REFRIGERATIO

A D AIR-CO DITIO I G
CODE ME 301

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RATIO ALE
In modern society the use of refrigeration and air-conditioning is not limited to comfort only but it is extended to
commercial and industrial applications such as storage of food products, medicines, chemicals, wines, beverages. It also
requires producing suitable environment conditions for process work, CAM. Surgery superconductivity. This subject will
help the students to have adequate knowledge.
CO TE TS
1.

Principles of Refrigeration :
1.1
1.2
1.3
1.4

2.

Meaning : heat pump, refrigeration

Refrigeration methods
Units of refrigeration machines
Rating of refrigeration machines

Refrigeration System :
2.1

Air Refrigeration System

2.1.1
2.1.2
2.1.3

2.2

Vapour Compression System

2.2.1
2.2.2
2.2.3
2.2.4
2.2.5
2.2.6

Methods of improving C.O.P.

2.4

2.3.1
Flash chamber
2.3.2
Sub cooling of liquid refrigerant by using vapour refrigerant
2.3.3
Sub cooling by external cooling source
2.3.4
Sub cooling with liquid refrigerant
Vapour Absorption System
Simple vapour absorption systems
Comparison with vapour compression system
Electrolux refrigerator

Refrigerants:
3.1
3.2
3.3
3.4
3.5

4.

Theoretical vapour compression cycle

Effect of sub- cooling, super heating on compression cycle
Deviation of actual cycle from theoretical cycle
Coefficient of performance
Effect of varying condensing and suction temperatures and pressure on C.O.P.
Use of p-h chart. Simple numerical problems

2.3

2.4.1
2.4.2
2.4.3
3.

Reversed Carnot cycle, theoretical and actual. Reversed Brayton cycle-closed and open system.
Applications and limitations
Advantages and disadvantages of air refrigeration cycle

Classification
Important properties of refrigerants
Nomenclature of refrigerants.
Refrigerants - primary refrigerants, secondary refrigerants.
New refrigerants viz : Tetraflouroethane, propone and isobutene

Refrigeration System, Components and Controls :

4.1
4.2

Reciprocating compressors, rotary compressors,

centrifugal compressors
Condensers of various types

4.3
4.4
4.5
4.6

5.

Refrigeration Applications :
5.1
5.2
5.3

6.

Introduction
Limitation of vapour compression system in creating of low temperature
Two stage cascade refrigeration system (no analysis)
Manufacturing of dry ice (no numerical problems)

Pshychrometry :
7.1
7.2
7.3
7.4
7.5
7.6

8.

Domestic and commercial refrigerators, their systems, specifications and types

Water coolers of various types
Effect of moisture in refrigeration system and methods of removing it.

Production of Low Temperature :

6.1
6.2
6.3
6.4

7.

Cooling towers, spray ponds,

Evaporators of various types
Defrosting and throttling devices
Automatic expansion valve, thermostatic expansion valve and
capillary tube, solenoid valve.

Properties of air vapour mixture

Saturation of air, dry and wet bulb temperatures, dew point temperature, specific humidity, degree of
saturation and relative humidity.
Enthalpy of moist air
Psychrometric chart and its uses.
Psychrometric processes, sensible heating and cooling, cooling with dehumidification and humidification,
evaporative cooling,
Mixing of air streams.

Air-conditioning :
8.1
8.2
8.3
8.4
8.5

Physiological basis of air conditioning

Human comfort, metabolism in human body, comfort chart and
Summer and winter design conditions
Classification of air-conditioning systems, room
air conditioners, package air conditioners.
Air distribution system.

effective temperature.

PRACTICALS
1.
2.
3.
4.
5.

To aquatint with the use of refrigeration tools, charging board, special refrigeration tube fittings.
Copper tube jointing practice, flaring and brazing.
Study of domestic refrigerator & water cooler with electrical system and equipment arrangement.
Study of Window and Split Air-conditioner.
Study of following components5.1
5.2
5.3
5.4
5.5

6.
7.
8.
9.
10.
11.

Compressor open and hermetic sealed type

Expansion valves
Starting and over load relay
Thermostates
Strainer and drier

Charging practice on refrigerating machine including making vacuum, pressure testing, charging and final testing
for performance
Determination of psychrometric properties of air at different places with the help of sling- psychrometer and
hygrometer.
Using refrigeration trainer test rig to find out its refrigerating capacity, power input and C.O.P.
Use of Air-conditioning trainer to find out C.O.P
To determine the Ice-making capacity and C.O.P. of an Ice plant.
Study of following plants by industrial visits.

11.1
11.2
11.3
12.

Ice plant
Cold storage plant
Central air conditioning plant.

A seminar on study of various models of refrigerator and A.C. available in the market.

REFERE CE BOOKS :
1.
2.
3.
4.
5.
6.
7.

Refrigeration & Air Conditioning

Refrigeration & Air Conditioning
Refrigeration & Air Conditioning
Principles of Refrigeration
Refrigeration & Air Conditioning
Refrigeration & Air Conditioning

Domkundwar
Manohar Singh
C.P.Arora
Dossatt
R.K. Rajput
R.S. Khurmi

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*****

PROCESSES I MA UFACTURI G
CODE ME 302
MA302

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2

RATIO ALE
Manufacturing processes are developing very fast with rapid changes in technology. This subject will provide
insight to the students regarding metal forming methods, newer machining processes, jigs and fixtures. These processes
are needed for modern and mass production processes. In order to create interest in the subject theory should be
supplemented by visit to industries where new manufacturing processes are being used.
CO TE TS
1.

