Setup
Encoders Name
Reset All Position
Menus
Load
Wedge Type
Settings
Frequency
Pulse Width
Connected To
Lock Setup
Short Menu
Wedge
Report Info
Probe
Weld Type
Root Gap
Top Bevel Width
Bottom Bevel Width
Weld Root Face Left
Weld Root Face Right
Weld Widths
Weld Angles
Weld Heights
Calibration Block
Cal. Block Type
Cal. Block Serial #
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Scan
Scan (Part 2)
Add
Delete
Scan Type
Resolution
Start Angle
Stop Angle
Angle
Start Path
Range Path
Stop Path
Delay
Wave Mode
Travel Mode
Number of Active Element
Double Resolution
Focalisation
Focal Distance
TOFD
Ruler Lateral Wave
Position
Ruler BackWall Position
Theo Time Lateral Wave
Theo Time Lateral Wave
Straightening
-
Sub-Sampling
Chosen Sub-Sampling
Smoothing
Averaging
Filter
Signal Rectification
IFT Active
IFT Start
IFT Range
IFT Threshold
Equivalent Reflector Size
Select Layout
View Orientation
Add Cursor
Beams Quantity
Samples Quantity
Path Resolution
Cursor
Name
Type
Color
TX
PRF
Level/Threshold
Surface Dist (Start/Stop)
Depth (Start/Stop)
True Depth (Start/Stop)
Encoding Scan/Index Axis
Focal Law
Angle
Sound Path
Gate Start/Stop
Gate Width
Measures
Gate Follow Peak
Triggered By
Alarm
Gate Alarm
Delete Cursor
Top Ruler
Bottom Ruler
Left Ruler
Right Ruler
Circular Ruler
Horizontal Grid
Vertical Grid
Position
Activate Straightening
Show Indicators
LW Trig. Tolerance
LW Trig. Threshold
Depth/Amp Mode
Depth/Path Mode
Data Gate
Reference Gate
IFT Culling
Statistics
View Palette
Palette Position
Palette Ampl. Low
Palette Ampl. High
Palette Depth Low
Palette Depth High
Data Extraction
Probe Connect
Elements
Palette Properties
Probe TX/RX
Probe Center Spacing
Beam Inter Pct
Focusing
Gain
Reference Gain
Set Reference Gain
Software Gain
Auto Gain
Reference Amplitude
Acquisition Area
RX
Gain
View
Geometry
Porbe/Wedge 1
W1 Index Offset
W1 Scan Offset
W1 Rotation
Enc. Area CL Pos
Enc. Area CL Offset
Enc. Area Rotation
Prefs
Media Browser
Display
System
Network
Support
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Axis Content
Amplitude
Sound Path
Scan
Sound Path
Scan
Surface Distance
D-scan
S-scan
Top
End
TOFD
Index
Sound Path
Surface Distance
Depth
Scan
Surface Distance
Scan
Depth
Scan
Depth (non-linear)
27 Color Palettes
Palette Names
Color Gradient
3 level threshold
ABF Amplitude
Aeronautic
Cubic Law
Fire Ice
Rainbow
Spectrum
Thermal
Greyscale
TOFD
31
28 Scan Types
The "Scan: Type" parameter allows to select amongst Sectorial, Linear, Mono or TOFD scan. Each scan is
configured either in Pulse-Echo (PE) mode or Pitch-and-Catch (P&C) mode, except for TOFD scans which
always are used in Pitch-and-Catch. Each type of scan is described below:
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), press the
5. Press the
key to select the file list, then use the click wheel (
"Example_T1_ PE-5.0M32E0.8P_T1-35W0D-REXO.utcfg".
6. Press
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* If you do not have the veo demo kit, select a setup that looks similar to your probe and wedge, review all
parameters in probe and wedge menu to ensure your setup is relevant (or use the "Probe: Load..." and
"Wedge: Load..." to load your probe and wedge from the database).
and
or
, or rotate your finger around the OK button, to move up or down in the menu. Press
parameter.
2. Review parameters of the "Part" menu, the most important being :
Part: SW Velocity
Part: LW Velocity
Part: Thickness
Part: Weld (type)
3. Press PLAY (
to edit a
34
).
), press the
) to navigate and select the file you just saved (with the extension *.utdata).
5. Press PLAY (
6. Press LAYOUT (
36
7. Press
layout.
8. Press the
) to change frame.
and
again.
37
), press the
4. Press the
key to select the file list, then use the click wheel (
"Example_Conventional_Pulse_Echo.utcfg".
5. Press
and
your finger around the OK button, to move up or down in the menu. Press
2. Review the parameters of the "Probe" menu, the most important being :
Probe: Type
Probe: Frequency
Probe: Connected to
Probe: Elmt Diameter
3. Review the parameters of the "Wedge" menu, the most important being :
Wedge: Type
Wedge: Wave Mode (the refracted angle is given for SW or LW)
Wedge: Refracted Angle
4. Review the parameters of the "Part" menu, the most important being :
Part: SW Velocity
Part: LW Velocity
Part: Thickness
or
, or rotate
to edit a parameter.
38
Press PLAY (
5. Review the parameters of the "Scan " menu, the most important being :
Scan: dB (Gain)
Scan: Start Path
Scan: Range Path
Scan: Delay Offset
).
39
), press the
4. Press the
key to select the file list, then use the click wheel (
"Example_TOFD_5.0_Phoenix_ISL_60.utcfg".
5. Press
40
and
or
, or rotate
your finger around the OK button, to move up or down in the menu. Press
to edit a parameter.
2. Review the parameters of the "Probe" menu, the most important being (or use the "Probe: Load..." to
load your probe and wedge from the database):
Probe: Type
Probe: Frequency
Probe: Connected to
Probe: Elmt Diameter
3. Review the parameters of the "Wedge" menu, the most important being (or use the "Wedge:Load..." to
load your wedge from the database):
Wedge: Type
Wedge: Wave Mode (the refracted angle is given for SW or LW)
Wedge: Refracted Angle
4. Review the parameters of the "Part" menu, the most important being:
Part: SW Velocity
Part: LW Velocity
Part: Thickness
5. Review the parameters of the "Geometry " menu (PCS will be computed from information gathered
at this step):
Geometry: W1 and W2 Index Offset (W1 stands for "Wedge 1")
Geometry: W1 and W2Scan Offset (W1 stands for "Wedge 1")
Geometry: W1 and W2Rotation (W1 stands for "Wedge 1")
6. Review the parameters of the "Encoder" menu, if you intend on using an encoder :
Encoder: Encoding Setup
Encoder: Scan Encoder type (the type of encode your have)
Encoder: Scan Start Pos (the start position )
Encoder: Scan Distance
Encoder: Scan Step
7. Press PLAY (
8. Press the
and
41
9. Review the parameters of the "Scan " menu, the most important being :
Scan: dB (Gain)
Scan: Start Path
Scan: Range Path
7. To setup an encoder see section: " 21 Setting up an Encoder" (optional)
8. To position the TOFD ruler properly on the Lateral Wave and Back Wall of the part, adjust these
parameters :
Scan: Ruler LW Pos.
Scan: Ruler BW Pos.
3. Move your probe towards the end of your part, while applying constant pressure with the couplant.
4. Press stop (
).
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