Potential Failure Modes and Effects Worksheet: I I I I I I I I I I I I I I I I I I

POTENTIAL FAILURE MODES AND EFFECTS WORKSHEET
FMEA Type
Level of Detail
Design
FMEA
Product / Service
Identifier --->
Process
Process
Design or Process Responsibility

------------->
RL-1500 Series Valves
Other relevant information --->
Step
Component
Part
Reginald L. Miller
None
Prepared by --->
Original Date --->
August 28, 2015
Eric Cartman (FMEA Owner), Kenny (Plant Mfg. rep.), Stan Marsh (engineering rep.), Kyle Brovlowski (quality rep.), Mr. Garrison (purchasing / supplier quality rep.), Mr. Hand (Internal Customer r
Design Item or Process

Function Requirements
saw cutting of tube
System
FMEA
345-474494-8475
End Product(s) / Model

Year(s) --->
Core Team --->
Process
Potential Failure Mode
wrong length cut
Potential Effect(s) of Failure
regulatory violation
S
e
v
9
9
7
T
y
p
e
I
I
I
I
Potential Cause(s) /
Mechanism(s) of Failure
wrong setup of saw
tube not fully held against
back stop
9
9
9
I
I
I
I
I
operator tired or
uncomfortable
I
I
tube straightness out of

specification
material expansion
operator distracted
Current Process Controls Detection
setup programs
1st piece verification
OJT
sensor on back stop with

alarm
0
4
OJT process verifies

Training records
competence through testing
regular breaks / table height regular supervisor visits

can be adjusted
D
e
t
R
P
N
81
90
man
machine
wrong saw RPM
machine
4
3
3
backstop becomes loose
5 S program
regular supervisor visits
PM checks every 1000 cuts SPC checks every 2 hours

setup programs
OJT
SPC checks every 2 hours
135
180
135
81
material
Tube hardness out of

specification
Supplier approval Cpk of

1.8
CofA verified at incoming

inspection
Supplier approval Cpk of .8 CofA verified at incoming

inspection
temperature controlled in
manufacturing to 68 +/- 5
alarm system on
temperature gage / recorder
5S Program
weekly 5S audits
OJT
regular supervisor visits
material
material
I
I
I
unorganized work area

excessive dirt, dust or metal
filings on saw cut table / back
stop
environment
temperature out of
specification
environment
3
PM checks monthly stability of gage
alarm system on
temperature gage / recorder
OJT
environment
backstop not setup properly measurement error
measurement
gaging out of calibration

2
measurement
SPC checks not being done

5
measurement
Page 1 of 4
calibration frequency
appropriate and methods
are capable - stability
studies
SPC checks every 2 hours
OJT
regular supervisor visits supervisor is required to

verify SPC checks sampling
Recommended Actions
144
machine
Printed: 09/17/2015
man
dull saw blade
Current Process Controls Prevention
man
method
method
9
9
method
O
c
c
operator not trained properly
9
9
Fishbone
Cause
Category
315
Improve clamp on backstop

and add sensor to detect
movement
126
441
Initiate supplier corrective

action and development to
improve Cpk
72
90
225
54
135
90
5
225
FMEA Template Revision: 29-May-07

FMEA Type
Level of Detail
Design
FMEA
Product / Service
Identifier --->
Process
System
FMEA
Process
Process
Design or Process Responsibility

------------->
345-474494-8475
End Product(s) / Model

Year(s) --->
Core Team --->
RL-1500 Series Valves
Other relevant information --->
Step
Component
Part
Reginald L. Miller
None
Prepared by --->
Original Date --->
August 28, 2015
Eric Cartman (FMEA Owner), Kenny (Plant Mfg. rep.), Stan Marsh (engineering rep.), Kyle Brovlowski (quality rep.), Mr. Garrison (purchasing / supplier quality rep.), Mr. Hand (Internal Customer r
Design Item or Process

Function Requirements
Printed: 09/17/2015
Potential Failure Mode
Potential Effect(s) of Failure
S
e
v
T
y
p
e
Potential Cause(s) /
Mechanism(s) of Failure
Fishbone
Cause
Category
O
c
c
Page 2 of 4
Current Process Controls Prevention
Current Process Controls Detection
D
e
t
R
P
N
Recommended Actions

5637-2007
FMEA Number --->
August 28, 2015
Telephone #:
Email address:
585-555-1212
test@info.com
FMEA Revision Date

------>
August 28, 2015
.), Mr. Hand (Internal Customer rep.), Chef (Customer rep.)
Responsibility & Target

Completion Date
Stan Marsh - 9/07
Mr. Garrison - 9/07
Actions Taken
clamp improved and sensor

installed
CA completed and Cpk

improved to 1.4
Printed: 09/17/2015
S
e
v
O
c
c
D
e
t
R
P
N
54
189
Page 3 of 4

5637-2007
FMEA Number --->
August 28, 2015
Telephone #:
Email address:
585-555-1212
test@info.com
FMEA Revision Date

------>
August 28, 2015
.), Mr. Hand (Internal Customer rep.), Chef (Customer rep.)
Responsibility & Target

Completion Date
Printed: 09/17/2015
Actions Taken
S
e
v
O
c
c
D
e
t
R
P
N
Page 4 of 4

Potential Failure Modes and Effects Worksheet: I I I I I I I I I I I I I I I I I I

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POTENTIAL FAILURE MODES AND EFFECTS WORKSHEET

Design or Process Responsibility

RL-1500 Series Valves

Other relevant information --->

Original Date --->

August 28, 2015

Design Item or Process

End Product(s) / Model

Core Team --->