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Class 2
Installation Manual
Grounding
Grounded AC power socket shall be installed near the equipment and shall be easily accessible.
Connection to all type of equipment meant for operation of the unit must be done while the unit is
powered off.
Power supply
Power supply voltage specification: 220 VAC 10%, 50 60 Hz.
Operation from 110 VAC is possible with optional transformer.
Operation from 12 28 VDC is also possible.
It is strongly recommended that a 24 VDC source of energy is connected to the 220 VAC/28 VDC Power
Supply.
Equipment ventilation
To ensure adequate cooling of MCU and Power Supply a 10 cm unobstructed space must be maintained around all sides of the units (except the bottom side).
Ambient temperature range: 0 45 C.
When installed inside rack or locker, the ambient temperature for the MCU shall not exceed 30 C.
Failure to comply with the above rules for installation will automatically void the warranty.
A MEMBER OF CIRM
0434/00
CONTENTS
Nera SatCom AS reserves the right to change the design and specifications of the equipment without notice.
Saturn Bm
SYSTEM
PLANNING
INSTALLATION
POWER SUPPLY
APPENDIX 1 4
20
20
21
22
22
23
23
24
24
25
26
26
27
27
28
29
30
31
32
33
34
35
36
37
40
41
42
43
APPENDIX 5
Main items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
APPENDIX 6
APPENDIX 7
APPENDIX 8
APPENDIX 9
APPENDIX 10
APPENDIX 11
Installation Manual
Doc. No. QLZB911053 Rev. G
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Above Decks Equipment (ADE) . . . . . . . . . . .
Mounting the Main Control Unit (MCU) . . . . . . . . . . . . . . . .
Display Handset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Handset cradle/holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADE Connecting the coaxial cable to the Antenna . . . . . .
BDE Connecting the coaxial cable to the MCU . . . . . . . . .
Telephones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Telephone and/or telefax socket (option) . . . . . . . . . . . . . . .
Gyro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NMEA-0183 input sources . . . . . . . . . . . . . . . . . . . . . . . . . .
PC (telex) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PC (data) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Distress Alarm Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Message Indicator Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Example of local or near-by installation . . . . . . . . . . . . . . . .
Example of remote installation . . . . . . . . . . . . . . . . . . . . . . .
Interconnection diagrams for termination/connection boxes
Location and grounding of units, example 1 . . . . . . . . . . . .
Location and grounding of units, example 2 . . . . . . . . . . . .
Location and grounding of units, example 3 . . . . . . . . . . . .
Connecting up Below Decks Equipment . . . . . . . . . . . . . . .
Connecting up Above Decks Equipment . . . . . . . . . . . . . . .
SYSTEM
Saturn Bm
Standard Connection
Display
handset
Gyro
interface
Power Supply
DIAL 00+INT
TEL.NO.+ L
ON
SHIFT
Nera Saturn
DISTRE
ALARM
ACKNOW
LEDGE
SS
DEL
24 VDC
SS
ALARM
ACKNOWL
Saturn B
EDGE
Extra
Distress Alarm(s)
(max 6)
Message Indicato
r
TELEX MESSAGE
SATURN B
FAX MESSAGE
DATA MESSAGE
RESET
Telephones
(wall or desk)
Telefax
(replacing a
telephone)
Message
Indicator(s)
(max 4)
PC (Telex)
Printer (serial)
PC (Data)
Power Supply
with stabilized DC for
Printer and PC
Installation Manual
SYSTEM
Saturn Bm
Above Decks Equipment ADE
The Saturn Bm Mk2 Above Decks Equipment consists of:
Stabilized Antenna with RF-Unit and
Antenna Control Unit (ACU)
Radome
Radome
Antenna
Dish
RF-Unit
Servo
Stabilized
Pedestal
Antenna
Control
Unit
Access
Hatch
Installation Manual
PLANNING
Saturn Bm
Radiation precautions
MICROWAVE RADIATION !
NO ADMITTANCE WITHIN 10 M
FREE ADMITTANCE AT
DECK LEVEL AT LEAST
2 M BELOW RADOME
Installation Manual
PLANNING
Saturn Bm
Avoiding interference
AVOID INTERFERENCE
E.G. FROM THE RADAR
10 CM
RADAR
10
10
Other precautions
Do not place the antenna close to the funnel, as smoke deposits will then
eventually degrade antenna performance.
Regardless of the location chosen for the antenna, it should point forward
in parallel with the ships longitudinal axis when in the middle of its azimuth
range, which will correspond to zero degrees on the azimuth indicator. The
forward direction is indicated on the antenna radome with a heading mark
The antenna should be installed so that severe vibration and shock
are avoided.
If installed on top of a signal and radar mast, the mast must be
supported by stays.
The coaxial cable runs out from the antenna foot in the direction of
the heading mark.
