ESSAR STEEL INDIA LIMITED

CAPACITY ENHANCEMENT OF VPSA

MOD 6 (DOUBLING)

TECHNICAL SPECIFICATION
FOR PIPES

ESSAR PROJECTS (INDIA) LIMITED

ENGINEERING & PROJECT MANAGEMENT
HAZIRA

TS. No.: 2746-H000-F11340-0015-1518-0003

MONTH & YEAR: March 2014

FORMAT No.: ENGG(MM).PRA.DM.025.F01.Rev. 03

Page 1

CAPACITY ENHANCEMENT OF VPSA

MOD 6 (DOUBLING)

ESSAR STEEL
INDIA LIMITED

TECHNICAL SPECIFICATION
FOR PIPES
TS. No.: 2746-H000-F11340-0015-1518-0003

ESSAR PROJECTS (INDIA) LIMITED

ENGINEERING & PROJECT MANAGEMENT

DETAILS OF REVISION:
DATE

DETAILS OF REVISION

REVISION NO.

FOR CONCURRENCE

17/05/2014

FOR APPROVAL

P0

Confidential

16/05/2014

TS. No.: 2746-H000-F11340-0015-1518-0003

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ESSAR STEEL
INDIA LIMITED

CAPACITY ENHANCEMENT OF VPSA

MOD 6 (DOUBLING)
TECHNICAL SPECIFICATION
FOR PIPES
TS. No.: 2746-H000-F11340-0015-1518-0003

ESSAR PROJECTS (INDIA) LIMITED

ENGINEERING & PROJECT MANAGEMENT

CONTENTS
CHAPTER
No.
1
2
3
4
5
6
7
8
9
10

DESCRIPTION
GENERAL INFORMATION
SCOPE OF WORK
TECHNICAL SPECIFICATION
INSPECTION & TESTING
HSE REQUIREMENT
DELIVERY
PAINTING
WORKMANSHIP & PERFORMANCE GUARANTEE
SPECIAL INSTRUCTIONS TO SELLER
DOCUMENTS TO BE SUPPLIED

16
17
18
19
20

Confidential

ANNEXURES
I
SITE CONDITIONS
FORMAT FOR DEVIATION FROM SELLER
II
DOCUMENT
QUESTIONNAIRE TO BE FILLED IN AND SUBMITTED
III
WITH OFFER
IV
OVERALL SUPPLY & IMPLEMENTATION SCHEDULE
V
QUALITY ASSURANCE PLAN
VI
BILL OF QUANTITY

PAGE No.
4
5
6
8
9
10
11
13
14
15

TS. No.: 2746-H000-F11340-0015-1518-0003

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ESSAR STEEL
INDIA LIMITED

CAPACITY ENHANCEMENT OF VPSA

MOD 6 (DOUBLING)
TECHNICAL SPECIFICATION
FOR PIPES
TS. No.: 2746-H000-F11340-0015-1518-0003

1.

ESSAR PROJECTS (INDIA) LIMITED

ENGINEERING & PROJECT MANAGEMENT

GENERAL INFORMATION
ESSAR Steel (INDIA) Ltd. (EST(I)L) is a fully integrated flat carbon steel
manufacturer from iron ore to ready-to-market products with a current capacity of
10 million tons per annum (MTPA) at Hazira. The complex has 6 HBI/DRI modules, 2
COREX modules and one blast furnace for making Iron, in six modules module 1 5
are HBI/HDRI product, and in module 6 is Cold DRI plant. From this Cold DRI plant
the cold DRI discharged from furnace and transferred to Steel Making Plant through
conveyor system.
M/s EST(I)L contracted to M/s. ESSAR PROJECT (INDIA) LIMITED - ENGINEERING
& PROJECT MANAGEMENT HAZIRA to provide engineering service for the
enhancement of VPSA Mod VI located at Hazira, Surat.
This document covers the minimum technical requirements for valves as mention

Confidential

below.

TS. No.: 2746-H000-F11340-0015-1518-0003

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ESSAR STEEL
INDIA LIMITED

CAPACITY ENHANCEMENT OF VPSA

MOD 6 (DOUBLING)
TECHNICAL SPECIFICATION
FOR PIPES
TS. No.: 2746-H000-F11340-0015-1518-0003

2.

