NCS Profile Book

PROFILE BOOK
TABLE OF CONTENTS
SECTION I ANTI-ABRASION PROFILES
SECTION II ANTI-CORROSION PROFILES
SECTION III FLOOR PROFILES
SECTION IV MARINE PROFILES
SECTION V PIPELINE PROFILES
SECTION VI PRIMARY CONTAINMENT PROFILES
SECTION VII ROOF PROFILES
SECTION VIII SECONDARY CONTAINMENT PROFILES
SECTION IX WATERPROOFING PROFILES
SECTION X MISCELLANEOUS PROFILES
NUKOTE COATING SYSTEMS

629 LINGLING ROAD / AIHE MANSION SUITE 7H
SHANGHAI, CHINA 200030
TEL: +8621-5424-9811 / FAX: +8621-5424-9815
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NUKOTE PROJECT PROFILES
ANTI-ABRASION APPLICATIONS

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POLYUREA PROJECT PROFILE
PROJECT: Explosive Carriers
INDUSTRY: Military
USE: Anti-
Abrasion
OWNER: Haliburton
CONTACT: NA
SYSTEM: SS
COATED AREA: 1500 m2
COMPLETION DATE: 1997
RESULTS: Excellent
Project Description:
Transportation modules for explosives require both abrasion and corrosion

resistance. Corrosion resistance is required for life expectancy of the modules as
they encounter typical explosive chemical corrosives. More important is the ability of
the coating to withstand abrasion and eliminate the hazard of sparks generated by
abrasion against metal surfaces.
Nukote Polyureas provide the solution to both issues and were utilized to coat both
the interiors and exteriors of these special carriers. A high pigment red color was
utilized with ultraviolet additives to extend physicals and provide color stability. The
product was applied to sand blasted steel surfaces (encapsulation) over a suitable
primer.
Suite 7H Aihe Mansion, No. 629 Lingling Road

Shanghai, China, 200030
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PROJECT PROFILES
Project:
Kidston Gold Mine
Client:
Placer Pacific Limited
Distributor:
Nukote Coating Systems
Contractor:
Ausbelt Ltd.
Application Type:
Abrasion-Corrosion Resistance
Completion:
2001
Scope:
The steel surface was abrasive blasted to a 2.5 mm profile and primed with suitable
steel primers then an Aromatic Polyurea was applied to the derrick screens and
under pans to protect the steel from both corrosion and abrasion.
System: 6000 Microns of Nukote ST Aromatic Polyurea
Surface Area: 150 m2
Completion Date: September 2001-2002-2003
Results:
After twelve months of continuous use, 24 hours per day 7-days per week, the
surfaces were inspected and were found free from visible wear or other problems.
Polyurea has replaced polyurethanes as the coating of choice at this mining facility.
SHANGHAI ♦ JAKARTA ♦ DUBAI ♦ SEATTLE ♦ DAFENG ♦ LONG BEACH
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PROJECT: Airport Striping
INDUSTRY: Transportation
USE: Anti-Abrasion
OWNER: Multiple
CONTACT: NA
SYSTEM: Nukote-AL
COATED AREA: Various
RESULTS: Excellent
Airport runways are subject to aggressive abrasion resulting principally from airliner
landings. The impact force and abrasion encountered is obvious visually and
intellectually when the life expectancy of tires utilized by the airlines is reviewed.
In 2001 testing and field trials were performed using AL product formulations to
stripe runways in major airports within the United States with excellent results.
Special equipment modifications were made to provide a simple consistent
application thickness while ensuring straight even stripe lines. Since that time many
airports have specified this coating system for their runway striping applications.
AL safety yellow color is the product commonly specified due to its high abrasion
resistance, color stability in ultraviolet exposure and chemical resistance to jet fuels.

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PROJECT: Carbon columns interior
coating
INDUSTRY: Mining
USE: Anticorrosion, abrasion

resistance
OWNER: Pasminco Mining,

Kidston gold mine
CONTACT: Not available
SYSTEM: 3mm HT
COATED AREA: Tank interior
COMPLETION DATE: 1998 October
INSPECTION RESULTS: Excellent, no visible failure
JOB DESCRIPTION: The owner chose HT to resist the corrosive and abrasive conditions that
exist on the interior of the carbon columns of their gold mine.
The steel was cleaned with and abrasive and 3 mm of HT was applied. The down time was a large concern with
the owners who were pleasantly surprised when their columns were coated and operational within hours.

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PROJECT: CRL
Tankhouse
INDUSTRY: Mining
USE: Acid and

electrolyte
anticorrosion
OWNER: MIM Copper

Refineries,
Townsville
SYSTEM: 1-2 mm SS100

onto prepared
concrete
COATED AREA: 1,100 m²
COMPLETION DATE: 1998 June
INSPECTION RESULTS: Excellent
JOB DESCRIPTION: SS100 was chosen because of its ease of application, chemical and acid
resistance, slip resistance, flexibility, and abrasion resistance. The minimized downtime was also a
great advantage in choosing SS100.
The concrete degradation was removed and replaced. SS100 was then applied onto a primed
surface at a 1-2 mm dft.

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PROJECT: Fertilizer chutes
INDUSTRY: Shipping and

logistics
USE: Protective
coating for
equipment
OWNER: MIM Townsville
SYSTEM: 1.5-2 mm
Nukote HT
COATED AREA: 65 m²
COMPLETION DATE: 1999 September
JOB DESCRIPTION: The header chutes were used at the Townsville port shipping facilities to
load material onto boats.
The owner required a non-stick, abrasion resistant, cost effective surface that would not only be
maintenance free but also minimize cleaning time for personnel.
The abrasive blasted surface was primed and then coated to a 1.5-2 mm dft.
For more pictures please see the following page

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PROJECT: Mango washer
INDUSTRY: Food processing
USE: Anticorrosion
and abrasion
resistance
OWNER: Burdekin
Engineering
SYSTEM: NUKOTE ST
COATED AREA: Multiple pieces

of equipment
COMPLETION DATE: 1999 February
JOB DESCRIPTION: Nukote-ST was chosen for its chemical and abrasion resistance ability to coat
machinery and equipment used in washing and treating mango fruit. Although ST was as tough
as other coating options its flexibility helped reduce bruises to the fruit during processing.
The owners are extremely pleased with the products performance and minimal maintenance
requirements.

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PROJECT: Steel orifice plate
protection
INDUSTRY: Mining
USE: Anticorrosion,
abrasion
resistance

Kidston Gold Mine
SYSTEM: HT
COATED AREA: Multiple plates
COMPLETION DATE: 1998 August
JOB DESCRIPTION: HT was chosen to coat steel orifice plate covers for anticorrosion and
abrasion resistance.
The plates were abrasive blasted to a 2.5mm profile and primed with 302 primer. HT was applied at
a 3 mm dft.
The covers have performed extremely well in the rigorous, 24-hour production schedule of this mine.

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ANTI-CORROSION APPLICATIONS

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PROJECT: Off Shore Drilling Platforms
INDUSTRY: Oil and Gas
USE: Anti-Corrosion
OWNER: Multiple
CONTACT: Multiple
SYSTEM: Polyureas / Admetal
COMPLETION DATE: Various
RESULTS: Excellent
The corrosive environments common to off shore drilling platforms are some of the
toughest applications a coating can be subjected to. High exposures to salt spray
combined with major temperature swings, constant ultra-violet exposures and the
presence of hydrocarbons are typical conditions that must be addressed. Coatings
utilized must also exhibit strong abrasion and impact resistance due to the working
conditions encountered on these platforms.
Nukote products provide solutions to the coating design requirements for these
applications. Our polyurea products provide the durability, abrasion and corrosion
resistance required in most applications. Where high temperatures and heavy
hydrocarbon content are encountered, Admetal or composites of polyurea and
Admetal provide the required solutions.
Each application has specific temperature and corrosion requirements. These

projects are also logistically challenging and in many cases require special explosion
proof equipment systems. Contact your Nukote sales representative to develop a
specific solution for your project.

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PROJECT: Aviation fuel hydrant pits
INDUSTRY: Aviation
USE: Anticorrosion
OWNER: Anchorage International

Airport
CONTACT: Jack Hively,

001-907-248-5000
SYSTEM: SS100 2 mm
COATED AREA: 200 hydrant pits
COMPLETION DATE: 1990-1994
INSPECTION RESULTS: Excellent, some color

change
JOB DESCRIPTION: Jet fueling pits on the tarmac of Anchorage International Airport were
sprayed with SS100 to prevent spilled fuel from leaking into the ground. SS100 was chosen because
it was not only resistant to many chemicals and a variety of fuels, but also because it could be applied
over a possibly contaminated substrate. SS100 was also ideal because of its ability to withstand
extreme freeze-thaw cycles common to the Alaskan environment.
The finished pits have performed excellently despite continued exposure to jet fuel, water, and anti-
icing agent. There is some change in color, but no breakdown in material. SS100 was applied onto
concrete, geotextile fabric and directly onto the ground.

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PROJECT: Electrical insulation of
cleats
INDUSTRY: Mining
USE: Anti-corrosion
OWNER: Townsville Copper

Refineries
SYSTEM: 2 mm SS100
COATED AREA: 2,900 cleats 70mm x

40mm x 2mm
COMPLETION DATE: 1998 September 7
JOB DESCRIPTION: Cleats are used in the construction of walkways passing through the
electrolysis process. The cleats separate the walkways from the processing and prevent electrical
hazard through conduction.
The cleats were washed with mentholated spirits and laid out in overlapping rows with string
separating each cleat to prevent joining during coating. The process was repeated to cover both
sides.

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PROJECT: Containment
of electrolyte
pit and floors
INDUSTRY: Mining
USE: Anti-corrosion
OWNER: Queensland
Copper
Refineries,
Townsville
SYSTEM: 2 mm ST
COATED AREA: 500+ m²
COMPLETION DATE: 1998 July 29
JOB DESCRIPTION: ST was chosen over existing polyethylene systems, which had
previously failed allowing electrolyte and other acids to penetrate and contaminate the concrete.
The contaminated concrete was scabbled out and topped with a cement repair mixture. The surface
was primed with multiprime and then coated with ST with a 2 mm dft.
The flexibility, toughness, acid resistance and minimum downtime enabled the area to be back in
service within hours.