Installation Manual
PLANNING
Saturn Bm
MAST
FLANGE
HEADING
MARK
HOLE
DIA 22 MM
LONGITUDINAL
AXIS OF SHIP
10 MM STEEL PLATE
35
0
M
M
247.5MM 330MM
247.5MM
330 MM
Installation Manual
PLANNING
Saturn Bm
Outline dimensions of Antenna radome
1420 MM
1445 MM
Saturn B
Optional steel Antenna mast, R906569
CABLE
SUPPORT
1200 MM
ANTENNA
MOUNTING
STUDS, M16
DIA 140 MM
2000 MM
330 MM
ACCESS
HATCH
60 MM
480 MM
6 00 MM
PLANNING
Saturn Bm
Telephone (desk)
DBAR 201 010/496
RJ
11
60 mm
220 mm
200
0m
48
50 mm
50
220
m
139
mm
2000 mm
32
142
32 32
mm
RJ11
Weight: 0.3 kg
Weight: 0.7 kg
Handset cradle/holder
Display Handset
Extension cable
3m: QRPM911111-3000
10m: QRPM911111-10000
22 mm
56 mm
DIAL 00+INTL
TEL.NO.+
ALPHA
MORE/
HELP
SHIFT BAT
ALPHA
LES
PTT
LIST
ESC
DEL
DEF
JKL
MNO
STU
VWX
ABC
DATA
PLAY
TAX
22.5
ENTER
ON/OFF
LIST
GHI
PQR
YZ
LIGHT
215 mm
ON
FUNC
SHIFT
SPC
45
mm
37.5
100 mm
40
2000 mm
61 mm
15
30
15
RJ45
Weight: 0.3 kg
10
Weight: 0.06 kg
Installation Manual
PLANNING
Saturn Bm
Physical characteristics of main units
Main Control Unit (MCU)
90 mm
35
mm
310 mm
228 mm
Nera Saturn
70 mm
SS
ALARM
ACKNOWLEDG
E
228 mm
Message Ind
Saturn B
icator
Weight: 4 kg
FAX MESSA
TELEX MESSA
DATA MESSA
GE
GE
GE
90 mm
35
mm
23
Saturn
DISTRE
RESET
45
45
115
56.5
20
225 mm
56.5
210 m
Weight: 0.3 kg
Telefax adapter
QRPM 911 032
31.5
0m
8
~1
36
162
16
31.5
25
Weight: 0.6 kg
Installation Manual
160
11
RJ
mm
22 mm
11
mm
RJ
25
Weight: 0.015 kg
11
PLANNING
Saturn Bm
Telephone/telefax
wall socket
R 906 676/1
41
310 mm
195 mm
50
210
mm
20 mm
RJ
97 mm
45
57
mm
59
750 mm
20
155
20
Weight: 4.1 kg
Weight: 0.04 kg
Termination Box
Connection Box
50 170 mm
mm
65
20
285 mm
200 mm
245
20
140
mm
125
Battery
terminal
clamp
20
19
105
20
19
20
12
160
20
Weight: 0.6 kg
Installation Manual
PLANNING
Saturn Bm
lay t
spdse
i
D n
Ha
Main Co
ntrol
Unit
PC
(Telex)
Distress
Alarm
Nera Saturn
DISTRE
ALARM
ACKNOWLED
GE
SS
Distress
Alarm
Nera Saturn
DISTRES
ALARM
ACKNOWLEDGE
Messag
e Indicato
Messag
Indicatoe
r
Saturn
FAX MESSAGE
TELEX
Printe
MESSAGE
DATA
Telephon
e
MESSAGE
RESET
Termin
Box ation
Installation Manual
Powe
Supp r
ly
Telefa
Remo
te insta
llation
s
13
PLANNING
Saturn Bm
TEL.1
(J1)
TEL.2
(J2)
AUX
TEL.4
(J4)
TEL.3
(J3)
(J6)
GYRO
6 7 8 9
PRINTER
(P9)
+ [11 - 34 VDC] -
DTE
NMEA-0183
(P12)
(J10)
1 2 3 4 5
13 12 11 10
1
PC
(J8)
TEL.5 HANDSET
(J13)
(J5)
EXT I/O
OFF
5 4 3 2
ON
25 24 23 22 21 20 19 18 17 16 15 14
(J11)
(J7)
HANDSET
PRINTER
NMEA-0183
GYRO
TEL 2
Fax
adapter
EXT I/O
Telefax
PC
DIAL 00+INTL
TEL.NO.+
ON
FUNC
SHIFT
ALPHA
MORE/
HELP
ON/OFF
ESC
1
4
7
ABC
DEL
PQR
YZ
JKL
MNO
VWX
LES
PTT
LIST
LIST
STU
DATA
ENTER
DEF
PLAY
TAX
DTE
SHIFT BAT
ALPHA
GHI
LIGHT
Printer
SPC
PC
(telex)
Display
Handset
Data
Equipment
Nera Saturn B
ALARM
ACKNOWLEDGE
Address 0
Termination Box
Saturn B
Message Indicator
FAX MESSAGE
DATA MESSAGE
TELEX MESSAGE
RESET
Message
Indicator
Unit
DISTRESS
Telephone
Saturn B
Gyro
Connection Box
Radio Room
Telephone
Saturn B
Message Indicator
TELEX MESSAGE
TEL 1
Navigation
RESET
Message
Indicator
Unit
ALARM
ACKNOWLEDGE
Address 1
FAX MESSAGE
DATA MESSAGE
Saloon
TEL 5
Bridge
Telephone
Telephone
7
4
1
S
8
5
2
0
9
6
3
#
Address 4
Nera Saturn B
TEL 3
Owner's Cabin
14
TEL 4
ALARM
ACKNOWLEDGE
Captain's Cabin
Installation Manual
PLANNING
Saturn Bm
Placing the Main Control Unit (MCU)
The Main Control Unit should be placed in a ventilated area. To ensure adequate cooling of the MCU a 10 cm unobstructed space must be maintained
around all sides of the unit. See also "Recommended location of units".
Ambient temperature range 0 - 45 C.
The MCU is manufactured as a cabinet for wall or desktop installation with
dimensions as shown. The cabinet is equipped with a mounting plate. Four
holes through the mounting plate allows the unit to be secured to the wall.
236 mm
310 m
m
70 mm
Nera Saturn
DISTRE
ALARM
ACKNOWLE
DGE
SS
N
Message Indic
ator
SATURN B
FAX MESSAG
E
TELEX MESSAG
DATA MESSAG
E
RESET
2.
Installation Manual
15
Saturn Bm
PLANNING
Placing the telefax (option)
TEL2 is configured for telefax as default.
However, any of the telephone ports can be
configured for telefax.
Max. cable length 150 m, 0.5 mm2 min.
For connection directly to the MCU, use
telephone cable with grounding tail,
and employ fax adapter.
16
Installation Manual
PLANNING
Saturn Bm
Grounding considerations
The electrical environment on board a ship is usually quite noisy. Powerful electrical installations cause voltage variations and transients, as well
as low and high frequency noise. Radio and radar equipment radiate
radio frequency signals which frequently impregnate cables on board
with unwanted interference.
