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Consolidated Replies No.

3
2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

Punjab Power Development Company Ltd

REPLIES TO THE QUERIES OF BIDDERS 2X55 MW COAL FIRED POWER PROJECT AT SUNDER INDUSTRIAL ESTATE LAHORE
Sr.
No.

Specifica
tion
Volume

Clause
No./Section No.

Clause and Reference

Deviations /Clarifications

PPDCLs Response

The coordinates system in drawing


Borehole Location Layout is
inconsistent with the coordinates
system in drawing PLOT PLAN.
Please check and provide the
correct
coordinates
of
the
boreholes.

Borehole locations are shown for


providing preliminary information on
soil of the project site. Coordinates
of bore hole location and grid line of
plot plan cannot be correlated.

1.GENERAL Layout
Volume IV
Drawings
in PDF
1.

2.

Volume IV
Drawings
in PDF
Volume IV
Drawings
in PDF

MMD-345023-C
-DR-02-00-0003
-Borehole
Location
Layout.pdf
MMD-320682-ZDR-02-00-0002.
pdf
MMD-320682-ZDR-02-00-0002.
pdf

Borehole Location Layout

PLOT PLAN

1. The coordinates of power plant


boundary should be some mistake.
For example, The coordinate of the
power plant northwest corner is N
346346.461, but the coordinate
adjacent grid line is N 3463500.
Please check and provide the
correct coordinates of power plant
boundary.
2. Please provide the AutoCAD
format of the drawing.

Coordinates of grid line under


revision. The soft copy of Drawing
in AutoCAD format will be provided.

Part A

1.4
Climate
The major Meteorological data from
the nearest meteorological station is
as follows:

As
bidder
understanding,
meteorological data in the table 1.1
is not for guarantee condition.
Please
provide
the
ambient
parameter (e.g. temperature (dry
bulb),
relative
humidity
and
barometric
pressure)
for

Ambient air temperature of 27 C &


RH of 60% has been specified for
guarantee of Boiler efficiency and
auxiliary power condition. Wet bulb
temperature of 28 shall be
considered
for
design
and
guarantee of cooling water system

PLOT PLAN

2 .MECHANICAL
3.

Volume II

P1

Page 1 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

Punjab Power Development Company Ltd

performance guarantee condition.

4.

Volume II

Part A

Part B

5.

P1

P5&6

Volume II
Part B Section
B1 P1

Part B Section B
P1

1.4
Climate
The major Meteorological data from
the nearest meteorological station is
as follows:
Monthly
Mean
Maximum
Temperature
41.8 C
Monthly
Mean
Minimum
Temperature
6.9 C
1.22 Draft fan FD Fan Design
basis
Fan inlet air temp 50C

1.24 Primary Air Fan


Fan inlet air temp 50C

Steam pressure at SH outlet


bar absolute (Tentative)
110
bar
Steam generators will be of semi
outdoor type, sub critical pressure,
natural circulation, non-reheat and
dry
bottom
type
Circulating
Fluidized Bed Combustion (CFBC)

and turbine cycle heat rate.

Please comply with temperature


specified for FD and PA fan design.

The inlet air temperature of FD fan


and PA fan should equal the
environment temperature. It is
changed with the environment
temperature.

110bar is high pressure parameter


not
subcritical,
they
are
contradictory. Bidder recommends
high pressure parameter steam
generator for this project.

110 bar (tentative) has been


specified. This value is aligned with
sub-critical parameter. Bidder may
quote higher parameter if it proven
for this capacity of Boiler and
Turbine offered by the Bidder.

Page 2 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

6.

Volume II

Part B Section
B1 P6

Punjab Power Development Company Ltd

units designed to burn 100%


imported coal and 100% local coal.
1.26 Steam Coil Air Pre-Heaters
(SCAPH)
SCAPH outlet air temperature with
maximum air flow corresponding to
oil firing condition 100

SCAPH outlet air temperature is


determined

by

requirement.
according

to

Bidder
the

manufacture
will

design

manufacture

Please follow the specification


requirement. Bidder may follow
manufacturers requirement if it is
more stringent than specification
requirement

requirement.
7.

Volume II

Part B Section
B1 P7

1.32 Seal Air Fans


Number per SG unit

Seal air fan is not required for


2 x 100%

circulating fluidized bed unit, and

Bidders
proposal
evaluated
during
engineering.

shall
be
detailed

the sealing air will be provided from


8.

Volume II

Part B Section
B1 P11

Condenser design pressure 0.1


Kg/cm2 (abs) at 33 deg. C cooling
water temperature

9.

Volume II

Part B Section
B1
P13

6 Condenser
Design cold water temperature
33 deg C when CT is designed for
32 deg. C outlet temperature

primary air system.


As
bidder
understanding,
0.1Kg/cm2 (abs) is applied to
physical design of the condenser,
but
not
back
pressure for
performance
guarantee
case.
Please kindly confirm that.
The
condenser
inlet
CW
temperature shall be the same as
CT outlet CW temperature which is
32 deg. C.

6 Condenser
Tube thickness 22 BWG

Tube thickness shall as per OEM


optimization.

6 Condenser
Corrosion allowance in water boxes
and tube plates
minimum 3.2 mm

Corrosion allowance shall as per


OEM standardized proven design.

10.

Volume II

11.

Volume II

Part B Section
B1
P14
Part B Section
B1
P14

Condenser pressure of 0.1Kg/cm2


(abs) at at 33 deg. C cooling water
temperature shall be guaranteed by
the bidders

Bidder to comply with specification


requirement
Margin has been considered in CW
temperature at condenser inlet and
cooling water temperature at
cooling tower outlet to take care of
temperature rise in CW pump and
degradation in performance with
time.
Bidder may offer higher thickness

Bidder may offer higher thickness

Page 3 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

12.

Volume II

Part B Section
B1
P14

13.

Volume II

Part B Section
B1
P14

14.

Volume II

Part B Section
B1
P15

15.

Volume II

Part B Section
B1
P15

16.

Volume II

17.

Volume II

Part B Section
B1
P18
Part B Section
B1
P41

6 Condenser
Minimum CW temperature rise
across
condenser at condenser design
condition 10 deg.C

7 Condenser Air Evacuation system


Design of air removal section to
cool the air and vapour mixture
corresponding to 25.4mm Hg (abs)
4.17C
below
saturation
temperature
9 Heat Exchangers type (HP and
LP
Heaters)
Material of tube stainless steel type
316
10 Feed Water Heating Plant (HP
and LP Heaters)
Corrosion allowance on each heater
shell and water box 3.2 mm
4.1 Velocity Limits for calculating
the inside pipe diameter are as
follows:
10.2 Self-Cleaning Strainers
4 Material Of Construction
Strainer screen / section SS 316.
Shaft SS 316.
Supporting cage SS 316.
Differential Measuring System SS
316.
Flushing / Backwashing Unit SS
316

Punjab Power Development Company Ltd

This requirement is not reasonable,


since Owner has already asked
condenser design pressure of
0.1kg/cm2(a) at 33 deg.C, if CW
temperature rise is more than
10deg.C, the condenser TTD will be
less than 2.4 deg.C which does not
comply with HEI requirement.
Thus, CW temperature rise will as
per Bidder optimization/design.
Shall as per HEI.

Bidder to comply with specification


requirement.

Material of tube will be TP304 or


equivalent
as
per
Bidder
optimization.

Bidder to comply with


specification requirement.

the

Corrosion allowance shall as per


OEM standardized proven design
and HEI.

Bidder to comply with


specification requirement.

the

Fluid velocity shall as per Bidder


optimization/design.

Bidder to comply with


specification requirement.

the

Material shall be TP304 or as per


Bidder optimization/design.

Bidder to comply with


specification requirement.

the

Bidder
may
bring
out
the
contradiction with HEI requirement
in its proposal.

Bidder to comply with the


specification requirement. Bidder
may bring out the HEI requirement
in their proposal

Page 4 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

18.

Volume II

19.

Volume II

20.

Volume II

21.

Volume II

22.

Volume II

23.

Volume II

Part B Section
B1
P42
Part B Section
B1
P42
Part B Section
B1
P43

Part B Section
B1
P44
Part B Section
B1
P45

Part B Section
B1
P45

Any other internal hardwares /


pipes,
etc.
SS 316
10.3 Induced Draft Cooling Tower
o
o
Cooling range ( C) 10 C
Splash Fill PVC

10.4 DMCW Pumps for both units


Operating Range 40% to 120 % 0f
rated flow

10.5 Plate Type Heat Exchangers


Heat Transfer plate SS-AISI-316
11.1 Specification Requirement
Schedule for Plant Water System
1 Raw Water Intake system
Capacity M3/hr 435 or process
requirement whichever is higher
11.1 Specification Requirement
Schedule for Plant Water System
1 Raw Water Intake system
Margin in pump flow over
continuous requirement 20%

Punjab Power Development Company Ltd

The CT cooling range shall match


CW temperature rise which shall as
per Bidder optimization/design.
Please confirm is film fill can be
used or not.

Bidder to comply with


specification requirement.

the

Bidder to comply with


specification requirement.

the

DMCW pump flow is not regulable.

Flow control has not been specified


but pump characteristic should
meet the specification requirement.

Heat transfer plate shall be TP304


or
as
per
Bidder
optimization/design.
Capacity shall as per Bidder design.

5% flow margin is to be considered;


otherwise high margin will make the
pump not operate at high efficiency
point during Plant normal operation.

Flow may vary depending on


number of coolers in service and
flow in coolers.
Bidder to comply with the
specification requirement.
Bidder to comply with
specification requirement.

the

Bidder to comply with


specification requirement.

the

Bidder
clarification
generally
applicable to continuously running
pumps without limited storage
capacity in the system. But the
explanation given by bidder is not
applicable for River water intake
system in view of storage capacity
available in Raw water reservoir.

Page 5 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

24.

Volume II

Part B Section
B1
P45

25.

Volume II

Part B Section
B1
P45

26.

Volume II

27.

Volume II

Part B Section
B1
P46
Part B Section
B1
P47

28.

Volume II

Part B- Section
B-Mech
Specification

29.

Volume
II-Part BSection
B-Mech
Specificati
on
Volume
II-Part BSection
B-Mech

6.1
system
description

The coal shall be transported to the


project site through trucks.

6.1.1
Truck
Unloading
Facilities

Capacity of each truck will be 50


Tonnes

30.

11.1 Specification Requirement


Schedule for Plant Water System
1 Raw Water Intake system
Impeller and shaft SS316
Fastener SS316
4 In plant Raw Water Pumps
Rated pump head m As per process
requirement with 10% margin.

Material of clarifier shaft and


Paddle, Flash mixer agitator
SS316
12 Material of Construction of
Pumps handling Clarified, Filtered,
UF, Potable and Service Water
Impeller SS316
Shaft SS316 / SS410
5.6.1.2 Unit Gross Heat Rate
Unit Gross Heat rate in KJ/KWhr
under rated steam conditions at 0.1
Kg/cm2 (abs) design condenser
pressure with zero make up at
100% TMCR, 80% TMCR and 60%
TMCR unit load while firing
performance coal.

Punjab Power Development Company Ltd

Material shall be TP304 or as per


Bidder optimization/design.

Bidder to comply with


specification requirement.

the

5% head margin is to be
considered; otherwise high margin
will make the pump not operate at
high efficiency point during Plant
normal operation.
Material shall as per Bidder
optimization/design.

Bidder to comply with


specification requirement.

the

Bidder to comply with


specification requirement.

the

Material shall be TP304 or as per


Bidder optimization/design.

