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Section I
Section I Gypsum Board Construction
1. I. GYPSUM BOARD CONSTRUCTION
2. What is Gypsum Board?
3. Advantages of Gypsum Board Construction
4. Ease of installation
5. Fire resistance
6. Sound isolation
7. Durability
8. Economy
9. Versatility
10. Types of Gypsum Board
11. Limitations of Use
12. Application of Gypsum Board
13. Storage and Handling
14. Jobsite Preparations
15. Tools
16. Application Sequence
17. Cutting and Fitting Procedures
18. Single-Ply and Multi-Ply Application
19. Control Joints
Synthetic gypsum, commonly known as the FGD (Flue Gas Desulphurization) gypsum or DSG
(desulphurised) gypsum may also be used in the production of gypsum board. This product is
primarily derived from coal-fired electrical utilities which have systems in place to remove sulfur
dioxide from flue gasses. These systems capture the sulfur dioxide by passing the gasses through
scrubbers that contain limestone (calcium carbonate) which absorbs and chemically combines
with the sulfur dioxide to form pure calcium sulfate, or gypsum. The synthetic gypsum is then
transported to the gypsum board manufacturer; the production process for calcining synthetic
gypsum is largely the same as with mined gypsum only no primary crushing is necessary.
To produce gypsum board, the calcined gypsum is mixed with water and additives to form a
slurry which is fed between continuous layers of paper on a board machine. As the board moves
down a conveyer line, the calcium sulfate recrystallizes or rehydrates, chemically combining
with the water that was removed during calcination and reverts to its original rock state. The
paper becomes chemically and mechanically bonded to the core. The board is then cut to length
and conveyed through dryers to remove any free moisture.
Advantages of Gypsum Board Construction
Gypsum board walls and ceilings have a number of outstanding advantages:
Ease of installation
Fire resistance
Sound isolation
Durability
Economy
Versatility