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Architects 1
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INDEX OF CONTENTS
SL.NO.
5.0
DESCRIPTION
PAGE NUMBER
HVAC
5.1 GENERAL
4-5
6
79
10
11
12 25
26
27
28 - 29
5.1 GENERAL
Architects 2
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THIS DOCUMENT BRIEFS ON THE HVAC SYSTEM ADOPTED FOR COMMERCIAL COMPLEX @ SARJAPUR
ROAD, BANGALORE.
COMMERCIAL COMPLEX is a Commercial Complex Development of built up area of approx. 7.67 lakh
Sq.ft. with three Office blocks, Parking, other common areas and utilities. It is proposed to design
the total infrastructure facility for the schedule of areas.
The schedule of areas is as follows.
SL.
NO.
1
LOWER BASEMENT 2
APPROX.
AREA (Sq. ft)
87,995.0
LOWER BASEMENT 1
87,995.0
Car Parking
UPPER BASEMENT
87,995.0
Car Parking
GROUND FLOOR
DESCRIPTION
PURPOSE
Car Parking & STP
1,10,407.0
FIRST FLOOR
43,710.0
SECOND FLOOR
43,710.0
THIRD FLOOR
43,710.0
FOURTH FLOOR
43,710.0
FIFTH FLOOR
43,710.0
10
SIXTH FLOOR
43,710.0
11
SEVENTH FLOOR
43,710.0
12
EIGHTH FLOOR
43,710.0
13
ROOF
43,399.0
TOTAL AREA
7,67,471.0
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Architects 4
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Supply of various equipment as per the relevant Specification & Drawings, unloading, receiving,
inspection, storing, transportation to work site, handling, assembling, cleaning, mechanical
erection, assisting main contractor in associated civil works which are required for ac system,
Installation, alignment, testing and commissioning and handing over in working condition of all
items covered in the BOQ.
Architects 5
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AS PER ASHRAE 62 N
Ideal air conditioning equipment should sanities cool, heat, humidify/dehumidify, evenly
distribution air through the area and all; cost effectively.
The world focus has shifted from the environment to Invironment. This is a new terminology,
being used increasingly to focus on the Indoor Air Quality (IAQ) and its effect on human health.
While the outdoor environment continues to be of concern, the indoor environment is receiving
increased attention as more information has become available on the presence and effect of indoor
contaminants.
ASHRAE 62-1989 IAQ STANDARD:
"VENTILATION FOR ACCEPTABLE INDOOR AIR QUALITY"
From the above chart it clearly states that 20 cfm / person is the desired rate of fresh air to
maintain good INDOOR AIR QUALITY (IAQ).
DESIGN ASSUMPTIONS
OCCUPANCY
FRESH AIR
20 cfm / person
LIGHTING LOAD
EQUIPMENT LOAD
GLAZING
Double Glazing
STP WATER
REQUIRED FOR WATER
COOLED CHILLERS
Architects 6
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Basically Air-conditioning system design shall be done as per latest ASHRAE Standards. Also other
applicable Standards which shall be considered as guidelines are mentioned as under: AMERICAN SOCIETY FOR HEATING, AIR CONDITIONING & REFRIGERATION ENGINEERS
(ASHRAE)
FRESH AIR AS PER ASHRAE STANDARDS
IS WHERE EVER APPLICABLE
SMACNA STANDARDS FOR SHEET METAL DUCTING
UL STANDARDS FOR FIRE DAMPERS
NBC STANDARDS WHERE EVER APPLICABLE
ECBC STANDARDS
The installation shall conform in all respects to ASHRPROJECT MANAGERS / Indian Standard Code of
Practice for Air conditioning Installation, tender specifications and drawings.
In case of discrepancy among specifications, drawings and other documents, the specifications take
precedence over all other documents. In case of discrepancy between specification, drawings etc.,
& Codes & Standards, the tenderer shall assume the more stringent of the two.
