Вы находитесь на странице: 1из 141

DAILY REPORT - MECHANI

Engineers
Vijayashankar, Suriyaprakash
Fitters
Indrajeet,Dharmendar, Srikanth, Pandey, Manojkumar & Raham
Manpower Details:
Gets
Harimukunda Reddy
Date
1-Feb-15
Time
Defect
Type of
Total
Sino
Area
Equipment
No
Job
Hrs
Start End
1

WTP

PM

8:30

10:30

2.0

MGF Feed Pump - 2

BLR

PM

10:30

12:00

1.5

Lime Stone Bunker RAV - 1

ESP

PM

13:00

14:30

1.5

Scavenging Air Blower

MINS

PM

15:00

17:00

2.0

Farm Pond Pump - 2

Total
Hrs

Equipment

Mins
Defect
Sino
No

1-Feb-15
Time
Type of
Area
Job
Start End

WTP

PM

9:00

10:30

1.5

MGF Feed Pump - 2

MINS

PM

15:00

17:00

2.0

Farm Pond Pump - 2

BLR

PM

10:30

12:00

1.5

Lime Stone Bunker RAV - 1

STG

PM

13:00

14:30

1.5

Scavenging Air Blower

ESP

CRM

8:30

12:00

3.5

ESP -1

ESP

CRM

13:00

17:00

4.0

ESP - 2

CHP

CRM

10:00

17:00

6.0

Lime Stone Crusher Primary


& Secondary

ASH

GEN

8:30

12:00

3.5

ASH Handling System

1.
2.
NO OF CONSUMABLES USED:
3.
NO OF SPARES USED:
NO OF BREAKDOWNS:
NO OF DEFECTS IDENTIFIED:

NO OF DEFECTS ATTENDED:
PERMITS TAKEN(
PTW NOS):
B/D-BREAK
DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECT
ABRIVATIONS INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLAN
STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

PENDING JOB

Sino

Date

Equipment

Job Description

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

h, Pandey, Manojkumar & Rahaman

Day Planning
Job Description

Man Power

PM

Srikanth & Pandey

PM

Srikanth & Pandey

PM

Srikanth & Pandey

PM

Srikanth & Pandey

Day Compliance
Defect/ Observation
PM

PM
PM

Detailed Description of Job


PM job carried out for Raw water Pump-2, Equipment throwely cleaned, Oil
level checked found normal, All fastener bolt tightness checked. Take trial
found normal.
PM job carried out for Form pond - 2, Equipment throwely
cleaned, All fastener bolts tightness checked, Take trial run
found normal.
PM job carried out for Lime Stone RAV - 1, Equipment cleaned
throwely, All fastener bolt tightness checked.

Permit
No
3671

3670
3672

PM

PM job carried out for Scavenging Air Blower, Equipment throwely cleaned,
Impeller free rotation was checked, All fasteners bolt tightness was checked.
Take trial run found normal.

3673

Alignment work

Reported job carried out for ESP Field - 1, Emitting mechanism


alignment work was finished. Take trial run found normal.

3680

Cam fixing job


Motor Pulley
Interchanging
Ground Floor Shed
Erection

Reported job carried out for ESP Field - 2, Emitting mechanism


cam fixing job was finished but alignment work under
progress.
Reported job carried out for Lime Stone Crusher Primary &
Secondary Motor pulley was interchanged.
General job carried out for Ash handling system ground floor
shed erection work. So material shifting work was under
progress.

3681

I-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - F


UX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME
WN

PENDING JOB LIST

Reason for Pending

Target Date of Com

2
6
1
Man Power

Man
Power

Total
Hrs

Srikanth & Pandey

4.0

Srikanth & Pandey

3.0

Srikanth & Pandey

3.0

Srikanth & Pandey

4.0

Engineer /
Technician

Man
Power

Total
Hrs

Spares Consumed

Srikanth & Pandey

3.0

Cotton waste

Srikanth & Pandey

4.0

Cotton waste

Srikanth & Pandey

3.0

Cotton waste

Srikanth & Pandey

3.0

Cotton waste

Status

COMPLETED
COMPLETED
COMPLETED

COMPLETED
Patel, Dharmendar &
GET

10.5

Cotton waste

Patel, Dharmendar &


Harimukunda Reddy

12.0

Cotton waste

Indarjeet,

18.0

Rahaman,
Manojkumar & Helper

10.5

OD-MODIFICATION,FI - FOR
DLING PLANT, LHS - LIME

COMPLETED
UNDERPROGRESS
COMPLETED
UNDERPROGRESS

Target Date of Completion

DAILY REPORT - MECHANI


Engineers
Vijayashankar, Suriyaprakash
Fitters
Patel, Dharmendar, Srikanth, Pandey, Manojkumar & Rahaman
Manpower Details:
Riggers
Rajvanjni, Satendrakumar, Kamalesh
Gets
Pothankumar Reddy, Ramesh Reddy
Date
2-Feb-15
Time
Defect
Type of
Total
Sino
Area
Equipment
No
Job
Hrs
Start End
1

WTP

PM

8:30

10:30

2.0

MGF Blower

WTP

PM

10:30

12:00

1.5

SMBS Agitator

BLR

PM

13:00

15:00

2.0

Lime Stone RAV - 2

ESP

CRM

8:30

17:00

7.5

ESP

Total
Hrs

Equipment

Mins
Defect
Sino
No

2-Feb-15
Time
Type of
Area
Job
Start End

ESP

CRM

8:30

12:00

3.5

ESP

WTP

PM

13:00

15:30

2.5

MGF Blower

WTP

PM

11:00

12:00

1.0

SMBS Agitator

ASH

GEN

8:30

16:00

6.5

ASH Handling System

BLR

PM

8:30

11:00

2.5

Lime Stone RAV - 2

STG

CRM

16:00

17:00

1.0

PRDS Attmeperator line

ESP

CRM

13:00

17:00

4.0

ESP

1.
2.
NO OF CONSUMABLES USED: Cottonwaste
3.
NO OF SPARES USED:
NO OF BREAKDOWNS:
NO OF DEFECTS IDENTIFIED:

NO OF DEFECTS ATTENDED:
PERMITS TAKEN(
PTW NOS):
7 No's
B/D-BREAK
DOWN,
PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECT
ABRIVATIONS INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLAN
STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

PENDING JOB
Sino

Date

Equipment

Job Description

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

andey, Manojkumar & Rahaman


alesh
eddy

Day Planning
Job Description

Man Power

PM

Srikanth & Pandey

PM

Srikanth & Pandey

PM

Srikanth & Pandey

Emitting Mechanism - 2 & 3 Alignment work

Patel & Dharmenda

Day Compliance
Defect/ Observation

Detailed Description of Job

Permit
No

Alignment work

Follow up job carried out for ESP Emitting Mechanism - 2,


Alignment work was completed. Take trial run found normal.

3687

PM

PM job carried out for MGF Blower, Equipment throwely cleaned, Oil level
was check normal, " V" - Belt tightness was check normal, All fastener
tightness was checked. Take trial run found normal.

3688

PM

PM job carried out for SMBS Agitator, Equipment throwely


cleaned, Gearbox oil level was check found normal, All
fastener tightness was checked. Take trial run found normal.

3691

Ground Floor Shed


Erection

Follow up job carried out for ASH handling system ground floor
shed erection work under progress.

3693

PM

PM job carried out for Lime Stone RAV - 1, Equipment cleaned


throwely, RAV free rotation was check found normal. All
fastener bolt tightness checked.

3694

Reported job carried out for PRDS attemperator line pine hole leak near by HP
Heater top side. So pinhole position tied with rubber tube then take charging
line rubber not withstand again leak.

3699

Follow up job carried out for ESP Emitting Mechanism - 3,


Alignment work was completed. Trial taken found normal.

3701

Pin hole leak

Alignment work

I-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - F


UX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME
WN

PENDING JOB LIST


Reason for Pending

Target Date of Co

2
6
3
2

Total Person
13

Man Power

Man
Power

Total
Hrs

Srikanth & Pandey

4.0

Srikanth & Pandey

3.0

Srikanth & Pandey

4.0

Patel & Dharmendar

15.0

Engineer /
Technician

Man
Power

Total
Hrs

Spares Consumed

Dharmendar, Patel &


Ramesh Reddy

10.5

Cotonwaste

Srikanth &
Pothankumar Reddy

5.0

Cotonwaste

Status

COMPLETED

COMPLETED
Srikanth & Pandey

2.0

Cotonwaste

COMPLETED
Rahaman,
Manojkumar,
Kamalesh &
satendrakumar

Srikanth & Pandey

5.0

Rahaman &
Manojkumar

2.0

26.0

UNDERPROGRESS
Cotonwaste

COMPLETED

UNDERPROGRESS
Dharmendar, Patel &
Ramesh Reddy

OD-MODIFICATION,FI - FOR
LING PLANT, LHS - LIME

12.0

COMPLETED

Target Date of Completion

DAILY REPORT - MECHANI


Engineers
Vijayashankar, Suriyaprakash
Fitters
Indrajeet, Patel, Dharmendar, Srikanth, Pandey, Manojkumar &
Manpower Details:
Riggers
Rajvanjni, Satendrakumar, Kamalesh
Gets
Pothankumar Reddy, Ramesh Reddy, Harimukunda Reddy
Date
3-Feb-15
Time
Defect
Type of
Total
Sino
Area
Equipment
No
Job
Hrs
Start End
1

BLR

PM

8:30

12:00

3.5

LRSB - 1

ESP

PM

13:00

15:00

2.0

Emitting Rapping Motor - 2

STG

PM

13:00

16:00

3.0

EOT Crane

Total
Hrs

Equipment

Mins
Defect
Sino
No

3-Feb-15
Time
Type of
Area
Job
Start End

BLR

PM

8:30

12:00

3.5

LRSB - 1

ESP

PM

14:00

15:00

1.0

ESP

ESP

PM

14:00

16:00

2.0

EOT Crane

CHP

CRM

9:00

12:00

3.5

RBC & BC - 3

ASH

GEN

8:30

17:00

7.5

ASH Handling System

STG

PM

10:00

11:30

1.5

JOP (DC)

ACC

CRM

10:00

11:30

1.5

CEP - 2

STG

CRM

13:00

15:00

2.0

PRDS Attmeperator line

ESP

CRM

15:00

17:00

2.0

ESP

10

ESP

CRM

16:00

17:00

1.0

ESP

11

STG

CRM

16:00

16:30

0.5

CEP - 1

1.
2.
NO OF CONSUMABLES USED: Cottonwaste
3.
NO OF SPARES USED:
NO OF BREAKDOWNS:

NO OF DEFECTS IDENTIFIED:

NO OF DEFECTS ATTENDED:
PERMITS TAKEN(
PTW NOS):
11 No's
B/D-BREAK
DOWN,
PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECT
ABRIVATIONS INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLAN
STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

PENDING JOB
Sino

Date

Equipment

Job Description

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

rikanth, Pandey, Manojkumar & Rahaman


alesh
eddy, Harimukunda Reddy

Day Planning
Job Description

Man Power

PM

Srikanth & Pandey

PM

Dharmendar & Hariku


Reddy

PM

Srikanth & Pandey

Day Compliance
Defect/ Observation

PM

Emitting Rapping
Motor - 2

PM
Belt sway adjust
Ground Floor Shed
Erection
PM
Input oil seal leak

Detailed Description of Job

Permit
No

PM job carried out for LRSB-1, Equipment throwely cleaned, Gear box oil
level checked, Worm weel rack grease applied, Gear box support roller grease
was applied, All fasterner bolt tightness checked. Take trial run found normal.

3709

PM job carried out for ESP Emitting Rapping motor - 2, Equipent throwely
cleaned, Gearbox oil level check found normal, All fastener tightness was
checked. Take tria found normal.

3707

PM job carried out for EOT Crane, Equipemnt throwely cleaned, All gearbox
oil level check found normal, All fastener tightness was checked. Take trial
found normal.

3708

Reported job carried out for RBC & BC - 2 belt sway. So sway was adjust.

3709

Follow up job carried out for ASH handling system ground floor
shed erection work under progress.
PM job carried out for JOP (DC), Equipment throwely cleaned,
All fastener tightness was checked.
Reported job carried out for CEP - 2, Gear box Input oil seal
leak found oil level high. So oil was drained. Take trial run
found normal.

Pin hole leak

Follow up job carried out for PRDS line pin hole leak. So leak position clamp
was fixed. Take charging the line again leak. ( Shutdown Required)

Emitting Rapping
Motor - 1 & 3
Collecting Rapping
Motor - 2

Reported job carried out for ESP Emitting rapping motor - 1 & 3, Online
alignment work was completed.
Reported job carried out for ESP Collecting Rapping motor - 2, Gearbox fixing
work under progress.

Discharge valve gland


Reported job carried out for Cep - 1, Discharge valve gland
leak
leak. Gland follower tightened, now leak was arrested.

3715
3719
3721

3723
3727
3728
3729

I-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - F


UX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME
WN

PENDING JOB LIST


Reason for Pending

Target Date of Co

2
7
3
3

Total Person
15

Man Power

Man
Power

Total
Hrs

Srikanth & Pandey

7.0

Dharmendar & Harikunda


Reddy

4.0

Srikanth & Pandey

6.0

Engineer /
Technician

Man
Power

Total
Hrs

Spares Consumed

Pandey & Srikanth

Cotton waste

Status

COMPLETED
Dharmendar & Helper

2.0

Cotton waste

COMPLETED
Srikanth & Pandey

4.0

7.0

COMPLETED

22.5

UNDERPROGRESS

COMPLETED

Indrajeet &
Pothankumar Reddy

Rahaman &
Manojkumar

COMPLETED

3.0

UNDERPROGRESS

0.5

Dharmendar &
Harikunda Reedy
Satendrakumar,
Kamalesh & Helper
Patel & Ramesh
Reddy

Dharmendar, Patel &


Harikunda Reddy
Satendrakumar,
Kamalesh & Helper
Srikanth

Cotton waste

COMPLETED

COMPLETED
UNDERPROGRESS

COMPLETED

OD-MODIFICATION,FI - FOR
LING PLANT, LHS - LIME

Target Date of Completion

DAILY REPORT - MECHANI


Engineers
Vijayashankar, Suriyaprakash
Fitters
Indrajeet, Patel, Srikanth, Pandey, Manojkumar & Rahaman
Manpower Details:
Riggers
Rajvanjni, Satendrakumar, Kamalesh
Gets
Pothankumar Reddy, Ramesh Reddy, Harimukunda Reddy
Date
4-Feb-15
Time
Defect
Type of
Total
Sino
Area
Equipment
No
Job
Hrs
Start End
1

COM

Date
Defect
Sino
No

GEN

8:30

17:00

4-Feb-15
Time
Type of
Area
Job
Start End

7.5
Total
Hrs

Equipment

COM

GEN

8:30

17:00

7.5

Plant

BLR

CRM

14:00

17:00

3.0

PA Fan - 2

1.
2.
NO OF CONSUMABLES USED: Cottonwaste
3.
NO OF SPARES USED:
NO OF BREAKDOWNS:
NO OF DEFECTS IDENTIFIED:

NO OF DEFECTS ATTENDED:
PERMITS TAKEN(
PTW NOS):
2 No's
B/D-BREAK
DOWN,
PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECT
ABRIVATIONS INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLAN
STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

PENDING JOB
Sino

Date

Equipment

Job Description

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

ey, Manojkumar & Rahaman


alesh
eddy, Harimukunda Reddy

Day Planning
Job Description

Man Power

House Keeping

Total Manpower

Day Compliance
Defect/ Observation

Detailed Description of Job

House Keeping

General work carried out for Plant inside & Out side House keeping work was
completed.

