FINAL JOB CARD

Customer Order Qty:

300000

Pcs

Cust.Name: Al-Hilal Industries

Job Name: Blue Water 600ml Label Sleeve
Start Time

Setting Time

Cleaning Time

Printing Time

End Time

10:30 AM

1.5 Hours

1 Hours

1 Hour

2:30 PM

Direct

One Up Size:

Reverse

Repeat

Mode of Print:

New

Order:

R.W

C.O.L

Circumference

Print Area

242 x 2

47 x 9

423 mm

484 mm

Film Store
S.No.

Films

PVC
PET (For Job Setting)

1
2

Size

Guage

Issued Qty

Return Qty

(mm)

(microns)

(kgs)

( kgs)

550

40

299.7

47

570

12

11

PRINTING
Date:

05.11.13

Night

Shift:

InK Pure (Wet):

58.5

kgs

InK Mix (Wet):

-20.2

kgs

Medium (Wet):

kgs

Chemicals G8
Wet
RA

26.7
4.8

kgs
kgs
kgs

Total :

69.80

kgs

Operator:

Expected Dry

8.28

( Ink+Med+Chem ):

SLITTING
Date:

06.11.13

Day

Shift:

Print Waste:

10.20

Kgs

Printing Report Weight:

254.00

Kgs

Operator:
Trim Waste:

36.00

SLEEVE MAKING
Date:

Tube Making Weight:

Day & Night

Shift:

From 7 to 11 Nov 2013

207.80

Kgs

319800

Pcs

Operator:
Slv. Waste:

1.50

DISPATCH
Net Dispached Quantity:

Net Dispached Weightt:

206.30

Kgs

Printing (kgs)
Setting PET (Plain)

Setting PVC (Plain)

2.5

Process PVC (Printed)

Total

6.2 % Extra Dispached

10.5

Overall Total Wastage (kgs):

RD
Business Unit:

BU 1

STS No.

1110

Lot No:

3345

J.O Date:

21 / 10 / 13

Machine:

G-9

Total Time
3.5 Hours
( included 30min Break)

Modified

Colors

Net Qty
kgs

252.7
5

Imran

Material Consumed:

252.70

Kgs

Sett. Waste (PVC Plain):

2.5

Kgs

Kgs

Expected Printed wt:

247.20

Kgs

Actual Printed wt:

254.00

Kgs

6.80

Kgs

344000

Pcs

Process Waste (Printed):

Difference
kgs

Approx. Printed Qty:

Waheed
Kgs

Machine:
Slitted Qty:

S-4
207.80

Kgs

3.00

Kgs

Expected Slitted wt:

204.80

Kgs

Actual Slitted wt:

207.80

Kgs

3.00

Kgs

320000

Pcs

Core Weight:

Difference:
Approx. Slitting Qty:

Machine:

Naveed, Niaz, Ashraf,

Kgs

Expected Sleeves wt:

206.30

Kgs

Approx. Sleeves Qty:

320000

Pcs

Total Wastage
Slitting (kgs)

Sleeve Making

Print Waste

10.20

Trim Waste

36.00

Core Weight

3.00
49.20

61.20 kgs

Process Waste

1.50
1.50

23.75 %

FINAL JOB CARD

Customer Order Qty:

30000

Pcs

Cust.Name: Warble Pvt. Ltd.

Job Name: Agro Mart Segal 500ml Sleeve
Start Time

Setting Time

Cleaning Time

Printing Time

End Time

11:00 AM

1 Hours

1 Hours

1 Hour

2:30 PM

Direct

One Up Size:

Reverse

Repeat

Mode of Print:

New

Order:

R.W

C.O.L

Circumference

Print Area

243 x 2

110 x 4

440

486

Film Store
S.No.