Ground plane
Most ships have a steel hull. One should think that the steel construction
of the ship would constitute a good ground plane. This is often not quite
true. Rust, other forms of corrosion, paint and grease, often prevent a
good ground connection. A consequence of this is that high energy
power distribution on board a ship can cause significant ground potential
differences.
Antenna unit
Antenna cable
The antenna coaxial cable normally has a solid or meshed metal screen
which must be terminated to ground both at the antenna pedestal and at
the MCU. The length of the cable can often be more than 40 metres. If
the ground potential level at the two points differ, the current passing
through the screen of the coaxial cable can be quite strong. The antenna
cable screen constitutes a heavy gauge wire, which is capable of conducting large amounts of current.
If the ground lead from the MCU to the ships ground is of lighter gauge,
the MCU will be raised to a different ground potential.
Nera recommends that the antenna cable screen be clamped to ground
at the ships deck in such a way that the screen passes through the
grounded clamp before the coaxial cable is terminated locally. This will
confine any noise current caused by potential difference to the cable
screen. This method is far superior to grounding the shield using pig tail
ground jumpers. This principle of using shielded cables where the shields
are clamped to ground should be employed as far as possible to all
cables connected to the Saturn satellite terminal.
Below Decks Equipment The MCU must be provided with a good electrical connection to the
ships hull for grounding. This is obtained by using Termination Box
QUFC 911 948 as a common grounding point for MCU, external Power
Supply and Antenna Cable. (See Installation: "Location and grounding
of units: Example 1, Example 2 and Example 3".) Length of copper
foil/3 cm should not exceed 30 cm. Length of copper foil/10 cm should
not exceed 300 cm. The foil/10 cm should be connected to ship's hull
(deck or roof) by hard-soldering (or screws) to steel.
Mains power/ground
Installation Manual
17
PLANNING
Saturn Bm
Power
Supply
Termination
Box
MCU
gnd. connection
max. 30 cm
min.
10 cm
Desktop
Example 1
see also INSTALLATION,
"Location and grounding of units, example 1".
max. 3 m
Desktop
min.
20 cm
MCU
Termination
Box
min.
20 cm
gnd. connection
max. 30 cm
Example 2
see also INSTALLATION:
"Location and grounding of units, example 2".
Power
Supply
gnd. connection
max. 30 cm
max. 3 m
MCU
gnd. connection
max. 30 cm
min.
10 cm
Desktop
Termination
Box
min.
20 cm
Example 3
see also INSTALLATION:
"Location and grounding of units, example 3".
18
max. 3 m
Power
Supply
gnd. connection
max. 30 cm
Installation Manual
PLANNING
Saturn Bm
Laying cables
The coaxial cable for connection between the MCU and the Antenna Unit
should, if possible, be laid before the equipment arrives. Make sure sufficient
length of cable is ordered.
General
Where exposed to mechanical wear (on deck, through bulkheads etc.), the
cable should be protected by steel pipes. Standard procedures should otherwise be followed for cabling in ship installations.
Special attention to existing safety regulations is required if the cable passes
through zones where there may be flammable or explosive gases. Use suitable gasproof cable glands or bushings.
Double screen 50 coaxial cable must be used. The maximum length of the
coaxial cable is limited by the DC and RF loss through the cable:
Maximum DC loss:
Maximum RF attenuation at 1525-1660 MHz:
The table below lists suitable double screened coaxial cables between MCU and ADE:
TNC
Pigtail
QRPM 911 077-600
Antenna cable
Reference
Diameter
Bending
radius
max. length
for 10dB/0.6
RG214
MIL-C-17
10.8 mm
108 mm
25 m
11N-50-7-5
+ pigtail
11N-50-7-5
S 10172 B-11
(QTZC 502 012)
12.9 mm
129 mm
75 m
11N-50-10-4
+ pigtail
11N-50-10-4
RF 1/2 50
16.0 mm
160 mm
95 m
11N-50-12-10
+ pigtail
11N-50-12-10
RF 7/8 50
27.5 mm
275 mm
172 m
11N-50-23-10
+ pigtail
11N-50-23-10
RF 11/4 50
39.0 mm
390 mm
225 m
11N-50-32-2
+ pigtail
11N-50-32-2
RF 15/8 50
50.0 mm
500 mm
270 m
11N-50-42-2
+ pigtail
11N-50-42-2
at the ADE
at the MCU
N/female
at the MCU
N/male
Antenna Cable
to
N/male
at the ADE
A free end of approximately 1.5 m of the antenna cable above the radome
bottom should be provided for connection to the coaxial connector in accordance with the installation instructions in "Connecting up Above Decks
Equipment".
The coaxial cable from the Antenna Unit should be given a free end of
approximately 0.5 m at the Termination Box location.
The prepared Distress Alarm / Message Indicator cable (2 m) with plug can
be connected directly to a locally installed unit, or to the Termination Box for
remote installation of unit(s). Provide remote cable with free ends of 0.5 m at
both ends.
Choose the position for the required wall sockets and lay the cables leaving a
free end of 0.5 m. Also allow a free end of 0.5 m at the Termination Box.
At the gyro
The gyro cable is terminated at the Termination Box. Allow a free end of
0.5 m. The amount of free cable required at the gyro depends on type to be
installed.
Installation Manual
19
Installation Procedure
INSTALLATION
Saturn Bm
Unpacking
Open all boxes supplied and check the contents with the enclosed packing
list. Inspect units and parts for possible transport damage.
Installation on the
antenna mast
The ADE is furnished with lifting lugs attached to four of the eight
bolts on the radome, see figure below.
Attach straps or slings to the lifting lugs and hook them on to the crane
hook. (Note! Straps are not part of the delivery).
Remove the straps fastening the radome to the transport pallet.
Carefully start lifting the ADE.
WARNING!
WARNING!
20
Saturn B
Neoprene
gasket
Nut
Toothed
washer
Lifting
lug
To obtain good grounding,
remove paint from mast
in areas where nuts are
fastened to secure antenna
and radome. Use toothed
washers included.
