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"EEM 2 DC Machines"
Photo: Siemens AG
EEM2 DC machines
Training objectives
Equipment for 300 W Classic Series
Information page "Alternative Equipment"
Safety
DC shunt-wound motors
Connection and starting
Rotation reversal
Speed control
Load characteristic
DC series-wound motors
Connection and starting
Rotation reversal
Load characteristic
DC compound-wound motors
Load characteristics for various compound ratios
Copyright
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EEM2 DC machines
EEM2 DC machines
Training objectives
Training contents
Motors, generators
Series-wound, shunt-wound and compound-wound windings
Measurement of armature current, exciter current and voltage
Nominal data, rating plate
Speed adjustment
Rotation reversal
Magnetic field weakening
Armature and field resistors
Power measurement with and without load
Prerequisites
EEM2 DC machines
Equipment for 300 W Classic Series
SO3636-6V
SE2662-2A
SE2662-2B
SE2672-3D
SO3212-6W
SO3212-6B
SO3212-5F
SO3212-6M
SO3212-5H
SO3212-5U
SO5127-1Z
SO5148-1F
SO5126-9X
SO5126-9Z
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1
1
1
1
1
1
1
1
1
2
1
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EEM2 DC machines
Information page "Alternative Equipment"
Universal load (SO3212-6W) for DC motors
(connection example: "DC shunt-wound motor")
EEM2 DC machines
Information page "Alternative Equipment"
Load resistor (SO3212-6M) and field regulator (SO3212-5H) for DC generators
(Connection example: "DC shunt-wound generator")
EEM2 DC machines
Safety
In all experiments using mains voltages high, life-threatening voltages arise. For that
reason use only safety measurement leads and make sure that there are no shortcircuits.
It is imperative that all of the devices, which are provided with an earth or where
earthing is possible, must be earthed. This is particularly the case for the frequency
converter being used.
Always be very careful to check the wiring of the application modules and only
switch on the mains voltage after a check has been completed. Whenever possible
use a robust current monitoring instrument in the circuit.
Always use shaft-end guards and coupling guards as protection against contact
with rotating motor parts
All locally applicable stipulations and standards governing how electrical equipment
is handled must be complied with.
EEM2 DC machines
Safety
Check that the knurled screws at the base of the motor and the coupling
sleeves (power grip) on the motor shaft are all securely fastened.
Use shaft and coupling guards.
Any prolonged running of the machines when operating under high loads
can subject the machines to excessive heating.
The extreme case of the machine being prevented from rotating entirely
may only arise briefly.
All of the machines are equipped with a thermal circuit-breaker, which
triggers when the maximum permissible operating temperature is
exceeded. These switching contacts are accessible on the terminal
board and must always be connected to the corresponding connection
sockets of the mains supply and control unit.
All measurements have been recorded using conventional measuring
instruments (primarily class 1.5) at the standard mains voltage
(230/400V +5% -10% 50Hz) using standard production machines.
Experience suggests that measurements will lie within the tolerance
range of +/-15% with respect to the specified measurement. For more
information on this please refer to VDE0530.
EEM2 DC machines
DC shunt-wound motors
DC shunt-wound motors
Over the next few pages you will perform the following exercises
pertaining to "DC shunt-wound motors":
EEM2 DC machines
DC shunt-wound motors
EEM2 DC machines
DC shunt-wound motors
__
__
__
__
__
__
EEM2 DC machines
DC shunt-wound motors
More detailed information on the brake can be found in the corresponding online
documentation
10
EEM2 DC machines
DC shunt-wound motors
11
EEM2 DC machines
DC shunt-wound motors
Experiment procedure:
12
Put the motor into operation and observe its operating response
EEM2 DC machines
DC shunt-wound motors
Experiment procedure:
Make sure that the brake is not applied so hard that the motor comes to a halt
nominal current
The armature current is considerably smaller than the
nominal current
13
EEM2 DC machines
DC shunt-wound motors
Record a load characteristic
Required settings:
Starter: maximum value ( Note: 0.3 kW class ~ 47 ; 1 kW class ~ 16 )
After starting the motor the starter is set back to 0 .
Experiment procedure:
Gradually increase the motor's load step-by-step until 1.5 times (0.3 kW) or
1x (1 kW) the nominal current and then complete the table
300
n/(1/min)
I/A
U/V
M/Nm
0.2
0.4
0.6
0.8
1.0
1.2
1.4
2.0
1.8
250
200
1.6
1.4
n/min
I/A
U/V
3000
2500
2000
1.2
150
1.0
1500
0.8
100
50
0.6
0.4
1000
500
0.2
0
14
0.0
0
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
1.2
1.3
1.4 1.5
M/Nm
EEM2 DC machines
DC shunt-wound motors
standard operation
15
EEM2 DC machines
DC shunt-wound motors
16
EEM2 DC machines
DC shunt-wound motors
17
EEM2 DC machines
DC shunt-wound motors
Assemble the circuit as specified in the following circuit diagram and setup instructions.
