Welder 6 MONTHS 800hrs

GOVERNMENT OF THE PUNJAB
TECHNICAL EDUCATION & VOCATIONAL

TRAINING AUTHORITY
CURRICULUM FOR
CURRICULUM FOR
000000000000
WELDER
(6 Months Course)
(Revised May 2009)
CURRICULUM SECTION
ACADEMICS DEPARTMENT
96-H, GULBERG-II, LAHORE
Ph # 042-9263055-9, 9263064
gm.acad@tevta.gop.pk, manager.cur@tevta.gop.pk
Welder (6-Month Course)
TRAINING OBJECTIVES:
Construction industry is expending by day by day due to enhanced development in
industrial, commercial and real estate enterprises. As a result of this fact, the job
demand of trained labour and field staff have been increased.
This curriculum has been developed keeping in view the requirements of
construction industry by more focusing on practical along with necessary required
theoretical knowledge and work ethics.
This curriculum covers the major topics of basic metal work, measuring tools, arc
welding, gas welding, construction fabrication and work ethics.
CURRICULUM SALIENTS:
Name of the course
Welder
Entry Level
Primary preferable Middle
Duration of Course
6 Months
800 Hours
40 Hours per week
6 days a week
40 hours per week
07 hours per day
Except Friday 05 hours
Training Methodology
Practical
Theory
Medium of Instruction
Urdu / English
90%
10%
D e ve l o p e d b y C u r r i c u l u m S e c t i o n , A c a d e m i c s D e p a r t m e n t TE V TA .
Welder (6-Months Course)
SKILL COMPETENCY DETAILS

On successful completion of this course, the trainee should be able to:
1.
Apply Arc Welding by selection of Electrodes.
2.
Apply arc welding by selection of current setting.
3.
Apply gas welding by selection of electrodes.
4.
Make welding on various parts / jobs as per design and drawing.
5.
Read the drawing of building metal constructed job / projects.
6.
Make the project of construction fabrication as per drawing & designs
KNOWLEDGE PROFICIENCY DETAILS

On successful completion of this course, the trainee should be able to:
1. Explain the Measuring.
2. Explain the Marking
3. Define the drilling.
4. Define the cutting tools & Instruments.
5. Explain the usage of tools safely.
6. Explain the arc welding by selection of current setting.
7. Explain the gas welding by selection of gases.
8. Explain the construction fabrication of the construction industry.
9. Explain the drawing of construction fabrication.
CURRICULUM DELIVERY STRUCTURE
W
E
E
K
Curriculum Delivery
Make up
Session
Revision
Co-curricula
Activities
Final
Test
1-20
21-22
23-24
25
26
Total
26
20
SCHEME OF STUDIES
WELDER
(6 Months Course)
Sr.
No.
1.
1.
Theory
Hours
3
Practical
Hours
-
Safety Precautions
2.
2.
Introduction to Tools
3.
3.
Basic Works
80
4.
4.
Gas Welding
5.
5.
Straight Beads Flat 6 x 4 x 2 mm
10
6.
6.
Square Butt Joint Flat 1x1/8x6
20
7.
7.
Corner Joint Flat 1x1/8x6
20
8.
8.
Square Butt Joint Vertical Upward 1x1/8x6
20
9.
9.
Square Butt Joint on Pipe Flat 2 x 11/4 SWG12
20
10.
10.
Electric Welding
11.
11.
Blind Welding 8 x 4 x
20
12.
12.
Grinding
13.
13.
Electrode
14.
14.
Square Butt Joint (1 x 1/8)
20
15.
15.
Square Butt Joint (1 x 3/16)
20
16.
16.
Corner Weld (1 x )
20
17.
17.
Fillet Weld 2 x , 1 x
20
18.
18.
Single V Butt Joint (Vertical Upward) 1 x 3/8
20
19.
19.
Single V Butt Joint (Horizontal) 1 x 3/8
26
20.
20.
T Joint (Overhead) 2 x , 1 x
30
21.
21.
Single V Butt Joint on Pipe FL/V/oh 4 x 1 SWG 6
30
22.
22.
Measuring Tools
23.
23.
Grill Welding Pattern (Flat)
30
24.
24.
Grill Pattern Welding (Bar)
30
25.
25.
Measuring Surfaces
26.
26.
Pipe Welding Practice (Box) 1x1
30
27.
27.
Angle Iron Welding Practice
40
28.
Area Calculation
28.
29.
Angle Iron Box Making
30
Detail of Topics
29.
30.
Stool (Square Pipe)
30
30.
31.
Construction Fabrication
124
31.
32.
Functional English
20
20
32.
33.
Work Ethics (Lab. Theory)
20
80
720
Total
DETAIL OF COURSE CONTENTS

