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3
2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore
REPLIES TO THE QUERIES OF BIDDERS 2X55 MW COAL FIRED POWER PROJECT AT SUNDER INDUSTRIAL ESTATE LAHORE
Sr.
No.
Specifica
tion
Volume
Clause
No./Section No.
Deviations /Clarifications
PPDCLs Response
1.GENERAL Layout
Volume IV
Drawings
in PDF
1.
2.
Volume IV
Drawings
in PDF
Volume IV
Drawings
in PDF
MMD-345023-C
-DR-02-00-0003
-Borehole
Location
Layout.pdf
MMD-320682-ZDR-02-00-0002.
pdf
MMD-320682-ZDR-02-00-0002.
pdf
PLOT PLAN
Part A
1.4
Climate
The major Meteorological data from
the nearest meteorological station is
as follows:
As
bidder
understanding,
meteorological data in the table 1.1
is not for guarantee condition.
Please
provide
the
ambient
parameter (e.g. temperature (dry
bulb),
relative
humidity
and
barometric
pressure)
for
PLOT PLAN
2 .MECHANICAL
3.
Volume II
P1
Page 1 of 59
4.
Volume II
Part A
Part B
5.
P1
P5&6
Volume II
Part B Section
B1 P1
Part B Section B
P1
1.4
Climate
The major Meteorological data from
the nearest meteorological station is
as follows:
Monthly
Mean
Maximum
Temperature
41.8 C
Monthly
Mean
Minimum
Temperature
6.9 C
1.22 Draft fan FD Fan Design
basis
Fan inlet air temp 50C
Page 2 of 59
6.
Volume II
Part B Section
B1 P6
by
requirement.
according
to
Bidder
the
manufacture
will
design
manufacture
requirement.
7.
Volume II
Part B Section
B1 P7
Bidders
proposal
evaluated
during
engineering.
shall
be
detailed
Volume II
Part B Section
B1 P11
9.
Volume II
Part B Section
B1
P13
6 Condenser
Design cold water temperature
33 deg C when CT is designed for
32 deg. C outlet temperature
6 Condenser
Tube thickness 22 BWG
6 Condenser
Corrosion allowance in water boxes
and tube plates
minimum 3.2 mm
10.
Volume II
11.
Volume II
Part B Section
B1
P14
Part B Section
B1
P14
Page 3 of 59
12.
Volume II
Part B Section
B1
P14
13.
Volume II
Part B Section
B1
P14
14.
Volume II
Part B Section
B1
P15
15.
Volume II
Part B Section
B1
P15
16.
Volume II
17.
Volume II
Part B Section
B1
P18
Part B Section
B1
P41
6 Condenser
Minimum CW temperature rise
across
condenser at condenser design
condition 10 deg.C
the
the
the
the
Bidder
may
bring
out
the
contradiction with HEI requirement
in its proposal.
Page 4 of 59
18.
Volume II
19.
Volume II
20.
Volume II
21.
Volume II
22.
Volume II
23.
Volume II
Part B Section
B1
P42
Part B Section
B1
P42
Part B Section
B1
P43
Part B Section
B1
P44
Part B Section
B1
P45
Part B Section
B1
P45
the
the
the
the
Bidder
clarification
generally
applicable to continuously running
pumps without limited storage
capacity in the system. But the
explanation given by bidder is not
applicable for River water intake
system in view of storage capacity
available in Raw water reservoir.
Page 5 of 59
24.
Volume II
Part B Section
B1
P45
25.
Volume II
Part B Section
B1
P45
26.
Volume II
27.
Volume II
Part B Section
B1
P46
Part B Section
B1
P47
28.
Volume II
Part B- Section
B-Mech
Specification
29.
Volume
II-Part BSection
B-Mech
Specificati
on
Volume
II-Part BSection
B-Mech
6.1
system
description
6.1.1
Truck
Unloading
Facilities
30.
the
5% head margin is to be
considered; otherwise high margin
will make the pump not operate at
high efficiency point during Plant
normal operation.
Material shall as per Bidder
optimization/design.
the
the
the
Page 6 of 59
31.
32.
Specificati
on
Volume
II-Part BSection
B-Mech
Specificati
on
Volume
II-Part BSection
B-Mech
Specificati
on
6.1
system
description
6.1.2
Conveying,
Crushing
and
Bunker Feeding
System
33.
