More Efficient in Oil & Gas Extraction

FLEXIBLE TUBING

Flexible tubing KERUI

Coiled Line Pipe is an evolutionarydevelopment in our

industry as it
utilizes the use of the trusted steel pipegrades and combines it
with the
fast spoolabledeployment.
Coiled Line Pipe allows for safer, faster and cheaper project
completion by
cutting the pipeline installation time.

1)
2)
3)
4)

65% less man hours.

61% less equipment hours.
reduced risks related to safety and quality.
smaller Right of Way and minimal environmental impact.

Flexible tubing KERUI

Flexible Pipeline is a continuously milled length of steel tubing.
The pipe is externally coated at the end of the milling process before spooling
and final testing. It is ideally suited for well tie-ins, long flowlines and pipelines.
Flexible Pipeline allows for a project to be completed without field welding.
WHY USE FLEXIBLE PIPELINE
100% compatible with the steel pipe you use today
Safer, faster and much less costly installation than any alternative
Industry-leading QHSE, recognized by API Q1 and an API 5LCP
monogram (License #0004)
Long, continuous pipe lengths can be utilized in directional bore
pulls or in river crossings for quick and less risky deployment
State-of-the-art 3-layer polyethylene coating provides unrivalled protection in any terrain

High Quality
High Quality Master Coils of steel are slit to the
width
required for the diameter of tube to be milled
Chemistry verified
Mechanical properties verified
Width verified
Thickness verified
Full traceability of each strip, master coil and
heat of
raw materials
Pipeline Compliance with API 5LCP

 Quality Compliance with API Q1 and ISO 9001

Custom Manufacturing Process

State Of The Art Coiled Line Pipe

Mills

Every Coil is hydro tested for 30 minutes

before leaving
for the field

Description, sequence and simultaneousness job

Logistic preparation on job site.
Kerui team will check all the materials delivered at the
job site,
checking the packing list.
1.

All this checking will be advise to the client.

2.

Moving the equipment flexible pipes reels to the field.

3.

Checking the cranes certifications

4.

Power electricity supply for the welding machine

5.

Preparing the safety signals on site.

Description, sequence and simultaneousness job

Recognition of the work area.
Kerui team will visit first the location and the stages (well pads)
1.

In order to know the restrictions that we can have for the job.

2.

Make a plan for the solution according with the restrictions.

3.

Weather situation will be part of the job, Kerui can not Weld with rain.

Description, sequence and simultaneousness job

Starting job.
1. Meeting box, all days during the projects
2. Explaining work procedure
3. JSA, preparing and signing all the permition.
4. Gas analysis by detector, no welding job close to the
wellpad
5. Setting the reels on trucks and pulling according with
the stages.
6. Inspection job on the welding pipe zone.
7. Mechanical test according by client requested
8. Fixing and covering the welded area on the pipes
9. Daily reports for the job done.

Description, sequence and simultaneousness job

Job done report.
1. Kerui will provide a Dossier Quality report for the job
performance.
2. The Dossier Quality the following documents:

Manufacturing pipe reports

Welding certifications

Calibration welding machine.

Testing report

Inspection report provide by the inspector Company.

Flexible Pipes
Characteristics

Flexible Pipes
Characteristics

Flexible Pipes
Characteristics

Flexible Pipes 5

Flexible Pipes
Characteristics

Flexible Pipes Characteristics Coatings : 3 Layer

Polyolefin

Welding equipment
Characteristics
Miller Dynasty 200 Series
Welder

Welding kits

Welding kits

Coiled Line Pipe Installation

Equipment needed for unloading reels
(Typically Supplied by Client)
50 Ton Crane
3- 20 Foot Blue Endless Slings ( 21,220 lbs.
Vertical, 17,000 lbs. Choker, 42,400 lbs.
Basket)

Coiled Line Pipe Installation

Deployment Tools (Will be provided by Kerui)

Two Way Radios communication

3- 2 Yellow Straps 6 foot in length
4- 3/4 Shackles
2- Shackles
5- Pull heads
2- 12 Inches Crescent Wrenches
1- 36 Pipe Wrench
1- 5 foot digging bar
1- Set of open end wrenches (1/4 thru 1 )
1- 1 Drive Ratchet with a 3 1/8 Socket

Coiled Line Pipe Installation

Shrink Sleeve Installation (Quoted by

Kerui)

2 Shrink Sleeves per each coil length

2 FB Epoxy Kits per each coil length
1- Scrapper per 5 reels
1- Tigger Torch and Spare bottles
1- Inferred Temperature Gun
1- Roller per 5 reels

Coiled Line Pipe Installation

Consumables (Provided by Client)
Daily Field Tickets
JSA Books
Gear Oil
Jerry Can
Premium Fuel
Box of Rags
Bottles of Alcohol for Shrink Sleeve
installations
Grease
Break Cleaner

Inspection suggested by
Kerui
The onsite inspections would be based on the requirements of
the end-user,
but here are some of the typical ones:
Electrical Current Testing for Coating Integrity (Geep).
Pipe-to-pipe X-ray As per the end user requirements
(identical to existing
steel pipeline requirements)
Coating Repair Inspection visual and volumetric inspection
as per the
manufacturers requirements. (see the attached Procedure)
Hydrotest of pipeline As required by the end user. This
equipment, water

(air), drying pigs and all other materials will need to be

procured by the
local contractor.
As-Installed Visual inspection
Users As
Built

requirements.

based on End

Fixing pipe welded

Fixing pipe welded

Materials and Equipment
Surface Preparation
Installation Procedure delivered at the job time
Quality Indicators performance for the job
Testing of the applied coating

Existing CTP Deployment Equipment

Trailer System for

installation.

