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PRODUCT CATALOG

USA WIRE & CABLE


Americas Wire Company
6301 EAST STASSNEY LANE, SUITE 100
AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

08/20/2008

Dear Customer
U.S.A Wire & Cable is pleased to present our newest Product Catalog.
Over the past 18 years U.S.A Wire & Cable has grown into a Master Wire and
Cable distribution company of international scope. We have shipped Wire &
Cable into all 50 states and over 50 foreign countries. Our growth is due to our
low overhead philosophy, the continued support of our incredible customer base
and your faith in our ability to delivery quality products, on time, defect free.
The products presented in this catalog represents cable stocked in our
warehouse in Austin, Texas and a back-up inventory of products available from
over 50 of our finest manufactures. Our inventory is managed by a real-time
computer system that provides our sales people instantaneous detailed
information down to the exact length of cable on every reel in our warehouse.
One of our greatest assets is our knowledge of Cable Management. Because
of this we have the capability to provide Cable Management for all your Industrial
and Utility projects, domestic and worldwide. As a value added reseller these
benefits consist of cable stored indoors, cut to specific circuit length, and shipped
from our warehouse within 24 hours.
U.S.A Wire & Cable is committed to continually provide the very best service
in our industry. We hope you enjoy our latest Product Catalog. Every attempt has
been made to make this an informative and educational issue.
We appreciate your business!

Sincerely,
U.S.A. Wire & Cable, Inc.

Joe Navarro
President.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

TABLE OF CONTENTS
(CLICK ON THE TEXT TO LINK TO CATALOG PAGE)
CABLE MANAGEMENT

CABLE MANAGEMENT SERVICES

BARE COPPER

BARE COPPER

600V SINGLE CONDUCTOR

THW
THHN, THWN
XHHW-2
XHHW-2, VW1
USE-2 XLP
USE-2 XLP VW1
USE-2 EPR VW1
USE-2 EPR/HYP VW1
USE LSZH

CONTROL & TRAY CABLE

20/10 14 AWG
20/10 12 AWG
20/10 10 AWG
VNTC 16AWG
VNTC 14 AWG
VNTC 12 AWG
VNTC 10 AWG
VNGTC 3-CONDUCTOR W/G
VNGTC 4-CONDUCTOR W/G
TC XLP/PVC 16 AWG
TC XLP/PVC 14 AWG
TC XLP/PVC 12 AWG
TC XLP/PVC 10 AWG
TC XLP/PVC 3-CONDUCTOR W/G
TC XLP/PVC 4-CONDUCTOR W/G
TC XLP/CPE 16AWG
TC XLP/CPE 14 AWG
TC XLP/CPE 12 AWG
TC XLP/CPE 10 AWG
TC XLP/CPE 3-CONDUCTOR W/G
TC XLP/CPE 4-CONDUCTOR W/G
TC EPR/CPE 14 AWG
TC EPR/CPE 12 AWG
TC EPR/CPE 10 AWG
TC EPR/CPE 3-CONDUCTOR W/G
TC EPR/CPE 4-CONDUCTOR W/G

TC XLP/HYP 14-12 AWG


TC XLP/HYP 3-CONDUCTOR W/G
TC XLP/HYP 4-CONDUCTOR W/G
TC LSZH 14-10 AWG
TC LSZH 3-CONDUCTOR W/G
TC LSZH 4-CONDUCTOR W/G

INSTRUMENTATION

PLTC 300V OVERALL SHIELD


PLTC 300V PAIRS INDIVIDUAL & OVERALL SHIELD
PLTC 300V TRIADS INDIVIDUAL & OVERALL SHIELD
TC 600V OVERALL SHIELD TFN/PVC
TC 600V PAIRS INDIVIDUAL & OVERALL SHIELD PVC/NYLON
TC 600V TRIADS INDIVIDUAL & OVERALL SHIELD PVC/NYLON
TC 600V OVERALL SHIELD FREP/CPE
TC 600V PAIRS INDIVIDUAL & OVERALL SHIELD FREP/CPE
TC 600V TRIADS INDIVIDUAL & OVERALL SHIELD FREP/CPE
TC 600V OVERALL SHIELD LSZH
TC 600V PAIRS INDIVIDUAL & OVERALL SHIELD LSZH
TC 600V TRIADS INDIVIDUAL & OVERALL SHIELD LSZH
300V PLTC/ITC PVC THERMOCOUPLE CABLE OVERALL SHIELD
300V PLTC/ITC XLPE THERMOCOUPLE CABLE OVERALL SHIELD
300V PLTC/ITC PVC THERMOCOUPLE CABLE OVERALL & INDIVIDUAL SHIELD
300V PLTC/ITC XLPE THERMOCOUPLE CABLE OVERALL & INDIVIDUAL SHIELD

PORTABLE

DIESEL LOCOMOTIVE
TYPE W SINGLE CONDUCTOR
TYPE W THREE & FOUR CONDUCTOR
TYPE G THREE & FOUR CONDUCTOR
TYPE G-GC 2000 VOLTS
TYPE SHD-GC 2000 VOLTS
TYPE SHD-GC 5000 VOLTS
TYPE SHD-GC 8000 VOLTS
TYPE SHD-GC 15000 VOLTS
TYPE SHD-GC 25000 VOLTS
TYPE MP-GC 8000 VOLTS
TYPE MP-GC 15000 VOLTS
WELDING CABLE
TYPE SOOW
TYPE SOOW EXTRA FLEXIBLE 18 & 16 AWG
TYPE SOOW EXTRA FLEXIBLE 14 THRU 10 AWG
STAGE LIGHTING

MEDIUM VOLTAGE POWER

EPR/PVC 2400V
EPR/HYP 2400V
AIRPORT LIGHTING
XLP/PVC 5 kV
EPR/PVC 5/8 kV

EPR/PVC 5 kV 3-CONDUCTOR
XLP/PVC 15 kV
EPR/PVC 15 kV 100% INSULATION
EPR/PVC 15 kV 133% INSULATION
EPR/PVC 15 kV 3-CONDUCTOR
EPR/PVC 35 kV 100% INSULATION
EPR/PVC 35 kV 133% INSULATION

INTERLOCKED ARMORED CABLE


XLP CONTROL 14 AWG
XLP CONTROL 12 AWG
XLP CONTROL 10 AWG
XLP POWER 3-CONDUCTOR W/G
XLP POWER 4-CONDUCTOR W/G
XLP POWER 50% GROUNDS 3-CONDUCTOR
TECK CONTROL 14 AWG
TECK CONTROL 12 AWG
TECK CONTROL 10 AWG
TECK POWER 3-CONDUCTOR
TECK POWER 4-CONDUCTOR
EPR POWER 3-CONDUCTOR 2400V
EPR POWER 3-CONDUCTOR 5/8 kV
EPR POWER 3-CONDUCTOR 15 kV

TECHNICAL DATA
WIRE GAGE TABLE
METRIC CONDUCTORS
APPROX. SHPPING WEIGHTS
NEC CODE AMPACITIES
JACKET & INSULATION MATERIAL PROPERTIES THERMOPLASTIC
JACKET & INSULATION METERIAL PROPERTIES THERMOSET
XLP INSULATION LOWER VOLTAGE
XLP INSULATION MEDIUM VOLTAGE
EPR INSULATION
PVC JACKET
CPE JACKET
BENDING RADII AND PULLING TENSIONS
VOLTAGE DROP CALCULATIONS COPPER CONDUCTORS
TEMPERATURE CONVERSATION TABLE
COMMON COLOR SEQUENCE
WIRE KNOWLEDGE
The information contained in this Catalog is derived
from many sources including numerous third-party
manufacturers and suppliers. No effort has been made to
independently verify the accuracy of such information.
U.S.A. Wire & Cable, Inc. does not warrant, or assume
responsibility in any manner for the accuracy of the
descriptions, pictures, dimension, weights or
characteristics of the information contained herein.

Also, all such information is subject to change from


time to time and USAWC assumes no responsibility for
revising this Catalog to reflect such changes.
Accordingly, the availability and suitability of
specific products for their intended purposes should
be confirmed at the time of order and the conformity
of all products to order specifications should be
verified at the time of delivery.

U.S.A. Wire & Cable - Cable Management Services


As a master distributor of specialty wire and cable, U.S.A. Wire & Cable is uniquely qualified to handle any
industrial projects your customers may have involving power, control, tray, instrumentation, thermocouple,
armored, and portable power cables.
A large portion of our service for project support normally includes some level of cable management. A cable
management program can vary in scope from a simple logistics package to a highly integrated bundle of
services.
As opposed to many suppliers that loosely broadcast the term cable management, U.S.A. Wire & Cable
defines in detail each possible component that can be combined to tailor a custom package for any project
your customers may have. Our package may contain any or all of the following:

Specification clarification and interpretation we have many years of experience in the technical
evaluation and formulation of wire & cable specifications. Since we represent a wide range of
manufacturers, we can offer unbiased assistance to make sure your specifications are up to date and
that the materials furnished meet or exceed your customers expectations. In addition, we can assist
with value added engineering with selection of alternative constructions to decrease overall project costs.

Prepurchase of bulk wire & cable for project needs under contract we can acquire all cable items
needed for a particular project insuring delivery schedules can be met with no guesswork. Cable
requirement changes can be accomplished seamlessly throughout the project. In most cable
management scenarios, cable is not invoiced to you or your customer until it is released to the job site.

Storage the cable can be stored at our facility, at the job site, or near the job site, as project
requirements dictate.

Packaging cable can be released in bulk reels to the jobsite when specific lengths are not available
or if individual pull requirements are known, cable can be cut to circuit length, wrapped and tagged with circuit
and all applicable identifying information. U.S.A. Wire & Cable packaging standards are the best in the
industry. Your cable arrives at the jobsite consistently damage free and ready to use, minimizing freight
claims and costly reissuing of releases and rescheduling of field resources.

Documentation and reporting throughout the project term, we keep you informed with detailed, up to
the minute analysis of the cable package in place for your job. By monitoring the cable down to each
specific reel, waste can be minimized, and usage trends can be identified so that a continuous flow of
product is assured throughout the life of your project.

End of project disposal At project end remaining product in appropriate lengths can be retained in
our inventory with pre-agreed upon restocking terms. This service eliminates the common practice
of job end random sale or scrapping of leftover cable.

In addition to the above menu of services, U.S.A. Wire & Cable can perform almost any requested task to
make your project's wire & cable requirements flow smoothly.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

BARE COPPER

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

ANNEALED COPPER CONDUCTOR

Solid or Stranded
Bare or Tin Coated

APPLICATION: For use on insulators for overhead distribution


or for ground conductors
STANDARDS:
1. Conforms to ASTM B-3 "Soft or Annealed Copper Wire."
2. Conforms to ASTM B-8 for "Concentric-Lay Stranded Copper
Conductors."
3. Conforms to ASTM B-33 for "Tinned Soft or Annealed Copper
for Electrical Purposes."
4. Conforms to Federal Standard QQ-W-343.
CONSTRUCTION: Soft or annealed, bare or tin coated, solid or
concentric stranded copper conductor.

USAWC
Part #

Size
AWG
or
kcmil

14-01SOLSDBC
12-01SOLSDBC
10-01SOLSDBC
8-01SOLSDBC
6-01SOLSDBC
4-01SOLSDBC
2-01SOLSDBC

14
12
10
8
6
4
2

8-01SOLSDTC
6-01SOLSDTC
4-01SOLSDTC
2-01SOLSDTC

8
6
4
2

8-01STRSDBC
6-01STRSDBC
4-01STRSDBC
3-01STRSDBC
2-01STRSDBC
1-01STRSDBC
1/0-01STRSDBC
2/0-01STRSDBC
3/0-01STRSDBC
4/0-01STRSDBC
250-01STRSDBC
350-01STRSDBC
400-01STRSDBC
500-01STRSDBC
600-01STRSDBC
750-01STRSDBC
1000-01STRSDBC

8
6
4
3
2
1
1/0
2/0
3/0
4/0
250
350
400
500
600
750
1000

8-01STRSDTC
6-01STRSDTC
4-01STRSDTC
2-01STRSDTC
1/0-01STRSDTC
2/0-01STRSDTC
3/0-01STRSDTC
4/0-01STRSDTC
250-01STRSDTC
350-01STRSDTC
500-01STRSDTC

8
6
4
2
1/0
2/0
3/0
4/0
250
350
500

1/0-01STRSDBCCA
2/0-01STRSDBCCA
3/0-01STRSDBCCA
4/0-01STRSDBCCA
250-01STRSDBCCA
350-01STRSDBCCA
500-01STRSDBCCA

1/0
2/0
3/0
4/0
250
350
500

No. of
Strands

Nom.
Diam.
Inches

Copper Weight
lbs/ 1000 ft

.0641
.0808
.1019
.1285
.1620
.2043
.2576

12
20
31
50
79
126
201

.1285
.1620
.2043
.2576

50
79
126
201

.142
.179
.225
.260
.283
.328
.362
.406
.456
.512
.558
.661
.728
.789
.893
.998
1.152

51
81
129
163
205
258
326
411
518
653
772
1081
1235
1544
1853
2316
3088

.146
.184
.232
.292
.373
.419
.470
.528
.575
.681
.813

51
81
129
205
326
411
518
653
772
1081
1544

.368
.414
.464
.522
.574
.679
.813

326
411
518
653
772
1081
1544

Solid Bare
Solid
Solid
Solid
Solid
Solid
Solid
Solid

Solid Tinned
Solid
Solid
Solid
Solid

Stranded Bare
7
7
7
7
7
7
19
19
19
19
37
37
37
37
61
61
61

Stranded Tinned
7
7
7
7
19
19
19
19
37
37
37

Class A Stranded - Bare


7
7
7
7
19
19
37

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

1-1

Specification

ANNEALED COPPER CONDUCTOR


Solid or Stranded
Bare or Tin Coated
1. SCOPE
1.1 This specification describes solid and stranded annealed or soft drawn bare or tin coated uninsulated copper

wire for all applicable uses.

2. STANDARDS
2.1 American Society for Testing Materials, ASTM Specification B-3, latest revision, Soft or Annealed Copper Wire.
2.2 American Society for Testing Materials, ASTM Specification B-8, latest revision, Concentric-lay-Stranded Copper
Conductors .
2.3 American Society for Testing Materials, ASTM Specification B-33, latest revision, Tinned Soft or Annealed Copper
Wire for Electrical Purposes.
2.4 Federal Specification QQ-W-343, latest revision, Wire , Electrical , Copper, Uninsulated .

3. CONDUCTOR
3.1 Solid conductors and individual members of stranded conductors shall meet the requirements of ASTM B3.
3.2 Stranded conductors shall be assembled in accordance with the requirements of ASTM B8.
3.3 Tinned conductors shall meet the requirements of ASTM B33.
4. TESTS
4.1 Copper conductors shall be tested to meet the requirements of the ASTM standards. Certified Test Reports may
be furnished if requested prior to manufacture of the conductor.
5. PACKAGING
5.1 Conductors shall be packaged in accordance with standard commercial practice .

1-2

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

600V SINGLE CONDUCTOR

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

THW

PVC Insulation, 600 Volts


APPLICATION: General purpose wiring for lighting and power - residential,
commercial, industrial buildings in accordance with the National Electrical
Code, maximum conductor temperature of 75C in wet or dry locations,
for circuits not exceeding 600 volts
STANDARDS:
1. Listed by UL as Type THW per Standard 83.
2. All sizes carry the VW-1 flame test designation.
3. Listed by UL as Oil Resistant I.
4. Listed by UL as Sunlight Resistant (250 kcmil and larger, black only)
5. 250 kcmil and larger pass UL and IEEE-383 ribbon burner flame test
and are listed For CT Use.
6. Conforms to Federal Specification J-C-30B.
CONSTRUCTION: Annealed uncoated copper conductor, PVC insulation,
surface printed.

USAWC
Part #

Size
AWG
or
kcmil

No. of
Strands

Insulation
Thickness
Mils

14-01SOLTHW

14

Solid

12-01SOLTHW

12

10-01SOLTHW

10

Nom.
Diam.
Inches

NEC
Ampacity*

30

.13

Solid

30

.15

Solid

30

Approx. Wt.
lbs/1000 ft
Copper

Net

20

12

19

25

20

26

.17

35

31

39

Solid

Stranded
14-01THW

14

30

.14

20

13

19

12-01THW

12

30

.16

25

20

28

10-01THW

10

30

.18

35

32

41

8-01THW

45

.24

50

50

67

6-01THW

60

.30

65

81

105

4-01THW

60

.35

85

129

160

3-01THW

60

.38

100

163

195

2-01THW

60

.41

115

205

245

1-01THW

19

80

.49

130

258

315

1/0-01THW

1/0

19

80

.53

150

326

390

2/0-01THW

2/0

19

80

.57

175

411

480

3/0-01THW

3/0

19

80

.62

200

518

595

4/0-01THW

4/0

19

80

.68

230

653

735

250-01THW

250

37

95

.75

255

772

880

300-01THW

300

37

95

.81

285

926

1040

350-01THW

350

37

95

.86

310

1081

1205

400-01THW

400

37

95

.90

335

1235

1365

500-01THW

500

37

95

.98

380

1544

1685

600-01THW

600

61

110

1.09

420

1853

2030

750-01THW

750

61

110

1.19

475

2316

2510

1000-01THW

1000

61

110

1.34

545

3088

3305

*Ampacity in accordance with NEC for not more than three conductors in raceway, 75C conductor temperature and 30C ambient in wet or dry locations.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

2-1

Specification
THW
PVC Insulation, 600 Volts
1. SCOPE
1.1 This specification describes single conductor THW, a general purpose building wire insulated with polyvinyl
chloride (PVC) intended for lighting and power circuits at 600 volts or less, in residential, commercial and indus
trial buildings. The wire may be operated at 75C maximum continuous conductor temperature in wet or dry
locations and is listed by Underwriters Laboratories for use in accordance with Article 310 of the National Electri
cal Code .

2. APPLICABLE SPECIFICATIONS
2.1 The following specifications form a part of this specification to the extent specified herein:
2.1.1 Underwriters Laboratories Standard 83 for Thermoplastic Insulated Wires.
2.1.2 Federal Specification J-C-30B.

3. CONDUCTORS
3.1 Conductors shall be solid or Class B stranded , annealed uncoated copper per UL Standard 83.

4. INSULATION
4.1

Each conductor shall be insulated with PVC complying with the physical and electrical requirements of UL Stan
dard 83 for Type THW. In addition, the PVC insulation shall comply with the optional Oil Resistant I listing of UL
Standard 83 .
4.2 The average thickness of insulation, for a given conductor size, shall be as specified in UL Standard 83 for Type
THW wire. The minimum thickness at any point shall be not less than 90% of the specified average thickness.
The insulation shall be applied tightly to the conductor and shall be free-stripping .

5. IDENTIFICATION
5.1 The wire shall be identified by surface marking indicating manufacturer's identification, conductor size and metal ,
voltage rating , UL Symbol , type designation and optional ratings.

6. TESTS
6.1 Wire shall be tested in accordance with the requirements of UL Standard 83 for Type THW wire and for the optional
Oil Resistant listing .

7. LABELS
7.1 The wire shall bear the Underwriters Laboratories label for Type THW.

2-2

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

THWN or THHN

PVC Insulation, Nylon Jacket, 600 Volts


APPLICATION: General purpose wiring in accordance with the National
Electrical Code, maximum conductor temperature of 90C in dry locations
and 75C in wet locations, 600 volts, for installation in conduit or other
recognized raceway. Also used for wiring of machine tools (stranded), appliances, and control circuits not exceeding 600 volts.
STANDARDS:
1. Listed by UL as Type THHN or THWN per Standard 83, and as Type
MTW per Standard 1063 (stranded items).
2. Listed by UL as Gasoline and Oil Resistant 11.
3. Listed by UL as Sunlight Resistant (1/0 AWG and larger, black only).
4. 1/0 AWG and larger pass UL and IEEE-383 ribbon burner flame test
and are listed For CT Use.
5. Listed by UL as 105C Appliance Wiring Material, 60C where exposed
to oil (stranded items only).
6. C(UL) listed as Type T90 Nylon or TWN75, FT1.
7. Conforms to Federal Specification J-C-30B.
CONSTRUCTION: Annealed uncoated copper conductor, PVC insulation,
nylon jacket, surface printed.
Thickness
in Mils

USAWC

Size
AWG
or

No. of

PVC
Insula-

Part #

kcmil

Strands

tion

Approx. Wt.
lbs/1000 ft

NEC Ampacity*

Nylon

Nomfinal
Diam.

75C

90C

Jacket

Inches

THWN

THHN

Net

Copper

Solid (THWN or THHN)


14-01SOLTHHN

14

Solid

15

.105

20

25

16

12

12-01SOLTHHN

12

Solid

15

.122

25

30

24

20

10-01SOLTHHN

10

Solid

20

.153

35

40

38

31

Stranded (MTW or THWN or THHN)


14-01THHN

14

19

15

.112

20

25

16

12

12-01THHN

12

19

15

.130

25

30

24

18

10-01THHN

10

19

20

.164

35

40

38

32

8-01THHN

19

30

.220

50

55

64

51

6-01THHN

19

30

.256

65

75

98

81

4-01THHN

19

40

.325

85

95

155

129

3-01THHN

19

40

.353

100

110

190

163

2-01THHN

19

40

.386

115

130

236

205

1-01THHN

19

50

.443

130

150

300

258

1/0-01THHN

1/0

19

50

.484

150

170

372

326

2/0-01THHN

2/0

19

50

.529

175

195

462

411

3/0-01THHN

3/0

19

50

.579

200

225

575

518

4/0-01THHN

4/0

19

50

.635

230

260

716

653

250-01THHN

250

37

60

.703

255

290

846

772

300-01THHN

300

37

60

.756

285

320

1005

926

350-01THHN

350

37

60

.806

310

350

1165

1081

400-01THHN

400

37

60

.851

335

380

1325

1235

500-01THHN

500

37

60

.934

380

430

1640

1544
1853

600-01THHN

600

61

70

1.03

420

475

1995

750-01THHN

750

61

70

1.14

475

535

2480

2316

1000-01THHN

1000

61

70

1.32

545

615

3300

3088

*Ampacity in accordance with NEC for not more than three conductors in raceway.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

2-3

Specification
THWN or THHN
PVC

Nylon, 600 Volts

1. SCOPE
1.1 This specification describes single conductor THWN or THHN , a general purpose building wire insulated
with polyvinyl chloride (PVC) and covered with a tough protective sheath of nylon intended for lighting and power
circuits at 600 Volts or less, in residential, commercial and industrial buildings. The wire may be operated at 90C
maximum continuous temperature in dry locations and 75C in wet locations and is listed by Underwriters Labora
tories for use in accordance with Article 310 of the National Electrical Code . The wire shall also be C(UL) listed as
Types T90 Nylon or TWN75, FT1 indicating suitabi lity for use in accordance with the Canadian Code .

2. APPLICABLE STANDARDS
2.1 The follow ing standards form a part of this specification to the extent specified herein:
2.1.1 Underwriters Laboratories Standard 83 for Thermoplastic Insulated Wires .
2.1.2 Underwriters Laboratories Standard 1063 for Machine-Tool Wires and Cables (Stranded items only) .
2.1.3 Underwriters Laboratories Standard 758 for 105C Appliance Wiring Materials (Stranded items only).
2.1 .4 CSA Standard C22 .2 No. 75 and Electrical Bulletin No. 1451 for Type T90 Nylon or TWN75.
2.1.5 Federal Specification J-C-30B.

3. CONDUCTORS
3.1 Conductors shall be solid , Class B or Class C stranded, annealed uncoated copper per UL Standards 83 or 1063.

4. INSULATION
4.1 Each conductor shall be insu lated with PVC and sheathed with nylon complying with requirements of UL Standard
83 for Types THHN or THWN , UL Standard 1063 for Type MTW and CSA C22 .2 No. 75 for T90 Nylon . In addition,
Types THWN or THHN shall comply with the optional Gasoline and Oil Resistant II rating of UL Standard 83. The
insulation on stranded sizes shall also comply with UL requ irements for 105C Appliance Wiring Material.
4.2 The average thickness of PVC insulation, for a given conductor size , shall be as specified in UL Standard 83 for
Types THWN or THHN. The minimum thickness at any point, of the PVC insulation, shall be not less than 90% of
the specified average thickness. The minimum thickness at any point of the nylon sheath, shall be as specified in
UL Standard 83 for Types THWN or THHN . The PVC insulation shall be appl ied tightly to the conductor and shall
be free-stripping .

5. IDENTIFICATION
5.1 The wire shall be identified by surface marking indicating manufacturer's identification, conductor size and metal,
voltage rating, UL Symbol , type designations and optional ratings . The wire shall also be identified as C(UL) Type
T90 Nylon or TWN75, FT1 .

6. TESTS
6.1 Wire shall be tested in accordance with the requirements of UL Standard 83 for Types THWN or THHN wire and
for the optional Gasoline and Oil Resistant II listings; as Type MTW to UL Standard 1063 (stranded items); as
AWM to UL Standard 758 (stranded items); and as C(UL) Type T90 Nylon orTWN75 .

7. LABELS
7.1 The wire shall bear the Underwriters Laboratories labels for Types THWN or THHN (solid conductors) and Type
MTW (stranded conductors) and the C(UL) label for Types T90 Nylon or TWN75 , FT1 .

2-4

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

XHHW-2

XLP Insulation, 600 Volts


APPLICATION:
1. General purpose wiring for lighting and power - residential, commercial,
industrial buildings in accordance with National Electrical Code, maximum
conductor temperature of 90C in wet or dry locations, 600 volts, for installation in conduit or other recognized raceways.
2. Suitable for use in low leakage circuits requiring a dielectric constant of 3.5
or less, such as isolated circuits supplying anesthetizing locations per Article
517-160 of the NEC.
3. Suitable for use as low leakage inductive (loop) vehicle detector wire in
accordance with state and municipal requirements.
STANDARDS:
1. Listed by UL as Type XHHW-2 per Standard 44 for Rubber-Insulated Wires and
Cables.
2. Conforms to ICEA S-95-658/NEMA WC70, utilizing Column B thicknesses.
3. Conforms to Federal Specification J-C-30B.
CONSTRUCTION: Annealed copper conductor, XLP thermosetting chemically crosslinked polyethylene insulation, surface printed.

USAWC
Part #

Size
AWG
or
kcmil

No. of
Strands

Insulation
Thickness
Mils

Nom.
Diam.
Inches

Approx. Wt.
lbs/1000 ft

Ampacity*
75C

90C

Net

Copper

Stranded
14-01XHHW-2

14

30

0.14

20

25

18

13

12-01XHHW-2

12

30

0.16

25

30

27

20

10-01XHHW-2

10

30

0.18

35

40

40

32

8-01XHHW-2

45

0.24

50

55

66

50

6-01XHHW-2

45

0.28

65

75

96

81

4-01XHHW-2

45

0.32

85

95

145

129

3-01XHHW-2

45

0.35

100

110

182

163

2-01XHHW-2

45

0.38

115

130

225

205

1-01XHHW-2

19

55

0.44

130

150

290

258

1/0-01XHHW-2

1/0

19

55

0.48

150

170

360

326

2/0-01XHHW-2

2/0

19

55

0.52

175

195

450

411

3/0-01XHHW-2

3/0

19

55

0.58

200

225

555

518

4/0-01XHHW-2

4/0

19

55

0.63

230

260

700

653

250-01XHHW-2

250

37

65

.70

255

290

830

772

300-01XHHW-2

300

37

65

0.75

285

320

990

926

350-01XHHW-2

350

37

65

.80

310

350

1150

1081

400-01XHHW-2

400

37

65

0.85

335

380

1310

1235

500-01XHHW-2

500

37

65

0.93

380

430

1620

1544

600-01XHHW-2

600

61

80

1.04

420

475

1980

1853

750-01XHHW-2

750

61

80

1.14

475

535

2445

2316

1000-01XHHW-2

1000

61

80

1.29

545

615

3240

3088

*Ampacity in accordance with NEC for not more than three conductors in raceway at the conductor temperature indicated, in wet or dry locations, 30C
ambient temperature.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

2-5

Specification
XHHW-2
XLP Insulation, 600 Volts
1.

SCOPE
1.1 This specification describes single conductor XHHW-2, a general purpose building wire insulated with
crosslinked polyethylene (XLP) intended for lighting and power circuits at 600 volts or less, in residential,
commercial and industrial buildings. The wire may be operated at 90C maximum continuous conductor tem
perature in wet or dry locations and is listed by Underwriters Laboratories for use in accordance with Article 310
of the National Electrical Code.

2.

APPLICABLE STANDARDS
2.1 The following standards form a part of this specification to the extent specified herein:
2.1.1
Underwriters Laboratories Standard 44 for Rubber-Insulated Wires and Cables.
2.1.2 ICEA Pub. No. S-95-658, NEMA Pub. No. WC70 for Nonshielded Power Cables Rated 2000 Volts or Less.
2.1.3
Federal Specification J-C-30B.

3.

CONDUCTORS
3.1 Conductors shall be Class B stranded annealed uncoated copper per UL Standard 44.

4.

SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.

5.

INSULATION
5.1 Each conductor shall be insulated with XLP, a crosslinked polyethylene complying with the physical and
electrical requirements of UL Standard 44 for Type XHHW-2.
5.2 The average thickness of insulation, for a given conductor size, shall be as specified in UL Standard 44 for Type
XHHW-2. The minimum thickness at any point shall be not less than 90% of the specified average thickness.
The insulation shall be applied tightly to the conductor and shall be free-stripping.

6.

IDENTIFICATION
6.1 The wire shall be identified by surface marking indicating manufacturer's identification, conductor size and metal,
voltage rating, UL Symbol and type designation.

7.

TESTS
7.1 Wire shall be tested in accordance with the requirements of UL Standard 44 for Type XHHW-2.

8.

LABELS
8.1 The wire shall bear the Underwriters Laboratories label for Type XHHW-2.

2-6

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

VW-1 XHHW-2

FR-XLP Insulation, 600 Volts


APPLICATION:
1. General purpose wiring for lighting and power - residential, commercial, industrial buildings in accordance with National Electrical Code,
maximum conductor temperature of 90C in wet or dry locations, 600
volts, for installation in conduit or other recognized raceways where
a cable having superior flame retardance is required.
2. Suitable for use in low leakage circuits requiring a dielectric constant
of 3.5 or less, such as isolated circuits supplying anesthetizing
locations per Article 517.160 of the NEC.
3. Suitable for use as low leakage inductive (loop) vehicle detector
wire in accordance with state and municipal requirements.
STANDARDS:
1. Listed by UL as Type XHHW-2 per Standard 44.
2. Listed by UL as Gasoline and Oil Resistant II.
3. All sizes carry the VW-1 flame test designation.
4. Cables are UL listed as Sunlight Resistant (1/0 AWG and larger,
black only).
5. Size 1/0 AWG and larger UL listed For CT Use.
6. Cables pass IEEE 1202/CSA FT4 (70000 BTU/hr) cable tray flame test.
7. Cables conform to ICEA S-95-658/NEMA WC70, utilizing Column B
thicknesses.
CONSTRUCTION: Annealed copper conductor,
FR-XLP thermosetting flame retardant chemically crosslinked
polyethylene insulation, surface printed.
Size
AWG

Insulation

USAWC

or

No. of

Thickness

Diam.

Part #

kcmil

Strands

Mills

Inches

14-01XHHW2VW1

14

30

12-01XHHW2VW1

12

30

10-01XHHW2VW1

10

8-01XHHW2VW1

Weight

Ampacity*

Nom.

lbs/1000 ft

75C

90C

Net

Copper

.14

20

25

21

13

.16

25

30

31

20

30

.18

35

40

45

32

45

.24

50

55

71

50

6-01XHHW2VW1

45

.28

65

75

105

81

4-01XHHW2VW1

45

.32

85

95

160

129

2-01XHHW2VW1

45

.38

115

130

240

205

1-01XHHW2VW1

19

55

.44

130

150

305

258
326

1/0-01XHHW2VW1

1/0

19

55

.48

150

170

380

2/0-01XHHW2VW1

2/0

19

55

.52

175

195

470

411

3/0-01XHHW2VW1

3/0

19

55

.58

200

225

580

518

4/0-01XHHW2VW1

4/0

19

55

.63

230

260

725

653

250-01XHHW2VW1

250

37

65

.70

255

290

860

772

300-01XHHW2VW1

300

37

65

.75

285

320

1020

926

350-01XHHW2VW1

350

37

65

.80

310

350

1185

1081

400-01XHHW2VW1

400

37

65

.85

335

380

1345

1235

500-01XHHW2VW1

500

37

65

.93

380

430

1665

1544

600-01XHHW2VW1

600

61

80

1.04

420

475

2040

1853

750-01XHHW2VW1

750

61

80

1.14

475

535

2515

2316

1000-01XHHW2VW1

1000

61

80

1.29

545

615

3310

3086

*Ampacity in accordance with NEC for not more than three conductors in raceway at the conductor temperature indicated, in wet or dry locations,
30 C ambient temperature.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

2-7

Specification
VW-1 XHHW-2
FR-XLP Insulation, 600 Volts
1.

SCOPE
1.1 This specification describes single conductor FR-XLP, Type XHHW-2, a general purpose building wire insulated
with flame- retardant crosslinked polyethylene intended for lighting and power circuits at 600 volts or less, in residen
tial , commercial and industrial buildings. Other applications include highway inductive loop sensors or isolated circuits
supplying anesthetizing locations per Article 517.160 of the National Electrical Code. The wire may be operated at
90C maximum continuous conductor temperature in wet or dry locations and is listed by Underwriters Laboratories for
use in accordance with Article 310 of the National Electric Code. All cables comply with UL's VW-1 (Vertical-Wire)
Flame Test. Cables pass IEEE 1202/CSA FT4 (70000 BTU/hr) cable tray flame test. Sizes 1/0 AWG and larger may be
used in cable tray in accordance with Article 392 of the NEC.

2.

APPLICABLE STANDARDS
2.1 The following standards form a part of th is specification to the extent specified herein:
2.1.1 Underwriters Laboratories Standard 44 for Rubber Insulated Wires and Cables.
2.1.2 ICEA Pub. No. S-95-658, NEMA Pub . No. WC70 for Nonshielded Power Cables Rated 2000 Volts or Less.

3.

CONDUCTORS
3.1 Conductors shall be Class B stranded annealed uncoated copper per UL Standard 44.

4. SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.
5.

INSULATION
5.1 Each conductor shall be insulated with FR-XLP, a flame retardant crosslinked polyethylene complying with the
physical and electrical requirements of UL Standard 44 for Type XHHW-2. In addition, the FR-XLP insulation
shall comply with the For CT Use (sizes 1/0 AWG and larger) and VW-1 flame test ratings and the Gasoline and Oil
Resistant II ratings of UL Standard 44.
5.2 The insulation shall maintain a dielectric constant of 3.5 or less.
5.3 The average thickness of insulation shall be as specified in UL Standard 44 for Type XHHW-2 . The minimum
thickness at any point shall be not less than 90% of the specified average thickness. The insulation shall be applied
tightly to the conductor and shall be free-stripp ing.

6.

IDENTIFICATION
6.1 The wire shall be identified by surface marking indicating manufacturer's identification, conductor size and metal,
voltage rating , UL symbol, VW-1, type designation, Gasoline and Oil Resistant II and Sunlight Resistant For CT Use
(1 /0 AWG and larger).

7.

TESTS
7.1 Wire shall be tested in accordance with the requ irements of UL Standard 44 for Type XHHW-2 .

8.

LABELS
8.1 The wire shall bear the Underwriters Laboratories label for Type XHHW-2 .

2-8

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

USE-2 or RHW-2 or RHH

XLPE Insulation, 600 Volts

APPLICATION:
For lighting and power applications in accordance with the National
Electrical Code and for other general purpose wiring applications.
for use in circuits not exceeding 600 volts at conductor temperatures not
exceeding 90C in wet or dry locations. May be installed in raceway,
direct burial and aerial installations.
STANDARDS:
1. Listed by UL as Type USE-2 (90C wet or dry) per Standard 854 for
Service Entrance Cables.
2. Listed by UL as Types RHW-2 (90C wet or dry) or RHH (90C dry)
Standard 44.
3. Conforms to ICEA S-95-658/NEMA WC70, utilizing Column A
thicknesses.
4. Conforms to Federal Specification J-C-30B.
5. Sizes 12-4 AWG stranded copper approved under FAA Advisory
150/5345-7E per Spec L-824 Airport Lighting Cable, Type TC.
CONSTRUCTION: Annealed copper conductor, XLPE thermosetting
chemically crosslinked polyethylene insulation, surface printed.
Approx. Wt.
lbs/1000 ft

Ampacity

USAWC
Part #

Size
AWG
or
kcmil

No. of Strands

Insulation
Thickness
Mils

14-01SOLXLPEUSE-2
12-01SOLXLPEUSE-2
10-01SOLXLPEUSE-2
8-01SOLXLPEUSE-2

14
12
10
8

Solid
Solid
Solid
Solid

45
45
45
60

14-01XLPEUSE2
12-01XLPEUSE2
10-01XLPEUSE2
8-01XLPEUSE2
6-01XLPEUSE2
4-01XLPEUSE2
2-01XLPEUSE2
1-01XLPEUSE2
1/0-01XLPEUSE2
2/0-01XLPEUSE2
3/0-01XLPEUSE2
4/0-01XLPEUSE2
250-01XLPEUSE2
300-01XLPEUSE2
350-01XLPEUSE2
400-01XLPEUSE2
500-01XLPEUSE2
600-01XLPEUSE2
750-01XLPEUSE2
1000-01XLPEUSE2

14
12
10
8
6
4
2
1
1/0
2/0
3/0
4/0
250
300
350
400
500
600
750
1000

7
7
7
7
7
7
7
19
19
19
19
19
37
37
37
37
37
61
61
61

45
45
45
60
60
60
60
80
80
80
80
80
95
95
95
95
95
110
110
110

90C *
USE-2
RHW-2
RHH

75C**
USE
RHW

Copper

Net

.16
.18
.20
.25
Stranded

25
30
40
55

20
25
35
50

12
20
31
50

21
30
43
68

.17
.19
.21
.27
.31
.36
.41
.49
.53
.58
.63
.68
.76
.81
.86
.91
.99
1.10
1.20
1.35

25
30
40
55
75
95
130
150
170
195
225
260
290
320
350
380
430
475
535
615

20
25
35
50
65
85
115
130
150
175
200
230
255
285
310
335
380
420
475
545

13
20
32
51
81
129
205
258
326
411
518
653
772
926
1081
1235
1544
1853
2316
3088

23
32
45
72
105
155
234
305
380
470
580
725
865
1025
1190
1345
1665
2020
2500
3225

Nom.
Diam.
Inches
Solid

*AMPACITY in accordance with NEC for not more than three conductors. As RHW-2: in raceway, 90 C conductor temperature and 30 C ambient in wet or
dry locations. AS RHH: in raceway, 90 C conductor temperature and 30 C ambient in dry locations. AS USE-2: direct burial, 90 C conductor temperature
and 30 C ambient in wet locations
**Ampacity in accordance with NEC for not more than three conductors. As RHW-2: in raceway, 75 C conductor temperature and 30 C ambient in wet or
dry locations. As USE: direct burial, 75 C conductor temperature and 30 C ambient in wet locations

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

2-9

Specification
USE-2 or RHW-2 or RHH
XLPE Insulation, 600 Volts
1. SCOPE
1.1 This specification describes single conductor XLPE, Type USE-2 or RHW-2 or RHH, crosslinked
polyethylene insulated cables for use in circuits not exceeding 600 volts. Cables are listed by UL as Type USE-2
and are recognized for underground use in wet locations at a maximum continuous conductor temperature of 90C
in accordance with Article 338 of the National Electrical Code. The cables are also listed by UL as Type RHH
or RHW-2 for general purpose wiring applications at maximum continuous conductor temperature of 90C in
dry locations (RHH) or 90C in wet or dry locations (RHW-2) and may be installed in air, conduit or other
recognized raceways in accordance with Article 310 of the National Electrical Code .
2. APPLICABLE STANDARDS
2.1 The following standards form a part of this specification to the extent specified herein:
2.1.1 Underwriters Laboratories Standard 854 for Service Entrance Cables .
2.1.2
Underwriters Laboratories Standard 44 for Rubber-Insulated Wires and Cables.
2.1.3 ICEA Pub. No. S-95-658, NEMA Pub. No. WC70 for Nonshielded Power Cables Rated 2000 Volts or Less .
2.1.4 Federal Specification J-C-30B.
3. CONDUCTORS
3.1 Conductors shall be solid or Class B stranded annealed uncoated copper per UL Standard 854 and 44.
4. SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.
5. INSULATION
5.1 Each conductor shall be insulated with XLPE, a crosslinked polyethylene complying with the physical and
electrical requirements of UL Standard 854 for Type USE-2 and UL Standard 44 for Types RHW-2 or RHH and
Table 3-7, Class X-2 of ICEA.
5.2 The average thickness of insulation shall be as specified in UL Standard 44 for Types RHH and RHW-2 and
Table 3-4, Column A of ICEA. The minimum thickness at any point shall be not less than 90% of the specified
average thickness. The insulation shall be applied tightly to the conductor and shall be free-stripping .
6. IDENTIFICATION
6.1 The wire shall be identified by surface marking indicating manufacturer's identification, conductor size and

metal, voltage rating, UL Symbol and type designations.

7. TESTS
7.1 Wire shall be tested in accordance with the requirements of UL Standard 854 for Type USE-2, UL Standard 44
forTypes RHW-2 or RHH and ICEA S-95-658.
8. LABELS
8.1 The wire shall bear the Underwriters Laboratories label for Type USE-2.

2-10

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

VW-1 USE-2 or RHW-2 or RHH

FR-XLP Insulation, 600 Volts

APPLICATION: General purpose wiring for lighting and power-residential,


commercial, industrial buildings in accordance with the National Electrical
Code and for other general purpose wiring applications. Suitable for use
in circuits not exceeding 600 volts at conductor temperatures not exceeding
90C in wet or dry locations. May be installed in raceway, cable tray,
direct burial and aerial installations.
STANDARDS:
1. Listed by UL as Type USE-2 (90C wet or dry) per Standard 854 for
Service Entrance Cables.
2. Listed by UL as Gasoline and Oil Resistant II.
3. Listed by UL as Types RHW-2 (90C wet or dry) or RHH (90C dry) per
Standard 44.
4. All sizes carry the VW-1 flame test designation.
5. UL listed as Sunlight Resistant (1/0 AWG and larger, black only).
6. UL listed For CT Use (1/0 and larger).
7. Cables pass IEEE 1202/CSA FT4 (70,000 BTU/hr) cable tray flame test (1/0
and larger).
8. Conforms to ICEA S-95-658/NEMA WC70, utilizing Column A insulation
thicknesses.
CONSTRUCTION: Annealed copper conductor, FR-XLP thermosetting flame-retardant chemically crosslinked polyethylene insulation,
surface printed.
Ampacity
Size

Weight

90 C*

lbs/ 1000 ft

USE-2
RHW-2
RHH

USAWC
Part #

AWG
or
kcmil

No. of
Strands

Insulation
Thickness
Mils

Nom.
Diam.
Inches

14-01PUSE2VW1

14

45

.17

24

13

25

20

12-01PUSE2VW1

12

45

.19

32

20

30

25

10-01PUSE2VW1

10

45

.21

46

32

40

35

8-01PUSE2VW1

60

.27

72

50

55

50

6-01PUSE2VW1

60

.30

105

81

75

65

Net

Copper

75 C**
USE
RHW

4-01PUSE2VW1

60

.35

160

129

95

85

2-01PUSE2VW1

60

.41

240

205

130

115

1-01PUSE2VW1

19

80

.49

315

258

150

130

1/0-01PUSE2VW1

1/0

19

80

.53

390

326

170

150

2/0-01PUSE2VW1

2/0

19

80

.57

480

411

195

175

3/0-01PUSE2VW1

3/0

19

80

.63

600

518

225

200

4/0-01PUSE2VW1

4/0

19

80

.68

740

653

260

230

250-01PUSE2VW1

250

37

95

.76

880

772

290

255

300-01PUSE2VW1

300

37

95

.81

1045

926

320

285

350-01PUSE2VW1

350

37

95

.86

1210

1081

350

310
335

400-01PUSE2VW1

400

37

95

.91

1370

1235

380

500-01PUSE2VW1

500

37

95

.99

1690

1544

430

380

600-01PUSE2VW1

600

61

110

1.10

2055

1853

475

420

750-01PUSE2VW1

750

61

110

1.20

2540

2316

535

475

1000-01PUSE2VW1

1000

61

110

1.39

3350

3088

615

545

*AMPACITY in accordance with NEC for not more than three conductors. AS RHW-2: in raceway, 90 C conductor temperature and 30 C ambient in wet or
dry locations. As RHH: in raceway, 90 C conductor temperature and 30 C ambient in dry locations. As USE-2: direct burial, 90 C conductor temperature
and 30 C ambient in wet locations.
**AMPACITY in accordance with NEC for not more than three conductors. AS RHW: in raceway, 75 C conductor temperature and 30 C ambient in wet or
dry locations: As USE: direct burial, 75 C conductor temperature and 30 C ambient in wet locations.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

2-11

Specification
VW-1 USE-2 or RHW-2 or RHH
FR-XLP Insulation, 600 Volts

1.

SCOPE
1.1 This specification describes single conductor FR-XLP, Type USE-2 or RHW-2 or RHH, flame-retardant cross
linked polyethylene insulated cables for use in circuits not exceeding 600 volts. Cables are listed by UL as Type
USE-2 and are recognized for underground use in wet locations at a maximum continuous conductor temperature of
90C in accordance with Article 338 of the National Electrical Code. The cables are also listed by UL as Type RHH or
RHW-2 for general purpose wiring applications at maximum continuous conductor temperature of 90C in dry locations
(RHH) or 90C in wet or dry locations (RHW-2) and may be installed in air, conduit or other recognized raceways in
accordance with Article 310 of the National Electrical Code. All cables comply with UL's VW-1 (Vertical-Wire) Flame
Test. Cables 1/0 AWG and larger pass IEEE 1202/CSA FT4 (70,000 BTU/hr) cable tray flame test. Sizes 1/0 AWG and
larger may be used in cable tray in accordance with Article 392 of the NEC.

2.

APPLICABLE STANDARDS
2.1 The following standards form a part of this specification to the extent specified herein:
2.1.1 Underwriters Laboratories Standard 854 for Service Entrance Cables.
2.1.2 Underwriters Laboratories Standard 44 for Rubber-Insulated Wires and Cables.
2.1.3 ICEA Pub. No. S-95-658, NEMA Pub. No. WC70for Nonshielded Power Cables Rated 2000 Volts or Less.

3.

CONDUCTORS
3.1 Conductors shall be Class B stranded, annealed uncoated copper per UL Standard 854 and 44 .

4.

SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.

5.

INSULATION
5.1 Each conductor shall be insulated with FR-XLP, a flame-retardant crosslinked polyethylene complying with the
physical and electrical requirements of UL Standard 854 for Type USE-2 and UL Standard 44 for Types RHW-2 or
RHH and Table 3-7, Class X-2 of ICEA. In addition, the FR-XLP insulation shall comply with the For CT Use
(sizes 1/0 AWG and larger) and VW-1 flame test ratings and the Gasoline and Oil Resistant II ratings of UL Standard
44.
5.2 The average thickness of insulation, for a given conductor size, shall be as specified in UL Standard 44 for Types
RHH and RHW-2 and Table 3-4, Column A of ICEA. The minimum thickness at any point shall be not less than 90% of
the specified average thickness. The insulation shall be applied tightly to the conductor and shall be free-stripping .

6.

IDENTIFICATION
6.1 The wire shall be identified by surface marking indicating manufacturer's identification, conductor size and metal,
voltage rating, UL symbol, VW-1, type designations, Gasoline and Oil Resistant II and Sunlight Resistant For CT Use
(1/0 AWG and larger) .

7.

TESTS
7.1 Wire shall be tested in accordance with the requirements of UL Standard 854 for Type USE-2, UL Standard 44 for
Types RHW-2 or RHH and ICEA S-95-658.

8.

LABELS
8.1 The wire shall bear the Underwriters Laboratories labels for Type USE-2.

2-12

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

VW-1 USE-2 or RHW-2 or RHH

FR-EPR Insulation, 600 Volts

APPLICATION: General purpose wiring for lighting and power-residential,


commercial, industrial buildings in accordance with the National Electrical
Code and for other general purpose wiring applications. Suitable for use in
circuits not exceeding 600 volts at conductor temperatures not exceeding
90C in wet or dry locations. May be installed in raceway, cable tray, direct
burial and aerial installations.
STANDARDS:
1. Listed by UL as Type USE-2 (90C wet or dry) per Standard 854 for
Service Entrance Cables.
2. Listed by UL as Types RHW-2 (90C wet or dry) or RHH (90C dry) per
Standard 44.
3. All sizes carry the VW-1 flame test designation.
4. Cables are UL listed as Sunlight Resistant (1/0 AWG and larger, black
only).
5. Sizes 1/0 AWG and larger pass UL and IEEE-383 ribbon burner flame test
and are UL listed For CT Use.
6. Conforms to ICEA S-95-658/NEMA WC70, utilizing Column A thicknesses.
7. Conforms to Federal Specification J-C-30B.
CONSTRUCTION: Annealed copper conductor, FR-EPR thermosetting
flame-retardant ethylene-propylene-rubber insulation, surface printed.
Ampacity

Size
AWG
or
kcmil

No. of
Strands

Insulation
Thickness
Mils

14-01SOLFREP

14

Solid

45

.16

24

12

25

20

12-01SOLFREP

12

Solid

45

.18

32

20

30

25

10-01SOLFREP

10

Solid

45

.20

46

31

40

35

12-01FREP

12

45

.19

33

20

30

25

10-01FREP

10

45

.21

47

32

40

35

8-01FREP

60

.27

75

51

55

50

6-01FREP

60

.30

110

81

75

65

4-01FREP

60

.35

160

129

95

85

3-01FREP

60

.38

198

163

110

100

USAWC
Part #

Nom.
Diam.
Inches

Weight
lbs/ 1000 ft
Net

90C *
USE-2
Copper

RHW-2
RHH

75C**
USE
RHW

Solid

Stranded

2-01FREP

60

.41

245

205

130

115

1-01FREP

19

80

.49

320

258

150

130

1/0-01FREP

1/0

19

80

.53

390

326

170

150

2/0-01FREP

2/0

19

80

.57

485

411

195

175

3/0-01FREP

3/0

19

80

.63

600

518

225

200

4/0-01FREP

4/0

19

80

.68

745

653

260

230

250-01FREP

250

37

95

.76

890

772

290

255

300-01FREP

300

37

95

.81

1050

926

320

285

350-01FREP

350

37

95

.86

1215

1081

350

310

400-01FREP

400

37

95

.91

1375

1235

380

335

500-01FREP

500

37

95

.99

1700

1544

430

380

600-01FREP

600

61

110

1.10

2065

1853

475

420

750-01FREP

750

61

110

1.20

2550

2316

535

475

1000-01FREP

1000

61

110

1.35

3330

3088

615

545

*AMPACITY in accordance with NEC for not more than three conductors. AS RHW-2: in raceway, 90 C conductor temperature and 30 C ambient in wet or
dry locations. As RHH: in raceway, 90 C conductor temperature and 30 C ambient in dry locations. As USE-2: direct burial, 90 C conductor temperature
and 30 C ambient in wet locations.
**AMPACITY in accordance with NEC for not more than three conductors. AS RHW: in raceway, 75 C conductor temperature and 30 C ambient in wet or
dry locations: As USE: direct burial, 75 C conductor temperature and 30 C ambient in wet locations.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

2-13

Specification
VW-1 USE-2 or RHW-2 or RHH
FR-EPR Insulation, 600 Volts
1.

SCOPE
1.1

This specification describes single conductor FR-EPR, Type USE-2 or RHW-2 or RHH, flame-retardant ethylene
propylene-rubber insulated cables for use in circuits not exceeding 600 volts. Cables are listed by UL as Type USE-2
and are recogn ized for underground use in wet locations at a maximum continuous conductor temperature of 90C in
accordance with Article 338 of the National Electrical Code. The cables are also listed by UL as Type RHH or RHW-2
for general purpose wiring applications at maximum continuous conductor temperature of 90C in dry locations (RHH)
or 90C in wet or dry locations (RHW-2) and may be installed in air, conduit or other recognized raceways in accor
dance with Article 310 of the National Electrical Code. All cables comply with UL's VW-1 (Vertical-Wire) Flame Test.
Sizes 1/0 AWG and larger may be used in cable tray in accordance with Article 392 of the NEC.

2.

APPLICABLE STANDARDS
2.1 The following standards form a part of this specification to the extent specified herein:
2.1.1 Underwriters Laboratories Standard 854 for Service Entrance Cables.
2.1 .2 Underwriters Laboratories Standard 44 for Rubber-Insulated Wires and Cables.
2.1 .3 ICEA Pub. No. S-95-658, NEMA Pub. No. WC70 for Nonshielded Power Cables Rated 2000 Volts or Less.
2.1.4 Federal Specification J-C-30B.

3.

CONDUCTORS
3.1 Conductors shall be solid and Class B stranded, annealed uncoated copper per UL Standard 854 and 44.

4.

SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.

5.

INSULATION
5.1 Each conductor shall be insulated with FR-EPR, a flame-retardant ethylene-propylene-rubber complying with
the physical and electrical requirements of UL Standard 854 for Type USE-2 and UL Standard 44 for Types RHW-2 or
RHH and Table 3-7, Class E-2 of ICEA S-95-658 . In addition, the FR-EPR insulation shall comply with the For
CT Use (sizes 1/0 AWG and larger) and VW-1 flame test ratings of UL Standard 44.
5.2 The average thickness of insulation, for a given conductor size, shall be as specified in UL Standard 44 for Types
RHH and RHW-2 and Table 3-4, Column A of ICEA. The minimum thickness at any point shall be not less than 90% of
the specified average thickness. The insulation shall be applied tightly to the conductor and shall be free-stripping.

6.

IDENTIFICATION
6.1 The wire shall be identified by surface marking indicating manufacturer's identification, conductor size and metal,

voltage rating, UL symbol, VW-1, type designations and Sunlight Resistant For CT Use (1/0 AWG and larger) .

7.

TESTS
7.1 Wire shall be tested in accordance with the requirements of UL Standard 854 for Type USE-2, UL Standard 44 for Types
RHW-2 or RHH and ICEA S95-658.

8.

LABELS
8.1 The wire shall bear the Underwriters Laboratories labels for Type USE-2.

2-14

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

USE-2 or RHW-2 or RHH, VW-1


EPR, HYPALON (Composite), 600 Volts
APPLICATION:
For lighting and power applications in accordance with the National Electrical Code and for other general purpose wiring applications. Suitable for
use in circuits not exceeding 600 volts at conductor temperatures not exceeding 90C in wet or dry locations. May be installed in raceway, duct, cable
tray, direct burial and aerial installations.
STANDARDS:
1. Listed by UL as Type USE-2 (90C wet or dry) per Standard 854 for Service
Entrance Cables.
2. Listed by UL as Types RHW-2 (90C wet or dry) or RHH (90C dry) per
Standard 44.
3. All sizes carry the VW-1 flame test designation.
4. Cables are UL listed as Sunlight Resistant (1/0 AWG and larger).
5. Size 1/0 AWG and larger pass UL and IEEE-383 ribbon burner flame test
and are UL listed For CT Use.
6. Conforms to ICEA S-95-658/NEMA WC70.
7. Conforms to Federal Specification J-C-30B.
CONSTRUCTION: Annealed tinned copper conductor, EPR (ethylenepropylene-rubber) insulation, HYPALON jacket, surface printed.
Copper Conductor

Thickness
Mils

Ampacity

USAWC

Size
AWG
or

No. of

Insu-

Part #

kcmil

Strands

lation

Jacket

Inches

14-01EH

14

30

15

12-01EH

12

30

10-01EH

10

30

8-01EH

6-01EH

Nom.
Diam.

Weight
lbs/ 1000 ft

90C *
USE-2
RHW-2

75C **
USE

90C ***
USE-2
RHW-2

Net

Copper

RHH

RHW

.17

25

13

25

20

15

.19

33

20

30

25

15

.22

47

22

40

35

45

15

.27

75

51

55

50

45

30

.34

119

81

75

65

4-01EH

45

30

.39

176

129

95

85

2-01EH

45

30

.45

260

205

130

115

1-01EH

19

55

45

.54

355

258

150

130

1/0-01EH

1/0

19

55

45

.58

420

326

170

150

169

2/0-01EH

2/0

19

55

45

.62

517

411

195

175

195

3/0-01EH

3/0

19

55

45

.67

650

518

225

200

228

4/0-01EH

4/0

19

55

45

.73

773

653

260

230

263

250-01EH

250

37

65

65

.84

945

772

290

255

296

350-01EH

350

37

65

65

.94

1280

1081

350

310

371

500-01EH

500

37

65

65

1.07

1770

1544

430

380

455

750-01EH

750

61

80

65

1.28

2630

2316

535

475

664

1000-01EH

1000

61

80

65

1.43

3440

3088

615

545

791

*AMPACITY in accordance with NEC for not more than three conductors. AS RHW-2: in raceway, 90 C conductor temperature and 30 C ambient in wet or
dry locations. As RHH: in raceway, 90 C conductor temperature and 30 C ambient in dry locations. As USE-2: direct burial, 90 C conductor temperature
and 30 C ambient in wet locations.
**AMPACITY in accordance with NEC for not more than three conductors. AS RHW: in raceway, 75 C conductor temperature and 30 C ambient in wet or
dry locations: As USE: direct burial, 75 C conductor temperature and 30 C ambient in wet locations.
***AMPACITY in accordance with NEC for cables installed in uncovered cable tray without maintained spacing, 90 C conductor temperature and 30 C
ambient in wet or dry locations

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

2-15

Specification
USE-2 or RHW-2 or RHH, VW-1
EPR, HYPALON (Composite), 600 Volts
1.

SCOPE
1.1 This specification describes single conductor composite EPR, ethylene-propylene-rubber, HYPALON insu
lated cables for use in circuits not exceeding 600 volts. Cables are listed by UL as Type USE-2 and are recog
nized for underground use in wet locations at a maximum continuous conductor temperature of 90C in accor
dance with Article 338 of the National Electrical Code. The cables are also listed by UL as Type RHH or RHW-2
for general purpose wiring applications at maximum continuous conductor temperature of 90C in dry locations
(RHH) or 90C in wet or dry locations (RHW-2) and may be installed in air, conduit or other recognized raceways
in accordance with Article 310 of the National Electrical Code. All cables comply with UL's VW-1 (Vertical Wire)
Flame Test. Sizes 1/0 AWG and larger may be used in cable tray in accordance with Article 392 of the NEC.

2.

APPLICABLE STANDARDS
2.1 The following standards form a part of this specification to the extent specified herein:
2.1.1 Underwriters Laboratories Standard 854 for Service Entrance Cables.
2.1.2 Underwriters Laboratories Standard 44 for Rubber-Insulated Wires and Cables.
2.1.3 ICEA Pub. No. S-95-658, NEMA Pub. No. WC70 for Nonshielded Power Cables Rated 2000 Volts or Less.
2.1.4 Federal Specification J-C-30B.

3.

CONDUCTORS
3.1 Conductor shall be Class B stranded annealed tinned copper per UL Standards 854 and 44.
INSULATION
4.1 Each conductor shall be insulated with EPR, an ethylene-propylene-rubber complying with the physical and
electrical requirements of UL Standard 854 for Type USE-2 and UL Standard 44 for Types RHW-2 or RHH and
Table 3-7, Class E-2 of ICEA.
4.2 The average thickness of insulation for a given conductor size, shall be as specified in UL Standard 44 for com
posite Type RHH or RHW-2 and Table 3-4, Column B of ICEA. The minimum thickness at any point shall be not
less than specified in UL Standard 44. The insulation shall be applied tightly to the conductor and shall be free
stripping.
JACKET
5.1 A HYPALON insulating-grade jacket shall be applied over the insulation complying with the physical requirements
of UL Standard 44 for Class CP.
5.2 The average thickness of the HYPALON jacket, shall be as specified in UL Standard 44 forType RHH or RHW-2
composite. The minimum thickness at any point shall be not less than specified in UL Standard 44.

6.

IDENTIFICATION
6.1 The wire shall be identified by surface marking indicating manufacturer's identification, conductor size and metal,
voltage rating, UL Symbol, VW-1, type designation, and optional ratings.

7. TESTS
7.1 Wire shall be tested in accordance with the requirements of UL Standard 854 for Type USE-2, UL Standard 44 for
Types RHW-2 or RHH and ICEA S-95-658.
LABEL
8.1 The wire shall bear the Underwriters Laboratories label for Type USE-2.

2-16

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

USE or RHW-LS or RHH VW-1 (LSZH) Low-Smoke, Zero-Halogen

XLP (LSZH) 600 VOLT, CLASS B

APPLICATION: General purpose wiring for lighting and power-residential,


commercial, industrial buildings in accordance with the National Electrical
Code and for other general purpose wiring applications. Suitable for use
in circuits not exceeding 600 volts at conductor temperatures not exceeding
90C in wet or dry locations. May be installed in raceway, cable tray,
direct burial and aerial installations.
STANDARDS:
1. Listed by UL as Type USE (90C wet or dry) per Standard 854 for
Service Entrance Cables.
2. Listed by UL as Gasoline and Oil Resistant II.
3. Listed by UL as Types RHW (90C wet or dry) or RHH (90C dry) per
Standard 44.
4. All sizes carry the VW-1 flame test designation.
5. UL listed as Sunlight Resistant (1/0 AWG and larger, black only).
6. UL listed For CT Use (1/0 and larger).
7. Cables pass IEEE 1202/CSA FT4 (70,000 BTU/hr) cable tray flame test
(1/0 and larger).
8. Conforms to ICEA S-95-658/NEMA WC70, utilizing Column A insulation
thicknesses.
CONSTRUCTION: Annealed copper conductor, XLP (LSZH) thermosetting flame-retardant chemically crosslinked polyethylene insulation,
surface printed.

USAWC
Part #

Size
AWG
or
kcmil

Conductor
Strand
(CLASS B)

Nominal
Conductor
Diameter
Inches

Insulation
Thickness
Inches

Nominal
Cable
Diameter
Inches

Copper Wt.
lbs/1000 ft

Net Wt.
lbs/ 1000 ft

14-01LSZH

14

.07

.045

.17

13

18

12-01LSZH

12

.09

.045

.19

20

25

10-01LSZH

10

.12

.045

.22

32

38

8-01LSZH

.15

.060

.28

50

58

6-01LSZH

.18

.060

.31

81

116

4-01LSZH

.23

.060

.36

129

171

2-01LSZH

.28

.060

.42

205

257

1-01LSZH

19

.32

.080

.49

258

331

1/0-01LSZH

1/0

19

.36

.080

.53

326

406

2/0-01LSZH

2/0

19

.41

.080

.58

411

495

3/0-01LSZH

3/0

19

.46

.080

.63

518

612
757

4/0-01LSZH

4/0

19

.51

.080

.68

653

250-01LSZH

250

37

.56

.095

.76

772

905

350-01LSZH

350

37

.66

.095

.87

1081

1237

500-01LSZH

500

37

.79

.095

1.00

1544

1728

750-01LSZH

750

61

.97

.110

1.21

2316

2572

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

2-17

Specification
VW-1 USE or RHW or RHH
XLP (LSZH) Low-Smoke, Zero-Halogen Insulation/Jacket, 600 Volts

1.

SCOPE
1.1 This specification describes single conductor XLP (LSZH), Type USE or RHW or RHH, flame-retardant cross
linked polyethylene insulated cables for use in circuits not exceeding 600 volts. Cables are listed by UL as Type
USE and are recognized for underground use in wet locations at a maximum continuous conductor temperature of
90C in accordance with Article 338 of the National Electrical Code. The cables are also listed by UL as Type RHH or
RHW for general purpose wiring applications at maximum continuous conductor temperature of 90C in dry locations
(RHH) or 90C in wet or dry locations (RHW) and may be installed in air, conduit or other recognized raceways in
accordance with Article 310 of the National Electrical Code. All cables comply with UL's VW-1 (Vertical-Wire) Flame
Test. Cables 1/0 AWG and larger pass IEEE 1202/CSA FT4 (70,000 BTU/hr) cable tray flame test. Sizes 1/0 AWG and
larger may be used in cable tray in accordance with Article 392 of the NEC.

2.

APPLICABLE STANDARDS
2.1 The following standards form a part of this specification to the extent specified herein:
2.1.1 Underwriters Laboratories Standard 854 for Service Entrance Cables.
2.1.2 Underwriters Laboratories Standard 44 for Rubber-Insulated Wires and Cables.
2.1.3 ICEA Pub. No. S-95-658, NEMA Pub. No. WC70 for Nonshielded Power Cables Rated 2000 Volts or Less.

3.

CONDUCTORS
3.1 Conductors shall be Class B stranded, annealed uncoated copper per UL Standard 854 and 44 .

4.

SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.

5.

INSULATION
5.1 Each conductor shall be insulated with XLP (LSZH), a flame-retardant crosslinked polyethylene complying with the
physical and electrical requirements of UL Standard 854 for Type USE and UL Standard 44 for Types RHW or
RHH and Table 3-7, Class X-2 of ICEA. In addition, the XLP insulation shall comply with the For CT Use
(sizes 1/0 AWG and larger) and VW-1 flame test ratings and the Gasoline and Oil Resistant II ratings of UL Standard
44.
5.2 The average thickness of insulation, for a given conductor size, shall be as specified in UL Standard 44 for Types
RHH and RHW-2 and Table 3-4, Column A of ICEA. The minimum thickness at any point shall be not less than 90% of
the specified average thickness. The insulation shall be applied tightly to the conductor and shall be free-stripping .

6.

IDENTIFICATION
6.1 The wire shall be identified by surface marking indicating manufacturer's identification, conductor size and metal,
voltage rating, UL symbol, VW-1, type designations, Gasoline and Oil Resistant II and Sunlight Resistant For CT Use
(1/0 AWG and larger) .

7.

TESTS
7.1 Wire shall be tested in accordance with the requirements of UL Standard 854 for Type USE, UL Standard 44 for
Types RHW or RHH and ICEA S-95-658.

8.

LABELS
8.1 The wire shall bear the Underwriters Laboratories labels for Type USE.

2-18

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

CONTROL & TRAY CABLE

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

20-10 CONTROL CABLE, 600 VOLTS (14AWG)

Polyethylene - PVC Singles, PVC Jacket


General Purpose Control Cable

APPLICATION: Standard general purpose control cable for important


control circuits in industrial plants and station control cable for utilities.
Suitable for the operation and interconnection of protective devices;
rated circuit voltage 600 volts, recommended for operation at 75C
maximum continuous conductor temperature. Cables may be installed
in open air, in ducts or conduit, or in tray or trough and direct burial.
STANDARDS: Physical and electrical tests in accordance with appropriate sections of ICEA S-73-532, NEMA WC57.
CONSTRUCTION: Stranded uncoated copper conductors, 20 mils black
high molecular weight polyethylene insulation, 10 mils full color coded
PVC Jacket over each insulated conductor, two conductors flat, three
or more conductors twisted with suitable fillers where necessary to make
round, polyester tape over assembly, PVC jacket overall, surface printed.

#14 AWG - 7 Strand


USAWC
Part #

Number
of
Conductors

Overall
PVC
Jacket
Mils

Nom.
Diam.
Inches

Weight
lbs/ 1000 ft
Net

Copper

14-02 20/10

2 Flat

45

.23 x .37

65

25

14-03 20/10

45

.39

90

38

14-04 20/10

45

.43

110

51

14-05 20/10

45

.47

135

64

14-06 20/10

45

.51

155

78

14-07 20/10

45

.51

170

90

14-08 20/10

60

.59

215

104

14-09 20/10

60

.62

245

116

14-10 20/10

10

60

.68

260

130

14-11 20/10

11

60

.68

280

143

14-12 20/10

12

60

.70

295

154

14-13 20/10

13

60

.71

320

169

14-14 20/10

14

60

.73

335

182

14-15 20/10

15

60

.77

370

195

14-16 20/10

16

60

.77

380

208
221

14-17 20/10

17

60

.81

405

14-18 20/10

18

60

.81

420

234

14-19 20/10

19

60

.81

435

244

14-20 20/10

20

80

.90

490

260

14-23 20/10

23

80

.94

575

299

14-25 20/10

25

80

.99

605

325

14-27 20/10

27

80

1.01

665

351

14-29 20/10

29

80

1.02

705

377

14-31 20/10

31

80

1.07

750

403

14-32 20/10

32

80

1.09

775

416

14-37 20/10

37

80

1.13

840

481

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

3-1

20-10 CONTROL CABLE, 600 VOLTS (12AWG)

Polyethylene - PVC Singles, PVC Jacket


General Purpose Control Cable

APPLICATION: Standard general purpose control cable for important


control circuits in industrial plants and station control cable for utilities.
Suitable for the operation and interconnection of protective devices;
rated circuit voltage 600 volts, recommended for operation at 75C
maximum continuous conductor temperature. Cables may be installed
in open air, in ducts or conduit, or in tray or trough and direct burial.
STANDARDS: Physical and electrical tests in accordance with appropriate sections of ICEA S-73-532, NEMA WC57.
CONSTRUCTION: Stranded uncoated copper conductors, 20 mils black
high molecular weight polyethylene insulation, 10 mils full color coded
PVC Jacket over each insulated conductor, two conductors flat, three
or more conductors twisted with suitable fillers where necessary to make
round, polyester tape over assembly, PVC jacket overall, surface printed.

#12 AWG - 7 Strand

3-2

USAWC
Part #

Number
of
Conductors

Overall
PVC
Jacket
Mils

Nom.
Diam.
Inches

Weight
lbs/ 1000 ft

12-02 20/10

2 Flat

45

.25 x .41

80

40

12-03 20/10

45

.43

120

61

Net

Copper

12-04 20/10

45

.48

150

81

12-05 20/10

45

.52

180

102
126

12-06 20/10

60

.60

220

12-07 20/10

60

.60

250

143

12-08 20/10

60

.65

290

168

12-09 20/10

60

.69

330

184

12-10 20/10

10

60

.75

360

210

12-11 20/10

11

60

.75

385

231

12-12 20/10

12

60

.78

405

245

12-13 20/10

13

60

.79

445

273

12-14 20/10

14

60

.82

470

294

12-15 20/10

15

80

.90

550

315

12-16 20/10

16

80

.90

560

336
357

12-17 20/10

17

80

.95

610

12-18 20/10

18

80

.95

625

378

12-19 20/10

19

80

.95

640

388

12-20 20/10

20

80

1.00

685

420

12-23 20/10

23

80

1.04

775

483

12-25 20/10

25

80

1.11

840

525

12-27 20/10

27

80

1.13

900

567

12-29 20/10

29

80

1.14

950

609

12-31 20/10

31

80

1.19

1015

651

12-32 20/10

32

80

1.21

1055

672

12-37 20/10

37

80

1.26

1210

777

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

20-10 CONTROL CABLE, 600 VOLTS (10AWG)

Polyethylene - PVC Singles, PVC Jacket


General Purpose Control Cable

APPLICATION: Standard general purpose control cable for important


control circuits in industrial plants and station control cable for utilities.
Suitable for the operation and interconnection of protective devices;
rated circuit voltage 600 volts, recommended for operation at 75C
maximum continuous conductor temperature. Cables may be installed
in open air, in ducts or conduit, or in tray or trough and direct burial.
STANDARDS: Physical and electrical tests in accordance with appropriate sections of ICEA S-73-532, NEMA WC57.
CONSTRUCTION: Stranded uncoated copper conductors, 20 mils black
high molecular weight polyethylene insulation, 10 mils full color coded
PVC Jacket over each insulated conductor, two conductors flat, three
or more conductors twisted with suitable fillers where necessary to make
round, polyester tape over assembly, PVC jacket overall, surface printed.