Volume
II-Part BSection
B-Mech
Specificati
on
6.1.2
Conveying,
Crushing
and
Bunker Feeding
System
34.
Volume
II-Part BSection
B-Mech
Specificati
on
6.3.1
Mechanical
Equipment
System
the
Page 7 of 59
35.
Volume
II-Part BSection
B-Mech
Specificati
on
6.3.1
Mechanical
Equipment
System
/
Coal storage 45 days.
2
Project
Description
36.
37.
38.
Volume 1
Contractu
al 1
Volume
II-Part BSection
B-Mech
Specificati
on
Volume
II-Part BSection
B-Mech
Specificati
on
Volume
7.1
System
Description
7.1 System
Description
II-Part B-
Handling
bed ash.
Section
System
B-Mech
construction.
construction
Specificati
on
ash storage.
Page 8 of 59
39.
40.
Volume II-
5.6.2.2 Steam
Part A-
Generator
General
Efficiency
Technical
Requirem
ent
Sundar
excess air.
Volume
1.3.15 Auxiliary
II-Part B-
Steam System
Section
B-Mech
Specificati
Please confirm.
auxiliary boiler.
on
41.
42.
Volume
1.3.17 Draft
II-Part B-
Plant
requirement
Section
B-Mech
Specificati
on
frequency drive.
confirm
Volume
1.3.20.1 Coal
II-Part B-
bunkers
Section
B-Mech
Specificati
on
43.
requirement.
Volume
1.1 Type of
II-Part B-
Steam
outdoor type
Section
Generator
type.
Page 9 of 59
B-Mech
Specificati
on
Volume
II-Part B-
Handling
Section
System
In
our
experience,
Mechanical
B-Mech
Specificati
conveying.
on
We
pressure conveying.
conveyer
advise
using
and
bucket-chain
bucket
elevator
Volume
9.1.3 HCSD
II-Part B-
Disposal
Section
System
B-Mech
Specificati
on
Page 10 of 59
We
advise
that
Cancel HCSD
bottom
ash
silo
will
be
6.1.2
Conveying,
Crushing
and
Bunker Feeding
System
Part B Section
B1 P5
Part B Section
B1 P2
1.8 Combustor
Part B Section B
P19
46.
Volume
II-Part BSection
B-Mech
Specificati
on
7.1 System
Description
47.
48.
Volume
II-Part BSection
B-Mech
Specificati
on
Volume II
49.
Volume II
Page 11 of 59
51.
52.
Volume II
Part
AGeneral
Technical
Requirem
ent
Sundar
Volume II
Part
AGeneral
Technical
Requirem
ent
Sundar
Volume II
Part
AGeneral
Technical
Requirem
ent
3.2.1.9
System
Water
5.6.12 DM water
consumption
Waste
water
shall
not
be
discharged to canal. Please comply
with the specification requirement
regarding discharge of waste water.
Bore well as specified in Clause
11.1.1, Volume II Part B is in the
scope of Bidder. All study required
for the design is in the scope of
Bidder.
Page 12 of 59
Sundar
11 Plant Water
System
53.
Volume II
Part
BSection
B1 - Mech
Technical
Specificati
on
Schedule
Volume II
Part
AGeneral
Technical
Requirem
ent
Sundar
Volume II
5.6.1.3
Unit
Auxiliary Power
Consumption
10.3
Draft
Tower
Induced
Cooling
flow in BMCR.
Page 13 of 59
54.
Part
BSection
B1 - Mech
Technical
Specificati
on
Schedule
Volume II
Part B Section A
Civil
11.6
Ducts
C.W.
3.2.2.2
Generator Main
One
Connections
generator
4.ELECTRICAL
55.
Volume IIPart
AGeneral
Technical
Requirem
ent
Sundar
(1)
set
three-phase
of
bus
isolated
duct
from
phase
terminals/phase
segregated
box
to
breaker
the
terminal
adaptor
generator
and from
circuit
generator
Volume IIPart
AGeneral
Technical
Requirem
ent
Sundar
3.2.2.16
132kV
Transmission
Line
Page 14 of 59
57.