Installation Example

Common Structural
Composition
Carcass (Flexbody)
Prevents collapse under external hydrostatic
pressure
Internal Pressure Sheath (Flexbarrier)

Acts as the boundary for

conveyed fluid
Interlocked Pressure Armour (Flexlok)

Resists internal & external pressure in the hoop

direction
Inner Layer & Outer Layer of Tensile

Armour (Flextensile)
Provides both hoop and axial
strength
Insulating Layer (Flexinsul)
Protects against heat

loss

Outer Sheath (Flexshield)

Protects against seawater ingress and other
mechanical damage

Common materials present

on TF

Carcass

316L SS 2205 Duplex AL6-XN

Polymer HDPE Nylon

Allows for Smaller OD

Reduces Hang Off Loads

Increasing temperature
resistance
Production @ 130C PVDF
Gas Injection Static & Water Injection
HDPE
Gas Injection Dynamic PA12

Minimizes Reel Amounts

Carbon Steel 85ksi

110ksi

Thickness 4.8mm 10mm

PVDF

155ksi
12mm

Interlocked Pressure Armour

types

Pressure Containment
Smooth Bore Applications Collapse

Interlayer Tapes

Polypropylene
High Strength Glass
Tape
Dynamic PA 11 Anti Wear
Static

Carbon Steel 85ksi 100ksi

190ksi
Thickness 2 mm 7 mm
Polymer

HDPE

PA11/PA12

9mm x 3mm Static Applications

8mm x 4mm Dynamic Applications

Static applications HDPE (Yellow)

Dynamic applications PA11/PA12 (Black)

12mm x 6mm GI Dynamic

Application
Syntactic Foam
PT1000 PT3000 PT7000
Thickness 3.5 mm 7 mm
Below 1000m
Production Lines

End Fitting Technology

End fittings are critical
components of any flexible pipe
system

Custom designed for each flexible pipe structure

Each layer of the pipe individually terminated

Designed to:

Assure a leak tight transition between subsea and surface facilities

Withstand severe environmental loads and thermal cycling
Stronger than pipe in burst and failure tension
Allow for the venting of permeated gases

Terminations can be any design API/ANSI flanges, hubs, welded, or

other
Most common structural material
is AISI 4130 low alloy steel

Ancillary Equipment
Technology
A key component of any flexible riser and flowline
system is the
design and analysis of all required ancillary equipment

Bend Stiffeners & Restrictors

Installation Aids
Seabed Stabilisation
Buoyancy
End Fitting
Assembly

Subsea Bend
Stiffener Assembly

Bracelet
Anodes

Flexible
Pipe
Grayloc Interface
Assembly (Hub, Clamp,
Gasket, Test Head)

Distri
buted
Buoyancy
Modules

Topsides Bend
Stiffener Assembly

I-Tube Interface
Flange

Split Flange
Hang-Off

Submarine installation on
shallow
waters
Rigid riser must
be previously
installed on the
platform in
order to speed
the installation

Flexible pipe standards

ANSI / ISO 13628 / API 17J - Specification for Unbonded Flexible Pipe Petroleum
natural gas industries - Drilling and production equipment - Design and
operation

of subsea system- Part 2: Flexible pipe systems for subsea and

marine applications.

Petrobras NI-2409-A - Flexible Pipe Specification - 2003

Must be in compliance on all Petrobras Projects.
Bureau Veritas NI 364 DTO ROO E - Non-bonded Flexible Steel Pipes
used as
Flowlines
DNV F109 On-Bottom Stability Design Of Submarine Pipelines
Other oil company specifications
ALL SUPERSEDED BY API 17J
RP17B - Recommended Practice for Unbonded Flexible Pipe (sister
document to
API 17J)
Additional SPECS that make reference to the Flexible pipe:
DS 032-2004 : Art. 259 API 17A is a reference on the production

operations. API
17A contains API 17B and 17J
DS 081-2007 : on the general dispositions, in the chapter fifth, art. 49
uses as a
bases the ANSI/ASME B31.4 or ANSI/ASME B31.8. . The ANSI/ASME
B31.4 specify
that in the case of the use of flexible pipe, the API 17B must be used.
FLEXIBLE PIPE IS DIFFERENT FROM THE RIGID PIPE. EACH TYPE HAS ITS OWNS SPEC

Loadout Options

Reel
Used in the production facilities
The most flexible form of shipping unit
Reels may be shipped directly by installation vessel or by specialist heavy lift
cargo vessels
Reels can be configured for multiple lines or special packing arrangements
Reels can be loaded directly into lay system drives
Simple onshore drive systems for spooling

Carousel
Generally more suitable for cables and umbilicals
Allows longer lengths from onshore carousels in Newcastle
Requires purpose built installation or transport vessels with suitable carousel
systems
Extensive packing usually required for multiple lengths

Bespoke Packaging
Coiled and banded - for short jumper lengths
Wooden reels disposable
Steel frames - disposable

Installation

Installation systems

include:
Horizontal Lay System (HLS) Installation
Vertical Lay System (VLS) Installation

Installation process imposes additional loads including:

Tensioner pad squeeze

Tension loads which vary with water depth
Bending loads over chutes
Compression loads during deployment
Impact loads and bending during touchdown on
seabed

Post installation leak testing confirms integrity of all installed

lines following installation
Typically at 1.1 x design pressure for a period of 4 to 24 hours
depending upon type and length

EXAMPLE

EXAMPLE

Kerui Petroleum Equipment and Engineering Service SAC.

Address: Centro Empresarial Jose Pardo, Calle Martir Jose Olaya No 129 OFFICE 1705
Miraflores, LIMA
PERU