Oim Dbsa

Range: DBS
Non clogging volute casing pump

PUMP DESCRIPTION: ______________________________
SERIAL NUMBER: ____________________
Operating instructions
Safety issues
Chapter 1
Safety instructions and compliance
Intended application
Chapter 2
Application, description
Planning the installation
Chapter 3
Requirements, piping system, accessories
Unpacking, storage, transport
Chapter 4
Supply, interim storage, corrosion protection
Installing the pump
Chapter 5
Assembly at site, tools, checks
Start-up and shut-down
Chapter 6
Important requirements
Maintenance, dismantling, assembly
Chapter 7
Intervals, cleaning
Troubleshooting
Chapter 8
If something does not work
Technical data
Chapter 9
Dimensions, permissible values
Annex
Chapter 10
Connections, dimensions table, sectional drawings, specific operating limits
Attention: Both the pump and/or the pump set must be installed and commissioned by qualified technical
personnel only and these installation, commissioning and operating instructions must be strictly observed.
Failure to do so could result in:
danger to you and your colleagues,
the pump or the pump unit may be damaged,
Note that the manufacturer is not liable for damages resulting from failure to observe these instructions.
Please be aware of your responsibility to your colleagues when working on the pump or the pump set!
Safety instructions marked with
potentially explosive atmospheres!
For local contact details:
www.sterlingfluidsystems.com
have to be considered in particular when operating this pump in
In the search to improve continuously its products,

Sterling Fluid Systems reserves the right to modify its
products at any time without prior notice
(Sterling Fluid Systems BV) 2003
Safety issues
Page 1 of 3
Chapter 1
1. Safety issues
Signs affixed to the machine, e.g.
1.1
arrow indicating the direction of rotation
Safety instructions
symbols indicating fluid connections

This manual gives basic instructions which must
be observed during installation, operation and
must be observed and kept legible.
maintenance of the pump.

It is therefore imperative that this manual be read
1.2
by the fitter and the responsible personnel or
Qualification and training

operating personnel
of
operator prior to assembly and start up. It must

always be kept available at the installation site.
The
personnel
responsible
for
operation,
maintenance, inspection and assembly must be

Within this manual, safety instructions are marked
adequately qualified.
with safety symbols.
The responsibilities of the operating personnel

must be exactly defined by the plant operator.
If the staff do not have the necessary knowledge,
they must be trained and instructed, which may be
Safety symbol to ISO 3864-B.3.1
performed by the machine manufacturer or the

supplier on behalf of the plant operator, if
This general hazard symbol highlights information
required.
non-compliance with which could cause a risk to

Moreover, the plant operator is to make sure that
personal safety.
the contents of this manual are fully understood

by the operating personnel and other relevant
personnel such as maintenance staff.
Safety symbol to ISO 3864-B.3.6
1.3
This symbol refers to electrical safety.
Hazards in the event of noncompliance with the safety

instructions
This word gives warning of a hazard to the maNon-compliance with the safety instructions may
chine.
CAUTION
cause a risk to the personnel as well as to the

environment and the machine and may result in a
loss of any right to claim damages.
Safety instructions that have to be considered

when operating this pump in potentially explosive
For example, non-compliance may involve the
atmospheres are marked with the word:
following hazards:
failure of important functions of the equipment
failure of specified maintenance and repair
procedures


products at any time without prior notice.
Safety issues
Page 2 of 3
electrical, mechanical and chemical hazards

affecting personal safety
release
of
Chapter 1
familiarised themselves with the subject matter by

studying this manual in detail.
environmentally
damaging
substances
Any assembly or maintenance work on the

machine shall only be performed when it is at a
standstill. The procedure for stopping the machine
1.4
Safety at work
described in this manual must be followed.
When operating the pump, the safety instructions
Pumps which handle hazardous fluids must be
contained in this manual, the relevant national
decontaminated.
accident prevention and explosion protection

regulations and any other service and safety
On completion of work all safety and protective
instructions issued by the plant operator must be
facilities must be re-installed and made operative
observed.
again.
Prior to restarting the machine, the instructions
1.5
Safety instructions relevant to

operation
listed under sub-section "Checks before first startup" must be observed.
If hot or cold machine components involve

hazards, the customer must ensure these
1.7
Safety instructions for the use in

areas with explosion hazard
components are guarded against accidental

contact.
Contact guards for moving parts (e.g. coupling)
must not be removed from the machine while
In this paragraph information are given for an

operation in areas with explosion hazard.
in operation.
Any leakage of hazardous (e.g. explosive,
1.7.1 Arrangement of the units
toxic, hot) fluids (e.g. from the shaft seal) must

be drained away so as to prevent any risk to
If the pump is completed with other mechanical or
personal safety or the environment. Statutory
electrical components to one unit, the complete
regulations must be complied with.
unit may be considered only as device category
Hazards resulting from electricity must be

prevented. Local regulations must be complied
according to the directive 94/9 EC which is fulfilled

by all used components.
with.
The operator has always to pay attention to the
conformity of all used components of the pump
1.6
Safety instructions relevant for

maintenance, inspection and
assembly work
unit with the directive 94/9 EC.

1.7.2 Execution of coupling guards for shaft
couplings
It shall be the plant operator's responsibility to

ensure that all maintenance, inspection and
Coupling guards which shall be used in areas with
assembly work is performed by authorised and
explosion hazard have to fulfil the following
qualified
criteria:
personnel
who

have
adequately

Safety issues
Page 3 of 3
Chapter 1
do not use sparking material e.g. brass or
safety. Use of other parts may exempt the
steel plate constructions executed this
manufacturer from any liability.
way that with faults to be foreseen (e.g.

deformation by stepping on the coupling
guard) a contact between the rotating
1.9 Unauthorised use
parts and the coupling guard is excluded.

The reliability of the pump delivered will only be
guaranteed if it is used in accordance with this
1.7.3
Belt-driven pump sets
The belts must include some electrically
1.10 Warranty / guarantee
conductive material.
manual.
The belt-driven pump sets must always be

earthed.
Sterling Fluid Systems guarantee satisfactory
The condition of the belts must be checked
operation if:
regularly.
the pump is
installed and operated in
compliance with these instructions and in

operating conditions approved by Sterling
1.7.4 Priming of the pump
Fluid Systems
The pump is assumed to be filled with liquid at all
modifications
are
only
undertaken
Sterling Fluid Systems written agreement.
times during operation so that no explosive

mixtures can form inside the pump and dry
operation of the mechanical seal is prevented.
1.7.5 Avoidance of exterior impact effect

The operator has to ensure that with an operation
of the machine in areas with explosion hazard no
exterior impact effect to the machine casing may
arise.
1.8 Unauthorised alterations and

production of spare parts
Any modification to the machine is permissible
only within the limits as documented by Sterling
Fluid Systems or after consultation with Sterling
Fluid Systems.
Using genuine spare parts and accessories
authorised by the manufacturer is in the interest of

with
Page 1 of 3
Chapter 2
2. Intended application
2.2
2.1
DBS pumps process type are horizontal, single-
General advises
Design and mode of operation
stage volute-casing, free-flow impeller or two

channel impeller or three channel impeller with
dimensions correspond to a large extent to those
CAUTION
of
the
ISO2858/EN22858.
The
process
construction allows the withdrawal of the complete
Observe the pump operating limits docu-
pull-out unit, without the need of removing the
mented by Sterling Fluid Systems (if there is
pump casing from the pipework.
any doubt, please contact Sterling Fluid
Series DBS volute-casing pumps can be used
Systems).
where the requirement is for pumping dirty liquids

or liquids with solids, such as:
According to directive 94/4 EC equipment

group II, category 2, is applicable to the pump.
The
nameplate
bears
the
marking
ex II 2G T1-T5
The operator is to ensure the permissible
maximum temperature of the liquid handled as
Sewage plants
Chemical plants
Rolling mills
Foundries, iron and steel works
Construction industry
Paper and cellulose pulp industry
Sugar mills
Food industry
a function of the temperature class is not

exceeded. Specific limitations or restrictions
resulting from pump design or mode of
operation must be taken into consideration
(see
annex).
Otherwise
temperatures
in
excess of the temperature of the pumped liquid

may occur on the pump casing which could be
hazardous to personnel and environment if the
pump is operated in a potentially explosive
atmosphere.
If the pump is operated in a potentially

explosive atmosphere of temperature class T4,
the ambient temperature must not exceed 40
C (see also 5.2.2).