VolumeIIC
Electrical
Technical
Specificati
on
1.4.1
AC
Auxiliary Power
Distribution
System
58.
VolumeIIC
Electrical
Technical
Specificati
on
VolumeIIC
Electrical
Technical
Specificati
on
Volume IV
Drawings
3.3.1
Generator
Circuit Breaker
(GCB)
VolumeIIC
Electrical
Technical
Specificati
on
1.4.3
DC
system
59.
60.
61.
6.3.1
Construction
features
3.
MMD-345023-C
-DR-02-00-0003
-Borehole
Location Layout
supply
SEPCOIII recommend LV
emergency power supply
3-ph,4-wires same as LV normal
power supply system.
Please
refer
Plot
Plan
MMD-345023-z-DR-02-00-0002 for
location of transformer. Bidders
proposal meets the requirement.
at detail
Page 15 of 59
boards as alternative.
62.
VolumeIIC
Electrical
Technical
Specificati
on
1.7
System
Control,
Metering
and
Protection
63.
VolumeIIC
Electrical
Technical
Specificati
on
VolumeIIC
Electrical
Technical
Specificati
on
6.3.1.7 Relays
Auxiliary
transformer
buchholz
protection and winding temperature
initiated
trip/alarm
shall
be
interfaced with the numerical
protection relays.
6.3.1.20 AC and
DC
power
supply
64.
As
per
Chinese
standards,
Protection of rated and above
100MW generator with generator
transformer, Protection of rated and
above 220kV transformers shall be
effected
through
redundant
(2x100%)
numerical/Microprocessor
based
Digital Protection Relays. Please
allow
us
supply
1x100%
numerical/microprocessor
based
digital protection relay for this
project 55MW generator, generator
transformer,
unit
auxiliary
transformers,
station
auxiliary
transformers. This scheme is safe
and reliable enough and successful
in many engineering practice.
Please confirm.
Bidder understands this clause
requirement is applicable only for oil
filled transformers, not for dry
transformers. Please confirm.
Please follow
requirements.
the
specification
Page 16 of 59
65.
VolumeIIC
Electrical
Technical
Specificati
on
VolumeIIC
Electrical
Technical
Specificati
on
6.3.1.23
Auto
bus
transfer
(ABT) panel
7.3.1.10
Measuring
instruments
67.
VolumeIIC
Electrical
Technical
Specificati
on
68.
VolumeIIC
Electrical
Technical
66.
To be decided
engineering.
7.3.1.21 AC and
DC
auxiliary
power supplies
8.3.1
Construction
features
during
detail
Page 17 of 59
Specificati
on
69.
VolumeIIC
Electrical
Technical
Specificati
on
8.3.1.13 Relays
Please follow
requirements.
70.
VolumeIIC
Electrical
Technical
Specificati
on
00.
Drawing
List
for
2x55 MW
Lahore
9.2.2.3
Float-cum-boost
charger
(SCR
Control)
Accepted.
MMD-345023-E-DR-02-00-0002
SLD Generator, GT, UT, ST,
Metering & Protection
MMD-345023-E-DR-02-00-0003
SLD Metering and Protection
Scheme for 132kV GIS
MMD-345023-E-DR-02-00-0004
Functional Block Diagram of 220V
DC Power Supply
MMD-345023-CI-DR-02-XX-0002
Single Line Diagram for UPS
Volume II
Part
B
Section D
7.1
General
Requirements
Please follow
requirement
71.
72.
the
the
specification
specification
Page 18 of 59
73.
74.
75.
76.
-Technical
Specificati
on for C&I
Volume IIPart
AGeneral
Technical
Requirem
ent
Sundar.pd
f
VolumeIIC
Electrical
Technical
Specificati
on-Lahore
_Final-31
Jan
2015.pdf
VolumeIIC
Electrical
Technical
Specificati
on-Lahore
_Final-31
Jan
2015.pdf
VolumeIIC
Electrical
Technical
Specificati
on-Lahore
_Final-31
Jan
2015.pdf
Page-27
Page-1
Page-3
3.2.2.2
Generator
Connections
One (1) set Generator
Breaker (GCB)
Please follow
requirement
the
specification
Please follow
requirement
the
specification
Please follow
requirement.
the
specification
Noted.
Main
Circuit
to
supply
emergency
Page-179
Page 19 of 59
77.