Welder
(6-Months Course)
Sr.
No.
1.1.
2.2.
Detail of Topics
Safety Precautions
1.1.
Personal
1.2.
Tools / Equipments safety
1.3.
Job Safety
Introduction to Tools
2.1.
2.2.
2.3.
2.4.
3.3.
3.2.
Practical
Hours
-
Measuring
2.1.1.
Steel Foot Rule
2.1.2.
Steel Tape
2.1.3.
Vernier Caliper
Cutting
2.2.1.
All kinds of files
2.2.2.
Hacksaw Blade
2.2.3.
Chisel
Checking
2.3.1.
Try Square
2.3.2.
Back Try Square
2.3.3.
Inside Caliper
2.3.4.
Outside Caliper
Marking Tools
2.4.1.
Line Scriber
2.4.2.
Centre Punch
Basic Works
3.1.
Theory
Hours
3
Marking Exercise
3.1.1.
Angle and reference Line
3.1.2.
Marking
3.1.3.
Center Punching
Sawing Exercise
3.2.1.
Notch ends of marking line with

triangular file
10
10
3.3.
3.4.
4.4.
3.2.2.
Sawing of I and II cut
3.2.3.
Angle and Size A,B,C
Drilling Exercise I
3.3.1.
Marking
3.3.2.
Center Punching
3.3.3.
Drilling
30
Drilling Exercise II
3.4.1.
Internal Thread Cutting by Hand
3.4.2.
Reaming
3.4.3.
Counter Boring
3.4.4.
Counter Sinking
Gas Welding
4.1.
Oxygen Cylinder
4.2.
Acetylene Cylinder
4.3.
Spindle Key
4.4.
Gas Regulators
4.5.
Back Fire Arrestor
4.6.
Rubber Hose Pipes
4.7.
Nozzle (Parts)
4.8.
Introduction of Flames
4.9.
4.8.1.
Carborizing
4.8.2.
Neutral
4.8.3.
Oxidizing
30
10
20
Temperature
4.10. Use in Welding

5.5.
6.6.
Straight Beads Flat

5.1.
Preparation
5.2.
Melting of Base Metal
5.3.
Ripple Making
Square Butt Joint Flat

6.1.
Preparation
6.2.
Tacking
6.3.
Bead Forming
7.7.
8.8.
9.9.
10.
10.
10
Corner Joint Flat 1x1/8x6

7.1.
Preparation
7.2.
Tacking at 90o
7.3.
Bead Forming with Equal Ripples
Square Butt Joint Vertical Upward 1x1/8x6

8.1.
Preparation
8.2.
Tacking at 90 o
8.3.
Bead Forming with Equal Ripples
Square Butt Joint on Pipe Flat

9.1.
MS Pipe dia 2
9.2.
Cutting of Pipe
9.3.
Preparation
9.4.
Tacking
9.5.
Bead Forming with equal ripples
20
20
20
Electric Welding
10.1. ARC Welding Tools
10.1.1. Welding Machines
10.1.2. Bench Vice
10.1.3. Flat File Rough
10.1.4. Hammer
10.1.5. Steel Foot Rule
10.1.6. Scriber
10.1.7. Centre Punch
10.1.8. Try Square
10.1.9. Divider
10.1.10.
Hack Saw
10.1.11.
Chisel
10.1.12.
Gloves, Welding Screen, Goggle,
Wire brush, Pliers, Chipping Hammer

