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08/20/2008
Dear Customer
U.S.A Wire & Cable is pleased to present our newest Product Catalog.
Over the past 18 years U.S.A Wire & Cable has grown into a Master Wire and
Cable distribution company of international scope. We have shipped Wire &
Cable into all 50 states and over 50 foreign countries. Our growth is due to our
low overhead philosophy, the continued support of our incredible customer base
and your faith in our ability to delivery quality products, on time, defect free.
The products presented in this catalog represents cable stocked in our
warehouse in Austin, Texas and a back-up inventory of products available from
over 50 of our finest manufactures. Our inventory is managed by a real-time
computer system that provides our sales people instantaneous detailed
information down to the exact length of cable on every reel in our warehouse.
One of our greatest assets is our knowledge of Cable Management. Because
of this we have the capability to provide Cable Management for all your Industrial
and Utility projects, domestic and worldwide. As a value added reseller these
benefits consist of cable stored indoors, cut to specific circuit length, and shipped
from our warehouse within 24 hours.
U.S.A Wire & Cable is committed to continually provide the very best service
in our industry. We hope you enjoy our latest Product Catalog. Every attempt has
been made to make this an informative and educational issue.
We appreciate your business!
Sincerely,
U.S.A. Wire & Cable, Inc.
Joe Navarro
President.
TABLE OF CONTENTS
(CLICK ON THE TEXT TO LINK TO CATALOG PAGE)
CABLE MANAGEMENT
BARE COPPER
BARE COPPER
THW
THHN, THWN
XHHW-2
XHHW-2, VW1
USE-2 XLP
USE-2 XLP VW1
USE-2 EPR VW1
USE-2 EPR/HYP VW1
USE LSZH
20/10 14 AWG
20/10 12 AWG
20/10 10 AWG
VNTC 16AWG
VNTC 14 AWG
VNTC 12 AWG
VNTC 10 AWG
VNGTC 3-CONDUCTOR W/G
VNGTC 4-CONDUCTOR W/G
TC XLP/PVC 16 AWG
TC XLP/PVC 14 AWG
TC XLP/PVC 12 AWG
TC XLP/PVC 10 AWG
TC XLP/PVC 3-CONDUCTOR W/G
TC XLP/PVC 4-CONDUCTOR W/G
TC XLP/CPE 16AWG
TC XLP/CPE 14 AWG
TC XLP/CPE 12 AWG
TC XLP/CPE 10 AWG
TC XLP/CPE 3-CONDUCTOR W/G
TC XLP/CPE 4-CONDUCTOR W/G
TC EPR/CPE 14 AWG
TC EPR/CPE 12 AWG
TC EPR/CPE 10 AWG
TC EPR/CPE 3-CONDUCTOR W/G
TC EPR/CPE 4-CONDUCTOR W/G
INSTRUMENTATION
PORTABLE
DIESEL LOCOMOTIVE
TYPE W SINGLE CONDUCTOR
TYPE W THREE & FOUR CONDUCTOR
TYPE G THREE & FOUR CONDUCTOR
TYPE G-GC 2000 VOLTS
TYPE SHD-GC 2000 VOLTS
TYPE SHD-GC 5000 VOLTS
TYPE SHD-GC 8000 VOLTS
TYPE SHD-GC 15000 VOLTS
TYPE SHD-GC 25000 VOLTS
TYPE MP-GC 8000 VOLTS
TYPE MP-GC 15000 VOLTS
WELDING CABLE
TYPE SOOW
TYPE SOOW EXTRA FLEXIBLE 18 & 16 AWG
TYPE SOOW EXTRA FLEXIBLE 14 THRU 10 AWG
STAGE LIGHTING
EPR/PVC 2400V
EPR/HYP 2400V
AIRPORT LIGHTING
XLP/PVC 5 kV
EPR/PVC 5/8 kV
EPR/PVC 5 kV 3-CONDUCTOR
XLP/PVC 15 kV
EPR/PVC 15 kV 100% INSULATION
EPR/PVC 15 kV 133% INSULATION
EPR/PVC 15 kV 3-CONDUCTOR
EPR/PVC 35 kV 100% INSULATION
EPR/PVC 35 kV 133% INSULATION
TECHNICAL DATA
WIRE GAGE TABLE
METRIC CONDUCTORS
APPROX. SHPPING WEIGHTS
NEC CODE AMPACITIES
JACKET & INSULATION MATERIAL PROPERTIES THERMOPLASTIC
JACKET & INSULATION METERIAL PROPERTIES THERMOSET
XLP INSULATION LOWER VOLTAGE
XLP INSULATION MEDIUM VOLTAGE
EPR INSULATION
PVC JACKET
CPE JACKET
BENDING RADII AND PULLING TENSIONS
VOLTAGE DROP CALCULATIONS COPPER CONDUCTORS
TEMPERATURE CONVERSATION TABLE
COMMON COLOR SEQUENCE
WIRE KNOWLEDGE
The information contained in this Catalog is derived
from many sources including numerous third-party
manufacturers and suppliers. No effort has been made to
independently verify the accuracy of such information.
U.S.A. Wire & Cable, Inc. does not warrant, or assume
responsibility in any manner for the accuracy of the
descriptions, pictures, dimension, weights or
characteristics of the information contained herein.
Specification clarification and interpretation we have many years of experience in the technical
evaluation and formulation of wire & cable specifications. Since we represent a wide range of
manufacturers, we can offer unbiased assistance to make sure your specifications are up to date and
that the materials furnished meet or exceed your customers expectations. In addition, we can assist
with value added engineering with selection of alternative constructions to decrease overall project costs.
Prepurchase of bulk wire & cable for project needs under contract we can acquire all cable items
needed for a particular project insuring delivery schedules can be met with no guesswork. Cable
requirement changes can be accomplished seamlessly throughout the project. In most cable
management scenarios, cable is not invoiced to you or your customer until it is released to the job site.
Storage the cable can be stored at our facility, at the job site, or near the job site, as project
requirements dictate.
Packaging cable can be released in bulk reels to the jobsite when specific lengths are not available
or if individual pull requirements are known, cable can be cut to circuit length, wrapped and tagged with circuit
and all applicable identifying information. U.S.A. Wire & Cable packaging standards are the best in the
industry. Your cable arrives at the jobsite consistently damage free and ready to use, minimizing freight
claims and costly reissuing of releases and rescheduling of field resources.
Documentation and reporting throughout the project term, we keep you informed with detailed, up to
the minute analysis of the cable package in place for your job. By monitoring the cable down to each
specific reel, waste can be minimized, and usage trends can be identified so that a continuous flow of
product is assured throughout the life of your project.
End of project disposal At project end remaining product in appropriate lengths can be retained in
our inventory with pre-agreed upon restocking terms. This service eliminates the common practice
of job end random sale or scrapping of leftover cable.
In addition to the above menu of services, U.S.A. Wire & Cable can perform almost any requested task to
make your project's wire & cable requirements flow smoothly.
BARE COPPER
Solid or Stranded
Bare or Tin Coated
USAWC
Part #
Size
AWG
or
kcmil
14-01SOLSDBC
12-01SOLSDBC
10-01SOLSDBC
8-01SOLSDBC
6-01SOLSDBC
4-01SOLSDBC
2-01SOLSDBC
14
12
10
8
6
4
2
8-01SOLSDTC
6-01SOLSDTC
4-01SOLSDTC
2-01SOLSDTC
8
6
4
2
8-01STRSDBC
6-01STRSDBC
4-01STRSDBC
3-01STRSDBC
2-01STRSDBC
1-01STRSDBC
1/0-01STRSDBC
2/0-01STRSDBC
3/0-01STRSDBC
4/0-01STRSDBC
250-01STRSDBC
350-01STRSDBC
400-01STRSDBC
500-01STRSDBC
600-01STRSDBC
750-01STRSDBC
1000-01STRSDBC
8
6
4
3
2
1
1/0
2/0
3/0
4/0
250
350
400
500
600
750
1000
8-01STRSDTC
6-01STRSDTC
4-01STRSDTC
2-01STRSDTC
1/0-01STRSDTC
2/0-01STRSDTC
3/0-01STRSDTC
4/0-01STRSDTC
250-01STRSDTC
350-01STRSDTC
500-01STRSDTC
8
6
4
2
1/0
2/0
3/0
4/0
250
350
500
1/0-01STRSDBCCA
2/0-01STRSDBCCA
3/0-01STRSDBCCA
4/0-01STRSDBCCA
250-01STRSDBCCA
350-01STRSDBCCA
500-01STRSDBCCA
1/0
2/0
3/0
4/0
250
350
500
No. of
Strands
Nom.
Diam.
Inches
Copper Weight
lbs/ 1000 ft
.0641
.0808
.1019
.1285
.1620
.2043
.2576
12
20
31
50
79
126
201
.1285
.1620
.2043
.2576
50
79
126
201
.142
.179
.225
.260
.283
.328
.362
.406
.456
.512
.558
.661
.728
.789
.893
.998
1.152
51
81
129
163
205
258
326
411
518
653
772
1081
1235
1544
1853
2316
3088
.146
.184
.232
.292
.373
.419
.470
.528
.575
.681
.813
51
81
129
205
326
411
518
653
772
1081
1544
.368
.414
.464
.522
.574
.679
.813
326
411
518
653
772
1081
1544
Solid Bare
Solid
Solid
Solid
Solid
Solid
Solid
Solid
Solid Tinned
Solid
Solid
Solid
Solid
Stranded Bare
7
7
7
7
7
7
19
19
19
19
37
37
37
37
61
61
61
Stranded Tinned
7
7
7
7
19
19
19
19
37
37
37
1-1
Specification
2. STANDARDS
2.1 American Society for Testing Materials, ASTM Specification B-3, latest revision, Soft or Annealed Copper Wire.
2.2 American Society for Testing Materials, ASTM Specification B-8, latest revision, Concentric-lay-Stranded Copper
Conductors .
2.3 American Society for Testing Materials, ASTM Specification B-33, latest revision, Tinned Soft or Annealed Copper
Wire for Electrical Purposes.
2.4 Federal Specification QQ-W-343, latest revision, Wire , Electrical , Copper, Uninsulated .
3. CONDUCTOR
3.1 Solid conductors and individual members of stranded conductors shall meet the requirements of ASTM B3.
3.2 Stranded conductors shall be assembled in accordance with the requirements of ASTM B8.
3.3 Tinned conductors shall meet the requirements of ASTM B33.
4. TESTS
4.1 Copper conductors shall be tested to meet the requirements of the ASTM standards. Certified Test Reports may
be furnished if requested prior to manufacture of the conductor.
5. PACKAGING
5.1 Conductors shall be packaged in accordance with standard commercial practice .
1-2
THW
USAWC
Part #
Size
AWG
or
kcmil
No. of
Strands
Insulation
Thickness
Mils
14-01SOLTHW
14
Solid
12-01SOLTHW
12
10-01SOLTHW
10
Nom.
Diam.
Inches
NEC
Ampacity*
30
.13
Solid
30
.15
Solid
30
Approx. Wt.
lbs/1000 ft
Copper
Net
20
12
19
25
20
26
.17
35
31
39
Solid
Stranded
14-01THW
14
30
.14
20
13
19
12-01THW
12
30
.16
25
20
28
10-01THW
10
30
.18
35
32
41
8-01THW
45
.24
50
50
67
6-01THW
60
.30
65
81
105
4-01THW
60
.35
85
129
160
3-01THW
60
.38
100
163
195
2-01THW
60
.41
115
205
245
1-01THW
19
80
.49
130
258
315
1/0-01THW
1/0
19
80
.53
150
326
390
2/0-01THW
2/0
19
80
.57
175
411
480
3/0-01THW
3/0
19
80
.62
200
518
595
4/0-01THW
4/0
19
80
.68
230
653
735
250-01THW
250
37
95
.75
255
772
880
300-01THW
300
37
95
.81
285
926
1040
350-01THW
350
37
95
.86
310
1081
1205
400-01THW
400
37
95
.90
335
1235
1365
500-01THW
500
37
95
.98
380
1544
1685
600-01THW
600
61
110
1.09
420
1853
2030
750-01THW
750
61
110
1.19
475
2316
2510
1000-01THW
1000
61
110
1.34
545
3088
3305
*Ampacity in accordance with NEC for not more than three conductors in raceway, 75C conductor temperature and 30C ambient in wet or dry locations.
2-1
Specification
THW
PVC Insulation, 600 Volts
1. SCOPE
1.1 This specification describes single conductor THW, a general purpose building wire insulated with polyvinyl
chloride (PVC) intended for lighting and power circuits at 600 volts or less, in residential, commercial and indus
trial buildings. The wire may be operated at 75C maximum continuous conductor temperature in wet or dry
locations and is listed by Underwriters Laboratories for use in accordance with Article 310 of the National Electri
cal Code .
2. APPLICABLE SPECIFICATIONS
2.1 The following specifications form a part of this specification to the extent specified herein:
2.1.1 Underwriters Laboratories Standard 83 for Thermoplastic Insulated Wires.
2.1.2 Federal Specification J-C-30B.
3. CONDUCTORS
3.1 Conductors shall be solid or Class B stranded , annealed uncoated copper per UL Standard 83.
4. INSULATION
4.1
Each conductor shall be insulated with PVC complying with the physical and electrical requirements of UL Stan
dard 83 for Type THW. In addition, the PVC insulation shall comply with the optional Oil Resistant I listing of UL
Standard 83 .
4.2 The average thickness of insulation, for a given conductor size, shall be as specified in UL Standard 83 for Type
THW wire. The minimum thickness at any point shall be not less than 90% of the specified average thickness.
The insulation shall be applied tightly to the conductor and shall be free-stripping .
5. IDENTIFICATION
5.1 The wire shall be identified by surface marking indicating manufacturer's identification, conductor size and metal ,
voltage rating , UL Symbol , type designation and optional ratings.
6. TESTS
6.1 Wire shall be tested in accordance with the requirements of UL Standard 83 for Type THW wire and for the optional
Oil Resistant listing .
7. LABELS
7.1 The wire shall bear the Underwriters Laboratories label for Type THW.
2-2
THWN or THHN
USAWC
Size
AWG
or
No. of
PVC
Insula-
Part #
kcmil
Strands
tion
Approx. Wt.
lbs/1000 ft
NEC Ampacity*
Nylon
Nomfinal
Diam.
75C
90C
Jacket
Inches
THWN
THHN
Net
Copper
14
Solid
15
.105
20
25
16
12
12-01SOLTHHN
12
Solid
15
.122
25
30
24
20
10-01SOLTHHN
10
Solid
20
.153
35
40
38
31
14
19
15
.112
20
25
16
12
12-01THHN
12
19
15
.130
25
30
24
18
10-01THHN
10
19
20
.164
35
40
38
32
8-01THHN
19
30
.220
50
55
64
51
6-01THHN
19
30
.256
65
75
98
81
4-01THHN
19
40
.325
85
95
155
129
3-01THHN
19
40
.353
100
110
190
163
2-01THHN
19
40
.386
115
130
236
205
1-01THHN
19
50
.443
130
150
300
258
1/0-01THHN
1/0
19
50
.484
150
170
372
326
2/0-01THHN
2/0
19
50
.529
175
195
462
411
3/0-01THHN
3/0
19
50
.579
200
225
575
518
4/0-01THHN
4/0
19
50
.635
230
260
716
653
250-01THHN
250
37
60
.703
255
290
846
772
300-01THHN
300
37
60
.756
285
320
1005
926
350-01THHN
350
37
60
.806
310
350
1165
1081
400-01THHN
400
37
60
.851
335
380
1325
1235
500-01THHN
500
37
60
.934
380
430
1640
1544
1853
600-01THHN
600
61
70
1.03
420
475
1995
750-01THHN
750
61
70
1.14
475
535
2480
2316
1000-01THHN
1000
61
70
1.32
545
615
3300
3088
*Ampacity in accordance with NEC for not more than three conductors in raceway.
2-3
Specification
THWN or THHN
PVC
1. SCOPE
1.1 This specification describes single conductor THWN or THHN , a general purpose building wire insulated
with polyvinyl chloride (PVC) and covered with a tough protective sheath of nylon intended for lighting and power
circuits at 600 Volts or less, in residential, commercial and industrial buildings. The wire may be operated at 90C
maximum continuous temperature in dry locations and 75C in wet locations and is listed by Underwriters Labora
tories for use in accordance with Article 310 of the National Electrical Code . The wire shall also be C(UL) listed as
Types T90 Nylon or TWN75, FT1 indicating suitabi lity for use in accordance with the Canadian Code .
2. APPLICABLE STANDARDS
2.1 The follow ing standards form a part of this specification to the extent specified herein:
2.1.1 Underwriters Laboratories Standard 83 for Thermoplastic Insulated Wires .
2.1.2 Underwriters Laboratories Standard 1063 for Machine-Tool Wires and Cables (Stranded items only) .
2.1.3 Underwriters Laboratories Standard 758 for 105C Appliance Wiring Materials (Stranded items only).
2.1 .4 CSA Standard C22 .2 No. 75 and Electrical Bulletin No. 1451 for Type T90 Nylon or TWN75.
2.1.5 Federal Specification J-C-30B.
3. CONDUCTORS
3.1 Conductors shall be solid , Class B or Class C stranded, annealed uncoated copper per UL Standards 83 or 1063.
4. INSULATION
4.1 Each conductor shall be insu lated with PVC and sheathed with nylon complying with requirements of UL Standard
83 for Types THHN or THWN , UL Standard 1063 for Type MTW and CSA C22 .2 No. 75 for T90 Nylon . In addition,
Types THWN or THHN shall comply with the optional Gasoline and Oil Resistant II rating of UL Standard 83. The
insulation on stranded sizes shall also comply with UL requ irements for 105C Appliance Wiring Material.
4.2 The average thickness of PVC insulation, for a given conductor size , shall be as specified in UL Standard 83 for
Types THWN or THHN. The minimum thickness at any point, of the PVC insulation, shall be not less than 90% of
the specified average thickness. The minimum thickness at any point of the nylon sheath, shall be as specified in
UL Standard 83 for Types THWN or THHN . The PVC insulation shall be appl ied tightly to the conductor and shall
be free-stripping .
5. IDENTIFICATION
5.1 The wire shall be identified by surface marking indicating manufacturer's identification, conductor size and metal,
voltage rating, UL Symbol , type designations and optional ratings . The wire shall also be identified as C(UL) Type
T90 Nylon or TWN75, FT1 .
6. TESTS
6.1 Wire shall be tested in accordance with the requirements of UL Standard 83 for Types THWN or THHN wire and
for the optional Gasoline and Oil Resistant II listings; as Type MTW to UL Standard 1063 (stranded items); as
AWM to UL Standard 758 (stranded items); and as C(UL) Type T90 Nylon orTWN75 .
7. LABELS
7.1 The wire shall bear the Underwriters Laboratories labels for Types THWN or THHN (solid conductors) and Type
MTW (stranded conductors) and the C(UL) label for Types T90 Nylon or TWN75 , FT1 .
2-4
XHHW-2
USAWC
Part #
Size
AWG
or
kcmil
No. of
Strands
Insulation
Thickness
Mils
Nom.
Diam.
Inches
Approx. Wt.
lbs/1000 ft
Ampacity*
75C
90C
Net
Copper
Stranded
14-01XHHW-2
14
30
0.14
20
25
18
13
12-01XHHW-2
12
30
0.16
25
30
27
20
10-01XHHW-2
10
30
0.18
35
40
40
32
8-01XHHW-2
45
0.24
50
55
66
50
6-01XHHW-2
45
0.28
65
75
96
81
4-01XHHW-2
45
0.32
85
95
145
129
3-01XHHW-2
45
0.35
100
110
182
163
2-01XHHW-2
45
0.38
115
130
225
205
1-01XHHW-2
19
55
0.44
130
150
290
258
1/0-01XHHW-2
1/0
19
55
0.48
150
170
360
326
2/0-01XHHW-2
2/0
19
55
0.52
175
195
450
411
3/0-01XHHW-2
3/0
19
55
0.58
200
225
555
518
4/0-01XHHW-2
4/0
19
55
0.63
230
260
700
653
250-01XHHW-2
250
37
65
.70
255
290
830
772
300-01XHHW-2
300
37
65
0.75
285
320
990
926
350-01XHHW-2
350
37
65
.80
310
350
1150
1081
400-01XHHW-2
400
37
65
0.85
335
380
1310
1235
500-01XHHW-2
500
37
65
0.93
380
430
1620
1544
600-01XHHW-2
600
61
80
1.04
420
475
1980
1853
750-01XHHW-2
750
61
80
1.14
475
535
2445
2316
1000-01XHHW-2
1000
61
80
1.29
545
615
3240
3088
*Ampacity in accordance with NEC for not more than three conductors in raceway at the conductor temperature indicated, in wet or dry locations, 30C
ambient temperature.
2-5
Specification
XHHW-2
XLP Insulation, 600 Volts
1.
SCOPE
1.1 This specification describes single conductor XHHW-2, a general purpose building wire insulated with
crosslinked polyethylene (XLP) intended for lighting and power circuits at 600 volts or less, in residential,
commercial and industrial buildings. The wire may be operated at 90C maximum continuous conductor tem
perature in wet or dry locations and is listed by Underwriters Laboratories for use in accordance with Article 310
of the National Electrical Code.
2.
APPLICABLE STANDARDS
2.1 The following standards form a part of this specification to the extent specified herein:
2.1.1
Underwriters Laboratories Standard 44 for Rubber-Insulated Wires and Cables.
2.1.2 ICEA Pub. No. S-95-658, NEMA Pub. No. WC70 for Nonshielded Power Cables Rated 2000 Volts or Less.
2.1.3
Federal Specification J-C-30B.
3.
CONDUCTORS
3.1 Conductors shall be Class B stranded annealed uncoated copper per UL Standard 44.
4.
SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.
5.
INSULATION
5.1 Each conductor shall be insulated with XLP, a crosslinked polyethylene complying with the physical and
electrical requirements of UL Standard 44 for Type XHHW-2.
5.2 The average thickness of insulation, for a given conductor size, shall be as specified in UL Standard 44 for Type
XHHW-2. The minimum thickness at any point shall be not less than 90% of the specified average thickness.
The insulation shall be applied tightly to the conductor and shall be free-stripping.
6.
IDENTIFICATION
6.1 The wire shall be identified by surface marking indicating manufacturer's identification, conductor size and metal,
voltage rating, UL Symbol and type designation.
7.
TESTS
7.1 Wire shall be tested in accordance with the requirements of UL Standard 44 for Type XHHW-2.
8.
LABELS
8.1 The wire shall bear the Underwriters Laboratories label for Type XHHW-2.
2-6
VW-1 XHHW-2
Insulation
USAWC
or
No. of
Thickness
Diam.
Part #
kcmil
Strands
Mills
Inches
14-01XHHW2VW1
14
30
12-01XHHW2VW1
12
30
10-01XHHW2VW1
10
8-01XHHW2VW1
Weight
Ampacity*
Nom.
lbs/1000 ft
75C
90C
Net
Copper
.14
20
25
21
13
.16
25
30
31
20
30
.18
35
40
45
32
45
.24
50
55
71
50
6-01XHHW2VW1
45
.28
65
75
105
81
4-01XHHW2VW1
45
.32
85
95
160
129
2-01XHHW2VW1
45
.38
115
130
240
205
1-01XHHW2VW1
19
55
.44
130
150
305
258
326
1/0-01XHHW2VW1
1/0
19
55
.48
150
170
380
2/0-01XHHW2VW1
2/0
19
55
.52
175
195
470
411
3/0-01XHHW2VW1
3/0
19
55
.58
200
225
580
518
4/0-01XHHW2VW1
4/0
19
55
.63
230
260
725
653
250-01XHHW2VW1
250
37
65
.70
255
290
860
772
300-01XHHW2VW1
300
37
65
.75
285
320
1020
926
350-01XHHW2VW1
350
37
65
.80
310
350
1185
1081
400-01XHHW2VW1
400
37
65
.85
335
380
1345
1235
500-01XHHW2VW1
500
37
65
.93
380
430
1665
1544
600-01XHHW2VW1
600
61
80
1.04
420
475
2040
1853
750-01XHHW2VW1
750
61
80
1.14
475
535
2515
2316
1000-01XHHW2VW1
1000
61
80
1.29
545
615
3310
3086
*Ampacity in accordance with NEC for not more than three conductors in raceway at the conductor temperature indicated, in wet or dry locations,
30 C ambient temperature.
2-7
Specification
VW-1 XHHW-2
FR-XLP Insulation, 600 Volts
1.
SCOPE
1.1 This specification describes single conductor FR-XLP, Type XHHW-2, a general purpose building wire insulated
with flame- retardant crosslinked polyethylene intended for lighting and power circuits at 600 volts or less, in residen
tial , commercial and industrial buildings. Other applications include highway inductive loop sensors or isolated circuits
supplying anesthetizing locations per Article 517.160 of the National Electrical Code. The wire may be operated at
90C maximum continuous conductor temperature in wet or dry locations and is listed by Underwriters Laboratories for
use in accordance with Article 310 of the National Electric Code. All cables comply with UL's VW-1 (Vertical-Wire)
Flame Test. Cables pass IEEE 1202/CSA FT4 (70000 BTU/hr) cable tray flame test. Sizes 1/0 AWG and larger may be
used in cable tray in accordance with Article 392 of the NEC.
2.
APPLICABLE STANDARDS
2.1 The following standards form a part of th is specification to the extent specified herein:
2.1.1 Underwriters Laboratories Standard 44 for Rubber Insulated Wires and Cables.
2.1.2 ICEA Pub. No. S-95-658, NEMA Pub . No. WC70 for Nonshielded Power Cables Rated 2000 Volts or Less.
3.
CONDUCTORS
3.1 Conductors shall be Class B stranded annealed uncoated copper per UL Standard 44.
4. SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.
5.
INSULATION
5.1 Each conductor shall be insulated with FR-XLP, a flame retardant crosslinked polyethylene complying with the
physical and electrical requirements of UL Standard 44 for Type XHHW-2. In addition, the FR-XLP insulation
shall comply with the For CT Use (sizes 1/0 AWG and larger) and VW-1 flame test ratings and the Gasoline and Oil
Resistant II ratings of UL Standard 44.
5.2 The insulation shall maintain a dielectric constant of 3.5 or less.
5.3 The average thickness of insulation shall be as specified in UL Standard 44 for Type XHHW-2 . The minimum
thickness at any point shall be not less than 90% of the specified average thickness. The insulation shall be applied
tightly to the conductor and shall be free-stripp ing.
6.
IDENTIFICATION
6.1 The wire shall be identified by surface marking indicating manufacturer's identification, conductor size and metal,
voltage rating , UL symbol, VW-1, type designation, Gasoline and Oil Resistant II and Sunlight Resistant For CT Use
(1 /0 AWG and larger).
7.
TESTS
7.1 Wire shall be tested in accordance with the requ irements of UL Standard 44 for Type XHHW-2 .
8.
LABELS
8.1 The wire shall bear the Underwriters Laboratories label for Type XHHW-2 .
2-8
APPLICATION:
For lighting and power applications in accordance with the National
Electrical Code and for other general purpose wiring applications.
for use in circuits not exceeding 600 volts at conductor temperatures not
exceeding 90C in wet or dry locations. May be installed in raceway,
direct burial and aerial installations.
STANDARDS:
1. Listed by UL as Type USE-2 (90C wet or dry) per Standard 854 for
Service Entrance Cables.
2. Listed by UL as Types RHW-2 (90C wet or dry) or RHH (90C dry)
Standard 44.
3. Conforms to ICEA S-95-658/NEMA WC70, utilizing Column A
thicknesses.
4. Conforms to Federal Specification J-C-30B.
5. Sizes 12-4 AWG stranded copper approved under FAA Advisory
150/5345-7E per Spec L-824 Airport Lighting Cable, Type TC.
CONSTRUCTION: Annealed copper conductor, XLPE thermosetting
chemically crosslinked polyethylene insulation, surface printed.
Approx. Wt.
lbs/1000 ft
Ampacity
USAWC
Part #
Size
AWG
or
kcmil
No. of Strands
Insulation
Thickness
Mils
14-01SOLXLPEUSE-2
12-01SOLXLPEUSE-2
10-01SOLXLPEUSE-2
8-01SOLXLPEUSE-2
14
12
10
8
Solid
Solid
Solid
Solid
45
45
45
60
14-01XLPEUSE2
12-01XLPEUSE2
10-01XLPEUSE2
8-01XLPEUSE2
6-01XLPEUSE2
4-01XLPEUSE2
2-01XLPEUSE2
1-01XLPEUSE2
1/0-01XLPEUSE2
2/0-01XLPEUSE2
3/0-01XLPEUSE2
4/0-01XLPEUSE2
250-01XLPEUSE2
300-01XLPEUSE2
350-01XLPEUSE2
400-01XLPEUSE2
500-01XLPEUSE2
600-01XLPEUSE2
750-01XLPEUSE2
1000-01XLPEUSE2
14
12
10
8
6
4
2
1
1/0
2/0
3/0
4/0
250
300
350
400
500
600
750
1000
7
7
7
7
7
7
7
19
19
19
19
19
37
37
37
37
37
61
61
61
45
45
45
60
60
60
60
80
80
80
80
80
95
95
95
95
95
110
110
110
90C *
USE-2
RHW-2
RHH
75C**
USE
RHW
Copper
Net
.16
.18
.20
.25
Stranded
25
30
40
55
20
25
35
50
12
20
31
50
21
30
43
68
.17
.19
.21
.27
.31
.36
.41
.49
.53
.58
.63
.68
.76
.81
.86
.91
.99
1.10
1.20
1.35
25
30
40
55
75
95
130
150
170
195
225
260
290
320
350
380
430
475
535
615
20
25
35
50
65
85
115
130
150
175
200
230
255
285
310
335
380
420
475
545
13
20
32
51
81
129
205
258
326
411
518
653
772
926
1081
1235
1544
1853
2316
3088
23
32
45
72
105
155
234
305
380
470
580
725
865
1025
1190
1345
1665
2020
2500
3225
Nom.
Diam.
Inches
Solid
*AMPACITY in accordance with NEC for not more than three conductors. As RHW-2: in raceway, 90 C conductor temperature and 30 C ambient in wet or
dry locations. AS RHH: in raceway, 90 C conductor temperature and 30 C ambient in dry locations. AS USE-2: direct burial, 90 C conductor temperature
and 30 C ambient in wet locations
**Ampacity in accordance with NEC for not more than three conductors. As RHW-2: in raceway, 75 C conductor temperature and 30 C ambient in wet or
dry locations. As USE: direct burial, 75 C conductor temperature and 30 C ambient in wet locations
2-9
Specification
USE-2 or RHW-2 or RHH
XLPE Insulation, 600 Volts
1. SCOPE
1.1 This specification describes single conductor XLPE, Type USE-2 or RHW-2 or RHH, crosslinked
polyethylene insulated cables for use in circuits not exceeding 600 volts. Cables are listed by UL as Type USE-2
and are recognized for underground use in wet locations at a maximum continuous conductor temperature of 90C
in accordance with Article 338 of the National Electrical Code. The cables are also listed by UL as Type RHH
or RHW-2 for general purpose wiring applications at maximum continuous conductor temperature of 90C in
dry locations (RHH) or 90C in wet or dry locations (RHW-2) and may be installed in air, conduit or other
recognized raceways in accordance with Article 310 of the National Electrical Code .
2. APPLICABLE STANDARDS
2.1 The following standards form a part of this specification to the extent specified herein:
2.1.1 Underwriters Laboratories Standard 854 for Service Entrance Cables .
2.1.2
Underwriters Laboratories Standard 44 for Rubber-Insulated Wires and Cables.
2.1.3 ICEA Pub. No. S-95-658, NEMA Pub. No. WC70 for Nonshielded Power Cables Rated 2000 Volts or Less .
2.1.4 Federal Specification J-C-30B.
3. CONDUCTORS
3.1 Conductors shall be solid or Class B stranded annealed uncoated copper per UL Standard 854 and 44.
4. SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.
5. INSULATION
5.1 Each conductor shall be insulated with XLPE, a crosslinked polyethylene complying with the physical and
electrical requirements of UL Standard 854 for Type USE-2 and UL Standard 44 for Types RHW-2 or RHH and
Table 3-7, Class X-2 of ICEA.
5.2 The average thickness of insulation shall be as specified in UL Standard 44 for Types RHH and RHW-2 and
Table 3-4, Column A of ICEA. The minimum thickness at any point shall be not less than 90% of the specified
average thickness. The insulation shall be applied tightly to the conductor and shall be free-stripping .
6. IDENTIFICATION
6.1 The wire shall be identified by surface marking indicating manufacturer's identification, conductor size and
7. TESTS
7.1 Wire shall be tested in accordance with the requirements of UL Standard 854 for Type USE-2, UL Standard 44
forTypes RHW-2 or RHH and ICEA S-95-658.
8. LABELS
8.1 The wire shall bear the Underwriters Laboratories label for Type USE-2.
2-10
Weight
90 C*
lbs/ 1000 ft
USE-2
RHW-2
RHH
USAWC
Part #
AWG
or
kcmil
No. of
Strands
Insulation
Thickness
Mils
Nom.
Diam.
Inches
14-01PUSE2VW1
14
45
.17
24
13
25
20
12-01PUSE2VW1
12
45
.19
32
20
30
25
10-01PUSE2VW1
10
45
.21
46
32
40
35
8-01PUSE2VW1
60
.27
72
50
55
50
6-01PUSE2VW1
60
.30
105
81
75
65
Net
Copper
75 C**
USE
RHW
4-01PUSE2VW1
60
.35
160
129
95
85
2-01PUSE2VW1
60
.41
240
205
130
115
1-01PUSE2VW1
19
80
.49
315
258
150
130
1/0-01PUSE2VW1
1/0
19
80
.53
390
326
170
150
2/0-01PUSE2VW1
2/0
19
80
.57
480
411
195
175
3/0-01PUSE2VW1
3/0
19
80
.63
600
518
225
200
4/0-01PUSE2VW1
4/0
19
80
.68
740
653
260
230
250-01PUSE2VW1
250
37
95
.76
880
772
290
255
300-01PUSE2VW1
300
37
95
.81
1045
926
320
285
350-01PUSE2VW1
350
37
95
.86
1210
1081
350
310
335
400-01PUSE2VW1
400
37
95
.91
1370
1235
380
500-01PUSE2VW1
500
37
95
.99
1690
1544
430
380
600-01PUSE2VW1
600
61
110
1.10
2055
1853
475
420
750-01PUSE2VW1
750
61
110
1.20
2540
2316
535
475
1000-01PUSE2VW1
1000
61
110
1.39
3350
3088
615
545
*AMPACITY in accordance with NEC for not more than three conductors. AS RHW-2: in raceway, 90 C conductor temperature and 30 C ambient in wet or
dry locations. As RHH: in raceway, 90 C conductor temperature and 30 C ambient in dry locations. As USE-2: direct burial, 90 C conductor temperature
and 30 C ambient in wet locations.
**AMPACITY in accordance with NEC for not more than three conductors. AS RHW: in raceway, 75 C conductor temperature and 30 C ambient in wet or
dry locations: As USE: direct burial, 75 C conductor temperature and 30 C ambient in wet locations.
2-11
Specification
VW-1 USE-2 or RHW-2 or RHH
FR-XLP Insulation, 600 Volts
1.
SCOPE
1.1 This specification describes single conductor FR-XLP, Type USE-2 or RHW-2 or RHH, flame-retardant cross
linked polyethylene insulated cables for use in circuits not exceeding 600 volts. Cables are listed by UL as Type
USE-2 and are recognized for underground use in wet locations at a maximum continuous conductor temperature of
90C in accordance with Article 338 of the National Electrical Code. The cables are also listed by UL as Type RHH or
RHW-2 for general purpose wiring applications at maximum continuous conductor temperature of 90C in dry locations
(RHH) or 90C in wet or dry locations (RHW-2) and may be installed in air, conduit or other recognized raceways in
accordance with Article 310 of the National Electrical Code. All cables comply with UL's VW-1 (Vertical-Wire) Flame
Test. Cables 1/0 AWG and larger pass IEEE 1202/CSA FT4 (70,000 BTU/hr) cable tray flame test. Sizes 1/0 AWG and
larger may be used in cable tray in accordance with Article 392 of the NEC.
2.
APPLICABLE STANDARDS
2.1 The following standards form a part of this specification to the extent specified herein:
2.1.1 Underwriters Laboratories Standard 854 for Service Entrance Cables.
2.1.2 Underwriters Laboratories Standard 44 for Rubber-Insulated Wires and Cables.
2.1.3 ICEA Pub. No. S-95-658, NEMA Pub. No. WC70for Nonshielded Power Cables Rated 2000 Volts or Less.
3.
CONDUCTORS
3.1 Conductors shall be Class B stranded, annealed uncoated copper per UL Standard 854 and 44 .
4.
SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.
5.
INSULATION
5.1 Each conductor shall be insulated with FR-XLP, a flame-retardant crosslinked polyethylene complying with the
physical and electrical requirements of UL Standard 854 for Type USE-2 and UL Standard 44 for Types RHW-2 or
RHH and Table 3-7, Class X-2 of ICEA. In addition, the FR-XLP insulation shall comply with the For CT Use
(sizes 1/0 AWG and larger) and VW-1 flame test ratings and the Gasoline and Oil Resistant II ratings of UL Standard
44.
5.2 The average thickness of insulation, for a given conductor size, shall be as specified in UL Standard 44 for Types
RHH and RHW-2 and Table 3-4, Column A of ICEA. The minimum thickness at any point shall be not less than 90% of
the specified average thickness. The insulation shall be applied tightly to the conductor and shall be free-stripping .
6.
IDENTIFICATION
6.1 The wire shall be identified by surface marking indicating manufacturer's identification, conductor size and metal,
voltage rating, UL symbol, VW-1, type designations, Gasoline and Oil Resistant II and Sunlight Resistant For CT Use
(1/0 AWG and larger) .
7.
TESTS
7.1 Wire shall be tested in accordance with the requirements of UL Standard 854 for Type USE-2, UL Standard 44 for
Types RHW-2 or RHH and ICEA S-95-658.
8.
LABELS
8.1 The wire shall bear the Underwriters Laboratories labels for Type USE-2.
2-12
Size
AWG
or
kcmil
No. of
Strands
Insulation
Thickness
Mils
14-01SOLFREP
14
Solid
45
.16
24
12
25
20
12-01SOLFREP
12
Solid
45
.18
32
20
30
25
10-01SOLFREP
10
Solid
45
.20
46
31
40
35
12-01FREP
12
45
.19
33
20
30
25
10-01FREP
10
45
.21
47
32
40
35
8-01FREP
60
.27
75
51
55
50
6-01FREP
60
.30
110
81
75
65
4-01FREP
60
.35
160
129
95
85
3-01FREP
60
.38
198
163
110
100
USAWC
Part #
Nom.
Diam.
Inches
Weight
lbs/ 1000 ft
Net
90C *
USE-2
Copper
RHW-2
RHH
75C**
USE
RHW
Solid
Stranded
2-01FREP
60
.41
245
205
130
115
1-01FREP
19
80
.49
320
258
150
130
1/0-01FREP
1/0
19
80
.53
390
326
170
150
2/0-01FREP
2/0
19
80
.57
485
411
195
175
3/0-01FREP
3/0
19
80
.63
600
518
225
200
4/0-01FREP
4/0
19
80
.68
745
653
260
230
250-01FREP
250
37
95
.76
890
772
290
255
300-01FREP
300
37
95
.81
1050
926
320
285
350-01FREP
350
37
95
.86
1215
1081
350
310
400-01FREP
400
37
95
.91
1375
1235
380
335
500-01FREP
500
37
95
.99
1700
1544
430
380
600-01FREP
600
61
110
1.10
2065
1853
475
420
750-01FREP
750
61
110
1.20
2550
2316
535
475
1000-01FREP
1000
61
110
1.35
3330
3088
615
545
*AMPACITY in accordance with NEC for not more than three conductors. AS RHW-2: in raceway, 90 C conductor temperature and 30 C ambient in wet or
dry locations. As RHH: in raceway, 90 C conductor temperature and 30 C ambient in dry locations. As USE-2: direct burial, 90 C conductor temperature
and 30 C ambient in wet locations.
**AMPACITY in accordance with NEC for not more than three conductors. AS RHW: in raceway, 75 C conductor temperature and 30 C ambient in wet or
dry locations: As USE: direct burial, 75 C conductor temperature and 30 C ambient in wet locations.
2-13
Specification
VW-1 USE-2 or RHW-2 or RHH
FR-EPR Insulation, 600 Volts
1.
SCOPE
1.1
This specification describes single conductor FR-EPR, Type USE-2 or RHW-2 or RHH, flame-retardant ethylene
propylene-rubber insulated cables for use in circuits not exceeding 600 volts. Cables are listed by UL as Type USE-2
and are recogn ized for underground use in wet locations at a maximum continuous conductor temperature of 90C in
accordance with Article 338 of the National Electrical Code. The cables are also listed by UL as Type RHH or RHW-2
for general purpose wiring applications at maximum continuous conductor temperature of 90C in dry locations (RHH)
or 90C in wet or dry locations (RHW-2) and may be installed in air, conduit or other recognized raceways in accor
dance with Article 310 of the National Electrical Code. All cables comply with UL's VW-1 (Vertical-Wire) Flame Test.
Sizes 1/0 AWG and larger may be used in cable tray in accordance with Article 392 of the NEC.
2.
APPLICABLE STANDARDS
2.1 The following standards form a part of this specification to the extent specified herein:
2.1.1 Underwriters Laboratories Standard 854 for Service Entrance Cables.
2.1 .2 Underwriters Laboratories Standard 44 for Rubber-Insulated Wires and Cables.
2.1 .3 ICEA Pub. No. S-95-658, NEMA Pub. No. WC70 for Nonshielded Power Cables Rated 2000 Volts or Less.
2.1.4 Federal Specification J-C-30B.
3.
CONDUCTORS
3.1 Conductors shall be solid and Class B stranded, annealed uncoated copper per UL Standard 854 and 44.
4.
SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.
5.
INSULATION
5.1 Each conductor shall be insulated with FR-EPR, a flame-retardant ethylene-propylene-rubber complying with
the physical and electrical requirements of UL Standard 854 for Type USE-2 and UL Standard 44 for Types RHW-2 or
RHH and Table 3-7, Class E-2 of ICEA S-95-658 . In addition, the FR-EPR insulation shall comply with the For
CT Use (sizes 1/0 AWG and larger) and VW-1 flame test ratings of UL Standard 44.
5.2 The average thickness of insulation, for a given conductor size, shall be as specified in UL Standard 44 for Types
RHH and RHW-2 and Table 3-4, Column A of ICEA. The minimum thickness at any point shall be not less than 90% of
the specified average thickness. The insulation shall be applied tightly to the conductor and shall be free-stripping.
6.
IDENTIFICATION
6.1 The wire shall be identified by surface marking indicating manufacturer's identification, conductor size and metal,
voltage rating, UL symbol, VW-1, type designations and Sunlight Resistant For CT Use (1/0 AWG and larger) .
7.
TESTS
7.1 Wire shall be tested in accordance with the requirements of UL Standard 854 for Type USE-2, UL Standard 44 for Types
RHW-2 or RHH and ICEA S95-658.
8.
LABELS
8.1 The wire shall bear the Underwriters Laboratories labels for Type USE-2.
2-14
Thickness
Mils
Ampacity
USAWC
Size
AWG
or
No. of
Insu-
Part #
kcmil
Strands
lation
Jacket
Inches
14-01EH
14
30
15
12-01EH
12
30
10-01EH
10
30
8-01EH
6-01EH
Nom.
Diam.
Weight
lbs/ 1000 ft
90C *
USE-2
RHW-2
75C **
USE
90C ***
USE-2
RHW-2
Net
Copper
RHH
RHW
.17
25
13
25
20
15
.19
33
20
30
25
15
.22
47
22
40
35
45
15
.27
75
51
55
50
45
30
.34
119
81
75
65
4-01EH
45
30
.39
176
129
95
85
2-01EH
45
30
.45
260
205
130
115
1-01EH
19
55
45
.54
355
258
150
130
1/0-01EH
1/0
19
55
45
.58
420
326
170
150
169
2/0-01EH
2/0
19
55
45
.62
517
411
195
175
195
3/0-01EH
3/0
19
55
45
.67
650
518
225
200
228
4/0-01EH
4/0
19
55
45
.73
773
653
260
230
263
250-01EH
250
37
65
65
.84
945
772
290
255
296
350-01EH
350
37
65
65
.94
1280
1081
350
310
371
500-01EH
500
37
65
65
1.07
1770
1544
430
380
455
750-01EH
750
61
80
65
1.28
2630
2316
535
475
664
1000-01EH
1000
61
80
65
1.43
3440
3088
615
545
791
*AMPACITY in accordance with NEC for not more than three conductors. AS RHW-2: in raceway, 90 C conductor temperature and 30 C ambient in wet or
dry locations. As RHH: in raceway, 90 C conductor temperature and 30 C ambient in dry locations. As USE-2: direct burial, 90 C conductor temperature
and 30 C ambient in wet locations.
**AMPACITY in accordance with NEC for not more than three conductors. AS RHW: in raceway, 75 C conductor temperature and 30 C ambient in wet or
dry locations: As USE: direct burial, 75 C conductor temperature and 30 C ambient in wet locations.
***AMPACITY in accordance with NEC for cables installed in uncovered cable tray without maintained spacing, 90 C conductor temperature and 30 C
ambient in wet or dry locations
2-15
Specification
USE-2 or RHW-2 or RHH, VW-1
EPR, HYPALON (Composite), 600 Volts
1.
SCOPE
1.1 This specification describes single conductor composite EPR, ethylene-propylene-rubber, HYPALON insu
lated cables for use in circuits not exceeding 600 volts. Cables are listed by UL as Type USE-2 and are recog
nized for underground use in wet locations at a maximum continuous conductor temperature of 90C in accor
dance with Article 338 of the National Electrical Code. The cables are also listed by UL as Type RHH or RHW-2
for general purpose wiring applications at maximum continuous conductor temperature of 90C in dry locations
(RHH) or 90C in wet or dry locations (RHW-2) and may be installed in air, conduit or other recognized raceways
in accordance with Article 310 of the National Electrical Code. All cables comply with UL's VW-1 (Vertical Wire)
Flame Test. Sizes 1/0 AWG and larger may be used in cable tray in accordance with Article 392 of the NEC.
2.
APPLICABLE STANDARDS
2.1 The following standards form a part of this specification to the extent specified herein:
2.1.1 Underwriters Laboratories Standard 854 for Service Entrance Cables.
2.1.2 Underwriters Laboratories Standard 44 for Rubber-Insulated Wires and Cables.
2.1.3 ICEA Pub. No. S-95-658, NEMA Pub. No. WC70 for Nonshielded Power Cables Rated 2000 Volts or Less.
2.1.4 Federal Specification J-C-30B.
3.
CONDUCTORS
3.1 Conductor shall be Class B stranded annealed tinned copper per UL Standards 854 and 44.
INSULATION
4.1 Each conductor shall be insulated with EPR, an ethylene-propylene-rubber complying with the physical and
electrical requirements of UL Standard 854 for Type USE-2 and UL Standard 44 for Types RHW-2 or RHH and
Table 3-7, Class E-2 of ICEA.
4.2 The average thickness of insulation for a given conductor size, shall be as specified in UL Standard 44 for com
posite Type RHH or RHW-2 and Table 3-4, Column B of ICEA. The minimum thickness at any point shall be not
less than specified in UL Standard 44. The insulation shall be applied tightly to the conductor and shall be free
stripping.
JACKET
5.1 A HYPALON insulating-grade jacket shall be applied over the insulation complying with the physical requirements
of UL Standard 44 for Class CP.
5.2 The average thickness of the HYPALON jacket, shall be as specified in UL Standard 44 forType RHH or RHW-2
composite. The minimum thickness at any point shall be not less than specified in UL Standard 44.
6.
IDENTIFICATION
6.1 The wire shall be identified by surface marking indicating manufacturer's identification, conductor size and metal,
voltage rating, UL Symbol, VW-1, type designation, and optional ratings.
7. TESTS
7.1 Wire shall be tested in accordance with the requirements of UL Standard 854 for Type USE-2, UL Standard 44 for
Types RHW-2 or RHH and ICEA S-95-658.
LABEL
8.1 The wire shall bear the Underwriters Laboratories label for Type USE-2.
2-16
USAWC
Part #
Size
AWG
or
kcmil
Conductor
Strand
(CLASS B)
Nominal
Conductor
Diameter
Inches
Insulation
Thickness
Inches
Nominal
Cable
Diameter
Inches
Copper Wt.
lbs/1000 ft
Net Wt.
lbs/ 1000 ft
14-01LSZH
14
.07
.045
.17
13
18
12-01LSZH
12
.09
.045
.19
20
25
10-01LSZH
10
.12
.045
.22
32
38
8-01LSZH
.15
.060
.28
50
58
6-01LSZH
.18
.060
.31
81
116
4-01LSZH
.23
.060
.36
129
171
2-01LSZH
.28
.060
.42
205
257
1-01LSZH
19
.32
.080
.49
258
331
1/0-01LSZH
1/0
19
.36
.080
.53
326
406
2/0-01LSZH
2/0
19
.41
.080
.58
411
495
3/0-01LSZH
3/0
19
.46
.080
.63
518
612
757
4/0-01LSZH
4/0
19
.51
.080
.68
653
250-01LSZH
250
37
.56
.095
.76
772
905
350-01LSZH
350
37
.66
.095
.87
1081
1237
500-01LSZH
500
37
.79
.095
1.00
1544
1728
750-01LSZH
750
61
.97
.110
1.21
2316
2572
2-17
Specification
VW-1 USE or RHW or RHH
XLP (LSZH) Low-Smoke, Zero-Halogen Insulation/Jacket, 600 Volts
1.
SCOPE
1.1 This specification describes single conductor XLP (LSZH), Type USE or RHW or RHH, flame-retardant cross
linked polyethylene insulated cables for use in circuits not exceeding 600 volts. Cables are listed by UL as Type
USE and are recognized for underground use in wet locations at a maximum continuous conductor temperature of
90C in accordance with Article 338 of the National Electrical Code. The cables are also listed by UL as Type RHH or
RHW for general purpose wiring applications at maximum continuous conductor temperature of 90C in dry locations
(RHH) or 90C in wet or dry locations (RHW) and may be installed in air, conduit or other recognized raceways in
accordance with Article 310 of the National Electrical Code. All cables comply with UL's VW-1 (Vertical-Wire) Flame
Test. Cables 1/0 AWG and larger pass IEEE 1202/CSA FT4 (70,000 BTU/hr) cable tray flame test. Sizes 1/0 AWG and
larger may be used in cable tray in accordance with Article 392 of the NEC.
2.
APPLICABLE STANDARDS
2.1 The following standards form a part of this specification to the extent specified herein:
2.1.1 Underwriters Laboratories Standard 854 for Service Entrance Cables.
2.1.2 Underwriters Laboratories Standard 44 for Rubber-Insulated Wires and Cables.
2.1.3 ICEA Pub. No. S-95-658, NEMA Pub. No. WC70 for Nonshielded Power Cables Rated 2000 Volts or Less.
3.
CONDUCTORS
3.1 Conductors shall be Class B stranded, annealed uncoated copper per UL Standard 854 and 44 .
4.
SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.
5.
INSULATION
5.1 Each conductor shall be insulated with XLP (LSZH), a flame-retardant crosslinked polyethylene complying with the
physical and electrical requirements of UL Standard 854 for Type USE and UL Standard 44 for Types RHW or
RHH and Table 3-7, Class X-2 of ICEA. In addition, the XLP insulation shall comply with the For CT Use
(sizes 1/0 AWG and larger) and VW-1 flame test ratings and the Gasoline and Oil Resistant II ratings of UL Standard
44.
5.2 The average thickness of insulation, for a given conductor size, shall be as specified in UL Standard 44 for Types
RHH and RHW-2 and Table 3-4, Column A of ICEA. The minimum thickness at any point shall be not less than 90% of
the specified average thickness. The insulation shall be applied tightly to the conductor and shall be free-stripping .
6.
IDENTIFICATION
6.1 The wire shall be identified by surface marking indicating manufacturer's identification, conductor size and metal,
voltage rating, UL symbol, VW-1, type designations, Gasoline and Oil Resistant II and Sunlight Resistant For CT Use
(1/0 AWG and larger) .
7.
TESTS
7.1 Wire shall be tested in accordance with the requirements of UL Standard 854 for Type USE, UL Standard 44 for
Types RHW or RHH and ICEA S-95-658.
8.
LABELS
8.1 The wire shall bear the Underwriters Laboratories labels for Type USE.
2-18
Number
of
Conductors
Overall
PVC
Jacket
Mils
Nom.
Diam.
Inches
Weight
lbs/ 1000 ft
Net
Copper
14-02 20/10
2 Flat
45
.23 x .37
65
25
14-03 20/10
45
.39
90
38
14-04 20/10
45
.43
110
51
14-05 20/10
45
.47
135
64
14-06 20/10
45
.51
155
78
14-07 20/10
45
.51
170
90
14-08 20/10
60
.59
215
104
14-09 20/10
60
.62
245
116
14-10 20/10
10
60
.68
260
130
14-11 20/10
11
60
.68
280
143
14-12 20/10
12
60
.70
295
154
14-13 20/10
13
60
.71
320
169
14-14 20/10
14
60
.73
335
182
14-15 20/10
15
60
.77
370
195
14-16 20/10
16
60
.77
380
208
221
14-17 20/10
17
60
.81
405
14-18 20/10
18
60
.81
420
234
14-19 20/10
19
60
.81
435
244
14-20 20/10
20
80
.90
490
260
14-23 20/10
23
80
.94
575
299
14-25 20/10
25
80
.99
605
325
14-27 20/10
27
80
1.01
665
351
14-29 20/10
29
80
1.02
705
377
14-31 20/10
31
80
1.07
750
403
14-32 20/10
32
80
1.09
775
416
14-37 20/10
37
80
1.13
840
481
3-1
3-2
USAWC
Part #
Number
of
Conductors
Overall
PVC
Jacket
Mils
Nom.