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PROJECT: Fertilizer chutes
INDUSTRY: Shipping and

logistics
USE: Protective
coating for
equipment
OWNER: MIM Townsville
SYSTEM: 1.5-2 mm
SS100
COATED AREA: 65 m²
JOB DESCRIPTION: The header chutes were used at the Townsville port shipping facilities to
load material onto boats.
The owner required a non-stick, abrasion resistant, cost effective surface that would not only be
maintenance free but also minimize cleaning time for personnel.
The abrasive blasted surface was primed and then coated to a 1.5-2 mm dft.

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PROJECT: Land Cruiser
INDUSTRY: Military,
Australia
USE: Anti-corrosion
OWNER: Australian
Military
CONTACT: Craig Mason

0747-751033
SYSTEM: SS100 HP/UV

with a clear
aliphatic top
coat
COATED AREA: Entire car
COMPLETION DATE: 1998 November 1
JOB DESCRIPTION: SS100 was chosen as a protective coating to encapsulate the entire
vehicle. Salt-water corrosion was the owners’ primary concern as the vehicle was repeatedly driven
through salt water.
The surface was abrasive blast cleaned, primed with 302 primer and coated with SS100 HP/UV. A
clear aliphatic topcoat was added to maintain long-term color integrity.

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PROJECT: Acid Tanks
INDUSTRY: Manufacturing
USE: Anti-Corrosion
OWNER: Chengdu Chemical

Corporation
CONTACT: Not applicable
SYSTEM: HT
COMPLETION DATE: September 2002
RESULTS: Excellent
Project
Description:
The end user

selected the
product for use
as an anti-
corrosion
agent applied
to tank interiors utilized in manufacturing processes that involve liquid solutions with
10-15% acidic content. A 1.5mm coating of HT was applied over sand blasted steel,
brick and concrete. A suitable primer was utilized to ensure adhesion to the various
surfaces.
HT was also used as an interior coating for the tanks acidic gaseous exhaust
system, to seal flanged drain piping connections and penetrations and for secondary
containment (spill containment) around the perimeter of many of the process tanks.

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PROJECT: Rock face
encapsulation
INDUSTRY: Mining
USE: Construction,
anticorrosion
OWNER: Western Mining
SYSTEM: HT
COATED AREA: Multiple rock faces
COMPLETION DATE: 1999 October
JOB DESCRIPTION: HT was chosen to replace Shot Crete to stabilize rock faces for above and
below ground mining applications due to HT’s strength, impact resistance, fast cure times, and
generally superior physical characteristics.
The rock faces were air blasted to remove loose material and the HT was sprayed directly onto the
face. The area was able to be returned to service for continued drilling and blasting almost
immediately due to the limited downtime.

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PROJECT: Sewage pit
INDUSTRY: Sewage, waste water,

water treatment
USE: Anticorrosion
OWNER: South Queensland Sewer

Treatment
CONTACT: N/A
SYSTEM: 2 mm SS100
COATED AREA: 300 m²
COMPLETION DATE: 1998 November
JOB DESCRIPTION: SS100 was chosen to protect the concrete of this sewage pit from
constant sulphide attack that is always present in sewage applications. SS100 superior physical
properties and its limited downtime made it an easy decision for the owner.
The concrete was high-pressure water blasted and then primed before SS100 was applied to a 2 mm
DFT.

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PROJECT: Waste Storage Tanks CONTACT: Not applicable
INDUSTRY: Manufacturing SYSTEM: HT
USE: Anti-Corrosion AREA: 1100 m2
OWNER: Chengdu Chemical COMPLETION: August 2002

Corporation
RESULTS: Excellent
The product was selected for use as an anti-corrosion agent applied to open air
storage tank interiors utilized for storage of manufacturing waste products in both
liquid and solid state. These waste products contain from 7-10% acidic content. A
1.5mm coating of HT was applied over sweet blasted concrete. A suitable primer
was utilized to ensure adhesion to the concrete substrate.

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PROJECT: Sewage treatment
facilities
INDUSTRY: Sewage, waste

water, water
treatment
USE: Anticorrosion
OWNER: Townsville City
CONTACT: N/A
SYSTEM: Nukote-ST
COATED AREA: 54 m²
JOB DESCRIPTION: ST was chosen to protect the concrete and steal of this sewage
treatment facility from constant sulphide attack that is always present in sewage applications. ST
superior physical properties and its limited downtime made it an easy decision for the owner.
The water level was lowered, the substrate cleaned and coated with 1 mm of ST. The facility
remained functional during application, and within hours was back at full production.

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PROJECT: Steel agitators
INDUSTRY: Mining
USE: Anticorrosion
OWNER: Placer Pacific Ltd,

Kingston Gold Mine
CONTACT: Steve Melling, 0417-

713873
SYSTEM: HT 6 mm
JOB DESCRIPTION: HT was chosen due to its excellent physical properties, fast cure time,
flexibility, and its acid, chemical and wear resistance.
The steel agitator was abrasive blasted, primed with 302 primer and coated with 6 mm of HT.

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PROJECT: Steel derrick
screens
INDUSTRY: Mining
USE: Anticorrosion
OWNER: Placer Pacific, Ltd,

Kidston Gold Mine
SYSTEM: 6 mm HT onto
primed steel
COATED AREA: 30 m² each
JOB DESCRIPTION: The steel surface was abrasive blasted to a 2.5 mm profile and primed.
HT was applied to the derrick screens and underpans at a 6 mm dft to protect the steel from both
corrosion and abrasion.
After twelve months of continued, 24 hour, use the surfaces were inspected and were found free from
visible wear or problems. Polyurea has replaced polyurethanes as the coating of choice at this
mining facility.

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PROJECT: Steel orifice plate
protection
INDUSTRY: Mining
USE: Anticorrosion,
abrasion
resistance

Kidston Gold Mine
SYSTEM: HT
COATED AREA: Multiple plates
JOB DESCRIPTION: HT was chosen to coat steel orifice plate covers for anticorrosion and
abrasion resistance.
The plates were abrasive blasted to a 2.5mm profile and primed with 302 primer. HT was applied at
a 3 mm dft.
The covers have performed extremely well in the rigorous, 24-hour production schedule of this mine.

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PROJECT: Sugar liquor tank
INDUSTRY: Sugar refinary
USE: Abrasion resistance,

Anticorrosion
OWNER: CSR Refinery

Inkerman Sugar Mill
SYSTEM: 2 mm SS100
INSPECTION RESULTS: 1999, December-Excellent
JOB DESCRIPTION: SS100 was chosen to repair a “beyond repair” sugar liquor tank. The
owner hoped to extend its useful life one more season. However, after successfully applying Nukote
SS100 the tank has performed as expected for many years beyond the hoped for one year despite
the harsh abrasive and corrosive environment.
The tank was high-pressure water blasted and then primed. SS100 was applied at 2mm DFT.
The owners were not only impressed with the extended useful life of the tank, but also the minimized
downtime for application.

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PROJECT: Truck bed
INDUSTRY: Commercial delivery
USE: Anticorrosion, impact

and slip resistance
OWNER: Sunny Industrial Korea
SYSTEM: HT
COATED AREA: Entire bed
JOB DESCRIPTION: HT was chosen due to its excellent physical properties, impact and slip
resistance, as well as its anticorrosion properties.
The owners are especially pleased with the products performance around salt water.
FOR ADDITIONAL PICTURES OF SIMILAR APPLICATIONS

PLEASE SEE THE FOLLOWING PAGE

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Hot asphalt dump bed

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FLOOR APPLICATIONS

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PROJECT: CRL
Tankhouse
INDUSTRY: Mining
USE: Acid and

electrolyte
anticorrosion
OWNER: MIM Copper

Refineries,
Townsville
SYSTEM: 1-2 mm SS100

onto prepared
concrete
The concrete degradation was removed and replaced. SS100 was then applied onto a primed
surface at a 1-2 mm dft.

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PROJECT: Manufacturing Facility Floor Coating
INDUSTRY: Automotive
USE: Anti-Corrosion, Anti-Abrasion and Non-Slip
OWNER: General Motors
SYSTEM: Nukote-HT-AL
COMPLETION: November 2001
RESULTS: Excellent
PROJECT DESCRIPTION:
Nukote Polyurea was used on a variety of floor area

at General Motors Shenyang China Facility. The
product was selected for its durability, color stability
and texture-ability.
Standard grey color HT was used in the process

control room and paint shop work areas. Standard
Sand color HT was used as the base coat in the
Climate Controlled CMM Room with AL top
coating used in three separate colors of black,
safety yellow and red to create designated walk paths, danger striping at automated areas, etc.
AL was selected for use in this application due to its abrasion resistance and stable vibrant
colors.

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PROJECT: Loading
dock
INDUSTRY: Mining
USE: Protective
floor
coating
OWNER: Ernest
Henry Mine
CONTACT: Not
available
SYSTEM: 1mm
ST onto
prepared
plywood
COATED AREA: 52 m²
JOB DESCRIPTION: ST was chosen because of its ease of application, chemical and acid
resistance, slip resistance, flexibility, and abrasion resistance. In short, ST is a great solution to
the rigors a loading dock experiences. The minimized downtime was also a great advantage in
choosing ST.
The delaminating plywood sheets were sanded, holes filed, and primed. Then ST was applied
with a 1 mm dft.

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PROJECT: Workshop
floor
INDUSTRY: Mining
USE: Protective
floor coating
OWNER: Ernest Henry

Mine
SYSTEM: 1mm SS100

onto
prepared
concrete
COMPLETION DATE: 1998 July
The concrete was acid washed and primed. SS100 was then applied onto a primed surface at a 1-2
mm dft.