Bidder to comply with


specification requirement.

the

Since there is already guarantee for


Unit Net Heat Rate (weighted), Unit
Gross Heat Rate for each case shall
not be guaranteed otherwise there
will be reduplicative guarantee.

Please provide the truck transport


distance.

Incorrect section of specification


has been referred. It seems,
clarification refers to Volume-II
Part-A. Please refer to clause 5.3 of
Volume-II Part-A. Net heat rate is
being computed from gross heat
rate and hence gross heat rate shall
be demonstrated and net heat rate
shall be calculated from the
demonstrated Gross Heat Rate.
Transport of coal to the project site
is responsibility of Owner.

Does the truck is Dump truck or


not?
Please provide the truck shape
parameter, including the truck width,

Truck tippler design should take


care of various types of truck
available in the market up to 50 T
capacity

Page 6 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

31.

32.

Specificati
on
Volume
II-Part BSection
B-Mech
Specificati
on
Volume
II-Part BSection
B-Mech
Specificati
on

6.1
system
description

Coal flow diagram has been


depicted
in
Drawing
no
MMD-345023-M-DR-02-00-012

6.1.2
Conveying,
Crushing
and
Bunker Feeding
System

The coal from surge hoppers


SH-1/2 is fed into the crushers
CR-1/ 2 through vibrating feeder
2A/B .Crushed Coal from crushers
is fed to screens SCR-1/2 in screen
house to screen out (-) 6 mm coal
present in the feed. The (+) 6 mm
coal from the screens will be
recycled and will be fed to the
crushers CR-1/ 2 by conveyors
BCN-3A/3B for crushing it down to
(-) 6 mm size.
The motor operated travelling
tripper
TR-1/2
provided
on
conveyors BCN-5A/5B will fill the
coal into the bunkers.

33.

Volume
II-Part BSection
B-Mech
Specificati
on

6.1.2
Conveying,
Crushing
and
Bunker Feeding
System

34.

Volume
II-Part BSection
B-Mech
Specificati
on

6.3.1
Mechanical
Equipment
System

Deck plate of minimum 3.15 mm


thickness shall be provided for full
length of all conveyors.

Punjab Power Development Company Ltd

length, height during normal mode


and unloading mode.
Please provide the coal flow
diagram which in drawing NO.
MMD-345023-M-DR-02-00-012

Already provided to prequalified


bidders.

We suggest canceling the surge


hoppers, to make the crusher house
elevation lower, and set the
crushers and screens capacity
larger than the conveyor belt
system capacity. Please confirm.
And please provide the type of
conveyors BCN-3A/3B.

Bidder proposal shall be evaluated


during detailed engineering

Considering the economy and easy


operation, Bidder recommended
using plough unloaded to replace
the tripper conveyors. Up to now,
the information about plough
unloader we get from the running
power plant shows that, the plough
unloader is reliable and easily
operated / maintained. please
confirm
Head cleaner device and return belt
cleaner will be provided to avoid the
spillages go into the tail pulley and
take-up pulley, so we suggest
canceling the full length deck plate,
or provide the deck plate under the
loading area only. Please confirm.

Bidder to comply with the


specification requirement. However
bidder may bring it as deviation in
the proposal with price of
withdrawal for this deviation.

Bidder to comply with


specification requirement.

the

Page 7 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

35.

Volume
II-Part BSection
B-Mech
Specificati
on

6.1.3 Coal Feed


from Stockyard

6.3.1
Mechanical
Equipment
System

The coal in two stockyard shall have


adequate storage for at least
30days coal consumption
The capacity of coal stockyard shall
be adequate for storing coal for 20
days
maximum
continuous
requirement (MCR).

Punjab Power Development Company Ltd

These three descriptions are


different, please indicate which is
correct.

Please follow the requirement given


in clause 6.1.3 of Volume II-Part BSection B-Mech Specification

/
Coal storage 45 days.

2
Project
Description

36.

37.

38.

Volume 1
Contractu
al 1
Volume
II-Part BSection
B-Mech
Specificati
on
Volume
II-Part BSection
B-Mech
Specificati
on
Volume

7.1
System
Description

The lime of maximum Lump Size (-)


25 mm shall be transported to the
project site through trucks.

7.1 System
Description

Lime flow diagram has been


depicted in drawing no
MMD-345023-M-DR-02-00-015.

Does the truck is Dump truck or


not?
Please provide the truck shape
parameter, including the truck width,
length, height during normal mode
and unloading mode.
Please provide the limestone flow
diagram which in drawing NO.
MMD-345023-M-DR-02-00-015.

This drawing has been provided to


prequalified bidder

9.1.1 Bed Ash

Bidder recommended use steel

Bidder may provide steel silo for

II-Part B-

Handling

structure silo to instead of RCC type

bed ash.

Section

System

B-Mech

The silo shall be of RCC type

construction.

construction

For the bed ash is only a little, the

Specificati

steel structure is suitable for bed

on

ash storage.

Page 8 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

39.

40.

Punjab Power Development Company Ltd

Volume II-

5.6.2.2 Steam

Efficiency of the steam generator at

The steam generator efficiency of

Part A-

Generator

100% TMCR, 80% TMCR and 60%

60% TMCR cannot guaranteed by

General

Efficiency

TMCR at 27deg C ambient

OEM, so bidder can guaranteed for

Technical

temperature and 60% RH while

100% TMCR, 80% TMCR only.

Requirem

firing the performance coal at rated

ent

steam parameters, and rated

Sundar

excess air.

Volume

1.3.15 Auxiliary

II-Part B-

Steam System

Section

To meet the continuous and startup


auxiliary steam

B-Mech
Specificati

Bidder to comply with specification


requirement.

Please confirm whether new

Auxiliary boiler shall be provided if it

auxiliary boiler is required or not,

is required for commissioning of

Please confirm.

boilers and startup of boiler after

If required please confirm the fuel of

long shutdown. HSD shall be used

auxiliary boiler.

as fuel if Auxiliary Boiler is provided

on
41.

42.

Volume

1.3.17 Draft

b) Induced Draft Fans

The ID fan is radial type with guide

Bidder to comply with specification

II-Part B-

Plant

Two ID fans (2 x 60% BMCR) shall

vane control and considering the

requirement

Section

be provided and they shall be of the

economy and easy operation,

B-Mech

radial backward curved type with

Bidder not recommended use

Specificati

renewable liners and variable

variable frequency drive, please

on

frequency drive.

confirm

Volume

1.3.20.1 Coal

II-Part B-

bunkers

Section

capacity for each boiler shall give


16 hours operation of the boiler at

B-Mech

BMCR, taking 15% filling factor

Specificati

considering Coal as worst fuel firing.

on
43.

The effective bunker live storage

Bidder recommended the effective

Bidder to comply with specification

storage capacity of bunker is 12

requirement.

hours operation of the boiler at


BMCR with design coal, please
confirm.

Volume

1.1 Type of

Steam generators will be of semi

Please confirm the steam generator

Steam generators will be of semi

II-Part B-

Steam

outdoor type, sub critical pressure,

is out door type or semi outdoor

outdoor type

Section

Generator

natural circulation, and non-reheat

type.

Page 9 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

B-Mech

and dry bottom type Circulating

Specificati

Fluidized Bed Combustion (CFBC)

on

units designed to burn 100%

Punjab Power Development Company Ltd

imported coal and 100% local coal.


Provision to fire HSD during start-up
and stabilization will also be made.
The steam generators shall be top
supported, Circulating Fluidized
Bed Combustion (CFBC), balanced
draft, outdoor type with all
auxiliaries, integral piping and
elevators.
44.

Volume

9.1.1 Bed Ash

II-Part B-

Handling

Section

System

In

our

experience,

Mechanical

transporting system is better than

B-Mech

The bed ash collected in the

pneumatic system for bottom ash

Specificati

Denseveyor shall be conveyed to

conveying.

on

bed ash silo through MS pipes by

We

pressure conveying.

conveyer

Bidder to comply with specification


requirement as mechanical
conveying will create dusty
environment. However bidder may
bring this proposal as deviation with

advise

using

and

bucket-chain

bucket

elevator

price of withdrawal for this


deviation.

convey and lift the bottom ash into


the bottom ash silo.
45.

Volume

9.1.3 HCSD

II-Part B-

Disposal

Section

System

B-Mech
Specificati
on

There is a large number of calcium


oxide (CaO) in the ash of CFBC
boiler, when meeting water, the
ash will harden quickly, stick in the
pipeline. So the HCSD system is
not suitable for CFBC boiler ash.

Bidder to comply with specification


requirement. However bidder may
bring this proposal as deviation with
price of withdrawal for this
deviation.
Decision shall be taken after
discussion with all the Bidders

Page 10 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

Punjab Power Development Company Ltd

We

advise

that

Cancel HCSD

during post bid discussion.

system, the ash from fly ash silo


and

bottom

ash

silo

will

be

transported to ash disposal area by


truck.
Bidder will set the limestone mill
outlet size as the requirement of
boiler manufacturer. Please confirm.

Boiler manufacturers requirement


shall be brought out in the proposal.
Decision shall be taken in post bid
discussion.

6.1.2
Conveying,
Crushing
and
Bunker Feeding
System

Size above 0.25mm after


separating from Separators will be
fed again to Mills by Screw
conveyors SC-1/2 by further
crushing to size below 0.25 mm.
Lime size below 0.25 mm will be fed
to Product hoppers-1/2.
The (+) 6 mm coal from the screens
will be recycled and will be fed to
the crushers CR-1/ 2 by conveyors
BCN-3A/3B for crushing it down to
(-) 6 mm size.

Bidder will set the coal crusher and


screen outlet size as the
requirement of boiler manufacturer.
Please confirm.

Boiler manufacturers requirement


shall be brought out in the proposal.
Decision shall be taken in post bid
discussion.

Part B Section
B1 P5

Margin over 100% BMCR pressure


requirement 44%

Bidder to comply with specification


requirement.

Part B Section
B1 P2

1.8 Combustor

In bed Sulphur Capture (for range of


coal)
90% minimum

According to relevant standard and


project experience, the margin with
20% is recommended by bidder.
As bidder understanding, sulphur
capture efficiency is not key point.
Bidder will meet the environmental
requirements of owner.

Part B Section B
P19

Crushed Lime stone storage bunker


of 16 hrs storage capacity at 100%
BMCR for the range of coal
specified
along with feeding
arrangement
to
each
boiler
considering at least 95% Sulphur
capture
for the range of coal
specified and considering highest
sulphur content in coal with
redundancy in feeding system.

46.

Volume
II-Part BSection
B-Mech
Specificati
on

7.1 System
Description

47.

48.

Volume
II-Part BSection
B-Mech
Specificati
on
Volume II

49.

Volume II

Sulfur capture efficiency, lime stone


utilization, and SO2 emission for
each type of coal specified shall be
brought out in the Proposal.

Page 11 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

Punjab Power Development Company Ltd

3. WATER SUPPLY & CHEMICAL


50.

51.

52.

Volume II
Part
AGeneral
Technical
Requirem
ent
Sundar

Volume II
Part
AGeneral
Technical
Requirem
ent
Sundar
Volume II
Part
AGeneral
Technical
Requirem
ent

1.12 Raw Water


Source

3.2.1.9
System

Water

5.6.12 DM water
consumption

Plant water requirement shall be


met form the Kahna Minor that flows
in front and parallel to the plant site
at a distance of about 20m.
Besides annual maintenance
closures of Kahna Minor, the
extended/ unforeseen closures of
the canal are expected during
floods in respective rivers during
monsoon season to protect the
canal from bank breaches/
overflows/ other possible damages
etc. To meet the raw water
requirement during canal closure a
backup arrangement shall be made
for underground water at Kahna
Minor canal bank by ins telling deep
bore well pumps.