Installation Manual
INSTALLATION
Saturn Bm
Mounting the Main Control Unit (MCU)
locking bar
bracket
lugs
NOTE!
Secure the MCU on its bracket even when desk
mounted. (Although desk mounting is not recommended.)
Installation Manual
21
INSTALLATION
Saturn Bm
Display Handset
The Display Handset plugs into the HANDSET (J13)
socket located on the rear panel of the MCU.
Note! It is not recommended to extend the handset cable
with more than 6 m.
DIAL 00+INTL
TEL.NO.+
SHIFT BAT
ALPHA
ON
FUNC
SHIFT
ALPHA
ENTER
MORE/
HELP
LES
PTT
ON/OFF
LIST
ESC
DEL
ABC
JKL
MNO
STU
VWX
DATA
LIST
PLAY
DEF
TAX
GHI
PQR
YZ
LIGHT
SPC
Handset holder
Desk mounted
Wall mounted
click!
22
Installation Manual
INSTALLATION
Saturn Bm
ADE
Connecting the coaxial cable to the Antenna
1) Strip the cable leaving a free end of approximately 1 metre, ensuring adequate slack for
connection to the radome coaxial socket as
shown in Installation: "Connecting up Above
Decks Equipment".
Pedestal
base
N-connectors
bracket
Radome base
Antenna Cable
from MCU
BDE
Connecting the coaxial cable to the MCU
1) Strip the coaxial Antenna Cable leaving sufficient slack for connection to the MCU or "pigtail".
See Installation: "Connecting Up Below Decks Equipment".
2) Mount the N-plug on the cable in accordance with the instructions
(see Appendices 1 5).
3) Use the "pigtail" for connection of the Antenna Cable to the MCU.
ail
gt
Pi
Grounding Clamp
(part of Termination Box QUFC 911 948)
N-connector
Installation Manual
From Antenna
23
INSTALLATION
Saturn Bm
Telephones
The telephones are connected to the TEL 1 to
TEL 5 (J1 to J5) outlets located on the rear panel
of the MCU. See diagrams for pin configuration.
Max. extension length: 150 m, min. 0.5 mm2
6
TELEPHONE
CONNECTORS J1 - J5
TEL-1A
1
TEL-1B
Telephone
plug
1
1
LINE (YELLOW)
2
NOT USED
3
LINE (RED)
4
NOT USED
5
6
TEL.1
(J1)
TEL.2
(J2)
TEL.3
(J3)
TEL.4
(J4)
TEL.5
(J5)
Termination Box
Saturn
GRN
RED
YEL
BLK
3
BRN
R 906676/1
MCU
TEL1 to TEL5
ORN
2
WHT
BLU
1
8
1
Use the two
centre terminals.
Remote
telephone or telefax
24
Installation Manual
INSTALLATION
Saturn Bm
Gyro
GYRO
CONNECTOR P12
PHASE 1
PHASE 2
PHASE 3
SYNC REF
COM REF
Gyro
SYNC REF+
1
2
Red
Blue
Green
4
5
Yellow
White
Black
GYRO
Ready-made cable
QRPM 911 095-0800
2
3
6
5
(P12)
INPUT SIGNALS
R1 - R2
S1 - S2 - S3
RATIO
ANSCHUTZ NO.2, 3, 4, 5
50/60V AC
20/26V AC
360X
Synchro gyro:
ARMA-BROWN
26V AC
115V AC
115V AC
11.8V AC
90V AC
90V AC
360X
180X
BROWN AOIP
115V AC
90V AC
180X
1 S1
HOKUSHIN D-3
C-1 JR., D-1, CMZ-101
CMZ-103, IPS-2, IPS-3
110V AC
115V AC
115V AC
90V AC
90V AC
90V AC
360X
360X
360X
2 S2
KURS4
110V AC
48V AC
115V AC
90V AC
360X
4 R1
50/60V AC
50/60V AC
50V+/-10%
22V AC
68V AC
68V AC
360X
360X
360X
6 R2
SEA HAWK
115V AC
90V AC
3 S3
SIRIUS
110V AC
90V AC
10
115V AC
115V AC
90V AC
90V AC
360X
360X
11
115V AC
90V AC
90X
12
USN
115V AC
90V AC
360X
INPUT SIGNALS
R2
S1 - S2 - S3
RATIO
Stepper gyro:
5 -150V rectified sine, 120 - 400Hz
or DC, 72 transitions per sec.
ANSCHUTZ
35V DC
35V
35V
50V DC
180X
180X
ROBERTSON SKR-80
35V DC
180X
SPERRY
MK-2
SR-120
SR-130, MK-14
MK-20
MK-37 *
MK-227
35V
35V DC
70V DC
35V DC
35V AC
35V
180X
2 S2
180X
180X
180X
180X
3 S3
70V DC
* 3ea 1 kohm pullup resistors required between common and each phase.
Installation Manual
Synchro
Gyro
5 COMMON
Switch combinations:
6 steps/revolution
S1 S2 S3
1 0 0
Stepper
1 1 0
Gyro
0 1 0
0 1 1
0 0 1
1 0 1
25
INSTALLATION
Saturn Bm
Speed: Course:
RMC
RMC
VTG
VTG
HDT
HDG
NAVIGATOR
CONNECTOR P11
Heading Sensor
LIST1-A (+)
LIST1-B ()
TALK1-A
TALK1-B
LIST2-A (+)
Navigation Unit
LIST2-B ()
1
2
3
4
5
6
Red
Blue
Green
NMEA-0183
Yellow
White
Black
Ready-made cable
QRPM 911 096-0800
6
5
2
3
(J11)
MCU
For GPS with RS-232
the following connection 5
can be used:
6
9-pin RS-232
3 TXD
5 GND
PC (telex)
The PC (Telex) is connected to the PC (J8) outlet
located on the rear panel of the MCU.
See diagram for pin configuration.
Max. extension length: 15 m, min. 0.5 mm2.
