Академический Документы
Профессиональный Документы
Культура Документы
TEL: 0913.954920
FAX: 08.38500566
Email : info@lonung.com
www.lonung.com
Our product :
1. tunnel kilnfor ceramic production up to 1300-0c
2. tunnel kiln for heat treatment of metal
3. shuttle kiln for ceramic and tile up to 1500-0c
4. shuttle kiln for heat treatment of metal up to 600-1300-0c
5. pit furnace up to 1200-1350-c
6. lab kiln up to 1500-0c
7. power by =GAS-Do oil-Fo oil-Ko oil-electric
8. temperature and recorder automatic in norman-pid-PLC or programable
LIENHUNG WORKSHOP ww.lonung.com
CONTENTS
Chapter 1- Foreword
1-1
1-2 out of scope
1-3 utilities
2
LIENHUNG WORKSHOP ww.lonung.com
Chapter 1- foreword
1-1 This specification instruction describes components of GAS shuttle kiln, it made
from LIENHUNG WORSHOP-VIETNAM
1-3.utilities
2-2.WORKS =
-Shuttle kiln used for heating ceramics or heat treatment of metal, temperature
uses from 500 to 1000-0c
- The kiln have a car for supporting the product,, it can remove out the kiln on
the 2 rain line, that’s for easy arrangement the heavy product up on the car then
remove the car in to the kiln for firing.
-This kiln made for heat treatment of metal up to 1000 kg, and up to 1000-0c
3
LIENHUNG WORKSHOP ww.lonung.com
4
LIENHUNG WORKSHOP ww.lonung.com
2-3.Heating specification
a--1 burner can fire max 8 kg/gas/hours
d-- This kiln to be fixed 04 gas burner and got blower fans 1.5 hp.
e-- The kiln to be fixes 01 centrifugal fan on the chimney for cool speed
adjustable, power = 3hp-380v-50Hz
f-- Control system have =01 control board, stage next the kiln, its control the
burner,-, tempertature control, fan control, cool fan control, it auto run by 01
button and auto stop the burner after finish heating and keeping temperature
g-- The kiln also have 01 computer for control and recorder of heating process its
to be connect to control board by 01 line through 01 communication card its
change from RS485 to RS 232,and 01 soft ware to be setting in computer. At the
computer you can set up program for heating in method = on/off or PID or
programmable up on you select, how for suitable with your production, it control
the temperature ,and its can recorder in the computer... its recorder in screen of
computer in diagram,, you can see right here = how much temperature now,, its
can recorder the time kiln running in : hours-minute-second and recorder in hard
disk of computer,,soo you can see right there ,can see late ,,can copy to other
computer, you can send through by internet to another country for checking when
any require,, you also can print out the paper to store or report to manager. You
can see the record files anywhere, anytime, and know if the kiln running correct
or not???
h-- In the control board, we also fix 02 temperature control unit of OMRON
(Japan) to check direct at near the kiln and to know the kiln running good or not.
I-- in the kiln you also fix max 10 or more the thermocouple the check any where
in the kiln, that mean to be fix 10 or more temperature control module of PLC (
DELTA trade mark )
k-- The kiln maybe control correct in +/- 14 -0c, see pages = 4+5+6
5
LIENHUNG WORKSHOP ww.lonung.com
6
LIENHUNG WORKSHOP ww.lonung.com
7
LIENHUNG WORKSHOP ww.lonung.com
8
LIENHUNG WORKSHOP ww.lonung.com
right side and left side of kiln by ceramic fiber ( ISOLITE trade mark of
Japan )
top of kiln by ceramic fiber ,use max 1400-0c
the door of kiln by ceramic fiber
the floor ( that the car ) to be build by refractory tile up to 1400-0c
all component of gas line we fix the part to be made in Taiwan or Italia like
= valve,-,solenoid,-,regular,-,press gas switch,,,, see pages =16-24
In prevent and fight fire for security we fix more the gas detector with 02
sensor, it’s to be made in = http://www.nebimak.com (turkey), any gas leak
out, the gas detector will active alarm then stop the burner. And cutting out
the supply gas line.
Diagram of gas line please see in pages = p8
9
LIENHUNG WORKSHOP ww.lonung.com
10
LIENHUNG WORKSHOP ww.lonung.com
1- For erecting the kiln we have to got the correct space for the installation of the kiln,
complete with concrete slab ,capable of supporting the weight of the kiln and product,
at this kiln we need the base can support more then 1 ton per square Metter, with
w = more than 4m,,length more then 08m
2- The kiln have the chimney, so we need the space on ceiling of house for assembly
the chimney in height = 10 m
3- Painting
4- electric source = we need the power line of 380v/03 phase and more than 05 kw to fix
near the kiln about 02 m with the circuit breaker.
