Subaru Legacy

2004 LEGACY SERVICE MANUAL
QUICK REFERENCE INDEX
BODY SECTION
This service manual has been prepared

to provide SUBARU service personnel
with the necessary information and data
for the correct maintenance and repair
of SUBARU vehicles.
This manual includes the procedures
for maintenance, disassembling, reassembling, inspection and adjustment of
components and diagnostics for guidance of experienced mechanics.
Please peruse and utilize this manual
fully to ensure complete repair work for
satisfying our customers by keeping
their vehicle in optimum condition.
When replacement of parts during
repair work is needed, be sure to use
SUBARU genuine parts.
All information, illustration and specifications contained in this manual are

based on the latest product information
available at the time of publication
approval.
FUJI HEAVY INDUSTRIES LTD.
HVAC SYSTEM
(HEATER, VENTILATOR AND A/C)
AC
HVAC SYSTEM (AUTO A/C)

(DIAGNOSTICS)
AC(diag)
AIRBAG SYSTEM
AB
AIRBAG SYSTEM (DIAGNOSTICS)
AB(diag)
SEAT BELT SYSTEM
SB
LIGHTING SYSTEM
LI
WIPER AND WASHER SYSTEMS
WW
ENTERTAINMENT
ET
COMMUNICATION SYSTEM
COM
GLASS/WINDOWS/MIRRORS
GW
BODY STRUCTURE
BS
INSTRUMENTATION/DRIVER INFO
IDI
SEATS
SE
SECURITY AND LOCKS
SL
SUNROOF/T-TOP/CONVERTIBLE TOP
(SUNROOF)
SR
EXTERIOR/INTERIOR TRIM
EI
EXTERIOR BODY PANELS
EB
G2320GE7
2003 LEGACY SERVICE MANUAL
QUICK REFERENCE INDEX
BODY SECTION
CRUISE CONTROL SYSTEM
CC
CRUISE CONTROL SYSTEM

(DIAGNOSTICS)
CC(diag)
IMMOBILIZER (DIAGNOSTICS)
IM(diag)
LAN SYSTEM (DIAGNOSTICS)
LAN(diag)
G2320GE7
AB(diag)
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
Page
Basic Diagnostic Procedure ........................................................................2
Check List for Interview...............................................................................3
General Description ....................................................................................4
Electrical Component Location .................................................................18
Airbag Control Module I/O Signal..............................................................22
Airbag Connector ......................................................................................26
Airbag Warning Light Illumination Pattern.................................................29
Read Diagnostic Trouble Code (DTC) ......................................................30
Inspection Mode........................................................................................31
Clear Memory Mode..................................................................................32
Airbag Warning Light Failure.....................................................................33
List of Diagnostic Trouble Code (DTC) .....................................................37
Diagnostic Chart with Trouble Code .........................................................41
Basic Diagnostic Procedure

1. Basic Diagnostic Procedure

A: PROCEDURE
1
Step
Check
READ DTC.
Is the normal code detected?
<Ref. to AB(diag)-30, Read Diagnostic Trouble
Code (DTC).>
READ DTC.
Is DTC displayed?
<Ref. to AB(diag)-30, Read Diagnostic Trouble
Code (DTC).>
PERFORM DIAGNOSIS.
1) Judge the possible cause from List of
Diagnostic Trouble Code <Ref. to AB(diag)37, List of Diagnostic Trouble Code (DTC).>.
2) Inspect the DTC using List of Diagnostic
Trouble Code (DTC).
3) Repair the trouble cause.
4) Perform the clear memory mode. <Ref. to
AB(diag)-32, Clear Memory Mode.>
5) Perform the inspection mode. <Ref. to
AB(diag)-31, Inspection Mode.>
6) Read any DTC again.
Is DTC displayed?
AB(diag)-2
Yes
No
Finish the diagno- Go to step 2.
sis.
Go to step 3.
Go to Airbag
Warning Light Failure. <Ref. to
AB(diag)-33, Airbag Warning Light
Failure.>
Perform the proce- Finish the diagnodure 1) to 5) in
sis.
step 3.
Check List for Interview

2. Check List for Interview

A: CHECK
Customers Name
Date Vehicle Brought In
Inspectors Name
Registration No.
km
V.I.N.
miles
Odometer Reading
Date Problem Occurred
Weather
Registration Year
Fine
Cloudy
Rainy
Vehicle Operation
Snowy
Other:
C (F)
Temperature
Road Condition
Level road
Uphill
Downhill
Rough road
Starting
Idling
Driving ( Constant speed
Acceleration
Steering wheel turn
Others:
Others:
Deceleration
)
Details of Problem
Check Airbag Warning Light
DTC output
Normal (After turning the ignition switch to ON, lit for 6 seconds and goes off.)
Remains ON
Remains OFF
Normal Code
AB(diag)-3
DTC: (Code:
General Description
3. General Description
When checking, use a test harness (1). Do not

directly apply the tester probe to any connector terminal of the airbag.
A: CAUTION
When servicing a vehicle, be sure to turn the ignition switch to OFF, disconnect the ground cable
from battery, and wait for more than 20 seconds
before starting work.
The airbag system is equipped with a backup
power source. If the airbag system is serviced within 20 seconds from the ground cable is disconnected, it may inflate.
(1)
IN-00203
If sensors, airbag module, airbag control module,

pretensioner and harness are deformed or damaged, replace them with new parts.
AB-00122
Do not drop the airbag module, subject them to

high temperature over 93C (199F), or let water,
oil or grease get on them; the internal parts may be
damaged and reliability is greatly lowered.
AB-00120
Do not use the airbag system and pretensioners

on other vehicles. When replacing parts, be sure to
replace them with new ones.
When checking the airbag system, be sure to
use a digital circuit tester. Use of an analog circuit
tester may cause the airbag to activate erroneously.
AB-00123
AB-00121
AB(diag)-4
General Description
If any damage, opening or rust is found on the

airbag system wire harness, do not attempt to repair using soldering equipment. Be sure to replace
the faulty harness with a new genuine part.
The airbag module cannot be used again if once

deployed.
AB-00127
AB-00124
Install the wire harness securely with the specified clips to avoid interference or tangled up with
other parts.
After removal, keep the airbag module with the

pad facing upward on a dry, clean and flat surface
away from heat, light sources, moisture and dust.
AB-00056
AB-00125
Do not allow water or oil to come in contact with

the connector terminals. Do not touch the connector terminals.
Do not check continuity of either of the airbag

modules for driver, passenger, side or curtain, or
pretensioner.
AB-00006
AB-00126
Either of the airbag modules for driver, passenger, side or curtain, or pretensioner must not be
disassembled.
AB(diag)-5
General Description
The removed front seat with an airbag module

must be kept at least 200 mm (8 in) away from walls
and other objects.
(1)
AB-00128
(1) 200 mm (8 in) or more
When painting or performing sheet metal work

on the front part of the vehicle, including the front
wheel apron, front fender and front side frame, remove the front sub sensors and wire harness of the
airbag system.
When painting or performing sheet metal work
on the side of the vehicle, including the side sill,
center pillar and front and rear doors, remove the
side airbag sensors and wire harness of the airbag
system.
AB-00129
Do not discard undeployed airbag modules.

They could easily cause a serious accident if accidentally deployed.
AB(diag)-6
General Description
When storing a removed airbag module, do not place any objects on it or pile airbag modules on top of
each other. If the airbag inflates for some reason when it is placed with its pad side facing downward or under
any object, a serious accident may result.
(1)
(2)
AB-00130
(1)
Drivers airbag module
(2)
Passengers airbag module
AB(diag)-7
General Description
B: INSPECTION
Measure the battery voltage and check electrolyte.
Standard voltage: 12 V
Specific gravity: Above 1.260
C: PREPARATION TOOL
CAUTION:
To check the voltage and resistance of airbag system component, be sure to use the specified test
harness.
1. SPECIAL TOOL
TEST HARNESS F
ILLUSTRATION
3F
TOOL NUMBER
98299FC010
DESCRIPTION
TEST HARNESS F
REMARKS
Used when measuring voltage and resistance of
airbag module harnesses.
2F
1F
ST98299FC010
3F
2F
1
1F
3F
2F
1
2
3 4 5 6
1 2
1F
2 1
AB-00719
AB(diag)-8
General Description
TEST HARNESS H
ILLUSTRATION
TOOL NUMBER
98299FA030
DESCRIPTION
TEST HARNESS H
REMARKS
front sub-sensor.
2H
1H
3H
ST98299FA030
3H
2H
1
1H
3H
2H
1H
1
2
3 4 5 6
1 2
2 1
AB-00720
AB(diag)-9
General Description
TEST HARNESS R
ILLUSTRATION
TOOL NUMBER
98299FE030
DESCRIPTION
TEST HARNESS R
REMARKS
airbag control module.
5R
6R
3R
4R
2R
1R
ST98299FE030
1R
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
52
50
49
47
12
10
9
7
51
8
48
11
16
35
34
36
30
24
43
4
44
3
37
27
21
38
32
46
42
45
41
33
14
31
5
1
6
2
13
19
29
39
40
20
28
15
17
23
25
22
26
18
4R
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1 2 3 4 5 6 7 8 9 10 11 12 13 14
1
5R
3R
2R
6R
1R
3R
4R
18 17 16
15 14 13
46 45 44 43 42 41 29 28 27 26 25 24 23 22 21 20 19 6 5 4 3 2 1
52 51 50 49 48 47 40 39 38 37 36 35 34 33 32 31 30 12 11 10 9 8 7
1 2 3 4
5 6 7 8
9 10 11 12 13 14 15 16 17 18
1 2 3 4 5
6 7 8 9
10 11 12 13 14 15 16 17 18 19 20
2R
1 2 3
4 5 6
7 8 9 10 11 12 13 14
5R
6R
AB-00606
AB(diag)-10
General Description
TEST HARNESS N
ILLUSTRATION
TOOL NUMBER
98299SA000
DESCRIPTION
TEST HARNESS N
REMARKS
drivers airbag module and seat belt pretensioner.
2N
1N
ST98299SA000
2N
1N
1N
2N
2
1
AB-00675
AB(diag)-11
General Description
TEST HARNESS P
ILLUSTRATION
TOOL NUMBER
98299SA020
DESCRIPTION
TEST HARNESS P
REMARKS
drivers airbag module harness and passenger
airbag module harness.
2P
1P
3P
ST98299SA020
1
1P
2P
3P
4
4
3
2
1
4
AB-00679
AB(diag)-12
General Description
TEST HARNESS Q
ILLUSTRATION
TOOL NUMBER
98299SA040
DESCRIPTION
TEST HARNESS Q
REMARKS
drivers airbag module.
2Q
1Q
ST98299SA040
2Q
1Q
1Q
2Q
2
1
AB-00678
AB(diag)-13
General Description
TEST HARNESS U
ILLUSTRATION
7U
TOOL NUMBER
98299AG000
DESCRIPTION
TEST HARNESS U
6U
8U
9U
5U
4U
3U
2U
1U
ST98299AG000
AB(diag)-14
REMARKS
airbag control module.
General Description
1U
26 34 30 33 31 25 23 36 28 48 47 37 27 21 4 18 20 19 62 61 63 49 6 10 5 9 56 60 55 59 8 12 7 11 39 22 41 53 57 54 58 40 46 29 35 45 2 51 1 52 32 38 44 42 43 24 3 50 14 67 13 16 15 17 64 66 65 68
6U
4U
1
6
7
8U
8
1
10
11
12
13
14
15
7U
16
1
17
18
3
4
3U
5
6
1
2
4
5
9U
6
1
10
11
12
13
14
15
10
16
11
17
12
18
13
19
14
20
2U
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
5U
1U
52 51
50 49
60 59 58 57 56 55 54 53
68 67 66 65 64 63 62 61
2U
2 1
26 25 24
23 22 21 4 3
37 36 35 34 33 32 31 30 29 28 27 12 11 10 9 8 7 6 5
48 47 46 45 44 43 42 41 40 39 38 20 19 18 17 16 15 14 13
1 2 3
4 5 6
7 8 9 10 11 12 13 14
3U
1 2 3 4 5
6 7 8 9
10 11 12 13 14 15 16 17 18 19 20
4U
5U
6U
7U
8U
9U
1 2 3 4
5 6 7 8
9 10 11 12 13 14 15 16 17 18
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
2
1
6 5 4 3
1
2
3 4 5 6
2
1
6 5 4 3
1 2
AB-00676
AB(diag)-15
General Description
TEST HARNESS V
ILLUSTRATION
1V
TOOL NUMBER
98299AG010
DESCRIPTION
TEST HARNESS V
REMARKS
side airbag sensor and curtain airbag sensor.
3V
2V
ST98299AG010
3V
2V
4
1V
3V
2V
1V
1 2
3
4 5 6 7 8
4 3 2 1
1 2 3 4
AB-00677
AB(diag)-16
General Description
AIRBAG RESISTOR
ILLUSTRATION
TOOL NUMBER
98299PA040
DESCRIPTION
REMARKS
AIRBAG RESISTOR Used in replacement of airbag module for which
resistance value is same as airbag module.
ST98299PA040
3
3
2
1
6 5 4 3
1
2
AB-00433
AB(diag)-17
Electrical Component Location