Include an ammeter and voltmeter in the the armature circuit.
Switch on the brake. This does not yet subject the motor to any load.
18
EEM2 DC machines
DC shunt-wound motors
Rotation reversal
Required settings:
Experiment procedure:
Note: setting of the DC power supply can only be performed when the motor is
connected.
19
EEM2 DC machines
DC shunt-wound motors
20
EEM2 DC machines
DC shunt-wound motors
Switch the motor off and modify the circuit as shown by changing the polarity
of the exciter coil
Turn the motor back on and observe its response
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EEM2 DC machines
DC shunt-wound motors
22
EEM2 DC machines
DC shunt-wound motors
Note: setting of the DC power supply unit can only be performed when the motor
is connected.
More detailed information on the brake can be found in the corresponding online
documentation
23
EEM2 DC machines
DC shunt-wound motors
24
EEM2 DC machines
DC shunt-wound motors
Experiment procedure:
Reduce the armature voltage in 3 stages via the adjustable DC power supply
(220/190/160V)
At the same time measure the variables Iaand n and enter the measured
values into the table
25
EEM2 DC machines
DC shunt-wound motors
0.50
0.45
0.40
n/(1/min)
Ia/A
Ua/V
220
190
160
n/(1/min)
2188.0
3000
2700
2400
0.35
2100
0.30
1800
0.25
1500
0.20
1200
0.15
900
0.10
600
0.05
300
0.00
Ia/A
0
150
160
170
180
190
200
210
220
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Brake:
Industrial series: "PC Mode"
Classic series: "PC Mode"
Field regulator: minimum value (0 )
Adjustable DC power supply unit (armature voltage): 220/190/160V
DC power supply unit (exciter circuit voltage): 210V
230
240
Ua/V
EEM2 DC machines
DC shunt-wound motors
Experiment procedure:
EEM2 DC machines
DC shunt-wound motors
Experiment procedure:
Switch on the DC power supply
Vary the value Rf of the field regulator in 3 steps to reach the speed specified
in the table ( Note: 0.3 KW class ~ 2,2 k; 1 KW class ~ 680 )
For each setting measure If and transfer the measured values into the table
If/mA
n(1/min)
2300.0
2600.0
3000.0
If/mA
300
270
240
210
180
150
120
90
60
30
0
2300
2400
2500
2600
2700
2800
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Brake:
Industrial series: "PC Mode"
Classic series: "PC Mode"
Field regulator: minimum value (0 )
DC power supply unit: (armature & exciter circuit) 220/210V
2900
3000
n/(1/min)
EEM2 DC machines
DC shunt-wound motors
Experiment procedure:
speed
An increase of the armature voltage leads to a drop in
speed
A decrease of exciter current leads to an increase in
speed
29
EEM2 DC machines
DC shunt-wound motors
30
EEM2 DC machines
DC shunt-wound motors
Assemble the circuit as specified in the following circuit diagram and setup instructions
Include an ammeter and voltmeter in the armature/exciter circuit
Switch the brake on too. This does not yet subject the motor to any load
Note: setting of the DC power supply can only be carried out when the motor is
connected
More detailed information on the brake and the software used can be found in the
appropriate online documentation
31
EEM2 DC machines
DC shunt-wound motors
32
EEM2 DC machines
DC shunt-wound motors
33
EEM2 DC machines
DC shunt-wound motors
Record the motor's load characteristics with the aid of the
"ActiveDrive/ActiveServo" software
Required setting:
Brake:
Industrial series: "PC Mode"
Classic series: "PC Mode"
DC power supply unit: (armature & exciter circuit) 220V
Experiment procedure:
34
EEM2 DC machines
DC shunt-wound motors
35
EEM2 DC machines
DC shunt-wound motors
36
EEM2 DC machines
DC shunt-wound generators, separately excited
37
EEM2 DC machines
DC shunt-wound generators, separately excited
38
EEM2 DC machines
DC shunt-wound generators, separately excited
Assemble the circuit as specified in the following circuit diagram and setup instructions
Include an ammeter and voltmeter in the exciter circuit
Set the field regulator to the value 0
Set the DC power supply to a voltage of 220 V
In this experiment the brake is used as a drive motor
Note: setting of the DC power supply can only be carried out when the exciter
circuit is connected
More detailed information on the brake can be found in the corresponding online
documentation
39
EEM2 DC machines
DC shunt-wound generators, separately excited
40
EEM2 DC machines
DC shunt-wound generators, separately excited
41
EEM2 DC machines
DC shunt-wound generators, separately excited
Record the characteristic of "UG" as a function of "n" for different exciter
currents
Required settings:
Experiment procedure:
Ierr.=0mA
Ug/V
42
225
200
175
150
125
Ug(Ierr.=70mA)/V
Ug(Ierr.=90mA)/V
n/(1/min)
2000
1800
1600
1400
1200
225
200
175
150
125
225
200
175
150
Ug(Ierr=0)/V
Ug(Ierr.=50mA)/V
Ierr.=50mA
Ug/V
Ierr.=70mA
Ug/V
Ierr.=90mA
Ug/V
225
200
175
150
125
125
100
100
100
100
75
75
75
75
50
50
50
50
25
25
25
25
0
1200
1300
1400
1500
1600
1700
1800
1900
2000
n/(1/min)
EEM2 DC machines
DC shunt-wound generators, separately excited
43
EEM2 DC machines
DC shunt-wound generators, separately excited
44
EEM2 DC machines
DC shunt-wound generators, separately excited
Note: setting of the DC power supply unit can only be performed when the exciter
