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PRODUCTS
Forged Steel
Valves
Gate Valve
Globe Valve
Check Valve
Blow-down
Valve
Cast Steel
Medium
Pressure
Valves
Gate Valve
Globe Valve
Check Valve
Reheating
Isolating Device
Globe Valve
Check Valve
Elbow type
Blow-down Valve
Cast Steel
High Pressure
Valves
Gate Valve
VALVE
Quick Closing
Non-Return Valve
PRODUCTS
High Pressure
By-pass Valve
Soot
Blower
Safety Valve
Silencer
VALVE
Well-Head
Assembly
PRODUCTS
Full Bore
Gate Valve
TECHNOLOGY BASE
High Pressure Gate, Globe
valve
Safety & Safety Relief Valves Dresser Ind. Inc., USA
Forged Steel Valves
Soot Blowers
What is a Valve
Valves are mechanical devices specially
designed to direct, start, stop, mix or
regulate the flow, pressure, or temperature
of a process fluid, valves can be designed
to handle either liquid or gas applications.
PRESSURE CONTROL :
CONTROL VALVES
REG. GLOBE
PISTON LIFT
3. CHECK VALVE
SWING CHECK
SIZE
IDENTIFIED BY
NOMINAL PIPE SIZE (NPS)
OF THE PIPING ON WHICH
VALVES ARE MOUNTED.
BHEL MANUFACTURES FROM
0.25 to 36
MATERIAL
MATERIAL
UPTO
TEMP
CARBON STEEL
425
C
ALLOY STEEL
550
C
550
STAINLESS STEEL
C
2
FORGE
A105
F 22
F316
2
CAST
WCB / WCC
WC6 / WC9
CF8 / CF8M
COMPOSITION
C-Mn-Si
Cr. - Mo
2 Cr-1-Mo
18 Cr-8 Nl
16Cr-8Nl-2Mo
RATING
CAST VALVES IN
CLASS 150,300,600,1500,2500,3500
ASME CLASS
ASME CLASS
END CONNECTION
VALVE ASSEMBLY MOUNTED
ON PIPELINE BY FOLLOWING MEANS
1. SOCKET WELD ENDS
2. SCREWED ENDS
3. FLANGED ENDS
4. BUTTWELD ENDS
} FOR
} FOR
OPERATION
HAND WHEEL OPERATION
GEAR OPERATION
MOTOR OPERATION
DESIGN STANDARDS
API 600
API 602
ASME B16.34
BS 1414
BS 1873
BS 1868
GATE
GATE
ALL VALVES
GATE
GLOBE
SWING CHECK
OTHER STANDARDS
ASME B16.10
ASME B16.5
ASME B16.25
ASME B16.11
ASME B16.47
ASME B1.1
ASME B36.10M
END TO END
FLANGED END
BUTT WELD END
SOCKET/THREADED
LORGE DIA FLANGES
UNIFIED INCH SCREW
STEEL PIPES
BS 6755 PART 1
ASME B16.34
GATE
GATE , GLOBE &SCV
GATE, GLOBE &SCV
PRODUCT RANGE-GATE
150C
300C
600C
800C
900C
1500C
2500C
2850C
2 TO 36
2 TO 20
2 TO 12
0.25 TO 2
4 TO 8
2.5 TO 18
2 TO 18
20
PRODUCT RANGE-GLOBE
C 300
C 600
C 800
C 1500
C 2500
C 3000 Spl
C 3500
2 TO 8
3 TO 4
0.25 TO 2
2.5 TO 4
2.5 TO 6
0.25 TO 2
2.5 T0 3
PRODUCT RANGE-SCV
C 150
C 300
C 1500
C 2500
2 TO 8 &24
2 TO 12 &16
2.5 TO 14
2.5 TO 18
PRODUCT RANGE-PLNRV
C 800
0.25 TO 2
C 1500
0.25 TO 2
C 2500
0.25 TO 2
C 3000 Spl 0.25 TO 2
Forged Valve :
Forged Valve :
Medium Pressure
Gate Valves
High Pressure
Globe Valves
Globe Valves
Check Valves
Check Valves
Cast Steel Bolted
Bonnet Valves :
Gate Valves
Gate Valves
Globe Valves
Globe Valves
Check Valves
Check Valves
LIFT IS MORE.
OPERATING FORCE/TORQUE IS
FORCE
LESS
OPERATION OPERATION TIME IS MORE
PR.DROP
PRESSURE DROP IS LESS
POPULAR IN ALL SIZES.
SIZES
SPECIFICALLY HIGHER SIZES.
GLOBE VALVE
OPEN/CLOSE BY A PLUG/DISC
FOR FREQUENT OPERATION
REG. GLOBE VALVES USED FOR
REGULATION DUTY
LIFT IS LESS(~ D/4)
OPERATING FORCE/TORQUE IS
MORE.