Metal Forming Process :

1.1

Forging
1.1.1
1.1.2
1.1.3

1.2

Rolling
1.2.1
1.2.2

1.3

1.3.3

Types of extrusion - Hot and Cold, Direct and Indirect

Drawing
1.5.1

2.

Types of presses, working, selection of press dies, die material.

Press operations - shearing piercing, trimming, punching, Notching, shaving, guering or rubber
forming, embossing, stamping
Deep Drawing

Extrusion
1.4.1

1.5

Elementary theory of rolling, types of rolling mills

Roll passes, rolling defects and remedies

Press forming
1.3.1
1.3.2

1.4

Forging process, open die forging, closed die forging (drop forging)
Press forging, upset forging, Swaging, up setters, roll forging
Cold and hot forging, forging defects and their remedies

Pipe drawing, Tube drawing

Conventional Metal Cutting Processes :

2.1

Metal Cutting
2.1.1
2.1.2
2.1.3
2.1.4
2.1.5

Elementary theory of metal cutting, chip formation, continuous chip, continuous chips with
B.U.E., discontinuous chips
Mechanism of chips formation, geometry of chip formation, forces on chip. Merchant's diagram
Tool life, Economics of tool life
Machinability
Factors affecting Machinability

2.2

Broaching Machine :
2.2.1
Classification and description of broaching machines
2.2.2
Elements of broach
2.2.3
Types of boraches

2.3

Gear manufacturing processes :

2.3.1
Gears hobbing
2.3.2
Gear shaping

2.4

Gear Finishing methods :

2.4.1

2.5

External threading processes :

2.5.1
2.5.2

3.

Gear shaving, gear burnishing

Die heads, thread milling

Thread grinding, thread rolling

ewer Machining Processes :

3.1

3.2

Mechanical Processes
3.1.1

Ultrasonic Machining (USM) : Introduction, fundamental principles, process, advantages and

Limitation, application

3.1.2

Abrasive jet machining (AJM) - Introduction, principles, process, advantages and Limitation,
application

Electro Chemical Processes

3.2.1
3.2.2

3.3

Electro chemical machining (ECM) - Fundamental principles, process, applications

Electro chemical grinding (ECG) - Fundamental principles, process, applications

Electrical Discharge Machining (EDM) 3.3.1

3.3.2

Introduction, mechanism of metal removal basic EDM circuit

Principle of operation, material removing rate, dielectric fluid and applications of EDM

3.4

Laser beam machining (LBM) -

Introduction, machining process and applications

3.5

Electro beam machining (EBM) - Introduction, principle processes and applications

3.6

Plasma arc machining (PAM) and Welding - Introduction, principle processes and applications.
Metal spraying, galvanising, Electroplating and anodising.

4.

Metallic Coating Processes :

5.

Plastic Process - Working principle, Advantages and limitation of following process :

5.1
5.2
5.3

6.

Injection moulding
Blow moulding
Compressive moulding

Jigs and Fixtures :

6.1
6.2
6.3
6.4
6.5
6.6

Importance and use of jigs and fixtures

Principle of location
Locating devices
Clamping devices
Types of jigs-Drilling jigs, bushes (fixed, liker, slip). Types of drilling jig - Template jigs, plate jig,
channel jig, leaf jig.
Fixture for milling, Advantages of jigs and fixtures

PRACTICALS
1.
2.
3.
4.

Exercise on forging operation by power hammers

Study of USM.
Exercise on buffing.
Exercise on lapping.

5.
6.
7.
8.
9.
10.

Exercise on super finishing.

Exercises on Electro plating.
Demonstration of Engine cylinder honing with the help of honing machine through industrial visit.
Design and manufacture of one drilling jig.
Design and manufacture of one milling fixture.
Demonstration of newer machining processes / metal cutting process/ plastic process through industrial visits.

REFERE CE BOOKS :
1. Production Engineering
2. Manufacturing Science
3. Production Technology
4. Manufacturing Technology
5. Modern Machining Methods
6. Production Engineering
7. Introduction to Mfg. Process
8. Metal Forming Process
9. Manufacturing Process II

R.K. Jain
Amitabha Ghosh & A.K. Mallik
Pandey.Singh
Gupta & Adithan
M.Adithan
P.C. Sharma (S. Chand)
John Schely (Mc-Graw Hill)
G.R. Nagpal (Khanna Pub.)
Bhatnagar, Sharma (Nav Bhart)
*****

THERMAL E GI EERI G A D HEAT TRA SFER

CODE ME 303

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RATIO ALE
Due to the increased use of thermal power plants in power generation the students are required to know about the
steam nozzles, steam turbines, steam condensers, air pumps, cooling towers and various modes of heat transfer. This
subject will impart necessary knowledge about all these.
CO TE TS
1.

Steam ozzles :
1.1
1.2
1.3
1.4
1.5
1.6

2.