Films

PVC
PET (For Job Setting)

1
2

Size

Guage

Issued Qty

Return Qty

(mm)

(microns)

(kgs)

( kgs)

550
570

40
12

58
3

0
3

PRINTING
Date:

Shift:

01.11.13
InK Pure (Wet):
InK Mix (Wet):

14
-39.1

kgs
kgs

Medium (Wet):

kgs

Chemicals G8
Wet
RA

49.5
22.3

kgs
kgs

Total Wet (Ink+Med+Chemical):

46.70

Operator:

Day

kgs

Expected Dry
Ink+Med+Chem:

1.92

SLITTING
Date:

Shift:

05.11.13

Operator:

Day

Print Waste:

3.50

Kgs

Printing Report wt:

59.00

Kgs

Trim Waste:

8.50

SLEEVE MAKING
Date:

08.11.13

Day

Shift:

Tube Making Weight:

47.00

Kgs

29400

Pcs

Operator:
Sleeve Waste:

0.50

DISPATCH
Net Dispached Quantity:

Net Dispached Weightt:

179.55

Kgs

Printing (kgs)
Setting PET (Plain)

Setting PVC (Plain)

Process PVC (Printed)

Total

98 % Dispached

Overall Total Wastage (kgs):

RD
Business Unit:

BU 4

STS No.

1092

Lot No:

3370

Total Time
3.5 Hours
( included 30min Break)

Modified

J.O Date:

25/10/13

Machine:

G-7

Colors

Net Qty
kgs

58
0
0

Amjad

Material Consumed:

59.92

Kgs

Sett. Waste (PVC Plain):

0
2

Kgs

Kgs

Difference:

57.92
59.00
1.08

Approx. Printed Quantity:

34000

Pcs

Process Waste (Printed):

Expected Printed Weight:
Actual Printed Weight:

Waheed
Kgs

Machine:

Kgs

kgs
kgs

S-4
Kgs

Core Weight:

47.00
1.00

Expected Slitting Weight:

46.00

Kgs

Actual Slitting Weight:

47.00

Kgs

1.00

Kgs

31000

Pcs

Slitted Qty:

Difference:
Approx. Slitting Quantity:

Kgs

Machine:

Kashif, Abid, Abdul Sattar

Kgs

Expected Sleeves wt:

46.50

Kgs

Approx. Sleeves Qty:

30000

Pcs

Total Wastage
Slitting (kgs)

Sleeve Making

Print Waste

3.50

Trim Waste

8.50

Core Weight

1.00
13.00

15.50 kgs

Process Waste

0.50
0.50

26.72 %

FINAL JOB CARD

Customer Order Qty:

50000

Pcs

Cust.Name: Ahmad Foods

Job Name: Ahmad Foods Tomato Ketchup 1-Kg Spout Stand Pouch
Start Time

Setting Time

Cleaning Time

Printing Time

End Time

11:30 AM

1 Hours

1 Hours

1.5 Hours

3:30 PM

Direct

Reverse

Repeat

Mode of Print:

One Up Size:

New

Order:

R.W

C.O.L

Circumference

Print Area

610 x 1

170 x 3

510

610

Film Store
S.No.

Films

PET
Alu. Foil
Sp PET
Ny PE

1
2
3
4

Size

Guage

Material Consumed

(mm)

(microns)

( Kgs )

640
700
680
640

12
7
15
135

118.21
129
92
659

PRINTING
Date:

28.11.13

Day

Shift:

InK Pure (Wet):

52.3

kgs

InK Mix (Wet):

9.9

kgs

Medium (Wet):

5.2

kgs

Chemicals Wet (UVA):

81.2

kgs

148.60

kgs

Total Wet (Ink+Med+Chemical):

Operator:

Expected Dry
Ink+Med+Chem:

4.14

REWINDING
Date:

Shift:

30 Nov & 3 Dec 2013

Print Waste:

Printed Material:

4.00

Kgs

127.00

Kgs

Day & Night

Core Weight:

Operators:
4

1st LAMINATION
Date:

6 & 12 Dec 2013

Shift: Day & Night

Operator:

Shakeel & Irfan

Rewinded Material:

122.30

Layer Material:

Kgs

129

Adhesive: (SBL):
Adhesive: (SLL):

7
11

Adhesive Total:

18

2nd LAMINATION
Date:

Shift:

18.12.13

1st Lamination Report wt:

219

Night

Operator:

Kgs

Shakeel

Layer Material:

93

Resin:
Hardener:
Adhesive Total:

5.05
3.06
8.11

3rd LAMINATION
Date:

19.12.13

2nd Lamination Report wt:

Night

Shift:
309

Operator:

Kgs

Shakeel

Layer Material:

659

Resin:
Hardener:
Adhesive Total:

5.93
3.62
9.55

SLITTING
Date:

20.12.13
Print Waste:

Final Lamination Report wt:

Day & Night

Shift:
6.20

Kgs

965.00

Kgs

Operator:
Trim Waste:

70.00

Bag MAKING
Date:

21.12.13

Shift:

Day

Operator:

Slitted Material Used:

161.00

Kgs

Remaining Stock (Reels):

Remaining Stock (Inner):
Total Remaining Stock:

601.00
140.00
741.00

kgs

Process Waste:
Trim Waste:
Total Waste:

kgs
kgs

12.00
12.00
24.00

DISPATCH
Dispatch Dates:

Net Disp.Qty:

Net Disp.Qty:

Work Stations

Pcs

Kgs

Printing:

Setting (Plain) + Process Waste (Printed

Found at Rewinding:

Print Waste + Core Weight

1st Lamination:

Process Waste

2nd Lamination:

Process Waste

3rd Lamination

Material Variation + Process Waste

Found at Slitting:

Print Waste + Trim Waste

Bag Making:

Process Waste + Trim Waste

Total:

Yet Not Dispached

Waste Types

Overall Waste

RD
Business Unit:

BU 4

STS No.

1184

Lot No:

3417

Total Time
4 Hours
( included 30min Break)

Modified

J.O Date:

2/11/2013

Machine:

G-9

Colors

umed

Gulzar

122.35

Kgs

0
2.3

Kgs

Expected Printed Weight:

120.05

kgs

Actual Printed Weight:

127.00

Kgs

6.95

Kgs

55500

Pcs

Material Consumed:
Sett. Waste ( Plain):
Process Waste (Printed):

Difference:
Kgs

Approx. Printed Quantity:

Machines:

Islam, Naveed, Mudasir

Kgs

Expected Rewinding wt:

119.00

kgs

Actual Rewinding wt:

122.30

kgs

kgs

53500

Pcs

Difference:
Approx. Rewinded Qty:

Materials:

S-3 & S-4

PET + Alu Foil

Machine:

SLL
SBL

Kgs

Laminated Quantity:

269.30

Kgs

Waste (Process):

14.00

Kgs

255.30

Kgs

255
0

Kgs

58500

Pcs

Expected Lamination wt:

Kgs

Actual Lamination wt:

Kgs

Difference:

Kgs

Approx. Lamination Qty:

Materials:
Kgs

PET + Alu Foil + Sp PET

SLL

Laminated Quantity:

320.11

Kgs

Waste (Process):

11.00

Kgs

309.11
309
0
49000

Kgs

Expected Lamination wt:

kgs

Actual Lamination wt:

kgs

Difference:

kgs

Approx. Laminated Qty:

Materials:

Machine:

Kgs

PET / Alu Foil / Sp PET / Ny PET

Machine:

Kgs
Kgs
Pcs

SLL

Laminated Quantity:

977.55

Kgs

Waste (Material Variation):

7.00
5.00

Kgs

Expected Lamination Qty:

965.55

Kgs

Kgs

Actual Lamination wt.

Difference

Kgs

Approx. Laminated Qty:

965
0
48000

Kgs

Kgs

Kgs

Waste (Process):

Ameer Ali & Waheed

Kgs

Machine:

Kgs

Kgs
Pcs

S-4

Slitted Qty:

888.80

Kgs

Core Weight:

21.00

Kgs

Expected Slitting wt:

867.80

Kgs

Actual Slitting wt:

867.30

Kgs

Difference:

0
43000

Kgs

Approx. Slitting Qty:

Machine:

M-1

Pcs

Production wt:

161.00

Kgs

5200

Pcs

Kgs
Kgs
Kgs

Production Quantity:

Total Wastage
Waste Types

ocess Waste (Printed)

Weight

Weights
0 + 2.3

2 Kgs

4+4

8.00 Kgs

14

14.00 Kgs

11

11.00 Kgs

7+5

12.00 Kgs

Waste

6.2 + 70

76.20 Kgs

im Waste

12 + 12

24.00 Kgs

147.2

147.2 Kgs

Process Waste

Overall Waste

FINAL JOB CARD

Customer Order Qty:

100000

Pcs

Cust.Name: Auriga Chemicals

Job Name: Point Trump 1-Kg Stand Pouch
Start Time

Setting Time

Cleaning Time

Processing Time

End Time

7:00 PM

1.5 Hours

1 Hours

2.5 Hours

12:00 AM

Direct

One Up Size:

Reverse

Repeat

Mode of Print:

New

Order:

R.W

C.O.L

Circumference

Print Area

650 x 1

190 x 2

380

650

Film Store
S.No.