VolumeIIC
Electrical
Technical
Specificati
on-Lahore
_Final-31
Jan
2015.pdf
Page-185
Noted.
Network
identified
approved QAP,
in
the
Prototype Towers
The
testing
shall
be
5.C&I
78.
Volume II-
4.2.6.2
Part
Redundancy
in
Section D
Input/output
cards
Modules
Technical
supply.
Specificati
temp
For
on
furnace
and
C&I.pdf
for
where
inputs/outputs
Control,
draft
feed
water
control
are
flow
interface
important
module,
signal,
the
Page 20 of 59
signals
not be provided.
resident
un-failure
I/O
Volume II-
4.2.17.1
Alternative I
Part B
Electro-Hydrauli
Alternative II
Section D
c Governor
Control
design.
Technical
Specificati
on for
C&I.pdf
80.
Volume II-
4.2.17.2
Part B
Turbine
Section D
Protection
System (TPS)
alarmed.
Technical
Page 21 of 59
Specificati
on for
C&I.pdf
81.
Volume II-
4.2.17.3
ii)
Part B
Turbine
design,
Section D
Supervisory
System (TSS)
Technical
Generator bearing).
Specificati
v)
on for
C&I.pdf
vi)
Absolute
Stator
measurement
bearing
winding
in
vibration
vibration
radial
and
vibration.
tangential directions.
vii)
sensors).
82.
Volume II-
4.2.21
PLC
Part B
Configuration
Section D
-
Technical
system.
Specificati
on for
C&I.pdf
Page 22 of 59
83.
Volume II-
4.5
Vibration
Part B
Monitoring for
Section D
HT Motors
Phasor ......
Technical
Specificati
on for
Noted.
C&I.pdf
84.
Volume II-
6.1.3
Marshalling/Termination
Part B
Termination/Mar
Section D
shalling
part
dedicated Marshalling/Termination
Cabinets and
cabinets/panels for
Technical
Interposing
all
Specificati
Relay Panels
field,
of
cables
DDCMIS/PLC
originating
MCC/SWGR or
of
cabinets
signal
terminating
from
Noted.
cabinets to be provided.
the
any other
on for
source
C&I.pdf
and
for
Volume II-
Part B
Quality
the
bidder reference,
Section D
Monitoring
(AAQMS
other
following
pollutant
gases/parameters
Technical
Specificati
on for
also be provided.
C&I.pdf
Method
of
measurements
and
boards
(PCBs)
norms.
Page 23 of 59
There
shall
not
be
any
cost
Volume II-
8.7.1.2
Part
Cables
Control
Section D
Technical
Specificati
on
for
C&I.pdf
6.CIVIL
87.
Volume
II-partB
Section A Civil
Page 24 of 59
Volume
II-partB
Section A Civil
Page 25 of 59
89.
90.
Volume
-Part
B-Section
P55-10.3
P59-11.1
A Civil
91.
Volume
-Part
B-Section
A Civil
P74-12.3.2.3
92.
Volume
-Part
B-Section
A Civil
Volume
-Part
B-Section
A Civil
P76-14.1.5
Volume
-Part
B-Section
93.
94.
P78-15.3
P79-15.6
Please
consider
protection
measures of whole U/S slope.
Page 26 of 59
A Civil
the time.
95.
Volume II
-
Part
Section A
97.
Volume II
- Part B Section A
Civil
17.6 Permanent
Stores
Volume II
Part
A-General
Technical
Requirem
ent
Sundar
1.6 Geology
Volume II
- Part B Section A
Civil
Civil
96.
Appendix-B.
Details
Boreholes
3.0 m.
of
7.HVAC
98.
Volume IIPart
AGeneral
Technical
Requirem
ent
Sundar
19 of 222
1.4 Climate
Bidders
understanding regarding
design conditions
of HVAC system
Page 27 of 59
confirm
Temperature C
41.8
Temperature C
6.9
longitude is 74.40E):
1) Dry-bulb temperature
100
years % 70
Dry-bulb
temperature
corresponding to 99.6% /99%
annual cumulative frequency of
occurrence and outdoor design
relative humiditycold conditions
3.9C /5.0C
3)
Evaporation
wet-bulb
temperature corresponding to 0.4%
/1%annual cumulative frequency of
occurrence and mean coincident
dry-bulb
temperature
42.3C/34.2C, 28.7C/33.6C,
Please provide extreme (maximum
and minimum) temperatures used
for HVAC system design.