#10 AWG - 7 Strand


USAWC
Part #

Number
of
Conductors

Overall
PVC
Jacket
Mils

Nom.
Diam.
Inches

Weight
lbs/ 1000 ft

10-02 20/10

2 Flat

45

.28 x .46

115

64

10-03 20/10

45

.49

165

97

Net

Copper

10-04 20/10

60

.57

230

129

10-05 20/10

60

.62

280

162

10-06 20/10

60

.67

320

192

10-07 20/10

60

.67

355

227

10-08 20/10

60

.73

415

256

10-09 20/10

60

.79

475

292

10-10 20/10

10

80

.89

535

320

10-11 20/10

11

80

.89

580

352

10-12 20/10

12

80

.92

615

389

10-13 20/10

13

80

.94

670

416

10-14 20/10

14

80

.97

710

448

10-15 20/10

15

80

1.02

760

480

10-16 20/10

16

80

1.02

800

512

10-17 20/10

17

80

1.07

870

544

10-18 20/10

18

80

1.07

895

576

10-19 20/10

19

80

1.07

920

616

10-20 20/10

20

80

1.13

980

640

10-23 20/10

23

80

1.18

1125

736

10-25 20/10

25

80

1.26

1250

800

10-27 20/10

27

80

1.28

1330

864

10-29 20/10

29

80

1.30

1370

928

10-31 20/10

31

80

1.36

1510

992

10-32 20/10

32

80

1.38

1565

1024

10-37 20/10

37

80

1.44

1755

1184

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

3-3

Specification
Single- and Multi-Conductor Polyethylene Insulated, PVC (20-10)
Jacketed Control Cable, Type CT-B, 600 Volts
1. SCOPE
1.1 This specification describes single- and multi-conductor control cables insulated and jacketed with thermoplastic
compounds for use on control circuits not exceeding 600 volts between conductors, recommended for operation
at 75C maximum continuous conductor temperature. Cables may be installed in open air, in ducts or conduit,
in trays or troughs, and direct burial. Single conductor cables are not recommended for direct earth burial.
2. APPLICABLE STANDARD
2.1 The following standard shall form a part of this specification to the extent specified herein:
2.1.1 ICEA Pub. No. S-73-532, NEMA Pub. No. WC57, Control Cables .
3. CONDUCTORS
3.1 Conductors shall be concentrically stranded, Class B, uncoated soft copper, conforming to Part 2 of ICEA
S-73-532. Conductor sizes shall be American Wire Gauge No. 14, No. 12, and No. 10.
4. INSULATION
4.1 Compound: Each conductor shall be insulated with black high molecular weight, low density polyethylene,
meeting the requirements of ICEA S-73-532, Par. 3.3 and ASTM Specification D-1248 for Type 1, Class C,
Category 5, Grade E4 or E5.
4.2 Thickness: The average thickness of insulation for single conductor control cable shall be 30 mils. The
average thickness of insulation for single conductors to be used in multi-conductor assemblies shall be 20 mils.
The minimum thickness at any point shall be not less than 90% of the specified average thickness. The insula
tion shall be applied tightly to the conductor and shall be free-stripping .
5. COVERING OVER INSULATION
5.1 Compound: Each individual polyethylene insulated conductor shall be covered with a color coded PVC (poly
vinyl chloride) compound, meeting the physical and aging requirements of Table 3-2 of ICEA S-73-532.
5.2 Thickness: The average thickness of the PVC covering for single conductor control cable shall be 15 mils. The
average thickness of the PVC covering for single conductors to be used in multi-conductor assemblies shall be
10 mils. The minimum thickness at any point shall be not less than 90% of the specified thickness.
5.3 Color Coding: The color coding shall consist of colored PVC compound with colored bands applied to the
surface in accordance with the first 21 colors of ICEA S-73-532, Appendix E, Table E-1 For cables
with more than 21 conductors, the colors shall be repeated as necessary.
6. ASSEMBLY
6.1 For three conductors or more, the insulated color coded conductors shall be cabled together with nonhy
groscopic fillers when necessary to make round . The cable assembly shall be covered with a polyester tape
applied with a 10% minimum lap. Two conductor cable shall be flat without separator tape, unless otherwise
specified .
7. OVERALL JACKET
7.1 Each multi-conductor cable shall have a PVC protective jacket applied over the assembly. This jacket shall
meet the requirements of Part 4 of ICEA S-73-532. The average thickness of the jacket shall be in
accordance with ICEA S-73-532, Table 4-1. The minimum thickness at any point shall be not less than
80% of the specified average thickness.
8. SURFACE MARKING
8.1 Multi-conductor cables shall be identified by means of surface ink printing indicating: manufacturer, number of
conductors, size and voltage rating .
9. TESTS
9.1 Individual conductors and completed cables shall be tested in accordance with the applicable tests as described
in ICEA S-73-532, Part 6.

3-4

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

TRAY CABLE, TYPE TC (VNTC) (16AWG)

TFN, THWN OR THHN Conductors, PVC Jacket, 600 Volts


APPLICATION: As flame-retardant multi-conductor control, signal or power
cables rated 600 volts, 90C in dry locations', 75C in wet locations. Specifically approved for installation in cable trays per Article 336 of the NEC. Also
approved for use in Class 1 remote-control and signaling circuits per Article
725 of the NEC. Type TC cable is suitable for use in Class I and II, Division 2
hazardous locations. Cables may be installed in air, in ducts or conduits, in tray
or trough, and are suitable for direct burial.
STANDARDS:
1. Listed by UL as Type TC Tray Cable per Article 336 of the NEC.
2. Individual conductors UL listed as Type THWN or THHN (14-10 AWG) or
Type TFN (16 AWG).
3. Overall jacket UL listed as Sunlight Resistant.
4. Cables UL listed for Direct Burial (14-10 AWG).
5. Cables with grounding conductor UL listed for Open Wiring.
6. Cables pass UL and IEEE-383 ribbon burner tests and ICEA 210,000
BTU/hour test.
CONSTRUCTION: Individual conductors of stranded uncoated copper Type
TFN (16 AWG), Type THWN or THHN (14-10 AWG), color coded, two conductors flat, three or more conductors twisted, PVC jacket overall, surface printed.
# 16 AWG-7 Strand
USAWC
Part #

No.
of
Condrs.

Overall
PVC
Jacket
Mils

Nom.
Diam.
Inches

Approx.
Net Wt.
lbs/1000 ft

Copper
Weight
lbs/1000 ft

16-02VNTC

45

.20 x .30

40

20

16-03VNTC

45

.32

60

24

16-04VNTC

45

.34

75

32

16-05VNTC

45

.37

85

40

16-06VNTC

45

.40

100

48

16-07VNTC

45

.40

110

56

16-08VNTC

45

.44

130

64

16-09VNTC

45

.47

140

72
80

16-10VNTC

10

45

.51

155

16-11VNTC

11

45

.51

170

88

16-12VNTC

12

60

.55

200

97

16-13VNTC

13

60

.56

210

104

16-14VNTC

14

60

.58

225

112

16-15VNTC

15

60

.61

240

121

16-16VNTC

16

60

.61

250

128

16-17VNTC

17

60

.64

265

136

16-18VNTC

18

60

.64

275

144

16-19VNTC

19

60

.64

285

153

16-20VNTC

20

60

.67

305

160

16-23VNTC

23

60

.70

340

184

16-25VNTC

25

60

.74

370

201

16-27VNTC

27

60

.76

395

216

16-29VNTC

29

60

.77

420

232

16-31VNTC

31

60

.80

445

248

16-32VNTC

32

60

.82

460

256

16-37VNTC

37

80

.89

550

306

Notes: 1. Cables designated (w/g) contain an additional bare copper grounding conductor, same size as circuit conductors.
2. Standard color coding is ICEA Method E-2 for NEC applications. This color coding method omits white and green from the color sequence
ICEA Method 4 color coding may also be provided. This consits of printed numbers and words, 1-ONE, 2-TWO, etc..

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

3-5

TRAY CABLE, TYPE TC (VNTC) (14AWG)

TFN, THWN OR THHN Conductors, PVC Jacket, 600 Volts


APPLICATION: As flame-retardant multi-conductor control, signal or power
cables rated 600 volts, 90C in dry locations', 75C in wet locations. Specifically approved for installation in cable trays per Article 336 of the NEC. Also
approved for use in Class 1 remote-control and signaling circuits per Article
725 of the NEC. Type TC cable is suitable for use in Class I and II, Division 2
hazardous locations. Cables may be installed in air, in ducts or conduits, in tray
or trough, and are suitable for direct burial.
STANDARDS:
1. Listed by UL as Type TC Tray Cable per Article 336 of the NEC.
2. Individual conductors UL listed as Type THWN or THHN (14-10 AWG) or
Type TFN (16 AWG).
3. Overall jacket UL listed as Sunlight Resistant.
4. Cables UL listed for Direct Burial (14-10 AWG).
5. Cables with grounding conductor UL listed for Open Wiring.
6. Cables pass UL and IEEE-383 ribbon burner tests and ICEA 210,000
BTU/hour test.
CONSTRUCTION: Individual conductors of stranded uncoated copper Type
TFN (16 AWG), Type THWN or THHN (14-10 AWG), color coded, two conductors flat, three or more conductors twisted, PVC jacket overall, surface printed.
# 14 AWG-7 Strand
USAWC
Part #

No.
of
Condrs.

Overall
PVC
Jacket
Mils

Nom.
Diam.
Inches

Approx.
Net Wt.
lbs/1000 ft

Copper
Weight
lbs/1000 ft

14-02VNTC

45

.21 x .33

55

26

14-03VNTC

45

.34

75

39

14-03VNGTC

3w/g

45

.35

92

52

14-04VNTC

45

.37

100

52

14-05VNTC

45

.41

115

65

14-06VNTC

45

.44

140

78

14-07VNTC

45

.44

150

90

14-08VNTC

45

.48

170

104

14-09VNTC

45

.51

195

116

14-10VNTC

10

60

.58

220

130

14-11VNTC

11

60

.58

240

143

14-12VNTC

12

60

.60

265

155

14-13VNTC

13

60

.62

280

169

14-14VNTC

14

60

.64

295

182

14-15VNTC

15

60

.66

310

195

14-16VNTC

16

60

.66

340

208

14-17VNTC

17

60

.70

355

221

14-18VNTC

18

60

.70

370

234

14-19VNTC

19

60

.70

390

245

14-20VNTC

20

60

.73

415

260

14-23VNTC

23

60

.78

475

299

14-25VNTC

25

80

.85

540

323

14-27VNTC

27

80

.88

570

351

14-29VNTC

29

80

.90

600

377

14-31VNTC

31

80

.92

640

403

14-32VNTC

32

80

.94

660

416

14-37VNTC

37

80

.96

755

478

Notes: 1. Cables designated (w/g) contain an additional bare copper grounding conductor, same size as circuit conductors.
2. Standard color coding is ICEA Method E-2 for NEC applications. This color coding method omits white and green from the color sequence
ICEA Method 4 color coding may also be provided. This consits of printed numbers and words, 1-ONE, 2-TWO, etc..

3-6

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

TRAY CABLE, TYPE TC (VNTC) (12AWG)

TFN, THWN OR THHN Conductors, PVC Jacket, 600 Volts


APPLICATION: As flame-retardant multi-conductor control, signal or power
cables rated 600 volts, 90C in dry locations', 75C in wet locations. Specifically approved for installation in cable trays per Article 336 of the NEC. Also
approved for use in Class 1 remote-control and signaling circuits per Article
725 of the NEC. Type TC cable is suitable for use in Class I and II, Division 2
hazardous locations. Cables may be installed in air, in ducts or conduits, in tray
or trough, and are suitable for direct burial.
STANDARDS:
1. Listed by UL as Type TC Tray Cable per Article 336 of the NEC.
2. Individual conductors UL listed as Type THWN or THHN (14-10 AWG) or
Type TFN (16 AWG).
3. Overall jacket UL listed as Sunlight Resistant.
4. Cables UL listed for Direct Burial (14-10 AWG).
5. Cables with grounding conductor UL listed for Open Wiring.
6. Cables pass UL and IEEE-383 ribbon burner tests and ICEA 210,000
BTU/hour test.
CONSTRUCTION: Individual conductors of stranded uncoated copper Type
TFN (16 AWG), Type THWN or THHN (14-10 AWG), color coded, two conductors flat, three or more conductors twisted, PVC jacket overall, surface printed.
# 12 AWG-7 Strand
USAWC
Part #

No.
of
Condrs.

Overall
PVC
Jacket
Mils

Nom.
Diam.
Inches

Approx.
Net Wt.
lbs/1000 ft

Copper
Weight
lbs/1000 ft

12-02VNTC

45

.23 x .37

75

41

12-03VNTC

45

.36

105

63

12-03VNGTC

3w/g

45

.40

130

86

12-04VNTC

45

.40

135

86

12-05VNTC

45

.45

165

108

12-06VNTC

45

.50

195

126

12-07VNTC

45

.50

215

144

12-08VNTC

60

.58

260

168

12-09VNTC

60

.62

300

185

12-10VNTC

10

60

.66

325

210

12-11VNTC

11

60

.66

350

231

12-12VNTC

12

60

.68

375

247

12-13VNTC

13

60

.70

400

273

12-14VNTC

14

60

.73

425

294

12-15VNTC

15

60

.76

455

315

12-16VNTC

16

60

.76

485

336

12-17VNTC

17

60

.79

515

357

12-18VNTC

18

60

.79

545

378

12-19VNTC

19

60

.79

565

391

12-20VNTC

20

80

.89

590

420

12-23VNTC

23

80

.93

690

483

12-25VNTC

25

80

.96

770

515

12-27VNTC

27

80

1.00

840

567

12-29VNTC

29

80

1.01

910

609

12-31VNTC

31

80

1.06

950

651

12-32VNTC

32

80

1.08

1000

672

12-37VNTC

37

80

1.10

1090

762

Notes: 1. Cables designated (w/g) contain an additional bare copper grounding conductor, same size as circuit conductors.
2. Standard color coding is ICEA Method E-2 for NEC applications. This color coding method omits white and green from the color sequence
ICEA Method 4 color coding may also be provided. This consits of printed numbers and words, 1-ONE, 2-TWO, etc..

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

3-7

TRAY CABLE, TYPE TC (VNTC) (10AWG)

TFN, THWN OR THHN Conductors, PVC Jacket, 600 Volts


APPLICATION: As flame-retardant multi-conductor control, signal or power
cables rated 600 volts, 90C in dry locations', 75C in wet locations. Specifically approved for installation in cable trays per Article 336 of the NEC. Also
approved for use in Class 1 remote-control and signaling circuits per Article
725 of the NEC. Type TC cable is suitable for use in Class I and II, Division 2
hazardous locations. Cables may be installed in air, in ducts or conduits, in tray
or trough, and are suitable for direct burial.
STANDARDS:
1. Listed by UL as Type TC Tray Cable per Article 336 of the NEC.
2. Individual conductors UL listed as Type THWN or THHN (14-10 AWG) or
Type TFN (16 AWG).
3. Overall jacket UL listed as Sunlight Resistant.
4. Cables UL listed for Direct Burial (14-10 AWG).
5. Cables with grounding conductor UL listed for Open Wiring.
6. Cables pass UL and IEEE-383 ribbon burner tests and ICEA 210,000
BTU/hour test.
CONSTRUCTION: Individual conductors of stranded uncoated copper Type
TFN (16 AWG), Type THWN or THHN (14-10 AWG), color coded, two conductors flat, three or more conductors twisted, PVC jacket overall, surface printed.
# 10 AWG-7 Strand
USAWC
Part #

No.
of
Condrs.

Overall
PVC
Jacket
Mils

Nom.
Diam.
Inches

Approx.
Net Wt.
lbs/1000 ft

Copper
Weight
lbs/1000 ft

10-02 VNTC

45

.26 x.43

110

65

10-03 VNTC

45

.46

155

98

10-03VNGTC

3w/g

45

.47

194

131

10-04VNTC

45

.50

200

135

10-05VNTC

60

.58

265

169

10-06VNTC

60

.63

315

192

10-07VNTC

60

.63

345

236

10-08VNTC

60

.69

420

256

10-09VNTC

60

.73

450

295

10-10VNTC

10

60

.81

500

320

10-11VNTC

11

60

.81

540

352

10-12VNTC

12

60

.82

580

404

10-13VNTC

13

80

.89

680

416

10-14VNTC

14

80

.92

725

448

10-15VNTC

15

80

.95

745

480

10-16VNTC

16

80

.95

810

512

10-17VNTC

17

80

1.02

860

544

10-18VNTC

18

80

1.02

900

576

10-19VNTC

19

80

1.02

940

608

10-20VNTC

20

80

1.07

990

640

10-23VNTC

23

80

1.12

1120

736

10-25VNTC

25

80

1.19

1210

800

10-27VNTC

27

80

1.22

1295

864

10-29VNTC

29

80

1.23

1375

928

10-31VNTC

31

80

1.29

1465

992

10-32VNTC

32

80

1.31

1510

1024

10-37VNTC

37

80

1.36

1710

1184

Notes: 1. Cables designated (w/g) contain an additional bare copper grounding conductor, same size as circuit conductors.
2. Standard color coding is ICEA Method E-2 for NEC applications. This color coding method omits white and green from the color sequence
ICEA Method 4 color coding may also be provided. This consits of printed numbers and words, 1-ONE, 2-TWO, etc..

3-8

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

Specification
TRAY CABLE, TYPE TC (VNTC)
TFN, THWN or THHN Conductors, PVC Jacket, 600 Volts
1. SCOPE
1.1 This specification describes multi-conductor Tray Cable, Type TC with TFN, THWN or THHN conductors
and PVC jacket overall, for use on circuits rated 600 volts. Cables are recommended for operation at 90C
maximum continuous conductor temperature in dry locations and 75C for wet locations. (Size 16 AWG is rated
90C in dry locations only). The cables are specifically approved for installation in cable trays in accordance
with Article 336 of the NEC and may also be used in Class 1 remote-control and signaling circuits per Article
725 of the Code. Cables may be installed in air, in ducts or conduits, in tray or trough, and are also suitable for
direct burial. [Cables with ground are UL listed as Open Wiring per NEC 336.10(6)].
2. APPLICABLESTANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1
Underwriters Laboratories Standard 1277 for Type TC Power and Control Tray Cables.
2.1.2
Underwriters Laboratories Standard 62 for Flexible Cord and Fixture Wire.
2.1.3
Underwriters Laboratories Standard 83 for Thermoplastic Insulated Wires.
3. CONDUCTORS
3.1 Conductors shall be Class B stranded uncoated soft copper conforming to UL Standards 62 and 83. Conductor
sizes shall be 16 AWG through 10 AWG.
4. INSULATION
4.1 Compound: Each conductor shall be insulated with PVC, meeting the requirements of UL Standard 62 for Type
TFN wire or UL Standard 83 for Type THWN or THHN wire.
4.2 Thickness: The average thickness of insulation shall be 15 mils for sizes 16-12 AWG and 20 mils for size 10
AWG. The minimum thickness at any point shall be not less than 90% of the specified average thickness. The
insulation shall be applied tightly to the conductor and shall be free-stripping.
5. JACKET
5.1 Compound: Each insulated conductor shall be jacketed with Nylon, meeting the requirements of UL Standard
62 for Type TFN wire or UL Standard 83 for Type THWN or THHN wire.
5.2 Thickness: The minimum thickness of Nylon shall not be less than 4 mils at any point.
6. CIRCUIT IDENTIFICATION
6.1 Circuit identification shall consist of Method 1 color coding for NEC applications. Cables shall not contain a
green or white conductor unless specifically ordered. Conductors shall also be identified
with ICEA Method 4 color coding consisting of printed numbers and words 1-ONE, 2-TWO, etc..
7. ASSEMBLY
7.1 Two (2) conductor cable shall be flat, unless otherwise specified. For three (3) conductors or more, the insulated
conductors shall be cabled together with fillers where necessary to make round. Where indicated, a bare copper
grounding conductor of the same size as the circuit conductors shall be included in the assembly.
8. OVERALL JACKET
8.1 Compound: Each cable shall have a PVC protective jacket applied over the assembly. The jacket properties
shall be as specified in UL Standard 1277 for 75C PVC jacket compound. The jacket shall meet the Sunlight
Resistant requirements of UL Standard 1277.
8.2 Thickness: The average jacket thickness shall be in accordance with UL Standard 1277. The minimum thick
ness at any point shall be not less than 80% of the specified average thickness.
9. SURFACE MARKING
9.1 Cables shall be identified by means of surface ink printing indicating: TC, (UL), 600v, No. of Conductors,
Size, THWN or THHN (or TFN) Conductors, Sun. Res., Direct Burial, (14-10 AWG), . Sizes 14-10 AWG with
ground shall be printed Open Wiring.
10. TESTS
10.1 Individual conductors and completed cables shall be tested in accordance with UL requirements for Type TC Power
and Control Tray Cables having THWN or THHN (or TFN) conductors.
10.2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and IEEE.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

3-9

(This Page Intentionally Left Blank)

3-10

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

(3C) TRAY CABLE, TYPE TC (VNGTC)

THWN or THHN Conductors, PVC Jacket, 600 Volts


Three Conducting with Grounding Conductor
APPLICATION: As flame-retardant three conductor power cables rated
600 volts, 90C in dry locations, 75C in wet locations. Specifically
approved for installation in cable trays per Article 336 of the NEC. Type
TC cables are approved for use in Class I and II, Division 2 hazardous
locations. Cables may be installed in air, in ducts or conduits, in tray or
trough or direct buried.
STANDARDS:
1. Listed by UL as Type TC Tray Cable per Article 336 of the NEC.
2. Individual conductors UL listed as Type THWN or THHN.
3. Overall jacket UL listed as Sunlight Resistant.
4. Cables UL listed for Direct Burial.
5. Cables UL listed for Open Wiring.
6. Cables pass UL and IEEE-383 ribbon burner flame tests and ICEA
210,000 BTU/hour test.
CONSTRUCTION: Individual conductors of stranded uncoated copper
Type THWN or THHN, surface print phase identification. Three insulated
conductors twisted with a Class B stranded uncoated copper grounding
conductor and fillers, cable tape, PVC jacket overall, surface printed.

THREE CONDUCTORS WITH GROUNDING CONDUCTOR


Thickness in Mils

USAWC
Part #

Size
AWG
or
kcmil

No.
of
Strands

PVC
Insulation

8-03VNGTC

6-03VNGTC

4-03VNGTC

2-03VNGTC

Ampacity

Nylon
Jacket

Overall
PVC
Jacket

Nominal
Diameter
Inches

Grounding
Conductor
Size'
AWG

Approx.
Net Wt.
lbs/1000 ft

Copper
Weight
lbs/1000 ft

90C
Dry

75C
Wet

30

60

.62

10

315

189

55

50

30

60

.70

445

300

75

65

40

80

.88

675

446

95

85

40

80

1.01

995

710

130

115

1-03VNGTC

19

50

80

1.14

1200

855

150

130

1/0-03VNGTC

1/0

19

50

80

1.23

1480

1080

170

150

2/0-03VNGTC

2/0

19

50

80

1.32

1770

1340

195

175

3/0-03VNGTC

3/0

19

50

80

1.43

2180

1683

225

200

4/0-03VNGTC

4/0

19

50

80

1.56

2690

2130

260

230

250-03VNGTC

250

37

60

110

1.76

3225

2494

290

255

350-03VNGTC

350

37

60

110

1.98

4370

3474

350

310

500-03VNGTC

500

37

60

110

2.26

5960

4934

430

380

750-03VNGTC

750

61

70

110

2.71

9050

7206

535

475

1000-03VNGTC

1000

61

70

140

3.10

1/0

11720

9584

615

545

*AMPACITY in accordance with the NEC for cables in uncovered cable tray without maintained spacing and for cables in raceway or directly buried;
90 C conductor temperature for dry locations, 75 C conductor temperature for wet locations, 30 C ambient temperature.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

3-11

Specification
TRAY CABLE, TYPE TC (VNGTC)
THWN or THHN Conductors, PVC Jacket, 600 Volts
Three Conductor with Grounding Conductor
1. SCOPE
1.1 This specification describes three conductor Type TC Tray Cable with THWN or THHN conduc
tors and PVC jacketed overall, for use on circuits rated 600 volts. Cables are recommended for opera
tion at 90C maximum continuous conductor temperature in dry locations, and 75C for wet locations.
The cables are specifically approved for installation in cable trays in accordance with Article 336 of the
NEC. They may be installed in air, in ducts or conduits, in tray or trough, in open wiring or direct buried.
2. APPLICABLE STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 Underwriters Laboratories Standard 1277 for Type TC Power and Control Tray Cables.
2.1.2 Underwriters Laboratories Standard 83 for Thermoplastic Insulated Wires.
3. CONDUCTORS
3.1 Conductors shall be Class B stranded uncoated soft copper conforming to UL Standard 83.
4. INSULATION
4.1 Compound: Each phase conductor shall be insulated with PVC, meeting the requirements of UL Stan
dard 83 for Type THWN or THHN wire.
4.2 Thickness: The average thickness of insulation shall be as specified in UL Standard 83 for Type THWN
or THHN wire. The minimum thickness at any point shall be not less than 90% of the specified average
thickness.
5. JACKET
5.1 Compound:
Standard 83
5.2 Thickness:
Type THWN

Each insulated conductor shall be jacketed with Nylon, meeting the requirements of UL
for Type THWN or THHN wire.
The minimum thickness of Nylon shall not be less than specified in UL Standard 83 for
or THHN wire.

6. PHASE IDENTIFICATION
6.1 The insulated phase conductors shall be black in color and shall be printed with alpha-numeric num
bers on two opposite sides (1-0NE, 2-TWO, etc.).
7. ASSEMBLY
7.1 Three phase conductors shall be cabled together with a Class B stranded, uncoated copper grounding
conductor and suitable nonhygroscopic fillers to make round. Length of lay shall not exceed 35 times
the phase conductor diameter. The grounding conductor shall comply with the requirements of UL
Standard 1277.
8. CABLE TAPE
8.1 The cable assembly shall be covered with a suitable tape applied with a 10% minimum lap.
9. OVERALL JACKET
9.1 Compound: Each cable shall have a PVC protective jacket applied over the taped assembly. The
jacket shall meet the requirements of Standard 1277 for 75C PVC jacket compound and the Sunlight
Resistant requirements of UL Standard 1277.
9.2 Thickness: The average jacket thickness shall be in accordance with UL Standard 1277. The minimum
thickness at any point shall be not less than 80% of the specified average thickness.
10. SURFACE MARKING
10.1 Cables shall be identified by means of surface ink printing indicating: able, TC, (UL), 600v, No. of
Conductors, Size, THWN or THHN Conductors, Sun Res., Direct Burial, Open Wiring,.
11. TESTS
11.1 Individual conductors and completed cables shall be tested in accordance with UL requirements for Type
TC Power and Control Tray Cables having THWN or THHN conductors.
11.2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and IEEE.

3-12

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

(4C) TRAY CABLE, TYPE TC (VNGTC)

THWN or THHN Conductors, PVC Jacket, 600 Volts


Four Conducting with Grounding Conductor
APPLICATION: As flame-retardant four conductor power cables rated
600 volts, 90C in dry locations, 75C in wet locations. Specifically
approved for installation in cable trays per Article 336 of the NEC. Type
TC cables are approved for use in Class I and II, Division 2 hazardous
locations. Cables may be installed in air, in ducts or conduits, in tray or
trough or direct buried.
STANDARDS:
1. Listed by UL as Type TC Tray Cable per Article 336 of the NEC.
2. Individual conductors UL listed as Type THWN or THHN.
3. Overall jacket UL listed as Sunlight Resistant.
4. Cables UL listed for Direct Burial.
5. Cables UL listed for Open Wiring.
6. Cables pass UL and IEEE-383 ribbon burner flame tests and ICEA
210,000 BTU/hour test.
CONSTRUCTION: Individual conductors of stranded uncoated copper
Type THWN or THHN, surface print phase identification. Three insulated
conductors twisted with a Class B stranded uncoated copper grounding
conductor and fillers, cable tape, PVC jacket overall, surface printed.

FOUR CONDUCTORS WITH GROUNDING CONDUCTOR


Thickness in Mils

USAWC
Part #

Size
AWG
or
kcmil

No.
of
Strands

PVC
Insulation

Nylon
Jacket

8-04VNGTC

30

6-04VNGTC

4-04VNGTC

2-04VNGTC

1/0-04VNGTC
2/0-04VNGTC

Ampacity

Overall
PVC Jacket

Nominal
Diameter
Inches

Grounding
Conductor
Size'
AWG

Approx.
Net Wt.
lbs/1000 ft

Copper
Weight
lbs/1000 ft

90C
Dry

75C
Wet

60

.66

10

373

241

55

50

30

60

.76

533

383

75

65

40

80

.97

824

578

95

85

40

80

1.10

1227

919

130

115

1/0

19

50

80

1.36

1830

1413

170

150

2/0

19

50

80

1.46

2252

1760

195

175

4/0-04VNGTC

4/0

19

50

80

1.77

3502

2796

260

230

250-04VNGTC

250

37

60

110

1.95

4107

3281

290

255

350-04VNGTC

350

37

60

110

2.19

5585

4586

350

310

500-04VNGTC

500

37

60

110

2.51

7694

6509

430

380

*AMPACITY in accordance with the NEC for cables in uncovered cable tray without maintained spacing and for cables in raceway or directly buried;
90 C conductor temperature for dry locations, 75 C conductor temperature for wet locations, 30 C ambient temperature.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

3-13

Specification
TRAY CABLE, TYPE TC (VNGTC)
THWN or THHN Conductors, PVC Jacket, 600 Volts
Four Conductor with Grounding Conductor
1. SCOPE
1.1 This specification describes four conductor Type TC Tray Cable with THWN or THHN conduc
tors and PVC jacketed overall, for use on circuits rated 600 volts. Cables are recommended for opera
tion at 90C maximum continuous conductor temperature in dry locations, and 75C for wet locations.
The cables are specifically approved for installation in cable trays in accordance with Article 336 of the
NEC. They may be installed in air, in ducts or conduits, in tray or trough, in open wiring or direct buried.
2. APPLICABLE STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 Underwriters Laboratories Standard 1277 for Type TC Power and Control Tray Cables.
2.1.2 Underwriters Laboratories Standard 83 for Thermoplastic Insulated Wires.
3. CONDUCTORS
3.1 Conductors shall be Class B stranded uncoated soft copper conforming to UL Standard 83.
4. INSULATION
4.1 Compound: Each phase conductor shall be insulated with PVC, meeting the requirements of UL Stan
dard 83 for Type THWN or THHN wire.
4.2 Thickness: The average thickness of insulation shall be as specified in UL Standard 83 for Type THWN
or THHN wire. The minimum thickness at any point shall be not less than 90% of the specified average
thickness.
5. JACKET
5.1 Compound:
Standard 83
5.2 Thickness:
Type THWN

Each insulated conductor shall be jacketed with Nylon, meeting the requirements of UL
for Type THWN or THHN wire.
The minimum thickness of Nylon shall not be less than specified in UL Standard 83 for
or THHN wire.

6. PHASE IDENTIFICATION
6.1 The insulated phase conductors shall be black in color and shall be printed with alpha-numeric num
bers on two opposite sides (1-0NE, 2-TWO, etc.).
7. ASSEMBLY
7.1 Three phase conductors shall be cabled together with a Class B stranded, uncoated copper grounding
conductor and suitable nonhygroscopic fillers to make round. Length of lay shall not exceed 35 times
the phase conductor diameter. The grounding conductor shall comply with the requirements of UL
Standard 1277.
8. CABLE TAPE
8.1 The cable assembly shall be covered with a suitable tape applied with a 10% minimum lap.
9. OVERALL JACKET
9.1 Compound: Each cable shall have a PVC protective jacket applied over the taped assembly. The
jacket shall meet the requirements of Standard 1277 for 75C PVC jacket compound and the Sunlight
Resistant requirements of UL Standard 1277.
9.2 Thickness: The average jacket thickness shall be in accordance with UL Standard 1277. The minimum
thickness at any point shall be not less than 80% of the specified average thickness.
10. SURFACE MARKING
10.1 Cables shall be identified by means of surface ink printing indicating: able, TC, (UL), 600v, No. of
Conductors, Size, THWN or THHN Conductors, Sun Res., Direct Burial, Open Wiring.
11. TESTS
11.1 Individual conductors and completed cables shall be tested in accordance with UL requirements for Type
TC Power and Control Tray Cables having THWN or THHN conductors.
11.2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and IEEE.

3-14

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

TRAY CABLE, TYPE TC (16AWG)

FR-XLP Insulation, PVC Jacket, 600 Volts

APPLICATION: As superior flame-retardant multi-conductor control, signal


or power cables rated 600 volts, 90C in wet or dry locations. Specifically
approved for installation in cable tray per Article 336 of the NEC. Also
approved for use in Class 1 remote-control and signaling circuits per Article
725 of the NEC. Type TC cable is suitable for use in Class I and II, Division
2 hazardous locations. Cables may be installed in air, in ducts or conduits,
in tray or trough, and are suitable for direct burial.
STANDARDS:
1. Listed by UL as Type TC per Standard 1277 for Tray Cables.
2. Cables UL listed for Direct Burial.
3. Individual conductors pass UL VW-1 flame test.
4. Individual conductors UL listed as Type XHHW-2 (14-10 AWG) or 90C
rated conductors (16 AWG).
5. Overall jacket UL listed as Sunlight Resistant.
6. Cables with grounding conductor UL listed for Open Wiring.
7. Cables pass IEEE Standard 383 ribbon burner test and ICEA 210,000
BTU/hr test.
8. Cables pass IEEE-1202/CSA FT4 (70,000 BTU/hr) cable tray flame test
(14-10 AWG).
9. Cables meet requirements of ICEA S-73-532, NEMA WC57 for Control
Cables.
CONSTRUCTION: Stranded uncoated copper conductors, 30 mils
FR-XLP flame-retardant crosslinked polyethylene insulation, color coded,
two conductors flat, three or more conductors twisted with suitable fillers
where necessary to make round, cable tape, PVC jacket overall, surface
printed.
# 16 AWG-7 Strand
USAWC
Part #
16-02XPTC
16-03XPTC
16-04XPTC
16-05XPTC
16-06XPTC
16-07XPTC
16-08XPTC
16-09XPTC
16-10XPTC
16-11XPTC
16-12XPTC
16-13XPTC
16-14XPTC
16-15XPTC
16-16XPTC
16-17XPTC
16-18XPTC
16-19XPTC
16-20XPTC
16-23XPTC
16-25XPTC
16-27XPTC
16-29XPTC
16-31XPTC
16-32XPTC
16-37XPTC

No.
of
Condrs.
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
23
25
27
29
31
32
37

Overall
PVC
Jacket
Mils
45
45
45
45
45
45
45
45
60
60
60
60
60
60
60
60
60
60
60
60
80
80
80
80
80
80

Nom.
Diam.
Inches
.23 x .35
.37
.39
.44
.48
.48
.51
.58
.63
.63
.67
.67
.68
.71
.71
.75
.75
.75
.79
.82
.91
.93
.94
.98
.99
1.03

Approx.
Net Wt.
lbs/1000 ft

Copper
Weight
lbs/1000 ft

65
70
87
105
120
140
155
200
230
240
255
270
290
315
325
350
360
370
400
450
530
560
585
625
650
720

16
22
29
37
44
51
59
66
74
81
88
96
103
110
118
125
132
140
147
169
184
199
213
228
235
272

Notes: 1. Cables designated (w/g) contain an additional bare copper grounding conductor, same size as circuit conductors, and are UL listed.
2. Standard color coding is Method E-2 of ICEA S-72-532. This color coding method omits white and green from the color sequence.
A white or green conductor can be supplied on request, Method E-1.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

3-15

TRAY CABLE, TYPE TC (14AWG)

FR-XLP Insulation, PVC Jacket, 600 Volts

APPLICATION: As superior flame-retardant multi-conductor control, signal


or power cables rated 600 volts, 90C in wet or dry locations. Specifically
approved for installation in cable tray per Article 336 of the NEC. Also
approved for use in Class 1 remote-control and signaling circuits per Article
725 of the NEC. Type TC cable is suitable for use in Class I and II, Division
2 hazardous locations. Cables may be installed in air, in ducts or conduits,
in tray or trough, and are suitable for direct burial.
STANDARDS:
1. Listed by UL as Type TC per Standard 1277 for Tray Cables.
2. Cables UL listed for Direct Burial.
3. Individual conductors pass UL VW-1 flame test.
4. Individual conductors UL listed as Type XHHW-2 (14-10 AWG) or 90C
rated conductors (16 AWG).
5. Overall jacket UL listed as Sunlight Resistant.
6. Cables with grounding conductor UL listed for Open Wiring.
7. Cables pass IEEE Standard 383 ribbon burner test and ICEA 210,000
BTU/hr test.
8. Cables pass IEEE-1202/CSA FT4 (70,000 BTU/hr) cable tray flame test
(14-10 AWG).
9. Cables meet requirements of ICEA S-73-532, NEMA WC57 for Control
Cables.
CONSTRUCTION: Stranded uncoated copper conductors, 30 mils
FR-XLP flame-retardant crosslinked polyethylene insulation, color coded,
two conductors flat, three or more conductors twisted with suitable fillers
where necessary to make round, cable tape, PVC jacket overall, surface
printed.
# 14 AWG-7 Strand
USAWC
Part #
14-02XPTC
14-03XPTC
14-04XPTC
14-05XPTC
14-06XPTC
14-07XPTC
14-08XPTC
14-09XPTC
14-10XPTC
14-11XPTC
14-12XPTC
14-13XPTC
14-14XPTC
14-15XPTC
14-16XPTC
14-17XPTC
14-18XPTC
14-19XPTC
14-20XPTC
14-23XPTC
14-25XPTC
14-27XPTC
14-29XPTC
14-31XPTC
14-32XPTC
14-37XPTC

No.
of
Condrs.
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
23
25
27
29
31
32
37

Overall
PVC
Jacket
Mils
45
45
45
45
45
45
60
60
60
60
60
60
60
60
60
60
60
60
80
80
80
80
80
80
80
80

Nom.
Diam.
Inches
.23 x .37
.39
.43
.47
.51
.51
.59
.63
.69
.69
.70
.72
.74
.78
.78
.82
.82
.82
.90
.95
1.00
1.02
1.03
1.07
1.10
1.14

Approx.
Net Wt.
lbs/1000 ft

Copper
Weight
lbs/1000 ft

65
90
113
137
160
180
220
250
270
290
310
335
360
380
400
420
440
460
525
595
640
680
720
760
780
890

25
40
53
66
78
93
104
119
130
143
159
169
182
195
208
221
234
252
260
299
323
351
377
403
416
490

Notes: 1. Cables designated (w/g) contain an additional bare copper grounding conductor, same size as circuit conductors, and are UL listed.
2. Standard color coding is Method E-2 of ICEA S-72-532. This color coding method omits white and green from the color sequence.
A white or green conductor can be supplied on request, Method E-1.

3-16

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

TRAY CABLE, TYPE TC (12AWG)

FR-XLP Insulation, PVC Jacket, 600 Volts

APPLICATION: As superior flame-retardant multi-conductor control, signal


or power cables rated 600 volts, 90C in wet or dry locations. Specifically
approved for installation in cable tray per Article 336 of the NEC. Also
approved for use in Class 1 remote-control and signaling circuits per Article
725 of the NEC. Type TC cable is suitable for use in Class I and II, Division
2 hazardous locations. Cables may be installed in air, in ducts or conduits,
in tray or trough, and are suitable for direct burial.
STANDARDS:
1. Listed by UL as Type TC per Standard 1277 for Tray Cables.
2. Cables UL listed for Direct Burial.
3. Individual conductors pass UL VW-1 flame test.
4. Individual conductors UL listed as Type XHHW-2 (14-10 AWG) or 90C
rated conductors (16 AWG).
5. Overall jacket UL listed as Sunlight Resistant.
6. Cables with grounding conductor UL listed for Open Wiring.
7. Cables pass IEEE Standard 383 ribbon burner test and ICEA 210,000
BTU/hr test.
8. Cables pass IEEE-1202/CSA FT4 (70,000 BTU/hr) cable tray flame test
(14-10 AWG).
9. Cables meet requirements of ICEA S-73-532, NEMA WC57 for Control
Cables.
CONSTRUCTION: Stranded uncoated copper conductors, 30 mils
FR-XLP flame-retardant crosslinked polyethylene insulation, color coded,
two conductors flat, three or more conductors twisted with suitable fillers
where necessary to make round, cable tape, PVC jacket overall, surface
printed.
# 12 AWG-7 Strand
USAWC
Part #
12-02XPTC
12-03XPTC
12-03XPGTC
12-04XPTC
12-05XPTC
12-06XPTC
12-07XPTC
12-08XPTC
12-09XPTC
12-10XPTC
12-11XPTC
12-12XPTC
12-13XPTC
12-14XPTC
12-15XPTC
12-16XPTC
12-17XPTC
12-18XPTC
12-19XPTC
12-20XPTC
12-23XPTC
12-25XPTC
12-27XPTC
12-29XPTC
12-31XPTC
12-32XPTC
12-37XPTC

No.
of
Condrs.
2
3
3 w/g
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
23
25
27
29
31
32
37

Overall
PVC
Jacket
Mils
45
45
45
45
45
60
60
60
60
60
60
60
60
60
80
80
80
80
80
80
80
80
80
80
80
80
80

Nom.
Diam.
Inches
.25 x.41
.44
.44
.48
.53
.60
.60
.67
.70
.77
.77
.79
.80
.83
.92
.92
.96
.96
.96
1.01
1.06
1.12
1.15
1.16
1.21
1.23
1.28

Approx.
Net Wt.
lbs/1000 ft

Copper
Weight
lbs/1000 ft

85
120
143
154
190
235
265
300
340
370
400
430
465
500
535
570
605
640
675
710
815
890
960
1030
1100
1135
1310

41
65
86
86
108
126
150
168
193
210
231
258
273
294
315
336
357
378
403
420
483
515
567
609
651
672
741

Notes: 1. Cables designated (w/g) contain an additional bare copper grounding conductor, same size as circuit conductors, and are UL listed.
2. Standard color coding is Method E-2 of ICEA S-72-532. This color coding method omits white and green from the color sequence.
A white or green conductor can be supplied on request, Method E-1.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

3-17

TRAY CABLE, TYPE TC (10AWG)

FR-XLP Insulation, PVC Jacket, 600 Volts

APPLICATION: As superior flame-retardant multi-conductor control, signal


or power cables rated 600 volts, 90C in wet or dry locations. Specifically
approved for installation in cable tray per Article 336 of the NEC. Also
approved for use in Class 1 remote-control and signaling circuits per Article
725 of the NEC. Type TC cable is suitable for use in Class I and II, Division
2 hazardous locations. Cables may be installed in air, in ducts or conduits,
in tray or trough, and are suitable for direct burial.
STANDARDS:
1. Listed by UL as Type TC per Standard 1277 for Tray Cables.
2. Cables UL listed for Direct Burial.
3. Individual conductors pass UL VW-1 flame test.
4. Individual conductors UL listed as Type XHHW-2 (14-10 AWG) or 90C
rated conductors (16 AWG).
5. Overall jacket UL listed as Sunlight Resistant.
6. Cables with grounding conductor UL listed for Open Wiring.
7. Cables pass IEEE Standard 383 ribbon burner test and ICEA 210,000
BTU/hr test.
8. Cables pass IEEE-1202/CSA FT4 (70,000 BTU/hr) cable tray flame test
(14-10 AWG).
9. Cables meet requirements of ICEA S-73-532, NEMA WC57 for Control
Cables.
CONSTRUCTION: Stranded uncoated copper conductors, 30 mils
FR-XLP flame-retardant crosslinked polyethylene insulation, color coded,
two conductors flat, three or more conductors twisted with suitable fillers
where necessary to make round, cable tape, PVC jacket overall, surface
printed.
# 10 AWG-7 Strand
USAWC
Part #
10-02XPTC
10-03XPTC
10-03XPGTC
10-04XPTC
10-05XPTC
10-06XPTC
10-07XPTC
10-08XPTC
10-09XPTC
10-10XPTC
10-11XPTC
10-12XPTC
10-13XPTC
10-14XPTC
10-15XPTC
10-16XPTC
10-17XPTC
10-18XPTC
10-19XPTC
10-20XPTC
10-23XPTC
10-25XPTC
10-27XPTC
10-29XPTC
10-31XPTC
10-32XPTC
10-37XPTC

No.
of
Condrs.
2
3
3 w/g
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
23
25
27
29
31
32
37

Overall
PVC
Jacket
Mils
45
45
45
60
60
60
60
60
60
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80

Nom.
Diam.
Inches
.28 x.46
.49
.49
.57
.62
.67
.67
.74
.79
.90
.90
.93
.95
.97
1.03
1.03
1.08
1.08
1.08
1.14
1.19
1.26
1.29
1.31
1.36
1.39
1.44

Approx.
Net Wt.
lbs/1000 ft

Copper
Weight
lbs/1000 ft

117
167
205
230
280
325
370
415
455
550
595
640
685
725
775
820
865
905
965
1010
1145
1235
1325
1415
1505
1550
1775

67
101
135
135
167
192
234
256
295
320
352
402
416
448
480
512
544
576
608
640
736
800
864
928
992
1024
1184

Notes: 1. Cables designated (w/g) contain an additional bare copper grounding conductor, same size as circuit conductors, and are UL listed.
2. Standard color coding is Method E-2 of ICEA S-72-532. This color coding method omits white and green from the color sequence.
A white or green conductor can be supplied on request, Method E-1.

3-18

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

Specification
TRAY CABLE, TYPE TC
FR-XLP Insulation, PVC Jacket, 600 Volts

1.

SCOPE
1.1 This specification describes multi-conductor Type TC Tray Cable insulated with FR-XLP flame
retardant crosslinked polyethylene and PVC jacketed overall, for use on circuits rated 600 volts. Cables are
recommended for operation at 90C maximum continuous conductor temperature in wet or dry locations. The
cables are specifically approved for installation in cable trays in accordance with Article 336 of the NEC and may
also be used in Class 1 remote-control and signaling circuits per Article 725 of the Code. Cables may be installed
in air, in ducts or conduits , in tray or trough , and are also suitable for direct burial. (Cables with ground are UL
listed as Open Wiring per NEC 336.10(6)).

2.

APPLICABLE STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 Underwriters Laboratories Standard 1277 for Type TC Power and Control Tray Cables.
2.1.2 Underwriters Laboratories Standard 44 for Rubber Insulated Wires and Cables .
2.1.3 ICEA Pub. No. S-73-532, NEMA Pub. No. WC57, Control Cables.

3.

CONDUCTORS
3.1 Conductors shall be Class B stranded uncoated soft copper conforming to Part 2 of ICEA. Conductor sizes shall
be 14 AWG through 10 AWG. A nonhygroscopic separator may be used over the conductors at the option of the
manufacturer.

4.

INSULATION
4.1 Compound: Each conductor shall be insulated with FR-XLP flame-retardant chemically crosslinked poly
ethylene, meeting the requirements of ICEA S-73-532, Table 3-2 (Type l-XLPE) and Type XHHW-2, VW-1 require
ments of Underwriter's Laboratories.
4.2 Thickness: The average thickness of insulation shall be 30 mils. The minimum thickness at any point shall be
not less than 90% of the specified average thickness.

5.

CIRCUIT IDENTIFICATION
5.1 Circuit identification shall consist of Method 1 color coding for National Electric Code applications in accordance
with ICEA S-73-532, Appendix E, Table E-2. Cables shall not contain a green or white conductor unless specifically
ordered .

6.

ASSEMBLY
6.1 Two conductor cable shall be flat without separator tape, unless otherwise specified. For three conductors or
more, the insulated color coded conductors shall be cabled together with nonhygroscopic fillers, when necessary
to make round. The cable assembly shall be covered with a suitable tape applied with a 10% minimum lap. Where
indicated, a bare copper grounding conductor of the same size as the circuit conductors shall be included in the
assembly.

7.

OVERALL JACKET
7.1 Compound: Each cable shall have a PVC protective jacket applied over the assembly. The jacket shall meet the
requirements of Part 4 of ICEA S-73-532, Table 4-2, and the Sunlight Resistant requirements of UL Standard
1277.
7.2 Thickness: The average jacket thickness shall be in accordance with UL Standard 1277. The minimum thick
ness at any point shall be not less than 80% of the specified average thickness.

8.

SURFACE MARKING
8.1 Cables shall be identified by means of surface ink printing indicating: Type TC , (UL), 600V, No. of
conductors, Size, XHHW-2 (or 90C) Condrs. , Sun. Res., Direct Burial. Sizes 14-12 AWG with ground
shall be printed Open Wiring.

9.

TESTS
9.1 Individual conductors and completed cables shall be tested in accordance with UL requirements for Type TC
Power and Control Tray Cables having XHHW-2 VW-1 insulated conductors.
9.2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and IEEE.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

3-19

(This Page Intentionally Left Blank)

3-20

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

(3C) TRAY CABLE, TYPE TC

FR-XLP XHHW-2 Conductors, PVC Jacket, 600 Volts


Three Conductors with Grounding Conductor
APPLICATION: As flame-retardant three conductor power cables rated
600 volts, 90C in wet or dry locations. Specifically approved for installation in cable trays per Article 336 of the NEC. Type TC cables are
approved for use in Class I and II, Division 2 hazardous locations. Cables
may be installed in air, in ducts or conduits, in tray or trough, or direct
buried.
STANDARDS:
1. Listed by UL as Type TC per Standard 1277 for Tray Cables.
2. Individual conductors UL listed as Type XHHW -2.
3. Overall jacket UL listed as Sunlight Resistant.
4. Cables pass UL and IEEE-383 ribbon burner flame tests.
5. Cables pass IEEE 1202/CSA FT4 (70,000 BTU/hr) cable tray flame
test (2AWG and larger).
6. Cables UL listed for Direct Burial.
7. Cables UL listed for Open Wiring.
8. Cables meet requirements of ICEA S-95-658, NEMA WC70.
CONSTRUCTION: Class B stranded uncoated copper conductor,
XLP crosslinked polyethylene insulation, surface print phase
identification. Three insulated conductors twisted with a Class B
stranded uncoated copper grounding conductor and suitable fillers,
cable tape, PVC jacket overall, surface printed.

THREE CONDUCTORS WITH GROUNDING CONDUCTOR


USAWC
Part #

Size
AWG
or

No.
of

Thickness in Mils

Nominal
Diameter

Grounding
Conductor
Size

Approx.
Net Wt.

Ampacity*

kcmil

Strands

Insulation

Jacket

Inches

AWG

lbs/1000 ft

Copper
Weight
lbs/1000 ft

90C

75C

8-03XPGTC

45

60

.66

10

325

190

55

50

6-03XPGTC

45

60

.74

450

301

75

65

4-03XPGTC

45

80

.88

655

448

95

85

2-03XPGTC

45

80

1.00

960

716

130

115

1-03XPGTC

19

55

80

1.13

1170

872

150

130

1/0-03XPGTC

1/0

19

55

80

1.22

1435

1081

170

150
175

2/0-03XPGTC

2/0

19

55

80

1.31

1730

1341

195

3/0-03XPGTC

3/0

19

55

80

1.42

2150

1717

225

200

4/0-03XPGTC

4/0

19

55

80

1.55

2620

2132

260

230

250-03XPGTC

250

37

65

110

1.76

3180

2494

290

255

350-03XPGTC

350

37

65

110

1.98

4290

3474

350

310

500-03XPGTC

500

37

65

110

2.26

5940

4938

430

380

750-03XPGTC

750

61

80

110

2.71

8660

7278

535

475

1000-03XPGTC

1000

61

80

140

3.10

1/0

11700

9590

615

545

*AMPACITY in accordance with the NEC for cables in uncovered cable tray without maintained spacing and for cable in raceway or directly
buried; at the conductor temperature indicated, in wet or dry locations, 30 C ambient temperature

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

3-21

Specification

TRAY CABLE, TYPE TC


FR-XLP XHHW-2 Conductors, PVC Jacket, 600 Volts
Three Conductor with Grounding Conductor

1.

SCOPE
1.1 This specification describes three conductor Type TC Tray Cable insulated with FRXLP flame
retardant crosslinked polyethylene and PVC jacketed overall. for use on circuits rated 600 volts. Cables are
recommended for operation at 90C maximum continuous conductor temperature in wet or dry locations. The
cables are specifically approved for installation in cable trays in accordance with Article 336 of the NEC. They
may be installed in air, in ducts or conduits, in tray or trough. in open wiring or direct buried.

2.

APPLICABLE STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein :
2.1.1
Underwriters Laboratories Standard 1277 for Type TC Power and Control Tray Cables.
2.1.2 Underwriters Laboratories Standard 44 for Rubber Insulated Wires and Cables.
2.1.3 ICEA Pub. No. S-95-658. NEMA Pub. No. WC70, Nonshielded Power Cables Rated 2000 Volts or Less.

3.

CONDUCTORS
3.1 Conductors shall be Class B stranded uncoated soft copper per Part 2 of ICEA S-95658.

4.

SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.

5.

INSULATION
5.1 Compound: Each phase conductor shall be insulated with FR-XLP flame-retardant chemically crosslinked
polyethylene, meeting the requirements of ICEA S-95-658. Table 3-7, Class X2 and Type XHHW-2, VW1
requirements of Underwriters Laboratories.
5.2 Thickness: The average thickness of insulation shall be as specified in UL Standard 44 for Type XHHW-2 con
ductors and in Table 3-4, Column B of ICEA. The minimum thickness at any point shall be not less than 90% of
the specified average thickness .

6.

PHASE IDENTIFICATION
6.1 The insulated phase conductors shall be black in color and shall be printed with the numerals "1 ", "2" and "3" on
their surface.

7.

ASSEMBLY
7.1 Three phase conductors shall be cabled together with a Class B stranded, uncoated copper grounding conductor
and suitable nonhygroscopic fillers to make round. Length of lay shall not exceed 35 times the phase conductor
diameter. The grounding conductor shall comply with the requirements of UL Standard 1277.

8.

CABLE TAPE
8.1 The cable assembly shall be covered with a suitable tape applied with a 10% minimum lap.

9.

OVERALL JACKET
9.1 Compound: Each cable shall have a PVC protective jacket applied over the taped assembly. The jacket shall
meet the requirements of ICEA Table 4-1and the Sunlight Resistant requirements of UL Standard 1277.
9.2 . Thickness: The average jacket thickness shall be in accordance with UL Standard 1277. The minimum thick
ness at any point shall be not less than 80% of the specified average thickness.

10. SURFACE MARKING


10.1 Cables shall be identified by means of surface ink printing indicating manufacturer, number of conductors, size,
voltage rating, and required UL information.
11. TESTS
11 .1 Individual conductors and completed cables shall be tested in accordance with UL requirements for Type TC
Power and Control Tray Cables having XHHW-2 conductors. and ICEA S-95-658.
11.2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and IEEE.

3-22

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

(4C) TRAY CABLE, TYPE TC

XLP XHHW-2 Conductors, PVC Jacket, 600 Volts


Four Conductors with Grounding Conductors
APPLICATION: As flame-retardant four conductor power cables rated
600 volts, 90C in wet or dry locations. Specifically approved for installation in cable trays per Article 336 of the NEC. Type TC cables are approved for use in Class I and II, Division 2 hazardous locations. Cables
may be installed in air, in ducts or conduits, in tray or trough, or direct
buried.
STANDARDS:
1. Listed by UL as Type TC per Standard 1277 for Tray Cables.
2. Individual conductors UL listed as Type XHHW-2.
3. Overall jacket UL listed as Sunlight Resistant.
4. Cables pass UL and IEEE-383 ribbon burner flame tests.
5. Cables pass IEEE 1202/ CSA FT4 (70,000 BTU/hr) cable tray flame
test (2 AWG and larger).
6. Cables UL listed for Direct Burial.
7. Cables UL listed for Open Wiring.
8. Cables meet requirements of ICEA S-95-658/NEMA WC70.
CONSTRUCTION: Class B stranded uncoated copper conductor,
XLP crosslinked polyethylene insulation, surface print phase identification.
Four insulated conductors twisted with a Class B stranded uncoated
copper grounding conductor in two opposite valleys, suitable fillers, cable
tape, PVC jacket overall, surface printed.

FOUR CONDUCTORS WITH GROUNDING CONDUCTORS


Thickness in Mils

8-04XPGTC

Size
AWG
or
kcmil
8

No.
of
Strands
7

6-04XPGTC

USAWC
Part #

Gnd. Condr.
Size In
Two Valleys
AWG (1)
12

45

60

Nominal
Diameter
Inches
.72

45

60

.81

10

Insulation

Jacket

Ampacity
Approx.
Copper
Net Wt.
Weight
lbs/1000 ft lbs/1000 ft
415
242
575

90C

384

75C

44

40

60

52
68

4-04XPGTC

45

80

.96

10

840

578

76

2-04XPGTC

45

80

1.10

1200

919

104

92

1-04XPGTC

19

55

80

1.25

1545

1136

120

104

1/0-04XPGTC

1/0

19

55

80

1.35

1835

1413

136

120

2/0-04XPGTC

2/0

19

55

80

1.45

2195

1760

156

140

3/0-04XPGTC

3/0

19

55

80

1.58

2800

2245

180

160

4/0-04XPGTC

4/0

19

55

110

1.77

3460

2796

208

184

250-04XPGTC

250

37

65

110

1.93

4040

3282

232

204

350-04XPGTC

350

37

65

110

2.18

5475

4577

280

248

500-04XPGTC

500

37

65

110

2.50

7635

6509

344

304

750-04XPGTC

750

61

80

140

3.12

11400

9712

428

380

*Ampacity in accordance with the NEC for cables in uncovered cable tray without maintained spacing and for cables in raceway or directly buried;
at the conductor temperature indicated in wet or dry locations, 30 C ambient temperature.
NOTES: 1. Grounding conductors per UL Standard 1277 for Type TC Tray Cable

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

3-23

Specification
TRAY CABLE, TYPE TC
XLP XHHW-2 Conductors, PVC Jacket, 600 Volts
Four Conductor with Grounding Conductors
1. SCOPE
1.1 This specification describes four conductor Type TC Tray Cable insulated with XLP crosslinked
polyethylene and PVC jacketed overall, for use on circuits rated 600 volts. Cables are recommended for operation at
90C maximum continuous conductor temperature in wet or dry locations. The cables are specifically approved for
installation in cable trays in accordance with Article 336 of the NEC. They may be installed in air, in ducts or conduits,
in tray or trough, in open wiring, or direct buried.
2. APPLICABLE STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 Underwriters Laboratories Standard 1277 for Type TC Power and Control Tray Cables.
2.1.2 Underwriters Laboratories Standard 44 for Rubber Insulated Wires and Cables.
2.1.3 ICEA Pub. No. S-95-658 and NEMA Pub. No. WC70 for Nonshielded Power Cables Rated 2000 Volts or Less.
3. CONDUCTORS
3.1 Conductors shall be Class B stranded uncoated soft copper per Part 2 of ICEA S-95-658.
4. SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.
5. INSULATION
5.1 Compound: Each phase conductor shall be insulated with XLP chemically crosslinked polyethylene, meeting
the requirements of ICEA S-95-658, Table 3-7, Class X-2 and Type XHHW-2 requirements of Underwriters Laborato
ries.
5.2 Thickness: The average thickness of insulation shall be as specified in UL Standard 44 forType XHHW-2
conductors and in Table 3-4, Column B of ICEA. The minimum thickness at any point shall be not less than 90%
of the specified average thickness.
6. PHASE IDENTIFICATION
6.1 The insulated phase conductors shall be black in color and shall be printed with the numerals "1", "2", "3" and
"4" on their surface.
7. ASSEMBLY
7.1 Four phase conductors shall be cabled together with a Class B stranded, uncoated copper grounding conductor
in two opposite valleys, and suitable nonhygroscopic fillers to make round. Length of lay shall not exceed 40
times the phase conductor diameter. Total circular mil area of the two grounding conductors shall be not less
than the circular mil area of the grounding conductor listed in UL Standard 1277.
8. CABLE TAPE
8.1 The cable assembly shall be covered with a suitable tape applied with a 10% minimum lap.
9. OVERALL JACKET
9.1 Compound: Each cable shall have a PVC protective jacket applied over the taped assembly. The jacket shall
meet the requirements of ICEA Table 4-1 and the Sunlight Resistant requirements of UL Standard 1277.
9.2 Thickness: The average jacket thickness shall be in accordance with UL Standard 1277. The minimum thick
ness at any point shall be not less than 80% of the specified average thickness.
10. SURFACE MARKING
10.1 Cables shall be identified by means of surface ink printing indicating manufacturer, number of conductors, size,
voltage rating, and required UL information.
11. TESTS
11.1 Individual conductors and completed cables shall be tested in accordance with UL requirements for Type TC
Power and Control Tray Cables having XHHW-2 conductors, and ICEA S-95-658.
11.2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and IEEE.

3-24

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

TRAY CABLE, TYPE TC (16AWG)

XLP Insulation, CPE Jacket, 600 Volts

APPLICATION: As superior flame-retardant multi-conductor control, signal


or power cables rated 600 volts, 90C in wet or dry locations. Specifically
approved for installation in cable trays per Article 336 of the NEC. Also
approved for use in Class 1 remote-control and signaling circuits per
Article 725 of the NEC. Type TC cable is suitable for use in Class I and II,
Division 2 hazardous locations. Cables may be installed in air, in ducts
or conduits, in tray or trough, and are suitable for direct burial.
STANDARDS:
1. Listed by UL as Type TC per Standard 1277 for Tray Cables.
2. Cables UL listed for Direct Burial (14-10 AWG).
3. Individual conductors pass UL VW-1 flame test.
4. Individual conductors UL listed as Type XHHW-2 (14-10 AWG) or 90C
rated conductors (16 AWG).
5. Overall jacket UL listed as Sunlight Resistant and Oil Resistant 11.
6. Cables pass IEEE Standard 383 ribbon burner test and ICEA 210,000
BTU/hour test.
7. Cables meet requirements of ICEA S-73-532, NEMA WC57 for Control
Cables.
CONSTRUCTION: Stranded uncoated copper conductors, 30 mils
FR-XLP flame-retardant crosslinked polyethylene insulation, color coded,
two conductors flat, three or more conductors twisted with suitable fillers
where necessary to make round, cable tape, CPE jacket overall, surface
printed.
# 16 AWG-7 Strand
USAWC
Part #
16-02XLPCPETC
16-03XLPCPETC
16-04XLPCPETC
16-05XLPCPETC
16-06XLPCPETC
16-07XLPCPETC
16-08XLPCPETC
16-09XLPCPETC
16-10XLPCPETC
16-11XLPCPETC
16-12XLPCPETC
16-13XLPCPETC
16-14XLPCPETC
16-15XLPCPETC
16-16XLPCPETC
16-17XLPCPETC
16-18XLPCPETC
16-19XLPCPETC
16-20XLPCPETC
16-23XLPCPETC
16-25XLPCPETC
16-27XLPCPETC
16-29XLPCPETC
16-31XLPCPETC
16-32XLPCPETC
16-37XLPCPETC

No.
of
Condrs.
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
23
25
27
29
31
32
37

Overall
Jacket
Mils
45
45
45
45
45
45
45
60
60
60
60
60
60
60
60
60
60
60
60
60
80
80
80
80
80
80

Nom.
Diam.
Inches
.23x.35
.37
.39
.44
.48
.48
.51
.58
.63
.63
.65
.66
.68
.71
.71
.75
.75
.75
0.79
0.82
0.91
0.93
0.94
0.98
0.99
1.00

Approx.
Net Wt.
lbs/1000 ft
65
70
87
105
120
140
155
200
230
240
255
270
290
315
325
350
360
370
400
450
530
560
585
625
650
720

Copper
Weight
lbs/1000 ft
16
24
32
40
48
56
64
72
80
88
97
104
112
121
128
136
144
153
160
184
201
216
232
248
256
306

Notes: 1. All cables available with bare or covered grounding conductor.


2. Standard color coding is Method E-2 for NEC Applications per ICEA S-73-532. This color codiing method omits
white and green from the color sequence. A white or green conductor can be supplied on request, Method E-1.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

3-25

TRAY CABLE, TYPE TC (14AWG)

XLP Insulation, CPE Jacket, 600 Volts

APPLICATION: As superior flame-retardant multi-conductor control, signal


or power cables rated 600 volts, 90C in wet or dry locations. Specifically
approved for installation in cable trays per Article 336 of the NEC. Also
approved for use in Class 1 remote-control and signaling circuits per
Article 725 of the NEC. Type TC cable is suitable for use in Class I and II,
Division 2 hazardous locations. Cables may be installed in air, in ducts
or conduits, in tray or trough, and are suitable for direct burial.
STANDARDS:
1. Listed by UL as Type TC per Standard 1277 for Tray Cables.
2. Cables UL listed for Direct Burial (14-10 AWG).
3. Individual conductors pass UL VW-1 flame test.
4. Individual conductors UL listed as Type XHHW-2 (14-10 AWG) or 90C
rated conductors (16 AWG).
5. Overall jacket UL listed as Sunlight Resistant and Oil Resistant 11.
6. Cables pass IEEE Standard 383 ribbon burner test and ICEA 210,000
BTU/hour test.
7. Cables meet requirements of ICEA S-73-532, NEMA WC57 for Control
Cables.
CONSTRUCTION: Stranded uncoated copper conductors, 30 mils
FR-XLP flame-retardant crosslinked polyethylene insulation, color coded,
two conductors flat, three or more conductors twisted with suitable fillers
where necessary to make round, cable tape, CPE jacket overall, surface
printed.
# 14 AWG-7 Strand
USAWC
Part #
14-02XLPCPETC
14-03XLPCPETC
14-04XLPCPETC
14-05XLPCPETC
14-06XLPCPETC
14-07XLPCPETC
14-08XLPCPETC
14-09XLPCPETC
14-10XLPCPETC
14-11XLPCPETC
14-12XLPCPETC
14-13XLPCPETC
14-14XLPCPETC
14-15XLPCPETC
14-16XLPCPETC
14-17XLPCPETC
14-18XLPCPETC
14-19XLPCPETC
14-20XLPCPETC
14-23XLPCPETC
14-25XLPCPETC
14-27XLPCPETC
14-29XLPCPETC
14-31XLPCPETC
14-32XLPCPETC
14-37XLPCPETC

No.
of
Condrs.
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
23
25
27
29
31
32
37

Overall
Jacket
Mils
45
45
45
45
45
45
60
60
60
60
60
60
60
60
60
60
60
60
80
80
80
80
80
80
80
80

Nom.
Diam.
Inches
.23 x.37
.39
.43
.47
.51
.51
.59
.63
.69
.69
.70
.72
.74
.78
.78
.82
.82
.82
.90
.95
1.00
1.02
1.03
1.07
1.10
1.14

Approx.
Net Wt.
lbs/1000 ft
65
90
113
137
160
180
220
250
270
290
310
335
360
380
400
420
440
460
525
595
640
680
720
760
780
890

Notes: 1. All cables available with bare or covered grounding conductor.


2. Standard color coding is Method E-2 for NEC Applications per ICEA S-73-532. This color codiing method omits
white and green from the color sequence. A white or green conductor can be supplied on request, Method E-1.

3-26

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

Copper
Weight
lbs/1000 ft
25
40
53
66
78
93
104
119
130
143
159
169
182
195
208
221
234
252
260
299
323
351
377
403
416
490

TRAY CABLE, TYPE TC (12AWG)

XLP Insulation, CPE Jacket, 600 Volts

APPLICATION: As superior flame-retardant multi-conductor control, signal


or power cables rated 600 volts, 90C in wet or dry locations. Specifically
approved for installation in cable trays per Article 336 of the NEC. Also
approved for use in Class 1 remote-control and signaling circuits per
Article 725 of the NEC. Type TC cable is suitable for use in Class I and II,
Division 2 hazardous locations. Cables may be installed in air, in ducts
or conduits, in tray or trough, and are suitable for direct burial.
STANDARDS:
1. Listed by UL as Type TC per Standard 1277 for Tray Cables.
2. Cables UL listed for Direct Burial (14-10 AWG).
3. Individual conductors pass UL VW-1 flame test.
4. Individual conductors UL listed as Type XHHW-2 (14-10 AWG) or 90C
rated conductors (16 AWG).
5. Overall jacket UL listed as Sunlight Resistant and Oil Resistant 11.
6. Cables pass IEEE Standard 383 ribbon burner test and ICEA 210,000
BTU/hour test.
7. Cables meet requirements of ICEA S-73-532, NEMA WC57 for Control
Cables.
CONSTRUCTION: Stranded uncoated copper conductors, 30 mils
FR-XLP flame-retardant crosslinked polyethylene insulation, color coded,
two conductors flat, three or more conductors twisted with suitable fillers
where necessary to make round, cable tape, CPE jacket overall, surface
printed.
# 12 AWG-7 Strand
USAWC
Part #
12-02XLPCPETC
12-03XLPCPETC
12-04XLPCPETC
12-05XLPCPETC
12-06XLPCPETC
12-07XLPCPETC
12-08XLPCPETC
12-09XLPCPETC
12-10XLPCPETC
12-11XLPCPETC
12-12XLPCPETC
12-13XLPCPETC
12-14XLPCPETC
12-15XLPCPETC
12-16XLPCPETC
12-17XLPCPETC
12-18XLPCPETC
12-19XLPCPETC
12-20XLPCPETC
12-23XLPCPETC
12-25XLPCPETC
12-27XLPCPETC
12-29XLPCPETC
12-31XLPCPETC
12-32XLPCPETC
12-37XLPCPETC

No.
of
Condrs.
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
23
25
27
29
31
32
37

Overall
Jacket
Mils
45
45
45
45
60
60
60
60
60
60
60
60
60
80
80
80
80
80
80
80
80
80
80
80
80
80

Nom.
Diam.
Inches
.25x.41
.44
.48
.53
.60
.60
.67
.70
.77
.77
.79
.80
.83
.92
.92
.96
.96
.96
1.01
1.06
1.12
1.15
1.16
1.21
1.23
1.28

Approx.
Net Wt.
lbs/1000 ft
85
120
154
190
235
265
300
340
370
400
430
465
500
535
570
605
640
675
710
815
890
960
1030
1100
1135
1310

Copper
Weight
lbs/1000 ft
41
65
86
108
126
150
168
193
210
231
258
273
294
315
336
357
378
403
420
483
515
567
609
651
672
741

Notes: 1. All cables available with bare or covered grounding conductor.


2. Standard color coding is Method E-2 for NEC Applications per ICEA S-73-532. This color codiing method omits
white and green from the color sequence. A white or green conductor can be supplied on request, Method E-1.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

3-27

TRAY CABLE, TYPE TC (10AWG)

XLP Insulation, CPE Jacket, 600 Volts

APPLICATION: As superior flame-retardant multi-conductor control, signal


or power cables rated 600 volts, 90C in wet or dry locations. Specifically
approved for installation in cable trays per Article 336 of the NEC. Also
approved for use in Class 1 remote-control and signaling circuits per
Article 725 of the NEC. Type TC cable is suitable for use in Class I and II,
Division 2 hazardous locations. Cables may be installed in air, in ducts
or conduits, in tray or trough, and are suitable for direct burial.
STANDARDS:
1. Listed by UL as Type TC per Standard 1277 for Tray Cables.
2. Cables UL listed for Direct Burial (14-10 AWG).
3. Individual conductors pass UL VW-1 flame test.
4. Individual conductors UL listed as Type XHHW-2 (14-10 AWG) or 90C
rated conductors (16 AWG).
5. Overall jacket UL listed as Sunlight Resistant and Oil Resistant 11.
6. Cables pass IEEE Standard 383 ribbon burner test and ICEA 210,000
BTU/hour test.
7. Cables meet requirements of ICEA S-73-532, NEMA WC57 for Control
Cables.
CONSTRUCTION: Stranded uncoated copper conductors, 30 mils
FR-XLP flame-retardant crosslinked polyethylene insulation, color coded,
two conductors flat, three or more conductors twisted with suitable fillers
where necessary to make round, cable tape, CPE jacket overall, surface
printed.
# 10 AWG-7 Strand
USAWC
Part #
10-02XLPCPETC
10-03XLPCPETC
10-04XLPCPETC
10-05XLPCPETC
10-06XLPCPETC
10-07XLPCPETC
10-08XLPCPETC
10-09XLPCPETC
10-10XLPCPETC
10-11XLPCPETC
10-12XLPCPETC
10-13XLPCPETC
10-14XLPCPETC
10-15XLPCPETC
10-16XLPCPETC
10-17XLPCPETC
10-18XLPCPETC
10-19XLPCPETC
10-20XLPCPETC
10-23XLPCPETC
10-25XLPCPETC
10-27XLPCPETC
10-29XLPCPETC
10-31XLPCPETC
10-32XLPCPETC
10-37XLPCPETC

No.
of
Condrs.
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
23
25
27
29
31
32
37

Overall
Jacket
Mils
45
45
60
60
60
60
60
60
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80

Nom.
Diam.
Inches
.28 x.46
.49
.57
.62
.67
.67
.74
.79
.90
.90
.93
.95
.97
1.03
1.03
1.08
1.08
1.08
1.14
1.19
1.26
1.29
1.31
1.36
1.39
1.44

Approx.
Net Wt.
lbs/1000 ft
117
167
230
280
325
370
415
455
550
595
640
685
725
775
820
865
905
965
1010
1145
1235
1325
1415
1505
1550
1775

Notes: 1. All cables available with bare or covered grounding conductor.