Diam.
Inches
Weight
lbs/ 1000 ft
12-02 20/10
2 Flat
45
.25 x .41
80
40
12-03 20/10
45
.43
120
61
Net
Copper
12-04 20/10
45
.48
150
81
12-05 20/10
45
.52
180
102
126
12-06 20/10
60
.60
220
12-07 20/10
60
.60
250
143
12-08 20/10
60
.65
290
168
12-09 20/10
60
.69
330
184
12-10 20/10
10
60
.75
360
210
12-11 20/10
11
60
.75
385
231
12-12 20/10
12
60
.78
405
245
12-13 20/10
13
60
.79
445
273
12-14 20/10
14
60
.82
470
294
12-15 20/10
15
80
.90
550
315
12-16 20/10
16
80
.90
560
336
357
12-17 20/10
17
80
.95
610
12-18 20/10
18
80
.95
625
378
12-19 20/10
19
80
.95
640
388
12-20 20/10
20
80
1.00
685
420
12-23 20/10
23
80
1.04
775
483
12-25 20/10
25
80
1.11
840
525
12-27 20/10
27
80
1.13
900
567
12-29 20/10
29
80
1.14
950
609
12-31 20/10
31
80
1.19
1015
651
12-32 20/10
32
80
1.21
1055
672
12-37 20/10
37
80
1.26
1210
777
Number
of
Conductors
Overall
PVC
Jacket
Mils
Nom.
Diam.
Inches
Weight
lbs/ 1000 ft
10-02 20/10
2 Flat
45
.28 x .46
115
64
10-03 20/10
45
.49
165
97
Net
Copper
10-04 20/10
60
.57
230
129
10-05 20/10
60
.62
280
162
10-06 20/10
60
.67
320
192
10-07 20/10
60
.67
355
227
10-08 20/10
60
.73
415
256
10-09 20/10
60
.79
475
292
10-10 20/10
10
80
.89
535
320
10-11 20/10
11
80
.89
580
352
10-12 20/10
12
80
.92
615
389
10-13 20/10
13
80
.94
670
416
10-14 20/10
14
80
.97
710
448
10-15 20/10
15
80
1.02
760
480
10-16 20/10
16
80
1.02
800
512
10-17 20/10
17
80
1.07
870
544
10-18 20/10
18
80
1.07
895
576
10-19 20/10
19
80
1.07
920
616
10-20 20/10
20
80
1.13
980
640
10-23 20/10
23
80
1.18
1125
736
10-25 20/10
25
80
1.26
1250
800
10-27 20/10
27
80
1.28
1330
864
10-29 20/10
29
80
1.30
1370
928
10-31 20/10
31
80
1.36
1510
992
10-32 20/10
32
80
1.38
1565
1024
10-37 20/10
37
80
1.44
1755
1184
3-3
Specification
Single- and Multi-Conductor Polyethylene Insulated, PVC (20-10)
Jacketed Control Cable, Type CT-B, 600 Volts
1. SCOPE
1.1 This specification describes single- and multi-conductor control cables insulated and jacketed with thermoplastic
compounds for use on control circuits not exceeding 600 volts between conductors, recommended for operation
at 75C maximum continuous conductor temperature. Cables may be installed in open air, in ducts or conduit,
in trays or troughs, and direct burial. Single conductor cables are not recommended for direct earth burial.
2. APPLICABLE STANDARD
2.1 The following standard shall form a part of this specification to the extent specified herein:
2.1.1 ICEA Pub. No. S-73-532, NEMA Pub. No. WC57, Control Cables .
3. CONDUCTORS
3.1 Conductors shall be concentrically stranded, Class B, uncoated soft copper, conforming to Part 2 of ICEA
S-73-532. Conductor sizes shall be American Wire Gauge No. 14, No. 12, and No. 10.
4. INSULATION
4.1 Compound: Each conductor shall be insulated with black high molecular weight, low density polyethylene,
meeting the requirements of ICEA S-73-532, Par. 3.3 and ASTM Specification D-1248 for Type 1, Class C,
Category 5, Grade E4 or E5.
4.2 Thickness: The average thickness of insulation for single conductor control cable shall be 30 mils. The
average thickness of insulation for single conductors to be used in multi-conductor assemblies shall be 20 mils.
The minimum thickness at any point shall be not less than 90% of the specified average thickness. The insula
tion shall be applied tightly to the conductor and shall be free-stripping .
5. COVERING OVER INSULATION
5.1 Compound: Each individual polyethylene insulated conductor shall be covered with a color coded PVC (poly
vinyl chloride) compound, meeting the physical and aging requirements of Table 3-2 of ICEA S-73-532.
5.2 Thickness: The average thickness of the PVC covering for single conductor control cable shall be 15 mils. The
average thickness of the PVC covering for single conductors to be used in multi-conductor assemblies shall be
10 mils. The minimum thickness at any point shall be not less than 90% of the specified thickness.
5.3 Color Coding: The color coding shall consist of colored PVC compound with colored bands applied to the
surface in accordance with the first 21 colors of ICEA S-73-532, Appendix E, Table E-1 For cables
with more than 21 conductors, the colors shall be repeated as necessary.
6. ASSEMBLY
6.1 For three conductors or more, the insulated color coded conductors shall be cabled together with nonhy
groscopic fillers when necessary to make round . The cable assembly shall be covered with a polyester tape
applied with a 10% minimum lap. Two conductor cable shall be flat without separator tape, unless otherwise
specified .
7. OVERALL JACKET
7.1 Each multi-conductor cable shall have a PVC protective jacket applied over the assembly. This jacket shall
meet the requirements of Part 4 of ICEA S-73-532. The average thickness of the jacket shall be in
accordance with ICEA S-73-532, Table 4-1. The minimum thickness at any point shall be not less than
80% of the specified average thickness.
8. SURFACE MARKING
8.1 Multi-conductor cables shall be identified by means of surface ink printing indicating: manufacturer, number of
conductors, size and voltage rating .
9. TESTS
9.1 Individual conductors and completed cables shall be tested in accordance with the applicable tests as described
in ICEA S-73-532, Part 6.
3-4
No.
of
Condrs.
Overall
PVC
Jacket
Mils
Nom.
Diam.
Inches
Approx.
Net Wt.
lbs/1000 ft
Copper
Weight
lbs/1000 ft
16-02VNTC
45
.20 x .30
40
20
16-03VNTC
45
.32
60
24
16-04VNTC
45
.34
75
32
16-05VNTC
45
.37
85
40
16-06VNTC
45
.40
100
48
16-07VNTC
45
.40
110
56
16-08VNTC
45
.44
130
64
16-09VNTC
45
.47
140
72
80
16-10VNTC
10
45
.51
155
16-11VNTC
11
45
.51
170
88
16-12VNTC
12
60
.55
200
97
16-13VNTC
13
60
.56
210
104
16-14VNTC
14
60
.58
225
112
16-15VNTC
15
60
.61
240
121
16-16VNTC
16
60
.61
250
128
16-17VNTC
17
60
.64
265
136
16-18VNTC
18
60
.64
275
144
16-19VNTC
19
60
.64
285
153
16-20VNTC
20
60
.67
305
160
16-23VNTC
23
60
.70
340
184
16-25VNTC
25
60
.74
370
201
16-27VNTC
27
60
.76
395
216
16-29VNTC
29
60
.77
420
232
16-31VNTC
31
60
.80
445
248
16-32VNTC
32
60
.82
460
256
16-37VNTC
37
80
.89
550
306
Notes: 1. Cables designated (w/g) contain an additional bare copper grounding conductor, same size as circuit conductors.
2. Standard color coding is ICEA Method E-2 for NEC applications. This color coding method omits white and green from the color sequence
ICEA Method 4 color coding may also be provided. This consits of printed numbers and words, 1-ONE, 2-TWO, etc..
3-5
No.
of
Condrs.
Overall
PVC
Jacket
Mils
Nom.
Diam.
Inches
Approx.
Net Wt.
lbs/1000 ft
Copper
Weight
lbs/1000 ft
14-02VNTC
45
.21 x .33
55
26
14-03VNTC
45
.34
75
39
14-03VNGTC
3w/g
45
.35
92
52
14-04VNTC
45
.37
100
52
14-05VNTC
45
.41
115
65
14-06VNTC
45
.44
140
78
14-07VNTC
45
.44
150
90
14-08VNTC
45
.48
170
104
14-09VNTC
45
.51
195
116
14-10VNTC
10
60
.58
220
130
14-11VNTC
11
60
.58
240
143
14-12VNTC
12
60
.60
265
155
14-13VNTC
13
60
.62
280
169
14-14VNTC
14
60
.64
295
182
14-15VNTC
15
60
.66
310
195
14-16VNTC
16
60
.66
340
208
14-17VNTC
17
60
.70
355
221
14-18VNTC
18
60
.70
370
234
14-19VNTC
19
60
.70
390
245
14-20VNTC
20
60
.73
415
260
14-23VNTC
23
60
.78
475
299
14-25VNTC
25
80
.85
540
323
14-27VNTC
27
80
.88
570
351
14-29VNTC
29
80
.90
600
377
14-31VNTC
31
80
.92
640
403
14-32VNTC
32
80
.94
660
416
14-37VNTC
37
80
.96
755
478
Notes: 1. Cables designated (w/g) contain an additional bare copper grounding conductor, same size as circuit conductors.
2. Standard color coding is ICEA Method E-2 for NEC applications. This color coding method omits white and green from the color sequence
ICEA Method 4 color coding may also be provided. This consits of printed numbers and words, 1-ONE, 2-TWO, etc..
3-6
No.
of
Condrs.
Overall
PVC
Jacket
Mils
Nom.
Diam.
Inches
Approx.
Net Wt.
lbs/1000 ft
Copper
Weight
lbs/1000 ft
12-02VNTC
45
.23 x .37
75
41
12-03VNTC
45
.36
105
63
12-03VNGTC
3w/g
45
.40
130
86
12-04VNTC
45
.40
135
86
12-05VNTC
45
.45
165
108
12-06VNTC
45
.50
195
126
12-07VNTC
45
.50
215
144
12-08VNTC
60
.58
260
168
12-09VNTC
60
.62
300
185
12-10VNTC
10
60
.66
325
210
12-11VNTC
11
60
.66
350
231
12-12VNTC
12
60
.68
375
247
12-13VNTC
13
60
.70
400
273
12-14VNTC
14
60
.73
425
294
12-15VNTC
15
60
.76
455
315
12-16VNTC
16
60
.76
485
336
12-17VNTC
17
60
.79
515
357
12-18VNTC
18
60
.79
545
378
12-19VNTC
19
60
.79
565
391
12-20VNTC
20
80
.89
590
420
12-23VNTC
23
80
.93
690
483
12-25VNTC
25
80
.96
770
515
12-27VNTC
27
80
1.00
840
567
12-29VNTC
29
80
1.01
910
609
12-31VNTC
31
80
1.06
950
651
12-32VNTC
32
80
1.08
1000
672
12-37VNTC
37
80
1.10
1090
762
Notes: 1. Cables designated (w/g) contain an additional bare copper grounding conductor, same size as circuit conductors.
2. Standard color coding is ICEA Method E-2 for NEC applications. This color coding method omits white and green from the color sequence
ICEA Method 4 color coding may also be provided. This consits of printed numbers and words, 1-ONE, 2-TWO, etc..
3-7
No.
of
Condrs.
Overall
PVC
Jacket
Mils
Nom.
Diam.
Inches
Approx.
Net Wt.
lbs/1000 ft
Copper
Weight
lbs/1000 ft
10-02 VNTC
45
.26 x.43
110
65
10-03 VNTC
45
.46
155
98
10-03VNGTC
3w/g
45
.47
194
131
10-04VNTC
45
.50
200
135
10-05VNTC
60
.58
265
169
10-06VNTC
60
.63
315
192
10-07VNTC
60
.63
345
236
10-08VNTC
60
.69
420
256
10-09VNTC
60
.73
450
295
10-10VNTC
10
60
.81
500
320
10-11VNTC
11
60
.81
540
352
10-12VNTC
12
60
.82
580
404
10-13VNTC
13
80
.89
680
416
10-14VNTC
14
80
.92
725
448
10-15VNTC
15
80
.95
745
480
10-16VNTC
16
80
.95
810
512
10-17VNTC
17
80
1.02
860
544
10-18VNTC
18
80
1.02
900
576
10-19VNTC
19
80
1.02
940
608
10-20VNTC
20
80
1.07
990
640
10-23VNTC
23
80
1.12
1120
736
10-25VNTC
25
80
1.19
1210
800
10-27VNTC
27
80
1.22
1295
864
10-29VNTC
29
80
1.23
1375
928
10-31VNTC
31
80
1.29
1465
992
10-32VNTC
32
80
1.31
1510
1024
10-37VNTC
37
80
1.36
1710
1184
Notes: 1. Cables designated (w/g) contain an additional bare copper grounding conductor, same size as circuit conductors.
2. Standard color coding is ICEA Method E-2 for NEC applications. This color coding method omits white and green from the color sequence
ICEA Method 4 color coding may also be provided. This consits of printed numbers and words, 1-ONE, 2-TWO, etc..
3-8
Specification
TRAY CABLE, TYPE TC (VNTC)
TFN, THWN or THHN Conductors, PVC Jacket, 600 Volts
1. SCOPE
1.1 This specification describes multi-conductor Tray Cable, Type TC with TFN, THWN or THHN conductors
and PVC jacket overall, for use on circuits rated 600 volts. Cables are recommended for operation at 90C
maximum continuous conductor temperature in dry locations and 75C for wet locations. (Size 16 AWG is rated
90C in dry locations only). The cables are specifically approved for installation in cable trays in accordance
with Article 336 of the NEC and may also be used in Class 1 remote-control and signaling circuits per Article
725 of the Code. Cables may be installed in air, in ducts or conduits, in tray or trough, and are also suitable for
direct burial. [Cables with ground are UL listed as Open Wiring per NEC 336.10(6)].
2. APPLICABLESTANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1
Underwriters Laboratories Standard 1277 for Type TC Power and Control Tray Cables.
2.1.2
Underwriters Laboratories Standard 62 for Flexible Cord and Fixture Wire.
2.1.3
Underwriters Laboratories Standard 83 for Thermoplastic Insulated Wires.
3. CONDUCTORS
3.1 Conductors shall be Class B stranded uncoated soft copper conforming to UL Standards 62 and 83. Conductor
sizes shall be 16 AWG through 10 AWG.
4. INSULATION
4.1 Compound: Each conductor shall be insulated with PVC, meeting the requirements of UL Standard 62 for Type
TFN wire or UL Standard 83 for Type THWN or THHN wire.
4.2 Thickness: The average thickness of insulation shall be 15 mils for sizes 16-12 AWG and 20 mils for size 10
AWG. The minimum thickness at any point shall be not less than 90% of the specified average thickness. The
insulation shall be applied tightly to the conductor and shall be free-stripping.
5. JACKET
5.1 Compound: Each insulated conductor shall be jacketed with Nylon, meeting the requirements of UL Standard
62 for Type TFN wire or UL Standard 83 for Type THWN or THHN wire.
5.2 Thickness: The minimum thickness of Nylon shall not be less than 4 mils at any point.
6. CIRCUIT IDENTIFICATION
6.1 Circuit identification shall consist of Method 1 color coding for NEC applications. Cables shall not contain a
green or white conductor unless specifically ordered. Conductors shall also be identified
with ICEA Method 4 color coding consisting of printed numbers and words 1-ONE, 2-TWO, etc..
7. ASSEMBLY
7.1 Two (2) conductor cable shall be flat, unless otherwise specified. For three (3) conductors or more, the insulated
conductors shall be cabled together with fillers where necessary to make round. Where indicated, a bare copper
grounding conductor of the same size as the circuit conductors shall be included in the assembly.
8. OVERALL JACKET
8.1 Compound: Each cable shall have a PVC protective jacket applied over the assembly. The jacket properties
shall be as specified in UL Standard 1277 for 75C PVC jacket compound. The jacket shall meet the Sunlight
Resistant requirements of UL Standard 1277.
8.2 Thickness: The average jacket thickness shall be in accordance with UL Standard 1277. The minimum thick
ness at any point shall be not less than 80% of the specified average thickness.
9. SURFACE MARKING
9.1 Cables shall be identified by means of surface ink printing indicating: TC, (UL), 600v, No. of Conductors,
Size, THWN or THHN (or TFN) Conductors, Sun. Res., Direct Burial, (14-10 AWG), . Sizes 14-10 AWG with
ground shall be printed Open Wiring.
10. TESTS
10.1 Individual conductors and completed cables shall be tested in accordance with UL requirements for Type TC Power
and Control Tray Cables having THWN or THHN (or TFN) conductors.
10.2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and IEEE.
3-9
3-10
USAWC
Part #
Size
AWG
or
kcmil
No.
of
Strands
PVC
Insulation
8-03VNGTC
6-03VNGTC
4-03VNGTC
2-03VNGTC
Ampacity
Nylon
Jacket
Overall
PVC
Jacket
Nominal
Diameter
Inches
Grounding
Conductor
Size'
AWG
Approx.
Net Wt.
lbs/1000 ft
Copper
Weight
lbs/1000 ft
90C
Dry
75C
Wet
30
60
.62
10
315
189
55
50
30
60
.70
445
300
75
65
40
80
.88
675
446
95
85
40
80
1.01
995
710
130
115
1-03VNGTC
19
50
80
1.14
1200
855
150
130
1/0-03VNGTC
1/0
19
50
80
1.23
1480
1080
170
150
2/0-03VNGTC
2/0
19
50
80
1.32
1770
1340
195
175
3/0-03VNGTC
3/0
19
50
80
1.43
2180
1683
225
200
4/0-03VNGTC
4/0
19
50
80
1.56
2690
2130
260
230
250-03VNGTC
250
37
60
110
1.76
3225
2494
290
255
350-03VNGTC
350
37
60
110
1.98
4370
3474
350
310
500-03VNGTC
500
37
60
110
2.26
5960
4934
430
380
750-03VNGTC
750
61
70
110
2.71
9050
7206
535
475
1000-03VNGTC
1000
61
70
140
3.10
1/0
11720
9584
615
545
*AMPACITY in accordance with the NEC for cables in uncovered cable tray without maintained spacing and for cables in raceway or directly buried;
90 C conductor temperature for dry locations, 75 C conductor temperature for wet locations, 30 C ambient temperature.
3-11
Specification
TRAY CABLE, TYPE TC (VNGTC)
THWN or THHN Conductors, PVC Jacket, 600 Volts
Three Conductor with Grounding Conductor
1. SCOPE
1.1 This specification describes three conductor Type TC Tray Cable with THWN or THHN conduc
tors and PVC jacketed overall, for use on circuits rated 600 volts. Cables are recommended for opera
tion at 90C maximum continuous conductor temperature in dry locations, and 75C for wet locations.
The cables are specifically approved for installation in cable trays in accordance with Article 336 of the
NEC. They may be installed in air, in ducts or conduits, in tray or trough, in open wiring or direct buried.
2. APPLICABLE STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 Underwriters Laboratories Standard 1277 for Type TC Power and Control Tray Cables.
2.1.2 Underwriters Laboratories Standard 83 for Thermoplastic Insulated Wires.
3. CONDUCTORS
3.1 Conductors shall be Class B stranded uncoated soft copper conforming to UL Standard 83.
4. INSULATION
4.1 Compound: Each phase conductor shall be insulated with PVC, meeting the requirements of UL Stan
dard 83 for Type THWN or THHN wire.
4.2 Thickness: The average thickness of insulation shall be as specified in UL Standard 83 for Type THWN
or THHN wire. The minimum thickness at any point shall be not less than 90% of the specified average
thickness.
5. JACKET
5.1 Compound:
Standard 83
5.2 Thickness:
Type THWN
Each insulated conductor shall be jacketed with Nylon, meeting the requirements of UL
for Type THWN or THHN wire.
The minimum thickness of Nylon shall not be less than specified in UL Standard 83 for
or THHN wire.
6. PHASE IDENTIFICATION
6.1 The insulated phase conductors shall be black in color and shall be printed with alpha-numeric num
bers on two opposite sides (1-0NE, 2-TWO, etc.).
7. ASSEMBLY
7.1 Three phase conductors shall be cabled together with a Class B stranded, uncoated copper grounding
conductor and suitable nonhygroscopic fillers to make round. Length of lay shall not exceed 35 times
the phase conductor diameter. The grounding conductor shall comply with the requirements of UL
Standard 1277.
8. CABLE TAPE
8.1 The cable assembly shall be covered with a suitable tape applied with a 10% minimum lap.
9. OVERALL JACKET
9.1 Compound: Each cable shall have a PVC protective jacket applied over the taped assembly. The
jacket shall meet the requirements of Standard 1277 for 75C PVC jacket compound and the Sunlight
Resistant requirements of UL Standard 1277.
9.2 Thickness: The average jacket thickness shall be in accordance with UL Standard 1277. The minimum
thickness at any point shall be not less than 80% of the specified average thickness.
10. SURFACE MARKING
10.1 Cables shall be identified by means of surface ink printing indicating: able, TC, (UL), 600v, No. of
Conductors, Size, THWN or THHN Conductors, Sun Res., Direct Burial, Open Wiring,.
11. TESTS
11.1 Individual conductors and completed cables shall be tested in accordance with UL requirements for Type
TC Power and Control Tray Cables having THWN or THHN conductors.
11.2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and IEEE.
3-12
USAWC
Part #
Size
AWG
or
kcmil
No.
of
Strands
PVC
Insulation
Nylon
Jacket
8-04VNGTC
30
6-04VNGTC
4-04VNGTC
2-04VNGTC
1/0-04VNGTC
2/0-04VNGTC
Ampacity
Overall
PVC Jacket
Nominal
Diameter
Inches
Grounding
Conductor
Size'
AWG
Approx.
Net Wt.
lbs/1000 ft
Copper
Weight
lbs/1000 ft
90C
Dry
75C
Wet
60
.66
10
373
241
55
50
30
60
.76
533
383
75
65
40
80
.97
824
578
95
85
40
80
1.10
1227
919
130
115
1/0
19
50
80
1.36
1830
1413
170
150
2/0
19
50
80
1.46
2252
1760
195
175
4/0-04VNGTC
4/0
19
50
80
1.77
3502
2796
260
230
250-04VNGTC
250
37
60
110
1.95
4107
3281
290
255
350-04VNGTC
350
37
60
110
2.19
5585
4586
350
310
500-04VNGTC
500
37
60
110
2.51
7694
6509
430
380
*AMPACITY in accordance with the NEC for cables in uncovered cable tray without maintained spacing and for cables in raceway or directly buried;
90 C conductor temperature for dry locations, 75 C conductor temperature for wet locations, 30 C ambient temperature.
3-13
Specification
TRAY CABLE, TYPE TC (VNGTC)
THWN or THHN Conductors, PVC Jacket, 600 Volts
Four Conductor with Grounding Conductor
1. SCOPE
1.1 This specification describes four conductor Type TC Tray Cable with THWN or THHN conduc
tors and PVC jacketed overall, for use on circuits rated 600 volts. Cables are recommended for opera
tion at 90C maximum continuous conductor temperature in dry locations, and 75C for wet locations.
The cables are specifically approved for installation in cable trays in accordance with Article 336 of the
NEC. They may be installed in air, in ducts or conduits, in tray or trough, in open wiring or direct buried.
2. APPLICABLE STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 Underwriters Laboratories Standard 1277 for Type TC Power and Control Tray Cables.
2.1.2 Underwriters Laboratories Standard 83 for Thermoplastic Insulated Wires.
3. CONDUCTORS
3.1 Conductors shall be Class B stranded uncoated soft copper conforming to UL Standard 83.
4. INSULATION
4.1 Compound: Each phase conductor shall be insulated with PVC, meeting the requirements of UL Stan
dard 83 for Type THWN or THHN wire.
4.2 Thickness: The average thickness of insulation shall be as specified in UL Standard 83 for Type THWN
or THHN wire. The minimum thickness at any point shall be not less than 90% of the specified average
thickness.
5. JACKET
5.1 Compound:
Standard 83
5.2 Thickness:
Type THWN
Each insulated conductor shall be jacketed with Nylon, meeting the requirements of UL
for Type THWN or THHN wire.
The minimum thickness of Nylon shall not be less than specified in UL Standard 83 for
or THHN wire.
6. PHASE IDENTIFICATION
6.1 The insulated phase conductors shall be black in color and shall be printed with alpha-numeric num
bers on two opposite sides (1-0NE, 2-TWO, etc.).
7. ASSEMBLY
7.1 Three phase conductors shall be cabled together with a Class B stranded, uncoated copper grounding
conductor and suitable nonhygroscopic fillers to make round. Length of lay shall not exceed 35 times
the phase conductor diameter. The grounding conductor shall comply with the requirements of UL
Standard 1277.
8. CABLE TAPE
8.1 The cable assembly shall be covered with a suitable tape applied with a 10% minimum lap.
9. OVERALL JACKET
9.1 Compound: Each cable shall have a PVC protective jacket applied over the taped assembly. The
jacket shall meet the requirements of Standard 1277 for 75C PVC jacket compound and the Sunlight
Resistant requirements of UL Standard 1277.
9.2 Thickness: The average jacket thickness shall be in accordance with UL Standard 1277. The minimum
thickness at any point shall be not less than 80% of the specified average thickness.
10. SURFACE MARKING
10.1 Cables shall be identified by means of surface ink printing indicating: able, TC, (UL), 600v, No. of
Conductors, Size, THWN or THHN Conductors, Sun Res., Direct Burial, Open Wiring.
11. TESTS
11.1 Individual conductors and completed cables shall be tested in accordance with UL requirements for Type
TC Power and Control Tray Cables having THWN or THHN conductors.
11.2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and IEEE.
3-14
No.
of
Condrs.
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
23
25
27
29
31
32
37
Overall
PVC
Jacket
Mils
45
45
45
45
45
45
45
45
60
60
60
60
60
60
60
60
60
60
60
60
80
80
80
80
80
80
Nom.
Diam.
Inches
.23 x .35
.37
.39
.44
.48
.48
.51
.58
.63
.63
.67
.67
.68
.71
.71
.75
.75
.75
.79
.82
.91
.93
.94
.98
.99
1.03
Approx.
Net Wt.
lbs/1000 ft
Copper
Weight
lbs/1000 ft
65
70
87
105
120
140
155
200
230
240
255
270
290
315
325
350
360
370
400
450
530
560
585
625
650
720
16
22
29
37
44
51
59
66
74
81
88
96
103
110
118
125
132
140
147
169
184
199
213
228
235
272
Notes: 1. Cables designated (w/g) contain an additional bare copper grounding conductor, same size as circuit conductors, and are UL listed.
2. Standard color coding is Method E-2 of ICEA S-72-532. This color coding method omits white and green from the color sequence.
A white or green conductor can be supplied on request, Method E-1.
3-15
No.
of
Condrs.
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
23
25
27
29
31
32
37
Overall
PVC
Jacket
Mils
45
45
45
45
45
45
60
60
60
60
60
60
60
60
60
60
60
60
80
80
80
80
80
80
80
80
Nom.
Diam.
Inches
.23 x .37
.39
.43
.47
.51
.51
.59
.63
.69
.69
.70
.72
.74
.78
.78
.82
.82
.82
.90
.95
1.00
1.02
1.03
1.07
1.10
1.14
Approx.
Net Wt.
lbs/1000 ft
Copper
Weight
lbs/1000 ft
65
90
113
137
160
180
220
250
270
290
310
335
360
380
400
420
440
460
525
595
640
680
720
760
780
890
25
40
53
66
78
93
104
119
130
143
159
169
182
195
208
221
234
252
260
299
323
351
377
403
416
490
Notes: 1. Cables designated (w/g) contain an additional bare copper grounding conductor, same size as circuit conductors, and are UL listed.
2. Standard color coding is Method E-2 of ICEA S-72-532. This color coding method omits white and green from the color sequence.
A white or green conductor can be supplied on request, Method E-1.
3-16
No.
of
Condrs.
2
3
3 w/g
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
23
25
27
29
31
32
37
Overall
PVC
Jacket
Mils
45
45
45
45
45
60
60
60
60
60
60
60
60
60
80
80
80
80
80
80
80
80
80
80
80
80
80
Nom.
Diam.
Inches
.25 x.41
.44
.44
.48
.53
.60
.60
.67
.70
.77
.77
.79
.80
.83
.92
.92
.96
.96
.96
1.01
1.06
1.12
1.15
1.16
1.21
1.23
1.28
Approx.
Net Wt.
lbs/1000 ft
Copper
Weight
lbs/1000 ft
85
120
143
154
190
235
265
300
340
370
400
430
465
500
535
570
605
640
675
710
815
890
960
1030
1100
1135
1310
41
65
86
86
108
126
150
168
193
210
231
258
273
294
315
336
357
378
403
420
483
515
567
609
651
672
741
Notes: 1. Cables designated (w/g) contain an additional bare copper grounding conductor, same size as circuit conductors, and are UL listed.
2. Standard color coding is Method E-2 of ICEA S-72-532. This color coding method omits white and green from the color sequence.
A white or green conductor can be supplied on request, Method E-1.
3-17
No.
of
Condrs.
2
3
3 w/g
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
23
25
27
29
31
32
37
Overall
PVC
Jacket
Mils
45
45
45
60
60
60
60
60
60
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
Nom.
Diam.
Inches
.28 x.46
.49
.49
.57
.62
.67
.67
.74
.79
.90
.90
.93
.95
.97
1.03
1.03
1.08
1.08
1.08
1.14
1.19
1.26
1.29
1.31
1.36
1.39
1.44
Approx.
Net Wt.
lbs/1000 ft
Copper
Weight
lbs/1000 ft
117
167
205
230
280
325
370
415
455
550
595
640
685
725
775
820
865
905
965
1010
1145
1235
1325
1415
1505
1550
1775
67
101
135
135
167
192
234
256
295
320
352
402
416
448
480
512
544
576
608
640
736
800
864
928
992
1024
1184
Notes: 1. Cables designated (w/g) contain an additional bare copper grounding conductor, same size as circuit conductors, and are UL listed.
2. Standard color coding is Method E-2 of ICEA S-72-532. This color coding method omits white and green from the color sequence.
A white or green conductor can be supplied on request, Method E-1.
3-18
Specification
TRAY CABLE, TYPE TC
FR-XLP Insulation, PVC Jacket, 600 Volts
1.
SCOPE
1.1 This specification describes multi-conductor Type TC Tray Cable insulated with FR-XLP flame
retardant crosslinked polyethylene and PVC jacketed overall, for use on circuits rated 600 volts. Cables are
recommended for operation at 90C maximum continuous conductor temperature in wet or dry locations. The
cables are specifically approved for installation in cable trays in accordance with Article 336 of the NEC and may
also be used in Class 1 remote-control and signaling circuits per Article 725 of the Code. Cables may be installed
in air, in ducts or conduits , in tray or trough , and are also suitable for direct burial. (Cables with ground are UL
listed as Open Wiring per NEC 336.10(6)).
2.
APPLICABLE STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 Underwriters Laboratories Standard 1277 for Type TC Power and Control Tray Cables.
2.1.2 Underwriters Laboratories Standard 44 for Rubber Insulated Wires and Cables .
2.1.3 ICEA Pub. No. S-73-532, NEMA Pub. No. WC57, Control Cables.
3.
CONDUCTORS
3.1 Conductors shall be Class B stranded uncoated soft copper conforming to Part 2 of ICEA. Conductor sizes shall
be 14 AWG through 10 AWG. A nonhygroscopic separator may be used over the conductors at the option of the
manufacturer.
4.
INSULATION
4.1 Compound: Each conductor shall be insulated with FR-XLP flame-retardant chemically crosslinked poly
ethylene, meeting the requirements of ICEA S-73-532, Table 3-2 (Type l-XLPE) and Type XHHW-2, VW-1 require
ments of Underwriter's Laboratories.
4.2 Thickness: The average thickness of insulation shall be 30 mils. The minimum thickness at any point shall be
not less than 90% of the specified average thickness.
5.
CIRCUIT IDENTIFICATION
5.1 Circuit identification shall consist of Method 1 color coding for National Electric Code applications in accordance
with ICEA S-73-532, Appendix E, Table E-2. Cables shall not contain a green or white conductor unless specifically
ordered .
6.
ASSEMBLY
6.1 Two conductor cable shall be flat without separator tape, unless otherwise specified. For three conductors or
more, the insulated color coded conductors shall be cabled together with nonhygroscopic fillers, when necessary
to make round. The cable assembly shall be covered with a suitable tape applied with a 10% minimum lap. Where
indicated, a bare copper grounding conductor of the same size as the circuit conductors shall be included in the
assembly.
7.
OVERALL JACKET
7.1 Compound: Each cable shall have a PVC protective jacket applied over the assembly. The jacket shall meet the
requirements of Part 4 of ICEA S-73-532, Table 4-2, and the Sunlight Resistant requirements of UL Standard
1277.
7.2 Thickness: The average jacket thickness shall be in accordance with UL Standard 1277. The minimum thick
ness at any point shall be not less than 80% of the specified average thickness.
8.
SURFACE MARKING
8.1 Cables shall be identified by means of surface ink printing indicating: Type TC , (UL), 600V, No. of
conductors, Size, XHHW-2 (or 90C) Condrs. , Sun. Res., Direct Burial. Sizes 14-12 AWG with ground
shall be printed Open Wiring.
9.
TESTS
9.1 Individual conductors and completed cables shall be tested in accordance with UL requirements for Type TC
Power and Control Tray Cables having XHHW-2 VW-1 insulated conductors.
9.2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and IEEE.
3-19
3-20
Size
AWG
or
No.
of
Thickness in Mils
Nominal
Diameter
Grounding
Conductor
Size
Approx.
Net Wt.
Ampacity*
kcmil
Strands
Insulation
Jacket
Inches
AWG
lbs/1000 ft
Copper
Weight
lbs/1000 ft
90C
75C
8-03XPGTC
45
60
.66
10
325
190
55
50
6-03XPGTC
45
60
.74
450
301
75
65
4-03XPGTC
45
80
.88
655
448
95
85
2-03XPGTC
45
80
1.00
960
716
130
115
1-03XPGTC
19
55
80
1.13
1170
872
150
130
1/0-03XPGTC
1/0
19
55
80
1.22
1435
1081
170
150
175
2/0-03XPGTC
2/0
19
55
80
1.31
1730
1341
195
3/0-03XPGTC
3/0
19
55
80
1.42
2150
1717
225
200
4/0-03XPGTC
4/0
19
55
80
1.55
2620
2132
260
230
250-03XPGTC
250
37
65
110
1.76
3180
2494
290
255
350-03XPGTC
350
37
65
110
1.98
4290
3474
350
310
500-03XPGTC
500
37
65
110
2.26
5940
4938
430
380
750-03XPGTC
750
61
80
110
2.71
8660
7278
535
475
1000-03XPGTC
1000
61
80
140
3.10
1/0
11700
9590
615
545
*AMPACITY in accordance with the NEC for cables in uncovered cable tray without maintained spacing and for cable in raceway or directly
buried; at the conductor temperature indicated, in wet or dry locations, 30 C ambient temperature
3-21
Specification
1.
SCOPE
1.1 This specification describes three conductor Type TC Tray Cable insulated with FRXLP flame
retardant crosslinked polyethylene and PVC jacketed overall. for use on circuits rated 600 volts. Cables are
recommended for operation at 90C maximum continuous conductor temperature in wet or dry locations. The
cables are specifically approved for installation in cable trays in accordance with Article 336 of the NEC. They
may be installed in air, in ducts or conduits, in tray or trough. in open wiring or direct buried.
2.
APPLICABLE STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein :
2.1.1
Underwriters Laboratories Standard 1277 for Type TC Power and Control Tray Cables.
2.1.2 Underwriters Laboratories Standard 44 for Rubber Insulated Wires and Cables.
2.1.3 ICEA Pub. No. S-95-658. NEMA Pub. No. WC70, Nonshielded Power Cables Rated 2000 Volts or Less.
3.
CONDUCTORS
3.1 Conductors shall be Class B stranded uncoated soft copper per Part 2 of ICEA S-95658.
4.
SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.
5.
INSULATION
5.1 Compound: Each phase conductor shall be insulated with FR-XLP flame-retardant chemically crosslinked
polyethylene, meeting the requirements of ICEA S-95-658. Table 3-7, Class X2 and Type XHHW-2, VW1
requirements of Underwriters Laboratories.
5.2 Thickness: The average thickness of insulation shall be as specified in UL Standard 44 for Type XHHW-2 con
ductors and in Table 3-4, Column B of ICEA. The minimum thickness at any point shall be not less than 90% of
the specified average thickness .
6.
PHASE IDENTIFICATION
6.1 The insulated phase conductors shall be black in color and shall be printed with the numerals "1 ", "2" and "3" on
their surface.
7.
ASSEMBLY
7.1 Three phase conductors shall be cabled together with a Class B stranded, uncoated copper grounding conductor
and suitable nonhygroscopic fillers to make round. Length of lay shall not exceed 35 times the phase conductor
diameter. The grounding conductor shall comply with the requirements of UL Standard 1277.
8.
CABLE TAPE
8.1 The cable assembly shall be covered with a suitable tape applied with a 10% minimum lap.
9.
OVERALL JACKET
9.1 Compound: Each cable shall have a PVC protective jacket applied over the taped assembly. The jacket shall
meet the requirements of ICEA Table 4-1and the Sunlight Resistant requirements of UL Standard 1277.
9.2 . Thickness: The average jacket thickness shall be in accordance with UL Standard 1277. The minimum thick
ness at any point shall be not less than 80% of the specified average thickness.
3-22
8-04XPGTC
Size
AWG
or
kcmil
8
No.
of
Strands
7
6-04XPGTC
USAWC
Part #
Gnd. Condr.
Size In
Two Valleys
AWG (1)
12
45
60
Nominal
Diameter
Inches
.72
45
60
.81
10
Insulation
Jacket
Ampacity
Approx.
Copper
Net Wt.
Weight
lbs/1000 ft lbs/1000 ft
415
242
575
90C
384
75C
44
40
60
52
68
4-04XPGTC
45
80
.96
10
840
578
76
2-04XPGTC
45
80
1.10
1200
919
104
92
1-04XPGTC
19
55
80
1.25
1545
1136
120
104
1/0-04XPGTC
1/0
19
55
80
1.35
1835
1413
136
120
2/0-04XPGTC
2/0
19
55
80
1.45
2195
1760
156
140
3/0-04XPGTC
3/0
19
55
80
1.58
2800
2245
180
160
4/0-04XPGTC
4/0
19
55
110
1.77
3460
2796
208
184
250-04XPGTC
250
37
65
110
1.93
4040
3282
232
204
350-04XPGTC
350
37
65
110
2.18
5475
4577
280
248
500-04XPGTC
500
37
65
110
2.50
7635
6509
344
304
750-04XPGTC
750
61
80
140
3.12
11400
9712
428
380
*Ampacity in accordance with the NEC for cables in uncovered cable tray without maintained spacing and for cables in raceway or directly buried;
at the conductor temperature indicated in wet or dry locations, 30 C ambient temperature.
NOTES: 1. Grounding conductors per UL Standard 1277 for Type TC Tray Cable
3-23
Specification
TRAY CABLE, TYPE TC
XLP XHHW-2 Conductors, PVC Jacket, 600 Volts
Four Conductor with Grounding Conductors
1. SCOPE
1.1 This specification describes four conductor Type TC Tray Cable insulated with XLP crosslinked
polyethylene and PVC jacketed overall, for use on circuits rated 600 volts. Cables are recommended for operation at
90C maximum continuous conductor temperature in wet or dry locations. The cables are specifically approved for
installation in cable trays in accordance with Article 336 of the NEC. They may be installed in air, in ducts or conduits,
in tray or trough, in open wiring, or direct buried.
2. APPLICABLE STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 Underwriters Laboratories Standard 1277 for Type TC Power and Control Tray Cables.
2.1.2 Underwriters Laboratories Standard 44 for Rubber Insulated Wires and Cables.
2.1.3 ICEA Pub. No. S-95-658 and NEMA Pub. No. WC70 for Nonshielded Power Cables Rated 2000 Volts or Less.
3. CONDUCTORS
3.1 Conductors shall be Class B stranded uncoated soft copper per Part 2 of ICEA S-95-658.
4. SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.
5. INSULATION
5.1 Compound: Each phase conductor shall be insulated with XLP chemically crosslinked polyethylene, meeting
the requirements of ICEA S-95-658, Table 3-7, Class X-2 and Type XHHW-2 requirements of Underwriters Laborato
ries.
5.2 Thickness: The average thickness of insulation shall be as specified in UL Standard 44 forType XHHW-2
conductors and in Table 3-4, Column B of ICEA. The minimum thickness at any point shall be not less than 90%
of the specified average thickness.
6. PHASE IDENTIFICATION
6.1 The insulated phase conductors shall be black in color and shall be printed with the numerals "1", "2", "3" and
"4" on their surface.
7. ASSEMBLY
7.1 Four phase conductors shall be cabled together with a Class B stranded, uncoated copper grounding conductor
in two opposite valleys, and suitable nonhygroscopic fillers to make round. Length of lay shall not exceed 40
times the phase conductor diameter. Total circular mil area of the two grounding conductors shall be not less
than the circular mil area of the grounding conductor listed in UL Standard 1277.
8. CABLE TAPE
8.1 The cable assembly shall be covered with a suitable tape applied with a 10% minimum lap.
9. OVERALL JACKET
9.1 Compound: Each cable shall have a PVC protective jacket applied over the taped assembly. The jacket shall
meet the requirements of ICEA Table 4-1 and the Sunlight Resistant requirements of UL Standard 1277.
9.2 Thickness: The average jacket thickness shall be in accordance with UL Standard 1277. The minimum thick
ness at any point shall be not less than 80% of the specified average thickness.
10. SURFACE MARKING
10.1 Cables shall be identified by means of surface ink printing indicating manufacturer, number of conductors, size,
voltage rating, and required UL information.
11. TESTS
11.1 Individual conductors and completed cables shall be tested in accordance with UL requirements for Type TC
Power and Control Tray Cables having XHHW-2 conductors, and ICEA S-95-658.
11.2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and IEEE.
3-24
No.
of
Condrs.
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
23
25
27
29
31
32
37
Overall
Jacket
Mils
45
45
45
45
45
45
45
60
60
60
60
60
60
60
60
60
60
60
60
60
80
80
80
80
80
80
Nom.
Diam.
Inches
.23x.35
.37
.39
.44
.48
.48
.51
.58
.63
.63
.65
.66
.68
.71
.71
.75
.75
.75
0.79
0.82
0.91
0.93
0.94
0.98
0.99
1.00
Approx.
Net Wt.
lbs/1000 ft
65
70
87
105
120
140
155
200
230
240
255
270
290
315
325
350
360
370
400
450
530
560
585
625
650
720
Copper
Weight
lbs/1000 ft
16
24
32
40
48
56
64
72
80
88
97
104
112
121
128
136
144
153
160
184
201
216
232
248
256
306
3-25
No.
of
Condrs.
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
23
25
27
29
31
32
37
Overall
Jacket
Mils
45
45
45
45
45
45
60
60
60
60
60
60
60
60
60
60
60
60
80
80
80
80
80
80
80
80
Nom.
Diam.
Inches
.23 x.37
.39
.43
.47
.51
.51
.59
.63
.69
.69
.70
.72
.74
.78
.78
.82
.82
.82
.90
.95
1.00
1.02
1.03
1.07
1.10
1.14
Approx.
Net Wt.
lbs/1000 ft
65
90
113
137
160
180
220
250
270
290
310
335
360
380
400
420
440
460
525
595
640
680
720
760
780
890
3-26
Copper
Weight
lbs/1000 ft
25
40
53
66
78
93
104
119
130
143
159
169
182
195
208
221
234
252
260
299
323
351
377
403
416
490
No.
of
Condrs.
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
23
25
27
29
31
32
37
Overall
Jacket
Mils
45
45
45
45
60
60
60
60
60
60
60
60
60
80
80
80
80
80
80
80
80
80
80
80
80
80
Nom.
Diam.
Inches
.25x.41
.44
.48
.53
.60
.60
.67
.70
.77
.77
.79
.80
.83
.92
.92
.96
.96
.96
1.01
1.06
1.12
1.15
1.16
1.21
1.23
1.28
Approx.
Net Wt.
lbs/1000 ft
85
120
154
190
235
265
300
340
370
400
430
465
500
535
570
605
640
675
710
815
890
960
1030
1100
1135
1310
Copper
Weight
lbs/1000 ft
41
65
86
108
126
150
168
193
210
231
258
273
294
315
336
357
378
403
420
483
515
567
609
651
672
741
3-27
No.
of
Condrs.
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
23
25
27
29
31
32
37
Overall
Jacket
Mils
45
45
60
60
60
60
60
60
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
Nom.
Diam.
Inches
.28 x.46
.49
.57
.62
.67
.67
.74
.79
.90
.90
.93
.95
.97
1.03
1.03
1.08
1.08
1.08
1.14
1.19
1.26
1.29
1.31
1.36
1.39
1.44
Approx.
Net Wt.
lbs/1000 ft
117
167
230
280
325
370
415
455
550
595
640
685
725
775
820
865
905
965
1010
1145
1235
1325
1415
1505
1550
1775
3-28
Copper
Weight
lbs/1000 ft
67
101
135
167
192
234
256
295
320
352
402
416
448
480
512
544
576
608
640
736
800
864
928
992
1024
1184
Specification
TRAY CABLE, TYPE TC
FR-XLP Insulation, CPE Jacket, 600 Volts
1.
SCOPE
1.1 This specification describes multi-conductor Type TC Tray Cable insulated with FR-XLP flame
retardant crosslinked polyethylene and CPE jacketed overall, for use on circuits rated 600 volts. Cables are
recommended for operation at 90C maximum continuous conductor temperature in wet or dry locations. The
cables are specifically approved for installation in cable trays in accordance with Article 336 of the NEC and may
also be used in Class 1 remote-control and signaling circuits per Article 725 of the Code. Cables may be
installed in air, in ducts or conduits, in tray or trough, and are also suitable for direct burial.
2.
APPLICABLE STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1
Underwriters Laboratories Standard 1277 for Type TC Power and Control Tray Cables.
2.1.2 Underwriters Laboratories Standard 44 for Rubber Insulated Wires and Cables.
2.1.3 ICEA Pub. No. S-73-532, NEMA Pub. No. WC57, Control Cables.
3.
CONDUCTORS
3.1 Conductors shall be Class B stranded uncoated soft copper conforming to Part 2 of ICEA. Conductor sizes shall
be 16 AWG through 10 AWG. A nonhygroscopic separator may be used over the conductors at the option of the
manufactu rer.
4.
INSULATION
4.1 Compound: Each conductor shall be insulated with FR-XLP flame-retardant chemically crosslinked poly
ethylene, meeting the requirements of ICEA S-73-532, Table 3-2 (Type I-XLPE) and Type XHHW-2, VW-1 require
ments of Underwriter's Laboratories.
4.2 Thickness: The average thickness of insulation shall be 30 mils. The minimum thickness at any point shall be
not less than 90% of the specified average thickness.
5.
CIRCUIT IDENTIFICATION
5.1 Circuit identification shall consist of Method 1 color coding for National Electric Code applications in accordance
with ICEA S-73-532, Appendix E, Table E-2. Cables shall not contain a green or white conductor unless specifically
ordered.
6.
ASSEMBLY
6.1 For three conductors or more, the insulated color coded conductors shall be cabled together with nonhygroscopic
fillers, when necessary to make round. The cable assembly shall be covered with a suitable tape applied with a
10% minimum lap. Two conductor cable shall be flat without separator tape, unless otherwise specified.
7.
OVERALL JACKET
7.1 Compound: Each cable shall have a Chlorinated Polyethylene (CPE) protective jacket applied over the assembly.
The jacket shall meet the requirements of Part 4 of ICEA S-73-532, Table 4-2 (CPE-TP) and the Sunlight Resis
tant and Oil Resistant II requirements of UL Standard 1277.
7.2 Thickness: The average jacket thickness shall be in accordance with UL Standard 1277. The minimum thick
ness at any point shall be not less than 80% of the specified average thickness.
8.
SURFACE MARKING
8.1 Cables shall be identified by means of surface ink printing indicating: Type TC, (UL), 600v, No. of
conductors, Size, XHHW-2 (or 90C) Condrs., Oil Res II, Sun. Res., Direct Burial.
9.
TESTS
9.1 Individual conductors and completed cables shall be tested in accordance with UL requirements for Type TC
Power and Control Tray Cables having XHHW-2 VW-1 insulated conductors, and ICEA S-73-532.
9.2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and IEEE.
3-29
3-30
1. Listed by UL as Type TC Tray Cable per Standard 1277 for Tray Cables.
2. Individual conductors UL listed as Type XHHW-2.
3. Individual conductors pass UL VW-1 flame test.
4. Overall Jacket UL listed as Sunlight Resistant and Oil Resistant II.
5. Cables pass IEEE-383 ribbon burner flame test and ICEA 210,000
BTU/hour test.
6. Cables UL listed for Direct Burial.
7. Cables meet requirements of ICEA S-95-658, NEMA WC70.
CONSTRUCTION: Class B stranded uncoated copper conductor, FRXLP flame-retardant crosslinked polyethylene insulation, surface print phase
identification. Three insulated conductors twisted with a Class B stranded
uncoated copper grounding conductor and suitable fillers, cable tape, CPE
jacket overall, surface printed.
Size
AWG
or
kcmil
No.
of
Strands
Thickness in Mils
Insulation
Jacket
Nominal
Diameter
Inches
Grounding
Conductor
Size
AWG
Approx.
Net Wt.
lbs/1000 ft
Copper
Weight
lbs/1000 ft
Ampacity'
90C
75C
8-03XLPGCPETC
45
60
.66
10
335
190
55
50
6-03XLPGCPETC
45
60
.74
475
301
75
65
4-03XLPGCPETC
45
80
.88
700
448
95
85
2-03XLPGCPETC
45
80
1.00
1020
716
130
115
1-03XLPGCPETC
19
55
80
1.13
1260
872
150
130
1/0-03XLPGCPETC
1/0
19
55
80
1.22
1520
1081
170
150
2/0-03XLPGCPETC
2/0
19
55
80
1.31
1825
1341
195
175
3/0-03XLPGCPETC
3/0
19
55
80
1.42
2210
1717
225
200
4/0-03XLPGCPETC
4/0
19
55
80
1.55
2690
2132
260
230
250-03XLPGCPETC
250
37
65
110
1.76
3265
2494
290
255
350-03XLPGCPETC
350
37
65
110
1.98
4465
3474
350
310
500-03XLPGCPETC
500
37
65
110
2.26
6100
4938
430
380
750-03XLPGCPETC
750
61
80
110
2.71
9060
7206
535
475
1000-03XPGCPETC
1000
61
80
140
3.10
1/0
11770
9590
615
545
*AMPACITY in accordance with the NEC for cables in uncovered cable tray without maintained spacing and for cables in raceway or directly buried;
90 C conductor temperature for dry locations, 75 C conductor temperature for wet locations, 30 C ambient temperature.
NOTES:
3-31
Specification
TRAY CABLE, TYPE TC
FR-XLP Insulation, CPE Jacket, 600 Volts
Three Conductor with Grounding Conductor
1. SCOPE
1.1 This specification describes three conductor Type TC Tray Cable insulated with FR-XLP flame
retardant crosslinked polyethylene and CPE jacketed overall, for use on circuits rated 600 volts. Cables are
recommended for operation at 90C maximum continuous conductor temperature in wet or dry locations. The
cables are specifically approved for installation in cable trays in accordance with Article 336 of the NEC. They
may be installed in air, in ducts or conduits, in tray or trough, or direct buried.
2. APPLICABLE STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein :
2.1.1 Underwriters Laboratories Standard 1277 for Type TC Power and Control Tray Cables .
2.1.2 Underwriters Laboratories Standard 44 for Rubber Insulated Wires and Cables .
2.1.3 ICEA Pub. No. S-95-658, NEMA Pub. No. WC70, Nonshielded Power Cables Rated 2000 Volts or Less.
3. CONDUCTORS
3.1 Conductors shall be Class B stranded uncoated soft copper per Part 2 of ICEA S-95-658.
4. SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.
5. INSULATION
5.1 Compound: Each phase conductor shall be insulated with FR-XLP flame-retardant chemically crosslinked
polyethylene, meeting the requirements of ICEA S-95-658, Table 3-7, Class X-2 and Type XHHW-2 , VW-1 require
ments of Underwriters Laboratories.
5.2 Thickness: The average thickness of insulation shall be as specified in UL Standard 44 for Type XHHW-2
conductors and in Table 3-4, Column B of ICEA. The minimum thickness at any point shall be not less than 90%
of the specified average thickness.
6. PHASE IDENTIFICATION
6.1 The insulated phase conductors shall be black in color and shall be printed with the numerals "1", "2" and "3"
on their surface.
7. ASSEMBLY
7.1 Three phase conductors shall be cabled together with a Class B stranded , uncoated copper ground ing conductor
and suitable nonhygroscopic fillers to make round. Length of lay shall not exceed 35 times the phase conductor
diameter. The grounding conductor shall comply with the requirements of UL Standard 1277.
8. CABLE TAPE
8.1 The cable assembly shall be covered with a suitable tape applied with a 10% minimum lap.
9. OVERALL JACKET
9.1 Compound: Each cable shall have a Chlorinated Polyethylene (CPE) protective jacket applied over the taped
assembly. The jacket shall meet the requirements of ICEA S-95-658, Table 4-1 (TP-CPE) and the Sunlight Re
sistant and Oil Resistant II requirements of UL Standard 1277.
9.2 Thickness: The average jacket thickness shall be in accordance with UL Standard 1277. The minimum thick
ness at any point shall be not less than 80% of the specified average thickness.