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PROJECT: Workshop
floor-battery
store
INDUSTRY: Mining
USE: Protective
floor coating
OWNER: Ernest Henry

Mine
SYSTEM: 1mm ST
onto
prepared
concrete
JOB DESCRIPTION: ST was chosen because of its ease of application, chemical and acid
great advantage in choosing ST.
The concrete was acid washed and primed. ST was then applied onto a primed surface at a 1-2
mm dft.

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MARINE APPLICATIONS

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PROJECT: Aluminum boat lining
INDUSTRY: Port management
USE: Anticorrosion-
Protective coating for
aluminum boat
OWNER: Townsville Port

Authority
SYSTEM: SS100 1.5 mm
COATED AREA: 15 m²
JOB DESCRIPTION: The aluminum boat was cleaned with an abrasive blast and then primed.
SS100 was applied to a 1.5 mm dft.
SS100’s ability to strengthen and waterproof the boat prevented its being scrapped. The Port
Authority can continue to use the boat to inspect the port facilities.

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PROJECT: Buoy coating
INDUSTRY: Shipping, port

management
USE: Protective coating buoy
OWNER: Marine Institute,

Shanghai China
CONTACT: Nukote Shanghai

Office
SYSTEM: AMP100 with AE4

additive applied at
2mm
COATED AREA: multiple buoys
JOB DESCRIPTION: The institute usually uses a two coat process that requires up to one week
of shore based preparation and application. Using the Nukote systems allowed Shanghai Marine
Institute to prepare and recoat the Buoy in just 2 days.
Of more critical interest to the institute is the ability of Nukote to withstand much longer design life in
the severe ocean conditions. Previous coatings lasted 6 months to one year before excessive
deterioration meant the Buoy had to be serviced. Now Nukote can reduce the out of service time by
many years per buoy.

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PROJECT PROFILES
Project:
Marine Flotation Docks
Client:
Target Marine
Distributor:
Contractor:
Target Marine
Application Type:
Waterproofing-Anti-Corrosion
Completion:
2004
Scope:
The project provision of Nukote Aromatic and Aliphatic Polyureas and Primers for
use in coating of concrete flotation docks manufactured from concrete and foam
flotation bases. The pontoons are used in the construction of docks and billets for
Navy Vessels and in projects such as Palm Island.
System: 100 Microns of Z-Prime with 1000 Microns of Nukote HT

with 500 Microns of Nukote AL
Surface Area: 212 m2 per dock assembly (hundreds of assemblies)
Completion Date: August 2004
Results:
Target Marine has changed their specification to utilize Nukote products and is
currently a registered OEM affiliate of Nukote and certified application company for
Nukote products.
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PROJECT PROFILES
Project:
Navy Corvette
Client:
Royal Oman Navy
Distributor:
Contractor:
Application Type:
Corrosion Resistance
Completion:
2004
Scope:
The project included provision of Nukote Aromatic and Aliphatic Polyureas for use in
anti-corrosion and waterproofing of a Navy Gun Boat deck and surfaces. The
aluminum checker plate surface was high pressure water blasted to remove existing
coatings and contaminants, followed by application of Nukote Z-Prime followed by
application of Nukote HT Aromatic Polyurea followed by a color stable coat of
Nukote AL with spray applied anti-slip texturing.
System: 100 Microns of Z-Prime with 1000 Microns of Nukote HT

with 500 Microns of Nukote AL
Surface Area: 150 m2
Results:
The Royal Oman Navy is completely satisfied resulting in their specifying Nukote
products for all marine vessel and dock applications in future.
www.nukote-asia.com
PROJECT PROFILES
Project:
Marine Buoy Coatings
Client:
Shanghai Port Authority
Distributor:
Contractor:
Application Type:
Saltwater Corrosion Resistance
Completion:
2001
Scope:
Abrasive blast steel buoy surfaces to SA 2.5 anchor profile, prime and coat using
Aliphatic Pure Polyurea. The objective is to provide corrosion resistance ultra-violet
stable coating ensuring longer service life and reduce maintenance costs
System: 2000 Microns of Nukote AL Aliphatic Polyurea over 100

Microns of Nukote Metal Prime
Surface Area: Per Buoy 52 m2
Completion Date: September 2001-2002
Results:
After more than 3-years of continuous service the coatings remain fully adhered and
color stable. Even after damage caused by collisions with vessels the coatings
remain adhered and easily repairable.
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PROJECT PROFILES
Project:
Shanghai Wharf Pilings
Client:
Shanghai Port Authority
Distributor:
Contractor:
Qingdao Anti Corrosion Services
Application Type:
Completion:
2004
Scope:
High Pressure blast cleaning of existing steel piling surfaces, followed by application
of inhibitors to remove impregnated salts, application of primer and coat using
Aromatic and Aliphatic Pure Polyurea. The objective is to provide corrosion and
abrasion resistance with ultra-violet stable coating ensuring longer service life and
reduce maintenance costs. The coating system was applied to splash zone limits at
low-tide.
System: 500 Microns of Nukote AL Aliphatic Polyurea over 1000

Microns of Nukote ST Aromatic Polyurea over 100
Surface Area: 1,800 m2
Completion Date: September 2004
Results:
Fast and easy repair method in difficult application conditions providing protection
required by Client.
www.nukote-asia.com
PROJECT PROFILES
Project:
Taiwan Wharf Pilings
Client:
Taiwan Petrochemical
Distributor:
Contractor:
Taiwan Paint and Varnish
Application Type:
Completion:
1999
Scope:
The pilings were abrasive blast cleaned to SA 2.5, followed by application of primer
and coat using Aromatic Pure Polyurea. The objective is to provide corrosion and
abrasion resistance with ultra-violet stable coating ensuring longer service life and
reduce maintenance costs. The coating system was applied to complete piling
lengths prior to pile driving followed by coating of pile tops after driving and concrete
fills.
System: 2000 Microns of Nukote AL Aromatic Polyurea over 100

Completion Date: 1999
Results:
No disbondment or fading after more than four-years in service.
www.nukote-asia.com
PROJECT: Commercial
boat coating
INDUSTRY: Marine,
petrochemical
USE: Anticorrosion
OWNER: Southern Cross
CONTACT: Nukote offices,

8621-5424-9811
SYSTEM: Interior—HT
Exterior-ST
base with AL
top coat
COMPLETION DATE: 2002 December
INSPECTION RESULTS: Owner is pleased with both appearance and performance
JOB DESCRIPTION: The owner actually had two separate coating needs to protect his
investment by extending the boat’s useful life.
The primary need was exterior coating. The exterior coating system included a translucent ST base
coat with a colored topcoat for both appearance and resistance to the sun’s ultraviolet rays. Pool
blue was used above the waterline and light blue was used below the waterline.
The interior coating needs were best met using medium gray HT.
Required surface preparation includes abrasive blasting removing all rust and previous coating and
the application of a primer (especially in areas where the original coating or rust remains). HT can
also be used to enhance adhesion.
This project was applied by Nukote’s Indonesian distributor, PT Sandvik.

(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com
PROJECT: Military Vessel Coating
INDUSTRY: Military / Marine
USE: Waterproofing, Anti-Abrasion, Anti-Corrosion, Sound Attenuation
OWNER: United States Navy
SYSTEM: Various Polyurea Products
Nukote Polyureas have been used by the US Military for many years. The US Navy has recently
accepted the products for use as a special vessel coating. Nukote ELP is used as an aircraft
carrier deck coating and was selected for its ability to be applied at sea, self-leveling
characteristics and durability. Nukote HT was selected for use as a Nuclear Submarine coating for
its durability, sound attenuation and spray texture capability (non-slip deck surfaces).

(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com
PROJECT: Flotation cell
launders
INDUSTRY: Chemical
processing
USE: Anti-corrosion
OWNER: Century Zinc
SYSTEM: 3 mm SS100
COMPLETION DATE: 1999 October 7
JOB DESCRIPTION: SS100 was applied over existing polyurethane in the launders of 44
flotation cells, which was failing due to severe blistering.
The polyurethane was high-pressure water blasted, treated with N-Methyl-Prolidone solvent and
washed. Finally, it was coated with 3 mm DFT SS100.
The product’s rapid cure time enabled the plant to be commissioned well ahead of schedule saving
the owner substantial amounts of money in down time.

(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com
PROJECT: Wharf pylon coating
INDUSTRY: Shipping, port management
USE: Wharf pylon anticorrosion
OWNER: Taiwan Petrochemical
SYSTEM: SS100 at 3 mm dft
COATED AREA: 1,700 pilings, 115,000 liters
COMPLETION DATE: 1998 April
JOB DESCRIPTION: SS100 was applied at 3mm dft

over the substrate after sandblasting to a 1 mil anchor profile.
The coating pylons were pile driven into the seabed where they have performed without trouble or
complaint. The coating’s attributes naturally reject marine borers, which cause substantial damage to
most other coatings.
This project is expected to perform for 50 years.

(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com
PROJECT: Wharf pylon coating
INDUSTRY: Shipping, port

management
USE: Wharf pylon

anticorrosion/impact
resistance
OWNER: Townsville Port

Authority
SYSTEM: SS100 at 1 mm with

AE4
COATED AREA: Wharf pylons
COMPLETION DATE: Continuing project, started in 1999 October
JOB DESCRIPTION: SS100 with AE4 was applied over the substrate after washing it with 3,000
psi water. Rusted areas were ground to white metal.
SS100’s fast drying time prevented the tide from adversely affecting the coating.
SS100 was chosen as a long-term corrosion protection coating because it is tough, flexible, saltwater
resistant, and its cure time made it unaffected by tides. Its durability makes it damage resistant from
fishing boats that tie up to the wharf.
Please see the following page for additional pictures.