NDE Bearing vibration Reported job carried out for PA Fan - 2, NDE Bearing vibraion high. So
Bearing clearance - 0.05MM. Take trial run found normal.
high

Permit
No

3748

I-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - F


UX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME
WN

PENDING JOB LIST


Reason for Pending

Target Date of Co

2
6
3
3
Man Power

Man
Power

Total
Hrs

Total Manpower

14

105.0

Engineer /
Technician

Man
Power

Total
Hrs

Total Manpower

14

105

Indrajeet,
Srikanth &
Helper

OD-MODIFICATION,FI - FOR
LING PLANT, LHS - LIME

Target Date of Completion

Total Person
14

Spares Consumed

Status

COMPLETED
COMPLETED

DAILY REPORT - MECHANI


Engineers
Vijayashankar, Suriyaprakash
Fitters
Indrajeet, Patel, Dharmendar, Pandey, Manojkumar & Rahaman
Manpower Details:
Riggers
Rajvanjni, Satendrakumar, Kamalesh
Gets
Pothankumar Reddy, Ramesh Reddy, Harimukunda Reddy
Date
5-Feb-15
Time
Defect
Type of
Total
Sino
Area
Equipment
No
Job
Hrs
Start End
1

BLR

PM

8:30

11:30

2.5

LRSB -2

ESP

CRM

8:30

15:30

7.0

ESP - 2

TG

PM

13:30

14:30

1.0

OVF - 1

TG
PM
14:30 16:00
ESP
CRM
8:30
3:00
5-Feb-15
Time
Type of
Area
Job
Start End

1.5
6.5

GSC - 1
ESP - 2

Total
Hrs

Equipment

4
4

Mins
Defect
Sino
No

BLR

PM

8:30

11:30

2.5

LRSB -2

TG

PM

13:00

14:30

1.0

OVF - 1

TG

PM

14:30

16:00

1.5

GSC - 1

ESP

CRM

8:30

15:30

7.0

ESP - 2

TG

CRM

16:00

17:00

1.0

LP Dosing Agitator

BLR

CRM

9:30

12:30

3.0

Stripper cooler

BLR

CRM

17:00

17:30

0.5

Bed Material screw feeder

1.
2.
NO OF CONSUMABLES USED: Cotton waste
3.
NO OF SPARES USED:
NO OF BREAKDOWNS:

NO OF DEFECTS IDENTIFIED:
NO OF DEFECTS ATTENDED:
PERMITS TAKEN(
PTW NOS):
7 No's
B/D-BREAK
DOWN,
PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECT
ABRIVATIONS INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLAN
STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

PENDING JOB
Sino

Date

Equipment

Job Description

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

andey, Manojkumar & Rahaman


alesh
eddy, Harimukunda Reddy

Day Planning
Job Description

Man Power

PM

Pandey & Helper

Collecting Rapping Gearmotor fixing work

Indrajeet & Rajvanjn

PM

Pandey & Helper

PM
NEW GEAR SET FITTING

Day Compliance

Defect/ Observation

Detailed Description of Job

Pandey & Helper


Indrajeet & rajvanjn
Permit
No

PM

PM job carried out for LRSB-2, Equipment throwely cleaned, Gear box oil
level checked, Worm weel rack grease applied, Gear box support roller grease
was applied, All fasterner bolt tightness checked. Take trial run found normal.

Hand
permit

PM

PM job carried out for Oil vapour extraction fan-1 , Equipment throwely
cleaned, Impeller free rotation was checked, All fastener bolt tightness was
checked. Take trial run found normal.

Hand
permit

PM

PM job carried out for Gland seal blower-1, Equipment throwely cleaned,
Impeller free rotation was checked, All fastener bolt tightness was checked.
Take trial run found normal.

Hand
permit

Collecting Rapping Follow up job carried out for ESP - 2, Collecting rapping new Gear motor was
Gear motor fixing work fix & Alignment work was completed. Take trial run found normal.

Hand
permit

Reported job carried out for LP Dosing agitator, Shaft fell down
Hand
inside the tank . So shaft was fixed. Trial taken run found
permit
normal.
Reported job carried out for Stripper cooler Bed material
Hand
Line dummy removed bunker conveying line dummy was replaced to bed material
permit
silo.
Screw feeder jam
Reported job carried out for bed material screw feeder jam was Hand
releasing
released.
permit
Shaft fixing

I-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - F


UX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME
WN

PENDING JOB LIST


Reason for Pending

Target Date of Co

2
6
3
3

Total Person
14

Man Power

Man
Power

Total
Hrs

Pandey & Helper

2.5

Indrajeet & Rajvanjni

7.0

Pandey & Helper

1.0

Pandey & Helper


Indrajeet & rajvanjni

2
2

1.5

Engineer /
Technician

Man
Power

Total
Hrs

Spares Consumed

Pandey & Helper

Cotton waste

Status

COMPLETED
Pandey & Helper

Cotton waste

COMPLETED
Pandey & Helper

Cotton waste

COMPLETED
indrajeet & rajvanjin

14

Pandey & Helper

patel & Helper

indrajeet &
Dharmndran

OD-MODIFICATION,FI - FOR
LING PLANT, LHS - LIME

COMPLETED
COMPLETED
COMPLETED
COMPLETED

Target Date of Completion

DAILY REPORT - MECHANI


Engineers
Vijayashankar, Suriyaprakash
Fitters
Indrajeet, Patel, Dharmendar, Srikanth, Pandey, Manojkumar &
Manpower Details:
Riggers
Rajvanjni, Satendrakumar, Kamalesh
Gets
Pothankumar Reddy, Ramesh Reddy, Harikunda Reddy
Date
6-Feb-15
Time
Defect
Type of
Total
Sino
Area
Equipment
No
Job
Hrs
Start End
1

BLR

CRM

8:30

11:00

2.5

Stripper cooler

BLR

CRM

13:00

14:00

1.0

Lime Stone RAV

WTP
CRM
14:30 17:00
ESP
CRM
8:30
3:00
Date
6-Feb-15
Time
Defect
Type of
Sino
Area
No
Job
Start End

1.5
6.5

RO Chemical pump
ESP - 2

Total
Hrs

Equipment

3
4

BLR

CRM

0.35417 0.45833

2.5

Stripper cooler

BLR

CRM

0.54167 0.58333

Lime Stone RAV

WTP

CRM

0.60417 0.70833

1.5

RO Chemical pump

COM

GEN

0.35417 0.70833

All pipes & Angles

COM

GEN

0.35417 0.70833

All pipes & Angles

1.
2.
NO OF CONSUMABLES
3.
USED:
NO OF SPARES USED:

Cotton waste

NO OF BREAKDOWNS:

NO OF DEFECTS IDENTIFIED:
NO OF DEFECTS ATTENDED:
PERMITS TAKEN(
PTW NOS):
5 NO'S
B/D-BREAK
DOWN,
PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECT
ABRIVATIONS INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLAN
STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

PENDING JOB
Sino

Date

Equipment

Job Description

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

rikanth, Pandey, Manojkumar & Rahaman


alesh
eddy, Harikunda Reddy

Day Planning
Job Description

Man Power

Stripper cooler Bed Material silo dummy replace to Bed Material Bunker

Srikanth & pandey

CRM

Srikanth & pandey

CRM
NEW GEAR SET FITTING

Day Compliance

Defect/ Observation

Detailed Description of Job

Stripper cooler Bed Material


Reported job carried out for Stripper cooler Bed material silo dummy was
silo dummy replace to Bed
replaced to bed material bunker.
Material Bunker

Srikanth & pandey


Indrajeet & rajvanjn
Permit
No
1351

Drive chain fixing

Reported job carried out for Lime stone RAV - 1 & 2, Transmission chain was
fixed.

1352

Oulet line gasket leak

Reported job carried out for RO chemical cleaning pump discharge line flange
gasket leak , So gasket to replaced work . Trial taken normal.

1353

shifted at store

Reported job carried out for open yard , All pipes and angles , Shifted at plant
inside work shop.

Hand
Permit

Arrangement

Reported job carried out for plant inside store , All pipes and arrangement in
pipe racks.

Hand
Permit

PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - F


AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME
WN

PENDING JOB LIST


Reason for Pending

Target Date of Co

2
7
3
3

Total Person
15

Man Power

Man
Power

Total
Hrs

Srikanth & pandey

2.5

Srikanth & pandey

2.5

Srikanth & pandey


Indrajeet & rajvanjni

2
2

1.5

Man
Power

Total
Hrs

Spares Consumed

2.5

Non metallic gasket

Engineer /
Technician
Srikanth &

Pandey

Status

COMPLETED
Srikanth &

Pandey

Srikanth &

Pandey

1.5

Rajvanjni Satendrakumar,
kamalesh &
Hepler

COMPLETED
Rubber gasket

COMPLETED

COMPLETED
Patel,
Indrajeet
Manjokumar & Rehman

COMPLETED

MOD-MODIFICATION,FI - FOR
DLING PLANT, LHS - LIME

Target Date of Completion

DAILY REPORT - MECHANI

Engineers
Vijayashankar, Suriyaprakash
Fitters
Indrajeet, Patel, Dharmendar, Srikanth, Pandey, Manojkumar &
Manpower Details:
Riggers
Rajvanjni, Satendrakumar, Kamalesh
Gets
Pothankumar Reddy, Ramesh Reddy, Harikunda Reddy
Date
7-Feb-15
Time
Defect
Type of
Total
S.No
Area
Equipment
No
Job
Hrs
Start End
1

WTP

PM

8:30

11:00

1.5

MB feed pump -1

WTP

PM

11:00

12:00

1.0

DE - gasser blower -1

WTP

PM

13:30

15:30

2.0

RO High pressure pump -2

4
4

BLR
PM
9:00 12:00
ESP
CRM
8:30
3:00
7-Feb-15
Time
Type of
Area
Job
Start End

3.0
6.5

LDO pump - 2
ESP - 2

Total
Hrs

Equipment

Date
Defect
S.No
No
1

WTP

PM

8:30

11:00

1.5

MB Feed Pump -1

WTP

PM

11:00

12:00

1.0

DE - Gasfier Blower

WTP

PM

13:30

15:30

2.0

RO High pressure pump -2

BLR

PM

9:00

12:00

3.0

LDO pump - 2

WTP

CRM

10:00

16:00

4.0

New Dm tank

CHP

LUB

10:00

12:00

2.0

Vibrating screen &


crusher

ESP

CRM

13:00

17:00

4.0

ESP - 3

1.
2.
NO OF CONSUMABLES USED: Cotton waste & EP2 Grease - 2 Kg
3.
NO OF SPARES USED:
NO OF BREAKDOWNS:

NO OF DEFECTS IDENTIFIED:
NO OF DEFECTS ATTENDED:
PERMITS TAKEN(
PTW NOS):
07 No's
B/D-BREAK
DOWN,
PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECT
ABRIVATIONS INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLAN
STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

PENDING JOB
Sino

Date

Equipment

Job Description

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

rikanth, Pandey, Manojkumar & Rahaman


alesh
eddy, Harikunda Reddy

Day Planning
Job Description

Man Power

PM

Pandy & Srikanth

PM

Srikanth & Pandey

PM

Srikanth & Helper

PM
NEW GEAR SET FITTING

Patel & Dharmenda


Indrajeet & rajvanjn

Day Compliance

Defect/ Observation

Detailed Description of Job

Permit
No

PM

PM job carried out for MB feed Pump-1, Equipment throwely cleaned, All
fastener tightness checked. Take trial found normal.

1357

PM

PM Job carried out for DE-Gasifier Blower - 1, Equipment throwely cleaned,


All fastener tightness checked. Shaft free rotated. Take trial run found normal.

1354

PM

Reported carried out for RO high pressure pump-2 , Equipment throwely


cleaned , All fastener tightness checked. Trial taken normal.

1360

PM

PM job carried out for LDO Pump - 2, Equipment throwely cleaned, All
fastener tightness was checked. Take trial run found normal.

1359

SS line welding leak

Reported job carried out for New DM tank, S.S line welding
joint leak arrested

1356

Bearing Lubrication

Reported job carried out for Vibrating screen & Crusher, DE &
NDE side bearing lubrication was applied.

1355

Gear box inspection

Reported job carried out for ESP -3 Field collecting system gear
inter change, Take trial run found abnormal sound, so inspect
the gear box found input gear was damaged.

1361

I-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - F


UX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME
WN

PENDING JOB LIST


Reason for Pending

Target Date of Co

2
7
3
3

Total Person
15

Man Power

Man
Power

Total
Hrs

Pandy & Srikanth

3.0

Srikanth & Pandey

2.0

Srikanth & Helper

4.0

Patel & Dharmendar


Indrajeet & rajvanjni

2
2

6.0

Man
Power

Total
Hrs

Spares Consumed

Srikanth &
Pandey

Cotton waste

Srikanth &
Pandey

Cotton waste

Srikanth &
Helper

Cotton waste

Patel & Dharmendar

Cotton waste

Rahman &
Manojkumar

Indrajeet & Rajnjvani

Cotton waste & EP2


Grease - 2 Kg

Dharmendar &
pandey

Cotton waste

Engineer /
Technician

Status

COMPLETED
COMPLETED
COMPLETED
COMPLETED
COMPLETED
COMPLETED

UNDERPROGRESS

OD-MODIFICATION,FI - FOR
LING PLANT, LHS - LIME

Target Date of Completion

DAILY REPORT - MECHANI


Engineers
Vijayashankar, Suriyaprakash
Fitters
Indrajeet, Patel, Dharmendar, Srikanth, Pandey, Manojkumar &
Manpower Details:
Riggers
Gets
Harikunda Reddy
Date
8-Feb-15
Time
Defect
Type of
Total
S.no
Area
Equipment
No
Job
Hrs
Start End
1

TG

PM

8:30

12:00

2.5

ACC - 3

TG

PM

13:00

15:00

2.0

ACC - 2

WTP

PM

9:00

10:00

1.0

MB - REGENRATION PUMP

4
4

WTP
PM
10:30 11:30
ESP
CRM
8:30
3:00
8-Feb-15
Time
Type of
Area
Job
Start End

1.0
6.5

MB - BLOWER
ESP - 2

Total
Hrs

Equipment

Date
Defect
S.no
No
1

TG

PM

8:30

12:00

2.5

ACC -3

TG

PM

13:00

15:00

2.0

ACC - 2

WTP

PM

9:00

10:00

1.0

MB - REGENRATION PUMP

WTP

PM

10;30

11:30

1.0

MB -BLOWER

BLR

CRM

9:00

12:00

3.0

HP Dosing pump - 1

COM

CRM

9:00

16:00

7.0

Pipe Fabrication

1.
2.
NO OF CONSUMABLES USED: Cotton waste
3.
NO OF SPARES USED:
NO OF BREAKDOWNS:

NO OF DEFECTS IDENTIFIED:
NO OF DEFECTS ATTENDED:
PERMITS TAKEN(
PTW NOS):
6 No's
B/D-BREAK
DOWN,
PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECT
ABRIVATIONS INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLAN
STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

PENDING JOB
Sino

Date

Equipment

Job Description

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

rikanth, Pandey, Manojkumar & Rahaman

Day Planning
Job Description
PM

Man Power

Indrajeet & Dharmend

PM

Indrajeet & srikath

PM

Srikanth & Helpers

PM
NEW GEAR SET FITTING

Srikanth & Helpers


Indrajeet & rajvanjn

Day Compliance

Defect/ Observation

Detailed Description of Job

Permit
No

PM

PM job carried out for ACC fan-3, Equipment throwely cleaned, Fan blade
angle was checked - 10 , Oil level check in normal, All fastener tightness was
checked. Take trial run found normal.