10. SURFACE MARKING
10.1 Cables shall be identified by means of surface ink printing indicating manufacturer, number of conductors, size,
voltage rating, and required UL information.
11. TESTS
11 .1 Individual conductors and completed cables shall be tested in accordance with UL requirements for Type TC
Power and Control Tray Cables having XHHW-2 conductors, and ICEA S-95-658.
11 .2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and IEEE.
3-32
1. Listed by UL as Type TC Tray Cable per Standard 1277 for Tray Cables.
2. Individual conductors UL listed as Type XHHW-2.
3. Individual conductors pass UL VW-1 flame test.
4. Overall Jacket UL listed as Sunlight Resistant and Oil Resistant II.
5. Cables pass IEEE-383 ribbon burner flame test and ICEA 210,000
BTU/hour test.
6. Cables UL listed for Direct Burial.
7. Cables meet requirements of ICEA S-95-658, NEMA WC70.
CONSTRUCTION: Class B stranded uncoated copper conductor, FRXLP flame-retardant crosslinked polyethylene insulation, surface print phase
identification. Four insulated conductors twisted with a Class B stranded
uncoated copper grounding conductor and suitable fillers, cable tape, CPE
jacket overall, surface printed.
of
Strands
Insulation
8-04XLPGCPETC
6-04XLPGCPETC
4-04XLPGCPETC
2-04XLPGCPETC
USAWC
Part #
Jacket
Nominal
Diameter
Inches
Grounding
Conductor
Size
AWG
Approx.
Net Wt.
lbs/1000 ft
Copper
Weight
lbs/1000 ft
45
60
.71
10
385
45
60
.79
558
45
80
.95
45
80
1.10
No.
Thickness in Mils
Ampacity'
90C
75C
242
55
50
384
75
65
820
578
95
85
1214
919
130
115
1-04XLPGCPETC
19
55
80
1.24
1704
1136
150
130
1/0-04XLPGCPETC
1/0
19
55
80
1.34
1825
1413
170
150
2/0-04XLPGCPETC
2/0
19
55
80
1.45
2223
1760
195
175
3/0-04XLPGCPETC
3/0
19
55
80
1.57
3123
2245
225
200
4/0-04XLPGCPETC
4/0
19
55
80
1.77
3444
2796
260
230
250-04XLPGCPETC
250
37
65
110
1.93
4048
3282
290
255
350-04XLPGCPETC
350
37
65
110
2.18
5470
4577
350
310
500-04XLPGCPETC
500
37
65
110
2.48
7579
6509
430
380
750-04XLPGCPETC
750
61
80
110
3.12
11746
9522
535
475
*AMPACITY in accordance with the NEC for cables in uncovered cable tray without maintained spacing and for cables in raceway or directly buried;
90 C conductor temperature for dry locations, 75 C conductor temperature for wet locations, 30 C ambient temperature.
NOTES:
3-33
Specification
TRAY CABLE, TYPE TC
FR-XLP Insulation, CPE Jacket, 600 Volts
Four Conductor with Grounding Conductor
1. SCOPE
1.1 This specification describes four conductor Type TC Tray Cable insulated with FR-XLP flame
retardant crosslinked polyethylene and CPE jacketed overall, for use on circuits rated 600 volts. Cables are
recommended for operation at 90C maximum continuous conductor temperature in wet or dry locations. The
cables are specifically approved for installation in cable trays in accordance with Article 336 of the NEC. They
may be installed in air, in ducts or conduits, in tray or trough, or direct buried.
2. APPLICABLE STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein :
2.1.1 Underwriters Laboratories Standard 1277 for Type TC Power and Control Tray Cables .
2.1.2 Underwriters Laboratories Standard 44 for Rubber Insulated Wires and Cables .
2.1.3 ICEA Pub. No. S-95-658, NEMA Pub. No. WC70, Nonshielded Power Cables Rated 2000 Volts or Less.
3. CONDUCTORS
3.1 Conductors shall be Class B stranded uncoated soft copper per Part 2 of ICEA S-95-658.
4. SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.
5. INSULATION
5.1 Compound: Each phase conductor shall be insulated with FR-XLP flame-retardant chemically crosslinked
polyethylene, meeting the requirements of ICEA S-95-658, Table 3-7, Class X-2 and Type XHHW-2 , VW-1 require
ments of Underwriters Laboratories.
5.2 Thickness: The average thickness of insulation shall be as specified in UL Standard 44 for Type XHHW-2
conductors and in Table 3-4, Column B of ICEA. The minimum thickness at any point shall be not less than 90%
of the specified average thickness.
6. PHASE IDENTIFICATION
6.1 The insulated phase conductors shall be black in color and shall be printed with the numerals "1", "2" and "3"
on their surface.
7. ASSEMBLY
7.1 Three phase conductors shall be cabled together with a Class B stranded , uncoated copper ground ing conductor
and suitable nonhygroscopic fillers to make round. Length of lay shall not exceed 35 times the phase conductor
diameter. The grounding conductor shall comply with the requirements of UL Standard 1277.
8. CABLE TAPE
8.1 The cable assembly shall be covered with a suitable tape applied with a 10% minimum lap.
9. OVERALL JACKET
9.1 Compound: Each cable shall have a Chlorinated Polyethylene (CPE) protective jacket applied over the taped
assembly. The jacket shall meet the requirements of ICEA S-95-658, Table 4-1 (TP-CPE) and the Sunlight Re
sistant and Oil Resistant II requirements of UL Standard 1277.
9.2 Thickness: The average jacket thickness shall be in accordance with UL Standard 1277. The minimum thick
ness at any point shall be not less than 80% of the specified average thickness.
10. SURFACE MARKING
10.1 Cables shall be identified by means of surface ink printing indicating manufacturer, number of conductors, size,
voltage rating, and required UL information.
11. TESTS
11 .1 Individual conductors and completed cables shall be tested in accordance with UL requirements for Type TC
Power and Control Tray Cables having XHHW-2 conductors, and ICEA S-95-658.
11 .2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and IEEE.
3-34
No.
of
Condrs.
Overall
CPE
Jacket
Mils
Nom.
Diam.
Inches
Approx.
Net Wt.
lbs/1000 ft
Copper
Weight
lbs/1000 ft
14-02FREPCPETC
14-03FREPCPETC
14-04FREPCPETC
14-05FREPCPETC
14-06FREPCPETC
14-07FREPCPETC
14-08FREPCPETC
14-09FREPCPETC
14-10FREPCPETC
14-11FREPCPETC
14-12FREPCPETC
14-13FREPCPETC
14-14FREPCPETC
14-15FREPCPETC
14-16FREPCPETC
14-17FREPCPETC
14-18FREPCPETC
14-19FREPCPETC
14-20FREPCPETC
14-23FREPCPETC
14-25FREPCPETC
14-27FREPCPETC
14-29FREPCPETC
14-31FREPCPETC
14-32FREPCPETC
14-37FREPCPETC
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
23
25
27
29
31
32
37
45
45
45
45
45
45
60
60
60
60
60
60
60
60
60
60
60
60
80
80
80
80
80
80
80
80
.23 x.37
.39
.43
.47
.51
.51
.59
.63
.69
.69
.70
.72
.74
.78
.78
.82
.82
.82
.90
.95
1.00
1.02
1.03
1.07
1.10
1.14
65
90
113
137
160
180
220
250
270
290
310
335
360
380
400
420
440
460
525
595
640
680
720
760
780
890
26
39
53
66
78
92
104
118
130
143
158
169
182
195
208
221
234
250
260
299
323
351
377
403
416
466
3-35
No.
of
Condrs.
Overall
CPE
Jacket
Mils
Nom.
Diam.
Inches
Approx.
Net Wt.
lbs/1000 ft
Copper
Weight
lbs/1000ft
1000 Ft.
12-02FREPCPETC
12-03FREPCPETC
12-04FREPCPETC
12-05FREPCPETC
12-06FREPCPETC
12-07FREPCPETC
12-08FREPCPETC
12-09FREPCPETC
12-10FREPCPETC
12-11FREPCPETC
12-12FREPCPETC
12-13FREPCPETC
12-14FREPCPETC
12-15FREPCPETC
12-16FREPCPETC
12-17FREPCPETC
12-18FREPCPETC
12-19FREPCPETC
12-20FREPCPETC
12-23FREPCPETC
12-25FREPCPETC
12-27FREPCPETC
12-29FREPCPETC
12-31FREPCPETC
12-32FREPCPETC
12-37FREPCPETC
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
23
25
27
29
31
32
37
45
45
45
45
60
60
60
60
60
60
60
60
60
80
80
80
80
80
80
80
80
80
80
80
80
80
.25 x.41
.44
.48
.53
.60
.60
.67
.70
.77
.77
.79
.80
.83
.92
.92
.96
.96
.96
1.01
1.06
1.12
1.15
1.16
1.21
1.23
1.28
85
120
154
190
235
265
300
340
370
400
430
465
500
535
570
605
640
675
710
815
890
960
1030
1100
1135
1310
41
64
85
106
126
149
168
191
210
231
247
273
294
315
336
357
378
391
420
483
515
567
609
651
672
762
3-36
No.
of
Condrs.
Overall
CPE
Jacket
Mils
Nom.
Diam.
Inches
Approx.
Net Wt.
lbs/1000 ft
Copper
Weight
lbs/1000 ft
10-02FREPCPETC
10-03FREPCPETC
10-04FREPCPETC
10-05FREPCPETC
10-06FREPCPETC
10-07FREPCPETC
10-08FREPCPETC
10-09FREPCPETC
10-10FREPCPETC
10-11FREPCPETC
10-12FREPCPETC
10-13FREPCPETC
10-14FREPCPETC
10-15FREPCPETC
10-16FREPCPETC
10-17FREPCPETC
10-18FREPCPETC
10-19FREPCPETC
10-20FREPCPETC
10-23FREPCPETC
10-25FREPCPETC
10-27FREPCPETC
10-29FREPCPETC
10-31FREPCPETC
10-32FREPCPETC
10-37FREPCPETC
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
23
25
27
29
31
32
37
45
45
60
60
60
60
60
60
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
.28 x.46
.49
.57
.62
.67
.67
.74
.79
.90
.90
.93
.95
.97
1.03
1.03
1.08
1.08
1.08
1.14
1.19
1.26
1.29
1.31
1.36
1.39
1.44
117
167
230
280
325
370
415
455
550
595
640
685
725
775
820
865
905
965
1010
1145
1235
1325
1415
1505
1550
1775
65
100
134
167
192
234
256
295
320
352
402
416
448
480
512
544
576
608
640
736
800
864
928
992
1024
1184
3-37
Specification
TRAY CABLE, TYPE TC
FR-EPR XHHW-2 Conductors, CPE Jacket, 600 Volts
1. SCOPE
1.1 This specification describes multi-conductor Type TC Tray Cable insulated with FR-EPR flame
retardant ethylene-propylene-rubber and CPE jacketed overall, for use on circuits rated 600 volts . Cables are
recommended for operation at 90C maximum continuous conductor temperature in wet or dry locations. The
cables are specifically approved for installation in cable trays in accordance with Article 336 of the NEC and may
also be used in Class 1 remote-control and signaling circuits per Article 725 of the Code. Cables may be installed
in air, in ducts or conduits, in tray or trough, and are also suitable for direct burial.
2.
APPLICABLE STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1 .1 Underwriters Laboratories Standard 1277 for Type TC Power and Control Tray Cables .
2.1.2
Underwriters Laboratories Standard 44 for Rubber Insulated Wires and Cables.
2.1.3 ICEA Pub. No. S-73-532, NEMA Pub. No. WC57, Control Cables .
3. CONDUCTORS
3.1 Conductors shall be Class B stranded tinned soft copper conforming to Part 2 of ICEA. Conductor sizes shall be
14 AWG through 10 AWG .
4. SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.
5. INSULATION
5.1 Compound: Each conductor shall be insulated with FR-EPR flame-retardant ethylene-propylene-rubber,
meeting the requirements of ICEA S-73-532, Table 3-2 (Type II-EP Rubber) and Underwriters Laboratories re
quirements for Type XHHW-2, VW-1 .
5.2 Thickness: The average thickness of insulation shall be 30 mils. The minimum thickness at any point shall be
not less than 90% of the specified average thickness.
6. CIRCUIT IDENTIFICATION
6.1 Circuit identification shall consist of Method 1 color coding for National Electrical Code applications in accor
dance with ICEA S-73-532, Appendix E, Table E-2. Cables shall not contain a green or white conductor
unless specifically ordered (TECH 1006 Option A) .
7. ASSEMBLY
7.1 For three conductors or more, the insulated color coded conductors shall be cabled together with nonhygroscopic
fillers, when necessary to make round . The cable assembly shall be covered with a suitable tape applied with a
10% minimum lap. Two conductor cable shall be flat without separator tape, unless otherwise specified.
8. OVERALL JACKET
8.1 Compound: Each cable shall have a Chlorinated Polyethylene (CPE) protective jacket applied over the assem
bly. The jacket shall meet the requirements of ICEA S-73-532, Table 4-2 (CPE-TP) and the Sunlight Resistant
and Oil Resistant II requirements of UL Standard 1277.
8.2 Thickness: The average jacket thickness shall be in accordance with UL Standard 1277. The minimum thick
ness at any point shall be not less than 80% of the specified average thickness.
9. SURFACE MARKING
9.1 Cables shall be identified by means of surface ink printing indicating manufacturer, number of conductors, size,
voltage rating, and required UL information.
10. TESTS
10.1 Individual conductors and completed cables shall be tested in accordance with UL requirements for Type TC
Power and Control Tray Cables having XHHW-2, VW-1 insulated conductors, and ICEA S-73-532.
10.2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and IEEE 1202/CSA FT4.
3-38
USAWC
Part #
No.
of
Strands
Thickness in Mils
Insulation
Jacket
Ampacity*
Nominal
Diameter
Inches
Grounding
Conductor
Size
AWG
Approx.
Net Wt.
lbs/1000 ft
Copper
Weight
lbs/1000 ft
90 C
75C
8-03EPGCPETC
45
60
.66
10
330
190
55
50
6-03EPGCPETC
45
60
.74
460
297
75
65
4-03EPGCPETC
45
80
.88
685
442
95
85
2-03EPGCPETC
45
80
1.00
1015
703
130
115
1-03EPGCPETC
19
55
80
1.13
1270
872
150
130
1/0-03EPGCPETC
1/0
19
55
80
1.22
1500
1069
170
150
2/0-03EPGCPETC
2/0
19
55
80
1.31
1810
1340
195
175
3/0-03EPGCPETC
3/0
19
55
80
1.42
2250
1717
225
200
4/0-03EPGCPETC
4/0
19
55
80
1.55
2685
2130
260
230
250-03EPGCPETC
250
37
65
110
1.76
3170
2494
290
255
350-03EPGCPETC
350
37
65
110
1.98
4320
3474
350
310
500-03EPGCPETC
500
37
65
110
2.26
6020
4934
430
380
750-03EPGCPETC
750
61
80
110
2.71
8980
7278
535
475
1000-03EPGCPETC
1000
61
80
140
3.10
1/0
11700
9584
615
545
*AMPACITY in accordance with the NEC for cables installed in uncovered cable tray without maintained spacing and for cables in raceway or directy buried;
at the conductor temperature indicated, 30 C ambient temperature.
NOTES: 1. Grounding conductor per UL Standard 1277 for Type TC Tray Cable
2. Cables with Open Wiring listing available upon request.
3-39
Specification
TRAY CABLE, TYPE TC
FR-EPR XHHW-2 Conductors, CPE Jacket, 600 Volts
Three Conductor with Grounding Conductor
1.
SCOPE
1.1 This specification describes three conductor Type TC Tray Cable insulated with FR-EPR flameretardant ethylene-propylene-rubber and CPE jacketed overall, for use on circuits rated 600 volts. Cables are
recommended for operation at 90C maximum continuous conductor temperature in wet or dry locations. The
cables are specifically approved for installation in cable trays in accordance with Article 336 of the NEC. Cables may
be installed in air, in ducts or conduits, in tray or trough, and are also suitable for direct burial.
2.
APPLICABLE STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 Underwriters Laboratories Standard 1277 for Type TC Power and Control Tray Cables.
2.1 .2 Underwriters Laboratories Standard 44 for Rubber Insulated Wires and Cables .
2.1 .3 ICEA Pub. No. S-95-658, NEMA Pub. No. WC70, Nonshielded Power Cables Rated 2000 Volts or Less.
3.
CONDUCTORS
3.1 Conductors shall be Class B stranded tinned soft copper per Part 2 of ICEA S-95-658.
4.
SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.
5. INSULATION
5.1 Compound: Each phase conductor shall be insulated with FR-EPR flame-retardant ethylene-propylene
rubber, meeting the requirements of ICEA S-95-658, Table 3-7 , Class E-2 and Underwriters Laboratories
requirements for Type XHHW-2, VW-1.
5.2 Thickness: The average thickness of insulation shall be as specified in Table 3-4, Column B of ICEA. The
minimum thickness at any point shall be not less than 90% of the specified average thickness.
6.
PHASE IDENTIFICATION
6.1 The insulated phase conductors shall be black in color and shall be printed with the numerals "1", "2" and "3"
on their surface .
7.
ASSEMBLY
7.1 Three phase conductors shall be cabled together with a Class B stranded, tinned copper grounding conductor
and suitable nonhygroscopic fillers to make round. Length of lay shall not exceed 35 times the phase conductor
diameter. The grounding conductor shall comply with the requirements of UL Standard 1277.
8.
CABLE TAPE
8.1 The cable assembly shall be covered with a suitable tape applied with a 10% minimum lap.
9.
OVERALL JACKET
9.1 Compound: Each cable shall have a Chlorinated Polyethylene (CPE) protective jacket applied over the taped
assembly. The jacket shall meet the requirements of ICEA S-95-658, Table 4-1 (CPE-TP) and the Sunlight
Resistant and Oil Resistant II requirements of UL Standard 1277.
9.2 Thickness: The average jacket thickness shall be in accordance with UL Standard 1277. The minimum thick
ness at any point shall be not less than 80% of the specified average thickness.
3-40
Size
AWG
or
kcmil
No.
of
Strands
Thickness in Mils
Insulation
Jacket
Ampacity*
Nominal
Diameter
Inches
Grounding
Conductor
Size
AWG
Approx.
Net Wt.
lbs/1000 ft
Copper
Weight
lbs/1000 ft
90 C
75C
8-04EPGCPETC
45
60
.72
10
393
242
55
50
6-04EPGCPETC
45
60
.79
561
384
75
65
4-04EPGCPETC
45
80
.95
822
578
95
85
2-04EPGCPETC
45
80
1.09
1235
919
130
115
1-04EPGCPETC
19
55
80
1.24
1521
1136
150
130
1/0-04EPGCPETC
1/0
19
55
80
1.33
1820
1413
170
150
2/0-04EPGCPETC
2/0
19
55
80
1.44
2208
1760
195
175
3/0-04EPGCPETC
3/0
19
55
80
1.57
2788
2245
225
200
4/0-04EPGCPETC
4/0
19
55
80
1.79
3495
2796
260
230
250-04EPGCPETC
250
37
65
110
1.92
4019
3282
290
255
350-04EPGCPETC
350
37
65
110
2.17
5436
4577
350
310
500-04EPGCPETC
500
37
65
110
2.48
7607
6509
430
380
750-04EPGCPETC
750
61
80
110
3.12
11805
9712
535
475
*AMPACITY in accordance with the NEC for cables installed in uncovered cable tray without maintained spacing and for cables in raceway or directy buried;
at the conductor temperature indicated, 30 C ambient temperature.
NOTES: 1. Grounding conductor per UL Standard 1277 for Type TC Tray Cable
2. Cables with Open Wiring listing available upon request.
3-41
Specification
TRAY CABLE, TYPE TC
FR-EPR XHHW-2 Conductors, CPE Jacket, 600 Volts
Four Conductor with Grounding Conductor
1.
SCOPE
1.1 This specification describes four conductor Type TC Tray Cable insulated with FR-EPR flameretardant ethylene-propylene-rubber and CPE jacketed overall, for use on circuits rated 600 volts. Cables are
recommended for operation at 90C maximum continuous conductor temperature in wet or dry locations. The
cables are specifically approved for installation in cable trays in accordance with Article 336 of the NEC. Cables may
be installed in air, in ducts or conduits, in tray or trough, and are also suitable for direct burial.
2.
APPLICABLE STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 Underwriters Laboratories Standard 1277 for Type TC Power and Control Tray Cables.
2.1 .2 Underwriters Laboratories Standard 44 for Rubber Insulated Wires and Cables .
2.1 .3 ICEA Pub. No. S-95-658, NEMA Pub. No. WC70, Nonshielded Power Cables Rated 2000 Volts or Less.
3.
CONDUCTORS
3.1 Conductors shall be Class B stranded tinned soft copper per Part 2 of ICEA S-95-658.
4.
SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.
5. INSULATION
5.1 Compound: Each phase conductor shall be insulated with FR-EPR flame-retardant ethylene-propylene
rubber, meeting the requirements of ICEA S-95-658, Table 3-7 , Class E-2 and Underwriters Laboratories
requirements for Type XHHW-2, VW-1.
5.2 Thickness: The average thickness of insulation shall be as specified in Table 3-4, Column B of ICEA. The
minimum thickness at any point shall be not less than 90% of the specified average thickness.
6.
PHASE IDENTIFICATION
6.1 The insulated phase conductors shall be black in color and shall be printed with the numerals "1", "2" and "3"
on their surface .
7.
ASSEMBLY
7.1 Three phase conductors shall be cabled together with a Class B stranded, tinned copper grounding conductor
and suitable nonhygroscopic fillers to make round. Length of lay shall not exceed 35 times the phase conductor
diameter. The grounding conductor shall comply with the requirements of UL Standard 1277.
8.
CABLE TAPE
8.1 The cable assembly shall be covered with a suitable tape applied with a 10% minimum lap.
9.
OVERALL JACKET
9.1 Compound: Each cable shall have a Chlorinated Polyethylene (CPE) protective jacket applied over the taped
assembly. The jacket shall meet the requirements of ICEA S-95-658, Table 4-1 (CPE-TP) and the Sunlight
Resistant and Oil Resistant II requirements of UL Standard 1277.
9.2 Thickness: The average jacket thickness shall be in accordance with UL Standard 1277. The minimum thick
ness at any point shall be not less than 80% of the specified average thickness.
3-42
where necessary to make round, cable tape, Hypalon jacket overall, surface
printed.
# 10 AWG-7 Strand
USAWC
Part #
10-02XHTC
10-03XHTC
10-04XHTC
10-05XHTC
10-07XHTC
10-09XHTC
10-12XHTC
No.
of
Condrs.
2
3
4
5
7
9
12
12-02XHTC
12-03XHTC
12-04XHTC
12-05XHTC
12-07XHTC
12-09XHTC
12-12XHTC
12-19XHTC
12-25XHTC
12-30XHTC
12-37XHTC
2
3
4
5
7
9
12
19
25
30
37
14-02XHTC
14-03XHTC
14-04XHTC
14-05XHTC
14-07XHTC
14-09XHTC
14-12XHTC
14-19XHTC
14-25XHTC
14-30XHTC
14-37XHTC
2
3
4
5
7
9
12
19
25
30
37
Overall
Jacket
Mils
45
45
60
60
60
60
80
Nom.
Diam.
Inches
.46
.49
.56
.62
.67
.77
.91
Approx.
Net Wt.
lbs/1000 ft
126
176
240
291
376
456
636
Copper
Weight
lbs/1000 ft
67
100
134
167
234
302
404
.41
.44
.48
.52
.60
.70
.78
.96
1.10
1.18
1.27
98
127
160
194
264
345
435
690
858
997
1393
51
64
85
106
168
191
255
403
515
618
741
.37
.39
.43
.47
.51
.62
.70
.82
1.00
1.05
1.13
75
95
118
143
179
249
317
467
632
731
899
26
39
53
66
92
118
158
250
330
398
490
# 12 AWG-7 Strand
45
45
45
45
60
60
60
80
80
80
80
# 14 AWG-7 Strand
45
45
45
45
45
60
60
60
80
80
80
3-43
Specification
TRAY CABLE, TYPE TC
FR-XLP Insulation, Hypalon Jacket, 600 Volts
3-44
1.
SCOPE
1.1 This specification describes multi-conductor Type TC Tray Cable insulated with FR-XLP flame
retardant crosslinked polyethylene and Hypalon jacketed overall, for use on circuits rated 600 volts. Cables are
recommended for operation at 90C maximum continuous conductor temperature in wet or dry locations. The
cables are specifically approved for installation in cable trays in accordance with Article 336 of the NEC and may
also be used in Class 1 remote-control and signaling circuits per Article 725 of the Code. Cables may be
installed in air, in ducts or conduits, in tray or trough, and are also suitable for direct burial.
2.
APPLICABLE STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1
Underwriters Laboratories Standard 1277 for Type TC Power and Control Tray Cables.
2.1.2 Underwriters Laboratories Standard 44 for Rubber Insulated Wires and Cables.
2.1.3 ICEA Pub. No. S-95-658, NEMA Pub. No. WC70, Control Cables.
3.
CONDUCTORS
3.1 Conductors shall be Class B stranded uncoated soft copper conforming to Part 2 of ICEA. Conductor sizes shall
be 16 AWG through 10 AWG. A nonhygroscopic separator may be used over the conductors at the option of the
man ufactu rer.
4.
INSULATION
4.1 Compound: Each conductor shall be insulated with FR-XLP flame-retardant chemically crosslinked poly
ethylene, meeting the requirements of ICEA S-73-532, Table 3-2 (Type I-XLPE) and Type XHHW-2, VW-1 require
ments of Underwriter's Laboratories.
4.2 Thickness: The average thickness of insulation shall be 30 mils. The minimum thickness at any point shall be
not less than 90% of the specified average thickness.
5.
CIRCUIT IDENTIFICATION
5.1 Circuit identification shall consist of Method 1 color coding for National Electric Code applications in accordance
with ICEA S-73-532, Appendix E, Table E-2. Cables shall not contain a green orwhite conductor unless specifically
ordered.
6.
ASSEMBLY
6.1 For three conductors or more, the insulated color coded conductors shall be cabled together with nonhygroscopic
fillers, when necessary to make round. The cable assembly shall be covered with a suitable tape applied with a
10% minimum lap. Two conductor cable shall be flat without separator tape, unless otherwise specified.
7.
OVERALL JACKET
7.1 Compound: Each cable shall have a Hypalon (Chlorosulfonated Polyethylene) protective jacket applied over the assembly.
The jacket shall meet the requirements of ICEA S-95-658 and the Sunlight Resistant and Oil II requirements of
UL Standard 1277.
7.2 Thickness: The average jacket thickness shall be in accordance with UL Standard 1277. The minimum thick
ness at any point shall be not less than 80% of the specified average thickness.
8.
SURFACE MARKING
8.1 Cables shall be identified by means of surface ink printing indicating: Type TC, (UL), 600v, No. of
conductors, Size, XHHW-2 (or 90C) Condrs., Oil Res II, Sun. Res., Direct Burial, E57349.
9.
TESTS
9.1 Individual conductors and completed cables shall be tested in accordance with UL requirements for Type TC
Power and Control Tray Cables having XHHW-2 VW-1 insulated conductors, and ICEA S-73-532.
9.2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and IEEE.
of
Strands
8-03XHGTC
6-03XHGTC
4-03XHGTC
2-03XHGTC
USAWC
Part #
No.
Thickness in Mils
Nominal
Diameter
Inches
Grounding
Conductor
Size
AWG
Approx.
Net Wt.
lbs/1000 ft.
Copper
Weight
lbs/1000 ft
Ampacity'
90C
75C
190
55
50
301
75
65
702
448
95
85
1024
716
130
115
Insulation
Jacket
45
60
.66
10
223
45
60
.75
481
45
80
.89
45
80
1.02
1-03XHGTC
19
55
80
1.12
1199
872
150
130
1/0-03XHGTC
1/0
19
55
80
1.24
1505
1081
170
150
2/0-03XHGTC
2/0
19
55
80
1.34
1810
1341
195
175
3/0-03XHGTC
3/0
19
55
80
1.42
2437
1717
225
200
4/0-03XHGTC
4/0
19
55
80
1.58
2725
2132
260
230
250-03XHGTC
250
37
65
110
1.76
3605
2494
290
255
350-03XHGTC
350
37
65
110
2.01
4423
3477
350
310
500-03XHGTC
500
37
65
110
2.31
6097
4938
430
380
*AMPACITY in accordance with the NEC for cables in uncovered cable tray without maintained spacing and for cables in raceway or directly buried;
90 C conductor temperature for dry locations, 75 C conductor temperature for wet locations, 30 C ambient temperature.
NOTES:
3-45
Specification
TRAY CABLE, TYPE TC
FR-XLP Insulation, Hypalon Jacket, 600 Volts
Three Conductor with Grounding Conductor
1. SCOPE
1.1 This specification describes three conductor Type TC Tray Cable insulated with FR-XLP flame
retardant crosslinked polyethylene and Hypalon jacketed overall, for use on circuits rated 600 volts. Cables are
recommended for operation at 90C maximum continuous conductor temperature in wet or dry locations. The
cables are specifically approved for installation in cable trays in accordance with Article 336 of the NEC. They
may be installed in air, in ducts or conduits, in tray or trough, or direct buried.
2. APPLICABLE STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein :
2.1.1 Underwriters Laboratories Standard 1277 for Type TC Power and Control Tray Cables .
2.1.2 Underwriters Laboratories Standard 44 for Rubber Insulated Wires and Cables .
2.1.3 ICEA Pub. No. S-95-658, NEMA Pub. No. WC70, Nonshielded Power Cables Rated 2000 Volts or Less.
3. CONDUCTORS
3.1 Conductors shall be Class B stranded uncoated soft copper per Part 2 of ICEA S-95-658.
4. SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.
5. INSULATION
5.1 Compound: Each phase conductor shall be insulated with FR-XLP flame-retardant chemically crosslinked
polyethylene, meeting the requirements of ICEA S-95-658, Table 3-7, Class X-2 and Type XHHW-2 , VW-1 require
ments of Underwriters Laboratories.
5.2 Thickness: The average thickness of insulation shall be as specified in UL Standard 44 for Type XHHW-2
conductors and in Table 3-4, Column B of ICEA. The minimum thickness at any point shall be not less than 90%
of the specified average thickness.
6. PHASE IDENTIFICATION
6.1 The insulated phase conductors shall be black in color and shall be printed with the numerals "1", "2" and "3"
on their surface.
7. ASSEMBLY
7.1 Three phase conductors shall be cabled together with a Class B stranded , uncoated copper ground ing conductor
and suitable nonhygroscopic fillers to make round. Length of lay shall not exceed 35 times the phase conductor
diameter. The grounding conductor shall comply with the requirements of UL Standard 1277.
8. CABLE TAPE
8.1 The cable assembly shall be covered with a suitable tape applied with a 10% minimum lap.
9. OVERALL JACKET
9.1 Compound: Each cable shall have a Chlorosulfonated Polyethylene (Hypalon) protective jacket applied over the taped
assembly. The jacket shall meet the requirements of ICEA S-95-658, Table 4-1 (TP-CPE) and the Sunlight Re
sistant and Oil Resistant II requirements of UL Standard 1277.
9.2 Thickness: The average jacket thickness shall be in accordance with UL Standard 1277. The minimum thick
ness at any point shall be not less than 80% of the specified average thickness.
10. SURFACE MARKING
10.1 Cables shall be identified by means of surface ink printing indicating manufacturer, number of conductors, size,
voltage rating, and required UL information.
11. TESTS
11 .1 Individual conductors and completed cables shall be tested in accordance with UL requirements for Type TC
Power and Control Tray Cables having XHHW-2 conductors, and ICEA S-95-658.
11 .2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and IEEE.
3-46
Size
AWG
or
kcmil
No.
of
Strands
Thickness in Mils
Insulation
Jacket
Nominal
Diameter
Inches
Grounding
Conductor
Size
AWG
Approx.
Net Wt.
lbs/1000 ft
Copper
Weight
lbs/1000 ft
Ampacity'
90C
75C
8-04XHGTC
45
60
.73
10
421
242
55
50
6-04XHGTC
45
60
.82
600
384
75
65
4-04XHGTC
45
80
.98
882
578
95
85
2-04XHGTC
45
80
1.12
1295
919
130
115
1-04XHGTC
19
55
80
1.24
1704
1136
150
130
1/0-04XHGTC
1/0
19
55
80
1.33
1830
1413
170
150
2/0-04XHGTC
2/0
19
55
80
1.48
2326
1760
195
175
3/0-04XHGTC
3/0
19
55
80
1.57
3132
2245
225
200
4/0-04XHGTC
4/0
19
55
110
1.77
3909
2796
260
230
250-04XHGTC
250
37
65
110
1.94
4571
3282
290
255
350-04XHGTC
350
37
65
110
2.18
6068
4577
350
310
500-04XHGTC
500
37
65
110
2.56
7905
6509
430
380
*AMPACITY in accordance with the NEC for cables in uncovered cable tray without maintained spacing and for cables in raceway or directly buried;
90 C conductor temperature for dry locations, 75 C conductor temperature for wet locations, 30 C ambient temperature.
NOTES:
3-47
Specification
TRAY CABLE, TYPE TC
FR-XLP Insulation, Hypalon Jacket, 600 Volts
Four Conductor with Grounding Conductor
1. SCOPE
1.1 This specification describes four conductor Type TC Tray Cable insulated with FR-XLP flame
retardant crosslinked polyethylene and Hypalon jacketed overall, for use on circuits rated 600 volts. Cables are
recommended for operation at 90C maximum continuous conductor temperature in wet or dry locations. The
cables are specifically approved for installation in cable trays in accordance with Article 336 of the NEC. They
may be installed in air, in ducts or conduits, in tray or trough, or direct buried.
2. APPLICABLE STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein :
2.1.1 Underwriters Laboratories Standard 1277 for Type TC Power and Control Tray Cables .
2.1.2 Underwriters Laboratories Standard 44 for Rubber Insulated Wires and Cables .
2.1.3 ICEA Pub. No. S-95-658, NEMA Pub. No. WC70, Nonshielded Power Cables Rated 2000 Volts or Less.
3. CONDUCTORS
3.1 Conductors shall be Class B stranded uncoated soft copper per Part 2 of ICEA S-95-658.
4. SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.
5. INSULATION
5.1 Compound: Each phase conductor shall be insulated with FR-XLP flame-retardant chemically crosslinked
polyethylene, meeting the requirements of ICEA S-95-658, Table 3-7, Class X-2 and Type XHHW-2 , VW-1 require
ments of Underwriters Laboratories.
5.2 Thickness: The average thickness of insulation shall be as specified in UL Standard 44 for Type XHHW-2
conductors and in Table 3-4, Column B of ICEA. The minimum thickness at any point shall be not less than 90%
of the specified average thickness.
6. PHASE IDENTIFICATION
6.1 The insulated phase conductors shall be black in color and shall be printed with the numerals "1", "2" and "3"
on their surface.
7. ASSEMBLY
7.1 Three phase conductors shall be cabled together with a Class B stranded , uncoated copper ground ing conductor
and suitable nonhygroscopic fillers to make round. Length of lay shall not exceed 35 times the phase conductor
diameter. The grounding conductor shall comply with the requirements of UL Standard 1277.
8. CABLE TAPE
8.1 The cable assembly shall be covered with a suitable tape applied with a 10% minimum lap.
9. OVERALL JACKET
9.1 Compound: Each cable shall have a Chlorosulfonated Polyethylene (Hypalon) protective jacket applied over the taped
assembly. The jacket shall meet the requirements of ICEA S-95-658, Table 4-1 (TP-CPE) and the Sunlight Re
sistant and Oil Resistant II requirements of UL Standard 1277.
9.2 Thickness: The average jacket thickness shall be in accordance with UL Standard 1277. The minimum thick
ness at any point shall be not less than 80% of the specified average thickness.
10. SURFACE MARKING
10.1 Cables shall be identified by means of surface ink printing indicating manufacturer, number of conductors, size,
voltage rating, and required UL information.
11. TESTS
11 .1 Individual conductors and completed cables shall be tested in accordance with UL requirements for Type TC
Power and Control Tray Cables having XHHW-2 conductors, and ICEA S-95-658.
11 .2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and IEEE.
3-48
No.
of
Condrs.
Cond.
Size
(AWG)
14-02LSZHTCFL
14-02LSZHTC
14-03LSZHTC
14-04LSZHTC
14-05LSZHTC
14-07LSZHTC
14-09LSZHTC
14-12LSZHTC
14-19LSZHTC
14-25LSZHTC
14-30LSZHTC
14-37LSZHTC
2 flat
2
3
4
5
7
9
12
19
25
30
37
14
14
14
14
14
14
14
14
14
14
14
14
12-02LSZHTCFL
12-02LSZHTC
12-03WGLSZHTC
12-03LSZHTC
12-04LSZHTC
12-05LSZHTC
12-07LSZHTC
12-09LSZHTC
12-12LSZHTC
12-19LSZHTC
12-25LSZHTC
12-30LSZHTC
12-37LSZHTC
2 FLAT
2
3+ Grnd
3
4
5
7
9
12
19
25
30
37
12
12
12
12
12
12
12
12
12
12
12
12
12
10-02LSZHTCFL
10-02LSZHTC
10-03WGLSZHTC
10-03LSZHTC
10-04LSZHTC
10-05LSZHTC
10-07LSZHTC
10-09LSZHTC
10-12LSZHTC
2 flat
2
3+ Grnd
3
4
5
7
9
12
10
10
10
10
10
10
10
10
10
Cond.
Strand
Insulation
Thickness
Inches
Jacket
Thickness
Inches
Nominal
Cable
Diameter
Inches
Copper
Weight
lbs/1000 ft
Net
Weight
lbs1000 ft
.365x.230
.370
.390
.425
.465
.505
.620
.700
.815
.935
1.030
1.110
26
26
39
53
66
92
118
158
250
323
387
466
61
71
92
115
139
173
240
301
468
624
747
875
.400x.245
.410
.410
.435
.475
.520
.595
.695
.765
.940
1.095
1.150
1.240
40
41
85
64
85
106
149
191
247
391
515
618
762
82
94
148
124
157
191
268
337
428
688
854
1002
1240
.445x.270
.455
.485
.485
.560
.615
.670
.760
0.905
64
65
134
100
134
167
234
295
402
113
128
225
172
234
284
381
464
651
.030
.030
.030
.030
.030
.030
.030
.030
.030
.030
.030
.030
.045
.045
.045
.045
.045
.045
.060
.060
.060
.080
.080
.080
.030
.030
.030
.030
.030
.030
.030
.030
.030
.030
.030
.030
.030
.045
.045
.045
.045
.045
.045
.060
.060
.060
.080
.080
.080
.080
.030
.030
.030
.030
.030
.030
.030
.030
.030
.045
.045
.045
.045
.060
.060
.060
.060
.080
3-49
Specification
TRAY CABLE, TYPE TC
XLP (LS) Low Smoke Insulation, (LSZH) Low-Smoke, Zero-Halogen Jacket, 600 Volts
3-50
1.
SCOPE
1.1 This specification describes multi-conductor Type TC Tray Cable insulated with XLP (LS) flame
retardant crosslinked polyethylene and (LSZH) jacketed overall, for use on circuits rated 600 volts. Cables are
recommended for operation at 90C maximum continuous conductor temperature in wet or dry locations. The
cables are specifically approved for installation in cable trays in accordance with Article 336 of the NEC and may
also be used in Class 1 remote-control and signaling circuits per Article 725 of the Code. Cables may be installed
in air, in ducts or conduits , in tray or trough , and are also suitable for direct burial. [Cables with ground are UL
listed as Open Wiring per NEC 336.10(6)).
2.
APPLICABLE STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 Underwriters Laboratories Standard 1277 for Type TC Power and Control Tray Cables.
2.1.2 Underwriters Laboratories Standard 44 for Rubber Insulated Wires and Cables .
2.1.3 ICEA Pub. No. S-73-532, NEMA Pub. No. WC57, Control Cables.
3.
CONDUCTORS
3.1 Conductors shall be Class B stranded uncoated soft copper conforming to Part 2 of ICEA. Conductor sizes shall
be 14 AWG through 10 AWG. A nonhygroscopic separator may be used over the conductors at the option of the
manufacturer.
4.
INSULATION
4.1 Compound: Each conductor shall be insulated with XLP (LS) low-smoke flame-retardant chemically crosslinked poly
ethylene, meeting the requirements of ICEA S-73-532, Table 3-2 (Type l-XLPE) and Type XHHW-2, VW-1 require
ments of Underwriter's Laboratories.
4.2 Thickness: The average thickness of insulation shall be 30 mils. The minimum thickness at any point shall be
not less than 90% of the specified average thickness.
5.
CIRCUIT IDENTIFICATION
5.1 Circuit identification shall consist of Method 1 color coding for National Electric Code applications in accordance
with ICEA S-73-532, Appendix E, Table E-2. Cables shall not contain a green or white conductor unless specifically
ordered .
6.
ASSEMBLY
6.1 Two conductor cable shall be flat without separator tape, unless otherwise specified. For three conductors or
more, the insulated color coded conductors shall be cabled together with nonhygroscopic fillers, when necessary
to make round. The cable assembly shall be covered with a suitable tape applied with a 10% minimum lap. Where
indicated, a bare copper grounding conductor of the same size as the circuit conductors shall be included in the
assembly.
7.
OVERALL JACKET
7.1 Compound: Each cable shall have a (LSZH) protective jacket applied over the assembly. The jacket shall meet the
requirements of Part 4 of ICEA S-73-532, Table 4-2, and the Sunlight Resistant requirements of UL Standard
1277.
7.2 Thickness: The average jacket thickness shall be in accordance with UL Standard 1277. The minimum thick
ness at any point shall be not less than 80% of the specified average thickness.
8.
SURFACE MARKING
8.1 Cables shall be identified by means of surface ink printing indicating: Type TC , (UL), 600V, No. of
conductors, Size, XHHW-2 (or 90C) Condrs. , Sun. Res., Direct Burial. Sizes 14-12 AWG with ground
shall be printed Open Wiring.
9.
TESTS
9.1 Individual conductors and completed cables shall be tested in accordance with UL requirements for Type TC
Power and Control Tray Cables having XHHW-2 VW-1 insulated conductors.
9.2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and IEEE.
XLP (LS) Low Smoke Insulation, (LSZH) Low-Smoke, Zero-Halogen Jacket, 600 Volts
Three Conducting with Grounding Conductor
APPLICATION: As flame-retardant three conductor power cables
600 volts, 90C in wet or dry locations. Specifically approved for installation in cable trays per Article 336 of the NEC. Type TC cables are
approved for use in Class I and II, Division 2 hazardous locations.
may be installed in air, in ducts or conduits, in tray or trough, or direct
buried.
STANDARDS:
1. Listed by UL as Type TC per Standard 1277 for Tray Cables.
2. Individual conductors UL listed as Type XHHW -2.
3. Overall jacket UL listed as Sunlight Resistant.
4. Cables pass UL and IEEE-383 ribbon burner flame tests.
5. Cables pass IEEE 1202/CSA FT4 (70,000 BTU/hr) cable tray flame
test (2AWG and larger).
6. Cables UL listed for Direct Burial.
7. Cables UL listed for Open Wiring.
8. Cables meet requirements of ICEA S-95-658, NEMA WC70.
CONSTRUCTION: Class B stranded uncoated copper conductor,
XLP (LS) crosslinked polyethylene insulation, surface print phase
identification. Three insulated conductors twisted with a Class B
stranded uncoated copper grounding conductor and suitable fillers,
cable tape, LSZH jacket overall, surface printed.
Size
USAWC
AWG
No.
Part #
or
of
Grounding
Nominal
Conductor
Copper
Net
Overall
Diameter
Size'
Weight
Weight
kcmil
Strands
Insulation
Jacket
Inches
AWG
lbs/1000 ft
lbs/1000 ft
14-03WGLSZHTC
14
.030
.045
.430
14
55
118
12-03WGLSZHTC
12
.030
.045
.480
12
87
160
10-03WGLSZHTC
10
.030
.060
.565
10
136
237
8-03WGLSZHTC
.045
.060
.655
10
190
314
6-03WGLSZHTC
.045
.060
.740
297
456
4-03WGLSZHTC
.045
.080
.880
442
642
2-03WGLSZHTC
.045
.080
1.010
703
979
1-03WGLSZHTC
19
.055
.080
1.120
872
1021
1/0-03WGLSZHTC
1/0
19
.055
.080
1.225
1069
1439
2/0-03WGLSZHTC
2/0
19
.055
.080
1.300
1340
1720
3/0-03WGLSZHTC
3/0
19
.055
.080
1.420
1717
2176
4/0-03WGLSZHTC
4/0
19
.055
.080
1.540
2130
2614
250-03WGLSZHTC
250
37
.065
.110
1.760
2494
3184
350-03WGLSZHTC
350
37
.065
.110
1.960
3474
4187
500-03WGLSZHTC
500
37
.065
.110
2.245
4934
5847
750-03WGLSZHTC
750
61
.080
.140
2.810
7278
9145
3-51
Specification
1.
SCOPE
1.1 This specification describes three conductor Type TC Tray Cable insulated with XLP (LS) flame
retardant crosslinked polyethylene and LSZH jacketed overall, for use on circuits rated 600 volts. Cables are
recommended for operation at 90C maximum continuous conductor temperature in wet or dry locations. The
cables are specifically approved for installation in cable trays in accordance with Article 336 of the NEC. They
may be installed in air, in ducts or conduits, in tray or trough. in open wiring or direct buried.
2.
APPLICABLE STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein :
2.1.1
Underwriters Laboratories Standard 1277 for Type TC Power and Control Tray Cables.
2.1.2 Underwriters Laboratories Standard 44 for Rubber Insulated Wires and Cables.
2.1.3 ICEA Pub. No. S-95-658. NEMA Pub. No. WC70, Nonshielded Power Cables Rated 2000 Volts or Less.
3.
CONDUCTORS
3.1 Conductors shall be Class B stranded uncoated soft copper per Part 2 of ICEA S-95658.
4.
SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.
5.
INSULATION
5.1 Compound: Each phase conductor shall be insulated with XLP(LS) flame-retardant chemically crosslinked
polyethylene, meeting the requirements of ICEA S-95-658. Table 3-7, Class X2 and Type XHHW-2, VW1
requirements of Underwriters Laboratories.
5.2 Thickness: The average thickness of insulation shall be as specified in UL Standard 44 for Type XHHW-2 con
ductors and in Table 3-4, Column B of ICEA. The minimum thickness at any point shall be not less than 90% of
the specified average thickness .
6.
PHASE IDENTIFICATION
6.1 The insulated phase conductors shall be black in color and shall be printed with the numerals "1 ", "2" and "3" on
their surface.
7.
ASSEMBLY
7.1 Three phase conductors shall be cabled together with a Class B stranded, uncoated copper grounding conductor
and suitable nonhygroscopic fillers to make round. Length of lay shall not exceed 35 times the phase conductor
diameter. The grounding conductor shall comply with the requirements of UL Standard 1277.
8.
CABLE TAPE
8.1 The cable assembly shall be covered with a suitable tape applied with a 10% minimum lap.
9.
OVERALL JACKET
9.1 Compound: Each cable shall have a LSZH protective jacket applied over the taped assembly. The jacket shall
meet the requirements of ICEA Table 4-1and the Sunlight Resistant requirements of UL Standard 1277.
9.2 . Thickness: The average jacket thickness shall be in accordance with UL Standard 1277. The minimum thick
ness at any point shall be not less than 80% of the specified average thickness.
3-52
XLP (LS) Low Smoke Insulation, (LSZH) Low-Smoke, Zero-Halogen Jacket, 600 Volts
Four Conducting with Grounding Conductor
APPLICATION: As flame-retardant three conductor power cables rated
600 volts, 90C in wet or dry locations. Specifically approved for installation in cable trays per Article 336 of the NEC. Type TC cables are
approved for use in Class I and II, Division 2 hazardous locations. Cables
may be installed in air, in ducts or conduits, in tray or trough, or direct
buried.
STANDARDS:
1. Listed by UL as Type TC per Standard 1277 for Tray Cables.
2. Individual conductors UL listed as Type XHHW -2.
3. Overall jacket UL listed as Sunlight Resistant.
4. Cables pass UL and IEEE-383 ribbon burner flame tests.
5. Cables pass IEEE 1202/CSA FT4 (70,000 BTU/hr) cable tray flame
test (2AWG and larger).
6. Cables UL listed for Direct Burial.
7. Cables UL listed for Open Wiring.
8. Cables meet requirements of ICEA S-95-658, NEMA WC70.
CONSTRUCTION: Class B stranded uncoated copper conductor,
XLP (LS) crosslinked polyethylene insulation, surface print phase
identification. Three insulated conductors twisted with a Class B
stranded uncoated copper grounding conductor and suitable fillers,
cable tape, LSZH jacket overall, surface printed.
Size
USAWC
AWG
No.
Part #
or
of
kcmil
Strands
8-04WGLSZHTC
6-04WGLSZHTC
4-04WGLSZHTC
2-04WGLSZHTC
1-04WGLSZHTC
Grounding
Nominal
Conductor
Copper
Net
Overall
Diameter
Size'
Weight
Weight
Insulation
Jacket
Inches
AWG
lbs/1000 ft
lbs/1000 ft
.045
.060
.720
10
242
393
.045
.060
.790
384
561
.045
.080
.950
578
822
.045
.080
1.090
919
1235
19
.055
.080
1.235
1136
1521
1/0-04WGLSZHTC
1/0
19
.055
.080
1.330
1413
1820
2/0-04WGLSZHTC
2/0
19
.055
.080
1.440
1760
2208
3/0-04WGLSZHTC
3/0
19
.055
.080
1.570
2245
2788
4/0-04WGLSZHTC
4/0
19
.055
.110
1.790
2796
3495
250-04WGLSZHTC
250
37
.065
.110
1.915
3282
4019
350-04WGLSZHTC
350
37
.065
.110
2.165
4577
5436
500-04WGLSZHTC
500
37
.065
.110
2.475
6509
7607
750-04WGLSZHTC
750
61
.080
.140
3.115
9712
11805
3-53
Specification
SCOPE
1.1 This specification describes four conductor Type TC Tray Cable insulated with XLP (LS) flame
retardant crosslinked polyethylene and LSZH jacketed overall, for use on circuits rated 600 volts. Cables are
recommended for operation at 90C maximum continuous conductor temperature in wet or dry locations. The
cables are specifically approved for installation in cable trays in accordance with Article 336 of the NEC. They
may be installed in air, in ducts or conduits, in tray or trough. in open wiring or direct buried.
2.
APPLICABLE STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein :
2.1.1
Underwriters Laboratories Standard 1277 for Type TC Power and Control Tray Cables.
2.1.2 Underwriters Laboratories Standard 44 for Rubber Insulated Wires and Cables.
2.1.3 ICEA Pub. No. S-95-658. NEMA Pub. No. WC70, Nonshielded Power Cables Rated 2000 Volts or Less.
3.
CONDUCTORS
3.1 Conductors shall be Class B stranded uncoated soft copper per Part 2 of ICEA S-95658.
4.
SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.
5.
INSULATION
5.1 Compound: Each phase conductor shall be insulated with XLP(LS) flame-retardant chemically crosslinked
polyethylene, meeting the requirements of ICEA S-95-658. Table 3-7, Class X2 and Type XHHW-2, VW1
requirements of Underwriters Laboratories.
5.2 Thickness: The average thickness of insulation shall be as specified in UL Standard 44 for Type XHHW-2 con
ductors and in Table 3-4, Column B of ICEA. The minimum thickness at any point shall be not less than 90% of
the specified average thickness .
6.
PHASE IDENTIFICATION
6.1 The insulated phase conductors shall be black in color and shall be printed with the numerals "1 ", "2" and "3" on
their surface.
7.
ASSEMBLY
7.1 Three phase conductors shall be cabled together with a Class B stranded, uncoated copper grounding conductor
and suitable nonhygroscopic fillers to make round. Length of lay shall not exceed 35 times the phase conductor
diameter. The grounding conductor shall comply with the requirements of UL Standard 1277.
8.
CABLE TAPE
8.1 The cable assembly shall be covered with a suitable tape applied with a 10% minimum lap.
9.
OVERALL JACKET
9.1 Compound: Each cable shall have a LSZH protective jacket applied over the taped assembly. The jacket shall
meet the requirements of ICEA Table 4-1and the Sunlight Resistant requirements of UL Standard 1277.
9.2 . Thickness: The average jacket thickness shall be in accordance with UL Standard 1277. The minimum thick
ness at any point shall be not less than 80% of the specified average thickness.
3-54
INSTRUMENTATION
No of
Part #
Pairs/Triads
Insulation
Jacket
Thickness Mils
Thickness Mils
OD Inches
20-01POSPLTC
1 Pair
20
18-01POSPLTC
1 Pair
18
7/str
12
37
7/str
15
37
16-01POSPLTC
1 Pair
16
7/str
15
20-01TOSPLTC
18-01TOSPLTC
1 Triad
20
7/str
1 Triad
18
7/str
16-01TOSPLTC
1 Triad
16
7/str
Size / Strands
Copper Wt.
Weight
lbs/1000 ft
lbs/1000 ft
.212
27
.230
13
34
37
.254
18
47
12
37
.222
13
33
15
37
.242
18
42
15
37
.267
27
58
Notes: 1. Standard color coding is Method E-1 for NEC applications per ICEA; Pairs - black and white. Triads - black, white and red.
One conductor in each pair or triad is printed alphanumerically.
4-1
No of
Part #
Pairs
Insulation
Jacket
Copper Wt.
