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Fuel
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h i g h l i g h t s
In Western Canada, 80% of heavy oil resources are in reservoirs <6 m thick.
Cold production has low recovery factor, <10%, for thin heavy oil reservoirs.
Recovery strategy of thermal processes is unclear in thin heavy oil reservoirs.
Optimization yields variable injection pressure/temperature hot water ood.
Permeability distribution controls energy-to-oil ratio and economic performance.
a r t i c l e
i n f o
Article history:
Received 31 January 2015
Received in revised form 10 March 2015
Accepted 11 March 2015
Available online 21 March 2015
Keywords:
Heavy oil
Hot water ood
Thin reservoirs
Optimization
Thermal efciency
Recovery process design
a b s t r a c t
Cold production methods for heavy oil resources in Western Canada yield recovery factors averaging
about 10% and as yet, there are no commercially successful technologies to produce oil from these reservoirs with recovery factor greater than 20%. This means that the majority of oil remains in the reservoir.
The objective of this study is to determine technically and economically feasible recovery processes for
thin heavy oil reservoirs by using a simulated annealing algorithm. The results reveal that high injection
pressure is critical to a successful hot water ooding strategy. Also, they show from a thermal efciency
point of view that it is most efcient to adopt an injection temperature prole where the injection temperature starts high earlier in the process and ends at lower water temperature. The lower temperature
injection at later stages of the recovery process partially recovers the heat stored in the reservoir matrix
and therefore increases the overall heat utilization efciency. A sensitivity analysis shows that the
permeability distribution affects the performance of the hot water ooding process most signicantly.
The existence of a higher permeability zone in the lower part of the reservoir leads to earlier oil production and water breakthrough. High permeability was found to lead to more oil and water production in
the early stage of operation and achieved the best economic performance. The low permeability case
exhibited relatively low oil production volume. Although it has the lowest cumulative injected energy
to oil produced ratio, poor oil production renders the operation process uneconomic. Given the volume
of currently inaccessible thin heavy oil resources, the optimized strategies developed here provide important guidelines to convert these resources to producible reserves.
2015 Elsevier Ltd. All rights reserved.
1. Introduction
The majority of heavy oil resources, roughly 1.3 trillion barrels
of oil, in the Western Canada Sedimentary Basin are found in thin
reservoirs with thickness less than 6 m [1]. Due to heat losses to
the overburden or understrata or both, current commercial
steam-based techniques such as Steam-Assisted Gravity Drainage
(SAGD) and Cyclic Steam Stimulation (CSS) are not economically
feasible in thin heavy oil reservoirs (<6 m). In these processes, in
thin reservoirs, the amount of steam invested in the reservoir
Corresponding author. Tel.: +1 (403) 220 5752; fax: +1 (403) 284 4852.
E-mail address: ian.gates@ucalgary.ca (I.D. Gates).
http://dx.doi.org/10.1016/j.fuel.2015.03.024
0016-2361/ 2015 Elsevier Ltd. All rights reserved.
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561
(c) Base case, Case 1: horizontal permeability (mD) distribution (average = 3,650 mD)
(d) Case 2: horizontal permeability (mD) distribution enhanced permeability at bottom and
reduced permeability at top (with same overall average permeability as base case)
(e) Case 3: horizontal permeability (mD) distribution reduced permeability at bottom and
enhanced permeability at top (with same overall average permeability as base case)
(f) Case 4: horizontal permeability (mD) distribution two times the base case permeability
(g) Case 5: horizontal permeability (mD) distribution 0.6 times the base case permeability
Fig. 1. Distributions of the oil saturation, porosity, and horizontal permeability, scale in (c), of the reservoir models. The injection well is on the left side of the domain
whereas the production well is on the right side of domain. The spacing between the wells is equal to 50 m. The dimensions of the grid blocks are equal to 0.4 m and 1 m in
the vertical and horizontal directions, respectively.
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Table 1
Reservoir simulation model and uid properties.
Table 2
List of optimization parameters.