OPERATION TIME IS LESS
PRESSURE DROP IS MORE
RESTRICTED TO SMALLER SIZES
ONLY.
SPECIALITIES
SPECIALITIES
IN OPERATION
Chain Wheel Operation CHAIN
Extension Spindle Operation EXTN
ELECTRICAL ACTUATORS
For
VALVE OPERATION
Type of actuators
1.
2.
3.
Hydraulic actuators
Pneumatic actuators
Electric actuators
Hydraulic actuators
Hydraulic actuators are compact, fast acting and
Pneumatic actuators
Pneumatic actuators are compact and fast acting.
But torque developed is very low, sufficient only for small
valves. For other valves need torque amplification system.
Because of fast action used for control application of small
valves.
Electric Actuators
Electric Actuators are simple, develop high torque,have
good operating speed.
With electronic controls these actuators become
robust,easy to install and operate.
These are also compatible to modern plant control
systems.
Actuator with
Integral Starter
Actuator with
Electronic
Integral Starter
Actuator with
Smart
Integral Starter
CONSTRUCTION
Actuator is an electro mechanical equipment consisting
of
Motor
Gear box
Control compartment
MANUAL OPERATION
SPECIAL FEATURES
Inbuilt starter
Explosion proof / frame proof
Non-intrusive type
Two wire system
INTEGRAL STARTER
Actuator with integral starter consists of following items.
Reversing contactor
Overload relay
Stop / open / close push button
Local remote selector switch
Monitoring relay
Interposing relays for remote operation
415V / 110V step down transformer
Fuses on primary & secondary circuits.
0 - 100 ohm
Output ->
4-20mA
System ->
2 wire or 4 wire
Supply ->
24V DC
POSITION SEATING
All GATE valves of size 100mm & above and Pressure rating
1500 C and above shall be set for POSITION SEATING . i.e.,
valve closing shall be by CLOSE POSITION limit switch trip
only.
The close Torque limit switch to be connected as Back up /
Parallel connection.
Valve Opening shall be by OPEN POSITION Limit switch trip.
TORQUE SEATING
For all Gate valves the during initial 5% opening, of the valve
from its close position, the OPEN TORQUE LIMIT SWITCH
should be bypassed to ensure smooth opening of the valve.
Thermostat and Over load relay (OLR) should be connected to
the motor control circuit.
Actuator setting are to be done as per the above
recommendations and set to the recommended opening and
closing torque values ,other wise it can lead to valve jamming.
For actuator wiring and torque /position limit switch setting
refer wiring diagram 4.V.MISC. 90721 Rev 11 indicated in the
O&M.
1. Gland leakage
Tightened Gland bolts evenly, as soon as leakage is noticed and arrest it.
Additional packing shall be added, if necessary (at the next available shut down).
If leakage persists, packing shall be replaced with new set of packing.
TO ensure effective sealing, self sealing bonnet nuts are to be fully tightened in
cold condition and to be retightened after achieving full operating pressure.
Also bonnet nuts are to be retightened again when maximum operating
temperature is achieved as temperature variations can cause relaxation of
bonnet nuts.
4. VALVE PASSING
Contd
SPARES DESCRIPTION
GV GLV CV CATEGORY
COMMISSIONING
GLAND PACKING
COMMISSIONING
STEM/SPINDLE
MAINTAINENCE
WEDGE/DISC
MAINTAINENCE
YOKE BUSH
MAINTAINENCE
MAINTAINENCE
Thank you
RANGE OF VALVES
CLASS RATING
VALVE TYPE
SIZE
3
6
8
10
12
QCNRV
14
16
20
24
32
CRH NRV
18
24
32
150
300
600
900
GASKET
ARM
BONNET
DISC
(STELLITED)
NUT
SEAT
(STELLITED)
BODY
AIR/OIL CYLINDER
QCNRV PHOTO
500 MW
VALVE
NB
mm
NP
class
QTY
Nos
NB
mm
NP
class
QTY
Nos
CRH NRV
450
600
800
600
QCNRV
200
300
500
300
QCNRV
300
150
500
150
QCNRV
400
150
400
300
QCNRV
600
150
GO TO
Maintenance
Maintenance Check: (Recommended per shift)
1. Disc arm assy. swinging freely.
2. On line Test operation of the cylinder.
3. Position transmitter and limit switch function.
4. Steam leakage to be checked at :
Stuffing box/ gland packing.
Spiral wound gasket area.
Annual Maintenance
1. The bushes and bearings are to checked. Any abnormality noticed requires
replacement of these components.