Steam Turbines :
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9

3.

Types of air pumps

Description of wet and dry types air pumps
Types of co oling towers
Description of cooling towers

Heat Transfer :
5.1
5.2

6.

Introduction, main elements of a condensing plant

Types of condenser
Low level, high level and ejector type of jet condenser
Down flow, central flow, inverted flow, regenerative and evaporative type of surface condenser
Source of air leakage and its effect
Condenser efficiency and Vacuum efficiency
Numerical problem.

Air Pumps and Cooling Tower :

4.1
4.2
4.3
4.4

5.

Classification and industrial application of steam turbines.

Principle and operation of impulse and reaction turbine
Compounding of turbines
Description of simple De-Laval turbine, velocity diagram, work done and efficiency.
Description of Parson's reaction turbine, velocity diagram, work done and efficiency.
Reheating of steam, Bleeding of steam
Lubrication system for steam turbines
Blade materials and defects in blades
Simple numerical problems.

Steam Condenser :
3.1
3.2
3.3
3.4
3.5
3.6
3.7

4.

Flow of steam through convergent- divergent nozzle

Velocity of steam leaving nozzles, Mass of steam discharged through nozzles.
Critical pressure ratio.
Area of cross section of throat and exit for maximum discharge. Length of nozzle
Supersaturatel flow
Numerical problems.

Importance of Heat Transfer

Mode of Heat transfer
5.2.1
Conduction
5.2.2
Convection
5.2.3
Radiation

Conduction :

6.1
6.2
6.3
6.4
6.5
6.6
6.7
7.

Fouriers law
Heat transfer by conduction through a plane & composite wall
Radial Heat transfer by conduction through a cylinder & sphere
Overall Heat transfer coefficient
Critical insulation
Heat transfer through fins
Numerical problem

Convection :
7.1
7.2
7.3

7.4

Natural convection
Forced convection
Heat exchangers
7.3.1
Direct contact type
7.3.2
Regenerator & Storage type
7.3.3
Recuperator & Transfer type
Double pipe heat exchanger- LMTD & NTU

8.

Radiation :
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9
8.10

Absorption, Reflection and transmission

Radiant energy distribution curve
Emissive power
Black body & white body
Grey body
Kirchoff s law
Wiens displacement law
Planks law & stefan boltzmans law
Radiosity
Shape factor
PRACTICALS

1.
2.
3.
4.
5.

Study of steam turbine

Study of steam condensers, Jet condenser and surface condenser
Study of air pump
Study of cooling towers
Study of heat transfer equipments available in the laboratory.

REFERE CE BOOKS :
1.
2.
3.
4.
5.
6.
7.

Thermal Engineering Vol. I & Vol. II

Thermal Engineering
Thermal Engineering
Thermal Engineering
Elements of Heat Engineering
(Vol I & II)
Thermal Engineering
Heat Transfer

Mathur & Mehta

R.K. Rajput
R.K. Purohit
Raynor Joel
Patel & Karamchandani
Rai & Sonrao ( Satya Prakashan )
Arora & Domkundwar
*****

C C MACHI ES & AUTOMATIO

CODE ME 304
MA 304/ MP 304

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RATIO ALE
Diploma holders in mechanical engineering are required to supervise and handle CNC machines. For this purpose,
knowledge and skills about CNC machines and part programming for CNC machines are required for enabling them to
perform this function.
CO TE TS
1.

Introduction :
1.1
1.2
1.3
1.4
1.5
1.6
1.7

2.

Component of C Machines :
2.1
2.2
2.3
2.4
2.5
2.6
2.7

3.

Classification based on feed back control system

Feed back devices Velocity feed back devices and position feed back devices.
Classification based on motion control system
Interpolators
Classification based on circuit technology
NC coordinate system
Axis identification

Constructional Details of C C Machines :

4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9

5.

Basic components of NC system

Input mediums- punched cards, magnetic tapes, floppy disks and papers tape
NC coding
Machine control unit (MCU)
Sub units of MCU
Machines tool
Numerical control procedure

Classification of umerical Control Machines :

3.1
3.2
3.3
3.4
3.5
3.6
3.7

4.

NC machines
CNC machines
DNC machines
Advantages of NC machines over conventional machines
Difference between NC machines and SPM
Advantage and disadvantages of CNC machines over NC machines
Application of CNC machines

Introduction
Machine structure
Slide ways
Spindle
Drive System
Motion transmission
Location of transducers
Swarf removal
Safety and guarding

Tooling for C C Machines :

5.1
5.2

Introduction
Cutting tools for CNC machines
5.2.1
Pre set tools
5.2.2
Indexable inserts

5.2.3
5.3
5.4
5.5
6.

NC Words
Programming formats
Part programming for machining- point-to-point , straight line and along curved surface
Part programming for lathe, milling and drilling operations

Advanced Part Programming :

7.1
7.2

8.

Cutting tools material for CNC machines

Automatic tool changer ( ATC )
Work holding devices

Fundamentals of Part Programming :

6.1
6.2
6.3
6.4

7.

Qualified tools

Standardised fixed cycles

Non- Standardised fixed cycles
7.2.1
Do-loops
7.2.2
Subroutines

Computer Aided Part Programming :

8.1
8.2
8.3
8.4

Geometry statements
Motion statements
Post processor statements
Auxiliary statements

9.