2. Standard color coding is Method E-2 for NEC Applications per ICEA S-73-532. This color codiing method omits
white and green from the color sequence. A white or green conductor can be supplied on request, Method E-1.

3-28

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

Copper
Weight
lbs/1000 ft
67
101
135
167
192
234
256
295
320
352
402
416
448
480
512
544
576
608
640
736
800
864
928
992
1024
1184

Specification
TRAY CABLE, TYPE TC
FR-XLP Insulation, CPE Jacket, 600 Volts
1.

SCOPE
1.1 This specification describes multi-conductor Type TC Tray Cable insulated with FR-XLP flame
retardant crosslinked polyethylene and CPE jacketed overall, for use on circuits rated 600 volts. Cables are
recommended for operation at 90C maximum continuous conductor temperature in wet or dry locations. The
cables are specifically approved for installation in cable trays in accordance with Article 336 of the NEC and may
also be used in Class 1 remote-control and signaling circuits per Article 725 of the Code. Cables may be
installed in air, in ducts or conduits, in tray or trough, and are also suitable for direct burial.

2.

APPLICABLE STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1
Underwriters Laboratories Standard 1277 for Type TC Power and Control Tray Cables.
2.1.2 Underwriters Laboratories Standard 44 for Rubber Insulated Wires and Cables.
2.1.3 ICEA Pub. No. S-73-532, NEMA Pub. No. WC57, Control Cables.

3.

CONDUCTORS
3.1 Conductors shall be Class B stranded uncoated soft copper conforming to Part 2 of ICEA. Conductor sizes shall
be 16 AWG through 10 AWG. A nonhygroscopic separator may be used over the conductors at the option of the
manufactu rer.

4.

INSULATION
4.1 Compound: Each conductor shall be insulated with FR-XLP flame-retardant chemically crosslinked poly
ethylene, meeting the requirements of ICEA S-73-532, Table 3-2 (Type I-XLPE) and Type XHHW-2, VW-1 require
ments of Underwriter's Laboratories.
4.2 Thickness: The average thickness of insulation shall be 30 mils. The minimum thickness at any point shall be
not less than 90% of the specified average thickness.

5.

CIRCUIT IDENTIFICATION
5.1 Circuit identification shall consist of Method 1 color coding for National Electric Code applications in accordance
with ICEA S-73-532, Appendix E, Table E-2. Cables shall not contain a green or white conductor unless specifically
ordered.

6.

ASSEMBLY
6.1 For three conductors or more, the insulated color coded conductors shall be cabled together with nonhygroscopic
fillers, when necessary to make round. The cable assembly shall be covered with a suitable tape applied with a
10% minimum lap. Two conductor cable shall be flat without separator tape, unless otherwise specified.

7.

OVERALL JACKET
7.1 Compound: Each cable shall have a Chlorinated Polyethylene (CPE) protective jacket applied over the assembly.
The jacket shall meet the requirements of Part 4 of ICEA S-73-532, Table 4-2 (CPE-TP) and the Sunlight Resis
tant and Oil Resistant II requirements of UL Standard 1277.
7.2 Thickness: The average jacket thickness shall be in accordance with UL Standard 1277. The minimum thick
ness at any point shall be not less than 80% of the specified average thickness.

8.

SURFACE MARKING
8.1 Cables shall be identified by means of surface ink printing indicating: Type TC, (UL), 600v, No. of
conductors, Size, XHHW-2 (or 90C) Condrs., Oil Res II, Sun. Res., Direct Burial.

9.

TESTS
9.1 Individual conductors and completed cables shall be tested in accordance with UL requirements for Type TC
Power and Control Tray Cables having XHHW-2 VW-1 insulated conductors, and ICEA S-73-532.
9.2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and IEEE.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

3-29

(This Page Intentionally Left Blank)

3-30

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

(3C) TRAY CABLE, TYPE TC

FR-XLP Insulation, CPE Jacket, 600 Volts


Three Conductors with Grounding Conductor
APPLICATION: As flame-retardant three conductor power cables rated
600 volts, 90C in wet or dry locations. Specifically approved for installation in cable trays per Article 336 of the NEC. Type TC Cables are
approved for use in Class I and II, Division 2 hazardous locations.
Cables may be installed in air, in ducts or conduits, in tray or trough, or
direct buried.
STANDARDS:

1. Listed by UL as Type TC Tray Cable per Standard 1277 for Tray Cables.
2. Individual conductors UL listed as Type XHHW-2.
3. Individual conductors pass UL VW-1 flame test.
4. Overall Jacket UL listed as Sunlight Resistant and Oil Resistant II.
5. Cables pass IEEE-383 ribbon burner flame test and ICEA 210,000
BTU/hour test.
6. Cables UL listed for Direct Burial.
7. Cables meet requirements of ICEA S-95-658, NEMA WC70.
CONSTRUCTION: Class B stranded uncoated copper conductor, FRXLP flame-retardant crosslinked polyethylene insulation, surface print phase
identification. Three insulated conductors twisted with a Class B stranded
uncoated copper grounding conductor and suitable fillers, cable tape, CPE
jacket overall, surface printed.

THREE CONDUCTORS WITH GROUNDING CONDUCTOR


USAWC
Part #

Size
AWG
or
kcmil

No.
of
Strands

Thickness in Mils

Insulation

Jacket

Nominal
Diameter
Inches

Grounding
Conductor
Size
AWG

Approx.
Net Wt.
lbs/1000 ft

Copper
Weight
lbs/1000 ft

Ampacity'
90C

75C

8-03XLPGCPETC

45

60

.66

10

335

190

55

50

6-03XLPGCPETC

45

60

.74

475

301

75

65

4-03XLPGCPETC

45

80

.88

700

448

95

85

2-03XLPGCPETC

45

80

1.00

1020

716

130

115

1-03XLPGCPETC

19

55

80

1.13

1260

872

150

130

1/0-03XLPGCPETC

1/0

19

55

80

1.22

1520

1081

170

150

2/0-03XLPGCPETC

2/0

19

55

80

1.31

1825

1341

195

175

3/0-03XLPGCPETC

3/0

19

55

80

1.42

2210

1717

225

200

4/0-03XLPGCPETC

4/0

19

55

80

1.55

2690

2132

260

230

250-03XLPGCPETC

250

37

65

110

1.76

3265

2494

290

255

350-03XLPGCPETC

350

37

65

110

1.98

4465

3474

350

310

500-03XLPGCPETC

500

37

65

110

2.26

6100

4938

430

380

750-03XLPGCPETC

750

61

80

110

2.71

9060

7206

535

475

1000-03XPGCPETC

1000

61

80

140

3.10

1/0

11770

9590

615

545

*AMPACITY in accordance with the NEC for cables in uncovered cable tray without maintained spacing and for cables in raceway or directly buried;
90 C conductor temperature for dry locations, 75 C conductor temperature for wet locations, 30 C ambient temperature.
NOTES:

1. Grounding conductor per UL Standard 1277 for Type TC Tray Cable

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

3-31

Specification
TRAY CABLE, TYPE TC
FR-XLP Insulation, CPE Jacket, 600 Volts
Three Conductor with Grounding Conductor
1. SCOPE
1.1 This specification describes three conductor Type TC Tray Cable insulated with FR-XLP flame
retardant crosslinked polyethylene and CPE jacketed overall, for use on circuits rated 600 volts. Cables are
recommended for operation at 90C maximum continuous conductor temperature in wet or dry locations. The
cables are specifically approved for installation in cable trays in accordance with Article 336 of the NEC. They
may be installed in air, in ducts or conduits, in tray or trough, or direct buried.
2. APPLICABLE STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein :
2.1.1 Underwriters Laboratories Standard 1277 for Type TC Power and Control Tray Cables .
2.1.2 Underwriters Laboratories Standard 44 for Rubber Insulated Wires and Cables .
2.1.3 ICEA Pub. No. S-95-658, NEMA Pub. No. WC70, Nonshielded Power Cables Rated 2000 Volts or Less.
3. CONDUCTORS
3.1 Conductors shall be Class B stranded uncoated soft copper per Part 2 of ICEA S-95-658.
4. SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.
5. INSULATION
5.1 Compound: Each phase conductor shall be insulated with FR-XLP flame-retardant chemically crosslinked
polyethylene, meeting the requirements of ICEA S-95-658, Table 3-7, Class X-2 and Type XHHW-2 , VW-1 require
ments of Underwriters Laboratories.
5.2 Thickness: The average thickness of insulation shall be as specified in UL Standard 44 for Type XHHW-2
conductors and in Table 3-4, Column B of ICEA. The minimum thickness at any point shall be not less than 90%
of the specified average thickness.
6. PHASE IDENTIFICATION
6.1 The insulated phase conductors shall be black in color and shall be printed with the numerals "1", "2" and "3"
on their surface.
7. ASSEMBLY
7.1 Three phase conductors shall be cabled together with a Class B stranded , uncoated copper ground ing conductor
and suitable nonhygroscopic fillers to make round. Length of lay shall not exceed 35 times the phase conductor
diameter. The grounding conductor shall comply with the requirements of UL Standard 1277.
8. CABLE TAPE
8.1 The cable assembly shall be covered with a suitable tape applied with a 10% minimum lap.
9. OVERALL JACKET
9.1 Compound: Each cable shall have a Chlorinated Polyethylene (CPE) protective jacket applied over the taped
assembly. The jacket shall meet the requirements of ICEA S-95-658, Table 4-1 (TP-CPE) and the Sunlight Re
sistant and Oil Resistant II requirements of UL Standard 1277.
9.2 Thickness: The average jacket thickness shall be in accordance with UL Standard 1277. The minimum thick
ness at any point shall be not less than 80% of the specified average thickness.
10. SURFACE MARKING
10.1 Cables shall be identified by means of surface ink printing indicating manufacturer, number of conductors, size,
voltage rating, and required UL information.
11. TESTS
11 .1 Individual conductors and completed cables shall be tested in accordance with UL requirements for Type TC
Power and Control Tray Cables having XHHW-2 conductors, and ICEA S-95-658.
11 .2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and IEEE.

3-32

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

(4C) TRAY CABLE, TYPE TC

FR-XLP Insulation, CPE Jacket, 600 Volts


Four Conductors with Grounding Conductor
APPLICATION: As flame-retardant four conductor power cables rated
600 volts, 90C in wet or dry locations. Specifically approved for installation in cable trays per Article 336 of the NEC. Type TC Cables are
approved for use in Class I and II, Division 2 hazardous locations.
Cables may be installed in air, in ducts or conduits, in tray or trough, or
direct buried.
STANDARDS:

1. Listed by UL as Type TC Tray Cable per Standard 1277 for Tray Cables.
2. Individual conductors UL listed as Type XHHW-2.
3. Individual conductors pass UL VW-1 flame test.
4. Overall Jacket UL listed as Sunlight Resistant and Oil Resistant II.
5. Cables pass IEEE-383 ribbon burner flame test and ICEA 210,000
BTU/hour test.
6. Cables UL listed for Direct Burial.
7. Cables meet requirements of ICEA S-95-658, NEMA WC70.
CONSTRUCTION: Class B stranded uncoated copper conductor, FRXLP flame-retardant crosslinked polyethylene insulation, surface print phase
identification. Four insulated conductors twisted with a Class B stranded
uncoated copper grounding conductor and suitable fillers, cable tape, CPE
jacket overall, surface printed.

FOUR CONDUCTORS WITH GROUNDING CONDUCTOR


Size
AWG
or
kcmil

of
Strands

Insulation

8-04XLPGCPETC

6-04XLPGCPETC

4-04XLPGCPETC

2-04XLPGCPETC

USAWC
Part #

Jacket

Nominal
Diameter
Inches

Grounding
Conductor
Size
AWG

Approx.
Net Wt.
lbs/1000 ft

Copper
Weight
lbs/1000 ft

45

60

.71

10

385

45

60

.79

558

45

80

.95

45

80

1.10

No.

Thickness in Mils

Ampacity'
90C

75C

242

55

50

384

75

65

820

578

95

85

1214

919

130

115

1-04XLPGCPETC

19

55

80

1.24

1704

1136

150

130

1/0-04XLPGCPETC

1/0

19

55

80

1.34

1825

1413

170

150

2/0-04XLPGCPETC

2/0

19

55

80

1.45

2223

1760

195

175

3/0-04XLPGCPETC

3/0

19

55

80

1.57

3123

2245

225

200

4/0-04XLPGCPETC

4/0

19

55

80

1.77

3444

2796

260

230

250-04XLPGCPETC

250

37

65

110

1.93

4048

3282

290

255

350-04XLPGCPETC

350

37

65

110

2.18

5470

4577

350

310

500-04XLPGCPETC

500

37

65

110

2.48

7579

6509

430

380

750-04XLPGCPETC

750

61

80

110

3.12

11746

9522

535

475

*AMPACITY in accordance with the NEC for cables in uncovered cable tray without maintained spacing and for cables in raceway or directly buried;
90 C conductor temperature for dry locations, 75 C conductor temperature for wet locations, 30 C ambient temperature.
NOTES:

1. Grounding conductor per UL Standard 1277 for Type TC Tray Cable

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

3-33

Specification
TRAY CABLE, TYPE TC
FR-XLP Insulation, CPE Jacket, 600 Volts
Four Conductor with Grounding Conductor
1. SCOPE
1.1 This specification describes four conductor Type TC Tray Cable insulated with FR-XLP flame
retardant crosslinked polyethylene and CPE jacketed overall, for use on circuits rated 600 volts. Cables are
recommended for operation at 90C maximum continuous conductor temperature in wet or dry locations. The
cables are specifically approved for installation in cable trays in accordance with Article 336 of the NEC. They
may be installed in air, in ducts or conduits, in tray or trough, or direct buried.
2. APPLICABLE STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein :
2.1.1 Underwriters Laboratories Standard 1277 for Type TC Power and Control Tray Cables .
2.1.2 Underwriters Laboratories Standard 44 for Rubber Insulated Wires and Cables .
2.1.3 ICEA Pub. No. S-95-658, NEMA Pub. No. WC70, Nonshielded Power Cables Rated 2000 Volts or Less.
3. CONDUCTORS
3.1 Conductors shall be Class B stranded uncoated soft copper per Part 2 of ICEA S-95-658.
4. SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.
5. INSULATION
5.1 Compound: Each phase conductor shall be insulated with FR-XLP flame-retardant chemically crosslinked
polyethylene, meeting the requirements of ICEA S-95-658, Table 3-7, Class X-2 and Type XHHW-2 , VW-1 require
ments of Underwriters Laboratories.
5.2 Thickness: The average thickness of insulation shall be as specified in UL Standard 44 for Type XHHW-2
conductors and in Table 3-4, Column B of ICEA. The minimum thickness at any point shall be not less than 90%
of the specified average thickness.
6. PHASE IDENTIFICATION
6.1 The insulated phase conductors shall be black in color and shall be printed with the numerals "1", "2" and "3"
on their surface.
7. ASSEMBLY
7.1 Three phase conductors shall be cabled together with a Class B stranded , uncoated copper ground ing conductor
and suitable nonhygroscopic fillers to make round. Length of lay shall not exceed 35 times the phase conductor
diameter. The grounding conductor shall comply with the requirements of UL Standard 1277.
8. CABLE TAPE
8.1 The cable assembly shall be covered with a suitable tape applied with a 10% minimum lap.
9. OVERALL JACKET
9.1 Compound: Each cable shall have a Chlorinated Polyethylene (CPE) protective jacket applied over the taped
assembly. The jacket shall meet the requirements of ICEA S-95-658, Table 4-1 (TP-CPE) and the Sunlight Re
sistant and Oil Resistant II requirements of UL Standard 1277.
9.2 Thickness: The average jacket thickness shall be in accordance with UL Standard 1277. The minimum thick
ness at any point shall be not less than 80% of the specified average thickness.
10. SURFACE MARKING
10.1 Cables shall be identified by means of surface ink printing indicating manufacturer, number of conductors, size,
voltage rating, and required UL information.
11. TESTS
11 .1 Individual conductors and completed cables shall be tested in accordance with UL requirements for Type TC
Power and Control Tray Cables having XHHW-2 conductors, and ICEA S-95-658.
11 .2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and IEEE.

3-34

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

TRAY CABLE, TYPE TC (14AWG)

FR-EPR XHHW-2 Conductors, CPE Jacket, 600 Volts


APPLICATION: As superior flame-retardant multi-conductor control, signal
or power cables rated 600 volts, 90C in wet or dry locations. Specifically
approved for installation in cable trays per Article 336 of the NEC. Also
approved for use in Class 1 remote-control and signaling circuits per Article
725 of the NEC. Type TC cable is suitable for use in Class I and II, Division 2
hazardous locations. Cables may be installed in air, in ducts or conduits, tray
or trough, and are suitable for direct burial.
STANDARDS:
1. Listed by UL as Type TC per Standard 1277 for Tray Cables.
2. Individual conductors UL listed as Type XHHW-2.
3. Individual conductors pass UL VW-1 flame test.
4. Overall jacket UL listed as Sunlight Resistant and Oil Resistant II.
5. Cables UL listed for Direct Burial.
6. Cables pass IEEE 383 (70,000 BTU/hr) and ICEA T-29-520 (210,000
BTU/hr) cable tray flame tests.
7. Cables pass IEEE 1202/CSA FT4 (70,000 BTU/hr) cable tray flame test.
8. Cables meet requirements of ICEA S-73-532, NEMA WC57 for Control
Cables.
CONSTRUCTION: Stranded tinned copper conductors, 30 mils FREPR flame-retardant ethylene-propylene-rubber insulation, color coded, two
conductors flat, three or more conductors twisted with suitable fillers where
necessary to make round, cable tape, CPE jacket overall, surface printed.

#14 AWG - 7 Strand


USAWC
Part #

No.
of
Condrs.

Overall
CPE
Jacket
Mils

Nom.
Diam.
Inches

Approx.
Net Wt.
lbs/1000 ft

Copper
Weight
lbs/1000 ft

14-02FREPCPETC
14-03FREPCPETC
14-04FREPCPETC
14-05FREPCPETC
14-06FREPCPETC
14-07FREPCPETC
14-08FREPCPETC
14-09FREPCPETC
14-10FREPCPETC
14-11FREPCPETC
14-12FREPCPETC
14-13FREPCPETC
14-14FREPCPETC
14-15FREPCPETC
14-16FREPCPETC
14-17FREPCPETC
14-18FREPCPETC
14-19FREPCPETC
14-20FREPCPETC
14-23FREPCPETC
14-25FREPCPETC
14-27FREPCPETC
14-29FREPCPETC
14-31FREPCPETC
14-32FREPCPETC
14-37FREPCPETC

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
23
25
27
29
31
32
37

45
45
45
45
45
45
60
60
60
60
60
60
60
60
60
60
60
60
80
80
80
80
80
80
80
80

.23 x.37
.39
.43
.47
.51
.51
.59
.63
.69
.69
.70
.72
.74
.78
.78
.82
.82
.82
.90
.95
1.00
1.02
1.03
1.07
1.10
1.14

65
90
113
137
160
180
220
250
270
290
310
335
360
380
400
420
440
460
525
595
640
680
720
760
780
890

26
39
53
66
78
92
104
118
130
143
158
169
182
195
208
221
234
250
260
299
323
351
377
403
416
466

NOTES: 1. All cables available with bare or covered grounding conductor.


2. Standard color coding is Method E-2 per ICEA S-73-532. This color coding method omits white and green from the color sequence.
A white or green conductor can be supplied on request, Method E-1

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

3-35

TRAY CABLE, TYPE TC (12AWG)

FR-EPR XHHW-2 Conductors, CPE Jacket, 600 Volts


APPLICATION: As superior flame-retardant multi-conductor control, signal
or power cables rated 600 volts, 90C in wet or dry locations. Specifically
approved for installation in cable trays per Article 336 of the NEC. Also
approved for use in Class 1 remote-control and signaling circuits per Article
725 of the NEC. Type TC cable is suitable for use in Class I and II, Division 2
hazardous locations. Cables may be installed in air, in ducts or conduits, tray
or trough, and are suitable for direct burial.
STANDARDS:
1. Listed by UL as Type TC per Standard 1277 for Tray Cables.
2. Individual conductors UL listed as Type XHHW-2.
3. Individual conductors pass UL VW-1 flame test.
4. Overall jacket UL listed as Sunlight Resistant and Oil Resistant II.
5. Cables UL listed for Direct Burial.
6. Cables pass IEEE 383 (70,000 BTU/hr) and ICEA T-29-520 (210,000
BTU/hr) cable tray flame tests.
7. Cables pass IEEE 1202/CSA FT4 (70,000 BTU/hr) cable tray flame test.
8. Cables meet requirements of ICEA S-73-532, NEMA WC57 for Control
Cables.
CONSTRUCTION: Stranded tinned copper conductors, 30 mils FREPR flame-retardant ethylene-propylene-rubber insulation, color coded, two
conductors flat, three or more conductors twisted with suitable fillers where
necessary to make round, cable tape, CPE jacket overall, surface printed.

#12 AWG - 7 Strand


USAWC
Part #

No.
of
Condrs.

Overall
CPE
Jacket
Mils

Nom.
Diam.
Inches

Approx.
Net Wt.
lbs/1000 ft

Copper
Weight
lbs/1000ft
1000 Ft.

12-02FREPCPETC
12-03FREPCPETC
12-04FREPCPETC
12-05FREPCPETC
12-06FREPCPETC
12-07FREPCPETC
12-08FREPCPETC
12-09FREPCPETC
12-10FREPCPETC
12-11FREPCPETC
12-12FREPCPETC
12-13FREPCPETC
12-14FREPCPETC
12-15FREPCPETC
12-16FREPCPETC
12-17FREPCPETC
12-18FREPCPETC
12-19FREPCPETC
12-20FREPCPETC
12-23FREPCPETC
12-25FREPCPETC
12-27FREPCPETC
12-29FREPCPETC
12-31FREPCPETC
12-32FREPCPETC
12-37FREPCPETC

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
23
25
27
29
31
32
37

45
45
45
45
60
60
60
60
60
60
60
60
60
80
80
80
80
80
80
80
80
80
80
80
80
80

.25 x.41
.44
.48
.53
.60
.60
.67
.70
.77
.77
.79
.80
.83
.92
.92
.96
.96
.96
1.01
1.06
1.12
1.15
1.16
1.21
1.23
1.28

85
120
154
190
235
265
300
340
370
400
430
465
500
535
570
605
640
675
710
815
890
960
1030
1100
1135
1310

41
64
85
106
126
149
168
191
210
231
247
273
294
315
336
357
378
391
420
483
515
567
609
651
672
762

NOTES: 1. All cables available with bare or covered grounding conductor.


2. Standard color coding is Method E-2 per ICEA S-73-532. This color coding method omits white and green from the color sequence.
A white or green conductor can be supplied on request, Method E-1

3-36

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

TRAY CABLE, TYPE TC (10AWG)

FR-EPR XHHW-2 Conductors, CPE Jacket, 600 Volts


APPLICATION: As superior flame-retardant multi-conductor control, signal
or power cables rated 600 volts, 90C in wet or dry locations. Specifically
approved for installation in cable trays per Article 336 of the NEC. Also
approved for use in Class 1 remote-control and signaling circuits per Article
725 of the NEC. Type TC cable is suitable for use in Class I and II, Division 2
hazardous locations. Cables may be installed in air, in ducts or conduits, tray
or trough, and are suitable for direct burial.
STANDARDS:
1. Listed by UL as Type TC per Standard 1277 for Tray Cables.
2. Individual conductors UL listed as Type XHHW-2.
3. Individual conductors pass UL VW-1 flame test.
4. Overall jacket UL listed as Sunlight Resistant and Oil Resistant II.
5. Cables UL listed for Direct Burial.
6. Cables pass IEEE 383 (70,000 BTU/hr) and ICEA T-29-520 (210,000
BTU/hr) cable tray flame tests.
7. Cables pass IEEE 1202/CSA FT4 (70,000 BTU/hr) cable tray flame test.
8. Cables meet requirements of ICEA S-73-532, NEMA WC57 for Control
Cables.
CONSTRUCTION: Stranded tinned copper conductors, 30 mils FREPR flame-retardant ethylene-propylene-rubber insulation, color coded, two
conductors flat, three or more conductors twisted with suitable fillers where
necessary to make round, cable tape, CPE jacket overall, surface printed.

#10 AWG - 7 Strand


USAWC
Part #

No.
of
Condrs.

Overall
CPE
Jacket
Mils

Nom.
Diam.
Inches

Approx.
Net Wt.
lbs/1000 ft

Copper
Weight
lbs/1000 ft

10-02FREPCPETC
10-03FREPCPETC
10-04FREPCPETC
10-05FREPCPETC
10-06FREPCPETC
10-07FREPCPETC
10-08FREPCPETC
10-09FREPCPETC
10-10FREPCPETC
10-11FREPCPETC
10-12FREPCPETC
10-13FREPCPETC
10-14FREPCPETC
10-15FREPCPETC
10-16FREPCPETC
10-17FREPCPETC
10-18FREPCPETC
10-19FREPCPETC
10-20FREPCPETC
10-23FREPCPETC
10-25FREPCPETC
10-27FREPCPETC
10-29FREPCPETC
10-31FREPCPETC
10-32FREPCPETC
10-37FREPCPETC

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
23
25
27
29
31
32
37

45
45
60
60
60
60
60
60
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80

.28 x.46
.49
.57
.62
.67
.67
.74
.79
.90
.90
.93
.95
.97
1.03
1.03
1.08
1.08
1.08
1.14
1.19
1.26
1.29
1.31
1.36
1.39
1.44

117
167
230
280
325
370
415
455
550
595
640
685
725
775
820
865
905
965
1010
1145
1235
1325
1415
1505
1550
1775

65
100
134
167
192
234
256
295
320
352
402
416
448
480
512
544
576
608
640
736
800
864
928
992
1024
1184

NOTES: 1. All cables available with bare or covered grounding conductor.


2. Standard color coding is Method E-2 per ICEA S-73-532. This color coding method omits white and green from the color sequence.
A white or green conductor can be supplied on request, Method E-1

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

3-37

Specification
TRAY CABLE, TYPE TC
FR-EPR XHHW-2 Conductors, CPE Jacket, 600 Volts
1. SCOPE
1.1 This specification describes multi-conductor Type TC Tray Cable insulated with FR-EPR flame
retardant ethylene-propylene-rubber and CPE jacketed overall, for use on circuits rated 600 volts . Cables are
recommended for operation at 90C maximum continuous conductor temperature in wet or dry locations. The
cables are specifically approved for installation in cable trays in accordance with Article 336 of the NEC and may
also be used in Class 1 remote-control and signaling circuits per Article 725 of the Code. Cables may be installed
in air, in ducts or conduits, in tray or trough, and are also suitable for direct burial.
2.

APPLICABLE STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1 .1 Underwriters Laboratories Standard 1277 for Type TC Power and Control Tray Cables .
2.1.2
Underwriters Laboratories Standard 44 for Rubber Insulated Wires and Cables.
2.1.3 ICEA Pub. No. S-73-532, NEMA Pub. No. WC57, Control Cables .

3. CONDUCTORS
3.1 Conductors shall be Class B stranded tinned soft copper conforming to Part 2 of ICEA. Conductor sizes shall be
14 AWG through 10 AWG .
4. SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.
5. INSULATION
5.1 Compound: Each conductor shall be insulated with FR-EPR flame-retardant ethylene-propylene-rubber,
meeting the requirements of ICEA S-73-532, Table 3-2 (Type II-EP Rubber) and Underwriters Laboratories re
quirements for Type XHHW-2, VW-1 .
5.2 Thickness: The average thickness of insulation shall be 30 mils. The minimum thickness at any point shall be
not less than 90% of the specified average thickness.
6. CIRCUIT IDENTIFICATION
6.1 Circuit identification shall consist of Method 1 color coding for National Electrical Code applications in accor
dance with ICEA S-73-532, Appendix E, Table E-2. Cables shall not contain a green or white conductor
unless specifically ordered (TECH 1006 Option A) .
7. ASSEMBLY
7.1 For three conductors or more, the insulated color coded conductors shall be cabled together with nonhygroscopic
fillers, when necessary to make round . The cable assembly shall be covered with a suitable tape applied with a
10% minimum lap. Two conductor cable shall be flat without separator tape, unless otherwise specified.
8. OVERALL JACKET
8.1 Compound: Each cable shall have a Chlorinated Polyethylene (CPE) protective jacket applied over the assem
bly. The jacket shall meet the requirements of ICEA S-73-532, Table 4-2 (CPE-TP) and the Sunlight Resistant
and Oil Resistant II requirements of UL Standard 1277.
8.2 Thickness: The average jacket thickness shall be in accordance with UL Standard 1277. The minimum thick
ness at any point shall be not less than 80% of the specified average thickness.
9. SURFACE MARKING
9.1 Cables shall be identified by means of surface ink printing indicating manufacturer, number of conductors, size,
voltage rating, and required UL information.
10. TESTS
10.1 Individual conductors and completed cables shall be tested in accordance with UL requirements for Type TC
Power and Control Tray Cables having XHHW-2, VW-1 insulated conductors, and ICEA S-73-532.
10.2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and IEEE 1202/CSA FT4.

3-38

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

(3C) TRAY CABLE, TYPE TC


FR-EPR XHHW-2 Conductors, CPE Jacket, 600 Volts
Three Conductors with Grounding Conductor
APPLICATION: As flame-retardant three conductor power cables rated 600
volts, 90C in wet or dry locations. Specifically approved for installation in
cable trays per Article 336 of the NEC. Type TC cables are approved for
use in Class I and II, Division 2 hazardous locations. Cables may be
installed in air, in ducts or conduits, in tray or trough and are suitable for
direct burial.
STANDARDS:
1. Listed by UL as Type TC per Standard 1277 for Tray Cables.
2. Individual conductors UL listed as Type XHHW-2.
3. Individual conductors pass UL VW-1 flame test.
4. Overall jacket UL listed as Sunlight Resistant and Oil Resistant 11.
5. Cables UL listed for Direct Burial.
6. Cables pass IEEE 383 (70,000 BTU/hr) and ICEA T-29-520 (210,000
BTU/hr) cable tray flame tests.
7. Cables pass IEEE 1202/CSA FT4 (70,000 BTU/hr) cable tray flame test.
8. Cables meet requirements of ICEA S-95-658, NEMA WC70.
CONSTRUCTION: Class B stranded tinned copper conductor, FREPR flame-retardant ethylene-propylene-rubber insulation, surface print
phase identification. Three insulated conductors twisted with a Class B
stranded tinned copper grounding conductor and suitable fillers, cable tape,
CPE jacket overall, surface printed.

THREE CONDUCTORS WITH GROUNDING CONDUCTOR


Size
AWG
or
kcmil

USAWC
Part #

No.
of
Strands

Thickness in Mils
Insulation

Jacket

Ampacity*

Nominal
Diameter
Inches

Grounding
Conductor
Size
AWG

Approx.
Net Wt.
lbs/1000 ft

Copper
Weight
lbs/1000 ft

90 C

75C

8-03EPGCPETC

45

60

.66

10

330

190

55

50

6-03EPGCPETC

45

60

.74

460

297

75

65

4-03EPGCPETC

45

80

.88

685

442

95

85

2-03EPGCPETC

45

80

1.00

1015

703

130

115

1-03EPGCPETC

19

55

80

1.13

1270

872

150

130

1/0-03EPGCPETC

1/0

19

55

80

1.22

1500

1069

170

150

2/0-03EPGCPETC

2/0

19

55

80

1.31

1810

1340

195

175

3/0-03EPGCPETC

3/0

19

55

80

1.42

2250

1717

225

200

4/0-03EPGCPETC

4/0

19

55

80

1.55

2685

2130

260

230

250-03EPGCPETC

250

37

65

110

1.76

3170

2494

290

255

350-03EPGCPETC

350

37

65

110

1.98

4320

3474

350

310

500-03EPGCPETC

500

37

65

110

2.26

6020

4934

430

380

750-03EPGCPETC

750

61

80

110

2.71

8980

7278

535

475

1000-03EPGCPETC

1000

61

80

140

3.10

1/0

11700

9584

615

545

*AMPACITY in accordance with the NEC for cables installed in uncovered cable tray without maintained spacing and for cables in raceway or directy buried;
at the conductor temperature indicated, 30 C ambient temperature.
NOTES: 1. Grounding conductor per UL Standard 1277 for Type TC Tray Cable
2. Cables with Open Wiring listing available upon request.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

3-39

Specification
TRAY CABLE, TYPE TC
FR-EPR XHHW-2 Conductors, CPE Jacket, 600 Volts
Three Conductor with Grounding Conductor
1.

SCOPE
1.1 This specification describes three conductor Type TC Tray Cable insulated with FR-EPR flameretardant ethylene-propylene-rubber and CPE jacketed overall, for use on circuits rated 600 volts. Cables are
recommended for operation at 90C maximum continuous conductor temperature in wet or dry locations. The
cables are specifically approved for installation in cable trays in accordance with Article 336 of the NEC. Cables may
be installed in air, in ducts or conduits, in tray or trough, and are also suitable for direct burial.

2.

APPLICABLE STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 Underwriters Laboratories Standard 1277 for Type TC Power and Control Tray Cables.
2.1 .2 Underwriters Laboratories Standard 44 for Rubber Insulated Wires and Cables .
2.1 .3 ICEA Pub. No. S-95-658, NEMA Pub. No. WC70, Nonshielded Power Cables Rated 2000 Volts or Less.

3.

CONDUCTORS
3.1 Conductors shall be Class B stranded tinned soft copper per Part 2 of ICEA S-95-658.

4.

SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.

5. INSULATION
5.1 Compound: Each phase conductor shall be insulated with FR-EPR flame-retardant ethylene-propylene
rubber, meeting the requirements of ICEA S-95-658, Table 3-7 , Class E-2 and Underwriters Laboratories
requirements for Type XHHW-2, VW-1.
5.2 Thickness: The average thickness of insulation shall be as specified in Table 3-4, Column B of ICEA. The
minimum thickness at any point shall be not less than 90% of the specified average thickness.
6.

PHASE IDENTIFICATION
6.1 The insulated phase conductors shall be black in color and shall be printed with the numerals "1", "2" and "3"
on their surface .

7.

ASSEMBLY
7.1 Three phase conductors shall be cabled together with a Class B stranded, tinned copper grounding conductor
and suitable nonhygroscopic fillers to make round. Length of lay shall not exceed 35 times the phase conductor
diameter. The grounding conductor shall comply with the requirements of UL Standard 1277.

8.

CABLE TAPE
8.1 The cable assembly shall be covered with a suitable tape applied with a 10% minimum lap.

9.

OVERALL JACKET
9.1 Compound: Each cable shall have a Chlorinated Polyethylene (CPE) protective jacket applied over the taped
assembly. The jacket shall meet the requirements of ICEA S-95-658, Table 4-1 (CPE-TP) and the Sunlight
Resistant and Oil Resistant II requirements of UL Standard 1277.
9.2 Thickness: The average jacket thickness shall be in accordance with UL Standard 1277. The minimum thick
ness at any point shall be not less than 80% of the specified average thickness.

10. SURFACE MARKING


10.1 Cables shall be identified by means of surface ink printing indicating manufacturer, number of conductors, size,
voltage rating , and required UL information.
11. TESTS
11.1 Individual conductors and completed cables shall be tested in accordance with UL requirements for Type TC
Power and Control Tray Cables having XHHW-2, VW-1 insulated conductors, and ICEA S-95-658.
11 .2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and IEEE 1202/CSA
FT 4.

3-40

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

(4C) TRAY CABLE, TYPE TC


FR-EPR XHHW-2 Conductors, CPE Jacket, 600 Volts
Four Conductors with Grounding Conductor
APPLICATION: As flame-retardant four conductor power cables rated 600
volts, 90C in wet or dry locations. Specifically approved for installation in
cable trays per Article 336 of the NEC. Type TC cables are approved for
use in Class I and II, Division 2 hazardous locations. Cables may be
installed in air, in ducts or conduits, in tray or trough and are suitable for
direct burial.
STANDARDS:
1. Listed by UL as Type TC per Standard 1277 for Tray Cables.
2. Individual conductors UL listed as Type XHHW-2.
3. Individual conductors pass UL VW-1 flame test.
4. Overall jacket UL listed as Sunlight Resistant and Oil Resistant 11.
5. Cables UL listed for Direct Burial.
6. Cables pass IEEE 383 (70,000 BTU/hr) and ICEA T-29-520 (210,000
BTU/hr) cable tray flame tests.
7. Cables pass IEEE 1202/CSA FT4 (70,000 BTU/hr) cable tray flame test.
8. Cables meet requirements of ICEA S-95-658, NEMA WC70.
CONSTRUCTION: Class B stranded tinned copper conductor, FREPR flame-retardant ethylene-propylene-rubber insulation, surface print
phase identification. Four insulated conductors twisted with a Class B
stranded tinned copper grounding conductor and suitable fillers, cable tape,
CPE jacket overall, surface printed.

FOUR CONDUCTORS WITH GROUNDING CONDUCTOR


USAWC
Part #

Size
AWG
or
kcmil

No.
of
Strands

Thickness in Mils
Insulation

Jacket

Ampacity*

Nominal
Diameter
Inches

Grounding
Conductor
Size
AWG

Approx.
Net Wt.
lbs/1000 ft

Copper
Weight
lbs/1000 ft

90 C

75C

8-04EPGCPETC

45

60

.72

10

393

242

55

50

6-04EPGCPETC

45

60

.79

561

384

75

65

4-04EPGCPETC

45

80

.95

822

578

95

85

2-04EPGCPETC

45

80

1.09

1235

919

130

115

1-04EPGCPETC

19

55

80

1.24

1521

1136

150

130

1/0-04EPGCPETC

1/0

19

55

80

1.33

1820

1413

170

150

2/0-04EPGCPETC

2/0

19

55

80

1.44

2208

1760

195

175

3/0-04EPGCPETC

3/0

19

55

80

1.57

2788

2245

225

200

4/0-04EPGCPETC

4/0

19

55

80

1.79

3495

2796

260

230

250-04EPGCPETC

250

37

65

110

1.92

4019

3282

290

255

350-04EPGCPETC

350

37

65

110

2.17

5436

4577

350

310

500-04EPGCPETC

500

37

65

110

2.48

7607

6509

430

380

750-04EPGCPETC

750

61

80

110

3.12

11805

9712

535

475

*AMPACITY in accordance with the NEC for cables installed in uncovered cable tray without maintained spacing and for cables in raceway or directy buried;
at the conductor temperature indicated, 30 C ambient temperature.
NOTES: 1. Grounding conductor per UL Standard 1277 for Type TC Tray Cable
2. Cables with Open Wiring listing available upon request.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

3-41

Specification
TRAY CABLE, TYPE TC
FR-EPR XHHW-2 Conductors, CPE Jacket, 600 Volts
Four Conductor with Grounding Conductor
1.

SCOPE
1.1 This specification describes four conductor Type TC Tray Cable insulated with FR-EPR flameretardant ethylene-propylene-rubber and CPE jacketed overall, for use on circuits rated 600 volts. Cables are
recommended for operation at 90C maximum continuous conductor temperature in wet or dry locations. The
cables are specifically approved for installation in cable trays in accordance with Article 336 of the NEC. Cables may
be installed in air, in ducts or conduits, in tray or trough, and are also suitable for direct burial.

2.

APPLICABLE STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 Underwriters Laboratories Standard 1277 for Type TC Power and Control Tray Cables.
2.1 .2 Underwriters Laboratories Standard 44 for Rubber Insulated Wires and Cables .
2.1 .3 ICEA Pub. No. S-95-658, NEMA Pub. No. WC70, Nonshielded Power Cables Rated 2000 Volts or Less.

3.

CONDUCTORS
3.1 Conductors shall be Class B stranded tinned soft copper per Part 2 of ICEA S-95-658.

4.

SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.

5. INSULATION
5.1 Compound: Each phase conductor shall be insulated with FR-EPR flame-retardant ethylene-propylene
rubber, meeting the requirements of ICEA S-95-658, Table 3-7 , Class E-2 and Underwriters Laboratories
requirements for Type XHHW-2, VW-1.
5.2 Thickness: The average thickness of insulation shall be as specified in Table 3-4, Column B of ICEA. The
minimum thickness at any point shall be not less than 90% of the specified average thickness.
6.

PHASE IDENTIFICATION
6.1 The insulated phase conductors shall be black in color and shall be printed with the numerals "1", "2" and "3"
on their surface .

7.

ASSEMBLY
7.1 Three phase conductors shall be cabled together with a Class B stranded, tinned copper grounding conductor
and suitable nonhygroscopic fillers to make round. Length of lay shall not exceed 35 times the phase conductor
diameter. The grounding conductor shall comply with the requirements of UL Standard 1277.

8.

CABLE TAPE
8.1 The cable assembly shall be covered with a suitable tape applied with a 10% minimum lap.

9.

OVERALL JACKET
9.1 Compound: Each cable shall have a Chlorinated Polyethylene (CPE) protective jacket applied over the taped
assembly. The jacket shall meet the requirements of ICEA S-95-658, Table 4-1 (CPE-TP) and the Sunlight
Resistant and Oil Resistant II requirements of UL Standard 1277.
9.2 Thickness: The average jacket thickness shall be in accordance with UL Standard 1277. The minimum thick
ness at any point shall be not less than 80% of the specified average thickness.

10. SURFACE MARKING


10.1 Cables shall be identified by means of surface ink printing indicating manufacturer, number of conductors, size,
voltage rating , and required UL information.
11. TESTS
11.1 Individual conductors and completed cables shall be tested in accordance with UL requirements for Type TC
Power and Control Tray Cables having XHHW-2, VW-1 insulated conductors, and ICEA S-95-658.
11 .2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and IEEE 1202/CSA
FT 4.

3-42

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

TRAY CABLE, TYPE TC

XLP Insulation, Hypalon Jacket, 600 Volts


APPLICATION: As superior flame-retardant multi-conductor control, signal
or power cables rated 600 volts, 90C in wet or dry locations. Specifically
approved for installation in cable trays per Article 336 of the NEC. Also
approved for use in Class 1 remote-control and signaling circuits per
Article 725 of the NEC. Type TC cable is suitable for use in Class I ,
Division 2 hazardous locations. Cables may be installed in air, in ducts
or conduits, in tray or trough, and are suitable for direct burial.
STANDARDS:
1. Listed by UL as Type TC per Standard 1277 for Tray Cables.
2. Cables UL listed for Direct Burial (14-10 AWG).
3. Individual conductors pass UL VW-1 flame test.
4. Individual conductors UL listed as Type XHHW (14-10 AWG) or 90C
rated conductors (16 AWG).
5. Overall jacket UL listed as Sunlight Resistant and Oil Resistant II.
6. Cables pass IEEE Standard 383 ribbon burner test and ICEA 210,000
BTU/hour test.
7. Cables meet requirements of ICEA S-95-658, NEMA WC70 for Control
Cables.
CONSTRUCTION: Stranded uncoated copper conductors, 30 mils
FR-XLP flame-retardant crosslinked polyethylene insulation, color coded,
two conductors flat, three or more conductors twisted with suitable fillers

where necessary to make round, cable tape, Hypalon jacket overall, surface
printed.
# 10 AWG-7 Strand
USAWC
Part #
10-02XHTC
10-03XHTC
10-04XHTC
10-05XHTC
10-07XHTC
10-09XHTC
10-12XHTC

No.
of
Condrs.
2
3
4
5
7
9
12

12-02XHTC
12-03XHTC
12-04XHTC
12-05XHTC
12-07XHTC
12-09XHTC
12-12XHTC
12-19XHTC
12-25XHTC
12-30XHTC
12-37XHTC

2
3
4
5
7
9
12
19
25
30
37

14-02XHTC
14-03XHTC
14-04XHTC
14-05XHTC
14-07XHTC
14-09XHTC
14-12XHTC
14-19XHTC
14-25XHTC
14-30XHTC
14-37XHTC

2
3
4
5
7
9
12
19
25
30
37

Overall
Jacket
Mils
45
45
60
60
60
60
80

Nom.
Diam.
Inches
.46
.49
.56
.62
.67
.77
.91

Approx.
Net Wt.
lbs/1000 ft
126
176
240
291
376
456
636

Copper
Weight
lbs/1000 ft
67
100
134
167
234
302
404

.41
.44
.48
.52
.60
.70
.78
.96
1.10
1.18
1.27

98
127
160
194
264
345
435
690
858
997
1393

51
64
85
106
168
191
255
403
515
618
741

.37
.39
.43
.47
.51
.62
.70
.82
1.00
1.05
1.13

75
95
118
143
179
249
317
467
632
731
899

26
39
53
66
92
118
158
250
330
398
490

# 12 AWG-7 Strand
45
45
45
45
60
60
60
80
80
80
80
# 14 AWG-7 Strand
45
45
45
45
45
60
60
60
80
80
80

Notes: 1. All cables available with bare or covered grounding conductor.


2. Standard color coding is Method E-2 for NEC Applications per ICEA S-73-532. This color codiing method omits
white and green from the color sequence. A white or green conductor can be supplied on request, Method E-1.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

3-43

Specification
TRAY CABLE, TYPE TC
FR-XLP Insulation, Hypalon Jacket, 600 Volts

3-44

1.

SCOPE
1.1 This specification describes multi-conductor Type TC Tray Cable insulated with FR-XLP flame
retardant crosslinked polyethylene and Hypalon jacketed overall, for use on circuits rated 600 volts. Cables are
recommended for operation at 90C maximum continuous conductor temperature in wet or dry locations. The
cables are specifically approved for installation in cable trays in accordance with Article 336 of the NEC and may
also be used in Class 1 remote-control and signaling circuits per Article 725 of the Code. Cables may be
installed in air, in ducts or conduits, in tray or trough, and are also suitable for direct burial.

2.

APPLICABLE STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1
Underwriters Laboratories Standard 1277 for Type TC Power and Control Tray Cables.
2.1.2 Underwriters Laboratories Standard 44 for Rubber Insulated Wires and Cables.
2.1.3 ICEA Pub. No. S-95-658, NEMA Pub. No. WC70, Control Cables.

3.

CONDUCTORS
3.1 Conductors shall be Class B stranded uncoated soft copper conforming to Part 2 of ICEA. Conductor sizes shall
be 16 AWG through 10 AWG. A nonhygroscopic separator may be used over the conductors at the option of the
man ufactu rer.

4.

INSULATION
4.1 Compound: Each conductor shall be insulated with FR-XLP flame-retardant chemically crosslinked poly
ethylene, meeting the requirements of ICEA S-73-532, Table 3-2 (Type I-XLPE) and Type XHHW-2, VW-1 require
ments of Underwriter's Laboratories.
4.2 Thickness: The average thickness of insulation shall be 30 mils. The minimum thickness at any point shall be
not less than 90% of the specified average thickness.

5.

CIRCUIT IDENTIFICATION
5.1 Circuit identification shall consist of Method 1 color coding for National Electric Code applications in accordance
with ICEA S-73-532, Appendix E, Table E-2. Cables shall not contain a green orwhite conductor unless specifically
ordered.

6.

ASSEMBLY
6.1 For three conductors or more, the insulated color coded conductors shall be cabled together with nonhygroscopic
fillers, when necessary to make round. The cable assembly shall be covered with a suitable tape applied with a
10% minimum lap. Two conductor cable shall be flat without separator tape, unless otherwise specified.

7.

OVERALL JACKET
7.1 Compound: Each cable shall have a Hypalon (Chlorosulfonated Polyethylene) protective jacket applied over the assembly.
The jacket shall meet the requirements of ICEA S-95-658 and the Sunlight Resistant and Oil II requirements of
UL Standard 1277.
7.2 Thickness: The average jacket thickness shall be in accordance with UL Standard 1277. The minimum thick
ness at any point shall be not less than 80% of the specified average thickness.

8.

SURFACE MARKING
8.1 Cables shall be identified by means of surface ink printing indicating: Type TC, (UL), 600v, No. of
conductors, Size, XHHW-2 (or 90C) Condrs., Oil Res II, Sun. Res., Direct Burial, E57349.

9.

TESTS
9.1 Individual conductors and completed cables shall be tested in accordance with UL requirements for Type TC
Power and Control Tray Cables having XHHW-2 VW-1 insulated conductors, and ICEA S-73-532.
9.2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and IEEE.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

(3C) TRAY CABLE, TYPE TC

FR-XLP Insulation, Hypalon Jacket, 600 Volts


Three Conductors with Grounding Conductor
APPLICATION: As flame-retardant three conductor power cables rated
600 volts, 90C in wet or dry locations. Specifically approved for installation in cable trays per Article 336 of the NEC. Type TC Cables are
approved for use in Class I , Division 2 hazardous locations.
Cables may be installed in air, in ducts or conduits, in tray or trough, or
direct buried.
STANDARDS:
1. Listed by UL as Type TC Tray Cable per Standard 1277 for Tray Cables.
2. Individual conductors UL listed as Type XHHW-2.
3. Individual conductors pass UL VW-1 flame test.
4. Overall Jacket UL listed as Sunlight Resistant and Oil Resistant II.
5. Cables pass IEEE-383 ribbon burner flame test and ICEA 210,000
BTU/hour test.
6. Cables UL listed for Direct Burial.
7. Cables meet requirements of ICEA S-95-658, NEMA WC70.
CONSTRUCTION: Class B stranded uncoated copper conductor, FRXLP flame-retardant crosslinked polyethylene insulation, surface print phase
identification. Three insulated conductors twisted with a Class B stranded
uncoated copper grounding conductor and suitable fillers, cable tape,
Hypalon jacket overall, surface printed.

THREE CONDUCTORS WITH GROUNDING CONDUCTOR


Size
AWG
or
kcmil

of
Strands

8-03XHGTC

6-03XHGTC

4-03XHGTC
2-03XHGTC

USAWC
Part #

No.

Thickness in Mils

Nominal
Diameter
Inches

Grounding
Conductor
Size
AWG

Approx.
Net Wt.
lbs/1000 ft.

Copper
Weight
lbs/1000 ft

Ampacity'
90C

75C

190

55

50

301

75

65

702

448

95

85

1024

716

130

115

Insulation

Jacket

45

60

.66

10

223

45

60

.75

481

45

80

.89

45

80

1.02

1-03XHGTC

19

55

80

1.12

1199

872

150

130

1/0-03XHGTC

1/0

19

55

80

1.24

1505

1081

170

150

2/0-03XHGTC

2/0

19

55

80

1.34

1810

1341

195

175

3/0-03XHGTC

3/0

19

55

80

1.42

2437

1717

225

200

4/0-03XHGTC

4/0

19

55

80

1.58

2725

2132

260

230

250-03XHGTC

250

37

65

110

1.76

3605

2494

290

255

350-03XHGTC

350

37

65

110

2.01

4423

3477

350

310

500-03XHGTC

500

37

65

110

2.31

6097

4938

430

380

*AMPACITY in accordance with the NEC for cables in uncovered cable tray without maintained spacing and for cables in raceway or directly buried;
90 C conductor temperature for dry locations, 75 C conductor temperature for wet locations, 30 C ambient temperature.
NOTES:

1. Grounding conductor per UL Standard 1277 for Type TC Tray Cable

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

3-45

Specification
TRAY CABLE, TYPE TC
FR-XLP Insulation, Hypalon Jacket, 600 Volts
Three Conductor with Grounding Conductor
1. SCOPE
1.1 This specification describes three conductor Type TC Tray Cable insulated with FR-XLP flame
retardant crosslinked polyethylene and Hypalon jacketed overall, for use on circuits rated 600 volts. Cables are
recommended for operation at 90C maximum continuous conductor temperature in wet or dry locations. The
cables are specifically approved for installation in cable trays in accordance with Article 336 of the NEC. They
may be installed in air, in ducts or conduits, in tray or trough, or direct buried.
2. APPLICABLE STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein :
2.1.1 Underwriters Laboratories Standard 1277 for Type TC Power and Control Tray Cables .
2.1.2 Underwriters Laboratories Standard 44 for Rubber Insulated Wires and Cables .
2.1.3 ICEA Pub. No. S-95-658, NEMA Pub. No. WC70, Nonshielded Power Cables Rated 2000 Volts or Less.
3. CONDUCTORS
3.1 Conductors shall be Class B stranded uncoated soft copper per Part 2 of ICEA S-95-658.
4. SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.
5. INSULATION
5.1 Compound: Each phase conductor shall be insulated with FR-XLP flame-retardant chemically crosslinked
polyethylene, meeting the requirements of ICEA S-95-658, Table 3-7, Class X-2 and Type XHHW-2 , VW-1 require
ments of Underwriters Laboratories.
5.2 Thickness: The average thickness of insulation shall be as specified in UL Standard 44 for Type XHHW-2
conductors and in Table 3-4, Column B of ICEA. The minimum thickness at any point shall be not less than 90%
of the specified average thickness.
6. PHASE IDENTIFICATION
6.1 The insulated phase conductors shall be black in color and shall be printed with the numerals "1", "2" and "3"
on their surface.
7. ASSEMBLY
7.1 Three phase conductors shall be cabled together with a Class B stranded , uncoated copper ground ing conductor
and suitable nonhygroscopic fillers to make round. Length of lay shall not exceed 35 times the phase conductor
diameter. The grounding conductor shall comply with the requirements of UL Standard 1277.
8. CABLE TAPE
8.1 The cable assembly shall be covered with a suitable tape applied with a 10% minimum lap.
9. OVERALL JACKET
9.1 Compound: Each cable shall have a Chlorosulfonated Polyethylene (Hypalon) protective jacket applied over the taped
assembly. The jacket shall meet the requirements of ICEA S-95-658, Table 4-1 (TP-CPE) and the Sunlight Re
sistant and Oil Resistant II requirements of UL Standard 1277.
9.2 Thickness: The average jacket thickness shall be in accordance with UL Standard 1277. The minimum thick
ness at any point shall be not less than 80% of the specified average thickness.
10. SURFACE MARKING
10.1 Cables shall be identified by means of surface ink printing indicating manufacturer, number of conductors, size,
voltage rating, and required UL information.
11. TESTS
11 .1 Individual conductors and completed cables shall be tested in accordance with UL requirements for Type TC
Power and Control Tray Cables having XHHW-2 conductors, and ICEA S-95-658.
11 .2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and IEEE.

3-46

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

(4C) TRAY CABLE, TYPE TC

FR-XLP Insulation, Hypalon Jacket, 600 Volts


Four Conductors with Grounding Conductor
APPLICATION: As flame-retardant four conductor power cables rated
600 volts, 90C in wet or dry locations. Specifically approved for installation in cable trays per Article 336 of the NEC. Type TC Cables are
approved for use in Class I , Division 2 hazardous locations.
Cables may be installed in air, in ducts or conduits, in tray or trough, or
direct buried.
STANDARDS:
1. Listed by UL as Type TC Tray Cable per Standard 1277 for Tray Cables.
2. Individual conductors UL listed as Type XHHW-2.
3. Individual conductors pass UL VW-1 flame test.
4. Overall Jacket UL listed as Sunlight Resistant and Oil Resistant II.
5. Cables pass IEEE-383 ribbon burner flame test and ICEA 210,000
BTU/hour test.
6. Cables UL listed for Direct Burial.
7. Cables meet requirements of ICEA S-95-658, NEMA WC70.
CONSTRUCTION: Class B stranded uncoated copper conductor, FRXLP flame-retardant crosslinked polyethylene insulation, surface print phase
identification. Four insulated conductors twisted with a Class B stranded
uncoated copper grounding conductor and suitable fillers, cable tape,
Hypalon jacket overall, surface printed.

FOUR CONDUCTORS WITH GROUNDING CONDUCTOR


USAWC
Part #

Size
AWG
or
kcmil

No.
of
Strands

Thickness in Mils
Insulation

Jacket

Nominal
Diameter
Inches

Grounding
Conductor
Size
AWG

Approx.
Net Wt.
lbs/1000 ft

Copper
Weight
lbs/1000 ft

Ampacity'
90C

75C

8-04XHGTC

45

60

.73

10

421

242

55

50

6-04XHGTC

45

60

.82

600

384

75

65

4-04XHGTC

45

80

.98

882

578

95

85

2-04XHGTC

45

80

1.12

1295

919

130

115

1-04XHGTC

19

55

80

1.24

1704

1136

150

130

1/0-04XHGTC

1/0

19

55

80

1.33

1830

1413

170

150

2/0-04XHGTC

2/0

19

55

80

1.48

2326

1760

195

175

3/0-04XHGTC

3/0

19

55

80

1.57

3132

2245

225

200

4/0-04XHGTC

4/0

19

55

110

1.77

3909

2796

260

230

250-04XHGTC

250

37

65

110

1.94

4571

3282

290

255

350-04XHGTC

350

37

65

110

2.18

6068

4577

350

310

500-04XHGTC

500

37

65

110

2.56

7905

6509

430

380

*AMPACITY in accordance with the NEC for cables in uncovered cable tray without maintained spacing and for cables in raceway or directly buried;
90 C conductor temperature for dry locations, 75 C conductor temperature for wet locations, 30 C ambient temperature.
NOTES:

1. Grounding conductor per UL Standard 1277 for Type TC Tray Cable

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

3-47

Specification
TRAY CABLE, TYPE TC
FR-XLP Insulation, Hypalon Jacket, 600 Volts
Four Conductor with Grounding Conductor
1. SCOPE
1.1 This specification describes four conductor Type TC Tray Cable insulated with FR-XLP flame
retardant crosslinked polyethylene and Hypalon jacketed overall, for use on circuits rated 600 volts. Cables are
recommended for operation at 90C maximum continuous conductor temperature in wet or dry locations. The
cables are specifically approved for installation in cable trays in accordance with Article 336 of the NEC. They
may be installed in air, in ducts or conduits, in tray or trough, or direct buried.
2. APPLICABLE STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein :
2.1.1 Underwriters Laboratories Standard 1277 for Type TC Power and Control Tray Cables .
2.1.2 Underwriters Laboratories Standard 44 for Rubber Insulated Wires and Cables .
2.1.3 ICEA Pub. No. S-95-658, NEMA Pub. No. WC70, Nonshielded Power Cables Rated 2000 Volts or Less.
3. CONDUCTORS
3.1 Conductors shall be Class B stranded uncoated soft copper per Part 2 of ICEA S-95-658.
4. SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.
5. INSULATION
5.1 Compound: Each phase conductor shall be insulated with FR-XLP flame-retardant chemically crosslinked
polyethylene, meeting the requirements of ICEA S-95-658, Table 3-7, Class X-2 and Type XHHW-2 , VW-1 require
ments of Underwriters Laboratories.
5.2 Thickness: The average thickness of insulation shall be as specified in UL Standard 44 for Type XHHW-2
conductors and in Table 3-4, Column B of ICEA. The minimum thickness at any point shall be not less than 90%
of the specified average thickness.
6. PHASE IDENTIFICATION
6.1 The insulated phase conductors shall be black in color and shall be printed with the numerals "1", "2" and "3"
on their surface.
7. ASSEMBLY
7.1 Three phase conductors shall be cabled together with a Class B stranded , uncoated copper ground ing conductor
and suitable nonhygroscopic fillers to make round. Length of lay shall not exceed 35 times the phase conductor
diameter. The grounding conductor shall comply with the requirements of UL Standard 1277.
8. CABLE TAPE
8.1 The cable assembly shall be covered with a suitable tape applied with a 10% minimum lap.
9. OVERALL JACKET
9.1 Compound: Each cable shall have a Chlorosulfonated Polyethylene (Hypalon) protective jacket applied over the taped
assembly. The jacket shall meet the requirements of ICEA S-95-658, Table 4-1 (TP-CPE) and the Sunlight Re
sistant and Oil Resistant II requirements of UL Standard 1277.
9.2 Thickness: The average jacket thickness shall be in accordance with UL Standard 1277. The minimum thick
ness at any point shall be not less than 80% of the specified average thickness.
10. SURFACE MARKING
10.1 Cables shall be identified by means of surface ink printing indicating manufacturer, number of conductors, size,
voltage rating, and required UL information.
11. TESTS
11 .1 Individual conductors and completed cables shall be tested in accordance with UL requirements for Type TC
Power and Control Tray Cables having XHHW-2 conductors, and ICEA S-95-658.
11 .2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and IEEE.

3-48

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

TRAY CABLE, TYPE TC (LSZH) LOW SMOKE ZERO HALOGEN

XLP(LS) Insulation, (LSZH) Low-Smoke, Zero-Halogen Jacket, 600 Volts


APPLICATION: As superior flame-retardant multi-conductor control, signal
or power cables rated 600 volts, 90C in wet or dry locations. Specifically
approved for installation in cable tray per Article 336 of the NEC. Also
approved for use in Class 1 remote-control and signaling circuits per Article
725 of the NEC. Type TC cable is suitable for use in Class I and II, Division
2 hazardous locations. Cables may be installed in air, in ducts or conduits,
in tray or trough, and are suitable for direct burial.
STANDARDS:
1. Listed by UL as Type TC per Standard 1277 for Tray Cables.
2. Cables UL listed for Direct Burial.
3. Individual conductors pass UL VW-1 flame test.
4. Individual conductors UL listed as Type XHHW-2 (14-10 AWG) or 90C
rated conductors (16 AWG).
5. Overall jacket UL listed as Sunlight Resistant.
6. Cables with grounding conductor UL listed for Open Wiring.
7. Cables pass IEEE Standard 383 ribbon burner test and ICEA 210,000
BTU/hr test.
8. Cables pass IEEE-1202/CSA FT4 (70,000 BTU/hr) cable tray
flame test (14-10 AWG).
CONSTRUCTION: Stranded uncoated copper conductors, 30 mils
XLP (LS) flame-retardant crosslinked polyethylene insulation, color coded
two conductors flat, three or more conductors twisted with suitable fillers
where necessary to make round, cable tape, (LSZH) jacket overall, surface
printed.
USAWC
Part #

No.
of
Condrs.

Cond.
Size
(AWG)

14-02LSZHTCFL
14-02LSZHTC
14-03LSZHTC
14-04LSZHTC
14-05LSZHTC
14-07LSZHTC
14-09LSZHTC
14-12LSZHTC
14-19LSZHTC
14-25LSZHTC
14-30LSZHTC
14-37LSZHTC

2 flat
2
3
4
5
7
9
12
19
25
30
37

14
14
14
14
14
14
14
14
14
14
14
14

12-02LSZHTCFL
12-02LSZHTC
12-03WGLSZHTC
12-03LSZHTC
12-04LSZHTC
12-05LSZHTC
12-07LSZHTC
12-09LSZHTC
12-12LSZHTC
12-19LSZHTC
12-25LSZHTC
12-30LSZHTC
12-37LSZHTC

2 FLAT
2
3+ Grnd
3
4
5
7
9
12
19
25
30
37

12
12
12
12
12
12
12
12
12
12
12
12
12

10-02LSZHTCFL
10-02LSZHTC
10-03WGLSZHTC
10-03LSZHTC
10-04LSZHTC
10-05LSZHTC
10-07LSZHTC
10-09LSZHTC
10-12LSZHTC

2 flat
2
3+ Grnd
3
4
5
7
9
12

10
10
10
10
10
10
10
10
10

Cond.
Strand

Insulation
Thickness
Inches

Jacket
Thickness
Inches

Nominal
Cable
Diameter
Inches

Copper
Weight
lbs/1000 ft

Net
Weight
lbs1000 ft

.365x.230
.370
.390
.425
.465
.505
.620
.700
.815
.935
1.030
1.110

26
26
39
53
66
92
118
158
250
323
387
466

61
71
92
115
139
173
240
301
468
624
747
875

.400x.245
.410
.410
.435
.475
.520
.595
.695
.765
.940
1.095
1.150
1.240

40
41
85
64
85
106
149
191
247
391
515
618
762

82
94
148
124
157
191
268
337
428
688
854
1002
1240

.445x.270
.455
.485
.485
.560
.615
.670
.760
0.905

64
65
134
100
134
167
234
295
402

113
128
225
172
234
284
381
464
651

14 AWG MULTI CONDUCTORS


7
7
7
7
7
7
7
7
7
7
7
7

.030
.030
.030
.030
.030
.030
.030
.030
.030
.030
.030
.030

.045
.045
.045
.045
.045
.045
.060
.060
.060
.080
.080
.080

12 AWG MULTI CONDUCTORS


7
7
7
7
7
7
7
7
7
7
7
7
7

.030
.030
.030
.030
.030
.030
.030
.030
.030
.030
.030
.030
.030

.045
.045
.045
.045
.045
.045
.060
.060
.060
.080
.080
.080
.080

10 AWG MULTI CONDUCTORS


7
7
7
7
7
7
7
7
7

.030
.030
.030
.030
.030
.030
.030
.030
.030

.045
.045
.045
.045
.060
.060
.060
.060
.080

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

3-49

Specification
TRAY CABLE, TYPE TC
XLP (LS) Low Smoke Insulation, (LSZH) Low-Smoke, Zero-Halogen Jacket, 600 Volts

3-50

1.

SCOPE
1.1 This specification describes multi-conductor Type TC Tray Cable insulated with XLP (LS) flame
retardant crosslinked polyethylene and (LSZH) jacketed overall, for use on circuits rated 600 volts. Cables are
recommended for operation at 90C maximum continuous conductor temperature in wet or dry locations. The
cables are specifically approved for installation in cable trays in accordance with Article 336 of the NEC and may
also be used in Class 1 remote-control and signaling circuits per Article 725 of the Code. Cables may be installed
in air, in ducts or conduits , in tray or trough , and are also suitable for direct burial. [Cables with ground are UL
listed as Open Wiring per NEC 336.10(6)).

2.

APPLICABLE STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 Underwriters Laboratories Standard 1277 for Type TC Power and Control Tray Cables.
2.1.2 Underwriters Laboratories Standard 44 for Rubber Insulated Wires and Cables .
2.1.3 ICEA Pub. No. S-73-532, NEMA Pub. No. WC57, Control Cables.

3.

CONDUCTORS
3.1 Conductors shall be Class B stranded uncoated soft copper conforming to Part 2 of ICEA. Conductor sizes shall
be 14 AWG through 10 AWG. A nonhygroscopic separator may be used over the conductors at the option of the
manufacturer.

4.

INSULATION
4.1 Compound: Each conductor shall be insulated with XLP (LS) low-smoke flame-retardant chemically crosslinked poly
ethylene, meeting the requirements of ICEA S-73-532, Table 3-2 (Type l-XLPE) and Type XHHW-2, VW-1 require
ments of Underwriter's Laboratories.
4.2 Thickness: The average thickness of insulation shall be 30 mils. The minimum thickness at any point shall be
not less than 90% of the specified average thickness.

5.

CIRCUIT IDENTIFICATION
5.1 Circuit identification shall consist of Method 1 color coding for National Electric Code applications in accordance
with ICEA S-73-532, Appendix E, Table E-2. Cables shall not contain a green or white conductor unless specifically
ordered .

6.

ASSEMBLY
6.1 Two conductor cable shall be flat without separator tape, unless otherwise specified. For three conductors or
more, the insulated color coded conductors shall be cabled together with nonhygroscopic fillers, when necessary
to make round. The cable assembly shall be covered with a suitable tape applied with a 10% minimum lap. Where
indicated, a bare copper grounding conductor of the same size as the circuit conductors shall be included in the
assembly.

7.

OVERALL JACKET
7.1 Compound: Each cable shall have a (LSZH) protective jacket applied over the assembly. The jacket shall meet the
requirements of Part 4 of ICEA S-73-532, Table 4-2, and the Sunlight Resistant requirements of UL Standard
1277.
7.2 Thickness: The average jacket thickness shall be in accordance with UL Standard 1277. The minimum thick
ness at any point shall be not less than 80% of the specified average thickness.

8.

SURFACE MARKING
8.1 Cables shall be identified by means of surface ink printing indicating: Type TC , (UL), 600V, No. of
conductors, Size, XHHW-2 (or 90C) Condrs. , Sun. Res., Direct Burial. Sizes 14-12 AWG with ground
shall be printed Open Wiring.

9.

TESTS
9.1 Individual conductors and completed cables shall be tested in accordance with UL requirements for Type TC
Power and Control Tray Cables having XHHW-2 VW-1 insulated conductors.
9.2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and IEEE.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

(3C) TRAY CABLE, TYPE TC-LS (LSZH) Low-Smoke, Zero-Halogen

XLP (LS) Low Smoke Insulation, (LSZH) Low-Smoke, Zero-Halogen Jacket, 600 Volts
Three Conducting with Grounding Conductor
APPLICATION: As flame-retardant three conductor power cables
600 volts, 90C in wet or dry locations. Specifically approved for installation in cable trays per Article 336 of the NEC. Type TC cables are
approved for use in Class I and II, Division 2 hazardous locations.
may be installed in air, in ducts or conduits, in tray or trough, or direct
buried.
STANDARDS:
1. Listed by UL as Type TC per Standard 1277 for Tray Cables.
2. Individual conductors UL listed as Type XHHW -2.
3. Overall jacket UL listed as Sunlight Resistant.
4. Cables pass UL and IEEE-383 ribbon burner flame tests.
5. Cables pass IEEE 1202/CSA FT4 (70,000 BTU/hr) cable tray flame
test (2AWG and larger).
6. Cables UL listed for Direct Burial.
7. Cables UL listed for Open Wiring.
8. Cables meet requirements of ICEA S-95-658, NEMA WC70.
CONSTRUCTION: Class B stranded uncoated copper conductor,
XLP (LS) crosslinked polyethylene insulation, surface print phase
identification. Three insulated conductors twisted with a Class B
stranded uncoated copper grounding conductor and suitable fillers,
cable tape, LSZH jacket overall, surface printed.

THREE CONDUCTORS WITH GROUNDING CONDUCTOR


Thickness in Inches

Size
USAWC

AWG

No.

Part #

or

of

Grounding
Nominal

Conductor

Copper

Net

Overall

Diameter

Size'

Weight

Weight

kcmil

Strands

Insulation

Jacket

Inches

AWG

lbs/1000 ft

lbs/1000 ft

14-03WGLSZHTC

14

.030

.045

.430

14

55

118

12-03WGLSZHTC

12

.030

.045

.480

12

87

160

10-03WGLSZHTC

10

.030

.060

.565

10

136

237

8-03WGLSZHTC

.045

.060

.655

10

190

314

6-03WGLSZHTC

.045

.060

.740

297

456

4-03WGLSZHTC

.045

.080

.880

442

642

2-03WGLSZHTC

.045

.080

1.010

703

979

1-03WGLSZHTC

19

.055

.080

1.120

872

1021

1/0-03WGLSZHTC

1/0

19

.055

.080

1.225

1069

1439

2/0-03WGLSZHTC

2/0

19

.055

.080

1.300

1340

1720

3/0-03WGLSZHTC

3/0

19

.055

.080

1.420

1717

2176

4/0-03WGLSZHTC

4/0

19

.055

.080

1.540

2130

2614

250-03WGLSZHTC

250

37

.065

.110

1.760

2494

3184

350-03WGLSZHTC

350

37

.065

.110

1.960

3474

4187

500-03WGLSZHTC

500

37

.065

.110

2.245

4934

5847

750-03WGLSZHTC

750

61

.080

.140

2.810

7278

9145

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

3-51

Specification

TRAY CABLE, TYPE TC, (LSZH) Low-Smoke, Zero-Halogen


XLP (LS) XHHW-2 Conductors, (LSZH) Low-Smoke, Zero-Halogen Jacket, 600 Volts
Three Conductor with Grounding Conductor

1.