Page 2 of 3
Chapter 2
2.3 Product identification

The pump identification on the nameplate covers all essential constructional features
Position
1-3
4
5-9
10
11
12
13-15
16-17
18
Characteristic
Type
Construction
Size
Impeller diameter
Impeller type
Hydraulic
Bearing
Code
DBS
A
032 300
16 50
D
Z
F
A
Explanation
Horizontal, single - stage volute pump of process type
Diameter of discharge nozzle in mm

Diameter of impeller in cm
Triple channel impeller
Double channel impeller
Free-flow impeller
Pump side: one cylindrical roller to DIN 5412
Shaft sealing
Material
Casing design
B
C
S
Motor side: 1 deep groove ball bearing. Grease lubricated
Motor side: Two single-row angular contact ball bearings

paired. Oil lubricated
051
052
071
Uncooled stuffing box, sealing fluid outside source, flushing
BKS
BKW
Burgmann mechanical seal MG1-G60-Q1Q1VGG
0B
0E
4B
B
C
Main parts, and impeller made of cast iron GG 25
Motor side: 1 deep groove ball bearing. Oil lubricated

Motor side: Two single-row angular contact ball bearings
paired. Grease lubricated
Uncooled stuffing box, sealing fluid from an outside source

Uncooled stuffing box with flushing up-stream of packing and
flushing between wear plate and impeller
Burgmann mechanical seal MG1-G60-Q1Q1PGG
Main parts of cast iron GG 25, impeller made stainless steel

Main parts, and impeller made of stainless steel (1.4408)
With wear plate
Without wear plate
19
20


Page 3 of 3
Chapter 2
2.4 Nameplate
Example pump designations:
In the event of queries, please provide the
1-3
following information as noted on the nameplate:
5-7 8-9 10 11 12 13-15 16-17 18
DBS A 200 32 D A S 051 0B B

- Product identification
Casing design
- Serial number
Materials of
construction
Shaft seal
Bearing lubrication
Hydraulic
Impeller type
2.5 Accessories
The accessories provided with the pump are
impeller cm.
indicated on the order acknowledgement.
Nominal delivery
branch
Estate constrictive
Accessories
subsequently
installed
by
Pump designation
operator must not impair pump function or safety
The fifteenth letter of the pump designation

signifies
the
material
combination
of
the
mechanical seal where applicable.
CAUTION
If the designation of the shaft seal cannot be
found in chapter 2.3 or if the designation is
indicated
by the
letters
QQQ,
please
see
instructions in the data sheet.


the
Page 1 of 3
Chapter 3
3.0
Planning of the installation
3.1.1 Suction or feed line
3.1
Pipework
Feed line. To prevent collection of air or gas the

feed line must be horizontal or show a gradual
slope towards the pump
CAUTION
Suction line. Since the pump is not of the self
Suction branch axial, discharge branch radially
priming type and a foot valve cannot be used in

the case of contaminated liquid, can be started
upwards.
The diameters of the piping are not determined
only after prior evacuation (evacuating unit). The
by those of the pump delivery and suction
suction
line
must
be
horizontal
branches. On short delivery pipe resistance
continuously all the way to the pump.
or
rise
constitutes but a small portion of the delivery

head. For long pipe runs the most economic
pipe diameter must be assessed in each
particular case.
Make sure that the flange gaskets do not
protrude into the bore.
Make sure that the piping is cleaned before
Feed operation
installing the pump.
suction operation
Support the piping in such a way that it is free

of stress (danger of breach of pump parts).
Once the flange bolts have been loosened, the
When handling a fluid containing gas, a suction
flanges must not yield more than the amount
head of at least 0,5 m. should be available to the
corresponding to the gasket thickness, nor
pump, since the under pressure at the entry of the
must they be cut of parallel nor bear against
impeller would otherwise cause a separation of
each other under stress.
gas and a loss prime.
Avoid abrupt changes of the pipe crosssections and changes of direction.
The bore of the feed or suction pipe should be set

as deeply as possible below the suction side liquid
Connect different nominal diameters with an
level. In case the bore should face downwards it
eccentrically taper piece. Thus, the formation
must, however, be so far away from the bottom
of air pockets in the piping will be avoided.
that the inlet losses will not become too great,
Unfavourable installed pipe runs, especially on
thus reducing the delivery performance.
the suction side (i. e. bends in various planes
When delivery sludge, we recommend to lay the
immediately before the suction branch) can
suction line horizontal, preferably immediately at
affect the performance of the pump.
the bottom of the suction side collecting tank
The flow velocity in the piping not be less than

1 m/sec because otherwise there is the danger
of sedimentation.

(figure 1). The suction line should be as short as

possible.

Page 2 of 3
Chapter 3
3.1.3.1 Sealing liquid connection Xa,b

(a = inlet, b = outlet)
At Xa a sealing liquid line is normally connected
up. The pressure of the connected clear liquid
should be about 1 bar higher than the maximum
operating pressure of the pump (pump delivery
branch, pressure gauge connection I). The sealing
water prevents abrasive particles contained in the
delivery liquid from entering the stuffing box, thus
avoiding premature wear of the shaft sleeves
under the stuffing box packing. When delivering
raw sewage or storm water, an automatic grease
gun may olso be provided for sealing purposes.
The isolating valves in the suction or feed line
must remain fully open during operation. NEVER
use this valves for regulating. If possible, isolating
valves in the suction line should be mounted with
the spindle in horizontal position to avoid air
pockets forming in the spindle cap. To avoid
ingress of air, it is advisable to use isolating
valves with sealing water connection or with water
When delivery biologics sludge or liquids without

abrasive additions under suction head conditions,
no sealing is required. Whilst sealing by a clean
liquid is necessary when handling raw sludge,
putrid sludge or pasteurised sludge and liquids
with abrasive additions, as well as, in the case of
operation under suction lift conditions.
The pipe running to this connection Xa should
incorporate a pressure reducing valve, if the
seal.
pressure in the mains line is far above the

required one. In order to keep the sealing water
consumption as low as possible, we recommend
3.1.2 Delivery line
to install a magnetic valve which will be opened

Install a gate valve in the delivery line close to the
during pump operation only.
pump branch. It is recommended to install a nonreturn valve between pump branch and regulating
valve, thus protecting the pump against reverse
rotation and water hammer which may occur in
3.1.3.2
Flushing
XXIIIa
liquid
connection
the piping in case of sudden shut-down of the

For special applications of delivery liquids with a
pump.
very high content of solids or tendency towards

crystallisation this connection can be additionally
3.1.3 Inlet and outlet connections
drilled. Besides, the lantern ring will then be

situated at the bottom of the stuffing box chamber.
(see also arrangement drawing)

The various connecting points are shown in
Chapter 10.
The flushing liquid is taken directly to the shaft

sleeve before the packing, thus preventing the
entry of solids between stuffing box packing and
shaft sleeve.


3.1.3.3
Flushing
XXIIIb
liquid
Page 3 of 3
Chapter 3
connection
Here the suction side clearance gap between

wear plate and impeller can be flushed, if required
especially when pumping strongly contaminated
delivery fluids.
3.1.3.4 Leakage water connections IX

The leakage line must be sized amply enough for
the liquid to flow off freely. It should be designed
so that it can be cleaned easily.
3.1.3.5 Pressure gauge connection I

Vent III
Drain VII
Please, see connection dimensions drawing.
3.2
Electrical connections
The electrical connection for the driving motor

must comply with the relevant local rules and
requirements.