Robotics :
9.1
Introduction
9.2
Advantages of a robot
9.3
Robot terminology
9.4
Major Features of a robot
9.4.1
Manipulator
9.4.2
Controller
9.4.3
Sensors
9.4.4
Power supply unit
9.5
Types of Robots
9.5.1
According to the structure of Manipulator
9.5.2
According to type of system
9.5.3
According to type of control loops
9.6
Application of robots.

10

Automation in Manufacturing :
10.1
10.2
10.3
10.4
10.5

1.
2.
3.

Introduction to machining centre

Introduction to computer Integrated manufacturing (CIM)
Introduction to flexible manufacturing system (FMS)
Introduction to group technology (GT)
Introduction to computer process planning (CAPP)

PRACTICALS
To prepare jobs on CNC machine by using various operations like turning, facing, taper turning, step turning,
profile cutting, threading, chamfering etc on available machine.
To develop various types of CNC machine programmes.
Industrial Visit

REFERE CE BOOKS :
1.

CNC Machine- Programming & Application

Adithan & Pabla New Age International

2.
3.
4.
5.
6.

CNC Machine
CAD/CAM
Computer Aided Manufacturing
CAM
CAM

Dhanpat Rai & Sons

Groover (TMH)
Rao, Kundra, Tiari (TMH)
Vikram Sharma (S. K. Kataria & Sons)
S. Vishal (S. K. Kataria & Sons)
*****

POWER GE ERATIO
CODE ME 305
MA305

L T
2 2/2

P
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RATIO ALE
With the increased consumption of electrical power in industries, agriculture and human comfort, more and more
thermal, hydro and nuclear power plants are being installed through out the country. Gas turbine power plants are also
being set up. This all has necessitated to train more and more people for the operation of different types of power
plants,Solar energy,wind energy and renewable energy sources.
CO TE TS
1.

Introduction :
1.1
1.2
1.3
1.4

2.

Different types of conventional sources of energy

Base load and peak load plants
Scope of conventional energy sources in India
Status of conventional power plants in India

Thermal Power Plants :

2.1
General layout and working
2.2
Factors of site selection
2.3
Methods of coal handling
2.4
Unloading devices
2.5
Ash handling system
2.6
Concept of super thermal power plants
2.7
Combustion equipment
2.7.1
2.7.2
2.7.3
2.7.4

3.

Hydro-Electric Power Plant :

3.1
3.2
3.3
3.4
3.5

4.

Basic requirements
Methods of coal burning : Hand firing, Stroker fired systems, Pulverised fuel fired system
Coal Burners : Stream line, Turbulent types
Combustion control, fluidised bed combustion

Advantages and application of hydroelectric power plants

Elements of hydroelectric power plant
Plant layout of low head and high head intake
Combination of Hydel Thermal power plants
Hydro electric power plants in India.

uclear Power Plant :

4.1
4.2
4.3
4.4
4.5

Introduction to nuclear reactions and nuclear fuels

Site selection of nuclear power plants
Nuclear reactors : various elements of nuclear reactors.
Comparison of nuclear power plant with thermal and hydel power plants
Common types of nuclear reactors
4.5.1
4.5.2
4.5.3
4.5.4
4.6.5

4.6

Pressurised water reactor

Boiling water reactor
Gas cooled reactors
Liquid metal cooled reactor
Fast breeder reactor

Nuclear power plants in India

4.7
4.8

5.

Diesel Power Plants :

5.1
5.2
5.3
5.4
5.5

6.

Elements of cost of power

Factors affecting economics of generation and distribution of power
Factors affecting choice and type of power plants on economics of power generation
Simple numerical problems on cost of power generation.

Renwal Energy Sources :

8.1
8.2
8.3

9.

Classification and application

Elementary description of gas turbines
Details of elements of a gas turbine plant and plant layout
Advantages over thermal and diesel power plants

Power Plant Economics :

7.1
7.2
7.3
7.4

8.

Elements of a diesel power plant

Building and general layout
Use of diesel engine with steam power plants
Applications of diesel power plants
Limitation of diesel power plants

Gas Turbine Plants :

6.1
6.2
6.3
6.4

7.

Hazards in nuclear power plants and safety measures

Nuclear waste disposal

Present position of conventional energy sources in India

Need for non-conventional energy sources
Various alternate energy sources solar, biogas, wind, geothermal, tidal, Magneto hydro dynamic,
thermo electric power etc.

Solar Energy :
9.1
2.2
9.3

Introduction to solar power

Solar energy collectors
Application of solar energy
9.3.1
9.3.2
9.3.3
9.3.4
9.3.5
9.3.6
9.3.7

9.4

Solar energy storage

9.4.1
9.4.2
9.4.3
9.4.4

10.

Solar water healing

Solar heating of Buildings
Solar thermal electric conversion
Solar photo voltaic
Solar distillation
Solar green house
Space cooling

Thermal storage
Chemical storage
Mechanical energy storage
Solar pond

Wind Energy :
10.1
10.2
10.3
10.4

Scope of wind energy

Merits and demerits of wind energy
Measurement of wind velocity by Anemometer : Indicating and recording type
Wind Machines

10.4.1
10.4.2
10.5
10.6
10.7

Horizontal axis wind machine

vertical axis wind machine

Wind power and energy pattern factor

Efficiency of wind machine
Site selection of wind machine

REFERE CE BOOKS :
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.