Raw Water reservoir for 20 days


water storage

Make-up water shall be evaluated


based on actual DM water make-up
required for the station for 15 days
while maintaining the boiler steam
quality at recommended levels.
Percentage of DM water

As there is not enough


hydrogeololgy information about the
canal, design scheme is based on
that the water intake and discharge
will not influence the water quality
and hydrologic condition of canal.
After the hydrogeololgy information
about the canal received, the design
base on it will be updated with cost.
Waste water after treatment from
the plant will be discharged into the
canal during drought period of
canal, assuming minimum dilution
1:10 ratio (one cubic meter treated
water have 10 cubic meter canal
water).
Please kindly confirm if there is
existing deep well which can be
used for the project. And provide
the data (capacity, depth, diameter,
influence radius, quantity, location,
etc..) about the deep well.
Water reservoir for 20 days water
storage will be really huge, please
give the explanation about the
storage period design.

No cost update is permitted after


submission of Bid. Bidder may visit
the canal and satisfy itself regarding
the design requirement. All study
required for the design is in the
scope of Bidder.

The quality of DM makeup water


cannot be guaranteed for 15 days.
DM water storage will be designed
to satisfy the requirement of water
consumption for one maximum
boiler start-up, or the 2h~3h steam

Bidder to comply with specification


requirement

Waste
water
shall
not
be
discharged to canal. Please comply
with the specification requirement
regarding discharge of waste water.
Bore well as specified in Clause
11.1.1, Volume II Part B is in the
scope of Bidder. All study required
for the design is in the scope of
Bidder.

Bidder to comply with specification


requirement. Adequate storage
space has been identified in the Plot
Plan to cater this requirement.

Page 12 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

Sundar

consumption shall be computed


based on average percentage of
throttle steam flow during the test
period of 15 days. For the purpose
of tests unit load shall be
maintained between 60% and 100%
of rated values.

11 Plant Water
System

53.

Volume II
Part
BSection
B1 - Mech
Technical
Specificati
on
Schedule
Volume II
Part
AGeneral
Technical
Requirem
ent
Sundar

Volume II

5.6.1.3
Unit
Auxiliary Power
Consumption

10.3
Draft
Tower

Induced
Cooling

Punjab Power Development Company Ltd

flow in BMCR.

DM Water Storage Tank No Two (2)


Total Storage Capacity 500 m3 or
system requirement, whichever is
higher.

The auxiliary power consumption


for all the equipment and system
covered under the scope of this
contract that are required for
continuous unit operation a t 100%
TMCR, 80% TMCR, and 60%
TMCR load under rated steam
conditions at condenser pressure of
0.1 Kg/cm2 (abs) with 0% make-up
and with ambient air temperature of
27 C & RH of 60% while firing
performance coal shall be
guaranteed.

With ambient air temperature of


27 C & RH of 60%, the wet bulb
temperature is 21.3C. Please
confirm the design wet bulb
temperature of cooing tower is
21.3C or 28C.

Wet bulb temperature of 28 shall


be considered for design and
guarantee of cooling Tower.

Design ambient wet bulb temp.()


28.0 (including recirculation
allowance - 0.5 )

Page 13 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

54.

Part
BSection
B1 - Mech
Technical
Specificati
on
Schedule
Volume II
Part B Section A
Civil

11.6
Ducts

C.W.

Punjab Power Development Company Ltd

CW ducts from C.W. pump house


up to condensers and from
condensers up to cooling towers
shall be steel pipe encased in
concrete.

Bidder clarify that CW duct should


be steel pipe encased in epoxy
resin, which is more corrosive
resistant and easier to construct.

Bidder to comply with technical


specification. However Bidder may
bring this proposal as deviation with
price of withdrawal for this
deviation.

3.2.2.2
Generator Main

One

For Generator main connections


please use isolated Phase duct.

Connections

For a 55MW power unit, SEPCOIII


recommend SPB or NSPB for
generator main connections

generator

Please provide the location of the


sunder Industrial estate substation.

It is located within the Sundar


Industrial estate.

4.ELECTRICAL
55.

Volume IIPart
AGeneral
Technical
Requirem
ent
Sundar

(1)

set

three-phase

of

bus

isolated
duct

from

phase

terminals/phase
segregated
box

to

breaker

the

terminal

adaptor

generator

and from

circuit

generator

Circuit breaker terminals to


generator transformer terminals
56.

Volume IIPart
AGeneral
Technical
Requirem
ent
Sundar

3.2.2.16
132kV
Transmission
Line

with current transformers.


4.7 km long 132kV double circuit
line with RAIL conductor.
The transmission line shall run from
the outdoor gantry of the 132kV
Switchyard at the Power Plant to
the outdoor gantry of the 132kV
switchyard at the Sunder Industrial
estate. The length is indicative
and the actual route length
will be determined
by the

Page 14 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

57.

VolumeIIC
Electrical
Technical
Specificati
on

1.4.1
AC
Auxiliary Power
Distribution
System

58.

VolumeIIC
Electrical
Technical
Specificati
on
VolumeIIC
Electrical
Technical
Specificati
on
Volume IV
Drawings

3.3.1
Generator
Circuit Breaker
(GCB)

VolumeIIC
Electrical
Technical
Specificati
on

1.4.3
DC
system

59.

60.

61.

6.3.1
Construction
features

EPC Contractor through detailed


survey.
2 Low Voltage Power
3-Phase,4-wire
50Hz
solidly
earthed
3 Low Voltage Emergency
Power supply
400V(10%), 3-Phase,3-wire,50Hz,
unearthed
The circuit breaker (CB) shall be
three
single-pole,
sulphur
hexaflouride (SF6) type.

The switchgear enclosure shall


conform to the degree of protection
IP-43.The LV compartment shall
conform to IP-52.

3.
MMD-345023-C
-DR-02-00-0003
-Borehole
Location Layout

supply

Each set comprises 2x100%


batteries,
2
x
100%
float-cum-Boost-charger and one
DC distribution board.
Further, distribution of DC system
shall be through a number of fuse
boards being distributed in various
areas.

Punjab Power Development Company Ltd

SEPCOIII recommend LV
emergency power supply
3-ph,4-wires same as LV normal
power supply system.

The LV emergency POWER


SUPPLY is derived from the
emergency DG which is 3 wire
source. Hence, all emergency
consumers shall be 3 phase, 3 wire

SEPCOIII recommend vacuum type


circuit breaker used for GCB.

Bidder bring this proposal as


deviation with price of withdrawal for
this deviation. Decision shall be
taken during post bid discussion.

The MV switchboard will be located


in a clean room, degree of
protection IP41 is enough.

Please follow the specified Degrees


of protection

In this drawing, the generator


transformers and auxiliary
transformers are located in the
switchyard, SEPCOIII recommend
remove these transformers to the
front of steam turbine hall.
1. Rated 55MW generator is so
small, each set comprises 1x100%
batteries, 1 x 100%
float-cum-Boost-charger and one
DC distribution board is safe and
reliable enough and this scheme
comply with Chinese standards and
is successful in many engineering
practice. Please confirm.
2. Please confirm that DC breaker
boards can be used instead of fuse

Please
refer
Plot
Plan
MMD-345023-z-DR-02-00-0002 for
location of transformer. Bidders
proposal meets the requirement.

1. Please follow the specification


requirements.
2. Can be reviewed
engineering stage.

at detail

Page 15 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

Punjab Power Development Company Ltd

boards as alternative.
62.

VolumeIIC
Electrical
Technical
Specificati
on

1.7
System
Control,
Metering
and
Protection

The protection of the major


electrical equipment i.e., generator,
generator transformer, unit auxiliary
transformers,
station
auxiliary
transformers shall be effected
through redundant (2 x 100%)
numerical/Microprocessor
based
Digital Protection Relays.

63.

VolumeIIC
Electrical
Technical
Specificati
on
VolumeIIC
Electrical
Technical
Specificati
on

6.3.1.7 Relays

Auxiliary
transformer
buchholz
protection and winding temperature
initiated
trip/alarm
shall
be
interfaced with the numerical
protection relays.

6.3.1.20 AC and
DC
power
supply

The following power supplies shall


be made available to each
switchgear:
a. AC supply : 400V Single Feeder
b. DC supply : 220V Double Feeder
Isolating switch fuse units shall be
provided at each switchgear for the
incoming supplies, 4-pole, single
throw for AC and 2-pole, double
throw for DC Moulded case circuit
breaker (MCCB) shall also be

64.

As
per
Chinese
standards,
Protection of rated and above
100MW generator with generator
transformer, Protection of rated and
above 220kV transformers shall be
effected
through
redundant
(2x100%)
numerical/Microprocessor
based
Digital Protection Relays. Please
allow
us
supply
1x100%
numerical/microprocessor
based
digital protection relay for this
project 55MW generator, generator
transformer,
unit
auxiliary
transformers,
station
auxiliary
transformers. This scheme is safe
and reliable enough and successful
in many engineering practice.
Please confirm.
Bidder understands this clause
requirement is applicable only for oil
filled transformers, not for dry
transformers. Please confirm.

Please follow
requirements.

the

specification

For avoiding circular current


produce, it is not permit two DC
power parallel in DC end distribution
board, so please allow us supply
single 220V DC supply feeder and
use MCCB as an alternative instead
of isolating switch fuse unit.

Double throw is specified to not


permit
DC
powers
supply
paralleling. Hence no change is
needed.

Dry type Transformers shall not


have buchholz relay but are to be
provided with Winding temperature
detector.

Page 16 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

65.

VolumeIIC
Electrical
Technical
Specificati
on
VolumeIIC
Electrical
Technical
Specificati
on

6.3.1.23
Auto
bus
transfer
(ABT) panel

7.3.1.10
Measuring
instruments

67.

VolumeIIC
Electrical
Technical
Specificati
on

68.

VolumeIIC
Electrical
Technical

66.

accepted as an alternative for AC


circuit only.
Panel enclosure shall be fabricated
from 2 mm thick sheet steel and the
same shall be IP 52 protected.

Punjab Power Development Company Ltd

Because ABT panel is placed in a


neat room, for make well heat
emission, Please allow us use IP32
instead of IP52.

IP42 may be acceptable in Air


conditioned room ie Equipment
room

For incomers to PCC/PMCCs and


Air Circuit Breaker operated
outgoing
feeders
Digital
Multi-function
meters with communication facility
with DDCMIS system shall be
provided.
Digital
Multifunction
meters shall be of accuracy class
0.5 for incomers and 1.0 for
outgoing feeders.
Transducers shall be provided in
MCC/ACDBs
to
display
voltage/current/power values on
DDCMIS.
Transducers shall be DC operated
and shall have dual output signal
wired to DDCMIS/remote panel.

Since MCC/ACDBs equipment is


not as important as PCC/PMCCs, it
is not necessary to provide
transducers in MCC/ACDBs to
display
voltage/current/power
values on DDCMIS. Please allow us
provided Voltage meter, current
meter in MCC/ACDBs for local
monitoring
as
per
design
requirement.

To be decided
engineering.

7.3.1.21 AC and
DC
auxiliary
power supplies

Necessary 400/230V AC and 220V


DC power supplies as required for
control and service shall be
arranged inside the Switchgear.
Single supply shall be arranged for
AC supply and duplicate feeder
shall be arranged for DC supply.

Please allow us supply single 220V


DC supply, reason see item 4.5.