Page 1 of 2
4. Unpacking, storage, handling
Chapter 4
The packing should be checked for damage on a

monthly basis.
4.1
General advises
4.4
Handling
The pump or the pump set must be lifted as

shown below:
Do not lift heavy equipment overhead of

personnel.
A safe distance must be kept when lifting and
moving the equipment.
Use only approved and suitable lifting equipment.
The length of the lifting equipment should be
such that the pump or the set are lifted in hori-
zontal position.
Do not attempt to lift the pump or the pump set
using eyebolts on pump components.
CAUTION
Pump without motor
Do not remove protection covers from the

pump branches, as they prevent contamination
of the pump.
4.2 Unpacking
Do not unpack the pump until it has been carefully
checked for damage that may have occurred in
transit. Report any damage on the counterfoil or
delivery note.
Pump unit
Claims must be made immediately on the carrier
or the transport insurance.
4.5
Protection against corrosion
4.3 Intermediate storage
4.5.1 Removal of protection
If the pump or the pump set is not to be installed
In general, a preservation coating is only applied
immediately it should be stored in a dry and vibra-
to 0B and 0E pump material executions.
tion-free room.

Page 2 of 2
Chapter 4
To remove the preservative coating, the pump

should be filled and drained several times using
appropriate agents, e.g. solvent naphta, diesel oil,
or an alkaline detergent. Flush with water, if
necessary.
The pump must be installed and put into operation
immediately afterwards.
4.5.2 Renewing corrosion protection

If the pump has been supplied preserved and is to
be stored, a new preservative coating should be
applied after six months.
For suitable preservatives, contact Sterling Fluid
Systems.


Installing the pump
Page 1 of 3
Chapter 5
5. Installing the pump
5.2
5.1
Only appropriately trained staff must undertake
General advises
Prerequisites
the work described in this chapter.
5.2.1 Fitting tools
The foundation of the pump must be level and
Standard tools and lifting equipment are used.
have a minimum of vibration. It is recom-
These should be available at the customer's end.
mended to use a baseplate.

Concerning the pipework, the pump must not
5.2.2 Permissible environment
be considered as a fixpoint.
Care should be taken that the pipework forces
and moments acting on the pump branches do
The ambient temperature range should be from
not exceed the permissible pump branch loads
-20 C to +60 C (for restrictions see also chapter
acc. to ISO 5199 (see chapter 9).
2).
The atmospheric humidity should be low in order
The pump must be properly aligned
to avoid corrosion.
The pipework must be properly installed.
5.2.3 Space utilisation
Incorrect pump installation or alignment will
The space required by the pump or the pump set
lead to an overload on the machine which
can be seen from the attached table of dimen-
could
sions or the arrangement drawing.
be
hazardous
to
personnel
and
environment if the pump is operated in a
Clear and easy access to the shut-off and regu-
potentially explosive atmosphere.
lating valves and the measuring instruments must
Leakage due to improper pipe or supply line
be ensured.
connections may lead to the formation of

explosive mixtures and be hazardous to the
personnel and the environment if the pump is
5.2.4 Installation position
operated in a potentially explosive atmosphere.

The coupling must be installed, started-up and
DBS pumps are installed in horizontal position.
operated in accordance with the operating

instructions of the coupling manufacturer.
Misalignment of the coupling may result in
inadmissible temperatures at the coupling and
pump and motor bearings. It has to be
ensured, that the half couplings are correctly
aligned at all times.


Installing the pump
Page 2 of 3
Chapter 5
5.2.5 Preparatory checks

5.3
Foundation
The following checks should be made prior to

installation:
5.3.1 Placing the pump set
ease of running (check that the shaft is free to
Prior to placing the pump set on the foundation

which should be well set, the following preparatory
work must be carried out:
rotate by hand)
direction of rotation of the motor
shut-off valve in the suction or feed line and
check the dimensions of the foundation
regulating valve in the discharge line must be
roughen and clean foundation surface
closed
remove shuttering/cores from the anchor holes
power to the equipment must be disconnected
blow the anchor holes clean

check the positions and dimensions of the
5.2.6 Alignment of the pump set
anchor holes against the arrangement drawing

The complete set mounted on the baseplate must
be placed on the foundation with its foundation
After aligning the set the axial clearance between
bolts suspended.
the two coupling halves measured at one point of

the coupling must be the same over the complete
Place shims under the baseplate on both sides
circumference of the coupling, the permissible
of the foundation bolts, 10 mm from the base-
tolerance being 0.05 mm.
plate edge
Carry out the radial alignment of the coupling
Use a spirit level to align the set
using a bevelled straight edge and a feeler gauge.
If necessary, place shims between the foundation bolts to prevent the baseplate from sagging. Care should be taken to minimise distortion of the baseplate during installation
The foundation bolts should be embedded in
concrete using quick-setting grout
Tighten the nuts of the foundation bolts crosswise (when the grout is set)
Re-check the alignment with a spirit level
CAUTION
Aligning the coupling clearance
Care should be taken at every check that the
The indications given before are general rules.
axial play of the pump rotor is taken into con-
Always the operation instruction of the coupling
sideration.
manufacturer must be considered.
Avoid distortions when finally tightening the

bolts.
5.2.7 Pumps with V belt drive

Please, follow the instructions of the V belt
manufacturer.

Installing the pump
Page 3 of 3
5.3.2 Grouting the baseplate
Chapter 5
5.6 Cleaning, flushing and pickling of

the pipework
Prior to grouting the baseplate, carry out the folWhen the pipework is cleaned, flushed or pickled,
lowing preparatory work:
the pump should be excluded.

Check the dimensions with regard to height
and adjustment of flanges
Re-adjust baseplate, if necessary
Ram earth-humid concrete under the baseplate or
add shrinkage-free grout until the entire space
under the baseplate is filled. Grouting should be a
continuous process so as to ensure that no air
pockets are left.
When the grout is set re-tighten the foundation
bolts and re-check the alignment of the coupling.
5.4 Pump installation in the piping

system
Remove the protection covers from the pump
flanges and the auxiliary pipeline connections
Correctly insert the flange seals
Connect the suction or feed line
Connect the discharge line
5.5 Hydrostatic test
For the hydrostatic test of pressure containing

pump parts (casing, casing cover), a maximum
pressure of 1.5 x nominal pump pressure
should be applied.
If the piping system is to undergo a hydrostatic
test, the pump must be excluded from such
testing.


Starp-up and shut-down
Page 1 of 3
6. Start-up and shut-down

operations
Chapter 6
The operator is to ensure that a dry operation

of the shaft seal is prevented. For pumps
equipped with packing, the gland be tightened
6.1
General advises
until there is a slight leakage and are only

allowed to be operated when primed. Pumps
with a single-acting mechanical seal are only
allowed to be operated when primed. For
pumps
equipped
with
double-acting
mechanical seal, also the seal chamber must

Observe
the
pump
operating
be flushed or sealed.
limits
documented by Sterling Fluid Systems (if there
If the operator cannot warrant this condition,
is any doubt, please contact Sterling Fluid
appropriate monitoring devices must be used.
Systems).
Improper installation (e.g. vertical installation)
Safety measures should be taken at the
may impair the self-venting properties of the
customer's end to ensure (for example by
seal chamber, so that gas bubbles may be
means of a relief valve) that the permissible
collected
pump casing pressure is not exceeded during
mechanical seal to run dry.
in
the
pump
and
cause
the
High negative pressure on the suction side
operation.
If the liquid handled is hot, the pump must be
(e.g. due to clogged suction-side strainers or
filled slowly so as to avoid distortions or heat
low system pressure) may result in air intake at
shocks.
the shaft seal forming gas bubbles in the
The flowrate must be changed at constant
pump. This may also cause the mechanical
speed only on the discharge side. During
seal to run dry. Suitable monitoring facilities
operation the shut-off valve in the suction or
shall be installed, if necessary.
feed line should always be kept open, in order
The direction of rotation of the motor is only

allowed to be checked with the pump primed
not to run the risk of cavitation.