SCOPE
1.1 This specification describes three conductor Type TC Tray Cable insulated with XLP (LS) flame
retardant crosslinked polyethylene and LSZH jacketed overall, for use on circuits rated 600 volts. Cables are
recommended for operation at 90C maximum continuous conductor temperature in wet or dry locations. The
cables are specifically approved for installation in cable trays in accordance with Article 336 of the NEC. They
may be installed in air, in ducts or conduits, in tray or trough. in open wiring or direct buried.

2.

APPLICABLE STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein :
2.1.1
Underwriters Laboratories Standard 1277 for Type TC Power and Control Tray Cables.
2.1.2 Underwriters Laboratories Standard 44 for Rubber Insulated Wires and Cables.
2.1.3 ICEA Pub. No. S-95-658. NEMA Pub. No. WC70, Nonshielded Power Cables Rated 2000 Volts or Less.

3.

CONDUCTORS
3.1 Conductors shall be Class B stranded uncoated soft copper per Part 2 of ICEA S-95658.

4.

SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.

5.

INSULATION
5.1 Compound: Each phase conductor shall be insulated with XLP(LS) flame-retardant chemically crosslinked
polyethylene, meeting the requirements of ICEA S-95-658. Table 3-7, Class X2 and Type XHHW-2, VW1
requirements of Underwriters Laboratories.
5.2 Thickness: The average thickness of insulation shall be as specified in UL Standard 44 for Type XHHW-2 con
ductors and in Table 3-4, Column B of ICEA. The minimum thickness at any point shall be not less than 90% of
the specified average thickness .

6.

PHASE IDENTIFICATION
6.1 The insulated phase conductors shall be black in color and shall be printed with the numerals "1 ", "2" and "3" on
their surface.

7.

ASSEMBLY
7.1 Three phase conductors shall be cabled together with a Class B stranded, uncoated copper grounding conductor
and suitable nonhygroscopic fillers to make round. Length of lay shall not exceed 35 times the phase conductor
diameter. The grounding conductor shall comply with the requirements of UL Standard 1277.

8.

CABLE TAPE
8.1 The cable assembly shall be covered with a suitable tape applied with a 10% minimum lap.

9.

OVERALL JACKET
9.1 Compound: Each cable shall have a LSZH protective jacket applied over the taped assembly. The jacket shall
meet the requirements of ICEA Table 4-1and the Sunlight Resistant requirements of UL Standard 1277.
9.2 . Thickness: The average jacket thickness shall be in accordance with UL Standard 1277. The minimum thick
ness at any point shall be not less than 80% of the specified average thickness.

10. SURFACE MARKING


10.1 Cables shall be identified by means of surface ink printing indicating manufacturer, number of conductors, size,
voltage rating, and required UL information.
11. TESTS
11 .1 Individual conductors and completed cables shall be tested in accordance with UL requirements for Type TC
Power and Control Tray Cables having XHHW-2 conductors. and ICEA S-95-658.
11.2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and IEEE.

3-52

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

(4C) TRAY CABLE, TYPE TC-LS (LSZH) Low-Smoke, Zero-Halogen

XLP (LS) Low Smoke Insulation, (LSZH) Low-Smoke, Zero-Halogen Jacket, 600 Volts
Four Conducting with Grounding Conductor
APPLICATION: As flame-retardant three conductor power cables rated
600 volts, 90C in wet or dry locations. Specifically approved for installation in cable trays per Article 336 of the NEC. Type TC cables are
approved for use in Class I and II, Division 2 hazardous locations. Cables
may be installed in air, in ducts or conduits, in tray or trough, or direct
buried.
STANDARDS:
1. Listed by UL as Type TC per Standard 1277 for Tray Cables.
2. Individual conductors UL listed as Type XHHW -2.
3. Overall jacket UL listed as Sunlight Resistant.
4. Cables pass UL and IEEE-383 ribbon burner flame tests.
5. Cables pass IEEE 1202/CSA FT4 (70,000 BTU/hr) cable tray flame
test (2AWG and larger).
6. Cables UL listed for Direct Burial.
7. Cables UL listed for Open Wiring.
8. Cables meet requirements of ICEA S-95-658, NEMA WC70.
CONSTRUCTION: Class B stranded uncoated copper conductor,
XLP (LS) crosslinked polyethylene insulation, surface print phase
identification. Three insulated conductors twisted with a Class B
stranded uncoated copper grounding conductor and suitable fillers,
cable tape, LSZH jacket overall, surface printed.

FOUR CONDUCTORS WITH GROUNDING CONDUCTOR


Thickness in Inches

Size
USAWC

AWG

No.

Part #

or

of

kcmil

Strands

8-04WGLSZHTC

6-04WGLSZHTC

4-04WGLSZHTC

2-04WGLSZHTC
1-04WGLSZHTC

Grounding
Nominal

Conductor

Copper

Net

Overall

Diameter

Size'

Weight

Weight

Insulation

Jacket

Inches

AWG

lbs/1000 ft

lbs/1000 ft

.045

.060

.720

10

242

393

.045

.060

.790

384

561

.045

.080

.950

578

822

.045

.080

1.090

919

1235

19

.055

.080

1.235

1136

1521

1/0-04WGLSZHTC

1/0

19

.055

.080

1.330

1413

1820

2/0-04WGLSZHTC

2/0

19

.055

.080

1.440

1760

2208

3/0-04WGLSZHTC

3/0

19

.055

.080

1.570

2245

2788

4/0-04WGLSZHTC

4/0

19

.055

.110

1.790

2796

3495

250-04WGLSZHTC

250

37

.065

.110

1.915

3282

4019

350-04WGLSZHTC

350

37

.065

.110

2.165

4577

5436

500-04WGLSZHTC

500

37

.065

.110

2.475

6509

7607

750-04WGLSZHTC

750

61

.080

.140

3.115

9712

11805

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

3-53

Specification

TRAY CABLE, TYPE TC, (LSZH) Low-Smoke, Zero-Halogen


XLP (LS) XHHW-2 Conductors, (LSZH) Low-Smoke, Zero-Halogen Jacket, 600 Volts
Four Conductor with Grounding Conductor
1.

SCOPE
1.1 This specification describes four conductor Type TC Tray Cable insulated with XLP (LS) flame
retardant crosslinked polyethylene and LSZH jacketed overall, for use on circuits rated 600 volts. Cables are
recommended for operation at 90C maximum continuous conductor temperature in wet or dry locations. The
cables are specifically approved for installation in cable trays in accordance with Article 336 of the NEC. They
may be installed in air, in ducts or conduits, in tray or trough. in open wiring or direct buried.

2.

APPLICABLE STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein :
2.1.1
Underwriters Laboratories Standard 1277 for Type TC Power and Control Tray Cables.
2.1.2 Underwriters Laboratories Standard 44 for Rubber Insulated Wires and Cables.
2.1.3 ICEA Pub. No. S-95-658. NEMA Pub. No. WC70, Nonshielded Power Cables Rated 2000 Volts or Less.

3.

CONDUCTORS
3.1 Conductors shall be Class B stranded uncoated soft copper per Part 2 of ICEA S-95658.

4.

SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.

5.

INSULATION
5.1 Compound: Each phase conductor shall be insulated with XLP(LS) flame-retardant chemically crosslinked
polyethylene, meeting the requirements of ICEA S-95-658. Table 3-7, Class X2 and Type XHHW-2, VW1
requirements of Underwriters Laboratories.
5.2 Thickness: The average thickness of insulation shall be as specified in UL Standard 44 for Type XHHW-2 con
ductors and in Table 3-4, Column B of ICEA. The minimum thickness at any point shall be not less than 90% of
the specified average thickness .

6.

PHASE IDENTIFICATION
6.1 The insulated phase conductors shall be black in color and shall be printed with the numerals "1 ", "2" and "3" on
their surface.

7.

ASSEMBLY
7.1 Three phase conductors shall be cabled together with a Class B stranded, uncoated copper grounding conductor
and suitable nonhygroscopic fillers to make round. Length of lay shall not exceed 35 times the phase conductor
diameter. The grounding conductor shall comply with the requirements of UL Standard 1277.

8.

CABLE TAPE
8.1 The cable assembly shall be covered with a suitable tape applied with a 10% minimum lap.

9.

OVERALL JACKET
9.1 Compound: Each cable shall have a LSZH protective jacket applied over the taped assembly. The jacket shall
meet the requirements of ICEA Table 4-1and the Sunlight Resistant requirements of UL Standard 1277.
9.2 . Thickness: The average jacket thickness shall be in accordance with UL Standard 1277. The minimum thick
ness at any point shall be not less than 80% of the specified average thickness.

10. SURFACE MARKING


10.1 Cables shall be identified by means of surface ink printing indicating manufacturer, number of conductors, size,
voltage rating, and required UL information.
11. TESTS
11 .1 Individual conductors and completed cables shall be tested in accordance with UL requirements for Type TC
Power and Control Tray Cables having XHHW-2 conductors. and ICEA S-95-658.
11.2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and IEEE.

3-54

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

INSTRUMENTATION

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

INSTRUMENTATION POWER LIMITED TRAY CABLE Type PLTC (OS)

Instrumentation Cable, Shielded, 300V


PVC Insulation, Single Pair/Triad, Overall Shield, PVC Jacket
APPLICATION: Indoor or outdoor use in industrial automation,
hazardous locations programmable logic control, fire/life safety systems,
analog and digital signaling building control circuits and outdoor above
ground applications. Exceeds UL 1581, Section 1164-FT4 flame test for
cables installed as general purpose wiring. Rated 300 volts and
-20C to 105C, dry locations
RATINGS:
UL13 - Type PTC/CL3
UL 1424 - Type FPL
UL 1581/IEEE 383 - 70,000 BTU
ICEA T-29-520 - 210,000 BTU
CSA C22.2 No. 0.3
CSA C22.2 No. 214
CSA Type CMG
NEC Articles:
725 - Remote Control, Signaling
760 - Fire Alarm Systems
500 - Hazardous Locations
392 - Cable Trays
CONSTRUCTION: 20-16 AWG stranded bare copper, PVC insulation,
color coded, polyester binder, aluminum / polyester foil
tape plus tinned copper drain, blank PVC jacket, surface printed.
USAWC

No of

Part #

Pairs/Triads

Insulation

Jacket

Thickness Mils

Thickness Mils

OD Inches

20-01POSPLTC

1 Pair

20

18-01POSPLTC

1 Pair

18

7/str

12

37

7/str

15

37

16-01POSPLTC

1 Pair

16

7/str

15

20-01TOSPLTC
18-01TOSPLTC

1 Triad

20

7/str

1 Triad

18

7/str

16-01TOSPLTC

1 Triad

16

7/str

Size / Strands

Copper Wt.

Weight

lbs/1000 ft

lbs/1000 ft

.212

27

.230

13

34

37

.254

18

47

12

37

.222

13

33

15

37

.242

18

42

15

37

.267

27

58

Notes: 1. Standard color coding is Method E-1 for NEC applications per ICEA; Pairs - black and white. Triads - black, white and red.
One conductor in each pair or triad is printed alphanumerically.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

4-1

INSTRUMENTATION POWER LIMITED TRAY CABLE Type PLTC (SPOS)

Instrumentation Cable, Multiple Shielded Pairs, 300V


PVC Insulation, Multiple Shielded Pairs, Overall Shield, PVC Jacket
APPLICATION: Indoor or outdoor use in industrial automation,
hazardous locations programmable logic control, fire/life safety systems,
analog and digital signaling building control circuits and outdoor above
ground applicatioins. Exceeds UL 2250, flame test for
cables installed as general purpose wiring. Rated 300 volts and
-20C to 105C, dry locations
RATINGS:
UL13 - Type PTC/CL3
IEEE 383 - (70,000 BTU/hr)
UL 2250 (70,000 BTU/hr) for ITC
NEC Articles:
725 - Remote Control, Signaling
727 501-4(b)
CONSTRUCTION: 20-16 AWG stranded bare copper, PVC insulation. color
coded, polyester binder, aluminum /polyester foil tape plus tinned copper drain
shielded pairs, overall aluminum/polyester foil tape plus tinned copper drain,

black PVC jacket, surface printed


USAWC

No of

Part #

Pairs

Insulation

Jacket

Copper Wt.

Weight

Thickness Mils

Thickness Mils

OD Inches

lbs/1000 ft

lbs/1000 ft

20-02SPOSPLTC
20-04SPOSPLTC
20-08SPOSPLTC
20-10SPOSPLTC
20-12SPOSPLTC
20-16SPOSPLTC
20-20SPOSPLTC
20-24SPOSPLTC
20-36SPOSPLTC
20-50SPOSPLTC

2
4
8
10
12
16
20
24
36
50

20
20
20
20
20
20
20
20
20
20

7/str
7/str
7/str
7/str
7/str
7/str
7/str
7/str
7/str
7/str

12
12
12
12
12
12
12
12
12
12

42
52
52
62
62
62
62
72
72
82

.349
.423
.543
.654
.674
.747
.827
.393
1.071
1.278

21
40
78
98
117
155
193
231
346
479

66
101
170
220
250
316
382
466
655
902

18-02SPOSPLTC
18-04SPOSPLTC
18-08SPOSPLTC
18-10SPOSPLTC
18-12SPOSPLTC
18-16SPOSPLTC
18-20SPOSPLTC
18-24SPOSPLTC
18-36SPOSPLTC
18-50SPOSPLTC

2
4
8
10
12
16
20
24
36
50

18
18
18
18
18
18
18
18
18
18

7/str
7/str
7/str
7/str
7/str
7/str
7/str
7/str
7/str
7/str

15
15
15
15
15
15
15
15
15
15

52
52
62
62
62
62
72
72
72
82

.382
.443
.577
.720
.743
.824
.935
1.038
1.187
1.417

28
53
104
129
155
206
254
308
461
640

84
121
211
285
327
415
521
614
870
1201

16-02SPOSPLTC
16-04SPOSPLTC
16-08SPOSPLTC
16-10SPOSPLTC
16-12SPOSPLTC
16-16SPOSPLTC
16-20SPOSPLTC
16-24SPOSPLTC
16-36SPOSPLTC
16-50SPOSPLTC

2
4
8
10
12
16
20
24
36
50

16
16
16
16
16
16
16
16
16
16

7/str
7/str
7/str
7/str
7/str
7/str
7/str
7/str
7/str
7/str

15
15
15
15
15
15
15
15
15
15

52
52
62
62
62
72
72
72
82
82

.446
.516
.690
.808
.834
.948
1.053
1.171
1.362
1.603

40
78
153
191
229
304
380
455
662
945

120
174
317
388
449
592
721
852
1245
1684

Size / Strands

Notes: 1. Standard color coding is Method E-1 for NEC applications per ICEA; Pairs - black and white.
One conductor in each pair is printed alphanumberically.

4-2

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

INSTRUMENTATION POWER LIMITED TRAY CABLE Type PLTC (STOS)

Instrumentation Cable, Multiple Shielded Triads, 300V


PVC Insulation, Multiple Shielded Triads, Overall Shield, PVC Jacket
APPLICATION: Indoor or outdoor use in industrial automation,
hazardous locations programmable logic control, fire/life safety systems,
analog and digital signaling building control circuits and outdoor above
ground applicatioins. Exceeds UL 1581, Section 1164-FT4 flame test for
cables installed as general purpose wiring. Rated 300 volts and
-20C to 105C, dry locations
RATINGS:
UL13 - Type PTC/CL3
IEEE 383 - (70,000 BTU/hr)
UL 2250 (70,000 BTU/hr) for ITC
NEC Articles:
725 - Remote Control, Signaling
727 501-4(b)
CONSTRUCTION: 20-16 AWG stranded bare copper, PVC insulation. color
coded, polyester binder, aluminum /polyester foil tape plus tinned copper drain
shielded triads, overall aluminum/polyester foil tape plus tinned copper drain,

black PVC jacket, surface printed


USAWC

No of

Part #

Triads

Insulation

Jacket

Copper Wt.

Weight

Thickness Mils

Thickness Mils

OD Inches

lbs/1000 ft

lbs/1000 ft

20-02STOSPLTC
20-04STOSPLTC
20-08STOSPLTC
20-10STOSPLTC
20-12STOSPLTC
20-16STOSPLTC
20-20STOSPLTC
20-24STOSPLTC
20-36STOSPLTC
20-50STOSPLTC

2
4
8
10
12
16
20
24
36
50

20
20
20
20
20
20
20
20
20
20

7/str
7/str
7/str
7/str
7/str
7/str
7/str
7/str
7/str
7/str

12
12
12
12
12
12
12
12
12
12

42
52
52
62
62
62
62
72
72
82

.357
.433
.556
.670
.690
.765
.849
.963
1.099
1.275

26
48
97
121
145
192
240
288
431
599

77
122
212
272
313
399
485
591
841
1155

18-02STOSPLTC
18-04STOSPLTC
18-08STOSPLTC
18-10STOSPLTC
18-12STOSPLTC
18-16STOSPLTC
18-20STOSPLTC
18-24STOSPLTC
18-36STOSPLTC
18-50STOSPLTC

2
4
8
10
12
16
20
24
36
50

18
18
18
18
18
18
18
18
18
18

7/str
7/str
7/str
7/str
7/str
7/str
7/str
7/str
7/str
7/str

15
15
15
15
15
15
15
15
15
15

52
52
62
62
62
62
72
72
72
82

.431
.476
.635
.741
.764
.849
.963
1.070
1.224
1.420

38
73
147
179
215
286
357
428
641
890

108
160
293
360
416
533
671
793
1137
1565

16-02STOSPLTC
16-04STOSPLTC
16-08STOSPLTC
16-10STOSPLTC
16-12STOSPLTC
16-16STOSPLTC
16-20STOSPLTC
16-24STOSPLTC
16-36STOSPLTC
16-50STOSPLTC

2
4
8
10
12
16
20
24
36
50

16
16
16
16
16
16
16
16
16
16

7/str
7/str
7/str
7/str
7/str
7/str
7/str
7/str
7/str
7/str

15
15
15
15
15
15
15
15
15
15

52
52
62
62
62
72
72
72
82
82

.460
.533
.713
.836
.863
.981
1.089
1.212
1.410
1.613

54
108
218
271
325
433
541
649
972
1350

146
221
410
504
587
777
953
1130
1660
2252

Size / Strands

Notes: 1. Standard color coding is Method E-1 for NEC applications per ICEA; Triads - black, white and red.
One conductor in each triad is printed alphanumerically.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

4-3

(This Page Intentionally Left Blank)

4-4

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

INSTRUMENTATION TRAY CABLE Type TC (OS)

INSTRUMENT WIRE 600 VOLT TC

APPLICATION: Indoor or outdoor use in power and control circuits,


lighting and signal circuits, hazardous locations, industrial distribution
systems and direct burial/wet locations. Listed for use in cable trays and
raceways. Permitted for use in Class 1 Division 2 Industrial hazardous
locations per NEC.
RATINGS:
UL 1581
UL1277 Type TC
IEEE 383
IEEE 1202
CSA FT-4
NEC Articles:
Type TFN Conductors
CONSTRUCTION: 18-16 AWG stranded bare copper, PVC insulation,
color coded, polyester binder, aluminum / polyester foil
tape plus tinned copper drain, black PVC jacket, surface printed.
USAWC

No of

Part #

Pairs/Triads

Insulation

Jacket

Copper Wt.

Weight

Thickness Mils

Thickness Mils

OD Inches

lbs/1000 ft

lbs/1000 ft

18-01POSVNTC

1 Pair

18

16-01POSVNTC

1 Pair

16

7/str

15

47

.270

12

42

7/str

15

47

.294

18

55

18-01TOSVNTC

1 Triad

16-01TOSVNTC

1 Triad

18

7/str

15

47

.283

18

51

16

7/str

15

47

.309

27

68

Size / Strands

Notes: 1. Standard color coding is Method E-1 for NEC applications per ICEA; Pairs - black and white. Triads - black, white and red
One conductor in each pair or triad is printed alphanumerically

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

4-5

INSTRUMENTATION TRAY CABLE Type TC (SPOS)

Multiple Conductor Tray Cable, Shielded, 600V, TC


PVC with Nylon Insulation, Shielded Pairs with an Overall Shield (SPOS)
APPLICATION: Indoor or outdoor use in power and control circuits,
lighting and signal circuits, hazardous locations, industrial distribution
systems and direct burial/wet locations. Listed for use in cable trays and
raceways. Permitted for use in Class 1 Division 2 Industrial hazardous
locations per NEC.
RATINGS:
UL 1277 - Type TC
UL62 -Type TFN
UL 1581/IEEE 383 70,000 BTU
ICEA T-29-520 210,000 BTU
Sunlight resistant
Direct Burial
NEC Articles:
336 Power & Control Tray Cable
500 Hazardous Locations
300 General Wiring
392 Cable Trays
CONSTRUCTION: 18 - 16 AWG stranded bare copper, PVC with nylon
insulation, color coded, cabled, aluminum / polyester foil tape plus tinned copper
drain shielded pairs, overall aluminum / polyester foil tape plus tinned copper
drain, black PVC jacket, surface printed.
USAWC
Part #

Insulation
Thickness
Thickness Mils
47
47
62
62
62
82
82
82
82
82

Nominal
OD Inches
.429
.498
.678
.794
.819
.951
1.053
1.169
1.336
1.572

Copper
Weight
lbs/1000 ft
30
55
105
130
156
207
252
302
452
628

Approx.
Net Wt.
lbs/1000 ft
96
139
257
317
359
490
592
695
987
1314

47
47
62
62
62
82
82
82
82
82
92
112

.480
.514
.590
.694
.763
.937
.966
1.072
1.190
1.323
1.536
1.849

42
61
80
116
155
192
230
306
375
456
674
935

127
145
207
270
344
455
521
660
801
944
1370
1914

Size
Strands
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str

Mils

Jacket

18-02SPOSVNTC
18-04SPOSVNTC
18-08SPOSVNTC
18-10SPOSVNTC
18-12SPOSVNTC
18-16SPOSVNTC
18-20SPOSVNTC
18-24SPOSVNTC
18-36SPOSVNTC
18-50SPOSVNTC

No. of
Pairs
2
4
8
10
12
16
20
24
36
50

(PVC/Nylon)
15/4
15/4
15/4
15/4
15/4
15/4
15/4
15/4
15/4
15/4

16-02SPOSVNTC
16-03SPOSVNTC
16-04SPOSVNTC
16-06SPOSVNTC
16-08SPOSVNTC
16-10SPOSVNTC
16-12SPOSVNTC
16-16SPOSVNTC
16-20SPOSVNTC
16-24SPOSVNTC
16-36SPOSVNTC
16-50SPOSVNTC

2
3
4
6
8
10
12
16
20
24
36
50

16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str

15/4
15/4
15/4
15/4
15/4
15/4
15/4
15/4
15/4
15/4
15/4
15/4

Notes: 1. Standard color coding is Method E-1 for NEC applications per ICEA; Pairs - black and white.
One conductor in each pair is printed alphanumerically.

4-6

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

INSTRUMENTATION TRAY CABLE Type TC (STOS)

Multiple Conductor Tray Cable, Shielded, 600V, TC


PVC with Nylon Insulation, Shielded Triads with an Overall Shield (STOS)
APPLICATION: Indoor or outdoor use in power and control circuits,
lighting and signal circuits, hazardous locations, industrial distribution
systems and direct burial/wet locations. Listed for use in cable trays and
raceways. Permitted for use in Class 1 Division 2 Industrial hazardous
locations per NEC.
RATINGS:
UL 1277 - Type TC
UL62 -Type TFN
UL 1581/IEEE 383 70,000 BTU
ICEA T-29-520 210,000 BTU
Sunlight resistant
Direct Burial
NEC Articles:
336 Power & Control Tray Cable
500 Hazardous Locations
300 General Wiring
392 Cable Trays
CONSTRUCTION: 18 - 16 AWG stranded bare copper, PVC with nylon
insulation, color coded, cabled, aluminum / polyester foil tape plus tinned copper
drain shielded triads, overall aluminum / polyester foil tape plus tinned copper
drain, black PVC jacket, surface printed.
Insulation
USAWC
Part #

Thickness
Thickness Mils

Nominal
OD Inches

Copper
Weight
lbs/1000 ft

Approx.
Net Wt.
lbs/1000 ft

15/4
15/4
15/4
15/4
15/4
15/4
15/4
15/4
15/4
15/4

47
62
62
82
82
82
82
82
82
112

.453
.557
.718
.882
.909
1.008
1.118
1.242
1.421
1.734

38
73
144
182
218
290
361
433
649
901

117
190
327
432
495
628
762
899
1279
1826

15/4
15/4
15/4
15/4
15/4
15/4
15/4
15/4
15/4
15/4

47
62
62
82
82
82
82
82
82
112

.509
.624
.810
.993
1.024
1.138
1.265
1.408
1.615
1.967

57
108
217
273
328
436
545
653
979
1360

156
253
444
581
671
858
1046
1238
1777
2523

No. of
Triads

Size
Strands

Mils

Jacket

(PVC/Nylon)

18-02STOSVNTC
18-04STOSVNTC
18-08STOSVNTC
18-10STOSVNTC
18-12STOSVNTC
18-16STOSVNTC
18-20STOSVNTC
18-24STOSVNTC
18-36STOSVNTC
18-50STOSVNTC

2
4
8
10
12
16
20
24
36
50

18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str

16-02STOSVNTC
16-04STOSVNTC
16-08STOSVNTC
16-10STOSVNTC
16-12STOSVNTC
16-16STOSVNTC
16-20STOSVNTC
16-24STOSVNTC
16-36STOSVNTC
16-50STOSVNTC

2
4
8
10
12
16
20
24
36
50

16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str

Notes: 1. Standard color coding is Method E-1 for NEC applications per ICEA; Triads - black, white and red.
One conductor in triad is printed alphanumerically.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

4-7

(This Page Intentionally Left Blank)

4-8

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

INSTRUMENTATION TRAY CABLE Type TC (OS)

INSTRUMENT WIRE 600 VOLT TC


FR-EPR/CPE Overall Shielded Pairs/Triads
APPLICATION: Indoor or outdoor use in power and control circuits,
lighting and signal circuits, hazardous locations, industrial distribution
systems and direct burial/wet locations. Listed for use in cable trays and
raceways. Permitted for use in Class 1 Division 2 Industrial hazardous
locations per NEC.
RATINGS:
UL 1581 VW-1
UL1277 Type TC
IEEE 383
IEEE 1202
CSA FT-4

CONSTRUCTION: 18-16 AWG stranded tinned copper, FR-EPR insulation,


color coded, polyester binder, aluminum / polyester foil
tape plus tinned copper drain, blank PVC jacket, surface printed.
USAWC

No of

Insulation

Jacket

Copper Weight

Net Weight

Part #

Pairs/Triads

Size / Strands

Thickness Inches

Thickness Inches

OD Inches

lbs/1000 ft

lbs/1000 ft

18-01POSECPETC

18 / 7 str

.025

.045

.300

13

42

18-01TOSECPETC

1 TRI

18 / 7 str

.025

.045

.315

18

53

18-02POSECPETC

18 / 7 str

.025

.045

.420

23

75

18-04POSECPETC

18 / 7 str

.025

.045

.490

44

117

18-08POSECPETC

18 / 7 str

.025

.060

.675

86

224

18-12POSECPETC

12

18 / 7 str

.025

.060

.775

127

305

18-16POSECPETC

16

18 / 7 str

.025

.080

.925

169

425

18-20POSECPETC

20

18 / 7 str

.025

.080

1.025

210

510

18-24POSECPETC

24

18 / 7 str

.025

.080

1.105

252

604

18-36POSECPETC

36

18 / 7 str

.025

.080

1.36

377

865

18-50POSECPETC

50

18 / 7 str

.025

.080

1.55

523

1144

16-01POSECPETC

16 / 7 str

.025

.045

.320

18

52

16-01TOSECPETC

1 TRI

16 / 7 str

.025

.045

.335

26

66

16-02POSECPETC

16 / 7 str

.025

.045

.460

36

95

16-04POSECPETC

16 / 7 str

.025

.060

.560

69

171

16-08POSECPETC

16 / 7 str

.025

.060

.740

135

294

16-12POSECPETC

12

16 / 7 str

.025

.080

.900

202

438

16-16POSECPETC

16

16 / 7 str

.025

.080

1.015

268

560

16-20POSECPETC

20

16 / 7 str

.025

.080

1.130

335

680

16-24POSECPETC

24

16 / 7 str

.025

.080

1.215

401

807

16-36POSECPETC

36

16 / 7 str

.025

.080

1.505

601

1160

16-50POSECPETC

50

16 / 7 str

.025

.080

2.095

834

1702

Notes: 1. Standard color coding is Method E-1 for NEC applications per ICEA; Pairs - black and white. Triads - black, white and red.
One conductor in each pair or triad is printed alphanumerically.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

4-9

INSTRUMENTATION TRAY CABLE Type TC (SPOS)

Multiple Conductor Tray Cable, Shielded, 600V, TC


FR-EPR Insulation with CPE jacket, Shielded Pairs with an Overall Shield (SPOS)
APPLICATION: Indoor or outdoor use in power and control circuits,
lighting and signal circuits, hazardous locations, industrial distribution
systems and direct burial/wet locations. Listed for use in cable trays and
raceways. Permitted for use in Class 1 Division 2 Industrial hazardous
locations per NEC.
RATINGS:
UL 1277 - Type TC
UL 1581 VW-1
ICEA T-29-520 210,000 BTU
Sunlight resistant
Direct Burial
CONSTRUCTION: 18 - 16 AWG stranded tinned copper, FR-EPR
insulation, color coded, cabled, aluminum / polyester foil tape plus tinned copper
drain shielded pairs, overall aluminum / polyester foil tape plus tinned copper
drain, black CPE jacket, surface printed.

18-02SPOSECPETC
18-04SPOSECPETC
18-08SPOSECPETC
18-12SPOSECPETC
18-16SPOSECPETC
18-20SPOSECPETC
18-24SPOSECPETC
18-36SPOSECPETC
18-50SPOSECPETC

No. of
Pairs
2
4
8
12
16
20
24
36
50

Size
Strands
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str

Insulation
Thickness
Inches
FR-EPR
.025
.025
.025
.025
.025
.025
.025
.025
.025

16-02SPOSECPETC
16-04SPOSECPETC
16-06SPOSECPETC
16-08SPOSECPETC
16-12SPOSECPETC
16-16SPOSECPETC
16-20SPOSECPETC
16-24SPOSECPETC
16-36SPOSECPETC
16-50SPOSECPETC

2
4
6
8
12
16
20
24
36
50

16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str

.025
.025
.025
.025
.025
.025
.025
.025
.025
.025

USAWC
Part #

Jacket
Thickness Inches
.045
.060
.060
.080
.080
.080
.080
.080
.110

Nominal
OD Inches
.473
.586
.751
.948
1.050
1.185
1.220
1.474
1.780

Copper
Net Wt.
lbs/1000 ft
27
53
103
153
206
254
311
461
640

Approx.
Net Wt.
lbs/1000 ft
83
152
259
398
502
623
709
1008
1454

.045
.060
.060
.060
.080
.080
.080
.080
.080
.110

.500
.650
.755
.840
1.065
1.185
1.320
1.485
1.760
2.035

40
77
115
151
226
305
380
455
683
946

103
189
268
330
506
643
777
932
1410
1883

Notes: 1. Standard color coding is Method E-1 for NEC applications per ICEA; Pairs - black and white.
One conductor in each pair is printed alphanumerically.

4-10

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

INSTRUMENTATION TRAY CABLE Type TC (STOS)

Multiple Conductor Tray Cable, Shielded, 600V, TC


FR-EPR Insulations with CPE jacket, Shielded Triads with an Overall Shield (STOS)
APPLICATION: Indoor or outdoor use in power and control circuits,
lighting and signal circuits, hazardous locations, industrial distribution
systems and direct burial/wet locations. Listed for use in cable trays and
raceways. Permitted for use in Class 1 Division 2 Industrial hazardous
locations per NEC.
RATINGS:
UL 1277 - Type TC
UL 1581/IEEE 383 70,000 BTU
ICEA T-29-520 210,000 BTU
Sunlight resistant
Direct Burial
CONSTRUCTION: 18 - 16 AWG stranded bare copper, FR-EPR
insulation, color coded, cabled, aluminum / polyester foil tape plus tinned copper
drain shielded triads, overall aluminum / polyester foil tape plus tinned copper
drain, black CPE jacket, surface printed.
Insulation
USAWC
Part #
18-02STOSECPETC
18-04STOSECPETC
18-08STOSECPETC
18-12STOSECPETC
18-16STOSECPETC
18-20STOSECPETC
18-24STOSECPETC
18-36STOSECPETC

No. of
Triads
2
4
8
12
16
20
24
36

Size
Strands
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str

Thickness
Inches
FR-EPR
.025
.025
.025
.025
.025
.025
.025
.025

16-02STOSECPETC
16-04STOSECPETC
16-08STOSECPETC
16-12STOSECPETC
16-16STOSECPETC
16-20STOSECPETC
16-24STOSECPETC
16-36STOSECPETC

2
4
8
12
16
20
24
36

16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str

.025
.025
.025
.025
.025
.025
.025
.025

Jacket
Thickness Inches
.060
.060
.080
.080
.080
.080
.080
.080

Nominal
OD Inches
.560
.640
.825
1.065
1.180
1.310
1.500
1.740

Copper
Net Wt.
lbs/1000 ft
38
73
144
218
290
361
433
649

Approx.
Net Wt.
lbs/1000 ft
127
201
343
528
675
825
972
1470

.060
.060
.060
.080
.080
.080
.080
.110

.615
.705
.850
1.160
1.290
1.380
1.615
1.920

57
108
217
328
436
545
653
979

159
249
472
683
879
1058
1266
1918

Notes: 1. Standard color coding is Method E-1 for NEC applications per ICEA; Triads - black, white and red.
One conductor in each triad is printed alphanumerically.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

4-11

(This Page Intentionally Left Blank)

4-12

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

INSTRUMENTATION TRAY CABLE Type TC (OS)


(LSZH) Low-Smoke, Zero-Halogen

Multiple Conductor Tray Cable, Shielded, 600V, TC


XLP (LS) Insulation, (LSZH) Low-Smoke, Zero-Halogen Jacket, Overall Shielded Pairs/Triads (POS,TOS)
APPLICATION: Indoor or outdoor use in power and control circuits,
lighting and signal circuits, hazardous locations, industrial distribution
systems and direct burial/wet locations. Listed for use in cable trays and
raceways. Permitted for use in Class 1 Division 2 Industrial hazardous
locations per NEC.
RATINGS:
UL 1277 - Type TC
UL 1581
UL 1685
Sunlight resistant
Direct Burial
CONSTRUCTION: 18 - 16 AWG stranded bare copper, XLP (LS)
insulation, color coded, cabled, overall aluminum / polyester foil tape plus
tinned copper drain, black LSZH jacket, surface printed.
Insulation

Jacket

USAWC

No. of

Size

Thickness

Thickness

Nominal

Weight

Net Wt.

Part #

Pairs/Triads

Strands

Inches

Inches

OD Inches

lbs/1000 ft

lbs/1000 ft

18-01POSLSZHTC
18-01TOSLSZHTC
18-02POSLSZHTC
18-04POSLSZHTC
18-08POSLSZHTC
18-12POSLSZHTC
18-16POSLSZHTC
18-20POSLSZHTC
18-24POSLSZHTC
18-36POSLSZHTC
18-50POSLSZHTC

1
1 TRI
2
4
8
12
16
20
24
36
50

18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str

.030
.030
.030
.030
.030
.030
.030
.030
.030
.030
.030

.045
.045
.045
.045
.060
.080
.080
.080
.080
.080
.080

.315
.340
.450
.560
.750
.850
1.010
1.085
1.210
1.500
2.570

13
18
23
44
86
127
169
210
252
377
523

46
58
88
144
263
358
461
600
701
1005
1603

16-01POSLSZHTC
16-01TOSLSZHTC
16-02POSLSZHTC
16-04POSLSZHTC
16-08POSLSZHTC
16-12POSLSZHTC
16-16POSLSZHTC
16-20POSLSZHTC
16-24POSLSZHTC
16-36POSLSZHTC
16-50POSLSZHTC

1
1 TRI
2
4
8
12
16
20
24
36
50

16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str

.030
.030
.030
.030
.030
.030
.030
.030
.030
.030
.030

.045
.045
.045
.060
.060
.080
.080
.080
.080
.080
.110

.345
.360
.560
.650
.810
1.000
1.120
1.170
1.440
1.650
2.020

18
26
36
69
135
202
268
335
401
601
834

32
72
121
186
324
486
616
734
894
1251
1800

Copper

Approx.

Notes: 1. Standard color coding is Method E-1 for NEC applications per ICEA; Pairs - black and white. Triads - black, white and red.
One conductor in each pair or triad is printed alphanumerically.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

4-13

INSTRUMENTATION TRAY CABLE Type TC (SPOS)


(LSZH) Low-Smoke, Zero-Halogen

Multiple Conductor Tray Cable, Shielded, 600V, TC


XLP (LS) Insulation, (LSZH) Low-Smoke, Zero-Halogen Jacket, Shielded Pairs with an Overall Shield (SPOS)
APPLICATION: Indoor or outdoor use in power and control circuits,
lighting and signal circuits, hazardous locations, industrial distribution
systems and direct burial/wet locations. Listed for use in cable trays and
raceways. Permitted for use in Class 1 Division 2 Industrial hazardous
locations per NEC.
RATINGS:
UL 1277 - Type TC
UL 1581
UL 1685
Sunlight resistant
Direct Burial
CONSTRUCTION: 18 - 16 AWG stranded tinned copper, XLP (LS)
insulation, color coded, cabled, aluminum / polyester foil tape plus tinned copper
drain shielded pairs, overall aluminum / polyester foil tape plus tinned copper
drain, black LSZH jacket, surface printed.
Insulation

Jacket

USAWC

No. of

Size

Thickness

Thickness

Nominal

Weight

Net Wt.

Part #

Pairs

Strands

Inches

Inches

OD Inches

lbs/1000 ft

lbs/1000 ft

18-02SPOSLSZHTC
18-04SPOSLSZHTC
18-08SPOSLSZHTC
18-12SPOSLSZHTC
18-16SPOSLSZHTC
18-20SPOSLSZHTC
18-24SPOSLSZHTC
18-36SPOSLSZHTC
18-50SPOSLSZHTC

2
4
8
12
16
20
24
36
50

18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str

.030
.030
.030
.030
.030
.030
.030
.030
.030

.045
.060
.080
.080
.080
.080
.080
.110
.110

.510
.630
.855
1.030
1.140
1.265
1.450
1.650
2.085

27
53
103
153
206
254
311
461
640

92
167
326
441
554
676
795
1118
1616

16-02SPOSLSZHTC
16-04SPOSLSZHTC
16-06SPOSLSZHTC
16-08SPOSLSZHTC
16-12SPOSLSZHTC
16-16SPOSLSZHTC
16-20SPOSLSZHTC
16-24SPOSLSZHTC
16-36SPOSLSZHTC
16-50SPOSLSZHTC

2
4
6
8
12
16
20
24
36
50

16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str

.030
.030
.030
.030
.030
.030
.030
.030
.030
.030

.060
.060
.060
.080
.080
.080
.080
.080
.110
.110

.585
.675
.800
.915
1.110
1.350
1.365
1.570
1.980
2.165

40
77
115
151
226
305
380
455
683
946

130
204
301
394
548
713
850
1001
1548
2020

Copper

Notes: 1. Standard color coding is Method E-1 for NEC applications per ICEA; Pairs - black and white.
One conductor in each pair is printed alphanumberically.

4-14

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

Approx.

INSTRUMENTATION TRAY CABLE Type TC (STOS)


(LSZH) Low-Smoke, Zero-Halogen

Multiple Conductor Tray Cable, Shielded, 600V, TC


XLP (LS) Insulation, (LSZH) Low-Smoke, Zero-Halogen Jacket, Shielded Triads with an Overall Shield (STOS)
APPLICATION: Indoor or outdoor use in power and control circuits,
lighting and signal circuits, hazardous locations, industrial distribution
systems and direct burial/wet locations. Listed for use in cable trays and
raceways. Permitted for use in Class 1 Division 2 Industrial hazardous
locations per NEC.
RATINGS:
UL 1277 - Type TC
UL 1581
UL 1685
Sunlight resistant
Direct Burial
CONSTRUCTION: 18 - 16 AWG stranded tinned copper, XLP (LS)
insulation, color coded, cabled, aluminum / polyester foil tape plus tinned copper
drain shielded triads, overall aluminum / polyester foil tape plus tinned copper
drain, black LSZH jacket, surface printed.
Insulation

Jacket

USAWC

No. of

Size

Thickness

Thickness

Nominal

Weight

Net Wt.

Part #

Triads

Strands

Inches

Inches

OD Inches

lbs/1000 ft

lbs/1000 ft

18-02STOSLSZHTC
18-04STOSLSZHTC
18-08STOSLSZHTC
18-12STOSLSZHTC
18-16STOSLSZHTC
18-20STOSLSZHTC
18-24STOSLSZHTC
18-36STOSLSZHTC

2
4
8
12
16
20
24
36

18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str
18 7/Str

.030
.030
.030
.030
.030
.030
.030
.030

.060
.060
.080
.080
.080
.080
.080
.110

.595
.690
.940
1.135
1.265
1.405
1.565
1.860

38
74
145
217
289
361
432
647

150
231
435
612
773
935
1097
1662

16-02STOSLSZHTC
16-04STOSLSZHTC
16-08STOSLSZHTC
16-12STOSLSZHTC
16-16STOSLSZHTC
16-20STOSLSZHTC
16-24STOSLSZHTC
16-36STOSLSZHTC

2
4
8
12
16
20
24
36

16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str
16 7/Str

.030
.030
.030
.030
.030
.030
.030
.030

.060
.060
.080
.080
.080
.080
.110
.110

.640
.745
1.015
1.230
1.370
1.525
1.760
2.015

57
111
219
328
437
545
654
979

183
494
549
777
988
1120
1530
2142

Copper

Approx.

Notes: 1. Standard color coding is Method E-1 for NEC applications per ICEA; Triads - black, white and red.
One conductor in each triad is printed alphanumerically.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

4-15

(This Page Intentionally Left Blank)

4-16

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

300V PVC PLTC/ITC THERMOCOUPLE CABLE


OVERALL SHIELD

UNARMOURED
USAWC

# of Pairs

PART #

Jacket

Nominal

Thickness

OD

In.

In.

20-01POSKXPVC
20 02POSKXPVC
20-02POSKXPVC
20-04POSKXPVC
20-06POSKXPVC
20-08POSKXPVC
20-12POSKXPVC
20-16POSKXPVC
20-24POSKXPVC
20-36POSKXPVC
20-50POSKXPVC

1
2
4
6
8
12
16
24
36
50

.035
.040
040
.040
.050
.050
.050
.050
.060
.060
.070

18-01POSKXPVC
18-02POSKXPVC
18-04POSKXPVC
18-06POSKXPVC
18-08POSKXPVC
18-12POSKXPVC
18-16POSKXPVC
18-24POSKXPVC
18-36POSKXPVC
18-50POSKXPVC

1
2
4
6
8
12
16
24
36
50

.035
.040
.050
.050
.050
.060
.060
.060
.070
.070

16-01POSKXPVC
16-02POSKXPVC
16-04POSKXPVC
16-06POSKXPVC
16-08POSKXPVC
16-12POSKXPVC
16-16POSKXPVC
16-24POSKXPVC
16-36POSKXPVC
16-50POSKXPVC

1
2
4
6
8
12
16
24
36
50

.035
.040
.050
.050
.050
.060
.060
.070
.070
.080

20 AWG
.203
.299
299
.339
.420
.450
.536
.591
.742
.843
.993
18 AWG
.231
.348
.418
.493
.530
.657
.726
.889
1.038
1.193
16 AWG
.253
.386
.464
.550
.594
.736
.816
1.058
1.172
1.371

INTERLOCKED ALUMINUM ARMOUR


Jacket

Nominal

Weight

Thickness

OD

Weight

lbs/1000 ft

In.

In.

lbs/1000 ft

24
47
65
98
118
160
201
300
416
574

.035
.035
035
.040
.040
.040
.040
.050
.050
.050
.050

.501
.597
597
.647
.728
.758
.844
.919
1.071
1.191
1.341

104
145
180
230
257
318
388
524
667
861

32
64
97
134
166
243
304
435
633
845

.035
.035
.040
.040
.040
.040
.050
.050
.050
.050

.529
.656
.726
.801
.838
.985
1.054
1.237
1.386
1.541

118
180
229
283
322
446
524
697
931
1180

43
81
131
184
228
337
426
639
902
1239

.035
.040
.040
.050
.050
.050
.050
.050
.050
.050

.551
.694
.772
.878
.922
1.064
1.164
1.376
1.520
1.719

133
205
272
362
416
559
671
935
1232
1617

Replace K in the part number with E for EX, J for JX, N for NX, S for SX and T for TX.
Replace PVC in the part number with AIA for Aluminum Interlocked Armor
Replace PVC in the part number with SWA for Steel Served Wire Armor
Jackets: KX - yellow jacket, EX - purple jacket, JX - black jacket, NX - orange jacket, SX - green jacket, TX - blue jacket
Solid conductors are standard; stranded is available upon request.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

4-17

300V PVC PLTC/ITC THERMOCOUPLE CABLE


Conductors:

Solid thermocouple extension alloy conductors as per ANSI MC96.1. Stranded thermocouple extensions
alloys are available upon request.

Insulation:

105C PVC. Minimum average insulation thickness for 20,18 and 16 AWG is .0015 in.

Conductor Assembly:

Two insulated conductors are twisted together to form a pair. Individually shielded pairs have a finished lay of
2.5 inches. Unshielded pairs have staggered lays to reduce electromagnetic interference and cross talk.

Shielding:

Pairs are shielded with 100% coverage aluminum/polyester tape and include a tinned copper drain wire. Shield
tape provides total shield isolation from all other shields. Cabled pairs and triads are overall shielded with
100% coverage aluminum/polyester tape including a 20 AWG, seven strand tinned copper drain wire.
Aluminum/polyester tape thickness is .00135 in. Overall shielded designs with copper tape or braided tinned
copper are also available.

Conductor Indentification: Thermocouple pairs are color coded as per ANSI MC96.1 and number coded. Color coded conductors and
extruded stripes are available upon request.

Jacket:

90C FR PVC, sunlight resistant, thickness per UL 13 and UL 2250, footage sequentially printed.

Thermocouple extensions cables use the ANSI color corresponding to the thermocouple extension alloy type
contained in the construction. Additional colors are available upon request.

UL Listing Features:

UL listed 300V Power Limited Tray Cable (PLTC)/Instrumentation Tray Cable (ITC) to UL 13 and UL 2250:
For use in Class I, Zone 2 and Class II, Division 2 Hazardous Locations
Sunlight Resistant
Passes 70,000 BTU Vertical Tray Flame Tests for IEEE 383, IEEE 1202 and UL 1685
Overall cable rated 105C per UL

Optional Armor and


Jacket:

Optional galvanized steel and aluminum interlocked armor may be supplied. The armor is covered with
the same FR PVC jacket as the inner jacket.
Galvanized steel served wire armor is also available and is recommended for vertical riser applications.

Elements:

4-18

JX
KX
TX
EX
NX
SX

+Iron, -Constantan
+Chromel, -Alumel
+Copper, -Constantan
+Chromel, -Constantan
+Nicrosil, -Nisil
+Copper, -Alloy 11

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

300V XLPE PLTC/ITC THERMOCOUPLE CABLE


OVERALL SHIELD

UNARMOURED
USAWC

# of Pairs

PART #

Jacket

Nominal

Thickness

OD

In.

In.

20-01POSKXXCPE
20 02POSKXXCPE
20-02POSKXXCP
E
20-04POSKXXCPE
20-06POSKXXCPE
20-08POSKXXCPE
20-12POSKXXCPE
20-16POSKXXCPE
20-24POSKXXCPE
20-36POSKXXCPE
20-50POSKXXCPE

1
2
4
6
8
12
16
24
36
50

.035
.040
040
.040
.050
.050
.050
.060
.060
.070
.070

18-01POSKXXCPE
18-02POSKXXCPE
18-04POSKXXCPE
18-06POSKXXCPE
18-08POSKXXCPE
18-12POSKXXCPE
18-16POSKXXCPE
18-24POSKXXCPE
18-36POSKXXCPE
18-50POSKXXCPE

1
2
4
6
8
12
16
24
36
50

.035
.040
.050
.050
.050
.060
.060
.060
.070
.070

16-01POSKXXCPE
16-02POSKXXCPE
16-04POSKXXCPE
16-06POSKXXCPE
16-08POSKXXCPE
16-12POSKXXCPE
16-16POSKXXCPE
16-24POSKXXCPE
16-36POSKXXCPE
16-50POSKXXCPE

1
2
4
6
8
12
16
24
36
50

.035
.040
.050
.050
.050
.060
.060
.070
.070
.080

20 AWG
.215
.320
320
.364
.451
.485
.579
.660
.805
.941
1.079
18 AWG
.231
.348
.418
.493
.530
.657
.726
.889
1.038
1.193
16 AWG
.253
.386
.464
.550
.594
.736
.816
1.028
1.172
1.371

INTERLOCKED ALUMINUM ARMOUR


Jacket

Nominal

Weight

Thickness

OD

Weight

lbs/1000 ft

In.

In.

lbs/1000 ft

26
52
70
105
126
174
227
322
465
615

.040
.050
050
.050
.050
.050
.050
.050
.050
.050
.050

.523
.648
648
.692
.779
.813
.907
.988
1.153
1.289
1.427

113
170
203
258
288
358
431
564
739
923

32
63
96
133
164
240
300
429
624
832

.050
.050
.050
.050
.050
.050
.050
.050
.050
.050

.559
.676
.746
.821
.858
.985
1.054
1.237
1.386
1.541

134
192
242
297
336
443
520
691
922
1168

42
80
129
183
226
333
421
632
891
1224

.050
.050
.050
.050
.050
.050
.050
.050
.050
.050

.581
.714
.792
.878
.922
1.064
1.164
1.376
1.520
1.739

149
218
286
360
414
555
666
927
1221
1635

Replace K in the part number with E for EX, J for JX, N for NX, S for SX and T for TX.
Replace CPE in the part number with AIA for Aluminum Interlocked Armor
Replace CPE in the part number with SWA for Steel Served Wire Armor
Jackets: KX - yellow jacket, EX - purple jacket, JX - black jacket, NX - orange jacket, SX - green jacket, TX - blue jacket
Solid conductors are standard; stranded is available upon request.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

4-19

300V XLPE PLTC/ITC THERMOCOUPLE CABLE


Conductors:

Solid thermocouple extension alloy conductors as per ANSI MC96.1. Stranded thermocouple extensions
alloys are available upon request.

Insulation:

105C FR XLPE. Minimum average insulation thickness for 20,18 and 16 AWG is .0015 in. VW-1 rated
conductors are available upon request.

Conductor Assembly:

Two insulated conductors are twisted together to form a pair. Individually shielded pairs have a finished lay of
2.5 inches. Unshielded pairs have staggered lays to reduce electromagnetic interference and cross talk.

Shielding:

Pairs are shielded with 100% coverage aluminum/polyester tape and include a tinned copper drain wire. Shield
tape provides total shield isolation from all other shields. Cabled pairs and triads are overall shielded with
100% coverage aluminum/polyester tape including a 20 AWG, seven strand tinned copper drain wire.
Aluminum/polyester tape thickness is .00135 in. Overall shielded designs with copper tape or braided tinned
copper are also available.

Conductor Indentification: Thermocouple pairs are color coded as per ANSI MC96.1 and number coded.
Jacket:

90C FR PVC, sunlight resistant, thickness per UL 13 and UL 2250, footage sequentially printed. Suitable for
-70C environment.
Black 90C FR, sunlight resistant Thermoplastic Chlorinated Polyethylene (CPE) rated Oil Res I and Oil Res
II.
Black 90C FR, sunlight resistant Thermoset Chlorosulfonated Polyethylene (CSPE), commonly referred to as
Hypalon, rated Oil Res I and Oil Res II
Thermocouple extensions cables use the ANSI color corresponding to the thermocouple extension alloy type
contained in the construction. Additional colors are available upon request.

UL Listing Features:

UL listed 300V Power Limited Tray Cable (PLTC)/Instrumentation Tray Cable (ITC) to UL 13 and UL 2250:
For use in Class I, Zone 2 and Class II, Division 2 Hazardous Locations
Sunlight Resistant
Passes 70,000 BTU Vertical Tray Flame Tests for IEEE 383, IEEE 1202 and UL 1685
Overall cable rated 105C per UL

Optional Armor and


Jacket:

Optional galvanized steel and aluminum interlocked armor may be supplied. The armor is covered with
the same FR PVC jacket as the inner jacket.
Galvanized steel served wire armor is also available and is recommended for vertical riser applications.

Elements:

4-20

JX
KX
TX
EX
NX
SX

+Iron, -Constantan
+Chromel, -Alumel
+Copper, -Constantan
+Chromel, -Constantan
+Nicrosil, -Nisil
+Copper, -Alloy 11

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

300V PVC PLTC/ITC THERMOCOUPLE CABLE


OVERALL AND INDIVIDUAL SHIELD

UNARMOURED
USAWC

# of Pairs

PART #

INTERLOCKED ALUMINUM ARMOUR

Jacket

Nominal

Jacket

Nominal

Thickness

OD

Weight

Thickness

OD

Weight

In.

In.

lbs/1000 ft

In.

In.

lbs/1000 ft

24
58
81
122
148
208
272
389
566
756

.035
.040
.040
.040
.040
.050
.050
.050
.050
.050

.501
.630
.675
.762
.796
.912
.994
1.160
1.297
1.436

104
164
202
261
296
393
477
633
842
1066

32
75
118
167
206
305
384
574
808
1109

.035
.040
.040
.040
.050
.050
.050
.050
.050
.050

.529
.680
.756
.838
.899
1.036
1.132
1.335
1.473
1.664

118
196
257
323
388
520
621
860
1127
1474

43
106
160
228
299
426
540
811
1153
1589

.035
.040
.040
.050
.050
.050
.050
.050
.050
.050

.551
.740
.803
.917
.985
1.139
1.225
1.454
1.612
1.827

133
241
309
415
502
665
800
1126
1505
1993

20-01POSKXPVC
20-02SPOSKXPVC
20-04SPOSKXPVC
20-06SPOSKXPVC
20-08SPOSKXPVC
20-12SPOSKXPVC
20-16SPOSKXPVC
20-24SPOSKXPVC
20-36SPOSKXPVC
20-50SPOSKXPVC

1
2
4
6
8
12
16
24
36
50

.035
.040
.040
.050
.050
.050
.060
.060
.070
.070

18-01POSKXPVC
18-02SPOSKXPVC
18-04SPOSKXPVC
18-06SPOSKXPVC
18-08SPOSKXPVC
18-12SPOSKXPVC
18-16SPOSKXPVC
18-24SPOSKXPVC
18-36SPOSKXPVC
18-50SPOSKXPVC

1
2
4
6
8
12
16
24
36
50

.035
.040
.050
.050
.050
.060
.060
.070
.070
.080

16-01POSKXPVC
16-02SPOSKXPVC
16-04SPOSKXPVC
16-06SPOSKXPVC
16-08SPOSKXPVC
16-12SPOSKXPVC
16-16SPOSKXPVC
16-24SPOSKXPVC
16-36SPOSKXPVC
16-50SPOSKXPVC

1
2
4
6
8
12
16
24
36
50

.035
.050
.050
.050
.060
.060
.060
.070
.070
.080

20 AWG
.203
.322
.367
.455
.488
.584
.666
.812
.949
1.088
18 AWG
.231
.372
.448
.530
.571
.709
.784
.987
1.125
1.316
16 AWG
.253
.432
.495
.590
.657
.791
.877
1.106
1.264
1.479

Replace K in the part number with E for EX, J for JX, N for NX, S for SX and T for TX.
Replace PVC in the part number with AIA for Aluminum Interlocked Armor
Replace PVC in the part number with SWA for Steel Served Wire Armor
Jackets: KX - yellow jacket, EX - purple jacket, JX - black jacket, NX - orange jacket, SX - green jacket, TX - blue jacket
Solid conductors are standard; stranded is available upon request.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

4-21

300V PVC PLTC/ITC THERMOCOUPLE CABLE


Conductors:

Solid thermocouple extension alloy conductors as per ANSI MC96.1. Stranded thermocouple extensions
alloys are available upon request.

Insulation:

105C PVC. Minimum average insulation thickness for 20,18 and 16 AWG is .0015 in.

Conductor Assembly:

Two insulated conductors are twisted together to form a pair. Individually shielded pairs have a finished lay of
2.5 inches. Unshielded pairs have staggered lays to reduce electromagnetic interference and cross talk.

Shielding:

Pairs are shielded with 100% coverage aluminum/polyester tape and include a tinned copper drain wire. Shield
tape provides total shield isolation from all other shields. Cabled pairs and triads are overall shielded with
100% coverage aluminum/polyester tape including a 20 AWG, seven strand tinned copper drain wire.
Aluminum/polyester tape thickness is .00135 in. Overall shielded designs with copper tape or braided tinned
copper are also available.

Conductor Indentification: Thermocouple pairs are color coded as per ANSI MC96.1 and number coded. Color coded conductors and
extruded stripes are available upon request.

Jacket:

90C FR PVC, sunlight resistant, thickness per UL 13 and UL 2250, footage sequentially printed.

Thermocouple extensions cables use the ANSI color corresponding to the thermocouple extension alloy type
contained in the construction. Additional colors are available upon request.

UL Listing Features:

UL listed 300V Power Limited Tray Cable (PLTC)/Instrumentation Tray Cable (ITC) to UL 13 and UL 2250:
For use in Class I, Zone 2 and Class II, Division 2 Hazardous Locations
Sunlight Resistant
Passes 70,000 BTU Vertical Tray Flame Tests for IEEE 383, IEEE 1202 and UL 1685
Overall cable rated 105C per UL

Optional Armor and


Jacket:

Optional galvanized steel and aluminum interlocked armor may be supplied. The armor is covered with
the same FR PVC jacket as the inner jacket.
Galvanized steel served wire armor is also available and is recommended for vertical riser applications.

Elements:

4-22

JX
KX
TX
EX
NX
SX

+Iron, -Constantan
+Chromel, -Alumel
+Copper, -Constantan
+Chromel, -Constantan
+Nicrosil, -Nisil
+Copper, -Alloy 11

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

300V XLPE PLTC/ITC THERMOCOUPLE CABLE


OVERALL AND INDIVIDUAL SHIELD

UNARMOURED
USAWC

# of Pairs

PART #

INTERLOCKED ALUMINUM ARMOUR

Jacket

Nominal

Jacket

Nominal

Thickness

OD

Weight

Thickness

OD

Weight

In.

In.

lbs/1000 ft

In.

In.

lbs/1000 ft

26
60
85
128
157
231
288
410
597
794

.040
.050
.050
.050
.050
.050
.050
.050
.050
.050

.523
.672
.721
.815
.852
.977
1.044
1.225
1.372
1.525

113
184
225
290
329
432
505
669
891
1125

32
74
117
165
204
302
380
568
799
1097

.050
.050
.050
.050
.050
.050
.050
.050
.050
.060

.559
.700
.775
.858
.899
1.036
1.132
1.335
1.473
1.684

134
209
270
338
386
517
617
854
1118
1493

42
106
159
226
297
422
535
804
1143
1575

.050
.050
.050
.050
.050
.050
.050
.050
.050
.060

.581
.760
.823
.917
.985
1.139
1.225
1.454
1.612
1.647

149
255
323
413
500
661
795
1119
1495
2013

20-01POSKXXCPE
20-02SPOSKXXCPE
20-04SPOSKXXCPE
20-06SPOSKXXCPE
20-08SPOSKXXCPE
20-12SPOSKXXCPE
20-16SPOSKXXCPE
20-24SPOSKXXCPE
20-36SPOSKXXCPE
20-50SPOSKXXCPE

1
2
4
6
8
12
16
24
36
50

.035
.040
.040
.050
.050
.050
.060
.060
.070
.070

18-01POSKXXCPE
18-02SPOSKXXCPE
18-04SPOSKXXCPE
18-06SPOSKXXCPE
18-08SPOSKXXCPE
18-12SPOSKXXCPE
18-16SPOSKXXCPE
18-24SPOSKXXCPE
18-36SPOSKXXCPE
18-50SPOSKXXCPE

1
2
4
6
8
12
16
24
36
50

.035
.040
.050
.050
.050
.060
.060
.070
.070
.080

16-01POSKXXCPE
16-02SPOSKXXCPE
16-04SPOSKXXCPE
16-06SPOSKXXCPE
16-08SPOSKXXCPE
16-12SPOSKXXCPE
16-16SPOSKXXCPE
16-24SPOSKXXCPE
16-36SPOSKXXCPE
16-50SPOSKXXCPE

1
2
4
6
8
12
16
24
36
50

.035
.050
.050
.050
.060
.060
.060
.070
.070
.080

20 AWG
.215
.344
.393
.487
.524
.649
.717
.877
1.024
1.177
18 AWG
.231
.372
.448
.530
.571
.709
.784
.987
1.125
1.316
16 AWG
.253
.432
.495
.590
.657
.791
.877
1.106
1.264
1.479

Replace K in the part number with E for EX, J for JX, N for NX, S for SX and T for TX.
Replace CPE in the part number with AIA for Aluminum Interlocked Armor
Replace CPE in the part number with SWA for Steel Served Wire Armor
Jackets: KX - yellow jacket, EX - purple jacket, JX - black jacket, NX - orange jacket, SX - green jacket, TX - blue jacket
Solid conductors are standard; stranded is available upon request.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

4-23

300V XLPE PLTC/ITC THERMOCOUPLE CABLE


Conductors:

Solid thermocouple extension alloy conductors as per ANSI MC96.1. Stranded thermocouple extensions
alloys are available upon request.

Insulation:

105C FR XLPE. Minimum average insulation thickness for 20,18 and 16 AWG is .0015 in. VW-1 rated
conductors are available upon request.

Conductor Assembly:

Two insulated conductors are twisted together to form a pair. Individually shielded pairs have a finished lay of
2.5 inches. Unshielded pairs have staggered lays to reduce electromagnetic interference and cross talk.

Shielding:

Pairs are shielded with 100% coverage aluminum/polyester tape and include a tinned copper drain wire. Shield
tape provides total shield isolation from all other shields. Cabled pairs and triads are overall shielded with
100% coverage aluminum/polyester tape including a 20 AWG, seven strand tinned copper drain wire.
Aluminum/polyester tape thickness is .00135 in. Overall shielded designs with copper tape or braided tinned
copper are also available.

Conductor Indentification: Thermocouple pairs are color coded as per ANSI MC96.1 and number coded.
Jacket:

90C FR PVC, sunlight resistant, thickness per UL 13 and UL 2250, footage sequentially printed. Suitable for
-70C environment.
Black 90C FR, sunlight resistant Thermoplastic Chlorinated Polyethylene (CPE) rated Oil Res I and Oil Res
II.
Black 90C FR, sunlight resistant Thermoset Chlorosulfonated Polyethylene (CSPE), commonly referred to as
Hypalon, rated Oil Res I and Oil Res II
Thermocouple extensions cables use the ANSI color corresponding to the thermocouple extension alloy type
contained in the construction. Additional colors are available upon request.

UL Listing Features:

UL listed 300V Power Limited Tray Cable (PLTC)/Instrumentation Tray Cable (ITC) to UL 13 and UL 2250:
For use in Class I, Zone 2 and Class II, Division 2 Hazardous Locations
Sunlight Resistant
Passes 70,000 BTU Vertical Tray Flame Tests for IEEE 383, IEEE 1202 and UL 1685
Overall cable rated 105C per UL

Optional Armor and


Jacket:

Optional galvanized steel and aluminum interlocked armor may be supplied. The armor is covered with
the same FR PVC jacket as the inner jacket.
Galvanized steel served wire armor is also available and is recommended for vertical riser applications.

Elements:

4-24

JX
KX
TX
EX
NX
SX

+Iron, -Constantan
+Chromel, -Alumel
+Copper, -Constantan
+Chromel, -Constantan
+Nicrosil, -Nisil
+Copper, -Alloy 11

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

PORTABLE

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

DIESEL LOCOMOTIVE
CABLE, 2000 VOLTS

EPR Insulation, Hypalon Jacket

APPLICATION:
For use in locomotive and car equipment or as traction motor leads where
extra-flexible single conductor power or control cables are required.
For circuits rated 2000 volts ac or dc, maximum conductor temperature
90C wet or dry. Cables are suitable for installations covered by the NEC
and may be installed in raceway, duct, cable tray and aerial installations.
STANDARDS:
1. Cables meet and exceed requirements of AAR Spec No. 591.
2. Listed by UL as Type RHW-2 or RHH, 2kV per UL Standard 44.
3. All sizes carry UL's VW-1 Flame test designation.
4. Cables are UL listed as Sunlight Resistant (1/0 AWG and larger).
5. Sizes 1/0 AWG and larger pass UL and IEEE-383 ribbon burner flame
test and are UL listed for CT Use.
6. Cables conform to ICEA Pub. No. S-95-958/NEMA WC70.
CONSTRUCTION:
Extra-flexible stranded annealed tinned copper conductor, separator tape,
ethylene-propylene rubber insulation, Hypalon jacket, surface printed.
USAWC
Part #

Conductor
Stranding

Approx.
Size
AWG / MCM

Circ.
Mil
Area

Conductor
Diam.
Inches

Insulation
Thickness
Mils

Jacket
Thickness
Mils

Nominal
Diam.
Inches

Net Wt.
lbs/1000 ft

Copper Wt.
lbs/1000 ft

14-01DLO

19/#27

14

3831

.070

47

20

.21

30

12

12-01DLO

19/#25

12

6088

.090

47

20

.23

40

19

10-01DLO

27/#24

10

10910

.123

47

20

.26

55

28

8-01DLO

37/#24

14950

.140

55

31

.33

85

47

6-01DLO

63/#24

25450

.207

62

31

.40

125

81

5-01DLO

91 /#24

36760

.220

62

31

.43

175

100

4-01DLO

105/#24

42420

.240

62

31

.45

195

129

3-01DLO

125/#24

50500

.260

62

31

.47

225

165

2-01DLO

150/#24

60600

.325

62

31

.53

265

206

1-01DLO

225/#24

90900

.390

78

47

.68

415

256

1/0-01DLO

275/#24

1/0

111100

.420

78

47

.71

485

317

2/0-01DLO

325/#24

2/0

131300

.460

78

47

.75

570

400

3/0-01DLO

450/#24

3/0

181800

.555

78

47

.85

740

523

4/0-01DLO

550/#24

4/0

222200

.590

78

47

.89

900

666

262-01DLO

650/#24

262

262600

.660

94

47

.99

1200

820

313-01DLO

775/#24

313

313100

.715

94

47

1.02

1350

960

373-01DLO

925/#24

373

373700

.790

94

47

1.12

1550

1105

444-01DLO

1100/#24

444

444400

.870

94

47

1.20

1800

1370

535-01DLO

1325/#24

535

535300

.935

109

62

1.36

2100

1700

646-01DLO

1600/#24

646

646400

1.040

109

62

1.45

2420

1992

777-01DLO

1925/#24

777

777700

1.120

109

62

1.50

2890

2390

929-01DLO

2300/#24

929

929200

1.230

109

62

1.62

3390

2844

1111-01DLO

2750/#24

1111

1111000

1.370

125

62

1.79

4200

3400

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

5-1

Specification
DIESEL LOCOMOTIVE
CABLE, 2000 VOLTS
EPR Insulation, Hypalon Jacket
1. SCOPE
1.1 This specification describes single conductor EPR (ethylene-propylene-rubber) insulated, Hypalon jacketed
Diesel Locomotive and Car Wiring Cable for use in power and control circuits in diesel and electric locomotives,
high-speed transit cars, and where extra-flexible single conductor power or control cables are required. Cables are
rated 2000 volts. The cables are listed by UL as Type RHH or RHW-2 for general purpose wiring applications at
maximum continuous conductor temperature of 90C in dry locations (RHH) or 90C in wet or dry locations (RHW-2)
and may be installed in air, conduit or other recognized raceways per Article 310 of the NEC. All cables comply with
UL's VW-1 Flame Test. Sizes 1/0 AWG and larger may be used in cable tray in accordance with Article 392 of the
NEC.

2. STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 AAR Specification No. 591 for EPR Chlorosulfonated Polyethylene 600 Volt Cable.
2.1.2 UL Standard 44 for Rubber Insulated Wires and Cables.
2.1.3 ICEA Pub. No. S-95-658, NEMA Pub. No. WC70 for Nonshielded Power Cables Rated 2000 Volts or Less.
2.1.4 ICEA Pub. No. S-75-381, NEMA Pub. No. WC58 for Portable and Power Feeder Cables For Use In Mines and
Similar Applications.

3. CONDUCTORS
3.1 Conductors shall be extra-flexible concentric, bunch, or rope-stranded annealed tinned copper. Number, size of
strands and type of stranding shall be as specified in Table II of A.A.R. Spec. No. 591 except for size 6 AWG which
shall be Class I stranding per ICEA S-75-381.

4. SEPARATOR
4.1 A suitable separator shall be applied over each conductor to facilitate stripping of the insulation.

5. INSULATION
5.1 A homogeneous wall of EPR insulation shall be extruded over the conductor separator. The average thick
ness of insulation shall meet or exceed the thickness specified in A.A.R. Spec. No. 591 and the Column B 2000 volt
walls in Table 3-4 of ICEA S-95-658 and the 2000 volt composite Type RHH or RHW-2 walls of UL Standard 44. The
minimum thickness at any point shall not be less than 90% of the specified average thickness.
5.2 The EPR insulation shall comply with the physical and electrical requirements of the UL Standard 44 for Types RHW
2 or RHH and Table 3-7, Class E-2 of ICEA S-95-658.

6. JACKET
6.1 A Hypalon jacket shall be applied directly over the insulation. The jacket shall meet the requirements of Part 4 of

ICEA. The average thickness of the jacket shall be as specified in Table II of A.A.R. Spec. No. 591 and in UL

Standard 44 for composite cables rated 2kV. Minimum thickness at any point shall be not less than 80% of the

specified thickness.

7. IDENTIFICATION
7.1 All cable shall have surface printed identification showing manufacturer's name, conductor size, cable type, voltage
rating, UL symbol, type designations and optional ratings.

8. TESTS
8.1 Cables shall be tested in accordance with the applicable requirements of UL Standard 44 for Types RHW-2 or RHH,
95-658 and
an AAR Spec
591.
ICEA Pub. No. S..
S-95-658
Spec 591.

9. LABEL
9.1 Cables shall bear the Underwriters Laboratories label forType RHH or RHW-2.

5-2

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

TYPE W - Single Conductor


Portable Power Cable
Single Conductor Normal Service - Type W, 2000 Volts
APPLICATION: For portable trailing cable on electric mining locomotives
and other mobile equipment of the gathering-reel type, where the cable
must withstand constant flexing and reeling. For use in circuits not exceeding 2000 volts, maximum conductor temperature of 90C.
STANDARDS: Conforms to ICEA S-75-381 (NEMA WC58).
CONSTRUCTION: Flexible stranded annealed coated copper conductor,
separator, EPR ethylene-propylene rubber insulation, reinforcement, overall Neoprene jacket vulcanized in a metal mold. Embossed
marking molded as an integral part of the jacket, including the inscription
P-105-MSHA, indicating full compliance with Federal and State of
Pennsylvania safety codes.
Insulation

Nominal

Approx.