Weight
Thickness Mils
Thickness Mils
OD Inches
lbs/1000 ft
lbs/1000 ft
20-02SPOSPLTC
20-04SPOSPLTC
20-08SPOSPLTC
20-10SPOSPLTC
20-12SPOSPLTC
20-16SPOSPLTC
20-20SPOSPLTC
20-24SPOSPLTC
20-36SPOSPLTC
20-50SPOSPLTC
2
4
8
10
12
16
20
24
36
50
20
20
20
20
20
20
20
20
20
20
7/str
7/str
7/str
7/str
7/str
7/str
7/str
7/str
7/str
7/str
12
12
12
12
12
12
12
12
12
12
42
52
52
62
62
62
62
72
72
82
.349
.423
.543
.654
.674
.747
.827
.393
1.071
1.278
21
40
78
98
117
155
193
231
346
479
66
101
170
220
250
316
382
466
655
902
18-02SPOSPLTC
18-04SPOSPLTC
18-08SPOSPLTC
18-10SPOSPLTC
18-12SPOSPLTC
18-16SPOSPLTC
18-20SPOSPLTC
18-24SPOSPLTC
18-36SPOSPLTC
18-50SPOSPLTC
2
4
8
10
12
16
20
24
36
50
18
18
18
18
18
18
18
18
18
18
7/str
7/str
7/str
7/str
7/str
7/str
7/str
7/str
7/str
7/str
15
15
15
15
15
15
15
15
15
15
52
52
62
62
62
62
72
72
72
82
.382
.443
.577
.720
.743
.824
.935
1.038
1.187
1.417
28
53
104
129
155
206
254
308
461
640
84
121
211
285
327
415
521
614
870
1201
16-02SPOSPLTC
16-04SPOSPLTC
16-08SPOSPLTC
16-10SPOSPLTC
16-12SPOSPLTC
16-16SPOSPLTC
16-20SPOSPLTC
16-24SPOSPLTC
16-36SPOSPLTC
16-50SPOSPLTC
2
4
8
10
12
16
20
24
36
50
16
16
16
16
16
16
16
16
16
16
7/str
7/str
7/str
7/str
7/str
7/str
7/str
7/str
7/str
7/str
15
15
15
15
15
15
15
15
15
15
52
52
62
62
62
72
72
72
82
82
.446
.516
.690
.808
.834
.948
1.053
1.171
1.362
1.603
40
78
153
191
229
304
380
455
662
945
120
174
317
388
449
592
721
852
1245
1684
Size / Strands
Notes: 1. Standard color coding is Method E-1 for NEC applications per ICEA; Pairs - black and white.
One conductor in each pair is printed alphanumberically.
4-2
No of
Part #
Triads
Insulation
Jacket
Copper Wt.
Weight
Thickness Mils
Thickness Mils
OD Inches
lbs/1000 ft
lbs/1000 ft
20-02STOSPLTC
20-04STOSPLTC
20-08STOSPLTC
20-10STOSPLTC
20-12STOSPLTC
20-16STOSPLTC
20-20STOSPLTC
20-24STOSPLTC
20-36STOSPLTC
20-50STOSPLTC
2
4
8
10
12
16
20
24
36
50
20
20
20
20
20
20
20
20
20
20
7/str
7/str
7/str
7/str
7/str
7/str
7/str
7/str
7/str
7/str
12
12
12
12
12
12
12
12
12
12
42
52
52
62
62
62
62
72
72
82
.357
.433
.556
.670
.690
.765
.849
.963
1.099
1.275
26
48
97
121
145
192
240
288
431
599
77
122
212
272
313
399
485
591
841
1155
18-02STOSPLTC
18-04STOSPLTC
18-08STOSPLTC
18-10STOSPLTC
18-12STOSPLTC
18-16STOSPLTC
18-20STOSPLTC
18-24STOSPLTC
18-36STOSPLTC
18-50STOSPLTC
2
4
8
10
12
16
20
24
36
50
18
18
18
18
18
18
18
18
18
18
7/str
7/str
7/str
7/str
7/str
7/str
7/str
7/str
7/str
7/str
15
15
15
15
15
15
15
15
15
15
52
52
62
62
62
62
72
72
72
82
.431
.476
.635
.741
.764
.849
.963
1.070
1.224
1.420
38
73
147
179
215
286
357
428
641
890
108
160
293
360
416
533
671
793
1137
1565
16-02STOSPLTC
16-04STOSPLTC
16-08STOSPLTC
16-10STOSPLTC
16-12STOSPLTC
16-16STOSPLTC
16-20STOSPLTC
16-24STOSPLTC
16-36STOSPLTC
16-50STOSPLTC
2
4
8
10
12
16
20
24
36
50
16
16
16
16
16
16
16
16
16
16
7/str
7/str
7/str
7/str
7/str
7/str
7/str
7/str
7/str
7/str
15
15
15
15
15
15
15
15
15
15
52
52
62
62
62
72
72
72
82
82
.460
.533
.713
.836
.863
.981
1.089
1.212
1.410
1.613
54
108
218
271
325
433
541
649
972
1350
146
221
410
504
587
777
953
1130
1660
2252
Size / Strands
Notes: 1. Standard color coding is Method E-1 for NEC applications per ICEA; Triads - black, white and red.
One conductor in each triad is printed alphanumerically.
4-3
4-4
No of
Part #
Pairs/Triads
Insulation
Jacket
Copper Wt.
Weight
Thickness Mils
Thickness Mils
OD Inches
lbs/1000 ft
lbs/1000 ft
18-01POSVNTC
1 Pair
18
16-01POSVNTC
1 Pair
16
7/str
15
47
.270
12
42
7/str
15
47
.294
18
55
18-01TOSVNTC
1 Triad
16-01TOSVNTC
1 Triad
18
7/str
15
47
.283
18
51
16
7/str
15
47
.309
27
68
Size / Strands
Notes: 1. Standard color coding is Method E-1 for NEC applications per ICEA; Pairs - black and white. Triads - black, white and red
One conductor in each pair or triad is printed alphanumerically
4-5
Insulation
Thickness
Thickness Mils
47
47
62
62
62
82
82
82
82
82
Nominal
OD Inches
.429
.498
.678
.794
.819
.951
1.053
1.169
1.336
1.572
Copper
Weight
lbs/1000 ft
30
55
105
130
156
207
252
302
452
628
Approx.
Net Wt.
lbs/1000 ft
96
139
257
317
359
490
592
695
987
1314
47
47
62
62
62
82
82
82
82
82
92
112
.480
.514
.590
.694
.763
.937
.966
1.072
1.190
1.323
1.536
1.849
42
61
80
116
155
192
230
306
375
456
674
935
127
145
207
270
344
455
521
660
801
944
1370
1914
Size
Strands
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
Mils
Jacket
18-02SPOSVNTC
18-04SPOSVNTC
18-08SPOSVNTC
18-10SPOSVNTC
18-12SPOSVNTC
18-16SPOSVNTC
18-20SPOSVNTC
18-24SPOSVNTC
18-36SPOSVNTC
18-50SPOSVNTC
No. of
Pairs
2
4
8
10
12
16
20
24
36
50
(PVC/Nylon)
15/4
15/4
15/4
15/4
15/4
15/4
15/4
15/4
15/4
15/4
16-02SPOSVNTC
16-03SPOSVNTC
16-04SPOSVNTC
16-06SPOSVNTC
16-08SPOSVNTC
16-10SPOSVNTC
16-12SPOSVNTC
16-16SPOSVNTC
16-20SPOSVNTC
16-24SPOSVNTC
16-36SPOSVNTC
16-50SPOSVNTC
2
3
4
6
8
10
12
16
20
24
36
50
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
15/4
15/4
15/4
15/4
15/4
15/4
15/4
15/4
15/4
15/4
15/4
15/4
Notes: 1. Standard color coding is Method E-1 for NEC applications per ICEA; Pairs - black and white.
One conductor in each pair is printed alphanumerically.
4-6
Thickness
Thickness Mils
Nominal
OD Inches
Copper
Weight
lbs/1000 ft
Approx.
Net Wt.
lbs/1000 ft
15/4
15/4
15/4
15/4
15/4
15/4
15/4
15/4
15/4
15/4
47
62
62
82
82
82
82
82
82
112
.453
.557
.718
.882
.909
1.008
1.118
1.242
1.421
1.734
38
73
144
182
218
290
361
433
649
901
117
190
327
432
495
628
762
899
1279
1826
15/4
15/4
15/4
15/4
15/4
15/4
15/4
15/4
15/4
15/4
47
62
62
82
82
82
82
82
82
112
.509
.624
.810
.993
1.024
1.138
1.265
1.408
1.615
1.967
57
108
217
273
328
436
545
653
979
1360
156
253
444
581
671
858
1046
1238
1777
2523
No. of
Triads
Size
Strands
Mils
Jacket
(PVC/Nylon)
18-02STOSVNTC
18-04STOSVNTC
18-08STOSVNTC
18-10STOSVNTC
18-12STOSVNTC
18-16STOSVNTC
18-20STOSVNTC
18-24STOSVNTC
18-36STOSVNTC
18-50STOSVNTC
2
4
8
10
12
16
20
24
36
50
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
16-02STOSVNTC
16-04STOSVNTC
16-08STOSVNTC
16-10STOSVNTC
16-12STOSVNTC
16-16STOSVNTC
16-20STOSVNTC
16-24STOSVNTC
16-36STOSVNTC
16-50STOSVNTC
2
4
8
10
12
16
20
24
36
50
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
Notes: 1. Standard color coding is Method E-1 for NEC applications per ICEA; Triads - black, white and red.
One conductor in triad is printed alphanumerically.
4-7
4-8
No of
Insulation
Jacket
Copper Weight
Net Weight
Part #
Pairs/Triads
Size / Strands
Thickness Inches
Thickness Inches
OD Inches
lbs/1000 ft
lbs/1000 ft
18-01POSECPETC
18 / 7 str
.025
.045
.300
13
42
18-01TOSECPETC
1 TRI
18 / 7 str
.025
.045
.315
18
53
18-02POSECPETC
18 / 7 str
.025
.045
.420
23
75
18-04POSECPETC
18 / 7 str
.025
.045
.490
44
117
18-08POSECPETC
18 / 7 str
.025
.060
.675
86
224
18-12POSECPETC
12
18 / 7 str
.025
.060
.775
127
305
18-16POSECPETC
16
18 / 7 str
.025
.080
.925
169
425
18-20POSECPETC
20
18 / 7 str
.025
.080
1.025
210
510
18-24POSECPETC
24
18 / 7 str
.025
.080
1.105
252
604
18-36POSECPETC
36
18 / 7 str
.025
.080
1.36
377
865
18-50POSECPETC
50
18 / 7 str
.025
.080
1.55
523
1144
16-01POSECPETC
16 / 7 str
.025
.045
.320
18
52
16-01TOSECPETC
1 TRI
16 / 7 str
.025
.045
.335
26
66
16-02POSECPETC
16 / 7 str
.025
.045
.460
36
95
16-04POSECPETC
16 / 7 str
.025
.060
.560
69
171
16-08POSECPETC
16 / 7 str
.025
.060
.740
135
294
16-12POSECPETC
12
16 / 7 str
.025
.080
.900
202
438
16-16POSECPETC
16
16 / 7 str
.025
.080
1.015
268
560
16-20POSECPETC
20
16 / 7 str
.025
.080
1.130
335
680
16-24POSECPETC
24
16 / 7 str
.025
.080
1.215
401
807
16-36POSECPETC
36
16 / 7 str
.025
.080
1.505
601
1160
16-50POSECPETC
50
16 / 7 str
.025
.080
2.095
834
1702
Notes: 1. Standard color coding is Method E-1 for NEC applications per ICEA; Pairs - black and white. Triads - black, white and red.
One conductor in each pair or triad is printed alphanumerically.
4-9
18-02SPOSECPETC
18-04SPOSECPETC
18-08SPOSECPETC
18-12SPOSECPETC
18-16SPOSECPETC
18-20SPOSECPETC
18-24SPOSECPETC
18-36SPOSECPETC
18-50SPOSECPETC
No. of
Pairs
2
4
8
12
16
20
24
36
50
Size
Strands
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
Insulation
Thickness
Inches
FR-EPR
.025
.025
.025
.025
.025
.025
.025
.025
.025
16-02SPOSECPETC
16-04SPOSECPETC
16-06SPOSECPETC
16-08SPOSECPETC
16-12SPOSECPETC
16-16SPOSECPETC
16-20SPOSECPETC
16-24SPOSECPETC
16-36SPOSECPETC
16-50SPOSECPETC
2
4
6
8
12
16
20
24
36
50
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
.025
.025
.025
.025
.025
.025
.025
.025
.025
.025
USAWC
Part #
Jacket
Thickness Inches
.045
.060
.060
.080
.080
.080
.080
.080
.110
Nominal
OD Inches
.473
.586
.751
.948
1.050
1.185
1.220
1.474
1.780
Copper
Net Wt.
lbs/1000 ft
27
53
103
153
206
254
311
461
640
Approx.
Net Wt.
lbs/1000 ft
83
152
259
398
502
623
709
1008
1454
.045
.060
.060
.060
.080
.080
.080
.080
.080
.110
.500
.650
.755
.840
1.065
1.185
1.320
1.485
1.760
2.035
40
77
115
151
226
305
380
455
683
946
103
189
268
330
506
643
777
932
1410
1883
Notes: 1. Standard color coding is Method E-1 for NEC applications per ICEA; Pairs - black and white.
One conductor in each pair is printed alphanumerically.
4-10
No. of
Triads
2
4
8
12
16
20
24
36
Size
Strands
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
Thickness
Inches
FR-EPR
.025
.025
.025
.025
.025
.025
.025
.025
16-02STOSECPETC
16-04STOSECPETC
16-08STOSECPETC
16-12STOSECPETC
16-16STOSECPETC
16-20STOSECPETC
16-24STOSECPETC
16-36STOSECPETC
2
4
8
12
16
20
24
36
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
.025
.025
.025
.025
.025
.025
.025
.025
Jacket
Thickness Inches
.060
.060
.080
.080
.080
.080
.080
.080
Nominal
OD Inches
.560
.640
.825
1.065
1.180
1.310
1.500
1.740
Copper
Net Wt.
lbs/1000 ft
38
73
144
218
290
361
433
649
Approx.
Net Wt.
lbs/1000 ft
127
201
343
528
675
825
972
1470
.060
.060
.060
.080
.080
.080
.080
.110
.615
.705
.850
1.160
1.290
1.380
1.615
1.920
57
108
217
328
436
545
653
979
159
249
472
683
879
1058
1266
1918
Notes: 1. Standard color coding is Method E-1 for NEC applications per ICEA; Triads - black, white and red.
One conductor in each triad is printed alphanumerically.
4-11
4-12
Jacket
USAWC
No. of
Size
Thickness
Thickness
Nominal
Weight
Net Wt.
Part #
Pairs/Triads
Strands
Inches
Inches
OD Inches
lbs/1000 ft
lbs/1000 ft
18-01POSLSZHTC
18-01TOSLSZHTC
18-02POSLSZHTC
18-04POSLSZHTC
18-08POSLSZHTC
18-12POSLSZHTC
18-16POSLSZHTC
18-20POSLSZHTC
18-24POSLSZHTC
18-36POSLSZHTC
18-50POSLSZHTC
1
1 TRI
2
4
8
12
16
20
24
36
50
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
.030
.030
.030
.030
.030
.030
.030
.030
.030
.030
.030
.045
.045
.045
.045
.060
.080
.080
.080
.080
.080
.080
.315
.340
.450
.560
.750
.850
1.010
1.085
1.210
1.500
2.570
13
18
23
44
86
127
169
210
252
377
523
46
58
88
144
263
358
461
600
701
1005
1603
16-01POSLSZHTC
16-01TOSLSZHTC
16-02POSLSZHTC
16-04POSLSZHTC
16-08POSLSZHTC
16-12POSLSZHTC
16-16POSLSZHTC
16-20POSLSZHTC
16-24POSLSZHTC
16-36POSLSZHTC
16-50POSLSZHTC
1
1 TRI
2
4
8
12
16
20
24
36
50
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
.030
.030
.030
.030
.030
.030
.030
.030
.030
.030
.030
.045
.045
.045
.060
.060
.080
.080
.080
.080
.080
.110
.345
.360
.560
.650
.810
1.000
1.120
1.170
1.440
1.650
2.020
18
26
36
69
135
202
268
335
401
601
834
32
72
121
186
324
486
616
734
894
1251
1800
Copper
Approx.
Notes: 1. Standard color coding is Method E-1 for NEC applications per ICEA; Pairs - black and white. Triads - black, white and red.
One conductor in each pair or triad is printed alphanumerically.
4-13
Jacket
USAWC
No. of
Size
Thickness
Thickness
Nominal
Weight
Net Wt.
Part #
Pairs
Strands
Inches
Inches
OD Inches
lbs/1000 ft
lbs/1000 ft
18-02SPOSLSZHTC
18-04SPOSLSZHTC
18-08SPOSLSZHTC
18-12SPOSLSZHTC
18-16SPOSLSZHTC
18-20SPOSLSZHTC
18-24SPOSLSZHTC
18-36SPOSLSZHTC
18-50SPOSLSZHTC
2
4
8
12
16
20
24
36
50
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
.030
.030
.030
.030
.030
.030
.030
.030
.030
.045
.060
.080
.080
.080
.080
.080
.110
.110
.510
.630
.855
1.030
1.140
1.265
1.450
1.650
2.085
27
53
103
153
206
254
311
461
640
92
167
326
441
554
676
795
1118
1616
16-02SPOSLSZHTC
16-04SPOSLSZHTC
16-06SPOSLSZHTC
16-08SPOSLSZHTC
16-12SPOSLSZHTC
16-16SPOSLSZHTC
16-20SPOSLSZHTC
16-24SPOSLSZHTC
16-36SPOSLSZHTC
16-50SPOSLSZHTC
2
4
6
8
12
16
20
24
36
50
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
.030
.030
.030
.030
.030
.030
.030
.030
.030
.030
.060
.060
.060
.080
.080
.080
.080
.080
.110
.110
.585
.675
.800
.915
1.110
1.350
1.365
1.570
1.980
2.165
40
77
115
151
226
305
380
455
683
946
130
204
301
394
548
713
850
1001
1548
2020
Copper
Notes: 1. Standard color coding is Method E-1 for NEC applications per ICEA; Pairs - black and white.
One conductor in each pair is printed alphanumberically.
4-14
Approx.
Jacket
USAWC
No. of
Size
Thickness
Thickness
Nominal
Weight
Net Wt.
Part #
Triads
Strands
Inches
Inches
OD Inches
lbs/1000 ft
lbs/1000 ft
18-02STOSLSZHTC
18-04STOSLSZHTC
18-08STOSLSZHTC
18-12STOSLSZHTC
18-16STOSLSZHTC
18-20STOSLSZHTC
18-24STOSLSZHTC
18-36STOSLSZHTC
2
4
8
12
16
20
24
36
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
.030
.030
.030
.030
.030
.030
.030
.030
.060
.060
.080
.080
.080
.080
.080
.110
.595
.690
.940
1.135
1.265
1.405
1.565
1.860
38
74
145
217
289
361
432
647
150
231
435
612
773
935
1097
1662
16-02STOSLSZHTC
16-04STOSLSZHTC
16-08STOSLSZHTC
16-12STOSLSZHTC
16-16STOSLSZHTC
16-20STOSLSZHTC
16-24STOSLSZHTC
16-36STOSLSZHTC
2
4
8
12
16
20
24
36
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
.030
.030
.030
.030
.030
.030
.030
.030
.060
.060
.080
.080
.080
.080
.110
.110
.640
.745
1.015
1.230
1.370
1.525
1.760
2.015
57
111
219
328
437
545
654
979
183
494
549
777
988
1120
1530
2142
Copper
Approx.
Notes: 1. Standard color coding is Method E-1 for NEC applications per ICEA; Triads - black, white and red.
One conductor in each triad is printed alphanumerically.
4-15
4-16
UNARMOURED
USAWC
# of Pairs
PART #
Jacket
Nominal
Thickness
OD
In.
In.
20-01POSKXPVC
20 02POSKXPVC
20-02POSKXPVC
20-04POSKXPVC
20-06POSKXPVC
20-08POSKXPVC
20-12POSKXPVC
20-16POSKXPVC
20-24POSKXPVC
20-36POSKXPVC
20-50POSKXPVC
1
2
4
6
8
12
16
24
36
50
.035
.040
040
.040
.050
.050
.050
.050
.060
.060
.070
18-01POSKXPVC
18-02POSKXPVC
18-04POSKXPVC
18-06POSKXPVC
18-08POSKXPVC
18-12POSKXPVC
18-16POSKXPVC
18-24POSKXPVC
18-36POSKXPVC
18-50POSKXPVC
1
2
4
6
8
12
16
24
36
50
.035
.040
.050
.050
.050
.060
.060
.060
.070
.070
16-01POSKXPVC
16-02POSKXPVC
16-04POSKXPVC
16-06POSKXPVC
16-08POSKXPVC
16-12POSKXPVC
16-16POSKXPVC
16-24POSKXPVC
16-36POSKXPVC
16-50POSKXPVC
1
2
4
6
8
12
16
24
36
50
.035
.040
.050
.050
.050
.060
.060
.070
.070
.080
20 AWG
.203
.299
299
.339
.420
.450
.536
.591
.742
.843
.993
18 AWG
.231
.348
.418
.493
.530
.657
.726
.889
1.038
1.193
16 AWG
.253
.386
.464
.550
.594
.736
.816
1.058
1.172
1.371
Nominal
Weight
Thickness
OD
Weight
lbs/1000 ft
In.
In.
lbs/1000 ft
24
47
65
98
118
160
201
300
416
574
.035
.035
035
.040
.040
.040
.040
.050
.050
.050
.050
.501
.597
597
.647
.728
.758
.844
.919
1.071
1.191
1.341
104
145
180
230
257
318
388
524
667
861
32
64
97
134
166
243
304
435
633
845
.035
.035
.040
.040
.040
.040
.050
.050
.050
.050
.529
.656
.726
.801
.838
.985
1.054
1.237
1.386
1.541
118
180
229
283
322
446
524
697
931
1180
43
81
131
184
228
337
426
639
902
1239
.035
.040
.040
.050
.050
.050
.050
.050
.050
.050
.551
.694
.772
.878
.922
1.064
1.164
1.376
1.520
1.719
133
205
272
362
416
559
671
935
1232
1617
Replace K in the part number with E for EX, J for JX, N for NX, S for SX and T for TX.
Replace PVC in the part number with AIA for Aluminum Interlocked Armor
Replace PVC in the part number with SWA for Steel Served Wire Armor
Jackets: KX - yellow jacket, EX - purple jacket, JX - black jacket, NX - orange jacket, SX - green jacket, TX - blue jacket
Solid conductors are standard; stranded is available upon request.
4-17
Solid thermocouple extension alloy conductors as per ANSI MC96.1. Stranded thermocouple extensions
alloys are available upon request.
Insulation:
105C PVC. Minimum average insulation thickness for 20,18 and 16 AWG is .0015 in.
Conductor Assembly:
Two insulated conductors are twisted together to form a pair. Individually shielded pairs have a finished lay of
2.5 inches. Unshielded pairs have staggered lays to reduce electromagnetic interference and cross talk.
Shielding:
Pairs are shielded with 100% coverage aluminum/polyester tape and include a tinned copper drain wire. Shield
tape provides total shield isolation from all other shields. Cabled pairs and triads are overall shielded with
100% coverage aluminum/polyester tape including a 20 AWG, seven strand tinned copper drain wire.
Aluminum/polyester tape thickness is .00135 in. Overall shielded designs with copper tape or braided tinned
copper are also available.
Conductor Indentification: Thermocouple pairs are color coded as per ANSI MC96.1 and number coded. Color coded conductors and
extruded stripes are available upon request.
Jacket:
90C FR PVC, sunlight resistant, thickness per UL 13 and UL 2250, footage sequentially printed.
Thermocouple extensions cables use the ANSI color corresponding to the thermocouple extension alloy type
contained in the construction. Additional colors are available upon request.
UL Listing Features:
UL listed 300V Power Limited Tray Cable (PLTC)/Instrumentation Tray Cable (ITC) to UL 13 and UL 2250:
For use in Class I, Zone 2 and Class II, Division 2 Hazardous Locations
Sunlight Resistant
Passes 70,000 BTU Vertical Tray Flame Tests for IEEE 383, IEEE 1202 and UL 1685
Overall cable rated 105C per UL
Optional galvanized steel and aluminum interlocked armor may be supplied. The armor is covered with
the same FR PVC jacket as the inner jacket.
Galvanized steel served wire armor is also available and is recommended for vertical riser applications.
Elements:
4-18
JX
KX
TX
EX
NX
SX
+Iron, -Constantan
+Chromel, -Alumel
+Copper, -Constantan
+Chromel, -Constantan
+Nicrosil, -Nisil
+Copper, -Alloy 11
UNARMOURED
USAWC
# of Pairs
PART #
Jacket
Nominal
Thickness
OD
In.
In.
20-01POSKXXCPE
20 02POSKXXCPE
20-02POSKXXCP
E
20-04POSKXXCPE
20-06POSKXXCPE
20-08POSKXXCPE
20-12POSKXXCPE
20-16POSKXXCPE
20-24POSKXXCPE
20-36POSKXXCPE
20-50POSKXXCPE
1
2
4
6
8
12
16
24
36
50
.035
.040
040
.040
.050
.050
.050
.060
.060
.070
.070
18-01POSKXXCPE
18-02POSKXXCPE
18-04POSKXXCPE
18-06POSKXXCPE
18-08POSKXXCPE
18-12POSKXXCPE
18-16POSKXXCPE
18-24POSKXXCPE
18-36POSKXXCPE
18-50POSKXXCPE
1
2
4
6
8
12
16
24
36
50
.035
.040
.050
.050
.050
.060
.060
.060
.070
.070
16-01POSKXXCPE
16-02POSKXXCPE
16-04POSKXXCPE
16-06POSKXXCPE
16-08POSKXXCPE
16-12POSKXXCPE
16-16POSKXXCPE
16-24POSKXXCPE
16-36POSKXXCPE
16-50POSKXXCPE
1
2
4
6
8
12
16
24
36
50
.035
.040
.050
.050
.050
.060
.060
.070
.070
.080
20 AWG
.215
.320
320
.364
.451
.485
.579
.660
.805
.941
1.079
18 AWG
.231
.348
.418
.493
.530
.657
.726
.889
1.038
1.193
16 AWG
.253
.386
.464
.550
.594
.736
.816
1.028
1.172
1.371
Nominal
Weight
Thickness
OD
Weight
lbs/1000 ft
In.
In.
lbs/1000 ft
26
52
70
105
126
174
227
322
465
615
.040
.050
050
.050
.050
.050
.050
.050
.050
.050
.050
.523
.648
648
.692
.779
.813
.907
.988
1.153
1.289
1.427
113
170
203
258
288
358
431
564
739
923
32
63
96
133
164
240
300
429
624
832
.050
.050
.050
.050
.050
.050
.050
.050
.050
.050
.559
.676
.746
.821
.858
.985
1.054
1.237
1.386
1.541
134
192
242
297
336
443
520
691
922
1168
42
80
129
183
226
333
421
632
891
1224
.050
.050
.050
.050
.050
.050
.050
.050
.050
.050
.581
.714
.792
.878
.922
1.064
1.164
1.376
1.520
1.739
149
218
286
360
414
555
666
927
1221
1635
Replace K in the part number with E for EX, J for JX, N for NX, S for SX and T for TX.
Replace CPE in the part number with AIA for Aluminum Interlocked Armor
Replace CPE in the part number with SWA for Steel Served Wire Armor
Jackets: KX - yellow jacket, EX - purple jacket, JX - black jacket, NX - orange jacket, SX - green jacket, TX - blue jacket
Solid conductors are standard; stranded is available upon request.
4-19
Solid thermocouple extension alloy conductors as per ANSI MC96.1. Stranded thermocouple extensions
alloys are available upon request.
Insulation:
105C FR XLPE. Minimum average insulation thickness for 20,18 and 16 AWG is .0015 in. VW-1 rated
conductors are available upon request.
Conductor Assembly:
Two insulated conductors are twisted together to form a pair. Individually shielded pairs have a finished lay of
2.5 inches. Unshielded pairs have staggered lays to reduce electromagnetic interference and cross talk.
Shielding:
Pairs are shielded with 100% coverage aluminum/polyester tape and include a tinned copper drain wire. Shield
tape provides total shield isolation from all other shields. Cabled pairs and triads are overall shielded with
100% coverage aluminum/polyester tape including a 20 AWG, seven strand tinned copper drain wire.
Aluminum/polyester tape thickness is .00135 in. Overall shielded designs with copper tape or braided tinned
copper are also available.
Conductor Indentification: Thermocouple pairs are color coded as per ANSI MC96.1 and number coded.
Jacket:
90C FR PVC, sunlight resistant, thickness per UL 13 and UL 2250, footage sequentially printed. Suitable for
-70C environment.
Black 90C FR, sunlight resistant Thermoplastic Chlorinated Polyethylene (CPE) rated Oil Res I and Oil Res
II.
Black 90C FR, sunlight resistant Thermoset Chlorosulfonated Polyethylene (CSPE), commonly referred to as
Hypalon, rated Oil Res I and Oil Res II
Thermocouple extensions cables use the ANSI color corresponding to the thermocouple extension alloy type
contained in the construction. Additional colors are available upon request.
UL Listing Features:
UL listed 300V Power Limited Tray Cable (PLTC)/Instrumentation Tray Cable (ITC) to UL 13 and UL 2250:
For use in Class I, Zone 2 and Class II, Division 2 Hazardous Locations
Sunlight Resistant
Passes 70,000 BTU Vertical Tray Flame Tests for IEEE 383, IEEE 1202 and UL 1685
Overall cable rated 105C per UL
Optional galvanized steel and aluminum interlocked armor may be supplied. The armor is covered with
the same FR PVC jacket as the inner jacket.
Galvanized steel served wire armor is also available and is recommended for vertical riser applications.
Elements:
4-20
JX
KX
TX
EX
NX
SX
+Iron, -Constantan
+Chromel, -Alumel
+Copper, -Constantan
+Chromel, -Constantan
+Nicrosil, -Nisil
+Copper, -Alloy 11
UNARMOURED
USAWC
# of Pairs
PART #
Jacket
Nominal
Jacket
Nominal
Thickness
OD
Weight
Thickness
OD
Weight
In.
In.
lbs/1000 ft
In.
In.
lbs/1000 ft
24
58
81
122
148
208
272
389
566
756
.035
.040
.040
.040
.040
.050
.050
.050
.050
.050
.501
.630
.675
.762
.796
.912
.994
1.160
1.297
1.436
104
164
202
261
296
393
477
633
842
1066
32
75
118
167
206
305
384
574
808
1109
.035
.040
.040
.040
.050
.050
.050
.050
.050
.050
.529
.680
.756
.838
.899
1.036
1.132
1.335
1.473
1.664
118
196
257
323
388
520
621
860
1127
1474
43
106
160
228
299
426
540
811
1153
1589
.035
.040
.040
.050
.050
.050
.050
.050
.050
.050
.551
.740
.803
.917
.985
1.139
1.225
1.454
1.612
1.827
133
241
309
415
502
665
800
1126
1505
1993
20-01POSKXPVC
20-02SPOSKXPVC
20-04SPOSKXPVC
20-06SPOSKXPVC
20-08SPOSKXPVC
20-12SPOSKXPVC
20-16SPOSKXPVC
20-24SPOSKXPVC
20-36SPOSKXPVC
20-50SPOSKXPVC
1
2
4
6
8
12
16
24
36
50
.035
.040
.040
.050
.050
.050
.060
.060
.070
.070
18-01POSKXPVC
18-02SPOSKXPVC
18-04SPOSKXPVC
18-06SPOSKXPVC
18-08SPOSKXPVC
18-12SPOSKXPVC
18-16SPOSKXPVC
18-24SPOSKXPVC
18-36SPOSKXPVC
18-50SPOSKXPVC
1
2
4
6
8
12
16
24
36
50
.035
.040
.050
.050
.050
.060
.060
.070
.070
.080
16-01POSKXPVC
16-02SPOSKXPVC
16-04SPOSKXPVC
16-06SPOSKXPVC
16-08SPOSKXPVC
16-12SPOSKXPVC
16-16SPOSKXPVC
16-24SPOSKXPVC
16-36SPOSKXPVC
16-50SPOSKXPVC
1
2
4
6
8
12
16
24
36
50
.035
.050
.050
.050
.060
.060
.060
.070
.070
.080
20 AWG
.203
.322
.367
.455
.488
.584
.666
.812
.949
1.088
18 AWG
.231
.372
.448
.530
.571
.709
.784
.987
1.125
1.316
16 AWG
.253
.432
.495
.590
.657
.791
.877
1.106
1.264
1.479
Replace K in the part number with E for EX, J for JX, N for NX, S for SX and T for TX.
Replace PVC in the part number with AIA for Aluminum Interlocked Armor
Replace PVC in the part number with SWA for Steel Served Wire Armor
Jackets: KX - yellow jacket, EX - purple jacket, JX - black jacket, NX - orange jacket, SX - green jacket, TX - blue jacket
Solid conductors are standard; stranded is available upon request.
4-21
Solid thermocouple extension alloy conductors as per ANSI MC96.1. Stranded thermocouple extensions
alloys are available upon request.
Insulation:
105C PVC. Minimum average insulation thickness for 20,18 and 16 AWG is .0015 in.
Conductor Assembly:
Two insulated conductors are twisted together to form a pair. Individually shielded pairs have a finished lay of
2.5 inches. Unshielded pairs have staggered lays to reduce electromagnetic interference and cross talk.
Shielding:
Pairs are shielded with 100% coverage aluminum/polyester tape and include a tinned copper drain wire. Shield
tape provides total shield isolation from all other shields. Cabled pairs and triads are overall shielded with
100% coverage aluminum/polyester tape including a 20 AWG, seven strand tinned copper drain wire.
Aluminum/polyester tape thickness is .00135 in. Overall shielded designs with copper tape or braided tinned
copper are also available.
Conductor Indentification: Thermocouple pairs are color coded as per ANSI MC96.1 and number coded. Color coded conductors and
extruded stripes are available upon request.
Jacket:
90C FR PVC, sunlight resistant, thickness per UL 13 and UL 2250, footage sequentially printed.
Thermocouple extensions cables use the ANSI color corresponding to the thermocouple extension alloy type
contained in the construction. Additional colors are available upon request.
UL Listing Features:
UL listed 300V Power Limited Tray Cable (PLTC)/Instrumentation Tray Cable (ITC) to UL 13 and UL 2250:
For use in Class I, Zone 2 and Class II, Division 2 Hazardous Locations
Sunlight Resistant
Passes 70,000 BTU Vertical Tray Flame Tests for IEEE 383, IEEE 1202 and UL 1685
Overall cable rated 105C per UL
Optional galvanized steel and aluminum interlocked armor may be supplied. The armor is covered with
the same FR PVC jacket as the inner jacket.
Galvanized steel served wire armor is also available and is recommended for vertical riser applications.
Elements:
4-22
JX
KX
TX
EX
NX
SX
+Iron, -Constantan
+Chromel, -Alumel
+Copper, -Constantan
+Chromel, -Constantan
+Nicrosil, -Nisil
+Copper, -Alloy 11
UNARMOURED
USAWC
# of Pairs
PART #
Jacket
Nominal
Jacket
Nominal
Thickness
OD
Weight
Thickness
OD
Weight
In.
In.
lbs/1000 ft
In.
In.
lbs/1000 ft
26
60
85
128
157
231
288
410
597
794
.040
.050
.050
.050
.050
.050
.050
.050
.050
.050
.523
.672
.721
.815
.852
.977
1.044
1.225
1.372
1.525
113
184
225
290
329
432
505
669
891
1125
32
74
117
165
204
302
380
568
799
1097
.050
.050
.050
.050
.050
.050
.050
.050
.050
.060
.559
.700
.775
.858
.899
1.036
1.132
1.335
1.473
1.684
134
209
270
338
386
517
617
854
1118
1493
42
106
159
226
297
422
535
804
1143
1575
.050
.050
.050
.050
.050
.050
.050
.050
.050
.060
.581
.760
.823
.917
.985
1.139
1.225
1.454
1.612
1.647
149
255
323
413
500
661
795
1119
1495
2013
20-01POSKXXCPE
20-02SPOSKXXCPE
20-04SPOSKXXCPE
20-06SPOSKXXCPE
20-08SPOSKXXCPE
20-12SPOSKXXCPE
20-16SPOSKXXCPE
20-24SPOSKXXCPE
20-36SPOSKXXCPE
20-50SPOSKXXCPE
1
2
4
6
8
12
16
24
36
50
.035
.040
.040
.050
.050
.050
.060
.060
.070
.070
18-01POSKXXCPE
18-02SPOSKXXCPE
18-04SPOSKXXCPE
18-06SPOSKXXCPE
18-08SPOSKXXCPE
18-12SPOSKXXCPE
18-16SPOSKXXCPE
18-24SPOSKXXCPE
18-36SPOSKXXCPE
18-50SPOSKXXCPE
1
2
4
6
8
12
16
24
36
50
.035
.040
.050
.050
.050
.060
.060
.070
.070
.080
16-01POSKXXCPE
16-02SPOSKXXCPE
16-04SPOSKXXCPE
16-06SPOSKXXCPE
16-08SPOSKXXCPE
16-12SPOSKXXCPE
16-16SPOSKXXCPE
16-24SPOSKXXCPE
16-36SPOSKXXCPE
16-50SPOSKXXCPE
1
2
4
6
8
12
16
24
36
50
.035
.050
.050
.050
.060
.060
.060
.070
.070
.080
20 AWG
.215
.344
.393
.487
.524
.649
.717
.877
1.024
1.177
18 AWG
.231
.372
.448
.530
.571
.709
.784
.987
1.125
1.316
16 AWG
.253
.432
.495
.590
.657
.791
.877
1.106
1.264
1.479
Replace K in the part number with E for EX, J for JX, N for NX, S for SX and T for TX.
Replace CPE in the part number with AIA for Aluminum Interlocked Armor
Replace CPE in the part number with SWA for Steel Served Wire Armor
Jackets: KX - yellow jacket, EX - purple jacket, JX - black jacket, NX - orange jacket, SX - green jacket, TX - blue jacket
Solid conductors are standard; stranded is available upon request.
4-23
Solid thermocouple extension alloy conductors as per ANSI MC96.1. Stranded thermocouple extensions
alloys are available upon request.
Insulation:
105C FR XLPE. Minimum average insulation thickness for 20,18 and 16 AWG is .0015 in. VW-1 rated
conductors are available upon request.
Conductor Assembly:
Two insulated conductors are twisted together to form a pair. Individually shielded pairs have a finished lay of
2.5 inches. Unshielded pairs have staggered lays to reduce electromagnetic interference and cross talk.
Shielding:
Pairs are shielded with 100% coverage aluminum/polyester tape and include a tinned copper drain wire. Shield
tape provides total shield isolation from all other shields. Cabled pairs and triads are overall shielded with
100% coverage aluminum/polyester tape including a 20 AWG, seven strand tinned copper drain wire.
Aluminum/polyester tape thickness is .00135 in. Overall shielded designs with copper tape or braided tinned
copper are also available.
Conductor Indentification: Thermocouple pairs are color coded as per ANSI MC96.1 and number coded.
Jacket:
90C FR PVC, sunlight resistant, thickness per UL 13 and UL 2250, footage sequentially printed. Suitable for
-70C environment.
Black 90C FR, sunlight resistant Thermoplastic Chlorinated Polyethylene (CPE) rated Oil Res I and Oil Res
II.
Black 90C FR, sunlight resistant Thermoset Chlorosulfonated Polyethylene (CSPE), commonly referred to as
Hypalon, rated Oil Res I and Oil Res II
Thermocouple extensions cables use the ANSI color corresponding to the thermocouple extension alloy type
contained in the construction. Additional colors are available upon request.
UL Listing Features:
UL listed 300V Power Limited Tray Cable (PLTC)/Instrumentation Tray Cable (ITC) to UL 13 and UL 2250:
For use in Class I, Zone 2 and Class II, Division 2 Hazardous Locations
Sunlight Resistant
Passes 70,000 BTU Vertical Tray Flame Tests for IEEE 383, IEEE 1202 and UL 1685
Overall cable rated 105C per UL
Optional galvanized steel and aluminum interlocked armor may be supplied. The armor is covered with
the same FR PVC jacket as the inner jacket.
Galvanized steel served wire armor is also available and is recommended for vertical riser applications.
Elements:
4-24
JX
KX
TX
EX
NX
SX
+Iron, -Constantan
+Chromel, -Alumel
+Copper, -Constantan
+Chromel, -Constantan
+Nicrosil, -Nisil
+Copper, -Alloy 11
PORTABLE
DIESEL LOCOMOTIVE
CABLE, 2000 VOLTS
APPLICATION:
For use in locomotive and car equipment or as traction motor leads where
extra-flexible single conductor power or control cables are required.
For circuits rated 2000 volts ac or dc, maximum conductor temperature
90C wet or dry. Cables are suitable for installations covered by the NEC
and may be installed in raceway, duct, cable tray and aerial installations.
STANDARDS:
1. Cables meet and exceed requirements of AAR Spec No. 591.
2. Listed by UL as Type RHW-2 or RHH, 2kV per UL Standard 44.
3. All sizes carry UL's VW-1 Flame test designation.
4. Cables are UL listed as Sunlight Resistant (1/0 AWG and larger).
5. Sizes 1/0 AWG and larger pass UL and IEEE-383 ribbon burner flame
test and are UL listed for CT Use.
6. Cables conform to ICEA Pub. No. S-95-958/NEMA WC70.
CONSTRUCTION:
Extra-flexible stranded annealed tinned copper conductor, separator tape,
ethylene-propylene rubber insulation, Hypalon jacket, surface printed.
USAWC
Part #
Conductor
Stranding
Approx.
Size
AWG / MCM
Circ.
Mil
Area
Conductor
Diam.
Inches
Insulation
Thickness
Mils
Jacket
Thickness
Mils
Nominal
Diam.
Inches
Net Wt.
lbs/1000 ft
Copper Wt.
lbs/1000 ft
14-01DLO
19/#27
14
3831
.070
47
20
.21
30
12
12-01DLO
19/#25
12
6088
.090
47
20
.23
40
19
10-01DLO
27/#24
10
10910
.123
47
20
.26
55
28
8-01DLO
37/#24
14950
.140
55
31
.33
85
47
6-01DLO
63/#24
25450
.207
62
31
.40
125
81
5-01DLO
91 /#24
36760
.220
62
31
.43
175
100
4-01DLO
105/#24
42420
.240
62
31
.45
195
129
3-01DLO
125/#24
50500
.260
62
31
.47
225
165
2-01DLO
150/#24
60600
.325
62
31
.53
265
206
1-01DLO
225/#24
90900
.390
78
47
.68
415
256
1/0-01DLO
275/#24
1/0
111100
.420
78
47
.71
485
317
2/0-01DLO
325/#24
2/0
131300
.460
78
47
.75
570
400
3/0-01DLO
450/#24
3/0
181800
.555
78
47
.85
740
523
4/0-01DLO
550/#24
4/0
222200
.590
78
47
.89
900
666
262-01DLO
650/#24
262
262600
.660
94
47
.99
1200
820
313-01DLO
775/#24
313
313100
.715
94
47
1.02
1350
960
373-01DLO
925/#24
373
373700
.790
94
47
1.12
1550
1105
444-01DLO
1100/#24
444
444400
.870
94
47
1.20
1800
1370
535-01DLO
1325/#24
535
535300
.935
109
62
1.36
2100
1700
646-01DLO
1600/#24
646
646400
1.040
109
62
1.45
2420
1992
777-01DLO
1925/#24
777
777700
1.120
109
62
1.50
2890
2390
929-01DLO
2300/#24
929
929200
1.230
109
62
1.62
3390
2844
1111-01DLO
2750/#24
1111
1111000
1.370
125
62
1.79
4200
3400
5-1
Specification
DIESEL LOCOMOTIVE
CABLE, 2000 VOLTS
EPR Insulation, Hypalon Jacket
1. SCOPE
1.1 This specification describes single conductor EPR (ethylene-propylene-rubber) insulated, Hypalon jacketed
Diesel Locomotive and Car Wiring Cable for use in power and control circuits in diesel and electric locomotives,
high-speed transit cars, and where extra-flexible single conductor power or control cables are required. Cables are
rated 2000 volts. The cables are listed by UL as Type RHH or RHW-2 for general purpose wiring applications at
maximum continuous conductor temperature of 90C in dry locations (RHH) or 90C in wet or dry locations (RHW-2)
and may be installed in air, conduit or other recognized raceways per Article 310 of the NEC. All cables comply with
UL's VW-1 Flame Test. Sizes 1/0 AWG and larger may be used in cable tray in accordance with Article 392 of the
NEC.
2. STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 AAR Specification No. 591 for EPR Chlorosulfonated Polyethylene 600 Volt Cable.
2.1.2 UL Standard 44 for Rubber Insulated Wires and Cables.
2.1.3 ICEA Pub. No. S-95-658, NEMA Pub. No. WC70 for Nonshielded Power Cables Rated 2000 Volts or Less.
2.1.4 ICEA Pub. No. S-75-381, NEMA Pub. No. WC58 for Portable and Power Feeder Cables For Use In Mines and
Similar Applications.
3. CONDUCTORS
3.1 Conductors shall be extra-flexible concentric, bunch, or rope-stranded annealed tinned copper. Number, size of
strands and type of stranding shall be as specified in Table II of A.A.R. Spec. No. 591 except for size 6 AWG which
shall be Class I stranding per ICEA S-75-381.
4. SEPARATOR
4.1 A suitable separator shall be applied over each conductor to facilitate stripping of the insulation.
5. INSULATION
5.1 A homogeneous wall of EPR insulation shall be extruded over the conductor separator. The average thick
ness of insulation shall meet or exceed the thickness specified in A.A.R. Spec. No. 591 and the Column B 2000 volt
walls in Table 3-4 of ICEA S-95-658 and the 2000 volt composite Type RHH or RHW-2 walls of UL Standard 44. The
minimum thickness at any point shall not be less than 90% of the specified average thickness.
5.2 The EPR insulation shall comply with the physical and electrical requirements of the UL Standard 44 for Types RHW
2 or RHH and Table 3-7, Class E-2 of ICEA S-95-658.
6. JACKET
6.1 A Hypalon jacket shall be applied directly over the insulation. The jacket shall meet the requirements of Part 4 of
ICEA. The average thickness of the jacket shall be as specified in Table II of A.A.R. Spec. No. 591 and in UL
Standard 44 for composite cables rated 2kV. Minimum thickness at any point shall be not less than 80% of the
specified thickness.
7. IDENTIFICATION
7.1 All cable shall have surface printed identification showing manufacturer's name, conductor size, cable type, voltage
rating, UL symbol, type designations and optional ratings.
8. TESTS
8.1 Cables shall be tested in accordance with the applicable requirements of UL Standard 44 for Types RHW-2 or RHH,
95-658 and
an AAR Spec
591.
ICEA Pub. No. S..
S-95-658
Spec 591.
9. LABEL
9.1 Cables shall bear the Underwriters Laboratories label forType RHH or RHW-2.
5-2
Nominal
Approx.
Copper
USAWC
AWG
No. of
Thickness
Diameter
Net Wt.
Weight
Size
Ampacity'
Part #
or kcmil
Strands
Mils
Inches
lbs/1000 ft
lbs/1000 ft
20C Ambient
8-01W
133
60
.44
150
81
98
83
6-01W
168
60
.51
205
79
129
109
40C Ambient
4-01W
259
60
.57
280
158
171
145
3-01W
329
60
.63
350
163
197
167
2-01W
259
60
.66
370
198
227
192
1-01W
329
80
.74
500
250
263
223
1/0-01W
1/0
259
80
.77
550
317
304
258
2/0-01W
2/0
329
80
.82
660
398
352
298
3/0-01W
3/0
413
80
.87
830
522
407
345
4/0-01W
4/0
532
80
.93
950
660
472
400
445
250-01W
250
608
95
1.03
1240
772
525
300-01W
300
741
95
1.09
1400
926
590
500
350-01W
350
855
95
1.15
1480
1081
651
552
500-01W
500
1221
95
1.31
2140
1544
820
695
*AMPACITY based upon continuous duty at 90 C conductor temperature, 40 C ambient temperature as indicated, cable in free air. For other ambient
temperature and when cables are used with one or more layers wound on a reel, use correction factors shown in Appendix H, ICEA S-75-381
(1)
5-3
Specification
PORTABLE POWER CABLE
Single Conductor Normal Service-Type W, 2000 Volts
1. SCOPE
1.1
This specification describes single conductor Type W portable power cable with EPR (ethylene-propylene
rubber) insulation for use in circuits not exceeding 2000 volts at a maximum conductor temperature of 90C.
Cables are intended for use on electric mining locomotives and other mobile equipment of the gathering-reel
type.
2. STANDARDS
2.1
3. CONDUCTORS
3.1
4. INSULATION
4.1
4.2
A homogeneous wall of EPR insulation shall be extruded over the conductor. The average thickness
of the insulation shall be as specified in Table 3-6 of ICEA. The minimum thickness shall not be less than 90 percent
of the specified average values.
Physical and electrical properties of the insulation shall be in accordance with Par. 3.15 of ICEA.
5. REINFORCEMENT
5.1
The insulated conductor shall have a reinforcement meeting the requirements of Par. 3.21 of ICEA to
6. JACKET
6.1
6.2
A thermosetting jacket shall be extruded over the insulated conductor in accordance with Par. 3.21 of ICEA.
The jacket shall be an extra-heavy duty Neoprene or Hypalon meeting the requirements of Table 3-3 of ICEA.
7. COMPLETED CABLE
7.1
7.2
The nominal outside diameter shall be in accordance with Table 3-6 of ICEA.
The tolerances shall be within the requirements of Par. 3.22.2 of ICEA.
8. SURFACE MARKING
8.1
All cable shall have an embossed print legend showing manufacturer, cable type, size, voltage, and Mine
Safety and Health Administration (MSHA) Approval Number.
9. TESTS
9.1
5-4
Size
AWG
or
kcmil
No. of
Strands
Insulation
Thickness
Mils
8-03W
133
6-03W
168
4-03W
3-03W
2-03W
Nominal
Diameter
Inches
Approx.
Net Wt.
lbs/1000 ft
Copper
Weight
lbs/1000 ft
Ampacity*
40C
Ambient
60
.91
520
150
59
60
1.01
740
243
79
259
60
1.17
1020
387
104
329
60
1.24
1280
489
120
259
60
1.34
1350
615
138
1-03W
329
80
1.51
1785
774
161
1/0-03W
1/0
259
80
1.65
2110
978
186
2/0-03W
2/0
329
80
1.75
2480
1233
215
3/0-03W
3/0
413
80
1.89
2940
1554
249
4/0-03W
4/0
532
80
2.04
3610
1959
287
250-03W
250
608
95
2.39
4475
2316
320
300-03W
300
741
95
2.56
5100
2778
357
350-03W
350
855
95
2.68
5980
3243
394
400-03W
400
988
95
2.82
6480
3705
430
500-03W
500
1221
95
3.03
7490
4632
487
Four Conductor
8-04W
133
60
.99
635
200
54
6-04W
168
60
1.10
845
324
72
4-04W
259
60
1.27
1180
516
93
3-04W
329
60
1.34
1460
652
106
2-04W
259
60
1.48
1715
820
122
1-04W
329
80
1.68
2205
1032
143
1/0-04W
1/0
259
80
1.79
2660
1304
165
2/0-04W
2/0
329
80
1.93
3170
1644
192
3/0-04W
3/0
413
80
2.07
3800
2072
221
4/0-04W
4/0
532
80
2.26
4570
3265
255
250-04W
250
608
95
2.66
6085
3088
280
300-04W
300
741
95
2.84
6700
3704
310
350-04W
350
855
95
2.98
7690
4324
335
400-04W
400
988
95
3.14
8500
4940
356
500-04W
500
1221
95
3.40
9520
6176
395
*AMPACITY based upon continuous duty at 90 C conductor temperature, 40 C ambient temperature as indicated, cable in free air. For other ambient
temperature and when cables are used with one or more layers wound on a reel, use correction factors shown in Appendix H, ICEA S-75-381
5-5
Specification
PORTABLE POWER CABLE
Three- and Four-Conductor Round - Type W, 2000 Volts
1. SCOPE
1.1 This specification describes three- or four-conductor round Type W portable power cable with EPR
(ethylene-propylene rubber) insulation for use in circuits not exceeding 2000 volts at a maximum conductor
temperature of 90C. Cables are intended for use on equipment where a heavy power load is required, such as
mining equipment, portable generator leads, welders and power supplies on barges.
2. STANDARDS
2.1
The following standard shall form a part of this specification:
2.1.1 ICEA Pub. No. S-75-381 for Portable and Power Feeder Cables for Use in Mines and Similar Applications
(NEMA WC58).
3. CONDUCTORS
3.1
Minimum Class H stranded, annealed, tinned copper per Part 2 of ICEA.
4. INSULATION
4.1
A homogeneous wall of EPR insulation shall be extruded over the conductor. The average thickness of
the insulation shall be as specified in Table 3-9 for three-conductor or Table 3-10 for four-conductor of ICEA.
The minimum thickness shall be not less than 90 percent of the specified average values.
4.2 Physical and electrical properties of the insulation shall be in accordance with Par. 3.15 of ICEA.
5. CIRCUIT IDENTIFICATION
5.1
Colored insulation meeting the requirements of Par. 3.18 of ICEA.
6. ASSEMBLY
6.1 The conductors shall be twisted together with a left-hand lay meeting the requirements of Table 3-5 of ICEA.
Sizes 250 and larger shall have fillers and a binder tape applied over the assembly.
7. JACKET
7.1
A two-layer reinforced thermosetting jacket shall be extruded over the assembly in accordance with Par. 3.21 of
ICEA. For sizes 4/0 and smaller, the first layer of jacket shall be extruded into the valleys.
7.2 The jacket shall be an extra-heavy duty Neoprene meeting the requirements of Table 3-3 of ICEA.
8. COMPLETED CABLE
8.1
The nominal outside diameter shall be in accordance with Table 3-9 for three-conductor or Table 3-10 for four
conductor of ICEA.