(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com
(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com
PIPELINE APPLICATIONS

TEL: +8621-5424-9811 / FAX: +8621-5424-9815
www.nukote-asia.com
STEAM PIPE PROFILE
PROJECT: Alaska Petrochemical Valdez
Alaska
INDUSTRY: Oil and gas
USE: Steam Distribution System
OWNER: Alaska Petrochemical

Corporation
CONTACT: Not Available
SYSTEM: Polyurethane Foam/Polyurea

HT Composite
COATED AREA: 28000 Lineal Meters

26” OD Piping and Fittings
COMPLETION DATE: May 7, 1999
INSPECTION RESULTS: No Technical Problems
JOB DESCRIPTION: Provided an insulated piping

system for use in a steam distribution system located on
the Alaska North Slope. Polyurethane foam was applied
using Nukote Lathe Technology and then coated with 60
MIL (1.5 mm) of Nukote HT Pure Polyurea. The piping
system was installed on both racks and underground.
Nukote developed this system in response to the customer’s request for a solution to their extreme
temperature and adverse soil conditions. The system provided resolved the customer’s problem
while providing an extremely durable and cost effective solution that allowed installation and repair in
extreme weather conditions.
Nukote Pre-Insulated Piping Systems are a patented Polyurethane Foam/Pure Polyurea composite with unique
pipeline insulation and protection capabilities. Contact our sales and technical departments for more details.

(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com
CRUDE OIL PIPELINE PROFILE
PROJECT: Valdez
North Slope
USE: Oil Flow Line
OWNER: Arco
CONTACT: Not Available
SYSTEM: Insulated Composite
COATED AREA: 34,000 Lineal Meters
COMPLETION DATE: June 23, 2000
JOB DESCRIPTION:
Lathe applied Nukote HT over 75mm of multiple densities

of Polyurethane Foam Insulation using patented Nukote
Coating Systems application equipment. Heat tracing
system was incorporated into the composite system.
Project was for direct burial and above ground applications
of the crude oil flow lines.
This project is a standard thermal insulation coating composite application for Nukote Polyureas.
Arco selected this Nukote Thermal Systems Composite due to the high physical properties of the
coatings, their ability to be applied at extremely low temperatures and the thermal integrity of the
completed system. This was the project was undertaken at the owners request for a thermal coating
system that could perform well in adverse conditions and reduce costs over traditional double steel
with injected insulation piping system. Currently Arco (now BP/Arco) is using this system on an
ongoing basis for replacement and repair of the total pipeline.
Nukote Thermal Composites offer unique capabilities. Contact our sales and technical departments
for more details.

(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com
NATURAL GAS PIPELINE PROFILE
PROJECT: Suban I
Indonesia
USE: Natural Gas Well Flow

Line
OWNER: Gulf/Conoco
CONTACT: Mr. Darryl Berini
SYSTEM: Anti-Corrosion
COMPLETION DATE: September 10, 2002
JOB DESCRIPTION:
Lathe applied Nukote HT to straight piping sections

using patented Nukote Coating Systems application
equipment. Spray applied hot bends and filed joints
on ROW. Cold Bends were performed in the field after
coating of straight pipe sections with no damage to
coating applied prior to
bending. Project was direct burial of the Suban
natural gas field well flow lines.
This project is a standard anti-corrosion application for Nukote Polyureas. Gulf/Conoco selected
Nukote HT due to its high physical properties and its ability to withstand constant temperatures of 135
to 150 Celsius. This was the first project for Gulf/Conoco using Nukote products. Currently
Gulf/Conoco has written their own specification for Nukote applications and allows its use on all
projects undertaken.
Nukote Anti-Corrosion Pipe Coatings have unique protection capabilities. Contact our sales and
technical departments for more details.

(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com
NATURAL GAS PIPELINE PROFILE 2
PROJECT: Sumpal
Indonesia
USE: Natural Gas Well Flow

Line
OWNER: Gulf/Conoco
CONTACT: Mr. Darryl Berini
SYSTEM: Anti-Corrosion
COMPLETION DATE: July 19, 2002
JOB DESCRIPTION:
Lathe applied Nukote HT to straight piping sections

using patented Nukote Coating Systems application
equipment. Project was for direct burial of the
Sumpal natural gas field well flow lines.
This project is a standard anti-corrosion application

for Nukote Polyureas. Gulf/Conoco selected Nukote
HT due to its high physical properties and its ability
to withstand constant temperatures of 135 to 150 Celsius. This was the second project for
Gulf/Conoco using Nukote products. Currently Gulf/Conoco has written their own specification for
Nukote applications and allows its use on all projects undertaken.
Nukote Anti-Corrosion Pipe Coatings have unique protection capabilities. Contact our sales and
technical departments for more details.

(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com
PROJECT PROFILES
Project:
Suban I
Client:
Conoco Phillips
Distributor:
Contractor:
Application Type:
Anti Corrosion
Completion:
2002
Scope:
The Project included provision automated pipe coating facilities in the field on the
ROW. The pipe coating included 8-10 and 12 inch diameter carbon steel SAW pipe
and field joining after installation.
System: 1500 Microns of Nukote HT over blast abrasive cleaned

steel pipe to SA 2.5. No primer required or utilized.
Completion Date: October 2002
Results:
Coating completed for 19000 lineal meters of piping within time schedule and in
accordance with customer specifications.
www.nukote-asia.com
PROJECT PROFILES
Project:
Valdez Trunk Lines
Client:
ARCO
Distributor:
Contractor:
Veco Alaska
Application Type:
Thermal Control & Corrosion Resistance
Completion:
2001
Scope:
The Project included automated production of thermal insulated piping system

coatings utilizing PU foam and Aromatic Polyureas to provide a thermally efficient
and durable system for the Client. The system included heat tracing provisions and
field jointing of installed pipe sections.
System: 200 mm of tow-density polyurethane foam applied over

abrasive blast cleaned pipe to SA 2.5 anchor profile. The
foam was planed to a perfect circumference and then
1500 Microns of Nukote Minus 40 Aromatic Polyurea was
applied to the foam surface.
Results:
No failure instances with product continuing in use for the Client as repairs and
retrofits are required.
www.nukote-asia.com
PROJECT PROFILES
Project:
Sumpal I
Client:
Marubeni Itochu Steel
Distributor:
Contractor:
Application Type:
Anti Corrosion
Completion:
2002
Scope:
The Project included provision automated pipe coating facilities in the field on the
ROW. The pipe coating included 10” diameter incanal pipe sections coating.
System: 1500 Microns of Nukote HT over blast abrasive cleaned

steel pipe to SA 2.5. No primer required or utilized.
Completion Date: October 2002
Results:
Coating completed for 6,700 lineal meters of piping within time schedule and in
accordance with customer specifications.
www.nukote-asia.com
PROJECT PROFILES
Project:
Valdez Process Facilities
Client:
ARCO
Distributor:
Contractor:
Veco Alaska
Application Type:
Thermal Control & Corrosion Resistance
Completion:
2002
Scope:
The Project included provision of thermal insulated piping system coatings utilizing
PU foam and Aromatic Polyureas to provide a thermally efficient and durable system
for the Client. The system required production of half-shell components with field
installations to equipment system pipes previously installed.
System: 200 mm of tow-density polyurethane foam applied over

abrasive blast cleaned pipe to SA 2.5 anchor profile. The
foam was planed to a perfect circumference and then
1500 Microns of Nukote minus 40 Aromatic Polyurea was
applied to the foam surface.
Results:
No failure instances with product continuing in use for the Client as repairs and
retrofits are required.
www.nukote-asia.com
PROJECT: Insulated piping
USE: Insulated piping system
OWNER: Alaskan petrochemical

company
CONTACT: EJ Bartells, Renton WA
SYSTEM: 2 mm Nukote -40 onto

#2 polyurethane foam
COATED AREA: Entire plant steam pipe

system
COMPLETION DATE: 1998 February
INSPECTION RESULTS: Good
JOB DESCRIPTION: Members of Nukote Coating Systems invented a patented lathe

application system for polyurethane and Nukote polyurea. For this project, Nukote created a special
formulation of Nukote polyurea called –40, which was designed especially for sub zero application
and use. Since 1998, advances have made it so Nukote’s standard polyureas would work just as well
in similar situations.
The straight sections of the pipe systems were applied using the patened lathe technology referenced
above.

(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com
PROJECT: Potable water pipeline
INDUSTRY: Public utilities, food

handling
USE: Anticorrosion
OWNER: Confidential by request
CONTACT: Norm English,

07-4775-1033
SYSTEM: SS100
COATED AREA: Pipeline interior and

exterior
INSPECTION RESULTS: Good
JOB DESCRIPTION: SS100 was chosen to coat the interior and exterior of this potable water
pipe. The pipe was abrasion blasted to a 1mm profile and the SS100 was applied directly onto the
pipe.
Coating both sides lengthens the pipe’s useful life by reducing corrosion. The interior coating also
helps reduce friction making the pipeline more efficient.
Nukote is certified for use with potable water in both Australia and the UK.

(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com
PROJECT: Lathe-applied insulated
piping
USE: Anticorrsion/insulation
OWNER: Nukote Coating Systems
CONTACT: Nukote Shanghai Office
SYSTEM: As per requirements
COATED AREA: As per requirements
COMPLETION DATE: N/A
INSPECTION RESULTS: N/A
JOB DESCRIPTION: Nukote technicians and

engineers originally designed this proprietary lathe
application system to meet the insulated piping needs
of the international oil and gas industry. The systems
has proved very successful for most other pipeline
anticorrosion and insulation needs.
For most oil and gas insulated piping, the pipe is first
coated with polyurethane foam according to the owner’s
required thickness. The foam is planed down to
provide a level substrate. The planed foam is then coated with Nukote polyurea as per the owner’s
required dft.
The coated pipe is ready to be moved and installed within minutes. The in-field joining can be
accomplished using polyurethane foam half shells and the Nukote polyurea can be applied using
either a standard dual-component spray machine or using Nukote hand-applied polyurea.