Do not run the pump with the regulating valve
(for pumps with packing and single-acting
closed for any length of time, if there is no
mechanical seal) and, also, with flushed or
bypass line (for restrictions, see also annex).
sealed seal chamber.
6.2
The operator is to ensure the permissible
maximum temperature of the liquid handled as
a function of the temperature class is not
Electrical connections
The motor has to be connected according to the

scheme in the terminal box.
exceeded. Specific limitations or restrictions

resulting from pump design or mode of
operation must be taken into consideration
(see
annex).
Otherwise
temperatures
in
excess of the temperature of the pumped liquid

may occur on the pump casing which could be
hazardous to personnel and environment if the
pump is operated in a potentially explosive
6.3
Control before first start-up
Check the following points before start-up:

1.
Are
all
the
pipes
connected
and
2.
Are pumps and pipework orderly filled?
connections tight?
atmosphere.

(Sterling Fluid Systems) 2003
the
Page 2 of 3
Chapter 6
3.
Is the control valve in the discharge line
On pumps, which are driven via V belts the
closed?
speed and thus the performance can be changed
4.
Is the isolation valve in the suction or feed
by altering the transmission ratio.
line entirely open?
The coupling alignment should be re-checked
5.
Is the motor ready for operation?
when the pump has reached the operation
6.
Is the direction of rotation of the motor
temperature. If necessary, pump or driver has to
correct? (Check by short start of the motor)
be re-aligned.
7.
Has the coupling been aligned properly?

(see 5.2.6 )
8.
If there is a shaft sealing supply line, is it

entirely open?
9.
Is the bearing housing correctly filled with

oil? (see 7.4.1)
6.5
Operation
6.5.1 Switching frequency

For a start with the regulating valve closed or
slightly
6.4
opened
suction or feed line.

2.
If existing, entirely open the valves of the
3.
Close the discharge valve.
4.
Start motor.
5.
Check the manometer at the pressure
shaft sealing supply line.
gauges. If the pressure does not build up

with
increasing
number
of
revolutions, turn off motor and de-aerate the

pump once more
6.
uniform
start-stop
actuations apply:
Entirely open the isolating valve in the
continually
for
intervals, the following numbers of switching
Start-up
For the start-up, proceed as follows:

1.
and
max switching frequency

equally spaced per hour
P kW
8
8
5
< 12
12 < P <100
>100
6.5.2 Alignment
The alignment of the set should be re-checked at
operating temperature (see 5.2.6). Re-align the
set, if necessary.
Once the pump has reached the operating,

revolution regulates the point of operation by
using the discharge control valve (admissible
operating conditions see data sheet, annex).
6.6
Special notes
Observe the following points during operation:

Control revolutions and head of the pump.
Avoid the maximum casing pressure to be

exceeded due to system failure by means of
safety measures on the installation side (e.g.
overflow valve).
An alteration of the service duty, which might
necessary may be effected by throttling with the
gate valve in the delivery line, to the extent
warrantable taking into account the risk of
clogging due to the nature of the liquid.
Ensure that the pump runs smoothly without

vibrating.
Control liquid level in the suction or feed tank.
Control the bearing temperature (maximum
temp. 80C)
During the run-in period a slight leakage may
occur.
Should the temperature of the mechanical seal
rise during run-in shut down pump to allow the
seal to cool down.

Page 3 of 3
Chapter 6
If the pump is equipped with an external flush

or quench, the supply line has to be opened
before the pump is started up.
After
shutdown of the pump, allow the
mechanical seal to cool down before the shaft

seal supply lines or the intensive cooling are
If e.g. explosive, toxic, hot or crystalline liquids are
closed.
pumped, you have to make sure that no danger
In general, a slight leakage of several cm/h
arises to persons or the environment. Even if the
escapes from the mechanical seal as vapour
pump is completely turned around residues of
or fog. Besides that, few drops may leak from
liquid, remain. If the pump has to be sent back,
the mechanical seal as well.
make sure it is free of any dangerous agents. For

a longer standstill, the pump has to be conserved.
CAUTION
Should the initial leakage rate of the mechanical
seal not reduce considerably after a run-in period
of approx. 5 minutes, shut down the pump as
soon as possible and check the seal.
6.7
Shut-down
If there is no no-return valve flap, close the

regulation valve in delivery line. Do not switch off
driver until then.
Close isolating valve in the feed line only if
necessary. (Removal of pump)
Shut off external sealing.
If a vacuum gauge without relief valve is attached
to the suction branch of the pump, then it must be
isolated before stopping the pump set.
If there is danger of the pump freezing up, the
pump must be drained.
6.8
Restarting
Before restarting the set, take care that the pump

shaft is at rest and does not rotate backwards.
Starting with the shaft rotating in opposite
direction may lead to shaft damage.


Page 1 of 5
7. Maintenance, dismantling,
assembly
Chapter 7
personnel and environment if the pump is

operated in a potentially explosive atmosphere.
Leakage from a pump equipped with a single-
7.1 General advises
acting mechanical seal may lead to the formation of explosive mixtures and be hazardous to
personnel and environment if the pump is operated in a potentially explosive atmosphere.
Only a pump set, which is properly operated
and maintained in perfect technical condition,
Flush the pump thoroughly before disassembly
will give safe and reliable operation. This also
to purge away the residual liquid left after
applies to the reliable function of the rolling
draining the pump.
element bearings whose actual lifetime largely
Ensure that people and the environment are
depends on the operating mode and operating
not put at risk through explosive, toxic, hot,

crystalline, or acid liquids handled.
The workplace for disassembly or assembly

must be clean.
Ensure trouble-free bearing performance, for

example by regular inspection of bearing temperature or vibration behaviour. The bearing
temperature must not exceed 80C, if oillubricated. Bearing operation must be free from
vibrations. Heat exchange between the bearing
housing and the environment must not be
impaired, insulation is not permissible.
Inspect the mechanical seal leakage at regular

intervals, e.g. by visual inspection. An amount
of a few cm per hour in the form of vapour,
mist or drops is permissible.
conditions.
Regular checks of the lubricant and the
running
noises
will
prevent
the
risk
of
excessive temperatures as a result of bearings

running hot or defective bearing seals.
Any auxiliary systems
installed
must be
monitored, if necessary, to make sure they

function correctly.
Static sealing elements shall be regularly
checked for leakage.
The coupling guard and any other guards of
fast rotating components must be regularly
checked for deformation and sufficient distance
from rotating elements.
Regularly verify the correct position and the
status of plastic components exposed to the
atmosphere.
It is strongly recommended to draw up a
maintenance schedule, which includes the
Assembly and disassembly of this pump must
above-mentioned points.
only be performed by authorised and qualified

personnel who have adequately familiarised
themselves with the subject matter by studying
this manual in detail.
Otherwise the pump could be damaged and
7.2 Maintenance and inspection

7.2.1 Oil lubricated bearings
people and the environment can be put on risk

if the pump is operated in a potentially
explosive atmosphere.
Anti-friction
bearings
which
are
old
or
improperly lubricated may cause the machine
The pump is supplied by the manufacturer

without oilfilling. Before the first start up, fill in oil
into the oil inlet hole until the oil level reaches the
mark in the middle of the oil level sight glass.
temperature to increase and be hazardous to


Page 2 of 5
Chapter 7
Oil change intervals
CAUTION
New bearings need renewal of the oil after about

200 operating hours and then annually, if the
The lubricating oil has to be extremely pure and
bearing temperature is constantly less then 50C
resistant to ageing. It must have good water
and theres no soiling. If the bearing is used at a
separating properties and corrosion protection.
temperature up to 80C and/or if the bearing might

get soiled it requires a renewal of the oil every six
month.
7.2.2 Bearings grease lubricated
Oil Properties
The first filling of the rolling contact bearing and

rolling contact bearing spaces in the bearing
housing is already effected in the works with the
following grease rates per bearing points.
ATTENTION: Should the ambient temperatures

exceed 80C or remain under -30C please
consult the manufacturer.
50C in mm/s
bearing
Ambient
35
50
temperature
temperature
45
75
of bearing
< 0C
55
100
65
150
n 1500
n > 1500
75
200
rpm
rpm
90
250
CL68
CL46
CL22
Re-greasing is effected by means of grease gun
DIN 51517
cinematic viscosity at
Grams per
unit
Operating
up to 80 C
Type of lubrication
Shaft
61.2 to
41.8 to
74.8
50.8
19.8 to 24.2
through the two grease nipples XX. In order to

avoid the entry of impurities into the bearings
Neutralisation number
maximum 0,15 mg KOH/g
together with the grease, take care that the
Ash (Oxide ash)
maximum 0,02% weight
grease container, greasing device and nipple are
Water content
maximum 0,1 % weight
clean and that the lubricant does not become
Suitable motor oil
SAE 20 and 20 W
SAE 10 W
contaminated during the transfer procedure. For

the individual pump speeds, the different regreasing intervals have to be observed:
Oil quantities:
Pump speed: r.p.m

Greasing intervals: hours
1.500
2.500
1.800
2.000
3.000
1.500
Bearing housing size
Shaft end-
amount of oil
35
28
0,35 l
After
45
38
0,6 l
however, after two years at the latest, the rolling
55
48
0,8 l
contact bearings should be removed, cleaned and
65
55
0,9 l
replaced with a fresh grease filling (see Grease
75
65
0,97 l
properties).
90
80
will follow
approximately 10,000
In
the
case
operating
of
hours,
extremely
unfavourable operating conditions (dirty and wet

operation, high ambient temperature) the regreasing must be effected at considerably shorter
intervals. During prolonged standstill periods, the


recommendations
given
by
the
Page 3 of 5
respective
Chapter 7
sleeve is damaged and this must be replaced too.