CODES & STANDARDS
Air Conditioning Equipment
IS 659
Safety Code for air conditioning
IS 660
Safety Code for mechanical refrigeration
IS 3615
Glossary of terms used in refrigeration & air conditioning
IS 5111
Testing of refrigeration compressors
IS 7896
Data for outside design conditions for air conditioning
IS 10617
Hermetic Compressors (Part-I, II & III)
IS 11338
Thermostats for use in refrigeration, air conditioners etc.
SP 7
National Building Code (Group 4)
IS 3615
Glossary of terms used in refrigeration and air conditioning
IS 7896
Outside design data condition for AC design is for summer months
Noise & Vibration
IS 2264
Preferred frequencies for acoustical measurements.
IS 3483
Code of practice for noise reduction
IS 3932
Sound level meter for general purpose use.
IS 9736
Glossary of terms applicable to acoustics in buildings.
IS 9901
Measurement of sound insulation in buildings & building elements
IS 9876
Guide to the measurement of air borne acoustical noise &
evaluation of its effects on man.
IS 10423
Personal sound exposure meter.
IS 11446
Measurement of air borne noise emitted by compressors units
intended for outdoor use.
IS 12710
Glossary of terms used in acoustic emission testing.
IS 4758
Methods of measurement of noise emitted by machines
IS 14280
Mechanical vibration balancing shaft and fitment key
convention
IS 12065
Permissible limits of noise level for rotating electrical machines.
Architects 7
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Gaskets
Mild steel tubes & fittings
Code of practice laying of electrically welded steel pipes for
water supply.
Pump & Valves
IS 778
Copper alloy gate, globe & check valves for water works
purposes.
IS 4854
Glossary of terms for valves and their parts.
IS 5312
Swing check type non return valves.
IS 8092
Code for inspection of surface quality of steel castings for valves,
fittings & other piping components.
IS 12969
Method of test for quality characteristic of valves.
IS 13095
Butterfly valves for general purposes.
Refrigerant Gas & Lubricants
IS 1447
Method of sampling and test for lubricants.
IS 4578
Lubricating oils for refrigeration machinery
IS 10609
Refrigerants Number Designation
Sheet Metal Works
IS 277
Galvanized Steel sheet
IS 513
Cold rolled low carbon steel sheets.
Thermal Insulation
IS 334
Glossary of terms relating to bitumen & tar
IS 3069
Glossary of terms, symbols & units relating to thermal insulation
materials
IS 3144
Mineral wool thermal insulation Methods of tests
IS 3346
Method of determination of thermal conductivity of thermal
insulation materials
IS 4671
Expanded polystyrene for thermal insulation purposes
International Standards
SMACNA
HVAC Systems Duct Design
SMACNA
HVAC Air duct leakage test manual
SMACNA
HVAC duct construction standards Metal & flexible
SMACNA
Rectangular duct construction
SMACNA
Round duct construction
SMACNA
Energy conservation guidelines.
SMACNA
Energy recovery equipment and systems, air to air
ANSI-UL-555-1985
Fire dampers
ANSI
Scheme for identification of piping system
SMACNA
HVAC Systems Testing, adjusting & balancing
CTI
Acceptance test code for water cooling towers, mechanical draft,
natural draft, fan assistant type evaluation of results and thermal
testing of wet and dry cooling towers as per CTI-ATC-105- 1990
CTI
Code of measurement of sound from cooling towers as per CTIATC-128
ANSI / AMCA
Laboratory methods for testing fans for rating as per ANSI / AMCA
210
UL
Fire dampers as per ANSI-UL-555
Architects 8
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ASME
DUCTWORK SIZE
Millimetres OR Inches
PIPE SIZE
Millimetres OR Inches
AREA
VELOCITY
TEMPERATURE
Degrees F OR Degrees C
FAN/DUCT PRESSURE
PUMP PRESSURE
Architects 9
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BANGALORE
GEOGRAPHICAL LOCATION
12.58 DEG N
ALTITUDE
The outside and inside conditions for the desired facility shall be designed based on below
mentioned parameters:
INSIDE CONDITIONS:
OFFICE BLOCKS
1) Dry Bulb Temperature
23 +/- 1 DEG C.