10.2. Basic Work
10.3. Safety for Tools and use
10.4. Drill
10.4.1. Straight Shank
11
10.4.2. Taper Shank

10.4.3. Parts of Body
10.4.4. Shank
10.4.5. Flute
10.4.6. Margins
10.4.7. Cutting Angle
10.4.8. Head
10.4.9. Wedge
10.5. Taps
20
10.5.1. Plug
10.5.2. Medium
10.5.3. Master (Bottom Type)
10.6. Reamer
10.6.1. Shank / Tapper / Straight
10.6.2. Cutting Edge
10.7. Counter Sink
10.7.1. Angle
10.7.2. Purpose
10.8. Counter Bore
10.8.1. Purpose
10.8.2. Shank
10.8.3. Cutting Edge
10.8.4. Guide
11.
11.
Blind Welding
11.1. Preparation
11.2. Selection of electrode
11.3. Striking/ scratching motion
11.4. Bead Forming
12.
12.
Grinding
12.1. Handling of hand grinder
12.2. Grinding Procedure
12.3. Safety Rules
13.
13.
Electrode
12
4
20
20
20
20
20
26
13.1. Electrode (size in SWG)(mm)

13.2. Use of welding Electrode
13.3. Care of Electrode (Storing)
14.
14.
Square Butt Joint

14.1. Preparation
14.2. Control of electrode
14.3. Proper Fusion
15.
15.
Square Butt Joint

15.1. Preparation
15.2. Movement of Electrode for Root Pass
15.3. Movement of Electrode for filling pass
15.4. Proper Fusion
16.
16.
Corner Weld
16.1. Preparation
16.2. Tacking
16.3. Angle of Electrode
17.
17.
Fillet Weld
17.1. Preparation
17.2. Tacking of piece 90 o
17.3. Angle of Electrode
17.4. Proper Multi Beeds
18.
18.
Single V Butt Joint (Vertical Upward)

18.1. Preparation of root face
18.2. Root Beed
18.3. Filling Beed
18.4. Capping Beed
19.
19.
Single V Butt Joint (Horizontal)

19.1. Tacking with equal root space
19.2. Root Beed
19.3. Filling Beed
19.4. Capping Multi Beed
20.
20.
T Joint (Overhead)
13
-
30
30
30
30
30
40
20.1. Preparation
20.2. Taking at 900
20.3. Control Equal Legs
21.
21.
Single V Butt Joint on Pipe FL/V/oh

21.1. Tacking
21.2. Equal Root Beed
21.3. Equal Capping Beed
22.
22.
Measuring Tools
22.1. Steel Foot Rule
22.2. Steel Tape.
22.3. Addition, Subtraction, Multiplication & Division
of Foot / Inches
23.
23.
Grill Welding Pattern (Flat)

23.1. Preparation
23.2. Tacking
23.3. Straightening / Grinding
24.
24.
Grill Pattern Welding (Bar)

24.1. Preparation
24.2. Tacking
24.3. Straightening / Grinding
25.
25.
Measuring Surfaces
25.1. Square Shape
25.2. Triangular Shape
25.3. Round Shape
26.
26.
Pipe Welding Practice

26.1. Pipe Cutting with machine 90 & 45
26.2. Tacking
26.3. Welding
27.
27.
Angle Iron Welding Practice

27.1. Angle Iron Cutting with machine at 90, 45
27.2. Tacking
27.3. Welding
28.
28.
Area Calculation
14
6
30
30
20
28.1. Square Shape