99.
Volume
II-Part BSection
176 of 235
Water
cooled
air-conditioning
Page 28 of 59
B-Mech
Specificati
on
better
efficiency,
more
stable
cum
VFD
control
room
building.
Bidder to comply with specification
requirement.
Volume
II-Part BSection
B-Mech
Specificati
on
183 of 235
room temperature of
6C
Comply
with
specification
with
temperature
high
during
ambient
summer
Page 29 of 59
room temperature of 3C
months.
not
Volume
II-Part BSection
B1 - Mech
Technical
Specificati
on
Schedule
63 of 98
1 Temperature
1.0) C
(22+ 1.0) C
2 Relative Humidity
30%~65%;
requirement
requirement
is not controlled.
According to electrical code IEC,
indoor condition of switchgear
Page 30 of 59
Volume
II-Part BSection
B-Mech
Specificati
on
182 of 235
15.1.2 Ventilation
Two types of ventilation system
namely evaporative cooling system
(i.e. Air washer system) and dry
103.
Vol 1
Bid Security
Page 31 of 59
ITB 44.1.
contract
and
submission
performance security .
of
Page 32 of 59
incorporating all
between the Parties.
agreements
104.
Page 33 of 59
tariff
(NEPRA/TRF-ITTC/2013/7195-7197
) for the assumptions. We would like
to highlight here that the minimum
size of plant considered in NEPRA's
UFT is 220MW (gross) and the
assumptions given in UFT are
almost irrelevant to a 2x55MW Plant.
In such conditions it would be almost
impossible to prepare a financial
model without proper inputs and
assumptions. We request you to
kindly share the financial model of the
project with us you have prepared so
we could take further action
accordingly.
Detailed
explanation
SEPCO III ;
for
Page 34 of 59
Statements
Explanation: The Assumptions
and Parameters as per guidelines
issued by NEPRA.
NEPRA explicitly delineate the key
parameters and assumptions in the
upfront tariff for coal fired power
plants
vide
its
letter
No.
NEPRA/TRF-ITTC/2013/7195-7197
dated 26 June 2014. The key
parameters and assumptions include;
Plant size
Site of plant
Plant specifications
Auxiliary consumption
Project cost including EPC
cost, Taxes & Duties,
Financing fee and charges,
Insurance during
construction and Interest
during construction
Construction period
Debt Equity ratio
Duration of loan period
Duration of grace period
Interest rates on loans
Duration of Tariff Period
Quality of Imported / Local
Page 35 of 59
Thermal efficiency
Operation and maintenance
cost
Page 36 of 59
Page 37 of 59
Cost of limestone
Variable Operation &
Maintenance cost (Local &
Foreign)
Capacity
Purchase
Price
(Rs/kWh)
Insurance cost
Cost of working capital
Return on equity
Interest cost
Principal element of loan
installment
Explanation:
Projected
financial statements
Projected financial statements
shall be prepared based on the
tariff model. The projected
financial statements include;
Statement of Financial
Position (Balance sheet)
105.
Vol-1
Standard form
Page 38 of 59
106.
107.
Vol-1
Vol-1
Standard form
Standard form
Page 39 of 59
Vol-1
Standard form
Page 40 of 59
Performance
Security, in accordance with
Clause 34 of Instructions to
Bidders, or
(ii) sign the proposed Contract
Agreement, in accordance with
Clause 35 of Instructions to Bidders,
109.
110.
Volume I,
Volume I,
ITB, Clause 6.
Bid Security;
All bids must be accompanied by a
Bid Security in the amount of USD 5
Million (Five Million) or an
equivalent amount in a freely
convertible currency in the form of a
bank guarantee form or in the form of
deposit at call from a foreign bank
duly counter guaranteed by a
Page 41 of 59
Volume I,
PART-II:
PARTICULAR
CONDITIONS
OF
CONTRACT;
Clause 5.3 ;
Page 42 of 59
112.
Volume I,
PART-II:
PARTICULAR
CONDITIONS
OF
CONTRACT;
Clause 8.1 ;
113.