Films

PET
PET Met.
LDN

1
2
3

Size

Guage

Material Consumed

(mm)

(microns)

( Kgs )

680
680
665

12
12
90

253.7
257
1094.5
PRINTING

Date:

04.12.13

Night

Shift:

InK Pure (Wet):

318.1

kgs

InK Mix (Wet):

236

kgs

Medium (Wet):

13.9

kgs

Chemicals Wet (UVA):

107

kgs

675.00

kgs

Total Wet (Ink+Med+Chemical):

Operator:

Expected Dry
Ink + Med + Chem:

28.61

REWINDING
Date:

Shift:

05.12.13

Print Waste:
Printed Material:

Day & Night

Operators:

6.70

Kgs

Core Weight:

267.00

Kgs

Rew.Report:

258.6

1st LAMINATION

Date:

6 & 14 Dec 2013

Shift:

Print Material:

1st Lamination Report wt:

258.6

525

Operator:

Night & Day

Kgs

Layer Material:

Kgs

Resin:
Hardener:
Total Adhesive:

Shehzad &

257
19.01
10.45
29.46

2nd LAMINATION
Date:

7 & 14 Dec 2013

Shift:

1st Lamination Report wt:

2nd Lamination Report wt:

525

Kgs

1642

Operator:

Shakeel

Layer Material:

1094.5

Resin:

12.74

Hardener:
Total Adhesive:

7.37
20.11

Day & Night

Kgs

SLITTING
Date:

Shift:

8, 9 & 15 Dec 2013

Print Waste:

Final Lamination Report wt:

Operator:

Day & Night

9.00

Kgs

1642.00

Kgs

Trim Waste:

34.00

Bag MAKING
Date:

Shift:

9, 10 & 16 Dec 2013

Slitting Wt.

1571.90

Operator:

Day & Night

Kgs

Process Waste:

22.00

Trim Waste:
Total Waste:

51.00
73.00

DISPATCH

Dispatch Dates:
Net Disp.Qty:
Net Disp.wt.

11, 10 & 27 Dec 13

101450
1499.00

1.43 % Extra Dispached

Pcs
Kgs

Work Staions
Printing:

Setting (Plain) + Process Waste (Printed

Found at Rewinding:

Print Waste + Core Weight

1st Lamination:

Process Waste + Iron Core Weight

2nd Lamination:

Process Waste

Found at Slitting:

Print Waste + Trim Waste

Bag Making:

Process Waste + Trim Waste

Total:

Waste Types

Overall Waste

Business Unit:

BU 2

STS No.

1205

Lot No:

3458

J.O Date:

25/11/2013

Machine:

G-7

Total Time
5 Hours

Modified

Colors

Shehzad

Material Consumed:

282.31

Kgs

1.5
5

Kgs

Expected Printed Weight:

275.81

Kgs

Actual Printed Weight:

267.00

Kgs

8.81

Kgs

91000

Pcs

Sett. Waste ( Plain):

Process Waste (Printed):

Difference:
Approx. Printed Quantity:

Mudasir & Islam

Machines:

Kgs

S-3

Kgs

Total Rew. Weight:

257.30

kgs

Kgs

Approx. Rewinding Qty:

87500

Pcs

Materials:

Machine:

PET + PET Met.