2) Relative Humidity
The air conditioning system for the Commercial Complex facility shall be designed to cater for the
Comfort cooling application only.
SUMMER
RH-45 %
MONSOON
RH -82 %
WINTER
RH -78 %
Architects 10
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Floor
Reference
Description of
Application
Carpet Area
Occupancy
AC (sq ft)
TR as per
Heatload
CFM
Fresh Air
Ground Floor
Block-A - Office
Block-B - Office
Block-C - Office
10,092.9
9,716.3
16,043.2
126
121
201
52.86
49.80
81.13
24,997
23,394
37,952
2,523
2,429
4,011
First Floor
Block-A - Office
Block-B - Office
Block-C - Office
9,027.6
8,823.2
16,043.2
113
110
201
49.48
43.68
82.83
23,709
20,292
38,999
2,257
2,206
4,011
Second Floor
Block-A - Office
Block-B - Office
Block-C - Office
10,867.6
8,855.5
16,710.3
136
111
209
55.61
43.79
85.06
26,110
20,334
39,870
2,717
2,214
4,178
Third Floor
Block-A - Office
Block-B - Office
Block-C - Office
10,867.6
8,855.5
16,710.3
136
111
209
55.61
43.79
85.06
26,110
20,334
39,870
2,717
2,214
4,178
Fourth Floor
Block-A - Office
Block-B - Office
Block-C - Office
10,867.6
8,855.5
16,710.3
136
111
209
55.61
43.79
85.06
26,110
20,334
39,870
2,717
2,214
4,178
Fifth Floor
Block-A - Office
Block-B - Office
Block-C - Office
10,867.6
8,855.5
16,710.3
136
111
209
55.61
43.79
85.06
26,110
20,334
39,870
2,717
2,214
4,178
Sixth Floor
Block-A - Office
Block-B - Office
Block-C - Office
10,867.6
8,855.5
16,710.3
136
111
209
55.61
43.79
85.06
26,110
20,334
39,870
2,717
2,214
4,178
Block-A - Office
Seventh Floor Block-B - Office
Block-C - Office
10,867.6
8,855.5
16,710.3
136
111
209
55.61
43.79
85.06
26,110
20,334
39,870
2,717
2,214
4,178
Eighth Floor
5,433.8
68
25.01
11,332
1,358
293,780.6
3,672.26
1,491.52
698,561
73,445
Block-A - Office
Grand Total
The overall AC load estimate works out to be about 1492.0 TR and by applying the diversity, it is
proposed to install 1300.0TR of air conditioning plant.
A centralized air conditioning system is proposed with a hybrid combination of AIR COOLED SCREW
CHILLERS of 300TR x 3nos. + 200TR x 2nos. WATER COOLED SCREW CHILLERS with Chilled &
Condenser water Pumping system, Hydronic Pressure maintaining equipments, Chemical dosing
system and Condenser ckt for Heat rejection by Cooling towers.
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Architects 12
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v Integrated Part Load Value (IPLV) or Non-Standard Part Load Value (NPLV)
As part of the ARI certification program, ARI has computer selection program used to select and rate
chillers. The certified computer program version number and issue date for all manufacturers is
listed in the ARI Directory of Certified Applied Air-Conditioning Products available on www.ari.org.
ARI Standard 550/590-98 for Centrifugal or Screw Water - Chilling Packages and associated manuals
define certification and testing procedures and tolerances of all units that fall within the
application rating conditions.
DESIGN PARAMETERS FOR CHILLER SELECTION
The standard rating conditions are:
Leaving chilled water temperature ...........................44F
Evaporator waterside field fouling allowance ............0.0001
Chilled water flow rate ............................................2.4 gpm/ton
Entering condenser water temperature .....................85F
Condenser waterside field fouling allowance.............0.00025 (for Water cooled chillers)
Condenser water flow rate .....................................3.0 gpm/ton (for Water cooled chillers)
Architects 13
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Architects 14
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DESIGN CRITERIA
Cooling tower thermal performance shall be certified by the Cooling Tower Institute in accordance
with CTI Certification Standards STD-201 label at no cost to the owner.