PC CONNECTOR J8
PC
(telex)
26
RXD (104)
TXD (103)
GND (102)
RTS (105)
CTS (106)
2
3
5
7
8
PC
(J8)
Installation Manual
INSTALLATION
Saturn Bm
Printer
PRINTER
CONNECTOR P9
RXD (104)
TXD (103)
DTR (108)
GND (102)
Printer
DSR (107)
RTS (105)
CTS (106)
2
3
4
1 2 3 4 5
5
6
7
8
6 7 8 9
PRINTER
(P9)
PC (data)
The PC (Data) is connected to the DTE (J7) outlet
located on the rear panel of the MCU.
See diagram for pin configuration.
Max. extension length, ASD: 15 m, min. 0.5 mm2.
HSD: 1.5 m, min. 0.5 mm2.
DTE CONNECTOR J7
PC
(Data)
Installation Manual
TXD (103)
RXD (104)
RTS (105)
CTS (106)
DSR (107)
GND (102)
DTR (108)
DCD (109)
RI (125)
TXCLK (DCE)
RXCLK (DCE)
TXCLK (DTE)
DRS (111)
DRS (112)
2
3
4
5
6
7
20
8
22
15
17
24
23
25
DTE
13 12 11 10
5 4 3 2 1
25 24 23 22 21 20 19 18 17 16 15 14
(J7)
27
INSTALLATION
Saturn Bm
EXT I/O
CONNECTOR J10
EXT-A
EXT-B
12V FUSED
ALARM
ACKNOWLEDG
SS
4 1
TB1
Red
Blue
+12V Green
Yellow
EXT I/O
5
Ready-made cable
QRPM 911 027-2000
9
(J10)
TB2
To TB1 on next
Distress Alarm Unit and/or Message Indicator Unit
(if used)
TB1
OPEN
Each Distress Alarm Unit must have its own unique address
number from 0 6.
See Planning: "Example of Saturn Bm Installation . . .".
The address programming is done with the DIP switch inside
the Distress Alarm Unit(s) according to the table below.
For corresponding programming of the MCU, see
"Configuring Ports" in the Saturn Bm Operator's Manual.
If telex is installed, see also "Configuring Telex Port" in the
Saturn B Telex Operator's Manual.
TEL 4
TEL 5
Address 3
Address 4
Address 5
1 2 3 4 5
1 2 3 4 5
Address 2
OPEN
Address 1
TEL 3
OPEN
Address 0
TEL 2 *)
Example: Address 4
(switch 3 set to OPEN)
OPEN
TEL 1
1 2 3 4 5
HANDSET
TB2
To TB1 on next
Distress Alarm Unit
and/or
Message Indicator Unit
(if used)
To MCU
EXT I/O
(J10)
OPEN
OPEN
1 2 3 4 5
1 2 3 4 5
MCU connectors
Side view of
switch 1 (CLOSED).
DISTRE
2
6
9
OPEN
Distress
Alarm
Nera Saturn
Addressing
1 2 3 4 5
1 2 3 4 5
*) Normally configured for
Fax, no Distress.
28
Installation Manual
INSTALLATION
Saturn Bm
Message Indicator Unit
EXT I/O
CONNECTOR J10
Message
Indicator
Message Indica
EXT-A
FAX MESSAGE
TELEX MESSAGE
DATA MESSAGE
4 1
TB1
EXT I/O
6
9
Red
Blue
+12V Green
Yellow
EXT-B
12V FUSED
SATURN B
tor
(J10)
TB2
To TB1 on next
Message Indicator Unit and/or Distress Alarm Unit
(if used)
TB1
TB1
Setting 1
Switches 1 and 4
are set to OPEN
Side view of
switch 1 (OPEN)
To TB1 on next
Message Indicator Unit
and/or
Distress Alarm Unit
(if used)
OPEN
To MCU
EXT I/O
(J10)
TB2
1 2 3 4 5
OPEN
Setting 2
Switches 2 and 4
are set to OPEN
1 2 3 4 5
Setting 4
Switches 3 and 4
are set to OPEN
1 2 3 4 5
Installation Manual
OPEN
Setting 3
Switches 1, 2 and 4
are set to OPEN
1 2 3 4 5
OPEN
29
INSTALLATION
Saturn Bm
MCU
1 2 3 4 5
1 2 3 4 5
TEL.1
(J1)
TEL.2
(J2)
AUX
TEL.3
(J3)
TEL.4
(J4)
EXT I/O
5
(J6)
TEL.5 HANDSET
(J5)
(J13)
GYRO
(J10)
6 7 8 9
6 7 8 9
PRINTER
(P9)
NMEA-0183
+ [11 - 34 VDC] -
DTE
13 12 11 10
PC
(J8)
9
OFF
5 4 3 2 1
ON
(P12)
(J11)
25 24 23 22 21 20 19 18 17 16 15 14
(J7)
DIAL 00+INT
TEL.NO.+ L
ON
SHIFT
DEL
1
4
7
Fax
adapter
Handset
Fax
24
01
J1
8
1
J2
Bridge
10
11
J3
J4
J5
Gyro
18 HS
TEL1
Navigation
Unit
copper foil to
common ground. *)
30
*) See Installation:
Location and grounding
of units
Installation Manual
INSTALLATION
Saturn Bm
Example of remote installation of
telephones and fax.
Saloon
Captains Cabin
J1
1
6
J2
R
7
4
1
S
8
5
2
0
J3
9
6
3
#
9
10
J4
17
J5
TEL3
1
TEL5
16
J6
8
25
TB1
TB2
to
common
ground
TEL4
Fax
Installation Manual
31
INSTALLATION
Saturn Bm
Connection Box
QUFC 911 918
For extension of
gyro, NMEA etc.
TB2
For extension of
telephone cables
1
2
3
4
J1
For extension of
gyro, NMEA etc.
J2
J3
9
J4
10
J5
1
2
16
17
HS
24
TB1
10
11
5
4
J1
5
4
J2
5
4
J3
5
4
J4
5
4
J5
H.S.