8.2 The tolerances shall be within the requirements of Par. 3.22.2 of ICEA.
9. SURFACE MARKING
9.1
All cable shall have an embossed print legend showing manufacturer, cable type, size, voltage, and MSHA and
State of Pennsylvania approval number.
10. TESTS,
10.1 Cable shall be tested in accordance with ICEA.
5-6
Three Conductor
USAWC
Part #
Size
AWG
or
kcmil
No. of
Strands
Insulation
Thickness
Mils
Grounding
Cond.
Size
AWG
Nominal
Diameter
Inches
Approx.
Net Wt.
lbs/1000 ft
Copper
Weight
lbs/1000 ft
Ampacity
40C
Ambient
8-03G
133
60
10
.91
590
246
59
6-03G
168
60
10
1.01
760
336
79
4-03G
259
60
1.17
1070
537
104
3-03G
329
60
1.24
1280
645
120
2-03G
259
60
1.34
1530
765
138
1-03G
329
80
1.51
1890
969
161
1/0-03G
1/0
259
80
1.65
2320
1221
186
2/0-03G
2/0
329
80
1.75
2700
1548
215
3/0-03G
3/0
413
80
1.89
3270
1941
249
4/0-03G
4/0
532
80
2.04
3970
2454
287
250-03G
250
608
95
2.39
5080
2931
320
300-03G
300
741
95
2.56
6080
3552
357
350-03G
350
855
95
2.68
7140
4017
394
400-03G
400
988
95
1/0
2.82
7780
4683
430
500-03G
500
1221
95
2/0
3.03
9065
5865
487
6-04G
259
60
12
1.10
910
404
72
4-04G
412
60
10
1.27
1378
644
93
Four Conductor
2-04G
259
60
1.48
1914
980
122
1-04G
331
80
1.68
2311
1236
143
1/0-04G
1/0
414
80
1.79
2810
1564
165
2/0-04G
2/0
522
80
1.93
3253
1968
192
3/0-04G
3/0
658
80
2.07
4099
2732
221
4/0-04G
4/0
829
80
2.26
4925
3132
255
250-04G
250
973
95
2.66
6060
3748
280
350-04G
350
1361
95
2.98
8126
5356
335
500-04G
500
1921
95
1/0
3.40
10758
7480
395
*AMPACITY based upon continuous duty at 90 C conductor temperature, 40 C ambient temperature as indicated, cable in free air. For other ambient
temperature and when cables are used with one or more layers wound on a reel, use correction factors shown in Appendix H, ICEA S-75-381
5-7
Specification
PORTABLE POWER CABLE
Three- and Four-Conductor Round - Type G, 2000 Volts
1. SCOPE
1.1 This specification describes three- or four-conductor round Type G portable power cable with EPR (ethyl
ene-propylene rubber) insulation for use in circuits not exceeding 2000 volts at a maximum conductor tempera
ture of 90C. Cables are intended for use on equipment where a heavy power load is required, such as mining
equipment, portable generator leads, welders and power supplies on barges.
2. STANDARDS
2.1 The following standard shall form a part of this specification:
2.1.1 ICEA Pub. No. S-75-381 for Portable and Power Feeder Cables for Use in Mines and Similar Applications
(NEMA WC58).
3. CONDUCTORS
3.1 Minimum Class H stranded, annealed, tinned copper per Part 2 of ICEA.
4. INSULATION
4.1 A homogeneous wall of EPR insulation shall be extruded over the conductor. The average thickness of
the insulation shall be as specified in Table 3-9 for three-conductor and Table 3-10 for four-conductor of ICEA.
The minimum thickness shall be not less than 90 percent of the specified average values.
4.2 Physical and electrical properties of the insulation shall be in accordance with Par. 3.15 of ICEA.
5. CIRCUIT IDENTIFICATION
5.1 Colored insulation meeting the requirements of Par.3.18 of ICEA.
6. GROUNDING CONDUCTORS
6.1 The grounding conductors shall be annealed tinned copper of not less than the size and number of wires in Table
3-24 of ICEA for the corresponding power conductor sizes.
6.2 Each grounding conductor shall have a green covering.
7. ASSEMBLY
7.1 The conductors shall be twisted together with a left-hand lay meeting the requirements of Table 3-5 of ICEA.
Sizes 250 and larger shall have fillers and a binder tape applied over the assembly.
8. JACKET
8.1 A two-layer reinforced thermosetting jacket shall be extruded over the assembly in accordance with Par. 3.21
of ICEA. For sizes 4/0 and smaller, the first layer of jacket shall be extruded into the valleys.
8.2 The jacket shall be an extra-heavy duty Neoprene meeting the requirements of Table 3-3 of ICEA.
9. COMPLETED CABLE
9.1 The nominal outside diameter shall be in accordance with Table 3-9 for three-conductor or Table 3-10 for four
conductor of ICEA.
9.2 The tolerances shall be within the requirements of Par. 3.22.2 of ICEA.
11. TESTS
11.1 Cable,shall be tested in accordance with lCEA.
5-8
Grounding
Ground
AWG
No. of
Insulation
Conductor
Check
Nominal
Approx.
Copper
USAWC
or
Strands
Thickness
Size
Conductor
Diameter
Net Wt.
Weight
Ampacity*
40C
Part #
kcmil
Mils
AWG
Size
Inches
lbs/1000 ft
lbs/1000 ft
Ambient
8-03GGC
133
60
10
10
.97
650
246
59
6-03GGC
168
60
10
10
1.05
820
339
79
4-03GGC
259
60
10
1.19
1080
519
104
3-03GGC
329
60
10
1.25
1280
621
120
2-03GGC
259
60
10
1.34
1485
787
138
1-03GGC
329
80
1.51
1805
986
161
1/0-03GGC
1/0
259
80
1.65
2280
1228
186
2/0-03GGC
2/0
329
80
1.75
2675
1541
215
3/0-03GGC
3/0
413
80
1.89
3310
1930
249
AWG
4/0-03GGC
4/0
532
80
2.04
3895
2419
287
250-03GGC
250
608
95
2.39
4880
2807
320
300-03GGC
300
741
95
2.56
5830
3375
357
350-03GGC
350
855
95
1/0
2.68
6500
3974
394
400-03GGC
400
988
95
1/0
2.82
7340
4438
430
500-03GGC
500
1221
95
2/0
3.03
8735
5124
487
*AMPACITY based upon continuous duty at 90 C conductor temperature, 40 C ambient temperature as indicated, cable in free air. For other ambient
temperature and when cables are used with one or more layers wound on a reel, use correction factors shown in Appendix H, ICEA S-75-381
5-9
Specification
PORTABLE POWER CABLE
Three-Conductor Round - Type G-GC, 2000 Volts
1.
SCOPE
1.1 This specification describes three-conductor round Type G-GC portable power cable with EPR (ethylene
propylene rubber) insulation for use in circuits not exceeding 2000 volts at a maximum conductor temperature of
90C. Cables are intended for use on equipment where a heavy power load is required, such as ac shuttle cars,
continuous miners, cutting or loading machines, conveyors, drills or pumps.
2.
STANDARDS
2.1 The following standard shall form a part of this specification:
2.1.1 ICEA Pub. No. S-75-381 for Portable and Power Feeder Cables for Use in Mines and Similar Applications
(NEMA WC58).
3.
CONDUCTORS
3.1 Minimum Class H stranded, annealed, tinned copper per Part 2 of ICEA.
4.
INSULATION
4.1 A homogeneous wall of EPR insulation shall be extruded over the conductor. The average thickness of
the insulation shall be as specified in Table 3-12 of ICEA. The minimum thickness shall be not less than 90
percent of the specified average values.
4.2 Physical and electrical properties of the insulation shall be in accordance with Par. 3.15 of ICEA.
5.
CIRCUIT IDENTIFICATION
5.1 Colored insulation coded black, white and red meeting the requirements of Par. 3.18 of ICEA.
6.
GROUNDING CONDUCTORS
6.1 The grounding conductors shall be annealed tinned copper of not less than the size and number of wires in
Table 3-12 of ICEA for the corresponding power conductor sizes.
6.2 Each grounding conductor shall have a green covering.
7.
8.
ASSEMBLY
8.1 The conductors shall be twisted together with a left-hand lay meeting the requirements of Table 3-5 of ICEA.
Sizes 250 and larger shall have fillers and a binder tape applied over the assembly.
9.
JACKET
9.1 A two-layer reinforced thermosetting jacket shall be extruded over the assembly in accordance with Par. 3.21 of
ICEA. For sizes 4/0 and smaller, the first layer of jacket shall be extruded into the valleys.
9.2 The jacket shall be extra-heavy duty Neoprene meeting the requirements of Table 3-3 of ICEA.
12. TESTS
12.1 Cable shall be tested in accordance with ICEA.
5-10
Ampacity
No. of
Strands
Insulation
Thickness
Mils
Grounding
Conductor
Size
AWG
168
70
10
10
155
1.29
259
70
10
155
1.40
USAWC
Part #
Size
AWG or
kcmil
6-03SHDGC2KV
4-03SHDGC2KV
Jacket
Thickness
Mils
Nominal
Diameter
Inches
Approx.
Net Wt.
lbs/1000 ft
Copper
Weight
lbs/1000 ft
20C
Ambient
1170
474
110
93
1470
666
144
122
40C
Ambient
3-03SHDGC2KV
329
70
170
1.51
1720
789
165
140
2-03SHDGC2KV
259
70
170
1.59
1940
989
188
159
1-03SHDGC2KV
329
80
190
1.76
2410
1195
217
184
1/0-03SHDGC2KV
1/0
259
80
190
1.86
2840
1466
249
211
2/0-03SHDGC2KV
2/0
329
80
205
2.00
3370
1798
287
243
3/0-03SHDGC2KV
3/0
413
80
205
2.13
3970
2215
329
279
4/0-03SHDGC2KV
4/0
532
80
220
2.31
4780
2741
379
321
250-03SHDGC2KV
250
608
95
1/0
220
2.51
5560
3280
419
355
300-03SHDGC2KV
300
741
95
1/0
235
2.68
6460
3860
470
398
350-03SHDGC2KV
350
855
95
2/0
235
2.81
7360
4398
513
435
500-03SHDGC2KV
500
1221
95
4/0
265
3.19
10050
6304
632
536
*AMPACITY based upon continuous duty at 90 C conductor temperature, ambient temperature as indicated, cable in free air. For other ambient
temperatures and when cables are used with one or more layers wound on a reel, use correction factors shown in Appendix H, ICEA S-75-381
5-11
Specification
PORTABLE POWER CABLE
Three-Conductor Round - Type SHD-GC, 2000 Volts
1. SCOPE
1.1 This specification describes three-conductor Type SHD-GC power cable with EPR (ethylene-propylene
rubber) insulation for use in circuits not exceeding 2000 volts at a maximum conductor temperature of 90C.
Cables are intended for use as heavy duty portable power cable on continuous miners, cutters, loaders,
conveyors, drills or pumps.
2. STANDARDS
2.1
3. CONDUCTORS
3.1
4. INSULATION
4.1
4.2
A homogeneous wall of EPR insulation shall be extruded over the conductor. The average thickness of
the insulation shall be as specified in Table 3-21 of ICEA. The minimum thickness shall be not less than 90
percent of the specified average values.
Physical and electrical properties of the insulation shall be in accordance with Par. 3.15 of ICEA.
5. CIRCUIT IDENTIFICATION
5.1
Overlapped color coded tape with one conductor each black, white and red meeting the requirements of Par.
3.18 of ICEA.
6. SHIELDING
6.1
A tinned copper/nylon combination shielding braid shall be applied over each conductor meeting the require
ments of Par. 3.19 of ICEA.
7. GROUNDING CONDUCTORS
7.1
The grounding conductors shall be stranded annealed tinned copper of not less than the size and the number of
wires as shown in Table 3-24 of ICEA for the corresponding power conductor sizes.
The minimum ground check conductor shall be as given in Table 3-21 of ICEA for the corresponding power
The conductor shall have a yellow insulation meeting requirements of Par. 3.16 and will be located between the
black and white phase conductors.
9. ASSEMBLY
9.1
The conductors shall be twisted together with a left-hand lay meeting the requirements of Table 3-5 of ICEA.
Sizes 250 and larger shall have fillers and a binder tape shall be helically applied over the cable assembly.
10. JACKET
10.1 A two-layer reinforced thermosetting jacket shall be extruded over the assembly in accordance with Par. 3.21 of
ICEA. For sizes 4/0 and smaller, the first layer of jacket shall be extruded into the valleys.
10.2 The jacket shall be an extra-heavy duty Neoprene meeting the requirements of Table 3-3 of ICEA.
11. COMPLETED CAB LE
11.1 The nominal outside diameter shall be in accordance with Table 3-21 of ICEA.
11.2 The tolerances shall be within the requirements of Par. 3.22.2 of ICEA.
12. SURFACE MARKING
12.1 All cable shall have an embossed print legend showing manufacturer, cable type, size, voltage, MSHA and State of
Pennsylvania approval number. nurntler.
13. TESTS
13.1 Cable shall be tested in accordance with ICEA.
5-12
Grounding Conductor
Ampacity
Jacket
Nominal
Approx.
Copper
USAWC
Size AWG
No. of
Insulation
Size
No. of
Thickness
Diameter
Net Weight
Weight
20C
40C
Part #
or kcmil
Strands
Thickness Mils
AWG
Strands
Mils
Inches
lbs/1000 ft
lbs/1000 ft
Ambient
Ambient
6-03SHDGC5KV
168
110
10
104
185
1.56
1460
492
110
93
4-03SHDGC5KV
259
110
133
185
1.68
1920
684
144
122
2-03SHDGC5KV
259
110
168
205
1.87
2330
989
188
159
1-03SHDGC5KV
329
110
210
205
1.95
2720
1195
217
184
1/0-03SHDGC5KV
1/0
259
110
259
220
2.08
3110
1466
249
211
2/0-03SHDGC5KV
2/0
329
110
329
220
2.20
3670
1798
286
243
3/0-03SHDGC5KV
3/0
413
110
259
235
2.36
4300
2215
329
279
4/0-03SHDGC5KV
4/0
532
110
329
235
2.50
5080
2741
378
321
250-03SHDGC5KV
250
608
120
1/0
259
250
2.69
5820
3280
418
355
300-03SHDGC5KV
300
741
120
1/0
259
250
2.81
6650
3728
470
398
350-03SHDGC5KV
350
855
120
2/0
329
265
2.95
7540
4228
513
435
500-03SHDGC5KV
500
1221
120
4/0
532
280
3.31
9840
6304
632
536
*AMPACITY based upon continuous duty of 90 C conductor temperature, ambient temperature as indicated, cable in free air.
Note: 1. Type SDH-CGC with extensionable ground check conductor may also be supplied.
5-13
Specification
PORTABLE POWER CABLE - TYPE SHD-GC
EPR Insulation, 5000 Volts
1. SCOPE
1.1 This specification describes three-conductor Type SHD-GC power cable with EPR (ethylene-propylene
rubber) insulation for use in circuits not exceeding 5000 volts at a maximum conductor temperature of 90C.
Cables are intended for use as heavy duty portable power cable on shovels, dredges, drilling rigs and mine power
distribution systems.
2. STANDARDS
2.1 The following standard shall form a part of this specification:
2.1.1 ICEA Pub. No. S-75-381 for Portable and Power Feeder Cables for Use in Mines and Similar Applications
(NEMA WC58).
3. CONDUCTORS
3.1 Minimum Class H stranded, annealed, tinned copper per Part 2 of ICEA.
4. CONDUCTOR SHIELDING
4.1 Conductors shall be covered with a conducting tape meeting the requirements of Par. 3.14 of ICEA.
5. INSULATION
5.1 A homogeneous wall of EPR insulation shall be extruded over the covered conductor. The average
thickness shall be as specified in Table 3-21 of ICEA. The minimum thickness shall be not less than 90 percent
of the specified average value.
5.2 Physical and electrical properties of the insulation shall be in accordance with Par. 3.15 of ICEA.
6. SHIELDING
6.1 A conducting non-metallic tape, providing 1
coverage and meeting Par. 3.17 of ICEA, shall be applied directly
over the insulation.
6.2 A tinned copper/nylon shielding braid shall be applied over the conducting tape meeting the requirements of Par.
3.19 of ICEA.
7. CIRCUIT IDENTIFICATION
7.1 A color coded tape (black, white, red) applied under the metallic shielding braid shall provide circuit identification
on each power conductor in accordance with Par. 3.18 of ICEA.
8. GROUNDING CONDUCTORS
8.1 The grounding conductors shall be stranded annealed tinned copper of not less than the size and the number of
wires as shown in Table 3-24 of ICEA for the corresponding power conductor sizes.
9. GROUND CHECK CONDUCTOR
9.1 The minimum ground check conductor shall be as given in Table 3-21 of ICEA for the corresponding power
conductor sizes.
9.2 The conductor shall have a yellow insulation meeting the requirements of Par. 3.16 of ICEA and will be located
between the black and white phase conductors.
10. ASSEMBLY
10.1 The conductors shall be twisted together with a left hand lay meeting the requirements of Table 3-5 of ICEA. Sizes
250 and larger shall have fillers and a binder tape applied over the cable assembly.
11. JACKET
11.1 A two-layer reinforced thermosetting jacket shall be extruded over the assembly in accordance with Par. 3.21 of
ICEA. For sizes 4/0 and smaller, the first layer of jacket shall be extruded into the valleys.
11.2 The jacket shall be an extra-heavy duty Neoprene meeting the requirements of Table 3-3 of ICEA.
12. COMPLETED CABLE
12.1 The nominal outside diameter shall be in accordance with Table 3-21 of ICEA.
12.2 The tolerances shall be within the requirements of Par. 3.22.2 of ICEA.
13. SURFACE MARKING
13.1 All cable shall have an ernbossed print legend showing manufacturer, cable type, size, voltage, MSHA and State of
Pennsylvania approval number.
14. TESTS
14.1 Cable shall be tested in accordance with ICEA.
5-14
Size AWG
or kcmil
No. of
Strands
Grounding
Conductor
Insulation
Thickness
Mils
Size
AWG
No. of
Strands
Jacket
Thickness
Mils
Nominal
Diameter
Inches
Ampacity*
Approx.
Net Weight
lbs/1000 ft
Copper
Weight
lbs/1000 ft
20C
Ambient
40C
Ambient
259
150
133
205
1.94
2140
684
144
122
2-03SHDGC8KV
259
150
168
220
2.12
2765
989
188
159
1-03SHDGC8KV
329
150
210
220
2.21
3150
1195
217
184
1/0-03SHDGC8KV
1/0
259
150
259
220
2.32
3500
1466
249
211
243
2/0-03SHDGC8KV
2/0
329
150
329
235
2.46
4240
1798
286
3/0-03SHDGC8KV
3/0
413
150
259
250
2.62
4830
2215
329
279
4/0-03SHDGC8KV
4/0
532
150
329
250
2.75
5535
2741
378
321
250-03SHDGC8KV
250
608
150
1/0
259
250
2.89
6280
3280
418
355
300-03SHDGC8KV
300
741
150
1/0
259
265
3.04
6800
3728
470
398
350-03SHDGC8KV
350
855
150
2/0
329
280
3.20
8360
4228
513
435
500-03SHDGC8KV
500
1221
150
4/0
532
295
3.56
10600
6304
632
536
*AMPACITY based upon continuous duty of 90 C conductor temperature as indicated, in free air.
5-15
Specification
PORTABLE POWER CABLE - TYPE SHD-GC
EPR Insulation, 8000 Volt
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
5-16
SCOPE
1.1 This specification describes three-conductorType SHD-GC power cable with EPR (ethylene-propylene
rubber) insulation for use in circuits rated 8000 volts at a maximum conductor temperature of 90C. Cables are
intended for use as heavy duty portable power cable on shovels, dredges, drilling rigs and mine power distribu
tion systems.
STANDARDS
2.1 The following standard shall form a part of this specification:
2.1.1 ICEA Pub. No. S-75-381 for Portable and Power Feeder Cables for Use in Mines and Sirnilar Applications
(NEMA WC58).
CONDUCTORS
3.1 Minimum Class H stranded, annealed, tinned copper per Part 2 of ICEA.
CONDUCTOR SHIELDING
4.1 Conductors shall be covered with a conducting tape meeting the requirements of Par. 3.14 of ICEA.
INSULATION
5.1 A homogeneous wall of EPR insulation shall be extruded over the covered conductor. The average
thickness shall be as specified in Table 3-21 of ICEA. The minimum thickness shall be not less than 90
percent of the specified average value.
5.2 Physical and electrical properties of the insulation shall be in accordance with Par. 3.15 of ICEA.
SHIELDING
6.1 A conducting non-metallic tape, providing 100% coverage and meeting Par. 3.17 of ICEA, shall be applied directly
over the insulation.
6.2 A tinned copper/nylon shielding braid shall be applied over the conducting tape meeting the requirements of Par.
3.19 of ICEA.
CIRCUIT IDENTIFICATION
7.1 A color coded tape (black, white, red) applied under the metallic shielding braid shall provide circuit identifica
tion on each power conductor in accordance with Par. 3.18 of ICEA.
GROUNDING CONDUCTORS
8.1 The grounding conductors shall be stranded annealed tinned copper of not less than the size and the number
of wires as shown in Table 3-24 of ICEA for the corresponding power conductor sizes.
GROUND CHECK CONDUCTOR
9.1 The minimum ground check conductor shall be as given in Table 3-21 of ICEA for the corresponding power
conductor sizes.
9.2 The conductor shall have a yellow insulation meeting the requirements of Par. 3.16 of ICEA and will be
located between the black and white phase conductors.
ASSEMBLY
10.1 The conductors shall be twisted together with a left hand lay meeting the requirements of Table 3-5 of ICEA.
Suitable fillers shall be used to produce an essentially round cross-section in the completed cable.
10.2 A binder tape shall be helically applied over the filled cable assembly.
JACKET
11.1 A two-layer reinforced thermosetting jacket shall be extruded over the assembly in accordance with Par. 3.21
of fCEA.
11.2 The jacket shall be an extra-heavy duty Hypalon meeting the requirements of Table 3-3 of ICEA.
COMPLETED CABLE
12.1 The nominal outside diameter shall be in accordance with Table 3-21 of ICEA.
12.2 The tolerances shall be within the requirements of Par. 3.22.2 of ICEA.
SURFACE MARKING
13.1 All cable shall have an embossed print legend showing manufacturer, cable type, size, voltage and Mine Safety
and Health Administration (MSHA) Approval Number.
TESTS
14.1 Cable shall be tested in accordance with ICEA.
Power Conductor
Ampacity'
Approx.
Copper
Size
No. of
Insulation
Size
No. of
Jacket
Thickness
Nominal
USAWC
Diameter
Net Weight
Weight
20C
40C
Part #
AWG
Strands
Thickness Mils
AWG
Strands
Mils
Inches
lbs/1000 ft
lbs/1000 ft
Ambient
Ambient
259
210
168
235
2.41
3700
1040
193
164
1-03SHDGC15KV
329
210
210
235
2.52
4090
1246
220
187
1/0-03SHDGC15KV
1/0
259
210
259
250
2.64
4610
1517
254
215
2/0-03SHDGC15KV
2/0
329
210
329
250
2.73
5190
1852
290
246
3/0-03SHDGC15KV
3/0
413
210
259
265
2.90
5920
2269
334
283
4/0-03SHDGC15KV
4/0
532
210
329
265
3.05
6810
2795
383
325
*AMPACITY based upon continuous duty at 90 C conductor temperature, ambient temperature as indicated, cable in free air.
Note: 1. Also available with extruded shields and 175 mil EPR insulation thickness
5-17
Specification
PORTABLE POWER CABLE - TYPE SHD-GC
EPR Insulation, 15000 Volts
1. SCOPE
1.1 This specification describes three-conductor Type SHD-GC power cable with EPR (ethylene-propylene-rubber)
insulation for use in circuits rated 15000 volts at a maximum conductor temperature of 90C. Cables are intended for
use as heavy duty portable power cable on shovels, dredges, drilling rigs and mine power distribution systems .
2. STANDARDS
2.1 The following standard shall form a part of this specification:
2.1.1 ICEA Pub. No. S-75-381 for Portable and Power Feeder Cables for Use in Mines and Similar Applications
(NEMA WC58).
3. CONDUCTORS
3.1 Minimum Class H stranded, annealed, tinned copper per Part2 of ICEA.
4. CONDUCTOR SHIELDING
4.1 Conductors shall be covered with a conducting tape meeting the requirements of Par. 3.14 of ICEA.
5. INSULATION
5.1 A homogeneous wall of EPR insulation shall be extruded over the covered conductor. The average thickness shall
be as specified on Table 3-21 of ICEA. The minimum thickness shall be not less than 90 percent of the specified average
value.
5.2 Physical and electrical properties of the insulation shall be accordance with Par. 3.15 of ICEA.
6. SHIELDING
6.1 A conducting non-metallic tape, providing 100% coverage and meeting Par.3.17 of ICEA, shall be applied directly over the
insulation.
6.2 A tinned copper/nylon shielding braid shall be applied overthe conducting tape meeting the requirements of Par. 3.19 of
ICEA.
7. CIRCUIT IDENTIFICATION
7.1 A color coded tape (black, white , red) applied under the metallic shielding braid shall provide circuit identification on each
power conductor in accordance with Par. 3.18 of ICEA.
8. GROUNDING CONDUCTORS
8.1 The grounding conductors shall be stranded annealed tinned copper of not less than the size and the number of wires as
shown in Table 3-24 of ICEA for the corresponding power conductor sizes.
9. GROUND CHECK CONDUCTOR
9.1 The minimum ground check conductor shall be as given in Table 3-21 of ICEA forthe corresponding power conductor sizes.
9.2 The conductor shall have a yellow insulation meeting the requirements of Par.3.16 of ICEA and will be located between the
black and white phase conductors.
10. ASSEMBLY
10.1 The conductors shall be twisted together with a left hand lay meeting the requirements of Table 3-5 of ICEA. Suitable fillers
shall be used to produce an essentially round cross-section in the completed cable.
10.2 A binder tape shall be helically applied overthe filled cable assembly.
11. JACKET
11 .1 A two-layer reinforced thermosetting jacket shall be extruded overthe assembly in accordance with Par. 3.21 of ICEA.
11 .2 The jacket shall be an extra-heavy duty Hypalon meeting the requirements oITable 3-3 of ICEA.
12. COMPLETED CABLE
12.1 The nominal outside diameter shall be in accordance with Table 3-21 of ICEA.
12.2 The tolerances shall be within the requirements of Par. 3.22.2 of ICEA.
13. SURFACE MARKING
13.1 All cable shall have embossed print legend showing manufacturer, cable type, size, voltage, MSHA and State of Pennsyl
vania approval number.
14. TESTS
14.1 Cable shall be tested in accordance with ICEA.
5-18
PowerConductor
USAWC
Part #
Jacket
Thickness
Mils
Nominal
Diameter
Inches
Approx.
Net Weight
lbs/1000 ft
Copper
Weight
lbs/1000 ft
Size
AWG
No. of
Strands
Insulation
Thickness
Mils
1-03SHDGC25KV
329
260
210
265
2.95
5310
1/0-03SHDGC25KV
1/0
259
260
259
265
3.05
2/0-03SHDGC25KV
2/0
329
260
329
280
3.20
3/0-03SHDGC25KV
3/0
413
260
259
280
4/0-03SHDGC25KV
4/0
532
260
329
295
Size
AWG
No. of
Strands
Ampacity
20C
Ambient
40C
Ambient
1297
225
191
5830
1583
257
218
6540
1918
294
249
3.33
7150
2335
338
286
3.50
8300
2861
386
327
*AMPACITY based upon continuous duty at 90 C conductor temperature, ambient temperature as indicated, cable in free air.
5-19
Specification
PORTABLE POWER CABLE - TYPE SHD-GC
EPR Insulation, 25000 Volts
1. SCOPE
1.1 This specification describes three-conductor Type SHD-GC power cable with EPR (ethylene-propylene
rubber) insulation for use in circuits rated 25000 volts at a maximum conductor temperature of 90C. Cables are
intended for use as heavy duty portable power cable on shovels, dredges, drilling rigs and mine power distribution
systems.
2. STANDARDS
2.1 The following standard shall form a part of this specification:
2.1.1 ICEA Pub. No. S-75-381 for Portable and Power Feeder Cables for Use in Mines and Similar Applications
(NEMAWC58).
3. CONDUCTORS
3.1 Minimum Class H stranded, annealed, tinned copper per Part2 of ICEA.
4. CONDUCTOR SHIELDING
4.1 Conductors shall be covered with a conducting tape meeting the requirements of Par. 3.14 of ICEA.
5. INSULATION
5.1 A homogeneous wall of EPR insulation shall be extruded over the covered conductor. The average thickness
shall be 260 mils. The minimum thickness shall be not less than 90 percent of the specified average value. Physical
and electrical properties of the insulation shall be accordance with Par. 3.15 of ICEA.
6. SHIELDING
6.1 A 35 mil extruded thermosetting insulation shield shall be applied over the insulation in accordance with Par. 3.15.2
and 4.5.1 of ICEA. A conducting non-metallic tape meeting Par. 3.17 of ICEA shall be applied over the extruded layer.
6.2 A tinned copper/nylon shielding braid shall be applied over the conducting tape meeting the requirements of Par. 3.19
ofICEA.
7. CIRCUIT IDENTIFICATION
7.1 A color coded tape (black, white, red) applied under the metallic shielding braid shall provide circuit identification on
each power conductor in accordance with Par. 3.18 of ICEA.
8. GROUNDING CONDUCTORS
8.1 The grounding conductors shall be stranded annealed tinned copper of not less than the size and the number of wires
as shown in Table 3-24 of ICEA for the corresponding power conductor sizes.
9. GROUND CHECK CONDUCTOR
9.1 The minimum ground check conductor shall be as given in Table 3-21 of ICEA for the corresponding power conductor
sizes. The conductor shall have a yellow insulation meeting the requirements of Par.3.16 of ICEA and will be located
between the black and white phase conductors.
1o. ASSEMBLY
10.1 The conductors shall be twisted together with a left hand lay meeting the requirements of Table 3-5 of ICEA. Suitable
fillers shall be used to produce an essentially round cross-section in the completed cable. A binder tape shall be
helically applied overthe filled cable assembly.
11. JACKET
11.1 A two-layer reinforced thermosetting jacket shall be extruded over the assembly in accordance with Par. 3.21 of
ICEA. The jacket shall be an extra-heavy duty Hypalon meeting the requirements of Table 3-3 of ICEA.
12. COMPLETED CABLE
12.1 The nominal outside diameter shall be in accordance with Table 3-21 of ICEA. The tolerances shall be within the
requirements of Par. 3.22.2 of ICEA.
13. SURFACE MARKING
13.1 All cable shall have embossed print legend showing manufacturer, cable type, size, voltage, MSHA and State of
Pennsylvania approval number.
14. TESTS
14.1 Cable shall be tested in accordance with ICEA.
5-20
Grounding
Conductor
No. of
Strands
Nominal
Diameter
Inches
Approx.
Net Weight
lbs/1000 ft
Copper
Weight
lbs/1000 ft
Size AWG
or kcmil
No. of
Strands
Insulation
Thickness
Mils
6-03MPGC8KV
115
110
1.43
1155
528
110
93
4-03MPGC8KV
115
110
1.53
1390
684
144
122
USAWC
Part #
Size
AWG
Ampacity*
Jacket
Thickness
Mils
20 C
Ambient
40 C
Ambient
2-03MPGC8KV
115
19
110
1.62
1765
989
188
159
1-03MPGC8KV
19
115
19
110
1.74
2070
1195
217
184
1/0-03MPGC8KV
1/0
19
115
19
140
1.83
2470
1466
249
211
2/0-03MPGC8KV
2/0
19
115
19
140
1.91
2885
1798
286
243
3/0-03MPGC8KV
3/0
19
115
19
140
2.01
3400
2215
329
279
4/0-03MPGC8KV
4/0
19
115
19
140
2.13
4035
2741
378
321
250-03MPGC8KV
250
37
115
1/0
37
140
2.25
4685
3249
418
355
350-03MPGC8KV
350
37
115
2/0
37
140
2.46
6030
4367
513
435
500-03MPGC8KV
500
37
115
4/0
37
140
2.77
8325
6273
632
536
*AMPACITY based upon continuous duty at 90 C conductor temperature, ambient temperature as indicated, cable in free air.
5-21
Specification
MINE POWER CABLE - TYPE MP-GC
XLP, Tape Shield, PVC Jacket, 8000 Volts
1. SCOPE
1.1 This specification describes three-conductor Type MP-GC power cable with XLP (crosslinked-polyethylene)
insulation for use in circuits rated 8000 volts at a maximum conductor temperature of 90C. Cables are intended
for use as power distribution cable suitable for installation in boreholes, shafts, horizontal runs in underground
entries, aerial suspension on insulators and other semi-permanent mining and industrial feeder installations.
2. STANDARDS
2.1 The following standard shall form a part of this specification:
2.1.1 ICEA Pub. No. S-75-381 for Portable and Power Feeder Cables for Use in Mines and Similar Applications
(NEMA WC58).
3. CONDUCTORS
3.1 Class B stranded, annealed, uncoated copper per Part 2 of ICEA.
4. CONDUCTOR SHIELDING
4.1 Conductors shall employ conductor shielding meeting the requirements of Par. 4.3.2 of ICEA.
5. INSULATION
5.1 A homogeneous wall of XLP insulation shall be extruded over the covered conductor. The average
thickness shall be as specified in Table 4-3 of ICEA. The minimum thickness shall be not less than 90 percent of
the specified average thickness.
5.2 Physical and electrical properties of the insulation shall be in accordance with Par. 4.4 of ICEA.
6. SHIELDING
6.1 An extruded conducting thermosetting insulation shall be applied over the insulation in accordance with Par. 4.5 of
ICEA. An uncoated copper tape shield shall be applied over the extruded insulation shield in accordance with the
requirements of Par. 4.5 of ICEA.
7. CIRCUIT IDENTIFICATION
7.1 A color coded tape (black, white, red) applied under the metallic shielding tape shall provide circuit identifica
tion on each power conductor in accordance with Par. 4.6 of ICEA.
8. GROUNDING CONDUCTORS
8.1 The grounding conductors shall be Class B stranded annealed uncoated copper of not less than the size shown
in Table 4-1 of ICEA for the corresponding power conductor sizes.
10. ASSEMBLY
10.1 The conductors shall be twisted together with a left hand lay meeting the requirements of Par. 4.7 of ICEA.
Suitable fillers shall be used to produce an essentially round cross-section in the completed cable.
10.2 A binder tape shall be helically applied over the cable assembly.
11. JACKET
11.1 A thermoplastic jacket shall be extruded over the assembly in accordance with Par. 4.8 of ICEA.
11.2 The jacket shall be PVC (polyvinyl chloride) meeting the requirements of Table 4-7 of ICEA.
13. SURFACE
cable shall have an indent print legend showing manufacturer, cable type, size, voltage, MSHA and State of
Pennsylvania approval number.
5.22
USAWC
Part #
Power Conductor
Size
No. of
Insulation
AWG
Strands
Thickness
or kcmil
Mils
Grounding
Conductor
No. of
Size
Strands
AWG
Jacket
Thickness
Mils
Nominal
Diameter
Inches
Approx.
Net Weight
lbs/1000 ft
Copper
Weight
lbs/1000 ft
Ampacity'
20C
40C
Ambient
Ambient
175
140
1.95
2175
1040
193
164
1-03MPGC15KVG
19
175
140
2.07
2505
1246
220
187
1/0-03MPGC15KVG
1/0
19
175
140
2.10
2805
1517
254
215
2/0-03MPGC15KVG
2/0
19
175
140
2.19
3230
1852
290
246
3/0-03MPGC15KVG
3/0
19
175
19
140
2.29
3760
2269
334
283
4/0-03MPGC15KVG
4/0
19
175
19
140
2.40
4415
2795
383
325
250-03MPGC15KVG
250
37
175
1/0
19
140
2.53
5080
3331
423
359
350-03MPGC15KVG
350
37
175
2/0
19
140
2.78
6540
4455
517
438
500-03MPGC15KVG
500
37
175
4/0
19
140
3.10
8975
6358
632
536
187
19
220
140
2.27
2780
1246
220
1/0-03MPGC15KVU
1/0
19
220
140
2.30
3080
1517
254
215
2/0-03MPGC15KVU
2/0
19
220
140
2.39
3515
1852
290
246
3/0-03MPGC15KVU
3/0
19
220
19
140
2.49
4055
2269
334
283
4/0-03MPGC15KVU
4/0
19
220
19
140
2.60
4720
2795
383
325
*AMPACITY based upon continuous duty at 90 C conductor temperature, ambient temperature as indicated, cable in free air.
5-23
Specification
MINE POWER CABLE - TYPE MP-GC
XLP, Tape Shield, PVC Jacket, 15000 Volts
1. SCOPE
1.1 This specification describes three-conductor Type MP-GC power cable with XLP (crosslinked polyethylene)
insulation for use in circuits rated 15000 volts at a maximum conductor temperature of 90C. Cables are intended
for use as power distribution cable suitable for installation in boreholes, shafts, horizontal runs in underground
entries, aerial suspension on insulators and other semi-permanent mining and industrial feeder installations.
2. STANDARDS
2.1 The following standard shall form a part of this specification:
2.1.1 ICEA Pub. No. S-75-381 for Portable and Power Feeder Cables for Use in Mines and Similar Applications
(NEMA WC58).
3. CONDUCTORS
3.1 Class B stranded, uncoated copper per Part 2 of ICEA.
4. CONDUCTOR SHIELDING
4.1 Conductors shall employ conductor shielding meeting the requirements of Par. 4.3.2 of ICEA.
5. INSULATION
5.1 A homogenous wall of XLP insulation shall be extruded over the conductor shielding. The average thickness
shall be as specified in 4-4 of ICEA. The rninirrlum thickness shall be not less than 90 percent of the specified
average thickness.
5.2 Physical and electrical properties of the insulation shall be in accordance with Par. 4.4 of ICEA.
6. SHIELDING
6.1 An extruded conducting thermosetting insulation shield shall be applied over the insulation in accordance with Par.
4.5 of ICEA. An uncoated copper tape shield shall be applied over the extruded insulation shield in accordance with
the requirements of Par. 4.5 of ICEA.
7. CIRCUIT IDENTIFICATION
7.1 A color coded tape (black, white, red) applied under the metallic shielding tape shall provide circuit identification on
each power conductor in accordance with Par. 4.6 of ICEA.
8. GROUNDING CONDUCTORS
8.1 The grounding conductors shall be Class B stranded annealed uncoated copper of not less than the size shown in
Table 4-1 of ICEA for the corresponding power conductor sizes.
9. GROUND CHECK CONDUCTOR
9.1 The minimum ground check conductor shall be given in Table 4-1 of ICEA for the corresponding power conductor
sizes. The conductor shall have a yellow insulation meeting the requirements of Par. 4.4.2 of ICEA and shall be
located between the black and white phase conductors.
10. ASSEMBLY
10.1 The conductors shall be twisted together with a left hand lay meeting the requirements of Par. 4.7 of ICEA.
Suitable fillers shall be used to produce an essentially round cross-section in the completed cable.
10.2 A binder tape shall be helically applied over the cable assembly.
11. JACKET
11.1 A thermoplastic jacket shall be extruded over the assembly in accordance with Par. 4.8 of ICEA.
11.2 The jacket shall be PVC (polyvinyl chloride) meeting the requirements of Table 4-7 of ICEA.
12. COMPLETED CABLE
12.1 The outside diameter of the cable shall be in accordance with Table 4-4 of ICEA. The outside diameter of the com
pleted cable shall be within plus 8 and minus 5 percent of the nominal value.
13. SURFACE MARKINGS
13.1 All cable shall have an indent print legend showing manufacturer, cable type, size, voltage, MSHA and State of
5-24
AWG
or
kcmil
Size
Conductor O.D.
Cable O.D.
Weight
Copper
In.
mm
Net
mm2
No.
of
Strands
In.
mm
lbs/1000 ft
lbs/1000 ft
6-01WELD
13
259
.202
5.13
.370
9.40
124
79
4-01WELD
21
420
.257
6.53
.420
10.7
180
128
3-01WELD
27
532
.293
7.44
.450
11.4
219
166
2-01WELD
34
665
.328
8.33
.490
12.5
268
201
1-01WELD
42
836
.367
9.32
.525
13.3
319
247
1/0-01WELD
1/0
54
1045
.411
10.4
.585
14.9
415
250
2/0-01WELD
2/0
67
1330
.463
11.8
.640
16.3
508
412
3/0-01WELD
3/0
85
1672
.519
13.2
.700
17.8
628
528
4/0-01WELD
4/0
107
2107
.630
16.0
.810
20.7
775
672
250-01WELD
250
127
2499
.680
17.3
.880
22.4
934
780
350-01WELD
350
177
3458
.810
20.6
1.01
25.6
1267
1092
500-01WELD
500
253
5054
.980
24.9
1.18
30.0
1801
1562
5-25
Specification
WELDING CABLE 90C, 600 VOLTS
Class K (30 AWG) Stranding, EPR Insulation - Jacket
1.
SCOPE
1.1 This specification describes a single conductor portable electrode holder or trailing cable with an EPR insulation
jacket intended for use in the secondary circuit of portable and stationary arc welding machines. Cable is suitable for
use at an operating temperature of 90C and for low temperature applications down to minus 40. The cable is 600
volt rated in accordance with ICEA standards.
2.
STANDARDS
2.1 The following standard shall form a part of this specification to the extent specified herein:
2.1.1 ICEA S-75-381/NEMA WC58 for Portable and Power Feeder Cables for use in Mines and Similar Applications.
3.
CONDUCTORS
3.1 Conductors shall be Class K stranded bare soft copper per Part 2 of ICEA.
4.
SEPARATOR
4.1 A suitable separator tape shall be applied over the conductor.
5.
INSULATION - JACKET
5.1 An integral insulation - jacket of EPR compound shall be extruded over the conductor. The insulation - jacket
compound when tested in accordance with applicable test procedures in Part 6 of the ICEA standards, shall demon
strate suitability for a 90C rated 600 volt cable having outstanding physicals, agings, tear strength, oil and moisture
resistance and flame retardant properties.
6.
IDENTIFICATION
6.1 Cable shall be surface printed with a legend indicating " Cable Size Welding Cable 90C 600 Volts".
7.
TESTS
7.1 Cable shall be tested in accordance with the requirements of this specification at a test frequency determined by the
Cable Quality Department.
5-26
TYPE SOOW
Neoprene Jacketed Portable Cord
90C 600 Volt UL/CSA Portable Cord
APPLICATION:
Portable tools and equipment
Portable appliances
Small motors and associated machinery
STANDARDS: UL Subject 62, CSA C22.2-49
MSHA Approved, RoHS Compliant
CONSTRUCTION: 18 through 2 AWG fully annealed stranded bare
copper per ASTM B-174. Neoprene jacket - black. Insulation; premium
grade 90C EPDM.
USAWC
Part #
NO. of
Cond.
AWG
Size
Cond.
Strand
NOM. INS.
THICKNESS
INCHES
mm
NOMINAL O.D.
INCHES
mm
Current
Amps
Approx
Net Weight
lbs/1000 ft
Copper
Weight
lbs/1000 ft
10
18-02SOOW
18
16/30
.030
0.76
0.345
8.76
10
70
18-03SOOW
18
16/30
.030
0.76
0.365
9.27
10
80
15
18-04SOOW
18
16/30
.030
0.76
0.390
9.91
95
19
16
16-02SOOW
16
26/30
.030
0.76
0.370
9.40
13
80
16-03SOOW
16
26/30
.030
0.76
0.390
9.91
13
95
24
16-04SOOW
16
26/30
.030
0.76
0.420
10.67
10
115
32
14-02SOOW
14
41/30
.045
1.14
0.510
12.96
18
135
25
14-03SOOW
14
41/30
.045
1.14
0.535
13.59
18
170
37
14-04SOOW
14
41/30
.045
1.14
0.575
14.61
15
205
49
12-02SOOW
12
65/30
.045
1.14
0.570
14.48
25
195
39
12-03SOOW
12
65/30
.045
1.14
0.595
15.11
25
225
59
12-04SOOW
12
65/30
.045
1.14
0.650
16.51
20
270
79
10-02SOOW
10
104/30
.045
1.14
0.620
15.75
30
250
64
10-03SOOW
10
104/30
.045
1.14
0.660
16.76
30
290
95
10-04SOOW
10
104/30
.045
1.14
0.715
18.16
25
355
127
8-03SOOW
133/29
.060
1.52
0.855
21.72
40
485
154
8-04SOOW
133/29
.060
1.52
0.980
24.89
35
670
257
8-05SOOW
133/29
.060
1.52
1.075
27.3
28
790
257
6-03SOOW
133/27
.060
1.52
0.980
24.89
55
700
243
6-04SOOW
133/27
.060
1.52
1.080
27.43
45
875
325
6-05SOOW
133/27
.060
1.52
1.200
30.48
36
1015
406
4-03SOOW
133/25
.060
1.52
1.140
28.96
70
920
387
4-04SOOW
133/25
.060
1.52
1.260
32
60
1150
516
4-05SOOW
133/25
.060
1.52
1.365
34.67
48
1400
645
2-03SOOW
133/23
.060
1.52
1.330
33.78
95
1355
617
2-04SOOW
133/23
.060
1.52
1.460
37.08
80
1690
822
2-05SOOW
133/23
.060
1.52
1.580
40.13
64
1960
1028
Color Coding
2 Cond
Black,White
3 Cond
4 Cond
5 Cond
5-27
5-28
NO. of
Cond.
AWG
Size
Cond.
Strand
NOM. INS.
THICKNESS
INCHES
mm
NOMINAL O.D.
INCHES
mm
Current
Amps
Approx
Net Weight
lbs/1000 ft
Copper
Weight
lbs/1000 ft
18-05SOOWXF
18
16/30
.030
0.76
0.465
11.81
5.6
125
24
18-06SOOWXF
18
16/30
.030
0.76
0.495
12.57
5.6
140
29
18-07SOOWXF
18
16/30
.030
0.76
0.500
12.70
5.6
155
34
18-08SOOWXF
18
16/30
.030
0.76
0.530
13.46
4.9
170
39
18-10SOOWXF
10
18
16/30
.030
0.76
0.595
15.11
4.9
215
48
18-12SOOWXF
12
18
16/30
.030
0.76
0.600
15.24
3.5
230
58
18-14SOOWXF
14
18
16/30
.030
0.76
0.630
16.00
3.5
255
68
18-16SOOWXF
16
18
16/30
.030
0.76
0.700
17.80
3.5
300
77
18-18SOOWXF
18
18
16/30
.030
0.76
0.760
19.30
3.5
330
87
18-20SOOWXF
20
18
16/30
.030
0.76
0.795
20.19
3.5
365
97
18-22SOOWXF
22
18
16/30
.030
0.76
0.805
20.45
3.1
400
106
18-24SOOWXF
24
18
16/30
.030
0.76
0.850
21.59
3.1
430
116
18-27SOOWXF
27
18
16/30
.030
0.76
0.865
21.97
3.1
475
131
18-30SOOWXF
30
18
16/30
.030
0.76
0.915
23.24
3.1
510
145
16-05SOOWXF
16
26/30
.030
0.76
0.495
12.57
160
39
16-06SOOWXF
16
26/30
.030
0.76
0.520
13.21
175
47
16-07SOOWXF
16
26/30
.030
0.76
0.540
13.72
190
55
16-08SOOWXF
16
26/30
.030
0.76
0.575
14.62
215
63
16-09SOOWXF
16
26/30
.030
0.76
0.600
15.24
240
71
16-10SOOWXF
10
16
26/30
.030
0.76
0.650
16.51
270
79
16-12SOOWXF
12
16
26/30
.030
0.76
0.680
17.27
305
94
16-14SOOWXF
14
16
26/30
.030
0.76
0.730
18.54
345
110
16-16SOOWXF
16
16
26/30
.030
0.76
0.765
19.43
370
126
16-18SOOWXF
18
16
26/30
.030
0.76
0.795
20.19
415
142
16-20SOOWXF
20
16
26/30
.030
0.76
0.810
20.57
450
157
16-22SOOWXF
22
16
26/30
.030
0.76
0.900
22.86
4.5
510
173
16-24SOOWXF
24
16
26/30
.030
0.76
0.925
23.5
4.5
555
189
16-26SOOWXF
26
16
26/30
.030
0.76
0.965
24.51
4.5
600
205
16-30SOOWXF
30
16
26/30
.030
0.76
1.040
26.42
4.5
695
236
5-29
5-30
Current
Amps
Approx
Net Weight
lbs/1000 ft
Copper
Weight
lbs/1000 ft
16.38
12.0
265
62
18.03
12.0
310
74
0.710
18.03
12.0
340
87
1.14
0.760
19.30
10.5
380
99
1.14
0.830
21.08
10.5
410
1112
NOM. INS.
THICKNESS
INCHES
mm
USAWC
Part #
NO. of
Cond.
AWG
Size
Cond.
Strand
14-05SOOWXF
14
41/30
.045
1.14
0.645
14-06SOOWXF
14
41/30
.045
1.14
0.710
14-07SOOWXF
14
41/30
.045
1.14
14-08SOOWXF
14
41/30
.045
14-09SOOWXF
14
41/30
.045
NOMINAL O.D.
INCHES
mm
14-10SOOWXF
10
14
41/30
.045
1.14
0.830
21.08
10.5
440
124
14-12SOOWXF
12
14
41/30
.045
1.14
0.865
21.97
7.5
475
149
14-14SOOWXF
14
14
41/30
.045
1.14
1.000
25.40
7.5
585
174
14-16SOOWXF
16
14
41/30
.045
1.14
1.030
26.16
7.5
660
198
14-18SOOWXF
18
14
41/30
.045
1.14
1.100
27.94
7.5
720
223
14-20SOOWXF
20
14
41/30
.045
1.14
1.155
29.34
7.5
780
248
14-24SOOWXF
24
14
41/30
.045
1.14
1.260
32.00
6.7
980
298
14-28SOOWXF
28
14
41/30
.045
1.14
1.330
33.78
6.7
1080
347
14-30SOOWXF
30
14
41/30
.045
1.14
1.335
33.91
6.0
1120
372
12-05SOOWXF
12
65/30
.045
1.14
0.715
18.03
16
325
98
12-07SOOWXF
12
65/30
.045
1.14
0.790
19.56
16
410
138
12-08SOOWXF
12
65/30
.045
1.14
0.825
20.96
14
460
158
12-09SOOWXF
12
65/30
.045
1.14
0.900
22.86
14
505
177
12-10SOOWXF
10
12
65/30
.045
1.14
1.000
25.4
14
580
197
12-12SOOWXF
12
12
65/30
.045
1.14
1.010
25.65
10
650
236
12-14SOOWXF
14
12
65/30
.045
1.14
1.020
27.43
10
715
275
12-16SOOWXF
16
12
65/30
.045
1.14
1.135
28.83
10
825
10-Nov
12-18SOOWXF
18
12
65/30
.045
1.14
1.175
29.97
10
895
354
12-20SOOWXF
20
12
65/30
.045
1.14
1.175
30.48
10
965
393
12-24SOOWXF
24
12
65/30
.045
1.14
1.375
35.56
1240
472
12-26SOOWXF
26
12
65/30
.045
1.14
1.400
35.56
1290
511
12-27SOOWXF
27
12
65/30
.045
1.14
1.455
37.72
1325
531
12-28SOOWXF
28
12
65/30
.045
1.14
1.500
38.1
1355
550
12-30SOOWXF
30
12
65/30
.045
1.14
1.500
38.1
1450
590
10-05SOOWXF
10
104/30
.045
1.14
0.770
19.56
20
465
159
10-06SOOWXF
10
104/30
.045
1.14
0.875
22.23
20
505
191
10-08SOOWXF
10
104/30
.045
1.14
0.935
23.75
17.5
625
254
10-10SOOWXF
10
10
104/30
.045
1.14
1.020
25.91
17.5
755
318
10-12SOOWXF
12
10
104/30
.045
1.14
1.070
24.51
12.5
850
381
10-16SOOWXF
16
10
104/30
.045
1.14
1.230
31.24
12.5
1140
508
10-20SOOWXF
20
10
104/30
.045
1.14
1.325
33.66
12.5
1445
635
STAGE LIGHTING
Extra-Flex Entertainment Industry and Stage Lighting Cable
105C 600 Volt UL Type SC and CSA Type PPC
APPLICATION:
Portable power systems, entertainment industry activities.
Other similar applications that would require temporary
power.
STANDARDS: UL Listed, CSA Certified
MSHA Approved, RoHS Compliant
CONSTRUCTION: 8 through 4/0 AWG fully annealed
stranded bare copper per ASTM B-174. Black neoprene
jacket.
Current
Amps
Approx
Net Weight
lbs/1000 ft
Copper
Weight
lbs/1000 ft
9.780
80
115
52
0.430
10.920
105
150
78
418/30
0.475
12.060
140
210
128
660/30
0.560
14.220
190
300
201
1-01SC
836/30
0.580
14.730
220
365
247
1/0-01SC
1/0
1056/30
0.635
16.130
260
440
312
USAWC
Part #
AWG
SIZE
Nominal
Strand
8-01SC
162/30
0.385
6-01SC
259/30
4-01SC
2-01SC
NOMINAL O.D.
