Lahmeyer-Compacttransformer substation

type LCS-E.6

SCHSISCH-BAYERISCHE
STARKSTROM-GERTEBAU GMBH
Ohmstrae 1 08496 Neumark/Sachsen
Telefon: +49 (0) 3 76 00 / 83-0
Telefax: +49 (0) 3 76 00 / 34 14
E-Mail: sgb@sgb-neumark.de
www.sgb-trafo.de

LAHMEYER
Compact-transformer substation

LCS-E.6
Contents
1. Application and technical regulations
- Use
- Construction
- VDE Regulations, IEC Standards
2. Station housing
- Construction
- Material and surface treatment
- Fastening elements
- Doors , locks
- Safety class
- Lifting, Transport
- Earthing
- Illumination
3. MV-switchboard
- Main switch / disconnector
- Conditions for transformer
4. Transformer
- Transformer compartment
- Mounting or replacing the Transformer
5. LV-switchboard
- Main switch, fused load break switches
- LV-fuse inserts
- Output clamping
- Instrumentation
- Mains socket
- Instrument panel

6. Earthing appliance
7. Transport and mounting

- Excavation, building pit, base structure

- Using lifting equipment, lifting points
* Cable connection on MV and LV side

8. Technical documents

LCS-E.6 / 08.01
Subject to technical changes!
SGB Neumark GmbH
08492 Neumark, Postfach 11 42

Tel.: 037600/83-0
Fax: 037600/3414

LAHMEYER
Compact-transformer substation

LCS-E.6

Advantages:

Small volume

Robust

Low weight
complete station including all equipment and 630 kVA transformer
about 3400kg

Transformer compartment accessible via plug-in shutter on both sides

or through the roof.

Front doors, door stops left and right adjustable, swivel angle 90 and 135

Construction mains supply-/emergency supply inlet

The steel base (about 320kg) is hot-galvanised, 100% poreles and double
powder coated. The base unit is off modular designed (patent).

Oil spill basin, 3mm sheet stainless steel supported above ground.
Leakage may be examined from the outside.

Cable inlet above basepan.

Leading cables through the base structure is possible.

All in all an exceptional cheap, easy to handle and economic solution

LCS-E.6 / 08.01
Subject to technical changes!
SGB Neumark GmbH
08492 Neumark, Postfach 11 42

Tel.: 037600/83-0
Fax: 037600/3414

LAHMEYER
Compact-transformer substation

LCS-E.6

1.

Operation and technical regulations

1.1 The compactstation type LCS-E is used as a mains and customer station.
1.2 The station is tested and certetified to PEHLA at 20 kA for 1 second.
(Type of accessibility: B closed doors)
1.3 The station is tested and conforms to the following VDE regulations and
IEC Standards:

1.4

VDE 0100

Erection of installations with rated voltages up to 1000V.

VDE 0101

Erection of installations with rated voltages above 1000V.

VDE 0105

Operation of power installations.

VDE 0110

Insulation co-ordination for equipment with low voltage

systems.

VDE 0111/IEC 71-1

Insulation co-ordination to equipment for three phase a.c.

systems above 1000 V

VDE 0141 VDE

regulations for Earthing a.c. equipment for rated voltages

above 1000V.

VDE 0532/
IEC 76-1,2,3,4,5

Transformers and reactors.

VDE 0670/IEC 466

A.c. switch gear and controlgear for voltages above 1000V.

VDE 0670/Section 611

(EN 61330/IEC 1330)

Customer ready stations HV/LV

Mounting, set-up and operation of compact stations is executed by trained personal

only, trained in the use of MV-switchgear, transformers, LV-switchgear, the
appropriate VDE- regulations and accident preventation procedures (VBG 4).

LCS-E.6 / 08.01
Subject to technical changes!
SGB Neumark GmbH
08492 Neumark, Postfach 11 42

Tel.: 037600/83-0
Fax: 037600/3414

LAHMEYER
Compact-transformer substation

LCS-E.6
2.

Station housing
Temperature class = 20 K
Like all LAHMEYER-Compactstations, the type LCS-E compactstation is factory tested
and supplied ready for use. The station contains one MV-compartment,
LV-compartment and a transformer compartment.
After connecting the LV and MV cables, the station is ready for immediate operation.