(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com
PRIMARY CONTAINMENT APPLICATIONS

TEL: +8621-5424-9811 / FAX: +8621-5424-9815
www.nukote-asia.com
PROJECT: Chemical Tank Farm
INDUSTRY: Chemical manufacturing
USE: Secondary containment,

hazardous material
containment, Anticorrosion
OWNER: Great Western Chemical
CONTACT: Doug Scott, 001-907-488-3555
SYSTEM: 1 mm SS100 HP/UV on 6” 2#

polyurethane foam
COATED AREA: Two 114,000 liter tanks
INSPECTION RESULTS: 1996, December Excellent, slight discoloration
JOB DESCRIPTION: The tanks were cleaned and then sprayed with 6” of 2# polyurethane foam
for insulation. SS100 at a 1 mm dft was sprayed on top of the foam for an anticorrosion cover. The
tank was sprayed with aluminum color.
In addition to the tanks, the concrete dykes were sprayed with the same polyurea in black as a
secondary containment coating.

(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com
PROJECT: El Segundo
USE: Primary Containment
OWNER: US Air Force
CONTACT: Nukote Asia
SYSTEM: ABC /Geotextile
RESULTS: Excellent
This tank project required a membrane not an attached liner, due to its construction
that included gaps and seams too large to apply directly to the substrate. A
geotextile fabric was selected for use as the membrane backing. The fabric was
rolled out to overlap at all vertical and horizontal seams and then coated with spray
applied ABC Polyurea to a DFT of 2 mm. This application method provides a
seamless membrane that can move with expansion and contractions, is entirely
waterproof and resistant to acids and alkalis up to 10% content by volume. The
exterior of the tank wall to floor interface was also sealed using Seal 100 inject able
Polyurea.

(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com
PROJECT: Deionized water tanks
INDUSTRY: Mining
USE: Primary water

containment, hazardous
material containment
OWNER: Large copper mine based

in Utah, USA
CONTACT: Brice Westphal,

001-619-236-8928
SYSTEM: SS100 1.5-2 mm dft
COATED AREA: Two 12x8 m tanks
COMPLETION DATE: 1994 December
INSPECTION RESULTS: 1996, October excellent
JOB DESCRIPTION: The concrete tanks were sweep grit blasted and then obvious cracks were
filled with epoxy grouting. SS100 was applied at 1.5-2 mm dft.
Cracks that had previously caused leaking of the deionized water were sealed and the tanks remain
watertight.

(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com
PROJECT PROFILES
Project:
Larona Canal
Client:
PT Inco Indonesia
Distributor:
Contractor:
Application Type:
Waterproofing
Completion:
Annual Project
Scope:
The canal is an integral component of the hydroelectric facilities providing the only
power source for this remote nickel mine. The canal is shut for repairs once per year
allowing only 3-days of application time for repairs to failing canal construction joints
and concrete substrate. The application work is schedule months in advance and
completed flawlessly within the annual 72-hour application window. Surface
preparation and coating of repaired construction joints and failure areas is
accomplished applying Nukote Aromatic Pure Polyurea onto the existing surface
profile with no primer. During each of the completed annual repair periods 16,000
liters of product was applied for a total of 48,000 liters through September 2003.
System: 1500 Microns of Nukote HT Aromatic Polyurea
Completion Date: September 2001-2002-2003
Results: No adhesion failure or Disbondment apparent after

inspections during each annual repair period.
www.nukote-asia.com
PROJECT PROFILES
Project:
Jiaxing Coal Fire Plant
Client:
China Power
Distributor:
Contractor:
Lang Dang Corrosion Co.
Application Type:
Waterproofing-Corrosion Resistance
Completion:
2003
Scope:
The Project included internal coating of concrete cooling water tanks, external and
internal coating of process tanks and miscellaneous deck and steel component
coatings.
System: 1000 Microns of Nukote Aromatic HT Polyurea (various

colors) over 100 Microns of various primers dependent on
substrate type. Decks and walkways included application
of 500 Microns spray applied (no broadcast media)
texture coat.
Completion Date: December 2003
Results:
No disbondment or other failures encountered and customer has specified coating

systems for all other power plant projects underway in China.
www.nukote-asia.com
PROJECT PROFILES
Project:
Jiangsu Coal Fire Plant
Client:
Nanjing Power
Distributor:
Contractor:
Lang Dang Corrosion Co.
Application Type:
Waterproofing-Corrosion Resistance
Completion:
2004
Scope:
The Project included internal coating of concrete cooling water tanks, internal and
external coating of process tanks and miscellaneous deck and steel component
coatings.
System: 1000 Microns of Nukote Aromatic HT Polyurea (various

colors) over 100 Microns of various primers dependent on
substrate type. Decks and walkways included application
of 500 Microns spray applied (no broadcast media)
texture coat.
Results:
No disbondment or other failures encountered and customer has specified products

for use in Phases II and III in 2005-2006.
www.nukote-asia.com
PROJECT: Fire Water Basin
INDUSTRY: Industrial
OWNER: Dow Chemical
CONTACT: Charles Zhang
SYSTEM: Nukote-ST
COMPLETION DATE: June 2002
RESULTS: Excellent
The new Dow Chemical facility located near Suzhou, China required the construction
of a large fire suppression system water holding basin. After construction of the
concrete basin the contractor determined that it leaked profusely and was of poor
structural integrity.
Nukote Polyurea ST was applied to sweet blasted concrete substrate at a

DFT of 1.55 mm nominal. A suitable primer was utilized to eliminate out-gassing and
resulting pin holing of the coating that is exhibited with new concrete substrates and
to provide good adhesion.

(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com
PROJECT: Fiberglass
swimming pool
INDUSTRY: Residential
construction
USE: Primary
containment
OWNER: Private residence
SYSTEM: 1 mm SS100
HP/UV directly onto
prepared fiberglass
COATED AREA: 72 m²
JOB DESCRIPTION: SS100 was chosen as a protective coating liner to repair and strengthen
the walls and floor of the badly oxidized fiberglass pool.
The walls and floor were cleaned, sanded, and prepared by removing osmosis and filling holes with
fiberglass bog. The prepared fiberglass was coated with 1 mm dft of SS100.
The owners are delighted with the increased life of their pool.

(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com
PROJECT: Hydroponics bases
coating
INDUSTRY: Hydroponics,
landscaping
USE: Primary containment,

secondary containment
OWNER: North Queensland

Hydroponic Supplies
CONTACT: Ian Gregory, 0404-181-

673
SYSTEM: 1 mm SS100 molded

foam
COATED AREA: Entire bases, various size
COMPLETION DATE: 1998 Summer
JOB DESCRIPTION: The owner chose SS100 to encapsulate the foam hydroponics bases
because of its strength, resilience, and waterproofing abilities. The products appearance and ability
to be cleaned were also advantages.

(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com
PROJECT: Hydroponics pond
INDUSTRY: Hydroponics,
landscaping
USE: Primary
containment,
secondary
containment
OWNER: North Queensland

Hydroponic
Supplies
CONTACT: Ian Gregory, 0404-

181-673
SYSTEM: 1.5 mm SS100
COATED AREA: 10 m²
COMPLETION DATE: 1998 Summer
JOB DESCRIPTION: The owner chose SS100 to coat their hydroponics ponds because of its
strength, resilience, and waterproofing abilities. The products appearance and ability to be cleaned
were also advantages. SS100 also worked excellently because it could be applied over multiple
substrates including foam, copper, wire mesh, wood, and woven fabric.

(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com
PROJECT: Roman bath
construction, plumbing
USE: Primary containment
OWNER: Private residence
CONTACT: Private residence
SYSTEM: Nukote ST
COATED AREA: 4 m²
JOB DESCRIPTION: The owner’s roman bath was

leaking due to the low-quality coating product that was used
initially. The flexible slip resistant finish also enhanced ST
as a coating option.
The tile was cleaned with detergent and with Deco Etch.
ST was applied at 1 mm DFT directly over the existing
tiles.
This option provided not only an attractive but cost-effective

solution to replacing the tile in the bath.

(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com
PROJECT: Salt-water
swimming pool
construction
USE: Water
containment
OWNER: Hot Rock Café,

Toolekea
SYSTEM: 1 mm SS100
HP/UV directly
onto prepared
concrete
COATED AREA: 86 m²
the walls and floor of the salt-water swimming pool because of its flexibility, durability, and ascetic
qualities.
The previous liner was removed, the concrete was acid washed. Required areas were patched with
rapid-set concrete filer. The concrete was primed with PSSF primer. The concrete was coated with 1
mm dft of SS100.

(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com
PROJECT: Salt-water
swimming pool
construction
USE: Water
containment
OWNER: Residential
SYSTEM: 1 mm SS100
HP/UV directly
onto prepared
concrete
COATED AREA: 75 m²
COMPLETION DATE: 1998 April 14
qualities. The previous liner was removed, the concrete was acid washed. Required areas were
patched with rapid-set concrete filer. The concrete was primed with PSSF primer. The concrete was
coated with 1 mm dft of SS100.

(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com
PROJECT: Seaquarium
Dolphin and
Whale tank
coating
INDUSTRY: Marine
science
USE: Water
containment
OWNER: Miami
Seaqaurium
SYSTEM: 2 mm HT HP/UV onto prepared substrate
COATED AREA: Multiple tanks
JOB DESCRIPTION: The previous coatings required replacement every six months, which was
costly and dangerous to the animals.
Nukote polyurea not only provides a seamless waterproof coating that lasts for decades, it also is
nontoxic so it will not hurt the animals in any way.
The substrate was cleaned of previous coatings, primed and coated with 2 mm HT HP/UV.

(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com
PROJECT: Soft water
basin
INDUSTRY: Mining
USE: Water
containment/
toxin
containment
OWNER: Huntsman
Chemical
SYSTEM: 2 mm ST
COATED AREA: 23,000 ft²

November
JOB DESCRIPTION: The 60 year old tank was leaching soft water into the surrounding area
dissolving the concrete surface. The basin was hydro blasted, grouted and primed and then coated
with 2 mm of ST.