4. Electrical Component Location

A: LOCATION
1. LHD MODEL
(8)
AB23
(9)
(11)
AB21
AB13
AB32
(13)
(15)
(1)
AB9
AB39
AB19
(6)
AB10
AB1
AB17
(4)
B31
(17)
AB20
AB31
(3)
AB6
AB18
AB7
(5)
AB38
AB25
(18)
AB33
AB2
AB40
AB24
(2)
(16)
AB37
AB16
(7)
AB26
AB23
(10)
(12)
AB34
(14)
AB-00777
(1)
(2)
(3)
Front sub-sensor (RH)

Front sub-sensor (LH)
Airbag control module with built-in
safing and electric sensor
(4)
(5)
(6)
Airbag main harness

Roll connector
Passengers airbag inflator
(7)
(8)
(9)
(10)
(11)
(12)
Drivers airbag inflator

Airbag rear harness
Side airbag sensor (RH)
Side airbag sensor (LH)
Seat belt pretensioner (RH)
Seat belt pretensioner (LH)
AB(diag)-18
(13)
(14)
(15)
(16)
(17)
(18)
Curtain airbag sensor (RH)

Curtain airbag sensor (LH)
Side airbag inflator (RH)
Side airbag inflator (LH)
Curtain airbag inflator (RH)
Curtain airbag inflator (LH)

Connector
(AB1)
(AB2)
No.
Pin
6
4
Color
Yellow Yellow
Male/Female Female Female
Connector
(AB23) (AB24)
No.
Pin
4
2
Color
Yellow Yellow
Connector
No.
Pin
Color
Male/Female
(AB7)
(AB9)
(AB10)
(AB13)
(AB16)
(AB17)
(AB18)
(AB19)
(AB20)
(AB21)
4
Yellow
Male
4
Yellow
Female
4
Yellow
Male
2
2
Yellow Yellow
Female Female
20
Yellow
Male
20
Yellow
Male
2
Yellow
Female
2
Yellow
Male
2
Black
Female
(AB25)
(AB26)
(AB28)
(AB31)
(AB33)
(AB34)
(AB37)
(AB38)
(AB39)
2
Yellow
Male
2
4
2
4
2
4
2
2
Black
Yellow Yellow Yellow Yellow Yellow Orange Black
Female Female Female Female Female Female Female Female
2
Yellow
Male
(AB32)
(AB40)
2
Yellow
Male
AB(diag)-19

2. RHD MODEL
(10) (12)
AB28
(7)
AB16
AB26
AB37
(2)
AB34
(14)
(16)
AB24
AB40
AB2
(5)
AB7
AB33
(18)
AB25
AB38
AB18
AB6
(3)
B31
AB1
(4)
AB17
AB20
(17)
AB10
(6)
(1)
AB19
AB9
AB31
AB39
(15)
AB13
(8)
AB23
AB21
(9)
(11)
AB32
(13)
AB-00680
(1)
(2)
(3)
Front sub-sensor (LH)

Front sub-sensor (RH)
Airbag control module with built-in
safing and electric sensor
(4)
(5)
(6)
Airbag main harness

Roll connector
Passengers airbag inflator
(7)
(8)
(9)
(10)
(11)
(12)
Drivers airbag inflator

Airbag rear harness
Side airbag sensor (LH)
Side airbag sensor (RH)
Seat belt pretensioner (LH)
Seat belt pretensioner (RH)
AB(diag)-20
(13)
(14)
(15)
(16)
(17)
(18)
Curtain airbag sensor (LH)

Curtain airbag sensor (RH)
Side airbag inflator (LH)
Side airbag inflator (RH)
Curtain airbag inflator (LH)
Curtain airbag inflator (RH)

Connector
(AB1)
(AB2)
No.
Pin
6
4
Color
Yellow Yellow
Connector
(AB23) (AB24)
No.
Pin
4
2
Color
Yellow Yellow
Connector
No.
Pin
Color
Male/Female
(AB7)
(AB9)
(AB10)
(AB13)
(AB16)
(AB17)
(AB18)
(AB19)
(AB20)
(AB21)
4
Yellow
Male
4
Yellow
Female
4
Yellow
Male
2
2
Yellow Yellow
Female Female
20
Yellow
Male
20
Yellow
Male
2
Yellow
Female
2
Yellow
Male
2
Black
Female
(AB25)
(AB26)
(AB28)
(AB31)
(AB33)
(AB34)
(AB37)
(AB38)
(AB39)
2
Yellow
Male
2
4
2
4
2
4
2
2
Black
Yellow Yellow Yellow Yellow Yellow Orange Black
Female Female Female Female Female Female Female Female
2
Yellow
Male
(AB32)
(AB40)
2
Yellow
Male
AB(diag)-21
Airbag Control Module I/O Signal

5. Airbag Control Module I/O Signal

A: WIRING DIAGRAM
FB-39
F/B FUSE NO.12
(IG)
FB-32
F/B FUSE NO.4
(IG)
GY
GY
COMBINATION
METER
i10
A3 BrW
A4 BrW
AIRBAG
WARNING LIGHT
CHECK
CONNECTOR
GY
NOT
CIRCUIT
14
A13 Lg
i1
Lg
Lg
RB
B36
B79
DIAGNOSIS
CONNECTOR
RB
LHD
RHD
B82
GROUND
TERMINAL
BY
B81
R
RB
Lg
GY
BY
B31
LHD
AB1
RHD
RB
19
Lg
3
RHD: B
GY
LHD: BY
A:
FB-41
F/B FUSE NO.25
(IG)
BrW
TO POWER SUPPLY ROUTING

FB-36
F/B FUSE NO.5
(IG)
E
AB6
AB1 (YELLOW)
2
1
3 4 5 6
AB6
(YELLOW)
1 2 3
4 5 6
7 8 9 10 11 12 13 14 15 16 17
B79
1
8
2 3
9 10
4 5
11 12
(GRAY)
6 7
13 14
18 19 20 21 22 23 24 25 26 27 28
B82
1
4
A:
AIRBAG CONTROL MODULE
i10
(GREEN)
6 7 8 9 10
1 2 3 4 5
11 12 13 14 15 16 17 18 19 20 21 22
i1
1 2
3 4
5 6 7 8 9 10
11 12 13
14 15 16
17 18 19 20 21 22
26
27 28
23 24 25
2
3
5 6 7 8
AB-00769
AB(diag)-22

1
2
FRONT SUB SENSOR RH
1
2
FRONT SUB SENSOR LH
AB16
20
9
26
15
L
Br
W
G
W
G
L
Br
AB13
27
B
YL
YB
YG
YW
BW 28
10
11
8
7
YW 17
YG 16
YB
YL
13
14
AB6
1
2
L
YL
YB
Y
3
4
AB2
AB7
4
3
2
1
1
2
AB9
AB38
1
2
AB37
BW
YL
YB
YG
YW
L
YL
YB
Y
STEERING
ROLL
CONNECTOR
GAB-2
GAB-1
AB10
INFLATOR
(PASSENGER SIDE)
INFLATOR
(DRIVER SIDE)
AB2
AB13 (YELLOW)
AB9
AB16 (YELLOW)
1 2 3 4
AB6
(YELLOW)
1 2 3
4 5 6
7 8 9 10 11 12 13 14 15 16 17
AB38
AB37
1 2
1 2
1 2
18 19 20 21 22 23 24 25 26 27 28
AB-00770
AB(diag)-23

RB
RG
B
G
L
W
YB
YG
RB
RG
RL
RW
2
1
5
6
20
4
18
19
8
7
15
13
16
17
10
7
9
12
11
12
OC
YR
YL
WC
5
6
AB18
WC : WITH CURTAIN AIRBAG
AB25
PRETENSIONER RH
AB26 (YELLOW)
1 2
SIDE AIRBAG
SENSOR RH
AB28 (YELLOW)
AB24 (YELLOW)
AB34 (YELLOW)
AB33 (YELLOW)
1
2
AB33
AB40
INFLATOR
(SIDE RH)
OC
CURTAIN
AIRBAG
SENSOR RH
AB18 (YELLOW)
1 2 3 4 5 6
1 2 3 4
RB
RG
RB
RG
RL
RW
AB34
1
2
AB24
1
2
3
4
YB
YG
B
G
L
W
AB28
1
2
3
4
AB26
1
2
YR
YL
OC : WITHOUT CURTAIN AIRBAG
1 2
INFLATOR
(CURTAIN RH)
WC
AB18 (YELLOW)
1 2
3 4
5 6 7 8 9 10 11 12
7 8 9 10 11 12
13 14 15 16 17 18 19 20
AB-00771
AB(diag)-24

12
11
RB
RG
B
G
L
W
YB
YG
RB
RG
RL
RW
5
6
13
1
15
14
9
10
18
20
17
16
9
12
10
7
6
5
OC
YR
YL
WC
2
1
AB17
AB20
SIDE AIRBAG
SENSOR LH
PRETENSIONER LH
AB21 (YELLOW)
1 2
AB23 (YELLOW)
AB19 (YELLOW)
AB32 (YELLOW)
AB31 (YELLOW)
CURTAIN
AIRBAG
SENSOR LH
AB17 (YELLOW)
1 2 3 4 5 6
1 2 3 4
1
2
AB31
AB39
INFLATOR
(SIDE LH)
OC
RB
RG
RB
RG
RL
RW
AB32
1
2
3
4
YB
YG
AB19
1
2
B
G
L
W
AB23
1
2
3
4
AB21
1
2
YR
YL
1 2
INFLATOR
(CURTAIN LH)
WC
AB17 (YELLOW)
1 2
3 4
5 6 7 8 9 10 11 12
7 8 9 10 11 12
13 14 15 16 17 18 19 20
AB-00772
AB(diag)-25
Airbag Connector
6. Airbag Connector
2. DRIVERS AIRBAG MODULE AND PRETENSIONER
A: PROCEDURE
1. POWER SUPPLY
1) How to disconnect:
(1) Move the slide lock (A) in the direction of arrow.
(2) With the slide lock (A) moved, separate the
connector.
(1) Using a flat tip screwdriver, pry the push
lock upward to unlock.
(A)
AB-00478
(2) Pull the connector to disconnect from drivers side airbag module assembly or retractor
assembly.
AB-00721
CAUTION:
When pulling the slide lock or disconnecting
the connector, be sure to hold onto the connector and not the wire.
2) How to connect:
Holding the connector (A), and push it in carefully
until a connecting sound is heard.
AB-00479
2) How to connect:
Connect the connector in the reverse order of disconnecting. At this time, be sure to insert the push
lock until a connecting sound is heard.
AB-00016
CAUTION:
Be sure to insert the connector in until it locks.
Then pull on it gently to make sure that it is
locked.
CAUTION:
Be sure to insert the connector in until it
locks. Then pull it gently to make sure that it is
locked.
Be sure to push the push lock in securely.
AB-00480
NOTE:
Connector can not be connected when the push
lock is in lock position. To connect the connector,
set the push lock to unlock.
AB(diag)-26
Airbag Connector
3. DRIVERS AIRBAG (BETWEEN AIRBAG