circuit is connected
More detailed information on the brake can be found in the corresponding online
documentation
45
EEM2 DC machines
DC shunt-wound generators, separately excited
46
EEM2 DC machines
DC shunt-wound generators, separately excited
47
EEM2 DC machines
DC shunt-wound generators, separately excited
Properties of a generator when the polarity of the exciter winding is reversed
and when the rotation direction is reversed
Required settings:
Experiment procedure:
48
EEM2 DC machines
DC shunt-wound generators, separately excited
49
EEM2 DC machines
DC shunt-wound generators, separately excited
Note: setting of the DC power supply unit can only be performed when the exciter
circuit is connected
More detailed information on the brake can be found in the corresponding online
documentation
50
EEM2 DC machines
DC shunt-wound generators, separately excited
51
EEM2 DC machines
DC shunt-wound generators, separately excited
52
EEM2 DC machines
DC shunt-wound generators, separately excited
Record the load characteristics of the generator with various exciter currents
Required settings:
Experiment procedure:
The drive motor is to be run up to a speed of 2000 rpm with the generator
operating without a load (load resistor set to maximum)
Record the load characteristics based on the armature currents specified in
the table with 2 different nominal exciter currents (50% and 100% of the
nominal exciter current)
Measure the variables UG (generator voltage) and P2 (power output) when the
armature current IG is increased step by step
Increase the armature current by reducing the load resistance
Calculate the power output and enter all the measured values into the tables
53
EEM2 DC machines
DC shunt-wound generators, separately excited
100% of nominal exciter current
350
300
0.30
Ug/V
P2/W
Ig/A
Ug/V
P2/W
200
200
150
150
100
100
50
50
0
0.0
300
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1.20
1.40
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
1.2
1.3
1.4
1.5
Ig/A
1.4
1.5
Ig/A
1.40
350
300
250
250
200
200
150
150
100
100
50
50
0.1
0.30
Ug/V
P2/W
350
1.00
300
250
Ig/A
Ug/V
P2/W
0.80
350
250
0.60
0
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
1.2
1.3
EEM2 DC machines
DC shunt-wound generators, self-excited
DC shunt-wound generator,
self-excited
Over the next few pages you will be conducting exercises on a "selfexcited DC shunt-wound generator":
55
EEM2 DC machines
DC shunt-wound generators, self-excited
56
EEM2 DC machines
DC shunt-wound generators, self-excited
Recognise how the generator voltage results from the polarity of the
exciter winding and the generator's rotation direction
More detailed information regarding the brake can be found in the corresponding
online documentation
57
EEM2 DC machines
DC shunt-wound generators, self-excited
58
EEM2 DC machines
DC shunt-wound generators, self-excited
59
EEM2 DC machines
DC shunt-wound generators, self-excited
Experiment procedure:
Put the generator into operation by running the drive motor up to a speed of
approx. 2000 rpm
Measure the generator voltage UG and enter this into the box corresponding to
the rotation direction
Now reverse the rotation direction of the drive motor
Finally measure the generator voltage UG again and enter this value again into
the corresponding box
60
EEM2 DC machines
DC shunt-wound generators, self-excited
More detailed information on the brake can be found in the corresponding online
documentation
61
EEM2 DC machines
DC shunt-wound generators, self-excited
62
EEM2 DC machines
DC shunt-wound generators, self-excited
63
EEM2 DC machines
DC shunt-wound generators, self-excited
Record the load characteristic of the generator
Required settings:
Experiment procedure:
64
EEM2 DC machines
DC shunt-wound generators, self-excited
100
90
Ig/A
Ig/A
P2/W
Ug/V
P2/W
1.0
0.9
80
0.8
70
0.7
60
0.6
50
0.5
40
0.4
30
0.3
20
0.2
10
0.1
0.0
20
40
60
80
100
120
140
160
180
200
U/V
Select those statements that are true about the load characteristic
65
EEM2 DC machines
DC shunt-wound generators, self-excited
66
EEM2 DC machines
DC series-wound motors
DC series-wound motors
Over the next few pages you will be conducting the following exercises
on "DC series-wound motors":
67
EEM2 DC machines
DC series-wound motors
68
EEM2 DC machines
DC series-wound motors
Note: setting of the DC power supply unit can only be carried out when the motor
is connected
More detailed information on the brake can be found in the corresponding online
documentation
69
EEM2 DC machines
DC series-wound motors
70
EEM2 DC machines
DC series-wound motors
71
EEM2 DC machines
DC series-wound motors
Determine the nominal efficiency
Required settings:
Brake mode: "Torque Control" ( Note: The brake should definitely be active)
Starter: minimum value (0 )
DC power supply unit: 220 V
Multimeter measurement method: arithmetic mean
Experiment procedure:
Make sure that the motor is not operated without any load, as otherwise the
motor could start to "race"
The efficiency is defined as:
=P2/P1
P2=Mn*, P1=UM*IM, =2**n
What is the efficiency "" of the series-wound motor with a nominal load?
