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FINISHING
INTRODUCTION
WHAT IS FINISHING
??????
CLASSIFICATION
OF FINISHING
Chemical Finish
1) Mercerization
2) Easy care finish etc.
Compacting (Shrinkproofing)
Calendaring
Raising (Napping, Sueding)
Shearing
Polishing
Corduroy Cutting
Decating
Chemical Finish
Chemicals are used followed by curing or drying
Also known as wet finish
CLASSIFICATION
OF FINISHING
Permanent
Finish
Durable Finish
Semi - Durable
Finish
Temporary
Finish
DEFINITIONS
CLASSIFICATION
OF FINISHING
Aesthetic Finish
Functional Finish
AESTHETIC FINISHES
FUNCTIONAL FINISHES
COMPACTING - SHRINKPROOFING
COMPACTING - SHRINKPROOFING
Controlled residual shrinkage is an important
quality parameter for many fabrics. For example,
excessive shrinkage is undesirable for fabrics to
be made into garments.
Here, the residual shrinkage should be less than
2% otherwise the garment will not fit after it is
laundered.
Crimp
Thickness of yarn
Stretching Tension.
SANFORIZER
FABRIC SAMPLE
SANFORIZING
RANGE
COMPACTOR
HEAD
COMPACTER
HEAD
DECATING
SEMI-DECATING
1. winding the fabric onto a perforated cylinder between a cotton decating apron,
2. steaming and followed by cooling the fabric
3. unwinding and batching the finished fabric.
CONTINUOUS DECATING
WATER
REPELLENT FINISH
WATER
PROOF FINISH
PARAFFIN WAXES
WAX
EMULSION COMPOSITION
SILICONE
WATER REPELLENT
Resinous polysiloxanes,
Are more resistant to abrasion and less soluble
in dry-cleaning fluids or laundry products.
Aqueous pH is maintained between pH 3-4,
stable emulsions can be prepared. When these
emulsions are applied to a fabric with a tin
catalyst (e.g. dibutyltin-dilaurate), the Si-H
group hydrolyzes and condenses to a threedimensional resinous polymer, making the fabric
highly water repellent.
APPLICATION
TO
FABRICS
FLUOROCHEMICAL REPELLENTS
RECIPE
SPRAY TEST
NONDURABLES FLAME
RETARDENT
1. Boric Acid/Borax.
2. Diammonium Phosphate and Phosphoric Acid
3. Sulfamic Acid and Ammonium Sulfamate
DURABLE FLAME
RETARDANT
1. Tetrakis(hydroxymethyl)Phosphonium
Derivatives
Tetrakis(hydroxymethyl) phosphonium Chloride
(THPC)
b. THPC-Urea Precondensate
Tetrakis(hydroxymethyl)phosphonium Hydroxide
(THPOH)
2. N-Methyloldimethyl Phosphonopropioamide
(PYROVATEX CP)
3. Phosphonic and Phosphoric Acid Derivatives
CALENDARING
CALENDRING
3.
4.
5.
6.
Simple calendering
Glazed calendering
Cie calendering
Embossed calendering
Moir calendering
Schreiner calendering
OBJECTS
OF
CALENDERING
1. SIMPLE CALENDERING
2. GLAZED CALENDERING
3. CIE
CALENDERING
4. EMBOSSED
CALENDERING
5. MOIR
CALENDERING
6. SCHREINER
CALENDERING
FULLING
MILLING
MACHINES
NAPPING
It is a mechanical finish
RAISING (NAPPING)
MACHINE:
RAISING
Problems are
Subject to pilling
SUEDING
It is a mechanical finish
Similar to napping
PLISS
Seersucker
Lengthwise stripped puckered effect
Produced by alternative stripes of loose and tight
warp yarns
Plisse is a cheaper imitation of seersucker
Plisse does not have that depth degree of pucker that
is common to seersucker
Plisse puckers stretched out flat but seersucker do
not
SHEARING
STIFFENING
STIFFENING
Stiffening agents
Starches finishing of cotton cloth. Ex: potato , wheat, corn
Dextrines used for dyed and printed fabrics. No undue
effect on the dye or print.