MAIN HARNESS AND ROLL CONNECTOR),
PASSENGERS AIRBAG
(1) Push the slide lock (A) into the direction of
arrow.
4. SIDE AIRBAG AND CURTAIN AIRBAG

(1) Push the lock arm (A).
(2) With the lock arm (A) pushed in, move the
slide lock (B) in the direction of arrow.
(B)
(A)
(A)
AB-00017
AB-00722
(2) With the slide lock pushed, separate the

connector.
(3) With the slide lock moved, release the lock

arm (back to its original position), and disconnect the connector.
CAUTION:
Be sure to hold onto the connector and not wire
when pulling the slide lock or disconnecting
the connector.
AB-00022
CAUTION:
the connector.
2) How to connect:
Holding the connector, push it in carefully until a
connecting sound is heard.
CAUTION:
Be sure to insert the connector in until it locks.
Then pull it gently to make sure that it is locked.
AB-00018
5. FRONT SUB-SENSOR, SIDE AIRBAG

SENSOR AND CURTAIN AIRBAG SENSOR
Holding outer part (A), pull it in the direction of arrow.
CAUTION:
the connector.
AB-00023
AB-00024
AB(diag)-27
Airbag Connector
2) How to connect:
Holding the connector, and push it in carefully until
a connecting sound is heard.
CAUTION:
Outer side (A) move back, and so do not put
your hand on the outer part.
Be sure to insert the connector in until it
locks. Then pull it gently to make sure that it is
locked.
AB-00025
AB(diag)-28
Airbag Warning Light Illumination Pattern

7. Airbag Warning Light Illumination Pattern

A: INSPECTION
Keep the ignition switch ON, and confirm that the
airbag warning light remains off approx. 6 seconds
after being turned on.
(2)
(1)
ON
OFF
(3)
AB-00135
(1) Airbag warning light

(2) Approx. 6 sec.
(3) Ignition switch (ON)
AB(diag)-29
Read Diagnostic Trouble Code (DTC)

8. Read Diagnostic Trouble

Code (DTC)
NOTE:
The harness (yellow/black) of ground terminal is
wrapped by tapes with the harness (red, red/black)
of diagnosis connector.
4) Read the DTC by identifying the way airbag
warning light blinks.
The airbag warning light blinks a DTC corresponding to the faulty parts.
The long segment (1.2 sec. on) indicates a ten,
and the short segment (0.3 sec. on) indicates a
one.
A: OPERATION
1) Remove the instrument panel lower cover upper.
<Ref. to EI-50, REMOVAL, Instrument Panel Lower Cover.>
2) Turn the ignition switch to ON.
3) Connect one of the ground terminals to the diagnosis connector terminal No. 2 in the instrument
panel lower cover area.
NOTE:
List of Diagnostic Trouble Code (DTC) <Ref. to
AB(diag)-37, List of Diagnostic Trouble Code
(DTC).>
Airbag Warning Light Failure <Ref. to AB(diag)33, Airbag Warning Light Failure.>.
B82
1 2
3
4 5 6 7 8
AB-00778
(1)
ON
(2)
OFF
10
1.2
1
0.3
0.3
0.3
10
1.2
0.3
(5)
ON
(3)
OFF
10
10
1.2
0.3
0.6
0.6
1.2
1
0.3
0.3
10
1.2
10
(5)
ON
(4)
OFF
(5)
AB-00137
(1)
(2)
For example
Blinking code 12:
(3)
(4)
Blinking code 21:

Blinking normal code:
5) Turn the ignition switch to OFF, and disconnect

the ground terminal from diagnosis connector terminal No. 2.
6) Wind the tape around the ground terminal and
return it to its original position.
AB(diag)-30
(5)
Sec.
Inspection Mode
9. Inspection Mode
A: PROCEDURE
Recreate the circumstance by referring to the conditions described in the checklist.
AB(diag)-31
Clear Memory Mode

10.Clear Memory Mode

A: OPERATION
1) Remove the instrument panel lower cover upper.
<Ref. to EI-50, REMOVAL, Instrument Panel Lower Cover.>
2) Turn the ignition switch to ON.
3) Connect one of the ground terminals to the diagnosis connector terminal No. 2 in the instrument
panel lower cover area.
B82
1 2
3
4 5 6 7 8
AB-00778
4) While the warning light blinks, connect another

diagnosis terminal to the diagnosis connector terminal No. 3.
5) Once the memory is erased, the warning light returns the normal blink pattern (0.6 sec. on). Failure
to recover to the normal blink rate indicates that
trouble parts still remain. Having repaired such
parts, erase the memory again and confirm that the
blink rate has returned to normal.
6) When the memory has been cleared, disconnect
the diagnosis terminal from the diagnosis connector.
7) Wind the tape around the ground terminal and
return it to its original position.
AB(diag)-32
Airbag Warning Light Failure

11.Airbag Warning Light Failure

A: AIRBAG WARNING LIGHT REMAINS ON
DETECTING CONDITION:
Airbag warning light failure
Airbag control module to airbag warning light circuit is shorted or open.
Grounding circuit is faulty.
Airbag control module is faulty.
(AB1) and (B31) are not connected properly.
(AB6) is not connected properly to airbag control module.
CAUTION:
Before diagnosing the airbag system, be sure to turn the ignition switch OFF, disconnect the
ground terminal from the battery, and wait more than 20 seconds before starting to work.
Before replacing the airbag module, seat belt pretensioner, roll connector, control module and
sensor, reconnect each part and confirm that the warning light operates properly.
When inspecting the airbag main harness, disconnect the airbag module connector of the drivers
and passengers seats for safety reasons.
WIRING DIAGRAM:
IGNITION
SWITCH
No.5
A3
A4
AIRBAG
CIRCUIT
A13
14
i1
i10
BATTERY
B36
AIRBAG
INDICATOR
LIGHT
B31
AB1
AB6
AB1
1
2
3 4 5 6
i1
1 2
3 4
5 6 7 8 9 10
11 12 13
14 15 16
17 18 19 20 21 22
23 24 25 26 27 28
AB6
i10
1 2 3
4 5 6
7 8 9 10 11 12 13 14 15 16 17
6 7 8 9 10
1 2 3 4 5
11 12 13 14 15 16 17 18 19 20 21 22
18 19 20 21 22 23 24 25 26 27 28
AB-00661
AB(diag)-33

Step
CHECK POOR CONTACT.
1) Turn the ignition switch OFF, disconnect the
battery ground terminal, and wait more than 20
seconds.
2) Confirm that the firm contact is secured
between the airbag control module and connector (AB6). <Ref. to AB-20, Airbag Control
Module.>
CHECK AIRBAG MAIN HARNESS.
1) Remove the instrument panel lower cover
and disconnect the connector (AB7) and
(AB2).
2) Remove the instrument panel side cover of
passenger side and disconnect the connector
(AB10) and (AB9).
3) Disconnect the connector (AB6) from airbag control module, and connect the connector
(1U) in the test harness U. <Ref. to AB-20, Airbag Control Module.>
4) Connect the battery ground terminal and
turn the ignition switch ON.
5) Connect the connectors (7U) and (8U) in
the test harness U.
NOTE:
After problem has been eliminated, disconnect
the connectors (7U) and (8U).
CHECK GROUND CIRCUIT.
seconds.
2) Disconnect the connector (AB6) from airbag control module.
3) Connect the connector (1U) in the test harness U to body harness connector (AB6).
4) Measure the resistance between connector
(2U) in the test harness U and chassis ground.
Connector & terminal
(2U) No. 10 Chassis ground:
CHECK AIRBAG MAIN HARNESS AND
BODY HARNESS.
1) Disconnect the connector (7U) and (8U).
2) Remove the combination meter.
(i10) and connector (2U) in the test harness U.
(2U) No. 7 (i10) No. 13:
CHECK POOR CONTACT IN CONNECTORS
(AB1) AND (B31).
seconds.
2) Confirm that firm contact is secured
between connectors (AB1) and (B31).
Check the airbag main harness for abnormalities.
Check
Is there poor contact in connector (AB6)?
Does the airbag warning light

go off?
Yes
No
Replace the airbag Go to step 2.
main harness with
body harness or
replace the airbag
control module.
<Ref. to AB-20,
Airbag Control
Module.>
Go to step 3.
Go to step 4.
Is the resistance less than 10

?
Replace the airbag Repair the chascontrol module.

sis ground circuit.
<Ref. to AB-20,
Airbag Control
Module.>

?
Replace the com- Go to step 5.

bination meter
printed circuit.
<Ref. to IDI-16,
Combination
Meter Assembly.>
Is there poor contact in connectors (AB1) and (B31)?
Repair the body

Go to step 6.
harness or replace
the airbag main
harness with body
harness.
Is anything unusual to airbag

main harness?
Replace the airbag Repair the body

main harness with harness.
body harness.
AB(diag)-34

B: AIRBAG WARNING LIGHT REMAINS OFF

DETECTING CONDITION:
Fuse No. 5 (in fuse box) is blown.
Body harness circuit is open.
Airbag warning light is faulty.
Airbag main harness is faulty.
CAUTION:
ground terminal from battery, and wait more than 20 seconds before starting to work.
WIRING DIAGRAM:
IGNITION
SWITCH
No.5
A3
A4
AIRBAG
CIRCUIT
A13
14
i1
i10
BATTERY
B36
AIRBAG
INDICATOR
LIGHT
B31
AB1
AB6
AB1
1
2
3 4 5 6
i1
1 2
3 4
5 6 7 8 9 10
11 12 13
14 15 16
17 18 19 20 21 22
23 24 25 26 27 28
AB6
i10
1 2 3
4 5 6
7 8 9 10 11 12 13 14 15 16 17
6 7 8 9 10
1 2 3 4 5
11 12 13 14 15 16 17 18 19 20 21 22
18 19 20 21 22 23 24 25 26 27 28
AB-00661
AB(diag)-35

Step
Check
CHECK COMBINATION METER.
Do warning lights other than
Turn the ignition switch to ON, and confirm that the airbag turn on?
warning lights equipped in the combination
meter are turned on.
CHECK FUSE NO. 5 (IN MAIN FUSE BOX).