Kgs

Laminated Quantity:

Kgs

Core Weight (Iron):

Kgs

Expected Lamination Qty:

Kgs

Approx. Lamination Qty:

Waste (Process):

Materials:

PET + PET Met. + LDN

Laminated Quantity:

Kgs

Waste (Process):

SLL

545.06

Kgs

2.00

Kgs

18.00
525.06
114000

Kgs

Machine:

Kgs
Pcs

SLL

1639.61

Kgs

0.00

Kgs

1639.61
108000

Kgs

Kgs
Kgs

Expected Lamination wt:

Kgs

Approx. Lamination Qty:

Machine:

Ameer, Sajid,

Slitted Qty:

Pcs

S-1, S-2, S-4

1599.00

Kgs

Core Weight:

31.00

Kgs

Expected Slitted wt:

1568

Kgs

Actual Slitted wt:

1572

Kgs

Kgs

108000

Pcs

Kgs

Diffference:
Approx. Slitting Qty:

Machine:

Stand Pouch-2

Total weight :

1498.90

Kgs

Approx. Quantity :

101500

Pcs

Kgs
Kgs
Kgs

Total Wastage

ste Types

Weights

Waste (Printed)

1.5 + 5

6.5 Kgs

6.7 + 3

9.70 Kgs

e Weight

2 + 18

20.00 Kgs

0.00

0.00 Kgs

9 + 34

43.00 Kgs

22 + 51

73.00 Kgs

152.2

152.2 Kgs

ste

verall Waste

FINAL JOB CARD

Customer Order Qty:

50000

Pcs

Cust.Name: Warble Chemicals

Job Name: Caprica 13.5gm Stand Pouch
Start Time

Setting Time

Cleaning Time

Processing Time

End Time

11:50 PM

45 min.

20 min.

40 min.

2:00 PM

Direct

One Up Size:

Reverse

Repeat

Mode of Print:

New

Order:

R.W

C.O.L

Circumference

Print Area

360 x 2

100 x 4

400

720

Film Store
S.No.

Films

PET
PET Met.
LDN

1
2
3

Size

Guage

Material Consumed

(mm)

(microns)

( Kgs )

740
790
740

12
12
80

39.3
28.2
175
PRINTING

Date:

04.11.13

Shift:

InK Pure (Wet):

23.46

kgs

InK Mix (Wet):

-14.38

kgs

Medium (Wet):

0.77

kgs

Chemicals Wet (UVA):

33.63

kgs

Total Wet (Ink+Med+Chemical):

43.48

kgs

Day

Operator:

Expected Dry
Ink + Med + Chem:

4.61

REWINDING
Date:

Shift:

05.12.13

Print Waste:

0.20

Kgs

Printed Material:

43.00

Kgs

Day & Night

Core Weight:

Operators:
1

1st LAMINATION
Date:

11.11.13

Shift:

Day

Operator:

Rewinded Material

42.80

Kgs

Layer Material:

28.2

Resin:
Hardener:
Total Adhesive:

5.45
3.36
8.81

2nd LAMINATION
Date:

Shift:

11.11.13

1st Lamination Report wt:

2nd Lamination Report wt:

92.00

1642

Operator:

Night

Shakeel

Kgs

Layer Material:

175

Kgs

Resin:
Hardener:
Total Adhesive:

3.42
1.46
4.88

SLITTING
Date:

11 & 12 Nov 2013

Print Waste:

Final Lamination Report wt:

Day

Shift:
1.00

Kgs

243.00

Kgs

Operator:
Trim Waste:

7.00

Bag MAKING
Date:

12, 13 & 18 Nov 2013

Slitting Wt.

Day & Night

Shift:
230.40

Operator:

Kgs

Process Waste:

4.00

Trim Waste:
Total Waste:

10.00

6.00

DISPATCH

Dispatch Dates:
Net Disp.Qty:

19.11.13

52200

Pcs

Work Staions
Printing:

Process Waste (Printed)

Waste Types

Found at Rewinding:

Print Waste + Core Weight

1st Lamination:

Process Waste

2nd Lamination:

Process Waste

Net Disp.wt.

220.00

Kgs

4 % Extra Dispatched

Found at Slitting:

Print Waste + Trim Waste

Bag Making:

Process Waste + Trim Waste

Total:

Overall Waste

D
Business Unit:

BU 2

STS No.