18
GND
32
GND
24
TB2
25
TB1
Installation Manual
INSTALLATION
Saturn Bm
SATURN B
Message Indicator
FAX MESSAGE
DATA MESSAGE
TELEX MESSAGE
RESET
To next Distress/
Message box
ALARM
ACKNOWLEDGE
MCU
FUNC
ALPHA
MORE/
HELP
SHIFT
ON/OFF
DEL
ESC
ABC
JKL
STU
PLAY
DEF
MNO
8
J1
0
DATA
TAX
VWX
ENTER
LES
PTT
LIST
LIST
GHI
PQR
YZ
LIGHT
SPC
Handset
Termination Box
DIAL 00+INTL
TEL.NO.+
J2
J3
J4
J5
Gnd. connection
max. 30 cm
H.S.
Fax
adapter
Grounding
clamp
attached
to spacer
Mains
Telefax
copper foil
Antenna
Cable
max. 3 m
Desktop
fuse
Ships 24 VDC
Common ground
Bolt M10
TEL.1
TEL.2
Screw M3
AUX
Washer M3
TEL.
Pig tail
Nut M10
Washer
M10
Lock washer
M10
copper
foil
Nut M10
Groundingl
Clamp
Wood etc.
Bulkhead
(iron)
hard
solder
Spacer
Antenna
Cable
Connector
Installation Manual
33
INSTALLATION
Saturn Bm
Handset
To next Distress/Msg-box
Nera Saturn B
DIAL 00+INTL
TEL.NO.+
FUNC
ALPHA
ENTER
SHIFT
MORE/
HELP
LES
PTT
ABC
DEL
3
6
PQR
YZ
JKL
MNO
STU
VWX
DATA
LIST
LIST
DEF
PLAY
TAX
Mains
GHI
LIGHT
Extension Cable
ON/OFF
ESC
ALARM
ACKNOWLEDGE
SPC
Telefax
Desktop
Fax adapter
Termination Box
Power Supply
J1
J2
J3
J4
J5
Pig tail
ma
x.
MCU
Antenna
Cable
30
cm
H.S.
copper foil
Grounding
Clamp
attached
to spacer.
gnd. connection
max. 30 cm
fuse
max. 3 m
Ships 24 VDC
Common
Ground
34
Installation Manual
INSTALLATION
Saturn Bm
ALARM
ACKNOWLEDGE
MCU
Mains
DIAL 00+INTL
TEL.NO.+
FUNC
ALPHA
SHIFT
MORE/
HELP
ENTER
LES
PTT
ON/OFF
ESC
ABC
DEF
3
6
PQR
YZ
PLAY
JKL
MNO
STU
VWX
DATA
LIST
DEL
TAX
Display Handset
LIST
GHI
LIGHT
SPC
max. 30 cm
Telefax
Pig tail
Desktop
Fax adapter
Power Supply
Grounding
Clamp
attached
to spacer
Antenna
Cable
fuse
J1
J2
J3
To next Distress/Msg-box
Termination Box
J4
J5
Ships 24 VDC
H.S.
copper foil
max. 3 m
gnd. connection
max. 30 cm
Common
Ground
Installation Manual
35
INSTALLATION
Saturn Bm
TEL.2
(J2)
TEL.3
(J3)
AUX
TEL.4
(J4)
HANDSET
(J13)
EXT I/O
5
GYRO
Telephone
PRINTER
(P9)
+ [11 - 34 VDC] -
DTE
13 12 11 10
1
(P12)
6 7 8 9
NMEA-0183
(J10)
PC
(J8)
9
ON
(J7)
RS232
Gyro
Interface
PC
Telex
DIAL 00+INTL
TEL.NO.+
ON
FUNC
SHIFT
SHIFT BAT
ALPHA
ALPHA
OFF
5 4 3 2
25 24 23 22 21 20 19 18 17 16 15 14
(P11)
Telefax
adapter
(J6)
TEL.5
(J5)
RS232
TEL.1
(J1)
Printer
w/RS232
Interface Card
ENTER
MORE/
HELP
LES
PTT
ON/OFF
LIST
ESC
Display
Handset
DEL
ABC
DEF
JKL
MNO
STU
VWX
DATA
PLAY
TAX
LIST
GHI
PQR
YZ
Pigtail
LIGHT
SPC
Telefax
Navigation
Unit
Nera Saturn B
ALARM
ACKNOWLEDGE
Message Indicator
Data
Equipment
N-connector
FAX MESSAGE
DATA MESSAGE
TELEX MESSAGE
RESET
36
Installation Manual
INSTALLATION
Saturn Bm
Connecting up Above Decks Equipment
Antenna Unit
(Reduced scale)
Radome
r
rmin = 10 x cable diameter
Radome base
Cable inlet
Cable tie
N-connectors
Pedestal
Bracket
Hatch
Radome
base
Coax outlet =
Heading mark
on pedestal
RF Cable
Installation Manual
28 VDC
RF
Data
37
POWER SUPPLY
Saturn Bm
P6
P4 P3
P1
F1 MAINS
C2
P5
TB3
P2
F1 MAINS
C2
F1
C3
F1
C3
- Battery
TB2
Battery
Backup
INPUT
To
common
ground
TB1
1
- Battery
OUTPUT
to MCU
Mains INPUT
fuse
Ships 24 VDC
OUTPUT
28 VDC
(24 VDC)
INPUT
Battery Backup
24 V
Mains INPUT
230 VAC +/ 20 %
47 400 Hz
+
fuse
Ships 24 VDC
+
MCU
OUTPUT
to MCU
38
Installation Manual
POWER SUPPLY
Saturn Bm
Additional Power Supply QUFC 911 903-2B for PC Telex and Printer
operating from DC
P6
P4 P3
P1
F1 MAINS
C2
P5
TB3
P2
F1 MAINS
C2
F1
C3
F1
C3
- Battery
TB2
Battery
Backup
INPUT
To
common
ground
TB1
OUTPUT
to Printer
OUTPUT
to PC Telex
Mains INPUT
- Battery
OUTPUT
28 VDC
(24 VDC)
fuse
INPUT
Battery Backup
24 V
Mains INPUT
230 VAC +/ 20 %
47 400 Hz
Ships 24 VDC
+
fuse
28 VDC
Ships 24 VDC
PRINTER
28 VDC
PC Telex
Installation Manual
39
Saturn Bm
APPENDIX 1
6.5
15
12.5
braid
jacket
foil
dielectric
centre conductor
1.5-2
40
10
20
30
40
50
mm
scale
Installation Manual
APPENDIX 2
Saturn Bm
trough
Do not open
Centre
Conductor
Dielectric
Shield
Cable Entry
Outer Jacket
Connector Head
~37mm
Cut
12Nm
Installation Manual
41
APPENDIX 3
Saturn Bm
Do not open
trough
Centre
Conductor
Dielectric
Shield
Outer Jacket
Cable Entry
Connector Head
Slide the Cable Entry (A) over the cable into the
second trough in the corrugation. (See figure.)