Remove the fuse No. 5 and perform visual
inspection.
Yes
Go to step 2.
Is the fuse No. 5 (in main fuse Replace the fuse

box) blown out?
No. 5. If the fuse
No. 5 is blown
again, go to step
3.
CHECK AIRBAG WARNING LIGHT CIRCUIT Does the airbag warning light Go to step 4.
(IN COMBINATION METER).
turn on?
seconds.
2) Disconnect the connector (AB1) from
(B31).
Does the airbag warning light Replace the airbag
1) Turn the ignition switch OFF, disconnect the turn on?
control module.
<Ref. to AB-20,
seconds.
Airbag Control
2) Connect the connector (AB1) to (B31).
Module.>
3) Disconnect the connector (AB6) from airbag control module. <Ref. to AB-20, Airbag
Control Module.>
AB(diag)-36
No
Repair the combination meter
power supply.
<Ref. to IDI-3,
Combination
Meter System.>
Go to step 3.
Replace the airbag

warning light bulb
or combination
meter printed circuit. <Ref. to IDI16, Combination
Meter Assembly.>
Replace the airbag

main harness with
body harness.
List of Diagnostic Trouble Code (DTC)

12.List of Diagnostic Trouble Code (DTC)

A: LIST
DTC
11
12
15
16
21
22
23
Memory function
Experienced
Experienced
Experienced
Experienced
Content of diagnosis
Airbag main harness circuit is open, shorted or
shorted to ground.
Airbag module harness (Drivers side) circuit is
open, shorted or shorted to ground.
Roll connector circuit is open, shorted or shorted
to ground.
Drivers airbag module is faulty.
shorted to ground.
Airbag module harness (Passengers side) circuit
is open, shorted or shorted to ground.
Passengers airbag module is faulty.
Airbag main harness circuit (Drivers side) is
shorted to power supply.
Airbag module harness circuit (Drivers side) is
Roll connector is shorted to the power supply.
Airbag main harness circuit (Passengers side) is
Airbag module harness circuit (Passengers side)
is shorted to power supply.
Experienced
Experienced
None
24
None
25
Experienced
31
Experienced
Front airbag module and seat belt pretensioner (LH/

RH) are deployed.
(AB6), (AB17) and (AB18) are not connected properly to airbag control module.

Airbag main harness circuit is open.
Fuse No. 25 (in joint box) is blown.
Airbag rear harness circuit is open.
Airbag rear harness circuit is open.
Front sub-sensor harness (RH) circuit is shorted.
Front sub-sensor harness (RH) circuit is open.
Front sub-sensor (RH) is faulty.
AB(diag)-37
Reference
<Ref. to AB(diag)-41,
DTC 11, Diagnostic
Chart with Trouble
Code.>
DTC 12, Diagnostic
Chart with Trouble
Code.>
DTC 15, Diagnostic
Chart with Trouble
Code.>
DTC 16, Diagnostic
Chart with Trouble
Code.>
DTC 21, Diagnostic
Chart with Trouble
Code.>
DTC 22, Diagnostic
Chart with Trouble
Code.>
DTC 23, Diagnostic
Chart with Trouble
Code.>
DTC 24, Diagnostic
Chart with Trouble
Code.>
DTC 25, Diagnostic
Chart with Trouble
Code.>
DTC 31, Diagnostic
Chart with Trouble
Code.>

DTC
Memory function
32
Experienced
33
Experienced
Front sub-sensor harness (LH) circuit is shorted.
Front sub-sensor harness (LH) circuit is open.
Front sub-sensor (LH) is faulty.

34
41
42
45
46
51
52
Experienced
Experienced
Experienced
Experienced
Experienced
Experienced
Experienced
Side airbag harness (RH) is faulty.

Side airbag module (RH) is faulty.
Side airbag harness (LH) is faulty.
Side airbag module (LH) is faulty.
Side airbag harness (RH) is shorted to power supply.
Side airbag harness (LH) is shorted to power supply.
Side airbag sensor (RH) is faulty.
Side airbag sensor (LH) is faulty.
53
Experienced
54
55
56
57
Experienced
Experienced
Experienced
Experienced
Side airbag module is deployed.

Curtain airbag module is deployed.
Curtain airbag sensor (RH) is faulty.

Curtain airbag harness (RH) is faulty.
Curtain airbag sensor (LH) is faulty.
Curtain airbag harness (LH) is faulty.
AB(diag)-38
Reference
DTC 32, Diagnostic
Chart with Trouble
Code.>
DTC 33, Diagnostic
Chart with Trouble
Code.>
DTC 34, Diagnostic
Chart with Trouble
Code.>
DTC 41, Diagnostic
Chart with Trouble
Code.>
DTC 42, Diagnostic
Chart with Trouble
Code.>
DTC 45, Diagnostic
Chart with Trouble
Code.>
DTC 46, Diagnostic
Chart with Trouble
Code.>
DTC 51, Diagnostic
Chart with Trouble
Code.>
DTC 52, Diagnostic
Chart with Trouble
Code.>
DTC 53, Diagnostic
Chart with Trouble
Code.>
DTC 54, Diagnostic
Chart with Trouble
Code.>
DTC 55, Diagnostic
Chart with Trouble
Code.>
DTC 56, Diagnostic
Chart with Trouble
Code.>
DTC 57, Diagnostic
Chart with Trouble
Code.>

DTC
Memory function
58
Experienced
59
61
62
65
66
71
72
75
76
Experienced
Experienced
Experienced
Experienced
Experienced
Experienced
Experienced
Experienced
Experienced
Seat belt pretensioner (RH) circuit is open, shorted

or shorted to ground.
Pretensioner is faulty.
Pretensioner harness is faulty.
Seat belt pretensioner (LH) circuit is open, shorted
or shorted to ground.
Seat belt pretensioner (RH) circuit is shorted to
power supply.
Seat belt pretensioner (LH) circuit is shorted to
power supply.
shorted to ground.
Airbag module harness (Drivers side) circuit is
open, shorted or shorted to ground.
Roll connector circuit is open, shorted or shorted
to ground.
shorted to ground.
Airbag module harness (Passengers side) circuit
is open, shorted or shorted to ground.
Airbag main harness circuit (Drivers side) is
Airbag module harness circuit (Drivers side) is
Roll connector is shorted to power supply.
Airbag main harness circuit (Passengers side) is
Airbag module harness circuit (Passengers side)
is shorted to power supply.
AB(diag)-39
Reference
DTC 58, Diagnostic
Chart with Trouble
Code.>
DTC 59, Diagnostic
Chart with Trouble
Code.>
DTC 61, Diagnostic
Chart with Trouble
Code.>
DTC 62, Diagnostic
Chart with Trouble
Code.>
DTC 65, Diagnostic
Chart with Trouble
Code.>
DTC 66, Diagnostic
Chart with Trouble
Code.>
DTC 71, Diagnostic
Chart with Trouble
Code.>
DTC 72, Diagnostic
Chart with Trouble
Code.>
DTC 75, Diagnostic
Chart with Trouble
Code.>
DTC 76, Diagnostic
Chart with Trouble
Code.>

DTC
91
92
95
96
Memory function
Experienced
Experienced
Experienced
Experienced
Curtain airbag module (RH) is faulty.
Curtain airbag module (LH) is faulty.
Curtain airbag harness (RH) is shorted to power
supply.
Curtain airbag harness (LH) is shorted to power
supply.
AB(diag)-40
Reference
DTC 91, Diagnostic
Chart with Trouble
Code.>
DTC 92, Diagnostic
Chart with Trouble
Code.>
DTC 95, Diagnostic
Chart with Trouble
Code.>
DTC 96, Diagnostic
Chart with Trouble
Code.>
Diagnostic Chart with Trouble Code

13.Diagnostic Chart with Trouble Code

A: DTC 11
DTC DETECTING CONDITION:
Airbag main harness circuit is open, shorted or shorted to ground.
Airbag module harness (Drivers side) circuit is open, shorted or shorted to ground.
Roll connector circuit is open, shorted or shorted to ground.
CAUTION:
WIRING DIAGRAM:
17
16
13
14
AB6
1
2
3
4
AB2
AB7
STEERING
ROLL CONNECTOR
AB38
1
2
1
2
AB37
INFLATOR
(DRIVER SIDE)
AB2
1 2 3 4
(YELLOW)
AB6
(YELLOW)
1 2 3
4 5 6
7 8 9 10 11 12 13 14 15 16 17
AB38 (BLACK)
1 2
AB37 (ORANGE)
1 2
18 19 20 21 22 23 24 25 26 27 28
AB-00662
AB(diag)-41

Step
CHECK DRIVERS AIRBAG MODULE.
seconds.
2) Remove the drivers airbag module. <Ref.
to AB-14, Drivers Airbag Module.>
3) Connect the connector (1N) in the test harness N to connector (AB38).
4) Connect the airbag resistor to connector
(2N) in the test harness N.
5) Connect the connectors (1Q) in the test
harness Q to connector (AB37).
(2Q) in the test harness Q.
CHECK ROLL CONNECTOR.
seconds.
2) Disconnect the test harness N from connector (AB38).
3) Disconnect the test harness Q from connector (AB37).
4) Remove the instrument panel lower cover,
disconnect the connector (AB7) from (AB2).
5) Connect the connector (1P) in the test harness P to connector (AB2).
(2P) and (3P) in the test harness P.
CHECK AIRBAG MAIN HARNESS (DRIVERS AIRBAG HARNESS).
seconds.
2) Disconnect the airbag resistor from connector (2P) and (3P) in the test harness P.
passengers side and disconnect the connector
(AB10) and (AB9). <Ref. to AB-15, Passengers Airbag Module.>
(2U) in the test harness U and connector (2P)
and (3P) in the test harness P.
(2U) No. 2 (2P) No. 1:
(2U) No. 4 (2P) No. 2:
(2U) No. 8 (3P) No. 3:
(2U) No. 12 (3P) No. 4:
Check
operate properly?
Yes
Replace the
drivers airbag
module. <Ref. to
AB-14, Drivers
Airbag Module.>

operate properly?
Replace the roll

Go to step 3.
connector. <Ref. to
AB-23, Roll Connector.>

?
Go to step 4.
AB(diag)-42
No
Go to step 2.
Replace the airbag

main harness with
body harness.

Step
Measure the resistance between connector
(2U) terminals in the test harness U.
(2U) No. 2 (2U) No. 4:
(2U) No. 8 (2U) No. 12:
Check
Is the resistance more than 1
M?
AB(diag)-43
Yes
No
Replace the airbag Replace the airbag
control module.
main harness with
<Ref. to AB-20,
body harness.
Airbag Control
Module.>

B: DTC 12
Airbag module harness (Passengers side) circuit is open, shorted or shorted to ground.
CAUTION:
WIRING DIAGRAM:
7
8
11
10
AB6
1
2
3
4
AB9
AB10
INFLATOR
(PASSENGER SIDE)
AB6
AB9
1 2 3
4 5 6
7 8 9 10 11 12 13 14 15 16 17
1 2 3 4
18 19 20 21 22 23 24 25 26 27 28
AB-00663
AB(diag)-44

Step
CHECK PASSENGERS AIRBAG MODULE.
seconds.
2) Remove the instrument panel side cover on
the passengers side.
(AB9).
CHECK AIRBAG MAIN HARNESS (PASSENGERS AIRBAG HARNESS).
seconds.
(2U) No. 3 (2P) No. 1:
(2U) No. 5 (2P) No. 2:
(2U) No. 9 (3P) No. 3:
(2U) No. 13 (3P) No. 4:
(2U) terminals in the test harness U and
between the connector (2U) and chassis
ground.
(2U) No. 3 (2U) No. 5:
(2U) No. 9 (2U) No. 13:
Check
operate properly?
Yes
Replace the passengers airbag
module. <Ref. to
AB-15, Passengers Airbag Module.>
No
Go to step 2.

?
Go to step 3.
Replace the airbag

main harness with
body harness.