Copper

USAWC

AWG

No. of

Thickness

Diameter

Net Wt.

Weight

Size

Ampacity'

Part #

or kcmil

Strands

Mils

Inches

lbs/1000 ft

lbs/1000 ft

20C Ambient

8-01W

133

60

.44

150

81

98

83

6-01W

168

60

.51

205

79

129

109

40C Ambient

4-01W

259

60

.57

280

158

171

145

3-01W

329

60

.63

350

163

197

167

2-01W

259

60

.66

370

198

227

192

1-01W

329

80

.74

500

250

263

223

1/0-01W

1/0

259

80

.77

550

317

304

258

2/0-01W

2/0

329

80

.82

660

398

352

298

3/0-01W

3/0

413

80

.87

830

522

407

345

4/0-01W

4/0

532

80

.93

950

660

472

400
445

250-01W

250

608

95

1.03

1240

772

525

300-01W

300

741

95

1.09

1400

926

590

500

350-01W

350

855

95

1.15

1480

1081

651

552

500-01W

500

1221

95

1.31

2140

1544

820

695

*AMPACITY based upon continuous duty at 90 C conductor temperature, 40 C ambient temperature as indicated, cable in free air. For other ambient
temperature and when cables are used with one or more layers wound on a reel, use correction factors shown in Appendix H, ICEA S-75-381
(1)

Hypalon jacket may also be supplied

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

5-3

Specification
PORTABLE POWER CABLE
Single Conductor Normal Service-Type W, 2000 Volts
1. SCOPE
1.1

This specification describes single conductor Type W portable power cable with EPR (ethylene-propylene
rubber) insulation for use in circuits not exceeding 2000 volts at a maximum conductor temperature of 90C.
Cables are intended for use on electric mining locomotives and other mobile equipment of the gathering-reel
type.

2. STANDARDS
2.1

The following standard shall form a part of this specification:


2.1.1 ICEA Pub. No. S-75-381 for Portable and Power Feeder Cables for Use in Mines and Similar Applications
(NEMA WC58).

3. CONDUCTORS
3.1

Minimum Class H stranded annealed coated copper per Part 2 of ICEA.

4. INSULATION
4.1

4.2

A homogeneous wall of EPR insulation shall be extruded over the conductor. The average thickness
of the insulation shall be as specified in Table 3-6 of ICEA. The minimum thickness shall not be less than 90 percent
of the specified average values.
Physical and electrical properties of the insulation shall be in accordance with Par. 3.15 of ICEA.

5. REINFORCEMENT
5.1

The insulated conductor shall have a reinforcement meeting the requirements of Par. 3.21 of ICEA to

facilitate adhesion between the insulated conductor and jacket.

6. JACKET
6.1
6.2

A thermosetting jacket shall be extruded over the insulated conductor in accordance with Par. 3.21 of ICEA.
The jacket shall be an extra-heavy duty Neoprene or Hypalon meeting the requirements of Table 3-3 of ICEA.

7. COMPLETED CABLE
7.1
7.2

The nominal outside diameter shall be in accordance with Table 3-6 of ICEA.
The tolerances shall be within the requirements of Par. 3.22.2 of ICEA.

8. SURFACE MARKING
8.1

All cable shall have an embossed print legend showing manufacturer, cable type, size, voltage, and Mine
Safety and Health Administration (MSHA) Approval Number.

9. TESTS
9.1

5-4

Cable shall be tested in accordance with ICEA.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

TYPE W - Three and Four Conductor


Portable Power Cable
Three and Four Conductor Round - Type W, 2000 Volts
APPLICATION: Heavy duty portable power cable for use with mobile
mining equipment such as continuous miners, cutting or loading
conveyors, drills and pumps. For use in circuits not exceeding 2000
maximum conductor temperature of 90C. Three conductor - for dc service with one conductor for grounding. Four conductor-for three phase
service with one conductor for grounding.
STANDARDS: Conforms to ICEA S-75-381 (NEMA WC58).
CONSTRUCTION: Three or four insulated conductors each consisting
of flexible stranded annealed tinned copper, color coded EPR
ethylene-propylene rubber insulation. Three or four insulated
cabled together, overall two layer reinforced Neoprene jacket
in a metal mold. Embossed marking molded as an integral part of the
jacket, including the inscription P-105-MSHA, indicating full compliance
with Federal and State of Pennsylvania Safety Codes.
Three Conductor
USAWC
Part #

Size
AWG
or
kcmil

No. of
Strands

Insulation
Thickness
Mils

8-03W

133

6-03W

168

4-03W

3-03W
2-03W

Nominal
Diameter
Inches

Approx.
Net Wt.
lbs/1000 ft

Copper
Weight
lbs/1000 ft

Ampacity*
40C
Ambient

60

.91

520

150

59

60

1.01

740

243

79

259

60

1.17

1020

387

104

329

60

1.24

1280

489

120

259

60

1.34

1350

615

138

1-03W

329

80

1.51

1785

774

161

1/0-03W

1/0

259

80

1.65

2110

978

186

2/0-03W

2/0

329

80

1.75

2480

1233

215

3/0-03W

3/0

413

80

1.89

2940

1554

249

4/0-03W

4/0

532

80

2.04

3610

1959

287

250-03W

250

608

95

2.39

4475

2316

320

300-03W

300

741

95

2.56

5100

2778

357

350-03W

350

855

95

2.68

5980

3243

394

400-03W

400

988

95

2.82

6480

3705

430

500-03W

500

1221

95

3.03

7490

4632

487

Four Conductor
8-04W

133

60

.99

635

200

54

6-04W

168

60

1.10

845

324

72

4-04W

259

60

1.27

1180

516

93

3-04W

329

60

1.34

1460

652

106

2-04W

259

60

1.48

1715

820

122

1-04W

329

80

1.68

2205

1032

143

1/0-04W

1/0

259

80

1.79

2660

1304

165

2/0-04W

2/0

329

80

1.93

3170

1644

192

3/0-04W

3/0

413

80

2.07

3800

2072

221

4/0-04W

4/0

532

80

2.26

4570

3265

255

250-04W

250

608

95

2.66

6085

3088

280

300-04W

300

741

95

2.84

6700

3704

310

350-04W

350

855

95

2.98

7690

4324

335

400-04W

400

988

95

3.14

8500

4940

356

500-04W

500

1221

95

3.40

9520

6176

395

*AMPACITY based upon continuous duty at 90 C conductor temperature, 40 C ambient temperature as indicated, cable in free air. For other ambient
temperature and when cables are used with one or more layers wound on a reel, use correction factors shown in Appendix H, ICEA S-75-381

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

5-5

Specification
PORTABLE POWER CABLE
Three- and Four-Conductor Round - Type W, 2000 Volts
1. SCOPE
1.1 This specification describes three- or four-conductor round Type W portable power cable with EPR
(ethylene-propylene rubber) insulation for use in circuits not exceeding 2000 volts at a maximum conductor
temperature of 90C. Cables are intended for use on equipment where a heavy power load is required, such as
mining equipment, portable generator leads, welders and power supplies on barges.
2. STANDARDS
2.1
The following standard shall form a part of this specification:
2.1.1 ICEA Pub. No. S-75-381 for Portable and Power Feeder Cables for Use in Mines and Similar Applications
(NEMA WC58).
3. CONDUCTORS
3.1
Minimum Class H stranded, annealed, tinned copper per Part 2 of ICEA.
4. INSULATION
4.1
A homogeneous wall of EPR insulation shall be extruded over the conductor. The average thickness of
the insulation shall be as specified in Table 3-9 for three-conductor or Table 3-10 for four-conductor of ICEA.
The minimum thickness shall be not less than 90 percent of the specified average values.
4.2 Physical and electrical properties of the insulation shall be in accordance with Par. 3.15 of ICEA.
5. CIRCUIT IDENTIFICATION
5.1
Colored insulation meeting the requirements of Par. 3.18 of ICEA.
6. ASSEMBLY
6.1 The conductors shall be twisted together with a left-hand lay meeting the requirements of Table 3-5 of ICEA.
Sizes 250 and larger shall have fillers and a binder tape applied over the assembly.
7. JACKET
7.1
A two-layer reinforced thermosetting jacket shall be extruded over the assembly in accordance with Par. 3.21 of
ICEA. For sizes 4/0 and smaller, the first layer of jacket shall be extruded into the valleys.
7.2 The jacket shall be an extra-heavy duty Neoprene meeting the requirements of Table 3-3 of ICEA.
8. COMPLETED CABLE
8.1
The nominal outside diameter shall be in accordance with Table 3-9 for three-conductor or Table 3-10 for four
conductor of ICEA.
8.2 The tolerances shall be within the requirements of Par. 3.22.2 of ICEA.
9. SURFACE MARKING
9.1
All cable shall have an embossed print legend showing manufacturer, cable type, size, voltage, and MSHA and
State of Pennsylvania approval number.
10. TESTS,
10.1 Cable shall be tested in accordance with ICEA.

5-6

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

TYPE G - Three and Four Conductor


Portable Power Cable
Three and Four Conductor Round - Type G, 2000 Volts
APPLICATION: Heavy duty portable power cable for use with mobile
mining equipment, such as continuous miners, cutting or loading machines, conveyors, drills or pumps. For use in circuits not exceeding
2000 volts, maximum conductor temperature of 90C. Three conduc
tor - for three phase ac where grounding is required. Four conductor
where full neutral is needed.
STANDARD: Conforms to ICEA S-75-381 (NEMA WC58).
CONSTRUCTION: Three or four insulated conductors each consisting
of flexible stranded annealed tinned copper, color coded EPR
ethylene-propylene rubber insulation. Three or four insulated
conductors cabled together with one green covered uninsulated
grounding conductor in each valley. Overall two layer reinforced
Neoprene jacket vulcanized in a metal mold. Embossed marking
molded as an integral part of the jacket, including the inscription
P-105-MSHA, indicating full compliance with Federal and State of
Pennsylvania Safety Codes.

Three Conductor
USAWC
Part #

Size
AWG
or
kcmil

No. of
Strands

Insulation
Thickness
Mils

Grounding
Cond.
Size
AWG

Nominal
Diameter
Inches

Approx.
Net Wt.
lbs/1000 ft

Copper
Weight
lbs/1000 ft

Ampacity
40C
Ambient

8-03G

133

60

10

.91

590

246

59

6-03G

168

60

10

1.01

760

336

79

4-03G

259

60

1.17

1070

537

104

3-03G

329

60

1.24

1280

645

120

2-03G

259

60

1.34

1530

765

138

1-03G

329

80

1.51

1890

969

161

1/0-03G

1/0

259

80

1.65

2320

1221

186

2/0-03G

2/0

329

80

1.75

2700

1548

215

3/0-03G

3/0

413

80

1.89

3270

1941

249

4/0-03G

4/0

532

80

2.04

3970

2454

287

250-03G

250

608

95

2.39

5080

2931

320

300-03G

300

741

95

2.56

6080

3552

357

350-03G

350

855

95

2.68

7140

4017

394

400-03G

400

988

95

1/0

2.82

7780

4683

430

500-03G

500

1221

95

2/0

3.03

9065

5865

487

6-04G

259

60

12

1.10

910

404

72

4-04G

412

60

10

1.27

1378

644

93

Four Conductor

2-04G

259

60

1.48

1914

980

122

1-04G

331

80

1.68

2311

1236

143

1/0-04G

1/0

414

80

1.79

2810

1564

165

2/0-04G

2/0

522

80

1.93

3253

1968

192

3/0-04G

3/0

658

80

2.07

4099

2732

221

4/0-04G

4/0

829

80

2.26

4925

3132

255

250-04G

250

973

95

2.66

6060

3748

280

350-04G

350

1361

95

2.98

8126

5356

335

500-04G

500

1921

95

1/0

3.40

10758

7480

395

*AMPACITY based upon continuous duty at 90 C conductor temperature, 40 C ambient temperature as indicated, cable in free air. For other ambient
temperature and when cables are used with one or more layers wound on a reel, use correction factors shown in Appendix H, ICEA S-75-381

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

5-7

Specification
PORTABLE POWER CABLE
Three- and Four-Conductor Round - Type G, 2000 Volts
1. SCOPE

1.1 This specification describes three- or four-conductor round Type G portable power cable with EPR (ethyl
ene-propylene rubber) insulation for use in circuits not exceeding 2000 volts at a maximum conductor tempera
ture of 90C. Cables are intended for use on equipment where a heavy power load is required, such as mining
equipment, portable generator leads, welders and power supplies on barges.

2. STANDARDS
2.1 The following standard shall form a part of this specification:
2.1.1 ICEA Pub. No. S-75-381 for Portable and Power Feeder Cables for Use in Mines and Similar Applications
(NEMA WC58).

3. CONDUCTORS
3.1 Minimum Class H stranded, annealed, tinned copper per Part 2 of ICEA.

4. INSULATION
4.1 A homogeneous wall of EPR insulation shall be extruded over the conductor. The average thickness of
the insulation shall be as specified in Table 3-9 for three-conductor and Table 3-10 for four-conductor of ICEA.
The minimum thickness shall be not less than 90 percent of the specified average values.
4.2 Physical and electrical properties of the insulation shall be in accordance with Par. 3.15 of ICEA.

5. CIRCUIT IDENTIFICATION
5.1 Colored insulation meeting the requirements of Par.3.18 of ICEA.

6. GROUNDING CONDUCTORS
6.1 The grounding conductors shall be annealed tinned copper of not less than the size and number of wires in Table
3-24 of ICEA for the corresponding power conductor sizes.
6.2 Each grounding conductor shall have a green covering.

7. ASSEMBLY
7.1 The conductors shall be twisted together with a left-hand lay meeting the requirements of Table 3-5 of ICEA.
Sizes 250 and larger shall have fillers and a binder tape applied over the assembly.

8. JACKET
8.1 A two-layer reinforced thermosetting jacket shall be extruded over the assembly in accordance with Par. 3.21
of ICEA. For sizes 4/0 and smaller, the first layer of jacket shall be extruded into the valleys.
8.2 The jacket shall be an extra-heavy duty Neoprene meeting the requirements of Table 3-3 of ICEA.

9. COMPLETED CABLE

9.1 The nominal outside diameter shall be in accordance with Table 3-9 for three-conductor or Table 3-10 for four
conductor of ICEA.
9.2 The tolerances shall be within the requirements of Par. 3.22.2 of ICEA.

10. SURFACE MARKING


10.1 All cable shall have an embossed print legend showing manufacturer, cable type, size, voltage, MSHA and State
of Pennsylvania approval number.

11. TESTS
11.1 Cable,shall be tested in accordance with lCEA.

5-8

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

TYPE G-GC - Three Conductor


Portable Power Cable
Three Conductor Round - Type G-GC, 2000 Volts
APPLICATION: Heavy duty portable power cable for use with mobile mining
equipment, such as ac shuttle cars, continuous miners, cutting or loading
machines, conveyors, drills or pumps. For use in circuits not exceeding 2000
volts, maximum conductor temperature of 90C. For three-phase ac where
grounding conductors and a ground check conductor are required.
STANDARDS: Conforms to ICEA S-75-381 (NEMA WC58).
CONSTRUCTION: Three insulated power conductors each consisting of
flexible stranded annealed tinned copper, EPR ethylene-propylene
rubber insulation. Two uninsulated green-covered grounding conductors,
each consisting of flexible stranded annealed tinned copper. One insulated
ground check conductor consisting of flexible stranded annealed tinned
copper, yellow insulation. Three insulated power conductors cabled together,
the ground check conductor placed in the valley between black and white
conductors with one grounding conductor in each of the other two valleys.
Overall two-layer reinforced Neoprene jacket vulcanized in a metal mold.
Embossed marking molded as an integral part of the jacket, including the
inscription P-105-MSHA, indicating full compliance with Federal and State of
Pennsylvania Safety Codes.
Size

Grounding

Ground

AWG

No. of

Insulation

Conductor

Check

Nominal

Approx.

Copper

USAWC

or

Strands

Thickness

Size

Conductor

Diameter

Net Wt.

Weight

Ampacity*
40C

Part #

kcmil

Mils

AWG

Size

Inches

lbs/1000 ft

lbs/1000 ft

Ambient

8-03GGC

133

60

10

10

.97

650

246

59

6-03GGC

168

60

10

10

1.05

820

339

79

4-03GGC

259

60

10

1.19

1080

519

104

3-03GGC

329

60

10

1.25

1280

621

120

2-03GGC

259

60

10

1.34

1485

787

138

1-03GGC

329

80

1.51

1805

986

161

1/0-03GGC

1/0

259

80

1.65

2280

1228

186

2/0-03GGC

2/0

329

80

1.75

2675

1541

215

3/0-03GGC

3/0

413

80

1.89

3310

1930

249

AWG

4/0-03GGC

4/0

532

80

2.04

3895

2419

287

250-03GGC

250

608

95

2.39

4880

2807

320

300-03GGC

300

741

95

2.56

5830

3375

357

350-03GGC

350

855

95

1/0

2.68

6500

3974

394

400-03GGC

400

988

95

1/0

2.82

7340

4438

430

500-03GGC

500

1221

95

2/0

3.03

8735

5124

487

*AMPACITY based upon continuous duty at 90 C conductor temperature, 40 C ambient temperature as indicated, cable in free air. For other ambient
temperature and when cables are used with one or more layers wound on a reel, use correction factors shown in Appendix H, ICEA S-75-381

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

5-9

Specification
PORTABLE POWER CABLE
Three-Conductor Round - Type G-GC, 2000 Volts
1.

SCOPE
1.1 This specification describes three-conductor round Type G-GC portable power cable with EPR (ethylene
propylene rubber) insulation for use in circuits not exceeding 2000 volts at a maximum conductor temperature of
90C. Cables are intended for use on equipment where a heavy power load is required, such as ac shuttle cars,
continuous miners, cutting or loading machines, conveyors, drills or pumps.

2.

STANDARDS
2.1 The following standard shall form a part of this specification:
2.1.1 ICEA Pub. No. S-75-381 for Portable and Power Feeder Cables for Use in Mines and Similar Applications
(NEMA WC58).

3.

CONDUCTORS
3.1 Minimum Class H stranded, annealed, tinned copper per Part 2 of ICEA.

4.

INSULATION
4.1 A homogeneous wall of EPR insulation shall be extruded over the conductor. The average thickness of
the insulation shall be as specified in Table 3-12 of ICEA. The minimum thickness shall be not less than 90
percent of the specified average values.
4.2 Physical and electrical properties of the insulation shall be in accordance with Par. 3.15 of ICEA.

5.

CIRCUIT IDENTIFICATION
5.1 Colored insulation coded black, white and red meeting the requirements of Par. 3.18 of ICEA.

6.

GROUNDING CONDUCTORS
6.1 The grounding conductors shall be annealed tinned copper of not less than the size and number of wires in
Table 3-12 of ICEA for the corresponding power conductor sizes.
6.2 Each grounding conductor shall have a green covering.

7.

GROUND CHECK CONDUCTOR


7.1 The ground check conductor shall be not less than the size given in Table 3-12 of ICEA for the corresponding power
conductor sizes. A minimum of 49 strands of annealed tinned copper shall be used.
7.2 The conductor shall have a yellow insulation meeting the requirements of Par. 3.16 and will be located between the
black and white phase conductor.

8.

ASSEMBLY
8.1 The conductors shall be twisted together with a left-hand lay meeting the requirements of Table 3-5 of ICEA.
Sizes 250 and larger shall have fillers and a binder tape applied over the assembly.

9.

JACKET
9.1 A two-layer reinforced thermosetting jacket shall be extruded over the assembly in accordance with Par. 3.21 of
ICEA. For sizes 4/0 and smaller, the first layer of jacket shall be extruded into the valleys.
9.2 The jacket shall be extra-heavy duty Neoprene meeting the requirements of Table 3-3 of ICEA.

10. COMPLETED CABLE


10.1 The nominal outside diameter shall be in accordance with Table 3-12 of ICEA.
10.2 The tolerances shall be within the requirements of Par. 3.22.2 of ICEA.
11. SURFACE MARKING
11.1 All cable shall have an embossed print legend showing manufacturer, cable type, size, voltage, MSHA and State
of Pennsylvania approval number.

12. TESTS
12.1 Cable shall be tested in accordance with ICEA.

5-10

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

TYPE SHD-GC - Three Conductor


Portable Power Cable
Three Conductor Round - Type SHD-GC, 2000 Volts
APPLICATION: Heavy duty Portable Power Cable for use with longwall
miners, and mobile mining equipment such as continuous miners, cutters, loaders, conveyors, drills or pumps. For use in circuits not exceeding 2000 volts, maximum conductor temperature of 90C. For threephase medium voltage ac operation where the individual insulated
phase conductors are required to be shielded, grounding conductors
and a ground check conductor are required.
STANDARDS: Conforms to ICEA S-75-381 (NEMA WC58).
CONSTRUCTION: Three insulated conductors consisting of flexible
stranded tinned copper, EPR ethylene-propylene rubber insulation,
color coded tape, tinned copper/nylon shielding braid. Two uninsulated
flexible stranded annealed tinned copper grounding conductors. One
flexible stranded annealed copper, insulated ground check conductor.
Three insulated and shielded conductors cabled together with the ground
check conductor in the valley between the Black and White conductors
and one grounding conductor in each of the other two valleys, overall
two-layer reinforced Neoprene jacket vulcanized in a metal mold. Embossed marking molded as an integral part of the jacket, including the
inscription P-105-MSHA indicating full compliance with Federal and State
of Pennsylvania Safety Codes.
Ground
Check
Conductor
Size
AWG

Ampacity

No. of
Strands

Insulation
Thickness
Mils

Grounding
Conductor
Size
AWG

168

70

10

10

155

1.29

259

70

10

155

1.40

USAWC
Part #

Size
AWG or
kcmil

6-03SHDGC2KV
4-03SHDGC2KV

Jacket
Thickness
Mils

Nominal
Diameter
Inches

Approx.
Net Wt.
lbs/1000 ft

Copper
Weight
lbs/1000 ft

20C
Ambient

1170

474

110

93

1470

666

144

122

40C
Ambient

3-03SHDGC2KV

329

70

170

1.51

1720

789

165

140

2-03SHDGC2KV

259

70

170

1.59

1940

989

188

159

1-03SHDGC2KV

329

80

190

1.76

2410

1195

217

184

1/0-03SHDGC2KV

1/0

259

80

190

1.86

2840

1466

249

211

2/0-03SHDGC2KV

2/0

329

80

205

2.00

3370

1798

287

243

3/0-03SHDGC2KV

3/0

413

80

205

2.13

3970

2215

329

279

4/0-03SHDGC2KV

4/0

532

80

220

2.31

4780

2741

379

321

250-03SHDGC2KV

250

608

95

1/0

220

2.51

5560

3280

419

355

300-03SHDGC2KV

300

741

95

1/0

235

2.68

6460

3860

470

398

350-03SHDGC2KV

350

855

95

2/0

235

2.81

7360

4398

513

435

500-03SHDGC2KV

500

1221

95

4/0

265

3.19

10050

6304

632

536

*AMPACITY based upon continuous duty at 90 C conductor temperature, ambient temperature as indicated, cable in free air. For other ambient
temperatures and when cables are used with one or more layers wound on a reel, use correction factors shown in Appendix H, ICEA S-75-381

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

5-11

Specification
PORTABLE POWER CABLE
Three-Conductor Round - Type SHD-GC, 2000 Volts
1. SCOPE
1.1 This specification describes three-conductor Type SHD-GC power cable with EPR (ethylene-propylene
rubber) insulation for use in circuits not exceeding 2000 volts at a maximum conductor temperature of 90C.
Cables are intended for use as heavy duty portable power cable on continuous miners, cutters, loaders,
conveyors, drills or pumps.

2. STANDARDS
2.1

The following standard shall form a part of this specification:


2.1.1 ICEA Pub. No. S-75-381 for Portable and Power Feeder Cables for Use in Mines and Similar Applications
(NEMA WC58).

3. CONDUCTORS
3.1

Minimum Class H stranded, annealed, tinned copper per Part 2 of ICEA.

4. INSULATION
4.1

4.2

A homogeneous wall of EPR insulation shall be extruded over the conductor. The average thickness of
the insulation shall be as specified in Table 3-21 of ICEA. The minimum thickness shall be not less than 90
percent of the specified average values.
Physical and electrical properties of the insulation shall be in accordance with Par. 3.15 of ICEA.

5. CIRCUIT IDENTIFICATION
5.1

Overlapped color coded tape with one conductor each black, white and red meeting the requirements of Par.
3.18 of ICEA.

6. SHIELDING
6.1

A tinned copper/nylon combination shielding braid shall be applied over each conductor meeting the require
ments of Par. 3.19 of ICEA.

7. GROUNDING CONDUCTORS
7.1

The grounding conductors shall be stranded annealed tinned copper of not less than the size and the number of
wires as shown in Table 3-24 of ICEA for the corresponding power conductor sizes.

8. GROUND CHECK CONDUCTOR


8.1
8.2

The minimum ground check conductor shall be as given in Table 3-21 of ICEA for the corresponding power

conductor sizes. A minimum of 49 strands of annealed tinned copper shall be used.

The conductor shall have a yellow insulation meeting requirements of Par. 3.16 and will be located between the
black and white phase conductors.

9. ASSEMBLY
9.1

The conductors shall be twisted together with a left-hand lay meeting the requirements of Table 3-5 of ICEA.
Sizes 250 and larger shall have fillers and a binder tape shall be helically applied over the cable assembly.

10. JACKET
10.1 A two-layer reinforced thermosetting jacket shall be extruded over the assembly in accordance with Par. 3.21 of
ICEA. For sizes 4/0 and smaller, the first layer of jacket shall be extruded into the valleys.
10.2 The jacket shall be an extra-heavy duty Neoprene meeting the requirements of Table 3-3 of ICEA.
11. COMPLETED CAB LE
11.1 The nominal outside diameter shall be in accordance with Table 3-21 of ICEA.
11.2 The tolerances shall be within the requirements of Par. 3.22.2 of ICEA.
12. SURFACE MARKING
12.1 All cable shall have an embossed print legend showing manufacturer, cable type, size, voltage, MSHA and State of
Pennsylvania approval number. nurntler.
13. TESTS
13.1 Cable shall be tested in accordance with ICEA.

5-12

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

TYPE SHD-GC - Three Conductor


Portable Power Cable
EPR Insulation, 5000 Volts
APPLICATION: For heavy duty high voltage portable power applications on mobile equipment where delivery of a heavy power load is
required, such as shovels, dredges, drilling rigs, underground mine
power distribution, etc. For use in circuits rated 5000 volts, maximum
conductor temperature of 90C.
STANDARDS: Conforms to ICEA S-75-381 (NEMA WC58).
CONSTRUCTION: Three insulated conductors consisting of flexible
stranded annealed tinned copper, conductor shield, EPR ethylene propylene rubber insulation, semiconducting tape, tinned copper/nylon
shielding braid. Two uninsulated grounding conductors of flexible
stranded annealed tinned copper. One #8 AWG (#6 AWG for kcmil size
power conductors) flexible stranded annealed copper insulated ground
check conductor. Three insulated and shielded conductors cabled
together with the ground check conductor placed in the valley between
the Black and White conductors and one grounding conductor in each of
the other two valleys, overall two-layer reinforced Neoprene jacket,
vulcanized in a metal mold. Embossed marking molded as an integral
part of the jacket, including the inscription P-105-MSHA indicating full
compliance with Federal and State of Pennsylvania Safety Codes.
Power Conductor

Grounding Conductor

Ampacity

Jacket

Nominal

Approx.

Copper

USAWC

Size AWG

No. of

Insulation

Size

No. of

Thickness

Diameter

Net Weight

Weight

20C

40C

Part #

or kcmil

Strands

Thickness Mils

AWG

Strands

Mils

Inches

lbs/1000 ft

lbs/1000 ft

Ambient

Ambient

6-03SHDGC5KV

168

110

10

104

185

1.56

1460

492

110

93

4-03SHDGC5KV

259

110

133

185

1.68

1920

684

144

122

2-03SHDGC5KV

259

110

168

205

1.87

2330

989

188

159

1-03SHDGC5KV

329

110

210

205

1.95

2720

1195

217

184

5000 VOLTS, 100% INSULATION LEVEL

1/0-03SHDGC5KV

1/0

259

110

259

220

2.08

3110

1466

249

211

2/0-03SHDGC5KV

2/0

329

110

329

220

2.20

3670

1798

286

243

3/0-03SHDGC5KV

3/0

413

110

259

235

2.36

4300

2215

329

279

4/0-03SHDGC5KV

4/0

532

110

329

235

2.50

5080

2741

378

321

250-03SHDGC5KV

250

608

120

1/0

259

250

2.69

5820

3280

418

355

300-03SHDGC5KV

300

741

120

1/0

259

250

2.81

6650

3728

470

398

350-03SHDGC5KV

350

855

120

2/0

329

265

2.95

7540

4228

513

435

500-03SHDGC5KV

500

1221

120

4/0

532

280

3.31

9840

6304

632

536

*AMPACITY based upon continuous duty of 90 C conductor temperature, ambient temperature as indicated, cable in free air.
Note: 1. Type SDH-CGC with extensionable ground check conductor may also be supplied.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

5-13

Specification
PORTABLE POWER CABLE - TYPE SHD-GC
EPR Insulation, 5000 Volts

1. SCOPE
1.1 This specification describes three-conductor Type SHD-GC power cable with EPR (ethylene-propylene
rubber) insulation for use in circuits not exceeding 5000 volts at a maximum conductor temperature of 90C.
Cables are intended for use as heavy duty portable power cable on shovels, dredges, drilling rigs and mine power
distribution systems.
2. STANDARDS
2.1 The following standard shall form a part of this specification:
2.1.1 ICEA Pub. No. S-75-381 for Portable and Power Feeder Cables for Use in Mines and Similar Applications
(NEMA WC58).
3. CONDUCTORS
3.1 Minimum Class H stranded, annealed, tinned copper per Part 2 of ICEA.
4. CONDUCTOR SHIELDING
4.1 Conductors shall be covered with a conducting tape meeting the requirements of Par. 3.14 of ICEA.
5. INSULATION
5.1 A homogeneous wall of EPR insulation shall be extruded over the covered conductor. The average
thickness shall be as specified in Table 3-21 of ICEA. The minimum thickness shall be not less than 90 percent
of the specified average value.
5.2 Physical and electrical properties of the insulation shall be in accordance with Par. 3.15 of ICEA.
6. SHIELDING
6.1 A conducting non-metallic tape, providing 1
coverage and meeting Par. 3.17 of ICEA, shall be applied directly
over the insulation.
6.2 A tinned copper/nylon shielding braid shall be applied over the conducting tape meeting the requirements of Par.
3.19 of ICEA.
7. CIRCUIT IDENTIFICATION
7.1 A color coded tape (black, white, red) applied under the metallic shielding braid shall provide circuit identification
on each power conductor in accordance with Par. 3.18 of ICEA.
8. GROUNDING CONDUCTORS
8.1 The grounding conductors shall be stranded annealed tinned copper of not less than the size and the number of
wires as shown in Table 3-24 of ICEA for the corresponding power conductor sizes.
9. GROUND CHECK CONDUCTOR
9.1 The minimum ground check conductor shall be as given in Table 3-21 of ICEA for the corresponding power

conductor sizes.

9.2 The conductor shall have a yellow insulation meeting the requirements of Par. 3.16 of ICEA and will be located
between the black and white phase conductors.
10. ASSEMBLY
10.1 The conductors shall be twisted together with a left hand lay meeting the requirements of Table 3-5 of ICEA. Sizes
250 and larger shall have fillers and a binder tape applied over the cable assembly.
11. JACKET
11.1 A two-layer reinforced thermosetting jacket shall be extruded over the assembly in accordance with Par. 3.21 of
ICEA. For sizes 4/0 and smaller, the first layer of jacket shall be extruded into the valleys.
11.2 The jacket shall be an extra-heavy duty Neoprene meeting the requirements of Table 3-3 of ICEA.
12. COMPLETED CABLE
12.1 The nominal outside diameter shall be in accordance with Table 3-21 of ICEA.
12.2 The tolerances shall be within the requirements of Par. 3.22.2 of ICEA.
13. SURFACE MARKING
13.1 All cable shall have an ernbossed print legend showing manufacturer, cable type, size, voltage, MSHA and State of
Pennsylvania approval number.
14. TESTS
14.1 Cable shall be tested in accordance with ICEA.

5-14

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

TYPE SHD-GC - Three Conductor


Portable Power Cable
EPR Insulation, 8000 Volts
APPLICATION: For heavy duty high voltage portable power applications
on mobile equipment where delivery of a heavy power load is required,
such as shovels, dredges, drilling rigs, underground mine power distribution, etc. For use in circuits rated 8000 volts, maximum conductor
temperature of 90C.
STANDARDS: Conforms to ICEA S-75-381(NEMA WC58).
CONSTRUCTION: Three insulated conductors consisting of flexible
stranded annealed tinned copper, conductor shield, EPR ethylenepropylene rubber insulation, semiconducting tape, tinned copper/nylon
shielding braid. Two uninsulated grounding conductors of flexible
stranded annealed tinned copper. One #8 AWG (#6 AWG for kcmil size
power conductors) flexible stranded annealed copper insulated ground
check conductor. Three insulated and shielded conductors cabled
together with the ground check conductor in the valley between the Black
and White conductors and one grounding conductor in each of the other
two valleys. Rubber fillers to make cable round, tape over assembly,
overall two-layer reinforced Hypalon jacket, vulcanized in a metal mold.
Embossed marking molded as an integral part of the jacket, including the
inscription P-105-MSHA indicating full compliance with Federal and
State of Pennsylvania Safety Codes.
Power Conductor
USAWC
Part #

Size AWG
or kcmil

No. of
Strands

Grounding
Conductor

Insulation
Thickness
Mils

Size
AWG

No. of
Strands

Jacket
Thickness
Mils

Nominal
Diameter
Inches

Ampacity*

Approx.
Net Weight
lbs/1000 ft

Copper
Weight
lbs/1000 ft

20C
Ambient

40C
Ambient

8000 VOLTS, 100% INSULATION LEVEL


4-03SHDGC8KV

259

150

133

205

1.94

2140

684

144

122

2-03SHDGC8KV

259

150

168

220

2.12

2765

989

188

159

1-03SHDGC8KV

329

150

210

220

2.21

3150

1195

217

184

1/0-03SHDGC8KV

1/0

259

150

259

220

2.32

3500

1466

249

211
243

2/0-03SHDGC8KV

2/0

329

150

329

235

2.46

4240

1798

286

3/0-03SHDGC8KV

3/0

413

150

259

250

2.62

4830

2215

329

279

4/0-03SHDGC8KV

4/0

532

150

329

250

2.75

5535

2741

378

321

250-03SHDGC8KV

250

608

150

1/0

259

250

2.89

6280

3280

418

355

300-03SHDGC8KV

300

741

150

1/0

259

265

3.04

6800

3728

470

398

350-03SHDGC8KV

350

855

150

2/0

329

280

3.20

8360

4228

513

435

500-03SHDGC8KV

500

1221

150

4/0

532

295

3.56

10600

6304

632

536

*AMPACITY based upon continuous duty of 90 C conductor temperature as indicated, in free air.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

5-15

Specification
PORTABLE POWER CABLE - TYPE SHD-GC
EPR Insulation, 8000 Volt

1.

2.

3.
4.
5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

5-16

SCOPE
1.1 This specification describes three-conductorType SHD-GC power cable with EPR (ethylene-propylene
rubber) insulation for use in circuits rated 8000 volts at a maximum conductor temperature of 90C. Cables are
intended for use as heavy duty portable power cable on shovels, dredges, drilling rigs and mine power distribu
tion systems.
STANDARDS
2.1 The following standard shall form a part of this specification:
2.1.1 ICEA Pub. No. S-75-381 for Portable and Power Feeder Cables for Use in Mines and Sirnilar Applications
(NEMA WC58).
CONDUCTORS
3.1 Minimum Class H stranded, annealed, tinned copper per Part 2 of ICEA.
CONDUCTOR SHIELDING
4.1 Conductors shall be covered with a conducting tape meeting the requirements of Par. 3.14 of ICEA.
INSULATION
5.1 A homogeneous wall of EPR insulation shall be extruded over the covered conductor. The average
thickness shall be as specified in Table 3-21 of ICEA. The minimum thickness shall be not less than 90
percent of the specified average value.
5.2 Physical and electrical properties of the insulation shall be in accordance with Par. 3.15 of ICEA.
SHIELDING
6.1 A conducting non-metallic tape, providing 100% coverage and meeting Par. 3.17 of ICEA, shall be applied directly
over the insulation.
6.2 A tinned copper/nylon shielding braid shall be applied over the conducting tape meeting the requirements of Par.
3.19 of ICEA.
CIRCUIT IDENTIFICATION
7.1 A color coded tape (black, white, red) applied under the metallic shielding braid shall provide circuit identifica
tion on each power conductor in accordance with Par. 3.18 of ICEA.
GROUNDING CONDUCTORS
8.1 The grounding conductors shall be stranded annealed tinned copper of not less than the size and the number
of wires as shown in Table 3-24 of ICEA for the corresponding power conductor sizes.
GROUND CHECK CONDUCTOR
9.1 The minimum ground check conductor shall be as given in Table 3-21 of ICEA for the corresponding power
conductor sizes.
9.2 The conductor shall have a yellow insulation meeting the requirements of Par. 3.16 of ICEA and will be
located between the black and white phase conductors.
ASSEMBLY
10.1 The conductors shall be twisted together with a left hand lay meeting the requirements of Table 3-5 of ICEA.
Suitable fillers shall be used to produce an essentially round cross-section in the completed cable.
10.2 A binder tape shall be helically applied over the filled cable assembly.
JACKET
11.1 A two-layer reinforced thermosetting jacket shall be extruded over the assembly in accordance with Par. 3.21
of fCEA.
11.2 The jacket shall be an extra-heavy duty Hypalon meeting the requirements of Table 3-3 of ICEA.
COMPLETED CABLE
12.1 The nominal outside diameter shall be in accordance with Table 3-21 of ICEA.
12.2 The tolerances shall be within the requirements of Par. 3.22.2 of ICEA.
SURFACE MARKING
13.1 All cable shall have an embossed print legend showing manufacturer, cable type, size, voltage and Mine Safety
and Health Administration (MSHA) Approval Number.
TESTS
14.1 Cable shall be tested in accordance with ICEA.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

TYPE SHD-GC - Three Conductor


Portable Power Cable
EPR Insulation, 15000 volts
APPLICATION: For heavy duty high voltage portable power applications
on mobile equipment where delivery of a heavy power load is required,
such as shovels, dredges, drilling rigs, underground mine power distribution, etc. For use in circuits rated 15000 volts, maximum conductor
temperature of 90C.
STANDARDS: Conforms to ICEA S-75-381 (NEMA WC58).
CONSTRUCTION: Three insulated conductors consisting of flexible
stranded annealed tinned copper, conductor shield, EPR
ethylene-propylene rubber insulation, semiconducting tape, tinned
copper/nylon shielding braid. Two uninsulated grounding conductors of
flexible stranded annealed tinned copper. One #8 AWG flexible stranded
annealed copper insulated ground check conductor. Three insulated and
shielded conductors cabled together with the ground check conductor
placed in the valley between the Black and White conductors and one
grounding conductor in each of the other two valleys. Rubber fillers to
make cable round, tape over assembly, overall two-layer reinforced
Hypalon jacket, vulcanized in a metal mold. Embossed marking molded
as an integral part of the jacket, including the inscription P-105-MSHA
indicating full compliance with Federal and State of Pennsylvania Safety
Codes.
Grounding
Conductor

Power Conductor

Ampacity'

Approx.

Copper

Size

No. of

Insulation

Size

No. of

Jacket
Thickness

Nominal

USAWC

Diameter

Net Weight

Weight

20C

40C

Part #

AWG

Strands

Thickness Mils

AWG

Strands

Mils

Inches

lbs/1000 ft

lbs/1000 ft

Ambient

Ambient

15000 VOLTS, 100% INSULATION LEVEL


2-03SHDGC15KV

259

210

168

235

2.41

3700

1040

193

164

1-03SHDGC15KV

329

210

210

235

2.52

4090

1246

220

187

1/0-03SHDGC15KV

1/0

259

210

259

250

2.64

4610

1517

254

215

2/0-03SHDGC15KV

2/0

329

210

329

250

2.73

5190

1852

290

246

3/0-03SHDGC15KV

3/0

413

210

259

265

2.90

5920

2269

334

283

4/0-03SHDGC15KV

4/0

532

210

329

265

3.05

6810

2795

383

325

*AMPACITY based upon continuous duty at 90 C conductor temperature, ambient temperature as indicated, cable in free air.
Note: 1. Also available with extruded shields and 175 mil EPR insulation thickness

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

5-17

Specification
PORTABLE POWER CABLE - TYPE SHD-GC
EPR Insulation, 15000 Volts

1. SCOPE
1.1 This specification describes three-conductor Type SHD-GC power cable with EPR (ethylene-propylene-rubber)
insulation for use in circuits rated 15000 volts at a maximum conductor temperature of 90C. Cables are intended for
use as heavy duty portable power cable on shovels, dredges, drilling rigs and mine power distribution systems .
2. STANDARDS
2.1 The following standard shall form a part of this specification:
2.1.1 ICEA Pub. No. S-75-381 for Portable and Power Feeder Cables for Use in Mines and Similar Applications
(NEMA WC58).
3. CONDUCTORS
3.1 Minimum Class H stranded, annealed, tinned copper per Part2 of ICEA.
4. CONDUCTOR SHIELDING
4.1 Conductors shall be covered with a conducting tape meeting the requirements of Par. 3.14 of ICEA.
5. INSULATION
5.1 A homogeneous wall of EPR insulation shall be extruded over the covered conductor. The average thickness shall
be as specified on Table 3-21 of ICEA. The minimum thickness shall be not less than 90 percent of the specified average
value.
5.2 Physical and electrical properties of the insulation shall be accordance with Par. 3.15 of ICEA.
6. SHIELDING
6.1 A conducting non-metallic tape, providing 100% coverage and meeting Par.3.17 of ICEA, shall be applied directly over the
insulation.
6.2 A tinned copper/nylon shielding braid shall be applied overthe conducting tape meeting the requirements of Par. 3.19 of
ICEA.
7. CIRCUIT IDENTIFICATION
7.1 A color coded tape (black, white , red) applied under the metallic shielding braid shall provide circuit identification on each
power conductor in accordance with Par. 3.18 of ICEA.
8. GROUNDING CONDUCTORS
8.1 The grounding conductors shall be stranded annealed tinned copper of not less than the size and the number of wires as
shown in Table 3-24 of ICEA for the corresponding power conductor sizes.
9. GROUND CHECK CONDUCTOR
9.1 The minimum ground check conductor shall be as given in Table 3-21 of ICEA forthe corresponding power conductor sizes.
9.2 The conductor shall have a yellow insulation meeting the requirements of Par.3.16 of ICEA and will be located between the
black and white phase conductors.
10. ASSEMBLY
10.1 The conductors shall be twisted together with a left hand lay meeting the requirements of Table 3-5 of ICEA. Suitable fillers
shall be used to produce an essentially round cross-section in the completed cable.
10.2 A binder tape shall be helically applied overthe filled cable assembly.
11. JACKET
11 .1 A two-layer reinforced thermosetting jacket shall be extruded overthe assembly in accordance with Par. 3.21 of ICEA.
11 .2 The jacket shall be an extra-heavy duty Hypalon meeting the requirements oITable 3-3 of ICEA.
12. COMPLETED CABLE
12.1 The nominal outside diameter shall be in accordance with Table 3-21 of ICEA.
12.2 The tolerances shall be within the requirements of Par. 3.22.2 of ICEA.
13. SURFACE MARKING
13.1 All cable shall have embossed print legend showing manufacturer, cable type, size, voltage, MSHA and State of Pennsyl
vania approval number.
14. TESTS
14.1 Cable shall be tested in accordance with ICEA.

5-18

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

TYPE SHD-GC - Three Conductor


Portable Power Cable
EPR Insulation, 25000 Volts
APPLICATION: For heavy duty high voltage portable power applications
on mobile equipment where delivery of a heavy power load is required,
such as shovels, dredges, drilling rigs, underground mine power distribution, etc. For use in circuits rated 25000 volts, maximum conductor
temperature of 90C.
STANDARDS: Conforms to ICEA S-75-381 (NEMA WC58).
CONSTRUCTION: Three insulated conductors consisting of flexible
stranded annealed tinned copper, extruded conductor shield, EPR
ethylene-propylene rubber insulation, extruded insulation shield, tinned
copper/nylon shielding braid. Two uninsulated grounding conductors of
flexible stranded annealed tinned copper. One #8 AWG flexible stranded
annealed copper insulated ground check conductor. Three insulated and
shielded conductors cabled together with the ground check conductor
placed in the valley between the Black and White conductors and one
grounding conductor in each of the other two valleys. Rubber fillers to
make cable round, tape over assembly, overall two-layer reinforced
Hypalon jacket, vulcanized in a metal mold. Embossed marking molded
as an integral part of the jacket, including the inscription P-105 MSHA
indicating full compliance with Federal and State of Pennsylvania Safety
Codes.
Grounding
Conductor

PowerConductor
USAWC
Part #

Jacket
Thickness
Mils

Nominal
Diameter
Inches

Approx.
Net Weight
lbs/1000 ft

Copper
Weight
lbs/1000 ft

Size
AWG

No. of
Strands

Insulation
Thickness
Mils

1-03SHDGC25KV

329

260

210

265

2.95

5310

1/0-03SHDGC25KV

1/0

259

260

259

265

3.05

2/0-03SHDGC25KV

2/0

329

260

329

280

3.20

3/0-03SHDGC25KV

3/0

413

260

259

280

4/0-03SHDGC25KV

4/0

532

260

329

295

Size
AWG

No. of
Strands

Ampacity
20C
Ambient

40C
Ambient

1297

225

191

5830

1583

257

218

6540

1918

294

249

3.33

7150

2335

338

286

3.50

8300

2861

386

327

25000 VOLTS, 100% INSULATION LEVEL

*AMPACITY based upon continuous duty at 90 C conductor temperature, ambient temperature as indicated, cable in free air.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

5-19

Specification
PORTABLE POWER CABLE - TYPE SHD-GC
EPR Insulation, 25000 Volts

1. SCOPE
1.1 This specification describes three-conductor Type SHD-GC power cable with EPR (ethylene-propylene
rubber) insulation for use in circuits rated 25000 volts at a maximum conductor temperature of 90C. Cables are
intended for use as heavy duty portable power cable on shovels, dredges, drilling rigs and mine power distribution
systems.
2. STANDARDS
2.1 The following standard shall form a part of this specification:
2.1.1 ICEA Pub. No. S-75-381 for Portable and Power Feeder Cables for Use in Mines and Similar Applications
(NEMAWC58).
3. CONDUCTORS
3.1 Minimum Class H stranded, annealed, tinned copper per Part2 of ICEA.
4. CONDUCTOR SHIELDING
4.1 Conductors shall be covered with a conducting tape meeting the requirements of Par. 3.14 of ICEA.
5. INSULATION
5.1 A homogeneous wall of EPR insulation shall be extruded over the covered conductor. The average thickness
shall be 260 mils. The minimum thickness shall be not less than 90 percent of the specified average value. Physical
and electrical properties of the insulation shall be accordance with Par. 3.15 of ICEA.
6. SHIELDING
6.1 A 35 mil extruded thermosetting insulation shield shall be applied over the insulation in accordance with Par. 3.15.2
and 4.5.1 of ICEA. A conducting non-metallic tape meeting Par. 3.17 of ICEA shall be applied over the extruded layer.
6.2 A tinned copper/nylon shielding braid shall be applied over the conducting tape meeting the requirements of Par. 3.19
ofICEA.
7. CIRCUIT IDENTIFICATION
7.1 A color coded tape (black, white, red) applied under the metallic shielding braid shall provide circuit identification on
each power conductor in accordance with Par. 3.18 of ICEA.
8. GROUNDING CONDUCTORS
8.1 The grounding conductors shall be stranded annealed tinned copper of not less than the size and the number of wires
as shown in Table 3-24 of ICEA for the corresponding power conductor sizes.
9. GROUND CHECK CONDUCTOR
9.1 The minimum ground check conductor shall be as given in Table 3-21 of ICEA for the corresponding power conductor
sizes. The conductor shall have a yellow insulation meeting the requirements of Par.3.16 of ICEA and will be located
between the black and white phase conductors.
1o. ASSEMBLY
10.1 The conductors shall be twisted together with a left hand lay meeting the requirements of Table 3-5 of ICEA. Suitable
fillers shall be used to produce an essentially round cross-section in the completed cable. A binder tape shall be
helically applied overthe filled cable assembly.
11. JACKET
11.1 A two-layer reinforced thermosetting jacket shall be extruded over the assembly in accordance with Par. 3.21 of
ICEA. The jacket shall be an extra-heavy duty Hypalon meeting the requirements of Table 3-3 of ICEA.
12. COMPLETED CABLE
12.1 The nominal outside diameter shall be in accordance with Table 3-21 of ICEA. The tolerances shall be within the
requirements of Par. 3.22.2 of ICEA.
13. SURFACE MARKING
13.1 All cable shall have embossed print legend showing manufacturer, cable type, size, voltage, MSHA and State of
Pennsylvania approval number.
14. TESTS
14.1 Cable shall be tested in accordance with ICEA.

5-20

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

TYPE MP-GC - Three Conductor


Mine Power Cable
XLP, Tape Shield, PVC or CPE Jacket, 8000 Volts
APPLICATION: Shielded high voltage power distribution cable suitable
for installation in boreholes, shafts, horizontal runs in underground
entries, aerial suspension on insulators and other semi-permanent mining
and industrial feeder installations. For use in circuits rated 8000 volts,
maximum conductor temperature 90C.
STANDARDS: Conforms to ICEA S-75-381 (NEMA WC58).
CONSTRUCTION: Three insulated power conductors each consisting of
stranded annealed copper, conductor shield, XLP,
extruded insulation shield, metallic tape shield. Two
uninsulated grounding conductors of stranded annealed tinned copper. One
#8 AWG 7-strand annealed uncoated copper ground check conductor insulated with yellow insulation. Three insulated and shielded power conductors
cabled together with the ground check conductor in the valley between the
black and white power conductors, and one grounding conductor in each of
the other two valleys. Fillers to make cable round, tape over assembly and
overall PVC or CPE jacket. Embossed marking molded
as an integral part of the jacket, including the inscription P-7K-105100-MSHA
to indicate full compliance with Federal and State of Pennsylvania Safety
Codes.
Power Conductor

Grounding
Conductor
No. of
Strands

Nominal
Diameter
Inches

Approx.
Net Weight
lbs/1000 ft

Copper
Weight
lbs/1000 ft

Size AWG
or kcmil

No. of
Strands

Insulation
Thickness
Mils

6-03MPGC8KV

115

110

1.43

1155

528

110

93

4-03MPGC8KV

115

110

1.53

1390

684

144

122

USAWC
Part #

Size
AWG

Ampacity*
Jacket
Thickness
Mils

20 C
Ambient

40 C
Ambient

8000 VOLTS, 100% INSULATION LEVEL

2-03MPGC8KV

115

19

110

1.62

1765

989

188

159

1-03MPGC8KV

19

115

19

110

1.74

2070

1195

217

184

1/0-03MPGC8KV

1/0

19

115

19

140

1.83

2470

1466

249

211

2/0-03MPGC8KV

2/0

19

115

19

140

1.91

2885

1798

286

243

3/0-03MPGC8KV

3/0

19

115

19

140

2.01

3400

2215

329

279

4/0-03MPGC8KV

4/0

19

115

19

140

2.13

4035

2741

378

321

250-03MPGC8KV

250

37

115

1/0

37

140

2.25

4685

3249

418

355

350-03MPGC8KV

350

37

115

2/0

37

140

2.46

6030

4367

513

435

500-03MPGC8KV

500

37

115

4/0

37

140

2.77

8325

6273

632

536

*AMPACITY based upon continuous duty at 90 C conductor temperature, ambient temperature as indicated, cable in free air.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

5-21

Specification
MINE POWER CABLE - TYPE MP-GC
XLP, Tape Shield, PVC Jacket, 8000 Volts
1. SCOPE
1.1 This specification describes three-conductor Type MP-GC power cable with XLP (crosslinked-polyethylene)
insulation for use in circuits rated 8000 volts at a maximum conductor temperature of 90C. Cables are intended
for use as power distribution cable suitable for installation in boreholes, shafts, horizontal runs in underground
entries, aerial suspension on insulators and other semi-permanent mining and industrial feeder installations.
2. STANDARDS
2.1 The following standard shall form a part of this specification:
2.1.1 ICEA Pub. No. S-75-381 for Portable and Power Feeder Cables for Use in Mines and Similar Applications
(NEMA WC58).

3. CONDUCTORS
3.1 Class B stranded, annealed, uncoated copper per Part 2 of ICEA.

4. CONDUCTOR SHIELDING
4.1 Conductors shall employ conductor shielding meeting the requirements of Par. 4.3.2 of ICEA.

5. INSULATION
5.1 A homogeneous wall of XLP insulation shall be extruded over the covered conductor. The average
thickness shall be as specified in Table 4-3 of ICEA. The minimum thickness shall be not less than 90 percent of
the specified average thickness.
5.2 Physical and electrical properties of the insulation shall be in accordance with Par. 4.4 of ICEA.

6. SHIELDING
6.1 An extruded conducting thermosetting insulation shall be applied over the insulation in accordance with Par. 4.5 of
ICEA. An uncoated copper tape shield shall be applied over the extruded insulation shield in accordance with the
requirements of Par. 4.5 of ICEA.

7. CIRCUIT IDENTIFICATION
7.1 A color coded tape (black, white, red) applied under the metallic shielding tape shall provide circuit identifica
tion on each power conductor in accordance with Par. 4.6 of ICEA.

8. GROUNDING CONDUCTORS
8.1 The grounding conductors shall be Class B stranded annealed uncoated copper of not less than the size shown
in Table 4-1 of ICEA for the corresponding power conductor sizes.

9. GROUND CHECK CONDUCTOR


9.1 The minimum ground check conductor shall be given in Table 4-1 of ICEA for the corresponding power conductor
sizes. The conductor shall have a yellow insulation meeting the requirements of Par. 4.4.2 of ICEA and shall be
located between the black and white phase conductors.

10. ASSEMBLY
10.1 The conductors shall be twisted together with a left hand lay meeting the requirements of Par. 4.7 of ICEA.
Suitable fillers shall be used to produce an essentially round cross-section in the completed cable.
10.2 A binder tape shall be helically applied over the cable assembly.

11. JACKET
11.1 A thermoplastic jacket shall be extruded over the assembly in accordance with Par. 4.8 of ICEA.
11.2 The jacket shall be PVC (polyvinyl chloride) meeting the requirements of Table 4-7 of ICEA.

12. COMPLETED CABLE


12.1 The nominal outside diameter shall be in accordance with Table 4-3 of ICEA. The outside diameter of the
completed cable shall be within plus 8 and minus 5 percent of the nominal value.

13. SURFACE
cable shall have an indent print legend showing manufacturer, cable type, size, voltage, MSHA and State of
Pennsylvania approval number.

5.22

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

TYPE MP-GC - Three Conductor


Mine Power Cable
XLP, Tape Shield, PVC or CPE Jacket, 15000 Volts
APPLICATION: Shielded high voltage power distribution cable suitable
for installation in boreholes, shafts, horizontal runs in underground entries,
aerial suspension on insulators and other semi-permanent mining and
industrial feeder installations. For use in circuits rated 15000 volts, maximum
conductor temperature 90C.
STANDARDS: Conforms to ICEA S-75-381 (NEMA WC58).
CONSTRUCTION: Three insulated power conductors each consisting of
stranded annealed copper, conductor shield, XLP
insulation, extruded insulation shield, metallic tape shield. Two
uninsulated grounding conductors of stranded annealed tinned copper. One
#8 AWG 7-strand annealed uncoated copper ground check conductor with
yellow insulation. Three insulated and shielded power conductors cabled
together with the ground check conductor in the valley between the black
and white power conductors, and one grounding conductor in each of the
other two valleys. Fillers to make cable round, tape over assembly and
overall PVC or CPE jacket. Imprinted with the inscription P-7K-105100-MSHA to indicate full compliance with Federal and State of
Pennsylvania Safety Codes.

USAWC
Part #

Power Conductor
Size
No. of
Insulation
AWG
Strands
Thickness
or kcmil
Mils

Grounding
Conductor
No. of
Size
Strands
AWG

Jacket
Thickness
Mils

Nominal
Diameter
Inches

Approx.
Net Weight
lbs/1000 ft

Copper
Weight
lbs/1000 ft

Ampacity'
20C
40C
Ambient
Ambient

15000 VOLTS, 100% INSULATION LEVEL


2-03MPGC15KVG

175

140

1.95

2175

1040

193

164

1-03MPGC15KVG

19

175

140

2.07

2505

1246

220

187

1/0-03MPGC15KVG

1/0

19

175

140

2.10

2805

1517

254

215

2/0-03MPGC15KVG

2/0

19

175

140

2.19

3230

1852

290

246

3/0-03MPGC15KVG

3/0

19

175

19

140

2.29

3760

2269

334

283

4/0-03MPGC15KVG

4/0

19

175

19

140

2.40

4415

2795

383

325

250-03MPGC15KVG

250

37

175

1/0

19

140

2.53

5080

3331

423

359

350-03MPGC15KVG

350

37

175

2/0

19

140

2.78

6540

4455

517

438

500-03MPGC15KVG

500

37

175

4/0

19

140

3.10

8975

6358

632

536
187

15000 VOLTS, 133% INSULATION LEVEL


1-03MPGC15KVU

19

220

140

2.27

2780

1246

220

1/0-03MPGC15KVU

1/0

19

220

140

2.30

3080

1517

254

215

2/0-03MPGC15KVU

2/0

19

220

140

2.39

3515

1852

290

246

3/0-03MPGC15KVU

3/0

19

220

19

140

2.49

4055

2269

334

283

4/0-03MPGC15KVU

4/0

19

220

19

140

2.60

4720

2795

383

325

*AMPACITY based upon continuous duty at 90 C conductor temperature, ambient temperature as indicated, cable in free air.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

5-23

Specification
MINE POWER CABLE - TYPE MP-GC
XLP, Tape Shield, PVC Jacket, 15000 Volts
1. SCOPE
1.1 This specification describes three-conductor Type MP-GC power cable with XLP (crosslinked polyethylene)
insulation for use in circuits rated 15000 volts at a maximum conductor temperature of 90C. Cables are intended
for use as power distribution cable suitable for installation in boreholes, shafts, horizontal runs in underground
entries, aerial suspension on insulators and other semi-permanent mining and industrial feeder installations.
2. STANDARDS
2.1 The following standard shall form a part of this specification:
2.1.1 ICEA Pub. No. S-75-381 for Portable and Power Feeder Cables for Use in Mines and Similar Applications
(NEMA WC58).
3. CONDUCTORS
3.1 Class B stranded, uncoated copper per Part 2 of ICEA.
4. CONDUCTOR SHIELDING
4.1 Conductors shall employ conductor shielding meeting the requirements of Par. 4.3.2 of ICEA.
5. INSULATION
5.1 A homogenous wall of XLP insulation shall be extruded over the conductor shielding. The average thickness
shall be as specified in 4-4 of ICEA. The rninirrlum thickness shall be not less than 90 percent of the specified
average thickness.
5.2 Physical and electrical properties of the insulation shall be in accordance with Par. 4.4 of ICEA.
6. SHIELDING
6.1 An extruded conducting thermosetting insulation shield shall be applied over the insulation in accordance with Par.
4.5 of ICEA. An uncoated copper tape shield shall be applied over the extruded insulation shield in accordance with
the requirements of Par. 4.5 of ICEA.
7. CIRCUIT IDENTIFICATION
7.1 A color coded tape (black, white, red) applied under the metallic shielding tape shall provide circuit identification on
each power conductor in accordance with Par. 4.6 of ICEA.
8. GROUNDING CONDUCTORS
8.1 The grounding conductors shall be Class B stranded annealed uncoated copper of not less than the size shown in
Table 4-1 of ICEA for the corresponding power conductor sizes.
9. GROUND CHECK CONDUCTOR
9.1 The minimum ground check conductor shall be given in Table 4-1 of ICEA for the corresponding power conductor
sizes. The conductor shall have a yellow insulation meeting the requirements of Par. 4.4.2 of ICEA and shall be
located between the black and white phase conductors.
10. ASSEMBLY
10.1 The conductors shall be twisted together with a left hand lay meeting the requirements of Par. 4.7 of ICEA.

Suitable fillers shall be used to produce an essentially round cross-section in the completed cable.

10.2 A binder tape shall be helically applied over the cable assembly.
11. JACKET
11.1 A thermoplastic jacket shall be extruded over the assembly in accordance with Par. 4.8 of ICEA.
11.2 The jacket shall be PVC (polyvinyl chloride) meeting the requirements of Table 4-7 of ICEA.
12. COMPLETED CABLE
12.1 The outside diameter of the cable shall be in accordance with Table 4-4 of ICEA. The outside diameter of the com
pleted cable shall be within plus 8 and minus 5 percent of the nominal value.
13. SURFACE MARKINGS
13.1 All cable shall have an indent print legend showing manufacturer, cable type, size, voltage, MSHA and State of

Pennsylvania approval number.

5-24

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

WELDING CABLE 90 C, 600 VOLTS

Class K (30 AWG) Stranding, EPR Insulation - Jacket


APPLICATION: As flexible welding leads connecting the electrode holder to the
welding machine in the secondary circuit of electric arc welding systems.
FEATURES:
1. Class K 30 AWG flexible copper conductors.
2. Conforms to ICEA Welding Cable requirements.
3. Rated 600 volts.
4. Temperature ratings: +90C , 40C.
5. Passes VW-1 flame test.
6. Resistant to chemicals, oils, abrasion, heat and flame.
CONSTRUCTION: Flexible Class K rope strand soft bare copper conductor,
paper separator, special EPR insulation-jacket, surface printed.
USAWC
Part #

AWG
or
kcmil

Size

Conductor O.D.

Cable O.D.

Weight
Copper

In.

mm

Net

mm2

No.
of
Strands

In.

mm

lbs/1000 ft

lbs/1000 ft

6-01WELD

13

259

.202

5.13

.370

9.40

124

79

4-01WELD

21

420

.257

6.53

.420

10.7

180

128

3-01WELD

27

532

.293

7.44

.450

11.4

219

166

2-01WELD

34

665

.328

8.33

.490

12.5

268

201

1-01WELD

42

836

.367

9.32

.525

13.3

319

247

1/0-01WELD

1/0

54

1045

.411

10.4

.585

14.9

415

250

2/0-01WELD

2/0

67

1330

.463

11.8

.640

16.3

508

412

3/0-01WELD

3/0

85

1672

.519

13.2

.700

17.8

628

528

4/0-01WELD

4/0

107

2107

.630

16.0

.810

20.7

775

672

250-01WELD

250

127

2499

.680

17.3

.880

22.4

934

780

350-01WELD

350

177

3458

.810

20.6

1.01

25.6

1267

1092

500-01WELD

500

253

5054

.980

24.9

1.18

30.0

1801

1562

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

5-25

Specification
WELDING CABLE 90C, 600 VOLTS
Class K (30 AWG) Stranding, EPR Insulation - Jacket

1.

SCOPE
1.1 This specification describes a single conductor portable electrode holder or trailing cable with an EPR insulation
jacket intended for use in the secondary circuit of portable and stationary arc welding machines. Cable is suitable for
use at an operating temperature of 90C and for low temperature applications down to minus 40. The cable is 600
volt rated in accordance with ICEA standards.

2.

STANDARDS
2.1 The following standard shall form a part of this specification to the extent specified herein:
2.1.1 ICEA S-75-381/NEMA WC58 for Portable and Power Feeder Cables for use in Mines and Similar Applications.

3.

CONDUCTORS
3.1 Conductors shall be Class K stranded bare soft copper per Part 2 of ICEA.

4.

SEPARATOR
4.1 A suitable separator tape shall be applied over the conductor.

5.

INSULATION - JACKET
5.1 An integral insulation - jacket of EPR compound shall be extruded over the conductor. The insulation - jacket
compound when tested in accordance with applicable test procedures in Part 6 of the ICEA standards, shall demon
strate suitability for a 90C rated 600 volt cable having outstanding physicals, agings, tear strength, oil and moisture
resistance and flame retardant properties.

6.

IDENTIFICATION
6.1 Cable shall be surface printed with a legend indicating " Cable Size Welding Cable 90C 600 Volts".

7.

TESTS
7.1 Cable shall be tested in accordance with the requirements of this specification at a test frequency determined by the
Cable Quality Department.

5-26

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

TYPE SOOW
Neoprene Jacketed Portable Cord
90C 600 Volt UL/CSA Portable Cord
APPLICATION:
Portable tools and equipment
Portable appliances
Small motors and associated machinery
STANDARDS: UL Subject 62, CSA C22.2-49
MSHA Approved, RoHS Compliant
CONSTRUCTION: 18 through 2 AWG fully annealed stranded bare
copper per ASTM B-174. Neoprene jacket - black. Insulation; premium
grade 90C EPDM.
USAWC
Part #

NO. of
Cond.

AWG
Size

Cond.
Strand

NOM. INS.
THICKNESS
INCHES
mm

NOMINAL O.D.
INCHES
mm

Current
Amps

Approx
Net Weight
lbs/1000 ft

Copper
Weight
lbs/1000 ft
10

18-02SOOW

18

16/30

.030

0.76

0.345

8.76

10

70

18-03SOOW

18

16/30

.030

0.76

0.365

9.27

10

80

15

18-04SOOW

18

16/30

.030

0.76

0.390

9.91

95

19
16

16-02SOOW

16

26/30

.030

0.76

0.370

9.40

13

80

16-03SOOW

16

26/30

.030

0.76

0.390

9.91

13

95

24

16-04SOOW

16

26/30

.030

0.76

0.420

10.67

10

115

32

14-02SOOW

14

41/30

.045

1.14

0.510

12.96

18

135

25

14-03SOOW

14

41/30

.045

1.14

0.535

13.59

18

170

37

14-04SOOW

14

41/30

.045

1.14

0.575

14.61

15

205

49

12-02SOOW

12

65/30

.045

1.14

0.570

14.48

25

195

39

12-03SOOW

12

65/30

.045

1.14

0.595

15.11

25

225

59

12-04SOOW

12

65/30

.045

1.14

0.650

16.51

20

270

79

10-02SOOW

10

104/30

.045

1.14

0.620

15.75

30

250

64

10-03SOOW

10

104/30

.045

1.14

0.660

16.76

30

290

95

10-04SOOW

10

104/30

.045

1.14

0.715

18.16

25

355

127

8-03SOOW

133/29

.060

1.52

0.855

21.72

40

485

154

8-04SOOW

133/29

.060

1.52

0.980

24.89

35

670

257

8-05SOOW

133/29

.060

1.52

1.075

27.3

28

790

257

6-03SOOW

133/27

.060

1.52

0.980

24.89

55

700

243

6-04SOOW

133/27

.060

1.52

1.080

27.43

45

875

325

6-05SOOW

133/27

.060

1.52

1.200

30.48

36

1015

406

4-03SOOW

133/25

.060

1.52

1.140

28.96

70

920

387

4-04SOOW

133/25

.060

1.52

1.260

32

60

1150

516

4-05SOOW

133/25

.060

1.52

1.365

34.67

48

1400

645

2-03SOOW

133/23

.060

1.52

1.330

33.78

95

1355

617

2-04SOOW

133/23

.060

1.52

1.460

37.08

80

1690

822

2-05SOOW

133/23

.060

1.52

1.580

40.13

64

1960

1028

Color Coding
2 Cond

Black,White

3 Cond

Black, White, Green

4 Cond

Black, White, Red Green

5 Cond

Black, White, Red, Orange, Green

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

5-27

(This Page Intentionally Left Blank)

5-28

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

TYPE SOOW - Extra-Flexible


Extra-Flex Neoprene Jacketed Portable Cord (18 & 16 AWG)
90C 600 Volt UL/CSA Portable Cord
APPLICATION:
Control circuits, tools
Heavy industrial, process and construction equipment
STANDARDS: UL Subject 62, CSA C22.2-49
MSHA Approved, RoHS Compliant
CONSTRUCTION: 18 through 16 AWG fully annealed stranded bare
copper per ASTM B-174. Neoprene jacket - black. Insulation; premium
grade 90C EPDM. Extra-flexible stranding.
USAWC
Part #

NO. of
Cond.

AWG
Size

Cond.
Strand

NOM. INS.
THICKNESS
INCHES
mm

NOMINAL O.D.
INCHES
mm

Current
Amps

Approx
Net Weight
lbs/1000 ft

Copper
Weight
lbs/1000 ft

18-05SOOWXF

18

16/30

.030

0.76

0.465

11.81

5.6

125

24

18-06SOOWXF

18

16/30

.030

0.76

0.495

12.57

5.6

140

29

18-07SOOWXF

18

16/30

.030

0.76

0.500

12.70

5.6

155

34

18-08SOOWXF

18

16/30

.030

0.76

0.530

13.46

4.9

170

39

18-10SOOWXF

10

18

16/30

.030

0.76

0.595

15.11

4.9

215

48

18-12SOOWXF

12

18

16/30

.030

0.76

0.600

15.24

3.5

230

58

18-14SOOWXF

14

18

16/30

.030

0.76

0.630

16.00

3.5

255

68

18-16SOOWXF

16

18

16/30

.030

0.76

0.700

17.80

3.5

300

77

18-18SOOWXF

18

18

16/30

.030

0.76

0.760

19.30

3.5

330

87

18-20SOOWXF

20

18

16/30

.030

0.76

0.795

20.19

3.5

365

97

18-22SOOWXF

22

18

16/30

.030

0.76

0.805

20.45

3.1

400

106

18-24SOOWXF

24

18

16/30

.030

0.76

0.850

21.59

3.1

430

116

18-27SOOWXF

27

18

16/30

.030

0.76

0.865

21.97

3.1

475

131

18-30SOOWXF

30

18

16/30

.030

0.76

0.915

23.24

3.1

510

145

16-05SOOWXF

16

26/30

.030

0.76

0.495

12.57

160

39

16-06SOOWXF

16

26/30

.030

0.76

0.520

13.21

175

47

16-07SOOWXF

16

26/30

.030

0.76

0.540

13.72

190

55

16-08SOOWXF

16

26/30

.030

0.76

0.575

14.62

215

63

16-09SOOWXF

16

26/30

.030

0.76

0.600

15.24

240

71

16-10SOOWXF

10

16

26/30

.030

0.76

0.650

16.51

270

79

16-12SOOWXF

12

16

26/30

.030

0.76

0.680

17.27

305

94

16-14SOOWXF

14

16

26/30

.030

0.76

0.730

18.54

345

110

16-16SOOWXF

16

16

26/30

.030

0.76

0.765

19.43

370

126

16-18SOOWXF

18

16

26/30

.030

0.76

0.795

20.19

415

142

16-20SOOWXF

20

16

26/30

.030

0.76

0.810

20.57

450

157

16-22SOOWXF

22

16

26/30

.030

0.76

0.900

22.86

4.5

510

173

16-24SOOWXF

24

16

26/30

.030

0.76

0.925

23.5

4.5

555

189

16-26SOOWXF

26

16

26/30

.030

0.76

0.965

24.51

4.5

600

205

16-30SOOWXF

30

16

26/30

.030

0.76

1.040

26.42

4.5

695

236

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

5-29

TYPE SOOW - Extra-Flexible


Extra-Flex Neoprene Jacketed Portable Cord (14, 12 & 10 AWG)
90C 600 Volt UL/CSA Portable Cord
APPLICATION:
Control circuits, tools
Heavy industrial, process and construction equipment
STANDARDS: UL Subject 62, CSA C22.2-49
MSHA Approved, RoHS Compliant
CONSTRUCTION: 14 through 10 AWG fully annealed stranded bare
copper per ASTM B-174. Neoprene jacket - black. Insulation; premium
grade 90C EPDM. Extra-flexible stranding.