If no pre-shaped packing rings are available cut
lubricant manufacturers must be observed.
packing material to suitable length, e.g. with a
Grease rated/grease types

When installing the rolling contact bearings with a
fresh grease charge, the spaces of the bearings
should always be entirely filled with grease,
however, then housing space on both sides
should only be filled up to one third.
If the bearings are overgreased (too much grease
in the bearings) there is the danger of their
gauging plug of the same diameter as the shaft

sleeve.
A gap of 1 mm between the joints after fitting will,
in
any
case,
prove
less
detrimental
than
squeezing too long pieces together. Pre-shaped

packing must be bent up sidewise and slipped
over the shaft sleeve (fig.: 4)
running hot.
Joint
Use only high-quality lithium soap grease, which

is resin- and acid- free and has a rust inhibiting
effect.
Correct
Consistency n.
Incorrect
Packing ring: L = mean diameter

Fig.: 4
Grease properties:
2
(Work penetration 265-295)

Dropping point 170C
After a certain running-in period, the gland should

be tightened evenly until there is only slight
leakage from the stuffing box.
7.2.3 Mechanical seal
7.2.5 Driver
The mechanical seal shows no or little visible
Carry out maintenance of the driver, according to
leakage. Should the leakage become more
the instructions of the manufacturer.
Usable temperature range up to 120C
intense the mechanical seal has to be checked.

Normally the mechanical seal is a single-acting,
7.3
Disassembly
carbide metal/carbide metal. For it a special

casing cover is required which is not identical with
7.3.1 General
the one used for the packed stuffing box. Normally

for this mechanical seal, no flushing is required.
If the pump has been maintained and services
When
carefully, breakdowns which necessitate the pump
flushing
applications
is
drilled
required
of
the
for
particular
flushing
liquid
connection XXIIIc has to be effected.
being dismantled should not occur (see section 7

maintenance).
If, however, faults occur, then before deciding to
dismantle the pump the plant should be checked
7.2.4 Packing
for possible sources of trouble (see section 8
The pumps are supplied by us with the packing

installed.
If, after prolonged operating time, the inserted
packing material is worn it must be completely
removed, as, other wise, the running surface
Breakdown Cause Remedy).

If technical personnel are not available, we
recommend that you request the service of an
erection
engineer
or
prevision
of
special
dismantling instructions or despatch of the pump

to our works for checking.

If the pump is being stripped by yourselves, all
Page 4 of 5
Chapter 7
7.3.2
Spare parts
parts must be handled with greatest care,

avoiding blows and shocks. All parts must be
The position numbers necessary for ordering
carefully cleaned, tested with new parts. After
spare parts is mentioned in the parts list (see
assembly, the rotor must turn easily by hand.
annex). It is important to indicate the serial
Otherwise the bearings, coupling, shaft seal and
number that can be found on the type plate of the
wear tings opposite the impeller may be damaged
pump as well.
prematurely.
Inspections of all components, especially of the
new ones, to make sure that they do not present
7.4
Special hints
sharp edges or burrs and have completely clean

surfaces. Make certain that the threads are not
In order to facilitate the fitting of the rolling contact
damaged. All grease nipples and plugs must be
bearings on the shaft, these will be warmed up
hermetically sealed with a Teflon tape. Prior to
before on a heating plate. During this procedure
erection all flat gaskets should also be provided
the bearings should, however, not be warned up
with grease.
above 100C because at temperature of 130C
Check of the clearance on semi-open impellers

On
the
semi-open
impellers
the
hydraulic
efficiency is influenced amongst others by the

axial clearance between impeller and wear plate.
Check and correct the setting of the axial
clearance as show on fig. 5
they may already be affected.

After fitting the bearings on the shaft, they and the
grease chambers in the bearing housing have to
be filled with grease according to 7.2.2. Once the
lubricant, this amount of grease will be enough
until the next re-engreasing is due (see 7.2.2).
When fitting the bearings in the hosing take care
that they will have cooled down; we recommend
When measuring clamp by means of

2 opposite wooden wedges
prior warming up of the housing.

When removing the rolling contact bearings from
the housing or from the shaft we recommend
using a pull-off device or a pressing device
Gasket
Clearance
0,5 mm
because otherwise by driving them out with a

hammer the rolling contact bearings may be
damaged.
7.5
After dismantling
fig. 5
Wash out with detergent all lubricants from the
Fixing of the rotor towards the suction side of the
bearings,
impeller by inserting 2 wooden wedges set at
thoroughly by hand or with clean compressed air.
180, measuring of A and B. Required thickness D
Replace bearings that show signs of material
of the gasket (between casing cover and casing)
deterioration on their running surfaces. Apply rust
must be: D = A-B = 0,5 to 1,0 mm
inhibiting oil to the bearings and wrap them in
bearing
housing;
thereafter
paper for protection.


dry
Page 5 of 5
Chapter 7
7.6 Assembly
7.6.1 Tightening torques
Tightening torque of the screws:
Tightening torque of impeller screw 91.41: Nm
size of the bearing housing
shaft material
35
45
55
65
75
90
C45N
25
40
98
190
330
330
X6CrNiMoTi 17 12 2
18
30
72
142
245
245
thread
M10
M12
M16
M20
M24
M30
M36
tightening 12
25
40
90
175
300
500
700
torque
Nm
Nm
Nm
Nm
Nm
Nm
Nm
7.7
M8
Nm
Inspection
After assembly, proceed as follows:

- Check that pump is easy to rotate and leakproof
- Check that the axial clearance of the shaft
assembly is within the permissible range
(0,15 mm 0,75 mm)


Troubleshooting
Page 1 of 1
Chapter 8
8. Help in case of trouble

8.1
Use of trained staff
Trouble shooting must be undertaken only by appropriately trained personnel.
8.2
Symptoms, causes and remedies
Symptom
Delivery at reduced capacity
Cause
- Back-pressure to high.
- Pump or pipework no completely filled.

- Suction head too high or feed head too
low.
- Sealing gap between impeller and wear
plate too great.
- Wrong direction of rotation.
- Pump casing or suction line not tight.
- Impeller clogged.
Pump does not suck at all or

does not suck properly
- Pump casing, shaft seal, strainer or

suction
line not tight.
low.
- Loose or blocked parts in the pump.
- Casing screws not tight.
Pump leaks
- Gland packing leaks too much.
Remedy
Check if the installation is contaminated
with solid particles.
Regulate the operation point.
Vent and fill the pump and suction or feed
line.
Check the liquid levels, open the isolating
valves on the suction line, clean the
suction filter or strainer.
Exchange the worn out pump parts.
Re-connect electrical supply of the motor.
Exchange casing gasket.
Check the flange connections.
Dismantle the pump and clean the
impeller.
Exchange casing gasket.
Check the shaft seal.
Check the flange connections.
Open and clean the pump.
Check torque moment of the casing
screws.
Check the packing rings. In case re-tight
the gland. Otherwise renew the packing
rings.
- Mechanical seal leaks.
Temperature increasing in the

pump
- Gaskets defect.
low.
Pump runs unsteady or noisy
- Gland too tight.

Loose gland.
- Pump is working against closed valve.
Open the valve on the discharge side.

line.
suction filter and strainer.
Check the erection of the pump.

low.
Disconnecting of motor
protection
- Pump is not correctly fitted on the baseplate or foundation or pump is under

stress.
- Foreign bodies in the pump.
Dismantle and clean the pump.
- Erection of the pump not plane or pump is Check the erection of the pump.
under stress.
- Pump is running outside the operating
conditions.
- Loose or blocked parts in the pump.