Property
Value
334
4
0.32 0.02
0.65 0.09
6.17
3650 347
0.8
14 10 6
2600
660
2800
334
20
15,212
1884
125.4
9.66
3.09
53.5
5
11.5
4.32 10 6
4.32 10 5
Sw
0.15
0.2000
0.2500
0.3000
0.3500
0.4000
0.4500
0.5000
0.5500
0.6000
0.6500
0.7000
0.7500
0.8000
0.8500
0.9000
0.9500
1.0000
Sl
0.1500
0.2000
0.2500
0.3000
0.3500
0.4000
0.4500
0.5000
0.5500
0.6000
0.6500
0.7000
0.7500
0.8000
0.8500
0.9000
0.9500
1.0000
krw
0.0000
0.0002
0.0016
0.0055
0.0130
0.0254
0.0440
0.0698
0.1040
0.1480
0.2040
0.2710
0.3520
0.4470
0.5590
0.6870
0.8340
1.0000
krg
1.0000
0.9500
0.8400
0.7200
0.6000
0.4700
0.3500
0.2400
0.1650
0.0930
0.0750
0.0450
0.0270
0.0200
0.0100
0.0050
0.0000
0.0000
Parameter
1
13
19
25
31
37
43
49
10
59
11
Injection water
temperature
Injection water
temperature
Injection water
temperature
Injection water
temperature
Injection water
temperature
Injection water
temperature
Injection water
temperature
Injection water
temperature
Injection water
temperature
Injection water
temperature
12
504,547
879.84
265.99
krow
0.9920
0.9790
0.9500
0.7200
0.6000
0.4700
0.3500
0.2400
0.1650
0.1100
0.0700
0.0400
0.0150
0.0000
0.0000
0.0000
0.0000
0.0000
krog
0.0000
0.0002
0.0016
0.0055
0.0130
0.0254
0.0440
0.0698
0.1040
0.1480
0.2040
0.2710
0.3520
0.4470
0.5590
0.6870
0.8340
0.9920
Onset time
(months)
13
14
15
16
17
18
19
20
20250 C
13
20250 C
19
20250 C
25
20250 C
31
20250 C
37
20250 C
43
20250 C
49
20250 C
59
20250 C
treatment costs, and operating revenue. The following assumptions formed the basis of our evaluation: well drilling cost and
other initial investment $2,500,000 (for a single well), discount rate
of 10%, variable cost to be 10% of the operating revenue, heavy oil
price $80.00/bbl [16], natural gas price $4.4/GJ, thermal efciency
equal to 0.75, and waste water treatment cost is $2.00/m3. The cost
function (CF) is formally dened as CF = (6 106 NPV)/1 106.
This indexes the value of the CF to range, in general, between 0
and 10 with lower values of the CF being more optimal.
3. Results and discussion
3.1. Injection pressure and water temperature
Fig. 2 shows the optimized injection pressure and water temperature for all the optimized cases. For Case 1, the results reveal
that the injection pressure remains relatively high, around
4000 kPa, throughout the majority of the operating life of the process although a lower injection pressure (2500 kPa) period exists
between 1.5 and 2 years of operation. The optimized injection
pressure for all the other cases generally remains high in the
majority of the operating time before water breakthrough although
exhibit stochastic deviations. In Case 4, the high permeability zone
leads to earlier oil production compared to the other cases. The
injecting pressure remains high over the rst two years and shows
a cyclic pattern in the later stages of operation. In Case 1, the initiate water temperature is found to be around 120 C and then jump
Case 1
Case 2
Case 3
Case 4
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Case 5
Fig. 2. Comparison of injection pressure and injection water temperature proles of the optimized strategies of Cases 1, 2, 3, 4, and 5.
to 225 C for a period of 6 months. After this high water temperature period follows a low injecting temperature period of 1.5 years
with water temperature ranging from 20 to 50 C. The water temperature increases to 175 C and is then further elevated to 250 C
after 3 years of operation. The 250 C injection period persists for a
year before the temperature decreases to 94 C and then nally to
20 C for the last 14 months of operation. From Fig. 2, one can see
that there is similar pattern for the optimized injecting water temperature. The water temperature normally starts high and then
gives rise to a low injection temperature period. We could call this
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Table 3
Comparison of optimized operating strategies in all the four cases in terms of
cumulative oil production, cumulative water produced to oil produced ratio (cWOR),
cumulative energy injected to oil ratio (cEOR), operating time and net present value
(NPV).
Case
Cumulative oil
production (m3)
cWOR (m3/
m3)
cEOR (GJ/
m3)
1
2
3
4
5
24,366
26,400
25,655
27,319
5396
14.5
14.6
13.5
19.1
13.7
6.2
9.9
8.2
7.4
3.4
NPV*
($million)
2.8
2.9
2.9
4.7
1.6
*
The blowdown performance is not considered in the NPV calculation which
means the real NPV could be slightly higher than the presented values.