M?

control module.
main harness with
<Ref. to AB-20,
body harness.
Airbag Control
Module.>
AB(diag)-45

C: DTC 15
Airbag main harness circuit (Drivers side) is shorted to power supply.
Airbag module harness circuit (Drivers side) is shorted to power supply.
CAUTION:
WIRING DIAGRAM:
17
16
13
14
AB6
1
2
3
4
AB2
AB7
STEERING
ROLL CONNECTOR
AB38
1
2
1
2
AB37
INFLATOR
(DRIVER SIDE)
AB2
1 2 3 4
(YELLOW)
AB6
(YELLOW)
1 2 3
4 5 6
7 8 9 10 11 12 13 14 15 16 17
AB38 (BLACK)
1 2
AB37 (ORANGE)
1 2
18 19 20 21 22 23 24 25 26 27 28
AB-00662
AB(diag)-46

Step
seconds.
3) Connect the connector (AB38) to connector
seconds.
seconds.
(AB10) and (AB9).
turn the ignition switch ON. (engine OFF)
6) Measure the voltage between connector
(2U) No. 4 (+) Chassis ground ():
Check
operate properly?
Yes
Replace the
drivers airbag
module. <Ref. to
AB-14, Drivers
Airbag Module.>

operate properly?
Replace the roll

Go to step 3.
connector. <Ref. to
Is the voltage less than 1 V?

control module.
main harness with
<Ref. to AB-20,
body harness.
Airbag Control
Module.>
AB(diag)-47
No
Go to step 2.

D: DTC 16
Airbag main harness circuit (Passengers side) is shorted to power supply.
Airbag module harness circuit (Passengers side) is shorted to power supply.
CAUTION:
WIRING DIAGRAM:
7
8
11
10
AB6
1
2
3
4
AB9
AB10
INFLATOR
(PASSENGER SIDE)
AB6
AB9
1 2 3
4 5 6
7 8 9 10 11 12 13 14 15 16 17
1 2 3 4
18 19 20 21 22 23 24 25 26 27 28
AB-00663
AB(diag)-48

Step
Check
CHECK PASSENGERS AIRBAG MODULE. Does the airbag warning light
1) Turn the ignition switch OFF, disconnect the operate properly?
seconds.
(AB9).
CHECK AIRBAG MAIN HARNESS (PASSEN- Is the voltage less than 1 V?
GERS AIRBAG HARNESS).
seconds.
Yes
Replace the passengers airbag
module. <Ref. to
No
Go to step 2.

control module.
main harness with
<Ref. to AB-20,
body harness.
Airbag Control
Module.>
E: DTC 21
CAUTION:
Step
CHECK IF DTC 21 IS INDICATED.
Read the DTC. <Ref. to AB(diag)-30, Read
Diagnostic Trouble Code (DTC).>
Check
Yes
Is DTC 21 indicated for airbag Replace the airbag
warning light?
control module.
<Ref. to AB-20,
Airbag Control
Module.>
AB(diag)-49
No
Perform the clear
memory mode.
<Ref. to AB(diag)32, Clear Memory
Mode.>

F: DTC 22
WIRING DIAGRAM:
* 43
*
7
8
11
10
17
16
13
14
* 12
*
AB18
AB6
AB17
WITH
CURTAIN AIRBAG
:6
AB2
1
2
:5
3
4
*1
*2
*3
*4
: 11
AB7
: 12
WITHOUT
CURTAIN AIRBAG
STEERING
ROLL
CONNECTOR
:2
:1
:5
:6
AB37
AB38
AB9
1
2
AB26
1
2
3
4
1
2
1
2
AB21
1
2
*1
*2
*3
*4
AB10
AB17
AB17
AB18
1 2
3 4
5 6 7 8 9 10 11 12
1 2 3 4 5 6
1 2
3 4
5 6 7 8 9 10 11 12
AB2
AB9
INFLATOR
(PASSENGER SIDE)
INFLATOR
(DRIVER SIDE)
PRETENSIONER LH
1 2 3 4
7 8 9 10 11 12
13 14 15 16 17 18 19 20
(WITH CURTAIN AIRBAG)
13 14 15 16 17 18 19 20
(WITHOUT CURTAIN AIRBAG)
PRETENSIONER RH
AB18
1 2 3 4 5 6
7 8 9 10 11 12
AB38
AB6
1 2 3
4 5 6
7 8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25 26 27 28
AB21
AB37
AB26
1 2
1 2
AB-00729
This DTC is indicated when the front airbag module and the pretensioner are deployed.
Once this DTC is displayed, the memory cannot be cleared. Replace the following parts.
Airbag control module. <Ref. to AB-20, Airbag Control Module.>
Drivers airbag module. <Ref. to AB-14, Drivers Airbag Module.>
Passengers airbag module. <Ref. to AB-15, Passengers Airbag Module.>
Front sub-sensor of both sides. <Ref. to AB-24, Front Sub Sensor.>
Front seat belt outer with pretensioner of both sides. <Ref. to SB-12, Front Seat Belt.>
AB(diag)-50

G: DTC 23
(AB6), (AB17) and (AB18) are not connected properly to airbag control module.
CAUTION:
Before diagnosing the airbag system, be sure to turn the ignition switch OFF, disconnect the ground
terminal from battery, and wait more than 20 seconds before starting to work.
Step
Check
CHECK POOR CONTACT IN CONNECTORS Is there rust or damage on the
(AB6), (AB17) AND (AB18).
harness connector and the
1) Turn the ignition switch OFF, disconnect the control module connector?
seconds.
2) Disconnect the connectors (AB6), (AB17)
and (AB18) from airbag control modules. <Ref.
to AB-20, Airbag Control Module.>
CHECK POOR CONTACT IN CONNECTORS Does the airbag warning light

(AB6), (AB17) AND (AB18).
operate properly?
1) Ensure that the connectors are firmly
reconnected.
AB(diag)-51
Yes
No
control module.
<Ref. to AB-20,
Airbag Control
Module.> Replace
the body harness
with airbag main
harness. Replace
the body harness
with side airbag
harness.
Finish the diagno- Replace the airbag
sis.
control module.
<Ref. to AB-20,
Airbag Control
Module.>

H: DTC 24
CAUTION:
WIRING DIAGRAM:
IGNITION
SWITCH
BATTERY
No.25
AB6
AB6
1 2 3
4 5 6
7 8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25 26 27 28
AB-00666
AB(diag)-52

Step
Check
CHECK AIRBAG CONTROL MODULE.
Is the voltage more than 10 V?
seconds.
Control Module.>
3) Connect the connector (1U) in the test harness U to connector (AB6).
CHECK FUSE NO. 25 (IN JOINT BOX).
Is the fuse No. 25 blown out?
1) Confirm that the ignition switch is turned
OFF.
2) Remove the fuse No. 25 (in joint box) and
perform visual inspection.
AB(diag)-53
Yes
No
control module.
<Ref. to AB-20,
Airbag Control
Module.>
Replace the fuse Repair the body

No. 25. If fuse No. harness.
25 is blown out
again, repair the
body harness.

I:
DTC 25

CAUTION:
WIRING DIAGRAM:
IGNITION
SWITCH
BATTERY
No.12
AB6
AB6
1 2 3
4 5 6
7 8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25 26 27 28
AB-00665
AB(diag)-54

Step
Check
CHECK AIRBAG CONTROL MODULE.
Is the voltage more than 10 V?
seconds.
Control Module.>
CHECK FUSE NO. 12 (IN JOINT BOX).
Is the fuse No. 12 blown out?
1) Confirm that the ignition switch is turned
OFF.
2) Remove the fuse No. 12 (in joint box) and
perform visual inspection.
AB(diag)-55
Yes
No
control module.
<Ref. to AB-20,
Airbag Control
Module.>
Replace the fuse Repair the body

No. 12. If fuse No. harness.
12 is blown out
again, repair the
body harness.

J: DTC 31
Front sub-sensor harness (RH) circuit is shorted.
Front sub-sensor harness (RH) circuit is open.
CAUTION:
WIRING DIAGRAM:
20
9
AB6
1
2
AB16
FRONT SUB SENSOR RH
AB16
AB6
1 2
1 2 3
4 5 6
7 8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25 26 27 28
AB-00667
AB(diag)-56

Step
CHECK AIRBAG MAIN HARNESS (FRONT
SUB-SENSOR HARNESS RH).
seconds.
(AB2).
(AB10) and (AB9).
Control Module.>
6) Disconnect the front sub-sensor (RH), and
then connect the connector (1H) in the test
harness H to connector (AB16).
(3U) in the test harness U and connector (3H)
in the test harness H.
(3U) No. 7 (3H) No. 5:
(3U) No. 9 (3H) No. 6:
SUB-SENSOR HARNESS RH).
Check
?
Yes
Go to step 2.

M?
Replace the front Replace the airbag

sub-sensor (RH). main harness with
<Ref. to AB-24,
body harness.
Front Sub Sensor.> When the
sensor is not OK,
though the sensor
is replaced,
replace the airbag
control module.
<Ref. to AB-20,
Airbag Control
Module.>
AB(diag)-57
No
Replace the airbag
main harness with
body harness.

K: DTC 32
Front sub-sensor harness (LH) circuit is shorted.
Front sub-sensor harness (LH) circuit is open.
CAUTION:
WIRING DIAGRAM:
15
26
AB6
2
1
AB13
FRONT SUB SENSOR LH
AB13
AB6
1 2
1 2 3
4 5 6
7 8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25 26 27 28
AB-00668
AB(diag)-58

Step
SUB-SENSOR HARNESS LH).
seconds.
(AB2).
(AB10) and (AB9).
Control Module.>
6) Disconnect the front sub-sensor (LH), and
then connect the connector (1H) in the test
harness H to connector (AB13).
(3U) in the test harness U and connector (3H)
in the test harness H.
(3U) No. 6 (3H) No. 5:
(3U) No. 8 (3H) No. 6:
SUB-SENSOR HARNESS LH).
Check
?
Yes
Go to step 2.
No
Replace the airbag
main harness with
body harness.

M?
Replace the front Replace the airbag

sub-sensor (LH). main harness with
<Ref. to AB-24,
body harness.
Front Sub Sensor.> When the
sensor is not OK,
though the sensor
is replaced,
replace the airbag
control module.
<Ref. to AB-20,
Airbag Control
Module.>
L: DTC 33
When DTC 33 is displayed, the circuit within the front sub-sensor (RH) is faulty. Replace the front sub-sensor
(RH). <Ref. to AB-24, Front Sub Sensor.>
M: DTC 34
When DTC 34 is displayed, the circuit within the front sub-sensor (LH) is faulty. Replace the front sub-sensor
(LH). <Ref. to AB-24, Front Sub Sensor.>
AB(diag)-59

N: DTC 41
Side airbag module (RH) is faulty.
CAUTION:
When inspecting the airbag rear harness, disconnect the side airbag module connector, curtain
airbag module connector and seat belt pretensioner connector for safety reasons.
WIRING DIAGRAM:
8
7
OC
2
1
WC
15
13
16
17
10
7
9
12
AB18

AB24
1
2
1
2
3
4
AB28
AB25
SIDE AIRBAG
SENSOR RH
AB24
AB28
AB18
1 2 3 4
1 2
3 4
5 6 7 8 9 10 11 12
1 2
INFLATOR
(SIDE RH)
AB18
13 14 15 16 17 18 19 20
2 3 4 5 6
8 9 10 11 12
AB-00773
AB(diag)-60

1. MODEL WITH CURTAIN AIRBAG
Step
CHECK SIDE AIRBAG MODULE.
seconds.
(AB24), and connect the connector (1F) in test
harness F to connector (AB24).
3) Connect the airbag resistor to the connector (3F) in the test harness F.
CHECK AIRBAG REAR HARNESS (SIDE
AIRBAG MODULE HARNESS RH).
seconds.
2) Disconnect the connector (AB26) from seat
belt pretensioner (RH). <Ref. to SB-12, Front
Seat Belt.>
3) Disconnect the connector (AB33) from curtain airbag module (RH).
4) Disconnect the airbag resistor from the test
harness F.
Control Module.>
(3U) in the test harness U and connector (3F)
in the test harness F.
(3U) No. 20 (3F) No. 3:
(3U) No. 18 (3F) No. 4:
(3U) No. 20 (3U) No. 18:
Measure the resistance between the terminals
of connector (3F) in the test harness F.
(3F) No. 3 (3F) No. 4:
(3F) in the test harness F and chassis ground.
(3F) No. 3 Chassis ground:
Check
operate properly?
Yes
No
Replace the front Go to step 2.
seat with side airbag module (RH).
<Ref. to SE-7,
Front Seat.>

?
Go to step 3.
Replace the airbag

rear harness with
body harness.