2.1 The station housing type LCS-E, is manufactured in folded sheet metal design.
It consists of the following parts:
-

2.2

Steel base pan, hot-galvanized, 100% poreles and double powder coated.
Alternative: Base pan with intermediate mounting frame to fit CTA10 transformers.
Two sheet metal folded beams, connected to the base pan or intermediate
frame, for mounting MV- and LV equipment.
Easy removable roof, (only one screw to be removed in the LV-compartment.
Two lockable plug-in shutters within the side walls.
Housing including doors and shutters for the LV- and MV compartments, removable
in one piece from the steel base pan or intermediate frame.

Material and surface treatment

Material (under soil):

Support structure Steel sheet, 3mm, hot-galvanized,

100% poreles and double powder coated
(zinc dust coating)
Oil pan for mounting the transformer, stainless steel
3 mm (1.4301-2B)

Material (above soil level):

Steel sheet, stripe galvanized (< 225 g/mq)

Surface treatment:

Computer guided powder coating and 5-zone surface

pre treatment, attain coatings <70ym in thickness.
The used powder lacquer is free of heavy metals
and non toxic.
Zinc and Powder coatings = highest corrosion
prevention.
Standard colour: Olive green (RAL 6003-Sruktur )

Note:
The applied powder coating may be overcoated with other
colours, using a special liquid lacquer. Rufing up the surface is
not necessary.
The corrosion resistance is not effected.

LCS-E.6 / 08.01
Subject to technical changes!
SGB Neumark GmbH
08492 Neumark, Postfach 11 42

Tel.: 037600/83-0
Fax: 037600/3414

LAHMEYER
Compact-transformer substation

LCS-E.6

2.3

All housing fittings are resistend against corrosion

2.4

Doors to the MV- and LV compartment are fitted with three hinges each.
The doors are fitted with metal- swing leaver locks, prepared for fitting
standard profile cylinders with 45o ore 90o lock-in angle. The profile cylinders are
protected with weather hoods.
The same swing leaver locks are used for the plug-in shutters.
- Profile cylinders are not supplied with the station The door to the MV-compartment is fitted with 4x multiple security lock.
Both doors may be hinged up either left- or right sided. This may be done on
site. Door swing: 90o and 135o.

2.5

Safety class
MV- and LV compartment
Transformer compartment

IP 54
IP 43

2.6

The compact station, type LCS-E may be transported and lifted completely
equipped.
The station is lifted via the base pan or the intermediate frame.
(refer to technical documentation, page 11)

2.7

All fitted elements are electrically connected and earthd at a central earthing
starpoint in the LV- compartment.

2.8

All parts under voltage are shock prove covered.

2.9.

MV and LV compartment may be fitted with lights, switched by door operated

contacts.

LCS-E.6 / 08.01
Subject to technical changes!
SGB Neumark GmbH
08492 Neumark, Postfach 11 42

Tel.: 037600/83-0
Fax: 037600/3414

LAHMEYER
Compact-transformer substation

LCS-E.6
3. MV- switchgear
Using CTA 10 transformers (12kV), the following switchgear can be fitted:
The CTA 10 transformer has direct on tank mounted fuse holders:

MINEX-C,

3K,

GC,

2K + 1TS,

"

Moeller (F & G)

12 kV

8DJ30,

3K ,

"

Siemens

12 kV

MD4

3-4K

"

Hazemeyer

12 kV

MF

3-4K

"

Hazemeyer

12 kV

DPS 12 AE, 1 K

"

Driescher

12 kV

Make Driescher

12 kV

In conjunction with DIN-Transformers 12/24 kV,

max. dimensions LxWxH = 1250x900x1650mm,
hermetic sealed type with insulated connections or NTB-Transformers 12/24 kV,
the following switchgear may be fitted:

FBA,

2 K + 1TSS,

Make Alstom

12 / 24 kV

MINEX-C,

3 K + 1TSS, *

"

12 / 24 kV

G.I.S.E.L.A.,2 K + 1TSS, *

"

GA,

2 K + 1TSS,

"

Moeller (F & G)

12 / 24 kV

8DJ20,

2 K + 1TSS,

"

Siemens

12 / 24 kV

8DJ30,

2 K + 1TSS,

"

"

12 kV

HH-fuses 12/24 for 2 cables

"

SGB

12 / 24 kV

M 3007 for 2 cables

"