5-30

Current
Amps

Approx
Net Weight
lbs/1000 ft

Copper
Weight
lbs/1000 ft

16.38

12.0

265

62

18.03

12.0

310

74

0.710

18.03

12.0

340

87

1.14

0.760

19.30

10.5

380

99

1.14

0.830

21.08

10.5

410

1112

NOM. INS.
THICKNESS
INCHES
mm

USAWC
Part #

NO. of
Cond.

AWG
Size

Cond.
Strand

14-05SOOWXF

14

41/30

.045

1.14

0.645

14-06SOOWXF

14

41/30

.045

1.14

0.710

14-07SOOWXF

14

41/30

.045

1.14

14-08SOOWXF

14

41/30

.045

14-09SOOWXF

14

41/30

.045

NOMINAL O.D.
INCHES
mm

14-10SOOWXF

10

14

41/30

.045

1.14

0.830

21.08

10.5

440

124

14-12SOOWXF

12

14

41/30

.045

1.14

0.865

21.97

7.5

475

149

14-14SOOWXF

14

14

41/30

.045

1.14

1.000

25.40

7.5

585

174

14-16SOOWXF

16

14

41/30

.045

1.14

1.030

26.16

7.5

660

198

14-18SOOWXF

18

14

41/30

.045

1.14

1.100

27.94

7.5

720

223

14-20SOOWXF

20

14

41/30

.045

1.14

1.155

29.34

7.5

780

248

14-24SOOWXF

24

14

41/30

.045

1.14

1.260

32.00

6.7

980

298

14-28SOOWXF

28

14

41/30

.045

1.14

1.330

33.78

6.7

1080

347

14-30SOOWXF

30

14

41/30

.045

1.14

1.335

33.91

6.0

1120

372

12-05SOOWXF

12

65/30

.045

1.14

0.715

18.03

16

325

98

12-07SOOWXF

12

65/30

.045

1.14

0.790

19.56

16

410

138

12-08SOOWXF

12

65/30

.045

1.14

0.825

20.96

14

460

158

12-09SOOWXF

12

65/30

.045

1.14

0.900

22.86

14

505

177

12-10SOOWXF

10

12

65/30

.045

1.14

1.000

25.4

14

580

197

12-12SOOWXF

12

12

65/30

.045

1.14

1.010

25.65

10

650

236

12-14SOOWXF

14

12

65/30

.045

1.14

1.020

27.43

10

715

275

12-16SOOWXF

16

12

65/30

.045

1.14

1.135

28.83

10

825

10-Nov

12-18SOOWXF

18

12

65/30

.045

1.14

1.175

29.97

10

895

354

12-20SOOWXF

20

12

65/30

.045

1.14

1.175

30.48

10

965

393

12-24SOOWXF

24

12

65/30

.045

1.14

1.375

35.56

1240

472

12-26SOOWXF

26

12

65/30

.045

1.14

1.400

35.56

1290

511

12-27SOOWXF

27

12

65/30

.045

1.14

1.455

37.72

1325

531

12-28SOOWXF

28

12

65/30

.045

1.14

1.500

38.1

1355

550

12-30SOOWXF

30

12

65/30

.045

1.14

1.500

38.1

1450

590

10-05SOOWXF

10

104/30

.045

1.14

0.770

19.56

20

465

159

10-06SOOWXF

10

104/30

.045

1.14

0.875

22.23

20

505

191

10-08SOOWXF

10

104/30

.045

1.14

0.935

23.75

17.5

625

254

10-10SOOWXF

10

10

104/30

.045

1.14

1.020

25.91

17.5

755

318

10-12SOOWXF

12

10

104/30

.045

1.14

1.070

24.51

12.5

850

381

10-16SOOWXF

16

10

104/30

.045

1.14

1.230

31.24

12.5

1140

508

10-20SOOWXF

20

10

104/30

.045

1.14

1.325

33.66

12.5

1445

635

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

STAGE LIGHTING
Extra-Flex Entertainment Industry and Stage Lighting Cable
105C 600 Volt UL Type SC and CSA Type PPC
APPLICATION:
Portable power systems, entertainment industry activities.
Other similar applications that would require temporary
power.
STANDARDS: UL Listed, CSA Certified
MSHA Approved, RoHS Compliant
CONSTRUCTION: 8 through 4/0 AWG fully annealed
stranded bare copper per ASTM B-174. Black neoprene
jacket.

Current
Amps

Approx
Net Weight
lbs/1000 ft

Copper
Weight
lbs/1000 ft

9.780

80

115

52

0.430

10.920

105

150

78

418/30

0.475

12.060

140

210

128

660/30

0.560

14.220

190

300

201

1-01SC

836/30

0.580

14.730

220

365

247

1/0-01SC

1/0

1056/30

0.635

16.130

260

440

312

USAWC
Part #

AWG
SIZE

Nominal
Strand

8-01SC

162/30

0.385

6-01SC

259/30

4-01SC

2-01SC

NOMINAL O.D.
INCHES
mm

2/0-01SC

2/0

1320/30

0.665

16.890

300

555

397

3/0-01SC

3/0

1672/30

0.690

17.53

350

640

510

4/0-01SC

4/0

2090/30

0.780

19.810

405

805

660

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

5-31

(This Page Intentionally Left Blank)

5-32

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

MEDIUM VOLTAGE

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

EPR PVC POWER CABLE, 2400 VOLTS


Single Conductor, Nonshielded, PVC Jacketed
MV-90 Wet or Dry
APPLICATION:
1. Installed in a broad range of commerical, industrial and utility applications
such as water and sewage treatment facilities, railroads, mines and fossil
fuel utility generating stations, pulp and paper mills, petrochemical
plants and textile and steel mills.
2. For use in wet or dry locations when installed in accordance with
the National Electric code.
3. for use in aerial, conduit, open tray and underground duct
installations
FEATURES:
1. Rated at 90C
2. High impulse strength
3. Excellent moisture resistance
4. Chemical and sunlight resistant
5. Lower cost.
STANDARDS:
1. Listed by Underwriters Laboratories as 2,400 volt nonshielded
cable, Type MV-90, per UL Standard 1072.
2. Conforms to ICEA S-96-659 and NEMA WC71 for Nonshielded
Cables Rated 2001-5000 Volts. surface printed.
USAWC
Part #

Size
AWG
or
kcmil

CONSTRUCTION: Annealed copper conductor, conductor shield,


EPR insulation, discharge and moisture resistant PVC jacket,
surface printed.
Thickness in Mils

No. of
Strands

Insulation

Jacket

Nominal
Diameter
Inches

Approx. Net Wt.


lbs/1000 ft

Copper
Weight
lbs/1000 ft

Ampacity*
Conduit

Duct

2400 VOLTS, NONSHIELDED


8-012.4NSEP

125

80

.58

185

51

55

64

6-012.4NSEP

125

80

.62

225

81

75

85

4-012.4NSEP

125

80

.67

290

129

97

110

2-012.4NSEP

125

80

.73

385

205

130

145

1-012.4NSEP

19

125

80

.76

455

259

155

170

1/0-012.4NSEP

1/0

19

125

80

.80

535

326

180

195

2/0-012.4NSEP

2/0

19

125

80

.85

635

411

205

220

3/0-012.4NSEP

3/0

19

125

95

.93

790

518

240

250

4/0-012.4NSEP

4/0

19

125

95

.98

940

653

280

290

250-012.4NSEP

250

37

140

110

1.09

1135

772

315

320

350-012.4NSEP

350

37

140

110

1.19

1485

1080

385

385

500-012.4NSEP

500

37

140

110

1.32

2000

1544

475

470

750-012.4NSEP

750

61

155

125

1.56

2940

2316

600

585

1000-012.4NSEP

1000

61

155

125

1.71

3790

3086

690

670

CONDUIT: Three cables in isolated conduit in air, 90 C Conductor Temperature, 40 C Ambient. DUCT: Three cables per duct, 90 C Conductor
Temperature, 20 C Ambient, One Circuit, 100% Load Factor, Rho = 90. For other installation conditions, refer to the NEC

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

6-1

Specification
EPR PVC POWER CABLE, 2400 VOLTS
Single Conductor, Nonshielded, Jacketed
MV-90 Wet or Dry
1. SCOPE
1.1 This specification describes single conductor EPR insulated, PVC jacketed nonshielded power cable for use
in circuits not exceeding 2400 volts phase to phase at conductor temperatures of 90C continuous normal operation,
130C for emergency overload conditions and 250C for short circuit conditions. Cables are intended for use as Type
MV-90 Dry in applications meeting the requirements of the National Electrical Code.

2. STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 Underwriters Laboratories Standard 1072 for Medium-Voltage Solid-Dielectric Cable.
2.1.2 ICEA Pub. No. S-96-659 and NEMA Pub. No. WC71 for Nonshielded Cables Rated 2001-5000 Volts.

3. CONDUCTORS
3.1 Class B stranded annealed uncoated copper per Part 2 of ICEA.

4. CONDUCTOR SHIELDING
4.1 The conductor shall be covered with a layer of semiconducting tape completely covering the conductor and firmly
bonded to the cable insulation. The conductor shield shall meet the requirements of Part 3 of ICEA.

5. INSULATION
5.1 Directly over the conductor shield shall be applied a homogeneous wall of EPR insulation. The average
th ickness of the insu lation shall be as specified in Table 4-3, Type E-2 of IC EA and in Table 310.63 of the National
Electrical Code for wet or dry locations. Minimum thickness at any point shall be not less than 90% of the specified
thickness. Physical and electrical properties of the insulation shall be in accordance with Table 4-5, Type E-2 of ICEA.

6. JACKET
6.1 A PVC jacket shall be applied directly over the insulation. The jacket shall meet the requirements of Table 5-1 of ICEA
for Polyvinyl Chloride. The average thickness of the jacket shall be as specified in Table 4-3, Type E-2 of ICEA and in
Table 310.63 of the National Electrical Code for wet or dry locations. The minimum thickness at any point shall be not less
than 80% of the specified thickness.

7. IDENTIFICATION
7.1 All cable shall be identified by means of surface ink printing indicating manufacturer, size, insulation type, voltage rating,
and UL designations.

8. TESTS
8.1 Cable shall be tested in accordance with ICEA S-96-659 and UL Standard 1072.

6-2

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

EPR HYPALON POWER CABLE 2400 VOLTS


Single Conductor, Nonshielded, Jacketed
MV-90 Wet or Dry
APPLICATION:
1. Installed in a broad range of commerical, industrial and utility applications
such as water and sewage treatment facilities, railroads, mines and fossil
fuel utility generating stations, pulp and paper mills, petrochemical
plants and textile and steel mills.
2. For use in wet or dry locations when installed in accordance with
the National Electric code.
3. for use in aerial, conduit, open tray and underground duct
installations
FEATURES:
1. Rated at 90C
2. High dielectric strength
3. Low moisture absorption
4. Chemical and sunlight resistant
5. Low dielectric loss
6. Excellent heat and moisture resistance

STANDARDS:
1. Listed by Underwriters Laboratories as 2400 volt nonshielded
cable, Type MV-90, per UL Standard 1072.
2. Conforms to ICEA S-96-659 and NEMA WC71 for Nonshielded
Cables Rated 2001-5000 Volts.
3. Sizes 1/0 AWG and larger pass UL and IEEE Standard 383 ribbon
burner flame test and are UL listed For CT Use.
Size
AWG
or
kcmil

No. of
Strands

6-012.4NSEH

4-012.4NSEH

2-012.4NSEH
1-012.4NSEH

USAWC

Part #

CONSTRUCTION: Annealed tinned copper conductor, extruded conductor shield, EPR insulation, discharge and moisture resistant
Hypalon jacket, surface printed.

Thickness in Mils

COPPER CONDUCTOR
Nominal
Diameter
Inches

Approx. Net Wt.


lbs/1000 ft

Copper Wt.
Lbs/1000 ft

Ampacity *

Insulation

Jacket

Conduit

Duct

125

80

.65

260

81

75

85

125

80

.70

330

129

97

110

125

80

.76

435

205

130

145

19

125

80

.80

505

259

155

170

1/0-012.4NSEH

1/0

19

125

80

.84

590

326

180

195

2/0-012.4NSEH

2/0

19

125

80

.88

700

411

205

220

3/0-012.4NSEH

3/0

19

125

95

.96

860

518

240

250

4/0-012.4NSEH

4/0

19

125

95

1.02

1020

653

280

290

250-012.4NSEH

250

37

140

110

1.14

1210

772

315

320

350-012.4NSEH

350

37

140

110

1.24

1525

1080

385

385

500-012.4NSEH

500

37

140

110

1.37

2130

1544

475

470

750-012.4NSEH

750

61

155

125

1.62

3090

2316

600

585

1000-012.4NSEH

1000

61

155

125

1.76

3960

3086

690

670

CONDUIT: Three cables in isolated conduit in air, 90 C Conductor Temperature, 40 C Ambient. DUCT: Three cables per duct, 90 C Conductor
Temperature, 20 C Ambient, One Circuit, 100% Load Factor, Rho = 90. For other installation conditions, refer to the NEC
NOTE: 1. PVC jacket may also be supplied

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

6-3

Specification
EPR HYPALON POWER CABLE, 2400 VOLTS
Single Conductor, Nonshielded, Jacketed
MV-90 Wet or Dry
1. SCOPE
1.1 This specification describes single conductor EPR insulated, Hypalon jacketed nonshielded power cable for use
in circuits not exceeding 2400 volts phase to phase at conductor temperatures of 90C continuous normal operation,
130C for emergency overload conditions and 250C for short circuit conditions. Cables are intended for use as Type
MV-90 Dry in applications meeting the requirements of the National Electrical Code.

2. STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 Underwriters Laboratories Standard 1072 for Medium-Voltage Solid-Dielectric Cable.
2.1.2 ICEA Pub. No. S-96-659 and NEMA Pub No. WC71 for Nonshielded Cables Rated 2001-5000 Volts.

3. CONDUCTORS
3.1 Class B stranded annealed tinned copper per Part 2 of ICEA.

4. CONDUCTOR SHIELDING
4.1 Conductors shall be covered with a layer of extruded conducting thermosetting compound with an average thickness of
not less than 15 mils and a minimum thickness of 12 mils. The extruded layer shall be compatible with and firmly bonded to
the cable insulation and shall meet the resistivity requirements of Part 3 of ICEA.

5. INSULATION
5.1 Directly over the conductor shield shall be applied a homogeneous wall of EPR insulation. The insulation thickness
shall be as specified in Table 4-3 , Type E-2 of ICEA and in Table 310.63 of the National Electrical Code for wet or dry
locations. Minimum thickness at any point shall be not less than 90% of the specified thickness. Physical and electrical
properties of the insulation shall be in accordance with Table 4-5, Type E-2 of ICEA.

6. JACKET
6.1 A Hypalon jacket shall be applied directly over the insulation. The jacket shall meet the requirements of Table 5-1,
Type CSPE-HD for heavy duty Hypalon of ICEA. The thickness of the jacket shall be as specified in Table 4-3, Type
E-2 of ICEA and in Table 310.63 of the National Electrical Code for wet or dry locations. The minimum thickness at any
point shall be not less than 80% of the specified thickness.

7. IDENTIFICATION
7.1 All cable shall be identified by means of surface ink printing indicating manufacturer, size, insulation type, voltage rating,
and UL designations.

8. TESTS
8.1 Cable shall be tested in accordance with ICEA S-96-659 and UL Standard 1072.

6-4

6301 EAST STASSNEY LANE, SUITE 100


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1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

AIRPORT LIGHTING CABLE

XLP Insulation, 5000 Volts


FAA-L-824, Type C

APPLICATION: Airport Lighting and Control Circuits. Rated 5000 Volts


as indicated, 90C conductor temperature in wet or dry conditions.
Single conductor 5000 Volts, Type C.
STANDARDS:
1. Approved under FAA Advisory Circular 150/5345-7E, Specification
L-824 Underground Electrical Cable for Airport Lighting Circuits.
2. Approved by City of Los Angeles as Airfield Lighting Conductor
(8 AWG, 5 kV Nonshielded).
CONSTRUCTION: 5000 Volt-annealed uncoated stranded copper
conductor, separator tape, XLP insulation, surface printed.
USAWC
Part #

Size AWG

No. of Strands

Insulation Thickness

Nominal Diam.

Approx. Net Wt.

Copper Wt.

Mils

Inches

lbs/1000 ft

lbs/1000 ft

5000 Volt
8-015KVL824C

110

.38

89

48

6-015KVL824C

110

.41

125

82

4-015KVL824C

110

.46

180

132

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

6-5

Specification

AIRPORT LIGHTING CABLE


XLP Insulation, 5000 Volts
FAA-L-824, Type C

1. SCOPE
1.1 This specification describes single conductor XLP (thermosetting crosslinked polyethylene) insulated cable
rated 5000 volts nonshielded for use in airport control and lighting circuits at conductor ternperatures
up to 90C in wet or dry conditions. Cables are suitable for use in conduit, duct, aerial and direct earth burial
applications.

2. STANDARDS
2.1 The following standards shall be a part of this specification:
2.1.1 FAA Advisory Circular 150/5345-7E Specification L-824 Underground Electrical Cable for Airport Lighting
Circuits.
2.1.2 ICEA Pub. No. S-95-658, NEMA Pub. No. WC70 for Nonshielded Power Cables Rated 2000 Volts or Less.
2.1.3 ICEA Pub. No. S-96-659, NEMA Pub. No. WC71 for Nonshielded Cables Rated 2001-5000 Volts.

3. CONDUCTOR
3.1 Class B stranded annealed uncoated copper per Part 2 of ICEA. Sizes shall be 8-4 AWG for 5000 volt rated cable.

4. SEPARATOR
4.1 On 5000 volt rated cable, the conductor shall be covered with an opaque polyester tape or semiconducting
tape at the option of the manufacturer.
4.2 The semiconducting tape conductor shield, if used, shall meet the requirements of Part 3 of ICEA 8-96-659.

5. INSULATION
5.1 Directly over the conductor or conductor separator shall be applied a homogeneous wall of black XLP
insulation. The average thickness of insulation shall be 110 mils for 5000 volt rated nonshielded cable. Minimum
thickness at any point shall be not less than 90% of the specified thickness.
5.2 Physical and electrical properties of 5000 volt rated cable shall be in accordance with Table 4-5, Type X-1 of ICEA 8-96-659.

6. IDENTIFICATION
6.1 All cable shall be identified by means of surface ink printing indicating manufacturer's identification, size, insulation
type, and applicable voltage rating. The 5000 volt nonshielded cable shall also be printed "FAA L-824 Type C".

7. TESTS
7.1 Cable shall be tested in accordance with FAA Advisory Circular 150/5345-7E and ICEA.

6-6

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

XLP POWER CABLE, 5000 VOLTS


Single Conductor, Shielded, 100% and 133% Insulation Levels
AEIC CS8, MV-90
APPLICATION: As medium voltage MV-90 power cable for use in main feeder,
distribution and branch circuits in industrial, commercial and electric utility
installations. Cables may be used in wet or dry locations in circuits not
exceeding 5000 volts at conductor temperatures not exceeding 90C for
normal, 130C for emergency overload and 250C for short-circuit conditions.
Suitable for installation in conduit, trough, ducts, aerial and direct burial
applications.
STANDARDS:
1. Conforms to ICEA S-93-639, NEMA WC74 for 5-46kV Shielded Power
Cable.
2. Conforms to ICEA S-97-682 for Utility Shielded Power Cables Rated 5
through 46 kV.
3. Conforms to AEIC CS8 for Extruded Dielectric, Shielded Power Cables
rated 5 Through 46 kV.
4. Listed by UL as Type MV-90, per Standard 1072.
5. Conforms to Federal Specification J-C-30B.
CONSTRUCTION: Annealed copper conductor, extruded conductor shield,
XLP thermosetting chemically crosslinked polyethylene insulation,
extruded insulation shield, #22 AWG metallic wire shielding, tape, black
polyvinyl chloride jacket overall, surface printed.
Size
AWG
or
kcmil

USAWC
Part #

Thickness in Mils
No. of
Strands

Insulation

Jacket

Nominal
Diameter
Over Ins.
Inches

COPPER CONDUCTOR
Nominal
Diameter
Inches

Approx.
Net Wt.
lbs/1000 ft

Copper
Weight
lbs/1000 ft

Ampacity*
Duct

Conduit

5000 VOLTS, SHIELDED, 100% and 133% INSULATION LEVELS (GROUNDED and UNGROUNDED NEUTRAL)
4-015KVXSP

90

60

.45

.71

290

141

110

97

2-015KVXSP

90

60

.51

.77

385

217

145

130

1-015KVXSP

19

90

60

.55

.81

440

279

170

155

1/0-015KVXSP

1/0

19

90

80

.59

.89

565

338

195

180

2/0-015KVXSP

2/0

19

90

80

.63

.94

665

427

220

205

3/0-015KVXSP

3/0

19

90

80

.68

.99

790

529

250

240

4/0-015KVXSP

4/0

19

90

80

.74

1.04

950

669

290

280

250-015KVXSP

250

37

90

80

.80

1.10

1095

788

320

315

350-015KVXSP

350

37

90

80

.90

1.21

1445

1097

385

385

500-015KVXSP

500

37

90

80

1.03

1.35

1960

1563

470

475

750-015KVXSP

750

61

90

80

1.22

1.54

2825

2340

585

600

1000-015KVXSP

1000

61

90

80

1.37

1.69

3645

3113

670

690

*DUCT: Three cables per duct, 90 C Conductor Temperature, 20 C Ambient, One Circuit, 100% Load Factor, Rho=90. CONDUIT: Three cables in isolated conduit
in air, 90 C Conductor Temperature, 40 C Ambient. For other installation conditions, refer to the NEC

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

6-7

Specification
XLP POWER CABLE, 5000 VOLTS
Single Conductor, Shielded, 100% and 133% Insulation Levels
AEIC CS8, MV-90 ~
1. SCOPE
1.1 This specification describes single conductor XLP (thermosetting crosslinked polyethylene) insulated,
shielded power cables for use in circuits not exceeding 5000 volts 100% and 133% insulation levels at conductor
temperatures of 90C for continuous normal operation, 130C for emergency overload conditions and 250C for
short-circuit conditions. Cables are intended for power cable applications, in wet or dry locations, including conduit,
duct, direct burial, and aerial installation.

2. STANDARDS
2.1 The following standards form a part of this specification to the extent specified herein:
2.1.1 ICEA Pub. No. S-93-639, NEMA Pub. No. WC74 for 5-46 kV Shielded Power Cable.
2.1.2 ICEA Pub. No. S-97-682 for Utility Shielded Power Cables Rated 5 through 46 kV.
2.1.3 AEIC CS8 for Extruded Dielectric, Shielded Power Cables Rated 5 through 46 kV.
2.1.4 Underwriters Laboratories Standard 1072 for Medium-Voltage Solid-Dielectric Cable.
3. CONDUCTORS
3.1 Class B stranded annealed uncoated copper per Part 2 of ICEA.
4. CONDUCTOR SHIELDING
4.1 Conductors shall be covered with a layer of extruded conducting crosslinked polyethylene compound with thickness
in accordance with Table 3-1 of ICEA S-97-682. The extruded layer shall be firmly bonded to the cable insulation
and shall be in accordance with Par. 3.1 and meet the resistivity requirements of Par. 3.6.1 of ICEA S-97-682.

5. INSULATION
5.1 Directly over the conductor shielding shall be applied a homogeneous wall of XLP insulation. The average
thickness of insulation shall be 90 mils. Minimum thickness at any point shall be not less than 90% of the specified
thickness. Physical and electrical properties of the insulation shall be in accordance with Part 4 of ICEA S-97-682
for unfilled XLPE.

6. SHIELDING
6.1 Over the insulation shall be applied an extruded conducting thermosetting insulation shield. It shall be in intimate
contact with the outer surface of the insulation and shall be free-stripping, leaving no conducting particles or
other residue on the insulation surface. This layer shall be legibly identified as being conducting. The thickness
of this layer shall be in accordance with Table 5-1 of ICEA S-97-682. The insulation shield shall meet the require
ments of Par. 5.5.1 of ICEA S-97-682.
6.2 A serving of evenly spaced #22 AWG solid uncoated copper wires shall be applied concentrically over the extrud
ed insulation shield. The metallic wire shielding shall meet the requirements of Par. 6.3 of ICEA.

7. SEPARATOR TAPE
7.1 A suitable separator tape shall be applied over the cable shielding system.

8. JACKET
8.1 A polyvinyl chloride jacket shall be applied overall. This jacket shall meet the requirements of Part 7 of ICEA
S-97-682 and the Sunlight Resistant requirements of UL Standard 1072. The thickness of the jacket shall be as
specified in Part 7 of ICEA S-97-682 and UL 1072. The minimum thickness at any point shall be not less than 80%
of the specified UL thickness.
9. IDENTIFICATION .. ~
9.1 All cable shall be identified by means of surface ink printing indicating manufacturer, size, insulation type, insula
tion thickness, voltage rating, insulation level, year of manufacture and UL designations.
10. TESTS
10.1 Cable shall be tested in accordance with ICEA S-97-682, ICEA S-93-639, AEIC CS8 and UL Standard 1072.

6-8

6301 EAST STASSNEY LANE, SUITE 100


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1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

EPR POWER CABLE 5000/8000 VOLTS

Single Conductor, Shielded, 5000 Volts - 133% or 8000 volts - 100% Insulation Level
AEIC CS8, MV-105, Sunlight Resistant, CT Use
APPLICATION: As medium voltage MV-105 power cable for use in main
feeder, distribution and branch circuits in industrial, commercial and
electric utility installations. Cables may be used in wet or dry locations in
circuits not exceeding 5000 volts 133% insulation level or 8000 volts 100%
insulation level, at conductor temperatures not exceeding 105C for normal,
140C for emergency overload and 250C for short-circuit conditions. Suitable for installation in conduit, tray, trough, ducts, aerial and direct burial
applications.
STANDARDS:
1. Conforms to ICEA S-93-639, NEMA WC74 for 5-46 kV Shielded
Power Cable.
2. Conforms to ICEA S-97-682 for Utility Shielded Power Cables Rated
5 Through 46 kV.
3. Conforms to AEIC CS8 for Extruded Dielectric, Shielded Power
Cables Rated 5 Through 46 kV.
4. Listed by UL as Type MV-105, per Standard 1072.
5. Listed by UL as Sunlight Resistant.
6. Listed by UL For CT Use (1/0 and larger).
7. Conforms to Federal Specification J-C-3013.
CONSTRUCTION: Annealed copper conductor, extruded conductor
shield, EPR ethylene-propylene-rubber insulation, extruded insulation shield, 5 mil copper shielding tape, black polyvinyl chloride
jacket, surface printed.
Size
AWG
or

Thickness in Mils
No. of
Strands

kcmil

Insulation

Jacket

Copper Conductor

Nominal
Diameter
Over Ins.

Nominal
Diameter

Approx.
Net Wt.

Inches

Inches

lbs/1000 ft

Copper
Weight
lbs/1000 ft

Ampacity*
Tray

Conduit

Duct

5000 VOLTS - 133% INSULATION LEVEL (Ungrounded Neutral or 8000 VOLTS - 100% INSULATION LEVEL (Grounded Neutral)
4-015KVESP

115

60

.50

.71

350

178

110

120

2-015KVESP

115

60

.56

.77

460

259

145

155

1-015KVESP

19

115

60

.60

.81

565

315

175

180

1/0-015KVESP

1/0

19

115

60

.64

.84

620

386

290

200

210

2/0-015KVESP

2/0

19

115

80

.68

.93

755

474

330

225

235

3/0-015KVESP

3/0

19

115

80

.73

.99

890

585

385

270

270

4/0-015KVESP

4/0

19

115

80

.79

1.04

1055

725

445

305

310

250-015KVESP

250

37

115

80

.85

1.09

1205

849

495

355

345

350-015KVESP

350

37

115

80

.95

1.20

1570

1165

615

430

415

500-015KVESP

500

37

115

80

1.08

1.34

2115

1639

775

530

505

750-015KVESP

750

61

115

80

1.27

1.53

2995

2427

1000

665

630

1000-015KVESP

1000

61

115

80

1.42

1.68

3870

3210

1200

770

720

TRAY: Single layer in uncovered cable tray with one cable diameter spacing, 105 C Conductor Temperature, 40 C Ambient. CONDUIT: Three cables in
isolated conduit in air, 105 C Conductor Temperature, 40 C Ambient. DUCT: Three cables per duct, 105 C Conductor Temperature, 20 C Ambient,
One Circuit, 100% Load Factor, Rho = 90. For other installation conditions refer to the NEC.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

6-9

Specification
EPR POWER CABLE, 5000/8000 VOLTS
Single Conductor, Shielded, 5000 Volts -133% or 8000 Volts - 100% Insulation Level
AEIC CS8, MV-105, Sunlight Resistant, CT Use

1. SCOPE
1.1 This specification describes single conductor, EPR (Ethylene-propylene-rubber) insulated, shielded power
cables for use in circuits not exceeding 5000 volts 133% insulation level or 8000 volts 100% insulation level at
conductor temperatures of 105C for continuous normal operation, 140C for emergency overload conditions and
250C for short-circuit conditions. Cables are intended for power cable applications, in wet or dry locations
including conduit, cable tray, duct, direct burial and aerial installation.
2. STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 ICEA Pub. No. S-93-639, NEMA Pub. No. WC74 for 5-46 kV Shielded Power Cable.
2.1.2 ICEA Pub. No. S-97-682 for Utility Shielded Power Cables Rated 5 Through 46 kV.
2.1.3 AEIC CS8 for Extruded Dielectric, Shielded Power Cables Rated 5 Through 46 kV.
2.1.4 UL Standard 1072 for Type MV-105.
3. CONDUCTORS
3.1 Class B stranded annealed uncoated copper per Part 2 of ICEA.
4. CONDUCTOR SHIELDING
4.1 Conductors shall be covered with a layer of extruded conducting thermosetting compound with thickness in
accordance with Table 3-1 of ICEA S-97-682. The extruded layer shall be corrlpatible with and firmly bonded to the
cable insulation and shall be in accordance with Par. 3.1 and meet the resistivity requirements of Par. 3.6.1 of
ICEA S-97-682.
5. INSULATION
5.1 Directly over the conductor shielding shall be applied a homogeneous wall of EPR insulation. The insula
tion thickness shall be 115 mils and the minimum thickness at any point shall be not less than 90% of the speci
fied thickness. Physical and electrical properties of the insulation shall be in accordance with Part 4 of ICEA
S-97-682 for a Class III Insulation.
6. SHIELDING
6.1 Over the insulation shall be applied an extruded conducting thermosetting insulation shield. It shall be in intimate
contact with the outer surface of the insulation and shall be free-stripping, leaving no conducting particles or other
residue on the insulation surface. This layer shall be legibly identified as being conducting. The thickness of this
layer shall be in accordance with Table 5-1 of ICEA S-97-682. The insulation shield shall meet the requirements of
Par. 5.5.1 of ICEA S-97-682.
6.2 Directly over the extruded insulation shield shall be a helically applied 5 mil uncoated copper shielding tape
with a minimum lap of 12.5%. This tape shall meet the requirements of Part 6 of ICEA 8-97-682.
7. JACKET
7.1 A polyvinyl chloride jacket shall be applied overall. The jacket shall meet the requirements of Part 7 of ICEA
S-97-682 and UL 1072. The jacket shall meet the Sunlight Resistant requirements of UL Standard 1072. The
jacket thickness shall be as specified in Part 7 of ICEA S-97-682 and UL 1072. The minimum thickness at any point
shall be not less than 80% of the specified UL thickness.
8. IDENTIFICATION
8.1 All cable shall be identified by means of surface ink printing indicating manufacturer, size, insulation type, insula
tion thickness, voltage rating, insulation level, year of manufacture and UL designations.
9. TESTS
9.1 Cable shall be tested in accordance with ICEA S-97-682, ICEA S-93-639, AEIC CS8 and UL Standard 1072.

6-10

6301 EAST STASSNEY LANE, SUITE 100


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(3C) EPR POWER CABLE, 5000 VOLTS

Three conductor, Shielded, with Grounding Conductor


AEIC CS8, MV-105, Sunlight Resistant, CT Use
APPLICATION:
As medium voltage MV-105 power cable for use in main feeder, distribution
and branch circuits in industrial, commercial and electrical utility installations.
Cables may be used in wet or dry locations in circuits not exceeding 5000
volts 100% and 133% insulation level, at conductor temperatures not exceeding 105C for normal, 140C for emergency overload and 250C for short circuit
conditions. Suitable for installation in conduit, tray, trough, duct, aerial and
direct burial applications.
STANDARDS:
1. Conforms to ICEA S-93-639, NEMA WC74 for 5-46 kV Shielded Power Cable.
2. Conforms to ICEA S-97-682 for Utility Shielded Power Cables Rated 5
Through 46 kV.
3. Conforms to AEIC CS8 for Extruded Dielectric, Shielded Power Cables Rated
5 through 46 kV.
4. Listed by UL as Type MV-105, per Standard 1072.
5. Cables UL listed as Sunlight Resistant.
6. Cables UL listed for Direct Burial.
7. Cables pass UL and IEEE-383 ribbon burner flame tests and are UL listed
For CT Use.
8. Conforms to Federal Specification J-C-30B.
CONSTRUCTION: Three conductors of stranded copper, extruded conductor
shield, EPR (ethylene propylene rubber) insulation, extruded thermoset insulation shield, uncoated copper shielding tape. Three conductors twisted together with one uncoated copper grounding conductor, suitable fillers,
binder tape, black PVC jacket overall, surface printed.
Size
USAWC
Part #

Thickness in Mils

AWG
or

No.

kcmil

Strands

Insulation

Jacket

Grounding

Nominal
Diameter

Nom.

Conductor

Approx.

Ampacity *

Copper

Over Ins.

Diam.

Size

Net Wt.

Weight

Inches

Inches

AWGM

lbs/1000 ft

lbs/1000 ft

Conduit

Duct

5000 VOLTS, 100% and 133% INSULATION LEVELS


4-035KVESP

115

80

.50

1.44

1245

616

100

115

2-035KVESP

115

80

.56

1.57

1575

860

135

154

1-035KVESP

19

115

80

.60

1.70

1950

1074

155

180

1/0-035KVESP

1/0

19

115

110

.64

1.80

2250

1290

185

205

2/0-035KVESP

2/0

19

115

110

.68

1.89

2585

1556

210

240

3/0-035KVESP

3/0

19

115

110

.73

2.00

3040

1918

245

280

4/0-035KVESP

4/0

19

115

110

.79

2.13

3685

2344

285

320

250-035KVESP

250

37

115

110

.85

2.25

4160

2759

315

355

350-035KVESP

350

37

115

110

.95

2.47

5340

3713

390

440

500-035KVESP

500

37

115

110

1.08

2.79

6610

5191

475

545

750-035KVESP

750

61

115

140

1.27

3.26

1/0

10275

7629

585

685

1000-035KVESP

1000

61

115

140

1.42

3.59

1/0

12990

10070

660

790

TRAY: Single layer in uncovered cable tray with one cable diameter spacing, 105 C Conductor Temperature, 40 C Ambient. CONDUIT: Three cables in
isolated conduit in air, 105 C Conductor Temperature, 40 C Ambient. DUCT: Three cables per duct, 105 C Conductor Temperature, 20 C Ambient,
One Circuit, 100% Load Factor, Rho = 90. For other installation conditions refer to the NEC.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

6-11

Specification
EPR POWER CABLE, 5000 VOLTS
Three Conductor, Shielded, with Grounding Conductor
AEIC CS8, MV-105, Sunlight Resistant, CT Use
1. SCOPE
1.1 This specification describes three-conductor -EPR (ethylene-propylene rubber) insulated, polyvinyl chloride
jacketed shielded power cable for use in circuits not exceeding 5000 volts 100% and 133% insulation level at
conductor temperatures of 105C continuous normal operation, 140C for emergency overload conditions, and 250C
for short circuit conditions. Cables are intended for use as Type MV-105 in wet or dry locations, including conduit,
cable tray, duct, direct burial and aerial installation.
2. STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 ICEA Pub. No. S-93-639, NEMA Pub. No. WC74 for 5-46 kV Shielded Power Cable.
2.1.2 ICEA Pub. No. S-97-682 for Utility Shielded Power Cables Rated 5 Through 46 kV.
2.1.3 AEIC CS8 for Extruded Dielectric, Shielded Power Cables Rated 5 Through 46 kV.
2.1.4 UL Standard 1072 for Type MV-105.
3. CONDUCTORS
3.1 Class B stranded annealed uncoated copper per Part 2 of ICEA.
4. CONDUCTOR SHIELD
4.1 Conductors shall be covered with a layer of extruded conducting thermosetting compound with thickness in accor
dance with Table 3-1 of ICEA S-97-682. The extruded layer shall be compatible with and firmly bonded to the cable
insulation and shall be in accordance with Par. 3.1 and meet the resistivity requirements of Par. 3.6.1 of ICEA S-97-682.
5. INSULATION
5.1 Directly over the conductor shield shall be applied a homogeneous wall of EPR insulation. The average
thickness of insulation shall be 115 mils. Minimum thickness at any point shall be not less than 90% of the speci
fied thickness. Physical and electrical properties of the insulation shall be in accordance with Part 4 of ICEA S-97-682
for a Class III Insulation.
6. SHIELDING
6.1 Over the insulation shall be applied an extruded conducting thermosetting insulation shield. It shall be in intimate
contact with the outer surface of the insulation and shall be free-stripping, leaving no conducting particles or other
residue on the insulation surface. This layer shall be legibly identified as being conducting. The thickness of this
layer shall be in accordance with Table 5-1 of ICEA S-97-682. The insulation shield shall meet the requirements of
Par. 5.5.1 of ICEA S-97-682.
6.2 An uncoated copper tape shall be helically applied over the extruded insulation shield with a minimum lap of 12.5%.
The copper tape shall meet the requirements of Part 6 of ICEA S-97-682.
7. CIRCUIT IDENTIFICATION
7.1 A color coded tape (black, red, blue) applied under the metallic shielding tape shall provide circuit identification
on each power conductor.
8. ASSEMBLY
8.1 Three insulated and shielded conductors shall be cabled together with a Class B stranded, uncoated copper ground
ing conductor and suitable fillers to make round. Length of lay shall not exceed 35 times the individual phase con
ductor diameter. The grounding conductor shall comply with the requirements of UL Standard 1072.
9. CABLE TAPE
9.1 The cable assembly shall be covered with a suitable tape having a minimum 10% lap.
10. OVERALL JACKET
10.1 A polyvinyl chloride jacket shall be applied overall. The jacket shall meet the requirements of Part 7 of ICEA S-97-682
and UL 1072. The jacket shall meet the Sunlight Resistant requirements of UL Standard 1072. The jacket thickness shall
be as specified in Part 7 of ICEA S-97-682 and UL 1072. The minimum thickness at any point shall be not less than 80%
of the specified UL thickness.
11. IDENTIFICATION ,. .
11.1 All cable shall be identified by means of surface ink printing indicating manufacturer, number of conductors,

size, insulation type, voltage rating and UL designations.

6-12

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

XLP POWER CABLE, 15000 VOLTS


Single Conductor, Shielded, 133% Insulation Level
AEIC CS8, MV-90
APPLICATION: As medium voltage MV-90 power cable for use in main
feeder, distribution and branch circuits in industrial, commercial and
electric utility installations. Cables may be used in wet or dry locations in
circuits not exceeding 15000 volts 133% insulation level, at conductor
temperatures not exceeding 90C for normal, 130C for emergency
overload and 250C for short-circuit conditions. Suitable for installation
in conduit, trough, ducts, aerial and direct burial applications.
STANDARDS:
1. Conforms to ICEA S-93-639, NEMA WC74 for 5-46 kV Shielded Power
Cable.
2. Conforms to ICEA S-97-682 for Utility Shielded Power Cables Rated
5 Through 46 kV.
3. Conforms to AEIC CS8 for Extruded Dielectric, Shielded Power Cable
Rated 5 Through 46 kV.
4. Listed by UL as Type MV-90, per UL Standard 1072.
5. Conforms to Federal Specification J-C-30B.
CONSTRUCTION: Annealed copper conductor, extruded conductor
shield, XLP thermosetting chemically crosslinked polyethylene
insulation, extruded insulation shield, #22 AWG metallic wire shielding,
tape, black polyvinyl chloride jacket overall, surface printed.
USAWC
Part #

Size
AWG
or
kcmil

Thickness in Mils
No. of
Strands
Insulation

Jacket

Nominal
Diameter
Over Ins.
Inches

Ampacity*
Nominal
Diameter
Inches

Approx.
Net Wt.
lbs/1000 ft

Copper
Weight
lbs/1000 ft

Duct

Conduit

15000 VOLTS, SHIELDED, 133% INSULATION LEVEL (UNGROUNDED NEUTRAL)


2-0115KVXSPU

220

80

.77

1.07

585

221

155

150

1-0115KVXSPU

19

220

80

.81

1.11

660

274

175

170

1/0-0115KVXSPU

1/0

19

220

80

.85

1.15

750

342

200

195

2/0-0115KVXSPU

2/0

19

220

80

.90

1.20

855

427

230

225

3/0-0115KVXSPU

3/0

19

220

80

.95

1.25

990

554

260

260

4/0-0115KVXSPU

4/0

19

220

80

1.00

1.31

1155

672

295

295

250-0115KVXSPU

250

37

220

80

1.06

1.39

1335

791

325

330

350-0115KVXSPU

350

37

220

80

1.17

1.49

1705

1105

390

395

500-0115KVXSPU

500

37

220

80

1.29

1.62

2230

1568

465

480

750-0115KVXSPU

750

61

220

110

1.48

1.87

3235

2344

565

585

1000-0115KVXSPU

1000

61

220

110

1.63

2.04

4120

3114

640

675

*DUCT: Three cables per duct, 90 C Conductor Temperature, 20 C Ambient, One Circuit, 100% Load Factor, Rho=90. CONDUIT: Three cables in isolated
conduit in air, 90 C Conductor Temperature, 40 C Ambient. For other installation conditions, refer to the NEC

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

6-13

Specification
XLP POWER CABLE, 15000 VOLTS
Single Conductor, Shielded, 133% Insulation Level
AEIC CS8, MV-90
1. SCOPE
1.1 This specification describes single conductor XLP (thermosetting crosslinked polyethylene) insulated,
shielded power cables for use in circuits not exceeding 15,000 volts 133% insulation level at conductor tempera
tures of 90C for continuous normal operation, 130C for emergency overload conditions and 250C for short
circuit conditions. Cables are intended for power cable applications, in wet or dry locations, including conduit,
duct, direct burial, and aerial installation.

2. STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 ICEA Pub. No. S-93-639, NEMA Pub. No. WC74 for 5-46 kV Shielded Power Cable.
2.1.2 lCEA PUb. No. S-97-682 for Utility Shielded Power Cables Rated 5 Through 46 kV.
2.1.3 AEIC CS8 for Extruded Dielectric, Shielded Power Cables Rated 5 Through 46 kV.
2.1.4 Underwriters Laboratories Standard 1072 for Medium-Voltage Solid-Dielectric Cable.
3. CONDUCTORS
3.1 Class B stranded annealed uncoated copper per Part 2 of ICEA.
4. CONDUCTOR SHIELDING
4.1 Conductors shall be covered with a layer of extruded conducting crosslinked polyethylene compound with thickness
in accordance with Table 3-1 of ICEA S-97-682. The extruded layer shall be firmly bonded to the cable insulation
and shall be in accordance with Par.3.1 and meet the resistivity requirements of Par. 3.6.1 of ICEA S-97-682.
5. INSULATION
5.1 Directly over the conductor shielding shall be applied a homogeneous wall of XLP insulation. The average
thickness of insulation shall be 220 mils. Minimum thickness at any point shall be not less than 90% of the speci
fied thickness. Physical and electrical properties of the insulation shall be in accordance with Part 4 of ICEA
S-97-682 for unfilled XLPE.
6. SHIELDING
6.1 Over the insulation shall be applied an extruded conducting thermosetting insulation shield. It shall be in intimate
contact with the outer surface of the insulation and shall be free-stripping, leaving no conducting particles or other
residue on the insulation surface. This layer shall be legibly identified as being conducting. The thickness of this
layer shall be in accordance with Table 5-1 of ICEA S-97-682. The insulation shield shall meet the requirements of
Par. 5.5.1 of ICEA S-97-682.
6.2 A serving of evenly spaced #22 AWG solid uncoated copper wires shall be applied concentrically over the extruded
insulation shield. The metallic wire shielding shall meet the requirements of Par. 6.3 of ICEA.

7. SEPARATOR TAPE
7.1 A suitable separator tape shall be applied over the cable shielding system.

8. JACKET
8.1 A polyvinyl chloride jacket shall be applied overall. This jacket shall meet the requirements of Part 7 of ICEA
S-97-682 and the Sunlight Resistant requirements of UL Standard 1072. The thickness of the jacket shall be as
specified in Part 7 of ICEA S-97-682 and UL 1072. The minimum thickness at any point shall be not less the 80%
of the specified UL thickness.
9. IDENTIFICATION
9.1 All cable shall be identified by means of surface ink printing indicating manufacturer, size, insulation type, insula
tion thickness, voltage rating, insulation level, year of manufacture and UL designations.

10. TESTS
10.1 Cable shall be tested in accordance with ICEA S-97-682, ICEA S-93-639, AEIC CS8 and UL Standard 1072.

6-14

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

EPR POWER CABLE, 15000 VOLTS

Single Conductor, Shielded, 100% Insulation Level


AEIC CS8, MV-105, Sunlight Resistant, CT Use
APPLICATION: As medium voltage MV-105 power cable for use in main
feeder, distribution and branch circuits in industrial, commercial and
electric utility installations. Cables may be used in wet or dry locations in
circuits not exceeding 15000 volts 100% insulation level, at conductor
temperatures not exceeding 105C for normal, 140C for emergency
overload and 250C for short-circuit conditions. Suitable for installation
in conduit, tray, trough, ducts, aerial and direct burial applications.
STANDARDS:
1. Conforms to ICEA S-93-639, NEMA WC74 for 5-46 kV Shielded
Power Cable.
2. Conforms to ICEA S-97-682 for Utility Shielded Power Cables
Rated 5 Through 46 kV.
3. Conforms to AEIC CS8 for Extruded Dielectric, Shielded Power
Cables Rated 5 Through 46 kV.
4. Listed by UL as Type MV-105, per standard 1072.
5. Listed by UL as Sunlight Resistant.
6. Sizes 4/0 AWG and larger UL listed For CT Use.
7. Conforms to Federal Specification J-C-30B.
CONSTRUCTION: Annealed copper conductor, extruded conductor
shield, EPR ethylene-propylene-rubber insulation, extruded insulation shield, 5 mil copper shielding tape, black polyvinyl chloride
jacket, surface printed.
USAWC
Part #

Size
AWG
or
kcmil

No. of
Strands

Thickness in Mils
Insulation

Jacket

Nominal
Diameter
Over Ins.
Inches

Nominal
Diameter
Inches

Approx.
Net Wt.
lbs/1000 ft

COPPER CONDUCTOR
Ampacity*
Copper
Weight
lbs/1000 ft
Tray
Conduit

Duct

15000 VOLTS, SHIELDED, 100% INSULATION LEVEL (GROUNDED NEUTRAL)


2-0115KVESPG

175

80

.68

.93

590

276

165

165

1-0115KVESPG

19

175

80

.72

.97

680

332

190

185

1/0-0115KVESPG

1/0

19

175

80

.76

1.02

770

403

290

215

215

2/0-0115KVESPG

2/0

19

175

80

.81

1.07

890

492

335

255

245

3/0-0115KVESPG

3/0

19

175

80

.86

1.12

1030

603

385

290

275

4/0-0115KVESPG

4/0

19

175

80

.91

1.16

1220

743

445

330

315

250-0115KVESPG

250

37

175

80

.97

1.21

1370

866

495

365

345

350-0115KVESPG

350

37

175

80

1.07

1.34

1730

1184

610

440

415

500-0115KVESPG

500

37

175

80

1.20

1.47

2340

1657

765

535

500

750-0115KVESPG

750

61

175

80

1.40

1.66

3210

2445

990

655

610

1000-0115KVESPG

1000

61

175

110

1.54

1.88

4210

3228

1185

755

690

TRAY: Single layer in uncovered cable tray with one cable diameter spacing, 105 C Conductor Temperature, 40 C Ambient. CONDUIT: Three cables in
isolated conduit in air, 105 C Conductor Temperature, 40 C Ambient. DUCT: Three cables per duct, 105 C Conductor Temperature, 20 C Ambient,
One Circuit, 100% Load Factor, Rho = 90. For other installation conditions refer to the NEC.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

6-15

Specification
EPR POWER CABLE, 15000 VOLTS
Single Conductor, Shielded, 100% Insulation Level
AEIC CS8, MV-105, Sunlight Resistant, CT Use
1. SCOPE
1.1 This specification describes single conductor EPR (ethylene propylene rubber) insulated, shielded power
cables for use in circuits not exceeding 15,000 volts 100% insulation level at conductor temperatures of 105C for
continuous normal operation, 140C for emergency overload conditions and 250C for short-circuit conditions.
Cables are intended for power cable applications, in wet or dry locations, including conduit, cable tray, duct,
direct burial, and aerial installation.
2. STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 ICEA Pub. No. S-93-639, NEMA Pub No. WC74 for 5-46 kV Shielded Power Cable.
2.1.2 ICEA Pub. No. S-97-682 for Utility Shielded Power Cables Rated 5 Through 46 kV.
2.1.3 AEIC CS8 for Extruded Dielectric, Shielded Power Cables Rated 5 Through 46 kV.
2.1.4 UL Standard 1072 for Type MV-105.
3. CONDUCTORS
3.1 Class B stranded annealed uncoated copper per Part 2 of ICEA.
4. CONDUCTOR SHIELDING
4.1
Conductors shall be covered with a layer of extruded conducting thermosetting compound with thickness in
accordance with Table 3-1 of ICEA S-97-682. The extruded layer shall be compatible with and firmly bonded to
the cable insulation and shall be in accordance with Par. 3.1 and meet the resistivity requirements of Par. 3.6.1 of
ICEA S-97-682.
5. INSULATION
5.1
Directly over the conductor shielding shall be applied a homogeneous wall of EPR insulation. The insul
ation thickness shall be 175 mils and the minimum thickness at any point shall be not less than 90% of the
specified thickness. Physical and electrical properties of the insulation shall be in accordance with Part 4 of
ICEA S-97-682 for a Class III insulation.
6. SHIELDING
6.1 Over the insulation shall be applied an extruded conducting thermosetting insulation shield. It shall be in intimate
contact with the outer surface of the insulation and shall be free-stripping, leaving no conducting particles or
other residue on the insulation surface. This layer shall be legibly identified as being conducting. The thickness
of this layer shall be in accordance with Table 5-1 of ICEA S-97-682. The insulation shield shall meet the
requirements of Par. 5.5.1 of ICEA S-97-682.
6.2 Directly over the extruded insulation shield shall be a helically applied 5 mil uncoated copper shielding tape with a
minimum lap of 12.5%. This tape shall meet the requirements of Part 6 of ICEA 8-97-682.

7. JACKET
7.1
A polyvinyl chloride jacket shall be applied overall. The jacket shall meet the requirements of Part 7 of ICEA
8-97-682 and UL 1072. The jacket shall meet the Sunlight Resistant requirements of UL Standard 1072. The
jacket thickness shall be as specified in Part 7 of ICEA S-97-682 and UL 1072. The minimum thickness at any
point shall be not less than 80% of the specified UL thickness.
8. IDENTIFICATION
8.1 All cable shall be identified by means of surface ink printing indicating manufacturer, size, insulation type, insula
tion thickness, voltage rating, insulation level, year of manufacture and UL designations.
9.

6-16

TESTS
9.1
Cable shall be tested in accordance with ICEA S-97-682, ICEA S-93-639, AEIC CS8 and UL Standard 1072.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

EPR POWER CABLE, 15000 VOLTS

Single Conductor, Shielded, 133% Insulation Level


AEIC CS8, MV-105, Sunlight Resistant, CT Use
APPLICATION: As medium voltage MV-105 power cable for use in main
feeder, distribution and branch circuits in industrial, commercial and
electric utility installations. Cables may be used in wet or dry locations
in circuits not exceeding 15000 volts 133% insulation level, at conductor
temperatures not exceeding 105C for normal, 140C for emergency overload and 250C for short-circuit conditions. Suitable for installation in
conduit, tray, trough, ducts, aerial and direct burial applications.
STANDARDS:
1. Conforms to ICEA S-93-639, NEMA WC74 for 5-46 kV Shielded
Power Cable.
2. Conforms to ICEA S-97-682 for Utility Shielded Power Cables
Rated 5 Through 46 kV.
3. Conforms to AEIC CS8 for Extruded Dielectric, Shielded Power
Cables Rated 5 Through 46 kV.
4. Listed by UL as Type MV-105, per Standard 1072.
5. Listed by UL as Sunlight Resistant.
6. Listed by UL For CT Use (4/0 and larger).
7. Conforms to Federal Specification J-C-30B.
CONSTRUCTION: Annealed copper conductor, extruded conductor
shield, EPR ethylene-propylene-rubber insulation, extruded insulation shield, 5 mil copper shielding tape, black polyvinyl chloride
jacket, surface printed.

Copper Conductor
USAWC
Part #

Size
AWG
or
kcmil

Thickness in Mils
No. of
Strands
Insulation

Jacket

Nominal
Diameter
Over Ins.
Inches

Nominal
Diameter
Inches

Approx.
Net Wt.
lbs/1000 ft

Copper
Weight
lbs/1000 ft

Ampacity*
Tray

Conduit

Duct

15000 VOLTS, SHIELDED, 133% INSULATION LEVEL (UNGROUNDED NEUTRAL)


2-0115KVESPU

220

80

.77

1.02

685

276

165

165

1-0115KVESPU

19

220

80

.81

1.06

760

332

190

185

1/0-0115KVESPU

1/0

19

220

80

.85

1.10

840

403

290

215

215

2/0-0115KVESPU

2/0

19

220

80

.89

1.14

955

492

335

255

245

3/0-0115KVESPU

3/0

19

220

80

.95

1.19

1115

603

385

290

275

4/0-0115KVESPU

4/0

19

220

80

1.00

1.25

1275

743

445

330

315

250-0115KVESPU

250

37

220

80

1.06

1.33

1465

866

495

365

345

350-0115KVESPU

350

37

220

80

1.16

1.43

1840

1184

610

440

415

500-0115KVESPU

500

37

220

80

1.29

1.56

2395

1657

765

535

500

750-0115KVESPU

750

61

220

110

1.48

1.81

3415

2445

990

655

610

1000-0115KVESPU

1000

61

220

110

1.63

1.98

4435

3228

1185

755

690

TRAY: Single layer in uncovered cable tray with one cable diameter spacing, 105 C Conductor Temperature, 40 C Ambient. CONDUIT: Three cables in
isolated conduit in air, 105 C Conductor Temperature, 40 C Ambient. DUCT: Three cables per duct, 105 C Conductor Temperature, 20 C Ambient,
One Circuit, 100% Load Factor, Rho = 90. For other installation conditions refer to the NEC.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

6-17

Specification
EPR POWER CABLE, 15000 VOLTS
Single Conductor, Shielded, 133% Insulation Level
AEIC CS8, MV-105 Sunlight Resistant, CT Use

6-18

1.

SCOPE
1.1 This specification describes single conductor, EPR (Ethylene-propylene-rubber) insulated, shielded
power cables for use in circuits not exceeding 15,000 volts 133% insulation level at conductor temperatures of
105C for continuous normal operation, 140C for emergency overload conditions and 250C for short-circuit
conditions. Cables are intended for power cable applications, in wet or dry locations, including conduit, cable
tray, duct, direct burial and aerial installation.

2.

STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 ICEA Pub. No. 8-93-639, NEMA Pub. No. WC74 for 5-46 kV Shielded Power Cable.
2.1.2 ICEA Pub. No. S-97-682 for Utility Shielded Power Cables Rated 5 Through 46 kV.
2.1.3 AEIC CS8 for Extruded Dielectric, Shielded Power Cables Rated 5 Through 46 kV.
2.1.4 UL Standard 1072 for Type MV-105.

3.

CONDUCTORS
3.1 Class B stranded annealed uncoated copper per Part 2 of ICEA.

4.

CONDUCTOR SHIELDING
4.1 Conductors shall be covered with a layer of extruded conducting thermosetting compound with thickness in
accordance with Table 3-1 of ICEA 8-97-682. The extruded layer shall be compatible with and firmly bonded to
the cable insulation and shall be in accordance with Par. 3.1 and meet the resistivity requirements of Par. 3.6.1
of ICEA S-97-682.

5.

INSULATION
5.1 Directly over the conductor shielding shall be applied a homogeneous wall of EPR insulation. The
insulation thickness shall be 220 mils and the minimum thickness at any point shall be not less than 90% of the
specified thickness. Physical and electrical properties of the insulation shall be in accordance with Part 4 of
ICEA S-97-682 for a Class III insulation.

6.

SHIELDING
6.1 Over the insulation shall be applied an extruded conducting thermosetting insulation shield. It shall be in intimate
contact with the outer surface of the insulation and shall be free-stripping, leaving no conducting particles or other
residue on the insulation surface. This layer shall be legibly identified as being conducting. The thickness of this
layer shall be in accordance with Table 5-1 of ICEA S-97-682. The insulation shield shall meet the requirements
of Par. 5.5.1 of ICEA S-97-682.
6.2 Directly over the extruded insulation shield shall be a helically applied 5 mil uncoated copper shielding tape with a
minimum lap of 12.5%. This tape shall meet the requirements of Part 6 of ICEA S-97-682.

7.

JACKET
7.1 A polyvinyl chloride jacket shall be applied overall. The jacket shall meet the requirements of Part 7 of ICEA
S-97-682 and UL 1072. The jacket shall meet the Sunlight Resistant requirements of UL Standard 1072. The
jacket thickness shall be as specified in Part 7 of ICEA S-97-682 and UL 1072. The minimum thickness at any
point shall be not less than 80% of the specified UL thickness.

8.

IDENTIFICATION
8.1 All cable shall be identified by means of surface ink printing indicating manufacturer, size, insulation type,
insulation thickness, voltage rating, insulation level, year of manufacture and UL designations.

9.

TESTS
9.1
Cable shall be tested in accordance with ICEA 8-97-682, ICEA S-93-639, AEIC CS8 and UL Standard 1072.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

(3C) EPR POWER CABLE, 15000 VOLTS


Three Conductor, Shielded, with Grounding Conductor, 133%
AEIC CS8, MV-105, Sunlight Resistant, CT Use
APPLICATION:
As medium voltage MV-105 power cable for use in main feeder, distribution and
branch circuits in industrial, commercial and electric utility installations. Cables
may be used in wet or dry locations in circuits not exceeding 15000 volts 133%
insulation level, at conductor temperatures not exceeding 105C for normal, 140C
for emergency overload and 250C for short circuit conditions. Suitable for
installation in conduit, tray, trough, duct, aerial and direct burial applications.
STANDARDS:
1. Conforms to ICEA S-93-639, NEMA WC74 for 5-46 kV Shielded Power Cable.
2. Conforms to ICEA S-97-682 for Utility Shielded Power Cables Rated 5 through
46 W.
3. Conforms to AEIC CS8 for Extruded Dielectric, Shielded Power Cables Rated
5 Through 46 kV.
4. Listed by UL as Type MV-105, per Standard 1072.
5. Overall jacket UL listed as Sunlight Resistant.
6. Cables UL listed for Direct Burial.
7. Cables pass UL and IEEE-383 ribbon burner flame tests and are UL listed
For CT Use.
8. Conforms to Federal Specification J-C-30B.
CONSTRUCTION: Three conductors of stranded copper, extruded conductor
shield, EPR (ethylene propylene rubber) insulation, extruded thermoset
insulation shield, uncoated copper shielding tape. Three conductors twisted
together with one uncoated copper grounding conductor, suitable fillers, binder
tape, black PVC jacket overall, surface printed.
USAWC
Part #

Size
AWG
or
kcmil

No. of
Strands

Thickness in Mils
Insulation

Jacket

Nominal
Diameter
Over Ins.
Inches

Nom.
Diam.
Inches

Grounding
Conductor
Size
AWGM

Approx.
Net Wt.
lbs/1000 ft

Copper
Weight
lbs/1000 ft

Conduit

Air

Ampacity*

15000 VOLTS, 133% INSULATION LEVEL


2-0315KVESPU

220

110

.77

2.09

2410

913

165

185

1-0315KVESPU

19

220

110

.81

2.22

2690

1125

185

210

1/0-0315KVESPU

1/0

19

220

110

.85

2.26

2965

1343

215

240

2/0-0315KVESPU

2/0

19

220

110

.90

2.36

3330

1609

245

275

3/0-0315KVESPU

3/0

19

220

110

.95

2.52

3800

1972

280

315

4/0-0315KVESPU

4/0

19

220

110

1.00

2.59

4375

2398

320

360

250-0315KVESPU

250

37

220

110

1.06

2.75

5025

2812

350

400

350-0315KVESPU

350

37

220

140

1.16

3.04

6465

3766

430

490

500-0315KVESPU

500

37

220

140

1.29

3.32

8340

5244

525

600

750-0315KVESPU

750

61

220

140

1.48

3.73

1/0

11510

7682

635

745

1000-0315KVESPU

1000

61

220

140

1.61

3.99

2/0

13983

10124

725

860

*CONDUIT: Three conductor cable in isolated conduit in air, 105 C Conductor Temperature, 40 C Ambient, AIR: Three conductor cable isolated in air,
105 C Conductor Temperature, 40 C Ambient. For other installation conditions, refer to the NEC

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

6-19

Specification
EPR POWER CABLE, 15000 VOLTS, 133% INSULATION LEVEL
Three Conductor, Shielded, with Grounding Conductor
AEIC CS8, MV-105, Sunlight Resistant, CT Use
1. SCOPE
1.1 This specification describes three-conductor EPR (ethylene-propylene rubber) insulated, polyvinyl
chloride jacketed shielded power cable for use in circuits not exceeding 15,000 volts 133% insulation level at
conductor temperatures of 105C continuous normal operation, 140C for emergency overload conditions, and
250C for short circuit conditions. Cables are intended for use as Type MV-105 in wet or dry locations, including
conduit, cable tray, duct, direct burial and aerial installation.

2. STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 ICEA Pub. No. S-93-639, NEMA Pub. No. WC74 for 5-46 kV Shielded Power Cable.
2.1.2 ICEA Pub. No. S-97-682 for Utility Shielded Power Cables Rated 5 Through 46 kV.
2.1.3 AEIC CS8 for Extruded Dielectric, Shielded Power Cables Rated 5 Through 46 kV.
2.1.4 UL Standard 1072 for Type MV-105.
3. CONDUCTORS
3.1 Class B stranded annealed uncoated copper per Part 2 of ICEA.

4. CONDUCTOR SHIELD
4.1 Conductors shall be covered with a layer of extruded conducting thermosetting compound with thickness in
accordance with Table 3-1 of ICEA S-97-682. The extruded layer shall be compatible with and firmly bonded to
the cable insulation and shall be in accordance with Par. 3.1 and meet the resistivity requirements of Par. 3.6.1
of ICEA S-97-682.
5. INSULATION
5.1 Directly over the conductor shield shall be applied a homogeneous wall of EPR insulation. The average
thickness of insulation shall be 220 mils. Minimum thickness at any point shall be not less than 90% of the
specified thickness. Physical and electrical properties of the insulation shall be in accordance with Part 4 of
ICEA 8-97-682 for a Class III insulation.

6. SHIELDING
6.1 Over the insulation shall be applied an extruded conducting thermosetting insulation shield. It shall be in intimate
contact with the outer surface of the insulation and shall be free-stripping, leaving no conducting particles or
other residue on the insulation surface. This layer shall be legibly identified as being conducting. The thickness
of this layer shall be in accordance with Table 5-1 of ICEA S-97-682. The insulation shield shall meet require
ments of Par. 5.5.1 of ICEA S-97-682.
6.2 An uncoated copper tape shall be helically applied over the extruded insulation shield with a minimum lap of 12.5%.
The copper tape shall meet the requirements of Part 6 of ICEA S-97-682.

7. CIRCUIT IDENTIFICATION
7.1 A color coded tape (black, red, blue) applied under the metallic shielding tape shall provide circuit identification
on each power conductor.

8. ASSEMBLY
8.1 Three insulated and shielded phase conductors shall be cabled together with a Class B stranded, uncoated
copper grounding conductor and suitable fillers to make round. Length of lay shall not exceed 35 times the
phase conductor diameter. The grounding conductor shall comply with the requirements of UL Standard 1072.

9. CABLE TAPE
9.1 The cable assembly shall be covered with a suitable tape having a minimum 10% lap.
10. OVERALL JACKET
10.1 A polyvinyl chloride jacket shall be applied overall. The jacket shall meet the requirements of Part 7 of ICEA
S-97-682 and UL 1072. The jacket shall meet the Sunlight Resistant requirements of UL Standard 1072. The
average thickness of the jacket shall be as specified in Part 7 of ICEA S-97-682 and UL 1072. The minimum
thickness at any point shall be not less than 80% of the specified UL thickness.

11. IDENTIFICATION
11.1 All cable shall be identified by means of surface ink printing indicating manufacturer, number of conductors,
size, insulation type, voltage rating and UL designations.

6-20

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

EPR POWER CABLE, 35000 VOLTS

Single Conductor, Shielded, 100% Insulation Level


AEIC CS8, MV-105, Sunlight Resistant, CT Use
APPLICATION: As medium voltage MV-105 power cable for use in main
feeder, distribution and branch circuits in industrial, commercial and
electric utility installations. Cables may be used in wet or dry locations
in circuits not exceeding 35000 volts 100% insulation level, at conductor
temperatures not exceeding 105C for normal, 140C for emergency overload and 250C for short-circuit conditions. Suitable for installation in
conduit, tray, trough, ducts, aerial and direct burial applications.
STANDARDS:
1. Conforms to ICEA S-93-639, NEMA WC74 for 5-46 kV Shielded
Power Cable.
2. Conforms to ICEA S-97-682 for Utility Shielded Power Cables
Rated 5 Through 46 kV.
3. Conforms to AEIC CS8 for Extruded Dielectric, Shielded Power
Cables Rated 5 Through 46 kV.
4. Listed by UL as Type MV-105, per Standard 1072.
5. Listed by UL as Sunlight Resistant.
6. Sizes 4/0 AWG and larger UL listed For CT Use (3).
7. Conforms to Federal Specification J-C-30B.
CONSTRUCTION: Annealed copper conductor, extruded conductor
shield, EPR ethylene-propylene-rubber insulation, extruded insulation shield, 5 mil copper shielding tape, black polyvinyl chloride
jacket, surface printed.
Size
AWG
or kcmil

USAWC
Part #

Thickness in Mils
No. of
Strands
Insulation

Jacket

Nominal
Diameter
Over Ins.
Inches

Nominal
Diameter
Inches

Copper Conductor
Approx.
Net Wt.
lbs/1000 ft

Copper
Weight
lbs/1000 ft

Ampacity*
Tray

Conduit

Duct

35000 VOLTS, SHIELDED, 100% INSULATION LEVEL (GROUNDED NEUTRAL)


1/0-0135KVESPG

1/0

19

345

80

1.11

1.39

1160

425

290

215

215

2/0-0135KVESPG

2/0

19

345

80

1.15

1.44

1290

514

330

255

245

3/0-0135KVESPG

3/0

19

345

80

1.20

1.49

1445

625

380

290

275

4/0-0135KVESPG

4/0

19

345

80

1.26

1.53

1635

765

445

330

315

250-0135KVESPG

250

37

345

80

1.34

1.59

1805

888

490

365

345

350-0135KVESPG

350

37

345

80

1.43

1.69

2205

1206

605

440

415

500-0135KVESPG

500

37

345

110

1.56

1.90

2920

1679

755

535

500

750-0135KVESPG

750

61

345

110

1.75

2.09

3895

2467

970

655

610

1000-0135KVESPG

1000

61

345

110

1.90

2.24

4840

3250

1160

755

690

TRAY: Single layer in uncovered cable tray with one cable diameter spacing, 105 C Conductor Temperature, 40 C Ambient. CONDUIT: Three cables in
isolated conduit in air, 105 C Conductor Temperature, 40 C Ambient. DUCT: Three cables per duct, 105 C Conductor Temperature, 20 C Ambient,
One Circuit, 100% Load Factor, Rho = 90. For other installation conditions refer to the NEC.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

6-21

Specification
EPR POWER CABLE, 35000 VOLTS
Single Conductor, Shielded, 100% Insulation Level
AEIC CS8, MV-1
Sunlight Resistant, CT Use

1.

SCOPE
1.1 This specification describes single conductor, EPR (Ethylene-propylene-rubber) insulated, shielded
power cables for use in circuits not exceeding 35,000 volts 100% insulation level at conductor temperatures of
105C for continuous normal operation, 140C for emergency overload conditions and 250C for short-circuit
conditions. Cables are intended for power cable applications, in wet or dry locations, including conduit, cable
tray, duct, direct burial and aerial installation.

2.

STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 ICEA Pub. No. S-93-639, NEMA Pub. No. WC74 for 5-46 kV Shielded Power Cable.
2.1.2 ICEA Pub. No. S-97-682 for Utility Shielded Power Cables Rated 5 Through 46 kV.
2.1.3 AEIC CS8 for Extruded Dielectric, Shielded Power Cables Rated 5 Through 46 kV.
2.1.4 UL Standard 1072 for Type MV-105.

3.

CONDUCTORS
3.1 Class B stranded annealed uncoated copper per Part 2 of ICEA.

4.

CONDUCTOR SHIELDING
4.1 Conductors shall be covered with a layer of extruded conducting thermosetting compound with thickness in
accordance with Table 3-1 of ICEA 8-97-682. The extruded layer shall be compatible with and firmly bonded to
the cable insulation and shall be in accordance with Par. 3.1 and meet the resistivity requirements of Par. 3.6.1
of ICEA S-97-682.

5.

INSULATION
5.1 Directly over the conductor shielding shall be applied a homogeneous wall of EPR insulation. The
insulation thickness shall be 345 mils and the minimum thickness at any point shall be not less than 90% of the
specified thickness. Physical and electrical properties of the insulation shall be in accordance with Part 4 of ICEA
S-97-682 for a Class III insulation.

6.

SHIELDING
6.1 Over the insulation shall be applied an extruded conducting thermosetting insulation shield. It shall be in intimate
contact with the outer surface of the insulation and shall be free-stripping, leaving no conducting particles or other
residue on the insulation surface. This layer shall be legibly identified as being conducting. The thickness of this
layer shall be in accordance with Table 5-1 of ICEA S-97-682. The insulation shield shall meet the requirements
Par. 5.5.1 of ICEA S-97-682.
6.2 Directly over the extruded insulation shield shall be a helically applied 5 mil uncoated copper shielding tape with a
minimum lap of 12.5%. This tape shall meet the requirements of Part 6 of ICEA 8-97-682.

7.

JACKET
7.1 A polyvinyl chloride jacket shall be applied overall. The jacket shall meet the requirements of Part 7 of ICEA
8-97-682 and UL 1072. The jacket shall meet the Sunlight Resistant requirements of UL Standard 1072. The
jacket thickness shall be as specified in Part 7 of ICEA S-97-682 and UL 1072. The minimum thickness at any
point shall be not less than 80% of the specified UL thickness.

8.

IDENTIFICATION
8.1 All cable shall be identified by means of surface ink printing indicating manufacturer, size, insulation type,
insuration thickness, vortage rating, insuiation fevel, year of manufacture and UL designations.

