ESI Service Report-DRP Phase I

Consulting Service Report

Customer Name

Emirates Steel Industries Ltd

Attn:

Mr. Prassana Bhat

Address

Musaffah, Abu Dhabi, UAE

CC: (ESI)

Mr. Feroz. K. Kagadagar, Mr. Balakrishna Shetty, Mr. Asad Sayyad, Mr. Yogendra
Mishra

Report No

EISC/02/15

CC: (Ion Exchange) Mr. C.S Murthy, Mr. Suneeth Nair, Mr. V. Srinivasa, Mr. Bibin Baby

Date of Report

1-Jun-15

Report Prepared By

Date of Last Report

Sr. No

Treated System
Analysis Parameters

Units

DRP-3 WTP

ECW
Design Values

QCW

PCW

Actual

Control Limits

Actual

Control Limits

8.0 to 8.3

7.2

7.8 to 8.5

7.56

7.8 to 8.5

7.85

<1500

980

<1500

990

<2000

2650

<450

138

<450

135

<800

340

<5.0

3.6

Temperature

pH

Conductivity

Total Dissolved Solids -TDS

PPM

Calcium Hardness - CaH

PPM

M Alkalinity- Malk

PPM

Chloride - Cl-

PPM

Phosphate - PO4

PPM

4.0 to 8.0

2.8

4.0 to 8.0

2.8

Total iron -TFe

PPM

<2.0

1.2

<2.0

0.52

Turbidity

NTU

Total Suspended Solids - TSS

PPM

10

Actual

oC

uS/cm

<50
<50

78

Analyzed By

Comments

Action

ECW

ECW

All parameters are in range

No action required

QCW

QCW

All parameters are in range

No action required

PCW

PCW

All parameters are in range

No action required

Remarks(Observations, Suggestions, Areas for Improvement, Pending Actions etc. if any)

Stock of Chemicals
Sr No Chemical Name

Speciality Chemicals Division, Ion Exchange (India) Ltd

Dosed in to

Dosage Schedule

Dosage Qty (Kg/Dose)

ESI Service Report-SMP Phase I

Consulting Service Report

Customer Name

Emirates Steel Industries Ltd

Attn:

Mr. Prassana Bhat

Address

Musaffah, Abu Dhabi, UAE

CC: (ESI)

Mr. Feroz. K. Kagadagar, Mr. Balakrishna Shetty, Mr. Asad Sayyad, Mr. Yogendra Mishra

Report No

EISC/02/15

CC: (Ion Exchange)

Mr. C.S Murthy, Mr. Suneeth Nair, Mr. V. Srinivasa, Mr. Bibin Baby

Date of Report

1-Jun-15

Report Prepared By

Date of Last Report

Sr. No

Treated System

Analysis Parameters

Units

Temperature

pH

Conductivity

Total Dissolved Solids -TDS

PPM

Calcium Hardness - CaH

PPM

M Alkalinity- Malk

PPM

Chloride - Cl-

PPM

Nitrite - NO2

PPM

Phosphate - PO4

PPM

Total iron -TFe

PPM

10

Softener Water Make Up

SMP III
CCM Primary Non Contact
Open Loop

Design Values

Actual

Control Limits

7.5 to 8.5

7.68

<200

155

<1.0

EAF & LRFClosed Loop System

ADWEA Make Up

ICW I Non Contact Open Circuit

Actual

Control Limits

Actaul

Control Limits

Actaul

Control Limits

8.5 to 9.5

8.1

8.5 to 9.5

7.78

7.5 to 8.5

7.79

400-500

782

900-1400

230

<200

135

<10

15

<5

50

2.0 to 5.0

3.4

ICW II Non Contact Open

Circuit

Actual

Control Limits

8.0 to 9.0

7.68

600-800

1017

100-200

CCM Spray Contact Open

Circuit

Actual

Control Limits

Actual

8.0 to 9.0

7.83

8.0 to 9.0

8.46

600-800

1007

450-850

989

230

100-200

230

4.0 to 8.0

3.4

4.0 to 8.0

3.4

2.0 to 5.0

13.2

<1.0

0.42

<1.0

0.38

<3.0

3.1

oC

uS/cm

300-400

380

18

5.78

0.1

Analyzed By

Above Control Limits, Immediate action Required

Attention Required

Comments

Action

Softened Water

Softened Water

CCM Primary

CCM Primary

As per the control limits provided by GE, the paramters are on higher side

Kindly blowdown to maintain water parameters

EAF/LRF

EAF/LRF

Corrosion inhibitor levels are very low and iron concetration is high

Corrshield NT4201 will be added to maintain the corrosion inhibitor levels in the system.