The cooling towers shall be of Cross flow, Induced-draft vertical discharge type, in rectangular
single or multi-cell configuration complete with Motor, Fan, Hand rails, Ladder and other
accessories etc. and designed with high efficiency drift eliminators to meet current environmental
standards and guidelines for microbial control. It should be possible to hook up to BMS. The
distribution system shall be gravity-feed type fitted with removable target nozzle to ensure equal
water distribution over the fills. Drift eliminators shall be efficient enough to effectively limit drift
loss to no more than 0.005% of the designed flow rate.
Storage capacity that needs to be planned for make up water should be at least one day
consumption.
PUMPING SYSTEM
Pump
The chilled water generated by the chiller plant shall be pumped to the respective floor AHUs units
and load cells by means of secondary pumping system.
The Chilled Water Pump Sets shall be back-pull out design fitted with variable frequency drive (VFD)
for Secondary system. The pump shall be complete with ribbed cast iron casing, double shrouded
single entry radial flow bronze impeller, mechanical seal, bearing bracket incorporating 2 nos.
roller bearings, shaft, longer coupling, coupling guard, flanged connections for discharge and
suction, purge /air vent/test cocks, etc
Regulatory requirements of Pumps
Products: Listed and classified by Underwriters Laboratories, Inc. as suitable for the
purpose specified and indicated.
Architects 15
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DESIGN REQUIREMENTS
The power ratings of the pump motor shall be larger of the following:
The maximum power required by the pump from zero discharge to zero head.
110% of the power required at the duty point.
Pumps of a particular category shall be identical and shall be suitable for parallel operation with
equal load division. Components of identical pumps shall be interchangeable.
Pump Logic Controller (should be fully compatible to hook up to BMS / Chiller Plant Management
System)
The technologic pump logic controller assembly shall be listed by and bear the label of
Underwriters Laboratory, Inc. (UL)
The Equipment should be able to hook up to chiller plant management system (BMS) via
software integration either in ASHRAE Backnet / RTU Modbus Protocol. Necessary
hardware / software for integration should be part of scope.
The controller shall be specifically designed for variable speed pumping applications.
The controller shall function to proven program that safeguards against damaging
hydraulic conditions including:
Pump flow surges
Hunting
End of curve
System over pressure
The pump logic controller shall be capable of receiving up to two discrete analog inputs
from zone sensor / transmitter as indicated on the plans. It will then select he analogue
signal that has deviated the greatest amount from its set point. This selected signal will
used as the command feedback input for a hydraulic stabilization function to minimize
hunting. Each input signal shall be capable of maintaining a different set point value.
Controller shall be capable of controlling up to three pumps in parallel.
The pump logic controller shall be capable of accepting an additional analog input for a
flow sensor. This input shall serve as the criteria for the end of curve protection
algorithm.
The pump logic controller shall be self-prompting. All messages shall be displayed in
plain English. The operator interface shall have the following features:
a) Multi-fault memory and recall last 10 faults and related operational data.
b) Red fault light, yellow warning light and Green power on light.
c) Soft-touch membrane keypad switches.
The pump logic controller shall be of a high end type i.e., all the parameters available
on the logic control panel should be able to monitor / controlled from the remote
location and should housed in a NEMA 1 Enclosure.
Architects 16
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The display shall have four lines, with 20 characters on three lines and eight large characters on one
line. Actual pump information shall be displayed indicating pump status.
VARIABLE FREQUENCY DRIVE ENABLED SECONDARY PUMPS have been adopted for PROPOSED
COMMERCIAL COMPLEX FOR RAMKY.
Secondary pumping would enable Substantial energy savings due to partial load profile during off
peak hours.