Check the seal surfaces and elastomere of

the mechanical seal. In case of damages
exchange mechanical seal.
Renew the gaskets.
line.

Observe the operating conditions in the

data sheet.
Open and clean the pump.
(Sterling Fluid Systems BV 2003)
Technical data
Page 1 of 3
Chapter 9
9. Technical Data
Materials: See chapter 2.4
For technical information about the pump or pump
Vibrations:
unit not described in this chapter see data sheet
Vibration level complies with VDI 2056 and ISO
(or delivery note), for the sizes see table of
5199 class K for pumps with a driving power of up
dimensions in the annex.
to 15 kW and class M for driving power of more
This information is overridden by any information
than 15 kW.
given specifically to your order.

Noise emission:
Maximum casing pressure up to 120C:
10 bar
The noise emission of the pump meets the

directive 001/30 - 1992 of the EUROPUMP
ATTENTION: Note the temperature limits of

operation of the mechanical seal.
Commission.
The
following
table
provides
approximate values:
Branch position:
Suction branch axial, discharge branch radially
upwards
Flanges:
The flanges comply with DIN 2501 PN10.
kW
Direction of rotation:
Clockwise viewed from the motor side towards the
pump.
noise level, pump without motor
Please consider that additional noise sources may
Maximum allowed speed, r. p. m:
be:
Pump
Impeller
Type
03216
03220
04016
05016
04020
D/F
Impeller
165
190
173
Bearing
type
driver
Z/F
coupling, if misaligned
B/C
3600
D/F
05020
Maximum
rpm
Piping (note: the larger the pipe diameters, the

lower the noise emission of the pipes)
213/212
06520
05026
08026
10026
D
F
263
260
Z/F
263/260
3000
05032/08032
10032
05032/08032
10032
15032
20032
08040
12540
D/F
20040
30040
12550
20050
D
D
328
325
328
S/T
1800
408
440
960
508
1500


Technical data
Page 2 of 3
Chapter 9
Permissible branch forces and moments:

Values according to ISO/DIN 5199 Class II (1997) Annex B, Family N 2 for mounting on sheet metal
baseplates and frames without grouting for pumping temperatures up to 110 C and up to 120 C for grouted
baseplates / frames.
Top branch x-Axis
Top branch z-Axis
Material execution 0B / 0E:
DN
flanges
32
40
50
65
80
100
125
150
200
250
300
50
65
80
100
125
150
200
250
300
350
Fy
(N)
400
400
540
820
820
1080
1620
1620
2160
2700
3220
600
900
900
1200
1800
1800
2400
2980
3580
4180
Fz
(N)
500
500
660
1000
1000
1340
2000
2000
2680
3340
4000
540
820
820
1080
1620
1620
2160
2700
3220
3760
Fx
(N)
440
440
600
900
900
1200
1800
1800
2400
2980
3580
660
1000
1000
1340
2000
2000
2680
3340
4000
4660
F
(N)
780
780
1040
1580
1580
2100
3140
3140
4180
5220
6260
1040
1580
1580
2100
3140
3140
4180
5220
6260
7300
My
(Nm)
360
360
400
460
460
500
700
700
920
1260
1720
400
460
460
500
700
700
920
1260
1720
2200
Mz
(Nm)
420
420
460
520
520
580
820
820
1060
1460
1980
460
520
520
580
820
820
1060
1460
1980
2540
Mx
(Nm)
520
520
560
640
640
700
1000
1000
1300
1780
2420
560
640
640
700
1000
1000
1300
1780
2420
3100
M
(Nm)
760
760
820
940
940
1040
1460
1460
1920
2620
3560
820
940
940
1040
1460
1460
1920
2620
3560
4560
Material execution 4B:
Multiply by = 1,536; which is the relationship of E modules between 1.4408 and GG-25.


Technical data
Page 3 of 3
Chapter 9
Operating range: (Continuous operation)
Size
DBSA 03216F
DBSA
03220F
DBSA
04016F
DBSA
04016D
DBSA
04020F
DBSA
04020D
DBSA
05016F
DBSA
05016D
DBSA
05020F
DBSA
DBSA
05020Z
05026F
(1/min)
Qopt
Qmin
Qmax
Size
Factor Factor
2900
(m3/h)
20
0,3
1,3
1450
10
0,3
1,3
2900
26
0,3
1,3
1450
13
0,3
1,3
2900
40
0,4
1,2
1450
24
0,4
1,2
2900
40
0,3
1,3
1450
20
0,3
1,3
2900
36
0,4
1,2
1450
18
0,4
1,2
2900
31
0,3
1,3
1450
15
0,3
1,3
2900
75
0,4
1,2
1450
40
0,3
1,3
2900
63
0,3
1,3
1450
30
0,4
1,2
DBSA
DBSA
DBSA
DBSA
DBSA
DBSA
12540D
12550D
15032Z
20032D
20040D
20050D
Qopt
Qmin
Qmax
(m /h)
Factor
Factor
1450
350
0,4
1,2
960
230
0,4
1,2
1450
350
0,3
1,3
960
250
0,4
1,2
1450
340
0,3
1,3
960
220
0,3
1,3
1450
525
0,3
1,3
960
350
0,3
1,3
1450
550
0,3
1,3
960
365
0,3
1,3
1450
600
0,4
1,2
960
450
0,4
1,2
960
935
0,4
1,2
(1/min)
2900
75
0,4
1,2
1450
40
0,3
1,3
2900
90
0,4
1,2
1450
45
0,4
1,2
2900
90
0,4
1,2
1450
45
0,4
1,2
To calculate Qmin and Qmax, the following process will be
2900
90
0,4
1,2
follow:
1450
45
0,4
1,2
DBSA
30040D
DBSA
05026D
DBSA
05032F
1450
90
0,4
1,2
DBSA
05032Z
1450
90
0,4
1,2
Qmin = Qmin Factor x Qoptimun
DBSA
06520F
Qmax = Qmax Factor x Qoptimun
DBSA
06520Z
DBSA
08026F
2900
110
0,4
1,2
1450
70
0,3
1,3
2900
156
0,4
1,2
1450
78
0,4
1,2
2900
200
0,4
1,2
1450
118
0,4
1,2
Pump size: DBSA 04016D (1450 1/min)
2900
240
0,4
1,2
Qmin = 0,3 x 20 = 6 m /h
120
0,4
1,2
Qmax = 1,3 x 20 = 26 m /h
Example:
3
DBSA
08026Z
1450
960
80
0,4
1,2
DBSA
08032F
1450
118
0,4
1,2
DBSA
08032Z
1450
135
0,4
1,2
960
90
0,4
1,2
DBSA
08040Z
1450
135
0,4
1,2
liquids are pumped. If liquids having distinctly dif-
DBSA
DBSA
DBSA
10026F
10026Z
10032F
DBSA
10032D
DBSA
12540F
This operating range is applicable if waterlike
960
90
0,4
1,2
ferent physical properties are handled, it may be
2900
270
0,4
1,2
1450
150
0,3
1,3
necessary to narrow the permissible operating
2900
325
0,3
1,3
1450
162
0,3
1,3
960
108
0,3
1,3
See the specific permormance curve for more
1450
180
0,4
1,2
details.
1450
195
0,4
1,2
960
130
0,4
1,2
1450
350
0,3
1,3

range.