M?
Go to step 4.
Replace the airbag

rear harness with
body harness.

M?
Go to step 5.
Replace the airbag

rear harness with
body harness.

M?
Go to step 6.
Replace the airbag

rear harness with
body harness.
AB(diag)-61

Step
Check
M?
AB(diag)-62
Yes
No
control module.
rear harness with
<Ref. to AB-20,
body harness.
Airbag Control
Module.>

2. MODEL WITHOUT CURTAIN AIRBAG
Step
seconds.
3) Connect the airbag resistor to the connector (3F) in the test harness F.
seconds.
Seat Belt.>
harness F.
Control Module.>
6) Connect the connector (1R) in the test harness R to connector (AB18).
(3R) in the test harness R and connector (3F)
(3R) No. 20 (3F) No. 3:
(3R) No. 18 (3F) No. 4:
(3R) terminals in the test harness R.
(3R) No. 20 (3R) No. 18:
(3F) No. 3 (3F) No. 4:
Check
operate properly?
Yes
No
<Ref. to SE-7,
Front Seat.>

?
Go to step 3.
Replace the airbag

rear harness with
body harness.

M?
Go to step 4.
Replace the airbag

rear harness with
body harness.

M?
Go to step 5.
Replace the airbag

rear harness with
body harness.

M?
Go to step 6.
Replace the airbag

rear harness with
body harness.
AB(diag)-63

Step
Check
M?
(3R) in the test harness R and chassis ground.
(3R) No. 20 Chassis ground:
AB(diag)-64
Yes
No
control module.
rear harness with
<Ref. to AB-20,
body harness.
Airbag Control
Module.>

O: DTC 42
Side airbag module (LH) is faulty.
CAUTION:
WIRING DIAGRAM:
18
20
17
16
9
10
OC
9
12
10
7
WC
5
6
AB17 AIRBAG CONTROL MODULE

AB23
1
2
3
4
1
2
AB19
AB20
INFLATOR
(SIDE LH)
AB19
AB23
AB17
1 2 3 4
1 2
3 4
5 6 7 8 9 10 11 12
1 2
SIDE AIRBAG
SENSOR LH
AB17
13 14 15 16 17 18 19 20
1 2 3 4 5 6
7 8 9 10 11 12
AB-00774
AB(diag)-65

Step
seconds.
(3F) in the test harness F.
AIRBAG MODULE HARNESS LH).
seconds.
belt pretensioner (LH). <Ref. to SB-12, Front
Seat Belt.>
3) Disconnect the connector (AB31) from curtain airbag module (LH).
4) Disconnect the airbag resistor from test
harness.
Control Module.>
(3U) No. 12 (3F) No. 3:
(3U) No. 10 (3F) No. 4:
(3U) No. 12 (3U) No. 10:
(3F) No. 3 (3F) No. 4:
Check
operate properly?
Yes
Replace the front
seat with side airbag module (LH).
<Ref. to SE-7,
Front Seat.>
No
Go to step 2.

?
Go to step 3.
Replace the airbag

rear harness with
body harness.

M?
Go to step 4.
Replace the airbag

rear harness with
body harness.

M?
Go to step 5.
Replace the airbag

rear harness with
body harness.

M?
Go to step 6.
Replace the airbag

rear harness with
body harness.
AB(diag)-66

Step
Check
M?
AB(diag)-67
Yes
No
control module.
rear harness with
<Ref. to AB-20,
body harness.
Airbag Control
Module.>

Step
seconds.
seconds.
Seat Belt.>
harness.
Control Module.>
(3R) in the test harness R and connector (3F)
(3R) No. 12 (3F) No. 3:
(3R) No. 10 (3F) No. 4:
(3R) No. 12 (3R) No. 10:
(3F) No. 3 (3F) No. 4:
Check
operate properly?
Yes
Replace the front
seat with side airbag module (LH).
<Ref. to SE-7,
Front Seat.>
No
Go to step 2.

?
Go to step 3.
Replace the airbag

rear harness with
body harness.

M?
Go to step 4.
Replace the airbag

rear harness with
body harness.

M?
Go to step 5.
Replace the airbag

rear harness with
body harness.

M?
Go to step 6.
Replace the airbag

rear harness with
body harness.
AB(diag)-68

Step
Check
M?
AB(diag)-69
Yes
No
control module.
rear harness with
<Ref. to AB-20,
body harness.
Airbag Control
Module.>

P: DTC 45
Side airbag harness (RH) is shorted to power supply.
CAUTION:
WIRING DIAGRAM:
8
7
OC
2
1
WC
15
13
16
17
10
7
9
12
AB18

AB24
1
2
1
2
3
4
AB28
AB25
SIDE AIRBAG
SENSOR RH
AB24
AB28
AB18
1 2 3 4
1 2
3 4
5 6 7 8 9 10 11 12
1 2
INFLATOR
(SIDE RH)
AB18
13 14 15 16 17 18 19 20
2 3 4 5 6
8 9 10 11 12
AB-00773
AB(diag)-70

Step
Check
seconds.
seconds.
Seat Belt.>
harness.
Control Module.>
AB(diag)-71
Yes
No
<Ref. to SE-7,
Front Seat.>

control module.
rear harness with
<Ref. to AB-20,
body harness.
Airbag Control
Module.>

Step
Check
seconds.
seconds.
Seat Belt.>
harness.
Control Module.>
(3R) No. 20 (+) Chassis ground ():
AB(diag)-72
Yes
No
<Ref. to SE-7,
Front Seat.>

control module.
rear harness with
<Ref. to AB-20,
body harness.
Airbag Control
Module.>

Q: DTC 46
Side airbag harness (LH) is shorted to power supply.
CAUTION:
WIRING DIAGRAM:
18
20
17
16
9
10
OC
9
12
10
7
WC
5
6

AB23
1
2
3
4
1
2
AB19
AB20
INFLATOR
(SIDE LH)
AB19
SIDE AIRBAG
SENSOR LH
AB23
AB17
AB17
1 2 3 4
1 2
3 4
5 6 7 8 9 10 11 12
1 2 3 4 5 6
1 2
13 14 15 16 17 18 19 20
7 8 9 10 11 12
AB-00774
AB(diag)-73

Step
Check
seconds.
seconds.
Seat Belt.>
harness.
Control Module.>
AB(diag)-74
Yes
No
Replace the side Go to step 2.
airbag module
(LH) with front
seat. <Ref. to SE7, Front Seat.>

control module.
rear harness with
<Ref. to AB-20,
body harness.
Airbag Control
Module.>

Step
Check
seconds.
seconds.
Seat Belt.>
harness.
Control Module.>
AB(diag)-75
Yes
No
Replace the side Go to step 2.
airbag module
(LH) with front
seat. <Ref. to SE7, Front Seat.>

control module.
rear harness with
<Ref. to AB-20,
body harness.
Airbag Control
Module.>

R: DTC 51
CAUTION:
WIRING DIAGRAM:
8
7
OC
2
1
WC
15
13
16
17
10
7
9
12
AB18

AB24
1
2
1
2
3
4
AB28
AB25
SIDE AIRBAG
SENSOR RH
AB24
AB28
AB18
1 2 3 4
1 2
3 4
5 6 7 8 9 10 11 12
1 2
INFLATOR
(SIDE RH)
AB18
13 14 15 16 17 18 19 20
2 3 4 5 6
8 9 10 11 12
AB-00773
AB(diag)-76

Step
AIRBAG SENSOR HARNESS RH).
seconds.
Seat Belt.>
(AB24).
Control Module.>
7) Disconnect the connector (AB28) from side
airbag sensor (RH), and connect the connector
(2V) in the test harness V to connector (AB28).
(4U) in the test harness U and connector (3V)
in the test harness V.
(4U) No. 5 (3V) No. 2:
(4U) No. 7 (3V) No. 1:
(4U) No. 8 (3V) No. 5:
(4U) No. 6 (3V) No. 4:
Check
?
Yes
Go to step 2.

M?
Replace the side Replace the airbag

airbag sensor
rear harness with
(RH). <Ref. to AB- body harness.
21, Side Airbag
Sensor.> When
the sensor is not
OK, though the
sensor is replaced,
replace the airbag
control module.
<Ref. to AB-20,
Airbag Control
Module.>
AB(diag)-77
No
Replace the airbag
rear harness with
body harness.

Step
seconds.
Seat Belt.>
(AB24).
Control Module.>
airbag sensor (RH), and connect the connector
(4R) in the test harness R and connector (3V)
(4R) No. 5 (3V) No. 2:
(4R) No. 7 (3V) No. 1:
(4R) No. 8 (3V) No. 5:
(4R) No. 6 (3V) No. 4:
Check
?
Yes
Go to step 2.

M?

airbag sensor
rear harness with
21, Side Airbag
Sensor.> When
the sensor is not
OK, though the
sensor is replaced,
replace the airbag
control module.
<Ref. to AB-20,
Airbag Control
Module.>
AB(diag)-78
No
Replace the airbag
rear harness with
body harness.

S: DTC 52
CAUTION:
WIRING DIAGRAM:
18
20
17
16
9
10
OC
9
12
10
7
WC
5
6

AB23
1
2
3
4
1
2
AB19
AB20
INFLATOR
(SIDE LH)
AB19
AB23
AB17
1 2 3 4
1 2
3 4
5 6 7 8 9 10 11 12
1 2
SIDE AIRBAG
SENSOR LH
AB17
13 14 15 16 17 18 19 20
1 2 3 4 5 6
7 8 9 10 11 12
AB-00774
AB(diag)-79

Step
AIRBAG SENSOR HARNESS LH).
seconds.
Seat Belt.>
(AB19).
Control Module.>
airbag sensor (LH), and connect the connector
(4U) No. 3 (3V) No. 4:
(4U) No. 1 (3V) No. 5:
(4U) No. 2 (3V) No. 1:
(4U) No. 4 (3V) No. 2:
Check
?
Yes
Go to step 2.

M?

airbag sensor
rear harness with
(LH). <Ref. to AB- body harness.
21, Side Airbag
Sensor.> When
the sensor is not
OK, though the
sensor is replaced,
replace the airbag
control module.
<Ref. to AB-20,
Airbag Control
Module.>
AB(diag)-80
No
Replace the airbag
rear harness with
body harness.

Step
seconds.
Seat Belt.>
(AB19).
Control Module.>
airbag sensor (LH), and connect the connector
(4R) in the test harness R and connector (3V)
(4R) No. 3 (3V) No. 4:
(4R) No. 1 (3V) No. 5:
(4R) No. 2 (3V) No. 1:
(4R) No. 4 (3V) No. 2:
Check
?
Yes
Go to step 2.