ICW -I

ICW -I

As per the control limits provided by GE, the paramters are on higher side

Kindly blowdown to maintain water parameters

ICW-II

ICW-II

As per the control limits provided by GE, the paramters are on higher side

Kindly blowdown to maintain water parameters

CCM Spray

CCM Spray

Calcium Hardness, Conductivity and Phosphate levels are high

Urgent blowdown required to maintain water paramters in limit

Remarks(Observations, Suggestions, Areas for Improvement, Pending Actions etc. if any)

Stock of Chemicals
Sr No Chemical Name

Dosed in to

Speciality Chemicals Division, Ion Exchange Ltd

Dosage
Schedule

Dosage Qty
(Kg/Dose)

Telephone: 0097165261606

ESI Service Report-Rolling Mill -1 Phase I

Ion Exchange Specialty Chemical Division

Consulting Service Report
Customer Name

Emirates Steel Industries Ltd

Attn:

Mr. Prassana Bhat

Address

Musaffah, Abu Dhabi, UAE

CC: (ESI)

Mr. Feroz. K. Kagadagar, Mr. Balakrishna Shetty, Mr. Asad Sayyad, Mr. Yogendra Mishra

Report No

EISC/02/15

CC: (Ion Exchange)

Mr. C.S Murthy, Mr. Suneeth Nair, Mr. V. Srinivasa, Mr. Bibin Baby

1-Jun-15

Report Prepared By

Date of Report
Date of Last Report
Sr. No

Treated System
Analysis Parameters

Units

Temperature

pH

Conductivity

Total Dissolved Solids -TDS

PPM

Calcium Hardness - CaH

PPM

M Alkalinity- Malk

PPM

Chloride - Cl-

PPM

Nitrite - NO2

PPM

Phosphate - PO4

PPM

Total iron -TFe

PPM

10

RM-V

ADWEA

Non Contact Open Loop System

Contact Open Loop System

Design Values

Actual

Control Limits

Actual

7.5 to 8.5

8.32

8.0 to 9.0

8.36

8.0 to 9.0

8.6

129

160 to 220

217

700 to 800

581

110-160

90

480-560

240

3.0 to 5.0

7.1

1.0 to 2.0

1.4

oC

uS/cm

Analyzed By

Above Control Limits, Immediate action Required

Attention Required

Comments

Actions

QW / B02

KW/CO1

Remarks(Observations, Suggestions, Areas for Improvement, Pending Actions etc. if any)

Stock of Chemicals
Sr No Chemical Name

Speciality Chemicals Division, Ion Exchange Ltd

Dosed in to

Dosage Schedule

Dosage Qty (Kg/Dose)

Telephone: 0097165261606

ESI Service Report - Boiler Phase I

Ion Exchange Specialty Chemical Division

Consulting Service Report
Customer Name

Emirates Steel Industries Ltd

Attn:

Mr. Prasanna Bhat

Address

Musaffah, Abu Dhabi, UAE

CC: (ESI)

Mr. Feroz. K. Kagadagar, Mr. Balakrishna Shetty, Mr. Asad Sayyad, Mr. Yogendra Mishra

Report No

EISC/02/15

CC: (Ion Exchange)

Mr. C.S Murthy, Mr. Suneeth Nair, Mr. V. Srinivasa, Mr. Bibin Baby

Date of Report

1-Jun-15

Report Prepared By

Date of Last Report

Sr. No

Treated System
Analysis Parameters

Units

Design Values
1

Temperature

pH

Conductivity

Total Dissolved Solids -TDS

Total Hardness

Chloride - Cl-

Corrosion & Scale Inhibitor

8
9
10

Oxygen Scavenger

DRP-3 Boiler

Softened Water

Deaerator Outlet

Boiler Blowdown

Condensate

Actual

Control Limits

Actaul

Control Limits

Actual

Control Limits

Actual

7.0 to 8.5

8.4

8.5 to 9.5

9.7

10.5 to 11.5

10.74

8.5 to 9.5

9.3

<200

156

60

<5000

2579

<5.0

<2.0

oC

uS/cm

30

ppm
ppm

<5.0

<5.0

Nill

ppm
ppm PO4

15-25

ppm

Silica

ppm

<0.02

Total iron -TFe

ppm

<0.02

Analyzed By

26

30-40

15

<10.0

3.1

<1.0

0.5

<10.0

<1.0

Above Control Limits, Immediate action Required

Attention Required

Comments

Action

Deaerator Inlet

Deaerator Inlet

All Parameters are with in limit

No action required

Deaerator Outlet

Deaerator Outlet

All Parameters are with in limit

No action required

Boiler Blowdown

Boiler Blowdown

All Parameters are with in limit

No action required

Condensate Return

Condensate Return

All Parameters are with in limit

No action required

Remarks(Observations, Suggestions, Areas for Improvement, Pending Actions etc. if any)

Stock of Chemicals
Sr No Chemical Name

Specialty Chemicals Division, Ion Exchange Ltd

Dosed in to

Dosage Schedule

Dosage Qty (Kg/Dose)

Telephone: 0097165261606