= ____% approx.
72
EEM2 DC machines
DC series-wound motors
Record a load characteristic (with starter)
Required settings:
Experiment procedure:
1.0
0.9
0.8
n /(1/min)
I/A
U/V
n/(1/min)
I/A
2500
2400
2300
0.7
2200
0.6
2100
0.5
2000
0.4
1900
0.3
1800
0.2
1700
0.1
1600
0.0
1500
150
160
170
180
190
200
210
220
230
240
250
U/V
73
EEM2 DC machines
DC series-wound motors
74
EEM2 DC machines
DC series-wound motors
75
EEM2 DC machines
DC series-wound motors
Note: setting of the DC power supply unit can only be performed with the motor
connected
More detailed information can be found in the corresponding online
documentation
76
EEM2 DC machines
DC series-wound motors
77
EEM2 DC machines
DC series-wound motors
78
EEM2 DC machines
DC series-wound motors
Experiment procedure:
Make sure that the motor is not operated without any load, as otherwise it could
"race"
79
EEM2 DC machines
DC series-wound motors
80
EEM2 DC machines
DC series-wound motors
Note: setting of the DC power supply unit can only be performed when the motor
is connected
More detailed information regarding the brake can be found in the corresponding
online documentation
81
EEM2 DC machines
DC series-wound motors
82
EEM2 DC machines
DC series-wound motors
83
EEM2 DC machines
DC series-wound motors
Record the load characteristics of the motor using the
"ActiveDrive/ActiveServo" software
Required setting:
Brake:
Industrial series: "PC Mode"
Classic series: "PC Mode"
ActiveDrive / ActiveServo: Setting -> Operating mode -> Speed control
DC power supply unit: (motor circuit) 220 V
Experiment procedure:
84
EEM2 DC machines
DC series-wound motors
Placeholder for graph U(M), I(M), M(M)
85
EEM2 DC machines
DC series-wound motors
Which of the following statements regarding the load graphs are true?
The exciter field and the armature current are low when
the loads are also low
The armature current increases linearly with the load
The efficiency "" is constant
The speed is inversely proportional to the torque
Under low load the speed and armature current levels
increase
The rotation speed drops off severely with increasing
load
86
EEM2 DC machines
DC compound-wound motors
87
EEM2 DC machines
DC compound-wound motors
88
EEM2 DC machines
DC compound-wound motors
89
EEM2 DC machines
DC compound-wound motors
Note: setting of the DC power supply unit can only be performed when the motor
is connected
More detailed information regarding the brake can be found in the corresponding
online documentation
90
EEM2 DC machines
DC compound-wound motors
91
EEM2 DC machines
DC compound-wound motors
Record the load characteristics of the motor with various compound
ratios using the software "ActiveDrive/ActiveServo"
Required settings:
Brake:
Industrial series: "PC Mode"
Classic series: "PC Mode"
DC power supply unit: (motor circuit) 220 V
Multimeter measurement method: arithmetic mean
Experiment procedure:
92
EEM2 DC machines
DC compound-wound motors
Placeholder for graph U(M), I(M), n(M)
(100% series-wound component "over-compounded)
93
EEM2 DC machines
DC compound-wound motors
94
EEM2 DC machines
DC compound-wound motors
Placeholder for graph U(M), I(M), n(M)
(70% series-wound component "normally compounded)
95
EEM2 DC machines
DC compound-wound motors
96
EEM2 DC machines
DC compound-wound motors
Placeholder for graph U(M), I(M), n(M)
(30% series-wound component "under-compounded)
97
EEM2 DC machines
DC compound-wound motors
Based on the graphs, which statements are true of the compound wound motor?
98
EEM2 DC machines
Copyright
Congratulations!
This is the last page. You have completed the course "EEM 2 DC
machines".
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