Pull the Cable Entry forward as far as the stop.
Tighten the back ring of the cable entry manually.
Verify the correct position of the Cable Entry; if
necessary pull forward as far as the stop.
Cut
15Nm
42
Installation Manual
APPENDIX 4
Saturn Bm
trough
Centre
Conductor
Dielectric
Shield
Outer Jacket
Cable Entry A
Connector Head B
~60mm
Slide the Cable Entry (A) over the cable into the
second trough in the corrugation. (See figure.)
To verify the correct position of the Cable Entry,
pull the cable entry as far as the stop.
Tighten the back ring of the cable entry manually
until the cable entry is fixed on the cable.
Cut
Installation Manual
43
APPENDIX 5
Saturn Bm
Main items
The list may be changed
without notice.
44
Bm ADE Mk2
Radome for Bm
Pedestal for Bm/Bm Mk2
Antenna dish 3S90/Bm
Antenna feed Bm
Feeder plate
Coax plug
Coax plug
Cable, PSU - TRX
Cable for fan
Antenna Control Unit B/M
Transceiver Bm/Mm
Transceiver bracket Bm
Cable wind top
Cable wind bottom
Cable wind fastener
Cable wind washer
Cable wind washer Bm
R 906 565
QSXK 911 951
10AY652A
QSXK 911 906
QSXA 911 111
16TNC-50-2-6C
24N-50-2-4C
QRPM 911 024-0500
QRPM 911 023/0500
QROF 219 9041
QUFC 911 931
QSXA 911 362
QSXQ 911 101
QSXA 911 100
QSXA 911 098
QSXA 911 099
QSXA 911 339
Bm MCU w/accessories
1 pc
1 pc
1 pc
1 pc
1 pc
5 pcs
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
15 m
30 m
1 pc
2 pcs
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
MCU for Bm
Handset
Handset holder
Termination box
Connection box
Telephone cable
Gyro cable
NMEA cable
Distress alarm cable
Cable for fax
Fax adapter
Power supply, 350 W
Distress alarm unit
Cable for Distress alarm
Coax cable, S 10172 B-10
Cable, pig-tail
Coax plug
Flange gasket
Operators Manual Bm
Installation Manual Bm Mk2
B/M Enhanced Funct. Manual
B Data Manual
Radiation hazard label
B/M Brief Oper. Instr.
Activation inst. marine
Telephone Distress Call, Bm & Mm
Bm inst. check list
Registration and Warranty Certificate
B SW diskette w/instr.
Saturn Bm ADE grounding kit
Mounting kit
Installation Manual
APPENDIX 5
Saturn Bm
Main items (cont'd)
Spare Parts for Bm ADE Mk2
Antenna Control Unit (ACU)
Fan
Step motor (Az/El/Cross)
Step motor (Level platform)
Rate sensor
Fluxgate PCB assy
Level platform PCB assy (MM 112 442)
PCU PCB assy
Drive belt (AZ motor drive belt)
Drive belt (AZ drive belt)
Drive belt (Cross bar drive belt)
Drive belt (Cross bar motor drive belt)
Drive belt (EL motor drive belt)
Drive belt (EL drive belt)
Tx/Rx (Transceiver)
Level platform assy belt
Other Options
Extra telephone (wall)
Extra telephone (desk)
Connection box
Message Indicator Unit
Telephone/Telefax wall socket
Power supply, 350 W
Extension cable for handset, 3 m
Siemens PC CU
Siemens PC KB
Siemens PC CRT
Printer 220 V ML 280
Serial PCB for ML 280
Paperholder for ML 280
Telex paper
Centronics cable
RS232 cable, 9-pin M to 9-pin F
Cable RS232
*) Nera SatCom reserves the right to replace any of the specified units and
components with equivalent makes/models.
Installation Manual
45
APPENDIX 6
Saturn Bm
DTE on MCU
PRINTER on MCU
Printer (serial)
Pin no.
9 pin DSUB
5
female
Pin no.
2
3
3
2
4
5
20
7
6
7
6
4
8
9
5
22
25 pin DSUB
1
9 10 11 12 13
14 15 16 17 18 19 20 21 22 23 24 25
PC on MCU
Pin no.
Pin no.
1
2
1
2
3
4
5
3
4
5
6
7
8
6
7
8
To PC (J8) on MCU
female
male
9 pin DSUB
5
9 pin DSUB
1
Centronics cable (3 m)
R 906 618/2
Printer
PC
Pin no.
01
19
46
36 pin Centronics
18
36
8
3
2
21
7
6
4
5
25
Pin no.
8
3
2
20
7
6
4
5
22
25 pin DSUB
1
9 10 11 12 13
14 15 16 17 18 19 20 21 22 23 24 25
Installation Manual
APPENDIX 7
Saturn Bm
Printer switch settings
Switch bank 1
Switch no.