Power Plant Engineering

Power Plant Engineering
Power Plant Engineering
Power Plant Engineering (Hindi)
Power Plants Engineering
Power Plants
Power Plants Technology
Non Conventional Energy Sources
Energy Technology Non Conventional
Non Conventional Sources of Energy (Hindi)

Dr. Mahesh Verma

Keshwani
R.L.Agrawal
Domkumdwar
Prakash & Kumar
P.K. Nag (TMH)
G.R. Nagpal
M.M. EI-Wakil (Mc-Graw Hill)
G.D. Rai (Khanna Pub.)
S.Rao (Khanna Pub.)
Agrawal & Gupta (Nav Bharat)

vikjEifjd tkZ L=ksr

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*****

ADVA CE WORKSHOP TECH IQUES

CODE ME 306
MA306

L
2

T
--

P
3

RATIO ALE
This subject gives knowledge to the students with regard to many kinds of machine tools used in industry. Major
thrust is to expose the students to acquire practical skill in handling milling machines, grinding machines, capstan and turret
lathes and many other kinds of machines. This enables students to perform well on the shop floor in the industry.
CO TE TS
1.

Metal Cutting Saws :

1.1
1.2

2.

Boring :
2.1
2.2
2.3
2.4
2.5
2.6

3.

3.5
3.6
3.7
3.8
3.9
3.10
3.11
3.12
3.13

Specifications and working principle of milling machine

Classification of milling machines and their brief description and their applications.
Details of column and knee type milling machine
Milling machine accessories and attachment -Arbors, adaptors, collets, vices, circular table, indexing
head and tail stock, vertical milling attachment, spiral milling attachment, slotting attachment and
rack milling attachment.
Work holding devices.
Milling methods-up milling and down milling
Various types of milling cutters and mandrels for milling machines
Milling operations-face milling, angular milling, form milling, straddle milling and gang milling
Cutting speed and feed. Simple numerical problems
Indexing on dividing heads, plain and universal dividing heads
Indexing methods : direct, plain or simple, compound, differential and angular indexing. Numerical
problems on indexing
Helical and spiral milling
Introduction to machining centre

Grinding and Grinding Machines :

4.1
4.2
4.3
4.4
4.5
4.6
4.7

5.

Principle of boring
Classification of boring machines and their description
Specification of boring machine
Boring tools
Boring bars and boring heads
Description of Jig boring machine

Milling Machine :
3.1
3.2
3.3
3.4

4.

Specifications, description, working and uses of sawing machine

Description, specification of cutters/ blade for sawing machines, blade setting.

Purpose of grinding
Various elements of grinding wheel Abrasive, Grade, Structure, Bond
Common wheel shapes and types of wheels - built up wheels, mounted wheels and diamond wheels.
Specifications of grinding wheels as per BIS
Truing and dressing, balancing and mounting of wheel
Grinding methods: surface grinding, cylindrical grinding and centreless grinding.
Grinding Machines- cylindrical grinders, surface grinders, internal grinders, centreless grinders and tools
and cutter grinders.
Selection of grinding wheel

Capstan and Turret Lathes :

5.1
5.2

Concept of ram or capstan type and turret or saddle type machine

Principal parts of capstan and turret lathes

5.3
5.4
5.5
5.6
5.7
6.

Automatic Machines :
6.1
6.2

7.

Purpose of finishing surfaces

Description of lapping, super finishing, polishing and buffing processes
Description of honing machine and honing tools

Maintenance of Machine Tools :

8.1
8.2
8.3

9.

Brief description of single spindle and multi-spindle automatic machines viz. Swiss type automatic screw
machine and Turret type screw machines
Transfer Machines- Inline , Rotary Indexing Table , Drum Machines

Metal Finishing Processes :

7.1
7.2
7.3

8.

Capstan and Turret lathe mechanism : Turret indexing mechanism, Bar feeding mechanism
Work holding devices : Jaw and collet chucks
Tool holding devices : slide tool holder, knee tool holder, knurling tool holder, recessing tool holder,
form tool holder, Tap and Die holder, V-steady box tool holder, roller steady box tool holder
Introduction to turret tooling layout
Difference among capstan, turret and conventional lathe.

Importance of maintenance
Different type of maintenance
Sequence of maintenance operation : Disassembly, washing, fault finding, assembly

Installation and Testing of Machine Tools :

9.1
9.2
9.3

Different types of machine foundation

Foundation plan
Machine tool testing
PRACTICALS

1.
2.
3.
4.
5.
6.

Face milling.
Gear cutting on a milling machine. (Spur and Bevel)
Key way cutting on shaft
Exercise on gang milling
Job on Capstan lathe and Turret lathe.
Job on grinding machine.
6.1
Surface grinding
6.2
Cylindrical grinding (internal and external)
6.3
Centre less grinding (internal and external)

7.
8.
9.
10.
11.