M?

airbag sensor
rear harness with
21, Side Airbag
Sensor.> When
the sensor is not
OK, though the
sensor is replaced,
replace the airbag
control module.
<Ref. to AB-20,
Airbag Control
Module.>
AB(diag)-81
No
Replace the airbag
rear harness with
body harness.

T: DTC 53
When DTC 53 is displayed, the circuit within the side airbag sensor (RH) is faulty. Replace the side airbag
sensor (RH). <Ref. to AB-21, Side Airbag Sensor.>
U: DTC 54
When DTC 54 is displayed, the circuit within the side airbag sensor (LH) is faulty. Replace the side airbag
sensor (LH). <Ref. to AB-21, Side Airbag Sensor.>
V: DTC 55
This code is displayed when the side airbag module and curtain airbag module are deployed.
Once this code is displayed, the memory cannot be erased. Replace the following parts.
Airbag control module. <Ref. to AB-20, Airbag Control Module.>
Front seat with side airbag module. (Operating side) <Ref. to SE-7, Front Seat.>
Side airbag sensor. (Operating side) <Ref. to AB-21, Side Airbag Sensor.>
Curtain airbag module. (Operating side) <Ref. to AB-18, Curtain Airbag Module.>
Curtain airbag sensor. (Operating side) <Ref. to AB-22, Curtain Airbag Sensor.>
AB(diag)-82

W: DTC 56
CAUTION:
WIRING DIAGRAM:
5
6
20
4
18
19
AB33
1
2
1
2
3
4
AB34
AB40
CURTAIN AIRBAG
SENSOR RH
AB33
AB34
AB18
1 2 3 4
1 2
3 4
5 6 7 8 9 10 11 12
1 2
INFLATOR
(CURTAIN RH)
13 14 15 16 17 18 19 20
AB-00671
AB(diag)-83

Step
CHECK AIRBAG REAR HARNESS (CURTAIN AIRBAG SENSOR HARNESS RH).
seconds.
Seat Belt.>
airbag module (RH).
(AB40).
Control Module.>
7) Disconnect the connector (AB34) from curtain airbag sensor (RH), and connect the connector (2V) in the test harness V to connector
(AB34).
(5U) No. 14 (3V) No. 4:
(5U) No. 16 (3V) No. 5:
(5U) No. 15 (3V) No. 1:
(5U) No. 13 (3V) No. 2:
CHECK AIRBAG REAR HARNESS (CURTAIN AIRBAG SENSOR HARNESS RH).
Check
?
Yes
Go to step 2.

M?
Replace the cur- Replace the airbag

tain airbag sensor rear harness with
22, Curtain Airbag
Sensor.> When
the sensor is not
OK, though the
sensor is replaced,
replace the airbag
control module.
<Ref. to AB-20,
Airbag Control
Module.>
AB(diag)-84
No
Replace the airbag
rear harness with
body harness.

X: DTC 57
CAUTION:
WIRING DIAGRAM:
13
1
15
14
12
11
AB32
1
2
3
4
1
2
AB31
AB39
INFLATOR
(CURTAIN LH)
AB31
AB32
AB17
1 2 3 4
1 2
3 4
5 6 7 8 9 10 11 12
1 2
CURTAIN AIRBAG
SENSOR LH
13 14 15 16 17 18 19 20
AB-00672
AB(diag)-85

Step
CHECK AIRBAG REAR HARNESS (CURTAIN AIRBAG SENSOR HARNESS LH).
seconds.
Seat Belt.>
airbag module (LH).
(AB39).
Control Module.>
7) Disconnect the connector (AB32) from curtain airbag sensor (LH), and connect the connector (2V) in the test harness V to connector
(AB32).
(5U) No. 11 (3V) No. 4:
(5U) No. 9 (3V) No. 5:
(5U) No. 10 (3V) No. 1:
(5U) No. 12 (3V) No. 2:
CHECK AIRBAG REAR HARNESS (CURTAIN AIRBAG SENSOR HARNESS LH).
Check
?
Yes
Go to step 2.
No
Replace the airbag
rear harness with
body harness.

M?
Replace the cur- Replace the airbag

tain airbag sensor rear harness with
22, Curtain Airbag
Sensor.> When
the sensor is not
OK, though the
sensor is replaced,
replace the airbag
control module.
<Ref. to AB-20,
Airbag Control
Module.>
Y: DTC 58
When DTC 58 is displayed, the circuit within the curtain airbag sensor (RH) is faulty. Replace the curtain airbag sensor (RH). <Ref. to AB-22, Curtain Airbag Sensor.>
Z: DTC 59
When DTC 59 is displayed, the circuit within the curtain airbag sensor (LH) is faulty. Replace the curtain airbag sensor (LH). <Ref. to AB-22, Curtain Airbag Sensor.>
AB(diag)-86

AA:DTC 61
Seat belt pretensioner (RH) circuit is open, shorted or shorted to ground.
CAUTION:
WIRING DIAGRAM:
*1
*2
WITH CURTAIN AIRBAG
*1
*2
: 11
: 12
WITHOUT CURTAIN AIRBAG

:5
:6
AB26
1
*1
*2
PRETENSIONER RH
AB26
AB18
AB18
1 2
1 2
3 4
5 6 7 8 9 10 11 12
1 2 3 4 5 6
13 14 15 16 17 18 19 20
7 8 9 10 11 12
AB-00775
AB(diag)-87

Step
CHECK SEAT BELT PRETENSIONER.
seconds.
Seat Belt.>
CHECK AIRBAG REAR HARNESS (PRETENSIONER HARNESS RH).
seconds.
harness.
airbag module (RH).
5) Disconnect the connectors (AB17) and
(AB18) from airbag control modules. <Ref. to
AB-20, Airbag Control Module.>
(3U) in the test harness U and connector (2N)
in the test harness N.
(3U) No. 17 (2N) No. 1:
(3U) No. 19 (2N) No. 2:
(3U) No. 19 (3U) No. 17:
Check
operate properly?
Yes
No
Replace the seat Go to step 2.
belt pretensioner
(RH). <Ref. to SB12, Front Seat
Belt.>

?
Go to step 3.
Replace the airbag

rear harness with
body harness.

M?
Go to step 4.
Replace the airbag

rear harness with
body harness.

M?

control module.
rear harness with
<Ref. to AB-20,
body harness.
Airbag Control
Module.>
AB(diag)-88

Step
seconds.
Seat Belt.>
seconds.
harness.
(3R) in the test harness R and connector (2N)
(3R) No. 17 (3N) No. 1:
(3R) No. 19 (3N) No. 2:
(3R) No. 19 (3R) No. 17:
Check
operate properly?
Yes
No
belt pretensioner
Belt.>

?
Go to step 3.
Replace the airbag

rear harness with
body harness.

M?
Go to step 4.
Replace the airbag

rear harness with
body harness.

M?

control module.
rear harness with
<Ref. to AB-20,
body harness.
Airbag Control
Module.>
AB(diag)-89

AB:DTC 62
Seat belt pretensioner (LH) circuit is open, shorted or shorted to ground.
CAUTION:
WIRING DIAGRAM:
*1
*2
WITH CURTAIN AIRBAG
*1
*2
:6
:5

:2
:1
AB21
1
*1
*2
PRETENSIONER LH
AB21
AB17
AB17
1 2
1 2
3 4
5 6 7 8 9 10 11 12
1 2 3 4 5 6
13 14 15 16 17 18 19 20
7 8 9 10 11 12
AB-00776
AB(diag)-90

Step
seconds.
Seat Belt.>
CHECK AIRBAG REAR HARNESS (PRETENSIONER HARNESS LH).
seconds.
harness.
airbag module (LH).
(3U) in the test harness U and connector (2N)
(3U) No. 13 (2N) No. 2:
(3U) No. 11 (2N) No. 1:
(3U) No. 11 (3U) No. 13:
Check
operate properly?
Yes
No
belt pretensioner
(LH). <Ref. to SB12, Front Seat
Belt.>

?
Go to step 3.
Replace the airbag

rear harness with
body harness.

M?
Go to step 4.
Replace the airbag

rear harness with
body harness.

M?

control module.
rear harness with
<Ref. to AB-20,
body harness.
Airbag Control
Module.>
AB(diag)-91

Step
seconds.
Seat Belt.>
3) Connect the connector (1N) in the test harness N to the connector (AB21).
seconds.
harness.
(3R) in the test harness R and connector (2N)
(3R) No. 13 (2N) No. 2:
(3R) No. 11 (2N) No. 1:
(3R) No. 11 (3R) No. 13:
Check
operate properly?
Yes
No
belt pretensioner
Belt.>

?
Go to step 3.
Replace the airbag

rear harness with
body harness.

M?
Go to step 4.
Replace the airbag

rear harness with
body harness.

M?

control module.
rear harness with
<Ref. to AB-20,
body harness.
Airbag Control
Module.>
AB(diag)-92

AC:DTC 65
Seat belt pretensioner (RH) circuit is shorted to power supply.
CAUTION:
WIRING DIAGRAM:
*1
*2
WITH CURTAIN AIRBAG
*1
*2
: 11
: 12

:5
:6
AB26
1
*1
*2
PRETENSIONER RH
AB26
AB18
AB18
1 2
1 2
3 4
5 6 7 8 9 10 11 12
1 2 3 4 5 6
13 14 15 16 17 18 19 20
7 8 9 10 11 12
AB-00775
AB(diag)-93

Step
Check
seconds.
Seat Belt.>
seconds.
harness.
airbag module (RH).
AB(diag)-94
Yes
No
belt pretensioner
Belt.>

control module.
rear harness with
<Ref. to AB-20,
body harness.
Airbag Control
Module.>

Step
Check
seconds.
Seat Belt.>
seconds.
harness.
(AB18) from the airbag control modules. <Ref.
to AB-20, Airbag Control Module.>
AB(diag)-95
Yes
No
belt pretensioner
Belt.>

control module.
rear harness with
<Ref. to AB-20,
body harness.
Airbag Control
Module.>

AD:DTC 66
Seat belt pretensioner (LH) circuit is shorted to power supply.
CAUTION:
WIRING DIAGRAM:
*1
*2
WITH CURTAIN AIRBAG
*1
*2
:6
:5

:2
:1
AB21
1
*1
*2
PRETENSIONER LH
AB21
AB17
AB17
1 2
1 2
3 4
5 6 7 8 9 10 11 12
1 2 3 4 5 6
13 14 15 16 17 18 19 20
7 8 9 10 11 12
AB-00776
AB(diag)-96

Step
Check
seconds.
Seat Belt.>
3) Connect the connector (1N) in the test harness N to the connector (AB21).
seconds.
harness.
airbag module (LH).
AB(diag)-97
Yes
No
belt pretensioner
Belt.>

control module.
rear harness with
<Ref. to AB-20,
body harness.
Airbag Control
Module.>

Step
Check
seconds.
Seat Belt.>
seconds.
harness.
AB(diag)-98
Yes
No
belt pretensioner
Belt.>

control module.
rear harness with
<Ref. to AB-20,
body harness.
Airbag Control
Module.>

AE:DTC 71
Airbag module harness (Drivers side) circuit is open, shorted or shorted to ground.
Roll connector circuit is open, shorted or shorted to ground.
CAUTION:
WIRING DIAGRAM:
17
16
13
14
AB6
1
2
3
4
AB2
AB7
STEERING
ROLL CONNECTOR
AB38
1
2
1
2
AB37
INFLATOR
(DRIVER SIDE)
AB2
1 2 3 4
(YELLOW)
AB6
(YELLOW)
1 2 3
4 5 6
7 8 9 10 11 12 13 14 15 16 17
AB38 (BLACK)
1 2
AB37 (ORANGE)
1 2
18 19 20 21 22 23 24 25 26 27 28
AB-00662
AB(diag)-99

Step
seconds.
seconds.
seconds.
(AB10) and (AB9). <Ref. to AB-15, Passengers Airbag Module.>
(2U) No. 2 (2P) No. 1:
(2U) No. 4 (2P) No. 2:
(2U) No. 8 (3P) No. 3:
(2U) No. 12 (3P) No. 4:
Check
operate properly?
Yes
Replace the
drivers airbag
module. <Ref. to
AB-14, Drivers
Airbag Module.>

operate properly?
Replace the roll

Go to step 3.
connector. <Ref. to

?
Go to step 4.
AB(diag)-100
No
Go to step 2.
Replace the airbag

main harness with
body harness.