1107

Lot No:

3354

J.O Date:

25/10/2013

Machine:

G-9

Total Time
2.5 Hours
(Included 30min Break)

Modified

Job Colors

sumed

Gulzar

Material Consumed:

43.91

Kgs

0
3

Kgs

Expected Printed Weight:

40.91

kgs

Actual Printed Weight:

43.00

Kgs

2.09

Kgs

54000

Pcs

Sett. Waste ( Plain):

Process Waste (Printed):

Difference:
Approx. Printed Quantity:

Mudasir & Islam

Kgs

Machines:

S-3

Expected Rewinding wt:

41.80

kgs

Actual Rewinding wt:

42.80

kgs

1.00

kgs

54000

Pcs

Difference:
Approx. Rewinding Qty:

Materials:

Kgs

PET + PET Met.

Machine:

SLL

Kgs

Laminated Quantity:

79.81

Kgs

Waste (Process):

0.00

Kgs

79.81
92.00
12.19
33500

Kgs

Expected Laminated wt:

Kgs

Actual Laminated wt:

Kgs

Difference:

Kgs

Approx. Lamination Qty:

Materials:

PET + PET Met. + LDN

Laminated Quantity:

Kgs

Waste (Process):
Expected Laminated wt:
Actual Laminated wt:
Kgs

Difference:

Kgs

Approx. Lamination Qty:

Usman

Machine:
Slitted Qty:

Machine:

Kgs
Kgs
Pcs

SLL

271.88

Kgs

0.00

Kgs

271.88
243.00

Kgs

28.88
55000

Kgs

Kgs

Pcs

S-2
235.00

Kgs

Core Weight:

5.00

Kgs

Expected Slitted wt:

230

Kgs

Actual Slitted wt:

230

Kgs

Kgs

52500

Pcs

220.40

Kgs

220

Kgs

Kgs

52200

Pcs

Kgs

Diffference:
Approx. Slitting Qty:

Machine:
Expected bag making wt:
Kgs

Actual Bag Making wt:

Kgs

Difference:

Kgs

Approx. Bag Making Qty:

Total Wastage
Waste Types

Weights

Printed)

3 Kgs

ore Weight

0.20 + 1

1.20 Kgs

0.00

0.00 Kgs

0.00

0.00 Kgs

m Waste

+ Trim Waste
Overall Waste

1+7

8.00 Kgs

4+6

10.00 Kgs

22.2

22.2 Kgs

FINAL JOB CARD

Customer Order Qty:

50000

Pcs

Cust.Name: Ahmad Foods

Job Name: Ahmad Foods Tomato Ketchup 1-Kg Spout Stand Pouch
Start Time

Setting Time

Cleaning Time

Printing Time

11:30 AM

1 Hours

1 Hours

1.5 Hours

Direct

Reverse

Repeat

Mode of Print:

One Up Size:

Order:

R.W

C.O.L

Circumference

610 x 1

170 x 3

510
Film Store

S.No.

Films

PET
Alu. Foil
Sp PET
Ny PE

1
2
3
4

Size

Guage

Material Consumed

(mm)

(microns)

( Kgs )

640
700
680
640

12
7
15
135

118.21
129
92
659

PRINTING
Date:

28.11.13

Day

Shift:

InK Pure (Wet):

52.3

kgs

InK Mix (Wet):

9.9

kgs

Medium (Wet):

5.2

kgs

Chemicals Wet (UVA):

81.2

kgs

148.60

kgs

Total Wet (Ink+Med+Chemical):

Expected Dry
Ink+Med+Chem:

REWINDING
Date:

30 Nov & 3 Dec 2013

Shift:

Day & Night

Print Waste:

Printed Material:

4.00

Kgs

127.00

Kgs

Core Weight:

1st LAMINATION
Date:

6 & 12 Dec 2013

Rewinded Material:

Shift: Day & Night

122.30

Operator:
Layer Material:

Kgs

Adhesive: (SBL):
Adhesive: (SLL):

Adhesive Total:
2nd LAMINATION
Date:

Shift:

18.12.13

1st Lamination Report wt:

219

Night

Operator:
Layer Material:

Kgs

Resin:
Hardener:
Adhesive Total:

3rd LAMINATION
Date:

19.12.13

2nd Lamination Report wt:

Night

Shift:
309

Kgs

Operator:
Layer Material:

Resin:
Hardener:
Adhesive Total:

SLITTING
Date:

Shift:

20.12.13
Print Waste:

Final Lamination Report wt:

Day & Night

6.20

Kgs

965.00

Kgs

Trim Waste:

Bag MAKING
Date:

Shift:

21.12.13

Day

Slitted Material Used:

161.00

Kgs

Remaining Stock (Reels):

Remaining Stock (Inner):
Total Remaining Stock:

601.00
140.00
741.00

kgs

Process Waste:
Trim Waste:
Total Waste:

kgs
kgs

DISPATCH
Dispatch Dates:

Work Stations
Printing:
Found at Rewinding:

Net Disp.Qty:

Pcs

1st Lamination:
2nd Lamination:
3rd Lamination

Net Disp.Qty:

Kgs

Found at Slitting:
Bag Making:
Total:

Yet Not Dispached

FINAL JOB CARD

End Time

Business Unit:

BU 4

STS No.

1184

Lot No:

3417

Total Time
4 Hours

3:30 PM

( included 30min Break)

New

Modified

Print Area

Colors

610

J.O Date:

2/11/2013

Machine:

G-9

Material Consumed
( Kgs )

118.21
129
92
659

PRINTING
Gulzar

Operator:

122.35

Kgs

0
2.3

Kgs

Expected Printed Weight:

120.05

kgs

Actual Printed Weight:

127.00

Kgs

6.95

Kgs

55744

Pcs

Material Consumed:
Sett. Waste ( Plain):
Process Waste (Printed):

Difference:

4.14

Kgs

Expected Printed Quantity:

REWINDING
Operators:

Islam, Naveed, Mudasir

Machines:

S-3 & S-4

Kgs

Expected Rewinding wt:

119.00

kgs

Actual Rewinding wt:

122.30

kgs

kgs

53681

Pcs

Difference:
Expected Rewinded Qty:

1st LAMINATION
Materials:

Shakeel & Irfan

129

Kgs

Machine:

PET + Alu Foil

SLL
SBL

Laminated Quantity:

269.30

Kgs

Waste (Process):

14.00

Kgs

255.30

Kgs

255
0

Kgs

58761

Pcs

Expected Lamination wt:

7
11

Kgs

Actual Lamination wt:

Kgs

Difference:

18

Kgs

Expected Lamination Qty:

Kgs

2nd LAMINATION
Materials:

Shakeel
93

Kgs

PET + Alu Foil + Sp PET

SLL

Laminated Quantity:

320.11

Kgs

Waste (Process):

11.00

Kgs

309.11
309
0
49195

Kgs

Expected Lamination wt:

5.05
3.06
8.11

Machine:

kgs

Actual Lamination wt:

kgs

Difference:

kgs

Expected Laminated Qty:

Kgs
Kgs
Pcs

3rd LAMINATION
Materials:

Shakeel
659

PET / Alu Foil / Sp PET / Ny PET

SLL

Laminated Quantity:

977.55

Kgs

Waste (Material Variation):

7.00
5.00

Kgs

Expected Lamination Qty:

965.55

Kgs

Kgs

Actual Lamination wt.

Difference

Kgs

Expected Laminated Qty:

965
0
48036

Kgs

Kgs

Kgs

Waste (Process):

5.93
3.62
9.55

Machine:

Kgs

Kgs
Pcs

SLITTING
Operator:
70.00

Machine:

Ameer Ali & Waheed

S-4

Slitted Qty:

888.80

Kgs

Core Weight:

21.00

Kgs

Expected Slitting wt:

867.80

Kgs

Actual Slitting wt:

867.30

Kgs

Difference:

0
43173

Kgs

Kgs

Expected Slitting Qty:

Pcs

Bag MAKING
Operator:

Machine:
Production wt:

12.00
12.00
24.00

M-1
161.00

Kgs

5200

Pcs

Kgs
Kgs
Kgs

Production Quantity:

Total Wastage
Waste Types
Setting (Plain) + Process Waste (Printed)

Weights
0 + 2.3

2 Kgs

4+4

8.00 Kgs

Process Waste

14

14.00 Kgs

Process Waste

11

11.00 Kgs

7+5

12.00 Kgs

Print Waste + Trim Waste

6.2 + 70

76.20 Kgs

Process Waste + Trim Waste

12 + 12

24.00 Kgs

147.2

147.2 Kgs

Print Waste + Core Weight

Material Variation + Process Waste

Overall Waste