Refer our reply as above at 4.10

8.3.1
Construction
features

The Back-up Control Panel and the


Relay Panels shall be totally
enclosed,
floor
mounted,
free-standing,
dead-front

Because relay panels is placed in a


neat room, for make well heat
emission, please allow us use IP32
instead of IP52.

Refer our reply at 4.11

during

detail

Page 17 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

Specificati
on

Punjab Power Development Company Ltd

assemblies conforming to IP-52


degree of protection.

69.

VolumeIIC
Electrical
Technical
Specificati
on

8.3.1.13 Relays

The design of the integrated


generator
protection
and
transformer protection shall be
based on numerical techniques.
2x100%
integrated
numerical
protection along with other standard
protections shall be provided.
Separate numerical relay shall be
provided for overall differential
protection (87OA) of generator,
generator
transformer,
unit
transformers
and
station
transformer.

Please allow us supply 1x100%


numerical/microprocessor
based
digital protection relay for 55MW
generator
with
generator
transformer of this project. Reason
please see item 4.2

Please follow
requirements.

70.

VolumeIIC
Electrical
Technical
Specificati
on
00.
Drawing
List
for
2x55 MW
Lahore

9.2.2.3
Float-cum-boost
charger
(SCR
Control)

The triggering of the thyristors is


controlled
by
electronic
voltage/current regulator unit which
senses feedback from both output
voltage and current.

Please allow us use high speed


switch IGBT type charger instead of
thyristors type charger.

Accepted.

MMD-345023-E-DR-02-00-0002
SLD Generator, GT, UT, ST,
Metering & Protection
MMD-345023-E-DR-02-00-0003
SLD Metering and Protection
Scheme for 132kV GIS
MMD-345023-E-DR-02-00-0004
Functional Block Diagram of 220V
DC Power Supply
MMD-345023-CI-DR-02-XX-0002
Single Line Diagram for UPS

These drawing is missing, please


offer if any.

Already provided to the prequalified


bidders.

Volume II
Part
B
Section D

7.1
General
Requirements

The Bidder shall furnish separate


parallel redundant industrial grade
UPS System for DDCMIS Package

Since 55MW is a small generator,


for reduce project investment, we
suggest single UPS system instead

Please follow
requirement

71.

72.

the

the

specification

specification

Page 18 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

73.

74.

75.

76.

-Technical
Specificati
on for C&I
Volume IIPart
AGeneral
Technical
Requirem
ent
Sundar.pd
f
VolumeIIC
Electrical
Technical
Specificati
on-Lahore
_Final-31
Jan
2015.pdf
VolumeIIC
Electrical
Technical
Specificati
on-Lahore
_Final-31
Jan
2015.pdf
VolumeIIC
Electrical
Technical
Specificati
on-Lahore
_Final-31
Jan
2015.pdf

Page-27

Page-1

Page-3

Punjab Power Development Company Ltd

UPS system shall be separate for


each unit.

of parallel redundant UPS system.


Please confirm.

3.2.2.2
Generator
Connections
One (1) set Generator
Breaker (GCB)

The GCB is not required for this


small unit, the startup power will be
from
the
station
auxiliary
transformer.

Please follow
requirement

the

specification

The maximum temperature is


O
41.8 C. So the electrical equipment
installed indoors shall be taken as
O
O
40 C, and 45 C for outdoor.

Please follow
requirement

the

specification

According to Chinese standards


and experience, the DG will only be
provided for the unit more than
200MW. There will no DG for this
project.

Please follow
requirement.

the

specification

Dead-end tower of 132kV will be


made of angle and steel pole? The
tower section will be triangle? As
bellow

Noted.

Main
Circuit

1.2 Environmental Conditions


The equipment shall be installed in
hot, humid and tropical atmosphere.
Unless otherwise specified all
electrical equipment shall be
designed for continuous operation.
Design ambient for all electrical
equipment installed indoors, shall
O
be taken as 50 C.
1.4.2 Emergency Power supply
System
Diesel Generator (DG) sets shall be
provided

to

supply

emergency

power to the plant.

Page-179

17.10.3 Dead-end, Angle, three


post, self-supporting with Tension
Strings

Page 19 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

77.

VolumeIIC
Electrical
Technical
Specificati
on-Lahore
_Final-31
Jan
2015.pdf

Page-185

Punjab Power Development Company Ltd

This transmission line is only about


4.7 km, and there would be about
fifteen towers in total, but there are
four tower type.
Prototype Towers shall be full scale
load tested, so In my opinion there
would be four towers which need a
full-scale load test according to IEC
60652 Loading Tests on Overhead
Line Towers. Please conform.

Noted.

(1)Hot standby 100% redundancy

(1)The DCS will have redundancy in

shall be provided for all input/output

following levels Main processor,

Bidder to comply with the tender


specification.

Network

17.11.1.1 Shop test on Tower


In addition to material tests and
inspections

identified

approved QAP,

in

the

Prototype Towers

shall be full scale load tested (Type


test) at a reputable tower testing
facility.

The

testing

shall

be

conducted on the tallest towers of


each type.

5.C&I
78.

Volume II-

4.2.6.2

Part

Redundancy

in

Section D

Input/output

cards

Modules

used for critical loops like Steam

communication cable and power

Technical

Drum level control, main steam

supply.

Specificati

temp

For

on

control, Turbine bypass control,

instruments will be triple or dual

furnace

and

redundancy, and these redundant

combustion control etc. DO cards

signals will be sent to different I/O

shall be redundant for each HT

modules of DCS. Any one of

C&I.pdf

for

where

inputs/outputs

Control,
draft

feed

water

control

are

flow

interface

important

module,

signal,

the

Page 20 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

Punjab Power Development Company Ltd

drive and critical LT drives, as

redundant I/O module fails, other

applicable to the plant.

signals

(3)Wherever redundant sensors are

module can also be used.

employed each sensor shall be

So the redundancy I/O module will

wired to redundant input modules

not be provided.

so that even if one input module

(2) DO cards will not be redundant.

fails,the signal will be available from

(3)For redundant sensors, each

the other input module.

sensor will be wired to different I/O

resident

un-failure

I/O

modules(one sensor to one input


module, not one sensor to two or
three input module). Even if one
input module fails, other signals will
be available from the other input
module.
79.

Volume II-

4.2.17.1

Alternative I

Steam Turbine Generator Control

Part B

Electro-Hydrauli

Alternative II

System will be provided as per

Section D

c Governor

turbine manufacture standard

Control

design.

Bidders response not clear with


respect to which type of alternative
proposed in the specification is
applicable for the bidders provided
steam turbine.

Technical
Specificati
on for
C&I.pdf
80.

Volume II-

4.2.17.2

(c) ........ The trip coils shall be

According to the turbine

Part B

Turbine

monitored continuously for

manufacturers design, for the

Section D

Protection

healthiness and failure shall be

solenoid valve, the state of the trip

System (TPS)

alarmed.

coils cannot be monitored, and the

Technical

Bidder to comply with the tender


specification however this shall be
evaluated during bid evaluation.

state of the solenoid valve will be

Page 21 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

Punjab Power Development Company Ltd

Specificati

monitored. The power supply status

on for

can be monitored continuously.

C&I.pdf
81.

Volume II-

4.2.17.3

ii)

Absolute as well as relative

Part B

Turbine

shaft vibration measurement, of

design,

Section D

Supervisory

each bearing in both X and Y

ii) the shaft absolute vibration will

System (TSS)

direction (both for Turbine and

not be provided, only provided the

Technical

Generator bearing).

X/Y direction for shaft relative

Specificati

v)

on for

measurement of each bearing in

v) Absolute bearing vibration

C&I.pdf

both X and Y directions (both for

measurement of each bearing in

turbine and generator bearings).

vertical directions (both for turbine

vi)

and generator bearings).

Absolute

Stator

measurement

bearing

winding
in

vibration

vibration

radial

and

As per the turbine manufacture's

vibration.

vi) Stator winding vibration

tangential directions.

measurement will not be provided.

vii)

vii) Axial shift of the rotor, two or

Axial shift of the rotor, (three

sensors).

Bidder to comply with the tender


specification

three sensors, different


manufacture has different design for
the number of axial shift sensor.

82.

Volume II-

4.2.21

PLC

The complete MIS system including

There is not detailed function

Part B

Configuration

hardware, software, cables etc, as

description for MIS in owner's

required shall be provided.

tender document, please provide.

Section D
-

So that bidder can consider this

Technical

system.

The functional description of MIS is


attached in Annexure I

Specificati
on for
C&I.pdf

Page 22 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

83.

Punjab Power Development Company Ltd

Volume II-

4.5

Vibration

Vibration monitoring for all HT

Vibration monitoring for most HT

Part B

Monitoring for

motors and its associated pumps,

motors and its associated pumps,

Section D

HT Motors

fans, drives etc. for X, Y and Key

fans, drives etc, will be provided,

Phasor ......

the detailed rotation device list

Technical

which will be provided the vibration

Specificati

measuring will be submitted to

on for

owner for reviewing.

Noted.

C&I.pdf
84.

Volume II-

6.1.3

Marshalling/Termination

Part B

Termination/Mar

for the system shall be supplied as

integrated in one cabinet, no

Section D

shalling

part

dedicated Marshalling/Termination

Cabinets and

cabinets/panels for

Technical

Interposing

all

Specificati

Relay Panels

field,

of
cables

DDCMIS/PLC

originating

MCC/SWGR or
of

cabinets

signal

terminating
from

I/O cards and terminals will be

Noted.

cabinets to be provided.

the

any other

on for

source

C&I.pdf

distributing the signals to different

and

for

functional panels and cubicles.


85.

Volume II-

13.5 Ambient Air

AAQMS shall include monitoring of

Please provide the PCB norms for

Part B

Quality

the

bidder reference,

Section D

Monitoring

gases/parameters. However, any

(AAQMS

other

following

pollutant

As per EIA already supplied to the


prequalified bidders as part of
feasibility study report.

gases/parameters

Technical

recommended by relevant central

Specificati

and state regulatory agencies shall

on for

also be provided.

C&I.pdf

Method

of

measurements

and

standards shall be as per pollution


control

boards

(PCBs)

norms.

Page 23 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

There

shall

Punjab Power Development Company Ltd

not

be

any

cost

implication for the same to Owner


86.

Volume II-

8.7.1.2

Part

Cables

Control

Solenoid valve Power supply cables

Solenoid valve Power supply cables

shall be minimum 2.5sq.mm

shall be maximum 1.5sq.mm due to

Section D

Bidder to comply with the tender


specification

the lower voltage and current.

Technical
Specificati
on

for

C&I.pdf
6.CIVIL
87.
Volume
II-partB

Section A Civil

2.2.1 b) All foundations shall be


designed in accordance with
provisions of the relevant parts of
the latest revisions of British
Standards.

Refer Clause 1.1 Last Paragraph


According to the tender document,
the bidder will make overall design
according to American standard.
Please clarify.

2.2.3 Pile Foundations: Type and


size of the Pile foundation shall be
based on the recommendation in
detailed geotechnical investigation
report and subsequent established
by initial pile load test at site and
shall be designed as per relevant
part of American and British
standards.
3.6 Basic Design Concepts for
Design of Structural Steel Work:

Page 24 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

Punjab Power Development Company Ltd

Structural steel design shall be


carried out as per structural steel
design code AISC 12th Edition,
BS 5950 and other relevant code
unless noted otherwise.
3.8 Codes & Standards: The
engineering & execution of all Civil,
Structural & Architectural works
shall be based on the latest edition
or revision of the applicable portion
of the following Codes and
Specifications. List of some of
applicable codes and standards are
given in Appendix-A for ready
reference. In case any particular
aspect of work is not covered by
those Standards, other standard
specifications, as may be specified
by the Engineer, shall be followed.
d) American Codes and standards
(ASTM, ACI,)
88.