Annex
Page 1 of 10
Chapter 10
10. Annex
10.1 Connections
Code
For version with
Connections
Grease
Oil
Pressure gauge connection
II
Pressure/vacuum gauge connection
III
Vent
VII
Drain
IX
Drip and leakage connection
Xa
Inlet connection for sealing liquid
External sealing
Xb
Outlet connection for sealing liquid
External sealing
XV
Oil filling
XVI
Oil drain
XVIIa
Oil level sight glass
XVIIb
Constant level oiler connection
XX
Grease nipple
XXIIIa
Flushing liquid connexion for shaft seal
Flushing before packing
XXIIIb
Flushing liquid connexion for wear plate
Flushing of wear plate
XXIIIc
Seal flushing
External sealing


Annex
Page 2 of 10
Chapter 10
Dimensions of connections
Pumps with shaft unit
35
75
90
Standard
Special
Standard
Special
Standard
Special
Standard
Special
type
type
type
type
type
type
type
type
type
type
(4)
hole
VII
65
Special
Without
III
55
Standard
G 1/2
II
45
G 1/2
G 1/2 (5)
G 1/2
(6)
G 1/2
G 1/2
G 1/2
G 1/2
Without
Without
Without
Without
G 1/2
hole
G 1/2
G 1/2
hole
G3/4
(1)
G 1
(2)
G 1/2
hole
G 1/2
hole
G 1 (3)
G 1
(3)
G 1
G 1
IX
G 1/2
G 1/2
G 1/2
G 3/4
G 3/4
Xa
G 1/4
G 1/4
G 1/4
G 3/8
G 3/8
Xb
G 1/4
G 1/4
G 1/4
G 3/8
G 3/8
XV
20
20
20
20
20
XVI
G 1/4
G 1/4
G 1/4
G 1/4
G 1/4
XVIIa
G 3/4
G 3/4
G 3/4
G 3/4
G 1
XVIIb
G 1/4
G 1/4
G 1/4
G 1/4
G 1/4
XX
M6
M6
M6
M6
M6
XXIIIa
G 1/4
G 1/4
G 1/4
G 3/8
G 3/8
XXIIIb
G 1/2
G 1/2
G 1/2
G 1/2
G 1/2
XXIIIc
G 3/8
G 1/2
G 1/2
G 1/2
G 1/2
G 1/2
On request
Code
1) G 3/4 in 06520
2) G 3/4 in 05032, 08026 and 08032
3) G 3/4 in 08040
4) G 1/4 in 03216 and 03220
5) Pumps 03216, 03220 not drilled
6) G 1/4 in 03216 and 03220


Annex
Page 3 of 10
Chapter 10
10.2 Table of Dimensions
Dimensions in mm
Size Bearing
03216
03220
04016
04020
05016
05020
05026
35
35
45
55
06520
45
08032
08040
10026
10032
55
55
65
12550
75
20032
20040
20050
50
40
50
65
75
h1
Foot dimensions
h2
80
65
100
80
c1 e1 m1 m2 n1
Shaft end
n2
405
90
410
160
180
200
s1
50
100 70
14
265 212
110
14
140 550 225 280 65
12
125 95 345 280
14
125 500 180 225
320 250
13
12
400 315
14
225 280
250 315
38 80
370
125
125 140
550
225 280
12 110
250 315
670 315 400

150 170 720 355 450
150
670
200 200 200
720
30040
280 400
315 450
100
22 15
31
1)
o
140 200 150
41 10
38 80
48
140
41 10
51.5 14
110
59 16
400 315
14 370 48
51.5 14
500 400
55
59 16
550 450
65 140 69 18
500 400
80 200
125 250
280
22 18 500 55 110 59 16 180 150
550 450
355 500
400 530
48 110 51.5 14
670 280 355 80 18 15 140 160 120 435 355 18 18 500 55

100
Spa
295
15
550
13 300
320 250
125
310
295 28 60
240 190
130
15 315
420 160 180
100 405 160

200
65 112
180
500
125
200 250
50
425 132 160
80
65
12540
15032
32
35
05032
08026
Pumps dimensions
DN2 DN1 a
24 15
600 500
300
65 140 69 18
Dimensions on request
DN1/DN2
D
k
32
140
100
d1 x number
d2 x number
18 x 4
Dimensions conections flanges according to DIN 2501 PN - 10

40
50
65
80
100
125
150
165
185
200
220
250
110
125
145
160
180
210
M 16 x 4
M 16 x 4
M 16 x 8
M 16 x 8
M 16 x 8
*) 18 x 4
*) 18 x 4
18 x 4
18 x 4
18 x 4
18 x 8
18 x 8
18 x 8
150
285
240
200
340
295
M 20 x 8
M 20 x 8
22 x 8
22 x 8
*) Only for sizes 32

1) Piece with flanges (on request)


Annex
Page 4 of 10
Chapter 10
10.3 Parts list

When ordering spare parts give the following information: position number, the complete pump designation
and the serial number, which can be found on the nameplate fixed to the pump.
Pos. Nr. Designation
Pos. Nr. Designation
10.20
Volute casing
50.50
Washer
13.50*
Wear plate
50.70*
Thrower
16.10
Casing cover
52.30*
Shaft sleeve
18.30
Foot
52.40*
Shaft sleeve
21.10*
Shaft
55.40
Washer
23.00*
Impeller
63.60
Conical lubricating nipple
26.00*
Impeller screw
64.20
Oil level sight glass
32.10*
Deep groove ball bearing
67.20
Plug
32.11*
Angular contact ball bearing
90.10
Hexagonal screw
32.20*
Roller bearing
90.11
Hexagonal screw
33.00
Bearing housing
90.12
Hexagonal screw
36.00
Bearing cover
90.13
Hexagonal screw
36.01
Bearing cover
90.20
Stud
40.00*
Flat gasket
90.21
Stud
40.02*
Flat gasket
90.30
Screw plug
41.10*
Flat gasket
90.31
Screw plug
41.11*
Flat gasket
90.32
Screw plug
41.12*
Flat gasket
90.33
Screw plug
41.13*
Flat gasket
90.34
Screw plug
41.14*
Flat gasket
90.35
Screw plug
41.15*
Flat gasket
90.36
Screw plug
41.16*
Flat gasket
90.37
Screw plug
41.17*
Flat gasket
91.40
Allen screw
41.19*
Flat gasket
91.41
Allen screw
42.10*
Retainer
92.00
Hexagonal nut
42.11*
Retainer
92.01
Hexagonal nut
43.30*
Mechanical seal
92.10
Grooved nut
45.20
Stuffing box gland
93.00*
Helicoil insert
45.70*
Follower ring
93.01*
Lockwasher
45.80*
Lantern ring
93.02*
Washer
46.10*
Packing ring
93.20*
Lockwasher
94.00*
Key
94.01*
Key
*recommended spare parts


Annex
Page 5 of 10
Chapter 10
Pump with bearing housing type C (Oil lubrication), shaft seal execution BKS/BKW with mechanical
seal. For grease lubrication please, see pages 2 and 3
23.00
10.20
90.35
16.10 41.15 90.13 41.11 42.11
91.41
40.00 90.20
94.01
26.00 90.30
52.30
41.10 93.00
92.00
21.10
36.01
90.31
40.02
43.30
50.70
50.50
67.20
90.36
64.20 90.37
32.20 41.16
41.17
90.11
90.33
16.10
41.13
46.10
45.70
45.20
93.20
40.02
32.10
36.00
33.00
42.10
18.30 93.02 90.10
90.33
16.10
41.13
46.10
90.21
52.40
45.80 55.40
94.00
90.12
45.70
90.21
92.01
52.40
45.80
55.40
92.01
Code 052
Code 051
For explanation of the different executions, please see chapter 2.