INCHES
mm
2/0-01SC
2/0
1320/30
0.665
16.890
300
555
397
3/0-01SC
3/0
1672/30
0.690
17.53
350
640
510
4/0-01SC
4/0
2090/30
0.780
19.810
405
805
660
5-31
5-32
MEDIUM VOLTAGE
Size
AWG
or
kcmil
No. of
Strands
Insulation
Jacket
Nominal
Diameter
Inches
Copper
Weight
lbs/1000 ft
Ampacity*
Conduit
Duct
125
80
.58
185
51
55
64
6-012.4NSEP
125
80
.62
225
81
75
85
4-012.4NSEP
125
80
.67
290
129
97
110
2-012.4NSEP
125
80
.73
385
205
130
145
1-012.4NSEP
19
125
80
.76
455
259
155
170
1/0-012.4NSEP
1/0
19
125
80
.80
535
326
180
195
2/0-012.4NSEP
2/0
19
125
80
.85
635
411
205
220
3/0-012.4NSEP
3/0
19
125
95
.93
790
518
240
250
4/0-012.4NSEP
4/0
19
125
95
.98
940
653
280
290
250-012.4NSEP
250
37
140
110
1.09
1135
772
315
320
350-012.4NSEP
350
37
140
110
1.19
1485
1080
385
385
500-012.4NSEP
500
37
140
110
1.32
2000
1544
475
470
750-012.4NSEP
750
61
155
125
1.56
2940
2316
600
585
1000-012.4NSEP
1000
61
155
125
1.71
3790
3086
690
670
CONDUIT: Three cables in isolated conduit in air, 90 C Conductor Temperature, 40 C Ambient. DUCT: Three cables per duct, 90 C Conductor
Temperature, 20 C Ambient, One Circuit, 100% Load Factor, Rho = 90. For other installation conditions, refer to the NEC
6-1
Specification
EPR PVC POWER CABLE, 2400 VOLTS
Single Conductor, Nonshielded, Jacketed
MV-90 Wet or Dry
1. SCOPE
1.1 This specification describes single conductor EPR insulated, PVC jacketed nonshielded power cable for use
in circuits not exceeding 2400 volts phase to phase at conductor temperatures of 90C continuous normal operation,
130C for emergency overload conditions and 250C for short circuit conditions. Cables are intended for use as Type
MV-90 Dry in applications meeting the requirements of the National Electrical Code.
2. STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 Underwriters Laboratories Standard 1072 for Medium-Voltage Solid-Dielectric Cable.
2.1.2 ICEA Pub. No. S-96-659 and NEMA Pub. No. WC71 for Nonshielded Cables Rated 2001-5000 Volts.
3. CONDUCTORS
3.1 Class B stranded annealed uncoated copper per Part 2 of ICEA.
4. CONDUCTOR SHIELDING
4.1 The conductor shall be covered with a layer of semiconducting tape completely covering the conductor and firmly
bonded to the cable insulation. The conductor shield shall meet the requirements of Part 3 of ICEA.
5. INSULATION
5.1 Directly over the conductor shield shall be applied a homogeneous wall of EPR insulation. The average
th ickness of the insu lation shall be as specified in Table 4-3, Type E-2 of IC EA and in Table 310.63 of the National
Electrical Code for wet or dry locations. Minimum thickness at any point shall be not less than 90% of the specified
thickness. Physical and electrical properties of the insulation shall be in accordance with Table 4-5, Type E-2 of ICEA.
6. JACKET
6.1 A PVC jacket shall be applied directly over the insulation. The jacket shall meet the requirements of Table 5-1 of ICEA
for Polyvinyl Chloride. The average thickness of the jacket shall be as specified in Table 4-3, Type E-2 of ICEA and in
Table 310.63 of the National Electrical Code for wet or dry locations. The minimum thickness at any point shall be not less
than 80% of the specified thickness.
7. IDENTIFICATION
7.1 All cable shall be identified by means of surface ink printing indicating manufacturer, size, insulation type, voltage rating,
and UL designations.
8. TESTS
8.1 Cable shall be tested in accordance with ICEA S-96-659 and UL Standard 1072.
6-2
STANDARDS:
1. Listed by Underwriters Laboratories as 2400 volt nonshielded
cable, Type MV-90, per UL Standard 1072.
2. Conforms to ICEA S-96-659 and NEMA WC71 for Nonshielded
Cables Rated 2001-5000 Volts.
3. Sizes 1/0 AWG and larger pass UL and IEEE Standard 383 ribbon
burner flame test and are UL listed For CT Use.
Size
AWG
or
kcmil
No. of
Strands
6-012.4NSEH
4-012.4NSEH
2-012.4NSEH
1-012.4NSEH
USAWC
Part #
CONSTRUCTION: Annealed tinned copper conductor, extruded conductor shield, EPR insulation, discharge and moisture resistant
Hypalon jacket, surface printed.
Thickness in Mils
COPPER CONDUCTOR
Nominal
Diameter
Inches
Copper Wt.
Lbs/1000 ft
Ampacity *
Insulation
Jacket
Conduit
Duct
125
80
.65
260
81
75
85
125
80
.70
330
129
97
110
125
80
.76
435
205
130
145
19
125
80
.80
505
259
155
170
1/0-012.4NSEH
1/0
19
125
80
.84
590
326
180
195
2/0-012.4NSEH
2/0
19
125
80
.88
700
411
205
220
3/0-012.4NSEH
3/0
19
125
95
.96
860
518
240
250
4/0-012.4NSEH
4/0
19
125
95
1.02
1020
653
280
290
250-012.4NSEH
250
37
140
110
1.14
1210
772
315
320
350-012.4NSEH
350
37
140
110
1.24
1525
1080
385
385
500-012.4NSEH
500
37
140
110
1.37
2130
1544
475
470
750-012.4NSEH
750
61
155
125
1.62
3090
2316
600
585
1000-012.4NSEH
1000
61
155
125
1.76
3960
3086
690
670
CONDUIT: Three cables in isolated conduit in air, 90 C Conductor Temperature, 40 C Ambient. DUCT: Three cables per duct, 90 C Conductor
Temperature, 20 C Ambient, One Circuit, 100% Load Factor, Rho = 90. For other installation conditions, refer to the NEC
NOTE: 1. PVC jacket may also be supplied
6-3
Specification
EPR HYPALON POWER CABLE, 2400 VOLTS
Single Conductor, Nonshielded, Jacketed
MV-90 Wet or Dry
1. SCOPE
1.1 This specification describes single conductor EPR insulated, Hypalon jacketed nonshielded power cable for use
in circuits not exceeding 2400 volts phase to phase at conductor temperatures of 90C continuous normal operation,
130C for emergency overload conditions and 250C for short circuit conditions. Cables are intended for use as Type
MV-90 Dry in applications meeting the requirements of the National Electrical Code.
2. STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 Underwriters Laboratories Standard 1072 for Medium-Voltage Solid-Dielectric Cable.
2.1.2 ICEA Pub. No. S-96-659 and NEMA Pub No. WC71 for Nonshielded Cables Rated 2001-5000 Volts.
3. CONDUCTORS
3.1 Class B stranded annealed tinned copper per Part 2 of ICEA.
4. CONDUCTOR SHIELDING
4.1 Conductors shall be covered with a layer of extruded conducting thermosetting compound with an average thickness of
not less than 15 mils and a minimum thickness of 12 mils. The extruded layer shall be compatible with and firmly bonded to
the cable insulation and shall meet the resistivity requirements of Part 3 of ICEA.
5. INSULATION
5.1 Directly over the conductor shield shall be applied a homogeneous wall of EPR insulation. The insulation thickness
shall be as specified in Table 4-3 , Type E-2 of ICEA and in Table 310.63 of the National Electrical Code for wet or dry
locations. Minimum thickness at any point shall be not less than 90% of the specified thickness. Physical and electrical
properties of the insulation shall be in accordance with Table 4-5, Type E-2 of ICEA.
6. JACKET
6.1 A Hypalon jacket shall be applied directly over the insulation. The jacket shall meet the requirements of Table 5-1,
Type CSPE-HD for heavy duty Hypalon of ICEA. The thickness of the jacket shall be as specified in Table 4-3, Type
E-2 of ICEA and in Table 310.63 of the National Electrical Code for wet or dry locations. The minimum thickness at any
point shall be not less than 80% of the specified thickness.
7. IDENTIFICATION
7.1 All cable shall be identified by means of surface ink printing indicating manufacturer, size, insulation type, voltage rating,
and UL designations.
8. TESTS
8.1 Cable shall be tested in accordance with ICEA S-96-659 and UL Standard 1072.
6-4
Size AWG
No. of Strands
Insulation Thickness
Nominal Diam.
Copper Wt.
Mils
Inches
lbs/1000 ft
lbs/1000 ft
5000 Volt
8-015KVL824C
110
.38
89
48
6-015KVL824C
110
.41
125
82
4-015KVL824C
110
.46
180
132
6-5
Specification
1. SCOPE
1.1 This specification describes single conductor XLP (thermosetting crosslinked polyethylene) insulated cable
rated 5000 volts nonshielded for use in airport control and lighting circuits at conductor ternperatures
up to 90C in wet or dry conditions. Cables are suitable for use in conduit, duct, aerial and direct earth burial
applications.
2. STANDARDS
2.1 The following standards shall be a part of this specification:
2.1.1 FAA Advisory Circular 150/5345-7E Specification L-824 Underground Electrical Cable for Airport Lighting
Circuits.
2.1.2 ICEA Pub. No. S-95-658, NEMA Pub. No. WC70 for Nonshielded Power Cables Rated 2000 Volts or Less.
2.1.3 ICEA Pub. No. S-96-659, NEMA Pub. No. WC71 for Nonshielded Cables Rated 2001-5000 Volts.
3. CONDUCTOR
3.1 Class B stranded annealed uncoated copper per Part 2 of ICEA. Sizes shall be 8-4 AWG for 5000 volt rated cable.
4. SEPARATOR
4.1 On 5000 volt rated cable, the conductor shall be covered with an opaque polyester tape or semiconducting
tape at the option of the manufacturer.
4.2 The semiconducting tape conductor shield, if used, shall meet the requirements of Part 3 of ICEA 8-96-659.
5. INSULATION
5.1 Directly over the conductor or conductor separator shall be applied a homogeneous wall of black XLP
insulation. The average thickness of insulation shall be 110 mils for 5000 volt rated nonshielded cable. Minimum
thickness at any point shall be not less than 90% of the specified thickness.
5.2 Physical and electrical properties of 5000 volt rated cable shall be in accordance with Table 4-5, Type X-1 of ICEA 8-96-659.
6. IDENTIFICATION
6.1 All cable shall be identified by means of surface ink printing indicating manufacturer's identification, size, insulation
type, and applicable voltage rating. The 5000 volt nonshielded cable shall also be printed "FAA L-824 Type C".
7. TESTS
7.1 Cable shall be tested in accordance with FAA Advisory Circular 150/5345-7E and ICEA.
6-6
USAWC
Part #
Thickness in Mils
No. of
Strands
Insulation
Jacket
Nominal
Diameter
Over Ins.
Inches
COPPER CONDUCTOR
Nominal
Diameter
Inches
Approx.
Net Wt.
lbs/1000 ft
Copper
Weight
lbs/1000 ft
Ampacity*
Duct
Conduit
5000 VOLTS, SHIELDED, 100% and 133% INSULATION LEVELS (GROUNDED and UNGROUNDED NEUTRAL)
4-015KVXSP
90
60
.45
.71
290
141
110
97
2-015KVXSP
90
60
.51
.77
385
217
145
130
1-015KVXSP
19
90
60
.55
.81
440
279
170
155
1/0-015KVXSP
1/0
19
90
80
.59
.89
565
338
195
180
2/0-015KVXSP
2/0
19
90
80
.63
.94
665
427
220
205
3/0-015KVXSP
3/0
19
90
80
.68
.99
790
529
250
240
4/0-015KVXSP
4/0
19
90
80
.74
1.04
950
669
290
280
250-015KVXSP
250
37
90
80
.80
1.10
1095
788
320
315
350-015KVXSP
350
37
90
80
.90
1.21
1445
1097
385
385
500-015KVXSP
500
37
90
80
1.03
1.35
1960
1563
470
475
750-015KVXSP
750
61
90
80
1.22
1.54
2825
2340
585
600
1000-015KVXSP
1000
61
90
80
1.37
1.69
3645
3113
670
690
*DUCT: Three cables per duct, 90 C Conductor Temperature, 20 C Ambient, One Circuit, 100% Load Factor, Rho=90. CONDUIT: Three cables in isolated conduit
in air, 90 C Conductor Temperature, 40 C Ambient. For other installation conditions, refer to the NEC
6-7
Specification
XLP POWER CABLE, 5000 VOLTS
Single Conductor, Shielded, 100% and 133% Insulation Levels
AEIC CS8, MV-90 ~
1. SCOPE
1.1 This specification describes single conductor XLP (thermosetting crosslinked polyethylene) insulated,
shielded power cables for use in circuits not exceeding 5000 volts 100% and 133% insulation levels at conductor
temperatures of 90C for continuous normal operation, 130C for emergency overload conditions and 250C for
short-circuit conditions. Cables are intended for power cable applications, in wet or dry locations, including conduit,
duct, direct burial, and aerial installation.
2. STANDARDS
2.1 The following standards form a part of this specification to the extent specified herein:
2.1.1 ICEA Pub. No. S-93-639, NEMA Pub. No. WC74 for 5-46 kV Shielded Power Cable.
2.1.2 ICEA Pub. No. S-97-682 for Utility Shielded Power Cables Rated 5 through 46 kV.
2.1.3 AEIC CS8 for Extruded Dielectric, Shielded Power Cables Rated 5 through 46 kV.
2.1.4 Underwriters Laboratories Standard 1072 for Medium-Voltage Solid-Dielectric Cable.
3. CONDUCTORS
3.1 Class B stranded annealed uncoated copper per Part 2 of ICEA.
4. CONDUCTOR SHIELDING
4.1 Conductors shall be covered with a layer of extruded conducting crosslinked polyethylene compound with thickness
in accordance with Table 3-1 of ICEA S-97-682. The extruded layer shall be firmly bonded to the cable insulation
and shall be in accordance with Par. 3.1 and meet the resistivity requirements of Par. 3.6.1 of ICEA S-97-682.
5. INSULATION
5.1 Directly over the conductor shielding shall be applied a homogeneous wall of XLP insulation. The average
thickness of insulation shall be 90 mils. Minimum thickness at any point shall be not less than 90% of the specified
thickness. Physical and electrical properties of the insulation shall be in accordance with Part 4 of ICEA S-97-682
for unfilled XLPE.
6. SHIELDING
6.1 Over the insulation shall be applied an extruded conducting thermosetting insulation shield. It shall be in intimate
contact with the outer surface of the insulation and shall be free-stripping, leaving no conducting particles or
other residue on the insulation surface. This layer shall be legibly identified as being conducting. The thickness
of this layer shall be in accordance with Table 5-1 of ICEA S-97-682. The insulation shield shall meet the require
ments of Par. 5.5.1 of ICEA S-97-682.
6.2 A serving of evenly spaced #22 AWG solid uncoated copper wires shall be applied concentrically over the extrud
ed insulation shield. The metallic wire shielding shall meet the requirements of Par. 6.3 of ICEA.
7. SEPARATOR TAPE
7.1 A suitable separator tape shall be applied over the cable shielding system.
8. JACKET
8.1 A polyvinyl chloride jacket shall be applied overall. This jacket shall meet the requirements of Part 7 of ICEA
S-97-682 and the Sunlight Resistant requirements of UL Standard 1072. The thickness of the jacket shall be as
specified in Part 7 of ICEA S-97-682 and UL 1072. The minimum thickness at any point shall be not less than 80%
of the specified UL thickness.
9. IDENTIFICATION .. ~
9.1 All cable shall be identified by means of surface ink printing indicating manufacturer, size, insulation type, insula
tion thickness, voltage rating, insulation level, year of manufacture and UL designations.
10. TESTS
10.1 Cable shall be tested in accordance with ICEA S-97-682, ICEA S-93-639, AEIC CS8 and UL Standard 1072.
6-8
Single Conductor, Shielded, 5000 Volts - 133% or 8000 volts - 100% Insulation Level
AEIC CS8, MV-105, Sunlight Resistant, CT Use
APPLICATION: As medium voltage MV-105 power cable for use in main
feeder, distribution and branch circuits in industrial, commercial and
electric utility installations. Cables may be used in wet or dry locations in
circuits not exceeding 5000 volts 133% insulation level or 8000 volts 100%
insulation level, at conductor temperatures not exceeding 105C for normal,
140C for emergency overload and 250C for short-circuit conditions. Suitable for installation in conduit, tray, trough, ducts, aerial and direct burial
applications.
STANDARDS:
1. Conforms to ICEA S-93-639, NEMA WC74 for 5-46 kV Shielded
Power Cable.
2. Conforms to ICEA S-97-682 for Utility Shielded Power Cables Rated
5 Through 46 kV.
3. Conforms to AEIC CS8 for Extruded Dielectric, Shielded Power
Cables Rated 5 Through 46 kV.
4. Listed by UL as Type MV-105, per Standard 1072.
5. Listed by UL as Sunlight Resistant.
6. Listed by UL For CT Use (1/0 and larger).
7. Conforms to Federal Specification J-C-3013.
CONSTRUCTION: Annealed copper conductor, extruded conductor
shield, EPR ethylene-propylene-rubber insulation, extruded insulation shield, 5 mil copper shielding tape, black polyvinyl chloride
jacket, surface printed.
Size
AWG
or
Thickness in Mils
No. of
Strands
kcmil
Insulation
Jacket
Copper Conductor
Nominal
Diameter
Over Ins.
Nominal
Diameter
Approx.
Net Wt.
Inches
Inches
lbs/1000 ft
Copper
Weight
lbs/1000 ft
Ampacity*
Tray
Conduit
Duct
5000 VOLTS - 133% INSULATION LEVEL (Ungrounded Neutral or 8000 VOLTS - 100% INSULATION LEVEL (Grounded Neutral)
4-015KVESP
115
60
.50
.71
350
178
110
120
2-015KVESP
115
60
.56
.77
460
259
145
155
1-015KVESP
19
115
60
.60
.81
565
315
175
180
1/0-015KVESP
1/0
19
115
60
.64
.84
620
386
290
200
210
2/0-015KVESP
2/0
19
115
80
.68
.93
755
474
330
225
235
3/0-015KVESP
3/0
19
115
80
.73
.99
890
585
385
270
270
4/0-015KVESP
4/0
19
115
80
.79
1.04
1055
725
445
305
310
250-015KVESP
250
37
115
80
.85
1.09
1205
849
495
355
345
350-015KVESP
350
37
115
80
.95
1.20
1570
1165
615
430
415
500-015KVESP
500
37
115
80
1.08
1.34
2115
1639
775
530
505
750-015KVESP
750
61
115
80
1.27
1.53
2995
2427
1000
665
630
1000-015KVESP
1000
61
115
80
1.42
1.68
3870
3210
1200
770
720
TRAY: Single layer in uncovered cable tray with one cable diameter spacing, 105 C Conductor Temperature, 40 C Ambient. CONDUIT: Three cables in
isolated conduit in air, 105 C Conductor Temperature, 40 C Ambient. DUCT: Three cables per duct, 105 C Conductor Temperature, 20 C Ambient,
One Circuit, 100% Load Factor, Rho = 90. For other installation conditions refer to the NEC.
6-9
Specification
EPR POWER CABLE, 5000/8000 VOLTS
Single Conductor, Shielded, 5000 Volts -133% or 8000 Volts - 100% Insulation Level
AEIC CS8, MV-105, Sunlight Resistant, CT Use
1. SCOPE
1.1 This specification describes single conductor, EPR (Ethylene-propylene-rubber) insulated, shielded power
cables for use in circuits not exceeding 5000 volts 133% insulation level or 8000 volts 100% insulation level at
conductor temperatures of 105C for continuous normal operation, 140C for emergency overload conditions and
250C for short-circuit conditions. Cables are intended for power cable applications, in wet or dry locations
including conduit, cable tray, duct, direct burial and aerial installation.
2. STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 ICEA Pub. No. S-93-639, NEMA Pub. No. WC74 for 5-46 kV Shielded Power Cable.
2.1.2 ICEA Pub. No. S-97-682 for Utility Shielded Power Cables Rated 5 Through 46 kV.
2.1.3 AEIC CS8 for Extruded Dielectric, Shielded Power Cables Rated 5 Through 46 kV.
2.1.4 UL Standard 1072 for Type MV-105.
3. CONDUCTORS
3.1 Class B stranded annealed uncoated copper per Part 2 of ICEA.
4. CONDUCTOR SHIELDING
4.1 Conductors shall be covered with a layer of extruded conducting thermosetting compound with thickness in
accordance with Table 3-1 of ICEA S-97-682. The extruded layer shall be corrlpatible with and firmly bonded to the
cable insulation and shall be in accordance with Par. 3.1 and meet the resistivity requirements of Par. 3.6.1 of
ICEA S-97-682.
5. INSULATION
5.1 Directly over the conductor shielding shall be applied a homogeneous wall of EPR insulation. The insula
tion thickness shall be 115 mils and the minimum thickness at any point shall be not less than 90% of the speci
fied thickness. Physical and electrical properties of the insulation shall be in accordance with Part 4 of ICEA
S-97-682 for a Class III Insulation.
6. SHIELDING
6.1 Over the insulation shall be applied an extruded conducting thermosetting insulation shield. It shall be in intimate
contact with the outer surface of the insulation and shall be free-stripping, leaving no conducting particles or other
residue on the insulation surface. This layer shall be legibly identified as being conducting. The thickness of this
layer shall be in accordance with Table 5-1 of ICEA S-97-682. The insulation shield shall meet the requirements of
Par. 5.5.1 of ICEA S-97-682.
6.2 Directly over the extruded insulation shield shall be a helically applied 5 mil uncoated copper shielding tape
with a minimum lap of 12.5%. This tape shall meet the requirements of Part 6 of ICEA 8-97-682.
7. JACKET
7.1 A polyvinyl chloride jacket shall be applied overall. The jacket shall meet the requirements of Part 7 of ICEA
S-97-682 and UL 1072. The jacket shall meet the Sunlight Resistant requirements of UL Standard 1072. The
jacket thickness shall be as specified in Part 7 of ICEA S-97-682 and UL 1072. The minimum thickness at any point
shall be not less than 80% of the specified UL thickness.
8. IDENTIFICATION
8.1 All cable shall be identified by means of surface ink printing indicating manufacturer, size, insulation type, insula
tion thickness, voltage rating, insulation level, year of manufacture and UL designations.
9. TESTS
9.1 Cable shall be tested in accordance with ICEA S-97-682, ICEA S-93-639, AEIC CS8 and UL Standard 1072.
6-10
Thickness in Mils
AWG
or
No.
kcmil
Strands
Insulation
Jacket
Grounding
Nominal
Diameter
Nom.
Conductor
Approx.
Ampacity *
Copper
Over Ins.
Diam.
Size
Net Wt.
Weight
Inches
Inches
AWGM
lbs/1000 ft
lbs/1000 ft
Conduit
Duct
115
80
.50
1.44
1245
616
100
115
2-035KVESP
115
80
.56
1.57
1575
860
135
154
1-035KVESP
19
115
80
.60
1.70
1950
1074
155
180
1/0-035KVESP
1/0
19
115
110
.64
1.80
2250
1290
185
205
2/0-035KVESP
2/0
19
115
110
.68
1.89
2585
1556
210
240
3/0-035KVESP
3/0
19
115
110
.73
2.00
3040
1918
245
280
4/0-035KVESP
4/0
19
115
110
.79
2.13
3685
2344
285
320
250-035KVESP
250
37
115
110
.85
2.25
4160
2759
315
355
350-035KVESP
350
37
115
110
.95
2.47
5340
3713
390
440
500-035KVESP
500
37
115
110
1.08
2.79
6610
5191
475
545
750-035KVESP
750
61
115
140
1.27
3.26
1/0
10275
7629
585
685
1000-035KVESP
1000
61
115
140
1.42
3.59
1/0
12990
10070
660
790
TRAY: Single layer in uncovered cable tray with one cable diameter spacing, 105 C Conductor Temperature, 40 C Ambient. CONDUIT: Three cables in
isolated conduit in air, 105 C Conductor Temperature, 40 C Ambient. DUCT: Three cables per duct, 105 C Conductor Temperature, 20 C Ambient,
One Circuit, 100% Load Factor, Rho = 90. For other installation conditions refer to the NEC.
6-11
Specification
EPR POWER CABLE, 5000 VOLTS
Three Conductor, Shielded, with Grounding Conductor
AEIC CS8, MV-105, Sunlight Resistant, CT Use
1. SCOPE
1.1 This specification describes three-conductor -EPR (ethylene-propylene rubber) insulated, polyvinyl chloride
jacketed shielded power cable for use in circuits not exceeding 5000 volts 100% and 133% insulation level at
conductor temperatures of 105C continuous normal operation, 140C for emergency overload conditions, and 250C
for short circuit conditions. Cables are intended for use as Type MV-105 in wet or dry locations, including conduit,
cable tray, duct, direct burial and aerial installation.
2. STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 ICEA Pub. No. S-93-639, NEMA Pub. No. WC74 for 5-46 kV Shielded Power Cable.
2.1.2 ICEA Pub. No. S-97-682 for Utility Shielded Power Cables Rated 5 Through 46 kV.
2.1.3 AEIC CS8 for Extruded Dielectric, Shielded Power Cables Rated 5 Through 46 kV.
2.1.4 UL Standard 1072 for Type MV-105.
3. CONDUCTORS
3.1 Class B stranded annealed uncoated copper per Part 2 of ICEA.
4. CONDUCTOR SHIELD
4.1 Conductors shall be covered with a layer of extruded conducting thermosetting compound with thickness in accor
dance with Table 3-1 of ICEA S-97-682. The extruded layer shall be compatible with and firmly bonded to the cable
insulation and shall be in accordance with Par. 3.1 and meet the resistivity requirements of Par. 3.6.1 of ICEA S-97-682.
5. INSULATION
5.1 Directly over the conductor shield shall be applied a homogeneous wall of EPR insulation. The average
thickness of insulation shall be 115 mils. Minimum thickness at any point shall be not less than 90% of the speci
fied thickness. Physical and electrical properties of the insulation shall be in accordance with Part 4 of ICEA S-97-682
for a Class III Insulation.
6. SHIELDING
6.1 Over the insulation shall be applied an extruded conducting thermosetting insulation shield. It shall be in intimate
contact with the outer surface of the insulation and shall be free-stripping, leaving no conducting particles or other
residue on the insulation surface. This layer shall be legibly identified as being conducting. The thickness of this
layer shall be in accordance with Table 5-1 of ICEA S-97-682. The insulation shield shall meet the requirements of
Par. 5.5.1 of ICEA S-97-682.
6.2 An uncoated copper tape shall be helically applied over the extruded insulation shield with a minimum lap of 12.5%.
The copper tape shall meet the requirements of Part 6 of ICEA S-97-682.
7. CIRCUIT IDENTIFICATION
7.1 A color coded tape (black, red, blue) applied under the metallic shielding tape shall provide circuit identification
on each power conductor.
8. ASSEMBLY
8.1 Three insulated and shielded conductors shall be cabled together with a Class B stranded, uncoated copper ground
ing conductor and suitable fillers to make round. Length of lay shall not exceed 35 times the individual phase con
ductor diameter. The grounding conductor shall comply with the requirements of UL Standard 1072.
9. CABLE TAPE
9.1 The cable assembly shall be covered with a suitable tape having a minimum 10% lap.
10. OVERALL JACKET
10.1 A polyvinyl chloride jacket shall be applied overall. The jacket shall meet the requirements of Part 7 of ICEA S-97-682
and UL 1072. The jacket shall meet the Sunlight Resistant requirements of UL Standard 1072. The jacket thickness shall
be as specified in Part 7 of ICEA S-97-682 and UL 1072. The minimum thickness at any point shall be not less than 80%
of the specified UL thickness.
11. IDENTIFICATION ,. .
11.1 All cable shall be identified by means of surface ink printing indicating manufacturer, number of conductors,
6-12
Size
AWG
or
kcmil
Thickness in Mils
No. of
Strands
Insulation
Jacket
Nominal
Diameter
Over Ins.
Inches
Ampacity*
Nominal
Diameter
Inches
Approx.
Net Wt.
lbs/1000 ft
Copper
Weight
lbs/1000 ft
Duct
Conduit
220
80
.77
1.07
585
221
155
150
1-0115KVXSPU
19
220
80
.81
1.11
660
274
175
170
1/0-0115KVXSPU
1/0
19
220
80
.85
1.15
750
342
200
195
2/0-0115KVXSPU
2/0
19
220
80
.90
1.20
855
427
230
225
3/0-0115KVXSPU
3/0
19
220
80
.95
1.25
990
554
260
260
4/0-0115KVXSPU
4/0
19
220
80
1.00
1.31
1155
672
295
295
250-0115KVXSPU
250
37
220
80
1.06
1.39
1335
791
325
330
350-0115KVXSPU
350
37
220
80
1.17
1.49
1705
1105
390
395
500-0115KVXSPU
500
37
220
80
1.29
1.62
2230
1568
465
480
750-0115KVXSPU
750
61
220
110
1.48
1.87
3235
2344
565
585
1000-0115KVXSPU
1000
61
220
110
1.63
2.04
4120
3114
640
675
*DUCT: Three cables per duct, 90 C Conductor Temperature, 20 C Ambient, One Circuit, 100% Load Factor, Rho=90. CONDUIT: Three cables in isolated
conduit in air, 90 C Conductor Temperature, 40 C Ambient. For other installation conditions, refer to the NEC
6-13
Specification
XLP POWER CABLE, 15000 VOLTS
Single Conductor, Shielded, 133% Insulation Level
AEIC CS8, MV-90
1. SCOPE
1.1 This specification describes single conductor XLP (thermosetting crosslinked polyethylene) insulated,
shielded power cables for use in circuits not exceeding 15,000 volts 133% insulation level at conductor tempera
tures of 90C for continuous normal operation, 130C for emergency overload conditions and 250C for short
circuit conditions. Cables are intended for power cable applications, in wet or dry locations, including conduit,
duct, direct burial, and aerial installation.
2. STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 ICEA Pub. No. S-93-639, NEMA Pub. No. WC74 for 5-46 kV Shielded Power Cable.
2.1.2 lCEA PUb. No. S-97-682 for Utility Shielded Power Cables Rated 5 Through 46 kV.
2.1.3 AEIC CS8 for Extruded Dielectric, Shielded Power Cables Rated 5 Through 46 kV.
2.1.4 Underwriters Laboratories Standard 1072 for Medium-Voltage Solid-Dielectric Cable.
3. CONDUCTORS
3.1 Class B stranded annealed uncoated copper per Part 2 of ICEA.
4. CONDUCTOR SHIELDING
4.1 Conductors shall be covered with a layer of extruded conducting crosslinked polyethylene compound with thickness
in accordance with Table 3-1 of ICEA S-97-682. The extruded layer shall be firmly bonded to the cable insulation
and shall be in accordance with Par.3.1 and meet the resistivity requirements of Par. 3.6.1 of ICEA S-97-682.
5. INSULATION
5.1 Directly over the conductor shielding shall be applied a homogeneous wall of XLP insulation. The average
thickness of insulation shall be 220 mils. Minimum thickness at any point shall be not less than 90% of the speci
fied thickness. Physical and electrical properties of the insulation shall be in accordance with Part 4 of ICEA
S-97-682 for unfilled XLPE.
6. SHIELDING
6.1 Over the insulation shall be applied an extruded conducting thermosetting insulation shield. It shall be in intimate
contact with the outer surface of the insulation and shall be free-stripping, leaving no conducting particles or other
residue on the insulation surface. This layer shall be legibly identified as being conducting. The thickness of this
layer shall be in accordance with Table 5-1 of ICEA S-97-682. The insulation shield shall meet the requirements of
Par. 5.5.1 of ICEA S-97-682.
6.2 A serving of evenly spaced #22 AWG solid uncoated copper wires shall be applied concentrically over the extruded
insulation shield. The metallic wire shielding shall meet the requirements of Par. 6.3 of ICEA.
7. SEPARATOR TAPE
7.1 A suitable separator tape shall be applied over the cable shielding system.
8. JACKET
8.1 A polyvinyl chloride jacket shall be applied overall. This jacket shall meet the requirements of Part 7 of ICEA
S-97-682 and the Sunlight Resistant requirements of UL Standard 1072. The thickness of the jacket shall be as
specified in Part 7 of ICEA S-97-682 and UL 1072. The minimum thickness at any point shall be not less the 80%
of the specified UL thickness.
9. IDENTIFICATION
9.1 All cable shall be identified by means of surface ink printing indicating manufacturer, size, insulation type, insula
tion thickness, voltage rating, insulation level, year of manufacture and UL designations.
10. TESTS
10.1 Cable shall be tested in accordance with ICEA S-97-682, ICEA S-93-639, AEIC CS8 and UL Standard 1072.
6-14
Size
AWG
or
kcmil
No. of
Strands
Thickness in Mils
Insulation
Jacket
Nominal
Diameter
Over Ins.
Inches
Nominal
Diameter
Inches
Approx.
Net Wt.
lbs/1000 ft
COPPER CONDUCTOR
Ampacity*
Copper
Weight
lbs/1000 ft
Tray
Conduit
Duct
175
80
.68
.93
590
276
165
165
1-0115KVESPG
19
175
80
.72
.97
680
332
190
185
1/0-0115KVESPG
1/0
19
175
80
.76
1.02
770
403
290
215
215
2/0-0115KVESPG
2/0
19
175
80
.81
1.07
890
492
335
255
245
3/0-0115KVESPG
3/0
19
175
80
.86
1.12
1030
603
385
290
275
4/0-0115KVESPG
4/0
19
175
80
.91
1.16
1220
743
445
330
315
250-0115KVESPG
250
37
175
80
.97
1.21
1370
866
495
365
345
350-0115KVESPG
350
37
175
80
1.07
1.34
1730
1184
610
440
415
500-0115KVESPG
500
37
175
80
1.20
1.47
2340
1657
765
535
500
750-0115KVESPG
750
61
175
80
1.40
1.66
3210
2445
990
655
610
1000-0115KVESPG
1000
61
175
110
1.54
1.88
4210
3228
1185
755
690
TRAY: Single layer in uncovered cable tray with one cable diameter spacing, 105 C Conductor Temperature, 40 C Ambient. CONDUIT: Three cables in
isolated conduit in air, 105 C Conductor Temperature, 40 C Ambient. DUCT: Three cables per duct, 105 C Conductor Temperature, 20 C Ambient,
One Circuit, 100% Load Factor, Rho = 90. For other installation conditions refer to the NEC.
6-15
Specification
EPR POWER CABLE, 15000 VOLTS
Single Conductor, Shielded, 100% Insulation Level
AEIC CS8, MV-105, Sunlight Resistant, CT Use
1. SCOPE
1.1 This specification describes single conductor EPR (ethylene propylene rubber) insulated, shielded power
cables for use in circuits not exceeding 15,000 volts 100% insulation level at conductor temperatures of 105C for
continuous normal operation, 140C for emergency overload conditions and 250C for short-circuit conditions.
Cables are intended for power cable applications, in wet or dry locations, including conduit, cable tray, duct,
direct burial, and aerial installation.
2. STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 ICEA Pub. No. S-93-639, NEMA Pub No. WC74 for 5-46 kV Shielded Power Cable.
2.1.2 ICEA Pub. No. S-97-682 for Utility Shielded Power Cables Rated 5 Through 46 kV.
2.1.3 AEIC CS8 for Extruded Dielectric, Shielded Power Cables Rated 5 Through 46 kV.
2.1.4 UL Standard 1072 for Type MV-105.
3. CONDUCTORS
3.1 Class B stranded annealed uncoated copper per Part 2 of ICEA.
4. CONDUCTOR SHIELDING
4.1
Conductors shall be covered with a layer of extruded conducting thermosetting compound with thickness in
accordance with Table 3-1 of ICEA S-97-682. The extruded layer shall be compatible with and firmly bonded to
the cable insulation and shall be in accordance with Par. 3.1 and meet the resistivity requirements of Par. 3.6.1 of
ICEA S-97-682.
5. INSULATION
5.1
Directly over the conductor shielding shall be applied a homogeneous wall of EPR insulation. The insul
ation thickness shall be 175 mils and the minimum thickness at any point shall be not less than 90% of the
specified thickness. Physical and electrical properties of the insulation shall be in accordance with Part 4 of
ICEA S-97-682 for a Class III insulation.
6. SHIELDING
6.1 Over the insulation shall be applied an extruded conducting thermosetting insulation shield. It shall be in intimate
contact with the outer surface of the insulation and shall be free-stripping, leaving no conducting particles or
other residue on the insulation surface. This layer shall be legibly identified as being conducting. The thickness
of this layer shall be in accordance with Table 5-1 of ICEA S-97-682. The insulation shield shall meet the
requirements of Par. 5.5.1 of ICEA S-97-682.
6.2 Directly over the extruded insulation shield shall be a helically applied 5 mil uncoated copper shielding tape with a
minimum lap of 12.5%. This tape shall meet the requirements of Part 6 of ICEA 8-97-682.
7. JACKET
7.1
A polyvinyl chloride jacket shall be applied overall. The jacket shall meet the requirements of Part 7 of ICEA
8-97-682 and UL 1072. The jacket shall meet the Sunlight Resistant requirements of UL Standard 1072. The
jacket thickness shall be as specified in Part 7 of ICEA S-97-682 and UL 1072. The minimum thickness at any
point shall be not less than 80% of the specified UL thickness.
8. IDENTIFICATION
8.1 All cable shall be identified by means of surface ink printing indicating manufacturer, size, insulation type, insula
tion thickness, voltage rating, insulation level, year of manufacture and UL designations.
9.
6-16
TESTS
9.1
Cable shall be tested in accordance with ICEA S-97-682, ICEA S-93-639, AEIC CS8 and UL Standard 1072.
Copper Conductor
USAWC
Part #
Size
AWG
or
kcmil
Thickness in Mils
No. of
Strands
Insulation
Jacket
Nominal
Diameter
Over Ins.
Inches
Nominal
Diameter
Inches
Approx.
Net Wt.
lbs/1000 ft
Copper
Weight
lbs/1000 ft
Ampacity*
Tray
Conduit
Duct
220
80
.77
1.02
685
276
165
165
1-0115KVESPU
19
220
80
.81
1.06
760
332
190
185
1/0-0115KVESPU
1/0
19
220
80
.85
1.10
840
403
290
215
215
2/0-0115KVESPU
2/0
19
220
80
.89
1.14
955
492
335
255
245
3/0-0115KVESPU
3/0
19
220
80
.95
1.19
1115
603
385
290
275
4/0-0115KVESPU
4/0
19
220
80
1.00
1.25
1275
743
445
330
315
250-0115KVESPU
250
37
220
80
1.06
1.33
1465
866
495
365
345
350-0115KVESPU
350
37
220
80
1.16
1.43
1840
1184
610
440
415
500-0115KVESPU
500
37
220
80
1.29
1.56
2395
1657
765
535
500
750-0115KVESPU
750
61
220
110
1.48
1.81
3415
2445
990
655
610
1000-0115KVESPU
1000
61
220
110
1.63
1.98
4435
3228
1185
755
690
TRAY: Single layer in uncovered cable tray with one cable diameter spacing, 105 C Conductor Temperature, 40 C Ambient. CONDUIT: Three cables in
isolated conduit in air, 105 C Conductor Temperature, 40 C Ambient. DUCT: Three cables per duct, 105 C Conductor Temperature, 20 C Ambient,
One Circuit, 100% Load Factor, Rho = 90. For other installation conditions refer to the NEC.
6-17
Specification
EPR POWER CABLE, 15000 VOLTS
Single Conductor, Shielded, 133% Insulation Level
AEIC CS8, MV-105 Sunlight Resistant, CT Use
6-18
1.
SCOPE
1.1 This specification describes single conductor, EPR (Ethylene-propylene-rubber) insulated, shielded
power cables for use in circuits not exceeding 15,000 volts 133% insulation level at conductor temperatures of
105C for continuous normal operation, 140C for emergency overload conditions and 250C for short-circuit
conditions. Cables are intended for power cable applications, in wet or dry locations, including conduit, cable
tray, duct, direct burial and aerial installation.
2.
STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 ICEA Pub. No. 8-93-639, NEMA Pub. No. WC74 for 5-46 kV Shielded Power Cable.
2.1.2 ICEA Pub. No. S-97-682 for Utility Shielded Power Cables Rated 5 Through 46 kV.
2.1.3 AEIC CS8 for Extruded Dielectric, Shielded Power Cables Rated 5 Through 46 kV.
2.1.4 UL Standard 1072 for Type MV-105.
3.
CONDUCTORS
3.1 Class B stranded annealed uncoated copper per Part 2 of ICEA.
4.
CONDUCTOR SHIELDING
4.1 Conductors shall be covered with a layer of extruded conducting thermosetting compound with thickness in
accordance with Table 3-1 of ICEA 8-97-682. The extruded layer shall be compatible with and firmly bonded to
the cable insulation and shall be in accordance with Par. 3.1 and meet the resistivity requirements of Par. 3.6.1
of ICEA S-97-682.
5.
INSULATION
5.1 Directly over the conductor shielding shall be applied a homogeneous wall of EPR insulation. The
insulation thickness shall be 220 mils and the minimum thickness at any point shall be not less than 90% of the
specified thickness. Physical and electrical properties of the insulation shall be in accordance with Part 4 of
ICEA S-97-682 for a Class III insulation.
6.
SHIELDING
6.1 Over the insulation shall be applied an extruded conducting thermosetting insulation shield. It shall be in intimate
contact with the outer surface of the insulation and shall be free-stripping, leaving no conducting particles or other
residue on the insulation surface. This layer shall be legibly identified as being conducting. The thickness of this
layer shall be in accordance with Table 5-1 of ICEA S-97-682. The insulation shield shall meet the requirements
of Par. 5.5.1 of ICEA S-97-682.
6.2 Directly over the extruded insulation shield shall be a helically applied 5 mil uncoated copper shielding tape with a
minimum lap of 12.5%. This tape shall meet the requirements of Part 6 of ICEA S-97-682.
7.
JACKET
7.1 A polyvinyl chloride jacket shall be applied overall. The jacket shall meet the requirements of Part 7 of ICEA
S-97-682 and UL 1072. The jacket shall meet the Sunlight Resistant requirements of UL Standard 1072. The
jacket thickness shall be as specified in Part 7 of ICEA S-97-682 and UL 1072. The minimum thickness at any
point shall be not less than 80% of the specified UL thickness.
8.
IDENTIFICATION
8.1 All cable shall be identified by means of surface ink printing indicating manufacturer, size, insulation type,
insulation thickness, voltage rating, insulation level, year of manufacture and UL designations.
9.
TESTS
9.1
Cable shall be tested in accordance with ICEA 8-97-682, ICEA S-93-639, AEIC CS8 and UL Standard 1072.
Size
AWG
or
kcmil
No. of
Strands
Thickness in Mils
Insulation
Jacket
Nominal
Diameter
Over Ins.
Inches
Nom.
Diam.
Inches
Grounding
Conductor
Size
AWGM
Approx.
Net Wt.
lbs/1000 ft
Copper
Weight
lbs/1000 ft
Conduit
Air
Ampacity*
220
110
.77
2.09
2410
913
165
185
1-0315KVESPU
19
220
110
.81
2.22
2690
1125
185
210
1/0-0315KVESPU
1/0
19
220
110
.85
2.26
2965
1343
215
240
2/0-0315KVESPU
2/0
19
220
110
.90
2.36
3330
1609
245
275
3/0-0315KVESPU
3/0
19
220
110
.95
2.52
3800
1972
280
315
4/0-0315KVESPU
4/0
19
220
110
1.00
2.59
4375
2398
320
360
250-0315KVESPU
250
37
220
110
1.06
2.75
5025
2812
350
400
350-0315KVESPU
350
37
220
140
1.16
3.04
6465
3766
430
490
500-0315KVESPU
500
37
220
140
1.29
3.32
8340
5244
525
600
750-0315KVESPU
750
61
220
140
1.48
3.73
1/0
11510
7682
635
745
1000-0315KVESPU
1000
61
220
140
1.61
3.99
2/0
13983
10124
725
860
*CONDUIT: Three conductor cable in isolated conduit in air, 105 C Conductor Temperature, 40 C Ambient, AIR: Three conductor cable isolated in air,
105 C Conductor Temperature, 40 C Ambient. For other installation conditions, refer to the NEC
6-19
Specification
EPR POWER CABLE, 15000 VOLTS, 133% INSULATION LEVEL
Three Conductor, Shielded, with Grounding Conductor
AEIC CS8, MV-105, Sunlight Resistant, CT Use
1. SCOPE
1.1 This specification describes three-conductor EPR (ethylene-propylene rubber) insulated, polyvinyl
chloride jacketed shielded power cable for use in circuits not exceeding 15,000 volts 133% insulation level at
conductor temperatures of 105C continuous normal operation, 140C for emergency overload conditions, and
250C for short circuit conditions. Cables are intended for use as Type MV-105 in wet or dry locations, including
conduit, cable tray, duct, direct burial and aerial installation.
2. STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 ICEA Pub. No. S-93-639, NEMA Pub. No. WC74 for 5-46 kV Shielded Power Cable.
2.1.2 ICEA Pub. No. S-97-682 for Utility Shielded Power Cables Rated 5 Through 46 kV.
2.1.3 AEIC CS8 for Extruded Dielectric, Shielded Power Cables Rated 5 Through 46 kV.
2.1.4 UL Standard 1072 for Type MV-105.
3. CONDUCTORS
3.1 Class B stranded annealed uncoated copper per Part 2 of ICEA.
4. CONDUCTOR SHIELD
4.1 Conductors shall be covered with a layer of extruded conducting thermosetting compound with thickness in
accordance with Table 3-1 of ICEA S-97-682. The extruded layer shall be compatible with and firmly bonded to
the cable insulation and shall be in accordance with Par. 3.1 and meet the resistivity requirements of Par. 3.6.1
of ICEA S-97-682.
5. INSULATION
5.1 Directly over the conductor shield shall be applied a homogeneous wall of EPR insulation. The average
thickness of insulation shall be 220 mils. Minimum thickness at any point shall be not less than 90% of the
specified thickness. Physical and electrical properties of the insulation shall be in accordance with Part 4 of
ICEA 8-97-682 for a Class III insulation.
6. SHIELDING
6.1 Over the insulation shall be applied an extruded conducting thermosetting insulation shield. It shall be in intimate
contact with the outer surface of the insulation and shall be free-stripping, leaving no conducting particles or
other residue on the insulation surface. This layer shall be legibly identified as being conducting. The thickness
of this layer shall be in accordance with Table 5-1 of ICEA S-97-682. The insulation shield shall meet require
ments of Par. 5.5.1 of ICEA S-97-682.
6.2 An uncoated copper tape shall be helically applied over the extruded insulation shield with a minimum lap of 12.5%.
The copper tape shall meet the requirements of Part 6 of ICEA S-97-682.
7. CIRCUIT IDENTIFICATION
7.1 A color coded tape (black, red, blue) applied under the metallic shielding tape shall provide circuit identification
on each power conductor.
8. ASSEMBLY
8.1 Three insulated and shielded phase conductors shall be cabled together with a Class B stranded, uncoated
copper grounding conductor and suitable fillers to make round. Length of lay shall not exceed 35 times the
phase conductor diameter. The grounding conductor shall comply with the requirements of UL Standard 1072.
9. CABLE TAPE
9.1 The cable assembly shall be covered with a suitable tape having a minimum 10% lap.
10. OVERALL JACKET
10.1 A polyvinyl chloride jacket shall be applied overall. The jacket shall meet the requirements of Part 7 of ICEA
S-97-682 and UL 1072. The jacket shall meet the Sunlight Resistant requirements of UL Standard 1072. The
average thickness of the jacket shall be as specified in Part 7 of ICEA S-97-682 and UL 1072. The minimum
thickness at any point shall be not less than 80% of the specified UL thickness.
11. IDENTIFICATION
11.1 All cable shall be identified by means of surface ink printing indicating manufacturer, number of conductors,
size, insulation type, voltage rating and UL designations.
6-20
USAWC
Part #
Thickness in Mils
No. of
Strands
Insulation
Jacket
Nominal
Diameter
Over Ins.
Inches
Nominal
Diameter
Inches
Copper Conductor
Approx.
Net Wt.
lbs/1000 ft
Copper
Weight
lbs/1000 ft
Ampacity*
Tray
Conduit
Duct
1/0
19
345
80
1.11
1.39
1160
425
290
215
215
2/0-0135KVESPG
2/0
19
345
80
1.15
1.44
1290
514
330
255
245
3/0-0135KVESPG
3/0
19
345
80
1.20
1.49
1445
625
380
290
275
4/0-0135KVESPG
4/0
19
345
80
1.26
1.53
1635
765
445
330
315
250-0135KVESPG
250
37
345
80
1.34
1.59
1805
888
490
365
345
350-0135KVESPG
350
37
345
80
1.43
1.69
2205
1206
605
440
415
500-0135KVESPG
500
37
345
110
1.56
1.90
2920
1679
755
535
500
750-0135KVESPG
750
61
345
110
1.75
2.09
3895
2467
970
655
610
1000-0135KVESPG
1000
61
345
110
1.90
2.24
4840
3250
1160
755
690
TRAY: Single layer in uncovered cable tray with one cable diameter spacing, 105 C Conductor Temperature, 40 C Ambient. CONDUIT: Three cables in
isolated conduit in air, 105 C Conductor Temperature, 40 C Ambient. DUCT: Three cables per duct, 105 C Conductor Temperature, 20 C Ambient,
One Circuit, 100% Load Factor, Rho = 90. For other installation conditions refer to the NEC.
6-21
Specification
EPR POWER CABLE, 35000 VOLTS
Single Conductor, Shielded, 100% Insulation Level
AEIC CS8, MV-1
Sunlight Resistant, CT Use
1.
SCOPE
1.1 This specification describes single conductor, EPR (Ethylene-propylene-rubber) insulated, shielded
power cables for use in circuits not exceeding 35,000 volts 100% insulation level at conductor temperatures of
105C for continuous normal operation, 140C for emergency overload conditions and 250C for short-circuit
conditions. Cables are intended for power cable applications, in wet or dry locations, including conduit, cable
tray, duct, direct burial and aerial installation.
2.
STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 ICEA Pub. No. S-93-639, NEMA Pub. No. WC74 for 5-46 kV Shielded Power Cable.
2.1.2 ICEA Pub. No. S-97-682 for Utility Shielded Power Cables Rated 5 Through 46 kV.
2.1.3 AEIC CS8 for Extruded Dielectric, Shielded Power Cables Rated 5 Through 46 kV.
2.1.4 UL Standard 1072 for Type MV-105.
3.
CONDUCTORS
3.1 Class B stranded annealed uncoated copper per Part 2 of ICEA.
4.
CONDUCTOR SHIELDING
4.1 Conductors shall be covered with a layer of extruded conducting thermosetting compound with thickness in
accordance with Table 3-1 of ICEA 8-97-682. The extruded layer shall be compatible with and firmly bonded to
the cable insulation and shall be in accordance with Par. 3.1 and meet the resistivity requirements of Par. 3.6.1
of ICEA S-97-682.
5.
INSULATION
5.1 Directly over the conductor shielding shall be applied a homogeneous wall of EPR insulation. The
insulation thickness shall be 345 mils and the minimum thickness at any point shall be not less than 90% of the
specified thickness. Physical and electrical properties of the insulation shall be in accordance with Part 4 of ICEA
S-97-682 for a Class III insulation.
6.
SHIELDING
6.1 Over the insulation shall be applied an extruded conducting thermosetting insulation shield. It shall be in intimate
contact with the outer surface of the insulation and shall be free-stripping, leaving no conducting particles or other
residue on the insulation surface. This layer shall be legibly identified as being conducting. The thickness of this
layer shall be in accordance with Table 5-1 of ICEA S-97-682. The insulation shield shall meet the requirements
Par. 5.5.1 of ICEA S-97-682.
6.2 Directly over the extruded insulation shield shall be a helically applied 5 mil uncoated copper shielding tape with a
minimum lap of 12.5%. This tape shall meet the requirements of Part 6 of ICEA 8-97-682.
7.
JACKET
7.1 A polyvinyl chloride jacket shall be applied overall. The jacket shall meet the requirements of Part 7 of ICEA
8-97-682 and UL 1072. The jacket shall meet the Sunlight Resistant requirements of UL Standard 1072. The
jacket thickness shall be as specified in Part 7 of ICEA S-97-682 and UL 1072. The minimum thickness at any
point shall be not less than 80% of the specified UL thickness.
8.
IDENTIFICATION
8.1 All cable shall be identified by means of surface ink printing indicating manufacturer, size, insulation type,
insuration thickness, vortage rating, insuiation fevel, year of manufacture and UL designations.
6-22
USAWC
Part #
Thickness in Mils
No. of
Strands
Insulation
Jacket
Nominal
Diameter
Over Ins.
Inches
Copper Conductor
Nominal
Diameter
Inches
Approx.
Net. Wt.
lbs/1000 ft
Copper
Weight
lbs/1000 ft
Ampacity*
Tray
Conduit
Duct
1/0
19
420
80
1.31
1.60
1320
425
290
215
215
2/0-0135KVESPU
2/0
19
420
80
1.35
1.64
1490
514
330
255
245
3/0-0135KVESPU
3/0
19
420
80
1.39
1.68
1655
625
380
290
275
4/0-0135KVESPU
4/0
19
420
80
1.44
1.70
1845
765
445
330
315
250-0135KVESPU
250
37
420
110
1.48
1.81
2125
888
490
365
345
350-0135KVESPU
350
37
420
110
1.59
1.93
2575
1206
605
440
415
500-0135KVESPU
500
37
420
110
1.72
2.06
3185
1679
755
535
500
750-0135KVESPU
750
61
420
110
1.89
2.24
4180
2467
970
655
610
1000-0135KVESPU
1000
61
420
110
2.05
2.40
5145
3250
1160
755
690
TRAY: Single layer in uncovered cable tray with one cable diameter spacing, 105 C Conductor Temperature, 40 C Ambient. CONDUIT: Three cables in
isolated conduit in air, 105 C Conductor Temperature, 40 C Ambient. DUCT: Three cables per duct, 105 C Conductor Temperature, 20 C Ambient,
One Circuit, 100% Load Factor, Rho = 90. For other installation conditions refer to the NEC.