Volume
II-partB

Section A Civil

3.4.18 Seismic Load


The project site is in Zone IIA as
per Pakistan seismic code.

According to the Pakistan seismic


code, the earthquake acceleration
(PGA) of Zone-IIA is range of
0.08g~0.16g. Please provide the
accurate earthquake acceleration
(PGA) in this project area.

0.16g shall be used.

Page 25 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

89.

Please clarify: Can Chinese steel


materials be used for steel
structures?

90.
Volume
-Part
B-Section

P55-10.3
P59-11.1

Superstructure of Pump house shall


be of RCC with brick cladding./The
superstructure of all pump houses
shall consist of structural steel

A Civil

frames, side metal sheet cladding


and RCC roof over permanent

91.

Volume
-Part
B-Section
A Civil

P74-12.3.2.3

92.

Volume
-Part
B-Section
A Civil
Volume
-Part
B-Section
A Civil

P76-14.1.5

Volume
-Part
B-Section

93.

94.

Punjab Power Development Company Ltd

shuttering desk sheets.


The following factors of safety shall
be considered for stability of
foundation and underground
structures.
Stability against uplift : 1.25

The documents have a different

Steel materials confirming to British


and American code shall be used.
Please follow the stipulation of
technical specification

description of structure form for the


pump house, whether the
superstructure of pump house can
use steel structure uniformly.

According to the American or BS


code, Ring plate type foundation
dose not allow to produce uplift
force
in
the
working
load
combination and allow uplift of ring
plate foundation which central angle
is less than 30 degrees under the
computational load combination. So
we think the coefficient of uplift is
enough which is 1.2.

Please follow the stipulation of


technical specification

These shall be of RCC construction,


water tight and above ground.

Please consider using steel water


tank.

Please follow the stipulation of


technical specification

P78-15.3

The ash dyke height shall be


designed and constructed
considering design life of power
plant as 30 years.

Considering the demand and cost in


the prior period, Whether primary
dam can design according to the
amount of ash storage for 3~5
years? Later can increase the
height of dam to meet the future
requirement. Please confirm.

Ash dyke height shall be 6 m


including 750 mm free board.

P79-15.6

No protection is required 1m below


FBL for for U/S slope since it will be
submerged under water/ash most of

Please
consider
protection
measures of whole U/S slope.

Bidders proposal if superior to


specification requirement shall be
considered.

Page 26 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

A Civil

the time.

95.
Volume II
-

Part

17.5 Work Shop

Section A

97.

Volume II
- Part B Section A
Civil

17.6 Permanent
Stores

Volume II
Part
A-General
Technical
Requirem
ent
Sundar

1.6 Geology

Volume II
- Part B Section A
Civil

It shall be of RCC structure with

We think the area is large. We

steel truss framing with brick

suggest area may be 1000 m2 and

cladding and roof metal decking

it is enough. Please confirm.

Please follow the stipulation of


technical specification

with minimum built up of 2000 m2.

Civil
96.

Punjab Power Development Company Ltd

Appendix-B.
Details
Boreholes

Permanent Stores shall be of RCC

We think the area is large. We

framed structure with brick cladding

suggest area may be 1000 m2 and

with minimum built up of 2000 m2.

it is enough. Please confirm.

As per soil investigation report of

According to the soil profiles, the

Sunder, Lahore project site, soil is

value of SPT is larger than 30 at a

having minimum bearing capacity of

depth of 3.0m.Therefore, it can be

around 15.0 T/sq.m at a depth of

envisaged that the bearing capacity

3.0 m.

should be more than 15.0 T/sq.m at

Please follow the stipulation of


technical specification

Refer Appendix B 2nd last


Paragraph - last line.

3m depth. Please confirm the same

of

and provide a final value for design.

7.HVAC
98.

Volume IIPart
AGeneral
Technical
Requirem
ent
Sundar

19 of 222

1.4 Climate

The data quoted in the left is not

The major Meteorological data from

applicable for HVAC system design,

the nearest meteorological station is


as follows:
Table 1.1: Meteorological Data
Parameter Values

Bidders

understanding regarding

use of ASHRE, Metrological data for

The following data might be

HVAC system design is correct. Any

considered to be taken as outdoor

site specific data that is more

design conditions

stringent than ASHRE Metrological

of HVAC system

during the tendering phase, please

Page 27 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

Punjab Power Development Company Ltd

Monthly Mean Maximum

confirm

Temperature C

(Quoted from ASHRAE ,

41.8

Monthly Mean Minimum

Meteorological data of LAHORE city

Temperature C

which latitude is31.52N and

6.9

Average Annual Rainfall mm 288

longitude is 74.40E):

Recorded in July 2010

1) Dry-bulb temperature

Maximum ambient humidity %

100

data shall also be considered.

corresponding to 0.4% /1%annual

Average Relative Humidity over 4

cumulative frequency of occurrence

years % 70

warm conditions and mean


coincident wet-bulb temperature
43.2C/23.2C, 41.8C/23.5C,
2

Dry-bulb
temperature
corresponding to 99.6% /99%
annual cumulative frequency of
occurrence and outdoor design
relative humiditycold conditions
3.9C /5.0C
3)
Evaporation
wet-bulb
temperature corresponding to 0.4%
/1%annual cumulative frequency of
occurrence and mean coincident
dry-bulb
temperature

42.3C/34.2C, 28.7C/33.6C,
Please provide extreme (maximum
and minimum) temperatures used
for HVAC system design.

99.

Volume
II-Part BSection

176 of 235

15.1.1.2 Water Cooled Packaged


Units

The ESP cum VFD Control


Buildings and fly Ash Equipment
Building Control room are far away

Water

cooled

air-conditioning

system has been considered due to

Page 28 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

B-Mech
Specificati
on

Water Cooled Packaged Units


(Precision Type) shall be provided
for air conditioning of the ESP cum
VFD Control room in ESP cum VFD
Control Buildings. No separate

Punjab Power Development Company Ltd

from central refrigeration station


and considering simplifying the
system and convenience for
operation and maintenance, we
consider that air cooled air
conditioner shall be provided for
these rooms, please confirm.

cooling tower have been envisaged

better

efficiency,

more

stable

cooling in extreme hot condition,


and relatively high heat load in the
ESP

cum

VFD

control

room

building.
Bidder to comply with specification

for this system. Condenser cooling

requirement.

water shall be supplied to these


buildings
from the ACW system
Water Cooled Packaged Units
(Precision Type) shall be used for
air conditioning of the Fly Ash
Equipment Building Control room
(One No. common for both the
units). Water for condenser cooling
of such PAC units shall be tapped
from ACW supply system. Hot water
after condenser cooling shall be
returned to the ACW return line for
its cooling in the Main Cooling
Towers of the Power Station.
100.

Volume
II-Part BSection
B-Mech
Specificati
on

183 of 235

15.4.2 Ventilation System

According to ASHRAE, The dry

For all the mechanically ventilated

ventilation system for each area

areas, the supply air fans/louvers,

shall be sized based on a maximum

filters and exhaust air fans/roof

room temperature of

extractors or combination shall be

(maximum) above design ambient

6C

Comply

with

specification

requirement. The requirement is


aligned

with

temperature

high
during

ambient
summer

Page 29 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

Punjab Power Development Company Ltd

provided as required. The

temperature during summer

ventilation system for each area

considering all heat loads or 10

shall be sized based on a maximum

(ten) air change rate/hour (for

room temperature of 3C

general areas) and 15 (fifteen) air

(maximum) above design

change rate /hour (for battery

ambient temperature during

rooms), whichever is higher.


The relative humidity is
controlled

summer considering all heat loads


or 10 (ten) air change rate/hour (for

months.

not

general areas) and 15 (fifteen) air


change rate /hour (for battery
rooms), whichever is higher.
101.

Volume
II-Part BSection
B1 - Mech
Technical
Specificati
on
Schedule

63 of 98

1 Temperature

According to ASHRAE, center

Dry Bulb Temperature to be

control room and Electronic

maintained in manned area (24+

equipment room will be maintained

1.0) C

constant temperature as follows:

Dry Bulb Temperature to be

Summer Temperature 241C

maintained inside the Control rooms

Winter Temperature 221C, the

(22+ 1.0) C

humidity shall be maintained at

2 Relative Humidity

30%~65%;

Max Relative Humidity As per site

Local control rooms, Offices and

requirement

personnel areas shall be

Min Relative Humidity As per site

maintained at:21~26, relative

requirement

humidity is no more than 65%;

Relative Humidity to be maintained

The battery room shall be

inside of building 50% 5%

maintained at25, relative humidity

Bidder understanding regarding use


of ASHRE code for design of
Air-conditioning system is correct.
Further detail shall be considered
during detail engineering.

is not controlled.
According to electrical code IEC,
indoor condition of switchgear

Page 30 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

Punjab Power Development Company Ltd

rooms shall be maintained at no


more than +35, relative humidity
is not controlled.
Please confirm.
102.

Volume
II-Part BSection
B-Mech
Specificati
on

182 of 235

15.1.2 Ventilation
Two types of ventilation system
namely evaporative cooling system
(i.e. Air washer system) and dry

Because the air washer system


can't maintain the Battery Room
indoor temperature at 25, Battery
Room in main plant will be provided
with air conditioning system.

Bidder may provide air conditioning


system in Battery Room as per
requirement.

mechanical system shall be


employed in various areas of the
plant for the purpose of ventilation.
The areas to be ventilated by
evaporative cooling system are as
follows:
d) Battery Room in main plant

103.

Vol 1

Bid Security

With reference to "Form of Bid


Security" Item 2 (c) (ii); if bidder
fails to sign 'Contract Agreement"
the bid bond will be forfeited.

Even though we have sincerest


intentions to achieve financial
close within shortest possible time
with the support of the employer; it
will be unjust to make EPC contractor
solely responsible and liable for the
achievement of financial close.
We suggest this time limitation of 120
days
for
achieving
financial
close shall either be removed from

It is a presumption that successful


bidder will sign contract and furnish
performance security within a
prescribed
time
period
after
achievement of financial close which
eventually ensure accomplishment of
commercial operation date of project
during
desired
time
period.
Therefore, clause 19.1 (c) is
imperative to ensure steadfast
adherence with time driven project
milestones including signing of

Page 31 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

Punjab Power Development Company Ltd

ITB 44.1.

Further elaborated in ITB clause


44.1, Signing of Contract will be
subject to the achievement of
Financial Close which shall be
within 120 days from the date of
Notification of Award.

contract
and
submission
performance security .

of

The complete text of clause 44.1


addresses the concerns of SEPCO III
regarding financial close within 120
days and responsibility of PPDCL
for financial close. The clause 44.1 is
re-produced for clarity purposes;
Signing of Contract will be
subject to the achievement of
Financial Close which shall be
within 120 days from the date of
Notification of Award. However,
the Employer and Bidder may
mutually agree to extend the
period to achieve Financial Close.
The Employer shall fulfill all the
requirements deemed necessary
to achieve Financial Close as per
the
terms
and
conditions
prescribed by the Financial
Institution. Upon achievement of
Financial
Close, The Employer will send
the Bidder the form of Agreement

Page 32 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

Punjab Power Development Company Ltd

incorporating all
between the Parties.

agreements

So in the light of clause 44.1 the


following explicit conclusions
can be drawn;

104.