Adjustable Frequency Drive
The adjustable frequency drives shall be pulse width modulation (PWM) type,
microprocessor controlled design.
VFD Shall is Danfoss VLT 6000 Series / ABB ACH 550 Series only.
The AFD, including all factory-installed options, be tested to UL standard 508. The AFD
also meets C-UL and is CE marked and builds to ISO 9001 standards.
The AFD shall be housed in a NEMA 1 enclosure. AFF with plastic enclosure shall not be
acceptable.
The AFD shall employ an advanced sine wave approximation and voltage vector control to
allow operation at rated motor shaft output speed with no derating. This voltage vector
control shall minimize harmonics to the motor to increase motor efficiency and life.
Power factor shall be near unity regardless of speed or load.
The VFD shall have balanced DC link reactors to minimize power line harmonics. VFDs
without a DC link reactor shall provide a 3 % impedance line reactor.
Input and output power circuit switching can be done without interlocks or damage to the
VFD.
Architects 17
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Area
(m2)
Volume
(m3)
Upper Basement
3.9
6,783
26,454
Lower Basement 1
3.1
6,894
21,372
Lower Basement 2
2.9
7,283
21,120
= 62,250 CFM
= 1,24,500 CFM
= 4,66,830 CFM
= 50,285 CFM
= 1,00,570 CFM
= 3,77,145 CFM
= 49,700 CFM
= 99,400 CFM
= 3,72,720 CFM
Since the car park is envisaged to have a common extract shaft, we have considered the following.
Extract Fan Selections for Upper Basement, Lower Basement 1 and 2:
We have taken a DIVERSITY FACTOR that fire will happen in Single basement only. Hence, the
system is designed for Emergency mode in the Largest Basements i.e. 30 ACPH (1st Basement) 4,66,830 CFM which also ensures 8 ACPH during Normal mode in all 3 basements.
No. of Extract shaft
No. of Fans in each shaft
Total No. of Extract Fans
Capacity of each Extract fan
Architects 18
: 4 No.
: 3 Nos
: 4 x 3 = 12 Nos.
: 4,66,830 / 12 = 39,000 CFM @ 25 mm WC.
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: 6 X 2 Metres.
: 2 Nos.
: 2 Nos.
: 2 x 2 = 4 Nos
: 20,000 CFM 25 mm WC.
: 3.25 X 2 Metres.
: 2 Nos.
: 2 Nos.
: 2 x 2 = 4 Nos
: 20,000 CFM 25 mm WC.
: 3.25 X 2 Metres.
PPM Level
ACPH
Jet Fan
0-25 ppm
Off
25 ppm
Low Speed
Emergency Mode
30
High Speed
0-25 ppm: When the CO level in the car park is between 0-25 ppm the Jet Fan are in the Off mode,
4 Nos. of Extract fans will be running to achieve 4 ACPH in all 3 Basements.
> 25 ppm: When the CO level in the car park is greater than 25 ppm the Jet Fans will be operated
at Low speed and 8 Nos. of extract fans will be running to achieve 8 ACPH in all 3 Basements.
Emergency mode: During the emergency mode the Jet Fans will be operated at full speed,
12 Nos. of extract fans will be running to achieve 30 ACPH in the Basement where smoke is to be
removed quickly.
Architects 19
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Extract Fan Selections for Parking Upper Basement, Lower Basement 1 and 2:
Units
Specifications
Qty.
Nos
12
Duty Volume
CFM
39,000
mmWC
25
Static Pressure
HT 125 JM / 40 /6 / 9 / 25
Selected Model
Axial Fan
Blower Type
mm
Fan Diameter
1250
9
No of Blades
Long
Fan Casing
Absorbed Shaft Power
KW
10.74
Shaft RPM
RPM
960
KW
15 KW / 6pole
Dba
76
Note: The Extract Fans are designed for 300 Degree C for one hour
Architects 20
Dt: 06 / 10 / 2007
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Qty.
