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Item
Basic parameter
SQR372E three-cylinder water cooling, four-stroke, inline and
head-laid double camshaft
Fuel system
Cylinder diameter
72mm
Piston stroke
66.5mm
Working volume
0.812L
Compression ratio/compression
pressure
9.51/1.1~1.4MPa
Tent type
1-2-3/52
Fuel brand
10
11
12
Lubricating mode
Combined typepressure+splashing
Item
Overall size
length*width*height
Basic parameter
467*428*644mm
14
Net mass
76Kg
15
16
17
18
19
<=20
20
inclination
<=15
21
85050r/min//<=30r/min
22
Rated power
38KW/6000 r/min
23
Max. torque
70Nm/3500r/min
24
270g/KWh
Starter :
1. Engine group
1cylinder body
2Cylinder cover
Function: to seal cylinder head and form
combustion chamber.
Combustion chamber shape:
tent shape (ridge shape)
Material: Aluminum alloy die-casting
molding
Requirement: lower plane plainness: 0.03
Two fixed holes are equipped with cylinder
cover.
Valve guide assembly magnitude of
interference: 0.040~0.066
Liquid nitrogen frozen crushing;
Valve guide seat magnitude of interference :
0.121~0.087 frozen crushing
Tightening moment of cylinder cover bolt
shall be in three cycles:
30 2, 50 3 and 703.5Nm. Bolt hole
degreasing shall be tightened from middle to
both sides in a cross way.
2Piston ring
1st ring shall be bucket-shaped ring with
upward sign SR in case of installation.
Opening clearance: 0.25~0.40
2nd ring shall be cuniform ring:
External lower undercutting R 0.2
Upper leaning50
Opening clearance: 0.35~0.50
Side clearance between two air intake rings:
0.03~0.06
Oil ring shall be combined ring which is
plated with Cr008;
Opening clearance: 0.2~0.7
Side clearance: 0.012~0.17.
A/B
18.001
18.005
18.0035
4Con-rod
Material: 40Cr35CrMn
Small end hole: 18 -0.026
-0.044
Big end hole: 40
+0.041
+0.025
Brand
sign
Diagram 4
Assembly sign
Brand
Piston forward
sign
Con-rod
cover heave
Diagram 4
Con-rod weight group
Con-rod grouping as per weight:
Weight of con-rod assembly (not including bush) shall be 3749g,
whilst con-rod total weight is divided into six groups without weight
removal, with weight difference of each group 3g; weight of loop rod
and con-rod on same set shall be in the same weight group, with group
number group 1-6 printed on side of con-rod.
Weight grouping:
365g
368g
371g
377g
380g
383g
374g
Piston pin
Piston
Con-rod
2Flywheel
Function:
Store energy of expansion stroke
Let piston go through dead point
Power output
Start engine
Determine ignition time
Measure engine rotation speed
Requirement:
Moment inertia
Static balance
Dynastic balance and uniqueness following
crankshaft installation
Bounce on the surface
Crankshaft installation
Main bearing:
Upper bearing shall have fuel hole and
fuel groove, whereas lower bearing has
no fuel hole and fuel groove; clean
bearing back
Main shaft:
Rear
There shall be number and forward
arrowhead
directional sign on main
shaft cover;
Thrust plate:
Installed on 3rd bearing, with fuel groove
side facing crank.
Main shaft bolt:
Tighten35Nm
with tightening moment in two
times: 70
See right diagram for tightening
sequence
Front
Diagram 5
1. Valve group
Adjusting washer
1Valve:
Material: 4Cr9Si2
Valve rod: 5
/O /0.02
0.02
Valve cone angle: 4530'
-003
Valve length: intake 76.53
-0048
exhaust 76.89
Valve pipe and valve seat: immerse in
liquid nitrogen for ten minutes and then
press it in as required.
Adjusting washer
Valve tappet pillar
Valve locker
Valve spring upper seat
Valve spring
Valve oil seal
Valve spring lower seat
Valve
Diagram
12
2Valve spring
Steel wire diameter: 3.2
Spring internal diameter: 16.2
Verticality: 1.2
Free length: 37
Closing valve: In case of
compression force11088Nm
spring length: 32.5
Opening valve: In case of
compression force 350
25Nm
spring length: max 23
/O/0.006
0.025
28-0.33
-0.20
Timing sign
diagram 21
2Camshaft timing pulley
Material: powder metallurgy
Timing sign
Teeth number: 44
Key groove: leveling tooth root
Installation: exhaust camshaft
Notice: in case of timing
pulley installation, no spark
plug shall be installed; firstly
ensure top dead center sign of
camshaft timing gear aimed at
sign on head of cylinder as
shown in right diagram.
Diagram 20
3Exhaust camshaft
Camshaft timing
pulley dowel pin
Locking bolt
Exhaust camshaft
gear sign position
Exhaust timing
dowel pinhole position
Diagram 16
Exhaust camshaft gear
Diagram 15
Intake camshaft
Intake camshaft
secondary gear.
Intake camshaft
baffle ring
Saddle
elastic washer
Intake camshaft
main gear assy.
Drive ring
diagram 14
Prior to amendment:
Drive ring
fixed pin
Drive ring
fixed pin
Engine
Overflow
tank
Water
pump
Warm
wind
Radiator
Thermostat
1. Function:
In engine expansion stroke, spread heat of heating part in high-temperature
produced by fuel burning into air, so as to ensure engine in a temperature range
of normal working (85~115C).
Principle:
By medium cycle flow, carry away part heat efficiently and conduct heat
interchange with air.
2. Type:
Centrifugal pump, compulsive circulating water-cooling type.
3. Water way:
Small cycle:
Water pump water pipe water jacket thermostat water pump;
Large cycle:
Water pump water pipe water jacket thermostat radiator water pump
4. Fan: double temperature switch, ECU control and two-speed single electrical
fan, with low speed ON at 94C and OFF at 91 Chigh speed ON ay 105C,
and switch to low speed at 101C. Cooling fan shall open automatically in case
of turn-on A/C to cool condenser with wind.
5. Coolant:
50% glycol + 50% soft water
Fluid volume
Exhaust
Replacement and cleaning
6. Radiator:
Type and material
Secondary overflow tank
(expansion tank)
7. Thermostat
Function
Mechanism
Installation
Trouble
8. System
Pressure adjusting cover
Air release plug
Trouble phenomenon
Besides temperature display, there is
other phenomenon.
1. Engine knocking;
2. Too high exhaust temperature with
red exhaust pipe
3. Engine inability with distinct power
decaying
Non-cooling system cause
1. Car drives along wind blowing
direction for a long time;
2. Gear haul, running at low gear for a
long time;
3. Insufficient tire air pressure;
4. Clutch slippage;
5. Mixed gas too thin;
6. Earlier/later ignition time;
I. Medium selection
Common and inexpensive liquid in
high density and high fluidity water
and alcohol
Oil-air separator
Intake& exhaust camshaft oil way
Crankcase ventilation
Cylinder body
limit hole
Oil pressure
switch
Oil vapor
condenser
Oil basin
Pa
External gear
pump