Driescher/SGB

12 / 24 kV

Driescher

12 / 24 kV

*(24kV - HH-fuse, fitting dimension 292mm)

Short syntax: K = Cable switch, TS = Transformer switch, TSS = Transformer
switch inc. fuses.
LCS-E.6 / 08.01
Subject to technical changes!
SGB Neumark GmbH
08492 Neumark, Postfach 11 42

Tel.: 037600/83-0
Fax: 037600/3414

LAHMEYER
Compact-transformer substation

LCS-E.6
- MV-switch gear Illustration : switch gear options

Make Alstom,
Typ FBA
3 sections., 2 K + 1 TSS

Make Driescher,
Typ MINEX-C
4 sections., 3 K + 1 TSS

Make Siemens,
Typ 8DJ20
3 sections., 2 K + 1 TSS

LCS-E.6 / 08.01
Subject to technical changes!
SGB Neumark GmbH
08492 Neumark, Postfach 11 42

Tel.: 037600/83-0
Fax: 037600/3414

LAHMEYER
Compact-transformer substation

LCS-E.6
4.

Transformer compartment

4.1 CTA 10 transformers = <630 kVA

They are mounted above the base pan and are bolted to mounting-rails.
Intermediate frame required !
4.2 DIN - transformers hermetically sealed with insulated connections = <630kVA
DIN - transformer with porcelain-bushings
Overall dimensions L x W x H = 1250x900x1650 mm
These transformers are placed in the base pan and secured against moving,
not bolted.
4.3 Connection between transformer and MV-switchboard with ready-to-fit and
tested copper or cable busbars
4.4 On the LV-side connections are made using high flexible, 3kV insulated conductors,
Typ NSGAFOU 185 smm, depending on required power.
4.5 Initialling or changing transformers
When installing or replacing transformers, all connections to MV switchboard and
LV distribution must be well earthed and cut from power. The transformer is lifted up
out of the top of station.
Use the following procedure:

Loosen the roof fixture screw (red) placed near the upper door frame of the LV-distributor.
Slide the roof about 100mm towards the LV-side and lift of the roof.

Unscrew and remove the poke-protection panels above the transformer compartment.

Open the plug-in shutters on both sides, remove earthing.

Adjust the transport rails spacing on the base pan to match the transformer-undercarriage.

Place transformer in station and connect.

Consider voltage relief distances to DIN 0101 !

Replace plug-in shutters and lock.

Fix upper poke-protection panels.

Lift on the roof and engage with the fixing screw. Fasten the screw within the LVcompartment.

LCS-E.6 / 08.01
Subject to technical changes!
SGB Neumark GmbH
08492 Neumark, Postfach 11 42

Tel.: 037600/83-0
Fax: 037600/3414

LAHMEYER
Compact-transformer substation

LCS-E.6
5. Low voltage distribution panel

Low voltage distribution

LAHMEYER- Compactstation, type LCS-E

with low voltage distribution.

Incoming feed via 910 A rail, 8 outlets.

5.1

Option (standard)

5.1.1 NH-fused load break switches to DIN 43623

as main switch including:
- reinforced copper-busbars and contacts, high
temperature resistant insulation material
- generously reinforced dimensioned-busbar.
- Use of Al-Oxide-ceramics for the fuse body
at voltage:
current :
.
Fuses to be used:
NH-fuse inserts to DIN 43620 and
VDE 0636 part 22
Operation classification
Rated current
or with copper blades

size 3

400V
910A
3 pieces
gTr
910 A
1000 A

LCS-E.6 / 08.01
Subject to technical changes!
SGB Neumark GmbH
08492 Neumark, Postfach 11 42

Tel.: 037600/83-0
Fax: 037600/3414

LAHMEYER
Compact-transformer substation

LCS-E.6
5.1.2 Output power
NH- fuses load break switches

400/630A

5.1.3 Current transformer connection options

5.1.4

8 pieces
900/600/300/5A, in L2

Bimetal type current meter with peak-hold pointer (15min)

1 piece
1 piece

5.1.5 Syncron sockets for syncronizing,

fuses

3 pieces

5.1.6 Inlet for construction site supply in the right side wall
of the LV-compartment, each 100 mm

2 pieces

optional:
- 3 current meters inc. current transformers
- 1 voltmeter incl. switch and fuses.
- 1 Schuko- mains socket, fused
- 1 lighting and fuse

LCS-E.6 / 08.01
Subject to technical changes!
SGB Neumark GmbH
08492 Neumark, Postfach 11 42

Tel.: 037600/83-0
Fax: 037600/3414

LAHMEYER
Compact-transformer substation

LCS-E.6
5.1.7 Meters, fuses and terminal strips are mounted in instrument panel
above the LV-distribution.
5.1.8

MP and PE busbars for the entire earthing are mounted in the LV compartments
floor area.