6-22

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

EPR POWER CABLE, 35000 VOLTS


Single Conductor, Shielded, 133% Insulation Level
AEIC CS8, MV-105, Sunlight Resistant, CT Use
APPLICATION: As medium voltage MV-105 power cable for use in main
feeder, distribution and branch circuits in industrial, commercial and
electric utility installations. Cables may be used in wet or dry locations
in circuits not exceeding 35000 volts 133% insulation level, at conductor
temperatures not exceeding 105C for normal, 140C for emergency overload and 250C for short-circuit conditions. Suitable for installation in
conduit, tray, trough, ducts, aerial and direct burial applications.
STANDARDS:
1. Conforms to ICEA S-93-639, NEMA WC74 for 5-46 kV Shielded
Power Cable.
2. Conforms to ICEA S-97-682 for Utility Shielded Power Cables Rated
5 Through 46 kV.
3. Conforms to AEIC CS8 for Extruded Dielectric, Shielded Power
Cables Rated 5 Through 46 kV.
4. Listed by UL as Type MV-105, per Standard 1072.
5. Listed by UL as Sunlight Resistant.
6. Sizes 4/0 AWG and larger UL listed For CT Use (3).
7. Conforms to Federal Specification J-C-30B.
CONSTRUCTION: Annealed copper conductor, extruded conductor
shield, EPR ethylene-propylene-rubber insulation, extruded insulation shield, 5 mil copper shielding tape, black polyvinyl chloride
jacket, surface printed.
Size
AWG
or
kcmil

USAWC
Part #

Thickness in Mils
No. of
Strands

Insulation

Jacket

Nominal
Diameter
Over Ins.
Inches

Copper Conductor
Nominal
Diameter
Inches

Approx.
Net. Wt.
lbs/1000 ft

Copper
Weight
lbs/1000 ft

Ampacity*
Tray

Conduit

Duct

35000 VOLTS, SHIELDED, 133% INSULATION LEVEL (UNGROUNDED NEUTRAL)


1/0-0135KVESPU

1/0

19

420

80

1.31

1.60

1320

425

290

215

215

2/0-0135KVESPU

2/0

19

420

80

1.35

1.64

1490

514

330

255

245

3/0-0135KVESPU

3/0

19

420

80

1.39

1.68

1655

625

380

290

275

4/0-0135KVESPU

4/0

19

420

80

1.44

1.70

1845

765

445

330

315

250-0135KVESPU

250

37

420

110

1.48

1.81

2125

888

490

365

345

350-0135KVESPU

350

37

420

110

1.59

1.93

2575

1206

605

440

415

500-0135KVESPU

500

37

420

110

1.72

2.06

3185

1679

755

535

500

750-0135KVESPU

750

61

420

110

1.89

2.24

4180

2467

970

655

610

1000-0135KVESPU

1000

61

420

110

2.05

2.40

5145

3250

1160

755

690

TRAY: Single layer in uncovered cable tray with one cable diameter spacing, 105 C Conductor Temperature, 40 C Ambient. CONDUIT: Three cables in
isolated conduit in air, 105 C Conductor Temperature, 40 C Ambient. DUCT: Three cables per duct, 105 C Conductor Temperature, 20 C Ambient,
One Circuit, 100% Load Factor, Rho = 90. For other installation conditions refer to the NEC.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

6-23

Specification
EPR POWER CABLE, 35000 VOLTS
Single Conductor, Shielded, 133% Insulation Level
AEIC CS8, MV-105, Sunlight Resistant, CT Use

1.

SCOPE
1.1 This specification describes single conductor, EPR (Ethylene-propylene-rubber) insulated, shielded
power cables for use in circuits not exceeding 35,000 volts 133% insulation level at conductor temperatures of
105C for continuous normal operation, 140C for emergency overload conditions and 250C for short-circuit
conditions. Cables are intended for power cable applications, in wet or dry locations, including conduit, cable
tray, duct, direct burial and aerial installation.

2.

STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 ICEA Pub. No. 8-93-639, NEMA Pub. No. WC74 for 5-46 kV Shielded Power Cable.
2.1.2 ICEA Pub. No. S-97-682 for Utility Shielded Power Cables Rated 5 Through 46 kV.
2.1.3 AEIC CS8 for Extruded Dielectric, Shielded Power Cables Rated 5 Through 46 kV.
2.1.4 UL Standard 1072 for Type MV-105.

3.

CONDUCTORS
3.1 Class B stranded annealed uncoated copper per Part 2 of ICEA.

4.

CONDUCTOR SHIELDING
4.1 Conductors shall be covered with a layer of extruded conducting thermosetting compound with thickness in
accordance with Table 3-1 of ICEA S-97-682. The extruded layer shall be compatible with and firmly bonded to
the cable insulation and shall be in accordance with Par. 3.1 and meet the resistivity requirements of Par. 3.6.1
of ICEA S-97-682.

5.

INSULATION
5.1 Directly over the conductor shielding shall be applied a homogeneous wall of EPR insulation. The
insulation thickness shall be 420 mils and the minimum thickness at any point shall be not less than 90% of the
specified thickness. Physical and electrical properties of the insulation shall be in accordance with Part 4 of ICEA
S-97-682 for a Class III insulation.

6.

SHIELDING
6.1 Over the insulation shall be applied an extruded conducting thermosetting insulation shield. It shall be in intimate
contact with the outer surface of the insulation and shall be free-stripping, leaving no conducting particles or other
residue on the insulation surface. This layer shall be legibly identified as being conducting. The thickness of this
layer shall be in accordance with Table 5-1 of ICEA S-97-682. The insulation shield shall meet the requirements
of Par. 5.1.1 of ICEA S-97-682.
6.2 Directly over the extruded insulation shield shall be a helically applied 5 mil uncoated copper shielding tape with a
minimum lap of 12.5%. This tape shall meet the requirements of Part 6 of ICEA 8-97-682.

7.

JACKET
7.1 A polyvinyl chloride jacket shall be applied overall. The jacket shall meet the requirements of Part 7 of ICEA
8-97-682 and UL 1072. The jacket shall meet the Sunlight Resistant requirements of UL Standard 1072. The
jacket thickness shall be as specified in Part 7 of ICEA S-97-682 and UL 1072. The minimum thickness at any
point shall be not less than 80% of the specified UL thickness.

8.

IDENTIFICATION
8.1 All cable shall be identified by means of surface ink printing indicating manufacturer, size, insulation type,
insulation thickness, voltage rating, insulation level, year of manufacture and UL designations.

9.

TESTS
9.1 Cable shall be tested in accordance with ICEA S-97-682, lCEA S-93-639, AEIC CS8 and UL 1072.

6-24

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

ARMORED CABLE

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

INTERLOCKED ARMOR CONTROL, TYPE MC (14AWG)

FR-XLP VW-1 XHHW-2 Conductors, Aluminum Armor


APPLICATION: As a multi-conductor Type MC cable, 90C in wet or
dry locations; for installation indoors or outdoors, aerially or in metal
rack, trough, cable trays, or direct buries; for control, lighting, power
and singal circuits not exceeding 600 volts in manufacturing and processing plants and substations. May be used in NEC Class I and II,
Division 2 and Class III, Division 1 and 2 hazardous locations.
STANDARDS:
1. Listed by UL as Type MC cable per Standard 1569 for Metal Clad
Cables
2. Individual conductors UL listed as Type XHHW-2, VW-1.
3. Overall jacket UL listed as Sunlight Resistant.
4. Cables pass UL and IEE-383 ribbon burner flame tests and
are UL listed for CT Use.
5. Cables pass ICEA 210,000 BTU/hr. ribbon burner flame test.
6. Cables UL listed for Direct Burial.
7. Cables conform to ICEA S-73-532, NEMA WC57, Control Cables.
CONSTRUCTION: Stranded uncoated copper conductors, 30 mils
FR-XLP flame-retardant crosslinked polyethylene insulation,
color coded, twisted with an 7-strand uncoated copper uninsulated
grounding conductor of same size as circuit conductors, cable tape,
aluminum interlocked armor, black PVC jacket overall.

#14 AWG - 7 Strand

USAWC
Part #

Nol
of
Condrs.

Nom.
Diam
Over
Armor
Inches

Overall
PVC
Jacket
Mils

Nom.
Diam.
Inches

14-02AIAWGPVC
14-03AIAWGPVC
14-04AIAWGPVC
14-05AIAWGPVC
14-06AIAWGPVC
14-07AIAWGPVC
14-08AIAWGPVC
14-09AIAWGPVC
14-10AIAWGPVC
14-11AIAWGPVC
14-12AIAWGPVC
14-13AIAWGPVC
14-14AIAWGPVC
14-15AIAWGPVC
14-16AIAWGPVC
14-17AIAWGPVC
14-18AIAWGPVC
14-19AIAWGPVC
14-20AIAWGPVC
14-23AIAWGPVC
14-25AIAWGPVC
14-27AIAWGPVC
14-29AIAWGPVC
14-31AIAWGPVC
14-32AIAWGPVC
14-37AIAWGPVC

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
23
25
27
29
31
32
37

.46
.48
.53
.55
.59
.59
.66
.68
.75
.75
.76
.78
0.81
0.84
0.84
0.90
0.90
0.90
0.94
0.98
1.03
1.05
1.06
1.11
1.13
1.17

50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50

.56
.58
.64
.66
.70
.70
.76
.78
.85
.85
.87
.89
.91
.95
.95
1.00
1.00
1.00
1.04
1.08
1.14
1.16
1.17
1.21
1.23
1.27

Weight
lbs/ 1000 ft
Net

Copper

160
185
220
245
280
295
330
360
395
415
430
465
490
515
530
550
570
590
615
690
750
810
860
920
940
1110

39
52
65
79
91
104
117
130
143
156
168
182
195
208
221
378
399
259
273
312
337
364
390
416
429
492

NOTES: 1. Standard color is Method 1 for NEC applications per Appendix E. Table E-2 of ICEA S-73-532
2. Cables may be supplied with galvanized steel interlocked armor on request.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

7-1

INTERLOCKED ARMOR CONTROL, TYPE MC (12AWG)

FR-XLP VW-1 XHHW-2 Conductors, Aluminum Armor


APPLICATION: As a multi-conductor Type MC cable, 90C in wet or
dry locations; for installation indoors or outdoors, aerially or in metal
rack, trough, cable trays, or direct buries; for control, lighting, power
and singal circuits not exceeding 600 volts in manufacturing and processing plants and substations. May be used in NEC Class I and II,
Division 2 and Class III, Division 1 and 2 hazardous locations.
STANDARDS:
1. Listed by UL as Type MC cable per Standard 1569 for Metal Clad
Cables
2. Individual conductors UL listed as Type XHHW-2, VW-1.
3. Overall jacket UL listed as Sunlight Resistant.
4. Cables pass UL and IEE-383 ribbon burner flame tests and
are UL listed for CT Use.
5. Cables pass ICEA 210,000 BTU/hr. ribbon burner flame test.
6. Cables UL listed for Direct Burial.
7. Cables conform to ICEA S-73-532, NEMA WC57, Control Cables.
CONSTRUCTION: Stranded uncoated copper conductors, 30 mils
FR-XLP flame-retardant crosslinked polyethylene insulation,
color coded, twisted with an 7-strand uncoated copper uninsulated
grounding conductor of same size as circuit conductors, cable tape,
aluminum interlocked armor, black PVC jacket overall.

#12 AWG - 7 Strand

USAWC
Part #

Nol
of
Condrs.

Nom.
Diam
Over
Armor
Inches

Overall
PVC
Jacket
Mils

Nom.
Diam.
Inches

12-02AIAWGPVC
12-03AIAWGPVC
12-04AIAWGPVC
12-05AIAWGPVC
12-06AIAWGPVC
12-07AIAWGPVC
12-08AIAWGPVC
12-09AIAWGPVC
12-10AIAWGPVC
12-11AIAWGPVC
12-12AIAWGPVC
12-13AIAWGPVC
12-14AIAWGPVC
12-15AIAWGPVC
12-16AIAWGPVC
12-17AIAWGPVC
12-18AIAWGPVC
12-19AIAWGPVC
12-20AIAWGPVC
12-23AIAWGPVC
12-25AIAWGPVC
12-27AIAWGPVC
12-29AIAWGPVC
12-31AIAWGPVC
12-32AIAWGPVC
12-37AIAWGPVC

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
23
25
27
29
31
32
37

.52
.53
.56
.63
.67
.67
.72
.77
.83
.83
.85
.88
0.91
0.95
0.95
1.00
1.00
1.00
1.04
1.09
1.15
1.18
1.19
1.24
1.26
1.31

50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50

.61
.63
.67
.73
.78
.78
.83
.87
.93
.93
.96
.98
1.01
1.05
1.05
1.10
1.10
1.10
1.15
1.20
1.26
1.28
1.29
1.34
1.37
1.41

Weight
lbs/ 1000 ft
Net

Copper

205
230
275
315
350
375
420
460
505
530
570
600
630
670
705
740
765
790
860
960
1035
1095
1155
1205
1255
1395

64
83
103
129
140
165
180
214
231
252
279
294
315
336
357
378
399
428
441
504
557
588
630
672
693
793

NOTES: 1. Standard color is Method 1 for NEC applications per Appendix E. Table E-2 of ICEA S-73-532
2. Cables may be supplied with galvanized steel interlocked armor on request.

7-2

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

INTERLOCKED ARMOR CONTROL, TYPE MC (10AWG)

FR-XLP VW-1 XHHW-2 Conductors, Aluminum Armor


APPLICATION: As a multi-conductor Type MC cable, 90C in wet or
dry locations; for installation indoors or outdoors, aerially or in metal
rack, trough, cable trays, or direct buries; for control, lighting, power
and singal circuits not exceeding 600 volts in manufacturing and processing plants and substations. May be used in NEC Class I and II,
Division 2 and Class III, Division 1 and 2 hazardous locations.
STANDARDS:
1. Listed by UL as Type MC cable per Standard 1569 for Metal Clad
Cables
2. Individual conductors UL listed as Type XHHW-2, VW-1.
3. Overall jacket UL listed as Sunlight Resistant.
4. Cables pass UL and IEE-383 ribbon burner flame tests and
are UL listed for CT Use.
5. Cables pass ICEA 210,000 BTU/hr. ribbon burner flame test.
6. Cables UL listed for Direct Burial.
7. Cables conform to ICEA S-73-532, NEMA WC57, Control Cables.
CONSTRUCTION: Stranded uncoated copper conductors, 30 mils
FR-XLP flame-retardant crosslinked polyethylene insulation,
color coded, twisted with an 7-strand uncoated copper uninsulated
grounding conductor of same size as circuit conductors, cable tape,
aluminum interlocked armor, black PVC jacket overall.

#10 AWG - 7 Strand

USAWC
Part #

Nol
of
Condrs.

Nom.
Diam
Over
Armor
Inches

Overall
PVC
Jacket
Mils

Nom.
Diam.
Inches

10-02AIAWGPVC
10-03AIAWGPVC
10-04AIAWGPVC
10-05AIAWGPVC
10-06AIAWGPVC
10-07AIAWGPVC
10-08AIAWGPVC
10-09AIAWGPVC
10-10AIAWGPVC
10-11AIAWGPVC
10-12AIAWGPVC
10-13AIAWGPVC
10-14AIAWGPVC
10-15AIAWGPVC
10-16AIAWGPVC
10-17AIAWGPVC
10-18AIAWGPVC
10-19AIAWGPVC
10-20AIAWGPVC
10-23AIAWGPVC
10-25AIAWGPVC
10-27AIAWGPVC
10-29AIAWGPVC
10-31AIAWGPVC
10-32AIAWGPVC
10-37AIAWGPVC

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
23
25
27
29
31
32
37

.57
.58
.64
.69
.75
.75
.80
.86
.94
.94
.96
.98
1.01
1.06
1.06
1.12
1.12
1.12
1.17
1.22
1.30
1.32
1.34
1.39
1.42
1.48

50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50

.67
.68
.75
.80
.85
.85
.91
.96
1.04
.1.04
1.07
1.08
1.12
1.17
1.17
1.22
1.22
1.22
1.28
1.33
1.40
1.43
1.44
1.50
1.53
1.58

Weight
lbs/ 1000 ft
Net

Copper

260
300
355
410
465
500
560
620
680
720
770
815
865
920
960
1015
1055
1095
1155
1290
1390
1480
1570
1660
1715
1935

96
131
164
192
224
256
288
320
352
384
416
448
480
512
544
576
608
640
672
768
832
896
960
1024
1056
1216

NOTES: 1. Standard color is Method 1 for NEC applications per Appendix E. Table E-2 of ICEA S-73-532
2. Cables may be supplied with galvanized steel interlocked armor on request.

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

7-3

Specification
INTERLOCKED ARMOR CONTROL CABLE, TYPE MC
FR-XLP VW-1 XHHW-2 Conductors, Aluminum Armor
1. SCOPE
1.1 This specification describes multi-conductor FR-XLP flame-retardant crosslinked polyethylene insulated,
aluminum interlocked armor Type MC control cable for use in circuits not exceeding 600 volts at conductor
temperatures of 90C in wet or dry locations. Cables are intended for general purpose applications in aerial,
direct burial, metal rack, trough, or cable tray installations.

2. APPLICABLE STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 UL Standard 1569 for Type MC cable.
2.1.2 UL 8tandard 44 for Type XHHW-2, VW.. 1 conductors.
2.1.3 ICEA Pub. No. 8-73..532, NEMA Pub. No. WC57 for Control Cables.

3. CONDUCTORS
3.1 Conductors shall be Class B stranded uncoated soft copper per Part 2 of ICEA. Conductor sizes shall be 14 AWG
through 10 AWG.

4. SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.

5. INSULATION
5.1 Compound: Each conductor shall be insulated with FR-XLP flame-retartant chemically crosslinked poly
ethylene, meeting the requirements of ICEA 8-73-532, Table 3-2 (Type I-XLPE), and Type XHHW-2, VW-1 require
ments of Underwriters Laboratories.
5.2 Thickness: The average thickness of insulation shall be 30 mils. The minimum thickness at any point shall be not
less than 90% of the specified thickness.

6. CIRCUIT IDENTIFICATION
6.1 Circuit identification shall consist of Method 1 color coding for National Electrical Code applications in accordance
with ICEA Pub. No. 8-73-532, Appendix E, Table E-2

7. ASSEMBLY
7.1 The insulated color coded conductors shall be cabled together with nonhygroscopic fillers, when necessary to
make round. One 7-strand uncoated copper uninsulated grounding conductor of the same size as the circuit
conductors, shall be included in the assembly.

8. CABLE TAPE
8.1 A suitable cable tape shall be applied over the assembly to hold the core together and provide bedding for the
armor.

9. ARMOR
9.1 An aluminum interlocked armor shall be applied over the cable core. Armor shall be in accordance with UL Stan
dard 1569 and Part 4 of ICEA.

10. COVERING
10.1 An extruded covering of PVC shall be applied over the armor. The average thickness and properties of the PVC
covering shall be as specified in Part 4 of ICEA. Minimum thickness at any point shall be not less than 70% of the
required average thickness. The covering shall meet the Sunlight Resistant requirements of UL.

11. IDENTIFICATION
11.1 An ink print legend shall be applied to the surface of the PVC covering providing cable and manufacturer identifi
cation.

12. TESTS
12.1 Individual conductors and completed cables shall be tested in accordance with UL requirements for Type MC

cables having XHHW-2, VW-1 insulated conductors.

12.2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and shall be UL
listed "For CT Use".

7-4

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

(3C) INTERLOCKED ARMOR POWER CABLE, 600 VOLTS

Three Conductor, XLP Insulated, Aluminum or Steel Armor


Type MC
APPLICATION:
As 600 volt Type MC cable rated 90C in wet or dry locations; for installation aerially or in metal rack, tray, trough, cable trays, or direct buried; for
power and control circuits not exceeding 600 volts in manufacturing and
processing plants, substations and generating stations. May be used in
NEC Class I and II, Division 2 and Class III, Division 1 and 2 hazardous
locations.
STANDARDS:
1. Listed by UL as Type MC cable per Standard 1569.
2. Individual conductors UL listed as Type XHHW-2 (90C wet or dry)
per UL Standard 44.
3. Overall jacket UL listed as Sunlight Resistant.
4. Cables pass UL and IEEE-383 ribbon burner tests and are UL
listed For CT Use.
5. Cables comply with IEEE-1202 flame test (12 AWG and larger).
6. Cables pass ICEA 210,000 BTU/hr. ribbon burner flame test.
7. Cables UL listed for Direct Burial.
8. Cables conform to ICEA S-95-658, NEMA WC70 for Nonshielded
Power Cables Rated 2000 Volts or Less.
CONSTRUCTION: Three conductors of stranded copper, XLP
(crosslinked polyethylene) insulation, surface print phase identification.
Three conductors twisted together with one uncoated copper grounding
conductor, suitable fillers, binder tape, aluminum or galvanized steel
interlocked armor, black sunlight resistant PVC jacket overall.

Insul.
Thick.
Mils

Nom.
Diam.
Over
Armor
Inches

30

12

10

USAWC
Part #

Size
AWG
or
kcmil

No.
of
Strands

14-03AIAWGPVC

14

12-03AIAWGPVC
10-03AIAWGPVC

PVC Jkt.
Thick.
Mils

Nom.
Diam.
Over
PVC Jkt.
Inches

Copper
Grounding Conductor
AWG

Alum.
Armor

Steel
Armor

Copper

90C

75C

.48

50

.58

14

185

235

52

25

20

30

.52

50

.63

12

230

265

84

30

25

30

.57

50

.68

10

300

360

128

40

35
50

Weight
lbs/ 1000 ft

Ampacity*

8-03AIAWGPVC

45

.70

50

.80

10

410

565

189

55

6-03AIAWGPVC

45

.78

50

.88

550

735

300

75

65

4-03AIAWGPVC

45

.89

50

.99

740

950

447

95

85

2-03AIAWGPVC

45

1.01

50

1.12

1075

1315

710

130

115

1-03AIAWGPVC

19

55

1.16

50

1.27

1380

1630

873

150

130

1/0-03AIAWGPVC

1/0

19

55

1.23

50

1.34

1555

1855

1081

170

150

2/0-03AIAWGPVC

2/0

19

55

1.32

50

1.43

1850

2195

1341

195

175

3/0-03AIAWGPVC

3/0

19

55

1.46

50

1.57

2350

2665

1717

225

200

4/0-03AIAWGPVC

4/0

19

55

1.56

60

1.68

2820

3205

2130

260

230

250-03AIAWGPVC

250

37

65

1.74

60

1.86

3310

3940

2495

290

255

350-03AIAWGPVC

350

37

65

1.96

60

2.10

4475

4970

3474

350

310

500-03AIAWGPVC

500

37

65

2.24

60

2.37

6075

6580

4934

430

380

750-03AIAWGPVC

750

61

80

2.68

75

2.84

8960

9700

7351

535

475

*AMPACITY in accordance with the NEC for cables installed in uncovered cable tray without maintained spacing at the conductor temperature indicated
in wet or dry locations, 30 C ambient temperature

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

7-5

Specification

INTERLOCKED ARMOR POWER CABLE, 600 VOLTS

Three Conductor, XLP Insulated, Aluminum or Steel Armor


Type MC

1. SCOPE
1.1 This specification describes four conductor XLP (thermosetting crosslinked polyethylene) insulated, aluminum or
galvanized steel interlocked armor Type MC power cable for use in circuits not exceeding 600 volts phase-to-phase at
conductor temperatures of 90C in wet or dry locations for normal operation, 130C for emergency overload conditions and
250C for short circuit conditions. Cables are intended for installation indoors or outdoors, aerially, in metal rack, trough or
cable trays, or for direct burial.
2. STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1
UL Standard 1569 for Type MC cable.
2.1.2 UL Standard 44 forType XHHW-2 conductors.
2.1.3 ICEA Pub. No. S-95-658 and NEMA Pub. No. WC70 for Nonshielded Power Cables Rated 2000 Volts or Less.
3. CONDUCTORS
3.1 Class B stranded annealed uncoated copper per Part 2 of ICEA.
4. SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.
5. INSULATION
5.1 A homogeneous wall of XLP insulation shall be extruded over the conductor. The average thickness of insulation shall
be as specified in UL Standard 44 for Type XHHW-2 conductors and in Table 3-4, Column B of ICEA. Minimum thickness at
any point shall be not less than 90% of the specified thickness. Physical and electrical properties shall be in accordance with
Table 3-7, Type X-2 of ICEA and Type XHHW-2 requirements of UL Standard 44.
6. PHASE IDENTIFICATION
6.1 The insulated phase conductors shall be printed with the numerals "1 ","2" and "3" on the surface of the insulation.
7. ASSEMBLY
7.1 Three phase conductors shall be cabled together with a Class B stranded, uncoated copper grounding conductor in
valley, and suitable nonhygroscopic fillers to make round. Length of lay shall not exceed 40 times the phase conductor
diameter. Total circular mil area of the two grounding conductors shall be not less than the circular mil area of the grounding
conductor listed in UL Standard 1569.
8. CABLE TAPE
8.1 The cable assembly shall be covered with a suitable tape applied with a 10% minimum lap.
9. ARMOR
9.1 An aluminum or galvanized steel interlocked armor shall be applied over the cable core. Armor shall be in accordance with UL
Standard 1569 and Paragraph 4.3.3 of ICEA.
10. COVERING
10.1 Shall be PVC meeting the requirements of ICEA Table 4-1 and the Sunlight Resistant requirements of UL 1569. Average jacket
thickness shall be in accordance with UL 1569. Minirnum thickness at any point shall be not less than 70% of the specified
average thickness.
11. IDENTIFICATION
11.1 An ink print legend shall be applied to the surface of the PVC covering providing cable and manufacturer identification.
12. TESTS
12.1 Cable shall be tested in accordance with UL requirements for Type Me cable and ICEA S-95-658.
12.2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and shall be UL listed "For CT
Use." Cables shall also be capable of complying with the IEEE-1202 flame test (12 AWG and larger).

7-6

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

(4C) INTERLOCKED ARMOR POWER CABLE, 600 VOLTS

Four Conductor, XLP Insulated, Aluminum or Steel Armor


Type MC
APPLICATION:
As 600 volt Type MC cable rated 90C in wet or dry locations; for
installation aerially or in metal rack, tray, trough, cable trays or direct
buried; for power and control circuits not exceeding 600 volts in manufacturing and processing plants, substations and generating stations.
When installed per the NEC, cables meet the requirements of OSHA.
May be used in NEC Class I and II, Division 2 and Class III, Division 1
and 2 hazardous locations.
STANDARDS:
1. Listed by UL as Type MC cable per Standard 1569.
2. Individual conductors UL listed as Type XHHW-2 (90C wet or dry)
per UL Standard 44.
3. Overall jacket UL listed as Sunlight Resistant.
4. Cables pass UL and IEEE-383 ribbon burner flame tests and are
UL listed For CT Use.
5. Cables comply with IEEE-1202 flame test (12 AWG and larger).
6. Cables pass ICEA 210,000 BTU/hr. ribbon burner flame test.
7. Cables UL listed for Direct Burial.
8. Cables conform to ICEA S-95-658, NEMA WC70 for Nonshielded
Power Cables Rated 2000 Volts or Less.
CONSTRUCTION: Class B stranded uncoated copper conductor,
XLP crosslinked polyethylene insulation, surface print phase
identification. Four insulated conductors twisted with a Class B
stranded uncoated copper grounding conductor in two opposite valleys,
suitable fillers, binder tape, aluminum or galvanized steel interlocked
armor, black sunlight resistant PVC jacket overall.

USAWC
Part #

Size
AWG
or
kcmil

No.
of
Strands

Insul.
Thick.
Mils

Nom.
Diam.
Over
Armor
Inches

PVC Jkt.
Thick.
Mils

Nom.
Diam.
Over
PVC Jkt.
Inches

Gnd. Condr.
Size In
Two Valleys
AWG

Weight
lbs/1000 ft
Alum.
Armor

Steel
Armor

Ampacity'
90C

75C
16

Copper

14-04AIAWGPVC

14

30

.51

50

.62

16

230

350

60

20

12-04AIAWGPVC

12

30

.56

50

.67

14

290

420

97

24

20

10-04AIAWGPVC

10

30

.62

50

.73

12

370

530

148

32

28

8-04AIAWGPVC

45

.76

50

.86

12

505

675

241

44

40

6-04AIAWGPVC

45

.85

50

.95

10

685

870

383

60

52

4-04AIAWGPVC

45

.97

50

1.07

10

925

1150

577

76

68

2-04AIAWGPVC

45

1.10

50

1.22

1290

1560

919

104

92

1-04AIAWGPVC

19

55

1.25

50

1.36

1605

1910

1136

120

104

1/0-04AIAWGPVC

1/0

19

55

1.35

50

1.46

1935

2265

1512

136

120

2/0-04AIAWGPVC

2/0

19

55

1.46

50

1.56

2355

2720

1760

156

140

3/0-04AIAWGPVC

3/0

19

55

1.58

60

1.71

2935

3330

2245

180

160

4/0-04AIAWGPVC

4/0

19

55

1.75

60

1.88

3640

3965

2796

208

184

250-04AIAWGPVC

250

37

65

1.92

60

2.04

4210

4635

3282

232

204

350-04AIAWGPVC

350

37

65

2.16

60

2.30

5710

6120

4576

280

248

500-04AIAWGPVC

500

37

65

2.47

75

2.63

7910

8390

6509

344

304

750-04AIAWGPVC

750

61

80

3.03

85

3.22

11480

12170

9713

428

380

*AMPACITY in accordance with the NEC for cables installed in uncovered cable tray without maintained spacing at the conductor temperature indicated
in wet or dry locations, 30 C ambient temperature

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

7-7

Specification

INTERLOCKED ARMOR POWER CABLE, 600 VOLTS

Four Conductor, XLP Insulated, Aluminum or Steel Armor


Type MC

1. SCOPE
1.1 This specification describes four conductor XLP (thermosetting crosslinked polyethylene) insulated, aluminum or
galvanized steel interlocked armor Type MC power cable for use in circuits not exceeding 600 volts phase-to-phase at
conductor temperatures of 90C in wet or dry locations for normal operation, 130C for emergency overload conditions and
250C for short circuit conditions. Cables are intended for installation indoors or outdoors, aerially, in metal rack, trough or
cable trays, or for direct burial.
2. STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1
UL Standard 1569 for Type MC cable.
2.1.2 UL Standard 44 forType XHHW-2 conductors.
2.1.3 ICEA Pub. No. S-95-658 and NEMA Pub. No. WC70 for Nonshielded Power Cables Rated 2000 Volts or Less.
3. CONDUCTORS
3.1 Class B stranded annealed uncoated copper per Part 2 of ICEA.
4. SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.
5. INSULATION
5.1 A homogeneous wall of XLP insulation shall be extruded over the conductor. The average thickness of insulation shall
be as specified in UL Standard 44 for Type XHHW-2 conductors and in Table 3-4, Column B of ICEA. Minimum thickness at
any point shall be not less than 90% of the specified thickness. Physical and electrical properties shall be in accordance with
Table 3-7, Type X-2 of ICEA and Type XHHW-2 requirements of UL Standard 44.
6. PHASE IDENTIFICATION
6.1 The insulated phase conductors shall be printed with the numerals "1 ","2","3" and "4" on the surface of the insulation.
7. ASSEMBLY
7.1 Four phase conductors shall be cabled together with a Class B stranded, uncoated copper grounding conductor in two opposite
valleys, and suitable nonhygroscopic fillers to make round. Length of lay shall not exceed 40 times the phase conductor
diameter. Total circular mil area of the two grounding conductors shall be not less than the circular mil area of the grounding
conductor listed in UL Standard 1569.
8. CABLE TAPE
8.1 The cable assembly shall be covered with a suitable tape applied with a 10% minimum lap.
9. ARMOR
9.1 An aluminum or galvanized steel interlocked armor shall be applied over the cable core. Armor shall be in accordance with UL
Standard 1569 and Paragraph 4.3.3 of ICEA.
10. COVERING
10.1 Shall be PVC meeting the requirements of ICEA Table 4-1 and the Sunlight Resistant requirements of UL 1569. Average jacket
thickness shall be in accordance with UL 1569. Minirnum thickness at any point shall be not less than 70% of the specified
average thickness.
11. IDENTIFICATION
11.1 An ink print legend shall be applied to the surface of the PVC covering providing cable and manufacturer identification.
12. TESTS
Cable shall be tested in accordance with UL requirements for Type Me cable and ICEA S-95-658.
12.2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and shall be UL listed "For CT
Use." Cables shall also be capable of complying with the IEEE-1202 flame test (12 AWG and larger).

7-8

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

(3C) INTERLOCKED ARMOR POWER CABLE, 600 VOLTS (50% GROUNDS)


Three Conductor, XLP Insulated, Aluminum or Steel Armor, 50% Grounds
Type MC
APPLICATION:
As 600 volt Type MC cable rated 90C in wet or dry locations; for installation aerially or in metal rack, tray, trough, cable trays, or direct buried; for
power circuits not exceeding 600 volts in manufacturing and processing
plants, substations and generating stations. May be used in NEC
Class I and 11, Division 2 and Class III, Division 1 and 2 hazardous
locations. Cables have grounding conductors equal to 50% of phase
STANDARDS:
1. Listed by UL as Type MC cable per Standard 1569.
2. Individual conductors UL listed as Type XHHW-2 (90C wet or dry)
per UL Standard 44.3. Overall jacket UL listed as Sunlight Resistant.
4. Cables pass UL and IEEE-383 ribbon burner tests and are UL
listed For CT Use.,
5. Cables comply with IEEE-1202 flame test.
6. Cables pass ICEA 210,000 BTU/hr. ribbon burner flame test.
7. Cables UL listed for Direct Burial.
Power Cables Rated 2000 Volts or Less.
CONSTRUCTION: Three conductors of stranded copper, XLP
(crosslinked polyethylene) insulation, surface print phase identification.
Three conductors twisted together with one uncoated copper grounding
conductor in each valley, suitable fillers, binder tape, aluminum or
galvanized steel interlocked armor, black sunlight resistant PVC jacket
overall.
Grounding
Nom.
Diam.
Conductor
Over
in
PVC Jkt.
Each
AWG
Inches

USAWC
Part #

Size
kcmil

No.
of
Strands

Insul.
Thick.
Mils

Nom.
Diam.
Over
Armor
Inches

350-03AIAWG2PVC

350

37

65

1.96

60

2.10

500-03AIAWG2PVC

500

37

65

2.24

60

750-03AIAWG2PVC

750

61

80

2.68

75

PVC Jkt.
Thick.
Mils

Ampacity
of
Each Cable

Weight
lbs/ 1000 ft

Alum
Armor

Steel
Armor

Copper

90C

75C

4900

5355

3944

350

310

2.37

6633

7170

5473

430

380

2.84

2/0

9870

10500

8022

535

475

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

7-9

Specification
INTERLOCKED ARMOR POWER CABLE, 600 VOLTS (50% GROUNDS)
3 Conductor, XLP Insulated, Aluminum or Steel Armor, 50% Grounds
Type MC
1. SCOPE
1.1 This specification describes three conductor XLP (thermosetting crosslinked polyethylene) insulated,
aluminum or galvanized steel interlocked armor Type MC power cable for use in circuits not exceeding 600 volts
phase-to-phase at conductor temperatures of 90C in wet or dry locations for normal operation, 130C for emer
gency overload conditions and 250C for short circuit conditions. Cables are intended for installation indoors or
outdoors, aerially, in metal rack, trough or cable trays, or for direct burial. Cables have grounding conductors
equal to 50% of the phase conductor area.
2. STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 UL Standard 1569 for Type MC cable.
2.1.2 UL Standard 44 for Type XHHW-2 conductors.
2.1.3 ICEA Pub. No. S-95-658 and NEMA Pub. No. WC70 for Nonshielded Power Cables Rated 2000 Volts or
Less.

3. CONDUCTORS
3.1 Class B stranded annealed uncoated copper per Part 2 of ICEA.

4. SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.
5. INSULATION
5.1 A homogeneous wall of XLP insulation shall be extruded over the conductor. The average thickness of
insulation shall be as specified in UL Standard 44 for Type XHHW-2 conductors and in Table 3-4, Column B of
ICEA. Minimum thickness at any point shall be not less than 90% of the specified thickness. Physical and
electrical properties shall be in accordance with Table 3-7, Type X-2 of ICEA and Type XHHW-2 requirements of
UL Standard 44.

6. PHASE IDENTIFICATION
6.1 The insulated phase conductors shall be printed with the numerals "1", "2" and "3" on the surface of the insula
tion.

7. ASSEMBLY
7.1 Three phase conductors shall be cabled together with a Class B stranded, uncoated copper grounding conductor
and suitable nonhygroscopic fillers in each valley. Total area of the grounds shall be not less than 50% of the
area of one phase conductor. Length of lay shall not exceed 35 times the phase conductor diameter.
8. CABLE TAPE
8.1 The cable assembly shall be covered with a suitable tape applied with a 10% minumum lap.

9. ARMOR
9.1 An aluminum or galvanized steel interlocked armor shall be applied over the cable core. Armor shall be in
accordance with UL Standard 1569 and Paragraph 4.3.3 of ICEA.
10. COVERING
10.1 Shall be PVC meeting the requirements of ICEA Table 4-1 and the Sunlight Resistant requirements of UL 1569.
Average jacket thickness shall be in accordance with UL 1569. Minimum thickness at any point shall be not less
than 70% of the specified thickness.
11. IDENTIFICATION
11.1 An ink print legend shall be applied to the surface of the PVC covering providing cable and manufacturer
identification.
12. TESTS
12.1 Cable shall be tested in accordance with UL requirements for Type MC cable and ICEA S-95-658.
12.2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and shall be UL
listed "For CT Use." Cables shall also be capable of complying with the IEEE-1202 flame test.

7-10

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

HL TECK 90 MINUS 40 C, FT4, 600 VOLTS (14 AWG)

14 AWG Multiconductor RW90 (.030" XLPE Insulation)


No. 14 AWG Grounding Conductor
Inner PVC Jacket, Aluminum Armor, Outer PVC Jacket
APPLICATION: As flame retardant multiconductor control, signal or
power cables rated 600 volts, 90C in wet or dry locations. Widely used
in the pulp and paper, petroleum, petrochemical, mining industries
where cables with outstanding resistance to mechanical abuse, chemical attack and high reliability are required. Suitable for use in direct
burial, open wiring, ventilated flexible cableways, and in non-ventilated,
ventilated or ladder type cable trays. Inner and outer PVC jacket have
low acid gas evolution and low flame spread properties along with
excellent low temperature properties.
STANDARDS:
1. Listed as TECK 90 MINUS 40C per CSA Std C22.2 No. 131.
2. Passes FT-4 70000 BTU/Hr cable tray flame test of CSA Std C22.2
No. 0.3.
3. Complies with Acid Gas Evolution Test of Ontario Hydro Provisional
Spec L-891SM-77. Less than 14% acid gas evolution.
4. HL approved for use in hazardous locations per CSA Std C22.2 No.
174.
CONSTRUCTION: Stranded uncoated concentric copper conductors,
30 mils XLP crosslinked polyethylene insulation, color coded.
Two or more conductors twisted with one No. 14 AWG 7-strand bare
copper grounding conductor and suitable fillers, tape, PVC inner jacket,
aluminum interlocked armor, PVC outer jacket, surface printed.

Diameters
No.
of

Weight
lbs/1000 ft.

Inner Jacket Thickness


Inner Jacket

Armor

Outer Jacket

USAWC
Part #

Condrs.
Mils

mm

In.

mm

In.

mm

In.

mm

Net

Copper

14-02WGTECK90

45

1.14

.385

9.78

.550

14.6

.655

16.6

210

39

14-03WGTECK90

45

1.14

.405

10.3

.570

14.5

.677

17.2

230

52

14-04WGTECK90

45

1.14

.443

11.3

.607

15.4

.713

18.1

270

68

14-05WGTECK90

45

1.14

.482

12.2

.647

16.4

.752

19.1

300

81

14-06WGTECK90

45

1.14

.525

13.3

.690

17.5

.795

20.2

330

95

14-07WGTECK90

45

1.14

.525

13.3

.690

17.5

.795

20.2

350

104

14-08WGTECK90

60

1.52

.597

15.2

.762

19.4

.867

22.0

405

117

14-09WGTECK90

60

1.52

.638

16.2

.803

20.4

.908

23.1

435

130

14-10WGTECK90

10

60

1.52

.692

17.6

.857

21.8

.962

24.4

505

149

14-11WGTECK90

11

60

1.52

.692

17.6

.857

21.8

.962

24.4

525

156

14-12WGTECK90

12

60

1.52

.715

18.2

.879

22.3

.984

25.0

545

176

14-13WGTECK90

13

60

1.52

.725

18.4

.890

22.6

1.00

25.4

570

182

14-14WGTECK90

14

60

1.52

.750

19.0

.915

23.2

1.02

25.9

640

195

14-15WGTECK90

15

60

1.52

.789

20.0

1.01

25.6

1.12

28.4

660

217

14-16WGTECK90

16

60

1.52

.789

20.0

1.01

25.6

1.12

28.4

690

221

14-17WGTECK90

17

60

1.52

.830

21.1

1.05

26.7

1.16

29.5

720

234

14-18WGTECK90

18

60

1.52

.830

21.1

1.05

26.7

1.16

29.5

750

247

14-19WGTECK90

19

60

1.52

.830

21.1

1.05

26.7

1.16

29.5

770

260

14-20WGTECK90

20

80

2.03

.913

23.2

1.13

28.7

1.24

31.5

790

285

14-25WGTECK90

25

80

2.03

1.01

25.6

1.23

31.2

1.33

33.8

960

337

14-30WGTECK90

30

80

2.03

1.07

27.2

1.29

32.8

1.39

35.3

1110

402

14-40WGTECK90

40

80

2.03

1.19

30.2

1.41

35.8

1.52

38.6

1330

531

14-50WGTECK90

50

80

2,03

1.34

34.0

1.56

39.6

1.67

42.4

1530

661

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

7-11

Specification

HL TECK 90 MINUS 40C, FT4, 600 VOLTS


14AWG Multiconductor RW90 (.030 XLPE Insulation)
11

1. SCOPE
1.1 This specification describes multiconductor 14AWG TECK 90 MINUS 40C cable with XLP
crosslinked polyethylene insulation, PVC inner jacket, aluminum interlocked armor, and PVC outer jacket.
The cables may be used in circuits not exceeding 600 volts at temperatures of 90C in wet or dry locations.
Cables are intended for use indoors or outdoors in open wiring, ventilated flexible cableways, cable trays and
direct burial installations in commercial or industrial applications.
2. STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 CSA Std C22.2 No. 131 TECK 90 MINUS 40C cable.
2.1.2 CSA Std C22.2 No. 0.3 Clause 4.11.4 FT-4 flame test.
2.1.3 Ontario Hydro Provisional Spec L891 SM-77.
2.1.4 CSA Std C22.2 No. 174 Cables and Cable Glands for Use In Hazardous Locations.
2.1.5 CSA Std C22.2 No. 38 Thermoset Insulated Wires and Cables.
3. CONDUCTORS
3.1 Shall be 14 AWG Class B concentric stranded annealed uncoated copper conforming to CSA C22.2 No. 131. A
nonhygroscopic separator may be used over the conductor at the option of the manufacturer.
4. INSULATION
4.1 Shall be XLP crosslinked polyethylene meeting the requirements of CSA C22.2 No. 38 for Type RW90.
Average thickness of insulation shall be 30 mils. Minimum thickness at any point shall be not less than 90% of
the specified average thickness.
5. CIRCUIT IDENTIFICATION
5.1 Conductors shall be colored; black,white (2/C); black, red, blue (3/C); black, red, blue, white (4/C). Cables with
more than four conductors shall have circuit identification consisting of printed numbers.
6. ASSEMBLY
6.1 Insulated circuit conductors shall be cabled together with a 14 AWG 7 -strand uncoated copper grounding conductor
and honhygroscopic fillers where necessary. Maximum length of lay shall be as specified in Table 3 of CSA C22.2
No. 131. A suitable nonhygroscopic tape may be applied over the assembly.
7. INNER PVC JACKET
7.1 Shall be PVC meeting the requirements of C22.2 No. 131 including requirements for low temperature classifica
tion of -40C. Thickness of jacket shall be as specified in Table 6 of C22.2 No. 131.
8. INTERLOCKED ARMOR
8.1 An aluminum alloy interlocked armor shall be applied over the inner PVC jacket meeting the requirements of
C22.2 No. 131, Clause 4.11.
9. OUTER JACKET
9.1 Cables shall be covered with a black PVC jacket meeting the requirements of C22.2 No. 131 including require
ments for low temperature classification of -40C. Thickness of covering shall not be less than 40 mils.
10. IDENTIFICATION
10.1 Cables shall be surface ink printed with a legend identifying the manufacturer, number of conductors, size,
voltage rating, TECK 90 MINUS 40C, XLPE, FT4, HL and length markings in meters.
11. TESTS
11.1 Completed cable shall be capable of compliance with the FT4 flame test of C22.2 No. 0.3, HL requirements of
C22.2 No. 174 and acid gas evolution test of OH L891-SM77 in addition to the requirements for Type TECK 90
MINUS 40C cable in C22.2 No. 131.

7-12

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

HL TECK 90 MINUS 40 C, FT4, 600 VOLTS (12AWG)

12AWG Multiconductor RW90 (.030 XLPE Insulation)


No. 14 AWG Grounding Conductor
Inner PVC Jacket, Aluminum Armor, Outer PVC Jacket
APPLICATION: As flame retardant multiconductor control, signal or power
cables rated 600 volts, 90C in wet or dry locations. Widely used in the pulp
and paper, petroleum, petrochemical, mining industries where cables with
outstanding resistance to mechanical abuse, chemical attack and high
reliability are required. Suitable for use in direct burial, open wiring,
ventilated flexible cableways, and in non-ventilated, ventilated or ladder
type cable trays. Inner and outer PVC jacket have low acid gas evolution
and low flame spread properties along with excellent low temperature
properties.
STANDARDS:
1. Listed as TECK 90 MINUS 40C per CSA Std. C22.2 No. 131.
2. Passes FT-4 70000 BTU/Hr cable tray flame test of CSA Std C22.2
No. 0.3.
3. Complies with Acid Gas Evolution Test of Ontario Hydro Provisional
Spec L-891 SM-77. Less than 14% acid gas evolution.
4. HL approved for use in hazardous locations per CSA Std C22.2
No. 174.
CONSTRUCTION: Stranded uncoated concentric copper conductors, 30
mils XLP crosslinked polyethylene insulation, color coded. Two or
more conductors twisted with one No. 14 AWG 7-strand bare copper
grounding conductor and suitable fillers, tape, PVC innerjacket, aluminum
interlocked armor, PVC outer jacket, surface printed.
No.
of

Diameters

Weight
lbs/1000 ft

Inner Jacket Thickness


Inner Jacket

Armor

Outer Jacket

USAWC
Part #

Condrs.
Mils

mm

In.

mm

In.

mm

In.

mm

Net

Copper

12-02WGTECK90

45

1.14

.425

10.8

.590

15.0

.695

17.6

245

55

12-03WGTECK90

45

1.14

.450

11.4

.615

15.6

.720

18.3

280

75

12-04WGTECK90

45

1.14

.490

12.4

.655

16.6

.760

19.3

325

96

12-05WGTECK90

60

1.52

.567

14.4

.735

18.7

.840

21.3

375

116

12-06WGTECK90

60

1.52

.615

15.6

.780

19.8

.884

22.4

445

137

12-07WGTECK90

60

1.52

.615

15.6

.780

19.8

.884

22.4

470

157

12-08WGTECK90

60

1.52

.665

16.9

.830

21.1

.933

23.7

515

177

12-09WGTECK90

60

1.52

.710

18.0

.875

22.2

.980

24.9

550

202

12-10WGTECK90

10

60

1.52

.770

19.6

.990

25.1

1.10

27.9

630

219

12-11WGTECK90

11

60

1.52

.770

19.6

.990

25.1

1.10

27.9

660

244

12-12WGTECK90

12

60

1.52

.795

20.2

1.02

25.9

1.12

28.4

700

261

12-13WGTECK90

13

60

1.52

.810

20.6

1.03

26.2

1.14

29.0

730

286

12-14WGTECK90

14

60

1.52

.838

21.3

1.06

26.9

1.16

29.5

770

307

12-15WGTECK90

15

80

2.03

.923

23.4

1.14

29.0

1.25

31.8

810

322

12-16WGTECK90

16

80

2.03

.923

23.4

1.14

29.0

1.25

31.8

840

349

12-17WGTECK90

17

80

2.03

.970

24.6

1.19

30.2

1.30

33.0

930

370

12-18WGTECK90

18

80

2.03

.970

24.6

1.19

30.2

1.30

33.0

960

391

12-19WGTECK90

19

80

2.03

.970

24.6

1.19

30.2

1.30

33.0

990

412

12-20WGTECK90

20

80

2.03

1.02

25.9

1.24

31.5

1.34

34.0

1020

424

12-25WGTECK90

25

80

2.03

1.13

28.7

1.35

34.3

1.46

37.1

1195

527

12-30WGTECK90

30

80

2.03

1.20

30.5

1.42

36.1

1.52

38.6

1390

630

12-40WGTECK90

40

80

2.03

1.34

34.0

1.56

39.6

1.66

42.2

1710

837

12-50WGTECK90

50

80

2.03

1.51

38.4

1.73

43.9

1.84

46.7

2050

1044

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

7-13

Specification

HL TECK 90 MINUS 40C, FT4, 600 VOLTS


12AWG Multiconductor RW90 (.030 XLPE Insulation)
11

1.

SCOPE
1.1 This specification describes multiconductor 12AWG TECK 90 MINUS 40C cable with -XLP
crosslinked polyethylene insulation, PVC inner jacket, aluminum interlocked armor, and PVC outer jacket. The
cables may be used in circuits not exceeding 600 volts at temperatures of 90C in wet or dry locations. Cables are
intended for use indoors or outdoors in open wiring, ventilated flexible cableways, cable trays and direct burial
installations in commercial or industrial applications.

2.

STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 CSA Std C22.2 No. 131 TECK 90 MINUS 40C cable.
2.1.2 CSA Std C22.2 No. 0.3 Clause 4.11.4 FT-4 flame test.
2.1.3 Ontario Hydro Provisional Spec L891 SM-77.
2.1.4 CSA Std C22.2 No. 174 Cables and Cable glands for Use In Hazardous Locations.
2.1.5 CSA Std C22.2 No. 38 Thermoset Insulated Wires and Cables.

3.

CONDUCTORS
3.1 Conductors shall be Class B concentric stranded annealed uncoated copper conforming to CSA C22.2 No. 131. A
nonhygroscopic separator may be used over the conductor at the option of the manufacturer.

4.

INSULATION
4.1 Shall be XLP crosslinked polyethylene meeting the requirements of CSA C22.2 No. 38 for Type RW90.
Average thickness of insulation shall be 30 mils. Minimum thickness at any point shall be not less than 90% of
the specified average thickness.

5. CIRCUIT IDENTIFICATION
5.1 Conductors shall be colored; black, white (2/C); black, red, blue (3/C); black, red, blue, white (4/C). Cables with
more than four conductors shall have circuit identification consisting of printed numbers.
6.

ASSEMBLY
6.1 Insulated curcuit conductors shall be cabled together with a 14 AWG 7 strand uncoated copper grounding
conductor and nonhygroscopic fillers where necessary. Maxirnum length of lay shall be as specified in Table 3
of CSA C22.2 No. 131. A suitable nonhygroscopic tape may be applied over the assembly.

7.

INNER PVC JACKET


7.1 Shall be PVC meeting the requirements of C22.2 No. 131 including requirements for low temperature classifica
tion of -40C. Thickness of jacket shall be as specified in Table 6 of C22.2 No. 131.

8.

INTERLOCKED ARMOR
8.1 An aluminum alloy interlocked armor shall be applied over the inner PVC jacket meeting the requirements of
C22.2 No. 131, Clause 4.11.

9.

OUTER JACKET
9.1 Cables shall be covered with a black PVC jacket meeting the requirements of C22.2 No. 131 including
requirements for low temperature classification of -40C. Thickness of covering shall not be less than 40 mils.

10. IDENTIFICATION
10.1 Cables shall be surface ink printed with a legend identifying the manufacturer, number of conductors, size,
voltage rating, TECK 90 MINUS 40C, XLPE, FT4, HL and length markings in meters.
11. TESTS
11.1 Completed cable shall be capable of compliance with the FT4 flame test of C22.2 No. 0.3, HL requirements of
C22.2 No. 174 and the acid gas evolution test of OH L891 SM-77 in addition to the requirements for Type TECK 90
MINUS 40C cable in C22.2 No. 131.

7-14

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

HL TECK 90 MINUS 40 C, FT4, 600 VOLTS (10 AWG)

10 AWG Multiconductor RW90 (.030" XLPE Insulations)


No. 12 AWG Grounding Conductor
Inner PVC Jacket, Aluminum Armor, Outer PVC Jacket
APPLICATION: As flame retardant multiconductor control, signal or
power cables rated 600 volts, 90C in wet or dry locations. Widely used
in the pulp and paper, petroleum, petrochemical, mining industries where
cables with outstanding resistance to mechanical abuse, chemical attack
and high reliability are required. Suitable for use in direct burial, open
wiring, ventilated flexible cableways, and in non-ventilated, ventilated or
ladder type cable trays. Inner and outer PVC jacket have low flame spread
properties along with excellent low temperature properties.
STANDARDS:
1. Listed as TECK 90 MINUS 40C per CSA Std C22.2 No. 131.
2. Passes FT-4 70000 BTU/Hr cable tray flame test of CSA Std C22.2 No.
0.3.
3. Complies with Acid Gas Evolution Test of Ontario Hydro Provisional
Spec L-891 SM-77. Less than 14% acid gas evolution.
4. HL approved for use in hazardous locations per CSA Std C22.2 No.
174.
CONSTRUCTION: Stranded uncoated concentric copper conductors, 30
mils XLP crosslinked polyethylene insulation, color coded. Two or
more conductors twisted with one No. 12 AWG 7-strand bare copper
grounding conductor and suitable fillers, tape, PVC innerjacket, aluminum
interlocked armor, PVC outer jacket, surface printed.

USAWC

No.
of
Condrs.

Diameters
Inner Jacket Thickness

Weight lbs/1000 ft
Inner Jacket

Armor

Outer Jacket

Part #
Mils

mm

In.

mm

In.

mm

In.

mm

Net

10-02WGTECK90

45

1.14

.475

12.1

.640

16.3

.745

18.9

295

87

10-03WGTECK90

45

1.14

.502

12.8

.667

16.9

.772

19.6

345

119

10-04WGTECK90

60

1.52

.580

14.7

.745

18.9

.850

21.6

405

150

10-05WGTECK90

60

1.52

.630

16.0

.795

20.2

.900

22.9

480

184

10-06WGTECK90

60

1.52

.650

16.5

.850

21.6

.955

24.3

545

217

10-07WGTECK90

60

1.52

.650

16.5

.850

21.6

.955

24.3

590

248

10-08WGTECK90

60

1.52

.740

18.8

.905

23.0

1.01

25.7

680

282

10-09WGTECK90

60

1.52

.795

20.2

1.02

25.9

1.12

28.4

735

309

10-10WGTECK90

10

80

2.03

.910

23.1

1.13

28.7

1.23

31.2

805

348

10-11WGTECK90

11

80

2.03

.910

23.1

1.13

28.7

1.23

31.2

840

373

10-12WGTECK90

12

80

2.03

.935

23.7

1.16

29.5

1.26

32.0

945

414

10-13WGTECK90

13

80

2.03

.950

24.1

1.17

29.7

1.28

32.5

990

437

10-14WGTECK90

14

80

2.03

.985

25.0

1.20

30.5

1.31

33.3

1050

469

10-15WGTECK90

15

80

2.03

1.04

26.4

1.26

32.0

1.36

34.5

1090

512

10-16WGTECK90

16

80

2.03

1.04

26.4

1.26

32.0

1.36

34.5

1150

533

10-17WGTECK90

17

80

2.03

1.09

27.7

1.31

33.3

1.42

36.1

1210

565

10-18WGTECK90

18

80

2.03

1.09

27.7

1.31

33.3

1.42

36.1

1250

597

10-19WGTECK90

19

80

2.03

1.09

27.7

1.31

33.3

1.42

36.1

1290

629

10-20WGTECK90

20

80

2.03

1.15

29.2

1.37

34.8

1.47

37.3

1350

675

10-25WGTECK90

25

80

2.03

1.27

32.2

1.49

37.8

1.60

40.6

1590

835

10-30WGTECK90

30

80

2.03

1.35

34.3

1.57

39.9

1.68

42.7

1880

998

10-40WGTECK90

40

80

2.03

1.51

38.4

1.73

43.9

1.84

46.7

2390

1321

10-50WGTECK90

50

110

2.79

1.78

45.2

2.01

51.0

2.12

53.8

2850

1648

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

Copper

7-15

Specification

HL TECK 90 MINUS 40C, FT4, 600 VOLTS


10AWG Multiconductor RW90 (.030" XLPE Insulation)
1.

SCOPE
1.1 This specification describes multiconductor 10 AWG TECK 90 MINUS 40C cable with XLP
crosslinked polyethylene insulation, PVC inner jacket, aluminum interlocked armor, and PVC outer jacket. The
cables may be used in circuits not exceeding 600 volts at temperatures of 90C in wet or dry locations. Cables are
intended for use indoors or outdoors in open wiring, ventilated flexible cableways, cable trays and direct burial
installations in commercial or industrial applications.

2.

STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 CSA Std C22.2 No. 131 TECK 90 MINUS 40C cable.
2.1.2 CSA Std C22.2 No. 0.3 Clause 4.11.4 FT-4 flame test.
2.1.3 Ontario Hydro Provisional Spec L891 SM-77.
2.1.4 CSA Std C22.2 No. 174 Cables and Cable Glands for Use In Hazardous Locations.
2.1.5 CSA Std C22.2 No. 38 Thermoset Insulated Wires and Cables.

3.

CONDUCTORS
3.1 Shall be 10 AWG Class B concentric stranded annealed uncoated copper conforming to CSA C22.2 No. 131. A
nonhygroscopic separator may be used over the conductor at the option of the manufacturer.

4.

INSULATION
4.1 Shall be XLP crosslinked polyethylene meeting the requirements of CSA C22.2 No. 38 for Type RW90.
Average thickness of insulation shall be 30 mils. Minimum thickness at any point shall be not less than 90% of
the specified average thickness.

5.

CIRCUIT IDENTIFICATION
5.1 Conductors shall be colored; black, white (2/C); black, red, blue (3/C); black, red, blue, white (4/C). Cables with
more than four conductors shall have circuit identification consisting of printed numbers.

6.

ASSEMBLY
6.1 Insulated circuit conductors shall be cabled together with a 12 AWG 7-strand uncoated copper grounding
conductor and nonhygroscopic fillers where necessary. Maximum length of lay shall be as specified in Table 3
of CSA C22.2 No. 131. A suitable nonhygroscopic tape may be applied over the assembly.

7.

INNER PVC JACKET


7.1 Shall be PVC meeting the requirements of C22.2 No. 131 including requirements for low temperature classifica
tion of -40C. Thickness of jacket shall be as specified in Table 6 of C22.2 No. 131.

8.

INTERLOCKED ARMOR
8.1 An aluminum alloy interlocked armor shall be applied over the inner PVC jacket meeting the requirements of C22.2
No. 131, Clause 4.11 .

9.

OUTER JACKET
9.1 Cables shall be covered with a black PVC jacket meeting the requirements of C22.2 No. 131 including
requirements for low temperature classification of -40C. Thickness of covering shall not be less than 40 mils.

10. IDENTIFICATION
10.1 Cables shall be surface ink printed with a legend identifying the manufacturer, number of conductors, size,
voltage rating, TECK 90 MINUS 40C, XLPE, FT4, HL and length markings in meters.
11. TESTS
11.1 Completed cable shall be capable of compliance with the FT4 flame test of C22.2 No. 0.3, HL requirements of
C22.2 No. 174 and the acid gas evolution test of OH L891 SM-77 in addition to the requirements for Type TECK
90 Minus 40C cable in C22.2 No. 131.

7-16

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

(3C) HL TECK
Three Conductor, XLP Insulated, PVC Inner Jacket,
Aluminum or Steel Armor, PVC Outer Jacket, 600 Volts
APPLICATION:
As 600 volt Type MC cable rated 90C in wet or dry locations; for installation aerially, in metal rack, trough, cable tray, or direct buried; for power
and control circuits not exceeding 600 volts in manufacturing and processing plants, substations and generating stations. May be used in NEC
Class I and II, Div. 2 and Class III, Div. 1 and 2 hazardous locations.
STANDARDS:
1. Listed by UL as Type MC cable per Standard 1569.
2. Individual conductors UL listed as Type XHHW-2 per UL Standard 44.
3. Jackets UL listed as Sunlight Resistant.
4. Cables UL listed for Direct Burial.
5. Cables pass UL and IEEE-383 ribbon burner flame tests and are
UL listed For CT Use.
6. Cables pass ICEA 210,000 BTU/hr. ribbon burner flame test.
7. Cables conform to ICEA S-95-658, NEMA WC70 for Nonshielded
Power Cables Rated 2000 Volts or Less.
CONSTRUCTION: Three conductors of stranded uncoated copper,
XLP (crosslinked polyethylene) insulation, surface print phase
identification, twisted with one uncoated copper grounding conductor,
suitable fillers, binder tape, PVC inner jacket, aluminum or galvanized
steel interlocked armor, PVC jacket overall.
Weight
lbs/ 1000 ft

Insul.
Thick.
Mils

Inner
PVC
Jkt.
Mils

Nom.
Diam.
Inner
Jkt.
Inches

Nom.
Diam.
Over
Armor
Inches

Outer
PVC
Jkt.
Mils

Nom.
Cable
Diam.
Inches

Copper
Grounding Conductor
AWG

Alum.
Armor

Copper

90C

45

50

.62

.79

50

.89

10

495

189

55

45

50

.70

.87

50

.97

650

300

75

4-03WGTECK90

45

50

.80

.98

50

1.08

840

447

95

3-03WGTECK90

45

50

.89

1.07

50

1.17

979

570

110

USAWC
Part #

Size
AWG
or
kcmil

No.
of
Strands

8-03WGTECK90

6-03WGTECK90

Ampacity*

2-03WGTECK90

45

50

.93

1.10

50

1.21

1265

710

130

1-03WGTECK90

19

55

50

1.06

1.23

50

1.34

1510

873

150

1/0-03WGTECK90

1/0

19

55

50

1.15

1.32

50

1.43

1780

1081

170

2/0-03WGTECK90

2/0

19

55

50

1.27

1.45

50

1.56

2110

1341

195

3/0-03WGTECK90

3/0

19

55

50

1.35

1.53

60

1.66

2565

1717

225

4/0-03WGTECK90

4/0

19

55

50

1.48

1.65

60

1.78

3085

2130

260

250-03WGTECK90

250

37

65

50

1.62

1.83

60

1.96

3690

2469

290

350-03WGTECK90

350

37

65

60

1.87

2.08

60

2.21

4875

3433

350

500-03WGTECK90

500

37

65

60

2.15

2.36

75

2.52

6670

4855

430

750-03WGTECK90

750

61

80

75

2.70

2.91

75

3.07

9895

7208

535

*AMPACITY in accordance with the NEC for cables installed in uncovered cable tray without maintained spacing at the conductor temperature indicated
in wet or dry locations, 30 C ambient temperature

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

7-17

Specification
HL TECK INTERLOCKED ARMOR POWER CABLE, TYPE MC
Three Conductor, XLP Insulated, PVC Inner Jacket,
Aluminum or Steel Armor, PVC Outer Jacket, 600 Volts
1. SCOPE
1.1 This specification describes three conductor XLP (thermosetting crosslinked polyethylene) insulated,
aluminum or galvanized steel interlocked armor Type MC power cable having PVC jackets under and over the
armor for use in circuits not exceeding 600 volts phase-to-phase at conductor temperatures of 90C in wet or dry
locations for normal operation, 130C for emergency overload conditions and 250C for short circuit conditions.
Cables are intended for installation indoors or outdoors, aerially, in metal rack, trough or cable trays, or for direct
burial.
2. STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1
UL Standard 1569 for Type MC cable.
2.1.2
UL Standard 44 for Type XHHW-2 conductors.
2.1.3
ICEA Pub. No. S-95-658, NEMA Pub. No. WC7D for Nonshielded Power Cables Rated 2000 Volts or Less.
3. CONDUCTORS
3.1 Class B stranded annealed uncoated copper per Part 2 of ICEA.
4. SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.
5. INSULATION
5.1 Shall be XLP crosslinked polyethylene meeting the requirements of ICEA Table 3-7, Type X-2 and Type
XHHW-2 requirements of UL 44. Average thickness of insulation shall be as specified in UL 44 for Type XHHW-2
conductors and in Table 3-4, Column B of ICEA. Minimum thickness at any point shall be not less than 90% of
the specified average thickness.
6. PHASE IDENTIFICATION
6.1 Insulated phase conductors shall be printed with the numerals "1", "2" and "3" on the surface of the insulation.
7. ASSEMBLY
7.1 Three phase conductors shall be cabled together with a Class B stranded, uncoated copper grounding conductor
and suitable nonhygroscopic fillers to make round. Length of lay shall not exceed 35 times the phase conductor
diameter. The grounding conductor shall comply with the requirements of UL Standard 1569. A suitable non
hygroscopic cable tape shall be applied over the assembly.
8. INNER PVC JACKET
8.1 Shall be PVC meeting the requirements of ICEA Table 4-1 and the Sunlight Resistant requirements of UL 1569.
Average jacket thickness shall be in accordance with UL 1569. Minimum thickness at any point shall be not less
than 70% of the specified average thickness.
9. ARMOR
9.1 Aluminum or galvanized steel interlocked armor shall be applied over the inner PVC jacket. Armor shall be in
accordance with UL requirements for Type MC cable and Paragraph 4.3.3 of lCEA.
10. OUTER PVC JACKET
10.1 Shall be PVC meeting the requirements of ICEA Table 4-1 and the Sunlight Resistant requirements of UL 1569.
Average jacket thickness shall be in accordance with UL 1569. Minimum thickness at any point shall be not less
than 70% of the specified average thickness.
11. IDENTIFICATION
11.1 An ink print legend shall be applied to the surface of the PVC outer jacket providing cable and manufacturer
identification.
12. TESTS
12.1 Conductors and completed cables shall be tested in accordance with UL requirements for Type MC cables having
XHHW-2 conductors.
12.2 Cables shalf be capable of passing the ribbon burner cable tray flame test requirements of UL and shall be UL
listed "For CT Use".

7-18

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

(4C) HL TECK
Four Conductor, XLP Insulated, PVC Inner Jacket,
Aluminum or Steel Armor, PVC Outer Jacket, 600 Volts
APPLICATION:
As 600 volt Type MC cable rated 90C in wet or dry locations; for installation aerially, in metal rack, trough, cable tray, or direct buried; for power
and control circuits not exceeding 600 volts in manufacturing and processing plants, substations and generating stations. May be used in NEC
Class I and II, Div. 2 and Class III, Div. 1 and 2 hazardous locations.
STANDARDS:
1. Listed by UL as Type MC cable per Standard 1569.
2. Individual conductors UL listed as Type XHHW-2 per UL Standard 44.
3. Jackets UL listed as Sunlight Resistant.
4. Cables UL listed for Direct Burial.
5. Cables pass UL and IEEE-383 ribbon burner flame tests and are
UL listed For CT Use.
6. Cables pass ICEA 210,000 BTU/hr. ribbon burner flame test.
7. Cables conform to ICEA S-95-658, NEMA WC70 for Nonshielded
Power Cables Rated 2000 Volts or Less.
CONSTRUCTION: Four conductors of stranded uncoated copper,
XLP (crosslinked polyethylene) insulation, surface print phase
identification, twisted with one uncoated copper grounding conductor,
suitable fillers, binder tape, PVC inner jacket, aluminum or galvanized
steel interlocked armor, PVC jacket overall.
Weight
lbs/ 1000 ft

Insul.
Thick.
Mils

Inner
PVC
Jkt.
Mils

Nom.
Diam.
Inner
Jkt.
Inches

Nom.
Diam.
Over
Armor
Inches

Outer
PVC
Jkt.
Mils

Nom.
Cable
Diam.
Inches

Copper
Grounding Conductor
AWG

Alum.
Armor

Copper

45

50

.72

.93

50

1.03

10

588

236

44

45

50

.83

1.03

50

1.13

778

375

60

4-04WGTECK90

45

50

.93

1.13

50

1.23

1024

567

76

3-04WGTECK90

45

50

1.02

1.27

50

1.37

1241

733

88

2-04WGTECK90

45

50

1.08

1.35

50

1.45

1471

889

104

USAWC
Part #

Size
AWG
or
kcmil

No.
of
Strands

8-04WGTECK90

6-04WGTECK90

Ampacity*
90C

1-04WGTECK90

19

55

50

1.18

1.43

50

1.53

1807

1113

120

1/0-04WGTECK90

1/0

19

55

50

1.28

1.55

60

1.67

2183

1385

136

2/0-04WGTECK90

2/0

19

55

50

1.38

1.65

60

1.77

2602

1725

156

3/0-04WGTECK90

3/0

19

55

50

1.50

1.79

60

1.91

3176

2201

180

4/0-04WGTECK90

4/0

19

55

60

1.66

1.93

60

2.09

3859

2745

208

250-04WGTECK90

250

37

65

60

1.86

2.13

75

2.25

4328

3217

232

350-04WGTECK90

350

37

65

60

2.11

2.39

75

2.54

5811

4487

280

500-04WGTECK90

500

37

65

75

2.47

2.71

75

2.92

8070

6378

344

600-04WGTECK90

600

61

80

75

2.73

3.01

75

3.18

9545

7614

380

750-04WGTECK90

750

61

80

75

2.98

3.25

85

3.42

11817

9523

428

*AMPACITY in accordance with the NEC for cables installed in uncovered cable tray without maintained spacing at the conductor temperature indicated
in wet or dry locations, 30 C ambient temperature

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

7-19

Specification
HL TECK INTERLOCKED ARMOR POWER CABLE, TYPE MC
Four Conductor, XLP Insulated, PVC Inner Jacket,
Aluminum or Steel Armor, PVC Outer Jacket, 600 Volts
1. SCOPE
1.1 This specification describes four conductor XLP (thermosetting crosslinked polyethylene) insulated,
aluminum or galvanized steel interlocked armor Type MC power cable having PVC jackets under and over the
armor for use in circuits not exceeding 600 volts phase-to-phase at conductor temperatures of 90C in wet or dry
locations for normal operation, 130C for emergency overload conditions and 250C for short circuit conditions.
Cables are intended for installation indoors or outdoors, aerially, in metal rack, trough or cable trays, or for direct
burial.
2. STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1
UL Standard 1569 for Type MC cable.
2.1.2
UL Standard 44 for Type XHHW-2 conductors.
2.1.3
ICEA Pub. No. S-95-658, NEMA Pub. No. WC7D for Nonshielded Power Cables Rated 2000 Volts or Less.
3. CONDUCTORS
3.1 Class B stranded annealed uncoated copper per Part 2 of ICEA.
4. SEPARATOR
4.1 A suitable separator over the conductor may be used at the option of the manufacturer.
5. INSULATION
5.1 Shall be XLP crosslinked polyethylene meeting the requirements of ICEA Table 3-7, Type X-2 and Type
XHHW-2 requirements of UL 44. Average thickness of insulation shall be as specified in UL 44 for Type XHHW-2
conductors and in Table 3-4, Column B of ICEA. Minimum thickness at any point shall be not less than 90% of
the specified average thickness.
6. PHASE IDENTIFICATION
6.1 Insulated phase conductors shall be printed with the numerals "1", "2", "3" and "4" on the surface of the insulation.
7. ASSEMBLY
7.1 Four phase conductors shall be cabled together with a Class B stranded, uncoated copper grounding conductor
and suitable nonhygroscopic fillers to make round. Length of lay shall not exceed 35 times the phase conductor
diameter. The grounding conductor shall comply with the requirements of UL Standard 1569. A suitable non
hygroscopic cable tape shall be applied over the assembly.
8. INNER PVC JACKET
8.1 Shall be PVC meeting the requirements of ICEA Table 4-1 and the Sunlight Resistant requirements of UL 1569.
Average jacket thickness shall be in accordance with UL 1569. Minimum thickness at any point shall be not less
than 70% of the specified average thickness.
9. ARMOR
9.1 Aluminum or galvanized steel interlocked armor shall be applied over the inner PVC jacket. Armor shall be in
accordance with UL requirements for Type MC cable and Paragraph 4.3.3 of lCEA.
10. OUTER PVC JACKET
10.1 Shall be PVC meeting the requirements of ICEA Table 4-1 and the Sunlight Resistant requirements of UL 1569.
Average jacket thickness shall be in accordance with UL 1569. Minimum thickness at any point shall be not less
than 70% of the specified average thickness.
11. IDENTIFICATION
11.1 An ink print legend shall be applied to the surface of the PVC outer jacket providing cable and manufacturer
identification.
12. TESTS
12.1 Conductors and completed cables shall be tested in accordance with UL requirements for Type MC cables having
HXHHW-2 conductors.
12.2 Cables shalf be capable of passing the ribbon burner cable tray flame test requirements of UL and shall be UL
listed "For CT Use".

