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DIE / SHEAR FORCE CALCULATION 03/11/2010

General Parameters:
Safety Factor: 100% Ratio of Horizontal Force
Clearance: 10% of thickness to Cutting Force
Penetration: 40% of thickness
Coefficient of Friction: 0.17 H.F.
0.1667
Shear Strength: 50,000 psi C.F.
Material Thickness: 0.6250 inches

REQUIRED VERTICAL FORCE


PUNCHING HOLES: Hole # 1 Hole # 2 Hole # 3 Hole # 4 Hole # 5 Hole # 6 Hole # 7 Hole # 8 Hole # 9 Hole # 10
ENTER: Hole Diameter, (in.): 0 0 0 0 0 0 0 0 0 0
Individual Punch Forces (lbs): 0 0 0 0 0 0 0 0 0 0
TOTAL PUNCH FORCE, LBS 0
TOTAL PUNCH FORCE, TONS 0.0
CUTTING PLATE: Lgth # 1 Lgth # 2 Lgth # 3 Lgth # 4 Lgth # 5 Lgth # 6 Lgth # 7 Lgth # 8 Lgth # 9 Lgth # 10
ENTER: Length of Cut, (in.): 6.14 0 0 0 0 0 0 0 0 0
Individual Cutting Forces (lbs): 192,000 0 0 0 0 0 0 0 0 0
Individual Horz. Forces (lbs) 32,000 0 0 0 0 0 0 0 0 0
TOTAL CUTTING FORCE, LBS 192,000
TOTAL CUTTING FORCE, TONS 96.0

GRAND TOTAL 192,000 lbs


GRAND TOTAL HORIZONTAL 32,000 lbs

VERTICAL FORCE: 96.0 tons FORCE: 16.0 tons

REQUIRED SCREW SIZE CALCULATION 30000


26,891

Resultant Tension (lbs)


25000
188,235 lbs 1200 10000
Total Required Clamping Force: 20000
94.1 tons 3,386 26,891
Select Desired Screw Size 15000
5/8-11 UNC 3400 27000
10000
# OF SCREWS REQUIRED 7
5000
Clamp Force Each Screw 26,891 lbs
0
Required Torque For Each Screw 3,386 in-lbs 1000 1500 2000 2500 3000 3500 4000
Torque (in-lbs)

30625899.xls
Chart Minimum Available Charted Maximum Recommended
Screw Size Tension (lbs) Torque (in-lbs) Tension (lbs) Torque (in-lbs)
10-24 UNC 100 35 2200 85
1/4-20 UNC 2000 100 4000 200
5/16-18 UNC 5000 312.5 6500 406
3/8-16 UNC 6500 500 9500 725
7/16-14 UNC 9000 800 13200 1150
1/2-13 UNC 8000 800 18000 1800
5/8-11 UNC 10000 1200 27000 3400
3/4-10 UNC 29000 4250 40000 6000
7/8-9 UNC 34000 6000 53500 9500
1-8 UNC 50000 10000 68000 13600