Step
ground.
(2U) No. 2 (2U) No. 4:
(2U) No. 8 (2U) No. 12:
Check
M?
AB(diag)-101
Yes
No
control module.
main harness with
<Ref. to AB-20,
body harness.
Airbag Control
Module.>

AF:DTC 72
Airbag module harness (Passengers side) circuit is open, shorted or shorted to ground.
CAUTION:
WIRING DIAGRAM:
7
8
11
10
AB6
1
2
3
4
AB9
AB10
INFLATOR
(PASSENGER SIDE)
AB6
AB9
1 2 3
4 5 6
7 8 9 10 11 12 13 14 15 16 17
1 2 3 4
18 19 20 21 22 23 24 25 26 27 28
AB-00663
AB(diag)-102

Step
CHECK PASSENGERS AIRBAG MODULE.
seconds.
(AB9).
seconds.
(2U) No. 3 (2P) No. 1:
(2U) No. 5 (2P) No. 2:
(2U) No. 9 (3P) No. 3:
(2U) No. 13 (3P) No. 4:
ground.
(2U) No. 3 (2U) No. 5:
(2U) No. 9 (2U) No. 13:
Check
operate properly?
Yes
Replace the passenger airbag
module. <Ref. to
No
Go to step 2.

?
Go to step 3.
Replace the airbag

main harness with
body harness.

M?

control module.
main harness with
<Ref. to AB-20,
body harness.
Airbag Control
Module.>
AB(diag)-103

AG:DTC 75
Airbag main harness circuit (Drivers side) is shorted to power supply.
Airbag module harness circuit (Drivers side) is shorted to power supply.
CAUTION:
WIRING DIAGRAM:
17
16
13
14
AB6
1
2
3
4
AB2
AB7
STEERING
ROLL CONNECTOR
AB38
1
2
1
2
AB37
INFLATOR
(DRIVER SIDE)
AB2
1 2 3 4
(YELLOW)
AB6
(YELLOW)
1 2 3
4 5 6
7 8 9 10 11 12 13 14 15 16 17
AB38 (BLACK)
1 2
AB37 (ORANGE)
1 2
18 19 20 21 22 23 24 25 26 27 28
AB-00662
AB(diag)-104

Step
seconds.
3) Connect the connector (AB38) to connector
harness Q to the connector (AB37).
seconds.
seconds.
(AB10) and (AB9).
turn the ignition switch ON. (engine OFF)
Check
operate properly?
Yes
Replace the
drivers airbag
module. <Ref. to
AB-14, Drivers
Airbag Module.>

operate properly?
Replace the roll

Go to step 3.
connector. <Ref. to

control module.
main harness with
<Ref. to AB-20,
body harness.
Airbag Control
Module.>
AB(diag)-105
No
Go to step 2.

AH:DTC 76
Airbag main harness circuit (Passengers side) is shorted to power supply.
Airbag module harness circuit (Passengers side) is shorted to power supply.
CAUTION:
WIRING DIAGRAM:
7
8
11
10
AB6
1
2
3
4
AB9
AB10
INFLATOR
(PASSENGER SIDE)
AB6
AB9
1 2 3
4 5 6
7 8 9 10 11 12 13 14 15 16 17
1 2 3 4
18 19 20 21 22 23 24 25 26 27 28
AB-00663
AB(diag)-106

Step
Check
CHECK PASSENGERS AIRBAG MODULE. Does the airbag warning light
seconds.
(AB9).
CHECK AIRBAG MAIN HARNESS (PASSEN- Is the voltage less than 1 V?
GERS AIRBAG HARNESS).
seconds.
AB(diag)-107
Yes
Replace the passenger airbag
module. <Ref. to
No
Go to step 2.

control module.
main harness with
<Ref. to AB-20,
body harness.
Airbag Control
Module.>

AI: DTC 91
Curtain airbag module (RH) is faulty.
CAUTION:
WIRING DIAGRAM:
5
6
20
4
18
19
AB33
1
2
1
2
3
4
AB34
AB40
CURTAIN AIRBAG
SENSOR RH
AB33
AB34
AB18
1 2 3 4
1 2
3 4
5 6 7 8 9 10 11 12
1 2
INFLATOR
(CURTAIN RH)
13 14 15 16 17 18 19 20
AB-00671
AB(diag)-108

Step
CHECK CURTAIN AIRBAG MODULE.
seconds.
CHECK AIRBAG REAR HARNESS (CURTAIN AIRBAG MODULE HARNESS RH).
seconds.
Seat Belt.>
airbag module (RH).
harness F.
Control Module.>
(5U) No. 6 (3F) No. 3:
(5U) No. 8 (3F) No. 4:
(5U) No. 6 (5U) No. 8:
(3F) No. 3 (3F) No. 4:
Check
operate properly?
Yes
No
Replace the cur- Go to step 2.
tain airbag module (RH). <Ref. to
AB-18, Curtain Airbag Module.>

?
Go to step 3.
Replace the airbag

rear harness with
body harness.

M?
Go to step 4.
Replace the airbag

rear harness with
body harness.

M?
Go to step 5.
Replace the airbag

rear harness with
body harness.

M?
Go to step 6.
Replace the airbag

rear harness with
body harness.

M?

control module.
rear harness with
<Ref. to AB-20,
body harness.
Airbag Control
Module.>
AB(diag)-109

AJ:DTC 92
Curtain airbag module (LH) is faulty.
CAUTION:
WIRING DIAGRAM:
13
1
15
14
12
11
AB32
1
2
3
4
1
2
AB31
AB39
INFLATOR
(CURTAIN LH)
AB31
AB32
AB17
1 2 3 4
1 2
3 4
5 6 7 8 9 10 11 12
1 2
CURTAIN AIRBAG
SENSOR LH
13 14 15 16 17 18 19 20
AB-00672
AB(diag)-110

Step
seconds.
CHECK AIRBAG REAR HARNESS (CURTAIN AIRBAG MODULE HARNESS LH).
seconds.
Seat Belt.>
airbag module (LH).
harness F.
Control Module.>
(5U) No. 1 (3F) No. 4:
(5U) No. 3 (3F) No. 3:
(5U) No. 1 (5U) No. 3:
(3F) No. 3 (3F) No. 4:
Check
operate properly?
Yes
No
tain airbag module (LH). <Ref. to

?
Go to step 3.
Replace the airbag

rear harness with
body harness.

M?
Go to step 4.
Replace the airbag

rear harness with
body harness.

M?
Go to step 5.
Replace the airbag

rear harness with
body harness.

M?
Go to step 6.
Replace the airbag

rear harness with
body harness.

M?

control module.
rear harness with
<Ref. to AB-20,
body harness.
Airbag Control
Module.>
AB(diag)-111

AK:DTC 95
Curtain airbag harness (RH) is shorted to power supply.
CAUTION:
WIRING DIAGRAM:
5
6
20
4
18
19
AB33
1
2
1
2
3
4
AB34
AB40
CURTAIN AIRBAG
SENSOR RH
AB33
AB34
AB18
1 2 3 4
1 2
3 4
5 6 7 8 9 10 11 12
1 2
INFLATOR
(CURTAIN RH)
13 14 15 16 17 18 19 20
AB-00671
AB(diag)-112

Step
Check
seconds.
seconds.
Seat Belt.>
airbag module (RH).
harness F.
Control Module.>
AB(diag)-113
Yes
No
tain airbag module (RH). <Ref. to

control module.
rear harness with
<Ref. to AB-20,
body harness.
Airbag Control
Module.>

AL:DTC 96
Curtain airbag harness (LH) is shorted to power supply.
CAUTION:
WIRING DIAGRAM:
13
1
15
14
12
11
AB32
1
2
3
4
1
2
AB31
AB39
INFLATOR
(CURTAIN LH)
AB31
AB32
AB17
1 2 3 4
1 2
3 4
5 6 7 8 9 10 11 12
1 2
CURTAIN AIRBAG
SENSOR LH
13 14 15 16 17 18 19 20
AB-00672
AB(diag)-114

Step
Check
seconds.
harness F to the connector (AB31).
seconds.
Seat Belt.>
airbag module (LH).
harness F.
Control Module.>
AB(diag)-115
Yes
No
tain airbag module (LH). <Ref. to

control module.
rear harness with
<Ref. to AB-20,
body harness.
Airbag Control
Module.>

AB(diag)-116

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2004 LEGACY SERVICE MANUAL

QUICK REFERENCE INDEX

This service manual has been prepared

All information, illustration and specifications contained in this manual are

HVAC SYSTEM (AUTO A/C)

AIRBAG SYSTEM (DIAGNOSTICS)

SEAT BELT SYSTEM

WIPER AND WASHER SYSTEMS

SECURITY AND LOCKS

EXTERIOR BODY PANELS

2003 LEGACY SERVICE MANUAL

QUICK REFERENCE INDEX

CRUISE CONTROL SYSTEM

LAN SYSTEM (DIAGNOSTICS)

AIRBAG SYSTEM (DIAGNOSTICS)

Basic Diagnostic Procedure

1. Basic Diagnostic Procedure

Check List for Interview

2. Check List for Interview

Date Vehicle Brought In

Date Problem Occurred

Check Airbag Warning Light

When checking, use a test harness (1). Do not

If sensors, airbag module, airbag control module,

Do not drop the airbag module, subject them to

Do not use the airbag system and pretensioners

If any damage, opening or rust is found on the

The airbag module cannot be used again if once

After removal, keep the airbag module with the

Do not allow water or oil to come in contact with

Do not check continuity of either of the airbag

The removed front seat with an airbag module

(1) 200 mm (8 in) or more

When painting or performing sheet metal work

Do not discard undeployed airbag modules.

Drivers airbag module

Passengers airbag module

Electrical Component Location

4. Electrical Component Location

Front sub-sensor (RH)

Airbag main harness

Drivers airbag inflator

Curtain airbag sensor (RH)

Electrical Component Location

Electrical Component Location

Front sub-sensor (LH)

Airbag main harness

Drivers airbag inflator

Curtain airbag sensor (LH)

Electrical Component Location

Airbag Control Module I/O Signal

5. Airbag Control Module I/O Signal

TO POWER SUPPLY ROUTING

AIRBAG CONTROL MODULE

Airbag Control Module I/O Signal

FRONT SUB SENSOR RH

FRONT SUB SENSOR LH

AIRBAG CONTROL MODULE

Airbag Control Module I/O Signal

AIRBAG CONTROL MODULE

WC : WITH CURTAIN AIRBAG

OC : WITHOUT CURTAIN AIRBAG

Airbag Control Module I/O Signal

AIRBAG CONTROL MODULE