(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com
ROOF SYSTEM APPLICATIONS

TEL: +8621-5424-9811 / FAX: +8621-5424-9815
www.nukote-asia.com
PROJECT PROFILES
Project:
Dubai Creek
Client:
Dubai Municipality
Distributor:
Al Gurg Fosroc
Contractor:
Application Type:
Architectural Roofing Systems
Completion:
2004
Scope:
The Project included provision of Nukote Aromatic ST and Nukote Polyaspartic PA I

with Nukote Z-Primer and application of the products to the incredibly difficult
landmark building in Dubai UAE. The project was a renovation that required
abrading existing acrylic coatings (that had failed) application of primer at 100
Microns, Aromatic base coat at 700 Microns and Polyaspartic top coat at 250
Microns.
System: 1000 Microns of Nukote products composite which

included Z-Prime, ST and PA I.
Results:
The composite system provides a durable, color stable coating to handle the harsh
desert climate.
www.nukote-asia.com
PROJECT: Roofing System
INDUSTRY: Automotive
USE: Manufacturing
SYSTEM: Nukote-HT
COMPLETION DATE: November 2001
RESULTS: Excellent
General Motors Manufacturing Facility in

Shenyang China is a conglomeration of several
buildings, which compromise their Chevrolet
Light Truck Production Plant. The existing
roofing system was cast concrete with applied
insulation and bituminous membrane.
The new roof system comprised a complex variety of materials including metal, EPDM and Nukote
Coating Systems. Nukote HT was utilized on all parapet to flashing interfaces. The entire
perimeter parapet area was encapsulated to eliminate failing concrete falling onto the new glass
façade that covered the building perimeter. Nukote Polyureas were also utilized in all gutter drains
and around many penetrations throughout the facility.

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www.nukote-asia.com
PROJECT: Roofing System
INDUSTRY: Entertainment
USE: Stadium
OWNER: City of Tacoma
SYSTEM: Nukote ST
RESULTS: Excellent
The Tacoma Dome is a stadium structure

with a heavy structural ridge design
component. These ridges give the dome its
distinctive look but were a major problem
for roofing membrane designers.
The slope and valleys within the ridge system were a design problem for conventional roofing
system. Polyurea was the ideal solution due to its shape conforming spray application
characteristics. Removal of the old roofing membrane to the concrete substrate was followed by
application of a polymer primer and then 1.5mm of ST. A white polymeric top coating was then
roll applied to provide enhanced ultra-violet resistance.

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PROJECT: Roofing System SYSTEM: SS-HPUV
INDUSTRY: Entertainment COATED AREA: 750000 m2
USE: Stadium COMPLETION DATE: 1998
OWNER: City of New RESULTS: Excellent

Orleans
The Super Dome is a stadium structure with a dome design component. This dome design give
the stadium it’s distinctive look but
became a major obstacle for
roofing membrane designers.
The slope and radius within the

dome system were a design
problem for conventional roofing
systems. Polyurea was the ideal
solution due to its shape
conforming spray application
characteristics.
Removal of the old roofing

membrane to the concrete
substrate was followed by
application of a polymer primer and then 1.5mm of SS-HPUV (Sand Color). This system has been
in service for more than four years with no maintenance or repair instances recorded.

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www.nukote-asia.com
PROJECT: Roofing Systems
INDUSTRY: Various
USE: Various
OWNER: Various
SYSTEM: Various Nukote Products
RESULTS: Excellent
Nukote Polyureas are simple to apply in roofing applications. The spray applied form fitting nature
of the product makes it ideal for roofing surfaces with variable shapes, slopes and interfaces that
are difficult for standard roofing materials to be applied to. These characteristics are not the only
reason that owners, architects and contractors choose Nukote products for their roofing solution
needs.
Hydrophobic nature (water does not affect the curing process), fast cure time, durability and total
cost are other primary reasons Nukote products are utilized. Nukote Polyureas simply provide a
total cost effective solution to most roofing applications and substrates.

(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com
SECONDARY CONTAINMENT APPLICATIONS

TEL: +8621-5424-9811 / FAX: +8621-5424-9815
www.nukote-asia.com
PROJECT PROFILES
Project:
Inco Secondary Containment
Client:
PT Inco Indonesia
Distributor:
Contractor:
Application Type:
Secondary Containment
Completion:
2003
Scope:
The Project included provision of geotextile propylene mesh and Nukote ST

Aromatic Polyurea and installation of the mesh throughout a containment burm
surrounding fuel storage tanks. The mesh was coated with 1000 Microns of ST with
no primer required or utilized.
System: 1000 Microns of Nukote HT over geotextile mesh fabric.
Results:
Coating and Geotextile composition works so efficiently that Client has procured
equipment and material to apply their internal works in containment on an ongoing
basis.
www.nukote-asia.com
PROJECT: Chemical spill containment
INDUSTRY: Chemical manufacturing,

mining

hazardous material
containment,
OWNER: Queensland Nickel, Ltd.
CONTACT: Steven Melling,
SYSTEM: 1-2 mm Nukote-ST
JOB DESCRIPTION: ST was chosen to protect the concrete from constant spilling of cobalt,
acids, and ammonias. ST's chemical and acid resistant, flexibility, anti slip, and ease of
application properties made it an ideal choice.
The area was high-pressure water blasted, primed and coated with 1-2mm of ST

(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com
PROJECT: Various
INDUSTRY: Industrial
USE: Secondary
Containment
OWNER: Various
CONTACT: N/A
SYSTEM: Various Polyureas
RESULTS: Excellent
The combination of Geotextile fabrics with Polyurea coating are fast becoming the
preferred choice for secondary containment in many applications. The geotextile
fabric is laid out with overlapping seams around the desired perimeters.
Penetrations of pipes or other obstacles are easily cut around, rolling the fabric
above grade and tight to the penetration or obstacle. The entire surface area is then
coated with a Polyurea to the desired DFT and a seamless watertight membrane is
established. Note that new mesh products provide even more durable bases then
geotextile fabrics and allow for lower DFT applications thus reducing overall costs
while maintaining quality. Contact you’re nearest Nukote representative for details.
SEE MORE PHOTOS OF THIS APPLICATION ON FOLLOWING PAGE

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www.nukote-asia.com
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PROJECT: Eielson Air Force Base
INDUSTRY: Military
USE: Secondary Containment
OWNER: US Air Force
CONTACT: N/A
SYSTEM: SS
RESULTS: Excellent
This project was undertaken as an environmental measure to assure that aviation

fuel spills were channeled to a hazardous waste retention tank without contaminating
ground water. The project entailed coating a concrete channels interior and exterior
with Polyurea SS at a DFT of 2.0 mm. Surface preparation included sandblasting
and “grouting of bug holes”, prior to application of a suitable primer.

(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com
PROJECT: Sludge Pits
INDUSTRY: Oil and Gas
USE: Secondary
Containment
OWNER: BP
CONTACT: N/A
SYSTEM: Nukote-XT
COATED AREA: 725 m2
RESULTS: Excellent
Their contractor Alyeska Pipeline Company in

Valdez Alasksa performed this secondary
containment project for British Petroleum. The
project entailed coating concrete sludge head pits
to prevent spills or contamination. Surface
preparation was standard with sweet blasting,
grouting of bug holes and priming prior to
application of XT to the surface. XT is a
polyurea designed for higher resistance to
hydrocarbons thus making it an excellent choice
for secondary containment of petroleum products.
Contact you’re nearest Nukote representative for

details.

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www.nukote-asia.com
PROJECT: Chemical Tank Farm

hazardous material
containment, Anticorrosion
SYSTEM: 1 mm SS100 HP/UV on 6” 2#

polyurethane foam
COATED AREA: Two 114,000 liter tanks
INSPECTION RESULTS: 1996, December Excellent, slight discoloration
JOB DESCRIPTION: The tanks were cleaned and then sprayed with 6” of 2# polyurethane foam
for insulation. SS100 at a 1 mm dft was sprayed on top of the foam for an anticorrosion cover. The
tank was sprayed with aluminum color.
In addition to the tanks, the concrete dykes were sprayed with the same polyurea in black as a
secondary containment coating.

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www.nukote-asia.com
PROJECT: Chemical transload facility
USE: Secondary containment, hazardous material containment
SYSTEM: 1+ mm SS100 with HP/UV additive
COMPLETION DATE: 1994 Spring
INSPECTION RESULTS: No reported problems
JOB DESCRIPTION: Great Western had a new concrete containment cell that needed
protection against a variety of chemicals that were being transferred from rail tank cars to over-the-
road carriers. They reported the most aggressive chemical they expected to transport was 80%
hydrochloric acid.
To test SS100 performance with such a high concentration a cardboard box was coated and filled
with 80% hydrochloric acid. After 7 days the coated showed signs of deterioration. Great Western
decided to use SS100 because federal laws require a spill of 80% hydrochloric acid be cleaned up
within 24 hours.

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PROJECT: Copper refinery spill
containment
INDUSTRY: Mining
USE: Acid and organic

spills containment
OWNER: Queensland Copper

Refineries,
Townsville
SYSTEM: 2 mm ST
geotextile fabric
COATED AREA: 50 m²
JOB DESCRIPTION: ST was the only choice to contain acid and organic spills because the
concrete substrate was soaked with oil and wax preventing adhesion of other coating products.
ST's flexibility, elongation, chemical resistance, and ability to adhere and provide a waterproof
membrane over geotextile fabric. Using the geotextile fabric a seamless membrane was created
without the need for adhesion to the substrate.
The application was so successful it reduced what would have been a 28-day downtime to 24 hours
saving the owner substantial amounts of money.

(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com
PROJECT: Containment
of electrolyte
pit and floors
INDUSTRY: Mining
USE: Anti-corrosion
OWNER: Queensland
Copper
Refineries,
Townsville
SYSTEM: 2 mm SS100
HP/UV
COATED AREA: 500+ m²
JOB DESCRIPTION: SS100 was chosen over existing polyethylene systems, which had
previously failed allowing electrolyte and other acids to penetrate and contaminate the concrete.
The contaminated concrete was scabbled out and topped with a cement repair mixture. The surface
was primed with multiprime and then coated with SS100 with a 2 mm dft.
The flexibility, toughness, acid resistance and minimum downtime enabled the area to be back in
service within hours.