1363

PM

PM job carried out for ACC fan-2, Equipment throwely cleaned, Fan blade
angle was checked - 10 , Oil level check in normal, All fastener tightness was
checked. Take trial run found normal.

1367

PM

PM job carried out for MB Regeneration Pump, Equipment throwely cleaned,


Oil level check in normal, All fastener tightness checked. Take trial run found
normal.

1364

PM

PM job carried out for MB Blower, Equipment throwely cleaned, Oil level was
check normal, V-belt condition was check in normal, All fastener tightness
was checked. Take trial run found normal.

1365

Reported job carried out for HP DOSING Pump -1, Gland leak,
So gland packing was replaced. Trial take run found normal.

1362

Reported job carried out for Pipe Line fabrication in labor room

1366

Gland leak

I-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - F


UX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME
WN

PENDING JOB LIST


Reason for Pending

Target Date of Co

2
7
1

Total Person
10

Man Power

Man
Power

Total
Hrs

Indrajeet & Dharmendar

5.0

Indrajeet & srikath

4.0

Srikanth & Helpers

2.0

Srikanth & Helpers


Indrajeet & rajvanjni

2
2

2.0

Engineer /
Technician

Man
Power

Total
Hrs

Spares Consumed

Indrajeet &
Dharmendar

Cotton waste

Status

COMPLETED
Srikanth & Indrajeet

Cotton waste

COMPLETED
Srikanth &
Helper

Cotton waste

COMPLETED
Srikanth &
Helper

Cotton waste

COMPLETED
Patel &
Pandey

Rahman &
Helpers

21

OD-MODIFICATION,FI - FOR
LING PLANT, LHS - LIME

Target Date of Completion

Cotton waste &


rope -

Teflon

COMPLETED
Underprogrees

DAILY REPORT - MECHANI


Engineers
Vijayashankar, Suriyaprakash
Fitters
Indrajeet, Patel, Dharmendar, Srikanth, Pandey, Manojkumar &
Manpower Details:
Riggers
Rajvanjni, Satendrakumar, Kamalesh
Gets
Pothankumar Reddy, Ramesh Reddy
Date
9-Feb-15
Time
Defect
Type of
Total
S.No
Area
Equipment
No
Job
Hrs
Start End
1

BLR

PM

8:30

12:00

2.5

LRSB - 3

BOP

PM

8:30

12:00

2.5

Service Air compressor - 1

WTP

PM

13:30

15:30

2.0

RO -Feed pump - 1

4
4

WTP
PM
15:30 17:00
ESP
CRM
8:30
3:00
9-Feb-15
Time
Type of
Area
Job
Start End

1.5
6.5

PH - Corrosion agitator
ESP - 2

Total
Hrs

Equipment

Date
Defect
S.No
No

BLR

PM

8:30

12:00

2.5

LRSB - 3

BOP

PM

8:30

12:00

2.5

Service Air compressor - 1

WTP

PM

13:30

15:30

2.0

RO Feed pump - 1

WTP

PM

15:30

17:00

1.5

PH - Corrosion Agitator

TG

CRM

13:00

15:00

2.0

Condensate storage tank

BLR

CRM

10:00

18:00

9.0

Small DCF (706)

ESP

CRM

9:00

17:00

8.0

1.
2.
NO OF CONSUMABLES USED: Cotton waste
3.
NO OF SPARES USED:
NO OF BREAKDOWNS:
NO OF DEFECTS IDENTIFIED:
NO OF DEFECTS ATTENDED:
PERMITS TAKEN( PTW NOS): 07 No's

Emitting discharge
system - 6

B/D-BREAK DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECT


ABRIVATIONS INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLAN
STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

PENDING JOB
Sino

Date

Equipment

Job Description

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

rikanth, Pandey, Manojkumar & Rahaman


alesh
eddy

Day Planning
Job Description
PM

Srikanth & kamales

PM

Dharmendar & Rajvan

PM

Dharmendar & Rajvan

PM
NEW GEAR SET FITTING

Dharmendar & Rajvan


Indrajeet & rajvanjn

Day Compliance

Defect/ Observation

Man Power

Detailed Description of Job

Permit
No

PM

PM job carried out for LRSB-3, Equipment throwely cleaned, Gear box oil
level checked, Worm weel rack & Gear box support roller lubrication was
applied, All fasterner bolt tightness checked. Take trial run found normal.

1368

PM

PM job carried out for Service air compressor-1, Equipment throwely cleaned,
Oil level found in normal, Suction air filterwas cleaned. All fastener tightness
checked. Take trial run found normal.

1369

PM

PM job carried out for RO Feed Pump-1, Equipment throwely cleaned, All
fastener bolt tightness checked. Take trial found normal.

1371

PM

PM job carried out for PH corrosion Agitator, Equipment


throwely cleaned, Gearbox oil level found in normal, All
fastener tightness was checked. Take trial run found normal.

1370

Handills fixing

Safety punch point job carried out for Condensate storage


tank top side plat form handills was fixed.

1375

Inlet chute jam

Reported job carried out for Small DCF (706), Inlet chute got
jam. And hammering the hopper. But jam not released.

1372

Alignment work

Reported job carried out for ESP Field - 1, Emitting Rapping


mechanism alignment work underprogerss.

1373

I-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - F


UX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME
WN

PENDING JOB LIST


Reason for Pending

Target Date of Co

2
7
3
2

Total Person
14

Man Power

Man
Power

Total
Hrs

Srikanth & kamalesh

5.0

Dharmendar & Rajvanjni

5.0

Dharmendar & Rajvanjni

4.0

Dharmendar & Rajvanjni


Indrajeet & rajvanjni

2
2

3.0

Engineer /
Technician

Man
Power

Total
Hrs

Spares Consumed

Srikanth & kamalesh

Cotton waste EP2


Grease - 0.5KG

Status

COMPLETED
Dharmendra &
Rajvanjni

Cotton waste

COMPLETED
Dharmendra &
Rajvanjni

Cotton waste

Dharmendra &
Rajvanjni

Cotton waste

COMPLETED

COMPLETED
Rehman &
Manojkumar

Rehman,
Manojkumar,
Dharmendra,
kamalesh & Rajvanji

45

Patel &
Helpers

COMPLETED

UNDERPROGRESS
2

16

UNDERPROGRESS

OD-MODIFICATION,FI - FOR
LING PLANT, LHS - LIME

Target Date of Completion

DAILY REPORT - MECHANI


Engineers
Vijayashankar
Fitters
Indrajeet, Patel, Dharmendar, Srikanth, Pandey, Manojkumar &
Manpower Details:
Riggers
Rajvanjni, Satendrakumar, Kamalesh
Gets
Pothankumar Reddy, Ramesh Reddy, Harikunda Reddy
Date
10-Feb-15
Time
Defect
Type of
Total
S.No
Area
Equipment
No
Job
Hrs
Start End
1

BLR

PM

8:30

12:00

3.5

SMALL DCF - 706

WTP

PM

8:30

10:30

2.0

DM Transfer pump -1

3
4

WTP
PM
15:00 16:00
ESP
CRM
8:30
3:00
10-Feb-15
Time
Type of
Area
Job
Start End

1.0
6.5

Caustic Unloading Pump -1


ESP - 2

Total
Hrs

Equipment

Date
Defect
S.No
No

BLR

PM

8:30

12:00

3.5

SMALL DCF - 706

ESP

CRM

9:00

12:00

3.0

ESP - 6

CHP

CRM

13:00

15:00

Lime Stone crusher - 1

WTP

PM

13:00

15:00

2.0

DM Transfer pump -1

WTP

PM

15:00

16:00

1.0

CRM

15:00

17:00

Lime Stone crusher - 2

CHP

Caustic Unloading
Pump -1

WTP

GEN

16:00

17:00

1.0

New DM TANK

CHP

CRM

16:00

17:30

1.5

LIME Stone crusher - 1&2

CHP

GEN

10:00

17:00

8.0

BUNKER RSC - 1 & 2

10

ESP

CRM

13:00

17:00

4.0

ESP -3

1.
2.
NO OF CONSUMABLES USED: Cotton waste
3.
NO OF SPARES USED:
NO OF BREAKDOWNS:

NO OF DEFECTS IDENTIFIED:
NO OF DEFECTS ATTENDED:
PERMITS TAKEN(
PTW NOS):
10 NO'S
B/D-BREAK
DOWN,
PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECT
ABRIVATIONS INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLAN
STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

PENDING JOB
Sino

Date

Equipment

Job Description

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

rikanth, Pandey, Manojkumar & Rahaman


alesh
eddy, Harikunda Reddy

Day Planning
Job Description

Man Power

PM

Dharmendar & Satendra

PM

Srikanth & Pandey

PM
NEW GEAR SET FITTING

Day Compliance

Srikanth & Pandey


Indrajeet & rajvanjn

Defect/ Observation

Detailed Description of Job

Permit
No

PM

PM job carried out for Small drag chain Feeder (706),


Equipment throwely cleaning, Drive chain inspection found
normal, Gear box oil level check for 50%, All fastener tightness
was checked. Take trial found normal.

1376

Follow up job carried out for ESP -6 field, Emitting Rapping gear motor realignment work was completed. Take trial run found normal.

1377

RE - Alignment
Inspection work
PM

PM

Reported job carried out for Lime Stone Crusher - 1, service


work. So man power supplied.
PM job carried out for DM Transfer Pump - 1, Equipment
throwely cleaned, All fastener tightness was checked. Take trial
run found normal.
PM job carried out for Caustic Unloading Pump -1, Equipment throwely
cleaned, Oil level check for 50%, All fastener tightness was checked.

Reported job carried out for Lime Stone Crusher - 2, service


work. So man power supplied.
Both Manual door to General work carried out for New DM storage tank manual
be closed
door was closed.
Reported job carried out for Lime stone crusher - 1 & 2, Motor
Decoupling work
was decoupled.
General work carried out for RSC Discharge chute inspection
Manual door
door was fabricated.
Inspection work

Cam Replacing work

Reported job carried out for ESP -3 field, Emitting Rapping


mechanism cam replacing work under progress.

1378
1379

1380
1381
1382
1383
1384
1385

I-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - F


UX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME
WN

PENDING JOB LIST


Reason for Pending

Target Date of Co

1
7
3
3

Total Person
14

Man Power

Man
Power

Total
Hrs

Dharmendar & Satendrakumar

7.0

Srikanth & Pandey

4.0

Srikanth & Pandey


Indrajeet & rajvanjni

2
2

2.0

Engineer /
Technician

Man
Power

Total
Hrs

Spares Consumed

Dharmandar &
Satendrakumar

Cotton waste

Status

COMPLETED
Patel,
Indrajeet &
Helper

Srikanth &
Pandey

Cotton waste

Srikanth &
Pandey

Cotton waste

COMPLETED

COMPLETED

COMPLETED

16

COMPLETED

12

Dharmandar

Dharmandar
pandey &
Helper
srikanth &
Helper
Rehman &
Manojkumar
Patel,
Indrajeet &
Helper

OD-MODIFICATION,FI - FOR
LING PLANT, LHS - LIME

COMPLETED
COMPLETED
COMPLETED
COMPLETED

UNDERPROGRESS

Target Date of Completion

DAILY REPORT - MECHANI


Engineers
Vijayashankar
Fitters
Indrajeet, Patel, Srikanth, Pandey, Manojkumar & Rahaman
Manpower Details:
Riggers
Rajvanjni, Satendrakumar, Kamalesh
Gets
Pothankumar Reddy, Ramesh Reddy, Harikunda Reddy
Date
11-Feb-15
Time
Defect
Type of
Total
Sino
Area
Equipment
No
Job
Hrs
Start End
1

BOP

PM

8:30

11:30

2.0

INC -1

BLR

PM

11:30

14:00

2.5

SRSB - 1

WTP

PM

14:00

15:00

1.0

HCL U / N PUMP -1

4
4

WTP
PM
ESP
CRM
11-Feb-15
Type of
Area
Job

15:00
8:30

16:00
3:00

1.0
6.5

N -PIT UMP -2
ESP - 2

Total
Hrs

Equipment

Date

S.no

Defect No

Time
Start
End

BOP

PM

8:30

11:30

BLR

PM

11:30

14:00

2.5

SRSB - 1

WTP

PM

14:00

15:00

1.0

HCL Unloading PUMP -1

WTP

PM

15:00

16:00

1.0

N -PIT UMP -2

ESP

CRM

8:30

17:00

7.5

ESP - 3

CHP

GEN

9:00

10:00

1.0

BUNKER TOP

WTP

GEN

16:00

17:00

1.0

NEW DM TANK

WTP

GEN

13:00

17:00

4.0

NEW DM TANK

com

GEN

9:00

11:00

2.0

STORE

10

BLR

GEN

10:00

12:00

2.0

DCF -706

1.
2.
NO OF CONSUMABLES USED: cotton waste
3.
NO OF SPARES USED:
NO OF BREAKDOWNS:

Instrument Air

Compressor -1

NO OF DEFECTS IDENTIFIED:
NO OF DEFECTS ATTENDED:
PERMITS TAKEN(
PTW NOS):
10 No's
B/D-BREAK
DOWN,
PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECT
ABRIVATIONS INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLAN
STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

PENDING JOB
Sino

Date

Equipment

Job Description

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

ey, Manojkumar & Rahaman


alesh
eddy, Harikunda Reddy

Day Planning
Job Description

Man Power

PM

Srikanth & pandey

PM

Srikanth & pandey

PM

Srikanth & pandey

PM
NEW GEAR SET FITTING

Day Compliance

Srikanth & pandey


Indrajeet & rajvanjn

Defect/ Observation

Detailed Description of Job

Permit
No

PM

PM job carried out for Instrument Air Compressor - 1, Equipment throwely


cleaned, Oil level check in normal, Suction filter was cleaned, All fastener bolt
tightness was checked. Take trial run normal.

1389

PM

PM job carried out for SRSB- 1 , Equipment throwely cleaned, Gear box oil
level checked, Worm weel rack grease applied, Gear box support roller grease
was applied, All fastrner bolt tightness checked. Take trial run found normal.

1386

PM

PM job carried out for HCL Unloading pump - 1, Equipment throwely cleaned,
Oil level check in normal, All fastener bolt tightness was checked.

1394

PM

PM job carried out for N-pit pump - 1, Suction filter was cleaned, All valve
lubrication was applied, All fastener tightiness checked. Take trial run found
normal.

1395

Rported job carried out for CAM , Replaced work done.