2. The claw portion of the Spindle and arm are to checked for any crack.
3. The stellite surface of the spindle to be checked for any abration.
4. Asbestos/Graphite packing area on the spindle are to be checked for any
pitting.
5. In the cylinder all the Orings, piston rings and packings are to be checked
for leaking .
RECOMMENDED SPARES
SPARES DESCRIPTION
CATEGORY
COMMISSIONING
COMMISSIONING
GLAND PACKING
COMMISSIONING
SPINDLE
MAINTAINENCE
DISC, ARM
MAINTAINENCE
BUSH
MAINTAINENCE
SL No.
SAFETY
AND
SAFETY RELEIF
VALVES
SAFETY VALVES:
A valve, which automatically discharges
fluid to atmosphere so as to prevent a predetermined safe pressure being exceeded.
It is generally used for compressible fluids
such as steam and other gases which
demand quick over-pressure relief.
RB
SS
RS
Safety Valve
(SV)
Relief Valve
(RV)
Compressible Media
Vapors & Gases like
steam, air etc
Incompressible
Media
All liquids like water
acts as SV in compressible
medias and acts as RV in
incompressible medias
Opening
Opening is
proportional to the
excess pressure
over the set pressure
Code
Requirements
ASME Sec-VIII
ASME Sec-VIII
Operating Gap
5% Minimum
10% Minimum
10% Minimum
Blow Down
5% Maximum
15% Maximum
15% Maximum
Applications
Petroleum &
Fertilizer
Industries
Over Pressure
3% of set pressure
Applicable
Fluids
CAP
SPG.ADJUSTER
YOKE
SPRING
SPINDLE
LEVER
GUIDE
DISC HOLDER
UP.ADJ.RING
ADJ.RING PINS
LO.ADJ.RING
DISC
BODY
CAP
SPG.ADJUSTER
WASHER
SPRING
SPINDLE
GUIDE
DISC HOLDER
ADJ.RING PIN
ADJ.RING
NOZZLE
BASE
DRUM
S.H.
C.R.H.
H.R.H.
ERV-SH
ERV-RH
VALVE MODEL
1750 WB
1740 WB
1739 WD
1740 WD
1786 WB
1786 WB-10
1786 WD
1538 VX-10W
1525 VX-4
TOTAL
QUANTITY REQUIRED
210 MW
250MW
500 MW
3
1
1
3
1
9
1
2
2
1
4
2
2
14
2
4
2
4
4
5
4
25
SL
COMPONENT
PARAMETER
EFFECT OF ADJUSTMENTS
01
SPRING
ADJUSTER
SET PRESSURE
CLOCKWISE INCREASE
COUNTER CLOCKWISE - DECREASE
02
UPPER
ADJUSTING
RING
BLOWDOWN
LOWER
ADJUSTING
RING
SIMMER / LIFT
OVERLAP
COLLAR
BLOWDOWN
CLOCKWISE TO REDUCE.
COUNTERCLOCKWISE - INCREASE.
03
04
COMPONENT NAME
SV
SRV
REQUIREMENTS
DISC
COMMISSIONING
ADJ.RING PINS
(Lower & Upper)
COMMISSIONING
ADJUSTING RINGS
MAINTENANCE
SPINDLE
MAINTENANCE
DISK HOLDER
MAINTENANCE
GUIDE
MAINTENANCE
OVERLAP COLLAR
N.A - Not Applicable
N.A
MAINTENANCE
SOOT BLOWERS
&
APPLICATIONS
WALL DESLAGGER
APPLICATION
- FURNACE WALL
- CONVECTION ZONE
(SH, RH, LTSH, ECO)
- CONVECTION ZONE,
FLUE GAS < 600 DEG. C
- CONVECTION ZONE,
INDUSTRIAL BOILERS,
ID FAN (IMPELLER)
BANK TUBES, ECO.
AIR HEATERS
WALL DESLAGGER
DESIGN FEATURES
- 2 MOTOR DRIVE
MODEL WBIE
- EASY ACESSIBILITY FOR
MAINTENANCE OF PARTS
- COMPLETE 360 Deg. ROTATION
- FLEXIBILITY TO VARY THE BLOWING TIME
- FLEXIBILITY TO VARY BLOWING ANGLE
- LESS NON - BLOWING TIME
OPERATION
FORWARD TRAVEL -305 MM IN 3 SECS.
ONE ROTATION IN 84 SECS.
RETRACT TRAVEL - 305 MM IN 3 SECS.
