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O F
CONTENTS
General Description
Background
General Requirements
Registration
Plant Overview
10
The Prizes
11
Appendix
12
Contact Persons
17
G E N E R A L
DESCRIPTION
Plant Design Competition aims to hone participants' plant designing competence and
regional awareness by focusing on empowering the nation through coal-based
chemical with the given specific theme. The process is focused on producing the
intermediate chemical product. We dont concern on the process to produce the
downstream chemical products or end products. Participants are undergraduate
students from various nations in Southeast Asian countries and beyond.
BACKGROUND
Southeast Asia has became an important player in global coal markets and will
continue its role for the coming decades. Indonesia remains one of the worlds major
producers and exporters, while the broader region becomes a key centre for coal
demand. At the end of 2011, Southeast Asia had 28 billion tonnes in total coal reserves,
or 2.7% of the world total. The vast majority of these are located in Indonesia, which
contains significant hard and brown coal, and there are some hard coal reserves in
Vietnam. Existing coal reserves in the region would be sufficient to sustain current rates
of production for 80 years, though there is large potential for resources to be converted
to reserves as exploration and production expands, particularly in Indonesia. Southeast
Asias reserves are predominantly sub-bituminous coal, bituminous coal and lignite of
low and medium energy content, making them well-suited for use in power generation.
Coal use continuously increase as a replacement for oil and natural gas. ASEAN
plays significant roles in coal consumption and production in Asia Pacific. Using the
value chain approach, it is projected that coal producer countries in ASEAN will have the
chance to maximize the market through bilateral trade or AEC framework. The AEC can
foster market integration in ASEAN, builds awareness of ASEAN countries to develop
their infrastructure in energy sufficiency, as well as develops clean coal technology.
On the other hand, energy source is not the only function of coal. Nowadays, coal
is being developed as the substitute of petrochemicals feedstock. Petrochemicals are
chemical products made from the hydrocarbons present in raw natural gas and
petroleum crude oil. Petrochemicals are used to manufacture thousands of products
people use every day, like plastics, soaps, fertilizers, electronic equipment, clothing, and
a host of others. But the problem is natural gas and petroleum crude oil is getting
smaller. Based on the reserve to production ratio of fossil energy in Indonesia, coal has
the biggest potential with lifetime of 75 years. While gas potential would be finished in
the next 33 years. Oil is the smallest potential of fossil energy resources with potential
last only until the next 12 years, if no new reserves are found.
Feedstocks are the various hydrocarbons derived from the refining of oil, gas and
coal. These are then further refined to produce chemical products. They are the building
blocks of the chemical industry. These building blocks are converted into a wide range
of chemical products with a wide array of uses. At the feedstock stage, they are usually
known as intermediates then the intermediates are processed into plastics, liquids and
resins which ultimately are turned into useful products. Some feedstocks, however, are
used directly to produce chemicals, such as methane and BTX. But ethane, propane,
butanes, naphtha and gas oil are optional feedstocks for steam crackers that produce
intermediate chemical feedstocks. Other examples of intermediate feedstocks include
ethylene, propylene, butenes and butadiene.
Coal-derived feedstock is predominantly methanol, obtained from a coal-toliquids process. Coal can also be gasified to produce feedstocks. The primary raw
chemical input produced from coal is methanol, which is produced through coal
gasification and subsequently, methanol synthesis and refining. Coals modern
resurgence as chemical feedstocks is centered in China. Since 2000, China has been
investing an increasing amount into the production of coal-based chemicals,
substituting these for traditional crude oil based processes. The plausible reasons are
the cheap price of coal and the strategic desire to be self-sufficient in resource inputs.
The industrial base originally focused on five areas of chemical replacement. Those five
base chemical products currently made from coal in China are: Light oil (containing
benzene, toluene and xylene) as a by-product of coke oven steel industry operations;
Acetylene used for production of vinyl chloride monomer (VCM) and 1,4 Butanediol
(BDO). VCM is used to produce polyvinyl chloride (PVC) plastics. BDO is used for a
variety of plastics, elastic; Urea and Ammonia used mainly for the production of
fertilizers; Coal to Olefins (CTO), also referred to more commonly as alkenes;
Monoethylene Glycol (MEG) production, utilizing a new process route based on
gasification of coal with several further reactions to obtain methyl nitrate into dimethyl
oxalate into MEG.
P L A N T
D E S I G N
THEME
Designing Coal-based Chemical Plant to Improve the
Utilization of Coal Resources and Develop the Sustainable
Chemical Industry
G E N E R A L
REQUIREMENTS
1.