1390

Manual door

Follow up job carried out for RAC Bottom chute manual door leak inspection
work done.

1388

Manual door

Follow up job carried out for DM Tank, Manual door leak was arrested.

1396

CAM Replaced

General work carried out for New DM tank discharge line connect to DM
SS Pipe connecting work transfer pump suction line work was completed. Take charging line found
normal.
General work job carried out for store back side grounting plate fabricated &
Grouting plate
fixed.
Reported job carried out for DCF manual door fabrication job work under
Manual door
progress.

1391
1392
1393

I-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - F


UX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME
WN

PENDING JOB LIST


Reason for Pending

Target Date of Co

1
6
3
3
Man Power

Man
Power

Total
Hrs

Srikanth & pandey

2.0

Srikanth & pandey

2.5

Srikanth & pandey

1.0

Srikanth & pandey


Indrajeet & rajvanjni

2
2

1.0

Engineer / Technician

Srikanth &

pandey

Total Person
13

Man
Power

Total Hrs

Spares Consumed

Cotton waste

Status

COMPLETED
Srikanth &

pandey

Cotton waste

COMPLETED
Srikanth &

pandey

Cotton waste

Srikanth &

Hepler

Cotton waste

Patel &

Helper

15

COMPLETED

Rahman &

Helper

COMPLETED

Pandey &

Helper

COMPLETED

COMPLETED

UNDERPROGRESS

Rahman &
Rajvanji
Indrajeet & Manojkumar
Rahman &

Rajvanji

COMPLETED
COMPLETED

COMPLETED

OD-MODIFICATION,FI - FOR
LING PLANT, LHS - LIME

Target Date of Completion

DAILY REPORT - MECHANICAL


Engineers Vijayashankar, Suriyaprakash
Fitters
Indrajeet, Patel, Dharmendar, Srikanth, Pandey, Manojkumar & Rah
Manpower Details:
Riggers
Rajvanjni, Satendrakumar, Kamalesh
Gets
Pothankumar Reddy, Ramesh Reddy, Harikunda Reddy
Date
12-Feb-15
Time
Defect
Type
Total
S.No
Area
Equipment
No
of Job Start End
Hrs
1
4

TG
PM
8:30 12:00 3.5
ESP
CRM
8:30
3:00
6.5
Date
12-Feb-15
Time
Defect
Type
Total
S.No
Area
No
of Job Start End
Hrs

ACC Fan - 5
ESP - 2
Equipment

TG

PM

8:30

12:00

3.5

ACC Fan - 5

ESP

CRM

8:30

17:00

8.0

ESP - 5

BLR

CRM

9:00

11:00

2.0

DCF 706

WTP

GEN

8:30

12:00

3.5

General

WTP

GEN

10:00 16:00

6.0

INTIAL FILLING

BLR

CRM

13:00 19:00

6.0

Small Drag Chain (706)

1.
2.
NO OF CONSUMABLES
3.
USED:
NO OF SPARES USED:

Cotton waste

NO OF BREAKDOWNS:
NO OF DEFECTS
IDENTIFIED:
NO OF DEFECTS
ATTENDED:
PERMITS TAKEN( PTW
06 NO'SPM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIV
B/D-BREAK DOWN,
NOS):
ABRIVATION
FOR INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING P
S
LIME STONE HANDLING, OH - OVERHAULING, SD - SHUTDOWN

PENDING JOB LIS


Sino

Date

Equipment

Job Description

DAILY REPORT - MECHANICAL MAINTENANCE DEPT


sh
ar, Srikanth, Pandey, Manojkumar & Rahaman
Kamalesh
h Reddy, Harikunda Reddy

Day Planning
Job Description
PM
NEW GEAR SET FITTING

Day Compliance

Defect/ Observation

Detailed Description of Job


PM job carried out for ACC fan-5, Equipment throwely cleaned, Fan blade
angle in- 10.5, Oil level check found normal, All fastener bolt tightness was
checked. Take trial run found normal.

PM

Reported job carried out for ESP -5, Rapping mechanism cam replacing work
was completed.
Follow up job carried out for DCF Suction chute inspection door fabrication
Manual door
work
Follow up job carried out for Coal sampling tray fabrication work was
Coal sample tray fab.
completed.
Reported job carried out for Initial filling pump suction, side new DM tank line
S.S PIPE LINE
connecting work was completed.
PM

Motor over load trip

Reported job carried out for Small Drag chain feeder(706)


motor over laod, Open the inspection door found inside
electrical light. So removed the chain work under progress.

Man Power

Dharmendar & Pand


Indrajeet & rajvanjn
Permit
No
1397

1398
1399
1400
1401

1402

NCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION


URBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT,
D - SHUTDOWN

PENDING JOB LIST


Reason for Pending

Target Date of Co

2
7
3
3

Total Person
15

Man Power

Man
Power

Total
Hrs

Dharmendar & Pandey


Indrajeet & rajvanjni

2
2

3.5

Engineer /
Technician

Man
Power

Total
Hrs

Spares Consumed

Pandey &
Dharmendar

Cotton waste

Status

COMPLETED
Patel &
Indrajeet

16

COMPLETED

Rahman & Rajvanjni

UNDERPROGRESS

Manojkumar &
Kamalesh

COMPLETED

Rahman & Rajvanjni

36

COMPLETED

Pandey, Dharmendar,
Kamalesh &
Satendrakumar

24

ORT,MOD-MODIFICATION,FI ASH HANDLING PLANT, LHS -

Target Date of Completion

UNDERPROGRESS

DAILY REPORT - MECHANI


Engineers
Vijayashankar
Fitters
Indrajeet, Patel, Dharmendar, Srikanth, Pandey, Manojkumar & Rahaman
Manpower Details:
Riggers
Rajvanjni, Satendrakumar, Kamalesh
Gets
Pothankumar Reddy, Ramesh Reddy, Harimukunda Reddy
Date
13-Feb-15
Time
Type of
Total
Sino Defect No Area
Equipment
Job
Hrs
Start
End
1

BLR

PM

8:30

12:00

3.5

SRSB - 2

WTP

PM

8:30

10:30

2.0

ACT Make up pump - 1

BLR

CRM

8:30

17:00

7.5

DCF - 706

Total
Hrs

Equipment

Date

13-Feb-15
Type of
Area
Job

Time
Start
End

BLR

CRM

8:30

17:00

7.5

DCF - 706

BLR

PM

8:30

12:00

3.5

SRSB - 2

WTP

PM

8:30

10:30

2.0

ACT Make up pump - 1

STG

CRM

11:00

12:00

1.0

PRDS

COM

GEN

14:00

17:00

3.0

Punch machine

BLR

CRM

14:00

18:30

4.5

Wall seal blower - 2

WTP

GEN

14:00

15:00

1.0

Initial filling pump

CHP

GEN

15:00

17:00

2.0

Lime stone vessel

Sino

Defect No

1.
2.
3.
NO OF CONSUMABLES USED:
NO OF SPARES USED:
NO OF BREAKDOWNS:

Cotton waste & 320 Oil - 3 Ltrs

NO OF DEFECTS IDENTIFIED:

NO OF DEFECTS ATTENDED:
PERMITS TAKEN(B/D-BREAK
PTW NOS):DOWN,8 No's
PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAIN
ABRIVATIONS - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT
SHUTDOWN

PENDING JOB
Sino

Date

Equipment

Job Description

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

Pandey, Manojkumar & Rahaman

rimukunda Reddy

Day Planning
Job Description

Man Power

PM

Srikanth & Ramesh Redd

PM
Coal feeding chain assembling work

Indrajeet &

Dharmendar, Patel, Manojku


Rajvanjni & Harimukunda R

Day Compliance
Defect/ Observation

Detailed Description of Job

Permit
No

Coal feeding chain


assembling work

Follow up job carried out for DCF - 706, Coal feeding chain damage plates
was welded, Bend plates was corrected and then chain was fixed, Take trial run
found normal and all inspection door was closed.

1403

PM

PM job carried out for SRSB - 2, Equipment throwely cleaned, Gear box oil
level checked, Worm weel rack grease applied, Gear box support roller grease
was applied, All fastener bolt tightness checked. Take trial run found normal.

1404

PM

PM job carried out for ACT Make-up Pump - 1, Equipment throwely cleaned,
Oil level checked found normal, All fastener bolt tightness checked. Take trial
found normal.

1405

Drain line leak

Reported job carried out for PRDS Drain line leak near drain header. So tools
piece was welded. Take changing line found normal.

1406

General work carried out for Punch machine frame fixing work was completed.

1407

Over load trip

Reported job carried out for Wall Seal blower - 2, Free hand rotate found
slightly jam, so both side oil cover was removed inspect found normal and
then box upped, Oil top-upped. Take trial run found normal.

1408

New SS line connecting


work

Follow up job carried out for New DM tank SS line connect to initial filling
pump suction side, take service pin hole leak. So metal built up work was
completed.

1409

Reported job carried out Lime stone conveying line SOV fixing work was
finished.

1410

Frame fixing work

SOV fixing work

Pothan
Reddy

NSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION


G PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING

PENDING JOB LIST


Reason for Pending

Target Date of Com

1
7
3
3

Total Person
14

Man Power

Man
Power

Total Hrs

Srikanth & Ramesh Reddy

7.0

4.0

37.5

Engineer / Technician

Man
Power

Total Hrs

Spares Consumed

Dharmendar, Patel,
Manojkumar, Rajvanjni &
Harimukunda Reddy

37.5

Cottonwaste

Indrajeet &

Pothankumar
Reddy

Dharmendar, Patel, Manojkumar,


Rajvanjni & Harimukunda Reddy

Status

COMPLETED
Srikanth &
Ramesh
Reddy

Cottonwaste

COMPLETED
Indrajeet & Pothankumar
Reddy

Cotton waste

COMPLETED
Rahaman, Satendrakumar,
Kamalesh

Pandey & RameshReddy

Indrajeet, Srikanth &


Pothankumar Reddy

13.5

COMPLETED
COMPLETED
Cotton waste &
Oil - 3 Ltrs

320

COMPLETED
Rahaman, Satendrakumar,
Kamalesh

Rahaman, Satendrakumar,
Kamalesh

COMPLETED
COMPLETED

ON,FI - FOR INFORMATION, BLR


DLING, OH - OVERHAULING, SD -

Target Date of Completion

DAILY REPORT - MECHANIC


Engineers
Vijayashankar
Fitters
Indrajeet, Dharmendar, Srikanth, Pandey, Manojkumar & Rahaman
Manpower Details:
Riggers
Rajvanjni, Satendrakumar, Kamalesh
Gets
Pothankumar Reddy, Ramesh Reddy, Harimukunda Reddy
Date
14-Feb-15
Time
Type of
Total
S.No Defect No Area
Equipment
Job
Hrs
Start
End
1

Date

STG

PM

8:30

11:00

2.5

ACC Fan - 6

BLR

PM

8:30

11:00

2.5

SRSB - 3

WTP

PM

13:00

15:00

2.0

ACT Fan - 1

Total
Hrs

Equipment

14-Feb-15
Type of
Area
Job

Time
Start
End

STG

PM

8:30

11:00

2.5

ACC Fan - 6

BLR

PM

8:30

11:00

2.5

SRSB - 3

WTP

PM

8:30

10:30

2.0

Softner Feed Pump - 1

STG

GEN

8:30

10:00

1.5

EOT Crane

CHP

CRM

8:30

11:30

3.0

RBC

WTP

PM

10:30

11:30

1.0

RO CI Pump

WTP

PM

11:30

15:00

2.5

Barine Agitator

STG

GEN

13:00

17:00

4.0

Vaccum loop line

ESP

CRM

11:30

17:00

4.5

ESP

10

BOP

CRM

13:00

15:00

2.0

Service Air Receiver Tank

S.No Defect No

11

WTP

CRM

14:00

14:30

0.5

SMBS

12

WTP

PM

14:30

16:30

2.0

ACT Fan - 1

13

STG

CRM

14:00

14:30

0.5

Ejector

14

BLR

GEN

14:00

17:00

3.0

DCF'S

1.
2.
3.
NO OF CONSUMABLES USED:
NO OF SPARES USED:
NO OF BREAKDOWNS:

Cottonwaste & 320 Oil - 3 Ltrs


1/2" SS Dummy - 1 No

NO OF DEFECTS IDENTIFIED:

NO OF DEFECTS ATTENDED:
PERMITS TAKEN(B/D-BREAK
PTW NOS):DOWN,14PM-PREVENTIVE
No's
MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAIN
ABRIVATIONS BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATM
OVERHAULING, SD - SHUTDOWN

PENDING JOB L
Sino

Date

Equipment

Job Description

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

ndey, Manojkumar & Rahaman


h
, Harimukunda Reddy

Day Planning
Job Description

Man Power

PM

Indrajeet, Dharmendar &


Harimukunda

PM

Pandey & Ramesh Redd

PM

Srikanth & Pandey

Day Compliance
Defect/ Observation

Detailed Description of Job

Permit
No

PM

PM job carried out for ACC fan-6, Equipment throwely cleaned, Fan blade
angle in 10 , Oil level check found normal, Oil filter was cleaned, All fastner
bolt tightness was checked. Take trial run found normal.

1411

PM

PM job carried out for SRSB - 3, Equipment throwely cleaned, Gear box oil
level checked, Worm weel rack grease applied, Gear box support roller grease
was applied, All fastrner bolt tightness checked. Take trial run found normal.

1412

PM

PM job carried out for Softner Feed Pump-1, Equipment throwely cleaned, All
fastner bolt tightness checked. Take trial found normal.

1413

Remote stand & Wet and


Dry buld fixing

General work carried out for EOT Crane remote stand was fixed & Wet and
Dry bulb was fixed.

1414

Scatt frame pin hole leak

Reported job carried out for RBC, Scatt rubber frame side coal spillage found
pin hole. So patch welding work was completed.

1415

PM

PM job carried out for RO CI Pump, Equipment throwely cleaned, All fastener
bolt tightness was checked. Take trial run found normal.

1416

PM

PM job carried out for Braine Agitator, Equipment throwely cleaned, Coupling
sprider got damage spare nill. So SMBS agitator coupling sprider was replaced,
All fastener bolt tightness was checked. Take trial run found normal.

1417

Follow up job carried out for Vaccum loop line fabrication work under
progress.

1418

Modification work

4th field Emitting cam shaft Reported job carried out for ESP 4th field Emitting mechanism new cam was
replacing work
replaced. Take trial run found normal.

1419

Reported job carried out for Inst & Service Air Receiver Tank, Auto drain line
fitting leak. So both tank leak was arrested.

1420

Auto Drain line fitting leak

Agitator Coupling Sprider


Reported job carried out for SMBS Agitator coupling sprider was removed.
replace to Braine agitator

PM

Outlet line
Inlet chute inspection

PM Job carried out for ACT Fan - 1, Equipment throwely cleaned, Blade angle
- 10, Gear box oil top up, All fastener bolt tightness was
checked. Take trial run found normal.
Reported job carried out for Ejector CEP Outlet line 1/2 '' valve slightly
passing. So dummy was fixed.
Follow up job carried out for Small DCF'S Inlet chute inspection door
fabrication work under progress.