28.2. Triangular Shape
28.3. Round Shape
29.
29.
Angle Iron Box Making

29.1. Cutting of Angle Iron
29.2. Cutting of Flat Iron
29.3. Straightening of Pieces
29.4. Tacking of Job.( in length)
30.
30.
Stool (Square Pipe)

30.1. Pipe Cutting according to Drawing
30.2. Tacking of Pipe
30.3. Checking of Size Angle
30.4. Welding of Frame
30.5. Grinding
31.
31.
Construction Fabrication
31.1. Introduction
31.1.1. Window (Z Section 3 x 4 )
31.1.2. Cutting of iron according to size
31.1.3. Straightening of pieces
31.1.4. Setting of pieces as per drawing
31.1.5. Tacking
31.1.6. Straightening
31.1.7. Grinding
31.2. Door Frame Angle Iron 7 x 2
20
31.2.1. Preparation
31.2.3. Tacking / Welding
31.2.4. Finishing
31.3. Window Pipe (3 X 4)
31.3.1. Preparation
31.3.2. Tacking / Welding
20
15
31.3.3. Movement
31.3.3.1. Finishing
31.4. Drilling
31.4.1. Kinds of drill machine
31.4.2. Function
31.4.2.1. Safety Precaution
31.5. Grill for Windows (Sq bar) 4 X 4
20
31.5.1. Preparation
31.5.2. Tacking
31.5.3. Welding
31.5.3.1. Grinding
31.6. Steel Door 77 X 26
20
31.6.1. Preparation
31.6.2. Tacking
31.6.3. Welding
31.6.3.1. Grinding
31.7. Rate Calculation
31.7.1. As per KG
31.7.2. As per foot
31.8. Railing 4 X 2
24
31.8.1. Preparation
31.8.3. Welding
31.8.3.1. Finishing
32.
32.
Functional English
33.
33.
Work Ethics (Lab. Theory)

Total
20
20
20
80
720
16
LIST OF TOOLS / EQUIPMENT / LAB / WORKSHOP

(For A Class Of 25 Students)
Name of Course
Welder
Duration of Course
6 Months
Sr.
No.
Name of Tools / Equipment
Quantity
Flat File 300 X 1
25 Nos.
Flat File 250 X 1
25 Nos.
Half Round File 250x1
25 Nos.
Round File 250x1
25 Nos.
Try Angular File 250x1
25 Nos.
Bench vice (size 5)
25 Nos.
Vernier Caliper 200mm
25 Nos.
Steel Foot Rule 300 mm
25 Nos.
Flat Chisel 8
25 Nos.
10
Line Scriber
25 Nos.
11
Try square 8 / 6
25 Nos.
12
Center Punch
25 Nos.
13
Hammer
25 each
14
Hand Hacksaw frame (Blade size 12)
15
Taps Set 4,5,6,8,10
16
Tap Handle 0 No. , 1 No.
2 Each
17
Counter Sink 90o
2 Nos.
18
Counter Bore 6.4 x 11 8.4 x 14
2 Each
19
Reamer 6H8, 8H8, 10H8
02 Each
20
Machine Vice
21
Twist Drill Set (3-13mm)
22
Hand Vice
4 Nos.
23
Safety goggle
25 Nos.
24
Welding Face shield
25 Nos.
25
Leather Gloves (Left & Right)
25 Pair
26
Anvil with stand 300 kg.
1000 gm / 500 gm
25 Nos.
5 Set each
1 No.
2 set (set of 20
pieces).
1 No.
17
27
Straightening Plate 1m x1m x100 mm
1 No.
28
Welding Helmet
12 Nos.
29
Leather Apron
12 Nos.
30
Marking Surface Plate 800x800x30 with ribs 170mm with