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www.nukote-asia.com
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PROJECT: Hydro Cracker seal boxes and crude unit seal boxes
INDUSTRY: Oil and gas, petrochemical
USE: Secondary containment, hazardous material containment
OWNER: Tesoro Alaska
CONTACT: Ray Angel, 001-907-262-5655
SYSTEM: 2-2.5 mm SS100 on 1” 3# polyurethane foam
COATED AREA: 20, 2 x 5 meter tanks
INSPECTION RESULTS: 1996, Excellent, no problems
JOB DESCRIPTION: SS100 was chosen to replace the customized drop-in liners previously
used because they typically leaked around the penetrations and piping.
The concrete surfaces were steam cleaned and piping was grit blasted. Approximately 1” of 3#
polyurethane foam was applied to smooth irregularities in the concrete. SS100 was applied to 2-2.5
mm dft. SS100 sealed the seams, including around the penetrating piping, without any problem.
The pits contain water and steam from the hydro cracker as well as jet fuel, crude oil, gasoline,
naptha, and dissolved sulfuric acid. Temperatures range from 0° to 149°.

(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com
PROJECT: Tank farm
secondary
containment
USE: Secondary
containment
OWNER: Petro Marine

Incorporate, Alaska,
USA
CONTACT: Wyatt Rankin,

001-907-746-5195
SYSTEM: SS100 2.5 mm
JOB DESCRIPTION: A direct quote from a Petro Marine project manager, “After looking for
several years into liners for tank farms, we have found this to be the best liner on the market today. It
has the advantage of not having to have a sand covering on top, which will give us 100% monitoring
ability daily and the ability to clean up any fuels without contaminating the ground cover over a buried
liner. The second reason this liner is superior is we can visually examine the integrity of the liner at
anytime. There is not a buried liner anywhere that can be examined or determined to be leak tight.
In most cases on seamed, rolled liners the seams start coming off in a couple of years.”
The project involved four tank farms throughout Alaska, USA each farm containing numerous tanks
and piping for a variety of fuels. All floors and walls are concrete and were covered with 2.5 mm of
SS100 over geo-textile fabric.
The perimeter of the metal tanks were abraded, primed and masked to .3 m from the ground. The
geo-textile was used to counter-flash of the tank chines as an expansion joint. SS100 was then
sprayed to the masked line on the tank.

(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com
WATERPROOFING APPLICATIONS

TEL: +8621-5424-9811 / FAX: +8621-5424-9815
www.nukote-asia.com
PROJECT: Beaucatcher Tunner
INDUSTRY: Construction
USE: Protective lining, waterproofing
OWNER: North Carolina Department of Transportation
CONTACT: Terry L. LaDuke, 011-704-452-7030
SYSTEM: 1.3mm SS100 onto prepared concrete Before
JOB DESCRIPTION: Sixty-eight year old

concrete tunnel was renovated to repair aging
concrete and reduce water leakage.
The entire tunnel was sandblasted, cleaned with a

high-pressure wash and then primed. SS100 was
then applied at a 1.3 mm dft.
The NC DOT choose to use Nukote polyurea After

because of its ability to preserve and extend the useful life of the concrete. It is also easily cleaned
with high-pressure water, which reduces maintenance costs. Nukote polyurea is also resistant to
graffiti.

(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com
PROJECT PROFILES
Project:
Hong Kong Metro Tunnel
Client:
Hong Kong Municipality
Nukote Affiliate:
Fosroc Hong Kong
Application Type:
Waterproofing
Completion:
2000
Scope:
Application of Aromatic Polyurea over newly poured concrete. The Clients

construction schedule required immediate coating without waiting for normal 28-day
concrete cure time. A special Fosroc primer was applied directly to the substrate, to
encapsulate the “green” concrete eliminating vapor entrapment and the potential for
pin-holing of the finished surface.
System: 200 Microns of Primer with 1500 Microns of Aromatic

Pure Polyurea Top Coat
Results: The completed coated areas were buried within 24-hours

of coating application completion. The Tunnels have
been in service since January 2001 with no leaking or
moisture transmission evident.
www.nukote-asia.com
PROJECT: Bullet Train
INDUSTRY: Transportation
USE: Waterproofing
OWNER: Japan
CONTACT: Nukote
SYSTEM: Nukote-ST
RESULTS: Excellent
A bullet train was being constructed in

Japan. 70% of the project is above grade
using tunnels, trestles, etc., to resolve the
terrain problems. The problem was
deciding what product could most
effectively provide the waterproofing
features desired and be cost effective. The
solution was to use ST Polyurea @ 1.5mm
DFT with high pigment loading and
ultraviolet inhibitors. Surface preparation
was standard sandblasting, grouting of bug
holes and use of a suitable primer.
Contact you’re nearest Nukote representative for details.

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www.nukote-asia.com
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PROJECT: Irrigation Flumes
INDUSTRY: Agriculture
USE: Waterproofing
OWNER: WAG
CONTACT: Nukote
SYSTEM: HT
RESULTS: Excellent
An ancient steel irrigation flume was rusted

so badly that 70% of the water it was
designed to carry was lost in transit. The
solution was to carefully remove as much
oxidation as possible by sandblasting. Devoe
167 primer was then applied for adhesion
(and because of the primers ability to solidify
remaining rust and stop further oxidation).
The surface preparation was then followed by
spray application of Polyurea HT to a 2.0mm
DFT.

(Tel) 021-5424-9811 (Fax) 021-5424-9815
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PROJECT: Fountain of the Flags
coating
INDUSTRY: Monument or
construction
maintenance
USE: Primary water

containment, ascetic
appearance
OWNER: University of Alaska,

Fairbanks
CONTACT: Rick Rocheleau,

907-456-7361
SYSTEM: SS100 HP/UV
INSPECTION RESULTS: 1996, summer excellent, no loss of water, no discoloration
JOB DESCRIPTION: Cracks in the original epoxy coating were leaking thousands of gallons of
water per day. After the SS100 application, the fountain is watertight.

(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com
PROJECT: Fountains / Waterfalls / Ponds
USE: Commercial / Residential /

Hospitality
OWNER: Various
SYSTEM: PU Foam / Nukote HM
Hotels, Parks, Office Buildings and Theme Parks have been utilizing composites of polyurethane
foam and polyurea for several years. These composites are used to construct waterfalls, pools,
fountains and related sculptures quickly and easily. Polyurethane foam is sprayed or poured, then
sculpted into the desired shape, then coated with High Modulus (Rigid) Polyurea for waterproofing
and durability. The coating is then painted with urethane paints to any color or combination of
colors desired. Next time you lounge around the pool at your favorite hotel or view and fountain or
waterfall display you are most likely looking at an illusion created using Nukote Products.

(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com
PROJECT: Hong Kong
Metro Tunnel
INDUSTRY: Construction
USE: Waterproofing/
backfill
protection
OWNER: Hong Kong

Government
SYSTEM: 1mm SS100 onto prepared concrete
COATED AREA: entire tunnel section
JOB DESCRIPTION: SS100 replaced asphalt and plywood for waterproofing and backfill
protection. The concrete was cleaned and primed and the SS100 was applied at a 1 mm dft.

(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com
PROJECT: Seaquarium
Dolphin and
Whale tank
coating
INDUSTRY: Marine
science
USE: Water
containment
OWNER: Miami
Seaqaurium
SYSTEM: 2 mm HT HP/UV onto prepared substrate
COATED AREA: Multiple tanks
JOB DESCRIPTION: The previous coatings required replacement every six months, which was
costly and dangerous to the animals.
Nukote polyurea not only provides a seamless waterproof coating that lasts for decades, it also is
nontoxic so it will not hurt the animals in any way.
The substrate was cleaned of previous coatings, primed and coated with 2 mm HT HP/UV.

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PROJECT: Salt-water
swimming pool
construction
USE: Water
containment
OWNER: Residential
SYSTEM: 1 mm SS100
HP/UV directly
onto prepared
concrete
COATED AREA: 75 m²
COMPLETION DATE: 1998 April 14
qualities. The previous liner was removed, the concrete was acid washed. Required areas were
patched with rapid-set concrete filer. The concrete was primed with PSSF primer. The concrete was
coated with 1 mm dft of SS100.

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www.nukote-asia.com
PROJECT: Salt-water
swimming pool
construction
USE: Water
containment
OWNER: Hot Rock Café,

Toolekea
SYSTEM: 1 mm SS100
HP/UV directly
onto prepared
concrete
COATED AREA: 86 m²
qualities.
The previous liner was removed, the concrete was acid washed. Required areas were patched with
rapid-set concrete filer. The concrete was primed with PSSF primer. The concrete was coated with 1
mm dft of SS100.