5 - GAS source = we need the gas line at minimum pipe 21mm, with low press and to
be set at 01 bar, also have regulator, gas filter,, ball valve, and flow quality in using
at minimum 3-25 kg/gas/hours.
11
LIENHUNG WORKSHOP ww.lonung.com
a- First step of running the kiln we have to set up for burner running, we have to
set the control regular and direct regular for suitable with your product that
mean = how of speed of raise of temperature, example – you need after 02
hours the kiln up to 625-0c,, that the speed of raise of temperature, its also
understand the how of power of burner take out,,,,, also set up the air valve of
blower fan of burner for good fire in chamber.
b- Second one, we set up the cool fan at chimney for how speed of cooling, its
can adjust of speed of cooling of the kiln after finish heating and keeping in
time.
c- Third one, we have to set up the PLC temperature controller, set some
specification of control in computer through the soft ware, how about of
program, how the database of PID control, how of recorder in hard disk of
computer. After finishing all above, we ready to run the kiln with product.
d- How to set up the PLC temperature control please see in pages = 16-22
e- Important note = remember that : you have to got space on top kiln ( the
ceiling ) of 300mm for fire, that do not arrange the product……
f- Also at the bottom of floor of car, we have to leave 100mm high space no
arrangement the product for releasing the smoke, it comes out through the
chimney on the bottom of the car…
g- Remember that = the product has to be arranged 100mm away the wall of the
kiln for good temperature…..
12
LIENHUNG WORKSHOP ww.lonung.com
h- step 1= open the door lock of kiln, then pull out the car, then arrangement
the products up on the car with the support frame (any kind of products you
need suitable support frame to be manufacture by SUS 304 or stainless steel.),
after finish take up the product on car and checking for good,, we push the car
in to the kiln and lock the door.
j- Step 3 = open the main gas valve, check it correct gas press in gas Metter,
that mean 01 bar in press.
k- Step 4 = Stand on the control board and push the burner button,, that are
running the kiln in fire
l- Stop the firing = please push the off button of burner, that means stop fire,
stop supply the gas in come.
m- Auto stop = up on the program the kiln will fire and raise the temperature in
the kiln,, keep temperature in timer,, finish the timer,, the control board will
automatic stop firing, stop gas supply ( but blower fan still running )
n- For finish , please to cut off the main ball valve of gas line
o- After the kiln cool at 150-0c we can stop all fan and cut off the main electric
power, we can continues to check the recorder file in computer and print out
the paper if require.
13
LIENHUNG WORKSHOP ww.lonung.com
a- in 06 months should be pump the grease in the ball bearing of the car wheel
b- In 06 months check the gas filter and clean it
c- Daily checking the car floor for cleaning
d- 01 year checking the line of chimney for cleaning
e- If using in 700-0c ,4 year may be change the thermocouple
f- In process of using the kiln check the door still tight or not, if loose can
use the ceramic fiber to fix more 01 thin layer
g- Every time using the kiln, we should check the condition of electric power
line and the gas line around the kiln.
14
LIENHUNG WORKSHOP ww.lonung.com
15
LIENHUNG WORKSHOP ww.lonung.com
Chapter 7 the PLC temperature control and recorder
16
LIENHUNG WORKSHOP ww.lonung.com
*********************
More instruction for PLC control set up= see pages 49-76
The rule of how to runing the kiln 77- 78
17
LIENHUNG WORKSHOP ww.lonung.com
18
LIENHUNG WORKSHOP ww.lonung.com
19
LIENHUNG WORKSHOP ww.lonung.com
20
24
3339
25
26
27
28
29
Model Kích thước
E52MY-PTccC
SUS 316
E52MY-CAccC
SUS 316
E52MY-PT??C D=6,3
Loại có hộp nối dây kín:
( dây nối 2M, 0-4000C , f6,
E52MY-CA??C (dây nối Loại hở: E52MY-CA??D
dây nối 2m, class B)
2M, 0-9000C , f6, dây nối (dây nối 2M, 0-4000C ,
Chiều dài can: ??=10:
2m, class 0,75) f6, dây nối 2m, class
Mã 100mm; ??=15:
Chiều dài can: ??=10: 0,75. Chiều dài can:
150mm;??=20:
100mm; ??=15: ??=6:100mm; ??=15:
200mm;??=30: 300mm
150mm;??=20: 150mm)
Loại có hộp đấu dây trên
200mm;??=30: 300mm
đầu sensor, dùng 3 dây ra
30
31
32
33
2/2 WAY SOLENOID VALVES
34
2/2 WAY SOLENOID VALVES Top
35
2/2 WAY SOLENOID VALVE Anti-acid & alkaliseries, Direct
acting
PE220 Port size:PS3/8, PS1/2
SOLENOID VALVE TIMER Setting on/off time for 2/2 way solenoid
valve
Z10100
36
Ex Products
Explosion-Proof
Equipment
GAS DETECTORS
and
Control Panels for Industrial Application
37
12/24 VDC.