45.20
Annex
Page 6 of 10
Chapter 10
Pump with bearing housing type S (Grease lubrication), shaft seal execution BKS/BKW with
mechanical seal. For oil lubrication please, see page 1
90.32
90.31
10.20 41.14 13.5041.11 16.10 41.12
91.40
91.41 23.0090.30
90.13 41.15 42.11 40.02
40.00 90.20
41.10 93.00 94.01
26.00
36.01
90.35
52.30
21.10
41.13
90.33
16.10
41.13
45.70
46.10
90.33
46.10
45.70
45.20
16.10
41.13
46.10
45.80 55.40
92.01
45.70
45.20
52.40
45.80
55.40
92.01
Code 052
Code 051
90.21
90.21
90.21
52.40
42.10
90.1293.01 94.00
32.20 33.00
18.30 93.02
90.10
90.11
41.19
16.10
36.00
63.60
92.10
90.34
90.33
40.02
50.70
43.30
92.00
32.11
52.40
45.80
55.40
92.01
Code 071


45.20
Annex
Page 7 of 10
Chapter 10
Pump with bearing housing type B (Grease lubrication), shaft seal execution BKS/BKW with
mechanical seal. For oil lubrication please, see page 1
91.40
10.20 41.14
90.31
13.50 41.11
26.00 90.30
91.41
41.10
90.32
16.10 41.12
93.00
23.00
90.35
90.13 41.15
52.30
94.01
42.11 63.60
90.20
40.00
92.00
36.01
32.10
32.20 21.10
40.02
50.70
43.30
36.00
40.02
41.19
16.10
41.13
33.00
93.02
94.00
90.33
16.10
41.13
45.70
46.10
90.33
46.10
45.70
45.20
16.10
41.13
46.10
45.80 55.40
92.01
45.70
45.20
52.40
45.80
55.40
92.01
Code 052
Code 051
90.21
90.21
90.21
52.40
42.10
18.30 90.12 90.10

90.11
90.34
90.33
93.20
50.50
52.40
45.80
55.40
92.01
Code 071


45.20
Annex
Page 8 of 10
Chapter 10
Max. permissible temperature of pumping liquid
The highest temperatures usually occur on the pump casing surface, on the bearing housing in the area of
the anti-friction bearings and on the casing cover near the mechanical seal.
The temperature occurring on the pump casing is almost the same as that of the liquid handled.
A maximum temperature of 80 C, if oil-lubricated, can be expected in the area of the anti-friction bearings,
provided the requirements for appropriate pump operation are met and regular maintenance on the bearings
is provided. Insulation of the bearing housing is not permissible.
If the pump is adequately filled with liquid, the temperature of the liquid handled in the shaft seal area should
not increase by more than 20 K for dead end operation with a single-acting mechanical seal. With doubleacting mechanical seals the temperature rise depends largely on the flushing or sealing liquid (if there is any
doubt, please contact Sterling Fluid Systems).
Thus, the following theoretical maximum temperature of the liquid handled as a function of the temperature
class according to EN 13463-1 is obtained. The maximum operating temperature of the pump (see chapter
9) and the operating limits of the mechanical seal must be observed (if there is any doubt, please contact
Sterling Fluid Systems or the mechanical seal manufacturer).
Temperature classes
Permissible
Max. permissible fluid
as per EN 13463-1:
surface
temperature for compliance
temperature
T5
with temperature class
100 C
80 C
T4
135 C
T3
200 C
Temperature limit of pump
115 C
T2
300 C
T1
450 C
Make sure that the pump is always started up with the suction-side shut-off valve fully open and the
discharge-side shut-off valve slightly open. However, the pump can also be started up against a closed
swing check valve. Only after the pump has reached full rotational speed shall the discharge-side shut-off
valve be adjusted to comply with the duty point.
Safety note:


Annex
Page 9 of 10
Chapter 10
The permissible operating temperature of the pump in question is indicated in the technical data. If the pump
is to be operated at a higher temperature, the technical data are missing or if the pump is part of a pool of
pumps, the maximum permissible operating temperature must be requested from the pump manufacturer.
Pump operation with closed shut-off valves in the suction and / or discharge pipes is not permitted. In
this case, there is a risk of the pump casing reaching a high surface temperatures after a very short time, due
to a rapid temperature rise in the pumped fluid inside the pump.
Additionally, the resulting rapid pressure build-up inside the pump may cause excessive stresses on the
pump materials and even cause it to burst.
The minimum flows indicated in the pump operating manual refer to water and water-like liquids. Longer
operating periods with these liquids and at the flow rates indicated will not cause an additional increase in
the temperatures on the pump surface. However, if the physical properties of the fluids handled are different
from water, it is essential to check if an additional heat build-up may occur and if the minimum flow rate must
therefore be increased.
The calculation formula below can be used to check if an additional heat build-up may lead to a
dangerous temperature increase at the pump surface.
To = Tf + DJ
DJ = ((g * H) / (c * h))*(1 - h)
c
Specific heat of liquid [J / kg K]
Acceleration due to gravity [m /s]
Pump head [m]
Tf
Temperature of fluid handled [ C]
To
Temperature of casing surface [ C]
h
DJ
Pump efficiency [-]

Temperature difference [ C]


Annex
Page 10 of 10
Chapter 10
COPYRIGHT WARNING
Please read this notice
The material you are viewing in this document is protected
by Copyright and may only be used in accordance with
Copyright, Designs and Patent legislation.
You are not permitted to copy - either in full or in
part - nor substantially extract, reproduce or re-use any
of the contents of this document in any material form or in
any medium without permission from the Copyright
holders or their assignees. Any unlawful use of the
material in this document may result in claims for civil
remedies, including an injunction to restrain further use
and a claim for damages; or may result in criminal penalties.


Sterling Fluid Systems (Spain), S.A.

Vereda de los Zapateros, s/n
28223 Pozuelo de Alarcon (Madrid) Espaa
Phone: 0034 91 7091310, Fax: 0034 91 7159700
Declaration of Conformity
In the sense of the EU Directive 98/37/EC, Appendix II B
Herewith we declare that the pump type:
In the version supplied by us complies with the following relevant regulations:

EU Machine Directive 98/37/EC, Appendix I No. 1
EU Directive 94/9/EC, Group II, category 2, atmosphere G (Ex II 2 G c T1-T5)
And that is destined for installation in a machine / assembly with other machines to form a
single machine and that it may not be commissioned until it has been determined that the
machine in which this pump is to be installed or with which this pump is to be assembled
complies with the clauses of the EU Machine Directive in the version of 98/37/EC and
94/9/EC.
Harmonised standards used, in particular:
EN 809
EN 292 part 1
EN 292 part 2
ISO 2558 Dimensions
EN 1127 - 1
EN 13463 - 1
prEN 13463 - 5
In the actual version.

National technical standards and specifications used, in particular:
UNE-EN 809
UNE-EN 292-1
UNE-EN 292-2
UNE-EN 1127-1
UNE-EN 13463 - 1
Unauthorised alterations of the pump unit and any use not in accordance with valid
regulations and / or intended use result in a loss of validity of this declaration.
Sterling Fluid Systems, (Spain), S.A.
Business Unit Manager
J. A. Cobo
June 10, 2003

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Range: DBS

Non clogging volute casing pump

Safety instructions and compliance

Planning the installation

Requirements, piping system, accessories

Unpacking, storage, transport

Supply, interim storage, corrosion protection

Installing the pump

Assembly at site, tools, checks

Start-up and shut-down

Maintenance, dismantling, assembly

If something does not work

Dimensions, permissible values

Connections, dimensions table, sectional drawings, specific operating limits

have to be considered in particular when operating this pump in

In the search to improve continuously its products,

(Sterling Fluid Systems BV) 2003

Signs affixed to the machine, e.g.

arrow indicating the direction of rotation

symbols indicating fluid connections

must be observed and kept legible.

maintenance of the pump.

by the fitter and the responsible personnel or

Qualification and training

operator prior to assembly and start up. It must

maintenance, inspection and assembly must be

with safety symbols.

The responsibilities of the operating personnel

Safety symbol to ISO 3864-B.3.1

performed by the machine manufacturer or the

This general hazard symbol highlights information

non-compliance with which could cause a risk to

the contents of this manual are fully understood

Hazards in the event of noncompliance with the safety

cause a risk to the personnel as well as to the

Safety instructions that have to be considered

For example, non-compliance may involve the

atmospheres are marked with the word:

For local contact details:

In the search to improve continuously its products,

(Sterling Fluid Systems BV) 2001

electrical, mechanical and chemical hazards

familiarised themselves with the subject matter by

Any assembly or maintenance work on the

described in this manual must be followed.

When operating the pump, the safety instructions

Pumps which handle hazardous fluids must be

contained in this manual, the relevant national

accident prevention and explosion protection

On completion of work all safety and protective

instructions issued by the plant operator must be

facilities must be re-installed and made operative

Safety instructions relevant to

listed under sub-section "Checks before first startup" must be observed.

If hot or cold machine components involve

Safety instructions for the use in

components are guarded against accidental

In this paragraph information are given for an

1.7.1 Arrangement of the units

toxic, hot) fluids (e.g. from the shaft seal) must

If the pump is completed with other mechanical or

personal safety or the environment. Statutory

electrical components to one unit, the complete