Milling cutter grinding on tool and cutter grinder

Job using copying attachment on lathe
Exercises on honing and lapping machine
Super finishing practice on lathe
Maintenance of milling, Grinding and Lathe machines

REFERE CE BOOKS :
1.
2.
3.
4.
5.
6.
7.

Workshop Technology II
Workshop Technology II
Production Technology
Workshop Technology (Hindi)
Production Technology
Workshop Technology II & III
Production Technology

Hazra Chaudhary
Raghuvanshi
R.K.Jain & S.C. Gupta
Tahil Maghnani
H.M.T
Chapman
Pandey & Singh
*****

I DUSTRIAL E GI EERI G
CODE ME 307
MP307

L T P
2 2/2 -RATIO ALE

To achieve the target and goals of an industry, it is essential to co-ordinate the entire manufacturing system, for
efficient working of an organisation, evaluation and improvement in manufacturing of jobs and components. For this
purpose topic like plant location and layout, work-study and production, planning and control are included in this subject.
By learning of above topics, capacity to work as middle level manager is developed amongst the students. It is
suggested that students should be taken to nearby industries to acquaint them with various engineering aspects of an
industry.
CO TE TS
1.

Production, Planning and Control :

1.1
1.2
1.3
1.4

2.

Inventory Control :
2.1
2.2
2.3

3.

3.1
3.2

Definitions, types of inspection and procedure

Statistical quality control - Basic theory of quality control, Process capability

3.3

Control charts for variables X and R, relationship between control limits and specification limits.
Control chart for fraction defective (p), control chart for number of defect (c)
Acceptance sampling - Selection of samples, sample size, method of taking samples. Samplings plan single, double, sequential. Acceptance quality level (AQL), lot tolerance percentage defective (LTPD),
producers risk, consumers risk. Operating characteristic curve, simple problems.

Work Study :
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9

5.

Definition, types of inventory - Codification and standardization

ABC analysis. Economic ordering quantity
Procurement cost, carrying charges, lead-time, re-order point, simple problems.

Inspection and Quality Control :

3.4

4.

Definition and importance, types of production -job, batch and mass forecasting, routing, scheduling,
dispatching and follow up.
Break even analysis and Gantt chart
Project scheduling, application of CPM and PERT techniques
Analysis and control of project cost in CPM and PERT, simple numerical problems.

Definition, advantages and procedure of work-study. Difference between production and productivity,
Factors to improve productivity
Method Study :- Definition, objectives and procedure of method study.
Symbols, flow process chart (man-machine-material), flow diagram, machine chart, two hand chart
Critical examination. Developing a new method
Principles of motion economy. Therblig symbols, SIMO chart, simple problems.
Work Measurement -time study, definition, principle and method of time study
Stop watch study - number of reading, calculation of basic time, rating techniques, normal time,
allowances, standard time
Simple numerical problems.
Work Sampling - Definition, method, advantages and disadvantage of work sampling Applications.

Plant Location and Layout :

5.1
Definition, factors affecting the site selection of plant
5.2
Factor affecting plant layout
5.3
Types of layout - process, product, combination and fixed position layout
5.4
Techniques in making layout-Flow diagram, templates, distance volume matrix, travel chart
5.5
Line balancing, workstation, Numerical problem.

6.

Material Handling :
6.1
6.2
6.3

7.

Linear Programming :
7.1
7.2
7.3

8.

Principles of economic material handling

Hoisting equipment - forklift truck, Cranes- mobile motor cranes, overhead cranes, travelling bridges
crane. Derrick crane. Whiler crane
Conveying equipment - Package conveyors, gravity roller conveyors, screw conveyors, flight or
scraper conveyors, bucket conveyors, bucket elevators, belt conveyors, pneumatic conveyors.

Formulation L.P. problem

Graphical method for optimal solution
Simplex method for optimal solution

Depreciation :
8.1
8.2
8.3
8.4

Definition
Obsolescence and amortization
Different methods of calculating depreciation
Numerical problems.

REFERE CE BOOKS :
1.
2.
3.
4.
5.
6.
7.
8.
9.

Industrial Engineering (Hindi)

V.K.Sharma

izkjfEHkd m|ksx vfHk;kaf=dh

lqjs'k nysyk

Industrial Engineering
Industrial Engg. & Management
Elements of Work Study
Construction Equipment
Construction Equipment
Industrial Engg. & Management
Production, Operation Management

S.C.Sharma
T.R.Banga
Suresh Dalela
Mahesh Verma
S.C.Sharma
O.P. Khanna
B.S. Goel
*****

MACHI E DESIG
CODE ME 308

L
2

T P
2/2 --

RATIO ALE
Knowledge of method of finding shapes and sizes of various machine elements is very essential from their strength
and stiffness/rigidity viewpoints. Also the knowledge of calculation of manufacturing cost of machine elements is essential.
This subject would impart the basic knowledge about the designing of various machine elements.
CO TE TS
1.

Introduction :
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8

2.

Design of Welding Joints :

2.1
2.2
2.3
2.4
2.5

3.

Design of simple cotter joints

Design of knuckle joints
Design of turnbuckle

Design of Keys and Couplings :

5.1
5.2
5.3

6.