ESSAR PROJECTS (INDIA) LIMITED

ENGINEERING & PROJECT MANAGEMENT

SCOPE OF WORK
The scope of work of supplier shall include Manufacture/fabrication, Inspection,
testing and supply of pipes as per attached Bill of Quantity and applicable codes
indicated with this specification.
The scope of supply / work shall comprise of following:
Manufacture, Testing, Inspection, Painting/Protective coating, Marking and Supply of
pipes as per attached BOQ.

Seaworthy packing if applicable

Loading of pipes at works, shipment / transportation and unloading of the same at

project site.

Documentation as per requirement.

Confidential

TS. No.: 2746-H000-F11340-0015-1518-0003

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ESSAR STEEL
INDIA LIMITED

CAPACITY ENHANCEMENT OF VPSA

MOD 6 (DOUBLING)
TECHNICAL SPECIFICATION
FOR PIPES
TS. No.: 2746-H000-F11340-0015-1518-0003

3.

ESSAR PROJECTS (INDIA) LIMITED

ENGINEERING & PROJECT MANAGEMENT

TECHNICAL SPECIFICATION
Supplied pipes shall meet the requirement of clauses indicated in the technical
requirement and shall be as per the attached bill of material.

3.1.

Confidential

3.2.

TECHNICAL REQUIREMENT

Dimensions, tolerances, chemical composition, physical properties, heat treatment

and other testing and marking shall conform to the codes and standards specified in
this specification.

Test reports shall be furnished for all mandatory tests as per the applicable material
specifications.

Material test certificates (physical property, chemical composition and heat treatment
report) shall also be furnished for the pipes & pipe fittings.

Pipe shall be supplied in single length of 5 to 6 m.

ERW pipes shall not have any circumferential seam joint in a random length.

Weld repair shall be done on pipe welds upon prior approval from the Buyer
/Consultant. Specified heat treatment for carbon steel shall be carried out after
welding / weld repairs. Number of weld repairs at same spot shall be restricted to
maximum two by approved repair procedure.

MARKING & DISPATCH

All pipes shall be marked in accordance with the applicable codes, standards and
specifications in addition to the Purchase Order No.

Pipes shall be marked singularly.

Tags shall incorporate the following data:

Manufacturers identification
IS Number
LOT identification
Nominal pipe size
Sch. No. / wall thickness

Pipes shall be dry, clean and free from oil, moisture, dirt and loose foreign materials
of any kind.

Pipes shall be protected from rust, corrosion and mechanical damages during

TS. No.: 2746-H000-F11340-0015-1518-0003

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ESSAR STEEL
INDIA LIMITED

CAPACITY ENHANCEMENT OF VPSA

MOD 6 (DOUBLING)
TECHNICAL SPECIFICATION
FOR PIPES
TS. No.: 2746-H000-F11340-0015-1518-0003

ESSAR PROJECTS (INDIA) LIMITED

ENGINEERING & PROJECT MANAGEMENT

transportation, shipment and storage.

Rust preventive used on machined surfaces to be welded shall be easily removable
with a petroleum solvent or shall not be harmful to welding.

Both ends of the pipe shall be protected with the wood / metal.

End protectors to be used shall be securely and tightly attached with belt or wire.

APPLICABLE CODES AND STANDARDS

Plate work shall conform to IS 2062 (FE 410 WA)

Pipes shall conform to IS 1239 Part I & IS 3589 (Fe 330 ERW, Bevel end)

Confidential

3.3.

TS. No.: 2746-H000-F11340-0015-1518-0003

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ESSAR STEEL
INDIA LIMITED

CAPACITY ENHANCEMENT OF VPSA

MOD 6 (DOUBLING)
TECHNICAL SPECIFICATION
FOR PIPES
TS. No.: 2746-H000-F11340-0015-1518-0003

ENGINEERING & PROJECT MANAGEMENT

INSPECTION AND TESTING

Seller shall furnish a QAP which he proposes to follow at the factory and the tests he
proposes to conduct at site within 30 days of email order.

Buyer reserves the right to verify the quality program and entire product
characteristics during manufacturing to assure the intended and specified quality of
the product.

Inspection & testing of material shall be witnessed by buyer or an authorized agent of

buyer at the works of supplier during manufacturing and on final product to ensure
conformity with requirement.

The successful bidder shall send the intimation to Buyer for inspection along-with his
internal inspection certificates at-least three weeks prior to the start of inspection.

The successful Seller shall include and provide for in his offer all facilities, which will
enable witnessing inspection by Buyer or his authorized representatives.