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
NỘI QUY SỬ DỤNG LÒ NUNG VÀ QUY TRÌNH
VẬN HÀNH LÒ -EBA
77
TRANG 2
14. LƯU Ý RẰNG-PLC 1 LUÔN SET SAO CHO CÓ NHIỆT ĐỘ CAO HƠN HOẶC
BẰNG PLC No 4…
15. LƯU Ý BURNER CÓ THỂ ĐIỀU CHỈNH VÔ CẤP,,CÓ THỂ CHÁY TO HAY NHỎ
TÙY Ý NGƯỜI DÙNG,,TÙY THEO YÊU CẦU NUNG NHANH HAY CHẬM
16. LƯU Ý CHỈNH REGULOR SAO CHO CHẾ ĐỘ CHÁY NHỎ VÀ TO LUÔN CÓ
THẤP VÀ CAO,,VÍ DỤ HIGH/LOW LÀ LOW-0.025 AT VÀ HIGH -0.075AT…HOẠC
L/H=0.025/0.050.
17. KHI BURNER CHÁY CHỈNH GIÓ SAO CHO NGON LỬA VỪA GIÓ,,KHÔNG QUÁ
DƯ GIÓ,,HAY THIẾU GIÓ. VÀ CẢ 4 BURNER CÓ NGỌN LỬA GẦN GIỐNG
NHAU.
18. LÒ DÙNG GAS YÊU CẦU NGƯỜI DÙNG LÒ RẤT NGHIÊM TÚC VÀ LÀM ĐÚNG
CÁC CHỈ DẪN Ở TRÊN,,VIỆC CHÁY NÔ CÓ THỂ XẢY RA NẾU LÀM SAI QUY
TRÌNH.
19. TRONG THỜI GIAN ĐẦU DÙNG LÒ CỨ 10 PHÚT LÊN KIỂM TRA NGỌN LỬA
BẰNG CÁCH NHÌN QUA LỖ PHÍA TRƯỚC CỬA LÒ.KIỂM TRA XUNG QUANH
LÒ VÀ GIÁM SÁT CÁC CHỈ SỐ ÁP GAS NGUỒN,,ÁP GAS Ở 4 BẢNG ĐIỀU
KHIỂN,,,ÁP GAS NGUỒN LUÔN LÀ 1 AT=1 BAR…
20. LƯU Ý= SẢN PHẨM CẦN CÓ KỆ ĐỠ CÁCH SÀN LÒ MINIMUM 100mm,PHÍA
TRÊN NẾU CÓ SP ĐỂ CAO GẦN NGỌN LỬA CẦN ĐƯƠC CHE BẰNG TẤM THÉP
MỎNG
21. NẾU ÁP GAS NGUỒN THẤP CÒI SẼ KÊU
22. NẾU CO KHÍ GAS RÒ RỈ CÒI SẼ KÊU
23. KHI KHỞI ĐỘNG LÒ,BURNER KHÔNG CHÁY SẼ HỤ CÒI VÀ TỰ ĐỘNG TẮT
NGUỒN GAS
24. NẾU LÒ QÚA NHIỆT CÒI SẼ KÊU
25. KHI LÒ CHẠY HẾT GIỜ Ủ,,LÒ TẮT LỬA VÀ TỰ ĐỘNG TẮT GAS BẰNG
SOLENOID TỔNG PHÍA SAU LÒ ,BẢO ĐẢM AN TOÀN
26. BẠN CÓ THỂ DÙNG CHÊ ĐỘ ĐIỀU RAMSHOCK ĐỂ CHO CHÊ ĐỘ NÂNG
NHIỆT TỐT HƠN KHI BẠN DÙNG LÒ THÀNH THẠO.
27. LƯU Ý RẰNG NHIỆT ĐỘ HIỂN THỊ KHI NÂNG VÀ HẠ NHIỆT LÀ NHIỆT ĐỘ
CỦA DÒNG KHÍ NÓNG,CHỨ KHÔNG PHẢI LÀ NHIỆT ĐỘ CỦA SẢN
PHẨM.,NHIỆT ĐỘ CỦA SP SẼ ĐÚNG SAU THỜI GIAN Ủ,TÙY ĐỘ DẦY CỦA
VẬT LIỆU.
78