Initial stresses due to screwing up

Stress due to external forces
Stress due to combined forces
Bolt of uniform strength
Screw thread, designations and its dimensions.
Design of Power screw
Design of screw jack

Design of Joints :
4.1
4.2
4.3

5.

Types of welded joint and Design of lap joint and butt joint
Strength of transverse and parallel fillet welded joints in axial loading
Basic welding symbols
Welded joint subjected to twisting moment and bending moment
Eccentrically loaded welded joints

Design of Screw and Bolts :

3.1
3.2
3.3
3.4
3.5
3.6
3.7

4.

General consideration in machine design

General procedure in machine design
Selection of material
Working stress and factor of safety, selection of factor of safety
Stress concentration, stress concentration factor and methods of reducing stress concentration
Fatigue and endurance limit
Effect of load, surface finish and size on endurance limit
Preferred number

Design of sunk key

Design of rigid flange coupling
Design of pin type flexible couplings

Design of Shaft :
6.1
6.2
6.3

Shaft subjected to twisting moment

Shaft subjected to bending moment
Shaft subjected to combined twisting and bending moment

7.

Design of Components :
7.1
7.2
7.3
7.4

8.

Bearings (no numerical problems) :

8.1
8.2
8.3
8.4
8.5

9.

Cast Iron pulley

Flywheel
Helical spring
Leaf spring.

Introduction and Classification

Material used for bearings and their properties
Types and uses of rolling contact bearings
Standard dimension and designations of ball bearings
Selection of rolling elements bearings

Lever :
9.1
9.2
9.3
9.4

Introduction
Design of a hand lever
Design of a foot lever
Design of Lever for safety valve

REFERE CE BOOKS :
1.
2.
3.
4.
5.

Machine Design
Machine Design
Machine Design
Machine Design
Engineering Design

Pandya & shah

R.S.Khurmi
Sharma & Aggrawal
V. B. Bhandari
J. E. Shieglay ( McGraw-Hill)
*****

MECHA ICAL ESTIMATI G A D COSTI G

CODE ME 309

L
2

T P
2/2 --

RATIO ALE
The Knowledge about estimation and costing is required for engineers. This subject is designed to develop
understanding of various components of costs and making cost estimation.
CO TE TS
1.

Introduction :
1.1

Estimating
1.1.1
1.1.2
1.1.3
1.1.4

1.2

Costing
1.2.1
1.2.2
1.2.3

1.3
2.

Difference between estimating and costing

Material cost
Labour cost
Expenses
2.3.1
2.3.2

2.4
2.5
2.6

Direct expenses
Indirect expenses

Component of cost
Overhead cost
Allocation of on cost

Break Even Analysis and Equipment Replacement Analysis :

3.1
3.2

3.3
4.

Definition
Aims of costing
Procedure of costing

Elements of Costs :
2.1
2.2
2.3

3.

Definition
Importance of estimating
Aims and functions
Estimating procedure

Break even analysis (cost, volume, profit analysts), determination of Break even point, break even point
theory
Equipment Replacement Analysts
3.2.1
Regions
3.2.2
Policy
3.2.3
Guide line
3.2.4
Various methods
Hire Purchasing

Estimation of Material Cost :

4.1

Estimation of volumes, weights and cost of materials for

4.1.1
4.1.2
4.1.3
4.1.4
4.1.5

Pulley
Spindle
Lathe centre
Fly wheel
Crank shaft

5.

Labour Costing :
5.1
5.2
5.3
5.4

6.

Type of Wage and Incentive

Wage Differentials
Methods of wage Payments
Job Evaluation

Estimation in Machining :
6.1
6.2
6.3
6.4

Cutting speed, feed and depth of cut

Setup time, operation time, machining, time tear down time, handling time
Allowances
Estimation of machining time for various lathe operations :
6.4.1
6.4.2
6.4.3
6.4.4
6.4.5

6.5
6.6
6.7
6.8
7.

Hand forging
Machine forging
Estimation of losses in forging operation , net weight, Time
Estimation of cost of forging operation

Estimation in Pattern Making and Foundry Shop :

9.1
9.2
9.3

10.

Estimation of electric are welding cost

Estimation of gas welding
Estimation of gas cutting
Factors affecting welding cost

Estimation in Forging Shop :

8.1
8.2
8.3
8.4

9.

Estimation of machining time for Milling operation

Estimation of machining time for Shaping operation
Estimation of machining time for Grinding operation
Metal removal rates

Estimation in Welding Shop :

7.1
7.2
7.3
7.4

8.

Turning
Facing
Threading
Drilling
Chamfering

Pattern allowances
Estimation of pattern cost
Estimation of foundry shop

Estimation in Sheet Metal Shop :

10.1
10.2
10.3
10.4
10.5

Sheet metal operations

Sheet metal joints
Estimation of time and cost in sheet metal operations
Blank layout
Capacity for power press.

REFERE CE BOOKS :
1.
2.
3.

Estimating & Costing

Mechanical Estimating & Costing
Mechanical Estimating & Costing

Banga & Sharma

O.P. Khanna
T.T.T.I.Madras
*****

MA AGEME T & E TREPRE EURSHIP

CODE ME 310
Common to all branches except CC/CE/CS/EE/ IT/MA/MR
-RATIO ALE

T P
2

To achieve the target and goals in an organisation it is essential to co-ordinate the entire system. For this
purpose the knowledge of principles of management, human resources development, material management and financial
management is required.
Entrepreneurship will introduce the students about how to set up a small-scale industry. The subject includes the
procedure for how to select, proceed and start the SSI, which also involves a concrete market survey report and project
formulation.