Samples of materials shall be furnished by the successful Seller to Buyer free

of cost, if required.

Any material declared defective by Buyer during manufacture/ testing shall be

replaced. However no cost extra commercial implication is acceptable.

All supplied pipes shall be hydrostatically tested at works before dispatch.

Visual and non - destructive examinations of weld preparation and welded

joints shall conform to the requirements of the stipulated codes for the
purpose.

Non Destructive examination procedures shall be submitted for client approval.

It is mandatory that all welds shall be 100% NDT.

Confidential

4.

ESSAR PROJECTS (INDIA) LIMITED

TS. No.: 2746-H000-F11340-0015-1518-0003

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ESSAR STEEL
INDIA LIMITED

CAPACITY ENHANCEMENT OF VPSA

MOD 6 (DOUBLING)
TECHNICAL SPECIFICATION
FOR PIPES
TS. No.: 2746-H000-F11340-0015-1518-0003

ENGINEERING & PROJECT MANAGEMENT

HSE REQUIREMENT

Tenderer shall comply with the entire applicable statutory requirement as minimum
national standards (plant local governments standard).

In additional to the above Tenderer shall comply with the Clients internal Standards /
Procedures.

Confidential

5.

ESSAR PROJECTS (INDIA) LIMITED

TS. No.: 2746-H000-F11340-0015-1518-0003

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ESSAR STEEL
INDIA LIMITED

CAPACITY ENHANCEMENT OF VPSA

MOD 6 (DOUBLING)
TECHNICAL SPECIFICATION
FOR PIPES
TS. No.: 2746-H000-F11340-0015-1518-0003

6.

ESSAR PROJECTS (INDIA) LIMITED

ENGINEERING & PROJECT MANAGEMENT

DELIVERY
The delivery of all the valves covered under this specification shall be at plant site on door
delivery freight pre paid basis within 03 months from the date of placement of order.

Confidential

All material shall be packed properly for prevention of damage during transit and
deterioration during storage.

TS. No.: 2746-H000-F11340-0015-1518-0003

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CAPACITY ENHANCEMENT OF VPSA

MOD 6 (DOUBLING)

ESSAR STEEL
INDIA LIMITED

TECHNICAL SPECIFICATION
FOR PIPES
TS. No.: 2746-H000-F11340-0015-1518-0003
7.

ESSAR PROJECTS (INDIA) LIMITED

ENGINEERING & PROJECT MANAGEMENT

PAINTING

The following specification shall be applicable for all equipment covered under this
document unless separate painting specification is elaborated in the respective
attachments.

Preparation and painting of piping. The term painting referred herein covers rust
preventive and decorative coating along with surface protection.

Surfaces made of aluminum, brass; bronze, stainless steel, cast iron and other
corrosion resistant alloys are not required to be painted unless specified except for
aesthetic purposes or for identification bands.

All machined mating surfaces (e.g. flanges) shall be properly cleaned, greased and
protected before dispatch. General compatibility between primer and finishing paints
shall be certified by the paint manufacturer supplying the paints.

Areas which become inaccessible after assembly shall be painted before assembly
(after painting clearance has been given by the inspecting authority) after requisite
surface cleaning as specified.

The machine finished surfaces shall be coated with white lead and covered before
shipment or before being put out into the open air.

The complete paint system for any item includes the following activities

Confidential

Proper surface preparation

Application of primer coats
Application of intermediate coats
Application of finished coats

All Sheet metal work shall undergo a process of

The Color code to be followed for the final coat shall be intimated to the
successful tenderer.

Degreasing
Pickling in Acid.
Cold Rinsing and phosphating.
Final coat of painting.

Surfaces which cannot be painted but require protection shall be given a coat of rust
inhibitive grease according to standards. The general guideline followed for painting
is follows:

TS. No.: 2746-H000-F11340-0015-1518-0003

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ESSAR STEEL
INDIA LIMITED

CAPACITY ENHANCEMENT OF VPSA

MOD 6 (DOUBLING)
TECHNICAL SPECIFICATION
FOR PIPES
TS. No.: 2746-H000-F11340-0015-1518-0003

ESSAR PROJECTS (INDIA) LIMITED

ENGINEERING & PROJECT MANAGEMENT

GENERAL SPECIFICATION FOR SURFACE TREATMENT AND PAINTING

Area or surface

Surface
preparation

Fabricated items
(surfaces
exposed to gas
stream)