Units
Nos
Specifications
2
Duty Volume
CFM
20,000
mmWC
25
Static Pressure
100JM / 40 / 6 / 9 / 32
Selected Model
Axial Fan
Blower Type
mm
Fan Diameter
1000
9
No of Blades
Long
Fan Casing
Absorbed Shaft Power
KW
5.61
Shaft RPM
RPM
960
KW
7.5 KW / 6 Pole
Dba
71
Dba
60
Architects 21
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Qty.
Units
Nos
Specifications
2
Duty Volume
CFM
20,000
mmWC
25
Static Pressure
100JM / 40 / 6 / 9 / 32
Selected Model
Axial Fan
Blower Type
mm
Fan Diameter
1000
9
No of Blades
Long
Fan Casing
Absorbed Shaft Power
KW
5.61
Shaft RPM
RPM
960
KW
7.5 KW / 6 Pole
Dba
71
Dba
60
Architects 22
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Unit
Technical details
350 mm
Nozzle Dia
Mm
Air Flow
M3/sec
Capacity of Fan
Cfm
Tip Velocity
m/s
16
Phase
Ph
Voltage
420
Frequency
Hz
50
Revolution
RPM
1420 /2840RPM
Ampere
10
Sound Level
dB (A)
53 / 65 @ 4 / 2 Pole
11
Weight
Kg
80
12
Power Consumption
KW
13
Kw
14
Depth of Unit
Mm
455 mm
15
Thrust
Nm
8/32
JETFAN
The vehicle entrance & exit ramps shall be utilized as the main source of fresh air into the car
park for First Basement.
It is proposed the extract points are located as shown on the marked drawing enclosed to you in
separate mail. The location of these extract points have been chosen to ensure the best
distribution of the inlet airflow as possible and suitability for a system comprising of Jet Fan
units as per the geometry of the Car Parking Area.
Architects 23
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In case of main power failure the Extract Fans shall be provided with alternate source of power.
All of the fans will be controlled via PLC based control panel separately for each Basement. The
logic shall be arrived separately for pollution mode and emergency mode separately. An
interlink will need to be provided to allow communication between panels and also the BMS.
For the Pollution mode it is proposed that the extract fans in all Basements Floor are operated
to provide 8 ACPH. It is suggested that a Carbon Monoxide (CO) detection system is provided to
control the background ventilation rate depending on car park usage and detected levels of CO.
Details of a suitable detection head for this application can be provided if required. The type of
detector that would be recommended is an analogue type detector with a 4-20mA signal. This
will allow for detection of varying levels of CO, typically in the ranges 0-30, 30-50, >50 PPM
where the frequency of supply to the main fans can be adjusted accordingly via the main control
panel.
Jet Fan units would be installed at ceiling level and positioned accordingly within the car park to
provide the best distribution of the inlet air flow as possible.
The final installed locations of the Jet fans and mode of operation of these fans would be
determined at the time of the detailed design in which techniques of Computational Fluid
Dynamics (CFD) will be used to model the air movement with the car park. A more detailed
description of the CFD to be carried out can be provided upon request.
Control equipment:
(8+8+8) 24 Nos. for basement floor On / off type carbon monoxide (CO) detection. With CO
detection in place the ventilation system would run on demand during peak periods when there is
highest car park activity. The benefit of this over the conventional approach is ventilating all the
time at 6 ACPH will be seen in reduced operating costs and noise levels.
CO GAS DETECTOR
KEY ELEMENTS OF DESIGN IN VIEW TO ACHIVE ENERGY SAVINGS:
System with combination of Air cooled and Water cooled screw chillers.
Chillers with R-134a Eco-friendly Refrigerant gas.
Variable speed Pumping to save energy during diversified loads of Offices.
Use of IBMS system to run the system efficiently by close monitoring and trends.
Architects 24
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Architects 25
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The overall AC load estimate works out to be about 1492.0 TR and by applying the diversity, it is
proposed to install 1300.0TR of air conditioning plant.
Architects 26
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