TRAVERSE SPEED - 6.1 M / MIN
- LRS - I
DOUBLE MOTOR
( CHAIN DRIVEN )
GEAR OPERATED
LRD - I E
LRD - I ER
LRD - I A
LRD - II E
OPERATION
LANCE MOVEMENT
TRAVERSE SPEED
ROTARY SPEED
-155:1
- 28:1
OPERATION
ROTARY SPEED
- 1.2 RPM
NO OF REVOLUTION
-1
NO OF NOZZLES
- AS MANY COILS
NOZZLE DIAMETER
- 6 / 8 / 10 MM
OPERATING TIME
- 0.82 MIN
GEAR RATIO
- 124 : 1
MAINTENANCE CHECKS
ANNUAL CHECKS
BLOWING PRESSURE.
MAINTENANCE CHECKS
SHUT DOWN CHECKS
REPEAT ANNUAL CHECKS.
VALVE HEAD SERVICING.
CHECK FOR BOILER TUBES.
BLOWER ADJUSTMENT FOR ANY
MISALIGNMENT.
GO TO
Recommended Spares
SL
01
02
03
04
05
06
07
08
09
10
11
12
13
DESCRIP[TION LR
GEAR BOX ASSY
MOTOR
SBV HEAD ASSY
VALVE STEM
LIMIT SWITCHES
BEARINGS
GLANDS
OIL SEALS
LANCE ASSY
SWIVEL TUBE ASSY NA
BLOWING ELEMENT NA
PACKINGS
GASKETS
WB
NA
NA
RB
NA
NA
TYPE OF SPARES
MAINTENANCE
MAINTENANCE
MAINTENANCE
MAINTENANCE
MAINTENANCE
MAINTENANCE
MAINTENANCE
MAINTENANCE
MAINTENANCE
MAINTENANCE
MAINTENANCE
COMMISSIONING
COMMISSIONING
HPLP BYPASS
SYSTEM
VALVES
ADVANTAGES:
MAINTENANCE CHECKS
EVERY MONTH
OIL LEVEL
EVERY 3 MONTHS
SYSTEM PRESSURE
MAINTENANCE CHECKS
COMPONENT NAME
FILTER ELEMENTS
ACTUATOR SEALS & ORINGS
SERVO VALVE SEALS & ORINGS
BLOCKING ELEMENT SEALS & ORINGS
OIL SUPPLY UNIT SEALS & ORINGS
ACCUMULATOR BLADDER
FAST OPENING DEVICE SEALS & ORINGS
REQUIREMENT
COMMISSINING
MAINTENANCE
MAINTENANCE
MAINTENANCE
MAINTENANCE
MAINTENANCE
MAINTENANCE
CONSISTS OF
1. GAUGE GLASS ASSEMBLY.
2. TIE BAR ASSEMBLY
3. ILLUMINATOR
4. VIEWING HOODS.
GAUGE ASSY
Accreditation
IBR
ISO 9001
USA
MALTA
CYPRUS
SYRIA
GHANA
BANGLADESH
KUWAIT
JAPAN
PHILLIPINES
MALAYSIA
INDONESIA
WEAR WASHERS
STEM WITH DOUBLE ACME THREAD
HAND WHEEL
STURDY SWING BOLT
GATE VALVE
( FORGED STEEL - MEDIUM PRESSURE )
THREAD BUSHING
HANDWHEEL
TWO-PIECE GLAND
GUIDED STEM-DISC
DISC
SCREWED SEAT RING
CUSHIONED DISC
FLAT SEAT
HAND WHEEL
RISING STEM
GREASE NIPPLE
EYE BOLTS
STUFFING BOX
SEAT RINGS
BODY
YOKE BUSH
GLAND
BACK SEAT
STEM
WEDGE
END CONNECTIONS
HAND WHEEL
YOKE BUSH
EYE BOLTS
DEEP STUFFING BOX
STEM
BACK SEAT
BODY
END CONNECTIONS
BONNET JOINT
HINGE PIN
DISC STOP
HINGE
END CONNECTION
SEAT RING
BODY
DISC
YOKE ARM
STEM
SEAL WELD
HARD FACING
BODY
CHECK VALVE
( FORGED STEEL - HIGH PRESSURE )
MECHANICAL
STOPPER
HAND WHEEL
YOKE SLEEVE
YOKE
BEARING
GLAND FLANGE
GREASE NIPPLE
RETAINING RING(NI-PLATING)
SOFT IRON GASKET
GLAND PACKING
STEM
YOKE CLAMP
PR. SEAL BONNET
BACK SEAT
18/8 SS INLAY
SEAT RING
DISC
BODY
DETAIL OF PRESSURE
SEAL CONSTRUCTION
LIFTING LUG
RETAINING RING
PRESSURE SEAL
BONNET
CUSHION PLATE
DISC
ARM
NUT
SEAT RING
PLUG
BUSHING
SPINDLE
BODY
PRESSURE RELEIVING
VALVE ASSEMBLY
BACK
BACK
Thank you