Fig. 3 shows the oil production rates for Cases 15. The peak oil
production rates are found to range from 20 to 25 m3/day for Cases
14. In Case 5, the maximum oil rate seldom exceeds 5 m3/day. The
results show that despite the same average permeability value, the
distribution of the permeability within the pay zone impacts oil
production. In Case 2, a higher permeability zone is located at
the bottom zone of the reservoir. This results in earlier oil production than that of Case 3, the case where a higher permeability zone
is located at the upper part of the reservoir. The higher permeability at the lower part of the reservoir causes faster hot water frontal
advance in the lower part of the reservoir. This enhances heat
transfer (tends to migrate upwards rather than downwards) to
the oil above the higher permeability zone at the base of the reservoir. Furthermore, the accelerated water front speed leads to more
oil displacement and production. As listed in Table 3, within the
same operating time of 6 years, Case 2 produced 3% more oil than
Case 3. On the other hand, 11% more water is produced in the optimized Case 2, which is caused by the higher permeability of the
lower region of pay zone. Case 3 produces 5% more oil than Case
1 but used 40% more heat injection over the total 6 years of operation. The higher permeability interval at the upper part of reservoir
contributes to larger heat losses to the overburden.
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Case 1
Case 2
Case 3
Case 4
Case 5
Fig. 5. Oil saturation distributions after 4 years of operation for Cases 1, 2, 3, 4, and 5.
In addition to the effects of the spatial permeability distribution, the absolute average permeability value also impacts
oil production. As shown in Fig. 3, the highest permeability case,
Case 4, results in the highest oil production of all cases in the shortest time. On the other hand, the lowest permeability case, Case 5,
has the lowest cumulative oil production of all cases, only
5396 m3 versus 24,366 m3 for Case 1. It should be pointed out that
higher permeability also leads to higher water injection and consequent production.
Fig. 4 shows the oil saturation distributions after 12, 36, and
60 months of operations for the optimized Case 1. The conformance zone created by hot water ooding is relatively high due
to the thinness of the pay zone. The water front advances faster
in the lower part of the reservoir with evidence of water ngering.
Fig. 5 shows the oil saturation distributions of all optimized cases
after 4 years of operation. In Case 2, as shown in Fig. 5b, due to
higher permeability at the lower part of the reservoir, the water
front moves much faster in the lower part and breaks through at
an early time which lead to overall higher water cut. In Case 3,
as shown in Fig. 5c, the advance of the water front is relatively uniform in the pay zone. In Case 4, the high permeability is found to
result in lowest oil saturation after 4 years of operation (Fig. 5d).
However, in Case 5 (Fig. 5e), due to the low permeability, the water
front moves at a relatively slow pace which resulted in the lowest
oil production.
3.3. Water injection rates and water production
The water injection rates in all the optimized cases are shown in
Fig. 6. For Cases 13, the initial water injection rates are generally
low in the early stages of oil production but ramp up as the operation continues. Since the injection temperature drops as the operations progress, at the later stage of hot water ooding, water
breakthrough does not cause substantial heat losses since lower
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567
value (NPV). This result suggests that heat losses were reduced in
the low permeability case but oil production suffers resulting in an
uneconomic process. Of the ve cases studied, the resulting overall
cEOR after six years of operation is under 10 GJ/m3, which indicates
NPV
used
with
low
568
efciency of the process. Multiple cycles of high/low temperature water injection might be benecial depending on the reservoir condition.
The permeability distribution is found to affect the performance
of the hot water ooding process. The existence of higher
permeability zone at the lower part of the reservoir leads to earlier oil production and water breakthrough. The higher injectivity and water production also caused higher cEOR. The
performance of Case 3, which has higher permeability zone at
upper part of the reservoir, is comparable to that of the Case 1
but it used 40% more heat injection.
The absolute overall permeability of the reservoir impacts performance signicantly. Case 4 produced the largest amount of
oil and water in the early stage of operation. Although Case
4s produced water-to-oil is also substantially higher than the
other cases, it achieved the best economic performance. The
low permeability of Case 5 led to slow oil production.
Although it has the lowest cEOR, the poor oil production made
the operation process uneconomic.
Acknowledgements
Acknowledgement is extended to the Petroleum Technology
Research Centre (PTRC) for their nancial support and the
University of Calgary for providing nancial and logistical support
as well as Computer Modelling Group for the use of its thermal
reservoir simulator, STARSTM.
References
Fig. 14. Cumulative energy injected to oil ratio (cEOR) of optimized Cases 1, 2, 3, 4,
and 5.