OFF
ON
FUNCTION
Even
Odd *
Parity
2
3
With
7
No *
8*
Parity
Databits
4
5
6
X-on/X-off
Monitor
Test
Ready/Busy *
Circuit *
Print *
Protocol
Test Select
Mode Select
7
8
See
See
Separate
separate
Table
Table
Switch bank 1
SW 1
On
DTR(-9v) Pin 20
Off
Off *
On
RTS(-9v) Pin 4
SSD(-9v) Pin 11
*
Set for 4.800 bps
connected to printer port
Off
Off
SSD(+9v) Pin 11
On
On *
Busy Line
Busy Line
Busy Line
ON
FUNCTION
Switch no.
Busy Line
OFF
1
2
3
4
5
6
7
8
Switch bank 2
Switch no.
1
2
3
4
5
6
7
See
See
See
Separate
Separate
Separate
Invalid
512 Bytes
1 sec.
High when selected
FUNCTION
ON
OFF
Table
Table
Table
Valid *
32 Bytes *
200 ms *
High at Power on *
Switch bank 2
Switch no.
FUNCTION
19 200
9 600
4 800
On
Off
On *
On
On
Off *
On
On
On *
Baud Rate
Baud Rate
Baud Rate
2 400
Off
Off
On
Baud Rate
1 200
600
300
On
Off
On
On
On
Off
Off
Off
Off
Baud Rate
Baud Rate
Baud Rate
110
Off
Off
Off
Baud Rate
Installation Manual
OFF
ON
1
2
3
4
5
6
7
8
SW 2
*
Set for 4.800 bps
connected to printer port
47
APPENDIX 8
Saturn Bm
N1)
R 906 683
R 906 682
2)
Oscillator
2)
SMA
Directional N
Coupler
RG223
Mixer
R 906 684
15 VDC
Power
Supply
220 VAC
SMA
N1)
TNC
- 19 dBm
190 - 215 MHz to DGPS etc.
MCU
Differential Coupler
Mixer / Oscillator
Power Supply Unit
R 906 682
R 906 683
R 906 684
2 pcs
1 pc
11N-50-3-4
16SMA-50-3-56c
RG223 (max 10 m)
48
Installation Manual
APPENDIX 9
Saturn Bm
Activation of "Radio Silence"
Installation Manual
Silence
switch
TEL.1
TEL.2
TEL.3
AUX
TEL.4
EXT I/O
5
12345678
RJ45
1234
5678
2
3
4
5
Radio
Silence
indicator
6
7
8
49
APPENDIX 10
Saturn Bm
101373
The Saturn Bm Rotary Joint Kit, QRPM911030-0550 Coaxial Cable, Rotary Joint
101263
Rotary Joint Ring Assembly:
part no. 101210,
- Limit Switch Sub-Assembly
includes the following items:
101376
101377
101384
102583
102580
102584
Preparation
Prior to installing the Rotary Joint, dismount the existing coax cable retainer:
(2 screws)
bracket. (2 screws)
bushing.
50
Installation Manual
APPENDIX 10
Saturn Bm
Saturn Bm Rotary Joint mounting instruction (cont'd)
Mounting
switch.
From left:
brown red
blue
the cogwheel.
the cam.
Installation Manual
51
APPENDIX 10
Saturn Bm
(+5V)
(Gnd)
(Az.B)
11 Remove the
multiconnector cover.
Red to pin 16
Brown to pin 37
Blue to pin 33
52
Installation Manual
APPENDIX 10
Saturn Bm
Saturn Bm Rotary Joint mounting instruction (cont'd)
15 Mount the
multiconnector cover.
Installation Manual
53
APPENDIX 11
Saturn Bm
80 W
60 W
40 W
20 W
20 E
40 E
60 E
80 E
100 E
120 E
140 E
160 E
180
160 W
140 W
120 W
100 W
80 W
60 W
40 W
20 W
20 E
80 N
80 N
60 N
60 N
40 N
240
120
60
20 S
40
20
360 340
40
320
20
360 340
20
360 340
260
270
280
60
300
40
320
20 N
240
100
90
80
300
40
320
40 N
220
120
260
270
280
60
180 200
140
240
100
90
80
300
160
220
120
260
270
280
60
180 200
140
240
100
90
80
300
160
220
120
260
270
280
100
90
80
180 200
140
20
360 340
LATITUDE
LATITUDE
20 N
160
220
20 S
320
40 S
40 S
60 S
60 S
5 Elevation
5 Elevation
80 S
100 W
80 W
60 W
40 W
20 W
20 E
40 E
60 E
5 Elevation
5 Elevation
80 E
100 E
120 E
140 E
160 E
180
160 W
140 W
120 W
100 W
80 W
80 S
60 W
40 W
20 W
20 E
20 E
Example:
Azimuth angle for the plotted position
315 for the AOR-E satellite
55 for the IOR satellite
Be careful not to read the wrong angle
in areas where two satellites overlap.
80 W
60 W
40 W
20 W
20 E
40 E
60 E
80 E
100 E
120 E
140 E
160 E
180
160 W
140 W
120 W
100 W
80 W
60 W
40 W
20 W
80 N
80 N
60 N
40 N
10
10
10
20
20
20
20
30
30
30
30
40
40
40
40
50
50
50
50
60
60
60
60
70
70
70
70
80
80
80
80
80
80
80
80
70
70
70
70
60
60
60
60
50
50
50
50
40
40
40
40
30
30
30
30
20
20
20
20
10
10
10
10
60 N
40 N
20 N
20 S
40 S
60 S
100 W
80 W
60 W
40 W
20 W
5 Elevation
5 Elevation
5 Elevation
80 S
20 E
40 E
60 E
80 E
100 E
120 E
140 E
160 E
180
20 S
40 S
60 S
5 Elevation
160 W
140 W
120 W
100 W
80 W
60 W
LATITUDE
LATITUDE
20 N
10
80 S
40 W
20 W
20 E
Example:
Elevation angle for the plotted position
24 for the AOR-E satellite
17 for the IOR satellite
Be careful not to read the wrong angle
in areas where two satellites overlap.
54
Installation Manual
Nera ASA
Nera SatCom AS
Bergerveien 12, PO Box 91
N-1375 Billingstad, Norway
Tel: +47 67 24 47 00
Fax: +47 67 24 46 21
www.nera.no