stand
5 NOS.
31
Oxygen DA Manifold with 8 station
32
Oxygen Cylinder New
06 Nos.
33
Acetylene Cylinder New
03 Nos.
34
Gas Welding Goggle
16 Nos.
35
Flush Back Arrestor Acetylene & Oxygen
12 Each
36
Oxygen Regulator
12 Nos
37
Acetylene Regulator
12 No
38
Gas Welding and Cutting Set complete Kit in Box
10 Sets
39
Gas Welding Table with Fire 2 x 3 x 2 bricks
10 Nos.
40
Cylinder Room 8x 8
41
Elect Welding Table 3 x 2 x 2 top with grill with waste

box
10 Nos.
42
Flat Tong 12
25 Nos.
43
Steel Wire Brush
30 Nos.
1 No.
Machines:
44
Welding Transformer (50-450amp.) Complete with lead &

holders (machine)
8 Nos.
45
Hand Drill Machine (Electric) 01mm to 13mm
2 No.
46
Hand Grinder (Electric) / Angular Grinder.
2 No.
47
Lever Shearing Machine
1 No.
48
Bench Drill Machine
1 No.
49
Twin hose Pipe Length 15 ft each Red and Black
50
Pedestal Grinder with Grinding wheel size 8 (One fine and

One Course with 2HP Motor 50Hz 2800 RMP (Machine)
1 No.
51
Portable Transformer Single Phase (Machine)
1 No.
52
Welding Rectifier (Machine Head)
1 No.
53
Welding Generator
1 No.
12 Sets
18
FURNITURE
Sr.
No.
Name of Articles
Quantity
1.
Working bench with vie 5
10 Nos
2.
Instructor table with 3 drawers
01 No.
3.
Wooden stool (for students)
25 Nos
4.
Chair for teacher
02 Nos
5.
White board (3 x 5ft) with stand
01 No.
6.
Steel Almirah (4 x 7 ft)
04 Nos
19
LIST OF CONSUMABLE MATERIAL

(For A Class Of 25 Students)
Sr.
No.
Name of Course
Welder
Duration of Course
6 Months
1.
M.S. Flat 2 x 5/8
WEIGHT
PER TRAINEE
0.8 kg
2.
M.S. Sheet 4 x 1/8
0.4 kg
10 kg
3.
M.S. Flat 1 x 1/8
0.2 kg
5 kg
4.
M.S. Pipe 2 x swg 12
120 mm
3m
5.
M.S. Flat 4 x
1 kg
25 kg
6.
M.S. Flat 1 x 1/8
2.2 kg
55 kg
7.
M.S. Flat 1 x 5/32
0.6 kg
15 kg
8.
M.S. Flat 1 x
1.2 kg
30 kg
9.
M.S. Flat 1 x
1 kg
25 kg
10.
M.S. Flat 1 x 3/8
3.4 kg
85 kg
11.
M.S. Pipe 2 x 1/8
80 mm
2m
12.
M.S. Bay Square
10 kg
10 kg
For one grill
13.
M.S. Pipe 1 Square
20 ft
40 ft
For 6 greep
14.
M.S. Angle Iron 1 x 1 x 1/8
24 ft
10 kgs
For 6 greep
15.
17 ft
15 kgs
16.
M.S. Angle iron 1 x 1 x

3/16
M.S. Flat 2 1/8
17 ft
10 kgs
17.
M.S. Z iron 1 x 1 x 1/8
42 ft
28 kgs
18.
M.S. Pipe 2 x 1
15 ft
15 ft
19.
M.S. Sheet 7x2 x swb 19
7 x 2
7 x 2
For one door

frame
For one door
frame
For one
window
For one
window
For one door
20.
M. S L shape Pipe 1
25ft
25 ft
MATERIAL
For 25
TRAINEE
20 kg
Remarks
For one
window
20
EMPLOYABILITY OF PASS-OUTS:
The pass-outs of this course may find job/employment opportunities in the following
sectors / areas.
1.
Construction Industry
2.
Auto mobile industry
3.
Repairing Work shop
4.
Pakistan Ordinance Factory, Wah Cantt.
5.
Heavy Mechanical Complex / Heavy Forge Foundry, Taxila.
6.
PECO, Kot Lakhpat.
7.
DESCON Engineering.
8.
Pakistan Railways Workshops.
9.
Tractor manufacturing units Packages.
10.
Automobile Industry.
21
REFERENCE BOOKS:
1.
2.
3.
4.
5.
6.
ARC WELDING (Basic Fundamentals) by