1421

1422

1423
1425

M INSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMAT


ANDLING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH -

PENDING JOB LIST


Reason for Pending

Target Date of Com

1
6
3
3

Total Person
13

Man Power

Man
Power

Total Hrs

Indrajeet, Dharmendar &


Harimukunda

7.5

Pandey & Ramesh Reddy

5.0

Srikanth & Pandey

4.0

Engineer / Technician

Man
Power

Total Hrs

Spares Consumed

Indrajeet, Dharmendar &


Harimukunda Reddy

7.5

Cottonwaste

Status

COMPLETED
Pandey &

Ramesh
Reddy

Cottonwaste

COMPLETED
Srikanth & Helper

Cottonwaste

Rahaman, kamelash &


Helper

4.5

Manojkumar, Rajvanjni &


Satendrakumar

Srikanth & Helper

Cottonwaste

Srikanth & Helper

Cottonwaste

COMPLETED
COMPLETED
COMPLETED
COMPLETED

COMPLETED
Manojkumar, Kamelash &
Helper

12

Dharmendar &
Harimukunda Reddy

Pandey &

Ramesh
Reddy

UNDERPROGRESS
Cam

1No

COMPLETED
COMPLETED

Srikanth & Helper

Srikanth, Pandey &


RameshReddy

COMPLETED
Cottonwaste &
320 Oil - 3 Ltrs

COMPLETED
Indrajeet & Pothanreddy

Rajvanjni &
Satendrakumar

CATION,FI - FOR INFORMATION,


NE HANDLING, OH -

Target Date of Completion

1/2 "
Dummy - 1 No

COMPLETED
UNDERPROGRESS

DAILY REPORT - MECHANI


Engineers
Vijayashankar
Fitters
Indrajeet, Dharmendar, Srikanth, Pandey, Patel & Rahaman
Manpower Details:
Gets
Harimukunda Reddy
Date
15-Feb-15
Time
Type of
Total
S.No Defect No Area
Equipment
Job
Hrs
Start
End
1

CHP

PM

8:30

9:30

1.0

BC - 1

CHP

PM

8:30

10:00

1.5

BC - 1 ( RPG Gate)

CHP

PM

10:00

12:00

2.0

DE - Blower ( Crusher House)

CHP

PM

9:30

12:00

2.5

BC - 2

CHP

PM

13:00

16:00

3.0

RBC - 1

Total
Hrs

Equipment

Date

15-Feb-15
Type of
Area
Job

Time
Start
End

CHP

PM

8:30

9:30

BC - 1

CHP

PM

8:30

10:00

1.5

BC - 1 ( RPG Gate)

CHP

PM

10:00

12:00

2.0

CHP

CRM

8:30

17:00

7.5

Lime Stone

CHP

PM

9:30

12:00

2.5

BC - 2

CHP

PM

13:00

16:00

3.0

RBC - 1

DM

CRM

13:00

15:00

2.0

Softener Feed Pump -2

DM

GEN

15:00

17:00

2.0

Caustic Dilutation Tank

S.No Defect No

1.
2.
3.
NO OF CONSUMABLES USED:
NO OF SPARES USED:
NO OF BREAKDOWNS:

DE - Blower
( Crusher House)

Cotton waste, EP2 Grease - 2.6Kg

NO OF DEFECTS IDENTIFIED:

NO OF DEFECTS ATTENDED:
PERMITS TAKEN(B/D-BREAK
PTW NOS):DOWN, PM-PREVENTIVE
8 No's
MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAIN
ABRIVATIONS - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WATER TREATMENT
SHUTDOWN

PENDING JOB
Sino

Date

Equipment

Job Description

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

y, Patel & Rahaman

Day Planning
Job Description

Man Power

PM

Srikanth & Pandey

PM

Indrajeet & Dharmenda

PM

Indrajeet & Dharmenda

PM

Srikanth & Pandey

PM

Srikanth & Pandey

Day Compliance
Defect/ Observation

Detailed Description of Job

Permit
No

PM

PM job carried out for BC -1, Equipment throwely cleaned, All pulley
lubrication applied, Gear box oil level - 50 %, Return idler & caring idler
checked found normal. All fastener tightness was checked.

1426

PM

PM job carried out for BC - 1 ( RPG Gate), Equipment throwely cleaned, Gear
box oil level - 50 %, All fastener tightness was checked.

1427

PM

PM job carried out for DE- Blower ( Crusher House), Equipment


thorwely cleaned, V-Belt tension check found normal, DE &
NDE Bearing grease applied All fastener tightness
checked.Take trial run found normal

1428

Air receiver tank top side General work carried out for Air receiver tank top side got missed. So new
dummy fixing work
dummy was fixed.

1429

PM

PM job carried out for BC -2, Equipment throwely cleaned, All pulley
lubrication applied, Gear box oil level - 50 %, Return idler & caring idler
checked found normal. All fastener tightness was checked.

1430

PM

PM job carried out for RBC -1, Equipment throwely cleaned, All pulley
lubrication applied, Gear box oil level - 50 %, Return idler & caring idler
checked found normal. All fastener tightness was checked.

1431

Gland Leak

Reported job carried out for Softener Feed Pump - 2, Gland leak. So new gland
rope was replaced. Take trial run found normal

1424

Front side tank got crack

General work carried out for Caustic Dilutation Tank front side tank got crack.
So M- Seal was applied.

1424

NSPECTION, CM-CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR INFORMATION


G PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING, OH - OVERHAULING

PENDING JOB LIST


Reason for Pending

Target Date of Com

1
7
1
Man Power

Man
Power

Total Hrs

Srikanth & Pandey

2.0

Indrajeet & Dharmendar

3.0

Indrajeet & Dharmendar

4.0

Srikanth & Pandey

5.0

Srikanth & Pandey

6.0

Engineer / Technician

Man
Power

Total Hrs

Srikanth & Pandey

Total Person
9

Spares Consumed
Cotton waste &
Grease - 0.5 Kg

Status
EP2

COMPLETED
Indrajeet & Dharmendar

Indrajeet & Dharmendar

Cotton waste

COMPLETED

Cotton waste &


EP2 Grease - 0.1 Kg

COMPLETED
Rahman, Patel & Helper

22.5

Srikanth & Pandey

COMPLETED
Cotton waste &
Grease - 1 Kg

EP2

COMPLETED
Srikanth & Pandey

Cotton waste &


Grease - 1 Kg

EP2

COMPLETED
Indrajeet & Dharmendar

Indrajeet & Dharmendar

Non-Metallic Rope 8MM

COMPLETED
COMPLETED

ON,FI - FOR INFORMATION, BLR


DLING, OH - OVERHAULING, SD -

Target Date of Completion

DAILY REPORT - MECHANICAL M


Engineers
Vijayashankar
Fitters
Dharmendar, Patel, Srikanth, Manojkumar & Rahaman
Manpower Details:
Riggers
Rajvanjni, Satendrakumar, Kamalesh
Gets
Pothankumar Reddy, Ramesh Reddy
Date
16-Feb-15
Time
Defect
Type of
Total
S.No
Area
Equipment
No
Job
Hrs
Start
End
1

CHP

PM

8:30

12:00

3.5

Crusher

CHP

PM

8:30

12:00

3.5

DE-1 RAV

CHP

PM

8:30

12:00

3.5

BC - 3

BLR

GEN

8:30

17:00

7.5

RSC - 1 & 2

Total
Hrs

Equipment

Defect/ Observation

Date
Defect
S.No
No

Discharge H

16-Feb-15
Type of
Area
Job

Time
Start
End

CHP

PM

8:30

12:00

3.5

Crusher

PM

CHP

PM

8:30

12:00

3.5

DE - 1 RAV

PM

CHP

PM

8:30

12:00

3.5

BC - 3

PM

BLR

GEN

8:30

17:00

7.5

RSC - 1 & 2

Inspection door

WTP

GEN

8:30

10:00

1.5

ACT -2

Trip

WTP

CRM

11:00

12:00

1.0

SMBS

Dilutation tank removing

WTP

CRM

13:00

17:00

4.0

Caustic

Dilutation tank crack

WTP

PM

13:30

16:30

3.0

Guard pond

PM

WTP

CRM

13:30

15:30

2.0

RO Feed Pump - 1

Gland Leak

10

WTP

CRM

15:30

17:00

1.5

Raw Water Pump - 1

Gland Leak

11

BLR

GEN

13:30

17:00

3.5

DCF

Inspection door

1.
2.
3.
NO OF CONSUMABLES USED:
NO OF SPARES USED:
NO OF BREAKDOWNS:

Cotton waste & EP2 Grease - 4 Kg

NO OF DEFECTS IDENTIFIED:

NO OF DEFECTS ATTENDED:
PERMITS TAKEN(
PTW NOS):
11 No's
B/D-BREAK
DOWN, PM-PREVENTIVE
MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTE
ABRIVATION
INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WA
S
OH - OVERHAULING, SD - SHUTDOWN

PENDING JOB LIST


Sino

Date

Equipment

Job Description

ORT - MECHANICAL MAINTENANCE DEPT

Day Planning
Job Description
PM
PM

Man Power
Dharmendar, Rajvanjni &
RameshReddy
Dharmendar, Rajvanjni &
RameshReddy

PM

Srikanth, Kamalesh & Helper

Discharge Hopper Inspection door fixing work

Rahman, Manojkumar & Helper

Day Compliance
Permit
No

Engineer / Technician

PM job carried out for Coal Crusher, Equipment throwely


cleaned, Bearing's lubrication was applied, V-belt condition
found normal, Fluid coupling oil level check in normal, All
fastener tightness was checked. Take trial run found normal.

1432

Dharmendar, Rajvanjni &


ramesh Reddy

PM job carried out for DE - 1 RAV , Equipment throwely


cleaned, Inlet flange leak was arrested, RAV free rotation was
check found normal, All fastener tightness checked. Take trial
run found normal.

1433

Dharmendar, Rajvanjni &


ramesh Reddy

PM job carried out for BC -3, Equipment throwely cleaned, All pulley
lubrication was applied, Gear box oil level - 50%, Return idler & caring idler
checked found normal. Take trial run found normal.

1434

Srikanth, kamalesh &


Helper

Reported job carried out for RSC - 1 & 2, Discharge hoper inspection door was
fixed.

1435

Rahaman Manojkumar &


Helper

Reported job carried out for ACT fan -2 , Oil level check in normal, Free
rotation was check found normal.

1436

Patel & Satendrakumar

Reported job carried out for SMBS Dilutation tank was removed.

1437

Patel & Satendrakumar

Reported job carried out for Caustic Dilutation tank front side got cracked. So
interchanged the SMBS Dilutation tank.

1438

Patel & Satendrakumar

PM job carried out for Guard Pond Pump - 2, Equipment throwely cleaned,
Suction strainer was cleaned, All fastener tightness was checked. Take trial run
found normal.

1439

Dharmendar,& Ramesh
Reddy

Reported job carried out for RO feed pump - 1, Gland leak. So new rope was
replaced. Take trial run found normal.

1440

Srikanth & Helper

1441

Srikanth & Helper

1442

Rajvanjni & Kamalesh

Detailed Description of Job

Reported job carried out for Raw Water Pump -1, Gland leak, So new was
replaced. Take trial run found normal.
Follow up job carried out for DCF Inlet chute inspection door fabrication work
was completed.

CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR


ING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING,

PENDING JOB LIST


Reason for Pending

Target Date of Completion

1
5
3
2
Man
Power

Total
Hrs

10.5

10.5

10.5

22.5

Man
Power

Total
Hrs

10.5

Total Person
11

Spares Consumed

Cotton waste &


Grease - 1 Kg

Status

EP2

COMPLETED
3

10.5

Cotton waste

COMPLETED
3

10.5

Cotton waste &


Grease - 3 Kg

EP2

COMPLETED
3

22.5

COMPLETED

COMPLETED

COMPLETED

COMPLETED
Cotton waste

COMPLETED
2

Cotton waste &


- Metallic Rope

Non

Cotton waste &


- Metallic Rope

Non

COMPLETED
COMPLETED
COMPLETED

Completion

DAILY REPORT - MECHANICAL M


Engineers
Vijayashankar
Fitters
Dharmendar, Patel, Srikanth, Manojkumar, Pandey, Indrajeet & Rahaman
Manpower Details:
Riggers
Rajvanjni, Satendrakumar, Kamalesh
Gets
Pothankumar Reddy, Ramesh Reddy, Harimukunda Reddy
Date
17-Feb-15
Time
Defect
Type of
Total
S.No
Area
Equipment
No
Job
Hrs
Start
End
1

CHP

PM

8:30

12:00

3.5

BC - 4

CHP

PM

8:30

12:00

3.5

Filp Flop Screen

ASH

CRM

8:30

17:00

7.5

Telescopic Chute

Total
Hrs

Equipment

Defect/ Observation

Date
Defect
S.No
No

17-Feb-15
Type of
Area
Job

Time
Start
End

CHP

PM

9:00

13:00

Filp Flop Screen

PM

CHP

PM

13:00

15:00

Filp Flop Screen

PM

CHP

PM

9:00

12:00

BC - 4

PM

CHP

CRM

9:00

15:00

5.0

Lime Stone Vessel

Conveying line air leak

ASH

CRM

10:00

18:00

7.0

Telescopic Chute

Servicing Work

WTP

CRM

16:30

17:30

1.0

Caustic

Tank fitting leak

1.
2.
3.
NO OF CONSUMABLES USED:
NO OF SPARES USED:
NO OF BREAKDOWNS:

Cotton waste & EP2 Grease - 4 Kg

NO OF DEFECTS IDENTIFIED:

NO OF DEFECTS ATTENDED:
PERMITS TAKEN(
PTW NOS):
6 No's
B/D-BREAK
DOWN, PM-PREVENTIVE
MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTE
ABRIVATION
INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WA
S
OH - OVERHAULING, SD - SHUTDOWN

PENDING JOB LIST


Sino

Date

Equipment

Job Description

ORT - MECHANICAL MAINTENANCE DEPT

& Rahaman

Day Planning
Job Description
PM

Man Power
Srikanth, Pandey &
Reddy

Ramesh

PM

Manojkumar, Rahman & Helper

Servicing Work

Patel, Dharmendar, Rajvanjini,


Satendrakumar & Kamalesh

Day Compliance
Permit
No

Engineer / Technician

PM job carried out for Filp flop screen top door 3 No's was fixed.

1443

Rhaman, Manojkumar,
Harimukunda Reddy &
Helper

PM job carried out for Filp flop screen, Equipment throwely cleaned, All
bearing lubrication was applied, V- Belt was replaced, All fastener tightness
was checked. Take trial run found normal.

1443

Srikanth, Pandey &


Ramesh Reddy

PM job carried out for BC -4, Equipment throwely cleaned, All pulley
lubrication was applied, Gear box oil level - 50%, Return idler & caring idler
checked found normal. Take trial run found normal.

1444

Srikanth, Pandey &


Ramesh Reddy

Reported job carried out for Lime stone conveying line air leak.
So gasket was fixed and take trial found normal.

1445

Indrajeet &
Reddy

Reported job carried out for Telescopic cute, Damage rope was
replaced & New Turnbuckle was fixed. Take trial run found
normal.

1446

Patel, Dharmendar,
Rajvanjini, Satendrakumar
& Kamalesh

Reported job carried out for Caustic tank fitting leak. So leak was arrested.

