Process Flow

PROCESS

MATERIALS

Model &
Circuit Design

Model
Fabrication

Bolt, Screw
& etc

Circuit
Fabrication

Electronic
Component,
Motion
sensor, led,

MATERIALS
COSTS PER
UNIT

MATERIALS
COSTS FOR
200 UNIT

MACHINES
/
EQUIMENT

MACHINES
&
EQUIPMET
COSTS

Computer

RM50

RM50X200
=RM10000

Aluminum
Cutter &
Mechanical
Tools

RM80X200
=RM16000

Solder Iron,
Soldering
Paste,
Etching
Machine &
Electrical
Tools

RM80

Prototype
Combination

Program

PIC16F877A

RM25

Testing &
Troubleshooting

RM10X200
=RM2000

MAN POWER

TOTAL COST
PER UNIT

TOTAL COST
FOR 200 UNIT

RM2500

Designer

RM2500

RM2500

RM3000

Hardware
Specialist

RM3050

RM13050

RM1600

Electrical
Specialist

RM1680

RM17600

Designer,
Hardware &
Electrical
Specialist

Computer

Programmer

RM25

RM2000

Electrical &
Mechanical
Tools

Test &
Troubleshooter

RM7255

RM35150

TOTAL COST FOR MATERIALS, MACHINES & EQUIPMENT

CONCEPT OF OPERATION.
This product is a device that detects moving objects , particularly people. A motion detector is a component of a system that
automatically performs a task or alerts a user of motion in an area. By applying this concept, this product will be automatically
switching lamp and fan in house .This will happen when the motion sensor sense the presence of movement in house that caused by
human appearance, fan and lamp will be automatically switch on and when human leave the area or the motion sensor does not
detect any motion, lamp and fan will be automatically switch off back.
With this, our daily life will be better quality without have to switching lamp and fan for many times, and it also can help our
society to use electricity more efficiently because lamps and fans will only operate when it need. Our customer will satisfy with our
product and will choose our product.

EXPLANATION OF FLOWCHART

PROCESS OF DESIGN THE MOTION SENSOR

Design the circuit layout using software and suitable size of the
circuit

or

hardware,

design

the

product

mechanical

part,

programming.

TAKE COMPONENTS FROM SUPPLIER

After the circuit design is done, we buy components from the
supplier.

PROCESS OF ASSEMBLE OF COMPONENTS

After we buy all of components, next is to assemble components by
follow the design that we have made.

TESTING AND DEBUGGING

After the assemble process is finish, next step is to test and debug
the product to make sure the products hardware is assemble
according to design and can be operate without problems.

PROGRAM INSTALLATION AND RUN THE PROGRAM

Install the program into controller of the product and run it to make
sure it is can fully functioning.

PRODUCT READY TO OPERATE

After all process finish. Product is ready and it can be sell to
customer.

Flow chart

START

DESIGN
CIRCUIT,
DESIGN
PROGRAM
BUY
COMPONENTS

INSTALL
PROGRAM

RUN
PROGRA
M

ASSEMBLE
SELL

TEST
THE
HARWA
RE

END