Participants must form a team that consists of three (3) Chemical Engineering (or
Process Engineering) students from the same college or university.
2.
3.
Participants who already registered for Problem Solving or Debate category are not
eligible to register this category.
4.
5.
Students under academic sanction are not allowed to participate this competition.
6.
Each team must be accompanied by one or more faculty advisors in making of their
work.
7.
Invited participants are students from Southeast Asian countries and beyond.
8.
Each team must register according to the rules in the Registration section and
complete required administration documents.
9.
All entries and administration documents will become the property of Indonesia
Chemical Engineering Challenge 2016 Organizing Committee and will nor be
returned.
10. The title used for the Registration, Abstract, and Final Report must be the same.
11. Plant design must have never been commercialized or won any other competitions
before. Violation of this rule leads to immediate disqualification.
12. Plant design proposed by the participants must be related to the given theme.
REGISTRATION
1.
2.
3.
: ICHEC 2016
Acc. Number
: 0393897238
Bank BNI
Participants must attach the following registration documents and submit them to
http://www.ichec-itb.com.
The required registration documents are:
-
*)contains a brief description of the plant and the chemical proccesses involved
in it, raw materials and reference of materials availability. Refer to appendix
Scanned letter from Major Departemen or University stating that each team
member is currently enrolled as student in the stated college or university and
not under academic sanction (*.jpg/*.jpeg maximum 500 KB)
Scanned letter from the faculty advisor stating that he/she is supervising the
team (*.jpg/*.jpeg)
PLANT OVERVIEW
The scope of this competition is designing a plant which produce intermediate chemical
product, like Styrene, Polyethylene, Propylene, Caprolactam, Vinyl Chloride Monomer,
Ethylene Glycol, etc. The raw material of the plant must be coal. Participants have to
design the first process of converting the coal, whether it is pyrolysis, hydropyrolysis, or
gasification. Then, participants will design the next processes which produce the
chemical product. We do not concern about the process which converts intermediate
chemical products to downstream chemical products and end products, such as
Acrylonitrile Butadiene Styrene (ABS), Styrene Acrylonitrile (SAN), plastic, rubber, etc.
Participants are not allowed to produce coal-based fuel, like diesel and gasoline.
Participants should process the byproducts in the plant only until the product can be
sold (not to process them into chemical products as well). If byproducts can be
solddirectly, then the process is not required. All processes in the plant which is
designed should be sustainable and environmentally friendly.
T I M E L I N E
O F
PLANT DESIGN
First Stage
Registration
Abstract submission
Second Stage
Full paper submission
Final Stage
Grand Final
10
T H E
PRIZES
1st winner
IDR 30.000.000
2nd winner
IDR 15.000.000
3rd winner
IDR 10.000.000
At the end of the selection, five teams will be chosen to go to the Grand Final in
Bandung, Indonesia. The accommodation including housing, transportation*, and meals
of the finalists during the grand final will be covered by the committee.
This advantage only applies to the participants from Southeast Asia region.
2.
The amount of money will be reimbursed by the committee is based on the costs of
the transportation at the most economical rate from your country (or city) to
Bandung, Indonesia.
3.
11
A P P E N D I X
Language : UK or US English
2.
3.
: 4 cm
: 3 cm
Line spacing
: 1,15 line
Paper size
: A4
Paper orientation
: Portrait
4.
5.
Content Specifications
a. Abstract title written in UPPERCASE, centered and bold style
b. Include maximum of five (5) keywords at the end of the last paragraph,
written in bold italic style
c. Maximum words count: 300 words (not included title and keywords)
d. Do not include the identities of team members as well as institution,
include only the team registration number
12
13
10
ABSTRACT
(Abstract
begins
here).......................................................................................................................................
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Key words: include, only, five, maximum, keywords
A P P E N D I X
ABSTRACT ASSESMENT
CRITERIA
Assessment Criteria
Weight Factor
A. Technical
1.
2.
3.
Language
10
B.
Content
1.
10
2.
10
3.
Process feasibility
10
4.
20
5.
Products value
20
6.
20
90
100
15
A P P E N D I X
PENALTY INCURRENCES
Penalty Incurrences
Consequences
Disqualification
5 points deduction
identities*
3. Wrong name format of registration documents
5 points deduction
5 points deduction
limit
5. Incomplete requirements
6. Plagiarism
Disqualification
Disqualification
16
CONTACT PERSONS
Agus
(+6285751480174)
Kevin
(+6281299069168)
Chandra
(+6282138112175)
ichec2016@gmail.com
www.ichec-itb.com
@ichec
@IChEC2016
Indonesia Chemical Engineering Challenge 2016
17