1447

Rhaman & Manojkumar

Detailed Description of Job

Pothan

CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR


ING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING,

PENDING JOB LIST


Reason for Pending

Target Date of Completion

Completion

1
7
3
3
Man
Power

Total
Hrs

10.5

10.5

37.5

Man
Power

Total
Hrs

16

Total Person
14

Spares Consumed

Status

COMPLETED
3

Cotton waste &


Grease - 1.5 Kg

EP2

COMPLETED
3

Cotton waste &


EP2
Grease - 2.5 Kg

COMPLETED
2

10

35

COMPLETED

COMPLETED
2

COMPLETED

DAILY REPORT - MECHANICAL M


Engineers
Fitters
Patel, Srikanth, Manojkumar, Pandey, Indrajeet & Rahaman
Manpower Details:
Riggers
Rajvanjni, Satendrakumar, Kamalesh
Gets
Pothankumar Reddy
Date
18-Feb-15
Time
Defect
Type of
Total
S.No
Area
Equipment
No
Job
Hrs
Start
End
1

BLR

PM

8:30

10:00

1.5

DE - 2 Blower

BLR

PM

10:00

12:00

2.0

DE - 2 RAV

ASH

GEN

8:30

17:00

7.5

BED & ASH Silo

Total
Hrs

Equipment

Defect/ Observation

Date
Defect
S.No
No

"O"

18-Feb-15
Type of
Area
Job

Time
Start
End

BLR

PM

8:30

10:00

1.5

RSC - 1

PM JOB

BLR

PM

10:00

12:00

2.0

RSC - 2

PM JOB

BLR

PM

8:30

10:00

1.5

DE - 2 Blower

PM JOB

BLR

PM

10:00

12:00

DE - 2 RAV

PM JOB

ASH

GEN

8:30

17:00

7.5

BED & ASH Silo

" O " Meter Shed fabrication


work

BLR

GEN

13:00

15:00

PA Fan - 1

NDE side Platform approach

BLR

CRM

15:00

17:00

SRSB - 1

Gland Rope replace

MINS

CRM

15:00

17:00

2.0

Farm Pond Pump - 1& 2 &


Priming pump

Flow not yet

1.
2.
3.
NO OF CONSUMABLES USED:
NO OF SPARES USED:
NO OF BREAKDOWNS:
NO OF DEFECTS IDENTIFIED:

Cotton waste, EP2 Grease - 2.1 Kg

NO OF DEFECTS ATTENDED:
PERMITS TAKEN(
PTW NOS):
8 No's
B/D-BREAK
DOWN, PM-PREVENTIVE
MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTE
ABRIVATION
INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WA
S
OH - OVERHAULING, SD - SHUTDOWN

PENDING JOB LIST


Sino

Date

Equipment

Job Description

ORT - MECHANICAL MAINTENANCE DEPT

Day Planning
Job Description

Man Power

PM

Patel & Manojkumar

PM

Patel & Manojkumar

" O " Meter Shed fabrication work

Manojkumar, Rajvanji, Satehdrakumar


& Kamalseh

Day Compliance
Detailed Description of Job

Permit
No

Engineer / Technician

PM job carried out for RSC -1,Equipment thorwely cleaned, Gear box oil
check found in normal, DE & NDE bearing grease was applied, All fastener
tightness checked. Take trial run found normal.

1448

Srikanth &

Pandey

PM job carried out for RSC - 2, Equipment thorwely cleaned, Gear box oil
check found in normal, DE & NDE bearing grease was applied, All fastener
tightness checked. Take trial run found normal.

1449

Srikanth &

Pandey

PM job carried out for Bunker - DE- Blower system, Equipment thorwely
cleaned, V-Belt tension check found normal, DE & NDE Bearing grease
applied , All fastener bolts tightness checked.Take trial run found normal

1450

Patel &

Manojkumar

PM job carried out DE - RAV, Equipment throwely cleaned, Gear box oil level
was checked, Transmission chain lubrication was applied, RAV free rotation
was checked. Take trial run found normal.

1651

Patel &

Manojkumar

Follow up job carried out for Bed & Ash silo " O " Meter shed fabrication work
under progress.

1652

General work carried out for PA Fan - 1, NDE side Platform approach
fabrication work under progress.

1654

Patel &

Reported job carried out for SRSB - 1, Gland leak. So rope was replaced. Take
trial run found normal.

1655

Srikanth &

Reported job carried out for Farm pond pump - 1, 2, Priming pump also, Flow
not yet. So foot valve was cleaned. Take trial run again flow not yet.

Rahaman, Rajvanjni,
Satendrakumar &
Kamalesh

Patel &

Manojkumar
Pandey

Manojkumar

CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR


ING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING,

PENDING JOB LIST


Reason for Pending

Target Date of Completion

6
3
1
Man
Power

Total
Hrs

3.0

4.0

30.0

Man
Power

Total
Hrs

Total Person
10

Spares Consumed
Cotton waste &
Grease - 1 Kg

Status
EP2

COMPLETED
2

Cotton waste &


Grease - 1 Kg

EP2

COMPLETED
2

Cotton waste &


EP2
Grease - 0.1 Kg

COMPLETED
2

Cotton waste

COMPLETED
4

30

UNDERPROGRESS
2

UNDERPROGRESS
Cotton waste &
20
(MM Metallic Rope)

COMPLETED
UNDERPROGRESS

Completion

DAILY REPORT - MECHANICAL M


Engineers
Fitters
Patel, Dharmendar, Manojkumar, Pandey, Indrajeet & Rahaman
Manpower Details:
Riggers
Rajvanjni, Satendrakumar, Kamalesh,
Gets
Pothankumar Reddy, Ramesh Reddy
Date
19-Feb-15
Time
Defect
Type of
Total
S.No
Area
Equipment
No
Job
Hrs
Start
End
1

CHP

PM

8:30

10:00

1.5

LS Crusher - 1

CHP

PM

10:00

11:00

1.0

LS Crusher - 2

CHP

PM

11:00

12:00

1.0

LS Crusher - 2 ( Hoist)

ASH

GEN

8:30

17:00

7.5

BED & ASH Silo

MINS

CRM

8:30

12:00

3.5

Farm Pond Pump - 1 & 2

Total
Hrs

Equipment

Defect/ Observation

Date
Defect
S.No
No

"O"

19-Feb-15
Type of
Area
Job

Time
Start
End

CHP

PM

11:30

12:30

1.0

BC -5 ( RPG Gate)

PM

CHP

PM

8:30

9:30

1.0

LS Crusher - 1

PM

CHP

PM

9:30

10:30

1.0

LS Crusher - 2

PM

CHP

PM

10:30

11:30

1.0

LS Crusher - 2 ( Hoist)

PM

ASH

GEN

8:30

17:00

7.5

BED & ASH Silo

" O " Meter Shed fabrication


work

MINS

CRM

8:30

12:00

3.5

Farm Pond Pump - 1 & 2

Flow Not Yet

BLR

SAF

13:00

17:00

4.0

PA Fan - 1

NDE side Platform


Approach

BLR

CRM

14:00

17:00

3.0

SRSB - 3

Gland Leak

1.
2.
3.
NO OF CONSUMABLES USED:
NO OF SPARES USED:
NO OF BREAKDOWNS:

Cotton waste
12MM - Metallic rope

NO OF DEFECTS IDENTIFIED:

NO OF DEFECTS ATTENDED:
PERMITS TAKEN(
PTW NOS):
8 No's
B/D-BREAK
DOWN, PM-PREVENTIVE
MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTE
ABRIVATION
INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WA
S
OH - OVERHAULING, SD - SHUTDOWN

PENDING JOB LIST


Sino

Date

Equipment

Job Description

ORT - MECHANICAL MAINTENANCE DEPT

Day Planning
Job Description

Man Power

PM

Pandey & Dharmendar

PM

Pandey & Dharmendar

PM

Pandey & Dharmendar

" O " Meter Sheid fabrication work

Rahman, Rajvanji, Satehdrakumar &


Kamalseh

Flow Not Yet

Patel & Manojkumar

Day Compliance
Permit
No

Engineer / Technician

PM job carried out for BC - 5, RPG gate, Equipment throwely cleaned,


Transmission chain check found normal, Gear box oil level normal. Not in
service.

1656

Pandey & Dharmendar

PM job carried out for LS Crusher - 1, Equipment throwely cleaned, V-belt


condition found normal, All fastener tightness was checked. Not in service.

1657

Pandey & Dharmendar

PM job carried out for LS Crusher - 2, Equipment throwely cleaned, V-belt


condition found normal, All fastener tightness was checked. Not in service.

1658

Pandey & Dharmendar

PM job carried out for LS Crusher - 2 ( Hoist), Equipment throwely cleaned,


Gear box oil top-up, All fastener bolt tightness was checked. Not in service.

1659

Pandey & Dharmendar

Follow up job carried out for Bed & Ash silo " O " Meter shed fabrication work
under progress.

1660

Rahman, Rajvanji,
Satehdrakumar &
Kamalseh

PM job carried out for Wall seal blower - 1

Follow up job carried out for Farm pond pump - 1, 2, Foot valve was cleaned.
Take trial run found normal.
Follow up job work carried out for PA Fan - 1, NDE side Platform approach
fabrication work was completed.
Reported job carried out for SRSB - 3, Gear box gland leak, so rope was
replaced. Take trial run found normal.

1661
1662
1663

Manojkumar &

Patel

Manojkumar &

Patel

Pandey & Dharmendar

CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR


ING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING,

PENDING JOB LIST


Reason for Pending

Target Date of Completion

6
3
2

Total Person
11

Man
Power

Total
Hrs

3.0

2.0

2.0

30.0

7.0

Man
Power

Total
Hrs

Spares Consumed

Cotton waste

Cotton waste

Cotton waste

Cotton waste

37.5

Status

COMPLETED
COMPLETED
COMPLETED
COMPLETED
UNDERPROGRESS
COMPLETED
COMPLETED

Cotton waste &


12
MM Metallic Rope

COMPLETED

Completion

DAILY REPORT - MECHANICAL M


Engineers
Fitters
Patel, Dharmendar, Manojkumar, Pandey, Indrajeet & Sriaknth
Manpower Details:
Riggers
Rajvanjni, Satendrakumar, Kamalesh, Arjunprasad
Gets
Pothankumar Reddy, Ramesh Reddy
Date
20-Feb-15
Time
Defect
Type of
Total
S.No
Area
Equipment
No
Job
Hrs
Start
End
1

CHP

CRM

8:30

12:00

3.5

Coal Crusher

BLR

PM

8:30

11:00

2.5

ACC fan 1

ASH

GEN

8:30

17:00

7.5

BED & ASH Silo

CHP

PM

13:00

15:00

2.0

Coal Crusher ( Hoist)

Total
Hrs

Equipment

Defect/ Observation

Date
Defect
S.No
No

Hammer

"O"

20-Feb-15
Type of
Area
Job

Time
Start
End

STG

PM

8:30

11:00

2.5

ACC fan 1

PM

CHP

CRM

8:30

12:00

4.5

Coal Crusher

Impact hammers plates


direction is replaced

ASH

GEN

8:30

17:00

7.5

BED & ASH Silo

" O " Meter Shed fabrication


work

BLR

CRM

8:30

11:30

3.0

Stripper Cooler ( RHS)

Conveying line dummy

CHP

CRM

9:30

11:30

2.0

Limestone crusher 2

Bearing inspection

CHP

PM

13:00

15:00

2.0

Coal Crusher ( Hoist)

PM

BLR

CRM

14:00

17:00

3.0

SRSB - 2

Gland Leak

ESP

SAF

15:30

17:00

1.5

ID Fan - 1 & 2

Safety Punch point

ESP

CRM

15:00

15:30

0.5

ESP -6

Doom seal pressure not built


up

1.
2.
3.
NO OF CONSUMABLES USED:
NO OF SPARES USED:
NO OF BREAKDOWNS:
NO OF DEFECTS IDENTIFIED:

Cotton waste & 320 Oil - 1.5 Ltrs


12MM - Metallic rope

NO OF DEFECTS ATTENDED:
PERMITS TAKEN(
PTW NOS):
9 No's
B/D-BREAK
DOWN, PM-PREVENTIVE
MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTE
ABRIVATION
INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WA
S
OH - OVERHAULING, SD - SHUTDOWN

PENDING JOB LIST


Sino

Date

Equipment

Job Description

ORT - MECHANICAL MAINTENANCE DEPT

Day Planning
Job Description

Man Power

Hammering plates position to be changed

Manojkumar, Dharmendhar & Helper

PM

Srikanth,Pandey

" O " Meter Shed fabrication work

Arjunprasad, Rajvanji, Satehdrakumar


& Kamalseh

PM

Manoj& Dharmendar

Day Compliance
Detailed Description of Job

Permit
No

Engineer / Technician

PM job carried out for ACC fan-6, Equipment throwely cleaned, Fan blade
angle in 10 , Oil level check found normal, Oil filter was cleaned, All fastener
bolt tightness was checked. Take trial run found normal.

1665

Srikanth & pandey

Reported job carried out at coal crusher, Impact hammers position changing
work planed from tomorrow

1666

Manojkumar,
Dharmendar& Helper

Follow up job carried out for Bed & Ash silo " O " Meter shed fabrication work
under progress.

1667

Arjunprasad, Rajvanjni,
Satendrakumar, Kamalesh,

Reported job carried out for Stripper cooler ( RHS) Bed material bunker
dummy replaced to bed material silo. Take trial run no leak & RAV gland leak
was arrested.

1668

Patel & Ramesh Reddy

Reported job carried out at limestone crusher2 ,Bearing working is inspected


and over grease is removed from the bearing. Take trial run again trip.

1669

Indrajeet

PM job carried out for Coal Crusher ( Hoist), Equipment throwely cleaned,
Gear box oil top-up, All fastener bolt tightness was checked. Not in service.

1671

Manojkumar,
Dharmendar& Helper

Reported job carried out for SRSB - 2, Gear box gland leak, so rope was
replaced. Take trial run found normal
Safety punch point carried out for ID Fan - 1 & 2, NDE side
approach fabrication work under progress.
Reported job carried out for Esp -6, Doom seal pressure not built up. So Doom
seal position was adjusted. No pressure was - 6 KG/CM2

1672
1673

Srikanth & pandey


Manojkumar &
Dharmendar
Manojkumar

CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR


ING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING,

PENDING JOB LIST


Reason for Pending

Target Date of Completion

6
3
2

Total Person
11

Man
Power

Total
Hrs

10.5

2.5

6.3

30.0

4.0

Man
Power

Total
Hrs

Spares Consumed

Cotton waste

Status

COMPLETED
4

18

Cotton waste

UNDERPROGRESS
4

30

COMPLETED
2

COMPLETED
1

COMPLETED
3

0.5

Cotton waste &


Oil - 1.5 Ltrs

320

Cotton waste &


12
MM Metallic Rope

COMPLETED
COMPLETED
UNDERPROGRESS
COMPLETED

Completion

DAILY REPORT - MECHANICAL M


Engineers
Fitters
Patel, Dharmendar, Manojkumar, Pandey, Indrajeet, Sriaknth & Rahman
Manpower Details:
Riggers
Rajvanjni, Satendrakumar, Kamalesh, Arjunprasad
Gets
Ramesh Reddy
Date
21-Feb-15
Time
Defect
Type of
Total
S.No
Area
Equipment
No
Job
Hrs
Start
End
1

STG

Date
Defect
S.No
No

PM

8:30

12:00

3.5

ACC Fan - 4

Total
Hrs

Equipment

Defect/ Observation

21-Feb-15
Type of
Area
Job

Time
Start
End

ESP

GEN

8:30

17:00

7.5

ID Fan - 1 & 2

NDE side platform approach


fabrication

ASH

GEN

8:30

17:00

7.5

ASH Silo

Shed fabrication work

MINS

CRM

8:30

17:00

7.5

Farm Pond pump -1 &2

Flow not yet

1.
2.
3.
NO OF CONSUMABLES USED:
NO OF SPARES USED:
NO OF BREAKDOWNS:
NO OF DEFECTS IDENTIFIED:

NO OF DEFECTS ATTENDED:
PERMITS TAKEN(
PTW NOS):
B/D-BREAK
DOWN, PM-PREVENTIVE MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTE
ABRIVATION
INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WA
S
OH - OVERHAULING, SD - SHUTDOWN

PENDING JOB LIST


Sino

Date

Equipment

Job Description

ORT - MECHANICAL MAINTENANCE DEPT

& Rahman

Day Planning
Job Description

Man Power

PM

Pandey & Srikanth

Day Compliance
Detailed Description of Job

Permit
No

Engineer / Technician

Follow up job carried out for ID Fan - 1 & 2, NDE side platform approach
fabrication work was completed.