ITB 14.7: The Bidder shall provide a


detailed Financial Model
Which should include the
following:

We understand that preparation of


financial model is generally the
responsibility of the Employer. In the
clarification issued on 22 May 2015,
we were referred to NEPRA's upfront

1. Period for financial close can


be extended with mutual
agreement between
successful bidders and
PPDCL
2. Employer (PPDCL) takes
full responsibility to fulfill
all the requirements which
are essential to achieve
financial close such as Letter
of Interest, Generation
License, approval of tariff
from NEPRA, Letter of
Support, Power Purchase
Agreement, Implementation
Agreement and Coal Supply
Agreement.
Contract will be awarded on the basis
of robust evaluation of quoted
CAPEX (EPC cost), Operational &
Maintenance services cost and
offered financing.

Page 33 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

a) The underlying Assumptions


and Parameters as per
guidelines issued by
NEPRA.
b) CAPEX
c) Schedule of O&M Costs
d) Debt Amortization
Structure
e) Tariff Model (Levelized)
Projected Financial Statements

Punjab Power Development Company Ltd

tariff
(NEPRA/TRF-ITTC/2013/7195-7197
) for the assumptions. We would like
to highlight here that the minimum
size of plant considered in NEPRA's
UFT is 220MW (gross) and the
assumptions given in UFT are
almost irrelevant to a 2x55MW Plant.
In such conditions it would be almost
impossible to prepare a financial
model without proper inputs and
assumptions. We request you to
kindly share the financial model of the
project with us you have prepared so
we could take further action
accordingly.

The CAPEX, O&M cost and


financing are also integral and
significant components of financial
model. Therefore, PPDCL cannot
share financial model pursuant to
principles of transparency and
relevant
regulatory
statutes.
However, our financial advisors will
provide guidelines and / or training to
bidders
regarding
conceptual
modalities of financial model.

Detailed
explanation
SEPCO III ;

for

Financial model is an essential and


imperative document to persuasively
demonstrate the financial viability of
power project before potential
financial institutions / lenders.
Therefore, clause 14.7 on page 9 of
EPC Bidding documents Volume
1-Contractual contains requirement
to submit financial model. The
financial model should contain
following;
a) The underlying Assumptions
and Parameters as per
guidelines issued by
NEPRA.
b) CAPEX
c) Schedule of O&M
d) Debt Amortization Structure
e) A Tariff Model (Levelized)
f) Projected Financial

Page 34 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

Punjab Power Development Company Ltd

Statements
Explanation: The Assumptions
and Parameters as per guidelines
issued by NEPRA.
NEPRA explicitly delineate the key
parameters and assumptions in the
upfront tariff for coal fired power
plants
vide
its
letter
No.
NEPRA/TRF-ITTC/2013/7195-7197
dated 26 June 2014. The key
parameters and assumptions include;

Plant size
Site of plant
Plant specifications
Auxiliary consumption
Project cost including EPC
cost, Taxes & Duties,
Financing fee and charges,
Insurance during
construction and Interest
during construction

Construction period
Debt Equity ratio
Duration of loan period
Duration of grace period
Interest rates on loans
Duration of Tariff Period
Quality of Imported / Local

Page 35 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

Punjab Power Development Company Ltd

Coal; Calorific value of coal

Price of Local and Imported


Coal

Thermal efficiency
Operation and maintenance
cost

Cost of Ash Disposal


Cost of limestone
Exchange rate
Financing fee and charges
Sino sure Fee
Interest during construction
Insurance cost
Interest on working capital
Return on Equity
Explanation: CAPEX (Capital
cost)
The capital cost for coal based power
project includes cost of Main Plant
Equipment System, Boiler including
Auxiliaries, STG .& Auxiliaries,
Balance of Plant Equipment System,
Other
Mechanical
Equipment
System,
Electrical
Equipment
System and C&I, Coal Handling
Infrastructure, Engineering & Project
Management,
Erection
&
Commissioning,
land,
site

Page 36 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

Punjab Power Development Company Ltd

development and civil works,


transportation and evacuation cost up
to inter-connection point.
Explanation: Debt Amortization
Structure
The Debt Amortization Structure
contains information about duration
of repayment period, total amount of
debt, no of loan installments and
Debt Servicing.
Please refer to page 73 of EPC
Bidding document (Volume 1) which
contains prescribed template for debt
amortization structure.
Explanation: Tariff Model
NEPRA designed tariff model for
coal fired power projects vide its
letter
No.
NEPRA/TRF-ITTC/2013/7195-7197
dated 26 June 2014. Tariff Model
establishes the selling price of
electricity to power purchaser. Tariff
model comprising of following
components
Energy Purchase Price (Rs/kWh)

Fuel cost component


Cost of Ash disposal

Page 37 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

Punjab Power Development Company Ltd

Cost of limestone
Variable Operation &
Maintenance cost (Local &
Foreign)
Capacity
Purchase
Price
(Rs/kWh)

Fixed Operation &


Maintenance cost (Local &
Foreign)

Insurance cost
Cost of working capital
Return on equity
Interest cost
Principal element of loan
installment
Explanation:
Projected
financial statements
Projected financial statements
shall be prepared based on the
tariff model. The projected
financial statements include;

Statement of Financial
Position (Balance sheet)

105.

Vol-1

Standard form

Form of Bank Security (Bank


Guarantee)

On our banks request we would like to


add following as the second last
paragraph of 'Form of Bank Security',

Statement of Profit and Loss


Account
Statement of Cash Flows
Some banks proposed to add this
provision in the bank guarantee;
however it does not affect the intent of

Page 38 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

106.

107.

Vol-1

Vol-1

Standard form

Standard form

Form of Bid Security Item


2 (b); (2) that in the event of;
(a) The Principal withdraws his
Bid during the period of
validity of Bid, or
(b) The Principal does not
accept the correction of his
Bid Price, pursuant to
Sub-- Clause 24.2 of
Instructions to Bidders, or
(c) Failure of the successful
Bidder to(i) furnish the
required Performance
Security, in accordance with
Clause 34 of Instructions to
Bidders,or
(ii) sign the proposed Contract
Agreement, in accordance with
Clause 35 of Instructions to Bidders,
Form of Bid Security Item
2 (c); the sub-- clause 2 (c) (i)
(2) that in the event of;
(a) The Principal withdraws his

Punjab Power Development Company Ltd

"Any claim under this guarantee shall


reach our counter by the Expiry Date
after which we shall stand discharged
of our liabilities regardless of whether
this guarantee is returned to us in
original or not"
ITB 24 refers to Deadline of
Submission of Bid and sub-- clause
24.2 dont match the context given in
the Form of Bid Security. Please
clarify.

bank security, hence agreed.

The bid security form included in


bidding document is a sample form
and hence it has to be read as
under:
a) Clause 24.2 is replaced by
Clause 19.6
b) Clause 34 is replaced by
Clause 45.1
c) Clause 35 is replaced by
Clause 44.1

The ITB clause 34 mentioned doesn't


matches the context. We understand
it should be ITB clause 45 instead of
ITB clause 34; Please confirm.

Repeated. Reply as above.

Page 39 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

Punjab Power Development Company Ltd

Bid during the period of


validity of Bid, or
(b) The Principal does not
accept the correction of his
Bid Price, pursuant to
Sub-- Clause 24.2 of
Instructions to Bidders, or
Failure of the successful Bidder to
(i) furnish the required Performance
Security, in accordance with Clause
34 of Instructions to Bidders, or (ii)
sign the proposed Contract
Agreement, in accordance with
Clause 35 of Instructions to Bidders,
108.

Vol-1

Standard form

Form of Bid Security Item 2 (c);


The sub-- clause 2 (c) (ii)
(2) that in the event of;
(a) the Principal withdraws his
Bid during the period of validity
of Bid, or
(b) the Principal does not accept
the correction of his Bid Price,
pursuant to
Sub-- Clause
24.2
of
Instructions to Bidders, or
(c) failure of the successful
Bidder to
(i)
furnish
the
required

The ITB clause 35 mentioned doesn't


matches the context. We understand
it should be ITB clause 44 instead of
ITB clause 35; Please confirm.

Repeated. Reply as above.

Page 40 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

Punjab Power Development Company Ltd

Performance
Security, in accordance with
Clause 34 of Instructions to
Bidders, or
(ii) sign the proposed Contract
Agreement, in accordance with
Clause 35 of Instructions to Bidders,
109.

110.

Volume I,

Volume I,

ITB, Clause 6.

ITB, Clause 19.

ITB, Clause 6. Qualification of the


Bidder;
Bids submitted by a joint venture of
two or more firms as partners shall
comply with the following
requirements:...
Volume I, ITB, Clause 14.6 Requisite
Financial Documents:
Where the bidder is a Consortium
each member of the Consortium, and
where applicable, their Parent
Companies;

Refer to Pre-Bid Clarification


Meeting, PPDCL to confirm
Consortium with joint and several
arrangement shall also be acceptable.

Bid Security;
All bids must be accompanied by a
Bid Security in the amount of USD 5
Million (Five Million) or an
equivalent amount in a freely
convertible currency in the form of a
bank guarantee form or in the form of
deposit at call from a foreign bank
duly counter guaranteed by a

Please clarify and confirm if each


member of JV/ Consortium can
submit separate Bid Bond each
complying to ITB requirements and
total value in the amount of USD 5
Million (Five Million) or an
equivalent amount in a freely
convertible currency .

All the conditions of joint ventures


are applicable to the consortium.
Wherever word consortium appears
in the document, it should be
construed as joint venture.

No Joint Venture/consortium shall be


jointly and severally submit the bid
security

Page 41 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

Punjab Power Development Company Ltd

schedule bank of Pakistan of A


rating acceptable to Employer in
favour of Employer,
111.

Volume I,

PART-II:
PARTICULAR
CONDITIONS
OF
CONTRACT;
Clause 5.3 ;

Clause 5.3 ; Priority of Contract


Documents
The text of Sub-Clause 5.3 is deleted
and substituted by the following:
Unless otherwise provided in the
Contract, the priority of the Contract
Documents shall be as follows:
1) The Contract Agreement (if
completed)
2) The Letter of Acceptance
3) The completed Letters of
Technical and Price Bids
4) Preamble to Conditions of
Contract
5) The Particular Conditions of
Contract
6) The General Conditions of
Contract
7) The priced Schedule of Prices
8) The completed Schedules to Bid
(A to L)
9) The Specifications
10) The Drawings
11) Any other document forming part
of the Contract.

Please clarify priority of following


parts of Volume I of
Bidding
Documents;
a. Preamble to Schedule of Prices
b. Schedule of Prices included in
Vlume I & II;
c. Schedule M to Bid Technical
Performance Guarantees in respect of
Net Output and Net Heat Rate
d. Schedule N to Bid Schedule for the
Performance Tests to be Guaranteed
by the Contractor
e. Preamble to The Transaction

These do not have any priority


because of independent status.

Page 42 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

Punjab Power Development Company Ltd

112.

Volume I,

PART-II:
PARTICULAR
CONDITIONS
OF
CONTRACT;
Clause 8.1 ;

Clause 8.1 General Obligations:


The Contractor shall also provide all
necessary Contractor's Equipment,
superintendence, labour and except
as stated herein below, all necessary
facilities therefore including vehicles,
mobile cranes etc for Employer/
Engineer detailed below whose
changes for the period of completion
shall be included in cost of BOD
items

Please provide complete detail


including make, model and
specifications.

As per project requirements.

113.