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MISCELLANEOUS APPLICATIONS

TEL: +8621-5424-9811 / FAX: +8621-5424-9815
www.nukote-asia.com
PROJECT PROFILES
Project:
Killer Whale Stadium
Client:
Seaquarium
Distributor:
Contractor:
Magines Coatings
Application Type:
Corrosion Resistance
Completion:
2003
Scope:
The project included renovation of existing tanks, decks, bleachers, walkways and
other concrete and steel surfaces of the venue. Combinations of products were
used including Aromatic, Aliphatic and Aspartic Polyureas.
System: 1000 Microns of Nukote Aromatic HT Polyurea over 100

Microns of various primers dependent on substrate type.
500 Microns of Aliphatic or 200 Microns of Aspartic
Polyurea top coats used for color stabilization dependent
on area of use
Completion Date: April 2003
Results:
No disbondment or fading after more than one-year of continuous service. Easily

cleaned and maintained during bi-monthly service periods.
www.nukote-asia.com
PROJECT PROFILES
Project:
General Motors Shenyang
Client:
Jinbei General Motors
Distributor:
Contractor:
Shenyang Lianguang
Application Type:
Insulated Waterproofing Composite
Completion:
2001
Scope:
The Project included provision of Nukote Polyurethane Spray Foam Insulation and
Nukote HT Aromatic Polyurea. GM required insulating the climate controlled paint
shop from the harsh Northern China winter to eliminate condensation problems.
Nukote provided a composite system that accomplished the requirement using 2#
PU spray foam applied directly to the concrete wall with no primer required. The PU
foam was top coated with Nukote HT.
System: 3 Inches of 2# PU Foam with 1500 Microns of Nukote HT
Completion Date: July 2001
Results:
The composite system provides a durable, thermally efficient system to handle the
harsh climate.
www.nukote-asia.com
PROJECT: Insulated Tanks
USE: Primary
Containment
OWNER: Multiple
CONTACT: Multiple
SYSTEM: Polyurea / Foam
RESULTS: Excellent
Many manufacturing
processes require
insulated storage tanks
either during processing or
for storage of the
completed product.
Application of insulation
and then shielding the insulation from weather, moisture, etc., with aluminum or steel
has been the common method utilized in the past.
Pre-insulated composites that use spray applied polyurethane foam and polyurea
outer jacketing are fast making the older method obsolete. Spray applied
polyurethane foam is one of the best insulators available, far exceeding fiberglass,
mineral wool or other standard insulation medias. The foam adheres readily to steel
or concrete surfaces without primers and is inexpensive. Polyurea chemically cross-
links with polyurethane foams providing a strong bond without primers as well. This
system is durable, efficient and cost effective while providing long life expectancy to
the end user. Contact your Nukote representative to calculate insulation and coating
thickness required for your projects specific needs.
(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com
PROJECT: Insulated Tanks
OWNER: Johns Manville
CONTACT: Nukote Asia
SYSTEM: Polyurea / Foam
RESULTS: Excellent
This manufacturing process

required insulated tanks for
storage of the completed
product.
Spray applied PU foam with an

outer jacket of Polyurea SS was
utilized as the best solution for
this project. A 3” layer of 2#
polyurethane foam was applied
directly to the steel substrate
with no primer required. 1.5mm
of Polyurea ST has then
sprayed on top of the foam,
again with no requirement for a
primer to achieve a strong bond of the Polyurea to the foam. Contact your Nukote
representative to calculate insulation and coating thickness required for your projects
specific needs.

(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com
PROJECT: Disney / MGM / Theatres
USE: Theatre / Theme Park / Stage Sets
OWNER: Various
The entertainment industry has been utilizing composites of polyurethane foam and polyurea for
several years. These composites are used to construct lightweight and durable facades,
sculptures and sets quickly and easily. Polyurethane foam is sprayed or poured, then sculpted
into the desired shape, then coated with High Modulus (Rigid) Polyurea for waterproofing and
durability. The coating is then painted with urethane paints to any color or combination of colors
desired. Next time you stay at the MGM Grand in Las Vegas, visit Disneyland or Disneyworld, or
attend the opera or theatre you are most likely looking at an illusion created using Nukote
Products.

(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com
PROJECT: Displays and Facades
INDUSTRY: Industrial, Hospitality and Construction
USE: Architectural
OWNER: Various
Contractors and Display Companies have been utilizing composites of polyurethane foam and
polyurea for several years. These composites are used to construct displays and facades quickly
and easily. Polyurethane foam is sprayed or poured, then sculpted into the desired shape, then
coated with High Modulus (Rigid) Polyurea for waterproofing and durability. The coating is then
painted with urethane paints to any color or combination of colors desired. Next time you admire a
stonewall, trade show display or the ambiance of your favorite restaurant you are most likely
looking at an illusion created using Nukote Products.

(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com
PROJECT: Cold Storage Applications
INDUSTRY: Food Processing
USE: Insulation & Coating
OWNER: Various
CONTACT: Nukote
SYSTEM: Foam / Polyureas
RESULTS: Excellent
For the food processing industry, cold

storage is a critical part of their
business. Reducing energy costs while
providing efficient, durable and easily
cleanable storage for processed goods
is of primary concern.
The use of spray applied PU Foam with

Polyurea has provided important
solutions to this industry over the past
decade. Polyurethane foam is one of
the most energy efficient insulators available. PU foam readily adheres to concrete
and steel, is pour able, inject able and spray able and bonds with polyureas without
the need for primers. These characteristics allow conversion of concrete, wood or
steel structures for use as cold storage at minimal costs. The seamless polyurea
surface is approved for use with food contact by the USDA and is steam cleanable.
Polyurea can be applied at the coldest temperatures yet there are several cold
application foam and polyurea formulations designed specifically for this industry.

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PROJECT: Radar Domes
INDUSTRY: Military
USE: Special
OWNER: US Air Force
CONTACT: Nukote
SYSTEM: HT
RESULTS: Excellent
Radar dome installations

located in a remote area of
Alaska were encountering
condensation problems. With
extremely cold exterior
temperatures and ambient
room temperatures within the
domes, condensation was a
major problem. Osmosis via
the aluminum shell was too
conducive to condensation.
The resolution was to coat the
exterior of the domes with HT Polyurea at a DFT of 1.5mm. The membrane isolated
the aluminum parts from each other and eliminated the condensation problem without
affecting the performance of the radar systems.

(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com
PROJECT: Satellite Pods
INDUSTRY: Space
USE: Special
OWNER: NASA
CONTACT: Nukote
SYSTEM: HT
RESULTS: Excellent
NASA had a problem. The

satellites they were putting
in orbit were primarily built
in California. The launch
facilities were primarily
located in Florida. The US
Air Force C3 Transport
Aircraft performed
transportation of the completed satellites, but in the event of an airline malfunction
how could they protect the satellites. A C3 aircraft costs several million dollars. A
single satellite can cost 100 times as much.
The solution was to construct special fiberglass ejection pods, coat them with
Polyurea HT and provide for the satellites to be ejected and parachuted to safety.

(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com
PROJECT: GM Glass
USE: Asbestos Encapsulation
CONTACT: Nukote
SYSTEM: CAP
RESULTS: Excellent
GM had a problem. OSHA identified

asbestos content in the occluded glass re-
lights around the perimeter of a Pontiac
Michigan plant. The asbestos had to be
removed or encapsulated for worker safety.
Either option caused major plant shut
downs to accomplish and great expense.
The solution provided was to use CAP

Polyurea (translucent) to encapsulate the
glass while allowing the relights to function as originally designed. Due to the no VOC
characteristics of CAP Polyurea and the fast application nature of the product, the
application caused minimal down time for GM (the plant remained open throughout
the application) and OSHA was satisfied.

(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com
PROJECT: Valdez ROW
INDUSTRY: Various
USE: Erosion Control
OWNER: BP
CONTACT: Nukote
SYSTEM: HT
RESULTS: Excellent
BP had a problem. The soil condition in Northern Alaska is very unstable due to the
permanent frozen sub soils (permafrost). The topsoil layers freeze and thaw
dependent on seasons and temperature swings and mud/slush slides are not
uncommon. When these slides occur adjacent to the main Alaska Crude Oil Pipeline
and can cause major disruptions in the flow of oil with the associated environmental
contamination, a solution had to be found.
The solution provided was to use geotextile fabric with Polyurea and sand bagging on
slopes adjacent to the pipeline.
The result was the end of the problem.

(Tel) 021-5424-9811 (Fax) 021-5424-9815
www.nukote-asia.com

NCS Profile Book

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PROFILE BOOK

SECTION I ANTI-ABRASION PROFILES

SECTION II ANTI-CORROSION PROFILES

SECTION III FLOOR PROFILES

SECTION IV MARINE PROFILES

SECTION V PIPELINE PROFILES

SECTION VI PRIMARY CONTAINMENT PROFILES

SECTION VII ROOF PROFILES

SECTION VIII SECONDARY CONTAINMENT PROFILES

SECTION IX WATERPROOFING PROFILES

SECTION X MISCELLANEOUS PROFILES

NUKOTE COATING SYSTEMS

NUKOTE COATING SYSTEMS

PROJECT: Explosive Carriers

COATED AREA: 1500 m2

COMPLETION DATE: 1997

Transportation modules for explosives require both abrasion and corrosion

Suite 7H Aihe Mansion, No. 629 Lingling Road

System: 6000 Microns of Nukote ST Aromatic Polyurea

Surface Area: 150 m2

Completion Date: September 2001-2002-2003

SHANGHAI ♦ JAKARTA ♦ DUBAI ♦ SEATTLE ♦ DAFENG ♦ LONG BEACH

PROJECT: Airport Striping

COATED AREA: Various

COMPLETION DATE: 2002

Suite 7H Aihe Mansion, No. 629 Lingling Road

USE: Anticorrosion, abrasion

OWNER: Pasminco Mining,

CONTACT: Not available

COATED AREA: Tank interior

COMPLETION DATE: 1998 October

INSPECTION RESULTS: Excellent, no visible failure

Suite 7H Aihe Mansion, No. 629 Lingling Road

USE: Acid and

OWNER: MIM Copper

CONTACT: Not available

SYSTEM: 1-2 mm SS100

COATED AREA: 1,100 m²

COMPLETION DATE: 1998 June

INSPECTION RESULTS: Excellent

Suite 7H Aihe Mansion, No. 629 Lingling Road

INDUSTRY: Shipping and

OWNER: MIM Townsville

CONTACT: Not available

COMPLETION DATE: 1999 September

INSPECTION RESULTS: Excellent

For more pictures please see the following page

Suite 7H Aihe Mansion, No. 629 Lingling Road

INDUSTRY: Food processing

CONTACT: Not available

COATED AREA: Multiple pieces

COMPLETION DATE: 1999 February

INSPECTION RESULTS: Excellent

Suite 7H Aihe Mansion, No. 629 Lingling Road

OWNER: Pasminco Mining,

CONTACT: Not available

COATED AREA: Multiple plates

COMPLETION DATE: 1998 August

INSPECTION RESULTS: Excellent, no visible failure

Suite 7H Aihe Mansion, No. 629 Lingling Road

NUKOTE COATING SYSTEMS

PROJECT: Off Shore Drilling Platforms

INDUSTRY: Oil and Gas

SYSTEM: Polyureas / Admetal