1675

Rehman,
&

Helper - 1
Helper -2

Follow up job carried out for Ash Silo " O - Meter" floor shed fabrication work
under progress.

1676

Rajvanjni, Satendrakumar,
Kamalesh & Arjunprasad

Reported job carried out for Farm pond pump -1 & 2, Flow not yet, so foot
valve was cleaned & Priming. Take trial run found normal.

1677

Dharmendar &

Patel

CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR


ING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING,

PENDING JOB LIST


Reason for Pending

Target Date of Completion

Completion

7
4
1
Man
Power

Total
Hrs

7.0

Man
Power

Total
Hrs

22.5

Total Person
12

Spares Consumed

Status

COMPLETED
4

30

UNDERPROGRESS
2

15

COMPLETED

DAILY REPORT - MECHANICAL M


Engineers
Vijayashanklar
Fitters
Patel, Dharmendar, Manojkumar, Pandey, Indrajeet, Sriaknth & Rahman
Manpower Details:
Gets
Pothan Reddy
Date
22-Feb-15
Time
Defect
Type of
Total
S.No
Area
Equipment
No
Job
Hrs
Start
End
1

WTP

PM

8:30

12:00

3.5

ACT Fan - 2

WTP

PM

8:30

10:00

1.5

Portable Pump - 2

WTP

PM

13:00

15:00

2.0

RO Feed Pump - 2

Total
Hrs

Equipment

Defect/ Observation

Date
Defect
S.No
No

22-Feb-15
Type of
Area
Job

Time
Start
End

WTP

PM

8:30

10:30

2.0

ACT Fan - 2

PM

WTP

PM

10:30

12:00

1.5

Portable Pump - 2

PM

WTP

CRM

8:30

10:30

2.0

DM Transfer pump -2

Motor over load trip

WTP

PM

10:30

12:00

1.5

RO Feed Pump - 2

PM

ASH

PM

14:00

16:00

2.0

BED Ash Silo RAV

PM

CHP

GEN

8:30

12:00

3.5

CHP

Lighting frame fixed

WTP

CRM

14:00

17:00

3.0

DM Transfer pump -2

Pump dismandling work

1.
2.
3.
NO OF CONSUMABLES USED:
NO OF SPARES USED:
NO OF BREAKDOWNS:

Cotton waste

NO OF DEFECTS IDENTIFIED:

NO OF DEFECTS ATTENDED:
PERMITS TAKEN(
PTW NOS):
7 No's
B/D-BREAK
DOWN, PM-PREVENTIVE
MAINTENANCE, PI-PM INSPECTION, CM-CORRECTIVE MAINTE
ABRIVATION
INFORMATION, BLR - BOILER & AUX, TG - TURBINE & AUX, CHP - COAL HANDLING PLANT, WTP - WA
S
OH - OVERHAULING, SD - SHUTDOWN

PENDING JOB LIST

Sino

Date

Equipment

Job Description

ORT - MECHANICAL MAINTENANCE DEPT

& Rahman

Day Planning
Job Description

Man Power

PM

Dharmendar & Patel

PM

Indrajeet & Srikanth

PM

Dharmendar & Patel

Day Compliance
Detailed Description of Job

Permit
No

PM Job carried out for ACT Fan - 2, Equipment throwely cleaned, Blade angle
- 10, Gear box oil level normal, All fastener bolt tightness was
checked. Take trial run found normal.

1680

Dharmendar &

PM job carried out for Portable pump - 2, Equipment throwely cleaned, All
fasterner tightness was checked. Take trial run found normal.

1681

Indrajeet &

Srikanth

Reported job carried out for DM Transfer pump -2, Motor over load trip, so
decoupled the pump found slightly jam, Pump air vent released, Axial ply was
checked, now free. Take trial run again over load trip.

1682

Indrajeet &

Srikanth

PM job carried out for Portable pump - 2, Equipment throwely cleaned, Gland
leak so follower tightened, All fasterner tightness was checked. Take trial run
found normal.

1683

Dharmendar &

Patel

PM job carried out for BED Ash silo RAV, Equipment throwely cleaned, Rotar
free rotation was checked, Transmission chain lubrication was applied. Take
trial run found normal.

1684

Dharmendar &

Patel

General job carried out for CHP area Lighting frame fixing work was under
progress ( Total frame - 10 No's)

1685

Rehman, Manojkumar &


Helper

Reported job carried out for DM Transfer pump - 2, Pump not free rotate, so
pump dismandling found inside carbon was broken. So material not available
work under progress.

1686

Indrajeet &

Engineer / Technician
Patel

Srikanth

CORRECTIVE MAINTENANCE, D-DEFECT, SS-SERVICE SUPORT,MOD-MODIFICATION,FI - FOR


ING PLANT, WTP - WATER TREATMENT PLANT, AHP - ASH HANDLING PLANT, LHS - LIME STONE HANDLING,

PENDING JOB LIST

Reason for Pending

Target Date of Completion

1
7
1

Total Person
9

Man
Power

Total
Hrs

7.0

3.0

4.0

Man
Power

Total
Hrs

Spares Consumed

Cotton waste

Status

COMPLETED
2

Cotton waste

COMPLETED

COMPLETED
2

Cotton waste

COMPLETED
2

Cotton waste

COMPLETED
3

10.5

UNDERPROGRESS

UNDERPROGRESS

Completion

DAILY REPORT - MECHAN


Manpower Details:
DATE

Engineers
Fitters
Riggers
Gets

Vijayashankar, Suriyaprakash
Indrajeet,Dharmendar, Patel, Pandey, Manojkumar & Rahaman
Rajvanjni, Satendrakumar, Kamalesh & Arjun Prasad
Pothan kumar reddy ,Ramesh reddy

23-02-15
Type of
Area
Job

Time
Start
End

STG

SD

8:30

STG

SD

STG

Total
Hrs

Equipment

15:00

5.3

Ejector

15:00

17:00

2.0

HP Heater

SD

15:00

16:00

1.0

Ejector

STG

SD

19:00

20:00

1.0

PRDS

STG

SD

17:00

18:30

1.5

Ejector

STG

SD

8:30

10:00

1.5

Ejector

BLR

SD

8:30

16:00

6.5

Atttemparator - 1 & 2

STG

SD

10:00

11:00

1.0

Dearator

STG

SD

8:30

12:00

3.5

CEP 1

10

STG

SD

13:00

17:00

4.0

CEP 2

11

STG

SD

8:30

12:00

3.5

CDP 1

12

STG

SD

13:00

15:00

2.0

CDP 2

13

STG

SD

11:00

14:00

2.0

Dearator

14

STG

SD

13:00

16:00

3.0

ESP

15

STG

SD

14:00

16:00

2.0

PRDS

16

STG

SD

16:00

17:00

1.0

Dearator

17

STG

SD

17:00

18:00

1.0

Turbine

18

BLR

SD

16:00

19:00

3.0

PA fan -2

Sino

Defect No

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

anojkumar & Rahaman


Arjun Prasad

SHUTDOWN WORKS
Defect/ Observation

Detailed Description of Job

Stand by 2, 3 & 4 gasket leak Shutdown job carried out for Ejector stand by 2 , 3 & 4 gasket was replaced .
Channel vent flange leak

Shutdown job carried out for HP Heater channel vent flange leak. So spiral
gasket was replaced

Inter cooled condenser valve Shutdown job carried out for ejector inter cooled condenser drain valve
leak
nipple leak. So nipple leak arrest by applying Teflon tape

Permit
No
1687
1688
1689

Shutdown job carried out for PRDS De-superheater line. So welding work
under process.

1690

Main Ejector Drain Valve


Passing

Shutdown job carried out for Main Ejector drain valve passing. So secondary
valve has been welded.

1691

Ejector PRDS attemptator


drain line

Shutdown job carried out for Ejector PRDS attemptator drain line.

1692

Shutdown job carried out for Attemparator MOV - 1 & 2 gland leak. So new
gland rope was replaced.

1694

Shutdown job carried out for Dearator Tapping & Dereator Pressure gauge Pin
hole leak. So metal built up work was completed.

1696

Suction stainer

Shutdown job carried out for CEP -1 suction strainer was cleaned.

1697

Suction strainer

Shutdown job carried out for CEP -2 suction strainer was cleaned.

1698

Suction strainer

Shutdown job carried out for CDP -1 suction strainer was cleaned.

1699

Suction strainer

Shutdown job carried out for CDP -2 suction strainer was cleaned.

1700

Shut down job carried out for Pegging steam to Dereator BY-Pass line valve
has been welded.

1552

De super heater line

MOV Gland leak


Pressure gauge leak

Pegging to Dereator

Pent house & Centre manual Shutdown job carried out for ESP Pent house & Centre Manual door was
door opening
opened.

1553

Shutdown job carried out for PRDS to Ejector By-pass line valve has been
welded.

1554

Feed water sample line leak

Shut down job carried out for Feed water sample line pin hole leak. So metal
built up work was completed.

1555

Start up vent drain line


Provision

Shutdown job carried out for Turbine Start up vent drain line provision work
was completed.

1556

Shutdown job carried out for PA fan 2 Damper MOV servicing work was
under progress.

1557

PRDS to Ejector

Damper servicing

2
6
1
Engineer / Technician

Man
Power

Total Hrs

Indrajeet , Dharmendar &


Rajbansingh

15.9

4.0

Dharmendar &
Rajbansingh

2.0

Rehman, SatendraKumar &


Helper

3.0

Manojkumar & Kamalesh

3.0

Patel &

Arjun
prasad

Rehman, SatendraKumar &


Helper
Pandy &

Ramesh

Spares Consumed
Metalic Gasket
54

Status

Grade -

COMPLETED
COMPLETED
COMPLETED
UNDERPROGRESS

1/2" # 800
Globe
Valve - 1 No

0.0

COMPLETED
COMPLETED

13.0

Rehman, Satendarkumar &


Helper

3.0

Manojkumar & Kamalesh

7.0

COMPLETED

Manojkumar & Kamalesh

8.0

COMPLETED

7.0

COMPLETED

4.0

COMPLETED

Rehman, Satendarkumar &


Helper

6.0

PothanReddy & Helper

9.0

Rehman, Satendarkumar &


Helper

6.0

Rehman, Satendarkumar &


Helper

3.0

Rehman, Satendarkumar &


Helper

3.0

6.0

Reddy

Patel &

Arjun
prasad

Patel &

Arjun
prasad

Pandy &

Ramesh
Reddy

Metallic rope - 8 MM

COMPLETED
COMPLETED

COMPLETED
COMPLETED
COMPLETED
COMPLETED
COMPLETED
UNDERPROGRESS

DAILY REPORT - MECHANICAL


Manpower
Details
DATE

Engineers
Fitters
Riggers
Gets

Vijayashankar
Indrajeet,Dharmendar, Patel, Pandey, Manojkumar & Rahaman
Rajvanjni, Satender kumar, Kamalesh & Arjun Prasad
Pothan kumar Reddy, Ramesh reddy

24-02-15
Type of
Area
Job

Time
Start
End

BLR

SD

14:00

BLR

SD

STG

Total
Hrs

Equipment

19:00

5.0

PA fan-2

8:30

12:00

3.5

PA fan

SD

8:30

12:00

3.5

Dearator

STG

SD

8:30

14:00

4.5

Pegging line

STG

SD

8:30

14:00

4.5

PRDS

STG

SD

14:00

15:00

1.0

Wood spray

BLR

SD

17:00

23:00

6.0

Boiler

STG

SD

13:00

15:00

2.0

Dearator

STG

SD

14:00

15:00

1.0

HP Heater

10

STG

SD

15:00

19:00

4.0

11

BLR

SD

15:00

17:30

2.5

PA Fan - 1

12

BLR

SD

17:30

20:00

2.5

PA Fan - 2

13

BLR

SD

15:00

17:30

2.5

SA Fan - 1

14

BLR

SD

17:30

20:00

2.5

SA Fan - 2

slno

Main steam

Attemptator - 1
&2

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

anojkumar & Rahaman


Arjun Prasad

SHUTDOWN WORKS
Defect/ Observation

Detailed Description of Job

Shutdown job carried out for PA fan - 2 Damper MOV servicing work is
under process.
Shutdown job carried out for PA Fan Air By-pass duct crack has been
Discharge duct crack welding
welded.
Top side vent orifice flange Shutdown job carried out for Dearator top both side air vent orifice flange
leak
leak. So new gasket were replaced.
Damper MOV servicing job

Permit
No
1560
1561
1562

Shutdown job carried out for pegging line NRV gasket is damaged. So gasket
was replaced.

1563

Shutdown job carried out for PRDS attemptator line pin hole leak (Near HP
Heater top side). So line was replaced.

1564

Nozzle cleaning

Shutdown job carried out for wood spray nozzle cleaning work under
progress.

1566

Suffolding work

Shutdown job carried out for Furnace inside suffolding work underprogress.

1569

NRV leak arrest

Attemptator line leak

Top vacuum breaker flange Shutdown job carried out for dearator top vacuum breaker flange arrest has
leak
been completed.

1570

Inlet & outlet heater drain line Shutdown job carried out for Feed water Inlet & outlet drain line direction
direction changing
was changed.

1571

Shutdown job carried out for Main steam Attemperator - 1 & 2 Inlet line
isolation valve was fixed.