5.1.9

The cable fixture is placed below the removable floor panel.

5.2

Option (with LV- counter meter)

The illustration shows a customer specified station.
Four of eight outputs have been replaced by certified current transformer and
one LV-counter-meter cabinet, size 1.

LCS-E.6 / 08.01
Subject to technical changes!
SGB Neumark GmbH
08492 Neumark, Postfach 11 42

Tel.: 037600/83-0
Fax: 037600/3414

LAHMEYER
Compact-transformer substation

LCS-E.6
6.

Earthing appliance
The central earthing bar is situated in the LV-cabinet. The soil earthing lead or
deep soil earther are directly connected to the central earthing bar. In this way,
all housing parts and the base pan are directly connected to the main earthing .

7. Transport, placing and erection

The LCS-E is manufactured ready for connection and fully tested.
For transport, placing and erection refer to technical documentation Bl.12
7.1 Placement on the building site.
Dimensional drawing No. 283432.4 (with steel pan)
7.2 Resulting terrain height and surface water must be considered when determving
the excavation depth.
Site excavation drawing No: 283436.4 (with steel pan)
7.3 The excavation pit must have a strong floor bearing. Floor unevenness must be
compensated with a levelled sand bed.
In case difficult floor conditions are encountered, a lean-concrete substructure
or concrete thresholds are recommended.
7.4 The station is placed on site by using an adequate lifting gear.
The LCS-E can be lifted and put in place completely equipped.
Set-up for lifting, Drawing No: 283434.9 (with steel pan)
7.5 Procedure for cable connection:
7.5.1 To be removed on the MV- side:
Face panel of the base pan
Cover of the MV-switch gear- cable-connection-compartment.
(see manual)
Lower door threshold (screwed on sideways)
Front floor panel.
7.5.2 To be removed on the LV- side:
Base pan fill skirt.
Front floor panel.
Lower door threshold (screwed on sideways)

LCS-E.6 / 08.01
Subject to technical changes!
SGB Neumark GmbH
08492 Neumark, Postfach 11 42

Tel.: 037600/83-0
Fax: 037600/3414

LAHMEYER
Compact-transformer substation

LCS-E.6
8.

Technical documentation
- Dimensional drawing (with steel pan)

283432.4

- lifting-set-up drawing (with steel pan)

283434.9

- Site excavation drawing (with steel pan)

283436.4

- loading plan (with steel pan)

283435.6

- Typ testing Page 1+2

- Electro magnetic field
test record

LCS-E.6 / 08.01
Subject to technical changes!
SGB Neumark GmbH
08492 Neumark, Postfach 11 42

Tel.: 037600/83-0
Fax: 037600/3414

LAHMEYER
Compact-transformer substation

LCS-E.6
- Type testing to DIN EN 61330, VDE 0670, Part 611 1. Proof testing of isolation levels on the factory -ready station
Since all electrical parts within the ready made Station have been tested to all relevant standards,
the test above is only to be applied on the connections between those parts, as far as the dielectric
parameters are influenced by mounting and setup conditions.

Connections between MV-Switch gear and transformer have been typ-testet

Every connection with cable N2XSY 12/24 kV and make-up Earthing connections have been testloaded with 50kV for 1min to test dielectric strength.
2
Cable used for the LV-Side are NSGAFU,185 mm Cu, 1,8/3 kV

2. Heat testing
-

Establishing temperature-class of the housing using a 630kVA transformer.

The temperature class is 20 K.
This test has been performed using transformer Fabr.-Nr. 346 268 of Fa. SBG
The LV- distributor was integrated in the test.
The temperature limits to DIN VDE 0660 part 500 are not exceeded.