SA 2.5

SA 2.5

Final Painting

Painting Scheme

DFT/COAT

2 coats of Epoxy polyamide

resin based Red-oxide Zinc
phosphate primer

40 microns

NIL

NIL

25 microns

1 coat of
aluminum
paint (Normal
temp)

25
microns

2 coats of aluminum paint

(normal temp0

Confidential

Fabricated items
(surfaces
exposed to
atmosphere)

Initial Painting

TS. No.: 2746-H000-F11340-0015-1518-0003

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ESSAR STEEL
INDIA LIMITED

CAPACITY ENHANCEMENT OF VPSA

MOD 6 (DOUBLING)
TECHNICAL SPECIFICATION
FOR PIPES
TS. No.: 2746-H000-F11340-0015-1518-0003

ENGINEERING & PROJECT MANAGEMENT

WORKMANSHIP AND PERFORMANCE GUARANTEE

The material used shall be new and best of its kind available and shall conform to
relevant latest international standards.

The warrantee shall cover faulty design / material / workmanship. All replacement
under the warrantee shall be done by the supplier free of cost.

The Seller should study the specification and satisfy himself regarding the workability
of the proposed system and shall take full responsibility for the manufacture, quality
of the material, workmanship, etc. of the entire system

Witness of inspection by Buyer or their authorized representative does not absolve or

relieve the supplier from any of his obligations under this contract.

The supplier is solely responsible and accountable for any defects and subsequent
delays in supply due to manufacture/inspection.

Confidential

8.

ESSAR PROJECTS (INDIA) LIMITED

TS. No.: 2746-H000-F11340-0015-1518-0003

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ESSAR STEEL
INDIA LIMITED

CAPACITY ENHANCEMENT OF VPSA

MOD 6 (DOUBLING)
TECHNICAL SPECIFICATION
FOR PIPES
TS. No.: 2746-H000-F11340-0015-1518-0003

ENGINEERING & PROJECT MANAGEMENT

SPECIAL INSTRUCTIONS TO SELLER

The supply items shall meet the requirements stipulated in the technical
specifications and standard method of manufacture.

The Buyer reserves the right to place order for only one or more items in part or full
quantity on a particular supplier. The Seller shall confirm his agreement to accept
part order.

Depending on the performance of manufacture, Buyer reserves the right to cancel

the order or increase or decrease the quantity ordered at the same price/rate without
any financial implications on the Buyers part or any compensation to the supplier.

Any deviations proposed by the Seller shall be listed in technical bid. NO

ADDITIONAL WRITE-UP WILL BE ACCEPTED.

The Seller shall furnish drawings / documents / catalogues as applicable along with
the tender to enable evaluation of his offer. These documents shall be furnished as
per clause no. 10

Manufacturing will be taken up only on the basis of material data duly approved and
signed.

Confidential

9.

ESSAR PROJECTS (INDIA) LIMITED

TS. No.: 2746-H000-F11340-0015-1518-0003

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ESSAR STEEL
INDIA LIMITED

CAPACITY ENHANCEMENT OF VPSA

MOD 6 (DOUBLING)
TECHNICAL SPECIFICATION
FOR PIPES
TS. No.: 2746-H000-F11340-0015-1518-0003

10.

ESSAR PROJECTS (INDIA) LIMITED

ENGINEERING & PROJECT MANAGEMENT

DOCUMENTS TO BE FURNISHED
The following sets of document shall be submitted
6 sets of Test and Inspection certificates/ reports (Test Certificate / Report) shall
cover material test, destructive test for weld quality.

Confidential

TS. No.: 2746-H000-F11340-0015-1518-0003

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CAPACITY ENHANCEMENT OF VPSA

MOD 6 (DOUBLING)

ESSAR STEEL
INDIA LIMITED

TECHNICAL SPECIFICATION
FOR PIPES
TS. No.: 2746-H000-F11340-0015-1518-0003

ESSAR PROJECTS (INDIA) LIMITED

ENGINEERING & PROJECT MANAGEMENT

Annexure-I
SITE CONDITION
Geographical Conditions
i)

Site Location

Hazira, Surat, Gujarat, India

ii)

Seismic zone

Zone as per IS: 1893(Part-I):2002- Zone III

Zone factor 0.16

Importance factor 1.50

Meteorological Conditions
i)

Ambient air temperature

Maximum dry bulb

45.6 C

Minimum dry bulb

4.4 C

Max. daily average Dry bulb

33.6 C

Design ambient

50 C

ii)

Relative humidity

Maximum (during

100%

monsoon)

Minimum

33%

Average Relative Humidity

71%

iii)

Rainfall

Annual average

1203 mm

Period

June to September

iv)

Climatic condition

Confidential

Tropical sea coast climate with petrochemical complexes within the radius of about 5 km.