1572

PM

PM job carried out for PA Fan - 1, Equipment throwely cleaned, DE & NDE
side bearing clearance - 0.05MM, Coupling grease was applied, All fasterner
tightness was checked

1573

PM

PM job carried out for PA Fan - 2, Equipment throwely cleaned, DE & NDE
side bearing clearance - 0.05MM, Coupling grease was applied, Casing
manual door leak was rectified, All fasterner tightness was checked

1573

PM

PM job carried out for SA Fan - 1, Equipment throwely cleaned, DE & NDE
side bearing clearance - 0.05MM, Coupling grease was applied, All fasterner
tightness was checked

1574

PM

PM job carried out for SA Fan - 2, Equipment throwely cleaned, DE & NDE
side bearing clearance - 0.05MM, Coupling grease was applied, All fasterner
tightness was checked

1574

Isolation valve fixing

1
6
4
2

Total Person
13

Engineer / Technician

Man
Power

Total Hrs

Spares Consumed

Status

Pandey &
Ramesh
reddy

10.0

Cottonwaste

UNDERPROCESS

7.0

Manojkumar &
Indrajeet &

Pandey &

Patel
Helper

Ramesh reddy

7.0

9.0

Rehman, Dharmendar &


Helper

9.0

Dharmendar

1.0

Rajvanjni, Satendrakumar,
Kamalesh &
Arjun
Prasad

24.0

Indrajeet &

Helper

4.0

Rehman &

Helper

2.0

Rehman, Dharmendar &


Hepler

12.0

Patel &

5.0

Manojkumar

COMPLETED
54 Grade

Metalic
Gasket

154 Grade
Metalic Gasket

COMPLETED

COMPLETED
COMPLETED
UNDERPROCESS

UNDERPROCESS
COMPLETED
COMPLETED
1 1/2" # 1500
Globe
valve - 2No's
Cottonwaste &
Grease

COMPLETED

EP2

COMPLETED
Patel &

Manojkumar

5.0

Cottonwaste &
Grease

EP2

COMPLETED
Indrajeet & pothan
reddy

5.0

Cottonwaste &
Grease

EP2

COMPLETED
Indrajeet & pothan
reddy

5.0

Cottonwaste &
Grease

EP2

COMPLETED

DAILY REPORT - MECHANICAL MAINTENANCE DEPT


Manpower
Details
DATE

Engineers
Fitters
Riggers
Gets

Vijayashankar
Indrajeet,Dharmendar, Patel, Pandey,Srikanth, Manojkumar & Rahaman
Rajvanjni, Satendarkumar, Kamalesh & Arjun Prasad
Pothan kumar reddy, Ramesh reddy

SHUTDOWN WORKS

25-02-15
Type of
Area
Job

Time
Start
End

STG

SD

13:00

STG

SD

BLR

Total
Hrs

Equipment

Defect/ Observation

15:30

2.5

Wood spray

Nozzle leak

8:30

12:00

3.5

EOP

PM

SD

8:30

12:00

3.5

SWAS panel

Sample inlet line modification

BLR

SD

15:30

19:00

3.5

Main steam

Steam Trap replacement

BLR

SD

16:00

19:00

3.0

Main steam flow

Nozzle DP valve gland leak

BLR

SD

9:00

12:00

3.0

DCF

Zero limit switch fabrication

BLR

SD

10:00

12:00

2.0

Wall seal blower-1

PM

STG

SD

10:30

18:00

6.5

BFP-2

Alignment checking

Sino

WTP

SD

13:00

18:00

5.0

DM transfer pump-2

Servicing work

10

BLR

SD

13:00

15:00

2.0

PA Fan

Casing Door leak

11

STG

SD

13:00

14:00

1.0

MOP

PM

12

STG

SD

14:00

15:00

1.0

AOP

PM

13

STG

SD

15:00

16:00

1.0

JOP (AC)

PM

ORT - MECHANICAL MAINTENANCE DEPT

man

1
7
4
2

Total Person
14
Spares Consumed

SHUTDOWN WORKS
Detailed Description of Job

Permit
No

Engineer / Technician

Man
Power

Total Hrs

Shutdown job carried out for wood spray nozzle line nipple leak. So leak was
arrested.

1575

Rehman, Satendarkumar &


Helper

7.5

PM carried out for EOP, Equipment throwely cleaned, Discharge flange leak
was arrested, Suction filter was cleaned, All fastener tightness was checked

1577

7.0

Shutdown job carried out for SWAS panel sample Boiler


blowdown,superheated steam & BFPsuction water inlet line modification
work was completed.

1578

Rehman, Satendarkumar &


Helper

10.5

Shutdown job carried out for Main steam drain line trap not working. So new
trap was replaced.

1579

Rehman, Satendarkumar &


Helper

10.5

Shutdown job carried out for Main steam flow nozzle DP valve gland leak .
So new gland rope was replaced.

1580

Srikanth &

Pandey

6.0

Shutdown job carried out for DCF zero limit switch fabrication is
underprogress.

1581

Manojkumar & Kamalesh

6.0

PM job carried out for Wall seal blower - 1. Equipment throwely cleaned,
Gear box oil changed, V- Belt condition check found normal, All fasterner
tightness was checked.

1583

Indrajeeth & Rajvanjni

4.0

13.0

Reported job carried out for BFP - 2 Present condition cold Alignment
reading.
Alignment Reading:
Radial
R : 0.02, B : 0.34, L : 0.34
Axial -1
R : 0.01, B : 0.08, L : 0.05
Axial - 2
R : 0.01, B : -0.02, L : 0.02

1586

Pandey &

Patel &

Srikanth

Arjun
prasad

Cotton waste

Cotton waste,
Servo
System
320 Oil - 4
Ltrs

Follow up job carried out for DM Transfer pump - 2, Pump Over load trip. So
pump dismandling found carbon push was broken but spare not avaliable.

1587

Indrajeeth & Rajvanjni

10.0

Shutdown job carried out for PA Fan Casingdoor leak was arrested.

1588

Manojkumar & Kamalesh

4.0

PM job carried out for MOP, Equipment throwely cleaned, All fastener
tightness was checked.

1593

Srikanth &

Pandey

2.0

Cotton waste

PM job carried out for AOP, Equipment throwely cleaned, All fastener
tightness was checked.

1594

Srikanth &

Pandey

2.0

Cotton waste

PM job carried out for JOP (AC), Equipment throwely cleaned, All fastener
tightness was checked.

1595

Srikanth &

Pandey

2.0

Cotton waste

Status

COMPLETED
COMPLETED
COMPLETED

COMPLETED
COMPLETED
UNDERPROGRESS

COMPLETED

UNDERPROGRESS

COMPLETED
COMPLETED
COMPLETED
COMPLETED
COMPLETED

DAILY REPORT - MECHANICAL


Engineers
Vijayashankar
Fitters
Indrajeet,Dharmendar, Patel, Pandey,Srikanth, Manojkumar & Rahaman
Riggers
Rajvanjni, Satendarkumar, Kamalesh & Arjun Prasad
Gets
Pothan kumar reddy & Ramesh reddy
26-02-15
Time
Type of
Total
Area
Equipment
Job
Hrs
Start
End

Manpower
Details
DATE
Sino
1

STG

SD

8:30

12:00

3.5

JB (ACC)

BLR

SD

8:30

14:00

4.5

DCF - 707

ESP

SD

8:30

12:00

3.5

ID fan -1

BLR

SD

8:30

12:00

3.5

DCF - 706

STG

SD

9:00

12:00

3.0

Ejector

STG

SD

13:00

18:00

5.0

Main steam line

Mines

SD

13:00

18:00

5.0

Farm Pond pump

WTP

SD

9:00

12:00

3.0

RO HP Pump - 2

ESP

SD

13:00

18:00

5.0

ID fan -2

10

BLR

SD

14:00

18:00

4.0

DCF - 705

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

kanth, Manojkumar & Rahaman


Arjun Prasad

SHUTDOWN WORKS
Defect/ Observation
Fabrication

Detailed Description of Job

Permit
No

Shutdown job carried out for Junction box frame fabrication & Fixed.

1598

PM

PM job carried out for Drag Chain Feeder - 707, Equipment throwely
cleaning, Drive chain inspection found normal, Gear box oil level check for
50%, All fasene tightness was checked. Take trial found normal.

151

PM

PM job carried out for ID Fan - 2, Equipment throwely cleaned, DE & NDE
side bearing clearance - 0.05MM, Coupling grease was applied, All fastener
tightness was checked.

152

Inspection door fixing

Shutdown job carried out for DCF - 706, Suction chute inspection door was
fixed.

153

All Fastners tightness


checking

Shutdown job carried out for Ejecor all fastners tightness checked.

155

Steam Trap replacement

Shutdown job carried out for Main steam drain line trap not working. So new
trap was replaced.

157

Suction line modification

Shutdown job caried out for suction line modification

161

Shutdown job carried out for RO HP pump -2 discharge vavle gasket was
replaced.

163

PM

PM job carried out for ID Fan - 2, Equipment throwely cleaned, DE & NDE
side bearing clearance - 0.05MM, Coupling grease was applied, All fastener
tightness was checked.

164

PM

PM job carried out for Drag Chain Feeder (705), Equipment throwely
cleaning, Drive chain inspection found normal, Gear box oil level check for
50%, All fastener tightness was checked. Take trial found normal.

165

Discharge valve gasket leak

Engineer / Technician
Rehman &

Helper

Indrajeeth & Rajvanjni

2
7
4
1

Total Person
14

Man
Power

Total Hrs

Spares Consumed

7.0

9.0

Status

COMPLETED
Cottonwaste &
Grease

EP2

COMPLETED
Patel & Satendarkumar

7.0

Cottonwaste &
Grease

EP2

COMPLETED
Rehman, Manojkumar &
Kamalesh

10.5

COMPLETED
2

6.0

COMPLETED
Rehman,
&

Kamalesh
Helper

15.0

Manojkumar,
Patel
&
Kamalesh

10.0

Pandey,
Ramesh
Reddy & Helper

6.0

Pandey,
Ramesh
Reddy & Helper

COMPLETED
COMPLETED

COMPLETED
10.0

Cottonwaste &
Grease

EP2

COMPLETED
Indrajeeth,
&

Rajvanjni
Helper

12.0

Cottonwaste &
Grease

EP2

COMPLETED

DAILY REPORT - MECHANICAL MAINTENANCE DEPT


Manpower
Details
DATE

Engineers
Fitters
Riggers
Gets

Vijayashankar
Indrajeet, Dharmendar, Patel, Pandey, Srikanth, Manojkumar & Rahaman
Rajvanjni, Satendrakumar, Kamalesh & Arjun Prasad
Pothan kumar reddy, Ramesh reddy

SHUTDOWN WORKS

27-02-15
Type of
Area
Job

Time
Start
End

BLR

SD

8:30

Mines

SD

STG

Total
Hrs

Equipment

Defect/ Observation

12:00

3.5

DCF - 706

PM

9:00

12:00

3.0

Farm pond pump - 1

Flow not yet

SD

9:00

11:00

2.0

BFP -1

Discharge MOV gland leak

STG

SD

13:00

20:00

7.0

BFP -2

Alignment checking

Mines

SD

13:00

18:00

5.0

Farm pond pump

Discharge line leak

BLR

SD

13:00

17:00

4.0

Burner

Below leak

Sino

ORT - MECHANICAL MAINTENANCE DEPT


2
7
4
1

Total Person
14

Man
Power

Total Hrs

Spares Consumed

10.5

Cotton waste

man

SHUTDOWN WORKS
Detailed Description of Job

Permit
No

Engineer / Technician

PM job carried out for Small drag chain Feeder (706), Equipment throwely
cleaning, Drive chain inspection found normal, Gear box oil level check for
50%, All fastener tightness was checked. Take trial found normal.

1600

Indrajeeth,
Rajvanshi &

shutdown job carried out for Farm pond pump - 1 Flow not yet found foot
valve goes deep in sludge. So floating arrengement is completed.

156

Dharmendar,
Patel
&
Arjun prasad

9.0

Shutdown job carried out for BFP - 1 Discharge MOV gland leak, So gland
follower tighten. Now leak was arrest.

162

Pandey &
Ramesh
Reddy

4.0

168

Indrajeeth,
Srikanth,
Kamalesh &
Helper

28.0

Shutdown job carried out for Farm pond pump discharge line coupling leak
found inside thread damage. So removed the coupling & tool piece has been
welded.. Take trial run no leak.

169

Rehman, Manojkumar &


Satendarkumar

15.0

Shutdown job carried out for Furnace oil burner expansion below leak. So
rubber was pasted.

170

8.0

Follow up job carried out for BFP - 2 Alignment work was completed. Take
trial run found normal.
Alignment Readings:
Radial
R : 0.02, B : 0.00,
L : - 0.01
Axial -1
R : 0.02, B : 0.06, L : 0.04
Axial - 2
R : 0.01, B : 0.00, L : - 0.02

Pandey &

Helper

Ramesh
Reddy

Metallic rope - 10 MM

Status

COMPLETED

COMPLETED

COMPLETED

COMPLETED

COMPLETED
COMPLETED

DAILY REPORT - MECHANICAL


Manpower
Details
DATE

Engineers
Fitters
Riggers
Gets

Vijayashankar
Indrajeet, Dharmendar, Patel, Pandey,Srikanth, Manojkumar & Rahaman
Rajvanjni, Satenderkumar, Kamalesh & Arjun Prasad
Pothan kumar reddy ,Ramesh reddy

28-02-15
Type of
Area
Job

Time
Start
End

STG

CRM

8:30

STG

CRM

BLR

Total
Hrs

Equipment

12:00

3.5

BFP - 2

9:00

12:00

3.0

LP Dosing agitator

CRM

9:00

15:00

5.0

Bed Material RAV

BLR

GEN

9:00

14:00

4.0

PA Fan - 2

BLR

CRM

13:00

16:00

3.0

DCF-706

STG

SD

18:00

20:00

2.0

Turbine

STG

SD

18:00

20:00

2.0

Turbine

Sino

DAILY REPORT - MECHANICAL MAINTENANCE DEPT

kanth, Manojkumar & Rahaman


Arjun Prasad

SHUTDOWN WORKS
Defect/ Observation

Alignment checking

Detailed Description of Job


Follow up job carried out for BFP - 2, Motor to Pump was coupled. Take trial
run found normal.
Vibration readings :
PDE: H - 2.5, V - 2.6, A 1.7
PNDE: H - 1.8, V - 1.2,
A - 1.2

Permit
No

172

Reported job carried out for LP dosing agitator shaft fell down to dosing tank,
So shaft was fixed. Take tria run found normal.

173

Frequently Jam

Reported job carried out for Bed material RAV removed & Tool piece
fabricated and then fixed.

174

Actuator servicing

Follow up job carried out for PA Fan - 2, Discharge damper Actuator


Servicing work was completed. Take trial run Motor side fault.

1475

Reported job carried out for DCF -706 Suction chute Plate gate jam internal
gear dust accumilation found. So cleaning work was completed.

176

Shutdown job carried out for Turbine pedastal suffolding work was
completed.

177

Shaft fixing

Jam release

Suffolding work

ESV upsteam chest chamber Shutdown job carried out for Turbine ESV upsteam chest chamber gasket
leak
leak. So work underprogress.

178

Engineer / Technician

Indrajeeth,
&

Rajvanjni
Helper

2
7
4
1

Total Person
14

Man
Power

Total Hrs

Spares Consumed

10.5

Cotton waste &


Greese

Status

EP 2

COMPLETED
Srikanth & Kamalesh

6.00

Rehman,
Manojkumar &
Satendarkumar

15.00

Pandey &
Ramesh reddy

COMPLETED

COMPLETED
12.00

Cotton waste

COMPLETED

Srikanth,
Pandey
& Kamalesh

9.00

All Man power

14

28.00

All Man power

14

28.00

COMPLETED
COMPLETED
UNDERPROGRESS

Похожие интересы