Natural gum mainly used in printing as well as finishing
process
Modified cellulose CMC
Resins
Acid stiffening
Fine yarn cotton fabrics can be finished to be both stiff and
transparent by a process known as acid stiffening. It involves rapid
immersion in sulphuric acid, followed by immediate neutralization in sodium
hydroxide. The finish is permanent. This finish is also known as Organdi
finish or Parchmentisation.
SOFTENING
Anionic softners
Cationic softners
Non-ionic softners
Reactive softners
Emulsion softners
Silicon softners
Anionic softners
This is not fast to wash
Compatible with resin
Used in temporary finish with starch and cationic
product
Ex; Sulphonated oils, fatty alcohol sulphates etc.
Non-ionic softners
Have excellent stability against yellowing
Not fast to dyeing
No effect on in the shade of dyestuff
Cationic softners
Substantive to cellulosic material
Therefore, remain on cloth for few washes
Produce yellowing on white fabrics
Compatible with resins
Reactive softners
Durable softners
React chemically with the OH groups of cellulose
High cost
Yellowing of treated fabric
Toxic
Emulsion softners
Popular because it reduces the loss of tear strength on
resin finish
Fast to washing
Give fuller appearance
Silicon softners
Recently most used softners
These are the manmade polymers based on the frame
work of alternate silicon and oxygen bonds with organic
substituents attached to silicone
MECHANICAL SOFTENING
MACHINE
How??
Hydrophilic fibres and fabrics with resin finish are not easily wet able
WRINKLE
RESISTANCE FINISH
Due to application of heat or moisture, the hydrogen bond breaks and new
hydrogen bond occurs at new dimension
Therefore wrinkling can be reduced if the hydrogen bond formation can
be reduced
Formaldehyde
DMU ( Di-methylol urea)
DMEU (Di-methylol ethylene urea)
DMDHEU (Di-methylol di-hydroxyl ethylene
urea)
Modified DMDHEU (Di-methylol di-hydroxyl
ethylene urea)
APPLICATION TECHNIQUE
Dry Process
The classic process: the fabric is impregnated by
means of a padding unit (the quantity of finishis
tuned by modifying the liquor concentration and the
squeezing ratio) and dried at 100-120 C in a stenter.
The cross-linking process occurs in the stenter, at
temperatures varying according to the type of crosslinking agent used (generally 4-5 minutes at 150-160
C).
Double treatment: the fabric is impregnated with a
softener and dried at 100- 130 C.
HUMID PROCESS
The fabric is wetted by means of a padding unit
with a cross-linking agent and a catalyst solution;
Then 6-8% of residual moisture is removed from
cotton (or 10-15% from other staple goods.) The
fabric is then wound up on a roll, covered with a
polyethylene sheet and left 16-24 hours to rest
at ambient temperature.
Strong catalysts must be used for this process.
The final effect depends on the residual
moisture: in case of low residual moisture
content, the results will be similar to those
obtained with the dry process whereas if the
residual moisture content is high, the result is
very similar to the cross-linking effect on wet
substrates.
FRAGRANCE FINISH
FRAGRANCE FINISH
ANTISTATIC
FINISH
ANTISTATIC FINISH
Pilling
Anti-pilling finishes:
Pilling is an unpleasant phenomenon associated with spun
yarn fabrics especially when they contain synthetics.
Synthetic fibers are more readily brought to the surface
of fabric due to their smooth surface and circular cross
section and due to their higher tensile strength and
abrasion resistance, the pills formed take a long time to be
abraded by wear.
With knit fabric, two more problems occur, viz., "picking"
where the abrasion individual fibers work themselves out
of yarn loops onto the surface when garment catches a
pointed or rough object.
Non-Slip finishes:
WASHES
Stone wash
Stone washing transforms a new unworn garments into
used-looking faded garments
Acid wash
No acid is used
Pumice stones are soaked with oxidising bleaching
agent (sodium hypochlorite)
Also known as frosting or ice washing
Enzyme wash
Cellulase is used
Added to pumice stone or can be used separately
While using pumice stone soaked with enzyme the garment
is laundered with the pumice stone
The cellulase attacks and weakens the cellulosic fibre
The surface colour of the denim comes out and colour fades
off
ROT
PROOFING OF CELLULOSE
Organo-lead componds
Advantages
It does not affect the handle of the fabric
It retains 100% of the fabric strength
It does not discolour the fabric
AAA