CO TE TS
1.

Principles of Management :
1.1
1.2
1.3
1.4
1.5
1.6
1.7

2.

Human Resources Development :

2.1
2.2

3.

4.2

4.3

Purchasing Functions and duties of purchase department organisation of purchase department, methods of
purchasing, purchase order contracts, legality of contracts types of contracts i.e. piece work contract,
lumpsum contract, item rate contract, percentage contract, merits and limitation of each contract system,
departmental execution of works, rate contract - D.G.S & D and C.S.P.O. tender, necessity, types of
tenders, tendering procedure, earnest money and security money
Store and store keeping : Functions and duties of store department, location and layout of store, bin
cards, store ledger, receipt and issue procedure of materials, physical verification of stores, disposal
method of unserviceable articles and protection of stores.
Sales : function and duties of sales department sales promotion advertisement service after sales.

Financial Management :
5.1
5.2
5.3
5.4

6.

Definition and requirements of a good wage system methods of wage payment

Wage incentives - type of incentive, difference in wage incentive and bonus. incentive to supervisor.

Material Management :
4.1

5.

Introduction, object and functions of human resource development department

Recruitment, sources and methods of selection, need for effective training, method of training, duties of
supervisor / Formen, Role of HRD in industries.

Wages and Incentives :

3.1
3.2

4.

Management, administration and organisation, difference between them.

Scientific management : Meaning, characteristics, object and advantage : Taylor's scientific management
Fayols principles of management, functions of management
Types of ownership, sole trading, partnership, joint stock, co-operative and public enterprise
Types of organisation, different types and their charts.
Importance of human relation professional ethics
Need for leadership, leadership qualities
Motivation

Function and duties of finance department

Brief idea of journal, ledger, trial balance, trading account, profit and loss account, balance sheet.
Cheques (crossed and bearer ), draft, promissory note, letter of credit, brief idea of cost accounting.
Numerical problems.

Marketing Management :
6.1
6.2

Concept of Marketing
Problems of Marketing

6.3
6.4
7.

Pricing policy
Distribution channels and methods of marketing

Entrepreneurship :
7.1
7.2
7.3
7.4
7.5
7.6

Entrepreneurship and Entrepreneur

Need of Employment and Opportunities.
Essential Characteristics of a good Entrepreneur
Industrial Policy.
Classification of industries- Tiny, small scale , Medium scale, Large scale, Handicraft, Ancillary
Type of industries- Production, Job based & Service

8.

Entrepreneurial Development :

9.

8.1
Product identification/ selection
8.2
Site selection
8.3
Plant layout
8.4
Institutional support needed
8.5
Pre-market survey
Entrepreneurship Support System:
9.1
9.2
9.3

10.

Role of District Industries Centre in setting up industry

Function of NSIC, SISI, NISIET, NRDC, SSIC, SIDO, NMTC, KVIC, RSMML.
Role of state finance corporation, state electricity corporations, pollution control board, BIS, I.S.O. etc.

Setting up SSI :
10.1
10.2
10.3
10.4
10.5
10.6

Registration of SSI
Allotment of land by RIICO
Preparation of project report
Structure of organisation
Building construction
Establishment of machines

11.

Tax System and Insurance :

11.1
Idea of income tax, sales tax, excise duty and custom duty
11.2
Industrial and fire insurance, procedure for industrial insurance.

12.

Financial Sources for SSI :

12.1
Various institutions providing loans for industries
12.2
Various types of loans
12.3
Subsidies

13.

Labour Legislation and Pollution Control Acts :

13.1
13.2
13.3
13.4
13.5
13.6
13.7
13.8

14.

Project Report :
14.1
14.2
14.3

15.

Industrial acts : factory act 1948

Workmen's compensation act 1923
Apprentices act 1961
Water pollution contract act 1974 and 1981
Air pollution contract act 1981
Environmental protection act 1986
Forest (animal conservation act 1972)
Pollution control provisions in motor vehicle act.

Procedure of preparing a project report

Format of project report
Preparation of project report for some SSI items

ISO : 9000 Series of Quality System :

15.1
15.2
15.3
15.4
15.5

Definition of few important terms related to ISO quality system

Various models for quality assurance in ISO : 9000 series
Various elements of ISO : 9001 model (20 points)
Benefits by becoming an ISO : 9000 company
Introduction to total quality management (TQM)

REFERE CE BOOKS :
1.
2.
3.
4.
5.
6.
7.
8.

Industrial Management
Industrial Engg. & Management
Industrial Engg. & Management
Hand Book of Small Scale Industry
Hand Book on Entrepreneurship Development
Entrepreneurial Development
Statistical Quality Control
ISO : 9000 Quality System

V.K. Sharma & O.P. Harkut

O.P. Khanana
T.R. Banga
P.M. Bhandari
O.P. Harkut
S.S. Khanka
Mahohar Mahajan
S. Dalela
*****