6-23
Specification
EPR POWER CABLE, 35000 VOLTS
Single Conductor, Shielded, 133% Insulation Level
AEIC CS8, MV-105, Sunlight Resistant, CT Use
1.
SCOPE
1.1 This specification describes single conductor, EPR (Ethylene-propylene-rubber) insulated, shielded
power cables for use in circuits not exceeding 35,000 volts 133% insulation level at conductor temperatures of
105C for continuous normal operation, 140C for emergency overload conditions and 250C for short-circuit
conditions. Cables are intended for power cable applications, in wet or dry locations, including conduit, cable
tray, duct, direct burial and aerial installation.
2.
STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 ICEA Pub. No. 8-93-639, NEMA Pub. No. WC74 for 5-46 kV Shielded Power Cable.
2.1.2 ICEA Pub. No. S-97-682 for Utility Shielded Power Cables Rated 5 Through 46 kV.
2.1.3 AEIC CS8 for Extruded Dielectric, Shielded Power Cables Rated 5 Through 46 kV.
2.1.4 UL Standard 1072 for Type MV-105.
3.
CONDUCTORS
3.1 Class B stranded annealed uncoated copper per Part 2 of ICEA.
4.
CONDUCTOR SHIELDING
4.1 Conductors shall be covered with a layer of extruded conducting thermosetting compound with thickness in
accordance with Table 3-1 of ICEA S-97-682. The extruded layer shall be compatible with and firmly bonded to
the cable insulation and shall be in accordance with Par. 3.1 and meet the resistivity requirements of Par. 3.6.1
of ICEA S-97-682.
5.
INSULATION
5.1 Directly over the conductor shielding shall be applied a homogeneous wall of EPR insulation. The
insulation thickness shall be 420 mils and the minimum thickness at any point shall be not less than 90% of the
specified thickness. Physical and electrical properties of the insulation shall be in accordance with Part 4 of ICEA
S-97-682 for a Class III insulation.
6.
SHIELDING
6.1 Over the insulation shall be applied an extruded conducting thermosetting insulation shield. It shall be in intimate
contact with the outer surface of the insulation and shall be free-stripping, leaving no conducting particles or other
residue on the insulation surface. This layer shall be legibly identified as being conducting. The thickness of this
layer shall be in accordance with Table 5-1 of ICEA S-97-682. The insulation shield shall meet the requirements
of Par. 5.1.1 of ICEA S-97-682.
6.2 Directly over the extruded insulation shield shall be a helically applied 5 mil uncoated copper shielding tape with a
minimum lap of 12.5%. This tape shall meet the requirements of Part 6 of ICEA 8-97-682.
7.
JACKET
7.1 A polyvinyl chloride jacket shall be applied overall. The jacket shall meet the requirements of Part 7 of ICEA
8-97-682 and UL 1072. The jacket shall meet the Sunlight Resistant requirements of UL Standard 1072. The
jacket thickness shall be as specified in Part 7 of ICEA S-97-682 and UL 1072. The minimum thickness at any
point shall be not less than 80% of the specified UL thickness.
8.
IDENTIFICATION
8.1 All cable shall be identified by means of surface ink printing indicating manufacturer, size, insulation type,
insulation thickness, voltage rating, insulation level, year of manufacture and UL designations.
9.
TESTS
9.1 Cable shall be tested in accordance with ICEA S-97-682, lCEA S-93-639, AEIC CS8 and UL 1072.
6-24
ARMORED CABLE
USAWC
Part #
Nol
of
Condrs.
Nom.
Diam
Over
Armor
Inches
Overall
PVC
Jacket
Mils
Nom.
Diam.
Inches
14-02AIAWGPVC
14-03AIAWGPVC
14-04AIAWGPVC
14-05AIAWGPVC
14-06AIAWGPVC
14-07AIAWGPVC
14-08AIAWGPVC
14-09AIAWGPVC
14-10AIAWGPVC
14-11AIAWGPVC
14-12AIAWGPVC
14-13AIAWGPVC
14-14AIAWGPVC
14-15AIAWGPVC
14-16AIAWGPVC
14-17AIAWGPVC
14-18AIAWGPVC
14-19AIAWGPVC
14-20AIAWGPVC
14-23AIAWGPVC
14-25AIAWGPVC
14-27AIAWGPVC
14-29AIAWGPVC
14-31AIAWGPVC
14-32AIAWGPVC
14-37AIAWGPVC
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
23
25
27
29
31
32
37
.46
.48
.53
.55
.59
.59
.66
.68
.75
.75
.76
.78
0.81
0.84
0.84
0.90
0.90
0.90
0.94
0.98
1.03
1.05
1.06
1.11
1.13
1.17
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
.56
.58
.64
.66
.70
.70
.76
.78
.85
.85
.87
.89
.91
.95
.95
1.00
1.00
1.00
1.04
1.08
1.14
1.16
1.17
1.21
1.23
1.27
Weight
lbs/ 1000 ft
Net
Copper
160
185
220
245
280
295
330
360
395
415
430
465
490
515
530
550
570
590
615
690
750
810
860
920
940
1110
39
52
65
79
91
104
117
130
143
156
168
182
195
208
221
378
399
259
273
312
337
364
390
416
429
492
NOTES: 1. Standard color is Method 1 for NEC applications per Appendix E. Table E-2 of ICEA S-73-532
2. Cables may be supplied with galvanized steel interlocked armor on request.
7-1
USAWC
Part #
Nol
of
Condrs.
Nom.
Diam
Over
Armor
Inches
Overall
PVC
Jacket
Mils
Nom.
Diam.
Inches
12-02AIAWGPVC
12-03AIAWGPVC
12-04AIAWGPVC
12-05AIAWGPVC
12-06AIAWGPVC
12-07AIAWGPVC
12-08AIAWGPVC
12-09AIAWGPVC
12-10AIAWGPVC
12-11AIAWGPVC
12-12AIAWGPVC
12-13AIAWGPVC
12-14AIAWGPVC
12-15AIAWGPVC
12-16AIAWGPVC
12-17AIAWGPVC
12-18AIAWGPVC
12-19AIAWGPVC
12-20AIAWGPVC
12-23AIAWGPVC
12-25AIAWGPVC
12-27AIAWGPVC
12-29AIAWGPVC
12-31AIAWGPVC
12-32AIAWGPVC
12-37AIAWGPVC
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
23
25
27
29
31
32
37
.52
.53
.56
.63
.67
.67
.72
.77
.83
.83
.85
.88
0.91
0.95
0.95
1.00
1.00
1.00
1.04
1.09
1.15
1.18
1.19
1.24
1.26
1.31
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
.61
.63
.67
.73
.78
.78
.83
.87
.93
.93
.96
.98
1.01
1.05
1.05
1.10
1.10
1.10
1.15
1.20
1.26
1.28
1.29
1.34
1.37
1.41
Weight
lbs/ 1000 ft
Net
Copper
205
230
275
315
350
375
420
460
505
530
570
600
630
670
705
740
765
790
860
960
1035
1095
1155
1205
1255
1395
64
83
103
129
140
165
180
214
231
252
279
294
315
336
357
378
399
428
441
504
557
588
630
672
693
793
NOTES: 1. Standard color is Method 1 for NEC applications per Appendix E. Table E-2 of ICEA S-73-532
2. Cables may be supplied with galvanized steel interlocked armor on request.
7-2
USAWC
Part #
Nol
of
Condrs.
Nom.
Diam
Over
Armor
Inches
Overall
PVC
Jacket
Mils
Nom.
Diam.
Inches
10-02AIAWGPVC
10-03AIAWGPVC
10-04AIAWGPVC
10-05AIAWGPVC
10-06AIAWGPVC
10-07AIAWGPVC
10-08AIAWGPVC
10-09AIAWGPVC
10-10AIAWGPVC
10-11AIAWGPVC
10-12AIAWGPVC
10-13AIAWGPVC
10-14AIAWGPVC
10-15AIAWGPVC
10-16AIAWGPVC
10-17AIAWGPVC
10-18AIAWGPVC
10-19AIAWGPVC
10-20AIAWGPVC
10-23AIAWGPVC
10-25AIAWGPVC
10-27AIAWGPVC
10-29AIAWGPVC
10-31AIAWGPVC
10-32AIAWGPVC
10-37AIAWGPVC
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
23
25
27
29
31
32
37
.57
.58
.64
.69
.75
.75
.80
.86
.94
.94
.96
.98
1.01
1.06
1.06
1.12
1.12
1.12
1.17
1.22
1.30
1.32
1.34
1.39
1.42
1.48
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
.67
.68
.75
.80
.85
.85
.91
.96
1.04
.1.04
1.07
1.08
1.12
1.17
1.17
1.22
1.22
1.22
1.28
1.33
1.40
1.43
1.44
1.50
1.53
1.58
Weight
lbs/ 1000 ft
Net
Copper
260
300
355
410
465
500
560
620
680
720
770
815
865
920
960
1015
1055
1095
1155
1290
1390
1480
1570
1660
1715
1935
96
131
164
192
224
256
288
320
352
384
416
448
480
512
544
576
608
640
672
768
832
896
960
1024
1056
1216
NOTES: 1. Standard color is Method 1 for NEC applications per Appendix E. Table E-2 of ICEA S-73-532
2. Cables may be supplied with galvanized steel interlocked armor on request.
7-3
Specification
INTERLOCKED ARMOR CONTROL CABLE, TYPE MC
FR-XLP VW-1 XHHW-2 Conductors, Aluminum Armor
1. SCOPE
1.1 This specification describes multi-conductor FR-XLP flame-retardant crosslinked polyethylene insulated,
aluminum interlocked armor Type MC control cable for use in circuits not exceeding 600 volts at conductor
temperatures of 90C in wet or dry locations. Cables are intended for general purpose applications in aerial,
direct burial, metal rack, trough, or cable tray installations.
2. APPLICABLE STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 UL Standard 1569 for Type MC cable.
2.1.2 UL 8tandard 44 for Type XHHW-2, VW.. 1 conductors.
2.1.3 ICEA Pub. No. 8-73..532, NEMA Pub. No. WC57 for Control Cables.
3. CONDUCTORS
3.1 Conductors shall be Class B stranded uncoated soft copper per Part 2 of ICEA. Conductor sizes shall be 14 AWG
through 10 AWG.
4. SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.
5. INSULATION
5.1 Compound: Each conductor shall be insulated with FR-XLP flame-retartant chemically crosslinked poly
ethylene, meeting the requirements of ICEA 8-73-532, Table 3-2 (Type I-XLPE), and Type XHHW-2, VW-1 require
ments of Underwriters Laboratories.
5.2 Thickness: The average thickness of insulation shall be 30 mils. The minimum thickness at any point shall be not
less than 90% of the specified thickness.
6. CIRCUIT IDENTIFICATION
6.1 Circuit identification shall consist of Method 1 color coding for National Electrical Code applications in accordance
with ICEA Pub. No. 8-73-532, Appendix E, Table E-2
7. ASSEMBLY
7.1 The insulated color coded conductors shall be cabled together with nonhygroscopic fillers, when necessary to
make round. One 7-strand uncoated copper uninsulated grounding conductor of the same size as the circuit
conductors, shall be included in the assembly.
8. CABLE TAPE
8.1 A suitable cable tape shall be applied over the assembly to hold the core together and provide bedding for the
armor.
9. ARMOR
9.1 An aluminum interlocked armor shall be applied over the cable core. Armor shall be in accordance with UL Stan
dard 1569 and Part 4 of ICEA.
10. COVERING
10.1 An extruded covering of PVC shall be applied over the armor. The average thickness and properties of the PVC
covering shall be as specified in Part 4 of ICEA. Minimum thickness at any point shall be not less than 70% of the
required average thickness. The covering shall meet the Sunlight Resistant requirements of UL.
11. IDENTIFICATION
11.1 An ink print legend shall be applied to the surface of the PVC covering providing cable and manufacturer identifi
cation.
12. TESTS
12.1 Individual conductors and completed cables shall be tested in accordance with UL requirements for Type MC
12.2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and shall be UL
listed "For CT Use".
7-4
Insul.
Thick.
Mils
Nom.
Diam.
Over
Armor
Inches
30
12
10
USAWC
Part #
Size
AWG
or
kcmil
No.
of
Strands
14-03AIAWGPVC
14
12-03AIAWGPVC
10-03AIAWGPVC
PVC Jkt.
Thick.
Mils
Nom.
Diam.
Over
PVC Jkt.
Inches
Copper
Grounding Conductor
AWG
Alum.
Armor
Steel
Armor
Copper
90C
75C
.48
50
.58
14
185
235
52
25
20
30
.52
50
.63
12
230
265
84
30
25
30
.57
50
.68
10
300
360
128
40
35
50
Weight
lbs/ 1000 ft
Ampacity*
8-03AIAWGPVC
45
.70
50
.80
10
410
565
189
55
6-03AIAWGPVC
45
.78
50
.88
550
735
300
75
65
4-03AIAWGPVC
45
.89
50
.99
740
950
447
95
85
2-03AIAWGPVC
45
1.01
50
1.12
1075
1315
710
130
115
1-03AIAWGPVC
19
55
1.16
50
1.27
1380
1630
873
150
130
1/0-03AIAWGPVC
1/0
19
55
1.23
50
1.34
1555
1855
1081
170
150
2/0-03AIAWGPVC
2/0
19
55
1.32
50
1.43
1850
2195
1341
195
175
3/0-03AIAWGPVC
3/0
19
55
1.46
50
1.57
2350
2665
1717
225
200
4/0-03AIAWGPVC
4/0
19
55
1.56
60
1.68
2820
3205
2130
260
230
250-03AIAWGPVC
250
37
65
1.74
60
1.86
3310
3940
2495
290
255
350-03AIAWGPVC
350
37
65
1.96
60
2.10
4475
4970
3474
350
310
500-03AIAWGPVC
500
37
65
2.24
60
2.37
6075
6580
4934
430
380
750-03AIAWGPVC
750
61
80
2.68
75
2.84
8960
9700
7351
535
475
*AMPACITY in accordance with the NEC for cables installed in uncovered cable tray without maintained spacing at the conductor temperature indicated
in wet or dry locations, 30 C ambient temperature
7-5
Specification
1. SCOPE
1.1 This specification describes four conductor XLP (thermosetting crosslinked polyethylene) insulated, aluminum or
galvanized steel interlocked armor Type MC power cable for use in circuits not exceeding 600 volts phase-to-phase at
conductor temperatures of 90C in wet or dry locations for normal operation, 130C for emergency overload conditions and
250C for short circuit conditions. Cables are intended for installation indoors or outdoors, aerially, in metal rack, trough or
cable trays, or for direct burial.
2. STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1
UL Standard 1569 for Type MC cable.
2.1.2 UL Standard 44 forType XHHW-2 conductors.
2.1.3 ICEA Pub. No. S-95-658 and NEMA Pub. No. WC70 for Nonshielded Power Cables Rated 2000 Volts or Less.
3. CONDUCTORS
3.1 Class B stranded annealed uncoated copper per Part 2 of ICEA.
4. SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.
5. INSULATION
5.1 A homogeneous wall of XLP insulation shall be extruded over the conductor. The average thickness of insulation shall
be as specified in UL Standard 44 for Type XHHW-2 conductors and in Table 3-4, Column B of ICEA. Minimum thickness at
any point shall be not less than 90% of the specified thickness. Physical and electrical properties shall be in accordance with
Table 3-7, Type X-2 of ICEA and Type XHHW-2 requirements of UL Standard 44.
6. PHASE IDENTIFICATION
6.1 The insulated phase conductors shall be printed with the numerals "1 ","2" and "3" on the surface of the insulation.
7. ASSEMBLY
7.1 Three phase conductors shall be cabled together with a Class B stranded, uncoated copper grounding conductor in
valley, and suitable nonhygroscopic fillers to make round. Length of lay shall not exceed 40 times the phase conductor
diameter. Total circular mil area of the two grounding conductors shall be not less than the circular mil area of the grounding
conductor listed in UL Standard 1569.
8. CABLE TAPE
8.1 The cable assembly shall be covered with a suitable tape applied with a 10% minimum lap.
9. ARMOR
9.1 An aluminum or galvanized steel interlocked armor shall be applied over the cable core. Armor shall be in accordance with UL
Standard 1569 and Paragraph 4.3.3 of ICEA.
10. COVERING
10.1 Shall be PVC meeting the requirements of ICEA Table 4-1 and the Sunlight Resistant requirements of UL 1569. Average jacket
thickness shall be in accordance with UL 1569. Minirnum thickness at any point shall be not less than 70% of the specified
average thickness.
11. IDENTIFICATION
11.1 An ink print legend shall be applied to the surface of the PVC covering providing cable and manufacturer identification.
12. TESTS
12.1 Cable shall be tested in accordance with UL requirements for Type Me cable and ICEA S-95-658.
12.2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and shall be UL listed "For CT
Use." Cables shall also be capable of complying with the IEEE-1202 flame test (12 AWG and larger).
7-6
USAWC
Part #
Size
AWG
or
kcmil
No.
of
Strands
Insul.
Thick.
Mils
Nom.
Diam.
Over
Armor
Inches
PVC Jkt.
Thick.
Mils
Nom.
Diam.
Over
PVC Jkt.
Inches
Gnd. Condr.
Size In
Two Valleys
AWG
Weight
lbs/1000 ft
Alum.
Armor
Steel
Armor
Ampacity'
90C
75C
16
Copper
14-04AIAWGPVC
14
30
.51
50
.62
16
230
350
60
20
12-04AIAWGPVC
12
30
.56
50
.67
14
290
420
97
24
20
10-04AIAWGPVC
10
30
.62
50
.73
12
370
530
148
32
28
8-04AIAWGPVC
45
.76
50
.86
12
505
675
241
44
40
6-04AIAWGPVC
45
.85
50
.95
10
685
870
383
60
52
4-04AIAWGPVC
45
.97
50
1.07
10
925
1150
577
76
68
2-04AIAWGPVC
45
1.10
50
1.22
1290
1560
919
104
92
1-04AIAWGPVC
19
55
1.25
50
1.36
1605
1910
1136
120
104
1/0-04AIAWGPVC
1/0
19
55
1.35
50
1.46
1935
2265
1512
136
120
2/0-04AIAWGPVC
2/0
19
55
1.46
50
1.56
2355
2720
1760
156
140
3/0-04AIAWGPVC
3/0
19
55
1.58
60
1.71
2935
3330
2245
180
160
4/0-04AIAWGPVC
4/0
19
55
1.75
60
1.88
3640
3965
2796
208
184
250-04AIAWGPVC
250
37
65
1.92
60
2.04
4210
4635
3282
232
204
350-04AIAWGPVC
350
37
65
2.16
60
2.30
5710
6120
4576
280
248
500-04AIAWGPVC
500
37
65
2.47
75
2.63
7910
8390
6509
344
304
750-04AIAWGPVC
750
61
80
3.03
85
3.22
11480
12170
9713
428
380
*AMPACITY in accordance with the NEC for cables installed in uncovered cable tray without maintained spacing at the conductor temperature indicated
in wet or dry locations, 30 C ambient temperature
7-7
Specification
1. SCOPE
1.1 This specification describes four conductor XLP (thermosetting crosslinked polyethylene) insulated, aluminum or
galvanized steel interlocked armor Type MC power cable for use in circuits not exceeding 600 volts phase-to-phase at
conductor temperatures of 90C in wet or dry locations for normal operation, 130C for emergency overload conditions and
250C for short circuit conditions. Cables are intended for installation indoors or outdoors, aerially, in metal rack, trough or
cable trays, or for direct burial.
2. STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1
UL Standard 1569 for Type MC cable.
2.1.2 UL Standard 44 forType XHHW-2 conductors.
2.1.3 ICEA Pub. No. S-95-658 and NEMA Pub. No. WC70 for Nonshielded Power Cables Rated 2000 Volts or Less.
3. CONDUCTORS
3.1 Class B stranded annealed uncoated copper per Part 2 of ICEA.
4. SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.
5. INSULATION
5.1 A homogeneous wall of XLP insulation shall be extruded over the conductor. The average thickness of insulation shall
be as specified in UL Standard 44 for Type XHHW-2 conductors and in Table 3-4, Column B of ICEA. Minimum thickness at
any point shall be not less than 90% of the specified thickness. Physical and electrical properties shall be in accordance with
Table 3-7, Type X-2 of ICEA and Type XHHW-2 requirements of UL Standard 44.
6. PHASE IDENTIFICATION
6.1 The insulated phase conductors shall be printed with the numerals "1 ","2","3" and "4" on the surface of the insulation.
7. ASSEMBLY
7.1 Four phase conductors shall be cabled together with a Class B stranded, uncoated copper grounding conductor in two opposite
valleys, and suitable nonhygroscopic fillers to make round. Length of lay shall not exceed 40 times the phase conductor
diameter. Total circular mil area of the two grounding conductors shall be not less than the circular mil area of the grounding
conductor listed in UL Standard 1569.
8. CABLE TAPE
8.1 The cable assembly shall be covered with a suitable tape applied with a 10% minimum lap.
9. ARMOR
9.1 An aluminum or galvanized steel interlocked armor shall be applied over the cable core. Armor shall be in accordance with UL
Standard 1569 and Paragraph 4.3.3 of ICEA.
10. COVERING
10.1 Shall be PVC meeting the requirements of ICEA Table 4-1 and the Sunlight Resistant requirements of UL 1569. Average jacket
thickness shall be in accordance with UL 1569. Minirnum thickness at any point shall be not less than 70% of the specified
average thickness.
11. IDENTIFICATION
11.1 An ink print legend shall be applied to the surface of the PVC covering providing cable and manufacturer identification.
12. TESTS
Cable shall be tested in accordance with UL requirements for Type Me cable and ICEA S-95-658.
12.2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and shall be UL listed "For CT
Use." Cables shall also be capable of complying with the IEEE-1202 flame test (12 AWG and larger).
7-8
USAWC
Part #
Size
kcmil
No.
of
Strands
Insul.
Thick.
Mils
Nom.
Diam.
Over
Armor
Inches
350-03AIAWG2PVC
350
37
65
1.96
60
2.10
500-03AIAWG2PVC
500
37
65
2.24
60
750-03AIAWG2PVC
750
61
80
2.68
75
PVC Jkt.
Thick.
Mils
Ampacity
of
Each Cable
Weight
lbs/ 1000 ft
Alum
Armor
Steel
Armor
Copper
90C
75C
4900
5355
3944
350
310
2.37
6633
7170
5473
430
380
2.84
2/0
9870
10500
8022
535
475
7-9
Specification
INTERLOCKED ARMOR POWER CABLE, 600 VOLTS (50% GROUNDS)
3 Conductor, XLP Insulated, Aluminum or Steel Armor, 50% Grounds
Type MC
1. SCOPE
1.1 This specification describes three conductor XLP (thermosetting crosslinked polyethylene) insulated,
aluminum or galvanized steel interlocked armor Type MC power cable for use in circuits not exceeding 600 volts
phase-to-phase at conductor temperatures of 90C in wet or dry locations for normal operation, 130C for emer
gency overload conditions and 250C for short circuit conditions. Cables are intended for installation indoors or
outdoors, aerially, in metal rack, trough or cable trays, or for direct burial. Cables have grounding conductors
equal to 50% of the phase conductor area.
2. STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 UL Standard 1569 for Type MC cable.
2.1.2 UL Standard 44 for Type XHHW-2 conductors.
2.1.3 ICEA Pub. No. S-95-658 and NEMA Pub. No. WC70 for Nonshielded Power Cables Rated 2000 Volts or
Less.
3. CONDUCTORS
3.1 Class B stranded annealed uncoated copper per Part 2 of ICEA.
4. SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.
5. INSULATION
5.1 A homogeneous wall of XLP insulation shall be extruded over the conductor. The average thickness of
insulation shall be as specified in UL Standard 44 for Type XHHW-2 conductors and in Table 3-4, Column B of
ICEA. Minimum thickness at any point shall be not less than 90% of the specified thickness. Physical and
electrical properties shall be in accordance with Table 3-7, Type X-2 of ICEA and Type XHHW-2 requirements of
UL Standard 44.
6. PHASE IDENTIFICATION
6.1 The insulated phase conductors shall be printed with the numerals "1", "2" and "3" on the surface of the insula
tion.
7. ASSEMBLY
7.1 Three phase conductors shall be cabled together with a Class B stranded, uncoated copper grounding conductor
and suitable nonhygroscopic fillers in each valley. Total area of the grounds shall be not less than 50% of the
area of one phase conductor. Length of lay shall not exceed 35 times the phase conductor diameter.
8. CABLE TAPE
8.1 The cable assembly shall be covered with a suitable tape applied with a 10% minumum lap.
9. ARMOR
9.1 An aluminum or galvanized steel interlocked armor shall be applied over the cable core. Armor shall be in
accordance with UL Standard 1569 and Paragraph 4.3.3 of ICEA.
10. COVERING
10.1 Shall be PVC meeting the requirements of ICEA Table 4-1 and the Sunlight Resistant requirements of UL 1569.
Average jacket thickness shall be in accordance with UL 1569. Minimum thickness at any point shall be not less
than 70% of the specified thickness.
11. IDENTIFICATION
11.1 An ink print legend shall be applied to the surface of the PVC covering providing cable and manufacturer
identification.
12. TESTS
12.1 Cable shall be tested in accordance with UL requirements for Type MC cable and ICEA S-95-658.
12.2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and shall be UL
listed "For CT Use." Cables shall also be capable of complying with the IEEE-1202 flame test.
7-10
Diameters
No.
of
Weight
lbs/1000 ft.
Armor
Outer Jacket
USAWC
Part #
Condrs.
Mils
mm
In.
mm
In.
mm
In.
mm
Net
Copper
14-02WGTECK90
45
1.14
.385
9.78
.550
14.6
.655
16.6
210
39
14-03WGTECK90
45
1.14
.405
10.3
.570
14.5
.677
17.2
230
52
14-04WGTECK90
45
1.14
.443
11.3
.607
15.4
.713
18.1
270
68
14-05WGTECK90
45
1.14
.482
12.2
.647
16.4
.752
19.1
300
81
14-06WGTECK90
45
1.14
.525
13.3
.690
17.5
.795
20.2
330
95
14-07WGTECK90
45
1.14
.525
13.3
.690
17.5
.795
20.2
350
104
14-08WGTECK90
60
1.52
.597
15.2
.762
19.4
.867
22.0
405
117
14-09WGTECK90
60
1.52
.638
16.2
.803
20.4
.908
23.1
435
130
14-10WGTECK90
10
60
1.52
.692
17.6
.857
21.8
.962
24.4
505
149
14-11WGTECK90
11
60
1.52
.692
17.6
.857
21.8
.962
24.4
525
156
14-12WGTECK90
12
60
1.52
.715
18.2
.879
22.3
.984
25.0
545
176
14-13WGTECK90
13
60
1.52
.725
18.4
.890
22.6
1.00
25.4
570
182
14-14WGTECK90
14
60
1.52
.750
19.0
.915
23.2
1.02
25.9
640
195
14-15WGTECK90
15
60
1.52
.789
20.0
1.01
25.6
1.12
28.4
660
217
14-16WGTECK90
16
60
1.52
.789
20.0
1.01
25.6
1.12
28.4
690
221
14-17WGTECK90
17
60
1.52
.830
21.1
1.05
26.7
1.16
29.5
720
234
14-18WGTECK90
18
60
1.52
.830
21.1
1.05
26.7
1.16
29.5
750
247
14-19WGTECK90
19
60
1.52
.830
21.1
1.05
26.7
1.16
29.5
770
260
14-20WGTECK90
20
80
2.03
.913
23.2
1.13
28.7
1.24
31.5
790
285
14-25WGTECK90
25
80
2.03
1.01
25.6
1.23
31.2
1.33
33.8
960
337
14-30WGTECK90
30
80
2.03
1.07
27.2
1.29
32.8
1.39
35.3
1110
402
14-40WGTECK90
40
80
2.03
1.19
30.2
1.41
35.8
1.52
38.6
1330
531
14-50WGTECK90
50
80
2,03
1.34
34.0
1.56
39.6
1.67
42.4
1530
661
7-11
Specification
1. SCOPE
1.1 This specification describes multiconductor 14AWG TECK 90 MINUS 40C cable with XLP
crosslinked polyethylene insulation, PVC inner jacket, aluminum interlocked armor, and PVC outer jacket.
The cables may be used in circuits not exceeding 600 volts at temperatures of 90C in wet or dry locations.
Cables are intended for use indoors or outdoors in open wiring, ventilated flexible cableways, cable trays and
direct burial installations in commercial or industrial applications.
2. STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 CSA Std C22.2 No. 131 TECK 90 MINUS 40C cable.
2.1.2 CSA Std C22.2 No. 0.3 Clause 4.11.4 FT-4 flame test.
2.1.3 Ontario Hydro Provisional Spec L891 SM-77.
2.1.4 CSA Std C22.2 No. 174 Cables and Cable Glands for Use In Hazardous Locations.
2.1.5 CSA Std C22.2 No. 38 Thermoset Insulated Wires and Cables.
3. CONDUCTORS
3.1 Shall be 14 AWG Class B concentric stranded annealed uncoated copper conforming to CSA C22.2 No. 131. A
nonhygroscopic separator may be used over the conductor at the option of the manufacturer.
4. INSULATION
4.1 Shall be XLP crosslinked polyethylene meeting the requirements of CSA C22.2 No. 38 for Type RW90.
Average thickness of insulation shall be 30 mils. Minimum thickness at any point shall be not less than 90% of
the specified average thickness.
5. CIRCUIT IDENTIFICATION
5.1 Conductors shall be colored; black,white (2/C); black, red, blue (3/C); black, red, blue, white (4/C). Cables with
more than four conductors shall have circuit identification consisting of printed numbers.
6. ASSEMBLY
6.1 Insulated circuit conductors shall be cabled together with a 14 AWG 7 -strand uncoated copper grounding conductor
and honhygroscopic fillers where necessary. Maximum length of lay shall be as specified in Table 3 of CSA C22.2
No. 131. A suitable nonhygroscopic tape may be applied over the assembly.
7. INNER PVC JACKET
7.1 Shall be PVC meeting the requirements of C22.2 No. 131 including requirements for low temperature classifica
tion of -40C. Thickness of jacket shall be as specified in Table 6 of C22.2 No. 131.
8. INTERLOCKED ARMOR
8.1 An aluminum alloy interlocked armor shall be applied over the inner PVC jacket meeting the requirements of
C22.2 No. 131, Clause 4.11.
9. OUTER JACKET
9.1 Cables shall be covered with a black PVC jacket meeting the requirements of C22.2 No. 131 including require
ments for low temperature classification of -40C. Thickness of covering shall not be less than 40 mils.
10. IDENTIFICATION
10.1 Cables shall be surface ink printed with a legend identifying the manufacturer, number of conductors, size,
voltage rating, TECK 90 MINUS 40C, XLPE, FT4, HL and length markings in meters.
11. TESTS
11.1 Completed cable shall be capable of compliance with the FT4 flame test of C22.2 No. 0.3, HL requirements of
C22.2 No. 174 and acid gas evolution test of OH L891-SM77 in addition to the requirements for Type TECK 90
MINUS 40C cable in C22.2 No. 131.
7-12
Diameters
Weight
lbs/1000 ft
Armor
Outer Jacket
USAWC
Part #
Condrs.
Mils
mm
In.
mm
In.
mm
In.
mm
Net
Copper
12-02WGTECK90
45
1.14
.425
10.8
.590
15.0
.695
17.6
245
55
12-03WGTECK90
45
1.14
.450
11.4
.615
15.6
.720
18.3
280
75
12-04WGTECK90
45
1.14
.490
12.4
.655
16.6
.760
19.3
325
96
12-05WGTECK90
60
1.52
.567
14.4
.735
18.7
.840
21.3
375
116
12-06WGTECK90
60
1.52
.615
15.6
.780
19.8
.884
22.4
445
137
12-07WGTECK90
60
1.52
.615
15.6
.780
19.8
.884
22.4
470
157
12-08WGTECK90
60
1.52
.665
16.9
.830
21.1
.933
23.7
515
177
12-09WGTECK90
60
1.52
.710
18.0
.875
22.2
.980
24.9
550
202
12-10WGTECK90
10
60
1.52
.770
19.6
.990
25.1
1.10
27.9
630
219
12-11WGTECK90
11
60
1.52
.770
19.6
.990
25.1
1.10
27.9
660
244
12-12WGTECK90
12
60
1.52
.795
20.2
1.02
25.9
1.12
28.4
700
261
12-13WGTECK90
13
60
1.52
.810
20.6
1.03
26.2
1.14
29.0
730
286
12-14WGTECK90
14
60
1.52
.838
21.3
1.06
26.9
1.16
29.5
770
307
12-15WGTECK90
15
80
2.03
.923
23.4
1.14
29.0
1.25
31.8
810
322
12-16WGTECK90
16
80
2.03
.923
23.4
1.14
29.0
1.25
31.8
840
349
12-17WGTECK90
17
80
2.03
.970
24.6
1.19
30.2
1.30
33.0
930
370
12-18WGTECK90
18
80
2.03
.970
24.6
1.19
30.2
1.30
33.0
960
391
12-19WGTECK90
19
80
2.03
.970
24.6
1.19
30.2
1.30
33.0
990
412
12-20WGTECK90
20
80
2.03
1.02
25.9
1.24
31.5
1.34
34.0
1020
424
12-25WGTECK90
25
80
2.03
1.13
28.7
1.35
34.3
1.46
37.1
1195
527
12-30WGTECK90
30
80
2.03
1.20
30.5
1.42
36.1
1.52
38.6
1390
630
12-40WGTECK90
40
80
2.03
1.34
34.0
1.56
39.6
1.66
42.2
1710
837
12-50WGTECK90
50
80
2.03
1.51
38.4
1.73
43.9
1.84
46.7
2050
1044
7-13
Specification
1.
SCOPE
1.1 This specification describes multiconductor 12AWG TECK 90 MINUS 40C cable with -XLP
crosslinked polyethylene insulation, PVC inner jacket, aluminum interlocked armor, and PVC outer jacket. The
cables may be used in circuits not exceeding 600 volts at temperatures of 90C in wet or dry locations. Cables are
intended for use indoors or outdoors in open wiring, ventilated flexible cableways, cable trays and direct burial
installations in commercial or industrial applications.
2.
STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 CSA Std C22.2 No. 131 TECK 90 MINUS 40C cable.
2.1.2 CSA Std C22.2 No. 0.3 Clause 4.11.4 FT-4 flame test.
2.1.3 Ontario Hydro Provisional Spec L891 SM-77.
2.1.4 CSA Std C22.2 No. 174 Cables and Cable glands for Use In Hazardous Locations.
2.1.5 CSA Std C22.2 No. 38 Thermoset Insulated Wires and Cables.
3.
CONDUCTORS
3.1 Conductors shall be Class B concentric stranded annealed uncoated copper conforming to CSA C22.2 No. 131. A
nonhygroscopic separator may be used over the conductor at the option of the manufacturer.
4.
INSULATION
4.1 Shall be XLP crosslinked polyethylene meeting the requirements of CSA C22.2 No. 38 for Type RW90.
Average thickness of insulation shall be 30 mils. Minimum thickness at any point shall be not less than 90% of
the specified average thickness.
5. CIRCUIT IDENTIFICATION
5.1 Conductors shall be colored; black, white (2/C); black, red, blue (3/C); black, red, blue, white (4/C). Cables with
more than four conductors shall have circuit identification consisting of printed numbers.
6.
ASSEMBLY
6.1 Insulated curcuit conductors shall be cabled together with a 14 AWG 7 strand uncoated copper grounding
conductor and nonhygroscopic fillers where necessary. Maxirnum length of lay shall be as specified in Table 3
of CSA C22.2 No. 131. A suitable nonhygroscopic tape may be applied over the assembly.
7.
8.
INTERLOCKED ARMOR
8.1 An aluminum alloy interlocked armor shall be applied over the inner PVC jacket meeting the requirements of
C22.2 No. 131, Clause 4.11.
9.
OUTER JACKET
9.1 Cables shall be covered with a black PVC jacket meeting the requirements of C22.2 No. 131 including
requirements for low temperature classification of -40C. Thickness of covering shall not be less than 40 mils.
10. IDENTIFICATION
10.1 Cables shall be surface ink printed with a legend identifying the manufacturer, number of conductors, size,
voltage rating, TECK 90 MINUS 40C, XLPE, FT4, HL and length markings in meters.
11. TESTS
11.1 Completed cable shall be capable of compliance with the FT4 flame test of C22.2 No. 0.3, HL requirements of
C22.2 No. 174 and the acid gas evolution test of OH L891 SM-77 in addition to the requirements for Type TECK 90
MINUS 40C cable in C22.2 No. 131.
7-14
USAWC
No.
of
Condrs.
Diameters
Inner Jacket Thickness
Weight lbs/1000 ft
Inner Jacket
Armor
Outer Jacket
Part #
Mils
mm
In.
mm
In.
mm
In.
mm
Net
10-02WGTECK90
45
1.14
.475
12.1
.640
16.3
.745
18.9
295
87
10-03WGTECK90
45
1.14
.502
12.8
.667
16.9
.772
19.6
345
119
10-04WGTECK90
60
1.52
.580
14.7
.745
18.9
.850
21.6
405
150
10-05WGTECK90
60
1.52
.630
16.0
.795
20.2
.900
22.9
480
184
10-06WGTECK90
60
1.52
.650
16.5
.850
21.6
.955
24.3
545
217
10-07WGTECK90
60
1.52
.650
16.5
.850
21.6
.955
24.3
590
248
10-08WGTECK90
60
1.52
.740
18.8
.905
23.0
1.01
25.7
680
282
10-09WGTECK90
60
1.52
.795
20.2
1.02
25.9
1.12
28.4
735
309
10-10WGTECK90
10
80
2.03
.910
23.1
1.13
28.7
1.23
31.2
805
348
10-11WGTECK90
11
80
2.03
.910
23.1
1.13
28.7
1.23
31.2
840
373
10-12WGTECK90
12
80
2.03
.935
23.7
1.16
29.5
1.26
32.0
945
414
10-13WGTECK90
13
80
2.03
.950
24.1
1.17
29.7
1.28
32.5
990
437
10-14WGTECK90
14
80
2.03
.985
25.0
1.20
30.5
1.31
33.3
1050
469
10-15WGTECK90
15
80
2.03
1.04
26.4
1.26
32.0
1.36
34.5
1090
512
10-16WGTECK90
16
80
2.03
1.04
26.4
1.26
32.0
1.36
34.5
1150
533
10-17WGTECK90
17
80
2.03
1.09
27.7
1.31
33.3
1.42
36.1
1210
565
10-18WGTECK90
18
80
2.03
1.09
27.7
1.31
33.3
1.42
36.1
1250
597
10-19WGTECK90
19
80
2.03
1.09
27.7
1.31
33.3
1.42
36.1
1290
629
10-20WGTECK90
20
80
2.03
1.15
29.2
1.37
34.8
1.47
37.3
1350
675
10-25WGTECK90
25
80
2.03
1.27
32.2
1.49
37.8
1.60
40.6
1590
835
10-30WGTECK90
30
80
2.03
1.35
34.3
1.57
39.9
1.68
42.7
1880
998
10-40WGTECK90
40
80
2.03
1.51
38.4
1.73
43.9
1.84
46.7
2390
1321
10-50WGTECK90
50
110
2.79
1.78
45.2
2.01
51.0
2.12
53.8
2850
1648
Copper
7-15
Specification
SCOPE
1.1 This specification describes multiconductor 10 AWG TECK 90 MINUS 40C cable with XLP
crosslinked polyethylene insulation, PVC inner jacket, aluminum interlocked armor, and PVC outer jacket. The
cables may be used in circuits not exceeding 600 volts at temperatures of 90C in wet or dry locations. Cables are
intended for use indoors or outdoors in open wiring, ventilated flexible cableways, cable trays and direct burial
installations in commercial or industrial applications.
2.
STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 CSA Std C22.2 No. 131 TECK 90 MINUS 40C cable.
2.1.2 CSA Std C22.2 No. 0.3 Clause 4.11.4 FT-4 flame test.
2.1.3 Ontario Hydro Provisional Spec L891 SM-77.
2.1.4 CSA Std C22.2 No. 174 Cables and Cable Glands for Use In Hazardous Locations.
2.1.5 CSA Std C22.2 No. 38 Thermoset Insulated Wires and Cables.
3.
CONDUCTORS
3.1 Shall be 10 AWG Class B concentric stranded annealed uncoated copper conforming to CSA C22.2 No. 131. A
nonhygroscopic separator may be used over the conductor at the option of the manufacturer.
4.
INSULATION
4.1 Shall be XLP crosslinked polyethylene meeting the requirements of CSA C22.2 No. 38 for Type RW90.
Average thickness of insulation shall be 30 mils. Minimum thickness at any point shall be not less than 90% of
the specified average thickness.
5.
CIRCUIT IDENTIFICATION
5.1 Conductors shall be colored; black, white (2/C); black, red, blue (3/C); black, red, blue, white (4/C). Cables with
more than four conductors shall have circuit identification consisting of printed numbers.
6.
ASSEMBLY
6.1 Insulated circuit conductors shall be cabled together with a 12 AWG 7-strand uncoated copper grounding
conductor and nonhygroscopic fillers where necessary. Maximum length of lay shall be as specified in Table 3
of CSA C22.2 No. 131. A suitable nonhygroscopic tape may be applied over the assembly.
7.
8.
INTERLOCKED ARMOR
8.1 An aluminum alloy interlocked armor shall be applied over the inner PVC jacket meeting the requirements of C22.2
No. 131, Clause 4.11 .
9.
OUTER JACKET
9.1 Cables shall be covered with a black PVC jacket meeting the requirements of C22.2 No. 131 including
requirements for low temperature classification of -40C. Thickness of covering shall not be less than 40 mils.
10. IDENTIFICATION
10.1 Cables shall be surface ink printed with a legend identifying the manufacturer, number of conductors, size,
voltage rating, TECK 90 MINUS 40C, XLPE, FT4, HL and length markings in meters.
11. TESTS
11.1 Completed cable shall be capable of compliance with the FT4 flame test of C22.2 No. 0.3, HL requirements of
C22.2 No. 174 and the acid gas evolution test of OH L891 SM-77 in addition to the requirements for Type TECK
90 Minus 40C cable in C22.2 No. 131.
7-16
(3C) HL TECK
Three Conductor, XLP Insulated, PVC Inner Jacket,
Aluminum or Steel Armor, PVC Outer Jacket, 600 Volts
APPLICATION:
As 600 volt Type MC cable rated 90C in wet or dry locations; for installation aerially, in metal rack, trough, cable tray, or direct buried; for power
and control circuits not exceeding 600 volts in manufacturing and processing plants, substations and generating stations. May be used in NEC
Class I and II, Div. 2 and Class III, Div. 1 and 2 hazardous locations.
STANDARDS:
1. Listed by UL as Type MC cable per Standard 1569.
2. Individual conductors UL listed as Type XHHW-2 per UL Standard 44.
3. Jackets UL listed as Sunlight Resistant.
4. Cables UL listed for Direct Burial.
5. Cables pass UL and IEEE-383 ribbon burner flame tests and are
UL listed For CT Use.
6. Cables pass ICEA 210,000 BTU/hr. ribbon burner flame test.
7. Cables conform to ICEA S-95-658, NEMA WC70 for Nonshielded
Power Cables Rated 2000 Volts or Less.
CONSTRUCTION: Three conductors of stranded uncoated copper,
XLP (crosslinked polyethylene) insulation, surface print phase
identification, twisted with one uncoated copper grounding conductor,
suitable fillers, binder tape, PVC inner jacket, aluminum or galvanized
steel interlocked armor, PVC jacket overall.
Weight
lbs/ 1000 ft
Insul.
Thick.
Mils
Inner
PVC
Jkt.
Mils
Nom.
Diam.
Inner
Jkt.
Inches
Nom.
Diam.
Over
Armor
Inches
Outer
PVC
Jkt.
Mils
Nom.
Cable
Diam.
Inches
Copper
Grounding Conductor
AWG
Alum.
Armor
Copper
90C
45
50
.62
.79
50
.89
10
495
189
55
45
50
.70
.87
50
.97
650
300
75
4-03WGTECK90
45
50
.80
.98
50
1.08
840
447
95
3-03WGTECK90
45
50
.89
1.07
50
1.17
979
570
110
USAWC
Part #
Size
AWG
or
kcmil
No.
of
Strands
8-03WGTECK90
6-03WGTECK90
Ampacity*
2-03WGTECK90
45
50
.93
1.10
50
1.21
1265
710
130
1-03WGTECK90
19
55
50
1.06
1.23
50
1.34
1510
873
150
1/0-03WGTECK90
1/0
19
55
50
1.15
1.32
50
1.43
1780
1081
170
2/0-03WGTECK90
2/0
19
55
50
1.27
1.45
50
1.56
2110
1341
195
3/0-03WGTECK90
3/0
19
55
50
1.35
1.53
60
1.66
2565
1717
225
4/0-03WGTECK90
4/0
19
55
50
1.48
1.65
60
1.78
3085
2130
260
250-03WGTECK90
250
37
65
50
1.62
1.83
60
1.96
3690
2469
290
350-03WGTECK90
350
37
65
60
1.87
2.08
60
2.21
4875
3433
350
500-03WGTECK90
500
37
65
60
2.15
2.36
75
2.52
6670
4855
430
750-03WGTECK90
750
61
80
75
2.70
2.91
75
3.07
9895
7208
535
*AMPACITY in accordance with the NEC for cables installed in uncovered cable tray without maintained spacing at the conductor temperature indicated
in wet or dry locations, 30 C ambient temperature
7-17
Specification
HL TECK INTERLOCKED ARMOR POWER CABLE, TYPE MC
Three Conductor, XLP Insulated, PVC Inner Jacket,
Aluminum or Steel Armor, PVC Outer Jacket, 600 Volts
1. SCOPE
1.1 This specification describes three conductor XLP (thermosetting crosslinked polyethylene) insulated,
aluminum or galvanized steel interlocked armor Type MC power cable having PVC jackets under and over the
armor for use in circuits not exceeding 600 volts phase-to-phase at conductor temperatures of 90C in wet or dry
locations for normal operation, 130C for emergency overload conditions and 250C for short circuit conditions.
Cables are intended for installation indoors or outdoors, aerially, in metal rack, trough or cable trays, or for direct
burial.
2. STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1
UL Standard 1569 for Type MC cable.
2.1.2
UL Standard 44 for Type XHHW-2 conductors.
2.1.3
ICEA Pub. No. S-95-658, NEMA Pub. No. WC7D for Nonshielded Power Cables Rated 2000 Volts or Less.
3. CONDUCTORS
3.1 Class B stranded annealed uncoated copper per Part 2 of ICEA.
4. SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.
5. INSULATION
5.1 Shall be XLP crosslinked polyethylene meeting the requirements of ICEA Table 3-7, Type X-2 and Type
XHHW-2 requirements of UL 44. Average thickness of insulation shall be as specified in UL 44 for Type XHHW-2
conductors and in Table 3-4, Column B of ICEA. Minimum thickness at any point shall be not less than 90% of
the specified average thickness.
6. PHASE IDENTIFICATION
6.1 Insulated phase conductors shall be printed with the numerals "1", "2" and "3" on the surface of the insulation.
7. ASSEMBLY
7.1 Three phase conductors shall be cabled together with a Class B stranded, uncoated copper grounding conductor
and suitable nonhygroscopic fillers to make round. Length of lay shall not exceed 35 times the phase conductor
diameter. The grounding conductor shall comply with the requirements of UL Standard 1569. A suitable non
hygroscopic cable tape shall be applied over the assembly.
8. INNER PVC JACKET
8.1 Shall be PVC meeting the requirements of ICEA Table 4-1 and the Sunlight Resistant requirements of UL 1569.
Average jacket thickness shall be in accordance with UL 1569. Minimum thickness at any point shall be not less
than 70% of the specified average thickness.
9. ARMOR
9.1 Aluminum or galvanized steel interlocked armor shall be applied over the inner PVC jacket. Armor shall be in
accordance with UL requirements for Type MC cable and Paragraph 4.3.3 of lCEA.
10. OUTER PVC JACKET
10.1 Shall be PVC meeting the requirements of ICEA Table 4-1 and the Sunlight Resistant requirements of UL 1569.
Average jacket thickness shall be in accordance with UL 1569. Minimum thickness at any point shall be not less
than 70% of the specified average thickness.
11. IDENTIFICATION
11.1 An ink print legend shall be applied to the surface of the PVC outer jacket providing cable and manufacturer
identification.
12. TESTS
12.1 Conductors and completed cables shall be tested in accordance with UL requirements for Type MC cables having
XHHW-2 conductors.
12.2 Cables shalf be capable of passing the ribbon burner cable tray flame test requirements of UL and shall be UL
listed "For CT Use".
7-18
(4C) HL TECK
Four Conductor, XLP Insulated, PVC Inner Jacket,
Aluminum or Steel Armor, PVC Outer Jacket, 600 Volts
APPLICATION:
As 600 volt Type MC cable rated 90C in wet or dry locations; for installation aerially, in metal rack, trough, cable tray, or direct buried; for power
and control circuits not exceeding 600 volts in manufacturing and processing plants, substations and generating stations. May be used in NEC
Class I and II, Div. 2 and Class III, Div. 1 and 2 hazardous locations.
STANDARDS:
1. Listed by UL as Type MC cable per Standard 1569.
2. Individual conductors UL listed as Type XHHW-2 per UL Standard 44.
3. Jackets UL listed as Sunlight Resistant.
4. Cables UL listed for Direct Burial.
5. Cables pass UL and IEEE-383 ribbon burner flame tests and are
UL listed For CT Use.
6. Cables pass ICEA 210,000 BTU/hr. ribbon burner flame test.
7. Cables conform to ICEA S-95-658, NEMA WC70 for Nonshielded
Power Cables Rated 2000 Volts or Less.
CONSTRUCTION: Four conductors of stranded uncoated copper,
XLP (crosslinked polyethylene) insulation, surface print phase
identification, twisted with one uncoated copper grounding conductor,
suitable fillers, binder tape, PVC inner jacket, aluminum or galvanized
steel interlocked armor, PVC jacket overall.
Weight
lbs/ 1000 ft
Insul.
Thick.
Mils
Inner
PVC
Jkt.
Mils
Nom.
Diam.
Inner
Jkt.
Inches
Nom.
Diam.
Over
Armor
Inches
Outer
PVC
Jkt.
Mils
Nom.
Cable
Diam.
Inches
Copper
Grounding Conductor
AWG
Alum.
Armor
Copper
45
50
.72
.93
50
1.03
10
588
236
44
45
50
.83
1.03
50
1.13
778
375
60
4-04WGTECK90
45
50
.93
1.13
50
1.23
1024
567
76
3-04WGTECK90
45
50
1.02
1.27
50
1.37
1241
733
88
2-04WGTECK90
45
50
1.08
1.35
50
1.45
1471
889
104
USAWC
Part #
Size
AWG
or
kcmil
No.
of
Strands
8-04WGTECK90
6-04WGTECK90
Ampacity*
90C
1-04WGTECK90
19
55
50
1.18
1.43
50
1.53
1807
1113
120
1/0-04WGTECK90
1/0
19
55
50
1.28
1.55
60
1.67
2183
1385
136
2/0-04WGTECK90
2/0
19
55
50
1.38
1.65
60
1.77
2602
1725
156
3/0-04WGTECK90
3/0
19
55
50
1.50
1.79
60
1.91
3176
2201
180
4/0-04WGTECK90
4/0
19
55
60
1.66
1.93
60
2.09
3859
2745
208
250-04WGTECK90
250
37
65
60
1.86
2.13
75
2.25
4328
3217
232
350-04WGTECK90
350
37
65
60
2.11
2.39
75
2.54
5811
4487
280
500-04WGTECK90
500
37
65
75
2.47
2.71
75
2.92
8070
6378
344
600-04WGTECK90
600
61
80
75
2.73
3.01
75
3.18
9545
7614
380
750-04WGTECK90
750
61
80
75
2.98
3.25
85
3.42
11817
9523
428
*AMPACITY in accordance with the NEC for cables installed in uncovered cable tray without maintained spacing at the conductor temperature indicated
in wet or dry locations, 30 C ambient temperature
7-19
Specification
HL TECK INTERLOCKED ARMOR POWER CABLE, TYPE MC
Four Conductor, XLP Insulated, PVC Inner Jacket,
Aluminum or Steel Armor, PVC Outer Jacket, 600 Volts
1. SCOPE
1.1 This specification describes four conductor XLP (thermosetting crosslinked polyethylene) insulated,
aluminum or galvanized steel interlocked armor Type MC power cable having PVC jackets under and over the
armor for use in circuits not exceeding 600 volts phase-to-phase at conductor temperatures of 90C in wet or dry
locations for normal operation, 130C for emergency overload conditions and 250C for short circuit conditions.
Cables are intended for installation indoors or outdoors, aerially, in metal rack, trough or cable trays, or for direct
burial.
2. STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1
UL Standard 1569 for Type MC cable.
2.1.2
UL Standard 44 for Type XHHW-2 conductors.
2.1.3
ICEA Pub. No. S-95-658, NEMA Pub. No. WC7D for Nonshielded Power Cables Rated 2000 Volts or Less.
3. CONDUCTORS
3.1 Class B stranded annealed uncoated copper per Part 2 of ICEA.
4. SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.
5. INSULATION
5.1 Shall be XLP crosslinked polyethylene meeting the requirements of ICEA Table 3-7, Type X-2 and Type
XHHW-2 requirements of UL 44. Average thickness of insulation shall be as specified in UL 44 for Type XHHW-2
conductors and in Table 3-4, Column B of ICEA. Minimum thickness at any point shall be not less than 90% of
the specified average thickness.
6. PHASE IDENTIFICATION
6.1 Insulated phase conductors shall be printed with the numerals "1", "2", "3" and "4" on the surface of the insulation.