Volume I
PART-II:
PARTICULAR
CONDITIONS
OF
CONTRACT;
Clause 16.5 ;
Clause16.5 Training of
Employer's/Consultants Staff
Volume II, Part A; General
Specifications: Clause 3.5 Training of
Owners Personnel
The exact details, extent and schedule
for training shall be as finalised
during detailed engineering and shall
be subject to Owners approval
Not agreed.
114.
Volume I
PART-II:
PARTICULAR
CONDITIONS
OF
CONTRACT;
Clause 17.5
Page 43 of 59
Contractor's Equipment to be
imported into Pakistan and identify
as to what assistance of the Employer
is required for obtaining by the
Contractor of all necessary import
permits or licenses.
PART-II: GENERAL CONDITIONS
OF CONTRACT; Clause 17.4
Consents and Wayleaves
The Employer shall in due time
obtain or grant all consents including
permits-to-work, wayleaves and
approvals required for the Works.
115.
Volume I
PART-II:
PARTICULAR
CONDITIONS
OF
CONTRACT;
Clause 33.1
Not agreed.
Page 44 of 59
Volume II
PART-II:
8
General
Technical
Requirements;
Clause 8.6
117.
Volume I
Invitation to Bid
Page 45 of 59
118.
Volume I
Preamble to The
Transaction
Clause 4.1.
119.
Volume I
Instruction
Bidder,
Clause 16.3:
120.
Volume I
Schedule
Prices:
to
of
Manufactures
nature.
are
indicative
in
Page 46 of 59
Volume I
Particular
conditions
Contract,
Clause 16.5:
of
122.
Feasibility
Report
Section 14.1.2.1
123.
Feasibility
Report
Section 8.3.8
Already provided.
Page 47 of 59
124.
Feasibility
Report
Section 13.2.5
125.
Feasibility
Report
Section 13.1.10
126.
General
Water License
PART-II:
PARTICULAR
CONDITIONS
OF
CONTRACT;
Clause 33.1
127.
Volume I
Yes
Page 48 of 59
129.
Volume II
Volume II
Part A - Section
A1 Superceded
Schedules;
Part A - Section
A1 Superceded
Schedules;
Page 49 of 59
Volume I
PART-II:
PARTICULAR
CONDITIONS
OF
CONTRACT;
Clause 17.5
Page 50 of 59
Contractor
in obtaining in a timely and
expeditious manner all permits,
approvals and/or licenses necessary
for the execution of the Contract
from all local, state or national
government authorities or public
service undertakings that such
authorities or undertakings require
the Contractor or Sub-contractors or
the personnel of the Contractor or
Sub-contractors, as the case may be,
to obtain
131.
Volume II
132.
Volume II
Part A, Technical
SpecificationsGeneral
Specification,
Clause 3.4,
Part A, Technical
SpecificationsGeneral
Specification,
Clause 1.12,
Page 51 of 59
133.
Volume II
Part B, Section
B, Mechanical
Specifications,
Clause 6.1.3
Volume II
Part B, Section
B, Mechanical
Specifications,
Clause 6.3.1
135.
General
136.
General
137.
Page 52 of 59
Volume I
Section 1.
Instructions to
Bidders,
Clause 14.6
139.
Volume II
Part A, Technical
Specifications-G
eneral
Specification
Clause 1.3
Page 53 of 59
Volume II
Part A, Technical
Specifications-G
eneral
Specification
Clause 1.2
141.
Volume II
Part A, Technical
Specifications-G
eneral
Specification
Clause 1.2 &
Clause 3.4
142.
Volume II
Part A, Technical
Specifications-G
eneral
Specification,
Clause 3.4
Not agreed
Page 54 of 59
143.
Volume II
Part A, Technical
Specifications-G
eneral
Specification,
Clause 1.5
144.
Volume II
Part A, Technical
Specifications-G
eneral
Specification,
Clause 1.12
Not agreed.
Page 55 of 59
Volume II
Part A, Technical
Specifications-G
eneral
Specification,
Clause1.16
146.
Volume II
Part B, Section
A,
Clause 15
147.
General
Page 56 of 59
148.
General
Page 57 of 59
General
150.
General
Page 58 of 59
General
2x50MW
Page 59 of 59