Volume I

PART-II:
PARTICULAR
CONDITIONS
OF
CONTRACT;
Clause 16.5 ;

Clause16.5 Training of
Employer's/Consultants Staff
Volume II, Part A; General
Specifications: Clause 3.5 Training of
Owners Personnel
The exact details, extent and schedule
for training shall be as finalised
during detailed engineering and shall
be subject to Owners approval

As no scope and specifications are


included in the Bidding Documents,
we understand that Contractor will
propose based upon recommendation
of OEM / Vendor which will be
carried out immediately before
completion of O & M Contract.
Therefore, please confirm that
Training of Employer's/Consultants
Staff shall be part of O & M
Contract.

Not agreed.

114.

Volume I

PART-II:
PARTICULAR
CONDITIONS
OF
CONTRACT;
Clause 17.5

Clause 17.5 Import Permits and


Licenses & Clause 14.8
Information for Import Permits &
Licenses; The Contractor shall
submit to the Employer in good time
such details of all Plant and

Please re-confirm that the Employer


shall arrange all Import Permits &
Licenses while Contractor will
provide necessary assistance thereof.

Employer will assist the EPC


contractor to obtain all
permit/licenses.

Page 43 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

Punjab Power Development Company Ltd

Contractor's Equipment to be
imported into Pakistan and identify
as to what assistance of the Employer
is required for obtaining by the
Contractor of all necessary import
permits or licenses.
PART-II: GENERAL CONDITIONS
OF CONTRACT; Clause 17.4
Consents and Wayleaves
The Employer shall in due time
obtain or grant all consents including
permits-to-work, wayleaves and
approvals required for the Works.
115.

Volume I

PART-II:
PARTICULAR
CONDITIONS
OF
CONTRACT;
Clause 33.1

Clause 33.1 section "Payment


Procedures" point 9 Taxes, Duties
and Contingencies. The Employer
will re-imbrues the taxes and duties
and the contingencies at actual i.e
Import Taxes, Training of
Employer/Engineer Staff for Factory
Acceptance Tests, Escalation,
Variations and/or claims within 28
days after the Certificate of the
Contractor Invoice by the Engineer.
Part II GCC & PCC Clause 1.6
Costs, Overhead Charges and Profit
Whenever by these Conditions the
Contractor is entitled to be paid cost,

Please clarify if Employer shall also


reimburse the following
a. Local Taxation. Levies, Custom
and Import Duties
b. The Vehicles, Mobile Crane etc for
Employer / Engineer
c. Employer's Witnessing of Factory
Acceptance Tests
Please clarify reimbursement at
actual if the Employer shall
reimburse as per Vendors invoice
plus 10% EPC Contractor's admin
Charges;

Not agreed.

Page 44 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

Punjab Power Development Company Ltd

such cost shall be properly incurred


and shall include any overhead
charges properly allocable thereto but
not profit unless so stated. Any profit
entitlement shall be added to cost at
the percentage stated in the Preamble.
116.

Volume II

PART-II:
8
General
Technical
Requirements;
Clause 8.6

Clause 8.6 Owner's Responsibilities;


If requested by the Contractor, the
Owner shall use its best endeavors to
assist the Contractor
in obtaining in a timely and
expeditious manner all permits,
approvals and/or licenses necessary
for the execution of the Contract
from all local, state or national
government authorities or public
service undertakings that such
authorities or undertakings require
the Contractor or Sub-contractors or
the personnel of the Contractor or
Sub-contractors, as the case may be,
to obtain

Please confirm to arrange all all


permits, approvals and/or licenses
necessary for the execution of the
Contract from all local, state or
national government authorities or
public service undertakings.

Employer will assist the EPC


contractor to obtain all
permit/licenses.

117.

Volume I

Invitation to Bid

All bids must be delivered to Chief


Executive Officer at 77 Shah Jamal
Lahore, Pakistan at or before 11:30
hours, on May 6, 2015.

The submission schedule of


Financial, EPC and O & M Bids is
too tight, Please arrange extension of
the bids submission for 45 days in
order to prepare bids.

The submission schedule has


already been extended.

Page 45 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

Punjab Power Development Company Ltd

118.

Volume I

Preamble to The
Transaction
Clause 4.1.

Clause 4.1.The Sponsor will inject


25% of the total Project Cost as
Equity within the Special Purpose
Vehicle (SPV) created to execute the
operations of Power Project and will
thus be entitled to a fixed return on
Equity based on the rate approved by
NEPRA within the Tariff allowed to
the SPV. These will be carried out in
accordance with the Equity Support
Agreement. The SPV will offer
collateral in the form of project assets
& cash flows and security package
including lA, PPA and FSA).

Please clarify the tariff approved by


NEPRA for this bidding project.

Tariff petition will be filed before


NEPRA upon finalization of EPC bid
price.

119.

Volume I

Instruction
Bidder,
Clause 16.3:

Clause 16.3: (ii) Plant and equipment


to be supplied from outside the
Employer's country (Schedules of
Prices: II) shall be quoted on a CIF
port-of entry. In addition, the FOB
price and import duties and taxes
shall also be indicated separately.

Please inform the relevant Pakistan


taxes policy, will this project under
custom duty exemption

Bidders are advised to refer to

Steam Generator (Boiler)


Manufacturers
Foster Wheeler (Finland & USA),
Lurgi Lentjes Energietechnik
(Germany),Babcock & Wilcox
(USA),GEC Alstom Stein Industrie
(Germany), Harbin Boiler (China),

Please claify is it possible to choose


the manufacturer which is not
mentioned hereby.

120.

Volume I

Schedule
Prices:

to

of

Policy for Power Generation


Projects, 2002 for taxes/exemption
and Federal Bureau of Revenue
(FBR).

Manufactures
nature.

are

indicative

in

Page 46 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

Punjab Power Development Company Ltd

Dongfang (China), Shanghai (China),


Thermax (India), BHEL (India)
IJT(India)
Steam Turbine Manufacturers
Siemens (India), Mitsubishi (Japan),
Toyo Denki (Japan), NKK (Japan)
BHEL (India), Hangzhou (China),
Nanjing (China)
121.

Volume I

Particular
conditions
Contract,
Clause 16.5:

of

122.

Feasibility
Report
Section 14.1.2.1

123.

Feasibility
Report
Section 8.3.8

Clause 16.5: The Contractor shall


provide such facilities for the training
of such numbers of Pakistani
engineers, engineering students,
apprentices and trade apprentices on
such sections of the Works at the Site
or on the Contractors premises or
Contractor selected plant
manufacturer's premises and
factories, or wherever else work is in
hand, as specified or directed by the
Project Manager/Engineer.

Please clarify such number, the


required number of trainees.

Section 14.1.2.1 "30 year' levelised


tariff model for all 8 scenarios is
enclosed as Appendix H"
Section 8.3.8 Table 8.10 Landed cost
of Imported Coal by Road "landed
cost with Handling & Transportation
loss 14.317 PKR/TON"
Refer Feasibility Report 8.3.8 Table
8.10 Landed cost of Imported Coal
by Rail

We could not find the Appendix H,


which is very important for our
financial model, please provide

Already provided.

Which Landed cost of Imported Coal


can be applied?

Price is given in PKR and US$.

All expenses are reimbursable at


actual and hence no need to
intimate the numbers of trainee at
this stage.

Page 47 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

"landed cost with Handling &


Transportation
loss
14.317
PKR/TON"
Refer
Feasibility Report 13.2.1
Table 13.8 Coal Price
"landed coal price 132 USD/tonne for
Imported coal
Section 13.2.5
O&M expenses
"...73% of which is include under
capacity charges and remaining 23%
is included under energy charges
according to NEPRA guidelines for
upfront tariff determination"
Section
13.1.10
Preoperative
expenses "The preoperative expenses
constitutes
engineering
administration, project management
and start-up cost before the plant is
put into commercial operation. The
preoperative expenses in estimated at
the rate of 4% of works cost."

124.

Feasibility
Report
Section 13.2.5

125.

Feasibility
Report
Section 13.1.10

126.

General

Water License

PART-II:
PARTICULAR
CONDITIONS
OF
CONTRACT;
Clause 33.1

Clause 33.1 section "Payment


Procedures" point 9 Taxes, Duties
and Contingencies. The Employer
will re-imburse the taxes and duties
and the contingencies at actual i.e
Import Taxes, Training of
Employer/Engineer Staff for Factory
Acceptance Tests, Escalation,
Variations and/or claims within 28

127.

Volume I

Punjab Power Development Company Ltd

Please check and confirm remaining Available on NEPRA website.


23% or remaining 27%
Please share referred "NEPRA
guidelines
for
upfront
tariff
determination".
Please clarify, if PPDCL Owner has
financial arrangement or its own
equity for this preoperative expenses;
no matter what method to be applied,
the capital cost of the preoperative
expenses whether or not to be
considered in the Capital EPC Cost
part of Financial Model.
Please clarify if PPDCL will arrange
and bear the cost of Water License.
whether there is any additional fee or
not for obtaining Water License
This detailed terms of reimbursement
of Customs duty and import duties is
not provided, so it is difficult for us
for calculate the capital cost, Please
clarify the Customs duty and import
duties
rate
and
confirm
reimbursement method and schedule.

As per feasibility study

Yes

EPC contractors is required to


adhere to the laws of Islamic
Republic of Pakistan

Page 48 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

Punjab Power Development Company Ltd

days after the Certificate of the


Contractor Invoice by the Engineer.
Part II GCC & PCC Clause 1.6
Costs, Overhead Charges and Profit ;
Whenever by these Conditions the
Contractor is entitled to be paid cost,
such cost shall be properly incurred
and shall include any overhead
charges properly allocable thereto but
not profit unless so stated. Any profit
entitlement shall be added to cost at
the percentage stated in the Preamble.
128.

129.

Volume II

Volume II

Part A - Section
A1 Superceded
Schedules;

Schedule 5.9: Duties & Taxes

Part A - Section
A1 Superceded
Schedules;

53.2 Personnel, Taxes and Duties;


The Contractor shall be responsible
for all formalities in connection with
passports, obtaining visas, police
permits, and expenses for
customs duties, if any, related to
personal goods of foreign personnel

Please clarify if" Volume II - Part


A - Section A1 Superceded
Schedules"
How is the VAT for imported
equipment in Pakistan, any tax
exemption? If no, how is the VAT
tax rate for imported equipment? Pls
kindly collect such info and share
with us.

The bidders have to obtain this

Please clarify if considering using


visas, which kind of visa is
appropriate and enable Chinese
supervisors to stay for a longer
time.

Visa rules of the respective country


may be consulted to.

information for preparation of its bid

Page 49 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

Punjab Power Development Company Ltd

employed on the Project.


130.

Volume I

PART-II:
PARTICULAR
CONDITIONS
OF
CONTRACT;
Clause 17.5

Clause 17.5 Import Permits and


Licenses & Clause14.8 Information
for Import Permits & Licenses; The
Contractor shall submit to the
Employer in good time such details
of all Plant and Contractor's
Equipment to be imported into
Pakistan and identify as to what
assistance of the Employer is
required for obtaining by the
Contractor of all necessary import
permits or licenses.

As for applying the work permits,


how is the cost and application
regulation.
PPDCL are competent Authority to
arrange all permits and approvals of
relevant Authorities, however, EPC
Contractor will provide necessary
support.

PPDCL will assist the EPC


contractor

PART-II: GENERAL CONDITIONS


OF CONTRACT; Clause 17.4
Consents and Wayleaves
The Employer shall in due time
obtain or grant all consents including
permits-to-work, wayleaves and
approvals required for the Works.
PART-II: 8 General Technical
Requirements; Clause 8.6 Owner's
Responsibilities; If requested by the
Contractor, the Owner shall use its
best endeavours to assist the

Page 50 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

Punjab Power Development Company Ltd

Contractor
in obtaining in a timely and
expeditious manner all permits,
approvals and/or licenses necessary
for the execution of the Contract
from all local, state or national
government authorities or public
service undertakings that such
authorities or undertakings require
the Contractor or Sub-contractors or
the personnel of the Contractor or
Sub-contractors, as the case may be,
to obtain
131.