7-20

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

(3C) INTERLOCKED ARMOR POWER CABLE, 2400 VOLTS

Three Conductor, EPR Insulated, Nonshielded, Aluminum or Steel Armor


Type MV-90 or Type MC, CT Use
APPLICATION:
As armored Type MV-90 cable for installation aerially, rack, tray,
trough, cable trays, or direct buried; for power circuits not exceeding
2400 volts in manufacturing and processing plants, substations and
generating stations. May be used in NEC Class I and II, Div. 2 and
Class III, Div. 1 and 2 hazardous locations.
STANDARDS:
1. Listed by UL as Type MV-105 cable per Standard 1072.
2. Also suitable for use as Type MC cable per Standard 1569.
3. Overall jacket UL listed as Sunlight Resistant.
4. Cables pass UL and IEEE-383 ribbon burner flame test and are UL
listed For CT Use.
5. Cables pass IEEE - 1202/CSA FT4 (70,000 BTU/h r) cable tray flame test.
6. Cables pass ICEA 210,000 BTU/hr Ribbon Burner Flame Test.
7. Cables UL listed for Direct Burial.
8. Cables conform to ICEA S-96-659, NEMA WC71 for Nonshielded
Cables Rated 2001-5000 Volts.
CONSTRUCTION: Three conductors of stranded copper, extruded
conductor shield, EPR (ethylene propylene rubber) insulation,
surface print phase identification. Three conductors twisted together
with one uncoated copper grounding conductor, suitable fillers, binder
tape, aluminum or galvanized steel interlocked armor, yellow PVC
jacket overall.

USAWC
Part #

6-032.4ENSAIA

Size
AWG
or
kcmil

No.
of
Strands

Insul.
Thick.
Mils

115

Nom.
Diam.
Over
Armor
Inches

PVC At.
Thick.
Mils

1.19

50

Nom.
Diam.
Over
PVC Jkt.
Inches

Copper
Grounding
Conductor
AWG

Alum.
Armor

Steel
Armor

Copper

1.30

905

1075

Approx. Net Wt.


lbs/1000 ft
Ampacity*

Ampacity**

327

77

88

4-032.4ENSAIA

115

1.29

50

1.40

1115

1315

473

100

115

2-032.4ENSAIA

115

1.42

50

1.53

1430

1785

703

135

154

1-032.4ENSAIA

19

115

1.50

50

1.61

1770

2070

906

155

180

1/0-032.4ENSAIA

1/0

19

115

1.59

60

1.72

2025

2330

1108

185

205

2/0-032.4ENSAIA

2/0

19

115

1.72

60

1.85

2390

2800

1376

210

240

3/0-032.4ENSAIA

3/0

19

115

1.83

60

1.96

3000

3425

1717

245

280

4/0-032.4ENSAIA

4/0

19

115

1.95

60

2.08

3395

3830

2143

285

320

250-032.4ENSAIA

250

37

115

2.07

60

2.20

3900

4400

2503

315

355

350-032.4ENSAIA

350

37

115

2.30

75

2.46

5105

5620

3479

390

440

500-032.4ENSAIA

500

37

115

2.57

75

2.73

6800

7385

4933

475

545

750-032.4ENSAIA

750

61

115

2.98

75

3.14

1/0

9400

10000

7347

585

685

*AMPACITY for cables installed in uncovered cable tray without maintained spacing; 90 C conductor temperature, 40 C ambient.
**AMPACITY for cables installed in uncovered cable tray with maintained spacing of one cable diameter; 90 C conductor temperature, 40 C ambient.
For other installation conditions refer to the NEC

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

7-21

Specification
INTERLOCKED ARMOR POWER CABLE, 2400 VOLTS,
3 Conductor, EPR Insulated, Nonshielded,
Aluminum or Steel Armor
Type MV-90 or Type MC, CT Use
1. SCOPE
1.1 This specification describes three conductor EPR (ethylene propylene rubber) insulated, nonshielded,
aluminum or galvanized steel interlocked armor Type MV-90 power cable for use in circuits not exceeding 2400
volts phase to phase at conductor temperatures of 90C for continuous normal operation, 130C for emergency
overload conditions and 250C for short circuit conditions. Cables are intended for installation indoors or out
doors, aerially, in rack, trough or cable trays, or for direct burial.
2. STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 UL Standard 1072 for Type MV-90 cable.
2.1.2 ICEA Pub. No. S-96-659 and NEMA Pub. No. WC71 for Nonshielded Cables Rated 2001-5000 Volts.

3. CONDUCTORS
3.1 Class B stranded annealed uncoated copper per Part 2 of ICEA.

4. CONDUCTOR SHIELD
4.1

The conductor shall be covered with a layer of extruded conducting thermosetting compound with an average
thickness of not less than 15 mils and a minimum point thickness of 12 mils. The extruded layer shall be com
patible with and firmly bonded to the cable insulation and shall meet the resistivity requirements of Par. 3.3 of
ICEA.

5. INSULATION
5.1 Directly over the conductor shield shall be applied a homogeneous wall of orange EPR insulation. The
average thickness of insulation shall be 115 mils. Minimum thickness at any point shall be not less than 90% of
the specified thickness. Physical and electrical properties of the insulation shall be in accordance with Table 4-5,
Type E-2 of ICEA.
6. PHASE IDENTIFICATION
6.1 The insulated phase conductors shall be printed with the numerals "1 ", "2" and "3" on the surface of the insula
tion.
7. ASSEMBLY
7.1 Three phase conductors shall be cabled together with a Class B stranded, uncoated copper grounding conductor
and suitable fillers to make round. Length of lay shall not exceed 35 times the phase conductor diameter. The
grounding conductor shall comply with the requirements of UL Standard 1072.

8. CABLE TAPE
8.1

A suitable cable tape shall be applied over the assembly to hold the core together and provide bedding for the
armor.

9. ARMOR
9.1

An aluminum or galvanized steel interlocked armor shall be applied over the cable core. Armor shall be in
accordance with UL Standard 1072 and Paragraph 5.3.3 of ICEA.

10. COVERING
10.1 An extruded covering of PVC shall be applied over the armor. The average thickness and properties of the PVC
covering shall be as specified in Paragraph 5.3.9 of ICEA. Minimum thickness at any point shall be not less than
70% of the required average thickness. The covering shall meet the Sunlight Resistant requirements of UL.
11. IDENTIFICATION
11.1 An ink print legend shall be applied to the surface of the PVC covering providing cable and manufacturer identifi
cation.
12. TESTS
1 Cable shall be tested in accordance
UL .requirements for Type MV-90 cablr and
S-96-659. Certified
Test Reports may be furnished, if requested prior to production of the cable.
12.2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and shall be UL
listed "For CT Use". Cables shall also be capable of complying with the IEEE-1202 flame test (2 AWG and larger).

7-22

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

(3C) INTERLOCKED ARMOR POWER CABLE, 5000/8000 VOLTS

Three Conductor, EPR Insulated, Shielded, 5kV - 133% or 8kV - 100% Aluminum or Steel Armor
Type MV-105 or Type MC, CT Use
APPLICATION:
As armored Type MV-105 cable for installation aerially, rack, tray, trough, cable trays,
or direct buried; for power circuits not exceeding 5000 volts 133% insulation level or
8000 volts 100% insulation level volts in manufacturing and processing plants, substations
and generating stations. May be used in NEC Class I and II, Div. 2 and Class III, Div. 1
and 2 hazardous locations.
STANDARDS:
1. Listed by UL as Type MV-105 per Standard 1072.
2. Also listed for use as Type MC per Standard 1569.
3. Overall jacket UL listed as Sunlight Resistant.
4. Cables pass UL and IEEE-383 ribbon burner flame tests and are UL
listed For CT Use.
5. Cables pass IEEE-1 202/CSA FT4(70,000 BTU/hr) cable tray flame test.
6. Cables pass ICEA 210,000 BTU/hr Ribbon Burner Flame Test.
7. Cables UL listed for Direct Burial.
8. Conforms to ICEA S-93-639, NEMA WC74 for 5-46 kV Shielded Power
Cable.
9. Conforms to ICEA S-97-682 for Utility Shielded Power Cables Rated
5 Through 46 kV.
10. Conforms to AEIC CS8 for Extruded Dielectric, Shielded Power Cable
Rated 5 Through 46 kV.
CONSTRUCTION: Three conductors of stranded copper, extruded conductor shield, EPR (ethylene propylene rubber) insulation, extruded
thermoset insulation shield, uncoated copper shielding tape. Three conductors twisted together with one uncoated copper grounding conductor,
binder tape, aluminum or galvanized steel interlocked armor, yellow PVC
jacket overall.

USAWC
Part #

Size
AWG
or
kcmil

No.
of
Strands

Insul.
Thick.
Mils

Nom.

Nom.

Diam.
Over
Armor
Inches

Diam.
Over
PVC Jkt.
Inches

PVC Jkt
Thick
Mils

COPPER PHASE CONDUCTORS


Copper
Grounding
Conductor
AWG

Weight
lbs/1000 ft
Alum.
Armor

Steel
Armor

Ampacity*

Ampacity**

115

Copper

5000 VOLTS - 133% INSULATION LEVEL or 8000 VOLTS - 100% INSULATION LEVEL
4-035KVESAIA

115

1.44

50

1.54

1360

1745

619

100

2-035KVESAIA

115

1.57

60

1.70

1775

2160

864

135

154

1-035KVESAIA

19

115

1.65

60

1.78

2055

2475

1074

155

180

1/0-035KVESAIA

1/0

19

115

1.78

60

1.91

2335

2745

1298

185

205

2/0-035KVESAIA

2/0

19

115

1.88

60

2.01

2705

3130

1566

210

240

3/0-035KVESAIA

3/0

19

115

1.99

60

2.12

2920

3375

1918

245

280

4/0-035KVESAIA

4/0

19

115

2.11

60

2.24

3730

4290

2360

285

320

250-035KVESAIA

250

37

115

2.23

60

2.36

4200

4770

2735

315

355

350-035KVESAIA

350

37

115

2.46

75

2.62

5590

6220

3736

390

440

500-035KVESAIA

500

37

115

2.77

75

2.93

7490

8210

5222

475

545

750-035KVESAIA

750

61

115

3.18

85

3.37

1/0

10385

11195

7684

585

685

1000-035KVESAIA

1000

61

115

3.50

85

3.69

1/0

13345

14150

10057

660

790

*AMPACITY for cables installed in uncoverd cable tray without maintained spacing: 105 C conductor temperature, 40 C ambient
**AMPACITY for cables installed in uncovered cable tray with maintained spacing of one cable diameter; 105 C conductor temperature, 40 C ambient.
For other installation conditioins refer to the NEC

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

7-23

Specification
INTERLOCKED ARMOR POWER CABLE, 5000 VOLTS 100% INSULATION LEVEL
or 8000 VOLTS 133% INSULATION LEVELS
3 Conductor, EPR Insulated, Shielded, Aluminum or Steel Armor
Type MV-105 or Type MC, CT Use
1. SCOPE
1.1 This specification describes three conductor EPR (ethylene propylene rubber) insulated, shielded, aluminum or galvanized steel interlocked armor Type MV-105 power cable for use in circuits not exceeding 8000 volts
phase-to-phase at conductor temperatures of 105C for continuous normal operation, 140C for emergency overload conditions and 250C for short circuit conditions. Cables are intended for installation indoors or outdoors,
aerially, rack, trough or cable trays, or direct burial.
2. STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 UL Standard 1072 for Type MV-105 cable.
2.1.2 ICEA Pub. No. S-93-639, NEMA Pub. No. WC74 for 5-46 kV Shielded Power Cable.
2.1.3 ICEA Pub. No. S-97-682 for Utility Shielded Power Cables Rated 5 Through 46 kV.
2.1.4 AEIC CS8 for Extruded Dielectric, Shielded Power Cables Rated 5 Through 46 kV.
3. CONDUCTORS
3.1 Class B stranded annealed uncoated copper per Part 2 of ICEA.
4. CONDUCTOR SHIELD
4.1 Conductors shall be covered with a layer of extruded conducting thermosetting compound with thickness in
accordance with Table 3-1 of ICEA S-97-682. The extruded layer shall be compatible with and firmly bonded to
the cable insulation and shall be accordance with Par. 3.1 and meet the resistivity requirements of Par. 3.6.1 of
ICEA S-97-682.
5. INSULATION
5.1 Directly over the conductor shield shall be applied a homogeneous wall of EPR insulation. The average
thickness of insulation shall be 115 mils. Minimum thickness at any point shall be not less than 90% of the
specified thickness. Physical and electrical properties of the insulation shall be in accordance with Part 4 of ICEA
S-97-682 for a Class III insulation.
6. SHIELDING
6.1 Over the insulation shall be applied an extruded conducting thermosetting insulation shield. It shall be in
intimate contact with the outer surface of the insulation and shall be free stripping, leaving no conducting particles or other residue on the insulation surface. This layer shall be legibly identified as being conducting. The
thickness of this layer shall be in accordance with Table 5-1 of ICEA S-97-682. The insulation shield shall meet
the requirements of Par. 5.5.1 of ICEA S-97-682.
6.2 An uncoated copper tape shall be helically applied over the extruded insulation shield with a minimum lap of
12.5%. The copper tape shall meet the requirements of Part 6 of ICEA S-97-682.
7. PHASE IDENTIFICATION
7.1 A colored (1/C black, 1/C red, 1/C blue) tape shall be applied longitudinally under the copper shielding tape to
provide phase identification.
8. ASSEMBLY
8.1 Three phase conductors shall be cabled together with a Class B stranded, uncoated copper grounding conductor
and suitable fillers to make round. Length of lay shall not exceed 35 times the phase conductor diameter. The
grounding conductor shall comply with the requirements of UL Standard 1072.
9. CABLE TAPE
9.1 A suitable cable tape shall be applied over the assembly to hold the core together and provide bedding for the
armor.
10. ARMOR
10.1 An aluminum or galvanized steel interlocked armor shall be applied over the cable core. Armor shall be in
accordance with UL Standard 1072 and Par. 7.3.3 of ICEA S-93-639.
11. COVERING
11.1 Shall be PVC meeting the requirenlents of Part 7 of ICEA S-93-639 and UL 1072. The covering shall meet the
Sunlight Resistant requirements of UL 1072. Average thickness shall be in accordance with UL 1072. Minimum
thickness at any point shall be not less than 70% of the required average thickness.
12. IDENTIFICATION
12.1 An ink print legend shall be applied to the surface of the PVC covering providing cable and manufacturer identification.
13. TESTS
13.1 Cables shall be tested in accordance with UL requirements for Type MV-105 cable, ICEA S-93-639, ICEA
S-97-682 and AEIC CS8.
13.2 Cables shall be capable of passing the ribbon burner cable tray flame test requirements of UL and shall be UL
listed "For CT Use".

7-24

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

(3C) INTERLOCKED ARMOR POWER CABLE, 15000 VOLTS

Three Conductor, EPR Insulated, 133% Insulation Level, Aluminum or Steel Armor
Type MV-105 or Type MC, CT Use
APPLICATION:
As armored Type MV-105 cable for installation aerially, rack, tray, trough,
cable trays, or direct buried; for power circuits not exceeding 15000 volts in
manufacturing and processing plants, substations and generating stations.
May be used in NEC Class I and II, Div. 2 and Class III, Div. 1 and 2
hazardous locations.
STANDARDS:
1. Listed by UL as Type MV-105 per Standard 1072.
2. Also listed for use as Type MC per Standard 1569.
3. Overall jacket UL listed as Sunlight Resistant.
4. Cables pass UL and IEEE-383 ribbon burner flame test and are UL
listed For CT Use.
5. Cables pass IEEE-1202/CSA FT4 (70,000 BTU/hr) cable tray flame test.
6. Cables pass ICEA 210,000 BTU/hr Ribbon Burner Flame Test.
7. Cables UL listed for Direct Burial.
8. Conforms to ICEA S-93-639, NEMA WC74 for 5-46 kV Shielded Power
Cable.
9. Conforms to ICEA S-97-682 for Utility Shielded Power Cables Rated
5 Through 46 kV.
10. Conforms to AEIC CS8 for Extruded Dielectric, Shielded Power Cables
Rated 5 Through 46 kV.
CONSTRUCTION: Three conductors of stranded copper, extruded condoctor shield, EPR (ethylene propylene rubber) insulation, extruded
thermoset insulation shield, uncoated copper shield tape. Three conductors
twisted together with one uncoated copper grounding conductor, suitable
fillers, binder tape, aluminum or galvanized steel interlocked armor, red PVC
jacket overall.
Size
AWG
or
USAWC
Part #

No.
of
Strands

Insul.
Thick.
Mils

kcmil

Nom.
Diam.
Over Ins.
Inches

Nom.
Diam.
Over
Armor
Inches

PVC Jkt.
Thick
Mils

Nom.
Diam.
Over
PVC Jkt.
Inches

Weight
lbs/1000 ft

Copper
Grounding
Conductor
AWG

Alum.
Armor

Steel
Armor

Ampacity*

Ampacity**

Copper

15000 VOLTS, 133% INSULATION LEVEL


2-0315KVESAIA

220

0.78

2.11

60

2.24

2605

3125

919

165

185

1-0315KVESAIA

19

220

0.82

2.20

60

2.33

2835

3390

1125

185

210

1/0-0315KVESAIA

1/0

19

220

0.86

2.28

60

2.41

3100

3620

1352

215

240

2/0-0315KVESAIA

2/0

19

220

0.91

2.39

75

2.55

3530

4025

1620

245

275
315

3/0-0315KVESAIA

3/0

19

220

0.96

2.50

75

2.66

3990

4510

1972

280

4/0-0315KVESAIA

4/0

19

220

1.02

2.61

75

2.77

4615

5200

2114

320

360

250-0315KVESAIA

250

37

220

1.07

2.79

75

2.95

5315

5895

2789

350

400

350-0315KVESAIA

350

37

220

1.18

3.01

75

3.17

6600

7225

3790

430

490

500-0315KVESAIA

500

37

220

1.30

3.29

85

3.47

8710

9350

5276

525

600

750-0315KVESAIA

750

61

220

1.49

3.67

85

3.85

1/0

11695

12850

7738

635

745

*AMPACITY for cables installed in uncoverd cable tray without maintained spacing: 105 C conductor temperature, 40 C ambient
**AMPACITY for cables installed in uncovered cable tray with maintained spacing of one cable diameter; 105 C conductor temperature, 40 C ambient.
For other installation conditions refer to the NEC

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

7-25

Specification
INTERLOCKED ARMOR POWER CABLE, 15000 VOLTS
3 Conductor, EPR Insulated, 133% Insulation Level,
Aluminum or Steel Armor
Type MV-105 or Type MC, CT Use
1. SCOPE
1.1 This specification describes three conductor EPR (ethylene propylene rubber) insulated, aluminum or gal
vanized steel interlocked armor Type MV-105 power cable for use in 133% insulation level circuits not exceeding
15,000 volts phase to phase at conductor temperatures of 105C for continuous normal operation, 140C for emer
conditions and 250C for short circuit conditions. Cables are intended for installation indoors or
gency
outdoors, aerially, rack, trough or cable tray, or direct burial.
2. STANDARDS
2.1 The following standards shall form a part of this specification to the extent specified herein:
2.1.1 UL Standard 1072 for Type MV-1 05 cable.
2.1.2 ICEA Pub. No. S-93-639, NEMA Pub. No. WC74 for 5-46 kV Shielded Power Cable.
2.1.3 ICEA Pub. No. S-97-682 for Utility Shielded Power Cables Rated 5 Through 46 kV.
2.1.4 AEIC CS8 for Extruded Dielectric, Shielded Power Cables Rated 5 Through 46 kV.
3. CONDUCTORS
3.1 Class B stranded annealed uncoated copper per Part 2 of ICEA.
4. CONDUCTOR SHIELD
4.1 Conductors shall be covered with a layer of extruded conducting thermosetting compound with thickness in accor
dance with Table 3-1 of ICEA S-97-682. The extruded layer shall be compatible with and firmly bonded to the cable
insulation and shall be in accordance with Par. 3.1 and meet the resistivity requirements of Par. 3.6.1 of ICEA
S-97-682.
5. INSULATION
5.1 Directly over the conductor shield shall be applied a homogenous wall of EPR insulation. The average
thickness of insulation shall be 220 mils. Minimum thickness at any point shall be not less than 90% of the speci
fied thickness. Physical and electrical properties of the insulation shall be in accordance with Part 4 of ICEA S-97
682 for a Class III insulation.
6. SHIELDING
6.1 Over the insulation shall be applied an extruded conducting thermosetting insulation shield. It shall be intimate
contact with the outer surface of the insulation and shall be free stripping, leaving no conducting particles or other
residue on the insulation surface. This layer shall be legibly identified as being conducting. The average thick
ness of this layer shall be in accordance with Table 5-1 of ICEA 8-97-682. The insulation shield shall meet the
requirements of Par. 5.5.1 of ICEA S-97-682.
6.2 An uncoated copper tape shall be helically applied over the extruded insulation shield with a minimum lap of 12.5%.
The copper tape shall meet the requirements of Part 6 of ICEA 8-97-682.
7. PHASE IDENTIFICATION
7.1 A colored tape shall be applied longitudinally under the copper shielding tape to provide phase identification.
8. ASSEMBLY
8.1 Three phase conductors shall be cabled together with a Class B stranded, uncoated copper grounding conductor
and suitable fillers to make round. Length of lay shall not exceed 35 times the phase conductor diameter. The
grounding conductor shall comply with the requirements of UL Standard 1072.
9. CABLE TAPE
9.1 A suitable cable tape shall be applied over the assembly to hold the core together and provide bedding for the
armor.
10. ARMOR
10.1 An aluminum or galvanized steel interlocked armor shall be applied over the cable core. Armor shall be in accord
ance with UL Standard 1072 and Par. 7.3.3 of ICEA 8-93-639
11. COVERING
11.1 Shall be PVC meeting the requirements of Part 7 of ICEA 8-93-639 and UL 1072. The covering shall meet the
Sunlight Resistant requirements of UL. Average thickness shall be in accordance with UL 1072. Minimum thickness
at any point shall be not less than 70% of the required average thickness.
12. IDENTIFICATION
12.1 An ink print legend shall be applied to the surface of the PVC covering providing cable and manufacturer identifica
tion.

7-26

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

TECHNICAL DATA

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

WIRE GAGE TABLE


CONCENTRIC STRANDED CLASS B COPPER AND ALUMINUM CONDUCTORS
Nominal Size

lbs/1000 ft.

Number
of Wires

Diameter
of Wires

Outside Diameter
in inches

2843

169

.1332

1.998

2369

127

.1403

1.824

6175

1877

127

.1255

1.632

1,750,000

5403

1642

127

.1174

1.526

1,500,000

4631

1408

91

.1284

1.412

1,250,000

3859

1173

91

.1172

1.289

1,000,000

3088

938.7

61

.1280

1.152

900,000

2779

844.8

61

.1215

1.094

Conductor
CMIL

Copper

Aluminum

3,000,000

9353

2,500,000

7794

2,000,000

AWG

800,000

2470

750.9

61

.1145

1.031

795,000

2466

749.8

61

.1142

1.028
.998

750,000

2316

704.1

61

.1109

700,000

2161

656.9

61

.1071

.964

650,000

2007

610.1

61

.1032

.929

600,000

1853

563.3

61

.0992

.893

550,000

1698

516.2

61

.0950

.855
.813

500,000

1544

469.4

37

.1162

450,000

1389

422.3

37

.1103

.772

400,000

1235

375.5

37

.1040

.728

397,500

1228

373.2

37

.1037

.726

350,000

1081

328.6

37

.0973

.681

300,000

926.3

281.6

37

.0900

.630

250,000

771.9

234.7

37

.0822

.575

0000

653.3

198.6

19

.1055

.528

000

S18.1

157.5

19

.0940

.470

00

410.9

124.9

19

.0837

.419

325.8

99.04

19

.0745

.373

258.4

78.55

19

.0664

.332

204.9

62.29

.0974

.292

162.5

49.40

.0867

.260

128.9

39.19

.0772

.232

102.2

31.07

.0688

.206

81.05

24.64

.0612

.184

64.28

19.54

.0545

.164

50.97

15.49

.0486

.146

40.42

12.29

.0432

.130

10

32.06

9.746

.0385

.116

12

20.16

6.129

.0305

.0915

14

12.68

3.855

.0242

.0726

16

7.974

2.424

.0192

.0576

18

5.015

1.525

.0152

.0456

20

3.154

0.9588

.0121

.0363

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

T-1

METRIC CONDUCTORS
Size and Stranding
MM2

AWG / MCM

1
1.31

16

1.5
2.08

14

2.5
3.31

12

4.0
5.26

10

6.0
8.37

10.0
13.30

16
21.15

25

Number
of
Wires

Nominal Overall Dia.

Copper
Weight
(lbs/1000 ft)

MM2

AWG / MCM

Number
of
Wires

250

Millimeters

Inches

1.29

0.050

6.09

127

1.47

0.058

150

1.56

0.062

9.14

152

1.85

0.073

12.7

177

2.01

0.080

15.23

2.34

0.092

2.55

Nominal Overall Dia.

Copper
Weight
(lbs/1000 ft)

Millimeters

Inches

37

14.61

0.575

772

19

15.85

0.624

914

300

37

16.00

0.630

926

350

37

17.30

0.681

1081

185

19

17.60

0.693

1127

20.12

185

37

17.64

0.695

1127

0.101

24.37

203

37

18.49

0.728

1235

2.95

0.116

32.1

240

19

20.05

0.790

1462

3.12

0.123

36.56

240

37

20.09

0.792

1462

3.71

0.146

51

253.4

37

20.65

0.813

1544

4.05

0.160

60.93

280

37

21.70

0.855

1706

4.67

0.184

81

304

61

22.68

0.893

1853

5.13

0.202

97.49

310

37

22.89

0.902

1889

5.89

0.232

129

355

37

24.50

0.963

2163

6.39

0.252

152.3

380

61

25.35

0.998

2316

400

500

600

750

26.67

6.61

0.260

163

400

37

25.97

1.023

2437

33.62

7.42

0.292

205

500

37

29.05

1.143

3047

35

7.56

0.298

213.3

507

61

29.26

1.152

3088

35

19

7.65

0.302

213.3

625

37

32.48

1.278

3808

19

8.43

0.332

259.0

625

61

32.49

1.280

3808

19

9.15

0.361

304.7

633

1,250

91

32.74

1.289

3859

1,500

91

35.87

1.412

4632

42.41

50

1,000

53.49

1/0

19

9.47

0.373

326

760

67.43

2/0

19

10.64

0.419

411

800

37

36.75

1.446

4875

19

10.86

0.427

426.5

800

61

36.81

1.448

4875

19

11.94

0.470

518

887

127

38.76

1.526

5412

19

12.60

0.497

578.9

1000

37

41.09

1.617

6093

19

13.41

0.528

653

1000

91

41.14

1.620

6093

19

14.15

0.558

731.2

1010

127

41.45

1.632

6176

70
85.01

3/0

95
107.2
120

T-2

4/0

1,750

2000

6301 EAST STASSNEY LANE, SUITE 100


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1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

APPROXIMATE SHIPPING WEIGHTS (LBS/1000 FT)


Copper Conductors
Size
AWG or kcrnil

THW

THWN/
THHN

XHHW

XLP-USE/
RHW/RHH

Solid

14
12
10

Size
AWG or kcmil

Solid

16
24
39

31
45

19
28
42
69

33
47
76

100
153

108
160

14
12
10
Stranded

Stranded

14
12
10
8

77

17
25
40
67

6
4
3
2
1

112
167
206
254
333

101
159
196
244
314

236
302

244
319

1/0

2/0
3/0
4/0

410
506
626
775

389
483
601
748

376
469
584
731

394
488
607
754

4/0

250
300
350
400

920
1088
1259
1427

884
1050
1218
1384

870
1036
1202
1367

901
1239
-

250
300
350
400

500
600
750
1000

1761
2146
2655
3503

1713
2085
2589
-

1697
2054
2553
-

1738

500
600
750
1000

2605
-

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14
12
10
8
6
4
3
2
1
1/0
2/0
3/0

T-3

(This Page Intentionally Left Blank)

T-4

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
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National Electrical Code


Allowable Ampacities of Insulated Conductors Rated 0-2000 Volts
As Excerpted from the 2002 National Electrical Code
Ampacities of Not More Than Three Current-Carrying Conductors in Raceway, Cable or Earth. Based on
Ampbient Temperature of 30C (86F)
Copper Conductors

Aluminum Conductors

Temperature Rating of Conductor

SIZE
AWG
OR
kcmil

14**

12**
10**
8
6
4
3
2
1
1/0
2/0
3/0
4/0
250
300
350
400
500
600
700
750
800
900
1000
1250
1500
1750
2000

Temperature Rating of Conductor

60C

75C

90C

60C

75C

90C

SIZE

TYPES

TYPES

TYPES

TYPES

TYPES

TYPES

AWG
OR
kcmil

TW
UF

20
25
30
40
55
70
85
95
110
125
145
165
195
215
240
260
280
320
355
385
400
410
435
455
495
520
545
560

RHW
THW
THWN

THHW
XHHW
USE

20
25
35
50
65
85*
100*
115*
130*
150*
175*
200*
230*
255*
285
310*
335*
380
420
460
475
490
520
545
590
625
650
665

RHH
RHW-2
XHHW
XHHW-2
XHH

THHW
THWN-2
THW-2
THHN
USE-2

25
30
40
55
75
95*
110*
130*
150*
170*
195*
225*
260*
290*
320
350*
380*
430
475
520
535
555
585
615
665
705
735
750

TW
UF

20
25
30
40
55
65
75
85
100
115
130
150
170
190
210
225
260
285
310
320
330
355
375
405
435
455
470

RHW
THW
THWN

THHW
XHHW
USE

20
30
40
50
65
75
90*
100*
120*
135*
155*
180*
205*
230*
250*
270
310*
340*
375
385
395
425
445
485
520
545
560

RHH
RHW-2
XHHW
XHHW-2
XHH

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THHW
THWN-2
THW-2
THHN
USE-2

25
35
45
60
75
85
100*
115*
135*
150*
175*
205*
230*
255*
280*
305
350*
385*
420
435
450
480
500
545
585
615
630

12**
10**
8
6
4
3
2
1
1/0
2/0
3/0
4/0
250
300
350
400
500
600
700
750
800
900
1000
1250
1500
1750
2000

T-5

National Electrical Code


Allowable Ampacities of Insulated Conductors
Rated 0-2000 Volts
As Excerpted from the 2002 National Electrical Code

NOTE 4:

(Notes to Accompany Table)

Where the number of current-carrying conductors in a raceway


or cable exceeds three, or where single conductors or multi
conductor cables are stacked or bundled longer than 24 inches
without maintaining spacing and are not installed in raceways,
the allowable ampacity of each conductor shall be reduced as
shown in the following table:

NOTE 1:
Temp.

Type and Location


Type TW, wet or dry
Type UF, wet or dry, or corrosive
locations

Types RHW, THW, THWN, USE,


THHW, XHHW, wet or dry

Types RHH, THHN, XHHW, XHH,

dry and damp locations.

Type THHW, dry locations.

Types THWN-2, XHHW-2,

THW-2, RHW-2, USE-2, wet or dry

NOTE 2:
Max. size of Type UF is 4/0 AWG.
Max. size of Types THWN and THHN
1000 kcmil
Max. size of Type THHW is 1000 kcmil

NOTE 3:
The allowable values in the Ampacity
Table are based on temperature alone and
do not take voltage drop into consideration.

Number of
Current Carrying
Conductors

Percent of Values in
Table as Adjusted for
Ambient Temp.,
if Necessary

4 thru 6

7 thru 9

10thru20

21 thru 30

31 thru 40

41 and above *

80
70
50
45
40
35

The above derating factors do not apply to conductors in nipples


having a length not exceeding 24 inches.

NOTE 5:
For ambient temperatures other than 30C, multiply the allowable
ampacities by the appropriate factor shown below:
Ambient
Temperature
C
21
26
31
36
41
46
51
56
61
71

25
30
35
40
45
50
55
60
70
80

Conductor Temperature

Ambient
Temperature

of

60C

75C

90C

1.08
1.00
.91
.82
.71
.58
.41

1.05
1.00
.94
.88
.82
.75
.67
.58
.33

1.04
1.00
.96
.91
.87
.82
.76
.71
.58
.41

70 -77
78 - 86
87 - 95
96 - 104
105 - 113
114 - 122
123 - 131
132 - 140
141 - 158
159 - 176

*For dwelling units, conductors, as listed below, shall be permitted as


120/240 volt, 3 wire, single phase service-entrance conductors, service
lateral conductors and feeder conductors that serve as the main power feeder
to a dwelling unit and are installed in raceway or cable with or without an
equipment grounding conductor. For application of this section, the main
power feeder shall be the feeder(s) between the main disconnect and the
lighting and appliance branch-circuit panel board(s) and the feeder
conductors to a dwelling unit shall not be required to be larger than their
service entrance conductors. The grounded conductor shall be permitted to
be smaller than the ungrounded conductors provided the requirements of
Sections 215.2, 220.22 and 230.42 are met.
RHH , RHW, THHW, THW, THWN, THHN, XHHW, USE,
RHW-2, THW-2, THWN-2, XHHW-2, SE, USE-2

** Unless specifically permitted in Section


240.4(E) through (G), the overcurrent
protection shall not exceed 15 amperes
for 14 AWG, 20 amperes for 12 AWG, and
30 amperes for 10 AWG copper; or 15
amperes for 12 AWG and 25 amperes for
10 AWG aluminum after any correction
factors for ambient temperature and
number of conductors have been applied.

T-6

Copper
AWG
or kcmil
4
3
2
1
1/0
2/0
3/0
4/0
250
350
400

Aluminum
AWG
or kcmil

Service or Feeder
Rating (Amperes)

2
1
1/0
2/0
3/0
4/0
250
300
350
500
600

100
110
125
150
175
200
225
250
300
350
400

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

Jacket and Insulation Material Properties


Thermoplastic Properties
INSULATION
OR JACKET
MATERIAL

CHLORINATED
POLYETHYLENE
(CPE)

POLYVINYL
CHLORIDE
(PVC)

LOW-DENSITY
POLYETHYLENE

POLYETHYLENE
CELLULAR

HIGHDENSITY
POLYETHYLENE

POLY_
URETHANE

POLYPROPYLENE

NYLON

TEFLON

TPE

Oxidation
Resistance

Heat
Resistance

G-E

G-E

G-E

Oil
Resistance

G-E

G-E

G-E

Low
Temp.Flexibility
Weather, Sun
Resistance
Ozone
Resistance
Abrasion
Resistance
Electrical
Properties
Flame
Resistance
Nuclear
Radiation
Resistance

P-G

G-E

G-E

F-G

F-G

F-G

F-G

G-E

F-G

P-F

G-E

P-F

F-G

P-F

P-F

Acid Resistance

G-E

G-E

G-E

G-E

G-E

P-F

Alkali
Resistance

G-E

G-E

G-E

G-E

G-E

Gasoline,
Kerosene,
Etc.(Alphatic
Hydrocarbons
Resistance

G-E

P-F

P-F

P-F

P-F

Benzol, Toluol,
Etc. (Aromatic
Hydrocarbons
Resistance)

P-F

P-F

Degreaser
Solvents
(Halogenated
Hydrocarbons
Resistance)

P-F

Alcohol
Resistance

G-E

Water
Resistance

P = Poor
F = Fair
G = Good
E = Excellent
O = Oustanding

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1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

T-7

Jacket and Insulation Properties


Thermoset Properties
HYPALON
STYRENE
BUTADIENE
RUBBER
(SBR)

NATURAL
RUBBER

SYNTHETIC
RUBBER

POLYBUTADIENE

NEOPRENE

CHLOROSULFONATED
POLYETHYLENE
(CSPE)

NITRILE
OR RUBBER
BUTADINE
NITRILE
(NBR)

NITRILE/
POLYCHLORIDE
(NBR/PVC)

ETHYLENE
PROPYLENE
RUBBER
(EPR)

CROSS-LINKED
POLYETHYLENE
(XLPE)

CHLORINATED
POLYETHYLENE
(CPE)

SILICONE
RUBBER

Oxidation
Resistance

Heat
Resistance

F-G

Oil
Resistance

G-E

G-E

F-G

Low Temp.
Flexibility

F-G

F-G

G-E

Weather, Sun
Resistance

F-G

Ozone
Resistance

G-E

Abrasion
Resistance

G-E

G-E

G-E

F-G

G-E

Electrical
Properties

F-G

Flame
Resistance

F-G

F-G

Nuclear
Radiation
Resistance

F-G

F-G

F-G

F-G

F-G

Water
Resistance

G-E

G-E

G-E

G-E

G-E

G-E

G-E

G-E

Acid
Resistance

F-G

F-G

F-G

F-G

G-E

G-E

F-G

Alkali
Resistance

F-G

F-G

F-G

F-G

F-G

G-E

G-E

F-G

Gasoline,
Kerosene,
Etc.(Alphatic
Hydrocarbon
Resistance

G-E

P-F

Benzol,
Toluol, Etc.
(Aromatic
Hydrocarbon
Resistance)

P-F

Degreaser
Solvents
(Halogenated
Hydrocarbon
Resistance)

P-F

P-G

Alcohol
Resistance

F-G

G-E

INSULATION
OR JACKET
MATERIAL

P = Poor
F = Fair
G = Good
E = Excellent
O = Oustanding

T-8

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
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XLP CROSSLINKED POLYETHYLENE INSULATIONS


(LOW VOLTAGE)
Physical and Electrical Specification Data
0-2000 Volts

0-2000 Volts FR-XLP

Guaranteed
Value

Typical
Value

Guaranteed
Value

Typical
Value

Original Tensile Strength, psi

1800 min.

2300

1800 min.

2100

Original Elongation, percent

250 min,

425

250 min.

400

Tensile

75 min.

100

75 min.

95

Elongation

75 min.

95

75 min.

85

100 max.

40

100 max.

15

5 max.

5 max.

10,000 min.

75,000

10,000 min.

50,000

6.0 max.

3.1

6.0 max.

3.45

Test Requirements
PHYSICAL PROPERTIES

Aged - Air Oven - 168 Hr. @ 121C


Percent of Original

Hot Creep, 150C


Elongation, %
Set, %

ELECTRICAL PROPERTIES
Insulation Resistance Constant (K)
SIC at 75C
Accelerated Water Absorption
% Change in SIC, 75C Water
1 - 14 days

3.0 max.

1.6

3.0 max.

2.6

7 - 14 days

1.5 max.

0.6

1.5 max.

0.9

1.0 max.

0.1

1.0 max.

0.3

-30C

< - 40C

- 30C

< - 40C

Stability Factor after 14 Days

COLD BEND
1 Hr. @ 3 X O.D.
FLAME RESISTANCE
Complies with:
ICEA S-95-658 / NEMA WC70

UL Horizontal, Passes

UL VW-1 Vertical, Passes

Class X-2

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1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

Class X-2

T-9

XLP CROSSLINKED POLYETHYLENE INSULATIONS


(Medium Voltage)
Physical and Electrical Specification Data
2001-5000 Volts

0-35,000 Volts

Guaranteed
Value

Typical
Value

Guaranteed
Value

Typical
Value

Original Tensile Strength, psi

1800 min.

3500

1800 min.

3500

Original Elongation, percent

250 min.

450

250 min.

550

Tensile

75 min.

95

75 min.

95

Elongation

75 min.

95

75 min.

95

Elongation, %

175 max.

75

175 max.

100

Set, %

10 max.

10 max.

>100,000

Test Requirements

PHYSICAL PROPERTIES

Aged - Air Oven - 168 Hr. @ 121C


Percent of Original

Hot Creep, 150C

ELECTRICAL PROPERTIES
20,000 min.

>100,000

20,000 min.

SIC at R.T.

Insulation Resistance Constant (K)

3.5 max.

2.4

3.5 max.

2.3

D.F. at R.T., %

2.0 max.

< 0.5

0.1 max.

0.04

3.5 max.

2.4

3.5 max.

2.3

3.0 max.

0.5

3.0 max.

< 0.5

Accelerated Water Absorption


SIC, 75C Water
% Change in SIC, 75C Water
1 - 14 days

1.5 max.

0.5

1.5 max.

< 0.5

Stability Factor after 14 Days

7 - 14 days

1.0 max.

0.5

1.0 max.

< 0.3

or Stability Factor Difference

0.5 max.

0.2

0.5 max.

< 0.1

200 min.

> 500

N/A

N/A

- 30C

< - 40C

- 30C

< - 40C

6 min.

>6

N/A

N/A

200,000 min.

>500,000

N/A

N/A

SURFACETRACKING
(ASTM D 2132-62T) Hours
COLD BEND
1 Hr. @ 3 X O.D.
U-BEND
@ 13 kV, Hours
SURFACE RESISTIVITY, Megohms
Complies with:
ICEA S-96-659 / NEMA WC 71

TypeX-1

N/A

ICEA S-93-639 / NEMA WC 74

N/A

UnfilledXLPE

ICEA S-97-682

N/A

UnfilledXLPE

ICEA S-94-649

N/A

UnfilledXLPE

T-10

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EPR INSULATIONS
Physical and Electrical Specification Data
0-5000 Volts

0-35,000 Volts

Guaranteed
Value

Typical
Value

Guaranteed
Value

Typical
Value

PHYSICAL PROPERTIES
Original Tensile Strength, psi

700 min.

1000

1200 min.

1800

Original Elongation, percent

250 min.

400

250 min.

370

N/A

N/A

500 min.

750

Tensile

75 min.

95

80 min.

95

Elongation

75 min,

90

80 min,

95

Elongation, %

50 max.

10

50 max.

10

Set, %

5 max.

5 max.

> 100,000

Test Requirements

Tensile Stress @ 100% Elong., psi


Aged - Air Oven - 168 Hr. @ 121 C
Percent of Original

Hot Creep, 150C

ELECTRICAL PROPERTIES
20,000 min.

>100,000

20,000 min.

SIC at R.T.

Insulation Resistance Constant (K)

4.0 max.

2.8

4.0 max.

2.7

D.F. at R.T., %

2.0 max.

1.0

1.5 max.

< 0.5

4.0 max.

2.8

4.0 max.

2.7

1 - 14 days

3.5 max.

< 0.5

3.5 max.

< 0.5

7 - 14 days

1.5 max.

< 0.5

1.5 max,

< 0.5

1.0 max.

.10

1.0 max.

.10

- 35C

< - 40C

- 35C

< - 40C

Accelerated Water Absorption


SIC, 75C Water
% Change in SIC, 75C Water

Stability Factor after 14 Days


COLD BEND
1 Hr. @ 3 X O.D.
Complies with:
ICEA S-95-658 / NEMA WC 70

Class E-1

Class E-1 and E-2

ICEA S-96-659 / NEMA WC 71

Class E-1

Class E-1 and E-2

ICEA S-93-639 / NEMA WC 74

Class I

Class I and II

ICEAS-97-682

Class I

Class I and II

ICEA S-94-649

Class I

Class I and II

ICEA S-75-381 / NEMA WC 58

Type I

Type I and II

6301 EAST STASSNEY LANE, SUITE 100


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T-11

(This Page Intentionally Left Blank)

T-12

6301 EAST STASSNEY LANE, SUITE 100


AUSTIN, TEXAS 78744, USA
1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

FLAME-RETARDANT PVC JACKET


Specification Data
Test Requirements

Guaranteed

Typical

Original Tensile Strength, psi

1500 min.

2400

Original Elongation, percent

100 min.

300

Tensile

85 min.

90

Elongation

60 min.

85

Tensile

80 min.

90

Elongation

60 min.

90

PHYSICAL PROPERTIES

Aged - Air Oven - 120 Hr. @ 100C


Percent of Original

Oil Immersion - 4 Hr. @ 70C


IRM 902 Oil
Percent of Original

Heat Distortion @ 121C


Percent

50 max.

20

No Cracks

No Cracks

- 35C

< - 40C

Tensile

80 min.

95

Elongation

80 min.

95

28 min.

29

O
Heat Shock @ 121 C

Cold Bend
1 Hr. @ 8 X O.D.
WEATHEROMETER
720 Hour
Percent of Original

OXYGEN INDEX
Complies with:

ICEA S-95-658 / NEMA WC 70

Table 4-1

ICEA S-96-659 / NEMA WC 71

Table 5-1

ICEA S-93-639 / NEMA WC 74

Table 7-1

ICEA S-97-682

Table 7-6

ICEA S-94-649

Table 7-6

ICEA S-73-532 / NEMA WC 57

Table 4-2

ICEA S-75-381 / NEMA WC 58

Table 4-7

Information on this sheet subject to change without notice

6301 EAST STASSNEY LANE, SUITE 100


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1-800-880-9473, FAX 512-443-6329, SALES@USAWIRE-CABLE.COM

T-13

CPE JACKET
Cholorinated Polyethylene
Specification Data
Test Requirements

Guaranteed

Typical

Original Tensile Strength, psi

1400 min.

1575

Original Elongation, percent

150 min.

270

1000 min.

1350

Tensile

85 min.

95

Elongation

50 min.

65

Tensile

60 min.

75

Elongation

60 min.

85

PHYSICAL PROPERTIES

Tensile Stress @ 100% Elong., psi


Aged - Air Oven - 168 Hr. @ 121C
Percent of Original

Oil Immersion - 18 Hr. @ 100C


IRM 902 Oil
Percent of Original

ENVIRONMENTAL PROPERTIES
Heat Distortion @ 121C, percent
Heat Shock @ 121C
Cold Bend 1 Hr. @ - 35C, 8 X O.D.
7-Day Mechanical Moisture @ 70C, mg/in

25 max.

No Cracks

No Cracks

No Cracks

No Cracks

25 max.

15

ELECTRICAL PROPERTIES
Specific Surface Resistivity, megohms

5 X 106

2 X 10 min.

FLAME & CORROSIVITY PROPERTIES


Oxygen Index
VW-1 Flame Test
Halogen Content (by weight), percent

28 min.

30

Pass

Pass

19 max.

18

Complies with:
ICEA S-95-658 / NEMA WC 70

Table 4-1 CPE TP

ICEA S-93-639 / NEMA WC 74

Table 7-1 CPE TP


Table 7-7

ICEA S-97-682

Table 7-7

ICEA S-94-649
ICEA S-73-532 / NEMA WC 57

T-14

Table 4-2 CPE TP

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BENDING RADII AND PULLING


TENSIONS
MINIMUM BENDING RADII

(3) With cable grip over lead sheath, the maximum pulling
tension in pounds should not exceed 1500 Ib./ sq. inch of
lead sheath cross-sectional area for commercial lead

Power Cables 600 Volts. without Sheath. Shielding or Armor


TM
The minimum bending radii for single and multi-conductor cables rated
600 volts and less, and without lead sheath, shielding or armor;

t
Thickness of
Conductor
Insulation
in Mils

Minimum Bending Radius


as a Multiple of Cable Diameter
Overall Diameter of Cable in Inches
2.001
and Over

= 4712

t (0 - t)

where

= sheath thickness, inches

0= overall diameter of cable, inches


(4) With cable grip over non-leaded cable, the maximum pull
ing tension should not exceed 1000 lb. and may not exceed
the maximum tension based on 0.008 or 0.006 x total
conductor area.

1.000
and Less

1.001
to 2.000

169 and less

170 - 310

(5) When more than three conductors are pulled together, the
maximum pulling tension should be reduced 20%.

311 and over

B. Maximum Permissible PUlling Length

L M-

Power Cables Over 600 Volts. without Sheath. Shielding or Armor


1. The minimum bending radius for all cables is eight times the overall
cable diameter.

fW
where

L M = pulling length, feet (straight section)

Shielded Cables without Armor. All Voltages


1. The minimum bending radius for single conductor cable and
multi-conductor cable with an overall shield is twelve times the
overall cable diameter.
2. The minimum bending radius for multi-conductor or multiplexed
cables having individually shielded conductors is twelve times
the diameter of one of the individual conductors or seven times
the overall diameter, whichever is greater.
3. The minimum bending radius for lead sheathed cables is twelve
times the overall cable diameter.

Interlocked Armored Cable. All Voltages


1. The minimum bending radius for cables with non-shielded conduc
tors is seven times the armor O.D..
2. The minimum bending radius for cables with shielded conductors is
twelve times the diameter of one phase conductor or seven times the
overall diameter, whichever is greater.
Note: The minimum bending radius applies to the inner surface of the
cable and not to the cable axis.

PULLING TENSIONS
A. Maximum Pulling Tension on Cable
(1) With pulling eye attached to copper conductors, the

maximum pulling tension in pounds should not exceed

0.008 times cir-mil area.


(2) With pulling eye attached to aluminum conductors, the

maximum pulling tension in pounds should not exceed

0.006 times cir-mil area.

T M = 0.008 x n x CM

where

T M = max. tension, lb.

TM

T M = maximum tension, lb.


W = weight of cable per foot, lb.
f = coefficient of friction (usually 0.5)

C. Pulling Tension Requirements in Ducts or Conduits:


(1) For straight sections, the pulling tension in pounds
equals the length of duct or conduit multiplied by the
weight per foot of cable and the coefficient of friction
T=LWf
(paragraph B, above).

(2) For curved sections, the following formula applies:

Tc = T 1 efa
where
T c = tension exiting curved section, lb.
T 1 = tension entering curved section, lb.
a = angle of bend in radians (1 radian = 57.3 deg.)
f = coefficient of friction (usually 0.5)
e = naperian logarithm base
(3) To limit the sidewall bearing pressure on cables at
bends, the maximum pulling tension in pounds shall not
exceed the following factor times the radius of curvature
of bend expressed in feet:
Cable Type

Low Voltage 16-10 AWG


Low Voltage 8 AWG & LGR
5kV NonShielded
5kV-35kV
Interlocked Armor (all voltages)

Factor

300
500
500
500
300

n = number of conductors
CM = cir-mil area of each copper conductor

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T-15

VOLTAGE DROP CALCULATION


COPPER CONDUCTORS
Line-to-Line Voltage Drop for 3 Phase,

60 Hz or Direct Current Circuits @ 60C Conductor Temperature

"F" VALUES
NON-MAGNETIC CONDUIT

MAGNETIC CONDUIT

LAGGING POWER FACTOR%

LAGGING POWER FACTOR%

WIRE
AWG

KCMIL

70

80

90

100

DC

70

80

90

100

14
12
10
8

.380
.240
.150
.097

.430
.270
.170
.110

.480
.300
.190
.120

.530
.330
.210
.130

.594
.374
.236
.148

.380
.240
.150
.099

.430
.270
.170
.110

.480
.300
.190
.120

.530
.330
.210
.130

6
4
2
1

.064
.043
.028
.024

.072
.047
.031
.025

.079
.051
.033
.027

.084
.053
.033
.026

.093
.059
.037
.029

.066
.044
.030
.025

.073
.048
.032
.026

.080
.052
.034
.028

.084
.053
.034
.026

1/0
2/0
3/0
4/0

.020
.016
.014
.011

.021
.017
.014
.011

.022
.018
.015
.011

.021
.016
.013
.010

.023
.018
.015
.012

.021
.018
.015
.013

.023
.019
.016
.014

.023
.019
.016
.013

.021
.017
.014
.011

250
300
350
400

.011
.0097
.0088
.0083

.011
.0097
.0088
.0081

.011
.0095
.0085
.0076

.0088
.0073
.0062
.0055

.0098
.0082
.0070
.0061

.012
.011
.010
.0097

.012
.011
.010
.0095

.012
.011
.0095
.0088

.0092
.0078
.0068
.0060

500
600
700
750
1000

.0074
.0069
.0066
.0064
.0057

.0073
.0066
.0062
.0059
.0054

.0068
.0059
.0055
.0054
.0047

.0045
.0038
.0033
.0029
.0023

.0049
.0041
.0035
.0033
.0025

.0088
.0083
.0080
.0078
.0071

.0085
.0080
.0074
.0073
.0066

.0078
.0071
.0066
.0064
.0057

.0050
.0042
.0037
.0035
.0028

NOTES:

1.
2.
3.
4.
5.

"F" Values are reasonably accurate up to a conductor temperature of 75C and for multi-conductor cables.
Refer to NEC for voltage drop requirements.
For 90C, 3 phase, line-to-Iine voltage drop, multiply "F" value by 1.102.
For single phase line-to-line voltage drop, multiply "F" value by 1.155.
For single or 3 phase line-to-neutral voltage drop, multiply "F" value by 0.577.

Applicable Formulas:
1.

Voltage Drop

"F" x Amp x Run Distance


Line Voltage

2. Run Distance =

% Voltage Drop x Line Voltage


"F" x Amp

3. "F" Factor =

% Voltage Drop x Line Voltage


Run Distance x Amp

T-16

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TEMPERATURE CONVERSION TABLE


Centigrade (Celsius) to Fahrenheit
C = 5/9(F-32)
F = 9/5C + 32
C

-80

-112.0

33.8

31

87.8

61

141.8

91

195.8

-70

-94.0

35.6

32

89.6

62

143.6

92

197.6

-60

-76.0

37.4

33

91.4

63

145.4

93

199.4

-50

-58.0

39.2

34

93.2

64

147.2

94

201.2

-45

-49.1

41.0

35

95.0

65

149.0

95

203.0

-40

-40.0

42.8

36

96.8

66

150.8

96

204.8

-35

-31.0

44.6

37

98.6

67

152.6

97

206.6

-30

-22.0

46.4

38

100.4

68

154.4

98

208.4

-25

-13.0

48.2

39

102.2

69

156.2

99

210.2

-20

-4.0

10

50.0

40

104.0

70

158.0

100

212.0

-19

-2.2

11

51.8

41

105.8

71

159.8

105

221.0
230.0

-18

-0.4

12

53.6

42

107.6

72

161.6

110

-17

1.4

13

55.4

43

109.4

73

163.4

115

239.0

-16

3.2

14

57.2

44

111.2

74

165.2

120

248.0

-15

5.0

15

59.0

45

113.0

75

167.0

130

266.0

-14

6.8

16

60.8

46

114.8

76

168.8

140

284.0

-13

8.6

17

62.6

47

116.0

77

170.6

150

302.0

-12

10.4

13

64.4

48

118.4

78

172.4

160

320.0

-11

12.2

19

66.2

49

120.2

79

174.2

170

338.0

-10

14.0

20

68.0

50

122.0

80

176.0

180

356.0

-9

15.8

21

69.8

51

123.8

81

177.8

190

374.0

-8

17.6

22

71.6

52

125.6

82

179.6

200

392.0

-7

19.4

23

73.4

53

127.4

83

181.4

250

482.0

-6

21.2

24

75.2

54

129.2

84

183.2

300

572.0

-5

23.0

25

77.0

55

131.0

85

185.0

350

662.0

-4

24.8

26

78.8

56

132.8

86

186.8

400

752.0

-3

26.6

27

80.6

57

134.6

87

188.6

500

932.0

-2

28.4

28

82.4

58

136.4

88

190.4

600

1112.0

-1

30.2

29

84.2

59

138.2

89

192.2

700

1292.0

32.0

30

86.0

60

140.0

90

194.0

800

1472.0

900

1652.0

1000

1832.0

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T-17

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T-18

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COMMON COLOR SEQUENCE


Method 4
All Conductors Black

Table E1 Color Sequence


COND

BACKGROUND

FIRST

SECOND

COND

BACKGROUND

FIRST

SECOND

NO.

OR BASE

TRACER

TRACER

NO.

OR BASE

TRACER

TRACER

COND.

CONDUCTOR PRINTING

COLOR

COLOR

COLOR

COLOR

COLOR

COLOR

1st

"1-One"

Black

20

Red

Green

2nd

"2-Two"

White

21

Orange

Green

3rd

"3-Three"

Red

22

Black

White

Red

4th

"4-Four"

Green

23

White

Black

Red

5th

"5-Five"

Orange

24

Red

Black

White

Blue

25

Green

Black

White

White

Black

26

Orange

Black

White

Red

Black

27

Blue

Black

White

Green

Black

28

Black

Red

Green

10

Orange

Black

29

White

Red

Green

11

Blue

Black

30

Red

Black

Green

12

Black

White

31

Green

Black

Orange

13

Red

White

32

Orange

Black

Green

14

Green

White

33

Blue

White

Orange

15

Blue

White

34

Black

White

Orange

16

Black

Red

35

White

Red

Orange

17

White

Red

36

Orange

White

Blue

18

Orange

Red

37

White

Red

Blue

19

Blue

Red

Pair cables are Black, White and numbered. Triad cables are Black, White, Red and numbered.

Table E2 Color Sequence


COND

BACKGROUND

TRACER

COND

BACKGROUND

TRACER

NO.

OR BASE

COLOR

NO.

OR BASE

COLOR

COLOR

COLOR

Black

19

Orange

Blue

Red

20

Yellow

Blue

Blue

21

Brown

Blue

Orange

22

Black

Orange

Yellow

23

Red

Orange

Brown

24

Blue

Orange

Red

Black

25

Yellow

Orange

Blue

Black

26

Brown

Orange

Orange

Black

27

Black

Yellow

10

Yellow

Black

28

Red

Yellow

11

Brown

Black

29

Blue

Yellow

12

Black

Red

30

Orange

Yellow

13

Blue

Red

31

Brown

Yellow

14

Orange

Red

32

Black

Brown

15

Yellow

Red

33

Red

Brown

16

Brown

Red

34

Blue

Brown

17

Black

Blue

35

Orange

Brown

18

Red

Blue

36

Yellow

Brown

Pair cables are Black, Red and numbered. Triad cables are Black, Red, Blue and
numbered. Colors repeat after 36 conductors. There are no Green or White
conductors or stripes.

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T-19

(This Page Intentionally Left Blank)

T-20

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Wire Knowledge

W-1

Stranding Comparison

W-2

Conductor Coatings/Coverings

PURPOSE
To facilitate stripping of components applied over
the conductor
To prevent compound fall-in
Improve solderability
Prevent Incompatibility Issues
Provide electrostatic shielding for overlying
insulation

TYPES
Electroplate or Hot Dip Tin Alloy Metallic Coating
Mylar (Opaque), Polyester or Paper Tape
Extruded Semi-conducting Polymer Shield for MV
Designs

W-3

Insulation Types

Thermoplastic

Definition: A classification for a solid insulation material


that can be softened and made to flow by heating,
extruded onto wire and quenched in cool water to make
solid again. It can readily be softened and re-softened by
repeated heating, but remains in a safely usable solid
form when operated within its rated temperature limits.

Types
High Molecular Weight Polyethylene HMPE
PolyVinyl Chloride (PVC)
Polypropylene
Tefzel
Teflon

W-4

Normal
Temperature Rating
75o
60o, 75o, 90oC
80o
150o
150o or 200oC

Insulation Types
Thermoset
Definition: A classification for an insulation that is
extruded onto wire and then, when subject to heat and
pressure, undergoes a chemical change known as
vulcanization, cross-linking or curing. The process fixes
(sets) the physical properties of the material so that if it is
again exposed to heat, the material will not melt, flow or
drip.

Types
XLPE
XLPO (LSZH)
FR-EP
Silicone Rubber
Hypalon (Chlorosulfonated Polyethylene)

Normal
Temperature Rating
90oC
90oC
90oC
125oC
90oC

W-5

Insulation Types
Thermoset (Cont.)

The preceding insulations are typically those used for low


voltage applications (2000V or less). Listed below are
insulations that are currently used in medium voltage
(2001V and above) applications and high Integrity, low
voltage cable designs.

Types
Cross-linked Polyethylene (XLPE)
Ethylene-Propylene-Rubber (EPR)
Ethylene Propylene Polymer (EPM)
Ethylene Propylene Diene Polymer (EPDM
Ethylene Alkene Co-Polymer (EAM)

W-6

Normal
Temperature Rating
105C
105C
105C
105C
105C

Insulation Types

Thermoset (Cont.)
Thermoset insulations normally include a chemical
catalyst additive such as sulfur or peroxide that provides
the means for cross-linking of the material on the
molecular level. Heat kicks off the cross-linking process
and pressure is required to prevent bubbles/voids from
forming due to out-gassing that occurs during the process.
Following are processes typically used to make a material
thermoset:

Pressurized high temperature steam or Nitrogen


cure (CV-Continuous Vulcanization)
Lead or polymer mold - steam autoclave cure
Moisture catalyst cure/cross-linking
High energy electron beam cross-linking

W-7

Jackets

PURPOSE

W-8

To protect the underlying cable core from mechanical,


moisture and chemical damage during the installation
and service life of the cable
Enhance flame resistance
Improve sunlight and electrical surface tracking
resistance
Facilitate installation
Provide means for cable identification and grouping

Types of Jackets
Thermoplastic
Polyvinyl Chloride

PVC

Polyethylene

PE

Nylon (Polyamide)
Chlorinated Polyethylene

CPE

Thermoplastic Polyolefin

TPO

Thermoset
Neoprene (Polychloroprene)

CR

Hypalon (Chlorosulfonated Polyethylene)

CSPE, CP

Nitrile / PVC (Blend of Nitrile Rubber & PVC)

NBR/PVC

Chlorinated Polyethylene

CPE

Cross-linked Polyolefin

XLPO

W-9

Single Conductor 600 Volt Cables

THW

THHN / THWN

XLP-XHHW

EPR HYPALON

Supply Problem

Stock

Stock

Stock

Lowest Cost

Low Cost-Circuit Sizes

Low Cost-Large Sizes

Highest Cost

75oC

90oC / 75oC

90oC

90oC / 75oC

Colors

Colors

Colors

Black Only

Larger OD

Small OD

Small OD

Larger OD

Fair Electricals

Fair Electricals

Good Electricals

Good Electricals

Good Moisture Res.

Good Moisture Res.

Excellent Moisture Res.

Excellent Moisture Res.

Pulls Easy

Pulls Easy

Pulls Easy

Pulls Harder

Good Flame Res.

Good Flame Res.

Poor Flame Res.

Good Flame Res.

Good Oil Res.

Good Oil Res.

Poor Oil Res.

Good Oil Res.

Good Chemical

Good Chemical

Good Chemical

Good Chemical

Poor Low Temp. -10oC(+14o)

Poor Low Tep. -10oC (+14o)

Excellent Low Temp.

Good Low Temp.

W-10

Single Conductor Assemblies


Tray Cable & Interlocked Armor

WHY USED:

Lower installed cost system compared to pipe & wire

Complete system installed at one time

Accidental installation damage easily found and repaired when


installed in tray

Easier/cheaper to accommodate future changes in branch


circuits/taps when installed in tray

Same cable can be used in wide variety of installations tray,


duct, conduit, aerial or direct buried

Jacket on UL Type TC (Tray Cable) and Armored (UL Type


MC) provides mechanical, moisture and chemical protection
during installation

Greatly enhanced flame retardant system

W-11

Tray Cable & Interlocked Armor

Comparison

TRAY CABLE

INTERLOCKED CABLE

Lighter

More Rugged

Easier To Install

Better Flame

Lower Cost

Color Coding / Phase Identification

Color Coding Methods (8 total)


o Method 1 Full Colored Phase Conductors
o Method 2 Printed Numbers & Color (1-Black)
o Method 4 Black Phase Conductors With Printed Numbers (1-One)

NEC Requirements

ICEA Standard Color Coding Tables (7 total)

Table E-2 for NEC Applications (ICEA S-73-532)

W-12

Tray Cable & Interlocked Armor

WHERE USED:

In Industrial Establishments

In Process Industries:

Petrochemical

Pulp & Paper

Chemical Plants

Automotive

Steel Mills

Cogeneration

Waste Water Treatment

On Cable Tray Support Systems

Some Usage In:

Conduit

Direct Burial

Underground Duct

Aerial Messenger Supported

W-13

Medium Voltage Cable


2001 Volt Through 35kV

MEDIUM VOLTAGE CABLE:

Cables having a voltage rating of 2001


volts and higher

CONSTRUCTION COMPARISON:

BASIC CABLE

600V

MV

Conductor

Conductor

Insulation

Conductor Shield

Jacket (optional)

Insulation
Insulation Shield (5kV-35kV)
Jacket

DEFINITION OF SHIELDING:
Shielding of an electric power cable is the practice of confining the electric field
of the cable within the insulation surrounding the conductor. It is accomplished
by means of semiconducting conductor shield and, semiconducting insulation
shield that is in combination with an overlying metallic shield

W-14

Medium Voltage Cable


Conductor (Strand) Shield

PURPOSE

To prelude excessive voltage stress on voids between conductor and


insulation and eliminate voltage stress enhancing protrusions/
dimensional irregularities to provide a smooth electrode

TYPE

Extruded semi-conducting material compatible with the insulation and


the conductor and shall have allowable operating temperatures equal to
or higher than those of the insulation

BASIC
REQUIREMENTS

Firmly bonded to the overlying insulation


Easily removable from the conductor
Chemically, physically and thermally compatible with conductor and
insulation

W-15

Medium Voltage Cable


Conductor (Strand) Shielding
The semi-conductive layer between conductor and insulation which
compensates for air voids that exist between conductor and insulation.
Air is a poor insulator, having a nominal dielectric strength of only 55
volts per mil, while most cable insulations have dielectric strengths over
700 volts/mil. Without strand shielding an electrical potential exists that
will over-stress these air voids.
As air breaks down or ionizes, it goes into corona (partial discharges).
This forms ozone which chemically deteriorates cable insulations. The
semi-conductive strand shielding eliminates this potential by simply
shorting out the air.
Modern cables are generally constructed with an extruded strand shield.

Corona
Discharges
Conductor
Insulation

W-16

Strand
Shielding

Medium Voltage Cable


Insulation Types

Cross-linked Polyethylene
(XLP)

Ethylene propylene
rubber (EPR)

Unfilled vs. Mineral Filled


Tree Retardant (TRXLPE)

EPDM, EPM and EAM

XLP or EPR

Both are excellent solid


dielectric
105oC rated for XLP
105oC rated for EPR

XLP

EPR

Lower Cost

More Flexible Easier to Install

Better Electricals

Better Water Treeing Resistance


(Electric Utility Application)

Mechanically Tougher

Better Flame Resistance


Increased Thermal Stability

W-17

Medium Voltage Cable

INSULATION
Insulation Level

W-18

100%

GROUND FAULT CLEARING TIME <= 1 MIN.

133%

GROUND FAULT CLEARING TIME <= 1 HR.

173%

GROUND FAULT CLEARING TIME INDEFINITE

Medium Voltage Cable


INSULATION

Cable Insulation Thickness Comparison Chart

Industry
Standard

5kV100%

5kV133%

8kV100%

15kV100%

15kV133%

25kV100%

25kV133%

35kV100%

UL MV-105,
ICEA S-93-639

.090

.090

.115

.175

.220

.260

.345

.345

AEIC CS8 ICEA


S-97-682

.090

.115

.115

.175

.220

.260

.345

.345

W-19

Medium Voltage Cable


INSULATION SHIELD (NON-METALLIC)

PURPOSE

W-20

To confine the electric field within the cable insulation


To obtain symmetrical radial distribution of voltage stress
within the solid dielectric (insulation)
To reduce hazard of shock to personnel
To eliminate damaging effects of varying electrical
conductivity of installation environment
To transfer cable insulation charging current to the metallic
shield

Medium Voltage Cable


INSULATION SHIELD (METALLIC)

PURPOSE

To safely carry the cable charging current off to a solid


ground point
To provide a substantial barrier for an increase in flame
retardancy of the cable core
To protect the cable core from mechanical damage,
including rodent/termite attack (Bronze tape)
To assist in carrying fault current (Not primary function and
capability will depend on cross section/size of the metallic
shield)

W-21

Medium Voltage Cable


INSULATION SHIELD (METALLIC)

TYPES

W-22

Corrugated longitudinally applied copper wires


Helically applied copper wires (drain wire/concentric neutral)
Helically applied and overlapped copper tape
Lateral serve, corrugated copper tape

Medium Voltage Cable


JACKETS

Thermoplastic

Polyvinyl Chloride

PVC

Linear Low Density Polyethylene

LLDPE

Chlorinated Polyethylene

CPE

Semiconducting Chlorinated Polyethylene

CPE

Thermoplastic Polyolefin

TPO

W-23

Medium Voltage Cable


SHIELDED VS. NON-SHIELDED
Shielded Cable
Most reliable, long-lived cable
design
Provides uniform stress
distribution eliminating
possibility of surface tracking
and discharges
Termination kits required
Reduces shock hazard to
personnel
Protection provided for cables
connected to overhead lines or
otherwise subject to induced
potentials

W-24

Non-Shielded Cable
Less costly than shielded cable
May be susceptible to surface
discharges in wet,
contaminated areas
No termination kids required
lower cost installation
Shock hazard to personnel
does exist
Convenient for terminating in
motor terminal boxes where
there is no room for stress
cones on shielded cables
NOTE: NON-SHIELDED
AVAILABLE IN ONLY 2.4kV,
MAX

Moisture Resistance
Ruggedness
Flexibility
Splicability
Oil Resistance
Chemical Res.
Flame Res.
Smoke Environment
Acid Gas Generation
Dissipation Factor
SIC
Dielectric Strength
Impulse Strength
Corona Resistance
Electrical Stability H20
Dielectric Losses
Cost

INSULATION
Thermal Stability

Medium Voltage Cable

INSULATION COMPOUND COMPARISONS

XLP
3
5
4
1
3
2
3
1
2
4
5
5
4
5
4
4
5
4

TR-XLP
3
5
4
1
3
2
3
1
2
4
4
5
4
5
4
4
4
3

EPR
5
4
3
3
4
2
4
3
3
4
3
4
3
4
5
5
3
2

Ratings:
5 = Exceptional
4 = Excellent
3 = Good
2 = Fair
1 = Poor

W-25

Medium Voltage Cable

JACKET
MATERIAL

Physical Toughness

Heat Resistance

Flexibility

Moisture Resistance

Oil Resistance

Sunlight Resistance

Chemical Resistance

Low Temp. Properties

Flame Resistance

Smoke Emission Char

Acid Gas Emission

Coef Friction

Cost

JACKET COMPOUND COMPARISONS

PVC

LT-PVC

PE

CPE

HYP

POLYO

Ratings:

W-26

5
4
3
2
1

= Exceptional
= Excellent
= Good
= Fair
= Poor

All Products Flame Tests

UL Horizontal Flame Test


UL Vertical Flame Test
VW-1 Vertical Wire Flame Test
IEEE-383 & UL 70,000 BTU/HR Ribbon Burner
Flame Test
UL-TC, For CT Use
UL-LS

ICEA T-29-520 210,000 BTU/HR Ribbon


Burner Flame Test
IEEE-1202
FT-4

W-27

Codes & Standards


NEC

National Electrical Code

UL

Underwriters Laboratories

CSA

Canadian Standards Association

ICEA

Insulated Cable Engineers Association

NEMA

National Electrical Manufacturers Association

AEIC

Association of Edison Illuminating Cos.

ASTM

American Society for Testing & Materials

IEEE

Institute of Electrical & Electronic Engineers

W-28

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