Clean Diesel

Leading Technologies

Todays diesel technology is

cleaner, more powerful and
more fuel efficient than ever:
30% better fuel economy versus
a standard gasoline engine
Meets the most stringent emissions
regulations
Environmentally friendly
High performance & low end torque

Fun to drive
Significant step towards
energy independence
Proven existing technology
Supporting infrastructure
in place today

BorgWarner is a technology leader that develops innovative products that

improve fuel economy and emissions in all types of vehicles. Clean diesel
engine expertise is a key area of our focus in which we provide numerous
technology solutions.

powerful

great performance

clean

reduced emissions

High low-end-torque to
improve drivability

Meets or exceeds stringent

emissions regulations

Fun to drive

Environmentally friendly

efficient

better fuel economy

30% better than regular gasoline

Diesel Turbochargers
Diesel fuel carries more energy than regular gasoline. It needs maximum amounts of high pressure air to
optimize combustion, deliver excellent fuel economy, lower emissions and turn this energy into exhilarating
power. BorgWarner delivers all of this through various types of diesel turbochargers:

Variable Turbine Geometry Turbochargers

Regulated Two-Stage Turbochargers

Ensure significantly faster build-up of boost pressure

Employ a small high-pressure turbo and a large low-pressure turbo to open up new possibilities for optimization of
performance, fuel consumption and exhaust emissions.

and achieve greater fuel efficiency and performance.

Diesel Exhaust Gas Recirculation

Exhaust Gas Recirculation (EGR) is one of the most effective methods of reducing Nitrogen Oxides (NOx) in diesel
engines. EGR systems route exhaust gas back to the engines combustion chamber. Recirculating exhaust gas and
combining it with the air and fuel mixture reduces the combustion temperature that produces potential harmful NOx.

Diesel EGR Systems

Diesel EGR Systems are specifically
engineered to meet the most stringent
emissions regulations. BorgWarner offers a
variety of solutions combining valves with
cooler and tube technology.

Diesel Cold-Start Technology

In a diesel engine, the power in the combustion chamber is created by heat and pressure and not a spark as in a
gasoline engine. In some cold start situations diesels require added heat to initiate the power. BorgWarner glow
plugs and ignition systems make this happen by adding the required heat instantly for immediate starting even in
the most severe cold weather environments. BorgWarner offers the following cutting edge systems for diesel engines:

Instant Start System

features glow plugs that heat up quickly.
When combined with an Intake Air Heater,
it can reduce odor and engine start time to
gasoline engine levels.

Pressure Sensing Glow Plugs

transmit real-time cylinder pressure to the
Engine Control Module (ECM), allowing
more stable combustion over a wider
range of conditions.

High Temperature Sensors

enable sophisticated exhaust aftertreatment
to function perfectly.

More BorgWarner Technologies

NexTrac for all-wheel drive systems

Timing Drive

Low drag torque and reduced weight enables

fuel economy benefits

Using chain drives, instead of gear drives,

can accommodate a long center distance with
less weight resulting in better fuel efficiency

Optimal vehicle system integration and assembly

Outstanding lifetime NVH performance

Visctronic Fan Drive for engine cooling

DualTronic System for automatic transmissions

Optimized fan speed control improves fuel

economy and reduces over-cooling

Optimal fuel efficiency

Controls engine temperature effectively to provide

the cooling needed for low tailpipe emissions

Superior acceleration

Seamless power flow

Plants and Technical Centers

Engine
Americas

Europe

Americas

Europe

Asheville, North Carolina, USA

Auburn Hills, Michigan, USA
Cadillac, Michigan, USA
Cortland, New York, USA
Dixon, Illinois, USA
El Salto Jalisco, Mexico
Fletcher, North Carolina, USA
Itatiba, Brazil
Ithaca, New York, USA
Marshall, Michigan, USA
Ramos, Mexico

Arcore, Italy
Bradford, England
Kirchheimbolanden, Germany
Ludwigsburg, Germany
Markdorf, Germany
Muggendorf, Germany
Oroszlany, Hungary
Rzeszw, Poland
Tralee, Ireland
Valena, Portugal
Vigo, Spain

Addison, Illinois, USA

Auburn Hills, Michigan, USA
Bellwood, Illinois, USA
Frankfort, Illinois, USA
Irapuato, Mexico
Livonia, Michigan, USA
Longview, Texas, USA
Seneca, South Carolina, USA
Troy, MI, USA (JV)
Water Valley, Mississippi, USA

Arnstadt, Germany
Heidelberg, Germany
Ketsch, Germany
Landskrona, Sweden
Monte Carlo, Monaco
Szentlrinckta, Hungary
Tulle, France

Asia
Aoyama, Japan
Changwon, South Korea
Chennai, India
Chennai, India (JV)
Chonburi, Thailand
Chungju-City, South Korea
Kakkalur, India
Manesar, India
Nabari City, Japan
Ningbo, China
Ningbo, China (JV)
Pune, India (JV)
Shanghai, China
Pyongtaek, South Korea
Pyongtaek, South Korea (JV)

borgwarner.com

7-2013

Drivetrain

Asia
Beijing, China
Beijing, China (JV)
Bekasi, Indonesia (JV)
Chitose, Japan (JV)
Dalian, China (JV)
Eumsung, South Korea (JV)
Fukuroi City, Japan (JV)
Ochang, South Korea
Pune, India (JV)
Shanghai, China
Shanghai, China (JV)
Sirsi, India (JV)

(JV) Joint Venture