Volume II

132.

Volume II

Part A, Technical
SpecificationsGeneral
Specification,
Clause 3.4,
Part A, Technical
SpecificationsGeneral
Specification,
Clause 1.12,

Clause 3.4, Page 39. 11kV Pole


structure from where the EPC
Contractor shall tap 11kV
construction power supply

Whose scope does the transmission


lines of 11kV construction power
source belong to? Normally,
construction power center should
need two separate source providers.

It is the responsibility of EPC


contractors

Clause 1.12, Page 3. Plant water


requirement shall be met form the
Kahna Minor that flows in front and
parallel to the plant site at a distance
of about 20m.
Whereas Refer Feasibility Report,
Clause 5.2.1, Page 15. The Bucher
Kahna water distributor has not
enough water capacity and the raw
water can be sourced from the Lahore
Branch Canal.

Please clarify where to obtain raw


water and confirm whether it has
enough water capacity.

Raw water source has enough water


capacity. Rout plan for water source
is available in the feasibility study.
Yes PPDCL shall obtain right of
way.

Please clarify distances and route


plans of Bucher Kahna water
distributor and Lahore branch canal.
Please clarify and confirm that
PPDCL will obtain right of way.

Page 51 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

133.

Volume II

Part B, Section
B, Mechanical
Specifications,
Clause 6.1.3

Clause 6.1.3, Page 80. The coal in


two stockyard shall have adequate
storage for at least 30days coal
consumption. Coal stockpile height
will be of maximum 3m.

Punjab Power Development Company Ltd

Please confirm the required capacity


of coal stockyard.

Daily requirement of coal


consumption is provided in feasibility
study.

Whereas Refer Vol II, Part B, Section


B, Mechanical Specifications, Clause
6.3.1, Page 82. The capacity of coal
stockyard shall be adequate for
storing coal for 20 days maximum
continuous requirement (MCR).
134.

Volume II

Part B, Section
B, Mechanical
Specifications,
Clause 6.3.1

Clause 6.3.1, Page 81. Deck plate of


minimum 3.15 mm thickness shall be
provided for full length of all
conveyors.

Please define where the deck plate


will be set

It depends upon the design of the


EPC Contractor.

135.

General

As for the general layout drawing of


the power plant

Please provide a digital soft copy of


topographic map of the plant for the
calculation of earthwork quantity.
Please provide soft copies of Tender
Drawings and Feasibility Report.

Already provided to prequalified


bidders.

136.

General

As for the flood stage or inland flood


level

Please provide the floodstage or


inland flood level (P=2%) near the
site location.

Bidders are advised to consult


Metrological Department.

137.

132 KV Bus bar

As for the 132kV bus bar

Please provide short current


impedance of positive sequence and
zero sequence refer to the 132kV
busbar excluding equipment in this

It is provided in the feasibility study.

Page 52 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

Punjab Power Development Company Ltd

plant. Short term and long term


situations should both be considered.
(SB=100MVA)
138.

Volume I

Section 1.
Instructions to
Bidders,
Clause 14.6

Clause 14.6 ; Requisite Financial


Documents:
Latest available management
Accounts to be provided in relation
to:
a) The Bidder itself, and its ultimate
Parent Company;
b) Where the bidder is a Consortium
each member of the Consortium, and
where applicable, their Parent
Companies;

We are unclear what/which file


should be submitted.
Please give us your kind explanation
or suggestion.

The relevant clause 14.6 is explicitly


clear

139.

Volume II

Part A, Technical
Specifications-G
eneral
Specification
Clause 1.3

, Clause 1.3; There is a natural stream


flowing through the project site (as
shown in plot Plant) which will be
cut off upon acquisition and taking
over of land by PPDCL.

Water Course mentioned on the plot


plan are small natural stream for
irrigation water supply to farms.
PPDCL to clarify if these natural
stream can be used for flood water
drainage.

Clause 1.3 and 3.4 are explicitly


clear.

Clause 3.4, Storm water shall be


disposed at the nearest natural drain
identified in the area
drainage study. Diversion drain based
on area drainage study is also in the
scope of
Bidder. Terminal point shall be
existing natural drain points as

Page 53 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

Punjab Power Development Company Ltd

identified based on area


drainage
140.

Volume II

Part A, Technical
Specifications-G
eneral
Specification
Clause 1.2

Refer Vol II, Part A, Technical


Specifications-General Specification,
Clause 1.2 Plant Location and Access
to Site
The proposed power plant site is
located south and alongside road on
bank of the Kahna Minor about 2 km
away from the Mull Chowk with
Latitude 3118' 2.721" N, Longitude
74 09' 8.465"E.

Plant location is on Mul Talib Sarai


Road which is 8ft wide asphalt road,
PPDCL to clarify if this road can be
used for access to site during
construction stage and thereafter
during O & M Stage.

Yes The EPC bidder may propose a


better option.

141.

Volume II

Part A, Technical
Specifications-G
eneral
Specification
Clause 1.2 &
Clause 3.4

Clause 1.2 Plant Location and Access


to Site
Clause 3.4 Approach road
M3 motor way located at distance of
about 10 km from the plant

Mul Talib Sarai Road from about 2


kM Mull Chawl to the Project Site
can also be used as permanent access
road for the plant, however if road
width is deemed insufficient due to
regular movement of fuel supply
trucks it has 6ft shoulders on both
sides which can be utilized for
widening of the road.

Coal supply is not the preview of


EPC Contractors.

142.

Volume II

Part A, Technical
Specifications-G
eneral
Specification,
Clause 3.4

Clause 3.4 Terminal Points , Effluent


Disposal
EPC contractor shall ensure all
effluents are treated and reused after
treatment. EPC
Contractor shall discharge treated
effluent in the nearest drain after

We suggest for effluent and sanitary


drainage from project site to Rohi
Nala which is passing about 1.5km
NW of the plant site. It seemed that
route would mostly be passing
through farm land. However, our
scope will be limited upto project site

Not agreed

Page 54 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

Punjab Power Development Company Ltd

doing Area Drainage Study (to be


carried out by EPC contractor).

boundary, while PPDCL to extend


from project site boundary to Rohi
Nala.

143.

Volume II

Part A, Technical
Specifications-G
eneral
Specification,
Clause 1.5

Clause 1.5; The grade level of the


total land is varying by 2m and plant
area by 1.0m. The land is sloping in
the direction from north to south
towards saline nallah at edge of the
site. This area covers mostly plane
and barren land with wide spread
patches and agriculture plants and
herbs/shrubs.

There seem significant requirement


of filling. The overall land is about
1M below road level, in addition
there are several areas even further
depressed due to soil there being
utilized at construction works in
Sundar Industrial Estate and several
bhattas (Brick Kilns) in nearby area.
The maximum depression located
was approximately 2-3M below road
level.
Please provide us updated
Topographical Surver maps and
clarify that Finshed Ground Level
will be 25 cm above Natural Ground
Level.

Upgraded topical survey is the


responsibility of the EPC Contractors

144.

Volume II

Part A, Technical
Specifications-G
eneral
Specification,
Clause 1.12

Clause 1.12 Raw Water Source


Plant water requirement shall be met
form the Kahna Minor that flows in
front and parallel to the plant site at a
distance of about 20m.
To meet the raw water requirement
during canal closure a backup
arrangement shall be made for
underground water at Kahna Minor

We suggest to use ground water only


for raw water storage which has
better quality and available
throughout the year.

Not agreed.

Page 55 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

Punjab Power Development Company Ltd

canal bank by installing deep bore


well pumps.
Clause 3.4, Terminal Points, Water
intake plant for drawing water from
existing canal as well as bore well
and complete subsequent system is in
the scope of Bidder. Water at canal
and ground water at bore well is the
terminal point.
145.

Volume II

Part A, Technical
Specifications-G
eneral
Specification,
Clause1.16

Clause1.16 Power Evacuation


Power Plant shall be connected with
the 132kV substation at Sunder
Industrial Estate by 4.7 km
long 132kV double circuit line with
RAIL conductor. The transmission
line shall run from the outdoor gantry
of the 132kV Switchyard at the
Power Plant to the outdoor gantry of
the 132kV switchyard at the Sunder
Industrial estate.

There is 220 KV Double Circuit


OHTL passing in the way of 132 kV
Double Circuit 132 kV OHTL from
Project Site to Industrial Estate Grid
Station. Please check with NTDC and
advise method of under crossing.

As per WAPDA existing rules and


regulations.

146.

Volume II

Part B, Section
A,
Clause 15

Clause 15 Ash dump (Ash Dyke);


The ash dyke height shall be
designed and constructed considering
design life of power plant as 30 years

Section 7.3 (page 76) of Feasibility


report indicates that an area of 131
Acres is required for disposing ash
for 30 years. The plot plan indicates
an area of 49 acres only. Please
arrange to check and confirm.

An area of 49 acres is adequate for


ash disposal.

147.

General

According to the geological data, No It is an EPC lump sum contract.


it is hard to determine whether

Page 56 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

148.

General

Punjab Power Development Company Ltd

adverse geologic condition like


expansive soil and liquefied soil.
At present. If there are similar or
other adverse geologic
conditions in the detailed survey.
The closing cost shall be
adjusted according to the actual
project quantity.
The ash yard is required to store
100% ash quantity of 30 years of the
power plant in the tender documents,
hydraulic ash removal and dry ash
removal are used for ash removal
system and the soil is not allowed to
be sampled in the ash yard.
According to the calculation, the ash
quantity of 30 years of the power
plant is approximately 3.8 million m3
and only 100% ash quantity of 5
years can be stored according to the
current site condition; If ash quantity
of 30 years of the power plant is to be
realized, over 82% ash
comprehensive utilization shall be
taken into consideration.
The scheme of soil borrow in the ash
yard can not only increase the
capacity of the ash storage volume

Please refer to ITB Clause 20.2

Page 57 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

Punjab Power Development Company Ltd

but also can reduce the pressure of


earthwork outsourcing.
If the ash removal system is changed
to dry ash removal, it can only
increase a part of ash storage volume
but also can reduce the dam body
earthwork.
In addition: According to the
requirement of tender documents, a
clay core wall is required to be in the
dam body with a earthwork of
approximately 70,000 m3 and the
source of part of earthwork shall be
taken into consideration.
149.

General

The ash removal efficiency of


electric ash removal is required to
reach 99.99% in the tender
documents and we can promise as
ash removal efficiency of 99.8%. If
50mg/Nm3 dust discharge
concentration referred to in the
requirements of tender documents is
to be satisfied, we advise to change
the electrostatic precipitation to the
electrostatic-bag precipitator.

Please refer to ITB Clause 20.2

150.

General

According to the requirements of


tender documents, all the waste water

Please refer to ITB Clause 20.2

Page 58 of 59

Consolidated Replies No.3


2x55MW (Gross) PPDCL Coal Fired Power Project Sunder Lahore

Punjab Power Development Company Ltd

treated in the plant shall be


discharged into the central control
wastewater pool (CMB) and reused
uniformly, According to the
calculation, the power plant water
supplement quantity of this scheme is
520t/h and if the waste water i reused
stepwise according to the different
drainage water quantity, the power
plant water consumption can be
reduced to save water.
151.

General

About the net output

2x50MW

Page 59 of 59

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