7. ASSEMBLY
7.1 Four phase conductors shall be cabled together with a Class B stranded, uncoated copper grounding conductor
and suitable nonhygroscopic fillers to make round. Length of lay shall not exceed 35 times the phase conductor
diameter. The grounding conductor shall comply with the requirements of UL Standard 1569. A suitable non
hygroscopic cable tape shall be applied over the assembly.
8. INNER PVC JACKET
8.1 Shall be PVC meeting the requirements of ICEA Table 4-1 and the Sunlight Resistant requirements of UL 1569.
Average jacket thickness shall be in accordance with UL 1569. Minimum thickness at any point shall be not less
than 70% of the specified average thickness.
9. ARMOR
9.1 Aluminum or galvanized steel interlocked armor shall be applied over the inner PVC jacket. Armor shall be in
accordance with UL requirements for Type MC cable and Paragraph 4.3.3 of lCEA.
10. OUTER PVC JACKET
10.1 Shall be PVC meeting the requirements of ICEA Table 4-1 and the Sunlight Resistant requirements of UL 1569.
Average jacket thickness shall be in accordance with UL 1569. Minimum thickness at any point shall be not less
than 70% of the specified average thickness.
11. IDENTIFICATION
11.1 An ink print legend shall be applied to the surface of the PVC outer jacket providing cable and manufacturer
identification.
12. TESTS
12.1 Conductors and completed cables shall be tested in accordance with UL requirements for Type MC cables having
HXHHW-2 conductors.
12.2 Cables shalf be capable of passing the ribbon burner cable tray flame test requirements of UL and shall be UL
listed "For CT Use".
7-20
USAWC
Part #
6-032.4ENSAIA
Size
AWG
or
kcmil
No.
of
Strands
Insul.
Thick.
Mils
115
Nom.
Diam.
Over
Armor
Inches
PVC At.
Thick.
Mils
1.19
50
Nom.
Diam.
Over
PVC Jkt.
Inches
Copper
Grounding
Conductor
AWG
Alum.
Armor
Steel
Armor
Copper
1.30
905
1075
Ampacity**
327
77
88
4-032.4ENSAIA
115
1.29
50
1.40
1115
1315
473
100
115
2-032.4ENSAIA
115
1.42
50
1.53
1430
1785
703
135
154
1-032.4ENSAIA
19
115
1.50
50
1.61
1770
2070
906
155
180
1/0-032.4ENSAIA
1/0
19
115
1.59
60
1.72
2025
2330
1108
185
205
2/0-032.4ENSAIA
2/0
19
115
1.72
60
1.85
2390
2800
1376
210
240
3/0-032.4ENSAIA
3/0
19
115
1.83
60
1.96
3000
3425
1717
245
280
4/0-032.4ENSAIA
4/0
19
115
1.95
60
2.08
3395
3830
2143
285
320
250-032.4ENSAIA
250
37
115
2.07
60
2.20
3900
4400
2503
315
355
350-032.4ENSAIA
350
37
115
2.30
75
2.46
5105
5620
3479
390
440
500-032.4ENSAIA
500
37
115
2.57
75
2.73
6800
7385
4933
475
545
750-032.4ENSAIA
750
61
115
2.98
75
3.14
1/0
9400
10000
7347
585
685
*AMPACITY for cables installed in uncovered cable tray without maintained spacing; 90 C conductor temperature, 40 C ambient.
**AMPACITY for cables installed in uncovered cable tray with maintained spacing of one cable diameter; 90 C conductor temperature, 40 C ambient.
For other installation conditions refer to the NEC
7-21
Specification
INTERLOCKED ARMOR POWER CABLE, 2400 VOLTS,
3 Conductor, EPR Insulated, Nonshielded,
Aluminum or Steel Armor
Type MV-90 or Type MC, CT Use
1. SCOPE
1.1 This specification describes three conductor EPR (ethylene propylene rubber) insulated, nonshielded,
aluminum or galvanized steel interlocked armor Type MV-90 power cable for use in circuits not exceeding 2400
volts phase to phase at conductor temperatures of 90C for continuous normal operation, 130C for emergency
overload conditions and 250C for short circuit conditions. Cables are intended for installation indoors or out
doors, aerially, in rack, trough or cable trays, or for direct burial.
2. STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 UL Standard 1072 for Type MV-90 cable.
2.1.2 ICEA Pub. No. S-96-659 and NEMA Pub. No. WC71 for Nonshielded Cables Rated 2001-5000 Volts.
3. CONDUCTORS
3.1 Class B stranded annealed uncoated copper per Part 2 of ICEA.
4. CONDUCTOR SHIELD
4.1
The conductor shall be covered with a layer of extruded conducting thermosetting compound with an average
thickness of not less than 15 mils and a minimum point thickness of 12 mils. The extruded layer shall be com
patible with and firmly bonded to the cable insulation and shall meet the resistivity requirements of Par. 3.3 of
ICEA.
5. INSULATION
5.1 Directly over the conductor shield shall be applied a homogeneous wall of orange EPR insulation. The
average thickness of insulation shall be 115 mils. Minimum thickness at any point shall be not less than 90% of
the specified thickness. Physical and electrical properties of the insulation shall be in accordance with Table 4-5,
Type E-2 of ICEA.
6. PHASE IDENTIFICATION
6.1 The insulated phase conductors shall be printed with the numerals "1 ", "2" and "3" on the surface of the insula
tion.
7. ASSEMBLY
7.1 Three phase conductors shall be cabled together with a Class B stranded, uncoated copper grounding conductor
and suitable fillers to make round. Length of lay shall not exceed 35 times the phase conductor diameter. The
grounding conductor shall comply with the requirements of UL Standard 1072.
8. CABLE TAPE
8.1
A suitable cable tape shall be applied over the assembly to hold the core together and provide bedding for the
armor.
9. ARMOR
9.1
An aluminum or galvanized steel interlocked armor shall be applied over the cable core. Armor shall be in
accordance with UL Standard 1072 and Paragraph 5.3.3 of ICEA.
10. COVERING
10.1 An extruded covering of PVC shall be applied over the armor. The average thickness and properties of the PVC
covering shall be as specified in Paragraph 5.3.9 of ICEA. Minimum thickness at any point shall be not less than
70% of the required average thickness. The covering shall meet the Sunlight Resistant requirements of UL.
11. IDENTIFICATION
11.1 An ink print legend shall be applied to the surface of the PVC covering providing cable and manufacturer identifi
cation.
12. TESTS
1 Cable shall be tested in accordance
UL .requirements for Type MV-90 cablr and
S-96-659. Certified
Test Reports may be furnished, if requested prior to production of the cable.
12.2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and shall be UL
listed "For CT Use". Cables shall also be capable of complying with the IEEE-1202 flame test (2 AWG and larger).
7-22
Three Conductor, EPR Insulated, Shielded, 5kV - 133% or 8kV - 100% Aluminum or Steel Armor
Type MV-105 or Type MC, CT Use
APPLICATION:
As armored Type MV-105 cable for installation aerially, rack, tray, trough, cable trays,
or direct buried; for power circuits not exceeding 5000 volts 133% insulation level or
8000 volts 100% insulation level volts in manufacturing and processing plants, substations
and generating stations. May be used in NEC Class I and II, Div. 2 and Class III, Div. 1
and 2 hazardous locations.
STANDARDS:
1. Listed by UL as Type MV-105 per Standard 1072.
2. Also listed for use as Type MC per Standard 1569.
3. Overall jacket UL listed as Sunlight Resistant.
4. Cables pass UL and IEEE-383 ribbon burner flame tests and are UL
listed For CT Use.
5. Cables pass IEEE-1 202/CSA FT4(70,000 BTU/hr) cable tray flame test.
6. Cables pass ICEA 210,000 BTU/hr Ribbon Burner Flame Test.
7. Cables UL listed for Direct Burial.
8. Conforms to ICEA S-93-639, NEMA WC74 for 5-46 kV Shielded Power
Cable.
9. Conforms to ICEA S-97-682 for Utility Shielded Power Cables Rated
5 Through 46 kV.
10. Conforms to AEIC CS8 for Extruded Dielectric, Shielded Power Cable
Rated 5 Through 46 kV.
CONSTRUCTION: Three conductors of stranded copper, extruded conductor shield, EPR (ethylene propylene rubber) insulation, extruded
thermoset insulation shield, uncoated copper shielding tape. Three conductors twisted together with one uncoated copper grounding conductor,
binder tape, aluminum or galvanized steel interlocked armor, yellow PVC
jacket overall.
USAWC
Part #
Size
AWG
or
kcmil
No.
of
Strands
Insul.
Thick.
Mils
Nom.
Nom.
Diam.
Over
Armor
Inches
Diam.
Over
PVC Jkt.
Inches
PVC Jkt
Thick
Mils
Weight
lbs/1000 ft
Alum.
Armor
Steel
Armor
Ampacity*
Ampacity**
115
Copper
5000 VOLTS - 133% INSULATION LEVEL or 8000 VOLTS - 100% INSULATION LEVEL
4-035KVESAIA
115
1.44
50
1.54
1360
1745
619
100
2-035KVESAIA
115
1.57
60
1.70
1775
2160
864
135
154
1-035KVESAIA
19
115
1.65
60
1.78
2055
2475
1074
155
180
1/0-035KVESAIA
1/0
19
115
1.78
60
1.91
2335
2745
1298
185
205
2/0-035KVESAIA
2/0
19
115
1.88
60
2.01
2705
3130
1566
210
240
3/0-035KVESAIA
3/0
19
115
1.99
60
2.12
2920
3375
1918
245
280
4/0-035KVESAIA
4/0
19
115
2.11
60
2.24
3730
4290
2360
285
320
250-035KVESAIA
250
37
115
2.23
60
2.36
4200
4770
2735
315
355
350-035KVESAIA
350
37
115
2.46
75
2.62
5590
6220
3736
390
440
500-035KVESAIA
500
37
115
2.77
75
2.93
7490
8210
5222
475
545
750-035KVESAIA
750
61
115
3.18
85
3.37
1/0
10385
11195
7684
585
685
1000-035KVESAIA
1000
61
115
3.50
85
3.69
1/0
13345
14150
10057
660
790
*AMPACITY for cables installed in uncoverd cable tray without maintained spacing: 105 C conductor temperature, 40 C ambient
**AMPACITY for cables installed in uncovered cable tray with maintained spacing of one cable diameter; 105 C conductor temperature, 40 C ambient.
For other installation conditioins refer to the NEC
7-23
Specification
INTERLOCKED ARMOR POWER CABLE, 5000 VOLTS 100% INSULATION LEVEL
or 8000 VOLTS 133% INSULATION LEVELS
3 Conductor, EPR Insulated, Shielded, Aluminum or Steel Armor
Type MV-105 or Type MC, CT Use
1. SCOPE
1.1 This specification describes three conductor EPR (ethylene propylene rubber) insulated, shielded, aluminum or galvanized steel interlocked armor Type MV-105 power cable for use in circuits not exceeding 8000 volts
phase-to-phase at conductor temperatures of 105C for continuous normal operation, 140C for emergency overload conditions and 250C for short circuit conditions. Cables are intended for installation indoors or outdoors,
aerially, rack, trough or cable trays, or direct burial.
2. STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 UL Standard 1072 for Type MV-105 cable.
2.1.2 ICEA Pub. No. S-93-639, NEMA Pub. No. WC74 for 5-46 kV Shielded Power Cable.
2.1.3 ICEA Pub. No. S-97-682 for Utility Shielded Power Cables Rated 5 Through 46 kV.
2.1.4 AEIC CS8 for Extruded Dielectric, Shielded Power Cables Rated 5 Through 46 kV.
3. CONDUCTORS
3.1 Class B stranded annealed uncoated copper per Part 2 of ICEA.
4. CONDUCTOR SHIELD
4.1 Conductors shall be covered with a layer of extruded conducting thermosetting compound with thickness in
accordance with Table 3-1 of ICEA S-97-682. The extruded layer shall be compatible with and firmly bonded to
the cable insulation and shall be accordance with Par. 3.1 and meet the resistivity requirements of Par. 3.6.1 of
ICEA S-97-682.
5. INSULATION
5.1 Directly over the conductor shield shall be applied a homogeneous wall of EPR insulation. The average
thickness of insulation shall be 115 mils. Minimum thickness at any point shall be not less than 90% of the
specified thickness. Physical and electrical properties of the insulation shall be in accordance with Part 4 of ICEA
S-97-682 for a Class III insulation.
6. SHIELDING
6.1 Over the insulation shall be applied an extruded conducting thermosetting insulation shield. It shall be in
intimate contact with the outer surface of the insulation and shall be free stripping, leaving no conducting particles or other residue on the insulation surface. This layer shall be legibly identified as being conducting. The
thickness of this layer shall be in accordance with Table 5-1 of ICEA S-97-682. The insulation shield shall meet
the requirements of Par. 5.5.1 of ICEA S-97-682.
6.2 An uncoated copper tape shall be helically applied over the extruded insulation shield with a minimum lap of
12.5%. The copper tape shall meet the requirements of Part 6 of ICEA S-97-682.
7. PHASE IDENTIFICATION
7.1 A colored (1/C black, 1/C red, 1/C blue) tape shall be applied longitudinally under the copper shielding tape to
provide phase identification.
8. ASSEMBLY
8.1 Three phase conductors shall be cabled together with a Class B stranded, uncoated copper grounding conductor
and suitable fillers to make round. Length of lay shall not exceed 35 times the phase conductor diameter. The
grounding conductor shall comply with the requirements of UL Standard 1072.
9. CABLE TAPE
9.1 A suitable cable tape shall be applied over the assembly to hold the core together and provide bedding for the
armor.
10. ARMOR
10.1 An aluminum or galvanized steel interlocked armor shall be applied over the cable core. Armor shall be in
accordance with UL Standard 1072 and Par. 7.3.3 of ICEA S-93-639.
11. COVERING
11.1 Shall be PVC meeting the requirenlents of Part 7 of ICEA S-93-639 and UL 1072. The covering shall meet the
Sunlight Resistant requirements of UL 1072. Average thickness shall be in accordance with UL 1072. Minimum
thickness at any point shall be not less than 70% of the required average thickness.
12. IDENTIFICATION
12.1 An ink print legend shall be applied to the surface of the PVC covering providing cable and manufacturer identification.
13. TESTS
13.1 Cables shall be tested in accordance with UL requirements for Type MV-105 cable, ICEA S-93-639, ICEA
S-97-682 and AEIC CS8.
13.2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and shall be UL
listed "For CT Use".
7-24
Three Conductor, EPR Insulated, 133% Insulation Level, Aluminum or Steel Armor
Type MV-105 or Type MC, CT Use
APPLICATION:
As armored Type MV-105 cable for installation aerially, rack, tray, trough,
cable trays, or direct buried; for power circuits not exceeding 15000 volts in
manufacturing and processing plants, substations and generating stations.
May be used in NEC Class I and II, Div. 2 and Class III, Div. 1 and 2
hazardous locations.
STANDARDS:
1. Listed by UL as Type MV-105 per Standard 1072.
2. Also listed for use as Type MC per Standard 1569.
3. Overall jacket UL listed as Sunlight Resistant.
4. Cables pass UL and IEEE-383 ribbon burner flame test and are UL
listed For CT Use.
5. Cables pass IEEE-1202/CSA FT4 (70,000 BTU/hr) cable tray flame test.
6. Cables pass ICEA 210,000 BTU/hr Ribbon Burner Flame Test.
7. Cables UL listed for Direct Burial.
8. Conforms to ICEA S-93-639, NEMA WC74 for 5-46 kV Shielded Power
Cable.
9. Conforms to ICEA S-97-682 for Utility Shielded Power Cables Rated
5 Through 46 kV.
10. Conforms to AEIC CS8 for Extruded Dielectric, Shielded Power Cables
Rated 5 Through 46 kV.
CONSTRUCTION: Three conductors of stranded copper, extruded condoctor shield, EPR (ethylene propylene rubber) insulation, extruded
thermoset insulation shield, uncoated copper shield tape. Three conductors
twisted together with one uncoated copper grounding conductor, suitable
fillers, binder tape, aluminum or galvanized steel interlocked armor, red PVC
jacket overall.
Size
AWG
or
USAWC
Part #
No.
of
Strands
Insul.
Thick.
Mils
kcmil
Nom.
Diam.
Over Ins.
Inches
Nom.
Diam.
Over
Armor
Inches
PVC Jkt.
Thick
Mils
Nom.
Diam.
Over
PVC Jkt.
Inches
Weight
lbs/1000 ft
Copper
Grounding
Conductor
AWG
Alum.
Armor
Steel
Armor
Ampacity*
Ampacity**
Copper
220
0.78
2.11
60
2.24
2605
3125
919
165
185
1-0315KVESAIA
19
220
0.82
2.20
60
2.33
2835
3390
1125
185
210
1/0-0315KVESAIA
1/0
19
220
0.86
2.28
60
2.41
3100
3620
1352
215
240
2/0-0315KVESAIA
2/0
19
220
0.91
2.39
75
2.55
3530
4025
1620
245
275
315
3/0-0315KVESAIA
3/0
19
220
0.96
2.50
75
2.66
3990
4510
1972
280
4/0-0315KVESAIA
4/0
19
220
1.02
2.61
75
2.77
4615
5200
2114
320
360
250-0315KVESAIA
250
37
220
1.07
2.79
75
2.95
5315
5895
2789
350
400
350-0315KVESAIA
350
37
220
1.18
3.01
75
3.17
6600
7225
3790
430
490
500-0315KVESAIA
500
37
220
1.30
3.29
85
3.47
8710
9350
5276
525
600
750-0315KVESAIA
750
61
220
1.49
3.67
85
3.85
1/0
11695
12850
7738
635
745
*AMPACITY for cables installed in uncoverd cable tray without maintained spacing: 105 C conductor temperature, 40 C ambient
**AMPACITY for cables installed in uncovered cable tray with maintained spacing of one cable diameter; 105 C conductor temperature, 40 C ambient.
For other installation conditions refer to the NEC
7-25
Specification
INTERLOCKED ARMOR POWER CABLE, 15000 VOLTS
3 Conductor, EPR Insulated, 133% Insulation Level,
Aluminum or Steel Armor
Type MV-105 or Type MC, CT Use
1. SCOPE
1.1 This specification describes three conductor EPR (ethylene propylene rubber) insulated, aluminum or gal
vanized steel interlocked armor Type MV-105 power cable for use in 133% insulation level circuits not exceeding
15,000 volts phase to phase at conductor temperatures of 105C for continuous normal operation, 140C for emer
conditions and 250C for short circuit conditions. Cables are intended for installation indoors or
gency
outdoors, aerially, rack, trough or cable tray, or direct burial.
2. STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 UL Standard 1072 for Type MV-1 05 cable.
2.1.2 ICEA Pub. No. S-93-639, NEMA Pub. No. WC74 for 5-46 kV Shielded Power Cable.
2.1.3 ICEA Pub. No. S-97-682 for Utility Shielded Power Cables Rated 5 Through 46 kV.
2.1.4 AEIC CS8 for Extruded Dielectric, Shielded Power Cables Rated 5 Through 46 kV.
3. CONDUCTORS
3.1 Class B stranded annealed uncoated copper per Part 2 of ICEA.
4. CONDUCTOR SHIELD
4.1 Conductors shall be covered with a layer of extruded conducting thermosetting compound with thickness in accor
dance with Table 3-1 of ICEA S-97-682. The extruded layer shall be compatible with and firmly bonded to the cable
insulation and shall be in accordance with Par. 3.1 and meet the resistivity requirements of Par. 3.6.1 of ICEA
S-97-682.
5. INSULATION
5.1 Directly over the conductor shield shall be applied a homogenous wall of EPR insulation. The average
thickness of insulation shall be 220 mils. Minimum thickness at any point shall be not less than 90% of the speci
fied thickness. Physical and electrical properties of the insulation shall be in accordance with Part 4 of ICEA S-97
682 for a Class III insulation.
6. SHIELDING
6.1 Over the insulation shall be applied an extruded conducting thermosetting insulation shield. It shall be intimate
contact with the outer surface of the insulation and shall be free stripping, leaving no conducting particles or other
residue on the insulation surface. This layer shall be legibly identified as being conducting. The average thick
ness of this layer shall be in accordance with Table 5-1 of ICEA 8-97-682. The insulation shield shall meet the
requirements of Par. 5.5.1 of ICEA S-97-682.
6.2 An uncoated copper tape shall be helically applied over the extruded insulation shield with a minimum lap of 12.5%.
The copper tape shall meet the requirements of Part 6 of ICEA 8-97-682.
7. PHASE IDENTIFICATION
7.1 A colored tape shall be applied longitudinally under the copper shielding tape to provide phase identification.
8. ASSEMBLY
8.1 Three phase conductors shall be cabled together with a Class B stranded, uncoated copper grounding conductor
and suitable fillers to make round. Length of lay shall not exceed 35 times the phase conductor diameter. The
grounding conductor shall comply with the requirements of UL Standard 1072.
9. CABLE TAPE
9.1 A suitable cable tape shall be applied over the assembly to hold the core together and provide bedding for the
armor.
10. ARMOR
10.1 An aluminum or galvanized steel interlocked armor shall be applied over the cable core. Armor shall be in accord
ance with UL Standard 1072 and Par. 7.3.3 of ICEA 8-93-639
11. COVERING
11.1 Shall be PVC meeting the requirements of Part 7 of ICEA 8-93-639 and UL 1072. The covering shall meet the
Sunlight Resistant requirements of UL. Average thickness shall be in accordance with UL 1072. Minimum thickness
at any point shall be not less than 70% of the required average thickness.
12. IDENTIFICATION
12.1 An ink print legend shall be applied to the surface of the PVC covering providing cable and manufacturer identifica
tion.
7-26
TECHNICAL DATA
lbs/1000 ft.
Number
of Wires
Diameter
of Wires
Outside Diameter
in inches
2843
169
.1332
1.998
2369
127
.1403
1.824
6175
1877
127
.1255
1.632
1,750,000
5403
1642
127
.1174
1.526
1,500,000
4631
1408
91
.1284
1.412
1,250,000
3859
1173
91
.1172
1.289
1,000,000
3088
938.7
61
.1280
1.152
900,000
2779
844.8
61
.1215
1.094
Conductor
CMIL
Copper
Aluminum
3,000,000
9353
2,500,000
7794
2,000,000
AWG
800,000
2470
750.9
61
.1145
1.031
795,000
2466
749.8
61
.1142
1.028
.998
750,000
2316
704.1
61
.1109
700,000
2161
656.9
61
.1071
.964
650,000
2007
610.1
61
.1032
.929
600,000
1853
563.3
61
.0992
.893
550,000
1698
516.2
61
.0950
.855
.813
500,000
1544
469.4
37
.1162
450,000
1389
422.3
37
.1103
.772
400,000
1235
375.5
37
.1040
.728
397,500
1228
373.2
37
.1037
.726
350,000
1081
328.6
37
.0973
.681
300,000
926.3
281.6
37
.0900
.630
250,000
771.9
234.7
37
.0822
.575
0000
653.3
198.6
19
.1055
.528
000
S18.1
157.5
19
.0940
.470
00
410.9
124.9
19
.0837
.419
325.8
99.04
19
.0745
.373
258.4
78.55
19
.0664
.332
204.9
62.29
.0974
.292
162.5
49.40
.0867
.260
128.9
39.19
.0772
.232
102.2
31.07
.0688
.206
81.05
24.64
.0612
.184
64.28
19.54
.0545
.164
50.97
15.49
.0486
.146
40.42
12.29
.0432
.130
10
32.06
9.746
.0385
.116
12
20.16
6.129
.0305
.0915
14
12.68
3.855
.0242
.0726
16
7.974
2.424
.0192
.0576
18
5.015
1.525
.0152
.0456
20
3.154
0.9588
.0121
.0363
T-1
METRIC CONDUCTORS
Size and Stranding
MM2
AWG / MCM
1
1.31
16
1.5
2.08
14
2.5
3.31
12
4.0
5.26
10
6.0
8.37
10.0
13.30
16
21.15
25
Number
of
Wires
Copper
Weight
(lbs/1000 ft)
MM2
AWG / MCM
Number
of
Wires
250
Millimeters
Inches
1.29
0.050
6.09
127
1.47
0.058
150
1.56
0.062
9.14
152
1.85
0.073
12.7
177
2.01
0.080
15.23
2.34
0.092
2.55
Copper
Weight
(lbs/1000 ft)
Millimeters
Inches
37
14.61
0.575
772
19
15.85
0.624
914
300
37
16.00
0.630
926
350
37
17.30
0.681
1081
185
19
17.60
0.693
1127
20.12
185
37
17.64
0.695
1127
0.101
24.37
203
37
18.49
0.728
1235
2.95
0.116
32.1
240
19
20.05
0.790
1462
3.12
0.123
36.56
240
37
20.09
0.792
1462
3.71
0.146
51
253.4
37
20.65
0.813
1544
4.05
0.160
60.93
280
37
21.70
0.855
1706
4.67
0.184
81
304
61
22.68
0.893
1853
5.13
0.202
97.49
310
37
22.89
0.902
1889
5.89
0.232
129
355
37
24.50
0.963
2163
6.39
0.252
152.3
380
61
25.35
0.998
2316
400
500
600
750
26.67
6.61
0.260
163
400
37
25.97
1.023
2437
33.62
7.42
0.292
205
500
37
29.05
1.143
3047
35
7.56
0.298
213.3
507
61
29.26
1.152
3088
35
19
7.65
0.302
213.3
625
37
32.48
1.278
3808
19
8.43
0.332
259.0
625
61
32.49
1.280
3808
19
9.15
0.361
304.7
633
1,250
91
32.74
1.289
3859
1,500
91
35.87
1.412
4632
42.41
50
1,000
53.49
1/0
19
9.47
0.373
326
760
67.43
2/0
19
10.64
0.419
411
800
37
36.75
1.446
4875
19
10.86
0.427
426.5
800
61
36.81
1.448
4875
19
11.94
0.470
518
887
127
38.76
1.526
5412
19
12.60
0.497
578.9
1000
37
41.09
1.617
6093
19
13.41
0.528
653
1000
91
41.14
1.620
6093
19
14.15
0.558
731.2
1010
127
41.45
1.632
6176
70
85.01
3/0
95
107.2
120
T-2
4/0
1,750
2000
THW
THWN/
THHN
XHHW
XLP-USE/
RHW/RHH
Solid
14
12
10
Size
AWG or kcmil
Solid
16
24
39
31
45
19
28
42
69
33
47
76
100
153
108
160
14
12
10
Stranded
Stranded
14
12
10
8
77
17
25
40
67
6
4
3
2
1
112
167
206
254
333
101
159
196
244
314
236
302
244
319
1/0
2/0
3/0
4/0
410
506
626
775
389
483
601
748
376
469
584
731
394
488
607
754
4/0
250
300
350
400
920
1088
1259
1427
884
1050
1218
1384
870
1036
1202
1367
901
1239
-
250
300
350
400
500
600
750
1000
1761
2146
2655
3503
1713
2085
2589
-
1697
2054
2553
-
1738
500
600
750
1000
2605
-
14
12
10
8
6
4
3
2
1
1/0
2/0
3/0
T-3
T-4
Aluminum Conductors
SIZE
AWG
OR
kcmil
14**
12**
10**
8
6
4
3
2
1
1/0
2/0
3/0
4/0
250
300
350
400
500
600
700
750
800
900
1000
1250
1500
1750
2000
60C
75C
90C
60C
75C
90C
SIZE
TYPES
TYPES
TYPES
TYPES
TYPES
TYPES
AWG
OR
kcmil
TW
UF
20
25
30
40
55
70
85
95
110
125
145
165
195
215
240
260
280
320
355
385
400
410
435
455
495
520
545
560
RHW
THW
THWN
THHW
XHHW
USE
20
25
35
50
65
85*
100*
115*
130*
150*
175*
200*
230*
255*
285
310*
335*
380
420
460
475
490
520
545
590
625
650
665
RHH
RHW-2
XHHW
XHHW-2
XHH
THHW
THWN-2
THW-2
THHN
USE-2
25
30
40
55
75
95*
110*
130*
150*
170*
195*
225*
260*
290*
320
350*
380*
430
475
520
535
555
585
615
665
705
735
750
TW
UF
20
25
30
40
55
65
75
85
100
115
130
150
170
190
210
225
260
285
310
320
330
355
375
405
435
455
470
RHW
THW
THWN
THHW
XHHW
USE
20
30
40
50
65
75
90*
100*
120*
135*
155*
180*
205*
230*
250*
270
310*
340*
375
385
395
425
445
485
520
545
560
RHH
RHW-2
XHHW
XHHW-2
XHH
THHW
THWN-2
THW-2
THHN
USE-2
25
35
45
60
75
85
100*
115*
135*
150*
175*
205*
230*
255*
280*
305
350*
385*
420
435
450
480
500
545
585
615
630
12**
10**
8
6
4
3
2
1
1/0
2/0
3/0
4/0
250
300
350
400
500
600
700
750
800
900
1000
1250
1500
1750
2000
T-5
NOTE 4:
NOTE 1:
Temp.
NOTE 2:
Max. size of Type UF is 4/0 AWG.
Max. size of Types THWN and THHN
1000 kcmil
Max. size of Type THHW is 1000 kcmil
NOTE 3:
The allowable values in the Ampacity
Table are based on temperature alone and
do not take voltage drop into consideration.
Number of
Current Carrying
Conductors
Percent of Values in
Table as Adjusted for
Ambient Temp.,
if Necessary
4 thru 6
7 thru 9
10thru20
21 thru 30
31 thru 40
41 and above *
80
70
50
45
40
35
NOTE 5:
For ambient temperatures other than 30C, multiply the allowable
ampacities by the appropriate factor shown below:
Ambient
Temperature
C
21
26
31
36
41
46
51
56
61
71
25
30
35
40
45
50
55
60
70
80
Conductor Temperature
Ambient
Temperature
of
60C
75C
90C
1.08
1.00
.91
.82
.71
.58
.41
1.05
1.00
.94
.88
.82
.75
.67
.58
.33
1.04
1.00
.96
.91
.87
.82
.76
.71
.58
.41
70 -77
78 - 86
87 - 95
96 - 104
105 - 113
114 - 122
123 - 131
132 - 140
141 - 158
159 - 176
T-6
Copper
AWG
or kcmil
4
3
2
1
1/0
2/0
3/0
4/0
250
350
400
Aluminum
AWG
or kcmil
Service or Feeder
Rating (Amperes)
2
1
1/0
2/0
3/0
4/0
250
300
350
500
600
100
110
125
150
175
200
225
250
300
350
400
CHLORINATED
POLYETHYLENE
(CPE)
POLYVINYL
CHLORIDE
(PVC)
LOW-DENSITY
POLYETHYLENE
POLYETHYLENE
CELLULAR
HIGHDENSITY
POLYETHYLENE
POLY_
URETHANE
POLYPROPYLENE
NYLON
TEFLON
TPE
Oxidation
Resistance
Heat
Resistance
G-E
G-E
G-E
Oil
Resistance
G-E
G-E
G-E
Low
Temp.Flexibility
Weather, Sun
Resistance
Ozone
Resistance
Abrasion
Resistance
Electrical
Properties
Flame
Resistance
Nuclear
Radiation
Resistance
P-G
G-E
G-E
F-G
F-G
F-G
F-G
G-E
F-G
P-F
G-E
P-F
F-G
P-F
P-F
Acid Resistance
G-E
G-E
G-E
G-E
G-E
P-F
Alkali
Resistance
G-E
G-E
G-E
G-E
G-E
Gasoline,
Kerosene,
Etc.(Alphatic
Hydrocarbons
Resistance
G-E
P-F
P-F
P-F
P-F
Benzol, Toluol,
Etc. (Aromatic
Hydrocarbons
Resistance)
P-F
P-F
Degreaser
Solvents
(Halogenated
Hydrocarbons
Resistance)
P-F
Alcohol
Resistance
G-E
Water
Resistance
P = Poor
F = Fair
G = Good
E = Excellent
O = Oustanding
T-7
NATURAL
RUBBER
SYNTHETIC
RUBBER
POLYBUTADIENE
NEOPRENE
CHLOROSULFONATED
POLYETHYLENE
(CSPE)
NITRILE
OR RUBBER
BUTADINE
NITRILE
(NBR)
NITRILE/
POLYCHLORIDE
(NBR/PVC)
ETHYLENE
PROPYLENE
RUBBER
(EPR)
CROSS-LINKED
POLYETHYLENE
(XLPE)
CHLORINATED
POLYETHYLENE
(CPE)
SILICONE
RUBBER
Oxidation
Resistance
Heat
Resistance
F-G
Oil
Resistance
G-E
G-E
F-G
Low Temp.
Flexibility
F-G
F-G
G-E
Weather, Sun
Resistance
F-G
Ozone
Resistance
G-E
Abrasion
Resistance
G-E
G-E
G-E
F-G
G-E
Electrical
Properties
F-G
Flame
Resistance
F-G
F-G
Nuclear
Radiation
Resistance
F-G
F-G
F-G
F-G
F-G
Water
Resistance
G-E
G-E
G-E
G-E
G-E
G-E
G-E
G-E
Acid
Resistance
F-G
F-G
F-G
F-G
G-E
G-E
F-G
Alkali
Resistance
F-G
F-G
F-G
F-G
F-G
G-E
G-E
F-G
Gasoline,
Kerosene,
Etc.(Alphatic
Hydrocarbon
Resistance
G-E
P-F
Benzol,
Toluol, Etc.
(Aromatic
Hydrocarbon
Resistance)
P-F
Degreaser
Solvents
(Halogenated
Hydrocarbon
Resistance)
P-F
P-G
Alcohol
Resistance
F-G
G-E
INSULATION
OR JACKET
MATERIAL
P = Poor
F = Fair
G = Good
E = Excellent
O = Oustanding
T-8
Guaranteed
Value
Typical
Value
Guaranteed
Value
Typical
Value
1800 min.
2300
1800 min.
2100
250 min,
425
250 min.
400
Tensile
75 min.
100
75 min.
95
Elongation
75 min.
95
75 min.
85
100 max.
40
100 max.
15
5 max.
5 max.
10,000 min.
75,000
10,000 min.
50,000
6.0 max.
3.1
6.0 max.
3.45
Test Requirements
PHYSICAL PROPERTIES
ELECTRICAL PROPERTIES
Insulation Resistance Constant (K)
SIC at 75C
Accelerated Water Absorption
% Change in SIC, 75C Water
1 - 14 days
3.0 max.
1.6
3.0 max.
2.6
7 - 14 days
1.5 max.
0.6
1.5 max.
0.9
1.0 max.
0.1
1.0 max.
0.3
-30C
< - 40C
- 30C
< - 40C
COLD BEND
1 Hr. @ 3 X O.D.
FLAME RESISTANCE
Complies with:
ICEA S-95-658 / NEMA WC70
UL Horizontal, Passes
Class X-2
Class X-2
T-9
0-35,000 Volts
Guaranteed
Value
Typical
Value
Guaranteed
Value
Typical
Value
1800 min.
3500
1800 min.
3500
250 min.
450
250 min.
550
Tensile
75 min.
95
75 min.
95
Elongation
75 min.
95
75 min.
95
Elongation, %
175 max.
75
175 max.
100
Set, %
10 max.
10 max.
>100,000
Test Requirements
PHYSICAL PROPERTIES
ELECTRICAL PROPERTIES
20,000 min.
>100,000
20,000 min.
SIC at R.T.
3.5 max.
2.4
3.5 max.
2.3
D.F. at R.T., %
2.0 max.
< 0.5
0.1 max.
0.04
3.5 max.
2.4
3.5 max.
2.3
3.0 max.
0.5
3.0 max.
< 0.5
1.5 max.
0.5
1.5 max.
< 0.5
7 - 14 days
1.0 max.
0.5
1.0 max.
< 0.3
0.5 max.
0.2
0.5 max.
< 0.1
200 min.
> 500
N/A
N/A
- 30C
< - 40C
- 30C
< - 40C
6 min.
>6
N/A
N/A
200,000 min.
>500,000
N/A
N/A
SURFACETRACKING
(ASTM D 2132-62T) Hours
COLD BEND
1 Hr. @ 3 X O.D.
U-BEND
@ 13 kV, Hours
SURFACE RESISTIVITY, Megohms
Complies with:
ICEA S-96-659 / NEMA WC 71
TypeX-1
N/A
N/A
UnfilledXLPE
ICEA S-97-682
N/A
UnfilledXLPE
ICEA S-94-649
N/A
UnfilledXLPE
T-10
EPR INSULATIONS
Physical and Electrical Specification Data
0-5000 Volts
0-35,000 Volts
Guaranteed
Value
Typical
Value
Guaranteed
Value
Typical
Value
PHYSICAL PROPERTIES
Original Tensile Strength, psi
700 min.
1000
1200 min.
1800
250 min.
400
250 min.
370
N/A
N/A
500 min.
750
Tensile
75 min.
95
80 min.
95
Elongation
75 min,
90
80 min,
95
Elongation, %
50 max.
10
50 max.
10
Set, %
5 max.
5 max.
> 100,000
Test Requirements
ELECTRICAL PROPERTIES
20,000 min.
>100,000
20,000 min.
SIC at R.T.
4.0 max.
2.8
4.0 max.
2.7
D.F. at R.T., %
2.0 max.
1.0
1.5 max.
< 0.5
4.0 max.
2.8
4.0 max.
2.7
1 - 14 days
3.5 max.
< 0.5
3.5 max.
< 0.5
7 - 14 days
1.5 max.
< 0.5
1.5 max,
< 0.5
1.0 max.
.10
1.0 max.
.10
- 35C
< - 40C
- 35C
< - 40C
Class E-1
Class E-1
Class I
Class I and II
ICEAS-97-682
Class I
Class I and II
ICEA S-94-649
Class I
Class I and II
Type I
Type I and II
T-11
T-12
Guaranteed
Typical
1500 min.
2400
100 min.
300
Tensile
85 min.
90
Elongation
60 min.
85
Tensile
80 min.
90
Elongation
60 min.
90
PHYSICAL PROPERTIES
50 max.
20
No Cracks
No Cracks
- 35C
< - 40C
Tensile
80 min.
95
Elongation
80 min.
95
28 min.
29
O
Heat Shock @ 121 C
Cold Bend
1 Hr. @ 8 X O.D.
WEATHEROMETER
720 Hour
Percent of Original
OXYGEN INDEX
Complies with:
Table 4-1
Table 5-1
Table 7-1
ICEA S-97-682
Table 7-6
ICEA S-94-649
Table 7-6
Table 4-2
Table 4-7
T-13
CPE JACKET
Cholorinated Polyethylene
Specification Data
Test Requirements
Guaranteed
Typical
1400 min.
1575
150 min.
270
1000 min.
1350
Tensile
85 min.
95
Elongation
50 min.
65
Tensile
60 min.
75
Elongation
60 min.
85
PHYSICAL PROPERTIES
ENVIRONMENTAL PROPERTIES
Heat Distortion @ 121C, percent
Heat Shock @ 121C
Cold Bend 1 Hr. @ - 35C, 8 X O.D.
7-Day Mechanical Moisture @ 70C, mg/in
25 max.
No Cracks
No Cracks
No Cracks
No Cracks
25 max.
15
ELECTRICAL PROPERTIES
Specific Surface Resistivity, megohms
5 X 106
2 X 10 min.
28 min.
30
Pass
Pass
19 max.
18
Complies with:
ICEA S-95-658 / NEMA WC 70
ICEA S-97-682
Table 7-7
ICEA S-94-649
ICEA S-73-532 / NEMA WC 57
T-14
(3) With cable grip over lead sheath, the maximum pulling
tension in pounds should not exceed 1500 Ib./ sq. inch of
lead sheath cross-sectional area for commercial lead
t
Thickness of
Conductor
Insulation
in Mils
= 4712
t (0 - t)
where
1.000
and Less
1.001
to 2.000
170 - 310
(5) When more than three conductors are pulled together, the
maximum pulling tension should be reduced 20%.
L M-
fW
where
PULLING TENSIONS
A. Maximum Pulling Tension on Cable
(1) With pulling eye attached to copper conductors, the
T M = 0.008 x n x CM
where
TM
Tc = T 1 efa
where
T c = tension exiting curved section, lb.
T 1 = tension entering curved section, lb.
a = angle of bend in radians (1 radian = 57.3 deg.)
f = coefficient of friction (usually 0.5)
e = naperian logarithm base
(3) To limit the sidewall bearing pressure on cables at
bends, the maximum pulling tension in pounds shall not
exceed the following factor times the radius of curvature
of bend expressed in feet:
Cable Type
Factor
300
500
500
500
300
n = number of conductors
CM = cir-mil area of each copper conductor
T-15
"F" VALUES
NON-MAGNETIC CONDUIT
MAGNETIC CONDUIT
WIRE
AWG
KCMIL
70
80
90
100
DC
70
80
90
100
14
12
10
8
.380
.240
.150
.097
.430
.270
.170
.110
.480
.300
.190
.120
.530
.330
.210
.130
.594
.374
.236
.148
.380
.240
.150
.099
.430
.270
.170
.110
.480
.300
.190
.120
.530
.330
.210
.130
6
4
2
1
.064
.043
.028
.024
.072
.047
.031
.025
.079
.051
.033
.027
.084
.053
.033
.026
.093
.059
.037
.029
.066
.044
.030
.025
.073
.048
.032
.026
.080
.052
.034
.028
.084
.053
.034
.026
1/0
2/0
3/0
4/0
.020
.016
.014
.011
.021
.017
.014
.011
.022
.018
.015
.011
.021
.016
.013
.010
.023
.018
.015
.012
.021
.018
.015
.013
.023
.019
.016
.014
.023
.019
.016
.013
.021
.017
.014
.011
250
300
350
400
.011
.0097
.0088
.0083
.011
.0097
.0088
.0081
.011
.0095
.0085
.0076
.0088
.0073
.0062
.0055
.0098
.0082
.0070
.0061
.012
.011
.010
.0097
.012
.011
.010
.0095
.012
.011
.0095
.0088
.0092
.0078
.0068
.0060
500
600
700
750
1000
.0074
.0069
.0066
.0064
.0057
.0073
.0066
.0062
.0059
.0054
.0068
.0059
.0055
.0054
.0047
.0045
.0038
.0033
.0029
.0023
.0049
.0041
.0035
.0033
.0025
.0088
.0083
.0080
.0078
.0071
.0085
.0080
.0074
.0073
.0066
.0078
.0071
.0066
.0064
.0057
.0050
.0042
.0037
.0035
.0028
NOTES:
1.
2.
3.
4.
5.
"F" Values are reasonably accurate up to a conductor temperature of 75C and for multi-conductor cables.
Refer to NEC for voltage drop requirements.
For 90C, 3 phase, line-to-Iine voltage drop, multiply "F" value by 1.102.
For single phase line-to-line voltage drop, multiply "F" value by 1.155.
For single or 3 phase line-to-neutral voltage drop, multiply "F" value by 0.577.
Applicable Formulas:
1.
Voltage Drop
2. Run Distance =
3. "F" Factor =
T-16
-80
-112.0
33.8
31
87.8
61
141.8
91
195.8
-70
-94.0
35.6
32
89.6
62
143.6
92
197.6
-60
-76.0
37.4
33
91.4
63
145.4
93
199.4
-50
-58.0
39.2
34
93.2
64
147.2
94
201.2
-45
-49.1
41.0
35
95.0
65
149.0
95
203.0
-40
-40.0
42.8
36
96.8
66
150.8
96
204.8
-35
-31.0
44.6
37
98.6
67
152.6
97
206.6
-30
-22.0
46.4
38
100.4
68
154.4
98
208.4
-25
-13.0
48.2
39
102.2
69
156.2
99
210.2
-20
-4.0
10
50.0
40
104.0
70
158.0
100
212.0
-19
-2.2
11
51.8
41
105.8
71
159.8
105
221.0
230.0
-18
-0.4
12
53.6
42
107.6
72
161.6
110
-17
1.4
13
55.4
43
109.4
73
163.4
115
239.0
-16
3.2
14
57.2
44
111.2
74
165.2
120
248.0
-15
5.0
15
59.0
45
113.0
75
167.0
130
266.0
-14
6.8
16
60.8
46
114.8
76
168.8
140
284.0
-13
8.6
17
62.6
47
116.0
77
170.6
150
302.0
-12
10.4
13
64.4
48
118.4
78
172.4
160
320.0
-11
12.2
19
66.2
49
120.2
79
174.2
170
338.0
-10
14.0
20
68.0
50
122.0
80
176.0
180
356.0
-9
15.8
21
69.8
51
123.8
81
177.8
190
374.0
-8
17.6
22
71.6
52
125.6
82
179.6
200
392.0
-7
19.4
23
73.4
53
127.4
83
181.4
250
482.0
-6
21.2
24
75.2
54
129.2
84
183.2
300
572.0
-5
23.0
25
77.0
55
131.0
85
185.0
350
662.0
-4
24.8
26
78.8
56
132.8
86
186.8
400
752.0
-3
26.6
27
80.6
57
134.6
87
188.6
500
932.0
-2
28.4
28
82.4
58
136.4
88
190.4
600
1112.0
-1
30.2
29
84.2
59
138.2
89
192.2
700
1292.0
32.0
30
86.0
60
140.0
90
194.0
800
1472.0
900
1652.0
1000
1832.0
T-17
T-18
BACKGROUND
FIRST
SECOND
COND
BACKGROUND
FIRST
SECOND
NO.
OR BASE
TRACER
TRACER
NO.
OR BASE
TRACER
TRACER
COND.
CONDUCTOR PRINTING
COLOR
COLOR
COLOR
COLOR
COLOR
COLOR
1st
"1-One"
Black
20
Red
Green
2nd
"2-Two"
White
21
Orange
Green
3rd
"3-Three"
Red
22
Black
White
Red
4th
"4-Four"
Green
23
White
Black
Red
5th
"5-Five"
Orange
24
Red
Black
White
Blue
25
Green
Black
White
White
Black
26
Orange
Black
White
Red
Black
27
Blue
Black
White
Green
Black
28
Black
Red
Green
10
Orange
Black
29
White
Red
Green
11
Blue
Black
30
Red
Black
Green
12
Black
White
31
Green
Black
Orange
13
Red
White
32
Orange
Black
Green
14
Green
White
33
Blue
White
Orange
15
Blue
White
34
Black
White
Orange
16
Black
Red
35
White
Red
Orange
17
White
Red
36
Orange
White
Blue
18
Orange
Red
37
White
Red
Blue
19
Blue
Red
Pair cables are Black, White and numbered. Triad cables are Black, White, Red and numbered.
BACKGROUND
TRACER
COND
BACKGROUND
TRACER
NO.
OR BASE
COLOR
NO.
OR BASE
COLOR
COLOR
COLOR
Black
19
Orange
Blue
Red
20
Yellow
Blue
Blue
21
Brown
Blue
Orange
22
Black
Orange
Yellow
23
Red
Orange
Brown
24
Blue
Orange
Red
Black
25
Yellow
Orange
Blue
Black
26
Brown
Orange
Orange
Black
27
Black
Yellow
10
Yellow
Black
28
Red
Yellow
11
Brown
Black
29
Blue
Yellow
12
Black
Red
30
Orange
Yellow
13
Blue
Red
31
Brown
Yellow
14
Orange
Red
32
Black
Brown
15
Yellow
Red
33
Red
Brown
16
Brown
Red
34
Blue
Brown
17
Black
Blue
35
Orange
Brown
18
Red
Blue
36
Yellow
Brown
Pair cables are Black, Red and numbered. Triad cables are Black, Red, Blue and
numbered. Colors repeat after 36 conductors. There are no Green or White
conductors or stripes.
T-19
T-20
Wire Knowledge
W-1
Stranding Comparison
W-2
Conductor Coatings/Coverings
PURPOSE
To facilitate stripping of components applied over
the conductor
To prevent compound fall-in
Improve solderability
Prevent Incompatibility Issues
Provide electrostatic shielding for overlying
insulation
TYPES
Electroplate or Hot Dip Tin Alloy Metallic Coating
Mylar (Opaque), Polyester or Paper Tape
Extruded Semi-conducting Polymer Shield for MV
Designs
W-3
Insulation Types
Thermoplastic
Types
High Molecular Weight Polyethylene HMPE
PolyVinyl Chloride (PVC)
Polypropylene
Tefzel
Teflon
W-4
Normal
Temperature Rating
75o
60o, 75o, 90oC
80o
150o
150o or 200oC
Insulation Types
Thermoset
Definition: A classification for an insulation that is
extruded onto wire and then, when subject to heat and
pressure, undergoes a chemical change known as
vulcanization, cross-linking or curing. The process fixes
(sets) the physical properties of the material so that if it is
again exposed to heat, the material will not melt, flow or
drip.
Types
XLPE
XLPO (LSZH)
FR-EP
Silicone Rubber
Hypalon (Chlorosulfonated Polyethylene)
Normal
Temperature Rating
90oC
90oC
90oC
125oC
90oC
W-5
Insulation Types
Thermoset (Cont.)
Types
Cross-linked Polyethylene (XLPE)
Ethylene-Propylene-Rubber (EPR)
Ethylene Propylene Polymer (EPM)
Ethylene Propylene Diene Polymer (EPDM
Ethylene Alkene Co-Polymer (EAM)
W-6
Normal
Temperature Rating
105C
105C
105C
105C
105C
Insulation Types
Thermoset (Cont.)
Thermoset insulations normally include a chemical
catalyst additive such as sulfur or peroxide that provides
the means for cross-linking of the material on the
molecular level. Heat kicks off the cross-linking process
and pressure is required to prevent bubbles/voids from
forming due to out-gassing that occurs during the process.
Following are processes typically used to make a material
thermoset:
W-7
Jackets
PURPOSE
W-8
Types of Jackets
Thermoplastic
Polyvinyl Chloride
PVC
Polyethylene
PE
Nylon (Polyamide)
Chlorinated Polyethylene
CPE
Thermoplastic Polyolefin
TPO
Thermoset
Neoprene (Polychloroprene)
CR
CSPE, CP
NBR/PVC
Chlorinated Polyethylene
CPE
Cross-linked Polyolefin
XLPO
W-9
THW
THHN / THWN
XLP-XHHW
EPR HYPALON
Supply Problem
Stock
Stock
Stock
Lowest Cost
Highest Cost
75oC
90oC / 75oC
90oC
90oC / 75oC
Colors
Colors
Colors
Black Only
Larger OD
Small OD
Small OD
Larger OD
Fair Electricals
Fair Electricals
Good Electricals
Good Electricals
Pulls Easy
Pulls Easy
Pulls Easy
Pulls Harder
Good Chemical
Good Chemical
Good Chemical
Good Chemical
W-10
WHY USED:
W-11
Comparison
TRAY CABLE
INTERLOCKED CABLE
Lighter
More Rugged
Easier To Install
Better Flame
Lower Cost
NEC Requirements
W-12
WHERE USED:
In Industrial Establishments
In Process Industries:
Petrochemical
Chemical Plants
Automotive
Steel Mills
Cogeneration
Conduit
Direct Burial
Underground Duct
W-13
CONSTRUCTION COMPARISON:
BASIC CABLE
600V
MV
Conductor
Conductor
Insulation
Conductor Shield
Jacket (optional)
Insulation
Insulation Shield (5kV-35kV)
Jacket
DEFINITION OF SHIELDING:
Shielding of an electric power cable is the practice of confining the electric field
of the cable within the insulation surrounding the conductor. It is accomplished
by means of semiconducting conductor shield and, semiconducting insulation
shield that is in combination with an overlying metallic shield
W-14
PURPOSE
TYPE
BASIC
REQUIREMENTS
W-15
Corona
Discharges
Conductor
Insulation
W-16
Strand
Shielding
Cross-linked Polyethylene
(XLP)
Ethylene propylene
rubber (EPR)
XLP or EPR
XLP
EPR
Lower Cost
Better Electricals
Mechanically Tougher
W-17
INSULATION
Insulation Level
W-18
100%
133%
173%
Industry
Standard
5kV100%
5kV133%
8kV100%
15kV100%
15kV133%
25kV100%
25kV133%
35kV100%
UL MV-105,
ICEA S-93-639
.090
.090
.115
.175
.220
.260
.345
.345
.090
.115
.115
.175
.220
.260
.345
.345
W-19
PURPOSE
W-20
PURPOSE
W-21
TYPES
W-22
Thermoplastic
Polyvinyl Chloride
PVC
LLDPE
Chlorinated Polyethylene
CPE
CPE
Thermoplastic Polyolefin
TPO
W-23
W-24
Non-Shielded Cable
Less costly than shielded cable
May be susceptible to surface
discharges in wet,
contaminated areas
No termination kids required
lower cost installation
Shock hazard to personnel
does exist
Convenient for terminating in
motor terminal boxes where
there is no room for stress
cones on shielded cables
NOTE: NON-SHIELDED
AVAILABLE IN ONLY 2.4kV,
MAX
Moisture Resistance
Ruggedness
Flexibility
Splicability
Oil Resistance
Chemical Res.
Flame Res.
Smoke Environment
Acid Gas Generation
Dissipation Factor
SIC
Dielectric Strength
Impulse Strength
Corona Resistance
Electrical Stability H20
Dielectric Losses
Cost
INSULATION
Thermal Stability
XLP
3
5
4
1
3
2
3
1
2
4
5
5
4
5
4
4
5
4
TR-XLP
3
5
4
1
3
2
3
1
2
4
4
5
4
5
4
4
4
3
EPR
5
4
3
3
4
2
4
3
3
4
3
4
3
4
5
5
3
2
Ratings:
5 = Exceptional
4 = Excellent
3 = Good
2 = Fair
1 = Poor
W-25
JACKET
MATERIAL
Physical Toughness
Heat Resistance
Flexibility
Moisture Resistance
Oil Resistance
Sunlight Resistance
Chemical Resistance
Flame Resistance
Coef Friction
Cost
PVC
LT-PVC
PE
CPE
HYP
POLYO
Ratings:
W-26
5
4
3
2
1
= Exceptional
= Excellent
= Good
= Fair
= Poor
W-27
UL
Underwriters Laboratories
CSA
ICEA
NEMA
AEIC
ASTM
IEEE
W-28