JOHN R.WALKER
South Holland, Illions
The Good Heart-Will Cox (Company) INC
OXYACETYLENE WELDING (Basic Fundamentals) by
RONALD J.BAIRD
MODERN WELDING
Althose Turnguist Bowditch
OXYACETYLENE HAND BOOK by
LINDE, Linde Company
WELDING SKILLS by
JOSEPH W.GIACHINO
Pub. American Technical Publisher
GAS WELDING AND CUTTING
YENSEXER
Mosco Pease Bublisher
Welder (6-Month Course)
22
MINIMUM QUALIFICATION OF INSTRUCTOR
DAE in Metallurgy & Welding Technology with two years experience in relevant field
OR
Two years certificate of Welder (G-II Level) with 6 years experience in relevant field

Welder 6 MONTHS 800hrs

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Welder 6 MONTHS 800hrs

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GOVERNMENT OF THE PUNJAB

TECHNICAL EDUCATION & VOCATIONAL

Welder (6-Month Course)

Primary preferable Middle

Welder (6-Months Course)

SKILL COMPETENCY DETAILS

Apply Arc Welding by selection of Electrodes.

Apply arc welding by selection of current setting.

Apply gas welding by selection of electrodes.

Make welding on various parts / jobs as per design and drawing.

Read the drawing of building metal constructed job / projects.

Make the project of construction fabrication as per drawing & designs

Welder (6-Months Course)

KNOWLEDGE PROFICIENCY DETAILS

Welder (6-Months Course)

CURRICULUM DELIVERY STRUCTURE

Welder (6-Months Course)

Straight Beads Flat 6 x 4 x 2 mm

Square Butt Joint Flat 1x1/8x6

Corner Joint Flat 1x1/8x6

Square Butt Joint Vertical Upward 1x1/8x6

Square Butt Joint on Pipe Flat 2 x 11/4 SWG12

Square Butt Joint (1 x 1/8)

Square Butt Joint (1 x 3/16)

Single V Butt Joint (Vertical Upward) 1 x 3/8

Single V Butt Joint (Horizontal) 1 x 3/8

Single V Butt Joint on Pipe FL/V/oh 4 x 1 SWG 6

Grill Welding Pattern (Flat)

Grill Pattern Welding (Bar)

Pipe Welding Practice (Box) 1x1

Angle Iron Welding Practice

Angle Iron Box Making

Welder (6-Months Course)

Stool (Square Pipe)

Work Ethics (Lab. Theory)

Welder (6-Months Course)

DETAIL OF COURSE CONTENTS

Tools / Equipments safety

Steel Foot Rule

All kinds of files

Back Try Square

Angle and reference Line

Notch ends of marking line with

Welder (6-Months Course)

Sawing of I and II cut

Angle and Size A,B,C

Internal Thread Cutting by Hand

Back Fire Arrestor

Rubber Hose Pipes

4.10. Use in Welding

Straight Beads Flat

Melting of Base Metal

Square Butt Joint Flat

Welder (6-Months Course)

Corner Joint Flat 1x1/8x6

Bead Forming with Equal Ripples

Square Butt Joint Vertical Upward 1x1/8x6

Bead Forming with Equal Ripples

Square Butt Joint on Pipe Flat

Bead Forming with equal ripples

Gloves, Welding Screen, Goggle,

Wire brush, Pliers, Chipping Hammer

Welder (6-Months Course)