TS. No.: 2746-H000-F11340-0015-1518-0003

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ESSAR STEEL
INDIA LIMITED

CAPACITY ENHANCEMENT OF VPSA

MOD 6 (DOUBLING)
TECHNICAL SPECIFICATION
FOR PIPES
TS. No.: 2746-H000-F11340-0015-1518-0003

ESSAR PROJECTS (INDIA) LIMITED

ENGINEERING & PROJECT MANAGEMENT

Annexure-II
FORMAT FOR DEVIATIONS FROM TECHNICAL SPECIFICATION
Sr. No.

Clause No.

Sellers Deviations

Reason for Deviation

The Seller hereby certifies that the above mentioned are the only deviations from the
technical specification.

Signature

Name

Designation

Confidential

Company seal

TS. No.: 2746-H000-F11340-0015-1518-0003

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ESSAR STEEL
INDIA LIMITED

CAPACITY ENHANCEMENT OF VPSA

MOD 6 (DOUBLING)
TECHNICAL SPECIFICATION
FOR PIPES
TS. No.: 2746-H000-F11340-0015-1518-0003

ESSAR PROJECTS (INDIA) LIMITED

ENGINEERING & PROJECT MANAGEMENT

Annexure-III
TO BE SUBMITTED BY THE SELLER ALONG WITH OFFER
Seller's name and address.

Quotation number and date.

Unit weight of the valves.

Weight and dimension of the heaviest single package.

Special storage requirement, if any.

Available manufacturing facility.

Available spare capacity if required.

Confidential

TS. No.: 2746-H000-F11340-0015-1518-0003

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ESSAR STEEL
INDIA LIMITED

CAPACITY ENHANCEMENT OF VPSA

MOD 6 (DOUBLING)
TECHNICAL SPECIFICATION
FOR PIPES
TS. No.: 2746-H000-F11340-0015-1518-0003

ESSAR PROJECTS (INDIA) LIMITED

ENGINEERING & PROJECT MANAGEMENT

Annexure-IV
OVERALL SUPPLY & IMPLEMENTATION SCHEDULE
Sl.No.

WORK DESCRIPTION

1.0

Design & Engineering

2.0

Equipment Manufacture

Mechanical

Bought out items

WEEKS FROM
Start

Finish

i) Ordering on sub sellers

ii)Manufacturing schedule & progress status
iii) Delivery
Equipment delivery at site

Confidential

3.0

TS. No.: 2746-H000-F11340-0015-1518-0003

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CAPACITY ENHANCEMENT OF VPSA

MOD 6 (DOUBLING)

ESSAR STEEL
INDIA LIMITED

TECHNICAL SPECIFICATION
FOR PIPES
TS. No.: 2746-H000-F11340-0015-1518-0003

ESSAR PROJECTS (INDIA) LIMITED

ENGINEERING & PROJECT MANAGEMENT

Annexure-V
QUALITY ASSURANCE PLAN (QAP)

Seller shall furnish Quality Assurance Plan (QAP) after completion of detailed
engineering and finalization of billing schedule and prior to start of manufacturing.

QAP shall be prepared and furnished by Seller for all components.

Inspection and test requirements shall be decided with due consideration of factors
like safety, duty cycle, operating conditions, equipment life, environment conditions,
place of installation and statutory regulations, as applicable for a particular
equipment.

QAP shall clearly indicate the followings through use of codes in the appropriate
columns:

Confidential

Range of inspection & tests to be carried out by Seller and cross checked
during manufacturing of equipment from raw materials to finishing stage.
Suggestive check/ hold points for Buyer inspection and witnessing of tests
during manufacturing and final product inspection.
Details of test certificates, internal inspection reports and calibration certificates
to be furnished by Seller to Buyer.
Inspection documents to be furnished by Seller to Buyer for reference during
inspection along with acceptable norms as per codes/ regulations.

TS. No.: 2746-H000-F11340-0015-1518-0003

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