2.1 Over load testing the LV- distributor 1,15 x IN permanent load (minimum 7 hours).
The temperature limits to DIN VDE 0660 part 500 are not exceeded.
All build in parts remain functional.

3. Testing to verify the safety grade, to DIN VDE 0470 ,part1

-

MV-Compartment and LV-Compartment: IP54

Transformer compartment, insertion proof: IP43

LCS-E.6
Subject to technical changes!
SGB Neumark GmbH
08492 Neumark, Postfach 11 42

Tel.: 037600/83-0
Fax: 037600/3414

LAHMEYER
Compact-transformer substation

LCS-E.6
- Type testing to DIN EN 61330, VDE 0670, Part 611 -

4. Testing to evaluate the effects of internal error

-

3-phase short circuit within the cable connection compartment of the MV-Switch gear with closed
doors and short circuit current of 20 kA, 1 s

The criterious of valuations 1 6 according IEC 1330: 1995; DIN EN 61330 (VDE 0670 part 611)
1997-08 are fulfil

5. Test for verification of mechanical resistance of the housing against mechanical stress.

Roof load minimum 2500N/m (Mounting load and snow load).

Verified by means of static calculation.
2
Wind load to IEC 694 (700N/mm ).
Verified by means of static calculation.
Stress by outer blow on housing, doors, swing leaver handle and ventilation openings.
Test using test assembly to VDE 0670 part 611 , passed.

6. Noise level of factory ready station

-

The sound pressure level (LPA) is reduced by 3 dB(A) when the transformer is mounted
in the station.

7. EMV-Test
The test was performed using 910A.
On all test points values < 100 T where measured.
See enclosure

LCS-E.6
Subject to technical changes!
SGB Neumark GmbH
08492 Neumark, Postfach 11 42

Tel.: 037600/83-0
Fax: 037600/3414

page 1 of 1

Test record electric field intensity

Compactstation Typ: LCS-E

Test equipment: Combinova FD1 measuring range: 40nT 100yT // 4 V/m-10 kV/m
(RMS)
Max. permittable value : magnetic field B in Micro-Tesla : 100 yT
Electric field E in (kV/m) : 5kV/m
Attendance: green , OS

Mains feed Uk-MV Us at short circuit DIN 630 kVA In=910A

Feed current MV: 34.6A

Transformer

The electric field strength on the sheet metal surface is max. 40V/m.

MV cabinet

LV cabinet

0,2 m distance
range

Bearing load (bulk density) calculation to DIN 1054

Lahmeyer-Compact Station LCS-E.6

Oil pan

Base pan
Medium voltage
cable

Soil heap up

Station overall weight: 3000kg = 30kN

Floor contact section of runners: 0.2m x 2.42m x 2 =

0.968mq

Bearing load for the complete station: 31 k N/qm

In accordance to table 1 of DIN 1054 (permissible site load),

the permissible bearing load for mounting-sensitive
buildings on non binding soil
is specified at 150kN/qm!

Compressed
gravel bed

above illustration shows only the stations modular base structure (patent )
Static calculations of the complete station are available.

New foundation concept

air flow section (gap between oil pan and outer wall)
for gases from the cable connection compartment.

air flow section (labyrinth pass)

for draining off hot arc gases from
the MV-compartment into the
transformer compartment.

Oil pan

The front support acts trough its depth,

as a labyrinth pass
between MV- and transformer
compartment.

Base pan
Medium voltage
cable

Main dimensions of the stainless

steel pan- (DxLxH)
900x1490x450
Material thickness t=3mm,
Soil heap up

1.4301

Compressed gravel bed

NOTE:
Modular Base unit - patent !

Please dont hesitate to contact us any time:

Dipl.-Ing. Andreas Jahrei

SGB GmbH
Ohmstrae 1, 08496 Neumark
Tel.: +49 37600 / 83-207
Fax: +49 37600 / 3414

Dipl.-Ing. Holger Klotz

SGB GmbH
Ohmstrae 1, 08496 Neumark
Tel.: +49 37600 / 83-226
Fax: +49 37600 / 3414

Dipl.-Ing. Dieter Sippel

Leiter Vertriebsbro Olpe
Dahler Str. 31 a, 57462 Olpe Dahl
Tel.: +49 2761 / 83 71 42
Fax: +49 2761 / 83 71 43
Mobil: +49 172 / 94 94 037